US20210147312A1 - Composition for single-base propelling powder for ammunition and ammunition provided with such composition - Google Patents

Composition for single-base propelling powder for ammunition and ammunition provided with such composition Download PDF

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Publication number
US20210147312A1
US20210147312A1 US16/626,067 US201716626067A US2021147312A1 US 20210147312 A1 US20210147312 A1 US 20210147312A1 US 201716626067 A US201716626067 A US 201716626067A US 2021147312 A1 US2021147312 A1 US 2021147312A1
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composition
nitrocellulose
weight
ammunition
propelling
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Nicola IUDICI
Michela GIROTTI
Laura LEPORE
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Simmel Difesa SpA
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Simmel Difesa SpA
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Assigned to SIMMEL DIFESA S.P.A. reassignment SIMMEL DIFESA S.P.A. ASSIGNMENT OF ASSIGNORS INTEREST (SEE DOCUMENT FOR DETAILS). Assignors: GIROTTI, MICHELA, IUDICI, NICOLA, LEPORE, Laura
Publication of US20210147312A1 publication Critical patent/US20210147312A1/en
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    • CCHEMISTRY; METALLURGY
    • C06EXPLOSIVES; MATCHES
    • C06BEXPLOSIVES OR THERMIC COMPOSITIONS; MANUFACTURE THEREOF; USE OF SINGLE SUBSTANCES AS EXPLOSIVES
    • C06B25/00Compositions containing a nitrated organic compound
    • C06B25/18Compositions containing a nitrated organic compound the compound being nitrocellulose present as 10% or more by weight of the total composition
    • C06B25/20Compositions containing a nitrated organic compound the compound being nitrocellulose present as 10% or more by weight of the total composition with a non-explosive or a non-explosive or a non-thermic component
    • CCHEMISTRY; METALLURGY
    • C06EXPLOSIVES; MATCHES
    • C06BEXPLOSIVES OR THERMIC COMPOSITIONS; MANUFACTURE THEREOF; USE OF SINGLE SUBSTANCES AS EXPLOSIVES
    • C06B45/00Compositions or products which are defined by structure or arrangement of component of product
    • C06B45/04Compositions or products which are defined by structure or arrangement of component of product comprising solid particles dispersed in solid solution or matrix not used for explosives where the matrix consists essentially of nitrated carbohydrates or a low molecular organic explosive
    • C06B45/06Compositions or products which are defined by structure or arrangement of component of product comprising solid particles dispersed in solid solution or matrix not used for explosives where the matrix consists essentially of nitrated carbohydrates or a low molecular organic explosive the solid solution or matrix containing an organic component
    • C06B45/10Compositions or products which are defined by structure or arrangement of component of product comprising solid particles dispersed in solid solution or matrix not used for explosives where the matrix consists essentially of nitrated carbohydrates or a low molecular organic explosive the solid solution or matrix containing an organic component the organic component containing a resin
    • CCHEMISTRY; METALLURGY
    • C06EXPLOSIVES; MATCHES
    • C06BEXPLOSIVES OR THERMIC COMPOSITIONS; MANUFACTURE THEREOF; USE OF SINGLE SUBSTANCES AS EXPLOSIVES
    • C06B45/00Compositions or products which are defined by structure or arrangement of component of product
    • C06B45/04Compositions or products which are defined by structure or arrangement of component of product comprising solid particles dispersed in solid solution or matrix not used for explosives where the matrix consists essentially of nitrated carbohydrates or a low molecular organic explosive
    • C06B45/06Compositions or products which are defined by structure or arrangement of component of product comprising solid particles dispersed in solid solution or matrix not used for explosives where the matrix consists essentially of nitrated carbohydrates or a low molecular organic explosive the solid solution or matrix containing an organic component
    • C06B45/10Compositions or products which are defined by structure or arrangement of component of product comprising solid particles dispersed in solid solution or matrix not used for explosives where the matrix consists essentially of nitrated carbohydrates or a low molecular organic explosive the solid solution or matrix containing an organic component the organic component containing a resin
    • C06B45/105The resin being a polymer bearing energetic groups or containing a soluble organic explosive
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F42AMMUNITION; BLASTING
    • F42BEXPLOSIVE CHARGES, e.g. FOR BLASTING, FIREWORKS, AMMUNITION
    • F42B5/00Cartridge ammunition, e.g. separately-loaded propellant charges
    • F42B5/02Cartridges, i.e. cases with charge and missile
    • F42B5/16Cartridges, i.e. cases with charge and missile characterised by composition or physical dimensions or form of propellant charge, with or without projectile, or powder

Definitions

  • the present invention relates to a composition for single-base propelling powder for ammunition and an ammunition provided with such composition for propelling powder.
