Classifications

• • C—CHEMISTRY; METALLURGY
  • C11—ANIMAL OR VEGETABLE OILS, FATS, FATTY SUBSTANCES OR WAXES; FATTY ACIDS THEREFROM; DETERGENTS; CANDLES
  • C11D—DETERGENT COMPOSITIONS; USE OF SINGLE SUBSTANCES AS DETERGENTS; SOAP OR SOAP-MAKING; RESIN SOAPS; RECOVERY OF GLYCEROL
  • C11D3/00—Other compounding ingredients of detergent compositions covered in group C11D1/00
  • C11D3/0005—Other compounding ingredients characterised by their effect
  • C11D3/0036—Soil deposition preventing compositions; Antiredeposition agents
• • C—CHEMISTRY; METALLURGY
  • C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
  • C08F—MACROMOLECULAR COMPOUNDS OBTAINED BY REACTIONS ONLY INVOLVING CARBON-TO-CARBON UNSATURATED BONDS
  • C08F216/00—Copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon-to-carbon double bond, and at least one being terminated by an alcohol, ether, aldehydo, ketonic, acetal or ketal radical
  • C08F216/12—Copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon-to-carbon double bond, and at least one being terminated by an alcohol, ether, aldehydo, ketonic, acetal or ketal radical by an ether radical
  • C08F216/14—Monomers containing only one unsaturated aliphatic radical
  • C08F216/16—Monomers containing no hetero atoms other than the ether oxygen
• • C—CHEMISTRY; METALLURGY
  • C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
  • C08F—MACROMOLECULAR COMPOUNDS OBTAINED BY REACTIONS ONLY INVOLVING CARBON-TO-CARBON UNSATURATED BONDS
  • C08F220/00—Copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon-to-carbon double bond, and only one being terminated by only one carboxyl radical or a salt, anhydride ester, amide, imide or nitrile thereof
  • C08F220/02—Monocarboxylic acids having less than ten carbon atoms; Derivatives thereof
  • C08F220/04—Acids; Metal salts or ammonium salts thereof
  • C08F220/06—Acrylic acid; Methacrylic acid; Metal salts or ammonium salts thereof
• • C—CHEMISTRY; METALLURGY
  • C11—ANIMAL OR VEGETABLE OILS, FATS, FATTY SUBSTANCES OR WAXES; FATTY ACIDS THEREFROM; DETERGENTS; CANDLES
  • C11D—DETERGENT COMPOSITIONS; USE OF SINGLE SUBSTANCES AS DETERGENTS; SOAP OR SOAP-MAKING; RESIN SOAPS; RECOVERY OF GLYCEROL
  • C11D17/00—Detergent materials or soaps characterised by their shape or physical properties
  • C11D17/04—Detergent materials or soaps characterised by their shape or physical properties combined with or containing other objects
  • C11D17/041—Compositions releasably affixed on a substrate or incorporated into a dispensing means
  • C11D17/042—Water soluble or water disintegrable containers or substrates containing cleaning compositions or additives for cleaning compositions
  • C11D17/043—Liquid or thixotropic (gel) compositions
• • C—CHEMISTRY; METALLURGY
  • C11—ANIMAL OR VEGETABLE OILS, FATS, FATTY SUBSTANCES OR WAXES; FATTY ACIDS THEREFROM; DETERGENTS; CANDLES
  • C11D—DETERGENT COMPOSITIONS; USE OF SINGLE SUBSTANCES AS DETERGENTS; SOAP OR SOAP-MAKING; RESIN SOAPS; RECOVERY OF GLYCEROL
  • C11D3/00—Other compounding ingredients of detergent compositions covered in group C11D1/00
  • C11D3/16—Organic compounds
  • C11D3/37—Polymers
  • C11D3/3703—Macromolecular compounds obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds
  • C11D3/3723—Polyamines or polyalkyleneimines
• • C—CHEMISTRY; METALLURGY
  • C11—ANIMAL OR VEGETABLE OILS, FATS, FATTY SUBSTANCES OR WAXES; FATTY ACIDS THEREFROM; DETERGENTS; CANDLES
  • C11D—DETERGENT COMPOSITIONS; USE OF SINGLE SUBSTANCES AS DETERGENTS; SOAP OR SOAP-MAKING; RESIN SOAPS; RECOVERY OF GLYCEROL
  • C11D3/00—Other compounding ingredients of detergent compositions covered in group C11D1/00
  • C11D3/16—Organic compounds
  • C11D3/37—Polymers
  • C11D3/3746—Macromolecular compounds obtained by reactions only involving carbon-to-carbon unsaturated bonds
  • C11D3/378—(Co)polymerised monomers containing sulfur, e.g. sulfonate
• • C—CHEMISTRY; METALLURGY
  • C11—ANIMAL OR VEGETABLE OILS, FATS, FATTY SUBSTANCES OR WAXES; FATTY ACIDS THEREFROM; DETERGENTS; CANDLES
  • C11D—DETERGENT COMPOSITIONS; USE OF SINGLE SUBSTANCES AS DETERGENTS; SOAP OR SOAP-MAKING; RESIN SOAPS; RECOVERY OF GLYCEROL
  • C11D3/00—Other compounding ingredients of detergent compositions covered in group C11D1/00
  • C11D3/16—Organic compounds
  • C11D3/37—Polymers
  • C11D3/3788—Graft polymers

Definitions

• the present invention is in the field of cleaning compositions.
• An important purpose of detergents and/or cleaning compositions is to remove soils and stains from fabrics to achieve consumer perceivable cleaning benefit.
• the ability of a particular detergent or cleaning composition to remove soils and stains is determined not only by the surfactant activity level in the composition, but also by many others factors.
• the wash water used with detergents or cleaning compositions may contain various metal ions (e.g., calcium or magnsium ions) that can chemically combine with surfactants in the wash to form insoluble precipitates, which not only render the surfactant ineffective for soil/stain remval, but also form scums that further soil the fabric surface. Therefore, water with a higher concentration of metal ions (i.e., hard water) presents a particularly challenging wash condition.
• various metal ions e.g., calcium or magnsium ions
• polymers have been used in detergents or cleaning compositions in recent years as detergent builders in augmenting the cleaning power of surfactants.
• some polymers can bind calcium ions and/or other alkali earth metal ions in water, thereby improving the water hardness tolerance of the detergents or cleaning compositions and allowing either elimination or significant reduction of conventional phosphate and/or zeolite builders in such compositions.
• Other polymers can effectively suspend soil particles (either inorganic or organic) that have already been removed from the fabric surface by surfactants, in the wash liquor and prevent their redeposition back onto the fabric surface during subsequent wash and rinse steps.
• Water-soluble copolymers formed by polymerization of one or more monomers derived from unsaturated monocarboxylic acid, unsaturated polyalkylene glycol, and sulfonate group-containing hydrocarbons have demonstrated effectiveness as polymeric detergent builders.
• JP2010-111792A discloses a group of copolymers containing structural units derived from sulfonate group-containing monomers, polyoxyalkylene monomers, and carboxylic acid monomers, which exhibited improved effectiveness in anti-soil redeposition and can be used in detergent or cleaning compositions to improve the overall cleaning performance thereof.
• the present invention relates to a cleaning composition, preferably a laundry detergent composition and more preferably a liquid laundry detergent composition, which contains one or more alkoxylated polyalkyleneimines in combination with a sulfonate group-containing copolymer. It is a surprising and unexpected discovery of the present invention that when a sulfonate group-containing copolymer is combined with one or more alkoxylated polyalkyleneimines in a cleaning composition, the resulting cleaning composition exhibits significant improvement in its cleaning performance, more specifically its whiteness maintenance benefit, in comparison with compositions containing either the sulfonate group-containing copolymer alone or the one or more alkoxylated polyalkyleneimines alone.
• the alkoxylated polyalkyleneimine used for practicing the present invention contains a polyalkyleneimine core having an average number-average molecular weight (MW PEI ) ranging from 100 to 100,000 Daltons, and at least one side chain bonded to a nitrogen atom in the polyalkyleneimine core.
• the at least one side chain has an empirical formula (I) of:
• EO is ethylene oxide
• b has a weight average value ranging from 3 to 60
• PO is propylene oxide
• c has a weight average value ranging from 0 to 60
• R is selected from the group consisting of hydrogen, C 1 -C 4 alkyls, and combinations thereof.
• the alkoxylated polyalkyleneimine or polyalkyleneimines may be present in the cleaning composition of the present invention in an amount ranging from about 0.01% to about 20% by total weight of the cleaning composition.
• the sulfonate group-containing copolymer used for practicing the present invention contains at least three structural units, (a), (b), and (c).
• the first structural unit (a) is derived from a sulfonate group-containing monomer (A).
