US20090212480A1 - Transfer device for folder unit - Google Patents

Transfer device for folder unit Download PDF

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Publication number
US20090212480A1
US20090212480A1 US12/320,734 US32073409A US2009212480A1 US 20090212480 A1 US20090212480 A1 US 20090212480A1 US 32073409 A US32073409 A US 32073409A US 2009212480 A1 US2009212480 A1 US 2009212480A1
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US
United States
Prior art keywords
web
webs
web group
transfer roller
transfer
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Abandoned
Application number
US12/320,734
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English (en)
Inventor
Hiroshi Koyama
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Tokyo Kikai Seisakusho Co Ltd
Original Assignee
Tokyo Kikai Seisakusho Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Tokyo Kikai Seisakusho Co Ltd filed Critical Tokyo Kikai Seisakusho Co Ltd
Assigned to TOKYO KIKAI SEISAKUSHO, LTD. reassignment TOKYO KIKAI SEISAKUSHO, LTD. ASSIGNMENT OF ASSIGNORS INTEREST (SEE DOCUMENT FOR DETAILS). Assignors: KOYAMA, HIROSHI
Publication of US20090212480A1 publication Critical patent/US20090212480A1/en
Abandoned legal-status Critical Current

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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65HHANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
    • B65H45/00Folding thin material
    • B65H45/12Folding articles or webs with application of pressure to define or form crease lines
    • B65H45/22Longitudinal folders, i.e. for folding moving sheet material parallel to the direction of movement
    • B65H45/221Longitudinal folders, i.e. for folding moving sheet material parallel to the direction of movement incorporating folding triangles
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65HHANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
    • B65H2404/00Parts for transporting or guiding the handled material
    • B65H2404/10Rollers
    • B65H2404/13Details of longitudinal profile
    • B65H2404/131Details of longitudinal profile shape
    • B65H2404/1316Details of longitudinal profile shape stepped or grooved

