US20180328384A1 - Air conditioner - Google Patents

Air conditioner Download PDF

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Publication number
US20180328384A1
US20180328384A1 US15/776,036 US201615776036A US2018328384A1 US 20180328384 A1 US20180328384 A1 US 20180328384A1 US 201615776036 A US201615776036 A US 201615776036A US 2018328384 A1 US2018328384 A1 US 2018328384A1
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United States
Prior art keywords
casing
heat
opening
centrifugal fan
air conditioner
Prior art date
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Abandoned
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US15/776,036
Inventor
Toya Imamichi
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Mitsubishi Electric Corp
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Mitsubishi Electric Corp
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Assigned to MITSUBISHI ELECTRIC CORPORATION reassignment MITSUBISHI ELECTRIC CORPORATION ASSIGNMENT OF ASSIGNORS INTEREST (SEE DOCUMENT FOR DETAILS). Assignors: IMAMICHI, TOYA
Publication of US20180328384A1 publication Critical patent/US20180328384A1/en
Abandoned legal-status Critical Current

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    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F24HEATING; RANGES; VENTILATING
    • F24FAIR-CONDITIONING; AIR-HUMIDIFICATION; VENTILATION; USE OF AIR CURRENTS FOR SCREENING
    • F24F13/00Details common to, or for air-conditioning, air-humidification, ventilation or use of air currents for screening
    • F24F13/20Casings or covers
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F04POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
    • F04DNON-POSITIVE-DISPLACEMENT PUMPS
    • F04D29/00Details, component parts, or accessories
    • F04D29/58Cooling; Heating; Diminishing heat transfer
    • F04D29/582Cooling; Heating; Diminishing heat transfer specially adapted for elastic fluid pumps
    • F04D29/5826Cooling at least part of the working fluid in a heat exchanger
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B60VEHICLES IN GENERAL
    • B60HARRANGEMENTS OF HEATING, COOLING, VENTILATING OR OTHER AIR-TREATING DEVICES SPECIALLY ADAPTED FOR PASSENGER OR GOODS SPACES OF VEHICLES
    • B60H1/00Heating, cooling or ventilating [HVAC] devices
    • B60H1/00007Combined heating, ventilating, or cooling devices
    • B60H1/00021Air flow details of HVAC devices
    • B60H1/00028Constructional lay-out of the devices in the vehicle
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B60VEHICLES IN GENERAL
    • B60HARRANGEMENTS OF HEATING, COOLING, VENTILATING OR OTHER AIR-TREATING DEVICES SPECIALLY ADAPTED FOR PASSENGER OR GOODS SPACES OF VEHICLES
    • B60H1/00Heating, cooling or ventilating [HVAC] devices
    • B60H1/00507Details, e.g. mounting arrangements, desaeration devices
    • B60H1/00514Details of air conditioning housings
    • B60H1/00528Connections between housing parts
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B61RAILWAYS
    • B61DBODY DETAILS OR KINDS OF RAILWAY VEHICLES
    • B61D27/00Heating, cooling, ventilating, or air-conditioning
    • B61D27/0018Air-conditioning means, i.e. combining at least two of the following ways of treating or supplying air, namely heating, cooling or ventilating
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F04POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
    • F04DNON-POSITIVE-DISPLACEMENT PUMPS
    • F04D17/00Radial-flow pumps, e.g. centrifugal pumps; Helico-centrifugal pumps
    • F04D17/08Centrifugal pumps
    • F04D17/16Centrifugal pumps for displacing without appreciable compression
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F04POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
    • F04DNON-POSITIVE-DISPLACEMENT PUMPS
    • F04D29/00Details, component parts, or accessories
    • F04D29/40Casings; Connections of working fluid
    • F04D29/42Casings; Connections of working fluid for radial or helico-centrifugal pumps
    • F04D29/4206Casings; Connections of working fluid for radial or helico-centrifugal pumps especially adapted for elastic fluid pumps
    • F04D29/4226Fan casings
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F04POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
    • F04DNON-POSITIVE-DISPLACEMENT PUMPS
    • F04D29/00Details, component parts, or accessories
    • F04D29/40Casings; Connections of working fluid
    • F04D29/42Casings; Connections of working fluid for radial or helico-centrifugal pumps
    • F04D29/44Fluid-guiding means, e.g. diffusers
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F24HEATING; RANGES; VENTILATING
    • F24FAIR-CONDITIONING; AIR-HUMIDIFICATION; VENTILATION; USE OF AIR CURRENTS FOR SCREENING
    • F24F13/00Details common to, or for air-conditioning, air-humidification, ventilation or use of air currents for screening
    • F24F13/30Arrangement or mounting of heat-exchangers
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F28HEAT EXCHANGE IN GENERAL
    • F28FDETAILS OF HEAT-EXCHANGE AND HEAT-TRANSFER APPARATUS, OF GENERAL APPLICATION
    • F28F13/00Arrangements for modifying heat-transfer, e.g. increasing, decreasing
    • F28F13/003Arrangements for modifying heat-transfer, e.g. increasing, decreasing by using permeable mass, perforated or porous materials
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B60VEHICLES IN GENERAL
    • B60HARRANGEMENTS OF HEATING, COOLING, VENTILATING OR OTHER AIR-TREATING DEVICES SPECIALLY ADAPTED FOR PASSENGER OR GOODS SPACES OF VEHICLES
    • B60H1/00Heating, cooling or ventilating [HVAC] devices
    • B60H1/00007Combined heating, ventilating, or cooling devices
    • B60H1/00021Air flow details of HVAC devices
    • B60H2001/00078Assembling, manufacturing or layout details
    • B60H2001/00092Assembling, manufacturing or layout details of air deflecting or air directing means inside the device
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B60VEHICLES IN GENERAL
    • B60HARRANGEMENTS OF HEATING, COOLING, VENTILATING OR OTHER AIR-TREATING DEVICES SPECIALLY ADAPTED FOR PASSENGER OR GOODS SPACES OF VEHICLES
    • B60H1/00Heating, cooling or ventilating [HVAC] devices
    • B60H1/00007Combined heating, ventilating, or cooling devices
    • B60H1/00021Air flow details of HVAC devices
    • B60H2001/00078Assembling, manufacturing or layout details
    • B60H2001/00107Assembling, manufacturing or layout details characterised by the relative position of the heat exchangers, e.g. arrangements leading to a curved airflow
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F24HEATING; RANGES; VENTILATING
    • F24FAIR-CONDITIONING; AIR-HUMIDIFICATION; VENTILATION; USE OF AIR CURRENTS FOR SCREENING
    • F24F1/00Room units for air-conditioning, e.g. separate or self-contained units or units receiving primary air from a central station
    • F24F1/0007Indoor units, e.g. fan coil units
    • F24F1/0011Indoor units, e.g. fan coil units characterised by air outlets
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F24HEATING; RANGES; VENTILATING
    • F24FAIR-CONDITIONING; AIR-HUMIDIFICATION; VENTILATION; USE OF AIR CURRENTS FOR SCREENING
    • F24F1/00Room units for air-conditioning, e.g. separate or self-contained units or units receiving primary air from a central station
    • F24F1/0007Indoor units, e.g. fan coil units
    • F24F1/0018Indoor units, e.g. fan coil units characterised by fans
    • F24F1/0022Centrifugal or radial fans
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F24HEATING; RANGES; VENTILATING
    • F24FAIR-CONDITIONING; AIR-HUMIDIFICATION; VENTILATION; USE OF AIR CURRENTS FOR SCREENING
    • F24F13/00Details common to, or for air-conditioning, air-humidification, ventilation or use of air currents for screening
    • F24F13/20Casings or covers
    • F24F2013/205Mounting a ventilator fan therein