• the second structural unit (b) is derived from a polyoxyalkxylene monomer (B), which can be presented by formula (II) as follows:
• R 1 represents a hydrogen atom or a methyl group
• R 2 represents a direct bond, CH 2 , or CH 2 CH 2
• Z may be the same or different and each Z represents a structural unit derived from a C 2 -C 20 alkylene oxide
• n is from 1 to 200
• R 0 represents hydrogen atom or a C 1 -C 30 organic group.
• the third structural unit (c) is derived from a carboxyl group-containing monomer (C).
• the sulfonate group-containing copolymer may be present in the cleaning composition of the present invention in an amount ranging from about 0.01% to about 20% by total weight of the cleaning composition.
• the cleaning composition of the present invention can be in any solid or liquid product form. It can be a laundry detergent composition, a hard surface cleaning composition, a hand dishwashing composition, or an automatic dishwashing composition.
• the cleaning composition is in a liquid form and is more preferably in a single phase or multiphase unit dose form as encapsulated by a single compartment or multi-compartment water-solution pouch.
• It may further comprise, in addition to the one or more alkoxylated polyalkyleneimines and the sulfonate group-containing copolymer as described hereinabove, one or more surfactants selected from the group consisting of anionic surfactants, cationic surfactants, nonionic surfactants, amphoteric surfactants, zwitterionic surfactants, and mixtures thereof.
• the surfactants comprise an anionic surfactant selected from the group consisting of alkyl benzene sulfonate, alkoxylated alkyl sulfates, alkyl sulfates, and mixtures thereof.
• the present invention also relates to use of the above-described cleaning composition for treating fabrics to achieve improved whiteness maintenance benefit.
• the term “substantially free of” or “substantially free from” means that the indicated material is present in an amount of no more than about 5 wt %, preferably no more than about 2%, and more preferably no more than about 1 wt % by weight of the composition.
• the term “essentially free of” or “essentially free from” means that the indicated material is present in an amount of no more than about 0.1 wt % by weight of the composition, or preferably not present at an analytically detectible level in such composition. It may include compositions in which the indicated material is present only as an impurity of one or more of the materials deliberately added to such compositions.
• cleaning composition As used herein the phrase “cleaning composition,” “detergent composition,” or “detergent or cleaning composition” are used interchangeably herein to refer to compositions and formulations designed for cleaning soiled material.
• Such compositions include but are not limited to, laundry detergent compositions, fabric softening compositions, fabric enhancing compositions, fabric freshening compositions, laundry prewash, laundry pretreat, laundry additives, spray products, dry cleaning agent or composition, laundry rinse additive, wash additive, post-rinse fabric treatment, ironing aid, dish washing compositions, hard surface cleaning compositions, unit dose formulation, delayed delivery formulation, detergent contained on or in a porous substrate or nonwoven sheet, and other suitable forms that may be apparent to one skilled in the art in view of the teachings herein.
• the cleaning composition of the present invention is a liquid laundry or dish detergent composition, which is in a single phase or multiphase unit dose form as encapsulated by a single compartment or multi-compartment water-soluble pouch, e.g., formed by a water-soluble polymer such as polyvinyl alcohol (PVA) or copolymers thereof. More preferably, the cleaning composition of the present invention is a liquid laundry detergent composition designated for treating fabrics to achieve improved whiteness maintenance benefit.
• PVA polyvinyl alcohol
• laundry detergent means a liquid or solid composition, and includes, unless otherwise indicated, granular or powder-form all-purpose or “heavy-duty” washing agents, especially cleaning detergents as well as cleaning auxiliaries such as bleach additives or pretreat types.
• the laundry detergent is a liquid laundry detergent composition.
• the term “soiled material” refers non-specifically to any type of flexible material consisting of a network of natural or artificial fibers, including natural, artificial, and synthetic fibers, such as, but not limited to, cotton, linen, wool, polyester, nylon, silk, acrylic, and the like, as well as various blends and combinations.
• Soiled material may further refer to any type of hard surface, including natural, artificial, or synthetic surfaces, such as, but not limited to, tile, granite, grout, glass, composite, vinyl, hardwood, metal, cooking surfaces, plastic, and the like, as well as blends and combinations.
• water hardness or “hardness” means uncomplexed cations ion (i.e., Ca 2+ or Mg 2+ ) present in water that have the potential to precipitate under alkaline conditions, and thereby diminishing the surfactancy and cleaning capacity of surfactants.
• high water hardness and “elevated water hardness” can be used interchangeably and are relative terms for the purposes of the present invention, and are intended to include, but not limited to, a hardness level containing at least 12 grams of calcium ion per gallon water (gpg, “American grain hardness” units).
• the term “average molecular weight” typically refers to the weight average molecular weight of the polymer chains in a polymer composition, unless otherwise specified. Further, the “weight average molecular weight” or “average weight-average molecular weight” (M w ) of a polymer may be calculated using the equation:
• N i is the number of molecules having a molecular weight M i .
• the weight average molecular weight must be measured by the method described in the Test Methods section.
• the “number average molecular weight” or “average number-average molecular weight” (M n ) of a polymer may be calculated using the equation:
• N i is the number of molecules having a molecular weight M i .
• the number average molecular weight can be determined in accordance with ASTM Method D6474-12 (2012).
• the term “acid form equivalent” means that the proportion (compositional ratio) of the mass of each of the sulfonate group-containing monomer, the carboxyl group-containing monomer, and other acid group-containing monomers of the sulfonate group-containing copolymer of the present invention, which is calculated as the proportion of the acid form of the each monomer. The same shall apply to calculation of the proportion of the mass of the structural unit derived from the monomer relative to the mass of the structural units derived from all monomers contained in the copolymer.
• calculation of the proportion of the mass of sodium acrylate or a structural unit derived therefrom relative to the mass of all monomer components means calculation of the mass of acrylic acid, or the structural unit derived from acrylic acid, as an acid of sodium acrylate;
• calculation of the proportion of the mass of sodium 3-allyloxy-2-hydroxypropanesulfonate or a structural unit derived therefrom relative to the mass of all monomer components means calculation of the mass of 3-allyloxy-2-hydroxypropanesulfonic acid, or the structural unit derived from 3-allyloxy-2-hydroxypropanesulfonic acid, as an acid of sodium 3-allyloxy-2-hydroxypropanesulfonate.
• proportions of the masses of an amine salt group-containing monomer and an amine salt structure-containing structural unit may also be calculated as the proportions of the masses of an amine (amino group)-containing monomer and an amine structure (amino group structure)-containing structural unit, respectively.
• the cleaning composition of the present invention contains at least one, and preferably two or more, alkoxylated polyalkyleneimines.
• alkoxylated polyalkylenimines of the present invention may be represented as containing repeating units of formulae (1), (2), (3) and (4)
• the alkoxylated polyalkyleneimines of the present invention can be considered as having a polyalkyleneimine core and at least one side chain bonded to a nitrogen atom in the polyalkyleneimine core.
• the polyalkyleneimine core is formed by the repeating units of formulae (1), (2), (3) and (4) as described hereinabove, but minus the alkylenoxy units E.
• the polyalkyleneimine core of the alkoxylated polyalkyleneimine of the present invention has an average number-average molecular weight (MW PEI ) ranging from about 100 to about 100,000 Daltons, preferably from about 100 to about 5000 Daltons, and more preferably from about 200 to about 1000 Daltons.
• MW PEI average number-average molecular weight
• the at least one side chain of the alkoxylated polyalkyleneimine which is formed by the alkylenoxy units E as described hereinabove, preferably has an inner polyethylene oxide block and an outer polypropylene oxide block, which can be represented by an empirical formula (I) of:
• EO is ethylene oxide
• b has a weight average value ranging from about 3 to about 60
• PO is propylene oxide
• c has a weight average value ranging from 0 to about 60
• R is selected from the group consisting of hydrogen, C 1 -C 4 alkyls, and combinations thereof.
• the cleaning composition may contain a first alkoxylated polyalkyleneimine, which has a polyalkyleneimine core with MW PEI ranging from about 100 to about 5000 Daltons, and preferably from about 200 to about 1000 Daltons; b ranges from about 5 to about 40, preferably from about 10 to about 30, more preferably from about 15 to 25; and wherein c is 0.
• Said alkoxylated polyalkyleneimine can be represented by an empirical formula of (PEI) 200-1000 (EO) 15-25 .
• the cleaning composition contains only such first alkoxylated polyalkyleneimine, i.e., without any other alkoxylated polyalkyleneimine.
• the cleaning composition may contain a second alkoxylated polyalkyleneimine, which has a polyalkyleneimine core with MW PEI ranging from about 100 to about 5000 Daltons, and preferably from about 200 to about 1000 Daltons; b ranges from about 10 to about 50, preferably from about 15 to about 40, more preferably from about 20 to about 30; and wherein c ranges from about 1 to about 50, preferably from about 5 to about 40, and more preferably from about 10 to about 30.
• Said first alkoxylated polyalkyleneimine can be represented by an empirical formula of (PEI) 200-1000 (EO) 20-30 (PO) 10-30 .
