US20150354201A1 - Method and system for using an industrial site - Google Patents

Method and system for using an industrial site Download PDF

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Publication number
US20150354201A1
US20150354201A1 US14/763,401 US201414763401A US2015354201A1 US 20150354201 A1 US20150354201 A1 US 20150354201A1 US 201414763401 A US201414763401 A US 201414763401A US 2015354201 A1 US2015354201 A1 US 2015354201A1
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United States
Prior art keywords
building
functional units
bays
section
functional
Prior art date
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Abandoned
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US14/763,401
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English (en)
Inventor
Hans-Dieter GRUETERING
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Evonik Operations GmbH
Original Assignee
Evonik Degussa GmbH
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Filing date
Publication date
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Assigned to EVONIK DEGUSSA GMBH reassignment EVONIK DEGUSSA GMBH ASSIGNMENT OF ASSIGNORS INTEREST (SEE DOCUMENT FOR DETAILS). Assignors: GRUETERING, HANS-DIETER
Publication of US20150354201A1 publication Critical patent/US20150354201A1/en
Assigned to EVONIK OPERATIONS GMBH reassignment EVONIK OPERATIONS GMBH CHANGE OF NAME (SEE DOCUMENT FOR DETAILS). Assignors: EVONIK DEGUSSA GMBH
Abandoned legal-status Critical Current

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    • E—FIXED CONSTRUCTIONS
    • E04—BUILDING
    • E04B—GENERAL BUILDING CONSTRUCTIONS; WALLS, e.g. PARTITIONS; ROOFS; FLOORS; CEILINGS; INSULATION OR OTHER PROTECTION OF BUILDINGS
    • E04B1/00—Constructions in general; Structures which are not restricted either to walls, e.g. partitions, or floors or ceilings or roofs
    • E04B1/343—Structures characterised by movable, separable, or collapsible parts, e.g. for transport
    • E04B1/34336—Structures movable as a whole, e.g. mobile home structures
    • E—FIXED CONSTRUCTIONS
    • E04—BUILDING
    • E04H—BUILDINGS OR LIKE STRUCTURES FOR PARTICULAR PURPOSES; SWIMMING OR SPLASH BATHS OR POOLS; MASTS; FENCING; TENTS OR CANOPIES, IN GENERAL
    • E04H1/00—Buildings or groups of buildings for dwelling or office purposes; General layout, e.g. modular co-ordination or staggered storeys
    • E04H1/06—Office buildings; Banks
    • E—FIXED CONSTRUCTIONS
    • E04—BUILDING
    • E04H—BUILDINGS OR LIKE STRUCTURES FOR PARTICULAR PURPOSES; SWIMMING OR SPLASH BATHS OR POOLS; MASTS; FENCING; TENTS OR CANOPIES, IN GENERAL
    • E04H5/00—Buildings or groups of buildings for industrial or agricultural purposes
    • E04H5/02—Buildings or groups of buildings for industrial purposes, e.g. for power-plants or factories
    • E—FIXED CONSTRUCTIONS
    • E04—BUILDING
    • E04H—BUILDINGS OR LIKE STRUCTURES FOR PARTICULAR PURPOSES; SWIMMING OR SPLASH BATHS OR POOLS; MASTS; FENCING; TENTS OR CANOPIES, IN GENERAL
    • E04H1/00—Buildings or groups of buildings for dwelling or office purposes; General layout, e.g. modular co-ordination or staggered storeys
    • E04H1/12—Small buildings or other erections for limited occupation, erected in the open air or arranged in buildings, e.g. kiosks, waiting shelters for bus stops or for filling stations, roofs for railway platforms, watchmen's huts or dressing cubicles
    • E04H2001/1283—Small buildings of the ISO containers type

