US2970365A - Needled fabric and method - Google Patents
Needled fabric and method Download PDFInfo
- Publication number
- US2970365A US2970365A US75293758A US2970365A US 2970365 A US2970365 A US 2970365A US 75293758 A US75293758 A US 75293758A US 2970365 A US2970365 A US 2970365A
- Authority
- US
- United States
- Prior art keywords
- fibers
- fabric
- adhesive
- needling
- needled
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Lifetime
Links
- 239000004744 fabric Substances 0.000 title description 41
- 238000000034 method Methods 0.000 title description 20
- 239000000835 fiber Substances 0.000 description 75
- 239000000853 adhesive Substances 0.000 description 24
- 230000001070 adhesive effect Effects 0.000 description 24
- 239000011230 binding agent Substances 0.000 description 24
- 239000010410 layer Substances 0.000 description 21
- 238000001035 drying Methods 0.000 description 18
- 239000002657 fibrous material Substances 0.000 description 15
- 239000007788 liquid Substances 0.000 description 15
- 239000007787 solid Substances 0.000 description 13
- 239000000463 material Substances 0.000 description 11
- 239000012790 adhesive layer Substances 0.000 description 10
- 239000007921 spray Substances 0.000 description 10
- 229920001778 nylon Polymers 0.000 description 8
- 239000004677 Nylon Substances 0.000 description 7
- 239000011248 coating agent Substances 0.000 description 7
- 238000000576 coating method Methods 0.000 description 7
- 238000009950 felting Methods 0.000 description 7
- 239000002344 surface layer Substances 0.000 description 7
- 238000005507 spraying Methods 0.000 description 6
- 239000000203 mixture Substances 0.000 description 5
- 210000002268 wool Anatomy 0.000 description 5
- 229920000742 Cotton Polymers 0.000 description 4
- 239000000839 emulsion Substances 0.000 description 4
- 239000000243 solution Substances 0.000 description 4
- 239000002759 woven fabric Substances 0.000 description 4
- XEKOWRVHYACXOJ-UHFFFAOYSA-N Ethyl acetate Chemical compound CCOC(C)=O XEKOWRVHYACXOJ-UHFFFAOYSA-N 0.000 description 3
- 241001465754 Metazoa Species 0.000 description 3
- KRKNYBCHXYNGOX-UHFFFAOYSA-N citric acid Chemical compound OC(=O)CC(O)(C(O)=O)CC(O)=O KRKNYBCHXYNGOX-UHFFFAOYSA-N 0.000 description 3
- 210000004209 hair Anatomy 0.000 description 3
- 238000010438 heat treatment Methods 0.000 description 3
- 229920005989 resin Polymers 0.000 description 3
- 239000011347 resin Substances 0.000 description 3
- 239000002904 solvent Substances 0.000 description 3
- QTBSBXVTEAMEQO-UHFFFAOYSA-M Acetate Chemical compound CC([O-])=O QTBSBXVTEAMEQO-UHFFFAOYSA-M 0.000 description 2
- 229920000178 Acrylic resin Polymers 0.000 description 2
- 239000004925 Acrylic resin Substances 0.000 description 2
- QGZKDVFQNNGYKY-UHFFFAOYSA-N Ammonia Chemical compound N QGZKDVFQNNGYKY-UHFFFAOYSA-N 0.000 description 2
- 244000068988 Glycine max Species 0.000 description 2
- 235000010469 Glycine max Nutrition 0.000 description 2
- 229920000877 Melamine resin Polymers 0.000 description 2
- 229920000459 Nitrile rubber Polymers 0.000 description 2
- 239000004952 Polyamide Substances 0.000 description 2
- 229920000297 Rayon Polymers 0.000 description 2
- YXFVVABEGXRONW-UHFFFAOYSA-N Toluene Chemical compound CC1=CC=CC=C1 YXFVVABEGXRONW-UHFFFAOYSA-N 0.000 description 2
- -1 `glass Substances 0.000 description 2
- 239000005018 casein Substances 0.000 description 2
- BECPQYXYKAMYBN-UHFFFAOYSA-N casein, tech. Chemical compound NCCCCC(C(O)=O)N=C(O)C(CC(O)=O)N=C(O)C(CCC(O)=N)N=C(O)C(CC(C)C)N=C(O)C(CCC(O)=O)N=C(O)C(CC(O)=O)N=C(O)C(CCC(O)=O)N=C(O)C(C(C)O)N=C(O)C(CCC(O)=N)N=C(O)C(CCC(O)=N)N=C(O)C(CCC(O)=N)N=C(O)C(CCC(O)=O)N=C(O)C(CCC(O)=O)N=C(O)C(COP(O)(O)=O)N=C(O)C(CCC(O)=N)N=C(O)C(N)CC1=CC=CC=C1 BECPQYXYKAMYBN-UHFFFAOYSA-N 0.000 description 2
- 235000021240 caseins Nutrition 0.000 description 2
- 230000009850 completed effect Effects 0.000 description 2
- 238000004519 manufacturing process Methods 0.000 description 2
- 229920002647 polyamide Polymers 0.000 description 2
- 235000018102 proteins Nutrition 0.000 description 2
- 102000004169 proteins and genes Human genes 0.000 description 2
- 108090000623 proteins and genes Proteins 0.000 description 2
- 239000002964 rayon Substances 0.000 description 2
- 239000002356 single layer Substances 0.000 description 2
- 238000011282 treatment Methods 0.000 description 2
- 235000013311 vegetables Nutrition 0.000 description 2
- 230000000007 visual effect Effects 0.000 description 2
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 2
- RNAMYOYQYRYFQY-UHFFFAOYSA-N 2-(4,4-difluoropiperidin-1-yl)-6-methoxy-n-(1-propan-2-ylpiperidin-4-yl)-7-(3-pyrrolidin-1-ylpropoxy)quinazolin-4-amine Chemical compound N1=C(N2CCC(F)(F)CC2)N=C2C=C(OCCCN3CCCC3)C(OC)=CC2=C1NC1CCN(C(C)C)CC1 RNAMYOYQYRYFQY-UHFFFAOYSA-N 0.000 description 1
- 241000283690 Bos taurus Species 0.000 description 1
- 241000283707 Capra Species 0.000 description 1
- 239000002202 Polyethylene glycol Substances 0.000 description 1
- 244000299461 Theobroma cacao Species 0.000 description 1
- 235000009470 Theobroma cacao Nutrition 0.000 description 1
- 239000004957 Zytel Substances 0.000 description 1
- 229920006102 Zytel® Polymers 0.000 description 1
