US20120177865A1 - Reinforced polystyrene board - Google Patents

Reinforced polystyrene board Download PDF

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Publication number
US20120177865A1
US20120177865A1 US13/496,882 US201013496882A US2012177865A1 US 20120177865 A1 US20120177865 A1 US 20120177865A1 US 201013496882 A US201013496882 A US 201013496882A US 2012177865 A1 US2012177865 A1 US 2012177865A1
Authority
US
United States
Prior art keywords
polystyrene
laminate
grid
reinforcer
protective layer
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Abandoned
Application number
US13/496,882
Other languages
English (en)
Inventor
Jinlie Zhou
Yue Zhou
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
SHANGHAI ONE GOLD ENERGY-SAVING TECHNOLOGY Co Ltd
Original Assignee
SHANGHAI ONE GOLD ENERGY-SAVING TECHNOLOGY Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Priority claimed from CN 201010154840 external-priority patent/CN101864812A/zh
Priority claimed from CN 201010186233 external-priority patent/CN101864813A/zh
Application filed by SHANGHAI ONE GOLD ENERGY-SAVING TECHNOLOGY Co Ltd filed Critical SHANGHAI ONE GOLD ENERGY-SAVING TECHNOLOGY Co Ltd
Assigned to SHANGHAI ONE GOLD ENERGY-SAVING TECHNOLOGY CO., LTD. reassignment SHANGHAI ONE GOLD ENERGY-SAVING TECHNOLOGY CO., LTD. ASSIGNMENT OF ASSIGNORS INTEREST (SEE DOCUMENT FOR DETAILS). Assignors: ZHOU, JINLIE, ZHOU, YUE
Publication of US20120177865A1 publication Critical patent/US20120177865A1/en
Abandoned legal-status Critical Current

