US20140242766A1 - Method for manufacturing semiconductor device and semiconductor device - Google Patents
Method for manufacturing semiconductor device and semiconductor device Download PDFInfo
- Publication number
- US20140242766A1 US20140242766A1 US14/272,944 US201414272944A US2014242766A1 US 20140242766 A1 US20140242766 A1 US 20140242766A1 US 201414272944 A US201414272944 A US 201414272944A US 2014242766 A1 US2014242766 A1 US 2014242766A1
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- Prior art keywords
- silicon layer
- shaped silicon
- fin
- insulating film
- polysilicon gate
- Prior art date
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- 238000004519 manufacturing process Methods 0.000 title claims abstract description 77
- 238000000034 method Methods 0.000 title claims description 71
- 239000004065 semiconductor Substances 0.000 title claims description 60
- 239000010410 layer Substances 0.000 claims abstract description 196
- XUIMIQQOPSSXEZ-UHFFFAOYSA-N Silicon Chemical compound [Si] XUIMIQQOPSSXEZ-UHFFFAOYSA-N 0.000 claims abstract description 160
- 229910052710 silicon Inorganic materials 0.000 claims abstract description 160
- 239000010703 silicon Substances 0.000 claims abstract description 160
- 229910021420 polycrystalline silicon Inorganic materials 0.000 claims abstract description 106
- 229920005591 polysilicon Polymers 0.000 claims abstract description 106
- 229910052751 metal Inorganic materials 0.000 claims abstract description 59
- 239000002184 metal Substances 0.000 claims abstract description 59
- 239000000758 substrate Substances 0.000 claims abstract description 23
- 239000011229 interlayer Substances 0.000 claims abstract description 15
- 238000000151 deposition Methods 0.000 claims abstract description 12
- 238000005530 etching Methods 0.000 claims abstract description 10
- 150000004767 nitrides Chemical class 0.000 claims description 24
- 238000009792 diffusion process Methods 0.000 abstract description 43
- FVBUAEGBCNSCDD-UHFFFAOYSA-N silicide(4-) Chemical compound [Si-4] FVBUAEGBCNSCDD-UHFFFAOYSA-N 0.000 abstract description 27
- 229910021332 silicide Inorganic materials 0.000 abstract description 23
- 238000005498 polishing Methods 0.000 description 10
- 239000000126 substance Substances 0.000 description 10
- 230000003071 parasitic effect Effects 0.000 description 7
- 230000003247 decreasing effect Effects 0.000 description 5
- 239000012535 impurity Substances 0.000 description 5
- 230000015572 biosynthetic process Effects 0.000 description 3
- PXHVJJICTQNCMI-UHFFFAOYSA-N Nickel Chemical compound [Ni] PXHVJJICTQNCMI-UHFFFAOYSA-N 0.000 description 2
- 230000008021 deposition Effects 0.000 description 2
- 238000010438 heat treatment Methods 0.000 description 2
- 238000002513 implantation Methods 0.000 description 2
- 230000010354 integration Effects 0.000 description 2
- ZOXJGFHDIHLPTG-UHFFFAOYSA-N Boron Chemical compound [B] ZOXJGFHDIHLPTG-UHFFFAOYSA-N 0.000 description 1
- OAICVXFJPJFONN-UHFFFAOYSA-N Phosphorus Chemical compound [P] OAICVXFJPJFONN-UHFFFAOYSA-N 0.000 description 1
- 229910052785 arsenic Inorganic materials 0.000 description 1
- RQNWIZPPADIBDY-UHFFFAOYSA-N arsenic atom Chemical compound [As] RQNWIZPPADIBDY-UHFFFAOYSA-N 0.000 description 1
- 238000000231 atomic layer deposition Methods 0.000 description 1
- 229910052796 boron Inorganic materials 0.000 description 1
- 229910017052 cobalt Inorganic materials 0.000 description 1
- 239000010941 cobalt Substances 0.000 description 1
- GUTLYIVDDKVIGB-UHFFFAOYSA-N cobalt atom Chemical compound [Co] GUTLYIVDDKVIGB-UHFFFAOYSA-N 0.000 description 1
- 238000011109 contamination Methods 0.000 description 1
- 238000004518 low pressure chemical vapour deposition Methods 0.000 description 1
- 229910052759 nickel Inorganic materials 0.000 description 1
- 238000000059 patterning Methods 0.000 description 1
- 229910052698 phosphorus Inorganic materials 0.000 description 1
- 239000011574 phosphorus Substances 0.000 description 1
- 238000001039 wet etching Methods 0.000 description 1
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Definitions
- the present invention relates to a method for manufacturing a semiconductor device and to a semiconductor device.
- SGT surrounding gate transistors
- a metal for a gate electrode instead of using polysilicon, depletion can be suppressed, and the resistance of the gate electrode can be decreased.
- a manufacturing process after a metal gate is formed must be one in which metal contamination by the metal gate is always taken into consideration.
- a metal gate last process is used for actual products, in which a metal gate is formed after a high-temperature process (IEDM 2007 K. Mistry, et. al., pp. 247-250).
- the gate is formed using polysilicon, and then an interlayer insulating film is deposited. Then, the polysilicon gate is exposed by chemical mechanical polishing and etched, followed by deposition of a metal. Therefore, in order to satisfy both the metal gate process and the high-temperature process, the metal gate last process must be used for SGT, in which a metal gate is formed after the high-temperature process. Since, in the SGT, the upper surface of the pillar-shaped silicon layer is higher than the gate, some consideration is required for using the metal gate last process.
- MOS transistors use a first insulating film in order to decrease a parasitic capacitance between gate wiring and a substrate.
- a first insulating film is formed around a fin-shaped semiconductor layer and then etched back to expose the fin-shaped semiconductor layer, thereby decreasing the parasitic capacitance between the gate wiring and the substrate.
- the first insulating film must be used for decreasing the parasitic capacitance between the gate wiring and the substrate.
- the SGT includes the pillar-shaped semiconductor layer in addition to the fin-shaped semiconductor layer, and thus some consideration is required for forming the pillar-shaped semiconductor layer.
- an object is to decrease a parasitic capacitance between a gate wiring and a substrate, provide a SGT manufacturing method using a gate last process, and provide a resulting SGT structure.
- a method for manufacturing a semiconductor device of the present invention includes:
- the manufacturing method is also characterized in that a first resist is formed for forming the fin-shaped silicon layer on the silicon substrate; the silicon substrate is etched to form the fin-shaped silicon layer and the first resist is removed; the first insulating film is deposited around the fin-shaped silicon layer and then etched back to expose an upper portion of the fin-shaped silicon layer; a second resist is formed to be perpendicular to the fin-shaped silicon layer; the fin-shaped silicon layer is etched; and then the second resist is removed to form the pillar-shaped silicon layer so that a portion where the fin-shaped silicon layer and the second resist intersect at right angles becomes the pillar-shaped silicon layer.
- the manufacturing method is further characterized in that in a structure including the fin-shaped silicon layer formed on the silicon substrate, the first insulating film formed around the fin-shaped silicon layer, and the pillar-shaped silicon layer formed on the fin-shaped silicon layer, a second oxide film is deposited, a first nitride film is formed on the second oxide film, the first nitride film is etched to be left as a side wall, the diffusion layers are formed by impurity implantation in an upper portion of the pillar-shaped silicon layer and an upper portion of the fin-shaped silicon layer, and the first nitride film and the second oxide film are removed, followed by heat treatment.
- the manufacturing method is further characterized in that in a structure including the fin-shaped silicon layer formed on the silicon substrate, the first insulating film formed around the fin-shaped silicon layer, the pillar-shaped silicon layer formed on the fin-shaped silicon layer, the diffusion layer formed in the upper portion of the fin-shaped silicon layer and in the lower portion of the pillar-shaped silicon layer, and the diffusion layer formed in the upper portion of the pillar-shaped silicon layer, the gate insulating film is formed, polysilicon is deposited and then planarized so that after planarization, the upper surface of the polysilicon is higher than the gate insulating film on the diffusion layer formed in the upper portion of the pillar-shaped silicon layer, a second nitride film is deposited, a third resist is formed for forming the polysilicon gate electrode and the polysilicon gate wiring, the second nitride film is etched, the polysilicon is etched to form the polysilicon gate electrode and the polysilicon gate wiring, the gate insulating film is etched, and the third resist is removed.
- the manufacturing method is further characterized in that a third nitride film is deposited and then etched to be left as a side wall, and a metal is deposited to form a silicide in an upper portion of the diffusion layer in the upper portion of the fin-shaped silicon layer.
- the manufacturing method is further characterized in that a fourth nitride film is deposited, the interlayer insulating film is deposited and then planarized, the polysilicon gate electrode and the polysilicon gate wiring are exposed, the polysilicon gate electrode and the polysilicon gate wiring are removed, a metal is filled in a portion from which the polysilicon gate electrode and the polysilicon gate wiring have been removed, and the metal is etched to expose the gate insulating film on the diffusion layer in the upper portion of the pillar-shaped silicon layer, thereby forming the metal gate electrode and the metal gate wiring.