Definitions

  • the preset invention relates to a transfer device for a folder unit, which, in a web-fed press, feeds a first web group obtained by overlapping a plurality of webs and vertically folding them in a half width by a former and a second web group consisting of a plurality of webs in the same width dimension as that of the first web group vertically folded by the former in mutual overlap between a cutting cylinder and a folding cylinder, so as to form a newspaper signature, wherein at least one transfer roller is provided for guiding the second web group to a position at which it is overlapped on the first web group, at least one transfer roller being rotationally driven.
  • a newspaper signature is normally formed by a web-fed press, as follows: a longitudinal dimension of a web is determined in accordance with a predetermined cut dimension in a folder unit; a plurality of printed webs in a two-page width are overlapped one on another, to be fed through a former in the folder unit; and the webs are vertically folded in a half width in parallel to a traveling direction by the former, thus to obtain a web group having a one-page width, that is, a width of a folding signature (hereinafter referred to a folding signature width), with which the webs are discharged onto a conveyor in the folder unit, described later.
  • a folding signature width a folding signature width
  • the web group is guided to a cut position located between a cutting cylinder and a folding cylinder, to be cut in the predetermined cut dimension by a cutting blade fixed to the cutting cylinder perpendicularly to the traveling direction of the webs; is laterally folded by the folding cylinder and a folding roller; thus obtaining a quarto newspaper signature (hereinafter referred to a signature A) of the web group to be discharged onto the conveyor via a delivery fan.
  • a signature A a quarto newspaper signature
  • a plurality of printed webs having the folding signature width in the state in which a longitudinal dimension of a web is determined in accordance with a predetermined cut dimension in a folder unit are overlapped one on another, thereby obtaining a web group which is then guided to a cut position located between a cutting cylinder and a folding cylinder, to be cut in the predetermined cut dimension by a cutting blade fixed to the cutting cylinder perpendicularly to the traveling direction of the webs; is laterally folded by the folding cylinder and a folding roller; thus obtaining a another folio newspaper signature (hereinafter referred to a signature B) of the web group to be discharged onto the conveyor via a delivery fan.
  • a signature B another folio newspaper signature
  • a combined web group (hereinafter referred to as a web group E) should be first obtained by overlapping a web group having a folding signature width which consists of the folding signature A (hereinafter referred to as a web group A) obtained by vertically folding, in the half width, the plurality of overlapped webs having the two-page width by the former and another web group consisting of the plurality of overlapped webs having folding signature widths which consist of the folding signature B (hereinafter referred to as a web group B) in the state in which the web groups are aligned at both side edges thereof with each other; and then, the web group E is guided to a cut position located between a cutting cylinder and a folding cylinder, to be cut in the predetermined cut dimension by a cutting blade fixed to the cutting cylinder perpendicularly to the traveling direction and is laterally folded by the folding cylinder; thus forming a newspaper signature (hereinafter referred to as a folding
  • the traveling direction of the transfer device provided in the folder unit is changed in contact of the web group at a roll angle with one or more transfer rollers rotatably supported. Therefore, the tension of the web group to be transferred is decreased due to extension generated in the traveling direction or the rotational resistance of the transfer roller during the traveling on the web paths in the transfer device, so that the web meanders caused by its movement in the width direction during its traveling, thereby raising a problem of degradation of the quality of the folding signature.
  • Patent Document 1 Japanese Utility Model Application Laid-open No. Sho 62-53279 discloses a technique in a transfer device for a folder unit.
  • a transfer device disclosed in Patent Document 1 is provided with a rotary drive device in a transfer roller, so as to apply an appropriate tension to a web.
  • a transfer path in a transfer device recently tends to become longer for various reasons in, for example, a folder unit provided with a balloon former disposed above a general former or a folder unit provided with a former elongated in a traveling direction of a web while taking a greater inclination angle between the surface of the former and a horizontal plane.
  • tension is conspicuously decreased due to extension generated in the traveling direction, and further, an air layer is frequently taken in between the webs.
  • the web group B in which the plurality of webs having the folding signature width are overlapped one on another, the radially inside web guided in contact with the periphery of the transfer roller and the radially outside web guided from the periphery of the transfer roller via the plurality of webs are independent of each other, and therefore, neither of the side edges in the width direction are closed. Consequently, the air layer is liable to be markedly taken in between the webs during the transferring, that is, while the web group B travels between a nipping roller and the transfer roller or between the transfer rollers. Even if the web group B is brought into contact with the transfer roller at a roll angle, the air layer taken in between the webs cannot be completely discharged only from both of the side edges of the web group B.
