US20090042241A1 - Microfluidic device - Google Patents

Microfluidic device Download PDF

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US20090042241A1
US20090042241A1 US12/062,808 US6280808A US2009042241A1 US 20090042241 A1 US20090042241 A1 US 20090042241A1 US 6280808 A US6280808 A US 6280808A US 2009042241 A1 US2009042241 A1 US 2009042241A1
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Prior art keywords
channel
fluid
filter
detection system
approximately
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Tai Yu-Chong
Siyang Zheng
Jeffrey Chun-Hui Lin
Harvey Kasdan
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California Institute of Technology CalTech
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California Institute of Technology CalTech
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Priority to US12/062,808 priority Critical patent/US20090042241A1/en
Assigned to CALIFORNIA INSTITUTE OF TECHNOLOGY reassignment CALIFORNIA INSTITUTE OF TECHNOLOGY ASSIGNMENT OF ASSIGNORS INTEREST (SEE DOCUMENT FOR DETAILS). Assignors: KASDAN, HARVEY, LIN, JEFFREY CHUN-HUI, YU-CHONG, TAI, ZHENG, SIYANG
Publication of US20090042241A1 publication Critical patent/US20090042241A1/en
Priority to US14/296,199 priority patent/US9029158B2/en
Priority to US14/685,480 priority patent/US9234884B2/en
Priority to US14/931,645 priority patent/US9535059B2/en
Priority to US15/355,696 priority patent/US9757729B2/en
Abandoned legal-status Critical Current

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    • B01L3/50Containers for the purpose of retaining a material to be analysed, e.g. test tubes
    • B01L3/502Containers for the purpose of retaining a material to be analysed, e.g. test tubes with fluid transport, e.g. in multi-compartment structures
    • B01L3/5027Containers for the purpose of retaining a material to be analysed, e.g. test tubes with fluid transport, e.g. in multi-compartment structures by integrated microfluidic structures, i.e. dimensions of channels and chambers are such that surface tension forces are important, e.g. lab-on-a-chip
    • B01L3/502761Containers for the purpose of retaining a material to be analysed, e.g. test tubes with fluid transport, e.g. in multi-compartment structures by integrated microfluidic structures, i.e. dimensions of channels and chambers are such that surface tension forces are important, e.g. lab-on-a-chip specially adapted for handling suspended solids or molecules independently from the bulk fluid flow, e.g. for trapping or sorting beads, for physically stretching molecules
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    • B01L3/5027Containers for the purpose of retaining a material to be analysed, e.g. test tubes with fluid transport, e.g. in multi-compartment structures by integrated microfluidic structures, i.e. dimensions of channels and chambers are such that surface tension forces are important, e.g. lab-on-a-chip
    • B01L3/502753Containers for the purpose of retaining a material to be analysed, e.g. test tubes with fluid transport, e.g. in multi-compartment structures by integrated microfluidic structures, i.e. dimensions of channels and chambers are such that surface tension forces are important, e.g. lab-on-a-chip characterised by bulk separation arrangements on lab-on-a-chip devices, e.g. for filtration or centrifugation
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    • B01L2300/08Geometry, shape and general structure
    • B01L2300/0861Configuration of multiple channels and/or chambers in a single devices
    • B01L2300/0864Configuration of multiple channels and/or chambers in a single devices comprising only one inlet and multiple receiving wells, e.g. for separation, splitting
    • BPERFORMING OPERATIONS; TRANSPORTING
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    • GPHYSICS
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    • G01N15/14Electro-optical investigation, e.g. flow cytometers
    • G01N15/1484Electro-optical investigation, e.g. flow cytometers microstructural devices
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    • GPHYSICS
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    • G01N2015/1486Counting the particles
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10TECHNICAL SUBJECTS COVERED BY FORMER USPC
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    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
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    • Y10T436/13Tracers or tags
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
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    • Y10T436/25Chemistry: analytical and immunological testing including sample preparation
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10TECHNICAL SUBJECTS COVERED BY FORMER USPC
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    • Y10T436/00Chemistry: analytical and immunological testing
    • Y10T436/25Chemistry: analytical and immunological testing including sample preparation
    • Y10T436/2575Volumetric liquid transfer

Definitions

  • the present disclosure relates to fabricated microfluidic devices that can be utilized as cell sensors and/or actuators.
