US20190376283A1 - Steel form - Google Patents

Steel form Download PDF

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Publication number
US20190376283A1
US20190376283A1 US16/549,310 US201916549310A US2019376283A1 US 20190376283 A1 US20190376283 A1 US 20190376283A1 US 201916549310 A US201916549310 A US 201916549310A US 2019376283 A1 US2019376283 A1 US 2019376283A1
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United States
Prior art keywords
steel
steel form
girder
binding beam
pair
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Abandoned
Application number
US16/549,310
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English (en)
Inventor
Takayuki Hirayama
Kazuto NAKAHIRA
Hirokazu NOZAWA
Yuuichirou OKUNO
Takahiro MACHINAGA
Naohiro Fujita
Hiroto TAKATSU
Kenji Yamazaki
Yukio Murakami
Tomohiro Kinoshita
Takanori Shimizu
Seishi Watanabe
Hiroori YASUOKA
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
JFE Steel Corp
Takenaka Corp
JFE Metal Products and Engineering Inc
Original Assignee
JFE Steel Corp
Takenaka Corp
JFE Metal Products and Engineering Inc
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Filing date
Publication date
Application filed by JFE Steel Corp, Takenaka Corp, JFE Metal Products and Engineering Inc filed Critical JFE Steel Corp
Assigned to TAKENAKA CORPORATION, JFE STEEL CORPORATION, JFE METAL PRODUCTS CORPORATION reassignment TAKENAKA CORPORATION ASSIGNMENT OF ASSIGNORS INTEREST (SEE DOCUMENT FOR DETAILS). Assignors: WATANABE, SEISHI, YASUOKA, Hiroori, YAMAZAKI, KENJI, HIRAYAMA, TAKAYUKI, MACHINAGA, Takahiro, FUJITA, NAOHIRO, NAKAHIRA, Kazuto, NOZAWA, Hirokazu, OKUNO, Yuuichirou, TAKATSU, Hiroto, SHIMIZU, TAKANORI, MURAKAMI, YUKIO, KINOSHITA, TOMOHIRO
Publication of US20190376283A1 publication Critical patent/US20190376283A1/en
Abandoned legal-status Critical Current

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    • E—FIXED CONSTRUCTIONS
    • E04—BUILDING
    • E04B—GENERAL BUILDING CONSTRUCTIONS; WALLS, e.g. PARTITIONS; ROOFS; FLOORS; CEILINGS; INSULATION OR OTHER PROTECTION OF BUILDINGS
    • E04B1/00—Constructions in general; Structures which are not restricted either to walls, e.g. partitions, or floors or ceilings or roofs
    • E04B1/16—Structures made from masses, e.g. of concrete, cast or similarly formed in situ with or without making use of additional elements, such as permanent forms, substructures to be coated with load-bearing material
    • E—FIXED CONSTRUCTIONS
    • E04—BUILDING
    • E04B—GENERAL BUILDING CONSTRUCTIONS; WALLS, e.g. PARTITIONS; ROOFS; FLOORS; CEILINGS; INSULATION OR OTHER PROTECTION OF BUILDINGS
    • E04B5/00—Floors; Floor construction with regard to insulation; Connections specially adapted therefor
    • E04B5/02—Load-carrying floor structures formed substantially of prefabricated units
    • E04B5/04—Load-carrying floor structures formed substantially of prefabricated units with beams or slabs of concrete or other stone-like material, e.g. asbestos cement
    • E—FIXED CONSTRUCTIONS
    • E04—BUILDING
    • E04B—GENERAL BUILDING CONSTRUCTIONS; WALLS, e.g. PARTITIONS; ROOFS; FLOORS; CEILINGS; INSULATION OR OTHER PROTECTION OF BUILDINGS
    • E04B1/00—Constructions in general; Structures which are not restricted either to walls, e.g. partitions, or floors or ceilings or roofs
    • E04B1/16—Structures made from masses, e.g. of concrete, cast or similarly formed in situ with or without making use of additional elements, such as permanent forms, substructures to be coated with load-bearing material
    • E04B1/167—Structures made from masses, e.g. of concrete, cast or similarly formed in situ with or without making use of additional elements, such as permanent forms, substructures to be coated with load-bearing material with permanent forms made of particular materials, e.g. layered products
    • E—FIXED CONSTRUCTIONS
    • E04—BUILDING
    • E04B—GENERAL BUILDING CONSTRUCTIONS; WALLS, e.g. PARTITIONS; ROOFS; FLOORS; CEILINGS; INSULATION OR OTHER PROTECTION OF BUILDINGS
    • E04B5/00—Floors; Floor construction with regard to insulation; Connections specially adapted therefor
    • E04B5/16—Load-carrying floor structures wholly or partly cast or similarly formed in situ
    • E04B5/32—Floor structures wholly cast in situ with or without form units or reinforcements
    • E04B5/36—Floor structures wholly cast in situ with or without form units or reinforcements with form units as part of the floor
    • E04B5/38—Floor structures wholly cast in situ with or without form units or reinforcements with form units as part of the floor with slab-shaped form units acting simultaneously as reinforcement; Form slabs with reinforcements extending laterally outside the element
    • E04B5/40—Floor structures wholly cast in situ with or without form units or reinforcements with form units as part of the floor with slab-shaped form units acting simultaneously as reinforcement; Form slabs with reinforcements extending laterally outside the element with metal form-slabs
    • E—FIXED CONSTRUCTIONS
    • E04—BUILDING
    • E04C—STRUCTURAL ELEMENTS; BUILDING MATERIALS
    • E04C3/00—Structural elongated elements designed for load-supporting
    • E04C3/02—Joists; Girders, trusses, or trusslike structures, e.g. prefabricated; Lintels; Transoms; Braces
    • E04C3/29—Joists; Girders, trusses, or trusslike structures, e.g. prefabricated; Lintels; Transoms; Braces built-up from parts of different material, i.e. composite structures
    • E04C3/293—Joists; Girders, trusses, or trusslike structures, e.g. prefabricated; Lintels; Transoms; Braces built-up from parts of different material, i.e. composite structures the materials being steel and concrete
    • E—FIXED CONSTRUCTIONS
    • E04—BUILDING
    • E04B—GENERAL BUILDING CONSTRUCTIONS; WALLS, e.g. PARTITIONS; ROOFS; FLOORS; CEILINGS; INSULATION OR OTHER PROTECTION OF BUILDINGS
    • E04B5/00—Floors; Floor construction with regard to insulation; Connections specially adapted therefor
    • E04B5/02—Load-carrying floor structures formed substantially of prefabricated units
    • E04B5/10—Load-carrying floor structures formed substantially of prefabricated units with metal beams or girders, e.g. with steel lattice girders

Definitions

  • the present invention relates to a steel form.
  • Patent Document 1 Proposed in the related art is a method for using a grooved steel form (approximately U-shaped in cross section) matching the outer shell shape of a beam as a beam form for labor-saving form construction for example, Patent Document 1).
  • Patent Document 1 Japanese Unexamined Patent Application Publication No. Heisei 10-140654
  • Patent Document 1 The steel form described in Patent Document 1 needs to be formed by processing a thin steel plate into a shape matching the outer shell shape of a beam by, for example, roll molding or press molding. As a result, it takes labor and cost to process the steel form. Besides, the grooved steel form is bulky in terms of transport, and thus the number of the grooved steel forms that can be transported at one time is limited. As a result, it takes labor and cost to transport the steel form.
  • a steel form which is a steel form for steel-framed concrete beam formation, includes a pair of frame members, wherein each of the pair of frame members is provided with a bottom plate portion and a side plate portion extending upward from the bottom plate portion, the bottom plate portion has a joining surface for joining the respective bottom plate portions of the pair of frame members to each other, and a groove portion allowing concrete placement is formed by the respective bottom and side plate portions of the pair of frame members.
  • FIGS. 1( a ) and 1( b ) are a set of views illustrating a steel-framed concrete beam (binding beam) according to Embodiment 1 of the invention, in which FIG. 1( a ) is a left side view and FIG. 1( b ) is a cross-sectional view taken along arrow A-A in FIG. 1( a ) .
