US2914375A - Manufacture of viscose thread - Google Patents
Manufacture of viscose thread Download PDFInfo
- Publication number
- US2914375A US2914375A US503786A US50378655A US2914375A US 2914375 A US2914375 A US 2914375A US 503786 A US503786 A US 503786A US 50378655 A US50378655 A US 50378655A US 2914375 A US2914375 A US 2914375A
- Authority
- US
- United States
- Prior art keywords
- viscose
- thread
- bath
- quinoline
- weight
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Lifetime
Links
- 229920000297 Rayon Polymers 0.000 title claims description 58
- 238000004519 manufacturing process Methods 0.000 title claims description 12
- SMWDFEZZVXVKRB-UHFFFAOYSA-N Quinoline Chemical compound N1=CC=CC2=CC=CC=C21 SMWDFEZZVXVKRB-UHFFFAOYSA-N 0.000 claims description 40
- 239000002253 acid Substances 0.000 claims description 14
- 230000001112 coagulating effect Effects 0.000 claims description 14
- 239000000835 fiber Substances 0.000 claims description 9
- 230000006872 improvement Effects 0.000 claims description 7
- 239000000243 solution Substances 0.000 description 24
- 238000007654 immersion Methods 0.000 description 5
- NWONKYPBYAMBJT-UHFFFAOYSA-L zinc sulfate Chemical compound [Zn+2].[O-]S([O-])(=O)=O NWONKYPBYAMBJT-UHFFFAOYSA-L 0.000 description 5
- 235000009529 zinc sulphate Nutrition 0.000 description 5
- 239000011686 zinc sulphate Substances 0.000 description 5
- PMZURENOXWZQFD-UHFFFAOYSA-L Sodium Sulfate Chemical compound [Na+].[Na+].[O-]S([O-])(=O)=O PMZURENOXWZQFD-UHFFFAOYSA-L 0.000 description 4
- QAOWNCQODCNURD-UHFFFAOYSA-N Sulfuric acid Chemical compound OS(O)(=O)=O QAOWNCQODCNURD-UHFFFAOYSA-N 0.000 description 4
- 229920002678 cellulose Polymers 0.000 description 4
- 239000001913 cellulose Substances 0.000 description 4
- 239000001117 sulphuric acid Substances 0.000 description 4
- 235000011149 sulphuric acid Nutrition 0.000 description 4
- 239000003513 alkali Substances 0.000 description 3
- 239000011260 aqueous acid Substances 0.000 description 3
- 239000000839 emulsion Substances 0.000 description 3
- 239000012779 reinforcing material Substances 0.000 description 3
- 229920000742 Cotton Polymers 0.000 description 2
- 210000000988 bone and bone Anatomy 0.000 description 2
- 230000000694 effects Effects 0.000 description 2
- 239000002932 luster Substances 0.000 description 2
- 238000000034 method Methods 0.000 description 2
- BASFCYQUMIYNBI-UHFFFAOYSA-N platinum Chemical compound [Pt] BASFCYQUMIYNBI-UHFFFAOYSA-N 0.000 description 2
- 229910052938 sodium sulfate Inorganic materials 0.000 description 2
- 235000011152 sodium sulphate Nutrition 0.000 description 2
- 238000009987 spinning Methods 0.000 description 2
- 238000005299 abrasion Methods 0.000 description 1
- 239000007864 aqueous solution Substances 0.000 description 1
- 239000003795 chemical substances by application Substances 0.000 description 1
- 150000001875 compounds Chemical class 0.000 description 1
- 239000003995 emulsifying agent Substances 0.000 description 1
- ZOOODBUHSVUZEM-UHFFFAOYSA-N ethoxymethanedithioic acid Chemical compound CCOC(S)=S ZOOODBUHSVUZEM-UHFFFAOYSA-N 0.000 description 1
- 230000002349 favourable effect Effects 0.000 description 1
- PCHJSUWPFVWCPO-UHFFFAOYSA-N gold Chemical compound [Au] PCHJSUWPFVWCPO-UHFFFAOYSA-N 0.000 description 1
- 229910052737 gold Inorganic materials 0.000 description 1
- 239000010931 gold Substances 0.000 description 1
- 239000000463 material Substances 0.000 description 1
- 239000000203 mixture Substances 0.000 description 1
- 230000002093 peripheral effect Effects 0.000 description 1
- 229910052697 platinum Inorganic materials 0.000 description 1
- 230000003014 reinforcing effect Effects 0.000 description 1
- 150000003839 salts Chemical class 0.000 description 1
- 238000009827 uniform distribution Methods 0.000 description 1
- 239000012991 xanthate Substances 0.000 description 1
Classifications
-
- D—TEXTILES; PAPER
- D01—NATURAL OR MAN-MADE THREADS OR FIBRES; SPINNING
- D01F—CHEMICAL FEATURES IN THE MANUFACTURE OF ARTIFICIAL FILAMENTS, THREADS, FIBRES, BRISTLES OR RIBBONS; APPARATUS SPECIALLY ADAPTED FOR THE MANUFACTURE OF CARBON FILAMENTS
- D01F2/00—Monocomponent artificial filaments or the like of cellulose or cellulose derivatives; Manufacture thereof
- D01F2/06—Monocomponent artificial filaments or the like of cellulose or cellulose derivatives; Manufacture thereof from viscose
- D01F2/08—Composition of the spinning solution or the bath
- D01F2/10—Addition to the spinning solution or spinning bath of substances which exert their effect equally well in either
Definitions
- the present invention relates to a viscose solution suitable for the manufacture of .viscose thread, and more particularly to the production of a high tenacity, highly fatigue resistant, viscose thread that is particularly adapted for use as a reinforcing material for cord tires, and for other industrial uses.