  • the microfluidic device may be used for labeling, sensing, differentiating, and/or sorting targets, particularly cell populations.
  • Standard cell sensors or actuators are generally based on flow cytometry and employ one or a combination of electrical impedance sensing, light scattering measurement, and chemical or immunostaining followed by optical sensing.
  • red blood cells are removed by lysing in order to reduce the blood volume. Lysing is generally done through the use of saponin or surfactants. During the lysing process, the leukocyte cell volume changes depending on cell type, due to the leakage of cytoplasm contents and cell nucleus shrinkage in varying amounts. Fujimoto, Sysmex J. Int 9 (1999). Thus, normally 2-part (lymphocytes versus granulocytes) or even 3-part (lymphocytes, neutrophils, and other leukocytes) differential can be achieved by simple electrical impedance measurement of particle volume. Hughes-Jones, et al., J. Clin. Pathol.
  • FIG. 1A shows the molecular structure of acridine orange.
  • FIG. 1B shows leukocyte staining results with acridine orange.
  • FIG. 2 shows the top view of one embodiment of a novel fabricated microfluidic apparatus.
  • FIG. 3 shows one embodiment of the optical system setup.
  • FIG. 4A shows erythrocyte concentration in whole blood.
  • FIG. 4B shows leukocyte staining in whole blood with acridine orange at a concentration of 100 ng/mL.
  • FIG. 4C shows leukocyte staining in whole blood with acridine orange at a concentration of 1 ⁇ g/mL.
  • FIG. 4D shows leukocyte staining in whole blood with acridine orange at a concentration of 10 ⁇ g/mL.
  • FIG. 4E shows leukocyte staining in whole blood with acridine orange at a concentration of 100 ⁇ g/mL.
  • FIG. 4F shows leukocyte staining in whole blood with acridine orange at a concentration of 1 mg/mL.
  • FIG. 5 shows fluorescent signal bleaching from a single leukocyte in one embodiment.
  • FIG. 6A shows an image of background and a 5 ⁇ m bead with focused laser illumination flow taken by CCD camera with long pass emission filter, according to one embodiment.
  • FIG. 6B shows an image of background and a 5 ⁇ m bead with laser illumination flow taken by CCD camera with long pass emission filter, according to one embodiment.
  • FIG. 6C shows an image of background and a 5 ⁇ m bead with diffused laser illumination flow taken by CCD camera with long pass emission filter, according to one embodiment.
  • FIG. 6D shows an image of background and the trace of a 5 ⁇ m bead with diffused laser illumination flow taken by CCD camera with long pass emission filter, according to one embodiment.
  • FIG. 7 shows a graph of detection of 5 ⁇ m fluorescent beads detection with photodiode detector with long pass emission filter.
  • FIG. 8A shows background image of focused laser beam from video taken by CCD camera with long pass emission filter, according to one embodiment.
  • FIG. 8B shows a signal from a leukocyte from diluted whole blood testing from video taken by CCD camera with long pass emission filter, according to one embodiment.
  • FIG. 9 shows the time trace of amplified photodiode signal of acridine orange stained undiluted whole blood with green emission filter centered at 525 nm, and peaks labeled, according to one embodiment.
  • FIG. 10 shows a histogram of signal intensity from photodiode detector with green emission filter centered at 525 nm.
  • FIG. 11 shows a histogram of signal intensity from photodiode detector with red emission filter centered at 650 nm.
  • FIG. 12A shows an illustration of a handheld detection box instrument according to one embodiment.
  • FIG. 12B shows an assembled detection box instrument according to one embodiment.
  • FIG. 13A shows the top view of an apparatus according to one particular embodiment.
  • FIG. 13B shows the top view of an apparatus according to one particular embodiment.
  • a microfluidic apparatus comprising a substrate having a first channel having a defined physical feature, wherein said first channel is in fluid communication with at least one inlet for receiving a fluid, wherein said first channel leads to a restrictive access, and wherein said first channel is in fluid communication with a second channel having a defined physical feature, wherein said second channel is in fluid communication with at least one fluid flow outlet; and a fluid biological sample.