  • FIG. 2 is an exploded perspective view illustrating a temporary state during construction in the vicinity of the joining portion between the binding beam and a girder.
  • FIG. 3 is a view illustrating the relationship between a cross section of the binding beam and calculation parameters.
  • FIG. 4 is a graph showing the relationship between a slab thickness and a long-term bending rigidity ratio.
  • FIG. 5 is a graph showing the relationship between the slab thickness and a short-term bending rigidity ratio.
  • FIG. 6 is a graph showing the relationship between the load that is applied to the binding beam and the shear rigidity ratio of a steel form, which pertains to a case where no web opening is present.
  • FIG. 7 is a graph showing the relationship between the load that is applied to the binding beam and the shear rigidity ratio of the steel form, which pertains to a case where a web opening is present.
  • FIGS. 8( a )-8( c ) are a set of cross-sectional perspective views corresponding to the A-A arrow cross section in FIG. 1( a ) , in which FIG. 8( a ) illustrates the binding beam at the completion of a steel form installation step, FIG. 8( b ) illustrates the binding beam at the completion of main bar arrangement, deck plate installation, and placement steps, and FIG. 8( c ) illustrates the binding beam at the completion of a penetration step.
  • FIGS. 9( a )-9( c ) are a set of cross-sectional perspective views corresponding to the A-A arrow cross section in FIG. 1( a ) , in which FIG. 9( a ) illustrates the binding beam at the completion of steel form installation and cylindrical form installation steps, FIG. 9( b ) illustrates the binding beam at the completion of main bar arrangement, deck plate installation, and placement steps, and FIG. 9( c ) illustrates the binding beam at the completion of a penetration step.
  • FIGS. 10( a ) and 10( b ) are a set of views illustrating a state where a Z-steel is transported, in which FIG. 10( a ) is an end view illustrating the state of transport of a Z-steel of Embodiment 1 and FIG. 10( b ) is an end view illustrating the state of transport of a Z-steel according to a first modification example.
  • FIGS. 11( a ) and 11( b ) are a set of views illustrating a steel form according to a second modification example, in which FIG. 11( a ) is a plan view of the steel form that is yet to be bent and FIG. 11( b ) is a side view of the steel form that is bent.
  • FIGS. 12( a ) and 12( b ) are a set of views illustrating the vicinity of the joining portion between a binding beam and a girder according to a third modification example, in which FIG. 12( a ) is a left side view and FIG. 12( b ) is a cross-sectional view taken along arrow B-B in FIG. 12( a ) .
  • FIGS. 13( a ) and 13( b ) are a set of views illustrating the vicinity of the joining on between a binding beam and a girder according to a fourth modification example, in which FIG. 13( a ) is a right side view and FIG. 13( b ) is a plan view.
  • FIG. 14 is a right side view illustrating the vicinity of the joining portion between a binding beam and a girder according to a fifth modification example.
  • FIG. 15 is a right side view illustrating the vicinity of the joining portion between a binding beam and a girder according to a sixth modification example.
  • FIG. 16 is a perspective view of an end portion of the steel form of the binding beam in FIG. 15 .
  • FIG. 17 is a right side view illustrating the vicinity of the joining portion between a binding beam and a girder according to a seventh modification example.
  • FIG. 18 is a side view illustrating the vicinity of the joining portion between a binding beam and a girder according to an eighth modification example.
  • FIG. 19 is a plan view of FIG. 18 .
  • FIG. 20 is a cross-sectional view corresponding to the A-A arrow cross section in FIG. 1( a ) and is a cross-sectional view of a steel form of a binding beam according to a ninth modification example.
  • FIG. 21 is a cross-sectional view corresponding to the A-A arrow cross section in FIG. 1( a ) and is a cross-sectional view of a steel form of a binding beam according a tenth modification example.
  • FIGS. 22( a ) and 22( b ) are a set of cross-sectional views corresponding to the A-A arrow cross section in FIG. 1( a ) , in which FIG. 22( a ) illustrates a steel form of a binding beam according to an eleventh modification example and FIG. 22( b ) illustrates a steel form of a binding beam according to a twelfth modification example.
  • FIGS. 23( a ) and 23( b ) are a set of cross-sectional views corresponding to the A-A arrow cross section in FIG. 1( a ) , in which FIG. 23( a ) illustrates a steel form of a binding beam according to a thirteenth modification example and FIG. 3( b ) illustrates a steel form of a binding beam according to a fourteenth modification example.
  • the embodiments relate to a steel form.
  • the “steel form” is a form provided with steel for forming steel-framed concrete beams constituting building.
  • the “steel-framed concrete beam” is a beam provided with at least a steel frame and concrete.
  • the steel-framed concrete beam may be provided with a component other than the steel frame and the concrete.
  • the embodiments illustrate an example in which the steel-framed concrete beam is configured as a steel-framed reinforced concrete beam that has a rebar in addition to a steel frame and concrete.
  • the steel-framed reinforced concrete beam may be provided with, for example, a main bar and a stirrup as the rebar, a case where the steel-framed reinforced concrete beam is provided with a main bar and no stirrup will be described below.
  • the steel-framed concrete beam may be provided with, for example, a stirrup and no main bar, both a main bar and a stirrup, or no main bar and no stirrup.
  • the steel frame is capable of having any shape insofar as the steel frame functions as a form allowing concrete placement.
  • a case where the steel frame has an axial cross section in a hat shape (a shape obtained by joining a pair of Z-steels to each other) will be described below.
  • the steel-framed concrete beam according to the embodiments is applicable to any installation floor. Although a case where the steel-framed concrete beam is a second floor beam will be described below, the steel-framed concrete beam is applicable to beams of other floors as well. Although a case where the steel-framed concrete beam is a binding beam will be described below, the steel-framed concrete beam may be a girder as well.
  • FIG. 1 is a set of views illustrating the steel-framed concrete beam according to Embodiment 1 (hereinafter, simply referred to as “binding beam” 1 ).
  • FIG. 1( a ) is a left side view and FIG. 1( b ) is a cross-sectional view taken along arrow A-A in FIG. 1 ( a ).
  • the binding beam 1 according to Embodiment 1 is provided with a steel form 10 , binding beam concrete 20 , main bars 30 , and web openings (through holes) 40 .
  • the +X-X direction in each drawing will be referred to as “width direction” as necessary.
  • the +X direction will be referred to as “rightward direction” and the ⁇ X direction will be referred to as “leftward direction”.
  • the +Y-Y direction will be referred to as “depth direction” or “forward-rearward direction”.
  • the +Y direction will be referred to as “forward direction” and the ⁇ Y direction will be referred to as “rearward direction”.
  • the +Z-Z direction will be referred to as “height direction” or “upward-downward direction”.
  • the +Z direction will be referred to as “upward direction” and the ⁇ Z direction will be referred to as “downward direction”.
  • the direction toward the plane along the width direction (+X-X) will be referred to as “inward direction” and the direction away from the plane along the width direction (+X-X) will be referred to as “outward direction”.
  • the steel form 10 is a steel form that has a groove portion (described later) for placing the binding beam concrete 20 .
  • This steel form 10 is provided in each binding beam 1 constituting a building and is disposed so as to cover the binding beam 1 from below.
  • the steel form 10 of Embodiment 1 is formed by a pair of (that is, two) Z-steels 11 being mutually joined in bottom plate portions 12 (described later) at a construction site.
  • the invention is not limited thereto, and the steel form 10 may be integrally formed with a single member or may be formed by three or more members being combined.
  • the integrally formed members (the bottom plate portion 12 , a side plate portion 13 , a flange portion 14 , and a reinforcing portion 15 to be described later) that constitute the Z-steel 11 may be formed separately.
  • Each of the pair of Z-steels 11 can be substantially similar in configuration to the other, and thus only one of the Z-steels 11 will be described below.
  • the Z-steel 11 that is positioned on the right of the binding beam 1 (in the +X direction) will be referred to as “right Z-steel” and the Z-steel 11 that is positioned on the left of the binding beam 1 (in the ⁇ X direction) will be referred to as “left Z-steel”.