- a semiconductor device of the present invention includes: a fin-shaped silicon layer formed on a silicon substrate; a first insulating film formed around the fin-shaped silicon layer; a pillar-shaped silicon layer formed on the fin-shaped silicon layer, the width of the pillar-shaped silicon layer being equal to the width of the fin-shaped silicon layer; a diffusion layer formed in an upper portion of the fin-shaped silicon layer and a lower portion of the pillar-shaped silicon layer; a diffusion layer formed in an upper portion of the pillar-shaped silicon layer; a silicide formed in an upper portion of the diffusion layer in the upper portion of the fin-shaped silicon layer; a gate insulating film formed around the pillar-shaped silicon layer; a metal gate electrode formed around the gate insulating film: a metal gate wiring connected to the metal gate electrode and extending in a direction perpendicular to the fin-shaped silicon layer; and a contact formed on the diffusion layer formed in the upper portion of the pillar-shaped silicon layer so as to make direct contact between the contact and the diffusion layer formed in the upper portion
- the present invention it is possible to decrease a parasitic capacitance between a gate wiring and a substrate, provide a SGT manufacturing method using a gate last process, and provide a resulting SGT structure.
- the fin-shaped silicon layer, the first insulating film, and the pillar-shaped silicon layer are formed based on a conventional FINFET manufacturing method and thus can be easily formed.
- a silicide is generally formed in an upper portion of the pillar-shaped silicon layer, but the silicide must be formed after a polysilicon gate is formed because the deposition temperature of polysilicon is higher than the silicide formation temperature.
- the silicide when the silicide is formed in an upper portion of a silicon column, a hole is formed on a polysilicon gate electrode after the polysilicon gate is formed, the silicide is formed after a side wall composed of an insulating film is formed on the side wall of the hole, and then the hole is filled with an insulating film, thereby causing the problem of increasing the number of manufacturing steps. Therefore, the diffusion layers are formed before the polysilicon gate electrode and the polysilicon gate wiring are formed, the pillar-shaped silicon layer is covered with the polysilicon gate electrode, and the silicide is formed only in an upper portion of the fin-shaped silicon layer.
- a usual metal gate last manufacturing method in which a gate is formed using polysilicon, the interlayer insulating film is deposited, the polysilicon gate is exposed by chemical mechanical polishing and then etched, and then a metal is deposited, thereby facilitating the formation of metal gate SGT.
- FIG. 1( a ) is a plan view of a semiconductor device according to the present invention
- FIG. 1( b ) is a sectional view taken along line X-X′ in FIG. 1( a )
- FIG. 1( c ) is a sectional view taken along line Y-Y′ in FIG. 1( a ).
- FIG. 2( a ) is a plan view of a method for manufacturing a semiconductor device according to the present invention
- FIG. 2( b ) is a sectional view taken along line X-X′ in FIG. 2( a )
- FIG. 2( c ) is a sectional view taken along line Y-Y′ in FIG. 2( a ).
- FIG. 3( a ) is a plan view of a method for manufacturing a semiconductor device according to the present invention
- FIG. 3( b ) is a sectional view taken along line X-X′ in FIG. 3( a )
- FIG. 3( c ) is a sectional view taken along line Y-Y′ in FIG. 3( a ).
- FIG. 4( a ) is a plan view of a method for manufacturing a semiconductor device according to the present invention
- FIG. 4( b ) is a sectional view taken along line X-X′ in FIG. 4( a )
- FIG. 4( c ) is a sectional view taken along line Y-Y′ in FIG. 4( a ).
- FIG. 5( a ) is a plan view of a method for manufacturing a semiconductor device according to the present invention
- FIG. 5( b ) is a sectional view taken along line X-X′ in FIG. 5( a )
- FIG. 5( c ) is a sectional view taken along line Y-Y′ in FIG. 5( a ).
- FIG. 6( a ) is a plan view of a method for manufacturing a semiconductor device according to the present invention
- FIG. 6( b ) is a sectional view taken along line X-X′ in FIG. 6( a )
- FIG. 6( c ) is a sectional view taken along line Y-Y′ in FIG. 6( a ).
- FIG. 7( a ) is a plan view of a method for manufacturing a semiconductor device according to the present invention
- FIG. 7( b ) is a sectional view taken along line X-X′ in FIG. 7( a )
- FIG. 7( c ) is a sectional view taken along line Y-Y′ in FIG. 7( a ).
- FIG. 8( a ) is a plan view of a method for manufacturing a semiconductor device according to the present invention
- FIG. 8( b ) is a sectional view taken along line X-X′ in FIG. 8( a )
- FIG. 8( c ) is a sectional view taken along line Y-Y′ in FIG. 8( a ).
- FIG. 9( a ) is a plan view of a method for manufacturing a semiconductor device according to the present invention
- FIG. 9( b ) is a sectional view taken along line X-X′ in FIG. 9( a )
- FIG. 9( c ) is a sectional view taken along line Y-Y′ in FIG. 9( a ).
- FIG. 10( a ) is a plan view of a method for manufacturing a semiconductor device according to the present invention
- FIG. 10( b ) is a sectional view taken along line X-X′ in FIG. 10( a )
- FIG. 10( c ) is a sectional view taken along line Y-Y′ in FIG. 10( a ).
- FIG. 11( a ) is a plan view of a method for manufacturing a semiconductor device according to the present invention
- FIG. 11( b ) is a sectional view taken along line X-X′ in FIG. 11( a )
- FIG. 11( c ) is a sectional view taken along line Y-Y′ in FIG. 11( a ).
- FIG. 12( a ) is a plan view of a method for manufacturing a semiconductor device according to the present invention
- FIG. 12( b ) is a sectional view taken along line X-X′ in FIG. 12( a )
- FIG. 12( c ) is a sectional view taken along line Y-Y′ in FIG. 12( a ).
- FIG. 13( a ) is a plan view of a method for manufacturing a semiconductor device according to the present invention
- FIG. 13( b ) is a sectional view taken along line X-X′ in FIG. 13( a )
- FIG. 13( c ) is a sectional view taken along line Y-Y′ in FIG. 13( a ).
- FIG. 14( a ) is a plan view of a method for manufacturing a semiconductor device according to the present invention
- FIG. 14( b ) is a sectional view taken along line X-X′ in FIG. 14( a )
- FIG. 14( c ) is a sectional view taken along line Y-Y′ in FIG. 14( a ).
- FIG. 15( a ) is a plan view of a method for manufacturing a semiconductor device according to the present invention
- FIG. 15( b ) is a sectional view taken along line X-X′ in FIG. 15( a )
- FIG. 15( c ) is a sectional view taken along line Y-Y′ in FIG. 15( a ).
- FIG. 16( a ) is a plan view of a method for manufacturing a semiconductor device according to the present invention
- FIG. 16( b ) is a sectional view taken along line X-X′ in FIG. 16( a )
- FIG. 16( c ) is a sectional view taken along line Y-Y′ in FIG. 16( a ).
- FIG. 17( a ) is a plan view of a method for manufacturing a semiconductor device according to the present invention
- FIG. 17( b ) is a sectional view taken along line X-X′ in FIG. 17( a )
- FIG. 17( c ) is a sectional view taken along line Y-Y′ in FIG. 17( a ).
- FIG. 18( a ) is a plan view of a method for manufacturing a semiconductor device according to the present invention
- FIG. 18( b ) is a sectional view taken along line X-X′ in FIG. 18( a )
- FIG. 18( c ) is a sectional view taken along line Y-Y′ in FIG. 18( a ).
- FIG. 19( a ) is a plan view of a method for manufacturing a semiconductor device according to the present invention
- FIG. 19( b ) is a sectional view taken along line X-X′ in FIG. 19( a )
- FIG. 19( c ) is a sectional view taken along line Y-Y′ in FIG. 19( a ).
- FIG. 20( a ) is a plan view of a method for manufacturing a semiconductor device according to the present invention
- FIG. 20( b ) is a sectional view taken along line X-X′ in FIG. 20( a )
- FIG. 20( c ) is a sectional view taken along line Y-Y′ in FIG. 20( a ).
- FIG. 21( a ) is a plan view of a method for manufacturing a semiconductor device according to the present invention
- FIG. 21( b ) is a sectional view taken along line X-X′ in FIG. 21( a )
- FIG. 21( c ) is a sectional view taken along line Y-Y′ in FIG. 21( a ).
- FIG. 22( a ) is a plan view of a method for manufacturing a semiconductor device according to the present invention
- FIG. 22( b ) is a sectional view taken along line X-X′ in FIG. 22( a )
- FIG. 22( c ) is a sectional view taken along line Y-Y′ in FIG. 22( a ).
- FIG. 23( a ) is a plan view of a method for manufacturing a semiconductor device according to the present invention
- FIG. 23( b ) is a sectional view taken along line X-X′ in FIG. 23( a )
- FIG. 23( c ) is a sectional view taken along line Y-Y′ in FIG. 23( a ).
