CN102630266A - 加筋聚苯板 - Google Patents

加筋聚苯板 Download PDF

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Publication number
CN102630266A
CN102630266A CN2010800406937A CN201080040693A CN102630266A CN 102630266 A CN102630266 A CN 102630266A CN 2010800406937 A CN2010800406937 A CN 2010800406937A CN 201080040693 A CN201080040693 A CN 201080040693A CN 102630266 A CN102630266 A CN 102630266A
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reinforcement
polystyrene board
layer
grid
polystyrene
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CN102630266B (zh
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周金烈
周玥
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Shanghai One Gold Energy Saving Tech Co Ltd
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Shanghai One Gold Energy Saving Tech Co Ltd
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Priority claimed from CN 201010154840 external-priority patent/CN101864812A/zh
Priority claimed from CN 201010186233 external-priority patent/CN101864813A/zh
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    • E04BUILDING
    • E04BGENERAL BUILDING CONSTRUCTIONS; WALLS, e.g. PARTITIONS; ROOFS; FLOORS; CEILINGS; INSULATION OR OTHER PROTECTION OF BUILDINGS
    • E04B1/00Constructions in general; Structures which are not restricted either to walls, e.g. partitions, or floors or ceilings or roofs
    • E04B1/62Insulation or other protection; Elements or use of specified material therefor
    • E04B1/74Heat, sound or noise insulation, absorption, or reflection; Other building methods affording favourable thermal or acoustical conditions, e.g. accumulating of heat within walls
    • E04B1/76Heat, sound or noise insulation, absorption, or reflection; Other building methods affording favourable thermal or acoustical conditions, e.g. accumulating of heat within walls specifically with respect to heat only
    • E04B1/78Heat insulating elements
    • E04B1/80Heat insulating elements slab-shaped
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B13/00Layered products comprising a a layer of water-setting substance, e.g. concrete, plaster, asbestos cement, or like builders' material
    • B32B13/04Layered products comprising a a layer of water-setting substance, e.g. concrete, plaster, asbestos cement, or like builders' material comprising such water setting substance as the main or only constituent of a layer, which is next to another layer of the same or of a different material
    • B32B13/045Layered products comprising a a layer of water-setting substance, e.g. concrete, plaster, asbestos cement, or like builders' material comprising such water setting substance as the main or only constituent of a layer, which is next to another layer of the same or of a different material of foam
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B15/00Layered products comprising a layer of metal
    • B32B15/02Layer formed of wires, e.g. mesh
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B5/00Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts
    • B32B5/02Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts characterised by structural features of a fibrous or filamentary layer
    • B32B5/028Net structure, e.g. spaced apart filaments bonded at the crossing points
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B5/00Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts
    • B32B5/22Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts characterised by the presence of two or more layers which are next to each other and are fibrous, filamentary, formed of particles or foamed
    • B32B5/24Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts characterised by the presence of two or more layers which are next to each other and are fibrous, filamentary, formed of particles or foamed one layer being a fibrous or filamentary layer
    • B32B5/245Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts characterised by the presence of two or more layers which are next to each other and are fibrous, filamentary, formed of particles or foamed one layer being a fibrous or filamentary layer another layer next to it being a foam layer