- 238000004026 adhesive bonding Methods 0.000 description 1
- 229910021529 ammonia Inorganic materials 0.000 description 1
- 239000007864 aqueous solution Substances 0.000 description 1
- 239000010425 asbestos Substances 0.000 description 1
- 238000003490 calendering Methods 0.000 description 1
- 239000003795 chemical substances by application Substances 0.000 description 1
- 239000008199 coating composition Substances 0.000 description 1
- 230000001427 coherent effect Effects 0.000 description 1
- 230000008021 deposition Effects 0.000 description 1
- 239000006185 dispersion Substances 0.000 description 1
- 238000004043 dyeing Methods 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 229920001971 elastomer Polymers 0.000 description 1
- 102000034240 fibrous proteins Human genes 0.000 description 1
- 108091005899 fibrous proteins Proteins 0.000 description 1
- IVJISJACKSSFGE-UHFFFAOYSA-N formaldehyde;1,3,5-triazine-2,4,6-triamine Chemical compound O=C.NC1=NC(N)=NC(N)=N1 IVJISJACKSSFGE-UHFFFAOYSA-N 0.000 description 1
- 238000009472 formulation Methods 0.000 description 1
- 229930195733 hydrocarbon Natural products 0.000 description 1
- 150000002430 hydrocarbons Chemical class 0.000 description 1
- 229910052500 inorganic mineral Inorganic materials 0.000 description 1
- 239000012948 isocyanate Substances 0.000 description 1
- 150000002513 isocyanates Chemical class 0.000 description 1
- 150000002576 ketones Chemical class 0.000 description 1
- 229920000126 latex Polymers 0.000 description 1
- 239000004816 latex Substances 0.000 description 1
- 239000002184 metal Substances 0.000 description 1
- 125000002496 methyl group Chemical group [H]C([H])([H])* 0.000 description 1
- 239000011707 mineral Substances 0.000 description 1
- 239000000178 monomer Substances 0.000 description 1
- 239000004745 nonwoven fabric Substances 0.000 description 1
- 230000035699 permeability Effects 0.000 description 1
- 229920000058 polyacrylate Polymers 0.000 description 1
- 229920006122 polyamide resin Polymers 0.000 description 1
- 229920001225 polyester resin Polymers 0.000 description 1
- 239000004645 polyester resin Substances 0.000 description 1
- 229920001223 polyethylene glycol Polymers 0.000 description 1
- 229920000642 polymer Polymers 0.000 description 1
- 229920002635 polyurethane Polymers 0.000 description 1
- 239000004814 polyurethane Substances 0.000 description 1
- 239000004800 polyvinyl chloride Substances 0.000 description 1
- 229920000915 polyvinyl chloride Polymers 0.000 description 1
- 238000007639 printing Methods 0.000 description 1
- 238000004080 punching Methods 0.000 description 1
- 229910052895 riebeckite Inorganic materials 0.000 description 1
- 238000005728 strengthening Methods 0.000 description 1
- 239000000126 substance Substances 0.000 description 1
- 229920002994 synthetic fiber Polymers 0.000 description 1
- 239000012209 synthetic fiber Substances 0.000 description 1
- 239000004753 textile Substances 0.000 description 1
- 229920001169 thermoplastic Polymers 0.000 description 1
- 229920001187 thermosetting polymer Polymers 0.000 description 1
- 239000004416 thermosoftening plastic Substances 0.000 description 1
- DVKJHBMWWAPEIU-UHFFFAOYSA-N toluene 2,4-diisocyanate Chemical compound CC1=CC=C(N=C=O)C=C1N=C=O DVKJHBMWWAPEIU-UHFFFAOYSA-N 0.000 description 1
- 125000000391 vinyl group Chemical group [H]C([*])=C([H])[H] 0.000 description 1
- 229920002554 vinyl polymer Polymers 0.000 description 1
Images
Classifications
-
- D—TEXTILES; PAPER
- D04—BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
- D04H—MAKING TEXTILE FABRICS, e.g. FROM FIBRES OR FILAMENTARY MATERIAL; FABRICS MADE BY SUCH PROCESSES OR APPARATUS, e.g. FELTS, NON-WOVEN FABRICS; COTTON-WOOL; WADDING ; NON-WOVEN FABRICS FROM STAPLE FIBRES, FILAMENTS OR YARNS, BONDED WITH AT LEAST ONE WEB-LIKE MATERIAL DURING THEIR CONSOLIDATION
- D04H1/00—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres
- D04H1/40—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres from fleeces or layers composed of fibres without existing or potential cohesive properties
- D04H1/44—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres from fleeces or layers composed of fibres without existing or potential cohesive properties the fleeces or layers being consolidated by mechanical means, e.g. by rolling
- D04H1/46—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres from fleeces or layers composed of fibres without existing or potential cohesive properties the fleeces or layers being consolidated by mechanical means, e.g. by rolling by needling or like operations to cause entanglement of fibres
- D04H1/48—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres from fleeces or layers composed of fibres without existing or potential cohesive properties the fleeces or layers being consolidated by mechanical means, e.g. by rolling by needling or like operations to cause entanglement of fibres in combination with at least one other method of consolidation
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
- Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
- Y10T442/00—Fabric [woven, knitted, or nonwoven textile or cloth, etc.]