  • right Z-steel the Z-steel 11 that is positioned on the right of the binding beam 1 (in the +X direction)
  • the Z-steel 11 that is positioned on the left of the binding beam 1 (in the ⁇ X direction) will be referred to as “left Z-steel”.
  • a specific method for forming the steel form 10 will be described later.
  • the Z-steel 11 is a frame member that constitutes the steel form 10 . As illustrated in FIG. 1( b ) , the Z-steel 11 is a steel material that has a substantially Z-shaped axial cross section. The Z-steel 11 is provided with the bottom plate portion 12 , the side plate portion 13 , the flange portion 14 , and the reinforcing portion 15 .
  • the bottom plate portion 12 is a steel plate positioned on the bottom surface of the steel form 10 .
  • the bottom plate portion 12 has a joining surface 16 for mutually joining the respective bottom plate portions 12 of the pair of Z-steels 11 .
  • the pair of Z-steels 11 are joined to each other on the joining surface 16 .
  • a part of the bottom plate portion 12 of the right Z-steel is superposed on a part of the bottom plate portion 12 of the left Z-steel and each of the parts where the pair of Z-steels 11 are in contact with each other (the upper surface of the bottom plate portion 12 of the left Z-steel and the lower surface of the bottom plate portion 12 of the right Z-steel) is the joining surface 16 .
  • the joining on the joining surface 16 can be performed by any specific method.
  • a plurality of bolt holes (not illustrated) are spaced apart along the longitudinal direction (+Y-Y direction) of the beam in the joining surfaces 16 of both Z-steels 11 and both Z-steels 11 are joined by bolt fastening by means of the bolt holes.
  • Specific joining methods are not limited thereto. For example, welding-based joining and screw penetration-based joining may be performed instead.
  • the side plate portion 13 is a steel plate extending in the upward direction from the bottom plate portion 12 .
  • the side plate portion 13 is a part that is folded back from the outer end of the bottom plate portion 12 and extends to the upper end of the beam and is positioned so as to cover the left and right sides of the binding beam 1 .
  • the length of the side plate portion 13 in the height direction (+Z-Z direction) is longer, by the thickness of the bottom plate portion 12 , in the left Z-steel than in the right Z-steel. This is for the upper end positions of the side plate portions 13 of both Z-steels 11 (that is, the height positions of the flange portions 14 ) to coincide with each other when the pair of Z-steels 11 are overlapped.
  • the part that is formed by the side plate portions 13 and the bottom plate portions 12 of a pair of the steel forms 10 and has a U-shaped axial cross section will be referred to as groove portion as necessary.
  • Concrete can be placed in the groove portion by the steel form 10 forming the groove portion as described above.
  • the lower and side parts of the binding beam 1 are covered with a steel plate by the groove portion, and thus it is possible to deter steam from escaping from the lower and side parts of the binding beam concrete 20 during a fire, it is possible to deter a temperature rise in the room below the binding beam 1 , and it is possible to improve the fire resistance performance of the binding beam 1 .
  • the flange portion 14 is a steel plate extending in the outward direction from the upper end of the side plate portion 13 . Specifically, the flange portion 14 is a part that is folded back in the outward direction from the upper end of the side plate portion 13 and extends along a horizontal plane, and a deck plate 3 is placed and screwed on the flange portion 14 . Although a case where this deck plate 3 is a known corrugated steel plate will be described, the invention is not limited thereto and a flat plate may be used as the deck plate 3 .
  • the binding beams 1 are arranged side by side at intervals along the longitudinal direction of a girder 2 , one end portion of the deck plate 3 is placed in the flange portion 14 of one binding beam 1 as illustrated in FIG. 1( b ) , and the other end portion of the deck plate 3 is similarly placed in the flange portion 14 of the binding beam 1 that is adjacent to the one binding beam 1 .
  • the flange portion 14 being provided as described above, the load of slab concrete 4 (described later) can be received by the flange portion 14 and is allowed to smoothly flow to the binding beam 1 and the proof stress of the binding beam 1 is improved.
  • the reinforcing portion 15 is a steel plate extending in the downward direction from the outer end of the flange portion 14 .
  • the reinforcing portion 15 being provided as described above and thickness being given to the outer end of the flange portion 14 , the local buckling of the outer end of the flange portion 14 that pertains to a case where the slab concrete 4 is placed and the flange portion 14 receives the load of the slab can be deterred.
  • the reinforcing portion 15 of Embodiment 1 extends in the downward direction from the outer end of the flange portion 14 .
  • the invention is not limited thereto and the reinforcing portion 15 may extend in, for example, the upward direction.
  • the binding beam concrete 20 is concrete placed in the groove portion that the pair of side plate portions 13 and the bottom plate portion 12 of the steel form 10 constitute.
  • the binding beam concrete 20 is known concrete solidified after filling in the groove portion, and the plurality of web openings 40 are formed in the binding beam concrete 20 as described above.
  • the slab concrete 4 for forming an upper floor slab is formed along a horizontal plane above the binding beam concrete 20 .
  • Girder concrete (reference numeral omitted) for forming the girder 2 is formed, so as to be orthogonal to the binding beam 1 , at the front and rear ends of the binding beam concrete 20 .
  • the binding beam concrete 20 , the slab concrete 4 , and the girder concrete are given different names and reference numerals, the binding beam concrete 20 , the slab concrete 4 , and the girder concrete are simultaneously placed and formed in Embodiment 1.
  • the binding beam concrete 20 , the slab concrete 4 , and the girder concrete will be simply referred to as “concrete” when no distinguishment among them is necessary.
  • the main bars 30 are rebars extending along the axial center direction of the beam. Although two upper end bars and four lower end bars are illustrated as an example in Embodiment 1, the number and disposition of the main bars 30 are not limited thereto.
  • the web opening 40 is a hole formed so as to penetrate the side plate portion 13 and the binding beam concrete 20 .
  • the web opening 40 is formed by, for example, the side plate portion 13 and the binding beam concrete 20 being drilled with a drill after the binding beam concrete 20 placed in the steel form 10 is solidified.
  • the web opening 40 being formed as described above, a duct or piping for air conditioning, electrical equipment, and so on can be passed through the web opening 40 (a case where a duct for air conditioning is passed through the web opening 40 will be described below Accordingly, the duct can be extended from one of spaces sandwiching the beam 1 (such as the space to the right of the binding beam 1 ) to the other thereof (such as the space to the left of the binding beam 1 ) and the degree of freedom of duct disposition is improved.
  • the web opening 40 is formed in the web opening forming portion of the binding beam 1 .
  • the “web opening forming portion” is a part where the web opening 40 penetrating the side plate portion 13 and the binding beam concrete 20 can be formed.
  • the “web opening forming portion” is a part where no rebar (main bar 30 in Embodiment 1) is arranged (part where the drill does not interfere with the rebar when the web opening 40 is drilled with the drill).
  • the “web opening forming portion” is a part above the lower main bar 30 (lower end bar) in the binding beam 1 .
  • the number of the web openings 40 is six and the web openings 40 are along the axial center direction of the beam in the illustration. The number of the web openings 40 is not limited to six.
  • FIG. 2 is an exploded perspective view illustrating a temporary state during construction in the vicinity of the joining portion between the binding beam 1 and the girder 2 .
  • the concrete and the rebar that constitute the binding beam 1 and the girder 2 are not illustrated in FIG. 2 for convenience of illustration.
  • a notch hereinafter, referred to as binding beam accommodating portion 2 b
  • binding beam accommodating portion 2 b having a shape (hat shape) substantially corresponding to the axial cross-sectional shape of the binding beam 1 is formed in a side surface of a wooden form 2 a of the girder 2 according to Embodiment 1.
  • the binding beam 1 and the girder 2 can be formed at the same time by concrete being simultaneously placed in the wooden form 2 a of the girder 2 and the steel form 10 with the steel form 10 of the binding beam 1 fitted in the binding beam accommodating portion 2 b.
  • notches hereinafter, referred to as flange accommodating portions 2 c ) having the same width as the flange portion 14 are formed on the left and right of the upper end of the binding beam accommodating portion 2 b.
  • the flange portion 14 can be housed in the flange accommodating portion 2 c.