    • EFIXED CONSTRUCTIONS
    • E04BUILDING
    • E04BGENERAL BUILDING CONSTRUCTIONS; WALLS, e.g. PARTITIONS; ROOFS; FLOORS; CEILINGS; INSULATION OR OTHER PROTECTION OF BUILDINGS
    • E04B1/00Constructions in general; Structures which are not restricted either to walls, e.g. partitions, or floors or ceilings or roofs
    • E04B1/62Insulation or other protection; Elements or use of specified material therefor
    • E04B1/74Heat, sound or noise insulation, absorption, or reflection; Other building methods affording favourable thermal or acoustical conditions, e.g. accumulating of heat within walls
    • E04B1/76Heat, sound or noise insulation, absorption, or reflection; Other building methods affording favourable thermal or acoustical conditions, e.g. accumulating of heat within walls specifically with respect to heat only
    • E04B1/762Exterior insulation of exterior walls
    • EFIXED CONSTRUCTIONS
    • E04BUILDING
    • E04CSTRUCTURAL ELEMENTS; BUILDING MATERIALS
    • E04C2/00Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels
    • E04C2/02Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels characterised by specified materials
    • E04C2/10Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels characterised by specified materials of wood, fibres, chips, vegetable stems, or the like; of plastics; of foamed products
    • E04C2/20Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels characterised by specified materials of wood, fibres, chips, vegetable stems, or the like; of plastics; of foamed products of plastics
    • E04C2/22Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels characterised by specified materials of wood, fibres, chips, vegetable stems, or the like; of plastics; of foamed products of plastics reinforced
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2262/00Composition or structural features of fibres which form a fibrous or filamentary layer or are present as additives
    • B32B2262/10Inorganic fibres
    • B32B2262/101Glass fibres
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2262/00Composition or structural features of fibres which form a fibrous or filamentary layer or are present as additives
    • B32B2262/10Inorganic fibres
    • B32B2262/103Metal fibres
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2262/00Composition or structural features of fibres which form a fibrous or filamentary layer or are present as additives
    • B32B2262/10Inorganic fibres
    • B32B2262/106Carbon fibres, e.g. graphite fibres
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2266/00Composition of foam
    • B32B2266/02Organic
    • B32B2266/0214Materials belonging to B32B27/00
    • B32B2266/0221Vinyl resin
    • B32B2266/0228Aromatic vinyl resin, e.g. styrenic (co)polymers
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2307/00Properties of the layers or laminate
    • B32B2307/30Properties of the layers or laminate having particular thermal properties
    • B32B2307/304Insulating
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2307/00Properties of the layers or laminate
    • B32B2307/50Properties of the layers or laminate having particular mechanical properties
    • B32B2307/54Yield strength; Tensile strength
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2307/00Properties of the layers or laminate
    • B32B2307/50Properties of the layers or laminate having particular mechanical properties
    • B32B2307/546Flexural strength; Flexion stiffness
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2307/00Properties of the layers or laminate
    • B32B2307/70Other properties
    • B32B2307/714Inert, i.e. inert to chemical degradation, corrosion
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2607/00Walls, panels
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10TECHNICAL SUBJECTS COVERED BY FORMER USPC
    • Y10TTECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
    • Y10T428/00Stock material or miscellaneous articles
    • Y10T428/23Sheet including cover or casing