  • an object of the present invention is to provide a transfer device for a folder unit capable of applying an appropriate tension to each of webs constituting a web group, so as to prevent the web from being deviated or meandering.
  • a transfer device for a folder unit which feeds a first web group obtained by overlapping a plurality of webs and vertically folding them in a half width by a former and a second web group of a plurality of overlapped webs in the same width dimension as that of the first web group vertically folded by the former in mutual overlap between a cutting cylinder and a folding cylinder, so as to form a newspaper signature
  • at least one transfer roller is provided for guiding the second web group to a position at which it is overlapped on the first web group and at least one out of the transfer rollers is rotationally driven
  • At least one of the transfer rollers to be driven is a roller having a step formed at a peripheral surface in a range in contact with the web while circumferential surfaces having different diameters in an axial direction are adjacent to each other.
  • each of the webs is weakly pressed against the surface of the transfer roller in the range in contact with the small-diameter portions, and therefore, an air layer taken in between the webs is pushed out from between the webs in contact with the large-diameter portions firmly pressed against the transfer roller toward the range in contact with the small-diameter portions at which the pressing force is weak, thereby dissipating the air layer taken in between the webs in contact with the large-diameter portions.
  • the webs are brought into contact with each other at the large-diameter portions on the transfer roller, thus transmitting the power generated by the frictional force.
  • the two transfer rollers to be driven should approach each other, at least either one of the transfer rollers should be a roller having a step formed at a peripheral surface in a range in contact with the web while circumferential surfaces having different diameters in an axial direction are adjacent to each other, and further, at least one arrangement should be provided in such a manner that the transfer roller is brought into contact with one side and the other side of the second web group with certain central angle.
  • one of the transfer rollers is disposed in the vicinity of the other transfer roller, both of the transfer rollers being brought into contact with the different sides of the second web group at the roll angle, so that the power can be sufficiently transmitted, from the other transfer roller, even to the web remoter from the surface of one of the transfer rollers, thus applying the appropriate tension to the entire web constituting the web group. Consequently, it is possible to further enhance the effect of preventing the web from being deviated or meandering.
  • large-diameter portions should be arranged at the circumferential surface having the different diameters substantially symmetrically with respect to a center in a width direction of the web.
  • a ratio of a large-diameter portion to a small-diameter portion in an axial direction range at the circumferential surface having the different diameters should be equal to or smaller than the small-diameter portion.
  • a circumferential surface of a large-diameter portion at the circumferential surface having the different diameters should be subjected to surface treatment for increasing a friction coefficient.
  • a traveling tension to be applied to the web group in the width direction can be balanced, thus eliminating any occurrence of deviation.
  • FIG. 1 is a view indicated by an arrow A-A of FIG. 5 , schematically showing a folder unit F provided with a transfer device R according to the present invention
  • FIG. 2 is a perspective view illustrating, in enlargement, the relationship between a transfer roller R 1 in the transfer device R shown in FIG. 1 and a second web group W 10 ;
  • FIG. 3 is a perspective view illustrating, in enlargement, the relationship between transfer rollers R 2 and R 3 in the transfer device R shown in FIG. 1 and a second web group W 10 ′;
  • FIG. 4 is a perspective view illustrating, in enlargement, the relationship between, another transfer roller R 3 ′ and the second web group W 10 ′ shown in FIG. 3 , replaced with the transfer roller R 3 ;
  • FIG. 5 is a general view showing the outline of a newspaper web-fed press provided with the transfer device R according to the present invention.
  • FIGS. 1 to 5 A preferred embodiment will be described in reference to FIGS. 1 to 5 .
  • FIG. 1 is a view indicated by an arrow A-A of FIG. 5 , schematically showing a folder unit F provided with a transfer device R according to the present invention
  • FIG. 2 is a perspective view illustrating, in enlargement, the relationship between a transfer roller R 1 in the transfer device R shown in FIG. 1 and a second web group W 10
  • FIG. 3 is a perspective view illustrating, in enlargement, the relationship between transfer rollers R 2 and R 3 in the transfer device R shown in FIG. 1 and a second web group W 10 ′
  • FIG. 4 is a perspective view illustrating, in enlargement, the relationship between the transfer roller R 3 , shown in FIG. 3 , replaced with another transfer roller R 3 ′ and the second web group W 10 ′
  • FIG. 5 is a general view showing the outline of a newspaper web-fed press including the folder unit F provided with the transfer device R according to the present invention.
  • webs W 1 to W 4 having a newspaper 4-page width supplied from reel stands B 1 to B 4 , respectively, are subjected to a double-sided printing operation by printing units T 1 to T 4 , and then, are bisected at the center of the web width in parallel to a traveling direction of the web by slitter knives K 1 to K 4 disposed in a rail frame L, into webs W 11 to W 41 on one side having a half width (i.e., a 2-page width) and webs W 12 to W 42 on the other side having a half width (i.e., a 2-page width).