- Y10T442/60—Nonwoven fabric [i.e., nonwoven strand or fiber material]
- Y10T442/682—Needled nonwoven fabric
Definitions
- This invention relates to a new process for manufac- -turing a fibrous sheet material simulating felt, and more particularly to a novel needled fabric and to the method of making same from normally unfeltable fibers.
- feltable fibers Such fibers, including wool, goat hair and other animal fibers, have a substantial curl and even more important a rough surface which allows the fibers to interlock or interfelt into a felt havi-ng substantial strength. Except in admixture with feltable fibers, the vegetable fibers like cotton, the synthetic fibers like rayon, nylon, etc., and even some animal fibers cannot be felted satisfactorily because the characteristically smooth surfaces of these fibers slide upon one another too readily for interfelting. Non-woven fabrics resembling felt can be made from non-felting fibers by needling.
- Needled fabrics suffer from a most serious disadvantage of low strength especially when the fiber bat is not very thick and heavily needled. To avoid this disadvantage many strengthening expedients have been suggested. According to one such method a fibrous fleece is placed fabric.
- Still another method Vinvolves employment of a poten- 'tiallyfadhesiveresin inhfiber formv as part of the fiber mix, needling, and subsequently heating the rneedled fabric toj atemperature whereat the resinous fibers become ⁇ sufliciently tacky Ato adhere tof the V,other bers in the needled fabric.' Y Y.
- Still -a further object of the instant invention 1s Vto provide a process for producing a needled fabric of predetermined thickness, strength and dimensional stability.
- the process of the instant invention con ⁇ templates: forming a fleece of fibers, coating the surface with an adhesive binder to form a thin surface layer of bonded fibers, drying said surface and then needling the unbonded fiber fleece through the layer of dried adhesive to form a needled fabric.
- a single needling operation on each side is suflicient to achieve good felting or interlocking of the fibers, and to create a needled fabric of great softness and drape, yet having considerabl strength and dimensional stability.
- the needling makes multitudinous perforations in the adhesively bonded layer of fibers and actually masks this bonded layer from visual discernment thereof, the integrity of the bonds appears in the final needled As compared to the same fabric made without a surface layer bonded by adhesive, there is substantially increased strength and dimensional ⁇ stability depending largely upon the amount and character of the adhesive bond.
- the strength land dimensional stability of the ultimate needled fabric can be predetermined within wide limits according to which of the several preferred modes of the instant invention is employed, and the. amount o-f adhesive employed. By and large, at least 30% of the strength and dimensional stability of the needled fabric is derived from theadhesive, and the balance from the needling action.
- Figure 1 is a diagrammatic view of a fiber fleece with one surface sprayed with a liquid binder.
- Figure 2 is a vertical view of the sprayed fiber lfleecev of Figure 1 after needling.
- Figure 3 is a vertical view of two lleeces, each sprayed on one side and plied together with the sprayed surfaces placed facerto face.
- Figure 4 shows the two plied fleeces of Figure 3 after needling.
- Figure 5 is a vertical view of two plied ileeces both sprayed on each side.
- FIG. 6 is a diagrammatic View of the two plied lleeces of Figure 5 Vduring needling.
- y f 4 Referring now to Figure 1 of the drawing, there is shown a fiber fleece 7 such as produced by air'deposition or by cards or garnettes. One side or surface of the fleece is shown spray coated with a liquid binder and thereafter dried.
- Figure 2 shows the same coated fleece 7 after needling. The needling operation has forced individual fibers 3 through the bonded surface layer 6, causing fibers 8 to protrude to the reverse side of layer 6, and in effect form a new outermost surface layer 9, hiding the existence of adhesive bonded layer 6 from visual discernment.
- v v
- both surfaces of the initial fleece may be coated with a binder prior to needling.
- a particularly desirable variation is illustrated in Figures 3 and 4 where two layers of fleece 17, 17, each having an adhesive coated outer Ybels 8 vfrom the upper vlayer H17 into lower layer 17', and a second needling in the opposite direction forces fibers from layer 17 into layer 17 thereby thoroughly interlocking 17, 17' into an integral needled fabric with an adhesively bonded ⁇ layer embedded at the center of the needled fabric.
- a thinner spray of binder liquid may advantageously be applied to one or both outer surfaces prior or after needling in order to prevent loose, easily removed fibers from ybeing present on the surface of the ultimate needled fabric.
- a pair of needles 11, i2 are diagrammatically illustrated.
- the eece employed for the practice of the instant invention should range in weight between about 0.50 to 7.0 oz. per square yard of single layer. Heavier fabrics than 7 oz. can be built up by employment .of multiple layers in the manner illustrated by Figures 3 4. In contrast, a light but strong needled fabric can be made by needling a single layer of ileece adhesiveily bonded initially on both surfaces.
- the eece itself can be composed of any ber: animal, like cattle hair, horse hair, wool, etc.; vegetable, like cotton, linen, plaina, cocoa, etc.; mineral, like asbestos, ⁇ glass, metal, etc.; or synthetic, like rayon, acetate, nylon, etc.; or any desired fiber mixture. Although nornfelting bers are most generally contemplated, wool and other felting fibers can be employed.
- the binder liquid is also capable of wide variations.
- ,It may be an aqueous or non-aqueous solution emulsion tor dispersion of adhesive or of latently adhesive material which upon drying or heating forms an adhesive bond.
- known adhesives include: rubber (natural and synthetic), vinyl resins, isocyanate resins, ipolyamides, polyacrylates, and others.
- suitable solvents lfor the binder liquid include water or organic volatile solvents such as lower alkanols, hydrocarbons, ketones and the like, or mixtures thereof. ⁇ iikltern'atively, no ⁇ extraneous solvent need by employed when the binder substance is a normally liquid monomer ⁇ or polymer which forms a solid adhesive in the course of drying or curing. If desired, a curing agent can be incorporated into the binder liquid to speed up setting of the adhesive during the drying or heating, In ad dition, the binder liquid can incorporate up to 35% by Weight of thermosetting resins such as melamine formaldehyde precondensates for imparting other properties - ⁇ as desired.