  • said defined physical feature is a depression or protrusion.
  • said fluid biological sample comprises blood.
  • the microfluidic apparatus further comprises a detection zone, and/or a filter array, each in fluid communication with said channel and said fluid flow outlet.
  • a microfluidic apparatus comprising a substrate having at least one first channel having a defined physical feature; at least one first inlet formed in said first channel for receiving a first fluid; wherein said first channel is in fluid communication with a bifurcated channel, wherein said bifurcated channel is in fluid communication with a third channel detection zone; at least one second inlet for receiving a second fluid, wherein said second inlet is in fluid communication with a branched channel; a filter structure in fluid communication with a reservoir, wherein said reservoir is in fluid communication with said third channel detection zone; at least one fluid flow outlet formed in said third channel; and a fluid sample; wherein the ratio of the cross-sectional area of said second channel compared to the cross-sectional area of said first channel is 1:10.
  • the defined physical feature is a depression or a protrusion.
  • said filter structure comprises a filter array, said first fluid comprises sheath fluid and said second fluid comprises blood.
  • a detection system comprising a microfluidic apparatus and further comprising a light source; a lens assembly; a filter assembly; and an image capture device.
  • the detection system further comprises at least one display unit or at least one recording unit.
  • said excitation source comprises a laser, particularly an argon laser.
  • said filter assembly comprises an excitation filter, and at least one emission filter.
  • said filter assembly further comprises at least one aperture and at least one neutral density filter.
  • said filter assembly further comprises at least one glass polarizer.
  • the lens assembly of the detection system comprises at least one condenser lens, at least one objective lens, and at least one beamsplitter.
  • said image capture device comprises at least one CCD camera, CMOS device, photodiode, or photomultiplier tube.
  • said filter assembly comprises at least two emission filters and said image capture device comprises at least one photomultiplier tube.
  • said display unit comprises a computer and said recording unit comprises an oscilloscope.
  • said excitation source comprises an argon laser
  • said lens assembly comprises a condenser lens, an objective lens, and a beamsplitter
  • said filter assembly comprises an excitation filter, a pinhole aperture and a neutral density filter, and at least one emission filter
  • said image capture device comprises a CCD camera and a photodiode
  • said display unit comprises a personal computer, and further comprising an amplifier.
  • said excitation source of the detection system comprises an argon laser; said lens assembly comprises a condenser lens, an objective lens, and a beamsplitter, said filter assembly comprises an excitation filter, at least one emission filter; said image capture device comprises a photomultiplier tube, and said display unit comprises a personal computer.
  • a method for identifying a target comprising providing a fluid sample to at least one microfluidic apparatus, wherein said fluid sample contains at least one dye; providing an excitation source to induce at least one fluorescent signal in a target; detecting the fluorescent signal using a sensor in the apparatus; and identifying the target based in part on the analysis of the fluorescent signal.
  • said target is selected from the group consisting of: cells, organelles, nuclei, granules, DNA, and RNA.
  • said target comprises a cell selected from the group consisting of a monocyte, a granulocyte, a macrophage, a neutrophil, an eosinophil, a basophil, or other leukocyte.
  • said target comprises a leukocyte and said dye comprises acridine orange.
  • Particular embodiments of the method further comprising counting or sorting the target in the sample by analysis of the fluorescent signal.
  • said fluid sample comprises blood.
  • the present disclosure relates to fabricated microfluidic devices that can be utilized as cell sensors and/or actuators.
  • the microfluidic device may be used for labeling, sensing, differentiating, and/or sorting cell populations.
  • Microfluidic cell sensors and actuators can provide cell sensing and counting for a more accurate outcome and a lower cost.
  • Particle counting has been demonstrated, for example, by electrical impedance sensing, light scattering detection, and fluorescent sensing.
  • microfabrication has allowed development of microdevices to replace glass capillary-based flow chambers, and to integrate compact optics and provide on-chip sample transport.
  • Dilution is also often required in order to avoid clogging sample chambers, and also in order to remove erythrocytes that are lysed prior to running the sample, particularly for electrical impedance or light scattering detection. Some of these protocols also require an additional fixation buffer.