- FIG. 24( a ) is a plan view of a method for manufacturing a semiconductor device according to the present invention
- FIG. 24( b ) is a sectional view taken along line X-X′ in FIG. 24( a )
- FIG. 24( c ) is a sectional view taken along line Y-Y′ in FIG. 24( a ).
- FIG. 25( a ) is a plan view of a method for manufacturing a semiconductor device according to the present invention
- FIG. 25( b ) is a sectional view taken along line X-X′ in FIG. 25( a )
- FIG. 25( c ) is a sectional view taken along line Y-Y′ in FIG. 25( a ).
- FIG. 26( a ) is a plan view of a method for manufacturing a semiconductor device according to the present invention
- FIG. 26( b ) is a sectional view taken along line X-X′ in FIG. 26( a )
- FIG. 26( c ) is a sectional view taken along line Y-Y′ in FIG. 26( a ).
- FIG. 27( a ) is a plan view of a method for manufacturing a semiconductor device according to the present invention
- FIG. 27( b ) is a sectional view taken along line X-X′ in FIG. 27( a )
- FIG. 27( c ) is a sectional view taken along line Y-Y′ in FIG. 27( a ).
- FIG. 28( a ) is a plan view of a method for manufacturing a semiconductor device according to the present invention
- FIG. 28( b ) is a sectional view taken along line X-X′ in FIG. 28( a )
- FIG. 28( c ) is a sectional view taken along line Y-Y′ in FIG. 28( a ).
- FIG. 29( a ) is a plan view of a method for manufacturing a semiconductor device according to the present invention
- FIG. 29( b ) is a sectional view taken along line X-X′ in FIG. 29( a )
- FIG. 29( c ) is a sectional view taken along line Y-Y′ in FIG. 29( a ).
- FIG. 30( a ) is a plan view of a method for manufacturing a semiconductor device according to the present invention
- FIG. 30( b ) is a sectional view taken along line X-X′ in FIG. 30( a )
- FIG. 30( c ) is a sectional view taken along line Y-Y′ in FIG. 30( a ).
- FIG. 31( a ) is a plan view of a method for manufacturing a semiconductor device according to the present invention
- FIG. 31( b ) is a sectional view taken along line X-X′ in FIG. 31( a )
- FIG. 31( c ) is a sectional view taken along line Y-Y′ in FIG. 31( a ).
- FIG. 32( a ) is a plan view of a method for manufacturing a semiconductor device according to the present invention
- FIG. 32( b ) is a sectional view taken along line X-X′ in FIG. 32( a )
- FIG. 32( c ) is a sectional view taken along line Y-Y′ in FIG. 32( a ).
- FIG. 33( a ) is a plan view of a method for manufacturing a semiconductor device according to the present invention
- FIG. 33( b ) is a sectional view taken along line X-X′ in FIG. 33( a )
- FIG. 33( c ) is a sectional view taken along line Y-Y′ in FIG. 33( a ).
- FIG. 34( a ) is a plan view of a method for manufacturing a semiconductor device according to the present invention
- FIG. 34( b ) is a sectional view taken along line X-X′ in FIG. 34( a )
- FIG. 34( c ) is a sectional view taken along line Y-Y′ in FIG. 34( a ).
- FIG. 35( a ) is a plan view of a method for manufacturing a semiconductor device according to the present invention
- FIG. 35( b ) is a sectional view taken along line X-X′ in FIG. 35( a )
- FIG. 35( c ) is a sectional view taken along line Y-Y′ in FIG. 35( a ).
- FIG. 36( a ) is a plan view of a method for manufacturing a semiconductor device according to the present invention
- FIG. 36( b ) is a sectional view taken along line X-X′ in FIG. 36( a )
- FIG. 36( c ) is a sectional view taken along line Y-Y′ in FIG. 36( a ).
- FIG. 37( a ) is a plan view of a method for manufacturing a semiconductor device according to the present invention
- FIG. 37( b ) is a sectional view taken along line X-X′ in FIG. 37( a )
- FIG. 37( c ) is a sectional view taken along line Y-Y′ in FIG. 37( a ).
- FIG. 38( a ) is a plan view of a method for manufacturing a semiconductor device according to the present invention
- FIG. 38( b ) is a sectional view taken along line X-X′ in FIG. 38( a )
- FIG. 38( c ) is a sectional view taken along line Y-Y′ in FIG. 38( a ).
- FIG. 39( a ) is a plan view of a method for manufacturing a semiconductor device according to the present invention
- FIG. 39( b ) is a sectional view taken along line X-X′ in FIG. 39( a )
- FIG. 39( c ) is a sectional view taken along line Y-Y′ in FIG. 39( a ).
- FIG. 40( a ) is a plan view of a method for manufacturing a semiconductor device according to the present invention
- FIG. 40( b ) is a sectional view taken along line X-X′ in FIG. 40( a )
- FIG. 40( c ) is a sectional view taken along line Y-Y′ in FIG. 40( a ).
- FIG. 41( a ) is a plan view of a method for manufacturing a semiconductor device according to the present invention
- FIG. 41( b ) is a sectional view taken along line X-X′ in FIG. 41( a )
- FIG. 41( c ) is a sectional view taken along line Y-Y′ in FIG. 41( a ).
- FIG. 42( a ) is a plan view of a method for manufacturing a semiconductor device according to the present invention
- FIG. 42( b ) is a sectional view taken along line X-X′ in FIG. 42( a )
- FIG. 42( c ) is a sectional view taken along line Y-Y′ in FIG. 42( a ).
- a manufacturing process for forming a SGT structure according to an embodiment of the present invention is described below with reference to FIGS. 2 to 42 .
- a manufacturing method for forming a fin-shaped silicon layer on a silicon substrate, forming a first insulating film around the fin-shaped silicon layer, and forming a pillar-shaped silicon layer on the fin-shaped silicon layer is described.
- a first resist 102 is formed for forming a fin-shaped silicon layer on a silicon substrate 101 .
- the silicon substrate 101 is etched to form a fin-shaped silicon layer 103 .
- the fin-shaped silicon layer is formed using the resist as a mask, a hard mask such as an oxide film or a nitride film may be used.
- the first resist 102 is removed.
- a first insulating film 104 is deposited around the fin-shaped silicon layer 103 .
- an oxide film formed by high-density plasma, or an oxide film formed by low-pressure chemical vapor deposition may be used.
- the first insulating film 104 is etched back to expose an upper portion of the fin-shaped silicon layer 103 .
- the steps up to this step are the same as in the method for forming a fin-shaped silicon layer of Japanese Unexamined Patent Application Publication No. 2-188966.
- a second resist 105 is formed so as to be perpendicular to the fin-shaped silicon layer 103 .
- the fin-shaped silicon layer 103 is etched. A portion where the fin-shaped silicon layer 103 and the second resist 105 intersect at right angles becomes the pillar-shaped silicon layer 106 . Therefore, the width of the pillar-shaped silicon layer 106 is equal to the width of the fin-shaped silicon layer. As a result, a structure is formed, in which the pillar-shaped silicon layer 106 is formed in an upper portion of the fin-shaped silicon layer 103 , and the first insulating film 104 is formed around the fin-shaped silicon layer 103 .
- the second resist 105 is removed.
- a second oxide film 107 is deposited, and a first nitride film 108 is formed. Since an upper portion of the pillar-shaped silicon layer is subsequently covered with a gate insulating film and a polysilicon gate electrode, a diffusion layer is formed in an upper portion of the pillar-shaped silicon layer before covering of the pillar-shaped silicon layer.
- the first nitride film 108 is etched to be left as a wide wall.
- impurities such as arsenic, phosphorus, or boron are implanted to form a diffusion layer 110 in an upper portion of the pillar-shaped silicon layer, and diffusion layers 109 and 111 in an upper portion of the fin-shaped silicon layer 103 .
- the first nitride film 108 and the second oxide film 107 are removed.
- heat treatment is performed.
- the diffusion layers 109 and 111 in an upper portion of the fin-shaped silicon layer 103 are brought into contact with each other to form a diffusion layer 112 .
- the diffusion layers 110 and 112 are formed by impurity implantation in an upper portion of the pillar-shaped silicon layer and in an upper portion of the fin-shaped silicon layer and a lower portion of the pillar-shaped silicon layer.
- an interlayer insulating film is deposited, and then the polysilicon gate electrode and the polysilicon gate wiring are exposed by chemical mechanical polishing. Therefore, it is necessary to prevent an upper portion of the pillar-shaped silicon layer from being exposed by chemical mechanical polishing.
- a gate insulating film 113 is formed, and polysilicon 114 is deposited and then planarized. After planarization, the upper surface of the polysilicon is higher than the gate insulating film 113 disposed on the diffusion layer 110 in an upper portion of the pillar-shaped silicon layer 106 .
- the polysilicon gate electrode and the polysilicon gate wiring are exposed by chemical mechanical polishing after the interlayer insulating film is deposited, the upper portion of the pillar-shaped silicon layer is not exposed by chemical mechanical polishing.