- the liquid binder is preferably applied to the eece by spraying through conventional spray nozzles.
- the binder liquid should not excessively penetrate the liber lieece since the object is to form a thin lsurface layer of bonded bers.
- the eece should be sprayed with that amount of binder liquid which will deposit non-volatile binder solids 'ranging from about 0.05 to 1 times the weight of the jeece.
- the drying and setting of the adhesive binder can 'be accomplished by carrying the sprayed fleece over or between heated rolls with or without the application of pressure, or by carrying the lieece through a drying oven supported otherwise unpress-ured. After drying is com pleted, only the thin layer of fibers affected by the binder are chemically bonded into a thin core or stable 'layer through which free bers from the remainder of the eece are forced by subsequent needling. As has been indicated, one needling operation on each side is suiiicient to achieve a good "felting or interlocking of the tibers, and to create a strong, stable felt with great softness and drape.
- the product can be subjected as desired to other treatments such an printing, dyeing, calendering, etc., or the like.
- the liquid binder applied is of a thermoplastic nature
- the needled yfabric can be subjected to heat, making the ⁇ adhesive ⁇ tacky.
- This ⁇ subsequent .treatment will add rmness to 4 .the needled ⁇ fabric by bonding the transversely extending bers 8 to layer 6 at the needle perforations of layer 6 where fibers 8 contact the adhesive bonding the original surface layer 6.
- the novel process of the present invention is considerably less expensive than felting.
- a variety of fibers can be used which have no .telting properties, yet the results achieved will be very similar to those of genuine felt, especially as far aS dimensional stability kand strength are concerned.
- the density of the Vproduct made by practice of this invention can be controlled to a greater degree than in .conventional felting or need-ling processes. The same applies to the softness and hand of the fabric as well as air permeability, all of which can be controlled to any desired degree.
- Example I To a single ply ⁇ of 4 oz. per sq. yd. cotton ber eee apply on one side 2 oz. per sq. yd. liquid binder the preplasticized polyvinyl chloride emulsion (40% solids con; tent) shown below:
- Example 1I To a 3 oz. per sq. yd. nylon 'liber iieece apply a ,l oz. per sq. yd. spray Vcoat of a blend of acrylic resin emulsion and casein solution (40% solids) as shown below;
- Example Ill Apply a 1 oz. per sq. yd. spray coat to one side each of two 2 oz. per sq. yd. acetate-nylon blended liber eeces, each eece consisting of 50% acetate staple fiber and 50% nylon staple ber.
- the spray coating formula is shown below:
- the plied and pressed fleece is passed through the needling machinetwice with the piece being turned over between passes.
- Example IV To two 2.5 oz. per sq. yd. wool and nylon blended fleeces apply a 1.5 oz. per sq. yd; spray coat of the compounded nitrile rubber, formulation shown below: Y
- the eeces areplaced against each other so that the binder coated surfaces meet.
- the plied material is then dried at 250 F. for three minutes.
- the plied and bonded fiber fleeces are passed through the needling machine twice. The piece is turned over between passes. The needled piece is now ⁇ cure at 275 F. for one hour.
- Example V To two 3 oz. per sq. yd. wool fiber iieece apply 1.0 oz. per sq. yd. of polyamide binder of the formula shown below:
- plied and bonded fiber fieece is thenoven dried at 250 F. for three minutes. After drying, atop coat of 0.5 oz. per sq. yd. of polyamide binder of the same formulationl used in the first spray operationwis put on vone side 4ofthe bonded fiber fieece. After drying, for one minute at 250 F., the same operation is repeated on the opposite side of the fiber fieece. After drying, the bonded ⁇ fiber fleece is passedthrough the needlingmachine twice. 'Ihe piece is turned over between passes. When this operation has been completed, the bonded and plied fiber fleece is oven cured for 10 minutes at 300 F.
- Example Vl j v To two 2 oz. per sq. yd'. fiber fleeces of 60% nylon staple fiber and 40% cotton staple fiber, apply a l oz.V
- the coated fberfleece is now plied together with the coated surfaces against Veach other. '1 'he plied liber eece is oven dried at 200 F. for five minutes. After drying, atop coat of 0.5 oz. per sq. yd. of plasticized soya protein binder is sprayed on only one side'of the .fiber fleece. The formula for this top coating is shown belowz'V .Wet wt.
- What is claimed isi fleece consisting wholly of loosefibrous (materialhaying adhesive distributed within said loose'fbrous materiali the form of a layer coextensive with and parallel to the planar surfaces of the web, some of the fibers of said web of fibrous material being randomly arranged and some ⁇ of the fibers of said fibrous material extending through said adhesive layer and through said web, thelatter fibers extending substantially normal Yto the planar surfaces of said web, said fabric being an integral structure.
- a needled fabric vcomprising a web of a plurality of fieeces consisting wholly of loose fibrous material, at least one of said tieeces having adhesive distributed within said lose fibrous material in the form of a layer coextensive with and parallel to the planar surfaces of the web, some of the fibers of said web of fibrous material being 'ran-V domly arranged and some of the fibers of said fibrous material extending through said adhesive layer and through said Vweb,the latter fibers extending substantially normal to the planar surfaces of said web and are adhesively bonded to said adhesive layer, said ⁇ fabric being an integral structure.
- a needled fabric comprising a of a plurality of f square4 yard' comprishga web ofV a pluralityv of vfl'eecrzes. consistingiwholly of loose fibrous ⁇ materal' having adhesvedistributed Within said fibrous material in the form ofY a layer coextensiyerwith and parallel to the. planar.
- a needled backing-free fabric comprising a web consisting wholly o-fv loose fibrous material. having adhesive 'distributed-vinthetform ofi a layer coeirtensivewith and parallel-totheplanar surfaces oaf-the web, some of.