  • the bisected webs W 12 to W 42 on the other side having the half width are guided to the folder unit F in a state in which traveling positions in a direction perpendicular to the traveling direction thereof are located at the same positions of the webs W 11 to W 41 on one side having the half width by a deviating angle bar Z 1 to Z 4 .
  • the webs W 2 to W 4 printed by the printing units T 2 to T 4 are cut into the webs W 21 to W 41 on one side having the half width and the webs W 22 to W 42 on the other side having the half width by the slitter knives K 2 to K 4 , respectively, as described above, and then, they are overlapped one on another in a drag roller D 11 , to pass on a web path through a lower former F 11 .
  • a great inclination angle formed between the surface of the former and a horizontal plane is taken in the lower former F 11 for various reasons, and therefore, the former elongated in the traveling direction of the web is adopted.
  • the web W 1 printed in the printing unit T 1 is cut into the web W 11 on one side having the half width and the web W 12 on the other side having the half width by the slitter knife K 1 , as described above.
  • These two webs W 11 and W 12 are overlapped one on another in a drag roller D 21 , to pass on a web path through a balloon former F 21 .
  • the webs W 21 to W 41 on one side having the half width and the webs W 22 to W 42 on the other side having the half width are vertically folded (former-folded) in parallel to the traveling direction at the widthwise center by the lower former F 11 and a pair of forming rollers U 11 .
  • the six webs W 21 to W 41 and W 22 to W 42 , each having the half width, overlapped in the above-described manner are vertically folded, thereby constituting a first web group W 20 , having a former-folded portion.
  • the first web group W 20 is fed downstream while being held at both ends thereof by appropriate force between first nipping rollers.
  • N 1 a and N 1 b between second nipping rollers N 2 a and N 2 b , and between third nipping rollers N 3 a and N 3 b , which all are driven, and then, intrudes into between a cutting cylinder C 1 and a folding cylinder C 2 .
  • the web W 11 on one side having the half width and the web W 12 on the other side having the half width are overlapped in the drag roller D 21 right above the balloon former F 21 , and further, the two overlapped webs W 11 and W 12 , each having the half width, are bisected at the widthwise center in parallel to the traveling direction by a slitter knife K 5 , thereby constituting four webs W 11 a , W 11 b , W 12 a , and W 12 b , each having a 1 / 4 width of the width of the web W 1 .
  • the four webs are overlapped one on another by the balloon former F 21 and a pair of forming rollers U 21 in a state in which both widthwise ends are aligned with each other, thereby constituting the second web group W 10 without any former-folded portion.
  • the second web group W 10 is fed downstream while both their side being held between driven nipping rollers M 1 a and M 1 b by appropriate force.
  • the second web group W 10 is brought, at a roll angle, into contact with the nipping roller M 1 a and a transfer roller R 1 , which is disposed under the nipping rollers M 1 a and M 1 b and on a frame side nearer the nipping roller M 1 a (hereinafter referred to as an operation side), and thus, the traveling position of the second web group W 10 is moved onto the operation side down to a position at which the second web group W 10 cannot interfere with the lower former F 11 .
  • the second web group W 10 travels downward in substantially a vertical direction in the vicinity of the lower former F 11 on the operation side, and then, is brought at different sides thereof into contact with another transfer roller R 2 and a further transfer roller R 3 disposed under in the vicinity of the transfer roller R 2 , respectively, at a roll angle.
  • the second web group W 10 detouring the lower former F 11 and the forming roller U 11 disposed under the lower former F 11 is brought, at the roll angle, into contact with the transfer roller R 3 , as described above, and then, it travels toward the center of the folder unit in separation from the frame, to be brought, at the roll angle, into contact with the second nipping roller N 2 a , through which the first web group W 20 travels on the web path to between the cutting cylinder C 1 and the folding cylinder C 2 .
  • the second web group W 10 merges with the first web group W 20 in a state in which the position of a widthwise side aligns with the first web group W 20 .
  • the second web group W 10 and the first web group W 20 are overlapped one on another while being held between the second nipping roller N 2 a and the other second nipping roller N 2 b by appropriate force, thereby constituting a combined web group which is then fed out.
  • the combined web group is further fed out by the third nipping rollers N 3 a and N 3 b , to travel between the cutting cylinder C 1 and the folding cylinder C 2 .
  • the first web group W 20 is wound around the peripheral surface of the folding cylinder C 2 while the overlapped second web group W 10 is oriented inward.
  • the first web group W 20 is cut in a predetermined length perpendicularly to the traveling direction by a cutting blade disposed in the cutting cylinder C 1 , to be then pushed into between folding rollers C 3 a and C 3 b and laterally folded by a folding blade, not shown, projecting from the folding cylinder C 2 .
  • a section having the former-folded portion, separated from the first web group W 20 is oriented outward whereas a section without any former-folded portion, separated from the second web group W 10 , is oriented inward, thus achieving a newspaper folding signature having the two sections, to be then discharged onto a conveyor C 5 via a delivery fan C 4 .
  • the transfer device R is configured in such a manner as to include the transfer rollers R 1 to R 3 and relevant mechanisms such as their drive means, not shown.