- a second nitride film 115 is deposited.
- the second nitride film is one which inhibits the formation of silicide in upper portions of the polysilicon gate electrode and the polysilicon gate wiring when the silicide is formed in an upper portion of the fin-shaped silicon layer.
- a third resist 116 is formed for forming the polysilicon gate electrode and the polysilicon gate wiring.
- a portion corresponding to gate wiring is preferably perpendicular to the fin-shaped silicon layer 103 . This is because a parasitic capacitance between the gate wiring and the substrate is decreased.
- the second nitride film 115 is etched.
- the polysilicon 114 is etched to form a polysilicon gate electrode 114 a and a polysilicon gate wiring 114 b.
- the gate insulating film 113 is etched.
- the third resist 116 is removed.
- the manufacturing method for forming the polysilicon gate electrode and the polysilicon gate wiring using polysilicon in order to use the gate-last process is described above. After the polysilicon gate electrode 114 a and the polysilicon gate wiring 114 b are formed, the upper surface of polysilicon is higher than the gate insulating film 113 on the diffusion layer 110 in an upper portion of the pillar-shaped silicon layer 106 .
- a manufacturing method for forming a silicide in an upper portion of the fin-shaped silicon layer is described.
- the silicide is not formed in upper portions of the polysilicon gate electrode 114 a and the polysilicon gate wiring 114 b and in the diffusion layer 110 in an upper portion of the pillar-shaped silicon layer 106 .
- the manufacturing process is enlarged.
- a third nitride film 117 is deposited.
- the third nitride film 117 is etched to be left as a side wall.
- a metal such as nickel or cobalt is deposited to form silicide 118 in an upper portion of the diffusion layer 112 formed in an upper portion of the fin-shaped silicon layer 103 .
- the polysilicon gate electrode 114 a and the polysilicon gate wiring 114 b are covered with the third nitride film 117 and the second nitride film 115 , and the diffusion layer 110 in an upper portion of the pillar-shaped silicon layer 106 is covered with the gate insulating film 113 , the polysilicon gate electrode 114 a, and the polysilicon gate wiring 114 b, and thus silicide is not formed in the polysilicon gate electrode 114 a, the polysilicon gate wiring 114 b, and the diffusion layer 110 .
- the manufacturing method for forming a silicide in an upper portion of the fin-shaped silicon layer is described above.
- a gate-last manufacturing method in which the polysilicon gate electrode and the polysilicon wiring are exposed by chemical mechanical polishing after an interlayer insulting film is deposited, the polysilicon gate electrode and the polysilicon wiring are etched, and then a metal is deposited.
- a fourth nitride film 140 is deposited for protecting the silicide 118 .
- an interlayer insulating film 119 is deposited and then planarized by chemical mechanical polishing.
- the polysilicon gate electrode 114 a and the polysilicon gate wiring 114 b are exposed by chemical mechanical polishing.
- the polysilicon gate electrode 114 a and the polysilicon gate wiring 114 b are etched. Wet etching is preferred.
- a metal 120 is deposited and then planarized to fill, with the metal 120 , a portion from which the polysilicon gate electrode 114 a and the polysilicon gate wiring 114 b have been removed.
- Atomic layer deposition is preferably used.
- the metal 120 is etched to expose the gate insulating film 113 formed on the diffusion layer 110 in an upper portion of the pillar-shaped silicon layer 106 . Consequently, a metal gate electrode 120 a and a metal gate wiring 120 b are formed.
- the gate-last manufacturing method is described above, in which after the interlayer insulating film is deposited, the polysilicon gate is exposed by chemical mechanical polishing, the polysilicon gate is etched, and then a metal is deposited.
- a manufacturing method for forming a contact is described. Since a silicide is not formed in the diffusion layer 110 in an upper portion of the pillar-shaped silicon layer 106 , a contact is brought into direct contact with the diffusion layer 110 in an upper portion of the pillar-shaped silicon layer 106 . As shown in FIG. 30 , an interlayer insulating film 121 is deposited and then planarized.
- a fourth resist 122 is formed for forming a contact hole on the pillar-shaped silicon layer 106 .
- the interlayer insulating film 121 is etched to form a contact hole 123 .
- the fourth resist 122 is removed.
- a fifth resist 124 is formed for forming contact holes on the metal gate wiring 120 b and on the fin-shaped silicon layer 103 .
- the interlayer insulating films 121 and 119 are etched to form contact holes 125 and 126 .
- the fifth resist 124 is removed.
- the nitride film 140 and the gate insulating film 113 is etched to expose the silicide 118 and the diffusion layer 110 .
- a metal is deposited to form contacts 143 , 127 , and 128 .
- the manufacturing method for forming contacts is described above. Since a silicide is not formed in the diffusion layer 110 in an upper portion of the pillar-shaped silicon layer 106 , the contact 127 is brought into direct contact with the diffusion layer 110 in an upper portion of the pillar-shaped silicon layer 106 .
- a metal 129 is deposited.
- sixth resists 130 , 131 , and 132 are formed for forming the metal wiring.
- the metal 129 is etched to metal wirings 133 , 134 , and 135 .
- the sixth resists 130 , 131 , and 132 are removed.
- FIG. 1 The result of the above-described manufacturing method is shown in FIG. 1 .
- the resulting structure includes: the fin-shaped silicon layer 103 formed on the substrate 101 ; the first insulating film 104 formed around the fin-shaped silicon layer 103 ; the pillar-shaped silicon layer 106 formed on the fin-shaped silicon layer 103 , the width of the pillar-shaped silicon layer 106 being equal to the width of the fin-shaped silicon layer 103 ; the diffusion layer 112 formed in an upper portion of the fin-shaped silicon layer 103 and a lower portion of the pillar-shaped silicon layer 106 ; the diffusion layer 110 formed in an upper portion of the pillar-shaped silicon layer 106 ; the silicide 118 formed in an upper portion of the diffusion layer 112 in an upper portion of the fin-shaped silicon layer 103 ; the gate insulating film 113 formed around the pillar-shaped silicon layer 106 ; the metal gate electrode 120 a formed around the gate insulating film; the metal gate wiring 120 b connected to the metal gate electrode 120 a and extending in a direction perpendicular to the fin-shaped silicon layer 103 ;
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Abstract
A manufacturing method includes forming a fin-shaped silicon layer on a silicon substrate, forming a first insulating film around the fin-shaped silicon layer, and forming a pillar-shaped silicon layer on the fin-shaped silicon layer; forming diffusion layers in an upper portion of the pillar-shaped silicon layer, an upper portion of the fin-shaped silicon layer, and a lower portion of the pillar-shaped silicon layer; forming a gate insulating film, a polysilicon gate electrode, and a polysilicon gate wiring; forming a silicide in an upper portion of the diffusion layer in the upper portion of the fin-shaped silicon layer; depositing an interlayer insulating film, exposing the polysilicon gate electrode and the polysilicon gate wiring, etching the polysilicon gate electrode and the polysilicon gate wiring, and then depositing a metal to form a metal gate electrode and a metal gate wiring; and forming a contact.
Description
- Pursuant to 35 U.S.C. §119(e), this application is a continuation application of U.S. application Ser. No. 13/666,445, filed Nov. 1, 2012 and claims the benefit of the filing date of Provisional U.S. Patent Application Ser. No. 61/557,501 filed on Nov. 9, 2011. The entire contents of which are hereby incorporated by reference.
- 1. Technical Field
- The present invention relates to a method for manufacturing a semiconductor device and to a semiconductor device.
- 2. Description of the Related Art
- Semiconductor integrated circuits, particularly integrated circuits using MOS transistors, are increasing in integration. With increases in integration, MOS transistors used in the integrated circuits are increasingly made finer up to a nano region. Finer MOS transistors have the problem of difficulty in suppressing leak currents and difficulty in decreasing the areas occupied by circuits because of the demand for securing necessary amounts of currents. In order to resolve the problem, there have been proposed surrounding gate transistors (SGT) having a structure in which a source, a gate, and a drain are disposed in a direction vertical to a substrate, and the gate surrounds a pillar-shaped semiconductor layer (for example, Japanese Unexamined Patent Application Publication Nos. 2-71556, 2-188966, and 3-145761).
- By using a metal for a gate electrode instead of using polysilicon, depletion can be suppressed, and the resistance of the gate electrode can be decreased. However, a manufacturing process after a metal gate is formed must be one in which metal contamination by the metal gate is always taken into consideration.
- In addition, in order to satisfy both a metal gate process and a high-temperature process for usual MOS transistors, a metal gate last process is used for actual products, in which a metal gate is formed after a high-temperature process (IEDM 2007 K. Mistry, et. al., pp. 247-250). The gate is formed using polysilicon, and then an interlayer insulating film is deposited. Then, the polysilicon gate is exposed by chemical mechanical polishing and etched, followed by deposition of a metal. Therefore, in order to satisfy both the metal gate process and the high-temperature process, the metal gate last process must be used for SGT, in which a metal gate is formed after the high-temperature process. Since, in the SGT, the upper surface of the pillar-shaped silicon layer is higher than the gate, some consideration is required for using the metal gate last process.