  • a gap equivalent to the height of the reinforcing portion 15 is formed below the flange portion 14 .
  • a sealing material 2 d illustrated rectangular wood or the like filling this gap is disposed for prevention of concrete leakage from the gap.
  • Temporary supports may support the binding beam 1 until concrete placement.
  • the positions and number of the temporary supports may be appropriately changed in accordance with the length and weight of the binding beam 1 .
  • one temporary support may be provided in one axial end portion, one temporary support may be provided in the other axial end portion, and one temporary support may be provided in the axial middle portion.
  • the steel form 10 is higher in proof stress than the wooden form 2 a, and thus the temporary supports may be omitted if the temporary supports are unnecessary in view of the length and weight of the binding beam 1 .
  • the allowable bending moment or the allowable shear force of the binding beam 1 is calculated by the following Equation (1).
  • F RC allowable bending moment or allowable shear force of binding beam concrete 20 (hereinafter, referred to as reinforced concrete (“RC”) as necessary)
  • ⁇ burden factor of allowable bending moment or allowable shear force of steel form 10 , which is 0.5 or less
  • the allowable bending moment design method will be described first.
  • the allowable bending moment is designed after division into a long-term allowable bending moment and a short-term allowable bending moment.
  • the long-term allowable bending moment is calculated by the following Equation (2).
  • the short-term allowable bending moment is calculated by the following Equation (3).
  • FIG. 3 is a view illustrating the relationship between the cross section of the binding beam 1 and calculation parameters.
  • L M RC long-term allowable bending moment of RC cross section part (which may be a t ⁇ L f t ⁇ j in case where tensile rebar ratio of RC cross section is balanced rebar ratio or less)
  • M uRC ultimate bending strength of RC cross section part
  • the long-term allowable bending moment is an allowable bending moment over a relatively long time (such as several years to several decades).
  • the short-term allowable bending moment is an allowable bending moment over a relatively short time (such as several hours to several days).
  • the allowable bending moment is calculated after the division into the two periods as described above so that an allowable bending moment suitable for each load bearing ratio is designed in view of the fact that the load bearing ratio of the RC and the steel form 10 in the binding beam 1 can vary as the situation of loading on the binding beam 1 can vary with the lengths of the periods.
  • the loading on the binding beam 1 is relatively small in a relatively long time, and thus it is assumed that the RC of the binding beam 1 is maintained without breaking (see the lower left cross section in FIG. 4 (described later)) and the load bearing ratio of the RC increases.
  • the loading on the binding beam 1 is relatively large (for example, the loading becomes relatively large by a forklift that carries a heavy object passing through the binding beam 1 ), and thus it is assumed that the load bearing ratio of the RC decreases as a result of cracking at the lower end of the RC of the binding beam 1 (see the lower left cross section in FIG.
  • the load bearing ratio of the RC and the steel form 10 in the binding beam 1 is expressed in Equations 2 and 3 as a steel frame bending burden effective factor ⁇ M , and then this steel frame bending burden effective factor ⁇ M is given different values in the long-term and short-term cases and the allowable bending moment suitable for each load bearing ratio is designed as a result.
  • the bending rigidity ratio ⁇ M can vary with the plate thickness of the steel form 10 and the thickness of the slab concrete 4 attached to the binding beam 1 (hereinafter, referred to as “slab” as necessary), and thus an application restriction range is set for each of the plate thickness of the steel form 10 and the thickness of the slab, the bending rigidity ratio ⁇ M is calculated on the premise of the application restriction range, and the steel frame burden effective factor ⁇ M is determined from the calculated bending rigidity ratio ⁇ M .
  • the plate thickness of the steel form 10 has an application restriction range of 3.2 mm or more.
  • the load bearing ratio of the steel form 10 increases as the plate thickness of the steel form 10 increases, and thus a lower limit value of “3.2 mm” and application restriction range setting “at or above” the lower limit value allow the steel frame burden effective factor ⁇ M to remain above it insofar as the plate thickness of the steel form 10 is determined in the application restriction range.
  • the thickness of the slab has an application restriction range of 200 mm or less.
  • the ratio of load bearing by the slab increases as the thickness of the slab increases, and then the load bearing ratio of the steel form 10 decreases. Accordingly, an upper limit value of “200 mm” and application restriction range setting “at or below” the upper limit value allow the steel frame burden effective factor ⁇ m to remain above it insofar as the thickness of the slab is determined in the application restriction range.
  • FIG. 4 is a graph showing the relationship between the thickness of the slab and a long-term bending rigidity ratio L ⁇ M
  • FIG. 5 is a graph showing the relationship between the thickness of the slab and a short-term bending rigidity ratio S ⁇ M
  • the horizontal axis represents the thickness of the slab
  • the vertical axis represents the bending rigidity ratio ⁇ M (long-term bending rigidity ratio L ⁇ M or short-term bending rigidity ratio S ⁇ M )
  • the solid line indicates a load of 3.2 tons
  • the dotted line indicates a load of 4.5 tons.
  • the cross-sectional shape of the binding beam 1 is a standard cross section (6.5 in in total length, 300 mm in total width, and 550 mm in total height).
  • the long-term bending rigidity ratio L ⁇ M is approximately 0.12 at 200 mm, which is the upper limit value of the application restriction range of the slab thickness, and thus the long-term bending rigidity ratio L ⁇ M was set to 0.1 in view of safety.
  • FIG. 4 in the long term, the long-term bending rigidity ratio L ⁇ M is approximately 0.12 at 200 mm, which is the upper limit value of the application restriction range of the slab thickness, and thus the long-term bending rigidity ratio L ⁇ M was set to 0.1 in view of safety.
  • M RC /M S is the allowable proof stress ratio between the RC cross section and the steel form 10 and M RC /M S is 1.35 in a case where the bar arrangement of the RC cross section is 4-HD13 (four deformed rebars (steel deformed bars) having a yield point of 345 N/mm2 or more) and the plate thickness of the steel form 10 is 3.2 mm in the cross sections in FIGS. 4 and 5 .
  • a simplified method ( ⁇ method) is used in which the restriction of the application restriction range is applied to the plate thickness of the steel form 10 and the thickness of the slab.
  • the design formula is determined on the safety side so that the design formula does not become complicated (low iron burden rate being set in terms of design).
  • the cross section part of the steel form 10 is restrained by the RC cross section part and the steel form 10 undergoes no lateral buckling as a thin plate, and thus a tensile stress f t is adopted as an allowable stress f b of the steel material of the steel form 10 .
  • the allowable shear force design method is designed after division into a long-term allowable shear force and a short-term allowable shear force similarly to the above idea related to the allowable bending moment.
  • the long-term allowable shear force is calculated by the following Equation (5) and the short-term allowable shear force is calculated by the following Equation (6).
  • the relationship between the cross section of the binding beam 1 and calculation parameters is as illustrated in FIG. 3 .
  • the shear effective cross-sectional area Ac of the RC portion used in the shear force calculation is the same cross section as the binding beam 1 used in the experiment as illustrated in FIG. 3 and the cross-sectional area of the slab on the flange portion of the steel form 10 may also be included.
  • the steel frame shear burden effective factor ⁇ Q in the shear force calculation formula can be obtained from a shear rigidity ratio ⁇ Q of the steel form 10 indicated by the result of the inventor's experiment.
  • FIG. 6 is a graph showing the relationship between the load that is applied to the binding beam 1 and the shear rigidity ratio ⁇ Q of the steel form 10 , which pertains to a case where the web opening (opening) 40 is absent.
  • FIG. 7 is a graph showing the relationship between the load that is applied to the binding beam 1 and the shear rigidity ratio ⁇ Q of the steel form 10 , which pertains to a case where the web opening (opening) 40 is present.
  • the horizontal axis represents the applied load and the vertical axis represents the shear rigidity ratio ⁇ Q .
  • the shear rigidity ratio ⁇ Q of the steel form 10 is substantially constant at approximately 0.2 regardless of the presence or absence of the web opening 40 and the magnitude of the applied load. Accordingly, in the present embodiment, the steel frame shear burden effective factor ⁇ Q was obtained with shear rigidity ratio ⁇ Q set to 0.2.