  • a dye such as Acridine orange (3,6-dimethylamineoacridine, FIG. 1 ), can be used to differentiate a target, such as cells, organelles, granules, nuclei, molecules (including double or single stranded nucleic acids, such as DNA, or RNA, chromosomes, and also including synthetic forms).
  • a target such as cells, organelles, granules, nuclei, molecules (including double or single stranded nucleic acids, such as DNA, or RNA, chromosomes, and also including synthetic forms).
  • leukocytes may be detected, counted, or sorted without need for lysing erythrocytes or fixing the cell sample.
  • Certain dyes, such as Acridine orange are also desirable due to the fast diffusion into cells, easy commercial availability, and excitation and emission wavelength compatibility with common light sources (i.e.
  • Acridine orange is a pH-sensitive fluorescent cationic dye that binds to double-stranded DNA by electrostatic attraction and intercalation of the Acridine orange between base pairs. Upon binding, the excitation maximum becomes 502 nm and the emission maximum becomes 525 nm (green). Acridine orange also binds to RNA and single-stranded DNA, with a shifted excitation maximum of 460 nm and an emission maximum of 650 nm (red). Adams and Kamentsky, Acta Cytol. 15, 289 (1971); Adams and Kamentsky Acta Cytol. 18, 389-91 (1974); Steinkam et al., Acta Cytol. 17, 113-17 (1973).
  • Acridine orange is also desirable in that it is hydrophobic in neutral pH, and can easily diffuse through the cell membrane and cell nuclear membrane to bind to RNA and DNA. In living cells, Acridine orange is protonated in the acidic environment of lysosomes, which makes it cationic and prevents the dye from leaking out of lysosome membranes. Moriyama et al., J. Biochem. 92; 1333-36 (1982). When Acridine orange is used for leukocyte analysis, the cell nucleus is stained green with slightly mixed red, a result of double-stranded DNA and single-stranded RNA, while the cell cytoplasm is stained red due to the RNA and lysosomes. Thus, leukocyte counting can be achieved easily by using the strong signal from the green fluorescent channel. Leukocyte differentiation can be achieved by analyzing the signal from the red fluorescence channel.
  • a 3-part differential can be achieved by studying the red fluorescent signal of an Acridine orange stained diluted blood sample, whereas a 5-part differential leukocytes (lymphocytes, monocytes, neutrophils, eosinophils, and basophils) has been demonstrated with hypotonic dilution and fresh Acridine orange-stained leukocyte samples.
  • Adams and Kamentsky Acta Cytol. 15, 289 (1971); Adams and Kamentsky, Acta Cytol. 18, 389-391 (1974); Steinkam et al., Acta Cytol. 17, 113-17 (1973).
  • ethidium bromide ethidium bromide, three-dye combinations (ethidium bromide, brilliant sulfaflavine, and stilbene disulfonic acid derivative); oxazine dyes, basic orange 21, and a polymethine dye.
  • ethidium bromide ethidium bromide, three-dye combinations (ethidium bromide, brilliant sulfaflavine, and stilbene disulfonic acid derivative); oxazine dyes, basic orange 21, and a polymethine dye.
  • the device or apparatus comprises a substrate formed from a material, such as silicon, glass, plastic, metal, or other material.
  • a material such as silicon, glass, plastic, metal, or other material.
  • One particular embodiment of the instant disclosure was fabricated using soft lithography. Quake, Science 290, 1536-40 (2000). Other photolithographic or etching techniques could also be used, according to specific embodiments.
  • One embodiment of the device was microfabricated using two parts of PDMS (polydimethylsiloxane) (Sylgard 184, Dow Corning, Mich., USA) mixed vigorously in 10:1 ratio. After degassing in vacuum for about 30 minutes, the mixture was poured onto DRIE-eteched silicon mold, that had been pretreated with HMDS (hexamethyldisilazane) for easy separation after baking. The molds were baked at 80° C. for 30 minutes. The hardened PDMS was separated from the silicon mold, and PDMS sheet was cut into pieces and fluidic access holes were punctured on each piece with a Luer stub adapter (Becton Dickinson, N.J., USA).