Definitions

  • the present disclosure relates to an air conditioner.
  • An air conditioner including a blower device having a centrifugal fan, and a heat-exchange device having a heat exchanger element, that heats and cools air discharged from the blower device has been proposed (refer to Patent Literature 1).
  • the heat-exchange element of the heat-exchange device typically is disposed in a region into which a majority of air discharged from the blower device flows.
  • the quantity of heat-exchange elements in the region, in which the majority of air discharged from the blower device flows into, is increased or the heat-exchange element is formed into a serpentine shape that meanders within that region, in order to increase the area of contact between the air and the heating element, thereby improving the heat-exchange efficiency of the heat-exchange device.
  • Patent Literature 1 Unexamined Japanese Patent Application Kokai Publication No. 2002-180995
  • the air-path resistance in the heat-exchange device may thereby increase causing the airflow speed of the air blown out by the air conditioner to drop, and efficient air conditioning of a target space by the air conditioner may not therefore be achieved.
  • the air conditioner may need to be increased in size proportionate to the increase in the quantity of heat-exchange elements.
  • an objective of the present disclosure is to provide an air conditioner that provides high heat-exchange efficiency and is compact in size.
  • an air-conditioner of the present disclosure includes a blower device including:
  • a heat-exchange device including:
  • the second casing is configured such that a flow of air introduced into the interior of the second casing via the introduction opening spreads out in a lengthwise direction of the heat-exchange element.
  • the second casing is configured such that the flow of air introduced into the interior of the second casing via the introduction opening spreads out in the lengthwise direction of the heat-exchange element. Therefore, the length of the portion of the heat-exchange element contacted by air introduced via the introduction opening can be further extended in the lengthwise direction of the heat-exchange element, thereby improving heat-exchange efficiency of the heat-exchange device while preventing an increase in air-path resistance in the heat-exchange device. Thus, efficient air conditioning of a target space can be achieved. Also, since the heat-exchange efficiency of the heat-exchange device can be improved without increasing the quantity of heat-exchange elements, a compact air conditioner with improved heat-exchange efficiency can be achieved.
  • FIG. 1A is a cross-sectional view of an air conditioner according to Embodiment 1 of the present disclosure
  • FIG. 1B is a side elevational view of the air conditioner according to Embodiment 1;
  • FIG. 2A is a cross-sectional view of an air conditioner in a comparative example
  • FIG. 2B is a side elevational view of the air conditioner in the comparative example
  • FIG. 3 is a cross-sectional view of an air conditioner in Embodiment 2 of the present disclosure.
  • FIG. 4 is a cross-sectional view of an air conditioner in Embodiment 3 of the present disclosure.
  • FIG. 5A is a cross-sectional view of an air conditioner in a modified example of the present disclosure.
  • FIG. 5B is a fragmentary side elevational view taken along line A-A of FIG. 5A ;
  • FIG. 6 is a fragmentary side elevational view of the air conditioner according to a modified example of the present disclosure.
  • An air conditioner according to the present embodiment is mounted on a railway vehicle.
  • This air conditioner includes a blower device 1 and heat-exchange device 2 .
  • the blower device 1 includes a centrifugal fan 11 , a first casing 13 that houses the centrifugal fan 11 , a shaft 14 , and a motor 15 that drives the centrifugal fan 11 .
  • the centrifugal fan 11 sucks in air, as indicated by arrows AR 1 of FIG. 1A , from one side in a direction of a rotation axis J 1 of the centrifugal fan 11 by rotating the centrifugal fan 11 about the rotation axis J 1 and discharges the air, as indicated by arrows AR 2 of FIG. 1A , in a direction perpendicular to the rotation axis J 1 .
  • the centrifugal fan 11 is connected to the motor 15 via the shaft 14 .
  • the direction of the rotation J 1 of the centrifugal fan 11 is referred to as the Z-axis direction
  • the direction that is perpendicular to the direction in the rotation axis J 1 and extends along the arrangement of the blower device 1 and the heat-exchange device 2 one after another is referred to the X-axis direction
  • the direction perpendicular to the Z-axis direction and the X-axis direction is referred to as the Y-axis direction.
  • the first casing 13 is shaped like a generally flat box and includes main walls 13 c and 13 d that are of the same shape and mutually oppose each other in the Z-axis direction, and a side wall 13 e that encloses the region between the main walls 13 c and 13 d.
  • the centrifugal fan 11 is disposed inside of the first casing 13 such that the rotation axis J 1 of the centrifugal fan 11 is along the thickness direction of the first casing 13 .
  • the main wall 13 c of the first casing 13 is provided with an intake opening 13 a facing the centrifugal fan 11 .
  • a portion of the side wall 13 e of the first casing 13 is provided with a discharge opening 13 b.
  • the main wall 13 d is provided with a hole 13 f enabling the shaft 14 to be inserted therethrough.
  • the motor 15 is arranged on one side along the rotation axis J 1 with respect to the first casing 13 .
  • the heat-exchange device 2 includes twelve heater elements 21 that are heat-exchange elements and a second casing 22 that houses the heater elements 21 .
  • Each heater element 21 includes a heating element such as a resistance wire.
  • Each heater element 21 is long and is supplied with electrical power from outside of the second casing 22 , via a connection portion 21 a at both ends of the heater element 21 in the lengthwise direction thereof.
  • the heater element 21 is arranged such that lengthwise direction is parallel with the rotation axis J 1 of the centrifugal fan 11 .
  • a portion of the heater element 21 is arranged beyond region A 1 being the region into which a majority of the air discharged via the discharge opening 13 b of the first casing 13 assumedly flows, when the blower device 1 alone is used.
  • Region A 1 includes the edges of the discharge opening 13 b of the first casing 13 in the rotation axis J 1 direction (Z-axis direction) of the centrifugal fan 11 and corresponds to an area defined between two virtual planes PL 1 and PL 2 that are perpendicular to the rotation axis J 1 of the centrifugal fan 11 . Also, the heater element 21 has a portion extending in the Z-axis direction beyond the centrifugal fan 11 on the motor 15 side.
  • the second casing 22 is generally cuboid-shaped and includes main walls 22 c and 22 d facing each other in the X-axis direction, a pair of side walls 22 e facing each other in the Z-axis direction, and a pair of side walls 22 h facing each other in the Y-axis direction.
  • the main wall 22 c that is arranged on the blower device 1 side is provided with an introduction opening 22 a for introducing into the interior of the second casing 22 air discharged through the discharge opening 13 b by the blower device 1 .
  • the main wall 22 d that is on a side opposite to the side of the blower device 1 is provided with an ejection opening 22 b for ejecting air that is introduced into the interior of the second casing 22 and heat-exchanged by the heater element 21 .
  • the second casing 22 has a portion extending in the Z-axis direction beyond the centrifugal fan 11 on the motor 15 side.
  • the introduction opening 22 a is provided in the main wall 22 c on one end of the second casing 22 in the lengthwise direction of the second casing 22 .
  • the ejection opening 22 b is provided in the main wall 22 d on the other end of the second casing 22 in the lengthwise direction of the second casing 22 .