  • Q RC /Q S is the ratio between the shear capacity of the steel form 10 and the RC cross section.
  • Q RC /Q S is 1.04 in a case where the cross-sectional shape of the binding beam 1 is a standard cross section (6.5 m in total length, 300 mm in total width, and 550 mm in total height) and the thickness of the steel form 10 is 3.2 mm.
  • the long-term steel frame bending burden effective factor L ⁇ M is 0.1 and the short-term steel frame bending burden effective factor S ⁇ M is 0.4 in the design of the allowable bending moment.
  • the steel frame shear burden effective factor ⁇ Q is 0.2.
  • the burden factor ⁇ of the steel form 10 may be another value, the upper limit of the load bearing ratio of the steel form 10 is set to 50% and the burden factor ⁇ of the steel form 10 is set to 0.5 or less for safety enhancement.
  • the lower limit of the load bearing ratio of the steel form 10 can be at least 10% in view of the graphs in FIGS. 6 and 7 and the burden factor ⁇ of the steel form 10 can be set to 0.1 or more.
  • the steel form 10 may be used only as a form of the binding beam concrete 20 and the steel form 10 may be allowed to bear no load.
  • the burden factor ⁇ of the steel form 10 may be 0.
  • the Z-steel 11 is manufactured at a factory.
  • the Z-steel 11 can be manufactured by any specific method.
  • the Z-steel 11 can be formed by bending of one flat thin steel plate.
  • the manufactured Z-steel 11 is transported to a construction site.
  • a plurality of the Z-steels 11 can be transported in an overlapping manner, and thus it is possible to transport more Z-steels 11 at one time than in the case of transporting the pair of mutually joined Z-steels 11 .
  • Transport efficiency enhancement can be achieved as a result.
  • the sealing material (small piece) 2 d described with reference to FIG. 2 may be attached to the lower part of the flange portion 14 by any method such as adhesion before the transport.
  • the strength of the flange portion 14 or the reinforcing portion 15 can be enhanced by the sealing material 2 d and deformation of the flange portion 14 or the reinforcing portion 15 attributable to a load or an impact during the transport can be prevented.
  • a reinforcing material (not illustrated) similar in shape to the sealing material 2 d may be provided at a predetermined interval below the flange portion 14 or a long reinforcing material (not illustrated) resulting from extension of the sealing material 2 d in the Y direction in FIG.
  • Such reinforcing materials may be removed after the transport or may be permanently fixed without removal.
  • the strength of the flange portion 14 or the reinforcing portion 15 can be reduced to the same extent in a case where the strength of the flange portion 14 or the reinforcing portion 1 . 5 can be improved by such a reinforcing material being provided, and thus the flange portion 14 and the reinforcing portion 15 may be reduced in thickness or the dimension at which the reinforcing portion 15 extends from the flange portion 14 may be shortened.
  • the pair of Z-steels 11 transported to the construction site are joined together and the steel form 10 is formed.
  • the bottom plate portions 12 of the right Z-steel and the left Z-steel are overlapped and, in that state, a bolt may be inserted through and fastened in each of bolt holes illustrated) formed at an appropriate interval at the overlapping part of both bottom plate portions 12 .
  • a member for maintaining a constant interval between the respective side plate portions 13 of the Z-steels 11 For example, a batten positioned in the groove portion and fixing the interval by propping the side plate portions 13 or a U-shaped veneer board fitted to the outer edge shape of the groove portion may be temporarily installed and removed after both Z-steels 11 are joined to each other.
  • FIG. 8 is a set of cross-sectional perspective views corresponding to the A-A arrow cross section in FIG. 1( a ) .
  • FIG. 8( a ) illustrates the binding beam 1 at the completion of a steel form installation step.
  • FIG. 8( b ) illustrates the binding beam 1 at the completion of main bar arrangement, deck plate installation, and placement steps
  • FIG. 8( c ) illustrates the binding beam 1 at the completion of a penetration step.
  • the steel form installation step is performed as illustrated in FIG. 8( a ) .
  • the steel form 10 formed by the above-described forming method is lifted by a heavy machine or the like and installed at a beam construction position.
  • the installation is performed such that an end portion of the steel form 10 is connected to the wooden form 2 a of the girder 2 as illustrated in FIG. 2 .
  • the steel form 10 of the binding beam 1 in FIG. 2 is illustrated as being tightly fit in the notch (binding beam accommodating portion 2 b ) of the wooden form 2 a of the girder 2 .
  • the invention is not limited thereto.
  • the binding beam accommodating portion 2 b may be enlarged in the width direction so that insertion of the steel form 10 into the binding beam accommodating portion 2 b is facilitated and the space between the steel form 10 and the binding beam accommodating portion 2 b may be filled with wood or the like after the insertion of the steel form 10 .
  • the steel form 10 is supported by means of a temporary support so as to be capable of enduring the subsequent concrete placement.
  • the main bars 30 are arranged in the steel form 10 in the main bar arrangement step. Specifically, the main bars 30 are assembled, lifted by means of a heavy machine or the like, and dropped into and disposed in the groove portion. Likewise, the main bars 30 (not illustrated) of the girder 2 are dropped into and disposed in the wooden form 2 a of the girder 2 . Then, the main bars 30 of the binding beam 1 are bent in, for example, end portions and fixed to the main bars 30 of the girder 2 .
  • the deck plates 3 are installed on the flange portions 14 of the steel form 10 in the deck plate installation step.
  • the plurality of deck plates 3 are placed on the flange portions 14 so as to bridge one binding beam 1 and another adjacent binding beam 1 and fixed to the flange portions 14 by bolt fastening or the like.
  • the binding beam concrete 20 is placed in the groove portion that is configured by the pair of side plate portions 13 and the bottom plate portion 12 of the steel form 10 installed in the steel form installation step.
  • concrete is poured into the groove portion of the steel form 10 while a vibrator is used for air bubble mixing prevention.
  • concrete is simultaneously placed in the wooden form 2 a of the girder 2 and on the deck plate 3 , and then the binding beam 1 , the girder 2 , and the slab are integrally formed.
  • the penetration step is performed as illustrated in FIG. 8( c ) .
  • Formed in the penetration step is the web opening 40 penetrating the steel form 10 installed in the steel form installation step and the binding beam concrete 20 placed in the placement step.
  • the side plate portion 13 of one Z-steel 11 , the binding beam concrete 20 , and the side plate portion 13 of the other Z-steel 11 are sequentially penetrated by means of an excavator (such as a known drill) after the concrete placed in the placement step realizes a predetermined strength, and the web opening 40 is formed as a result.
  • the plurality of web openings 40 are formed by similar work being performed in a plurality of places of the beam.
  • the number of the web openings 40 may correspond to the number of ducts to be disposed.
  • the size and the position of disposition of the web opening 40 can be determined similarly to general RC.
  • the maximum diameter of the web opening 40 is one-third or less of the height of the binding beam 1 (dimension D in FIG. 3 )
  • the position of disposition is other than the end portion of the binding beam 1 (range to one-tenth of the total length of the binding beam 1 and range equivalent to twice the diameter of the web opening 40 from the end portion of the binding beam 1 )
  • the interval between the plurality of web openings 40 is at least 1.5 times the total value of the respective diameters of the web openings 40 .
  • the size and the position of disposition of the web opening 40 are not limited to the example and can be determined in any manner insofar as the required strength of the binding beam 1 can be ensured.
  • a duct is passed through the web opening 40 formed in the penetration step.
  • the passage of the duct (not illustrated) is performed by a known method and will not be described in detail. This is the end of the description of the binding beam construction method according to Embodiment 1.
  • the steel form 10 having the groove portion can be formed by joining the pair of Z-steels 11 to each other on the joining surface of the bottom plate portion 12 , roll molding or press molding of a thin steel plate for groove portion formation can be omitted and the labor and cost required for the processing can be reduced.
  • the groove portion can be formed by joining the pair of Z-steels 11 to each other at a construction site, and thus the pair of Z-steels 11 can be stacked and transported in a state where the frame members are not joined to each other. As a result, the number of the Z-steels 11 that can be transported at one time can be increased and the labor and cost required for the transport can be reduced.