- In addition, usual MOS transistors use a first insulating film in order to decrease a parasitic capacitance between gate wiring and a substrate. For example, in FINFET (IEDM 2010 C C. Wu, et. al., 27.1.1-27.1.4.), a first insulating film is formed around a fin-shaped semiconductor layer and then etched back to expose the fin-shaped semiconductor layer, thereby decreasing the parasitic capacitance between the gate wiring and the substrate. Also, in SGT, the first insulating film must be used for decreasing the parasitic capacitance between the gate wiring and the substrate. The SGT includes the pillar-shaped semiconductor layer in addition to the fin-shaped semiconductor layer, and thus some consideration is required for forming the pillar-shaped semiconductor layer.
- Accordingly, an object is to decrease a parasitic capacitance between a gate wiring and a substrate, provide a SGT manufacturing method using a gate last process, and provide a resulting SGT structure.
- A method for manufacturing a semiconductor device of the present invention includes:
- a first step of forming a fin-shaped silicon layer on a silicon substrate, forming a first insulating film around the fin-shaped silicon layer, and forming a pillar-shaped silicon layer on the fin-shaped silicon layer, the width of the pillar-shaped silicon layer being equal to the width of the fin-shaped silicon layer;
- a second step of, after the first step, forming diffusion layers by implanting impurities in an upper portion of the pillar-shaped silicon layer, an upper portion of the fin-shaped silicon layer, and a lower portion of the pillar-shaped silicon layer;
- a third step of, after the second step, forming a gate insulating film, a polysilicon gate electrode, and a polysilicon gate wiring so that the gate insulating film covers the periphery and the top of the pillar-shaped silicon layer, the polysilicon gate electrode covers the gate insulating film, and after the polysilicon gate electrode and the polysilicon gate wiring are formed, the upper surface of polysilicon is higher than the gate insulating film on the diffusion layer formed in the upper portion of the pillar-shaped silicon layer;
- a fourth step of, after the third step, forming a silicide in an upper portion of the diffusion layer in the upper portion of the fin-shaped silicon layer;
- a fifth step of, after the fourth step, depositing an interlayer insulating film, exposing the polysilicon gate electrode and the polysilicon gate wiring, etching the polysilicon gate electrode and the polysilicon gate wiring, and then depositing a metal to form a metal gate electrode and a metal gate wiring, the metal gate wiring being connected to the metal gate electrode and extending in a direction perpendicular to the fin-shaped silicon layer; and
- a sixth step of, after the fifth step, forming a contact so as to make direct contact between the contact and the diffusion layer in the upper portion of the pillar-shaped silicon layer.
- The manufacturing method is also characterized in that a first resist is formed for forming the fin-shaped silicon layer on the silicon substrate; the silicon substrate is etched to form the fin-shaped silicon layer and the first resist is removed; the first insulating film is deposited around the fin-shaped silicon layer and then etched back to expose an upper portion of the fin-shaped silicon layer; a second resist is formed to be perpendicular to the fin-shaped silicon layer; the fin-shaped silicon layer is etched; and then the second resist is removed to form the pillar-shaped silicon layer so that a portion where the fin-shaped silicon layer and the second resist intersect at right angles becomes the pillar-shaped silicon layer.
- The manufacturing method is further characterized in that in a structure including the fin-shaped silicon layer formed on the silicon substrate, the first insulating film formed around the fin-shaped silicon layer, and the pillar-shaped silicon layer formed on the fin-shaped silicon layer, a second oxide film is deposited, a first nitride film is formed on the second oxide film, the first nitride film is etched to be left as a side wall, the diffusion layers are formed by impurity implantation in an upper portion of the pillar-shaped silicon layer and an upper portion of the fin-shaped silicon layer, and the first nitride film and the second oxide film are removed, followed by heat treatment.
- The manufacturing method is further characterized in that in a structure including the fin-shaped silicon layer formed on the silicon substrate, the first insulating film formed around the fin-shaped silicon layer, the pillar-shaped silicon layer formed on the fin-shaped silicon layer, the diffusion layer formed in the upper portion of the fin-shaped silicon layer and in the lower portion of the pillar-shaped silicon layer, and the diffusion layer formed in the upper portion of the pillar-shaped silicon layer, the gate insulating film is formed, polysilicon is deposited and then planarized so that after planarization, the upper surface of the polysilicon is higher than the gate insulating film on the diffusion layer formed in the upper portion of the pillar-shaped silicon layer, a second nitride film is deposited, a third resist is formed for forming the polysilicon gate electrode and the polysilicon gate wiring, the second nitride film is etched, the polysilicon is etched to form the polysilicon gate electrode and the polysilicon gate wiring, the gate insulating film is etched, and the third resist is removed.
- The manufacturing method is further characterized in that a third nitride film is deposited and then etched to be left as a side wall, and a metal is deposited to form a silicide in an upper portion of the diffusion layer in the upper portion of the fin-shaped silicon layer.
- The manufacturing method is further characterized in that a fourth nitride film is deposited, the interlayer insulating film is deposited and then planarized, the polysilicon gate electrode and the polysilicon gate wiring are exposed, the polysilicon gate electrode and the polysilicon gate wiring are removed, a metal is filled in a portion from which the polysilicon gate electrode and the polysilicon gate wiring have been removed, and the metal is etched to expose the gate insulating film on the diffusion layer in the upper portion of the pillar-shaped silicon layer, thereby forming the metal gate electrode and the metal gate wiring.
- A semiconductor device of the present invention includes: a fin-shaped silicon layer formed on a silicon substrate; a first insulating film formed around the fin-shaped silicon layer; a pillar-shaped silicon layer formed on the fin-shaped silicon layer, the width of the pillar-shaped silicon layer being equal to the width of the fin-shaped silicon layer; a diffusion layer formed in an upper portion of the fin-shaped silicon layer and a lower portion of the pillar-shaped silicon layer; a diffusion layer formed in an upper portion of the pillar-shaped silicon layer; a silicide formed in an upper portion of the diffusion layer in the upper portion of the fin-shaped silicon layer; a gate insulating film formed around the pillar-shaped silicon layer; a metal gate electrode formed around the gate insulating film: a metal gate wiring connected to the metal gate electrode and extending in a direction perpendicular to the fin-shaped silicon layer; and a contact formed on the diffusion layer formed in the upper portion of the pillar-shaped silicon layer so as to make direct contact between the contact and the diffusion layer formed in the upper portion of the pillar-shaped silicon layer.
- According to the present invention, it is possible to decrease a parasitic capacitance between a gate wiring and a substrate, provide a SGT manufacturing method using a gate last process, and provide a resulting SGT structure.
- The fin-shaped silicon layer, the first insulating film, and the pillar-shaped silicon layer are formed based on a conventional FINFET manufacturing method and thus can be easily formed.
- In addition, a silicide is generally formed in an upper portion of the pillar-shaped silicon layer, but the silicide must be formed after a polysilicon gate is formed because the deposition temperature of polysilicon is higher than the silicide formation temperature.
- Therefore, when the silicide is formed in an upper portion of a silicon column, a hole is formed on a polysilicon gate electrode after the polysilicon gate is formed, the silicide is formed after a side wall composed of an insulating film is formed on the side wall of the hole, and then the hole is filled with an insulating film, thereby causing the problem of increasing the number of manufacturing steps. Therefore, the diffusion layers are formed before the polysilicon gate electrode and the polysilicon gate wiring are formed, the pillar-shaped silicon layer is covered with the polysilicon gate electrode, and the silicide is formed only in an upper portion of the fin-shaped silicon layer. Therefore, a usual metal gate last manufacturing method can be used, in which a gate is formed using polysilicon, the interlayer insulating film is deposited, the polysilicon gate is exposed by chemical mechanical polishing and then etched, and then a metal is deposited, thereby facilitating the formation of metal gate SGT.