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Classifications

    • E—FIXED CONSTRUCTIONS
    • E04—BUILDING
    • E04B—GENERAL BUILDING CONSTRUCTIONS; WALLS, e.g. PARTITIONS; ROOFS; FLOORS; CEILINGS; INSULATION OR OTHER PROTECTION OF BUILDINGS
    • E04B1/00—Constructions in general; Structures which are not restricted either to walls, e.g. partitions, or floors or ceilings or roofs
    • E04B1/62—Insulation or other protection; Elements or use of specified material therefor
    • E04B1/74—Heat, sound or noise insulation, absorption, or reflection; Other building methods affording favourable thermal or acoustical conditions, e.g. accumulating of heat within walls
    • E04B1/76—Heat, sound or noise insulation, absorption, or reflection; Other building methods affording favourable thermal or acoustical conditions, e.g. accumulating of heat within walls specifically with respect to heat only
    • E04B1/78—Heat insulating elements
    • E04B1/80—Heat insulating elements slab-shaped
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B13/00—Layered products comprising a a layer of water-setting substance, e.g. concrete, plaster, asbestos cement, or like builders' material
    • B32B13/04—Layered products comprising a a layer of water-setting substance, e.g. concrete, plaster, asbestos cement, or like builders' material comprising such water setting substance as the main or only constituent of a layer, which is next to another layer of the same or of a different material
    • B32B13/045—Layered products comprising a a layer of water-setting substance, e.g. concrete, plaster, asbestos cement, or like builders' material comprising such water setting substance as the main or only constituent of a layer, which is next to another layer of the same or of a different material of foam
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B15/00—Layered products comprising a layer of metal
    • B32B15/02—Layer formed of wires, e.g. mesh
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B5/00—Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts
    • B32B5/02—Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts characterised by structural features of a fibrous or filamentary layer
    • B32B5/028—Net structure, e.g. spaced apart filaments bonded at the crossing points
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B5/00—Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts
    • B32B5/22—Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts characterised by the presence of two or more layers which are next to each other and are fibrous, filamentary, formed of particles or foamed
    • B32B5/24—Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts characterised by the presence of two or more layers which are next to each other and are fibrous, filamentary, formed of particles or foamed one layer being a fibrous or filamentary layer
    • B32B5/245—Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts characterised by the presence of two or more layers which are next to each other and are fibrous, filamentary, formed of particles or foamed one layer being a fibrous or filamentary layer another layer next to it being a foam layer
    • E—FIXED CONSTRUCTIONS
    • E04—BUILDING
    • E04B—GENERAL BUILDING CONSTRUCTIONS; WALLS, e.g. PARTITIONS; ROOFS; FLOORS; CEILINGS; INSULATION OR OTHER PROTECTION OF BUILDINGS
    • E04B1/00—Constructions in general; Structures which are not restricted either to walls, e.g. partitions, or floors or ceilings or roofs
    • E04B1/62—Insulation or other protection; Elements or use of specified material therefor
    • E04B1/74—Heat, sound or noise insulation, absorption, or reflection; Other building methods affording favourable thermal or acoustical conditions, e.g. accumulating of heat within walls
    • E04B1/76—Heat, sound or noise insulation, absorption, or reflection; Other building methods affording favourable thermal or acoustical conditions, e.g. accumulating of heat within walls specifically with respect to heat only
    • E04B1/762—Exterior insulation of exterior walls
    • E—FIXED CONSTRUCTIONS
    • E04—BUILDING
    • E04C—STRUCTURAL ELEMENTS; BUILDING MATERIALS
    • E04C2/00—Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels
    • E04C2/02—Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels characterised by specified materials
    • E04C2/10—Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels characterised by specified materials of wood, fibres, chips, vegetable stems, or the like; of plastics; of foamed products
    • E04C2/20—Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels characterised by specified materials of wood, fibres, chips, vegetable stems, or the like; of plastics; of foamed products of plastics
    • E04C2/22—Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels characterised by specified materials of wood, fibres, chips, vegetable stems, or the like; of plastics; of foamed products of plastics reinforced
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2262/00—Composition or structural features of fibres which form a fibrous or filamentary layer or are present as additives
    • B32B2262/10—Inorganic fibres
    • B32B2262/101—Glass fibres
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2262/00—Composition or structural features of fibres which form a fibrous or filamentary layer or are present as additives
    • B32B2262/10—Inorganic fibres
    • B32B2262/103—Metal fibres
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2262/00—Composition or structural features of fibres which form a fibrous or filamentary layer or are present as additives
    • B32B2262/10—Inorganic fibres
    • B32B2262/106—Carbon fibres, e.g. graphite fibres
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2266/00—Composition of foam
    • B32B2266/02—Organic
    • B32B2266/0214—Materials belonging to B32B27/00
    • B32B2266/0221—Vinyl resin
    • B32B2266/0228—Aromatic vinyl resin, e.g. styrenic (co)polymers
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2307/00—Properties of the layers or laminate
    • B32B2307/30—Properties of the layers or laminate having particular thermal properties
    • B32B2307/304—Insulating
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2307/00—Properties of the layers or laminate
    • B32B2307/50—Properties of the layers or laminate having particular mechanical properties
    • B32B2307/54—Yield strength; Tensile strength
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2307/00—Properties of the layers or laminate
    • B32B2307/50—Properties of the layers or laminate having particular mechanical properties
    • B32B2307/546—Flexural strength; Flexion stiffness
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2307/00—Properties of the layers or laminate
    • B32B2307/70—Other properties
    • B32B2307/714—Inert, i.e. inert to chemical degradation, corrosion
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2607/00—Walls, panels
    • Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
    • Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
    • Y10T428/00—Stock material or miscellaneous articles
    • Y10T428/23—Sheet including cover or casing