  • bottom plate portions 12 are joined to each other in a state where they are overlapped at the joining surface, when the binding beam concrete 20 is cast on the steel form 10 , leakage of the binding beam concrete 20 from the joint portion can be suppressed, and construction is improved. Further, by directly joining the bottom plate portions 12 each other, another plate or the like for connecting the bottom plate portions 12 to each other becomes unnecessary, and the cost required for joining can be reduced.
  • the flange portion 14 Since the flange portion 14 is provided, the load of the slab supported by the binding beam 1 can be received by the flange portion 14 and is allowed to smoot flow to the binding beam 1 and the proof stress of the binding beam 1 is improved.
  • the reinforcing portion 15 is provided at the outer end of the flange portion 14 , buckling of the flange portion 14 at a time when the binding beam concrete 20 is placed on the groove portion or the flange portion 14 of the steel form 10 can be suppressed by the reinforcing portion 15 and the proof stress of the binding beam 1 is improved.
  • Embodiment 2 relates to a construction method in which a cylindrical form is pre-installed in the web opening forming portion and a web opening is formed in the place of cylindrical form installation by post-concrete placement cylindrical form removal.
  • the configuration of the binding beam according to Embodiment 2 after completion is substantially the same as the configuration of the binding beam according to Embodiment 1, and regarding the configuration substantially the same as the configuration of Embodiment 1, the same reference numerals and/or names as those used in Embodiment 1 are attached thereto as necessary, and a description thereof will be omitted.
  • the following description covers a steel form forming method and a binding beam construction method in relation to the binding beam according to Embodiment 2. Description will be appropriately omitted as to procedures similar to those of Embodiment 1.
  • the Z-steel 11 is manufactured at a factory.
  • a circular hole 51 is formed in advance at a position corresponding to the web opening forming portion in the Z-steel 11 .
  • the circular hole 51 is provided at each of the positions six places in total in the drawing) in the side plate portion 13 of the Z-steel 11 that corresponds to the web opening 40 illustrated in FIG. 1( a ) by means of any tool such as a cutting machine.
  • the Z-steel 11 having the circular holes 51 as described above is transported to a construction site, and then a pair of the Z-steels 11 transported to the construction site are bolt-joined together.
  • the steel form 10 is formed as a result.
  • the specific method for the joining is similar to that of Embodiment 1 and will not be described in detail.
  • FIG. 9 is a set of cross-sectional perspective views corresponding to the A-A arrow cross section in FIG. 1( a ) .
  • FIG. 9( a ) illustrates the binding beam 50 at the completion of steel form installation and cylindrical form installation steps.
  • FIG. 9( b ) illustrates the binding beam 50 at the completion of main bar arrangement, deck plate installation, and placement steps.
  • FIG. 9( c ) illustrates the binding beam 50 at the completion of a penetration step.
  • the steel form installation step is similar to that of Embodiment 1 and will not be described in detail.
  • a cylindrical form 52 is inserted into the circular hole 51 formed in the steel form 10 .
  • the axial length of the cylindrical form 52 exceeds the width of the groove portion of the steel form 10 (length in the +X-X direction), and thus both end portions of the cylindrical form 52 protrude to the outside from the circular hole 51 as illustrated in the drawing.
  • the cylindrical form 52 may be hollow or solid and any material can be used for the cylindrical form 52 insofar as the load of concrete can be withstood, the case of a solid wooden form will be described below.
  • the gap between the outer periphery of the cylindrical form 52 and the inner periphery of the circular hole 51 is filled with a sealing material (not illustrated) such as putty. Concrete leakage is deterred as a result.
  • the main bar arrangement, deck plate installation, and placement steps are performed as illustrated in FIG. 9( b ) .
  • the main bar arrangement, deck plate installation, and placement steps can be carried out similarly to the main bar arrangement, deck plate installation, and placement steps according to Embodiment 1, respectively. Accordingly, detailed descriptions of the steps will be omitted.
  • the penetration step is performed as illustrated in FIG. 9( c ) .
  • Formed in the penetration step is the web opening 40 penetrating the steel form 10 installed in the steel form installation step and the concrete placed in the placement step.
  • the cylindrical form 52 installed in the cylindrical form installation step is removed to the outside of the binding beam 50 after the concrete placed in the placement step realizes a predetermined strength.
  • the web opening 40 is formed at the position where the cylindrical form 52 was present (web opening forming portion).
  • a duct can be inserted through the hollow part of the steel form 10 , and thus the cylindrical form 52 may not be removed.
  • a part of the duct may be used as the cylindrical form 52 .
  • a duct is passed through the web opening 40 formed in the penetration step.
  • the passage of the duct (not illustrated) is performed by a known method and will not be described in detail. This is the end of the description of the method for constructing the binding beam 50 according to Embodiment 2.
  • the web opening 40 may be formed by the method according to Embodiment 1 (with a drill or the like) at the position in the binding beam 50 where the web opening 40 is not formed after the binding beam 50 is formed by the method according to Embodiment 2 (by pre-disposition of the cylindrical form 52 in the web opening forming portion).
  • each portion of the binding beams 1 and 50 described in the detailed description of the invention and the drawings are merely examples, and any other dimensions, shapes, materials, ratios, and the like can be used as well.
  • the front-view angle that is formed by the side plate portion 13 and the bottom plate portion 12 may be obtuse angles or acute angles although each of the angles is a right angle in each of the embodiments as illustrated in FIG. 1( b ) .
  • FIG. 10 is a set of views illustrating a state where the Z-steel 11 is transported.
  • FIG. 10( a ) is an end view illustrating the state of transport of the Z-steel 11 of Embodiment 1.
  • FIG. 10( b ) is an end view illustrating the state of transport of a Z-steel 11 ′ according to a first modification example. In a state where the plurality of Z-steels 11 of Embodiment 1 are overlapped as illustrated in FIG.
  • first overlap dimension an interval between one of straight lines connecting a plurality of outermost portions on one side of the Z-steel 11 and the straight line that is parallel to the straight line and passes through the outermost portion of the Z-steel 11 on the other side.
  • the Z-steel 11 ′ in which each of the angle formed by the side plate portion 13 and the bottom plate portion 12 and the angle formed by the side plate portion 13 and the flange portion 14 is an obtuse angle is assumed as the Z-steel 11 ′ according to the first modification example, and in a state where a plurality of the Z-steels 11 ′ are overlapped, H′ (hereinafter, referred to as second overlap dimension) is an interval corresponding to the first overlap dimension H.
  • the second overlap dimension H′ is smaller than the first overlap dimension H. Accordingly, transport efficiency improvement can be achieved by the Z-steel 11 ′ being formed as in FIG. 10( b ) .
  • FIG. 1 is a set of views illustrating the steel form 10 according to a second modification example.
  • FIG. 11( a ) is a plan view of the steel form 10 that is yet to be bent.
  • FIG. 11( b ) is a side view of the steel form 10 that is bent.
  • the pre-bending steel form 10 may be formed as one flat steel plate 60 as illustrated in FIG. 11( a ) .
  • each of a boundary line L 1 between the side plate portion 13 and the bottom plate portion 12 , a boundary line L 2 between the side plate portion 13 and the flange portion 14 , and a boundary line L 3 between the flange portion 14 and the reinforcing portion 15 has a slit.
  • the steel form. 10 that is illustrated in FIG.
  • the steel form 10 can be, for example, transported as the flat steel plate 60 in FIG. 11( a ) . Accordingly, the overlap dimension of the steel form 10 in the state of transport decreases and transportation efficiency improvement can be achieved.
  • the steel form 10 may be divided in one or more places in the longitudinal direction and joined at an installation site.
  • the position and place of division of the steel form 10 can be determined in any manner.
  • the steel form 10 may be divided into a plurality of units capable of being loaded on a transport vehicle in terms of length. It is preferable that the position of division is a place where the moment that is applied to the post-joining steel form 10 is small. Any joining method is applicable to the steel form 10 after the division.
  • a pair of the steel forms 10 brought in touch with each other in the divided state may be connected via a connection plate (not illustrated) provided on the outside surfaces of the side plate portions 13 of the pair of steel forms 10 .