  • the ejection opening 22 b is provided at a position displaced with respect to the introduction opening 22 a in the lengthwise direction of the heater element 21 , as viewed from the direction perpendicular to the lengthwise direction of the heater element 21 . Therefore, the air introduced via the introduction opening 22 a, flows along the lengthwise direction of the heater element 21 toward the outside of region A 1 as indicated by arrows AR 3 of FIG. 1A , and then is ejected via the ejection opening 22 b to outside of the second casing 22 as indicated by arrows AR 4 of FIG. 1A .
  • a slanted portion 22 f is provided slanting so as to approach the side of the main wall 22 d as distance from the introduction opening 22 a increases.
  • a slanted portion 22 g is provided slanting so as to approach the side of the main wall 22 c as distance from the ejection opening 22 b increases.
  • a portion of the air flowing via the introduction opening 22 a directly forward into the interior of the second casing 22 comes into contact with the slanted portion 22 g and gets directed toward the ejection opening 22 b.
  • a portion of the air flowing via the introduction opening 22 a into the interior of the second casing 22 and toward an end on the side opposite to the side of the introduction opening 22 a comes into contact with the slanted portion 22 f and gets directed toward the ejection opening 22 b.
  • the second casing 22 is provided with the ejection opening 22 b at a position displaced in the lengthwise direction of the heater element 21 with respect to the introduction opening 22 a and also is provided with the slanted portions 22 f and 22 g in the main walls 22 c and 22 d, respectively.
  • the air introduced via the introduction opening 22 a spreads through the entirety of the interior of the second casing 22 , comes in contact with the entirety of each heater element 21 , undergoes heat each exchange, and then is ejected from the ejection opening 22 b.
  • the heater element 21 and the second casing 22 each have a portion extending in the Z-axis direction beyond the centrifugal fan 11 on the motor 15 side.
  • FIGS. 2A and 2B there are twelve heater elements 1021 that are rod-shaped and arranged entirely within region A 10 being a region into which a majority of the air discharged via the discharge opening 13 b of the first casing 13 assumedly flows, when the blower device 1 alone is used.
  • the twelve heater elements 1021 are arranged such that the lengthwise direction of each heater element 1021 is parallel with the direction perpendicular to the rotation axis J 1 of the centrifugal fan 11 , two of the heater elements 1021 being arrayed in the rotation axis J 1 direction of the centrifugal fan 11 (Z-axis direction), and six of the heater elements 1021 being arrayed in the direction perpendicular to the rotation axis J 1 of the centrifugal fan 11 and perpendicular to the lengthwise direction of the heater elements 1021 (X-axis direction).
  • Region A 10 includes the edges of the discharge opening 13 b of the first casing 13 in the rotation axis J 1 direction (Z-axis direction) of the centrifugal fan 11 and corresponds to an area defined between two virtual planes PL 11 and PL 12 that are perpendicular to the rotation axis J 1 of the centrifugal fan 11 .
  • Length L 10 in the X-axis direction of the second casing 1022 is set to a length long enough for the second casing 1022 to house the six heater elements 1021 arrayed in the X-axis direction.
  • the twelve heater elements 21 are arranged such that the lengthwise direction of each heater element 21 is parallel with the rotation axis J 1 of the centrifugal fan 11 , six of the heater elements 21 being arrayed in the Y-axis direction, and the heater elements 21 being arrayed in twos in the X-axis direction. Further, length L 1 in the X-axis direction of the second casing 22 is set to a length long enough for the second casing 22 to house the two heater elements 21 arrayed in the X-axis direction.
  • the length L 1 in the X-axis direction of the second casing 22 is shorter compared with the length L 10 of the second casing 1022 in the X-axis direction according to the comparative example illustrated in FIGS. 2A and 2B . Therefore, the overall length in the X-axis direction of the air conditioner according to the present disclosure can be made shorter than that of the air conditioner according to the comparative example, because the length of the second casing 22 in the X-axis direction in the present embodiment is less than the length of the second casing 1022 in the X-axis direction in the comparative example. Further, the air conditioner of the present embodiment can be made more compact than the air conditioner according to the comparative example.
  • the second casing 22 is configured such that the flow of air introduced into the interior of the second casing via the introduction opening 22 a spreads out in the lengthwise direction of the heating element 21 . Therefore, in the lengthwise direction of the heater element 21 , the length of the heater element 21 portion that is contacted by air introduced via the introduction opening 22 a can be extended, and thus heat-exchange efficiency of the heat-exchange device 2 can be improved. In this manner, the heat-exchange efficiency of the heat-exchange device 2 can be improved without increasing the quantity of heater elements 21 , and thus an increase in air-path resistance in the heat-exchange device 2 can be prevented and a drop in airflow speed of the air blown out by the air conditioner can be suppressed. Therefore, efficient air conditioning of a target space can be achieved. Also, since the heat-exchange efficiency of the heat-exchange device 2 can be improved without increasing the quantity of heater elements 21 , a compact air conditioner with improved heat-exchange efficiency can be achieved.
  • the ejection opening 22 b is provided at a position displaced with respect to the introduction opening 22 a in the lengthwise direction of heater element 21 , as viewed from the direction perpendicular to the lengthwise direction of the heater element 21 . Therefore, the flow of air introduced inside the second casing 22 via the introduction opening 22 a can be directed in the lengthwise direction of the heater element 21 with a relatively simple configuration, thereby simplifying the configuration of the second casing 22 .
  • the heater element 21 and the second casing 22 each have at least a portion extending in the rotation axis J 1 direction beyond the centrifugal fan 11 on the motor 15 side. Therefore, the motor 15 , the heater element 21 , and the second casing 22 can be tightly arranged in a relatively small space, thereby reducing the overall size of the air conditioner.
  • a heat-exchange device 202 of an air conditioner according to the present embodiment, as illustrated in FIG. 3 , is different from that in Embodiment 1 in that the heat-exchange device 202 includes a second casing 222 provided with an introduction opening 222 a in the midsection thereof and a porous member 223 covering the introduction opening 222 a of the second casing 222 .
  • the existence of the porous member 223 causes a portion of air introduced via the introduction opening 222 a to flow in a spreading manner in the lengthwise direction of the heater element 21 .
  • the same components as in Embodiment 1 are given the same references numbers as in FIGS. 1A and 1B .
  • the second casing 222 has a flat cuboid-like shape and includes main walls 222 c and 222 d facing each other in the X-axis direction, a pair of side walls 222 e facing each other in the Z-axis direction, and a pair of side walls 222 h facing each other in the Y-axis direction.
  • the introduction opening 222 a is provided in the midsection of the main wall 222 c that is arranged on the blower device 1 side.
  • an ejection opening 222 b is provided in the main wall 222 d on the side opposite to the blower device 1 wide.
  • the porous member 223 includes a mesh member formed from perforated metal, metal, or a resin.
  • the existence of the porous member 223 causes air discharged by the blower device 1 to the introduction opening 222 a of the second casing 222 to flow in a spreading manner to beyond region A 1 , as indicated by arrows AR 23 of FIG. 3 .
  • This region A 1 is the region into which a majority of the air discharged via the discharge opening 13 b of the first casing 13 assumedly flows, when the blower device 1 alone is used.