  • composition for propelling powder according to the invention may be used in artillery ammunition, particularly in ammunition with a caliber comprised between 40 mm and 155 mm.
  • an ammunition both civil and military, consists of the assembly of a projectile and a propelling charge.
  • the propelling charge consists of a so-called propelling powder and an ignition system.
  • the main element of the propelling charge is the propelling powder.
  • Propelling powders are classified according to the number of active components that constitute them, that is, in other words, the number of explosive bases. “Active component” or “explosive base” is intended to mean a compound capable of developing propulsion energy.
  • nitrocellulose with high nitrogen content (known as gun cotton) and nitrocellulose with a medium nitrogen content (known as collodion cotton), typically obtained from cotton flakes or from other plant forms, i.e. so-called arboreal nitrocellulose, are used in the production of propelling powders.
  • gun cotton nitrocellulose with high nitrogen content
  • collodion cotton typically obtained from cotton flakes or from other plant forms, i.e. so-called arboreal nitrocellulose
  • compositions of propelling powders in addition to the active components, other components are present with a specific function, listed below: —plasticizers, which enable the workability of the nitrocellulose; —stabilizers, adapted to ensure the safety and stability over time of the propelling powder.
  • flash-reducer components may also be included directly in the propelling powder, so as to reduce the so-called muzzle flash at the mouth of the barrel of the weapon system.
  • the plasticizers used in single-base propelling powders are constituted by inert materials, while in the other families, the nitroester, in addition to acting as an active component, also acts as a nitrocellulose plasticizer.
  • plasticizers used in single-base propelling powders are dinitrotoluene (DNT) and dibutyl phthalate (DBP).
  • DNT Dinitrotoluene
  • ECHA European Chemicals Agency
  • dibutyl phthalate has been subjected to examinations and has been classified as harmful to fertility and the fetus (Commission Regulation (Eu) No. 143/2011 and the related Corrigenda). In this case, however, the date established for the end of its use, or Feb. 21, 2015, has been postponed to Feb. 21, 2027. The derogation is temporary and valid until the replacement/elimination of the DBP.
  • compositions of single-base propelling powder for ammunition that are devoid of dinitrotoluene (DNT) and dibutyl phthalate (DBP) and that at the same time guarantee workability and performance similar to those of propelling powders containing these two substances are not known.
  • “Workability” is intended to mean both the capacity of the composition to be subject to a gelatinization process by which the nitrocellulose mass coagulates into a gelatinous state (gel) without separation of liquid, and the capacity of the materials used to mix themselves homogeneously and with stability over time. The performance is, however, tied to the energy of the final composition, represented, for the propelling powders, by the calorific value.
  • a grain of propelling powder is defined by typical dimensions (variable from case to case): the number of longitudinal through holes, the diameter of the holes, the outer diameter, and the length. It is essential for proper ballistic behavior that the holes are symmetrical and reproducible.
  • the obtainment of propelling powder grains having a well-defined geometry is directly related to the workability of the composition. This confirms the importance of the workability of a propelling powder composition.