- Method of producing aneedledfabric of integral structure which comprises applying to a substantially fiat fleece consisting wholly of loosefibrous material a coatingof liquidadhesive materialthereby bonding some of thesurface fibers ofv the fibrous material to each other to forma thin surface layer of adhesively bonded fibers coextensive with and parallel to the planar surfaces. of the fleece, drying the coating ofadhes'ive material, and then needling said fleece vt'c'form a web whereinsome. of theY fibers of sdfibrous material' are'randomly arranged" and'sonie lof the filiersext'end substantially normal. to the planar surfaces of said web and through the'dry adhesive layer. f. 1 6.
- Method of producing a needled fabric'of'integral structure which comprises applying tof a1 substantially fiati fleece; ⁇ free of fabric backing and consisting-wholly of loose ⁇ fibrous mater'ialawcoating of liquid' adhesive material thereby bondin'g some of-V the surface fibers of the fibrous material to each other to. formr athingsurface, layer of adhesively bonded fibers coextensive with and parallel to.. the planar surfaces of t'hefieece, drying the coating of adhesivematerialand V then needling ⁇ said fieece to form a web wherein some of the fibers of said fibrous material are randomly arranged and' some of the fibers extend' substantially normalV to the'planar surfaces of lsaidweb and through the dry adhesive layer. 7.
- Method' of ⁇ producing a needled fabric 4of Vintegral structure which comprises applying to. a substantially fiat yfieece-y free of fabric backing and consisting wholly of loose fibrous. material. a coating of liquidv adhesive ma- 'ferial in'an amount of from 0.05 to 1.0 times the weight of" said fibrous material thereby bondingfsomeofjthe, surface fibers of the fib-rous materialL to Veach other to form athinsurfacelayer. of adhesively.. bondediigbers coextensive withv and .parallel.to..the..planan surfacessof the fieece, drying thercoatingaof. adhesive.
- Method ofproducing a-needled; fabric which comprises applying a coatingpf liquid.thermoplasticadhesiye to a surface of at least one of aplurality ⁇ of substana. tially fiat iieeces consisting Wholly of loose fibrous mate# rial so thatsome of the surfacefibers4 of the fibrousgrna terial of ythe fieece arerbonded to each other to forni a thin surface layer of adhesively bonded fibers, asserti-V bling the fleecesV with the adhesive-carryingY surface1 of the coated iieece in contact with.another?fieece,4 drying the adhesiva, and then -needling the laminate,- whereby sorne'of the fibers of the fieece are randomly arranged and some of the fibers extend substantially normal to the planar surfaces of the laminate and through the dry adhesive layer to the surfaces of said fieeces, and therrheatf ing the needled laminate whereby ⁇ the
- Methodof producing a needled fabric which com prises applying a coating of liquidA adhesive to a surface of atv least one of a plurality of substantially fiat fieeces consistingwholly of loose fibrousmaterial.sovthat some of the surface fibers of the r.fibrous materialiof theiieece are bonded to each other to formua thin surfacel layer of adhesively bonded fibers, assembling the fieeces with the adhesive-carrying surface of the coated fieece in contact ⁇ with another fleece, drying the adhesive, and then needling the laminate whereby some-'ofi the fibers of the; fieece are randomly arranged and some of thelfibers extend substantially normal to the planar surfaces of theLla-minate andthrough the dry adhesive la-yep and .then heating-the needledwlaminate whereby-- the normallyi'ex tending fibers are bonded to the adhesive layer.
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Textile Engineering (AREA)
- Nonwoven Fabrics (AREA)
- Laminated Bodies (AREA)
- Synthetic Leather, Interior Materials Or Flexible Sheet Materials (AREA)
Priority Applications (9)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
NL235456D NL235456A (US06338842-20020115-C00009.png) | 1958-08-04 | ||
US75293758 US2970365A (en) | 1958-08-04 | 1958-08-04 | Needled fabric and method |
GB413559A GB915682A (en) | 1958-08-04 | 1959-02-05 | Improvements in or relating to bonded fibrous sheet material |
FR795967A FR1226063A (fr) | 1958-08-04 | 1959-05-28 | étoffe fibreuse ressemblant au feutre et son procédé de fabrication |
GB1865159A GB953693A (en) | 1958-08-04 | 1959-06-01 | Improvements in or relating to fibrous sheet material |
DEM42309A DE1102693B (de) | 1958-08-04 | 1959-07-30 | Genadelter Vliesstoff und Verfahren zu seiner Herstellung |
GB4731769A GB1245527A (en) | 1958-08-04 | 1969-09-25 | Improvements in or relating to bonded fibrous sheet material |
ZA704413*A ZA704413B (en) | 1958-08-04 | 1970-06-26 | Improvements in or relating to bonded fibrous sheet material |
AU17069/70A AU1706970A (en) | 1958-08-04 | 1970-07-01 | Improvements in or relating to bonded fibrous sheet material |
Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
US75293758 US2970365A (en) | 1958-08-04 | 1958-08-04 | Needled fabric and method |