  • a portion of the air discharged to the introduction opening 222 a of the second casing 222 by the blower device 1 flows in a spreading manner in the lengthwise direction of the heater element 21 .
  • the air flowing in a spreading manner in the lengthwise direction of the heater element 21 undergoes heat exchange across the entire lengthwise direction of the heater element 21 and then is ejected via the ejection opening 222 b to the outside of the second casing 222 as indicated by arrows AR 24 of FIG. 3 .
  • the porous member 223 covers the introduction opening 222 a of the second casing 222 . Therefore, in the lengthwise direction of the heater element 21 , the length of the heater element 21 portion that is contacted by air introduced via the introduction opening 222 a can be extended, and thus heat-exchange efficiency of the heat-exchange device 202 can be improved, as in Embodiment 1.
  • a heat-exchange device 302 of an air conditioner according to the present embodiment, as illustrated in FIG. 4 is different from that in Embodiment 1 in that the heat-exchange device 302 includes the second casing 222 described in Embodiment 2 and an airflow-directing plate 323 that directs the air flow introduced through the introduction opening 222 a of the second casing 222 into the lengthwise direction of the heater element 21 .
  • the existence of the airflow-directing plate 323 in this heat-exchange device 302 causes a portion of the air introduced via the introduction opening 222 a to flow in a spreading manner along lengthwise direction of the heater element 21 .
  • the same components as in Embodiment 1 and Embodiment 2 are given the same references numbers as in FIGS. 1A, 1B , and FIG. 3 .
  • the airflow-directing plate 323 is arranged in close proximity to the introduction opening 222 a on the inside of the second casing 222 .
  • the airflow-directing plate 323 is formed from metal or resin.
  • the air discharged by the blower device 1 via the discharge opening 13 b to the introduction opening 222 a of the second casing 222 flows in a spreading manner beyond region A 1 as indicated by arrows AR 33 of FIG. 4 .
  • a portion of the air discharged by the blower device 1 to the introduction opening 222 a of the second casing 222 flows in a spreading manner in the lengthwise direction of the element 21 .
  • the air flowing in a spreading manner in the lengthwise direction of the heater element 21 undergoes heat exchange across the entire lengthwise direction of the heater element 21 and then is ejected via the ejection opening 222 b to the outside of the second casing 222 as indicated by arrows AR 34 of FIG. 4 .
  • the airflow-directing plate 323 redirects the flow of air introduced via the introduction opening 222 a of the second casing 222 into the lengthwise direction of the heater element 21 . Therefore, as in Embodiment 1, with the present configuration, the length of the heater element 21 portion that is contacted by air introduced via the introduction opening 222 a can be extended in the lengthwise direction of the heater element 21 , and thus the heat-exchange efficiency of the heat-exchange device 302 can be improved.
  • the ejection opening 522 b of the second casing 522 may be provided in a location beyond region A 1 in the side wall 22 h of the second casing 522 .
  • the air introduced via the introduction opening 22 a flows beyond region A 1 as indicated by arrows AR 3 of FIG. 5A and then is ejected to outside of the second casing 522 via the ejection opening 522 b as indicated by arrows AR 4 of FIG. 5B .
  • the length of the heater element 21 portion that is contacted by air introduced via the introduction opening 22 a can be extended in the lengthwise direction of the heater element 21 . Therefore, the heat-exchange efficiency of the heat-exchange device 502 can be improved.
  • each heat heater element 21 is arranged to be parallel with the rotation axis J 1 of the centrifugal fan 11 .
  • the heater element 21 is not restricted to this arrangement.
  • each heater element 421 of a heat-exchange 402 may be arranged parallel with a direction perpendicular to the rotation axis J 1 of the centrifugal fan 11 .
  • an ejection opening 422 b of a second casing 422 opposing an introduction opening 422 a of the second casing 422 across the heater element 21 preferably is provided at a position displaced with respect to the introduction opening 422 a in the lengthwise direction of the heater element 21 , as viewed from the direction perpendicular to the lengthwise direction of the heater element 21 .
  • the second casing 422 has a flat cuboid-like shape and includes main walls 422 c and 422 d, a pair of side walls 422 e facing each other in the Z-axis direction, and a pair of side walls 422 h facing each other in the Y-axis direction.
  • the second casing 422 arranged such that the lengthwise direction of the second casing 422 is perpendicular to the rotation axis J 1 of the centrifugal fan 11 .
  • the introduction opening 422 a is provided in the main wall 422 c on one end of the second casing 422 in the lengthwise direction of the second casing 422 and the ejection opening 422 b is provided in the main wall 422 d on the other end of the second casing 422 in the lengthwise direction of the second casing 422 .
  • the air introduced via the introduction opening 422 a flows in a spreading manner beyond region A 4 .
  • This region A 4 is the region into which a majority of the air discharged via the discharge opening 13 b of the first casing 13 assumedly flows, when the blower device 1 alone is used.
  • the air introduced via the introduction opening 422 a flows beyond region A 4 in the lengthwise direction of the heater element 21 as indicated by arrows AR 43 of FIG. 6 and then is ejected to the outside of the second casing 422 via the ejection opening 422 b as indicated by arrows AR 44 of FIG. 6 .
  • a slanted portion 422 f is provided slanting so as to approach the side of the side of the main wall 422 d as distance from the introduction opening 422 a increases.
  • a slanted portion 422 g is provided slanting so as to approach the side of the main wall 422 c as distance from the ejection opening 422 b increases.
  • a portion of the air flowing via the introduction opening 422 a directly forward into the interior of the second casing 422 comes into contact with the slanted portion 422 g and gets directed toward the ejection opening 422 b. Also a portion of the air flowing via the introduction opening 422 a into the interior of the second casing 422 toward an end on the side opposite to the side of the introduction opening 422 a, comes into contact with the slanted portion 422 f and gets directed toward the ejection opening 422 b.
  • the length of the heater element 21 portion that is contacted by air introduced via the introduction opening 422 a can be extended. Therefore, heat-exchange efficiency of the heat-exchange device 402 can be improved.
  • the introduction opening 22 a of the second casing 22 of the heat-exchange device 2 according to aforementioned Embodiment 1 may be covered by the porous member described in Embodiment 2.
  • the heat-exchange device 2 may be equipped with the airflow-directing plate described in Embodiment 3, in close proximity to the introduction opening 22 a of the second casing 22 .
  • the heat-exchange device 2 is described as having the heater element 21 .
  • this is intended to be illustrative and not limiting.
  • the heat-exchange device 2 may have a refrigerant pipe (not illustrated) filled with refrigerant instead. In such a case, the air introduced into the interior of the heat-exchange device 2 by the blower device 1 is cooled by the refrigerant pipe and then is ejected.
  • the motor 15 is described as being connected directly to shaft 14 .
  • the shaft 14 may be connected to the motor 15 via a gear mechanism such as a reduction gear.
  • Embodiments and variations according to the present disclosure have been described above, but the present disclosure is not limited to these embodiments and variations.
  • the present disclosure includes any appropriate combination of the embodiments and variations, as well as including any appropriate modification thereto.
  • the present disclosure is suitably applicable to air conditioners mounted on railway vehicles.