- viscose can be used which contains 78% by weight of cellulose and 6% or slightly higher by weight of alkali.
- the quinoline content is preferably maintained between 0.075 and 0.15% based on the weight of the viscose.
- Such small quantities have been found to completely dissolve in the viscose; whereas when amounts are used exceeding 0.2% by weight based on the viscose, the solubility limit is reached and an emulsion starts to form, and incidentally, the spinning conditions become unsatisfactory.
- the quinoline can be added during any of the viscose manufacturing steps, e.g., it can be added to the pulp or to the alkali solution or to the cellulose xanthate.
- the temperature of the coagulating bath is maintained between 60 C. and C., and preferably about 70 C.; also, a relatively long thread immersion'is used in the coagulating bath, e.g. an immersion of at least 40 cm., and in fact favorable results have been obtained by using immersion distances up to 70 cm. and more depending upon the spinning velocity and the calculated filament denier duringthe immersion traject, e.g. with a filament denier of 3m the bath; optimum results were obtained when the thread remained in the bath for about 1 /2 seconds.
- the threads After the threads have been formed in the coagulating bath, they can be stretched by means of godets and the like inany of the well known systems, and aftertreated either according to the continuous system or the discontinuous system.
- the stretching should be at least 70% and may take placein an air zone or in one or more .hot aqueous stretching baths. containing, if desirable, small amounts of sulphuric acid.
- the threads may be slashed invany well known manner for further lowering the elongation.
- the threads may be stretched in the gel state as. much as 20%-25% without any subsequent substantial loss in strength during cording and the wet strength, in general, is greater than 300 g./100 denier.
- staple fibers manufactured according to the process of the invention give an extremely resistant fiber yarn excelling in many respects the properties of cotton.
- Example A viscose solution was made from cotton linter cellulose containing 7.7% by weight of cellulose, 5.5% by weight of alkali, and a quinoline content of 0.15% by weight. This solution having a ripeness of 17 according to Hottenroth was spun into a coagulating bath maintained at about 70 C. The immersion distance of the thread was 70 cm. The coagulating bath contained 6% by weight of sulphuric acid, 19% by weight of sodium sulphate and 3.5% by weight of zinc sulphate. The spinneret was made of gold and platinum and contained 1000 ⁇ orifices, each orifice having a diameter of 60 microns, which produced a thread having a high total denier suitable for use as a reinforcing material for tires.
- the primary draw-off speed was 23.5 meters per minute, and between the primary draw-off rollers and the succeeding stretch roller having a peripheral speed of 44 meters per minute, the threads were stretched 87% in an aqueous bath containing 3% by weight of sulphuric acid maintained at a temperature of 90 C.
- the viscose pump was adjusted so that after the thread passed over the stretch roller it had a total denier of 1650.
- the thread was continuously aftertreated, dried and slashed.
- the improve ment which comprises adding 0.075 %-0.15% quinoline based on the weight of the viscose, to the viscose solution, extruding the viscose solution into an acid bath containing 3%-4.5% ZnSO, and withdrawing the thus formed thread from the bath and stretching the same at least 70%.