• the cleaning composition contains only such second alkoxylated polyalkyleneimine, i.e., without the first alkoxylated polyalkyleneimine or any other alkoxylated polyalkyleneimine.
• the cleaning composition contains both the first and second alkoxylated polyalkyleneimines
• the weight ratio between such first and second alkoxylated polyalkyleneimines ranges from about 1:10 to about 10:1, preferably from about 1:5 to about 5:1, and more preferably from about 1:2 to about 2:1.
• the cleaning composition of the present invention may comprise other alkoxylated polyalkyleneimines falling within the description provided hereinabove.
• the alkoxylated polyalkyleneimine(s) may be present in the cleaning composition of the present invention in an amount ranging from about 0.01% to about 20%, preferably from about 0.05% to about 15%, more preferably from about 0.1% to about 10%, and most preferably from about 0.5% to about 5%, by total weight of such cleaning composition.
• the cleaning composition contains from about 0.1% to about 5% by weight of the first alkoxylated polyalkyleneimine, and from 0% to about 2% by weight of the second alkoxylated polyalkyleneimine.
• the cleaning composition of the present invention further contains a sulfonate group-containing copolymer comprising: (i) a structural unit (a) derived from a sulfonate group-containing monomer (A); (ii) a structural unit (b) derived from a polyoxyalkylene monomer (B); and (iii) a structural unit (c) derived from a carboxyl group-containing monomer (C).
• a sulfonate group-containing copolymer comprising: (i) a structural unit (a) derived from a sulfonate group-containing monomer (A); (ii) a structural unit (b) derived from a polyoxyalkylene monomer (B); and (iii) a structural unit (c) derived from a carboxyl group-containing monomer (C).
• the sulfonate group-containing monomer (A) of the present invention which is also referred to as a sulfonate group-containing unsaturated monomer, is a monomer having a sulfonate group and a carbon-carbon double bond.
• the sulfonate group is intended to include sulfonic acids and their salts. Examples of salts of sulfonic acids include, but are not particularly limited to: metal salts, ammonium salts, and organic amine salts of sulfonic acids.
• Suitable metal salts preferably include, for example, alkali metal ions such as sodium ions or potassium ions; alkaline earth metal ions such as magnesium ions, calcium ions, strontium ions, or barium ions; aluminum ions; or ferric or ferrous ions.
• Suitable organic amine salts preferably include organic amine groups such as, for example, an alkanolamine such as monoethanolamine, diethanolamine, or triethanolamine; an alkylamine such as monoethylamine, diethylamine, or triethylamine; or a polyamine such as ethylenediamine or triethylenediamine.
• the salts of sulfonic acids are preferably potassium sulfonate, sodium sulfonate, ammonium sulfonate, or quaternary amines of sulfonic acids.
• the sulfonate group-containing monomer (A) may contain one or more sulfonate groups.
• the monomer (A) is represented by the following formula (III):
• R 3 represents a hydrogen atom or a methyl group
• R 4 represents a direct bond, CH 2 , or CH 2 CH 2
• X and Y each represent hydroxy or SO 3 M where M represents a hydrogen atom, Li, Na, or K, and at least one of X and Y is SO 3 M.
• one of X and Y in the above formula (III) is a SO 3 M and the other is a hydroxy group. It is more preferred that X is a hydroxy group and Y is a SO 3 M. Further, M may represent an ammonium group or an organic amine group as mentioned hereinabove regarding the salts of sulfonic acid.
• the term “direct bond” as used herein refers to a covalent bond directly connecting two adjacent atoms. Therefore, when R 4 is a direct bond, the carbon atom and the oxygen atom adjacent to R 4 are directly connected to each other by a covalent bond without any other atom in between.
• Suitable examples of the sulfonate group-containing monomer (A) include, but are not limited to: compounds represented by the formula (III) as described hereinabove, 2-acrylamide-2-methylpropanesulfonic acid, styrene sulfonic acid, (meth)allylsulfonic acid, vinyl sulfonic acid, 2-(meth)allyloxyethylenesulfonic acid, and salts thereof.
• compounds falling within the formula (III) as described hereinabove such as 3-(meth)allyloxy-2-hydroxypropanesulfonic acid and 3-(meth)allyloxy-1-hydroxypropanesulfonic acid as well as salts thereof are, are preferred examples of the sulfonate group-containing monomer (A) of the present invention because it has been observed that copolymers of the present invention having a structural unit derived from a compound represented by the formula (III) has improved anti-soil redeposition properties and increased preservation stability. In order to more successfully ensure the effect of the present invention enough, 3-allyloxy-2-hydroxypropanesulfonic acid and the sodium salt thereof are more preferred. Alternatively, 2-acrylamide-2-methylpropanesulfonic acid and the sodium salt there of are also preferred examples of the sulfonate group-container monomer (A) for the practice of the present invention.
• the sulfonate group-containing copolymer contains preferably from about 1% to about 38% by mass in acid form equivalent of the structural unit (a) in 100% by mass of all structural units constituting the sulfonate group-containing copolymer, more preferably from about 2% to about 30% by mass, still more preferably from about 3% to about 25% by mass, further more preferably from about 4% to about 20% by mass, particularly preferably from about 5% to about 18% by mass, and most preferably from about 5% to about 16% by mass.
• the sulfonate group-containing copolymer preferably contains no more than about 1% by mass of the structural unit (a) derived from the sulfonate group-containing monomer (A) that has two or more sulfonate groups, in 100% by mass of all structural units constituting the sulfonate group-containing copolymer.
• the structural unit (a) hereinabove is a copolymerized structural unit formed by radical polymerization of the sulfonate group-containing monomer represented by the formula (III), and the structural unit (a) itself can be represented by the following formula (IV):
• the method for preparing the sulfonate group-containing monomer (A) is not particularly limited, and any suitable method can be used for the preparation.
• any suitable method can be used for the preparation.
• a method for adding a hydrogen sulfite to the glycidyl group of (meth)allylglycidyl ether is mentioned as an example of a simple method for the preparation.
• the polyoxyalkylene monomer (B) of the present invention is characterized by having a structure represented by the following formula (II):
• R 1 can be either a hydrogen atom or a methyl group
• R 2 can be a direct bond, CH 2 , or CH 2 CH 2 .
• R 1 and R 2 are respectively: (i) a hydrogen atom and CH 2 ; (ii) a methyl group and CH 2 ; or (iii) a methyl group and CH 2 CH 2 .
• R 1 and R 2 are respectively a methyl group and CH 2 , or a methyl group and CH 2 CH 2 .
• R 1 and R 2 are respectively a methyl group and CH 2 CH 2 .
• Z represents one or more structural units, either the same or different from each other, and each of which is derived from a C 2 -C 20 alkylene oxide.
• the number “n” represents the average number of alkylene oxide-derived structural repeating units Z, and it is from about 1 to about 200.
• R 0 represents a hydrogen atom or a C 1 -C 30 organic group.
• Examples of the organic group in R 0 include C 1 -C 30 alkyl, C 2 -C 30 alkenyl, and C 6 -C 30 aryl. These may further have a substituent group.
• substituent group examples include heterocyclic rings, alkoxy groups, aryloxy groups, alkylthio groups, arylthio groups, alkoxycarbonyl groups, aryloxycarbonyl groups, sulfamoyl groups, acyl groups, acyloxy groups, amide groups, carbamoyl groups, ureido groups, alkylsulfonyl groups, arylsulfonyl groups, amino groups, halogens, fluorohydrocarbon groups, cyano groups, nitro groups, hydroxy, mercapto, and silyl groups.
• C 1 -C 30 organic group examples include methyl, ethyl, butyl, octyl, lauryl, cyclohexyl, phenyl, naphthyl, pyridyl, pyrimidyl, imidazolidyl, morpholyl, butenyl, pentenyl, hexenyl, heptenyl, methylcarbonyl, and ethylcarbonyl.
• R 0 is preferably a hydrogen atom or a methyl group, and more preferably a hydrogen atom.
• the structural unit Z derived from an alkylene oxide represents an oxyalkylene structural unit containing a ring-opening alkylene oxide.
• the alkylene oxide is ethylene oxide (EO)
• the structural unit Z is a —OCH 2 CH 2 — (oxyethylene) structural unit containing a ring-opening ethylene oxide.
• the oxyalkylene structural unit Z is derived from an alkylene oxide having from about 2 to about 20 carbon atoms, preferably from about 2 to about 15 carbon atoms, more preferably from about 2 to about 10 carbon atoms, still more preferably from about 2 to about 5 carbon atoms, particularly preferably from about 2 to about 3 carbon atoms, and most preferably about 2 carbon atoms.