Abstract

An air conditioner includes a blower device and a heat-exchange device. The blower device has a centrifugal fan and a first casing provided with an intake opening and a discharge opening. The heat-exchange device has a long heater element and a second casing provided with an introduction opening and an ejection opening. The second casing is configured such that a flow of air introduced into the interior of the second casing via the introduction opening spreads out in the lengthwise direction of the heater element.

Description

    TECHNICAL FIELD
  • The present disclosure relates to an air conditioner.
  • BACKGROUND ART
  • An air conditioner including a blower device having a centrifugal fan, and a heat-exchange device having a heat exchanger element, that heats and cools air discharged from the blower device has been proposed (refer to Patent Literature 1). In an air conditioner of this type, the heat-exchange element of the heat-exchange device typically is disposed in a region into which a majority of air discharged from the blower device flows.
  • In the air conditioner of this type, conceivably, the quantity of heat-exchange elements in the region, in which the majority of air discharged from the blower device flows into, is increased or the heat-exchange element is formed into a serpentine shape that meanders within that region, in order to increase the area of contact between the air and the heating element, thereby improving the heat-exchange efficiency of the heat-exchange device.
  • CITATION LIST Patent Literature
  • Patent Literature 1: Unexamined Japanese Patent Application Kokai Publication No. 2002-180995
  • SUMMARY OF INVENTION Technical Problem
  • However, in such cases, the air-path resistance in the heat-exchange device may thereby increase causing the airflow speed of the air blown out by the air conditioner to drop, and efficient air conditioning of a target space by the air conditioner may not therefore be achieved. Also, if, in order to improve heat exchange efficiency, the quantity of heat-exchange elements is increased in the region into which the majority of the air discharged by the blower device flows, the air conditioner may need to be increased in size proportionate to the increase in the quantity of heat-exchange elements.
  • In consideration of the aforementioned circumstances, an objective of the present disclosure is to provide an air conditioner that provides high heat-exchange efficiency and is compact in size.
  • Solution to Problem
  • In order to attain the aforementioned objective, an air-conditioner of the present disclosure includes a blower device including:
      • a centrifugal fan; and
      • a first casing that houses the centrifugal fan, the first casing having an intake opening provided at a location in a direction of a rotation axis of the centrifugal fan at which the intake opening faces the centrifugal fan and having a discharge opening provided at a location in a circumferential wall of the first casing at which the discharge opening faces the centrifugal fan in a direction perpendicular to the rotation axis of the centrifugal fan; and
  • a heat-exchange device including:
      • a heat-exchange element; and
      • a second casing that houses the heat-exchange element, the second casing having an introduction opening for introducing into an interior of the second casing air discharged, via the discharge opening, by the centrifugal fan and having an ejection opening for ejecting, to outside of the second casing, air introduced into the interior of the second casing and heat-exchanged by the heat-exchange element,
  • wherein the second casing is configured such that a flow of air introduced into the interior of the second casing via the introduction opening spreads out in a lengthwise direction of the heat-exchange element.
  • Advantageous Effects of Invention
  • According to the present disclosure, the second casing is configured such that the flow of air introduced into the interior of the second casing via the introduction opening spreads out in the lengthwise direction of the heat-exchange element. Therefore, the length of the portion of the heat-exchange element contacted by air introduced via the introduction opening can be further extended in the lengthwise direction of the heat-exchange element, thereby improving heat-exchange efficiency of the heat-exchange device while preventing an increase in air-path resistance in the heat-exchange device. Thus, efficient air conditioning of a target space can be achieved. Also, since the heat-exchange efficiency of the heat-exchange device can be improved without increasing the quantity of heat-exchange elements, a compact air conditioner with improved heat-exchange efficiency can be achieved.
  • BRIEF DESCRIPTION OF DRAWINGS
  • FIG. 1A is a cross-sectional view of an air conditioner according to Embodiment 1 of the present disclosure;
  • FIG. 1B is a side elevational view of the air conditioner according to Embodiment 1;
  • FIG. 2A is a cross-sectional view of an air conditioner in a comparative example;
  • FIG. 2B is a side elevational view of the air conditioner in the comparative example;
  • FIG. 3 is a cross-sectional view of an air conditioner in Embodiment 2 of the present disclosure;
  • FIG. 4 is a cross-sectional view of an air conditioner in Embodiment 3 of the present disclosure;
  • FIG. 5A is a cross-sectional view of an air conditioner in a modified example of the present disclosure;
  • FIG. 5B is a fragmentary side elevational view taken along line A-A of FIG. 5A; and
  • FIG. 6 is a fragmentary side elevational view of the air conditioner according to a modified example of the present disclosure.
  • DESCRIPTION OF EMBODIMENTS
  • Embodiments of an air conditioner of the present disclosure are described below in detail with reference to the drawings.
  • Embodiment 1
  • An air conditioner according to the present embodiment is mounted on a railway vehicle. This air conditioner, as illustrated in FIGS. 1A and 1B, includes a blower device 1 and heat-exchange device 2. The blower device 1 includes a centrifugal fan 11, a first casing 13 that houses the centrifugal fan 11, a shaft 14, and a motor 15 that drives the centrifugal fan 11.
  • The centrifugal fan 11 sucks in air, as indicated by arrows AR1 of FIG. 1A, from one side in a direction of a rotation axis J1 of the centrifugal fan 11 by rotating the centrifugal fan 11 about the rotation axis J1 and discharges the air, as indicated by arrows AR2 of FIG. 1A, in a direction perpendicular to the rotation axis J1. The centrifugal fan 11 is connected to the motor 15 via the shaft 14. Hereinafter, for the sake of convenience, the direction of the rotation J1 of the centrifugal fan 11 is referred to as the Z-axis direction, the direction that is perpendicular to the direction in the rotation axis J1 and extends along the arrangement of the blower device 1 and the heat-exchange device 2 one after another is referred to the X-axis direction, and the direction perpendicular to the Z-axis direction and the X-axis direction is referred to as the Y-axis direction.
  • The first casing 13 is shaped like a generally flat box and includes main walls 13 c and 13 d that are of the same shape and mutually oppose each other in the Z-axis direction, and a side wall 13 e that encloses the region between the main walls 13 c and 13 d. The centrifugal fan 11 is disposed inside of the first casing 13 such that the rotation axis J1 of the centrifugal fan 11 is along the thickness direction of the first casing 13. The main wall 13 c of the first casing 13 is provided with an intake opening 13 a facing the centrifugal fan 11. Also, a portion of the side wall 13 e of the first casing 13 is provided with a discharge opening 13 b. The main wall 13 d is provided with a hole 13 f enabling the shaft 14 to be inserted therethrough.
  • The motor 15 is arranged on one side along the rotation axis J1 with respect to the first casing 13.
  • The heat-exchange device 2, as illustrated in FIG. 1B, includes twelve heater elements 21 that are heat-exchange elements and a second casing 22 that houses the heater elements 21. Each heater element 21 includes a heating element such as a resistance wire. Each heater element 21 is long and is supplied with electrical power from outside of the second casing 22, via a connection portion 21 a at both ends of the heater element 21 in the lengthwise direction thereof. The heater element 21 is arranged such that lengthwise direction is parallel with the rotation axis J1 of the centrifugal fan 11. A portion of the heater element 21 is arranged beyond region A1 being the region into which a majority of the air discharged via the discharge opening 13 b of the first casing 13 assumedly flows, when the blower device 1 alone is used. Region A1 includes the edges of the discharge opening 13 b of the first casing 13 in the rotation axis J1 direction (Z-axis direction) of the centrifugal fan 11 and corresponds to an area defined between two virtual planes PL1 and PL2 that are perpendicular to the rotation axis J1 of the centrifugal fan 11. Also, the heater element 21 has a portion extending in the Z-axis direction beyond the centrifugal fan 11 on the motor 15 side.
  • The second casing 22 is generally cuboid-shaped and includes main walls 22 c and 22 d facing each other in the X-axis direction, a pair of side walls 22 e facing each other in the Z-axis direction, and a pair of side walls 22 h facing each other in the Y-axis direction. Of the two main walls 22 c and 22 d, the main wall 22 c that is arranged on the blower device 1 side is provided with an introduction opening 22 a for introducing into the interior of the second casing 22 air discharged through the discharge opening 13 b by the blower device 1. Also, of the two main walls 22 c and 22 d, the main wall 22 d that is on a side opposite to the side of the blower device 1 is provided with an ejection opening 22 b for ejecting air that is introduced into the interior of the second casing 22 and heat-exchanged by the heater element 21. Also, the second casing 22 has a portion extending in the Z-axis direction beyond the centrifugal fan 11 on the motor 15 side.