Definitions

  • the invention relates to a method for using an industrial site and to an associated system for using industrial sites. It furthermore relates to the use of the system to carry out the method.
  • laboratory and pilot-plant units are currently constructed as static units in the form of buildings, the compartments are dependent on the structure of the building and cannot be disassembled and relocated as a whole. Consequently, laboratory and pilot-plant units that are tied to a particular building have the following disadvantages: fitting out laboratory and pilot-plant units with equipment and infrastructure means that, whenever there is a changeover between two trials, the disassembly and assembly time required before the new experimental plant is available is added. The resulting speed of conversion is relatively low and no longer matches the present pace of innovation. Moreover, assuming that the effort involved in conversion is to be avoided and that the costs of conversion are to be reduced, further use of a building in the case of a change of use is always restricted to the original purpose. Thus, it is not possible—at acceptable cost—to convert an office building that is no longer in use to a laboratory facility, for example.
  • the invention relates to a method for using an industrial site, comprising the following steps:
  • the building is connected to the surrounding infrastructure, by means of which the building is supplied with energy and/or materials and/or data, in an equally permanent and fixed manner.
  • the production and/or operating devices for a specific purpose which are essential for the specific use of the building are combined into mobile functional units independently thereof.
  • the functional units are intended to be inserted into the bays of the building and to be connected to at least some of the infrastructure grid of the building.
  • each functional unit is, in turn, subdivided into a pallet, which is essentially neutral as regards the use thereof, and into production and/or operating devices, with which the pallets are equipped and which define the purpose of the functional units.
  • the functional units assembled in this way outside the building can then be transported to the site and inserted there into the building. Setup times within the building are thereby considerably reduced. Equipment mounting outside the building also makes it possible to use low-priced areas.
  • pallets can be used for several generations if the service life of the operating and/or production devices mounted on the pallet is exceeded.
  • the pallets can also be stored for later use.
  • the system according to the invention and the method carried out by means of the system thus have significantly higher flexibility than was previously known in the prior art and therefore offers better utilization of the resources used, namely materials, time and space.
  • the output of the technical equipment of the building is more effectively scalable by virtue of its modular construction, thereby avoiding over- and underdimensioning of the plants. Ultimately, the effect is that unnecessary energy consumption is avoided.
  • At least some of the functional units of the first generation are transported, after each replacement, to a second building remote from the site, and are inserted and used in said building.
  • the underlying concept behind this development is that the system is used not just at one location but also across locations.
  • a pilot-plant unit used in a building on a first integrated site to be removed from there at the end of the project phase and used again in a second building at a location B for the same or a different purpose.
  • this reequipment of the pallets can take place at one or more locations remote from the site to be used, ensuring that these setup times are not included in the conversion times. Moreover, reequipment or storage can take place at low-cost locations. The reusability of a pallet which has already been used also contributes to the sustainability of the system according to the invention.
  • the operating and/or production devices which are inserted into the building as functional units can be subdivided into two functional groups.
  • the first functional group comprises chemical, biological, physical or nutritional production plants, laboratory or pilot plants or offices.
  • the devices of the second functional group comprise technical building equipment, heating systems, air-conditioning systems, fire extinguishing systems, storage rooms, compressed air supply systems, water supply systems, power supply systems, sewage systems, systems for providing starting materials, systems for providing process energy, such as especially heat or cold, exhaust treatment systems, such as especially thermal afterburners, activated carbon adsorption or exhaust gas scrubbing, sanitary systems or staff rooms.
  • the first functional group comprises those operating and/or production devices which are designed very specifically for the respective use of the functional unit and which, accordingly, have a very short service life.
  • the devices in the second functional group are general purpose devices and, accordingly, can remain in the building for several generations of use.
  • a functional unit carrying the heating system can therefore be installed as part of the initial equipment of the building and can remain therein for as long as there are laboratory facilities and offices in the building, for example.
  • a compressed air supply system is only required while there is a pilot plant in the building. If the pilot plant is removed at some stage, the compressed air supply system can also be removed and used again at some other location. Instead of the compressed air supply system, this bay of the building can now be occupied by a staff room, for instance if the pilot plant has been replaced by an office and the increased number of workers in the building requires the setting up of a staff room.
  • a preferred development of the invention therefore envisages that, in situations in which functional units of both functional groups have been installed in the building, at least some of the functional units of the second functional group remain in the building when functional units of the first generation are replaced.
  • the invention also relates to a system for using industrial sites
  • the building can be embodied in a manner known per se to accommodate functional units. Suitable designs of building are known from DE 3036468 A1 and DE 202011108631 U1, for example.
  • a preferred development of the invention envisages that the bays of the building and the pallets of the functional unit are designed so as to correspond to one another in such a way that they form a standardized interface within the system.
  • the standardized interface signifies first of all that fundamentally any pallet with any functional unit can be inserted into any bay. This increases flexibility.
  • the interface is preferably formed by a linear guide assigned to the bay and by a carriage arranged on the pallet, which can be inserted into the linear guide. This makes it possible to insert the functional unit with the carriage into the linear guide of the bay and thus to push the functional unit into the building.