  • PDMS polydimethylsiloxane
  • HMDS hexamethyldisilazane
  • the channel structure was molded on a 1 cm ⁇ 1 cm PDMS block, with the thickness of the PDMS block at less than 3 mm. in one particular embodiment the channel depth was 16 ⁇ m in order to accommodate large leukocyte sizes.
  • a first fluid flow inlet 200 allows for deposition of, for example sheath flow fluid, and is in fluid communication with a bifurcated channel with a first channel arm 260 and a second channel arm 270 that both converge at a junction of a reservoir 290 and the detection zone 240 .
  • the apparatus further comprises a second fluid flow inlet 210 that allows for deposition of, for example, a sample fluid, such as blood, that is in fluid communication with a filter array structure 230 , by way of a branched sample flow zone channel 220 and a fluid flow outlet 250 .
  • 2-D hydrodynamic focusing was adopted to control the particle position of the cell sample in the detection zone 240 .
  • the ratio of cross-sectional area of sheath flow to core sample flow was 10:1
  • the channel width of the detection zone 240 was 50 ⁇ m, with the width of the focused sample flow preferably 5 ⁇ m or less.
  • the channels comprise a physical feature, such as a depression or a protrusion.
  • the fluid flow inlet 1340 allows for deposition of a sample fluid, such as a biological sample, or other fluid sample containing a target.
  • the biological sample includes a cell sample, such as blood.
  • the fluid inlet is in fluid communication with a first channel 1330 which contains a restrictive access 1320 that is juxtaposed to a second channel 1310 which comprises the detection zone which is also in fluid communication with the fluid flow outlet 1300 .
  • the height of the first and/or second channels is approximately 5 ⁇ m, approximately 8 ⁇ m, approximately 10 ⁇ m, approximately 12 ⁇ m, approximately 15 ⁇ m, approximately 20 ⁇ m, approximately 25 ⁇ m, approximately 30 ⁇ m, approximately 35 ⁇ m, approximately 40 ⁇ m, or any value therebetween.
  • the width of the second channel is approximately 5 ⁇ m, 10 ⁇ m, approximately 15 ⁇ m, approximately 20 ⁇ m, approximately 25 ⁇ m, approximately 30 ⁇ m, approximately 35 ⁇ m, approximately 40 ⁇ m, approximately 45 ⁇ m, approximately 50 ⁇ m, or any value therebetween. In the exemplary embodiment shown in FIG. 13A , the second channel width was approximately 20 ⁇ m in size.
  • the fluid flow inlet 1440 allows for deposition of a sample fluid, such as a biological sample, or other fluid sample containing a target.
  • the biological sample includes a cell sample, such as blood.
  • the fluid inlet is in fluid communication with a first channel 1430 which contains a restrictive access 1420 that is juxtaposed to a second channel 1410 which comprises the detection zone which is also in fluid communication with the fluid flow outlet 1400 .
  • the height of the first and/or second channels is approximately 5 ⁇ m, approximately 8 ⁇ m, approximately 10 ⁇ m, approximately 12 ⁇ m, approximately 15 ⁇ m, approximately 20 ⁇ m, approximately 25 ⁇ m, approximately 30 ⁇ m, approximately 35 ⁇ m, approximately 40 ⁇ m, or any value therebetween.
  • the width of the second channel is approximately 5 ⁇ m, 10 ⁇ m, approximately 15 ⁇ m, approximately 20 ⁇ m, approximately 25 ⁇ m, approximately 30 ⁇ m, approximately 35 ⁇ m, approximately 40 ⁇ m, approximately 45 ⁇ m, approximately 50 ⁇ m, or any value therebetween. In the exemplary embodiment shown in FIG. 13B , the second channel width was approximately 30 ⁇ m in size.
  • Certain embodiments of the device use a focused laser source for illumination, since cell focusing in the detection zone 240 is highly desirable. However, other embodiments included in the present disclosure use a more uniform diffused light source and a slit aperture. Such embodiments utilize straight channel geometry without cell focusing.
  • the channel length of the detection zone 240 is 1000 ⁇ m.
  • a filter structure 230 upstream of the sample flow zone 220 may also be included in certain embodiments, which filtered out contaminants, including erythryocyte rouleaux, and other large particle aggregates to prevent clogging in the detection zone 240 .