  • The introduction opening 22 a is provided in the main wall 22 c on one end of the second casing 22 in the lengthwise direction of the second casing 22. The ejection opening 22 b is provided in the main wall 22 d on the other end of the second casing 22 in the lengthwise direction of the second casing 22. In other words, the ejection opening 22 b is provided at a position displaced with respect to the introduction opening 22 a in the lengthwise direction of the heater element 21, as viewed from the direction perpendicular to the lengthwise direction of the heater element 21. Therefore, the air introduced via the introduction opening 22 a, flows along the lengthwise direction of the heater element 21 toward the outside of region A1 as indicated by arrows AR3 of FIG. 1A, and then is ejected via the ejection opening 22 b to outside of the second casing 22 as indicated by arrows AR4 of FIG. 1A.
  • In the main wall 22 c, at the end on the side opposite to the side of the introduction opening 22 a in the lengthwise direction of the main wall 22 c, a slanted portion 22 f is provided slanting so as to approach the side of the main wall 22 d as distance from the introduction opening 22 a increases. Also, in the main wall 22 d, at the end on the side opposite to the side of the ejection opening 22 b in the lengthwise direction of the main wall 22 d, a slanted portion 22 g is provided slanting so as to approach the side of the main wall 22 c as distance from the ejection opening 22 b increases. Thus, a portion of the air flowing via the introduction opening 22 a directly forward into the interior of the second casing 22 comes into contact with the slanted portion 22 g and gets directed toward the ejection opening 22 b. Also, a portion of the air flowing via the introduction opening 22 a into the interior of the second casing 22 and toward an end on the side opposite to the side of the introduction opening 22 a, comes into contact with the slanted portion 22 f and gets directed toward the ejection opening 22 b.
  • In this manner, the second casing 22 is provided with the ejection opening 22 b at a position displaced in the lengthwise direction of the heater element 21 with respect to the introduction opening 22 a and also is provided with the slanted portions 22 f and 22 g in the main walls 22 c and 22 d, respectively. Thus, the air introduced via the introduction opening 22 a spreads through the entirety of the interior of the second casing 22, comes in contact with the entirety of each heater element 21, undergoes heat each exchange, and then is ejected from the ejection opening 22 b.
  • The heater element 21 and the second casing 22 each have a portion extending in the Z-axis direction beyond the centrifugal fan 11 on the motor 15 side.
  • Next, the features of the air conditioner according to the present embodiment are described compared with that in a comparison example. In an air conditioner according to the comparison example, as illustrated in FIGS. 2A and 2B, there are twelve heater elements 1021 that are rod-shaped and arranged entirely within region A10 being a region into which a majority of the air discharged via the discharge opening 13 b of the first casing 13 assumedly flows, when the blower device 1 alone is used. More specifically, the twelve heater elements 1021 are arranged such that the lengthwise direction of each heater element 1021 is parallel with the direction perpendicular to the rotation axis J1 of the centrifugal fan 11, two of the heater elements 1021 being arrayed in the rotation axis J1 direction of the centrifugal fan 11 (Z-axis direction), and six of the heater elements 1021 being arrayed in the direction perpendicular to the rotation axis J1 of the centrifugal fan 11 and perpendicular to the lengthwise direction of the heater elements 1021 (X-axis direction). Region A10 includes the edges of the discharge opening 13 b of the first casing 13 in the rotation axis J1 direction (Z-axis direction) of the centrifugal fan 11 and corresponds to an area defined between two virtual planes PL11 and PL12 that are perpendicular to the rotation axis J1 of the centrifugal fan 11.
  • Length L10 in the X-axis direction of the second casing 1022 is set to a length long enough for the second casing 1022 to house the six heater elements 1021 arrayed in the X-axis direction.
  • Conversely, in the air conditioner according to the present embodiment, as illustrated in FIGS. 1A and 1B, the twelve heater elements 21 are arranged such that the lengthwise direction of each heater element 21 is parallel with the rotation axis J1 of the centrifugal fan 11, six of the heater elements 21 being arrayed in the Y-axis direction, and the heater elements 21 being arrayed in twos in the X-axis direction. Further, length L1 in the X-axis direction of the second casing 22 is set to a length long enough for the second casing 22 to house the two heater elements 21 arrayed in the X-axis direction. In other words, the length L1 in the X-axis direction of the second casing 22 is shorter compared with the length L10 of the second casing 1022 in the X-axis direction according to the comparative example illustrated in FIGS. 2A and 2B. Therefore, the overall length in the X-axis direction of the air conditioner according to the present disclosure can be made shorter than that of the air conditioner according to the comparative example, because the length of the second casing 22 in the X-axis direction in the present embodiment is less than the length of the second casing 1022 in the X-axis direction in the comparative example. Further, the air conditioner of the present embodiment can be made more compact than the air conditioner according to the comparative example.
  • As described above, in the air conditioner according to the present embodiment, the second casing 22 is configured such that the flow of air introduced into the interior of the second casing via the introduction opening 22 a spreads out in the lengthwise direction of the heating element 21. Therefore, in the lengthwise direction of the heater element 21, the length of the heater element 21 portion that is contacted by air introduced via the introduction opening 22 a can be extended, and thus heat-exchange efficiency of the heat-exchange device 2 can be improved. In this manner, the heat-exchange efficiency of the heat-exchange device 2 can be improved without increasing the quantity of heater elements 21, and thus an increase in air-path resistance in the heat-exchange device 2 can be prevented and a drop in airflow speed of the air blown out by the air conditioner can be suppressed. Therefore, efficient air conditioning of a target space can be achieved. Also, since the heat-exchange efficiency of the heat-exchange device 2 can be improved without increasing the quantity of heater elements 21, a compact air conditioner with improved heat-exchange efficiency can be achieved.
  • Also, in the air conditioner according to the present embodiment, the ejection opening 22 b is provided at a position displaced with respect to the introduction opening 22 a in the lengthwise direction of heater element 21, as viewed from the direction perpendicular to the lengthwise direction of the heater element 21. Therefore, the flow of air introduced inside the second casing 22 via the introduction opening 22 a can be directed in the lengthwise direction of the heater element 21 with a relatively simple configuration, thereby simplifying the configuration of the second casing 22.
  • Furthermore, in the air conditioner according to the present embodiment, the heater element 21 and the second casing 22 each have at least a portion extending in the rotation axis J1 direction beyond the centrifugal fan 11 on the motor 15 side. Therefore, the motor 15, the heater element 21, and the second casing 22 can be tightly arranged in a relatively small space, thereby reducing the overall size of the air conditioner.
  • Embodiment 2
  • A heat-exchange device 202 of an air conditioner according to the present embodiment, as illustrated in FIG. 3, is different from that in Embodiment 1 in that the heat-exchange device 202 includes a second casing 222 provided with an introduction opening 222 a in the midsection thereof and a porous member 223 covering the introduction opening 222 a of the second casing 222. In this heat-exchange device 202, the existence of the porous member 223 causes a portion of air introduced via the introduction opening 222 a to flow in a spreading manner in the lengthwise direction of the heater element 21. In FIG. 3, the same components as in Embodiment 1 are given the same references numbers as in FIGS. 1A and 1B.
  • The second casing 222 has a flat cuboid-like shape and includes main walls 222 c and 222 d facing each other in the X-axis direction, a pair of side walls 222 e facing each other in the Z-axis direction, and a pair of side walls 222 h facing each other in the Y-axis direction. The introduction opening 222 a is provided in the midsection of the main wall 222 c that is arranged on the blower device 1 side. Also, an ejection opening 222 b is provided in the main wall 222 d on the side opposite to the blower device 1 wide.
  • The porous member 223 includes a mesh member formed from perforated metal, metal, or a resin.
  • The existence of the porous member 223 causes air discharged by the blower device 1 to the introduction opening 222 a of the second casing 222 to flow in a spreading manner to beyond region A1, as indicated by arrows AR23 of FIG. 3. This region A1, as described in Embodiment 1, is the region into which a majority of the air discharged via the discharge opening 13 b of the first casing 13 assumedly flows, when the blower device 1 alone is used. Here, a portion of the air discharged to the introduction opening 222 a of the second casing 222 by the blower device 1 flows in a spreading manner in the lengthwise direction of the heater element 21. The air flowing in a spreading manner in the lengthwise direction of the heater element 21 undergoes heat exchange across the entire lengthwise direction of the heater element 21 and then is ejected via the ejection opening 222 b to the outside of the second casing 222 as indicated by arrows AR24 of FIG. 3.