  • the carriage does not have to receive sliding guidance in the linear guide: it is also conceivable to provide the carriage with rollers.
  • the pallets and/or the functional units constructed thereon are dimensioned in such a way that they correspond to a standardized container format such as that for sea containers according to ISO 668.
  • a standardized container format such as that for sea containers according to ISO 668.
  • the system according to the invention preferably comprises a plurality of buildings which are provided with corresponding standardized bays for receiving the functional units. This makes it possible to use the same functional unit initially at one location and then in the second building at a different location.
  • At least one building of the system is subdivided into at least three sections, namely a first section, which comprises a multiplicity of bays for functional units, a second section, which likewise comprises bays for receiving functional units, wherein the number of bays in the second section corresponds to the number of bays in the first section, and a third section without bays, wherein the third section is situated between the first and second sections and wherein in each case one bay in the first section is assigned to one bay in the second section, and the respectively assigned bays in the first and second sections are arranged in alignment with one another on each side of the third section.
  • This building concept allows particularly short paths between the two mutually assigned functional units.
  • the bays should each be individually accessible from the outside for the insertion of functional units, and the third section should comprise a floor region, from which all the bays can be accessed from the inside.
  • a building configured in this way has particularly advantageous usage of space and allows short paths between the inserted functional units.
  • a preferred development of the invention envisages that there is a path which extends along the linear guide of the bay and from which an installed functional unit can be accessed from the side without barriers. This improves access to the individual functional units. It is namely advantageous that the functional unit extends in the direction of the linear guide, for which reason access to the functional unit from the side is more agreeable than access by the end, e.g. through the loading aperture of a container. As already mentioned, the walls and the roof of the functional unit can be removed in the installed state, further improving access to the production and/or operating devices arranged on the pallet.
  • the invention also relates to the use of the system to carry out the method according to the invention, such that a system is used in which the building contains three sections in the manner described, and that functional units of the first functional group are installed in the first section of the building, and functional units of the second functional group are installed in the second section of the building, wherein at least some of the technical building equipment is embodied as functional units of the second functional group and said units remain in the building when functional units of the first functional group are replaced.
  • This preferred embodiment of the invention is based on the concept of arranging primarily those functional units of the second functional group which are used for a longer time in the second section of the building and, in this case, accommodating particularly the technical building equipment here.
  • those functional units in the first group which have to be exchanged frequently are accommodated in the first section of the building. Consequently, rapid exchange between the generations takes place in the first section, while the functional units used over the longer term largely remain in the second section.
  • the outlay on conversion thus generally pertains only to the first section, while the second section remains untouched over the longer term.
  • FIG. 1 the basic concept of use
  • FIG. 2 a pallet neutral as regards use
  • FIG. 3 a functional unit consisting of a pallet with equipment
  • FIG. 4 a first embodiment of a building with two sections
  • FIG. 5 an external view of a second embodiment of the building with three sections;
  • FIG. 6 a plan view of the second embodiment of the building.
  • FIG. 1 The basic concept of the invention is illustrated schematically in FIG. 1 . It is the use of an industrial site A, preferably situated on an integrated site for the chemical industry, which is of interest. Two further locations B and C, which can be situated on some other integrated site or, alternatively, on the same site, are at a distance therefrom. Of particular interest is the use of site A, e.g. because it has a particularly good infrastructure grid 1 .
  • a permanent building 2 is erected, which has a conventional building shell 3 which protects the interior of the building 2 from the effects of weather.
  • the building shell 3 comprises a façade, a roof and a floor. Everything is of conventional construction with appropriate sealing, insulation and light apertures.
  • the building 2 comprises a building core (not shown specifically here), which provides static support and the function of which is to support the building shell 3 and the internal fittings of the building 2 .
  • the building core can be a steel skeleton, for example.
  • Those components of the building 2 which have been described hitherto are of permanent design, i.e. they have the usual life of structures or parts of structures (20-100 years).
  • the technical building equipment 4 is not fixedly installed in the building 2 but is embodied as interchangeable functional units F 2 .
  • the technical building equipment 4 belongs to a second group of functional units F 2 , which in principle remain for longer in the building 2 .
  • Functional units of a first functional group F 1 which can comprise chemical production plants, laboratories or even office facilities for example, remain for a shorter time in the building 2 .
  • These functional units F 1 of the first functional group are assembled outside the building 2 at a remote location C, preferably in a workshop. This is achieved by equipping a pallet 5 which is essentially neutral as regards the use thereof with production and/or operating devices 7 for a specific purpose on an installation wall 6 extending vertically on the pallet 5 . This is illustrated in greater detail by means of FIGS. 2 and 3 .
  • the fully assembled functional units F 1.0 are transported to the industrial site A, where they are inserted into the building 2 and connected to the infrastructure grid 1 thereof.
  • the building receives initial equipment (first generation) comprising functional units F 1 and F 2 .
  • the functional units F 1.1 which are no longer required on the site A can be removed from the building 2 again and moved to a different location, such as a second industrial site B, for secondary use. There, the functional unit F 1.1 can continue to be used for the same purpose as at location A, e.g. by installation in another building.