  • the object of the present invention is to eliminate in whole or in part the drawbacks of the aforementioned prior art by providing a composition for single-base propelling powder for ammunition which is devoid of dinitrotoluene (DNT) and dibutyl phthalate (DBP) and which at the same time ensures workability and performance comparable to conventional single-base propelling powders containing these two substances.
  • DNT dinitrotoluene
  • DBP dibutyl phthalate
  • a further object of the present invention is to provide a composition for a single-base propelling powder for ammunition which is devoid of dinitrotoluene (DNT) and dibutyl phthalate (DBP) and which may be made with production costs comparable to conventional single-base propelling powders containing these two substances.
  • DNT dinitrotoluene
  • DBP dibutyl phthalate
  • the present invention relates to a composition for single-base propelling powder for ammunition and an ammunition provided with such composition for propelling powder.
  • composition for propelling powder according to the invention may be used in artillery ammunition, particularly in ammunition with a caliber comprised between 40 mm and 155 mm.
  • the composition for single-base propelling powder consists of:
  • composition for propelling powder may optionally also contain traces of one or more solvents and water.
  • the aforementioned inert plasticizing component is constituted by dibutyl sebacate (DBS).
  • DBS dibutyl sebacate
  • Dibutyl sebacate is present in the composition with a content comprised between 1% and 10% by weight based on the total amount by weight of nitrocellulose, nitrocellulose stabilizing component, inert plasticizer component and, if present, flash-reducer component.
  • the percentages (%) by weight of the single components refer to the dry part of the composition, with ‘dry part’ meaning the composition's total components excluded any solvents and water.
  • the content of any solvents and water is counted “out of a hundred”, i.e. as the number of parts by weight per 100 parts by weight of the total of all other components (dry part of the composition).
  • “workability” is intended to mean both the ability of the composition to be subject to a gelatinization process, whereby the nitrocellulose mass coagulates into a gelatinous state (gel) without separation of liquid and the capacity of the materials used to mix themselves homogeneously and with stability over time.
  • the material thus obtained may be drawn/extruded and subsequently subjected to a cutting process in order to give it a well-defined shape.
  • the obtainment of propelling powder grains having a well-defined geometry is directly related to the workability of the composition.
  • a grain of propelling powder is defined by typical dimensions (variable from case to case): the number of longitudinal through holes, the diameter of the holes, the outer diameter, the length. It is essential for proper ballistic behavior that the holes are symmetrical and reproducible. This can only be achieved if the propelling powder composition is workable in the sense specified above.
  • the performance is tied to the energy of the final composition, represented, for the propelling powders, by the calorific value.
  • the content by weight of dibutyl sebacate in the composition of propelling powder according to the present invention is not higher than the content by weight of dinitrotoluene (DNT) and dibutyl phthalate (DBP) present in conventional single-base propelling powders.
  • DNT dinitrotoluene
  • DBP dibutyl phthalate
  • dibutyl sebacate is neither classified as a carcinogenic compound nor as a compound that is harmful to fertility and the fetus.
  • dibutyl sebacate is thus a compound particularly suitable for the complete replacement of dinitrotoluene (DNT) and dibutyl phthalate (DBP) as an inert plasticizer in single-base propelling powders.
  • DNT dinitrotoluene
  • DBP dibutyl phthalate
  • the dibutyl sebacate is present in the composition with a content comprised between 2% and 7% by weight. Even more preferably, the dibutyl sebacate is present in the composition with a weight content between 3% and 5%.
  • the different percentages of plasticizer affect the plasticity of the mixture during extrusion. It has been found that the preferred ranges indicated above allow to obtain more easily a correct extrusion of the composition and the subsequent size of the extrusion in grains of propelling powder, without causing deformation phenomena of the extrusion neither at the output of the extruder, nor after the cutting phase.
  • the composition for propelling powder according to the invention is single base, wherein the explosive base (or single active component) is constituted by nitrocellulose.