  • In the air conditioner according to the present embodiment, the porous member 223 covers the introduction opening 222 a of the second casing 222. Therefore, in the lengthwise direction of the heater element 21, the length of the heater element 21 portion that is contacted by air introduced via the introduction opening 222 a can be extended, and thus heat-exchange efficiency of the heat-exchange device 202 can be improved, as in Embodiment 1.
  • Embodiment 3
  • A heat-exchange device 302 of an air conditioner according to the present embodiment, as illustrated in FIG. 4, is different from that in Embodiment 1 in that the heat-exchange device 302 includes the second casing 222 described in Embodiment 2 and an airflow-directing plate 323 that directs the air flow introduced through the introduction opening 222 a of the second casing 222 into the lengthwise direction of the heater element 21. The existence of the airflow-directing plate 323 in this heat-exchange device 302 causes a portion of the air introduced via the introduction opening 222 a to flow in a spreading manner along lengthwise direction of the heater element 21. In FIG. 4, the same components as in Embodiment 1 and Embodiment 2 are given the same references numbers as in FIGS. 1A, 1B, and FIG. 3.
  • The airflow-directing plate 323 is arranged in close proximity to the introduction opening 222 a on the inside of the second casing 222. The airflow-directing plate 323 is formed from metal or resin.
  • Because of the existence of airflow-directing plate 323, the air discharged by the blower device 1 via the discharge opening 13 b to the introduction opening 222 a of the second casing 222 flows in a spreading manner beyond region A1 as indicated by arrows AR33 of FIG. 4. Here, a portion of the air discharged by the blower device 1 to the introduction opening 222 a of the second casing 222 flows in a spreading manner in the lengthwise direction of the element 21. The air flowing in a spreading manner in the lengthwise direction of the heater element 21 undergoes heat exchange across the entire lengthwise direction of the heater element 21 and then is ejected via the ejection opening 222 b to the outside of the second casing 222 as indicated by arrows AR34 of FIG. 4.
  • In the air conditioner according to the present embodiment, the airflow-directing plate 323 redirects the flow of air introduced via the introduction opening 222 a of the second casing 222 into the lengthwise direction of the heater element 21. Therefore, as in Embodiment 1, with the present configuration, the length of the heater element 21 portion that is contacted by air introduced via the introduction opening 222 a can be extended in the lengthwise direction of the heater element 21, and thus the heat-exchange efficiency of the heat-exchange device 302 can be improved.
  • COMPARATIVE EXAMPLE
  • Embodiments of the present disclosure are described above. However, the present disclosure is not restricted to those embodiments. As illustrated in FIGS. 5A and 5B, in the heat-exchange device 502, the ejection opening 522 b of the second casing 522 may be provided in a location beyond region A1 in the side wall 22 h of the second casing 522. In such a case, the air introduced via the introduction opening 22 a, flows beyond region A1 as indicated by arrows AR3 of FIG. 5A and then is ejected to outside of the second casing 522 via the ejection opening 522 b as indicated by arrows AR4 of FIG. 5B.
  • As in Embodiment 1, with the present configuration, the length of the heater element 21 portion that is contacted by air introduced via the introduction opening 22 a can be extended in the lengthwise direction of the heater element 21. Therefore, the heat-exchange efficiency of the heat-exchange device 502 can be improved.
  • Also, in the Embodiments described above, each heat heater element 21 is arranged to be parallel with the rotation axis J1 of the centrifugal fan 11. However, the heater element 21 is not restricted to this arrangement. As illustrated in FIG. 6, each heater element 421 of a heat-exchange 402 may be arranged parallel with a direction perpendicular to the rotation axis J1 of the centrifugal fan 11. In such a case, an ejection opening 422 b of a second casing 422 opposing an introduction opening 422 a of the second casing 422 across the heater element 21, preferably is provided at a position displaced with respect to the introduction opening 422 a in the lengthwise direction of the heater element 21, as viewed from the direction perpendicular to the lengthwise direction of the heater element 21.
  • In a manner similar with that of Embodiment 1, the second casing 422 has a flat cuboid-like shape and includes main walls 422 c and 422 d, a pair of side walls 422 e facing each other in the Z-axis direction, and a pair of side walls 422 h facing each other in the Y-axis direction. The second casing 422 arranged such that the lengthwise direction of the second casing 422 is perpendicular to the rotation axis J1 of the centrifugal fan 11. The introduction opening 422 a is provided in the main wall 422 c on one end of the second casing 422 in the lengthwise direction of the second casing 422 and the ejection opening 422 b is provided in the main wall 422 d on the other end of the second casing 422 in the lengthwise direction of the second casing 422. Thus, the air introduced via the introduction opening 422 a flows in a spreading manner beyond region A4. This region A4, as described in Embodiment 1, is the region into which a majority of the air discharged via the discharge opening 13 b of the first casing 13 assumedly flows, when the blower device 1 alone is used.
  • Therefore, the air introduced via the introduction opening 422 a, flows beyond region A4 in the lengthwise direction of the heater element 21 as indicated by arrows AR43 of FIG. 6 and then is ejected to the outside of the second casing 422 via the ejection opening 422 b as indicated by arrows AR44 of FIG. 6.
  • Further, in the main wall 422 c, at the end opposite to the side of the introduction opening 422 a in the lengthwise direction of the main wall 422 c, a slanted portion 422 f is provided slanting so as to approach the side of the side of the main wall 422 d as distance from the introduction opening 422 a increases. Also, in the main wall 422 d, at the end on the side opposite to the side of the ejection opening 422 b in the lengthwise direction of the main wall 422 d, a slanted portion 422 g is provided slanting so as to approach the side of the main wall 422 c as distance from the ejection opening 422 b increases. Therefore, in a manner similar to that of Embodiment 1, a portion of the air flowing via the introduction opening 422 a directly forward into the interior of the second casing 422 comes into contact with the slanted portion 422 g and gets directed toward the ejection opening 422 b. Also a portion of the air flowing via the introduction opening 422 a into the interior of the second casing 422 toward an end on the side opposite to the side of the introduction opening 422 a, comes into contact with the slanted portion 422 f and gets directed toward the ejection opening 422 b.
  • With the current configuration, in the lengthwise direction of the heater element 21, the length of the heater element 21 portion that is contacted by air introduced via the introduction opening 422 a can be extended. Therefore, heat-exchange efficiency of the heat-exchange device 402 can be improved.
  • The introduction opening 22 a of the second casing 22 of the heat-exchange device 2 according to aforementioned Embodiment 1 may be covered by the porous member described in Embodiment 2. The heat-exchange device 2 may be equipped with the airflow-directing plate described in Embodiment 3, in close proximity to the introduction opening 22 a of the second casing 22.
  • In the aforementioned embodiments, the heat-exchange device 2 is described as having the heater element 21. However, this is intended to be illustrative and not limiting. Instead of having the heater element 21, the heat-exchange device 2 may have a refrigerant pipe (not illustrated) filled with refrigerant instead. In such a case, the air introduced into the interior of the heat-exchange device 2 by the blower device 1 is cooled by the refrigerant pipe and then is ejected.
  • In the blower device 1 according to the aforementioned embodiments, the motor 15 is described as being connected directly to shaft 14. However, this is intended to be illustrative and not limiting. The shaft 14 may be connected to the motor 15 via a gear mechanism such as a reduction gear.
  • Embodiments and variations according to the present disclosure have been described above, but the present disclosure is not limited to these embodiments and variations. The present disclosure includes any appropriate combination of the embodiments and variations, as well as including any appropriate modification thereto.
  • This application claims the benefit of Japanese Patent Application No. 2015-228983, filed on Nov. 24, 2015, the entire disclosure of which is incorporated by reference herein.
  • INDUSTRIAL APPLICABILITY
  • The present disclosure is suitably applicable to air conditioners mounted on railway vehicles.
  • REFERENCE SIGNS LIST
    • 1 Blower device
    • 2, 202, 302, 402, 502 Heat-exchange device
    • 11 Centrifugal fan
    • 13 First casing
    • 13 a Intake opening
    • 13 b Discharge opening
    • 13 c, 13 d, 22 c, 22 d, 222 c, 222 d, 422 c, 422 d Main wall
    • 13 e, 22 e, 22 h, 222 e, 222 h, 422 e, 422 h Side wall
    • 13 f Hole
    • 14 Shaft
    • 15 Motor
    • 21, 421 Heater element
    • 21 a Connection portion
    • 22, 222, 322, 422, 522, Second casing
    • 22 a, 222 a, 422 a Introduction opening
    • 22 b, 222 b, 422 b, 522 b Ejection opening
    • 22 f, 22 g, 422 f, 422 g Slanted portion
    • 223 Porous member
    • 323 Airflow-directing plate
    • A1, A4 region
    • J1 Rotation axis