  • the size of the rectangular pillar structure components of the filter structure 230 was 200 ⁇ m ⁇ 40 ⁇ m. The spacing between the pillars in each of the three rows was 40 ⁇ m, 30 ⁇ m, and 20 ⁇ m respectively, which allows for even the largest leukocytes to pass through the filter region 230 .
  • the optical system was set up on an optical bench as shown in FIG. 3 (transmitted laser-induced fluorescent detection system or LIF).
  • the system setup comprises an excitation or laser source 300 , a lens assembly 340 , the microfluidic apparatus 350 , an optional additional lens assembly 360 , a filter assembly 320 , 330 , and an image capture device 390 , 395 .
  • one or more emission filters comprise the filter assemblies 320 , 330 .
  • the image capture device 395 comprises a charge coupled device (CCD) camera, a complementary metal-oxide-semiconductor (CMOS) device, or a photomultiplier tube (PMT) device.
  • CCD charge coupled device
  • CMOS complementary metal-oxide-semiconductor
  • PMT photomultiplier tube
  • the image capture device 395 may be coupled to communicate with a display unit or computing device 396 , such as a personal computer.
  • a display unit or computing device 396 such as a personal computer.
  • One of skill in the art would recognize that multiple and various computer software programs are available that allow for integration, compilation, analysis, reconfiguration, and other manipulation of data received from the system, particularly by way of the computing device 396 .
  • an argon laser (National Laser NLC210BL, 488 nm, and 15-30 mW adjustable, Salt Lake City, Utah, USA) is used as the excitation source.
  • An aperture 310 of 50 ⁇ m diameter is put in front of the laser output to facilitate the alignment process and lower the illumination intensity.
  • an optional laser-line bandpass filter (bandwith equal to about 1.9 nm with a central wavelength of 488 nm) is used to further purify the laser source.
  • an optional neutral density filter (NDF) is used to attenuate laser excitation.
  • the pinhole and NDF are replaced by two linear glass polarizers (Edmond Optics TECH SPEC, Barrington, N.J., USA) so that the illumination level on the device can be easily adjusted.
  • a long-working-distance microscope objective (USMCO M Plan Apo, 10x, 0.28 NA, Dayton, Nev., USA) is used as a condenser lens 340 .
  • Another long-working-distance microscope objective (Bausch & Lomb, 50 ⁇ , 0.45 NA, Rochester, N.Y., USA) is used as an objective lens 360 .
  • a green bandpass filter with central wavelength 525 nm and a bandwidth 50 nm Chroma D525 — 50 m
  • a red bandpass filter with central wavelength 650 nm and bandwidth 50 nm
  • the signal is electrically amplified and detected either with a silicon photodiode receiver module 390 (Electro-Optical Systems, UVS-025-H, Phoenixville, Pa., USA) or a photon multiplier tube (PMT, Hamamatsu H5784-20, Japan).
  • the voltage signal is sent to a deep memory oscilloscope (HP 54645A, Palo Alto, Calif., USA).
  • the buffer in the oscilloscope is full, the data can be loaded to a computer and analyzed with a Matlab peak-detection program.
  • Video may be taken with an analog CCD camera (Hitachi KP-D20B, Japan) at 30 frames per second and then converted to digital format and stored in a computer 396 .
  • imaging capture devices 395 such as CMOS, PMT, or still other devices may also be used with particular embodiments described herein.
  • the system set up utilizing a photodiode detector and PMT are more sensitive than the CCD camera and have a faster time response.
  • the optical system was first roughly aligned on a dummy device with the aid of images from CCD camera. A 10 ⁇ m diameter illumination spot on the detection zone is easily achieved with proper alignment.
  • the instant apparatus may be incorporated into a hand-held unit comprising a laser source (such as a laser emitting diode or LED 120 ), at least one lens 190 , at least one filter assembly with optional beamsplifter 195 , a microfluidic apparatus as described herein on a microchip or other substrate 185 , an input/output port 130 , at least one image capture device 100 , 110 , which may be a photomultiplier tube.
  • the hand-held unit may be assembled and enclosed by an outer casing or casings 150 , 180 , and rivets or bolts 140 , 160 .