  • nitrocellulose is selected from among nitrocelluloses with high nitrogen content (known as gun cotton) and nitrocelluloses with a medium nitrogen content (known as collodion cotton), typically obtained from cotton flakes or from other plant forms, i.e., so-called arboreal nitrocellulose.
  • gun cotton nitrocelluloses with high nitrogen content
  • collodion cotton typically obtained from cotton flakes or from other plant forms, i.e., so-called arboreal nitrocellulose.
  • nitrocellulose is present with a content by weight comprised between 82.5% and 98%. Even more preferably, nitrocellulose is present with a content by weight comprised between 89% and 94.5%.
  • the energy, i.e. the calorific value, of the propelling powder is directly linked to nitrocellulose content, in addition to the nitrogen content thereof.
  • the composition includes at least one nitrocellulose stabilizing component.
  • the aforementioned nitrocellulose stabilizer is selected from the group consisting of nitramines, nitrosamines, ureas, derivatives of such compounds or mixtures thereof.
  • the aforementioned nitrocellulose stabilizer may be selected from diphenylamine and n-nitrosodiphenylamine, while from their derivatives it may be selected from 2-nitrodiphenylamine, 4-nitrodiphenylamine, N-nitroso-2-nitrodiphenylamine, N-nitroso-4-nitrodiphenylamine, 2,2′-dinitrodiphenylamine, 2,4-dinitrodiphenylamine, 2,4′-dinitrodiphenylamine, 4,4′-dinitrodiphenylamine, N-nitroso-2,4′-dinitrodiphenylamine, N-nitroso-4,4′-dinitrodiphenylamine, N-nitroso-2-nitrodiphenylamine, 2,2′-dinitrodiphenylamine, 2,4-dinitrodiphenylamine, 2,4′-dinitrodiphenylamine, N-nitroso-4-nitrodiphenylamine, 2,4-
  • the aforementioned nitrocellulose stabilizer may be selected from dimethylnitrosamine and n,n-diethylnitrosamine,
  • the aforementioned nitrocellulose stabilizer may be selected from ethyl-centralite (1,3-diethyl-1,3-diphenylurea) and acardite (Type I: 1,1-diphenylurea; Type II: 1-methyl-3,3-diphenylurea), while among their derivatives it may selected from 2-nitroethylcentralite, 4-nitroethylcentralite, 2,2′-dinitroethylcentralite, 2,4-dinitroethylcentralite, 2,4′-dinitroethylcentralite, 4,4′-dinitroethylcentralite, N-nitroso-N-ethylaniline, 2-nitro-N-ethylaniline, 4-nitro-N-ethylaniline, 4-nitro-N-nitroso-N-ethylaniline, 2,4-dinitro-N-ethylaniline.
  • the aforementioned at least one stabilizing component of nitrocellulose is constituted by ethyl centralite (1,3-diethyl-1,3-diphenylurea).
  • the composition includes a single nitrocellulose stabilizing component, constituted by ethyl centralite (1,3-diethyl-1,3-diphenylurea).
  • ethyl centralite (1,3-diethyl-1,3-diphenylurea/EC) in addition to the stabilizing effect, also provides a plasticizing effect, actively contributing to the workability of the final mixture.
  • DBS dibutyl sebacate
  • said nitrocellulose stabilizing component is present with a content comprised between 1% and 5% by weight. Even more preferably, said stabilizing component is present with a content between 2.5% and 3.5% by weight. In the above weight percentages, it is possible to incorporate the stabilizer into the final composition in the proper amount so as to guarantee the desired stability of the final product over time.
  • the composition may optionally include at least one flash-reducer component.
  • the aforementioned at least one flash-reducer component is present with a content by weight comprised between 0.5% and 2.5%.
  • the aforementioned at least one flash-reducer component is composed of potassium sulfate (K2SO 4 ).