Abstract

一种加筋聚苯板,其在聚苯板的板面表层内设有一层网格加强筋(2),提高聚苯板的抗拉强度和抗折强度,网格加强筋(2)由玻璃纤维网、金属网或化学纤维网制成。加强筋(2)外侧的聚苯板保护层(3)使其与板外环境隔离,能提高加强筋(2)的抗腐蚀和耐久性。采用玻璃纤维网加强筋的最佳孔径间距为7~15×7~15mm,聚苯板保护层(3)的最佳厚度为8~12mm。采用金属钢丝网加强筋的最佳孔径间距为10~30×10~30mm,聚苯板保护层(3)的最佳厚度为8~30mm。采用化学纤维网加强筋的最佳孔径间距为10×10~15×15mm,保护层(3)的最佳厚度8~12mm。加筋聚苯板适用于机械固定装置锚固的聚苯板外保温墙体,可明显提高外保温层的稳定性和使用安全性,尤其适用于既有建筑墙体的外保温节能工程。

Description

加筋聚苯板 技术领域
本发明涉及一种表层内夹有加强筋的聚苯板, 尤其适用于机械固定装置锚固 聚苯板的外保温墙体。 背景技术
目前, 现有的聚苯板板材是经发泡后由成型机模压定型, 其特点是密度和导 热系数较理想, 但抗拉强度和抗折强度较低, 易产生开裂、 变形、 收缩, 用于机 械锚固外保温板墙体时, 存在被锚固固定的保温聚苯板具有脆性、 易断裂的问题 和缺点, 因此需要改进。 发明内容
为了克服机械固定装置锚固现有的聚苯板保温层稳定性较差的缺陷, 本发明 提供一种加筋聚苯板, 该加筋聚苯板能提高板的抗拉强度和抗折强度, 从而增强 聚苯板外保温系统的力学性能和整体稳定性。
本发明解决其技术问题所采用的技术方案是: 在保温聚苯板的板面表层内, 设置一层双向网格加强筋, 网格加强筋是采用玻璃纤维网、 金属网或化学纤维网 组成, 其特征是: 网格加强筋的外表面附有一层聚苯板保护层, 使网格加强筋与 板面外的环境薄抹灰层砂浆等隔离, 提高抗腐蚀和耐久性。 根据需要, 玻璃纤维 网加强筋可以在板的双面设置, 也可以在板的单面设置。
上述玻璃纤维网加强筋是由玻璃纤维经线和纬线十字交叉编结而成, 加强筋 的网格孔径间距为 5~25 X 5~25mm, 最佳间距为 7~15 X 7~15mm; 加强筋的聚苯板 保护层厚度即离板面外边缘的距离为 5〜15 mm, 最佳厚度为 8〜12mm。
上述金属网加强筋是由纵向钢丝和横向钢丝十字交叉电悍连接而成, 加强筋 的网格孔径间距为 5~60 X 5~60mm, 最佳间距为 10 30 X 10~30mm; 加强筋是热镀 锌钢丝、 冷拔低碳钢丝、 不锈钢丝或合金钢丝; 钢丝直径为 0.5〜4.0mm, 最佳直径 为 0.9〜2.5mm; 加强筋的聚苯板保护层厚度为 5〜50mm, 最佳厚度为 8〜30mm。
上述化学纤维网加强筋是由化学纤维经线和纬线十字交叉编结而成; 加强筋 的网格孔径间距为 5 X 5 20 X 20mm, 最佳间距为 10 X 10~15 X 15mm; 加强筋的聚 苯板保护层厚度为 5〜15mm, 最佳厚度为 8〜12mm。
本发明可以用网格加强筋与聚苯板在模压成型过程中一次完成的方法, 将网 格加强筋夹附在聚苯板的表层内, 保证网格加强筋内、 外侧聚苯板体的整体性和 密闭性。
本发明的有益效果是: 与现有的聚苯板相比, 加筋聚苯板具有抗拉强度和抗 折强度明显提高的优点。 适用于机械固定装置锚固聚苯板的外保温墙体, 可以解 决聚苯板固有的脆性、 易断裂的缺点。 附图概述
本发明的具体特征、 性能由以下的实施例及其附图进一步给出。
图 1是本发明的构造示意图。
图 2是图 1的纵向剖面图。
图中: 1.聚苯芯板, 2.网格加强筋, 3.加强筋的聚苯板保护层。 本发明的最佳实施方式
在图 1、 图 2中, 本发明加筋聚苯板自内向外依次由聚苯芯板 1、 网格加强筋 2 和加强筋的聚苯板保护层 3组成。 聚苯板可以是膨胀聚苯板 (EPS) 、 挤塑聚苯板 (XPS ) ; 网格加强筋 2是由玻璃纤维或化学纤维织物经线和纬线十字交叉编结而 成, 或者由纵向钢丝和横向钢丝十字交叉电悍连接而成。 加强筋的聚苯板保护层 3 与聚苯芯板 1组合成一个整体板材, 使网格加强筋 2与板面上的薄抹灰层等外部环 境隔离, 防止加强筋被碱化、 腐蚀。

Claims (9)