  • One aspect of the instant disclosure relates to methods of counting and/or differentiating cells, particularly leukocytes, from undiluted cell samples, such as human or other animal blood, by utilizing microfabricated devices.
  • cell detection was conducted utilizing Acridine orange and fresh whole human blood.
  • fresh human blood was obtained from healthy donors and used within 3 days of collection.
  • EDTA was added to the blood samples in order to prevent coagulation.
  • the stock solution was added to obtain a final dye concentration of 10 ⁇ g/mL in Ficoll-Paque Plus.
  • Ficoll-Paque Plus was also used as the sheath flow solution.
  • Fluorescent polystyrene beads (5 ⁇ m green fluorescent beads) were purchased from Duke Scientific Corporations, Fremont, Calif., USA.
  • Cell nucleus stain Acridine orange was obtained from Molecular Probes, Eugene, Oreg., USA, and dissolved in water to achieve a 10 mg/mL stock solution.
  • Blood diluent Ficoll-Paque Plus was purchased from Amersham Biosciences, Sweden.
  • Phosphate buffered saline (10 ⁇ PBS) was obtained from Ambion (9625), Austin, Tex., USA.
  • Ficoll-Paque Plus specific gravity 1.077 g/mL
  • All fluids were pumped into the devices using syringe pumps (Harvard Apparatus Pico Plus, Holliston, Mass., USA).
  • an analog CCD camera was used for video recording at a matched camera frame rate of 3 nL/min sample flow rate and 30 nL/min sheath flow rate.
  • a 0.1 ⁇ L/minute sample flow rate and a 1 ⁇ L/minute sheath flow rate were used for photodiode detection.
  • a 1 ⁇ L/minute sample flow and a 10 ⁇ L/minute sheath flow were used with the photon multiplier tube instrument.
  • the maximal concentration for cell staining was established using routine methods in the art. Adams and Kamentsky, Acta Cytol. 15; 289 (1971). As shown in FIG. 4 , whole blood samples were analyzed with different Acridine orange concentrations. The optimal concentration for leukocyte staining was determined to be approximately in the range of 1 ⁇ g/mL. In the particular exemplary embodiment utilized in FIG. 4 , the distance between the coverslip and the grid surface was approximately 100 ⁇ m. As can be seen in FIG. 4A , an abundance of erythrocytes were present under the field of view, yet these cells did not interfere with the fluorescent signal from the leukocytes, as shown in FIG. 4B-F .
  • the exemplary embodiment utilized in cell detection did not experience any significant photobleaching.
  • the signal was fitted as a first-order exponential decay with time constant of 6.4+/ ⁇ 0.7 seconds.
  • the photobleaching time constant for one particular embodiment was characterized by filling the device with Acridine orange-stained whole blood. The channel was scanned by the laser spot and the illumination was set to be the same as that used in testing. The entire process was recorded with a CCD camera. Whenever a fluorescing leukocyte was observed with fluorescent emission clearly distinct from the background, we stopped moving the laser spot and waited until the leukocyte was photobleached to background level. The images were extracted from the video, converted to 8-bit gray scale images, and analyzed with a Matlab program. The data was fitted to a single time-constant exponential decay.
  • green fluorescent beads were tested at a concentration of about 2 ⁇ 10 3 / ⁇ L, as observed by CCD camera, and shown in FIG. 6 .
  • Sample flow rate was set at about 3 nL/min, and sheath flow was about 30 nL/min.
  • a hydrodynamic focused laser beam as shown in FIG. 6A , created an enlarged light circle as shown in FIG. 6B . Only a single bead normally appeared in each image. With diffused laser illumination, as shown in FIG. 6C , the trace of the bead could be identified, as shown in FIG. 6D .
  • Hydrodynamic focusing limits the cross-sectional area of the detection zone without shrinking the channel diameter, thus the signal-to-noise ratio may be improved without increasing the risk of clogging the channel. Also, the reduction of the cross-section of the core flow reduces the coincidence effect. Finally, enclosing the core sample flow with sheath flow minimizes fluorescent dye absorption in the device walls, thus reducing background noise. As indicated in FIG. 7 , bead signals from the photodiode detector could easily be identified.