-
FIG. 1( a) is a plan view of a semiconductor device according to the present invention,FIG. 1( b) is a sectional view taken along line X-X′ inFIG. 1( a), andFIG. 1( c) is a sectional view taken along line Y-Y′ inFIG. 1( a). -
FIG. 2( a) is a plan view of a method for manufacturing a semiconductor device according to the present invention,FIG. 2( b) is a sectional view taken along line X-X′ inFIG. 2( a), andFIG. 2( c) is a sectional view taken along line Y-Y′ inFIG. 2( a). -
FIG. 3( a) is a plan view of a method for manufacturing a semiconductor device according to the present invention,FIG. 3( b) is a sectional view taken along line X-X′ inFIG. 3( a), andFIG. 3( c) is a sectional view taken along line Y-Y′ inFIG. 3( a). -
FIG. 4( a) is a plan view of a method for manufacturing a semiconductor device according to the present invention,FIG. 4( b) is a sectional view taken along line X-X′ inFIG. 4( a), andFIG. 4( c) is a sectional view taken along line Y-Y′ inFIG. 4( a). -
FIG. 5( a) is a plan view of a method for manufacturing a semiconductor device according to the present invention,FIG. 5( b) is a sectional view taken along line X-X′ inFIG. 5( a), andFIG. 5( c) is a sectional view taken along line Y-Y′ inFIG. 5( a). -
FIG. 6( a) is a plan view of a method for manufacturing a semiconductor device according to the present invention,FIG. 6( b) is a sectional view taken along line X-X′ inFIG. 6( a), andFIG. 6( c) is a sectional view taken along line Y-Y′ inFIG. 6( a). -
FIG. 7( a) is a plan view of a method for manufacturing a semiconductor device according to the present invention,FIG. 7( b) is a sectional view taken along line X-X′ inFIG. 7( a), andFIG. 7( c) is a sectional view taken along line Y-Y′ inFIG. 7( a). -
FIG. 8( a) is a plan view of a method for manufacturing a semiconductor device according to the present invention,FIG. 8( b) is a sectional view taken along line X-X′ inFIG. 8( a), andFIG. 8( c) is a sectional view taken along line Y-Y′ inFIG. 8( a). -
FIG. 9( a) is a plan view of a method for manufacturing a semiconductor device according to the present invention,FIG. 9( b) is a sectional view taken along line X-X′ inFIG. 9( a), andFIG. 9( c) is a sectional view taken along line Y-Y′ inFIG. 9( a). -
FIG. 10( a) is a plan view of a method for manufacturing a semiconductor device according to the present invention,FIG. 10( b) is a sectional view taken along line X-X′ inFIG. 10( a), andFIG. 10( c) is a sectional view taken along line Y-Y′ inFIG. 10( a). -
FIG. 11( a) is a plan view of a method for manufacturing a semiconductor device according to the present invention,FIG. 11( b) is a sectional view taken along line X-X′ inFIG. 11( a), andFIG. 11( c) is a sectional view taken along line Y-Y′ inFIG. 11( a). -
FIG. 12( a) is a plan view of a method for manufacturing a semiconductor device according to the present invention,FIG. 12( b) is a sectional view taken along line X-X′ inFIG. 12( a), andFIG. 12( c) is a sectional view taken along line Y-Y′ inFIG. 12( a). -
FIG. 13( a) is a plan view of a method for manufacturing a semiconductor device according to the present invention,FIG. 13( b) is a sectional view taken along line X-X′ inFIG. 13( a), andFIG. 13( c) is a sectional view taken along line Y-Y′ inFIG. 13( a). -
FIG. 14( a) is a plan view of a method for manufacturing a semiconductor device according to the present invention,FIG. 14( b) is a sectional view taken along line X-X′ inFIG. 14( a), andFIG. 14( c) is a sectional view taken along line Y-Y′ inFIG. 14( a). -
FIG. 15( a) is a plan view of a method for manufacturing a semiconductor device according to the present invention,FIG. 15( b) is a sectional view taken along line X-X′ inFIG. 15( a), andFIG. 15( c) is a sectional view taken along line Y-Y′ inFIG. 15( a). -
FIG. 16( a) is a plan view of a method for manufacturing a semiconductor device according to the present invention,FIG. 16( b) is a sectional view taken along line X-X′ inFIG. 16( a), andFIG. 16( c) is a sectional view taken along line Y-Y′ inFIG. 16( a). -
FIG. 17( a) is a plan view of a method for manufacturing a semiconductor device according to the present invention,FIG. 17( b) is a sectional view taken along line X-X′ inFIG. 17( a), andFIG. 17( c) is a sectional view taken along line Y-Y′ inFIG. 17( a). -
FIG. 18( a) is a plan view of a method for manufacturing a semiconductor device according to the present invention,FIG. 18( b) is a sectional view taken along line X-X′ inFIG. 18( a), andFIG. 18( c) is a sectional view taken along line Y-Y′ inFIG. 18( a). -
FIG. 19( a) is a plan view of a method for manufacturing a semiconductor device according to the present invention,FIG. 19( b) is a sectional view taken along line X-X′ inFIG. 19( a), andFIG. 19( c) is a sectional view taken along line Y-Y′ inFIG. 19( a). -
FIG. 20( a) is a plan view of a method for manufacturing a semiconductor device according to the present invention,FIG. 20( b) is a sectional view taken along line X-X′ inFIG. 20( a), andFIG. 20( c) is a sectional view taken along line Y-Y′ inFIG. 20( a). -
FIG. 21( a) is a plan view of a method for manufacturing a semiconductor device according to the present invention,FIG. 21( b) is a sectional view taken along line X-X′ inFIG. 21( a), andFIG. 21( c) is a sectional view taken along line Y-Y′ inFIG. 21( a). -
FIG. 22( a) is a plan view of a method for manufacturing a semiconductor device according to the present invention,FIG. 22( b) is a sectional view taken along line X-X′ inFIG. 22( a), andFIG. 22( c) is a sectional view taken along line Y-Y′ inFIG. 22( a). -
FIG. 23( a) is a plan view of a method for manufacturing a semiconductor device according to the present invention,FIG. 23( b) is a sectional view taken along line X-X′ inFIG. 23( a), andFIG. 23( c) is a sectional view taken along line Y-Y′ inFIG. 23( a). -
FIG. 24( a) is a plan view of a method for manufacturing a semiconductor device according to the present invention,FIG. 24( b) is a sectional view taken along line X-X′ inFIG. 24( a), andFIG. 24( c) is a sectional view taken along line Y-Y′ inFIG. 24( a). -
FIG. 25( a) is a plan view of a method for manufacturing a semiconductor device according to the present invention,FIG. 25( b) is a sectional view taken along line X-X′ inFIG. 25( a), andFIG. 25( c) is a sectional view taken along line Y-Y′ inFIG. 25( a). -
FIG. 26( a) is a plan view of a method for manufacturing a semiconductor device according to the present invention,FIG. 26( b) is a sectional view taken along line X-X′ inFIG. 26( a), andFIG. 26( c) is a sectional view taken along line Y-Y′ inFIG. 26( a). -
FIG. 27( a) is a plan view of a method for manufacturing a semiconductor device according to the present invention,FIG. 27( b) is a sectional view taken along line X-X′ inFIG. 27( a), andFIG. 27( c) is a sectional view taken along line Y-Y′ inFIG. 27( a). -
FIG. 28( a) is a plan view of a method for manufacturing a semiconductor device according to the present invention,FIG. 28( b) is a sectional view taken along line X-X′ inFIG. 28( a), andFIG. 28( c) is a sectional view taken along line Y-Y′ inFIG. 28( a). -
FIG. 29( a) is a plan view of a method for manufacturing a semiconductor device according to the present invention,FIG. 29( b) is a sectional view taken along line X-X′ inFIG. 29( a), andFIG. 29( c) is a sectional view taken along line Y-Y′ inFIG. 29( a). -
FIG. 30( a) is a plan view of a method for manufacturing a semiconductor device according to the present invention,FIG. 30( b) is a sectional view taken along line X-X′ inFIG. 30( a), andFIG. 30( c) is a sectional view taken along line Y-Y′ inFIG. 30( a). -
FIG. 31( a) is a plan view of a method for manufacturing a semiconductor device according to the present invention,FIG. 31( b) is a sectional view taken along line X-X′ inFIG. 31( a), andFIG. 31( c) is a sectional view taken along line Y-Y′ inFIG. 31( a). -
FIG. 32( a) is a plan view of a method for manufacturing a semiconductor device according to the present invention,FIG. 32( b) is a sectional view taken along line X-X′ inFIG. 32( a), andFIG. 32( c) is a sectional view taken along line Y-Y′ inFIG. 32( a). -
FIG. 33( a) is a plan view of a method for manufacturing a semiconductor device according to the present invention,FIG. 33( b) is a sectional view taken along line X-X′ inFIG. 33( a), andFIG. 33( c) is a sectional view taken along line Y-Y′ inFIG. 33( a). -
FIG. 34( a) is a plan view of a method for manufacturing a semiconductor device according to the present invention,FIG. 34( b) is a sectional view taken along line X-X′ inFIG. 34( a), andFIG. 34( c) is a sectional view taken along line Y-Y′ inFIG. 34( a). -
FIG. 35( a) is a plan view of a method for manufacturing a semiconductor device according to the present invention,FIG. 35( b) is a sectional view taken along line X-X′ inFIG. 35( a), andFIG. 35( c) is a sectional view taken along line Y-Y′ inFIG. 35( a). -
FIG. 36( a) is a plan view of a method for manufacturing a semiconductor device according to the present invention,FIG. 36( b) is a sectional view taken along line X-X′ inFIG. 36( a), andFIG. 36( c) is a sectional view taken along line Y-Y′ inFIG. 36( a). -
FIG. 37( a) is a plan view of a method for manufacturing a semiconductor device according to the present invention,FIG. 37( b) is a sectional view taken along line X-X′ inFIG. 37( a), andFIG. 37( c) is a sectional view taken along line Y-Y′ inFIG. 37( a). -