GB4731769A GB1245527A (en) | 1958-08-04 | 1969-09-25 | Improvements in or relating to bonded fibrous sheet material |
Publications (1)
Publication Number | Publication Date |
---|---|
US2970365A true US2970365A (en) | 1961-02-07 |
Family
ID=26266014
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
US75293758 Expired - Lifetime US2970365A (en) | 1958-08-04 | 1958-08-04 | Needled fabric and method |
Country Status (7)
Cited By (36)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US3010180A (en) * | 1959-04-08 | 1961-11-28 | Hoffman Maufred Turner | Method for manufacturing non-woven pile fabrics |
US3059312A (en) * | 1959-12-14 | 1962-10-23 | Draper Brothers Company | Composite laminated structures of high permeability |
US3097413A (en) * | 1960-05-26 | 1963-07-16 | Draper Brothers Company | Unwoven papermaker's felt |
US3199167A (en) * | 1961-02-09 | 1965-08-10 | West Point Pepperell Inc | Process of manufacturing nonwoven fabrics |
US3201300A (en) * | 1961-06-05 | 1965-08-17 | Manfred T Hoffman | Porous non-woven laminated fabrics |
US3206351A (en) * | 1961-10-04 | 1965-09-14 | Fiberwoven Corp | Needled fabric structure and method of making same |
US3231092A (en) * | 1962-12-06 | 1966-01-25 | Joshua H Goldman | Filter and method of making the same |
US3245854A (en) * | 1961-03-23 | 1966-04-12 | West Point Mfg Co | Process of manufacturing nonwoven fabrics |
US3284872A (en) * | 1963-02-12 | 1966-11-15 | Beckwith Arden Inc | Method of making needled shoe stiffening material |
US3288579A (en) * | 1963-09-10 | 1966-11-29 | West Point Pepperell Inc | Method of making a non-woven laminated abrasive article |
US3312584A (en) * | 1962-02-01 | 1967-04-04 | West Point Pepperell Inc | Nonwoven fabric and method of manufacturing the same |
US3321356A (en) * | 1963-07-31 | 1967-05-23 | Dunlop Rubber Co | Production of flexible sheet materials |
US3347736A (en) * | 1963-11-29 | 1967-10-17 | British Nylon Spinners Ltd | Reinforced needleed pile fabric of potentially adhesive multi-component fibers and method of making the same |
US3348993A (en) * | 1963-11-29 | 1967-10-24 | British Nylon Spinners Ltd | Fabrics |
DE1256618B (de) * | 1965-01-29 | 1967-12-21 | Etex A G | Fussbodenbelag sowie Verfahren zu dessen Herstellung |
US3377231A (en) * | 1964-06-11 | 1968-04-09 | Kendall & Co | Needled textile laminates and method for producing same |
DE1294916B (de) * | 1962-07-09 | 1969-05-14 | Union Carbide Corp | Verfahren zur Herstellung von insbesondere als Polstermaterial geeigneten Schichtstoffen |
US3451885A (en) * | 1962-07-09 | 1969-06-24 | Union Carbide Corp | Needled composite web and method of making the same |
US3483601A (en) * | 1965-07-20 | 1969-12-16 | Fiberwoven Corp | Process for making a non-woven fabric structure |
US3497065A (en) * | 1966-11-01 | 1970-02-24 | Gaf Corp | Plate for plate and frame filter presses |
DE1635659B1 (de) * | 1965-03-08 | 1971-11-11 | Technical Information Service | Verfahren zur Herstellung eines mehrlagigen, insbesondere zweilagigen Nadelvliesstoffes |
US3779852A (en) * | 1970-07-27 | 1973-12-18 | Textiltech Forsch | Textile fabric and method of producing same |
US3973066A (en) * | 1975-01-16 | 1976-08-03 | The Fiberwoven Corporation | Electric blanket shell and method of production |
US4197100A (en) * | 1976-06-14 | 1980-04-08 | Hausheer Hans P | Filtering member for filters |
US4211593A (en) * | 1977-04-18 | 1980-07-08 | Cikalon Vliesstoffwerk Gmbh | Method of making a needled and ornamentally patterned fleece material |
US4282283A (en) * | 1979-10-29 | 1981-08-04 | Textured Products, Inc. | Laminated fiberglass fabric |
DE3032398A1 (de) * | 1980-08-28 | 1982-03-04 | Fa. Carl Freudenberg, 6940 Weinheim | Verfahren zur herstellung eines flauschigen, insbesondere leichtgewichtigen, weichen vliesstoffes |
EP0995781A1 (en) * | 1998-04-23 | 2000-04-26 | Idemitsu Petrochemical Co., Ltd. | Coating material |
USRE36756E (en) * | 1987-12-09 | 2000-06-27 | Basf Aktiengesellschaft | Glass-mat-reinforced thermoplastic panels |
US6105223A (en) * | 1997-04-30 | 2000-08-22 | The B. F. Goodrich Company | Simplified process for making thick fibrous structures |
US6287407B1 (en) * | 1997-07-02 | 2001-09-11 | Firma Carl Freudenberg | Structured textile material made of at least two base nonwoven fabrics and method for its manufacture |
US6487762B1 (en) * | 1999-11-24 | 2002-12-03 | Fleissner Gmbh & Co., Maschinenfabrik | Method and device for color patterning of a web by hydrodynamic treatment |
US6521554B1 (en) | 1999-02-22 | 2003-02-18 | Tietex International, Ltd. | Stitchbonded upholstery fabric and process for making same |
US20060182971A1 (en) * | 2005-02-16 | 2006-08-17 | Siemens Westinghouse Power Corp. | Tabbed ceramic article for improved interlaminar strength |
US20060194496A1 (en) * | 2000-05-23 | 2006-08-31 | The Felters Company | Nonwoven laminate structure |
CN107475900A (zh) * | 2017-09-28 | 2017-12-15 | 中材科技膜材料(山东)有限公司 | 一种一步法梯度滤料生产装置及其操作方法 |
Families Citing this family (10)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