  • Functional units F 1.2 for which there is no possibility of direct continued use are transported back to the workshop at location C for disassembly. There, the operating and production units which are no longer required are removed from the functional unit F 1.2 , leaving the pallet 5 , which is neutral as regards the use thereof.
  • This pallet is then reequipped immediately or subsequently after storage, giving a new functional unit F 1.3 , which is reinserted into the building 2 with the next generation of functional units.
  • the functional units F 1.1 which are no longer required at location B can be reprocessed in the same workshop at location C and sent out for a new use.
  • FIG. 2 shows a pallet 5 of the kind used to construct the functional units, which is essentially neutral as regards the use thereof.
  • the pallet 5 has essentially the configuration and dimensions of a sea container according to ISO 668, although the side walls and the roof can be removed to improve access.
  • an installation wall 6 which is intended to receive various operating devices.
  • the carriage 8 is part of a standardized interface for mechanical and infrastructural connection of the pallet 5 to the building.
  • the interface also includes standardized connections 9 for the transfer of energy, materials and data from the infrastructure grid of the building to the pallet 5 .
  • the pallet 5 which is essentially neutral as regards the use thereof, is dedicated to a particular use by equipping it with the desired operating devices 7 .
  • the operating devices 7 required for the desired purpose such as apparatus, reactors, analytical equipment or workshop equipment, are fastened on the installation wall 6 and connected to one another and to the standardized connections 9 .
  • the precise construction of the operating devices 7 depends solely on the desired purpose of the functional unit F 1 .
  • the pallet 5 fully equipped with the operating devices 7 forms a functional unit F 1 for a specific purpose; cf. FIG. 3 .
  • FIG. 4 shows schematically how the functional units F can be introduced into a building 2 .
  • the building 2 has a multiplicity of bays S, which are each designed to receive one functional unit F.
  • the building 2 shown in FIG. 4 is assigned a fixed logistics and floor region 10 , which allows access to the functional units F from this region 10 .
  • FIG. 5 shows a development of the building 2 , which is divided into three sections 11 , 12 , 13 .
  • the first section 11 comprises a multiplicity of substantially box-shaped bays S, which are intended to receive functional units F 1 of the first functional group.
  • the bays S are dimensioned in such a way that a functional unit F 1 of the size of a 40′-container can be pushed in.
  • a gate 14 which closes the bay S with respect to the outside is opened, and the functional unit F 1 is inserted by means of its carriage 8 arranged on the pallet 5 into a linear guide 15 .
  • the functional unit F 1 can be pushed along the linear guide 15 into the bay S by means of the carriage 8 .
  • the side walls of the pallet 5 which are no longer required, are then removed, and the gate 14 is closed.
  • the functional unit F 1 is connected to the infrastructure grid 1 of the building via the standardized connections 9 . It is also possible to interlink a plurality of functional units within the building.
  • the construction of the building 2 will be seen in greater detail in the plan view shown in FIG. 6 .
  • the building has two sections 11 and 13 , which are each provided with a multiplicity of bays S for receiving the functional units F 1 , F 2 .
  • the first section 11 serves to receive functional units F 1 from the first functional group
  • the second section is intended to receive functional units F 2 from the second functional group.
  • the bays in the second section 12 are shorter than those in the first section 11 and are suitable only for receiving pallets 5 of shorter length than those in the first section 11 .
  • the functional units F 2 of the second functional group are 15 m long, for example, while the bays in the second section are 7 m long, for example.
  • Both bays are 5 m wide, for example, and arranged on each side of a section 13 situated between the first section 11 and the second section 12 .
  • a bay in the first section 11 and a bay in the second section 12 are in each case arranged directly in alignment with one another and are directly accessible via the floor region formed by section 13 .
  • a heating system 17 arranged in section 12 will remain for longer in the building 2 than a pilot-plant module 18 , which will subsequently be replaced by an office module 19 .
  • a logistics unit 20 which can only be used in conjunction with the pilot-plant module 18 will likewise leave the building when the pilot plant is replaced and will be replaced by a sanitary system 20 , which becomes necessary when the pilot plant 18 is replaced by another office module 19 .
  • a path 16 which can be reached from the floor of the third section 13 , extends along the linear guide 15 of the respective bays 16 .
  • the path 16 is arranged on the opposite side of the installation wall 6 of the pallet 5 .
  • the pallet 5 can furthermore be accessed without barriers from the path 16 , allowing the operating devices 7 on the installation wall 6 to be reached easily on foot and with industrial trucks.
  • the functional units are connected to the building infrastructure via the standardized connections 9 , which are designed for the transfer of operating media requiring pipes, for supplying power, for metrological connection and evaluation (e.g. process management systems), connecting air-conditioning systems, supplying starting materials and processing products.
  • These connections are provided in each bay S, and therefore in principle any functional unit F 1 can be inserted into any bay S in the first section 11 .
  • the building 2 must meet all the requirements as regards statics and heat. In addition, measures to prevent fire must be installed in the building 2 and must be available at every interface S. Thus, fire protection is always ensured, irrespective of the functional units inserted. Finally, a special room concept must apply to the whole building and to all the bays S, according to which the individual bays S are provided with forced ventilation and with explosion protection sensors and toxic gas sensors in accordance with the risk assessment.
  • the changing and making ready of test plants for carrying out technical trials can be significantly accelerated.
  • the fitting and removal of the individual functional units can take place independently in terms of time and location.
  • the total volume within the building with pilot plants and laboratory units is reduced. This means that the required converted volume of such a building is smaller.
  • the volume of the building can be used as required by virtue of the modular configuration of the bays for the functional units. It is particularly important that an office module can also be used as an alternative to a technical functional unit.
  • a particular flexibility of the concept under consideration is provided by the fact that the technical building equipment, such as heating, ventilation, air conditioning, gas supply and supply of operating media is of modular construction.