  • a drill screw, a bolt, or the like can be used for fixing of the connection plate to the side plate portion 13 .
  • the binding beam concrete 20 is placed in the post-joining steel form 10 , it is preferable to support the steel form 10 by using a temporary support at the joining point of the steel form 10 .
  • the manufacturing workability and the transport efficiency of the steel form 10 can be improved.
  • even the binding beam 1 that has a large span can be built by joining of a plurality of the standard-span binding beams 1 .
  • FIG. 12 is a set of views illustrating the vicinity of the joining portion between a binding beam 100 and a girder 110 according to a third modification example.
  • FIG. 12( a ) is a right side view and.
  • FIG. 12( b ) is a cross-sectional view taken along arrow B-B in FIG. 12( a ) .
  • the end portion of the binding beam 100 in the axial center direction (+Y-Y direction) is joined to the girder 110 , which is a steel-framed beam.
  • a dustpan shaped member (dustpan member) 120 having a substantially U-shaped XZ cross section is joined by welding or the like to the side surface of the girder 110 .
  • the binding beam 100 and the girder 110 can be joined together by the steel form 10 of the binding beam 100 being accommodated in the dustpan shaped member 120 .
  • FIG. 13 is a set of views illustrating the vicinity of the joining portion between the binding beam 1 and the girder 110 according to a fourth modification example.
  • FIG. 13( a ) is a right side view
  • FIG. 13( b ) is a plan view
  • the girder 110 is configured as reinforced concrete and disposed in the girder 110 are a plurality of the main bars 30 disposed along the longitudinal direction of the girder 110 and a rib 31 disposed in a direction orthogonal to the longitudinal direction and surrounding the plurality of main bars 30 (in FIG.
  • a notch 111 for causing the girder 110 to swallow the tip of the binding beam 1 is formed in the place in the side portion of the girder 110 that corresponds to the binding beam 1 .
  • the binding beam 1 is disposed so as to be orthogonal to the girder 110 and joined in part to the girder 110 via the notch 111 .
  • the pair of side plate portions 13 of the binding beam 1 is accommodated in the girder 1 by a length L 10 , which is equal to or greater than the cover thickness of the girder 110 , beyond the side surface of the girder on the binding beam 1 side whereas the bottom plate portion 12 , the flange portion 14 , and the reinforcing portion 15 of the binding beam 1 stay at a position where the end surface on the girder 110 side is substantially flush with the side surface of girder on the binding beam 1 side.
  • the “cover thickness” is the thickness part of concrete that reaches the rib 31 from the side surface of the girder 110 and is the thickness of a dimension L 11 in FIG. 13 .
  • the girder 110 accommodating the binding beam 1 to the extent of the length L 10 , which is equal to or greater than the cover thickness Lil of the girder 110 , as described above.
  • hairpin bars 17 are swallowed by the girder 110 .
  • the hairpin bars 17 are a plurality of rod-shaped bar arrangements arranged side by side along the X direction.
  • the hairpin bars 17 are passed through the arrangement holes (see reference numeral 13 a in FIG. 16 to be described later) formed in the pair of side plate portions 13 and fixed by welding or the like to the pair of side plate portions 13 .
  • the hairpin bar 17 and the pair of side plate portions 13 surround the rib 31 at least in part.
  • a movement of the hairpin bar 17 in the ⁇ Y direction is regulated by the rib 31 , and thus it is possible to further improve the joining strength of the binding beam 1 and the girder 110 by means of the bearing pressure of the hairpin bar 17 (local compressive force).
  • FIG. 13 it is assumed that in the pair of side plate portions 13 , only the height part that is minimum required for disposition of a required number of the hairpin bars 17 (three in FIG.
  • the binding beam 1 can be accommodated in the girder 110 by any method.
  • concrete placement may be performed on the steel form 10 and the form of the girder 110 in a state where the end portion of the steel form 10 is accommodated in the form of the girder 110 via the notch portion 111 formed in the form of the girder 110 and the hairpin bar 17 is disposed to surround the rib 31 at least in part and fixed to the side plate portion 13 .
  • FIG. 14 is a right side view illustrating the vicinity of the joining portion between the binding beam 1 and the girder 110 according to a fifth modification example (in the fifth modification example and sixth to eighth modification examples, places without description are similar to those of the fourth modification example).
  • the pair of side plate portions 13 extend toward the girder 110 with the height as it is and the pair of side plate portions 13 are accommodated in the girder 110 to the extent of a length that is equal to or greater than the cover thickness of the girder 110 .
  • FIG. 15 is a right side view illustrating the vicinity of the joining portion between the binding beam 1 and the girder 110 according to the sixth modification example.
  • FIG. 16 is a perspective view of an end portion of the steel form 10 of the binding beam 1 in FIG. 15 . As illustrated in FIGS. 15 and 16 , in the binding beam 1 .
  • the pair of side plate portions 13 extend toward the girder 110 with the height as it is (or a part of the bottom plate portion 12 is notched along with a part of the reinforcing portion 15 and the flange portion 14 of the steel form 10 ) and the pair of side plate portions 13 are accommodated in the girder 11 .
  • 0 to the extent of the length L 10 which is equal to or greater than the cover thickness of the girder 110 .
  • a part of the binding beam 1 accommodated in the girder 110 needs to be provided with a part receiving the bearing pressure of the hairpin bar 17 (bearing pressure effective part).
  • the bearing pressure effective part may vary with the desired bearing pressure.
  • the bearing pressure effective part has such a width, the possibility of interference with the rib 31 is low, and thus smooth swallowing into the girder 110 is possible.
  • FIG. 17 is a right side view illustrating the vicinity of the joining portion between the binding beam 1 and the girder 110 according to the seventh modification example.
  • the pair of side plate portions 13 in addition to the bottom plate portion 12 , the flange portion 14 , and the reinforcing portion 15 of the binding beam 1 has an end surface on the girder 110 side staying at a position substantially flush with the side surface of the girder 110 on the binding beam 1 side.
  • a joining plate 19 is fixed, by any method including a drill screw and a bolt, to the outside surfaces of the pair of side plate portions 13 and only the joining plate 19 is accommodated in the girder 110 by the length L 11 , which is equal to or greater than the cover thickness of the girder 110 , beyond the side surface of the girder 110 on the binding beam 1 side.
  • L 11 which is equal to or greater than the cover thickness of the girder 110 , beyond the side surface of the girder 110 on the binding beam 1 side.
  • FIG. 18 is a side view illustrating the vicinity of the joining portion between each binding beam 1 and the girder 110 according to the eighth modification example.
  • FIG. 19 is a plan view of FIG. 18 .
  • the pair of binding beams 1 are connected to each other via a hairpin bar 17 ′ fixed from above to the flange 14 . Even in a case where a tensile force is applied to the binding beam 1 in a direction away from the girder 110 , the hairpin bar 17 ′ in this structure is capable of countering the tensile force.
  • the binding beam concrete 20 and the girder concrete are placed at the same time.
  • the invention is not limited thereto and the binding beam concrete 20 and the girder concrete may be placed one by one.
  • the side surface of the solidified girder concrete may be chipped into a shape (hat shape) substantially corresponding to the axial cross-sectional shape of the binding beams 1 and 50 and the binding beam concrete 20 may be placed after the end portion of the steel form 10 of each of the binding beams 1 and 50 is installed at the chipped part.
  • the flange portion 14 is provided in each embodiment, the flange portion 14 may be omitted and the steel form 10 may be configured as a member having a substantially U-shaped axial cross section.
  • the flange portion 14 is provided at the upper end of the side plate portion 13 , the invention is not limited thereto and the flange portion 14 may be provided at a position other than the upper end (such as a position that is below the upper end by a predetermined distance (such as several centimeters)).
  • reinforcing portion 15 is provided at the outer end of the flange portion 14 in each embodiment, the reinforcing portion 15 may be omitted in a case where the flange portion 14 is capable of enduring the load of concrete.
  • reinforcing means for further reinforcing the flange portion 14 may be provided in addition to or instead of the reinforcing portion 15 .