Definitions

  • the present invention relates to a reinforced polystyrene board disposed in a surface layer thereof, and more particularly to an external thermal insulation wall provided with the polystyrene board anchored by a mechanical fixing device.
  • a conventional polystyrene board is molded and shaped by a forming machine after being foamed.
  • the conventional polystyrene board has the property of satisfying density and thermal conductivity, but has a low tensile strength and folding strength, and easily cracks, deforms or shrinks.
  • the polystyrene board is used for an external thermal insulation wall anchored by a mechanical fixing device, the anchored thermal insulation polystyrene board has problems and shortcomings of brittleness and easy breaking. So the polystyrene board needs improvement.
  • the present invention provides a reinforced polystyrene board which is able to improve a tensile strength and a folding strength thereof, so as to enhance mechanical properties and whole stability of an external thermal insulation system of the polystyrene board.
  • a technical scheme adopted by the present invention is as follows.
  • a two-dimensional grid reinforcer is disposed in a surface layer of a thermal insulation polystyrene board.
  • the grid reinforcer is made of a glass fiber grid, a metal grid or a man-made fibers grid.
  • a characteristic of the grid reinforcer is that a polystyrene board protective layer is disposed on an outer surface of the grid reinforcer, which isolates the grid reinforcer from an external environment of the polystyrene board, such as a thin layer of plastering mortar on the polystyrene board surface, and improves corrosion resistance and durability of the thermal insulation polystyrene board.
  • a glass fiber grid reinforcer can be disposed in double sides or single side of the polystyrene board, according to requirement.
  • the glass fiber grid reinforcer is formed by knitting decussations of glass fiber warps and wefts.
  • a distance between the grid apertures of the glass fiber grid reinforcer is 5 ⁇ 25 ⁇ 5 ⁇ 25 mm, optimally7 ⁇ 15 ⁇ 7 ⁇ 15 mm;
  • a thickness of a polystyrene board protective layer of the reinforcer i.e., a distance between the glass fiber grid reinforcer and an outer surface edge of the polystyrene board is 5 ⁇ 15 mm, optimally 8 ⁇ 12 mm.
  • the metal fiber grid reinforcer mentioned above is formed by electric welding decussations of longitudinal steel wires and transverse steel wires.
  • a distance between the grid apertures of the metal fiber grid reinforcer is 5 ⁇ 60 ⁇ 5 ⁇ 60 mm, optimally 10 ⁇ 30 ⁇ 10 ⁇ 30 mm; the metal fiber grid reinforcer is hot-galvanized steel wire, cold drawn low carbon steel wire, stainless steel wire or alloy steel wire.
  • a diameter of the steel wire is 0.5 ⁇ 4.0 mm, optimally 0.9 ⁇ 2.5 mm.
  • a thickness of a metal fiber grid polystyrene board protective layer of the reinforcer is 5 ⁇ 50 mm, optimally 8 ⁇ 30 mm.
  • the man-made fibers grid mentioned above is formed by knitting decussations of man-made fibers warps and man-made fibers wefts.
  • a distance between the grid apertures of the man-made fibers grid reinforcer is 5 ⁇ 5 ⁇ 20 ⁇ 20 mm, optimally 10 ⁇ 10 ⁇ 15 ⁇ 15 mm;
  • a thickness of a polystyrene board protective layer of the man-made fibers grid reinforcer is 5 ⁇ 15 mm, optimally 8 ⁇ 12 mm.
  • the present invention disposes the grid reinforcer in the surface layer of the polystyrene board, so as to ensure the integrity and airtightness of the polystyrene board body that is inside or outside the grid reinforcer.
  • the present invention reinforced polystyrene board has the advantages as follows. Compared with a conventional polystyrene board, the reinforced polystyrene board significantly improves tensile strength and folding strength thereof.
  • the present invention is suitable for an external thermal insulation wall of the polystyrene board anchored by a mechanical fixing device, and can solve a problem that the polystyrene board has the shortcomings of brittleness and easy breaking.
  • FIG. 1 is a structure diagram of the present invention.
  • FIG. 2 is a longitudinal section diagram of FIG. 1 .
  • 1 polystyrene core board
  • 2 grid reinforcer
  • 3 a polystyrene board protective layer of the reinforcer.
  • a reinforced polystyrene board from inside to outside sequentially consists of a polystyrene core board 1 , a grid reinforcer 2 and a polystyrene board protective layer 3 of the reinforcer 2 .
  • the polystyrene board can be an expanded polystyrene board (EPS) or a rigid extruded polystyrene foam board (XPS).
  • the grid reinforcer 2 is formed by knitting decussations of warps and wefts made of glass fiber or man-made fibers fabric, or by electric welding decussations of longitudinal steel wires and transverse steel wires.
  • the polystyrene board protective layer 3 of the reinforcer 2 and the polystyrene core board 1 form an integral board, which isolates the grid reinforcer from an external environment, such as a thin layer of plastering mortar on the polystyrene board surface, and prevents the reinforcer from alkalization and corrosion.