DE1254574B (de) * | 1961-10-05 | 1967-11-23 | Vyzk Ustav Pletarsky | Verfahren zur Herstellung von Textilien fuer Bekleidungszwecke aus Vliesstoffen |
DE1635682C2 (de) * | 1963-07-04 | 1974-07-04 | Vereinigte Papierwerke Schickedanz & Co, 8500 Nuernberg | Verfahren zur Herstellung von Mehrschichten-Gebilden |
US3664909A (en) * | 1970-03-25 | 1972-05-23 | Ppg Industries Inc | Needled resin fibrous article |
US3713962A (en) * | 1970-03-25 | 1973-01-30 | Ppg Industries Inc | Composite mat structure |
JPS534315Y2 (US06338842-20020115-C00009.png) * | 1974-02-06 | 1978-02-02 | ||
US4388363A (en) | 1979-02-26 | 1983-06-14 | W. R. Grace & Co. | Compressible printing element containing thermosol lamina |
NL8000618A (nl) * | 1979-02-26 | 1980-08-28 | Grace W R & Co | Samendrukbaar drukelement, bevattende thermosol-lamina. |
DE3032349A1 (de) * | 1980-08-28 | 1982-03-04 | Fa. Carl Freudenberg, 6940 Weinheim | Einlagevliesstoff |
AT395025B (de) * | 1990-08-17 | 1992-08-25 | Fehrer Textilmasch | Verfahren und vorrichtung zum nadeln einer warenbahn fuer die papiermaschinenfilzherstellung |
US11377766B2 (en) * | 2016-07-15 | 2022-07-05 | Engineered Floors LLC | Delamination-resistant bulky needle-punched structures |
Citations (7)
Publication number | Priority date | Publication date | Assignee | Title |
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US1345693A (en) * | 1918-12-16 | 1920-07-06 | David W Pye | Composite heat-insulating sheet |
FR748136A (fr) * | 1932-12-28 | 1933-06-29 | Procédé pour agglomérer les fibres des garnitures de fibres et augmenter leur élaticité, et produits obtenus par ce procédé | |
US2249888A (en) * | 1937-12-21 | 1941-07-22 | Columbian Rope Co | Moldable plastic composition |
GB556186A (en) * | 1942-05-07 | 1943-09-23 | Anglo Felt Ind Ltd | Improvements in or relating to the manufacture of felted fabrics |
US2794238A (en) * | 1952-12-09 | 1957-06-04 | Fiber Glass Ind Inc | Fiber glass mat |
US2794759A (en) * | 1954-06-23 | 1957-06-04 | Fiber Glass Ind Inc | Method of making a resin impregnated fiber glass mat and product |
US2845687A (en) * | 1954-10-28 | 1958-08-05 | Hairlok Company Ltd | Preparation of hair or other fibres for upholstery or other purposes |
Family Cites Families (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
BE500749A (US06338842-20020115-C00009.png) * | 1950-10-21 | |||
FR1042945A (fr) * | 1951-05-05 | 1953-11-04 | Pièce textile |
-
0
- NL NL235456D patent/NL235456A/xx unknown
-
1958
- 1958-08-04 US US75293758 patent/US2970365A/en not_active Expired - Lifetime
-
1959
- 1959-02-05 GB GB413559A patent/GB915682A/en not_active Expired
- 1959-05-28 FR FR795967A patent/FR1226063A/fr not_active Expired
- 1959-06-01 GB GB1865159A patent/GB953693A/en not_active Expired
- 1959-07-30 DE DEM42309A patent/DE1102693B/de active Pending
-
1969
- 1969-09-25 GB GB4731769A patent/GB1245527A/en not_active Expired
-
1970
- 1970-06-26 ZA ZA704413*A patent/ZA704413B/xx unknown
- 1970-07-01 AU AU17069/70A patent/AU1706970A/en not_active Expired
Patent Citations (7)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US1345693A (en) * | 1918-12-16 | 1920-07-06 | David W Pye | Composite heat-insulating sheet |
FR748136A (fr) * | 1932-12-28 | 1933-06-29 | Procédé pour agglomérer les fibres des garnitures de fibres et augmenter leur élaticité, et produits obtenus par ce procédé | |
US2249888A (en) * | 1937-12-21 | 1941-07-22 | Columbian Rope Co | Moldable plastic composition |
GB556186A (en) * | 1942-05-07 | 1943-09-23 | Anglo Felt Ind Ltd | Improvements in or relating to the manufacture of felted fabrics |
US2794238A (en) * | 1952-12-09 | 1957-06-04 | Fiber Glass Ind Inc | Fiber glass mat |
US2794759A (en) * | 1954-06-23 | 1957-06-04 | Fiber Glass Ind Inc | Method of making a resin impregnated fiber glass mat and product |
US2845687A (en) * | 1954-10-28 | 1958-08-05 | Hairlok Company Ltd | Preparation of hair or other fibres for upholstery or other purposes |
Cited By (45)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US3010180A (en) * | 1959-04-08 | 1961-11-28 | Hoffman Maufred Turner | Method for manufacturing non-woven pile fabrics |
US3059312A (en) * | 1959-12-14 | 1962-10-23 | Draper Brothers Company | Composite laminated structures of high permeability |
US3097413A (en) * | 1960-05-26 | 1963-07-16 | Draper Brothers Company | Unwoven papermaker's felt |
US3199167A (en) * | 1961-02-09 | 1965-08-10 | West Point Pepperell Inc | Process of manufacturing nonwoven fabrics |
US3245854A (en) * | 1961-03-23 | 1966-04-12 | West Point Mfg Co | Process of manufacturing nonwoven fabrics |
US3201300A (en) * | 1961-06-05 | 1965-08-17 | Manfred T Hoffman | Porous non-woven laminated fabrics |
US3206351A (en) * | 1961-10-04 | 1965-09-14 | Fiberwoven Corp | Needled fabric structure and method of making same |
US3312584A (en) * | 1962-02-01 | 1967-04-04 | West Point Pepperell Inc | Nonwoven fabric and method of manufacturing the same |