  • the transfer roller R 1 for guiding the second web group W 10 to the position, at which the second web group W 10 cannot interfere with the lower former F 11 is disposed near the frame on the operation side and under the nipping rollers M 1 a and M 1 b , as described above.
  • the transfer roller R 3 for guiding the second web group W 10 which is introduced from the transfer roller R 1 downward in substantially the vertical direction, in a direction confluent with the web path for the first web group W 20 is disposed substantially right under the transfer roller R 1 and above the nipping rollers N 2 a and N 2 b.
  • the transfer roller R 2 is disposed above and near the transfer roller R 3 . Moreover, a horizontal interval between the axis of the transfer roller R 2 and the axis of the transfer roller R 3 is smaller than the sum of the radius of the transfer roller R 2 and the radius of the transfer roller R 3 .
  • the transfer roller R 2 is located at a position remoter from the nipping rollers N 2 a and N 2 b than the transfer roller R 3 .
  • the transfer roller R 2 is guided the second web group W 10 , which travels from above in substantially the vertical direction in contact with the transfer roller R 3 at the circumferential surface on a side facing to the frame, in such a manner as to be brought into contact, at the roll angle, with the transfer roller R 2 at the circumferential surface on a side opposite to the circumferential surface on the side facing to the frame.
  • Each of the transfer rollers R 1 and R 2 is formed at the circumferential surface thereof into a shape in which large-diameter portions X and small-diameter portions Y are alternately arranged in an axial direction range in contact with the second web group W 10 , as shown in FIGS. 2 and 3 .
  • the radii of the large-diameter portion-X and the small-diameter portion Y are different from each other by almost 1 mm, wherein adjacent portions constitute a step.
  • the large-diameter portions X are arranged substantially symmetrically with respect to the widthwise center of the second web group W 10 .
  • the large-diameter portions X are arranged at four positions inclusive of the vicinity of both ends of the second web group W 10 with respect to the width of the second web group W 10 .
  • a ratio of the large-diameter portion X to the small-diameter portion Y in the axial direction range is equal to or smaller than the small-diameter portion Y.
  • the circumferential surface of the large-diameter portion X is subjected to surface treatment for increasing a friction coefficient, for example, knurling.
  • the transfer roller R 3 is a roller having the uniform diameter in the axial direction without any step at its circumferential surface, as shown in FIG. 3 .
  • the transfer rollers R 1 , R 2 , and R 3 are driven by drive means, not shown, in such a manner that their circumferential speeds become higher than the traveling speed of the second web group W 10 , which is determined by the drive circumferential speeds of the nipping rollers M 1 a , M 1 b , N 2 a , and N 2 b . And then, it is desirable that their circumferential speeds should be set at an appropriate rate within a range of 103% to 120% of the traveling speed of the second web group W 10 during the operation of the web-fed press.
  • the transfer rollers R 1 , R 2 , and R 3 are driven via an appropriate power transmission mechanism from a motor for driving the folder unit or a motor for driving the nipping roller which is rotated in synchronism with the motor for driving the folder unit, or are driven by a special motor which is rotated in synchronism with the motor for driving the folder unit.
  • the second web group W 10 is brought into contact with the transfer roller R 2 disposed upstream in the vicinity thereof at the roll angle before its traveling direction is changed by the transfer roller R 3 .
  • the surface, at which the second web group W 10 is brought into contact with the transfer roller R 2 is reverse side of the surface, at which the second web group W 10 is brought into contact with the transfer roller R 3 .
  • the transfer roller R 2 is provided with large-diameter portions X and small-diameter portions Y adjacently arranged on it's circumference surface, like the transfer roller R 1 .
  • the webs W 11 a , W 11 b , W 12 a , and W 12 b are firmly pressed against the surface of the transfer roller in a range, in which the second web group W 10 in contact with the transfer roller R 2 at the roll angle is brought into contact with the large-diameter portions X in the transfer roller R 2 , more than in a range, in which the second web group W 10 is brought into contact with the small-diameter portions Y.
  • the web remoter from the surface of the transfer roller R 2 is brought into contact with the peripheral surface of the transfer roller R 3 disposed downstream near the transfer roller R 2 and therefore, the force in the traveling direction can be applied also to the web on the side from the transfer roller R 3 , thus applying the appropriate tension to all of the webs constituting the second web group W 10 ′.
  • the web remoter from the surface of the transfer roller R 2 is brought into contact with the periphery of the transfer roller R 3 ′ disposed downstream near the transfer roller R 2 .
  • the respective webs constituting the second web group W 10 ′ are brought into contact with each other at the large-diameter portions X in the transfer roller R 3 ′, and further, the force can be securely transmitted also to some webs disposed remote from the surface of the transfer roller R 2 in the traveling direction by the frictional force.
  • the appropriate tension can be applied to all of the webs constituting the second web group W 10 ′.
  • the number of large-diameter portions on the transfer roller and the arrangement position of the transfer roller are not limited to those in the present preferred embodiment, they may be varied without departing from the scope of claims.