  • the composition for single-base propelling powder has the following formulation:
  • the composition for single-base propelling powder has the following formulation:
  • the composition for propelling powder may optionally also contain traces of one or more solvents and water.
  • the content of any solvents and water is calculated as content in addition to the dry part of the composition, in terms of the number of parts solvent per 100 parts of the total of other components of the composition.
  • the total content of solvents (including water) may reach up to 1.5 parts by weight per 100 parts of the dry part of the composition (nitrocellulose, plasticizer, stabilizer and, if present, flash-reducer).
  • compositions of propelling powders have been produced for different types of ammunition.
  • compositions of single-base propelling powder produced according to the invention are shown below for four different artillery ammunitions of which the caliber is reported.
  • composition For some examples of composition, a comparative example of a conventional composition of single-base propelling powder used for the same ammunition is provided.
  • a first example (example 1) relates to a composition of single-base propelling powder for 40 mm L70 caliber ammunition. Composition values are provided in Table 1.
  • the following table 2 shows the data relating to a conventional composition of single-base propelling powder used for the same ammunition.
  • composition of propelling powder according to the invention was produced using the same production line and the same production parameters as the conventional one (M1) without any alteration of the finished product.
  • the composition according to the invention thus has a workability similar to the conventional one.
  • the calorific value of the composition according to the invention was found to be in line with the reference (M1), as well as the ballistic characteristics, in particular the velocity at the mouth and the pressure developed in the weapon by the ammunition of which the propulsion system provides for the use of the new propelling powder.
  • composition of the propelling powder according to the invention has been subjected to chemical-physical and ballistic characterization with complete success. This has confirmed that the composition of the propelling powder according to the invention ensures performance similar to the conventional one.
  • a second example (example 2) relates to a composition of single-base propelling powder for 155 mm caliber ammunition, in particular for bottom propelling charges. Composition values are provided in Table 3.
  • composition of the propelling powder according to the invention was subjected to chemical-physical and ballistic characterization with complete success. This has confirmed that the composition according to the invention has adequate workability and ensures adequate performance.
  • a third example (example 3) relates to a composition of single-base propelling powder for 100 mm caliber ammunition. Composition values are provided in Table 4.
  • composition of the propelling powder according to the invention has been subjected to chemical-physical and ballistic characterization with complete success. This has confirmed that the composition according to the invention has adequate workability and ensures adequate performance.
  • a fourth example (example 4) relates to a composition of single-base propelling powder for 76 mm L62 caliber ammunition. Composition values are provided in Table 5.
  • the following table 6 shows the data relating to a conventional composition of single-base propelling powder used for the same ammunition.
  • composition of propelling powder according to the invention was produced using the same production line and the same production parameters as the conventional (M6) one without any alteration to the finished product.
  • the composition according to the invention thus has a workability similar to the conventional one.
  • the calorific value of the composition according to the invention, as well as the ballistic characteristics, was found to be in line with the reference (M6) in particular the velocity at the mouth and the pressure developed in the weapon by the ammunition, the propulsion system of which provides for the use of propelling powder according to the invention.
  • composition of the propelling powder according to the invention has been subjected to chemical-physical and ballistic characterization with complete success. This has confirmed that the composition of the propelling powder according to the invention ensures similar performance to the conventional one.
  • a fifth example (example 5) relates to a composition of single-base propelling powder for 155 mm caliber ammunition, produced according to the invention.
  • the composition is devoid of a flash-reducer component.
  • Composition values are provided in Table 7.
  • the following table 8 shows the data for a conventional composition of single-base propelling powder used for the same ammunition.
  • composition of propelling powder according to the invention was produced using the same production line and the same production parameters as the conventional one without any alteration of the finished product.
  • the composition according to the invention thus has a workability similar to the conventional one.
  • the calorific value of the composition according to the invention, as well as the ballistic characteristics, was found to be in line with the reference, in particular the velocity at the mouth and the pressure developed in the weapon by the ammunition, the propulsion system of which provides for the use of the new propelling powder.