• the structural unit Z derived from an alkylene oxide examples include structural units derived from compounds such as ethylene oxide (EO), propylene oxide (PO), isobutylene oxide, 1-butene oxide, 2-butene oxide, trimethylethylene oxide, tetramethylene oxide, tetramethylethylene oxide, butadiene monoxide, octylene oxide, styrene oxide, and 1,1-diphenyl ethylene oxide.
• the structural unit Z is preferably derived from EO or PO (that is, oxyethylene or oxypropylene), and is more preferably oxyethylene.
• Such a structural unit can contain a single species of oxyalkylene, or it may contain two or more species of oxyalkylenes.
• a preferred polyoxyalkylene monomer (B) of the present invention mainly includes multiple repating structural units of oxyethylene (—O—CH 2 CH 2 —).
• the phrase “mainly includes . . . oxyethylene” means that if two or more species of oxyalkylenes are present in the monomer, oxyethylene accounts for most of all oxyalkylenes (e.g., no less than about 50 mol %, or preferably no less than about 70 mol %, or more preferably no less than about 80 mol % or about 90 mol %, or most preferably about 100%, relative to 100 mol % of all oxyalkylaenes).
• the proportion of the oxyethylene is not less than about 50 mol %, the hydrophilicity of the group formed by the oxyalkylene can be further improved.
• n represents the average number of the alkylene oxide-derived structural repeating units Z, and it can range from about 1 to about 200, preferably from about 5 to about 100, more preferably from about 10 to about 80, and still more preferably from about 20 to about 80 or from about 25 to about 70, and most preferably from about 40 to about 60.
• n is in the above preferred ranges, the compatibility with liquid detergents and the anti-redeposition properties of the resulting sulfonate group-containing copolymer tend to be improved.
• the sulfonate group-containing copolymer of the present invention preferably contains from about 9% to about 76% by mass of the structural unit (b) in 100% by mass of all structural units constituting the sulfonate group-containing copolymer, more preferably from about 10% to about 70% by mass, still more preferably from about 12% to about 65% by mass, further more preferably from about 15% to about 60% by mass, particularly preferably from about 18% to about 50% by mass or from about 20% to about 49% by mass, and most preferably from about 30% to about 45% by mass.
• the weights of the sulfonate group-containing monomer, the carboxyl group-containing monomer, and other acid group-containing monomers contained in all monomer components are calculated as the weights of their acids monomers.
• the copolymer of the present invention is characterized by having the structural unit (b) derived from the polyoxyalkylene monomer (B) represented by the formula (II) hereinabove.
• the structural unit (b) derived from the polyoxyalkylene monomer herein is a copolymerized structural unit formed by radical polymerization of the polyoxyalkylene monomer (B), and is represented by the following formula (V):
• R 1 , R 2 , Z, n, and R 0 are all the same as defined hereinabove in formula (II).
• the polyoxyalkylene monomer (B) of the present invention as described hereinabove may be produced by any suitable method.
• it is produced by method (1) in which an alkylene oxide is added to an alcohol having a carbon-carbon double bond, such as allyl alcohol, methallyl alcohol, or isoprenol; alternatively, it is produced by method (2) in which a polyalkylene glycol is added to a halide having a carbon-carbon double bond, such as allyl chloride, methallyl chloride, isoprenyl chloride, or vinyl chloride.
• an alkylene oxide is added to an alcohol having a carbon-carbon double bond by, for example, a) anionic polymerization in which a hydroxide of an alkali metal, a strong alkali such as an alkoxide, or alkylamine is used as a base catalyst, b) cationic polymerization in which a halide of a metal or metalloid, mineral acid, or acetic acid is used as a catalyst, or c) coordination polymerization in which a combination of an alkoxide of a metal such as aluminum, iron, or zinc, an alkaline-earth compound, and/or Lewis acid is used.
• the alkylene oxide is added to the hydroxy group of the alcohol, and the length of the polyoxyalkylene chain so formed is determined by the charge ratio of the alkylene oxide and the alcohol added during the polymerization.
• the polyoxyalkylene monomer (B) of the present invention as described hereinabove has good stability during polymerization. Accordingly, the anti-redeposition properties of the resulting copolymer are improved. Further, the polyoxyalkylene monomer (B) of the present invention as described hereinabove provides a copolymer with favorable temporal stability. Further, when processed into various products (compositions) for various applications, the copolymer of the present invention, i.e., containing the structural unit (b) derived from the polyoxyalkylene monomer (B) as described hereinabove, shows excellent stability, and whereby the resulting products preferably exhibit stable performance.
• the carboxyl group-containing monomer (C) of the present invention which is also referred to as a carboxyl group-containing unsaturated monomer, is a monomer having a carboxyl group and a carbon-carbon double bond.
• the carboxyl group is intended to include carboxylic acids and their salts.
• the salts of the carboxylic acids include, but are not particularly limited to, metal salts, ammonium salts, and organic amine salts of carboxylic acids.
• Preferred examples of metal ions in the metal salts include alkali metal ions such as sodium and potassium ions; alkaline earth metal ions such as magnesium, calcium, strontium, and barium ions; aluminum ions; and ferric or ferrous ions.
• organic amine groups of the organic amine salts include alkanolamines such as monoethanolamine, diethanolamine, and triethanolamine; alkylamines such as monoethylamine, diethylamine, and triethylamine; polyamines such as ethylenediamine and triethylenediamine.
• alkanolamines such as monoethanolamine, diethanolamine, and triethanolamine
• alkylamines such as monoethylamine, diethylamine, and triethylamine
• polyamines such as ethylenediamine and triethylenediamine.
• the salts of the carboxylic acids include lithium salts, potassium salts, sodium salts, ammonium salts, and quaternary amine salts.
• carboxyl group-containing monomer (C) examples include (meth)acrylic acid, maleic acid and anhydride thereof, fumaric acid, itaconic acid, crotonic acid, 2-methylene glutaric acid, and salts thereof.
• Particularly preferred carboxyl group-containing monomer (C) is (meth)acrylic acid, maleic acid or anhydride thereof, or a salt thereof, due to their high polymerizability and their ability to form a copolymer with high anti-redeposition properties.
• Still more preferred carboxyl group-containing monomer (C) is acrylic acid, maleic acid or anhydride thereof, or a salt thereof.
• Most preferred carboxyl group-containing monomer (C) is acrylic acid or its salt.
• carboxyl group-containing monomer (C) is a compound that can form an acid anhydride, such as maleic acid
• the monomer then may be in the acid anhydride form, such as maleic anhydride.
• the carboxyl group-containing monomers described hereinabove may be used either alone or in combinations of two, three, four or more.
• the sulfonate group-containing copolymer of the present invention contains from about 20% to about 90% by mass in acid form equivalent of the structural unit (c) in 100% by mass of all structural units constituting the sulfonate group-containing copolymer.
• the amount of the structural unit (c) is preferably from about 25% to about 85% by mass, more preferably from about 25% to about 80% by mass, still more preferably from about 25% to about 75% by mass, still more preferably from about 35% to about 73% by mass or from about 35% to about 70%, yet more preferably from about 35% to about 55%, and most preferably from about 40% to about 55% by mass.
• the sulfonate group-containing polymer of the present invention having a proportion of the structural unit (c) of from about 20% to about 90% by mass has improved anti-redeposition properties, particularly anti-redeposition properties against hydrophilic soil under high hardness condition.
• the proportion of the structural unit (c) is most preferably from about 40% to about 55% by mass.
• the proportion of the mass of the carboxyl group-containing monomer that corresponds to a salt of an acid is calculated as the mass of the acid.
• the mass of the monomer is calculated as the mass of the dicarboxylic acid, which is an acid of the monomer, prepared from the acid anhydride by hydrolysis.
• the sulfonate group-containing copolymer of the present invention contains preferably from about 1% to about 100% by mass, more preferably from about 20% to about 100% by mass, still more preferably from about 50% to about 100% by mass, particularly preferably from about 80% to about 100% by mass, and most preferably 100% by mass, in acid form equivalent of a structural unit derived from a monocarboxylic acid such as (meth)acrylic acid in 100% by mass of the total of the structural unit (c) derived from the carboxyl group-containing monomer (C).
• a monocarboxylic acid such as (meth)acrylic acid
• the copolymer of the present invention contains the structural unit (c) derived from the carboxyl group-containing monomer (C).
• the structural unit (c) is a copolymerized structural unit formed by radical polymerization of the carboxyl group-containing monomer (C).
• the corresponding structural unit (c) is represented by —CH 2 —CH(COOH)— or —CH 2 —CH(COONa)—.
• the sulfonate group-containing copolymer of the present invention may contain an additional structural unit (e) derived from a monomer (E) other than the sulfonate group-containing monomer (A), the polyoxyalkylene monomer (B), and the carboxyl group-containing monomer (C).
• the monomer (E) is not particularly limited, provided that it is copolymerizable with the monomers (A), (B), and (C).