Landscapes

  • Engineering & Computer Science (AREA)
  • Architecture (AREA)
  • Structural Engineering (AREA)
  • Physics & Mathematics (AREA)
  • Civil Engineering (AREA)
  • Acoustics & Sound (AREA)
  • Electromagnetism (AREA)
  • Life Sciences & Earth Sciences (AREA)
  • Wood Science & Technology (AREA)
  • Laminated Bodies (AREA)
  • Building Environments (AREA)
  • Panels For Use In Building Construction (AREA)
  • Reinforced Plastic Materials (AREA)
US13/496,882 2009-09-29 2010-09-21 Reinforced polystyrene board Abandoned US20120177865A1 (en)

Applications Claiming Priority (7)

Application Number Priority Date Filing Date Title
CN200920210334.6 2009-09-29
CN200920210334 2009-09-29
CN 201010154840 CN101864812A (zh) 2010-04-26 2010-04-26 一种金属网加筋聚苯板
CN201010154840.5 2010-04-26
CN201010186233.7 2010-05-27
CN 201010186233 CN101864813A (zh) 2010-05-27 2010-05-27 一种玻璃纤维网加筋聚苯板
PCT/CN2010/077179 WO2011038651A1 (fr) 2009-09-29 2010-09-21 Stratifié en polystyrène renforcé

Publications (1)

Publication Number Publication Date
US20120177865A1 true US20120177865A1 (en) 2012-07-12

Family

ID=43825556

Family Applications (1)

Application Number Title Priority Date Filing Date
US13/496,882 Abandoned US20120177865A1 (en) 2009-09-29 2010-09-21 Reinforced polystyrene board

Country Status (4)

Country Link
US (1) US20120177865A1 (fr)
EP (1) EP2484840A4 (fr)
CN (1) CN102630266B (fr)
WO (1) WO2011038651A1 (fr)

Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US20150082724A1 (en) * 2013-09-24 2015-03-26 Victor Amend Reinforced insulating panel and method of manufacturing same
JP2016223241A (ja) * 2015-06-03 2016-12-28 トヨタホーム株式会社 断熱パネル
US20210381259A1 (en) * 2020-06-05 2021-12-09 Johns Manville Non-wicking underlayment board
US20210381229A1 (en) * 2020-06-05 2021-12-09 Johns Manville Non-wicking underlayment board

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* Cited by examiner, † Cited by third party
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CN103174226B (zh) * 2013-03-18 2017-10-03 上海一金节能科技有限公司 全部用机械锚固加强筋无机改性不燃泡沫板的外保温墙体
US10087642B2 (en) * 2016-01-11 2018-10-02 Robert Montoya Screen grid insulated concrete form panel system and method for construction and building

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US20010010140A1 (en) * 1993-06-02 2001-08-02 Evg Entwicklungs - U. Verwertungs-Gesellschaft M.B.H. Building element
JP2000080541A (ja) * 1998-06-24 2000-03-21 Kuraray Co Ltd ループパイルを有するラッシェル編地
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Cited By (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US20150082724A1 (en) * 2013-09-24 2015-03-26 Victor Amend Reinforced insulating panel and method of manufacturing same
JP2016223241A (ja) * 2015-06-03 2016-12-28 トヨタホーム株式会社 断熱パネル
US20210381259A1 (en) * 2020-06-05 2021-12-09 Johns Manville Non-wicking underlayment board
US20210381229A1 (en) * 2020-06-05 2021-12-09 Johns Manville Non-wicking underlayment board
US11685140B2 (en) * 2020-06-05 2023-06-27 Johns Manville Non-wicking underlayment board
US11773586B2 (en) * 2020-06-05 2023-10-03 Johns Manville Non-wicking underlayment board

Also Published As

Publication number Publication date
EP2484840A4 (fr) 2014-10-29
CN102630266A (zh) 2012-08-08
CN102630266B (zh) 2014-09-24
EP2484840A1 (fr) 2012-08-08
WO2011038651A1 (fr) 2011-04-07

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