Claims (9)

1. An air conditioner comprising:
a blower device comprising:
a centrifugal fan; and
a first casing that houses the centrifugal fan, the first casing having an intake opening provided at a location in a direction of a rotation axis of the centrifugal fan at which the intake opening faces the centrifugal fan and having a discharge opening provided at a location in a circumferential wall of the first casing at which the discharge opening faces the centrifugal fan in a direction perpendicular to the rotation axis of the centrifugal fan; and
a heat-exchange device comprising:
a heat-exchange element that is pillar-shaped; and
a second casing that is cuboid-shaped and houses the heat-exchange element, the second casing having an introduction opening for introducing into an interior of the second casing air discharged, via the discharge opening, by the centrifugal fan and having an ejection opening for ejecting, to outside of the second casing, air introduced into the interior of the second casing and heat-exchanged by the heat-exchange element,
wherein the second casing is configured such that a flow of air introduced into the interior of the second casing via the introduction opening spreads out in a lengthwise direction of the heat-exchange element, and
wherein the election opening is provided at a location displaced with respect to the introduction opening in the lengthwise direction of the heat-exchange element such that there is no overlap between each other, as viewed from a direction perpendicular to the lengthwise direction of the heat-exchange element.
2. (canceled)
3. The air conditioner according to claim 1, wherein
the blower device further comprises a motor that drives the centrifugal fan, the motor arranged on one side of the first casing, along the rotation axis, and
the heat-exchange element and the second casing each have at least a portion extending in the direction of the rotation axis beyond the centrifugal fan on a side of the motor.
4. The air conditioner according to claim 1, wherein the heat-exchange device further comprises a porous member that covers the introduction opening of the second casing.
5. The air conditioner according to claim 1, wherein the heat-exchange device further comprises an airflow-directing plate that directs a flow of air introduced via the introduction opening of the second casing into the lengthwise direction of the heat-exchange element.
6. The air conditioner according to claim 3, wherein the heat-exchange device further comprises a porous member that covers the introduction opening of the second casing.
7. The air conditioner according to claim 3, wherein the heat-exchange device further comprises an airflow-directing plate that directs a flow of air introduced via the introduction opening of the second casing into the lengthwise direction of the heat-exchange element.
8. The air conditioner according to claim 4, wherein the heat-exchange device further comprises an airflow-directing plate that directs a flow of air introduced via the introduction opening of the second casing into the lengthwise direction of the heat-exchange element.
9. The air conditioner according to claim 6, wherein the heat-exchange device further comprises an airflow-directing plate that directs a flow of air introduced via the introduction opening of the second casing into the lengthwise direction of the heat-exchange element.
US15/776,036 2015-11-24 2016-11-24 Air conditioner Abandoned US20180328384A1 (en)

Applications Claiming Priority (3)

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JP2015-228983 2015-11-24
PCT/JP2016/084773 WO2017090671A1 (en) 2015-11-24 2016-11-24 Air conditioner

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EP3382289B1 (en) 2022-05-18
EP3382289A1 (en) 2018-10-03
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EP3382289A4 (en) 2019-03-20
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WO2017090671A1 (en) 2017-06-01
HK1254932A1 (en) 2019-08-02

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