• suitable monomers (E) include, but are not limited to: hydroxy group-containing alkyl (meth)acrylates such as 2-hydroxyethyl (meth)acrylate, 2-hydroxypropyl (meth)acrylate, 3-hydroxypropyl (meth)acrylate, 2-hydroxybutyl (meth)acrylate, 4-hydroxybutyl (meth)acrylate, and ⁇ -(hydroxymethyl)ethyl (meth)acrylate; alkyl (meth)acrylates prepared by esterification of (meth)acrylic acid with a C 1 -C 18 alcohol, such as methyl (meth)acrylate, ethyl (meth)acrylate, butyl (meth)acrylate, cyclohexyl (meth)acrylate, and lauryl (meth)acrylate; amino group-containing acrylates such as dimethylaminoeth
• the structural unit (e) derived from the monomer (E) herein is a copolymerized structural unit formed by radical polymerization of the monomer (E).
• the structural unit (e) is a structural unit represented by —CH 2 —CH(COOCH 3 )—.
• the sulfonate group-containing copolymer may contain only one structure unit (e) or two or more structure units (e) as described hereinabove.
• the copolymer of the present invention contains from 0% to about 30% by mass, more preferably from 0% to about 20% by mass, still more preferably from 0% to about 10% by mass, and most preferably 0% by mass of the structural unit (e) derived from the monomer (E) in 100% by mass of all structural units constituting the sulfonate group-containing copolymer.
• two or more of the structural units (a), (b), (c), and optionally (e) satisfy the above-described proportions (by mass) in the copolymer of the present invention. That is, the copolymer of the present invention containing a combination of the structural units (a), (b), (c) and optionally (e) with the above-described preferred proportions (by mass) is also a preferred embodiment of the copolymer of the present invention. The total of the proportions of the combination is 100% by mass.
• the sulfonate group-containing copolymer as described hereinabove preferably contains from about 1% to about 38%, more preferably from about 4% to about 20% and most preferably from about 5% to about 16%, by mass in an acid form equivalent of the structural unit (a) in 100% by mass of all monomer structural units constituting the sulfonate group-containing copolymer. It may also contain from about 9% to about 76%, preferably from about 20% to about 49% and more preferably from about 30% to about 45%, by mass of the structural unit (b) in 100% by mass of all monomer structural units constituting the sulfonate group-containing copolymer.
• the number “n” in formula (II), which represents the average number of repeating oxyalkylene unit Z, is preferably from about 5 to about 100, more preferably form about 10 to about 80, still more preferably from about 25 to 70, and most preferably from about 40 to about 60.
• the sulfonate group-containing copolymer may also contain from about 20% to about 90%, preferably from about 25% to about 75% and more preferably from about 35% to about 55%, by mass in acid form equivalent of the structural unit (c) in 100% by mass of all monomer structural units constituting the sulfonate group-containing copolymer.
• the sulfonate group-containing copolymer contains:
• the sulfonate group-containing copolymer is characterized by a parameter of P ⁇ MW S ⁇ n that ranges from about 950,000 to about 800,000,000, in which:
• the product of P ⁇ Mw ⁇ n is preferably not less than about 1,000,000, more preferably not less than about 1,500,000, and most preferably not less than about 2,000,000.
• the product of P ⁇ Mw ⁇ n is preferably not more than about 500,000,000, more preferably not more than about 100,000,000. For example, it may preferably range from 1,000,000 to 50,000,000.
• sulfonate group-containing copolymers characterized by such a parameter have improved adsorption for hydrophilic soil, which in turn leads to further improved anti-soil redeposition efficacy, especially against hydrophilic soil under wash conditions marked by higher water hardness (i.e., higher water hardness tolerance).
• Cleaning compositions formulated with such sulfonate group-containing copolymers produce a low amount of salt precipitates and have a high washing effect even when used in an area where there is hard water with high concentrations of calcium ions and magnesium ions (for example, not less than 100 mg/L). The effect is particularly remarkable when the cleaning compositions contain an anionic surfactant such as LAS. Further, such cleaning compositions exhibit improved fabric whiteness maintenance benefit and/or satisfactory phase stability when in a liquid form.
• the weight average molecular weight (MW S ) of the sulfonate group-containing copolymer is from about 20,000 to about 200,000, more preferably from about 22,000 to about 150,000, yet more preferably from about 25,000 to about 100,000, still more preferably from about 30,000 to about 80,000, and most preferably from about 30,000 to about 75,000.
• MW S weight average molecular weight
• the sulfonate group-containing polymer of the present invention with the specified weight average molecular weight MW S i.e., from about 20,000 to about 200,000 has improved anti-redeposition properties, particularly anti-redeposition properties against hydrophilic soil under high water hardness conditions.
• the weight average molecular weight MW S of the copolymer is larger than about 200,000, the copolymer may become highly viscous and difficult to handle. On the other hand, if MW S is smaller than about 20,000, the anti-redeposition properties of the copolymer significantly deteriorate, resulting in poorer performance as a detergent builder.
• the weight average molecular weight MW S of the sulfonate group-containing copolymer of the present invention is determined by the specific method used in the examples as described hereinafter.
• the ratio by mass (P) of the structural unit (b) to the structural unit (a) in the sulfonate group-containing copolymer is preferably from about 1.2 to about 20, more preferably from about 1.3 to about 20, yet more preferably from about 1.5 to about 15, still more preferably from about 2 to about 10, and most preferably from about 2.5 to about 5.
• the masses of the structural unit (a) and the structural unit (b) are calculated as the masses of the acid form equivalents of them, i.e., P is determined as a mass ratio of the acid form equivalent of the structural unit (b) to the acid form equivalent of the structural unit (a).
• the ratio by mass of the structural unit (a) to the structural unit (b) to the structural unit (c) can also be expressed in the form of the proporationso of the structural units (a), (b), and (c), for example, preferably (1 to 38)/(9 to 76)/(20 to 90), more preferably (2 to 30)/(10 to 70)/(25 to 85), still more preferably (3 to 25)/(12 to 65)/(30 to 80), further more preferably (4 to 20)/(15 to 60)/(35 to 75), particularly preferably (5 to 18)/(18 to 50)/(40 to 73), still more preferably (5 to 16)/(20 to 49)/(43 to 70), and most preferably (5 to 16)/(30-45)/(40-55).
• the total of the proportions of the structural units (a), (b), and (c) is 100% by mass.
• the specific ratio by mass P of the structural unit (b) to the structural unit (a), i.e., from about 1.2 to about 20, contributes to the improved anti-soil redeposition properties of the copolymer of the present invention, particularly its improved anti-redeposition properties against hydrophilic soil under high water hardness conditions. Further, when the ratio by mass P is from about 3 to about 10, it is believed to improve the compatibility of the copolymer with liquid detergents as well as its anti-redeposition properties.
• the sulfonate group-containing copolymer according to the present invention is characterized by a specific ratio by mass P of the structural unit (b) to the structural unit (a) that ranges from about 1.2 to about 20 and a specific weight average molecular weight MW S of the copolymer that ranges from about 20,000 to about 200,000, while the product of P ⁇ MW S is from about 25,000 to about 2,000,000.
• An improved effect is observed between the ratio by mass P of the structural unit (b) to the structural unit (a) and the weight average molecular weight MW S of the copolymer, when the product of the ratio by mass P multiplied by the weight average molecular weight MW S is in a specific range of from about 25,000 to about 2,000,000.
• the resulting sulfonate group-containing copolymer exhibits significantly improved anti-soil redeposition properties, particularly anti-redeposition properties against hydrophilic soil under high water hardness conditions.
• product of the ratio by mass P multiplied by the weight average molecular weight MW S may lead to unexpected improvement in the copolymer's compatibility with liquid detergents as well as the anti-redeposition properties.
• the product of the ratio by mass P multiplied by the weight average molecular weight MW S ranges from about 50,000 to about 1,500,000, more preferably from about 70,000 to about 1,200,000, still more preferably from about 100,000 to about 1,000,000, yet still more preferably from about 120,000 to about 1,000,000, and most preferably from about 130,000 to about 1,200,000.
• the number n of alkylene oxide-derived structural repeating units in the formula (II) of the structural unit (b) in the sulfonate group-containing copolymer also contributes to improvement of the anti-redeposition properties and liquid detergent compatibility of the copolymer, especially when it is provided within a specific range of from about 5 to about 100, preferably from about 10 to about 80, and more preferably from about 40 to about 60.
• the sulfonate group-containing copolymers of the present invention as described hereinabove have improved anti-soil redeposition ability. Given their enhanced anti-soil redeposition properties, the sulfonate group-containing copolymers of the present invention are particularly useful for formulating laundry detergent compositions with improved whiteness maintenance performance and cleaning performance. Further, the sulfonate group-containing copolymers of the present invention exhibit satisfactory liquid detergent compatibility, which renders them useful for formulating liquid laundry detergent products with improved phase stability.
• the cleaning composition of the present invention may contain one or more of the above-described sulfonate group-containing copolymers.