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  • Engineering & Computer Science (AREA)
  • Architecture (AREA)
  • Civil Engineering (AREA)
  • Structural Engineering (AREA)
  • Physics & Mathematics (AREA)
  • Electromagnetism (AREA)
  • Conveying And Assembling Of Building Elements In Situ (AREA)
US14/763,401 2013-01-24 2014-01-16 Method and system for using an industrial site Abandoned US20150354201A1 (en)

Applications Claiming Priority (3)

Application Number Priority Date Filing Date Title
DE102013201171.7A DE102013201171A1 (de) 2013-01-24 2013-01-24 Verfahren und System zur Nutzung eines Industriegrundstücks
DE102013201171.7 2013-01-24
PCT/EP2014/050818 WO2014114558A1 (de) 2013-01-24 2014-01-16 Verfahren und system zur nutzung eines industriegrundstücks

Publications (1)

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US20150354201A1 true US20150354201A1 (en) 2015-12-10

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US14/763,401 Abandoned US20150354201A1 (en) 2013-01-24 2014-01-16 Method and system for using an industrial site

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US (1) US20150354201A1 (de)
EP (1) EP2948598A1 (de)
DE (1) DE102013201171A1 (de)
SG (1) SG11201505684TA (de)
WO (1) WO2014114558A1 (de)