DE1294916B (de) * | 1962-07-09 | 1969-05-14 | Union Carbide Corp | Verfahren zur Herstellung von insbesondere als Polstermaterial geeigneten Schichtstoffen |
US3451885A (en) * | 1962-07-09 | 1969-06-24 | Union Carbide Corp | Needled composite web and method of making the same |
US3231092A (en) * | 1962-12-06 | 1966-01-25 | Joshua H Goldman | Filter and method of making the same |
US3284872A (en) * | 1963-02-12 | 1966-11-15 | Beckwith Arden Inc | Method of making needled shoe stiffening material |
US3321356A (en) * | 1963-07-31 | 1967-05-23 | Dunlop Rubber Co | Production of flexible sheet materials |
US3288579A (en) * | 1963-09-10 | 1966-11-29 | West Point Pepperell Inc | Method of making a non-woven laminated abrasive article |
US3348993A (en) * | 1963-11-29 | 1967-10-24 | British Nylon Spinners Ltd | Fabrics |
US3347736A (en) * | 1963-11-29 | 1967-10-17 | British Nylon Spinners Ltd | Reinforced needleed pile fabric of potentially adhesive multi-component fibers and method of making the same |
US3377231A (en) * | 1964-06-11 | 1968-04-09 | Kendall & Co | Needled textile laminates and method for producing same |
DE1256618B (de) * | 1965-01-29 | 1967-12-21 | Etex A G | Fussbodenbelag sowie Verfahren zu dessen Herstellung |
DE1635659B1 (de) * | 1965-03-08 | 1971-11-11 | Technical Information Service | Verfahren zur Herstellung eines mehrlagigen, insbesondere zweilagigen Nadelvliesstoffes |
US3483601A (en) * | 1965-07-20 | 1969-12-16 | Fiberwoven Corp | Process for making a non-woven fabric structure |
US3497065A (en) * | 1966-11-01 | 1970-02-24 | Gaf Corp | Plate for plate and frame filter presses |
US3779852A (en) * | 1970-07-27 | 1973-12-18 | Textiltech Forsch | Textile fabric and method of producing same |
US3973066A (en) * | 1975-01-16 | 1976-08-03 | The Fiberwoven Corporation | Electric blanket shell and method of production |
US4197100A (en) * | 1976-06-14 | 1980-04-08 | Hausheer Hans P | Filtering member for filters |
US4211593A (en) * | 1977-04-18 | 1980-07-08 | Cikalon Vliesstoffwerk Gmbh | Method of making a needled and ornamentally patterned fleece material |
US4282283A (en) * | 1979-10-29 | 1981-08-04 | Textured Products, Inc. | Laminated fiberglass fabric |
DE3032398A1 (de) * | 1980-08-28 | 1982-03-04 | Fa. Carl Freudenberg, 6940 Weinheim | Verfahren zur herstellung eines flauschigen, insbesondere leichtgewichtigen, weichen vliesstoffes |
DE3032398C2 (de) * | 1980-08-28 | 1984-04-19 | Fa. Carl Freudenberg, 6940 Weinheim | Verfahren zur Herstellung eines flauschigen, insbesondere leichtgewichtigen, weichen Vliesstoffes |
USRE36756E (en) * | 1987-12-09 | 2000-06-27 | Basf Aktiengesellschaft | Glass-mat-reinforced thermoplastic panels |
US6105223A (en) * | 1997-04-30 | 2000-08-22 | The B. F. Goodrich Company | Simplified process for making thick fibrous structures |
US6287407B1 (en) * | 1997-07-02 | 2001-09-11 | Firma Carl Freudenberg | Structured textile material made of at least two base nonwoven fabrics and method for its manufacture |
US6398895B1 (en) | 1997-07-02 | 2002-06-04 | Firma Carl Freudenberg | Structure textile material made of at least two base nonwoven fabrics and method for its manufacture |
EP0995781A1 (en) * | 1998-04-23 | 2000-04-26 | Idemitsu Petrochemical Co., Ltd. | Coating material |
EP0995781A4 (en) * | 1998-04-23 | 2001-07-25 | Idemitsu Petrochemical Co | COATING MATERIAL |
US6545082B2 (en) | 1998-04-23 | 2003-04-08 | Idemitsu Petrochemical Co., Ltd. | Coating material |
KR100605785B1 (ko) * | 1998-04-23 | 2006-07-31 | 이데미쓰 고산 가부시키가이샤 | 코팅재 |
US6521554B1 (en) | 1999-02-22 | 2003-02-18 | Tietex International, Ltd. | Stitchbonded upholstery fabric and process for making same |
US6487762B1 (en) * | 1999-11-24 | 2002-12-03 | Fleissner Gmbh & Co., Maschinenfabrik | Method and device for color patterning of a web by hydrodynamic treatment |
US6557224B2 (en) | 1999-11-24 | 2003-05-06 | Fleissner Gmbh & Co., Mashinenfabrik | Method and device for color patterning of a web hydrodynamic treatment |
US6735834B2 (en) | 1999-11-24 | 2004-05-18 | Fleissner Gmbh & Co., Maschinenfabrik | Method and device for color patterning of a web by hydrodynamic treatment |
US20060194496A1 (en) * | 2000-05-23 | 2006-08-31 | The Felters Company | Nonwoven laminate structure |
US20060182971A1 (en) * | 2005-02-16 | 2006-08-17 | Siemens Westinghouse Power Corp. | Tabbed ceramic article for improved interlaminar strength |
US7387758B2 (en) * | 2005-02-16 | 2008-06-17 | Siemens Power Generation, Inc. | Tabbed ceramic article for improved interlaminar strength |
CN107475900A (zh) * | 2017-09-28 | 2017-12-15 | 中材科技膜材料(山东)有限公司 | 一种一步法梯度滤料生产装置及其操作方法 |
CN107475900B (zh) * | 2017-09-28 | 2020-11-13 | 中材科技膜材料(山东)有限公司 | 一种一步法梯度滤料生产装置及其操作方法 |
Also Published As
Publication number | Publication date |
---|---|
FR1226063A (fr) | 1960-07-08 |
AU1706970A (en) | 1972-01-06 |
GB953693A (en) | 1964-03-25 |
NL235456A (US06338842-20020115-C00009.png) | 1900-01-01 |
GB1245527A (en) | 1971-09-08 |
GB915682A (en) | 1963-01-16 |
DE1102693B (de) | 1961-03-23 |
ZA704413B (en) | 1971-03-31 |
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