• the sulfonate group-containing copolymer(s) may be present in such cleaning composition in an amount ranging from about 0.01% to about 20%, preferably from about 0.05% to about 15%, more preferably from about 0.1% to about 10%, and most preferably from about 0.5% to about 5%, by total weight of such cleaning composition.
• the method of producing the sulfonate group-containing copolymer of the present invention is not particularly limited, and any known polymerization method or a modified method based thereon can be readily used.
• the production method preferably involves copolymerizing monomer components including a sulfonate group-containing monomer (A), a polyoxyalkylene monomer (B), a carboxyl group-containing monomer (C), and optionally a monomer (E), which are the same as those described hereinabove.
• monomer components including a sulfonate group-containing monomer (A), a polyoxyalkylene monomer (B), a carboxyl group-containing monomer (C), and optionally a monomer (E), which are the same as those described hereinabove.
• the proportion of the sulfonate group-containing monomer (A) is, but not particularly limited to, preferably from about 1% to about 38% by mass, more preferably from about 2% to about 30% by mass, still more preferably from about 3% to about 25% by mass, further more preferably from about 4% to about 20% by mass, particularly preferably from about 5% to about 18% by mass, and most preferably from about 5% to about 16% by mass in acid form equivalent in 100% by mass of all the monomers.
• the proportion of the polyoxyalkylene monomer (B) is, but not particularly limited to, preferably from about 9% to about 76% by mass, more preferably about 10% to about 70% by mass, still more preferably from about 12% to about 65% by mass, further preferably from about 15% to about 60% by mass, particularly preferably from about 18% to about 50% by mass, yet more preferably from about 20% to about 49%, and most preferably from about 30% to about 45% by mass in acid form equivalent in 100% by mass of all the monomers.
• the proportion of the carboxyl group-containing monomer (C) is preferably from about 20% to about 90% by mass, more preferably from about 25% to about 85% by mass, still more preferably from about 25% to about 80% by mass, further more preferably from about 25% to about 75% by mass, particularly preferably from 35% to 73% by mass, yet more preferably from about 35% to about 70%, still more preferably from about 35% to about 55%, and most preferably from about 40% to about 55% by mass in acid form equivalent in 100% by mass of all the monomers.
• the proportion of the monomer (E) is preferably from 0% to about 30% by mass, more preferably from 0% to about 20% by mass, still more preferably from 0% to about 10% by mass, and most preferably 0% by mass in 100% by mass of all the monomers.
• the monomer components preferably contain two or more of the sulfonate group-containing monomer (A), the polyoxyalkylene monomer (B), the carboxyl group-containing monomer (C), and optionally the monomer (E) in the above preferred proportions. That is, combination of the sulfonate group-containing monomer (A), the polyoxyalkylene monomer (B), the carboxyl group-containing monomer (C), and optionally the monomer (E) in the above preferred proportions in all the monomers is also a preferred embodiment of the method of producing the sulfonate group-containing copolymer of the present invention.
• the monomer components are preferably copolymerized using a polymerization initiator.
• the amount of the polymerization initiator to be used in the polymerization reaction may be appropriately controlled depending on the amount of the monomer components to be used, and is not particularly limited.
• a chain transfer agent for reducing the amount of the initiator, which can be, e.g., heavy metal ions
• a catalyst for decomposing a polymerization initiator
• a reducing compound e.g., organic compounds such as ferrocene or metal naphtenates, or inorganic reducing compounds
• the combination of polymerization initiator, chain-transfer agent, and reaction accelerator is not particularly limited, and these may be selected from any of those described hereinabove.
• a most preferred combination of the initiator and the chain transfer agent is the combination of one or more of persulfates and one or more of sulfites.
• the copolymerization may be carried out by any method, such as the commonly used methods of solution polymerization, bulk polymerization, suspension polymerization, or emulsion polymerization. Solution polymerization is particularly preferred. The copolymerization may be carried out either continuously or in batches. Known solvents may be used in such copolymerization.
• a suitable alkali component e.g., alkali metal hydroxides, alkaline earth metal hydroxides, and organic amines
• the degree of neutralization (final degree of neutralization) of the resulting sulfonate group-containing copolymer may be set within a predetermined range.
• the final degree of neutralization is not particularly limited. This is because the final degree of neutralization of the copolymer varies depending on intended use. Accordingly, the final degree of neutralization may be set to an extremely wide range of from about 1 to about 100 mol %.
• a copolymer composition formed by the copolymerization process described hereinabove essentially contains the sulfonate group-containing copolymer of the present invention.
• the copolymer composition may contain unreacted monomers, unreacted or decomposed polymerization initiator, homopolymers formed by one out of three of the monomers described hereinabove, binary copolymers formed by two out of three of the monomers described hereinabove, a hydrogen sulfite adduct (which is an impurity derived from the carboxyl group-containing monomer which remains unpolymerized although the above hydrogen sulfite and/or the compound capable of producing a hydrogen sulfite as a chain transfer agent is added thereto), and the like. It is preferred that the copolymer composition so formed contains little or no unreacted monomers or homopolymers.
• the present invention provides a cleaning composition, preferably a laundry detergent composition and more preferably a liquid laundry detergent composition, that contains the alkoxylated polyalkyleneimine(s) and the sulfonate group-containing copolymer as described hereinabove and optionally other adjunct ingredients.
• the cleaning composition of the present invention can be in any solid or liquid product form, and it can be a laundry detergent composition, a hard surface cleaning composition, a hand dishwashing composition, and an automatic dishwashing composition.
• the cleaning composition is preferably a liquid, and even more preferably it is in a single phase or multiphase unit dose form, i.e., the liquid cleaning composition is contained in a single compartment or multi-compartment water-soluble pouch.
• the cleaning composition is in a single phase or multiphase unit dose form containing either a liquid automatic dishwashing composition or a liquid laundry detergent composition encapsulated in a single compartment or multi-compartment water-soluble pouch, which is formed, for example, by a water-soluble polymer such as polyvinvyl alcohol (PVA) and/or polyvinylpyrrolidone (PVP).
• a water-soluble polymer such as polyvinvyl alcohol (PVA) and/or polyvinylpyrrolidone (PVP).
• the cleaning composition When the cleaning composition is in the form of a liquid laundry detergent composition, it may further comprise one or more organic solvents, which can be present in an amount ranging from about 1 wt % to about 80 wt %, preferably from about 10 wt % to about 60 wt %, more preferably from about 15 wt % to about 50 wt %, and most preferably from about 20 wt % to about 45 wt %, by total weight of the composition.
• one or more organic solvents which can be present in an amount ranging from about 1 wt % to about 80 wt %, preferably from about 10 wt % to about 60 wt %, more preferably from about 15 wt % to about 50 wt %, and most preferably from about 20 wt % to about 45 wt %, by total weight of the composition.
• the solvent system of the present invention is particularly designed to stabilize the alkoxylated polyalkyleneimine(s) and the sulfonate group-containing copolymer of the present invention and minimize the risk of phase separation.
• the solvent system of the present invention is composed mostly of diols, such as ethylene glycol, diethylene glycol, propylene glycol, dipropylene glycol, butylene glycol, pentanediols, and combinations thereof.
• the diols are present in the liquid laundry detergent composition of the present invention in a total amount ranging from about 2 wt % to about 50 wt %.
• the composition contains ethylene, diethylene glycol, and/or propylene glycol in a total amount ranging from about 5 wt % to about 40 wt %. More preferably, the composition contains propylene glycol in the amount ranging from about 15 wt % to about 35 wt %.
• organic solvents may also be present, which include, but are not limited to: methanol, ethanol, glycerin, sodium cumene sulfonate, potassium cumene sulfonate, ammonium cumene sulfonate, sodium toluene sulfonate, potassium toluene sulfonate, sodium xylene sulfonate, potassium xylene sulfonate, ammonium xylene sulfonate, or mixtures thereof.
• Other lower alcohols such C 1 -C 4 alkanolamines, e.g., monoethanolamine and/or triethanolamine, may also be used.
• the liquid laundry detergent compositions of the present invention also contain from about 5 wt % to about 20 wt %, preferably from 6 wt % to 18 wt %, more preferably from 8 wt % to 16 wt % of glycerin in addition to the diol(s).
• the liquid laundry detergent composition of the present invention preferably contains water in combination with the above-mentioned organic solvent(s) as carrier(s).
• water is present in the liquid laundry detergent compositions of the present invention in the amount ranging from about 20 wt % to about 70 wt %, preferably from about 25 wt % to 60 wt %, and more preferably from about 30 wt % to about 50 wt %.
• water is absent and the composition is anhydrous.
• Highly preferred compositions afforded by the present invention are clear, isotropic liquids.
• the cleaning composition of the present invention contains one or more surfactants, which may be present in amounts ranging from about 1% to about 80%, more preferably from about 1% to about 50%, and more preferably from about 5% to about 30% by total weight of the compositions.