FIG. 38( a) is a plan view of a method for manufacturing a semiconductor device according to the present invention,FIG. 38( b) is a sectional view taken along line X-X′ inFIG. 38( a), andFIG. 38( c) is a sectional view taken along line Y-Y′ inFIG. 38( a). -
FIG. 39( a) is a plan view of a method for manufacturing a semiconductor device according to the present invention,FIG. 39( b) is a sectional view taken along line X-X′ inFIG. 39( a), andFIG. 39( c) is a sectional view taken along line Y-Y′ inFIG. 39( a). -
FIG. 40( a) is a plan view of a method for manufacturing a semiconductor device according to the present invention,FIG. 40( b) is a sectional view taken along line X-X′ inFIG. 40( a), andFIG. 40( c) is a sectional view taken along line Y-Y′ inFIG. 40( a). -
FIG. 41( a) is a plan view of a method for manufacturing a semiconductor device according to the present invention,FIG. 41( b) is a sectional view taken along line X-X′ inFIG. 41( a), andFIG. 41( c) is a sectional view taken along line Y-Y′ inFIG. 41( a). -
FIG. 42( a) is a plan view of a method for manufacturing a semiconductor device according to the present invention,FIG. 42( b) is a sectional view taken along line X-X′ inFIG. 42( a), andFIG. 42( c) is a sectional view taken along line Y-Y′ inFIG. 42( a). - A manufacturing process for forming a SGT structure according to an embodiment of the present invention is described below with reference to
FIGS. 2 to 42 . - First, a manufacturing method for forming a fin-shaped silicon layer on a silicon substrate, forming a first insulating film around the fin-shaped silicon layer, and forming a pillar-shaped silicon layer on the fin-shaped silicon layer is described. As shown in
FIG. 2 , a first resist 102 is formed for forming a fin-shaped silicon layer on asilicon substrate 101. - As shown in
FIG. 3 , thesilicon substrate 101 is etched to form a fin-shapedsilicon layer 103. Although, in this case, the fin-shaped silicon layer is formed using the resist as a mask, a hard mask such as an oxide film or a nitride film may be used. - As shown in
FIG. 4 , the first resist 102 is removed. - As shown in
FIG. 5 , a firstinsulating film 104 is deposited around the fin-shapedsilicon layer 103. As the first insulating film, an oxide film formed by high-density plasma, or an oxide film formed by low-pressure chemical vapor deposition may be used. - As shown in
FIG. 6 , the first insulatingfilm 104 is etched back to expose an upper portion of the fin-shapedsilicon layer 103. The steps up to this step are the same as in the method for forming a fin-shaped silicon layer of Japanese Unexamined Patent Application Publication No. 2-188966. - As shown in
FIG. 7 , a second resist 105 is formed so as to be perpendicular to the fin-shapedsilicon layer 103. A portion where the fin-shapedsilicon layer 103 and the second resist 105 intersect at right angles becomes a pillar-shaped silicon layer. Since a linear resist can be used, the resist is unlikely to fall after patterning, thereby realizing a stable process. - As shown in
FIG. 8 , the fin-shapedsilicon layer 103 is etched. A portion where the fin-shapedsilicon layer 103 and the second resist 105 intersect at right angles becomes the pillar-shapedsilicon layer 106. Therefore, the width of the pillar-shapedsilicon layer 106 is equal to the width of the fin-shaped silicon layer. As a result, a structure is formed, in which the pillar-shapedsilicon layer 106 is formed in an upper portion of the fin-shapedsilicon layer 103, and the first insulatingfilm 104 is formed around the fin-shapedsilicon layer 103. - As shown in
FIG. 9 , the second resist 105 is removed. - Next, a description is given of a manufacturing method for forming diffusion layers by implanting impurities in an upper portion of the pillar-shaped silicon layer, an upper portion of the fin-shaped silicon layer, and a lower portion of the pillar-shaped silicon layer in order to use a gate-last process. As shown in
FIG. 10 , asecond oxide film 107 is deposited, and afirst nitride film 108 is formed. Since an upper portion of the pillar-shaped silicon layer is subsequently covered with a gate insulating film and a polysilicon gate electrode, a diffusion layer is formed in an upper portion of the pillar-shaped silicon layer before covering of the pillar-shaped silicon layer. - As shown in
FIG. 11 , thefirst nitride film 108 is etched to be left as a wide wall. - As shown in
FIG. 12 , impurities such as arsenic, phosphorus, or boron are implanted to form adiffusion layer 110 in an upper portion of the pillar-shaped silicon layer, anddiffusion layers silicon layer 103. - As shown in
FIG. 13 , thefirst nitride film 108 and thesecond oxide film 107 are removed. - As shown in
FIG. 14 , heat treatment is performed. The diffusion layers 109 and 111 in an upper portion of the fin-shapedsilicon layer 103 are brought into contact with each other to form adiffusion layer 112. As described above, in order to use the gate-last process, the diffusion layers 110 and 112 are formed by impurity implantation in an upper portion of the pillar-shaped silicon layer and in an upper portion of the fin-shaped silicon layer and a lower portion of the pillar-shaped silicon layer. - Next, a description is given of a manufacturing method for forming a polysilicon gate electrode and a polysilicon gate wiring using polysilicon in order to use the gate-last process. In order to use the gate-last process, an interlayer insulating film is deposited, and then the polysilicon gate electrode and the polysilicon gate wiring are exposed by chemical mechanical polishing. Therefore, it is necessary to prevent an upper portion of the pillar-shaped silicon layer from being exposed by chemical mechanical polishing.
- As shown in
FIG. 15 , agate insulating film 113 is formed, andpolysilicon 114 is deposited and then planarized. After planarization, the upper surface of the polysilicon is higher than thegate insulating film 113 disposed on thediffusion layer 110 in an upper portion of the pillar-shapedsilicon layer 106. As a result, when in order to use the gate-last process, the polysilicon gate electrode and the polysilicon gate wiring are exposed by chemical mechanical polishing after the interlayer insulating film is deposited, the upper portion of the pillar-shaped silicon layer is not exposed by chemical mechanical polishing. - In addition, a
second nitride film 115 is deposited. The second nitride film is one which inhibits the formation of silicide in upper portions of the polysilicon gate electrode and the polysilicon gate wiring when the silicide is formed in an upper portion of the fin-shaped silicon layer. - As shown in
FIG. 16 , a third resist 116 is formed for forming the polysilicon gate electrode and the polysilicon gate wiring. A portion corresponding to gate wiring is preferably perpendicular to the fin-shapedsilicon layer 103. This is because a parasitic capacitance between the gate wiring and the substrate is decreased. - As shown in
FIG. 17 , thesecond nitride film 115 is etched. - As shown in
FIG. 18 , thepolysilicon 114 is etched to form apolysilicon gate electrode 114 a and apolysilicon gate wiring 114 b. - As shown in
FIG. 19 , thegate insulating film 113 is etched. - As shown in
FIG. 20 , the third resist 116 is removed. - The manufacturing method for forming the polysilicon gate electrode and the polysilicon gate wiring using polysilicon in order to use the gate-last process is described above. After the
polysilicon gate electrode 114 a and thepolysilicon gate wiring 114 b are formed, the upper surface of polysilicon is higher than thegate insulating film 113 on thediffusion layer 110 in an upper portion of the pillar-shapedsilicon layer 106. - Next, a manufacturing method for forming a silicide in an upper portion of the fin-shaped silicon layer is described. The silicide is not formed in upper portions of the
polysilicon gate electrode 114 a and thepolysilicon gate wiring 114 b and in thediffusion layer 110 in an upper portion of the pillar-shapedsilicon layer 106. When the silicide is formed in thediffusion layer 110 in an upper portion of the pillar-shapedsilicon layer 106, the manufacturing process is enlarged. - As shown in
FIG. 21 , athird nitride film 117 is deposited. - As shown in
FIG. 22 , thethird nitride film 117 is etched to be left as a side wall. - As shown in
FIG. 23 , a metal such as nickel or cobalt is deposited to formsilicide 118 in an upper portion of thediffusion layer 112 formed in an upper portion of the fin-shapedsilicon layer 103. At this time, thepolysilicon gate electrode 114 a and thepolysilicon gate wiring 114 b are covered with thethird nitride film 117 and thesecond nitride film 115, and thediffusion layer 110 in an upper portion of the pillar-shapedsilicon layer 106 is covered with thegate insulating film 113, thepolysilicon gate electrode 114 a, and thepolysilicon gate wiring 114 b, and thus silicide is not formed in thepolysilicon gate electrode 114 a, thepolysilicon gate wiring 114 b, and thediffusion layer 110. - The manufacturing method for forming a silicide in an upper portion of the fin-shaped silicon layer is described above.
- Next, a gate-last manufacturing method is described, in which the polysilicon gate electrode and the polysilicon wiring are exposed by chemical mechanical polishing after an interlayer insulting film is deposited, the polysilicon gate electrode and the polysilicon wiring are etched, and then a metal is deposited.