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US20150135636A1 (en) * 2013-11-18 2015-05-21 Red Flint Group, LLC Modular batch plant for granular products
US20160273271A1 (en) * 2014-07-14 2016-09-22 Halliburton Energy Services, Inc. Mobile oilfield tool service center
US20170260763A1 (en) * 2016-03-10 2017-09-14 Lonza Ltd Customizable facility
US10011982B1 (en) 2015-09-23 2018-07-03 Theodore W. Baker School spaces retrofitted for alternative uses and related technology
US10036172B1 (en) 2016-08-17 2018-07-31 Theodore W. Baker Commercial storefront spaces retrofitted for alternative uses and related technology
US10043227B1 (en) 2016-03-18 2018-08-07 Theodore W. Baker Commercial loading, storage, parking and vehicle-servicing spaces retrofitted for alternative uses and related technology
US10402759B2 (en) * 2015-01-22 2019-09-03 Visier Solutions, Inc. Systems and methods of adding and reconciling dimension members
IT201800004086A1 (it) * 2018-03-29 2019-09-29 Fca Italy Spa Procedimento per la messa in opera e/o la riconfigurazione di un impianto industriale, in particolare per la produzione di autoveicoli o loro sottogruppi
US10529038B2 (en) 2015-04-29 2020-01-07 Spacement Inc. Dynamic interstitial hotels and related technology
US10662662B2 (en) 2015-04-29 2020-05-26 Spacement Inc. Retrofitted real estate and related technology
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US20220049516A1 (en) * 2020-08-17 2022-02-17 Terrapower, Llc Modular manufacture, delivery, and assembly of nuclear reactor building systems
US11636408B2 (en) 2015-01-22 2023-04-25 Visier Solutions, Inc. Techniques for manipulating and rearranging presentation of workforce data in accordance with different data-prediction scenarios available within a graphical user interface (GUI) of a computer system, and an apparatus and hardware memory implementing the techniques

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Cited By (24)

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Publication number Priority date Publication date Assignee Title
US10155251B2 (en) * 2013-11-18 2018-12-18 Red Flint Group, LLC Modular batch plant for granular products
US10005106B2 (en) 2013-11-18 2018-06-26 Red Flint Group, LLC Modular batch plant for granular products
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US20150135636A1 (en) * 2013-11-18 2015-05-21 Red Flint Group, LLC Modular batch plant for granular products
US20160273271A1 (en) * 2014-07-14 2016-09-22 Halliburton Energy Services, Inc. Mobile oilfield tool service center
US10407989B2 (en) * 2014-07-14 2019-09-10 Halliburton Energy Services, Inc. Mobile oilfield tool service center
US10402759B2 (en) * 2015-01-22 2019-09-03 Visier Solutions, Inc. Systems and methods of adding and reconciling dimension members
US11636408B2 (en) 2015-01-22 2023-04-25 Visier Solutions, Inc. Techniques for manipulating and rearranging presentation of workforce data in accordance with different data-prediction scenarios available within a graphical user interface (GUI) of a computer system, and an apparatus and hardware memory implementing the techniques
US10529038B2 (en) 2015-04-29 2020-01-07 Spacement Inc. Dynamic interstitial hotels and related technology
US10662662B2 (en) 2015-04-29 2020-05-26 Spacement Inc. Retrofitted real estate and related technology
US10011982B1 (en) 2015-09-23 2018-07-03 Theodore W. Baker School spaces retrofitted for alternative uses and related technology
US11613900B2 (en) 2016-03-10 2023-03-28 Lonza Ltd Customizable facility
US20170260763A1 (en) * 2016-03-10 2017-09-14 Lonza Ltd Customizable facility
US11859403B2 (en) 2016-03-10 2024-01-02 Lonza Ltd Customizable facility
US10689873B2 (en) 2016-03-10 2020-06-23 Lonza Ltd Customizable facility
US11236520B2 (en) * 2016-03-10 2022-02-01 Lonza Ltd Customizable facility
US11377865B2 (en) 2016-03-10 2022-07-05 Lonza Ltd Customizable facility
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IT201800004086A1 (it) * 2018-03-29 2019-09-29 Fca Italy Spa Procedimento per la messa in opera e/o la riconfigurazione di un impianto industriale, in particolare per la produzione di autoveicoli o loro sottogruppi
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