• the specific forms of the surfactants and the adjunct cleaning additives are not particularly limited, and are appropriately selected based on common knowledge in the field of detergents.
• the surfactants are selected from the group consisting of anionic surfactants, cationic surfactants, nonionic surfactants, amphoteric surfactants, zwitterionic surfactants, and mixtures thereof.
• Anionic surfactants are preferred.
• Useful anionic surfactants can themselves be of several different types.
• non-soap synthetic anionic surfactants are particularly suitable for use herein, which include the water-soluble salts, preferably the alkali metal, and ammonium salts, of organic sulfuric reaction products having in their molecular structure an alkyl group (included in the term “alkyl” is the alkyl portion of acyl groups) containing from about 10 to about 20 carbon atoms and a sulfonic acid or sulfuric acid ester group.
• Examples of this group of synthetic anionic surfactants include, but are not limited to: a) the sodium, potassium and ammonium alkyl sulfates with either linear or branched carbon chains, especially those obtained by sulfating the higher alcohols (C 10 -C 20 carbon atoms), such as those produced by reducing the glycerides of tallow or coconut oil; b) the sodium, potassium and ammonium alkylethoxy sulfates with either linear or branched carbon chains, particularly those in which the alkyl group contains from about 10 to about 20, preferably from about 12 to about 18 carbon atoms, and wherein the ethoxylated chain has, in average, a degree of ethoxylation ranging from about 0.1 to about 5, preferably from about 0.3 to about 4, and more preferably from about 0.5 to about 3; c) the sodium and potassium alkyl benzene sulfonates in which the alkyl group contains from about 10 to about 20 carbon atoms in either a linear or
• the anionic surfactants can be provided in the cleaning compositions of the present invention at levels ranging from about 1% to about 80%, more preferably from about 1% to about 50%, more preferably from about 5% to about 30%, and most preferably from 10% to 25%, by total weight of the compositions.
• the cleaning composition of the present invention is a liquid laundry or dish detergent composition containing from about 1 wt % to about 50 wt % of one or more anionic surfactants selected from the group consisting of C 10 -C 20 linear alkyl benzene sulphonates, C 10 -C 20 linear or branched alkylethoxy sulfates having an average degree of ethoxylation ranging from 1 to 5, C 10 -C 20 linear or branched alkyl sulfates, C 10 -C 20 linear or branched alkyl ester sulfates, C 10 -C 20 linear or branched alkyl sulphonates, C 10 -C 20 linear or branched alkyl ester sulphonates, C 10 -C 20 linear or branched alkyl phosphates, C 10 -C 20 linear or branched alkyl phosphonates, C 10 -C 20 linear or branched alkyl carboxylates, and
• said one or more anionic surfactants are selected from the group consisting of C 10 -C 20 linear alkyl benzene sulphonates, C 10 -C 20 linear or branched alkylethoxy sulfates having an average degree of ethoxylation ranging from about 1 to about 5, methyl ester sulfonates with a C 10 -C 20 linear or branched alkyl group, and mixtures thereof, and are present in an amount ranging from about 5 wt % to about 30 wt % of the liquid laundry or dish detergent composition.
• Water-soluble salts of the higher fatty acids are also useful anionic surfactants in the cleaning compositions of the present invention.
• Soaps can be made by direct saponification of fats and oils or by the neutralization of free fatty acids.
• Particularly useful are the sodium and potassium salts of the mixtures of fatty acids derived from coconut oil and tallow, i.e., sodium or potassium tallow and coconut soap.
• the cleaning compositions of the present invention preferably contains soaps at a relatively low level, e.g., no more than about 3 wt %, more preferably not more than about 2 wt % or 1 wt %, and most preferably said cleaning composition is essentially free of soaps.
• Nonionic surfactants can also be included into the surfactant systems of the present invention, which include those of the formula R 1 (OC 2 H 4 ) n OH, wherein R 1 is a C 8 -C 18 alkyl group or alkyl phenyl group, and n is from about 1 to about 80. Particularly preferred are C 8 -C 18 alkyl alkoxylated alcohols having an average degree of alkoxylation from about 1 to about 20.
• the nonionic surfactants can be provided in the cleaning compositions at levels ranging from about 0.05 wt % to about 20 wt %, preferably from about 0.1 wt % to about 10 wt %, and most preferably from about 1 wt % to about 5 wt %.
• the cleaning compositions contains nonionic surfactants at a relatively low level, e.g., no more than about 3 wt %, more preferably not more than about 2 wt % or 1 wt %, and most preferably said cleaning composition is essentially free of nonionic surfactants.
• surfactants useful herein include amphoteric surfactants, zwitterionic surfactants and cationic surfactants. Such surfactants are well known for use in laundry or dish detergents and are typically present at levels from about 0.2 wt %, 0.5 wt % or 1 wt % to about 10 wt %, 20 wt % or 30 wt %.
• the cleaning composition is a liquid dish detergent composition containing from about 0.5 wt % to about 20 wt % of one or more amphoteric and/or zwitterionic surfactants.
• Preferred amphoteric surfactants are selected from the group consisting of amine oxide surfactants, such as, for example, alkyl dimethyl amine oxide or alkyl amido propyl dimethyl amine oxide, more preferably alkyl dimethyl amine oxide and especially coco dimethyl amino oxide.
• Amine oxide may have a linear or mid-branched alkyl moiety.
• Typical linear amine oxides are characterized by a formula R 1 —N(R 2 )(R 3 )—O, wherein R 1 is a C 8-18 alkyl, and wherein R 2 and R 3 are independently selected from the group consisting of C 1-3 alkyls and C 1-3 hydroxyalkyls, such as methyl, ethyl, propyl, isopropyl, 2-hydroxethyl, 2-hydroxypropyl and 3-hydroxypropyl.
• “mid-branched” means that the amine oxide has one alkyl moiety having n1 carbon atoms with one alkyl branch on the alkyl moiety having n2 carbon atoms.
• the alkyl branch is located on the ⁇ carbon from the nitrogen on the alkyl moiety.
• This type of branching for the amine oxide is also known in the art as an internal amine oxide.
• the total sum of n1 and n2 is from about 10 to about 24 carbon atoms, preferably from about 12 to about 20, and more preferably from about 10 to about 16.
• the number of carbon atoms for the one alkyl moiety (n1) should be approximately the same number of carbon atoms as the one alkyl branch (n2) such that the one alkyl moiety and the one alkyl branch are symmetric.
• symmetric means that
• Particularly preferred amphoteric surfactants are C 10 -C 14 alkyl dimethyl amine oxides.
• Preferred zwitterionic surfactants are betaine surfactants, such as, for example, alkyl betaines, alkylamidobetaines, amidazoliniumbetaines, sulfobetaines (also referred to as sultaines) as well as phosphobetaines.
• a particularly preferred betaine is cocoamidopropylbetaine.
• the liquid detergent composition as described herein above may also contain an external structurant, which may be present in an amount ranging from about 0.001% to about 1.0%, preferably from about 0.05% to about 0.5%, more preferably from about 0.1% to about 0.3% by total weight of the composition.
• Suitable external structurants include those described, for example, in US2007/169741 and US2005/0203213.
• a particularly preferred external structurant for the practice of the present invention is hydrogenated castor oil, which is also referred to as trihydroxylstearin and is commercially available under the tradename Thixin®.
• the liquid detergent composition further contains from about 0.1 wt % to about 5 wt %, preferably from about 0.5 wt % to about 3 wt %, more preferably from about 1 wt % to about 1.5 wt %, of one or more fatty acids and/or alkali salts thereof.
• Suitable fatty acids and/or salts that can be used in the present invention include C 10 -C 22 fatty acids or alkali salts thereof.
• alkali salts include monovalent or divalent alkali metal salts like sodium, potassium, lithium and/or magnesium salts as well as the ammonium and/or alkylammonium salts of fatty acids, preferably the sodium salt.
• the balance of the cleaning composition of the present invention typically contains from about 5 wt % to about 70 wt %, or about 10 wt % to about 60 wt % adjunct ingredients.
• Suitable adjunct ingredients for laundry detergent products include: builders, chelating agents, dye transfer inhibiting agents, dispersants, rheology modifiers, enzymes, and enzyme stabilizers, catalytic materials, bleach activators, hydrogen peroxide, sources of hydrogen peroxide, preformed peracids, polymeric dispersing agents, clay soil removal/anti-redeposition agents, brighteners, suds suppressors, dyes, photobleaches, structure elasticizing agents, fabric softeners, carriers, hydrotropes, processing aids, solvents, hueing agents, anti-microbial agents, free perfume oils, and/or pigments.
• suitable examples of such other adjunct ingredients and levels of use are found in U.S. Pat. Nos. 5,576,282, 6,306,812, and 6,326,348. The precise nature of these adjunct ingredients and the levels thereof in the liquid laundry detergent composition will depend on factors like the specific type of the composition and the nature of the cleaning operation for which it is to be used.