  • composition of the propelling powder according to the invention was subjected to chemical-physical and ballistic characterization with complete success. This has confirmed that the composition of the propelling powder according to the invention ensures similar performance to the conventional one.
  • composition of single-base propelling powder for ammunition according to the invention is obtainable by the same production processes used to produce conventional compositions of single-base propelling powder.
  • propelling powders were produced according to the following production scheme (which should be understood as a purely non-limiting example):
  • NC nitrocellulose
  • the NC in order to be transported, the NC has a water content of approximately 30%.
  • the solvents capable of gelatinizing the NC must be present.
  • the gelatinization of NC takes place using ethyl ether and ethanol, in the ratio 65/35.
  • Gelatinization is a process through which a partial solubilization of the nitrocellulose occurs, through which a macromolecular superstructure is generated that, when the evaporation is completed, leads to the final structure of the grain of the propelling powder.
  • step 1 The mixing of the nitrocellulose with the other components of the composition (step 1) was carried out in the presence of solvents (in particular water, alcohol and ether) so as to allow the gelatinization of the component mixture and consequently allow its workability.
  • solvents in particular water, alcohol and ether
  • the extrusion step occurs using certain molds according to the application, i.e., the type of ammunition to which the propelling powder is destined.
  • the die speed is able to influence the final structure of the grain of powder.
  • the cutting speed must be correctly adjusted to obtain grains of powder with the desired length.
  • the design of the mold for the die is very important, it must take into account the correct feeding, the stresses transmitted to the mold, and the shrinkage of the propelling powder after drying.
  • the action of the plasticizer (DBS) is decisive, which makes it possible to extrude through the die bushings the propelling mixture, so that the final grain maintains the geometric characteristics established in the design phase, to which is associated the ballistic performance in subsequent use.
  • the homogenization stage (stage 6)
  • Stages 4 and 5 relate to the reduction in the finished product of the content of all volatile substances used during the various stages of production. This has a dual object: to preserve the ballistic features of the final product and to make the product safer after the packaging phase.
  • the composition of the propelling powder according to the invention may contain traces of solvents and water used in the production process.
  • the total content of solvents i.e. solvents and water used in the production process, is such that it does not disturb chemical and performance stability over time.
  • the total content of solvents (including water) may reach up to 1.5 parts by weight per 100 parts of the totality of the other components of the composition (nitrocellulose, plasticizer, stabilizer and, if present, flash-reducer).
  • the homogenization stage (stage 6) allows a batch of powder starting from a production batch. At this stage, the powder grains are mixed to ensure the homogeneity of the powder batch and are packed in suitable containers.
  • composition of the propelling powder according to the invention is in the form of extruded grains having a prevalent longitudinal direction of development.
  • such grains are provided with a plurality of longitudinal through holes.
  • An object of the present invention is also an ammunition characterized by the fact that it is provided with a propelling powder having a composition according to the present invention and in particular as described previously.
  • the aforementioned ammunition has a caliber between 40 mm and 155 mm.
  • the ammunition has a caliber of 40 mm, 76 mm, 100 mm or 155 mm.
  • the invention provides many advantages already described in part.
  • composition for a single-base propelling powder for ammunition according to the invention is devoid of dinitrotoluene (DNT) and dibutyl phthalate (DBP), and at the same time ensures workability and performance similar to conventional single-base propelling powders containing these two substances.
  • DNT dinitrotoluene
  • DBP dibutyl phthalate
  • composition for single-base propelling powder for ammunition is devoid of dinitrotoluene (DNT) and dibutyl phthalate (DBP) and may be achieved by processes similar to those used to obtain conventional single-base propelling powders. Production costs are therefore comparable to conventional single-base propelling powders containing dinitrotoluene (DNT) and dibutyl phthalate (DBP).
  • DNT dinitrotoluene
  • DBP dibutyl phthalate

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