  1. 权利要求
    1. 一种加筋聚苯板, 由聚苯板和其表层内夹有的双向网格布型加 强筋组成的保温聚苯板, 其特征是: 双向网格布型加强筋的外表面附有 一层聚苯板保护层。
  2. 2. 根据权利要求 1所述的加筋聚苯板, 其特征是: 所述的加强筋是 由化学纤维经线和纬线十字交叉编结而成的网格布, 网格孔径间距为 5 X 5-20 X 20mm, 最佳间距为 10 X 10~15 X 15mm。
  3. 3. 根据权利要求 1所述的加筋聚苯板, 其特征是: 保护层的厚度为 5~15mm, 最佳厚度为 8~12mm; 聚苯板保护层与聚苯芯板组合成一个整体 板材。
  4. 4. 一种金属网加筋聚苯板, 由聚苯板和其表层内夹有的双向金属网格 加强筋组成的保温聚苯板, 其特征是: 双向金属网格加强筋的外表面附有一 层聚苯板保护层。
  5. 5. 根据权利要求 4所述的金属网加筋聚苯板, 其特征是: 所述的加强 筋是由纵向钢丝和横向钢丝十字交叉电悍连接而成, 网格孔径间距为 5~60 X 5~60mm, 最佳间距为 10~30 X 10~30mm, 加强筋是热镀锌钢丝、 冷拔低碳钢 丝、 不锈钢丝或合金钢丝, 钢丝直径为 0. 5~4. 0mm, 最佳直径为 0. 9~2. 5mm。
  6. 6. 根据权利要求 4所述的金属网加筋聚苯板, 其特征是: 保护层的厚 度为 5~50mm, 最佳厚度为 8~30mm; 聚苯板保护层与聚苯芯板组合成一个整体 板材。
  7. 7. 一种玻璃纤维网加筋聚苯板, 由聚苯板和其表层内夹有的玻璃纤维 网格布加强筋组成的保温聚苯板, 其特征是: 玻璃纤维网格布加强筋的外表 面附有一层聚苯板保护层。
  8. 8. 根据权利要求 7所述的玻璃纤维网加筋聚苯板, 其特征是: 所述的 加强筋是由玻璃纤维经线和纬线十字交叉编结而成的网格布, 网格孔径间距 为 5~25 X 5~25讓, 最佳间距为 7~15 X 7~15讓; 加强筋是双面设置或单面设 置。
  9. 9. 根据权利要求 7所述的玻璃纤维网加筋聚苯板, 其特征是: 聚苯板 保护层的厚度为 5~15mm, 最佳厚度为 8~12mm<sub>;</sub> 聚苯板保护层与聚苯芯板组合 成一个整体板材。
CN201080040693.7A 2009-09-29 2010-09-21 加筋聚苯板 Active CN102630266B (zh)

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Application Number Priority Date Filing Date Title
CN200920210334.6 2009-09-29
CN200920210334 2009-09-29
CN201010154840.5 2010-04-26
CN 201010154840 CN101864812A (zh) 2010-04-26 2010-04-26 一种金属网加筋聚苯板
CN 201010186233 CN101864813A (zh) 2010-05-27 2010-05-27 一种玻璃纤维网加筋聚苯板
CN201010186233.7 2010-05-27
CN201080040693.7A CN102630266B (zh) 2009-09-29 2010-09-21 加筋聚苯板
PCT/CN2010/077179 WO2011038651A1 (zh) 2009-09-29 2010-09-21 加筋聚苯板

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CN102630266B CN102630266B (zh) 2014-09-24

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EP (1) EP2484840A4 (zh)
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Cited By (1)

* Cited by examiner, † Cited by third party
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CN105518233A (zh) * 2013-03-18 2016-04-20 上海一金节能科技有限公司 机械锚固网格加强筋无机改性泡沫保温板的外保温墙体

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US20150082724A1 (en) * 2013-09-24 2015-03-26 Victor Amend Reinforced insulating panel and method of manufacturing same
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