Landscapes
- Chemical & Material Sciences (AREA)
- Chemical Kinetics & Catalysis (AREA)
- General Chemical & Material Sciences (AREA)
- Engineering & Computer Science (AREA)
- Textile Engineering (AREA)
- Artificial Filaments (AREA)
Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
NL187509 | 1954-05-12 | ||
NL195939 | 1955-03-25 |
Publications (1)
Publication Number | Publication Date |
---|---|
US2914375A true US2914375A (en) | 1959-11-24 |
Family
ID=26641587
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
US503786A Expired - Lifetime US2914375A (en) | 1954-05-12 | 1955-04-25 | Manufacture of viscose thread |
Country Status (7)
Country | Link |
---|---|
US (1) | US2914375A (enrdf_load_html_response) |
BE (2) | BE544163A (enrdf_load_html_response) |
CH (2) | CH334580A (enrdf_load_html_response) |
DE (2) | DE967687C (enrdf_load_html_response) |
FR (2) | FR1122697A (enrdf_load_html_response) |
GB (2) | GB765905A (enrdf_load_html_response) |
NL (3) | NL80403C (enrdf_load_html_response) |
Citations (7)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US1877933A (en) * | 1928-05-31 | 1932-09-20 | Ig Farbenindustrie Ag | Manufacture of artificial textiles |
US2373712A (en) * | 1943-04-19 | 1945-04-17 | Rayonier Inc | Viscose production |
US2535044A (en) * | 1947-04-26 | 1950-12-26 | Du Pont | Spinning of viscose |
US2593466A (en) * | 1948-07-16 | 1952-04-22 | Ind Rayon Corp | Viscose spinning solution |
US2732279A (en) * | 1951-12-07 | 1956-01-24 | Shozo tachikawa | |
US2775505A (en) * | 1952-06-05 | 1956-12-25 | American Viscose Corp | Spinning regenerated cellulose filaments |
US2777775A (en) * | 1953-06-25 | 1957-01-15 | Courtaulds Ltd | Production of artificial filaments, threads, and the like |
Family Cites Families (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
DE541098C (de) * | 1928-10-17 | 1932-01-07 | Glanzstoff Courtaulds G M B H | Verfahren zur Herstellung von Faeden, Baendern oder aehnlichen Gebilden durch Verspinnen von Viskoseloesungen |
BE419429A (enrdf_load_html_response) * | 1935-02-16 | 1900-01-01 | ||
AT174693B (de) * | 1940-03-07 | 1953-04-25 | North American Rayon Corp | Verfahren zur Herstellung von Viskosekunstseide |
-
0
- BE BE537220D patent/BE537220A/xx unknown
- NL NL83134D patent/NL83134C/xx active
- NL NL195939D patent/NL195939A/xx unknown
- NL NL80403D patent/NL80403C/xx active
- BE BE544163D patent/BE544163A/xx unknown
-
1955
- 1955-03-28 CH CH334580D patent/CH334580A/de unknown
- 1955-03-29 DE DEN10411A patent/DE967687C/de not_active Expired
- 1955-03-30 GB GB9307/55A patent/GB765905A/en not_active Expired
- 1955-04-14 FR FR1122697D patent/FR1122697A/fr not_active Expired
- 1955-04-25 US US503786A patent/US2914375A/en not_active Expired - Lifetime
-
1956
- 1956-01-05 DE DEN11695A patent/DE1082003B/de active Pending
- 1956-01-05 CH CH338548D patent/CH338548A/de unknown
- 1956-01-12 GB GB1151/56A patent/GB791712A/en not_active Expired
- 1956-01-26 FR FR69239D patent/FR69239E/fr not_active Expired
Patent Citations (7)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US1877933A (en) * | 1928-05-31 | 1932-09-20 | Ig Farbenindustrie Ag | Manufacture of artificial textiles |
US2373712A (en) * | 1943-04-19 | 1945-04-17 | Rayonier Inc | Viscose production |
US2535044A (en) * | 1947-04-26 | 1950-12-26 | Du Pont | Spinning of viscose |
US2593466A (en) * | 1948-07-16 | 1952-04-22 | Ind Rayon Corp | Viscose spinning solution |
US2732279A (en) * | 1951-12-07 | 1956-01-24 | Shozo tachikawa | |
US2775505A (en) * | 1952-06-05 | 1956-12-25 | American Viscose Corp | Spinning regenerated cellulose filaments |
US2777775A (en) * | 1953-06-25 | 1957-01-15 | Courtaulds Ltd | Production of artificial filaments, threads, and the like |
Also Published As
Publication number | Publication date |
---|---|
NL80403C (enrdf_load_html_response) | 1900-01-01 |
NL83134C (enrdf_load_html_response) | 1900-01-01 |
GB765905A (en) | 1957-01-16 |
DE1082003B (de) | 1960-05-19 |
BE544163A (enrdf_load_html_response) | 1900-01-01 |
DE967687C (de) | 1957-12-05 |
NL195939A (enrdf_load_html_response) | 1900-01-01 |
CH334580A (de) | 1958-12-15 |
CH338548A (de) | 1959-05-31 |
FR69239E (fr) | 1958-10-22 |
BE537220A (enrdf_load_html_response) | 1900-01-01 |
FR1122697A (fr) | 1956-09-11 |
GB791712A (en) | 1958-03-12 |
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