  • reinforcement may be performed by means of a reinforcing steel plate affixed to the upper surface or the lower surface of the flange portion 14 .
  • the steel plate may be affixed through the forward-rearward direction of the flange portion 14 or may be intensively affixed only to a part particularly requiring proof stress (such as the vicinity of the middle of the flange portion 14 in the forward-rearward direction).
  • FIG. 20 is a cross-sectional view corresponding to the A-A arrow cross section in FIG. 1( a ) and is a cross-sectional view of a steel form 210 of a binding beam 200 according to a ninth modification example.
  • the steel form 210 is provided with a second reinforcing portion 216 .
  • the second reinforcing portion 216 is a steel plate extending from the lower end of a reinforcing portion 215 toward a side plate portion 213 .
  • the second reinforcing portion 216 being provided as described above, the local buckling of the outer end of the flange portion 14 that pertains to a case where the slab concrete 4 is placed and a flange portion 214 receives the load of a slab can be more effectively deterred.
  • FIG. 21 is a cross-sectional view corresponding to the A-A arrow cross section in FIG. 1( a ) and is a cross-sectional view of the steel form 210 of the binding beam 200 according to a tenth modification example.
  • the second reinforcing portion 216 is formed by the outer end of the flange portion 214 being folded back toward the side plate portion 213 and the reinforcing portion 215 is omitted.
  • FIG. 22 is a set of cross-sectional views corresponding to the A-A arrow cross section in FIG. 1( a ) .
  • FIG. 22( a ) is a cross-sectional view of the steel form 210 of the binding beam 200 according to an eleventh modification example.
  • FIG. 22( b ) is a cross-sectional view of a steel form 310 of a binding beam 300 according to a twelfth modification example. In other words, as illustrated in FIG.
  • the surfaces of bottom plate portions 221 of a pair of Z-steels 220 that are brought in touch with each other may be used as joining surfaces 222 and the surfaces may be joined by welding.
  • end portions of bottom plate portions 321 of a pair of Z-steels 320 may be folded back upward, the inside surface of this folded part 322 may be combined as a joining surface 323 , and the folded part may be joined by means of a caulking fitting 324 in that state.
  • drill screw or screw driving may be performed from below or above on the end portions of the bottom plate portions 321 of the pair of Z-steels 320 so that the end portions are joined to each other.
  • the drill screw or the screw may be allowed to protrude by, for example, approximately several centimeters into the inner spaces of the pair of Z-steels 220 so that the joining strength between the Z-steel 220 and the binding beam concrete 20 placed in the inner space is further enhanced.
  • FIG. 23 is a set of cross-sectional views corresponding to the A-A arrow cross section in FIG. 1( a ) .
  • FIG. 23 is a set of cross-sectional views corresponding to the A-A arrow cross section in FIG. 1( a ) .
  • FIG. 23( a ) illustrates a steel form 410 of a binding beam 400 according to a thirteenth modification example.
  • FIG. 23( b ) illustrates a steel form 510 of a binding beam 500 according to a fourteenth modification example.
  • a non-opening member 422 may be provided for connection between flange portions 421 of a pair of Z-steels 420 as illustrated in FIG. 23( a ) or a non-opening member 522 may be provided for connection between side plate portions 521 of a pair of Z-steels 520 as illustrated in FIG. 23( b ) .
  • the non-opening member 522 illustrated in FIG. 23( b ) is preferably provided in the range (range of the dimension L 12 in FIG. 23( b ) ) from the upper end positions of the pair of side plate portions to the position that is below the upper end positions by one-third of the height of the pair of side plate portions.
  • the side plate portion 13 is likely to pivot to the outside with the boundary between the bottom plate portion 12 and the side plate portion 13 as a fulcrum, and thus the distance between the pair of side plate portions 13 tends to increase as the upper end of the side plate portion 13 is approached.
  • the relative positions of the pair of side plate portions 13 can be fixed at a position relatively close to the upper ends of the pair of side plate portions 13 , and thus the mutual outward opening of the pair of side plate portions 13 can be more effectively prevented than in a case where the non-opening member 522 is provided at a position below the range.
  • the main bar arrangement step is performed after the steel form installation step.
  • the invention is not limited thereto and the steel form installation step may be performed after the main bar arrangement step.
  • the main bar 30 is disposed first in the main bar arrangement step, the pair of Z-steels 11 are disposed so as to cover the main bar 30 from below, and in a state where the bottom plate portions 12 of the pair of Z-steels 11 overlap each other, a bolt being inserted from below through the bottom plate portion 12 and thereby the pair of Z-steels 11 may be joined to each other.
  • One embodiment of the present invention provides a steel form, which is a steel form for steel-framed concrete beam formation, includes a pair of frame members, wherein each of the pair of frame members is provided with a bottom plate portion and a side plate portion extending upward from the bottom plate portion, the bottom plate portion has a joining surface for joining the respective bottom plate portions of the pair of frame members to each other, and a groove portion allowing concrete placement is formed by the respective bottom and side plate portions of the pair of frame members.
  • the steel form having the groove portion can be formed by joining the pair of frame members to each other on the joining surface of the bottom plate portion, roll molding or press molding of a thin steel plate for groove portion formation can be omitted and the labor and cost required for the processing can be reduced.
  • the groove portion can be formed by joining the pair of frame members to each other at a construction site, and thus the pair of frame members can be stacked and transported in a state where the frame members are not joined to each other. As a result, the number of the frame members that can be transported at one time can be increased and the labor and cost required for the transport can be reduced.
  • Another embodiment of the present invention provides the steel form according to the above embodiment, wherein a part of the steel-framed concrete beam is joined to a girder, and the steel form is provided with an end portion on the girder side in a longitudinal direction of the steel form, accommodated in the girder via a notch formed in a side surface of the girder, and having a length equal to or greater than a cover thickness of the girder.
  • the girder accommodating the binding beam to the extent of the length, which is equal to or greater than the cover thickness of the girder.
  • Another embodiment of the present invention provides the steel form according to the above embodiment, wherein a non-opening member for fixing the pair of side plate portions to each other is provided in a range from an upper end position of the pair of side plate portions to a position below the upper end position by one-third of a height of the pair of side plate portions.
  • Another embodiment of the present invention provides the steel form according to the above embodiment, wherein the steel form is provided with a flange portion extending outward from an upper end of the side plate portion.
  • the flange portion since the flange portion is provided, load of a slab supported by the steel-framed concrete beam can be received by the flange portion and is allowed to smoothly flow to the steel-framed concrete beam and proof stress of the steel-framed concrete beam is improved.
  • Another embodiment of the present invention provides the steel form according to the above embodiment, wherein the steel form is provided with a reinforcing portion extending downward or upward from an outer end of the flange portion.
  • the reinforcing portion is provided at the outer end of the flange portion, buckling of the flange portion at a time when the concrete is placed on the groove portion or the flange portion of the steel form can be suppressed by the reinforcing portion and the proof stress of the steel-framed concrete beam is improved.

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  • Engineering & Computer Science (AREA)
  • Architecture (AREA)
  • Civil Engineering (AREA)
  • Structural Engineering (AREA)
  • Physics & Mathematics (AREA)
  • Electromagnetism (AREA)
  • Chemical & Material Sciences (AREA)
  • Composite Materials (AREA)
  • Rod-Shaped Construction Members (AREA)
US16/549,310 2017-02-28 2019-08-23 Steel form Abandoned US20190376283A1 (en)

Applications Claiming Priority (3)

Application Number Priority Date Filing Date Title
JP2017-036750 2017-02-28
JP2017036750 2017-02-28
PCT/JP2018/005971 WO2018159382A1 (ja) 2017-02-28 2018-02-20 鋼製型枠

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JP (1) JP7185617B2 (ja)
SG (1) SG11201907585PA (ja)
TW (1) TWI678450B (ja)
WO (1) WO2018159382A1 (ja)

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SG11201907585PA (en) 2019-09-27
WO2018159382A1 (ja) 2018-09-07
JPWO2018159382A1 (ja) 2019-12-19
JP7185617B2 (ja) 2022-12-07
TW201835427A (zh) 2018-10-01

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