Landscapes

  • Folding Of Thin Sheet-Like Materials, Special Discharging Devices, And Others (AREA)
  • Collation Of Sheets And Webs (AREA)
  • Advancing Webs (AREA)
  • Registering, Tensioning, Guiding Webs, And Rollers Therefor (AREA)
US12/320,734 2008-02-22 2009-02-03 Transfer device for folder unit Abandoned US20090212480A1 (en)

Applications Claiming Priority (2)

Application Number Priority Date Filing Date Title
JP2008-040994 2008-02-22
JP2008040994A JP4689690B2 (ja) 2008-02-22 2008-02-22 折機の転送装置

Publications (1)

Publication Number Publication Date
US20090212480A1 true US20090212480A1 (en) 2009-08-27

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US12/320,734 Abandoned US20090212480A1 (en) 2008-02-22 2009-02-03 Transfer device for folder unit

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US (1) US20090212480A1 (zh)
EP (1) EP2093178A1 (zh)
JP (1) JP4689690B2 (zh)
CN (1) CN101513965B (zh)

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CN102001214B (zh) * 2009-09-03 2013-01-09 南京爱德印刷有限公司 一种轮转印刷机的印刷方法
JP5972596B2 (ja) * 2012-02-20 2016-08-17 三菱重工印刷紙工機械株式会社 ウェブ搬送装置および印刷機
CN103847219B (zh) * 2014-01-17 2016-05-18 深圳报业集团印务有限公司 适用小型轮转印刷机的数码印刷结构及数码轮转印刷机
CN103787133B (zh) * 2014-02-25 2016-07-06 山东恒润邦和机械制造集团有限公司 宽幅塑料薄膜对中折叠装置
CN104016167B (zh) * 2014-05-30 2016-03-16 上海洁之梦环保器材有限公司 商用柔巾机的复巾机构
CN105540324B (zh) * 2016-01-27 2017-05-31 苏州蓝宝石机械有限公司 用于卡纸折页的三角折页装置及自动调节机构及折页方法
EP3689589B1 (en) * 2017-09-27 2023-03-22 Mitsubishi Heavy Industries Machinery Systems, Ltd. Sheet folding device and carton folder
CN108215454B (zh) * 2017-12-29 2019-08-13 高斯图文印刷系统(中国)有限公司 一种用于报业印刷机的折页机

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JP4689690B2 (ja) 2011-05-25
EP2093178A1 (en) 2009-08-26
CN101513965A (zh) 2009-08-26
CN101513965B (zh) 2012-11-28
JP2009196775A (ja) 2009-09-03

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