- As shown in
FIG. 24 , afourth nitride film 140 is deposited for protecting thesilicide 118. - As shown in
FIG. 25 , aninterlayer insulating film 119 is deposited and then planarized by chemical mechanical polishing. - As shown in
FIG. 26 , thepolysilicon gate electrode 114 a and thepolysilicon gate wiring 114 b are exposed by chemical mechanical polishing. - As shown in
FIG. 27 , thepolysilicon gate electrode 114 a and thepolysilicon gate wiring 114 b are etched. Wet etching is preferred. - As shown in
FIG. 28 , ametal 120 is deposited and then planarized to fill, with themetal 120, a portion from which thepolysilicon gate electrode 114 a and thepolysilicon gate wiring 114 b have been removed. Atomic layer deposition is preferably used. - As shown in
FIG. 29 , themetal 120 is etched to expose thegate insulating film 113 formed on thediffusion layer 110 in an upper portion of the pillar-shapedsilicon layer 106. Consequently, ametal gate electrode 120 a and ametal gate wiring 120 b are formed. The gate-last manufacturing method is described above, in which after the interlayer insulating film is deposited, the polysilicon gate is exposed by chemical mechanical polishing, the polysilicon gate is etched, and then a metal is deposited. - Next, a manufacturing method for forming a contact is described. Since a silicide is not formed in the
diffusion layer 110 in an upper portion of the pillar-shapedsilicon layer 106, a contact is brought into direct contact with thediffusion layer 110 in an upper portion of the pillar-shapedsilicon layer 106. As shown inFIG. 30 , aninterlayer insulating film 121 is deposited and then planarized. - As shown in
FIG. 31 , a fourth resist 122 is formed for forming a contact hole on the pillar-shapedsilicon layer 106. - As shown in
FIG. 32 , theinterlayer insulating film 121 is etched to form acontact hole 123. - As shown in
FIG. 33 , the fourth resist 122 is removed. - As shown in
FIG. 34 , a fifth resist 124 is formed for forming contact holes on themetal gate wiring 120 b and on the fin-shapedsilicon layer 103. - As shown in
FIG. 35 , theinterlayer insulating films - As shown in
FIG. 36 , the fifth resist 124 is removed. - As shown in
FIG. 37 , thenitride film 140 and thegate insulating film 113 is etched to expose thesilicide 118 and thediffusion layer 110. - As shown in
FIG. 38 , a metal is deposited to formcontacts diffusion layer 110 in an upper portion of the pillar-shapedsilicon layer 106, thecontact 127 is brought into direct contact with thediffusion layer 110 in an upper portion of the pillar-shapedsilicon layer 106. - Next, a manufacturing method for forming a metal wiring layer is described.
- As shown in
FIG. 39 , ametal 129 is deposited. - As shown in
FIG. 40 , sixth resists 130, 131, and 132 are formed for forming the metal wiring. - As shown in
FIG. 41 , themetal 129 is etched tometal wirings - As shown in
FIG. 42 , the sixth resists 130, 131, and 132 are removed. - The manufacturing method for forming metal wiring layers is described above.
- The result of the above-described manufacturing method is shown in
FIG. 1 . - The resulting structure includes: the fin-shaped
silicon layer 103 formed on thesubstrate 101; the first insulatingfilm 104 formed around the fin-shapedsilicon layer 103; the pillar-shapedsilicon layer 106 formed on the fin-shapedsilicon layer 103, the width of the pillar-shapedsilicon layer 106 being equal to the width of the fin-shapedsilicon layer 103; thediffusion layer 112 formed in an upper portion of the fin-shapedsilicon layer 103 and a lower portion of the pillar-shapedsilicon layer 106; thediffusion layer 110 formed in an upper portion of the pillar-shapedsilicon layer 106; thesilicide 118 formed in an upper portion of thediffusion layer 112 in an upper portion of the fin-shapedsilicon layer 103; thegate insulating film 113 formed around the pillar-shapedsilicon layer 106; themetal gate electrode 120 a formed around the gate insulating film; themetal gate wiring 120 b connected to themetal gate electrode 120 a and extending in a direction perpendicular to the fin-shapedsilicon layer 103; and thecontact 127 formed on thediffusion layer 110, thediffusion layer 110 and thecontact 127 being in direct contact with each other. - As described above, it is possible to decrease a parasitic capacitance between a gate wiring and a substrate and provide a SGT manufacturing method using a gate-last process and a resulting SGT structure.
Claims (5)
1. A method for manufacturing a semiconductor device, the method comprising:
providing a silicon substrate and forming a first resist thereon;
etching the silicon substrate to form a fin-shaped silicon layer on the silicon substrate and removing the first resist;
depositing a first insulating film around the fin-shaped silicon layer and etching back the first insulating film to expose an upper portion of the fin-shaped silicon layer;
forming a second resist so as to be perpendicular to the fin-shaped silicon layer; and
etching the fin-shaped silicon layer and removing the second resist to form a pillar-shaped silicon layer at a location where the fin-shaped silicon layer and the second resist intersect at a right angle.
2. The method for manufacturing a semiconductor device according to claim 1 further comprising:
forming a gate insulating film, a polysilicon gate electrode, and a polysilicon gate wiring, such that the gate insulating film covers a periphery and a top of the pillar-shaped silicon layer, and the polysilicon gate electrode covers the gate insulating film,
wherein after the polysilicon gate electrode and the polysilicon gate wiring are formed, an upper surface of the polysilicon gate electrode is higher than the gate insulating film on the top of the pillar-shaped silicon layer;
depositing an interlayer insulating film and exposing a portion of the polysilicon gate electrode and the polysilicon gate wiring;
etching the polysilicon gate electrode and the polysilicon gate wiring; and
depositing a metal to form a metal gate electrode and a metal gate wiring, such that the metal gate wiring is connected to the metal gate electrode and extends on the silicon substrate in a direction perpendicular to a direction of the fin-shaped silicon layer.
3. The method for manufacturing a semiconductor device according to claim 2 , wherein forming the gate insulating film comprises forming the gate insulating film on the fin-shaped silicon layer, the first insulating film, and the pillar-shaped silicon layer,
the method further comprising:
depositing polysilicon and then plannarizing the polysilicon, such that after planarization, an upper surface of the polysilicon is higher than the gate insulating film on the upper portion of the pillar-shaped silicon layer;
depositing a nitride film;
forming a third resist for forming the polysilicon gate electrode and the polysilicon gate wiring;
etching the nitride film and the polysilicon to form the polysilicon gate electrode and the polysilicon gate wiring; and
etching the gate insulating film and removing the third resist.
4. The method for manufacturing a semiconductor device according to claim 3 further comprising depositing a second nitride film and etching the second nitride film to form a side wall.
5. The method for manufacturing a semiconductor device according to claim 4 further comprising:
plannarizing the interlayer insulating film and exposing a portion of the polysilicon gate electrode and the polysilicon gate wiring;
removing the polysilicon gate electrode and the polysilicon gate wiring and forming cavities;
filling a metal in the cavities; and
etching the metal to expose the gate insulating film on the upper portion of the pillar-shaped silicon layer to form a metal gate electrode and a metal gate wiring.
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US14/272,944 US20140242766A1 (en) | 2011-11-09 | 2014-05-08 | Method for manufacturing semiconductor device and semiconductor device |
US15/221,077 US10438836B2 (en) | 2011-11-09 | 2016-07-27 | Method for manufacturing a semiconductor device |
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US201161557501P | 2011-11-09 | 2011-11-09 | |
US13/666,445 US8759178B2 (en) | 2011-11-09 | 2012-11-01 | Method for manufacturing semiconductor device and semiconductor device |
US14/272,944 US20140242766A1 (en) | 2011-11-09 | 2014-05-08 | Method for manufacturing semiconductor device and semiconductor device |
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US13/666,445 Continuation US8759178B2 (en) | 2011-11-09 | 2012-11-01 | Method for manufacturing semiconductor device and semiconductor device |
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US14/061,082 Active 2032-11-17 US9614075B2 (en) | 2011-11-09 | 2013-10-23 | Semiconductor device |
US14/272,944 Abandoned US20140242766A1 (en) | 2011-11-09 | 2014-05-08 | Method for manufacturing semiconductor device and semiconductor device |
US15/221,091 Active US9691896B2 (en) | 2011-11-09 | 2016-07-27 | Semiconductor device |
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JP5890053B2 (en) * | 2015-04-27 | 2016-03-22 | ユニサンティス エレクトロニクス シンガポール プライベート リミテッドUnisantis Electronics Singapore Pte Ltd. | Semiconductor device manufacturing method and semiconductor device |
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Also Published As
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US20130113037A1 (en) | 2013-05-09 |
US8759178B2 (en) | 2014-06-24 |
US9614075B2 (en) | 2017-04-04 |
US20140042504A1 (en) | 2014-02-13 |
US20160336444A1 (en) | 2016-11-17 |
US9691896B2 (en) | 2017-06-27 |
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