• Suitable adjunct ingredients for dish detergent products include: builders, chelants, conditioning polymers, cleaning polymers, surface modifying polymers, soil flocculating polymers, structurants, emmolients, humectants, skin rejuvenating actives, enzymes, carboxylic acids, scrubbing particles, bleach and bleach activators, perfumes, malodor control agents, pigments, dyes, opacifiers, beads, pearlescent particles, microcapsules, organic and inorganic cations such as alkaline earth metals such as Ca/Mg-ions and diamines, antibacterial agents, preservatives and pH adjusters and buffering means.
• the cleaning composition of the present invention is provided in a powder form, it may also be especially preferred for the powder to comprise low levels, or even be essentially free, of builder.
• the term “essentially free” means that the composition “comprises no deliberately added” amount of that ingredient.
• the cleaning composition of the present invention comprises no builder.
• the cleaning compositions of the present invention can be formulated into any suitable form and prepared by any process chosen by the formulator. Such process typically involves mixing the essential and optional ingredients in any desired order to a relatively uniform state, with or without heating, cooling, application of vacuum, and the like, thereby providing cleaning compositions containing ingredients in the requisite concentrations.
• the cleaning composition herein is a liquid composition contained within a water-soluble film thereby forming a water-soluble pouch.
• the pouch may be of such a size that it conveniently contains either a unit dose amount of the composition herein, suitable for the required operation, for example one wash, or only a partial dose, to allow a user greater flexibility to vary the amount used, e.g., depending on the size or degree of soiling of the wash load.
• the water-soluble film of the pouch preferably comprises a polymer.
• the film can be obtained from methods known in the art, e.g., by casting, blow molding, extrusion molding, injection molding of the polymer.
• Non-limiting examples of the polymer for making the water-soluble film include: polyvinyl alcohols (PVAs), polyvinyl pyrrolidone, polyalkylene oxides, (modified) cellulose, (modified) cellulose-ethers or -esters or -amides, polycarboxylic acids and salts including polyacrylates, copolymers of maleic/acrylic acids, polyaminoacids or peptides, polyamides including polyacrylamide, polysaccharides including starch and gelatine, natural gums such as xanthum and carragum.
• PVAs polyvinyl alcohols
• polyvinyl pyrrolidone polyalkylene oxides
• the water-soluble film comprises a polymer selected from the group consisting of polyacrylates and water-soluble acrylate copolymers, methylcellulose, carboxymethylcellulose sodium, dextrin, ethylcellulose, hydroxyethyl cellulose, hydroxypropyl methylcellulose, maltodextrin, polymethacrylates, polyvinyl alcohols, hydroxypropyl methyl cellulose (HPMC), and a combination thereof.
• the water-soluble film comprises polyvinyl alcohol, e.g., M8639 available from MonoSol.
• the pouch herein may comprise a single compartment or multiple compartments, preferably comprise multiple compartments, e.g., two compartments or three compartments.
• one or more of the multiple compartments comprise the aforementioned anti-microbial laundry detergent composition.
• the pouch comprises multiple films which form the multiple compartments, i.e., the inner volume of the multiple films is divided into the multiple compartments.
• the pouch of the present invention can be made by any suitable processes known in the art.
• the present invention includes methods of using the cleaning compositions described hereinabove for cleaning soiled material.
• the cleaning compositions of the present invention are suited for use in laundry pretreatment applications, laundry cleaning applications, and home care applications.
• Such methods include, but are not limited to, the steps of contacting the cleaning compositions in neat form or diluted in wash liquor, with at least a portion of a soiled material and then optionally rinsing the soiled material.
• the soiled material may be subjected to a washing step prior to the optional rinsing step.
• the method may include contacting the detergent or cleaning compositions described herein with soiled fabric. Following pretreatment, the soiled fabric may be laundered in a washing machine or otherwise rinsed.
• Machine laundry methods may comprise treating soiled laundry with an aqueous wash solution in a washing machine having dissolved or dispensed therein an effective amount of a machine laundry cleaning composition in accord with the invention.
• An “effective amount” of the cleaning composition means from about 20 g to about 300 g of product dissolved or dispersed in a wash solution of volume from about 5 L to about 65 L.
• the water temperatures may range from about 5° C. to about 100° C.
• the water to soiled material (e.g., fabric) ratio may be from about 1:1 to about 30:1.
• the compositions may be employed at concentrations of from about 500 ppm to about 15,000 ppm in solution.
• usage levels may also vary depending not only on the type and severity of the soils and stains, but also on the wash water temperature, the volume of wash water, and the type of washing machine (e.g., top-loading, front-loading, top-loading, vertical-axis Japanese-type automatic washing machine).
• the cleaning compositions herein may be used for laundering of fabrics at reduced wash temperatures.
• These methods of laundering fabric comprise the steps of delivering a laundry detergent composition to water to form a wash liquor and adding a laundering fabric to said wash liquor, wherein the wash liquor has a temperature of from about 0° C. to about 20° C., or from about 0° C. to about 15° C., or from about 0° C. to about 9° C.
• the fabric may be contacted to the water prior to, or after, or simultaneous with, contacting the laundry detergent composition with water.
• nonwoven substrate can comprise any conventionally fashioned nonwoven sheet or web having suitable basis weight, caliper (thickness), absorbency, and strength characteristics.
• suitable commercially available nonwoven substrates include those marketed under the tradenames SONTARA® by DuPont and POLYWEB® by James River Corp.
• Hand washing/soak methods and combined handwashing with semi-automatic washing machines, are also included.
• the weight average molecular weight of the sulfonate group-containing copolymers are determined by the technique of Gel Permeation Chromatography (GPC) under the following conditions.
• a mixture of 1.0 g of a sulfonate group-containing polymer composition of the present invention and 1.0 g of water is left in an oven heated to 130° C. in nitrogen atmosphere for one hour so as to be dried.
• the solids content (%) and volatile component content (%) are calculated from the weight difference before and after the drying step.
• whiteness maintenance is intended to measure the ability of the laundry detergent to prevent loss in whiteness (i.e., whiteness maintenance) of fabrics.
• Whiteness maintenance of fabrics is evaluated by image analysis after single or multi-cycle washes.
• “whiteness” can be reported by its whiteness index, which is conveniently converted from CIELAB (an internationally recognized color scale system developed by CIE (“Commission Internationale de I'Eclairage”)).
• CIE color scale for whiteness is the most commonly used whiteness index and refers to measurements made under D65 illumination, which is the standard representation of outdoor daylight.
• whiteness is a single number index referencing the relative degree of whiteness (of near-white materials under specific lighting conditions), and the higher the number, the whiter the material.
• the CIE whiteness index (L*) would be 100.
• ⁇ W Average Whiteness of Treated Fabrics ⁇ Average Whiteness of Initial Fabrics
• S Copolymers exemplary sulfonate group-containing copolymers that can be used for practicing the present invention:
• Whiteness maintenance performance of an inventive polymer blend containing a PEI polymer and a sulfonate group-containing polymer according to the present invention is compared with that of a PEI polymer alone and with that of a sulfonate group-containing polymer alone.
• ⁇ WI Whiteness Index
• liquid laundry detergent compositions are prepared by traditional means known to those of ordinary skill in the art by mixing the following ingredients.
• Q.S. Q.S. 1 AES can be AE 1.5 S, AE 2 S, and/or AE 3 S, in the amount ranging from 0-20%.
• 2 LAS can be provided in the amount ranging from 0-20%.
• 3 AE is a C12-14 alcohol ethoxylate, with an average degree of ethoxylation of 7-9, supplied by Huntsman, Salt Lake City, Utah, USA. It can be provided in the amount ranging from 0-10%.
• 4 Proteases may be supplied by Genencor International, Palo Alto, California, USA (e.g., Purafect Prime ®, Excellase ®) or by Novozymes, Bagsvaerd, Denmark (e.g. Liquanase ®, Coronase ®).
• Random graft copolymer is a polyvinyl acetate grafted polyethylene oxide copolymer having a polyethylene oxide backbone and multiple polyvinyl acetate side chains.
• the molecular weight of the polyethylene oxide backbone is about 6000 and the weight ratio of the polyethylene oxide to polyvinyl acetate is about 40 to 60 and no more than 1 grafting point per 50 ethylene oxide units, available from BASF as Sokalan PG101 ®.
• Suitable Fluorescent Whitening Agents are for example, Tinopal ® AMS, Tinopal ® CBS-X, Sulphonated zinc phthalocyanine Ciba Specialty Chemicals, Basel, Switzerland. It can be provided in the amount ranging from 0-5%.
• Suitable preservatives include methylisothiazolinone (MIT) or benzisothiazolinone (BIT), which can be provided in the amount ranging from 0-1%.
• liquid detergent compositions are prepared and encapsulated in a multi-compartment pouch formed by a polyvinyl alcohol-film.

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