  • images extracted from video taken by the CCD camera show the signal identified from a leukocyte stained with Acridine orange, as well as the signal obtained from the fluorescent control bead.
  • the expected leukocyte detection rate would average about 4-11 cells per second for a normal individual.
  • a time trace over 50 seconds of an undiluted blood sample stained with Acridine orange using a green emission filter, and a throughput of up to about 1000 leukocytes per second was attained.
  • Maxima signal intensity (peak height as in FIG. 9 ) from the green fluorescent channel with 525 nm emission filter was studied by plotting its histogram, as shown in FIG. 10 .
  • the lower-intensity portion is likely contributed mainly by lymphocytes, while the higher-intensity portion is likely mainly from monocytes, with the center-region is likely mostly from granulocytes. Steinkam et al., Acta Cytol. 17; 113-117 (1973).
  • a time trace over 50 seconds of an undiluted blood sample stained with Acridine orange using a red fluorescent channel with 650 nm emission filter was conducted. As shown in FIG. 11 , two peaks were identified, the lower intensity is dominated by lymphocytes and the higher-intensity peak is largely monocytes and granulocytes. The time between the start of staining the cells to photodiode recording was typically greater than 15 minutes.
  • the maximal throughput was about 1000 leukocytes per second utilizing one embodiment of the PMT detector.
  • minimal sample volume was maintained, which increases the throughput.
  • sample throughput is proportional to volume flow rate, but is limited by the maximal pumping rate and response time of the sensing system, a 3 nL/minute core flow rate was used with the CCD camera detection. Under this flow rate, a typical leukocyte traveled through the detection zone in approximately 30 milliseconds, which roughly equals the CCD frame acquisition time.
  • Flow rates for varying embodiments may be suitable for a range from approximately 1 nL/minute, approximately 2 nL/minute, approximately 3 nL/minute, approximately 4 nL/minute, approximately 5 nL/minute, approximately 6 nL/minute, approximately 7 nL/minute, approximately 8 nL/minute, approximately 9 nL/minute, approximately 10 nL/minute, approximately 20 nL/minute, approximately 30 nL/minute, approximately 40 nL/minute, approximately 50 nL/minute, approximately 60 nL/minute, approximately 70 nL/minute, approximately 80 nL/minute, approximately 90 nL/minute, approximately 100 nL/minute, approximately 110 nL/minute, approximately 120 nL/minute, approximately 130 nL/minute, approximately 140 nL/minute, approximately 150 nL/minute, or any value therebetween for photodiode detection.
  • flow rates for varying embodiments may be suitable for a range from approximately 200 nL/minute, approximately 300 nL/minute, approximately 400 nL/minute, approximately 500 nL/minute, approximately 600 nL/minute, approximately 700 nL/minute, approximately 800 nL/minute, approximately 900 nL/minute, approximately 1 ⁇ L/minute, approximately 2 ⁇ L/minute, approximately 3 ⁇ L/minute, approximately 4 ⁇ L/minute, approximately 5 ⁇ L/minute, or any value therebetween.
  • the time response of the photodiode receiver module under low sensitivity setting was 0.16 milliseconds, and 0.6 milliseconds under high sensitivity, while the time response of the PMT detector in one exemplary run was about 16 microseconds.
  • the linear flow velocity of the core flow is increased, which requires faster sensing, and reduces the coincidence effect by increasing the average distance between cells in the detection zone.
  • leukocyte sensing, counting, and sorting can be achieved one-by-one in a micro flow cytometer system.
  • dense cell suspensions such as whole, undiluted blood may be utilized in certain embodiments described herein, which provides for reduced sample and waste volume, reduced processing time, and completely eliminates on-chip mixing and buffer storage.
  • leukocytes can be sensed one-by-one in a micro flow cytometer system.
  • certain embodiments of the device can be implemented in various sizes and conformations, including but not limited to a bench-top device, a handheld device (such as is shown in FIG. 12 ), an implantable device, a nanotechnology device, or other size or conformation.
  • a bench-top device such as is shown in FIG. 12
  • an implantable device such as is shown in FIG. 12
  • nanotechnology device such as is shown in FIG. 12
  • high-illumination LED is used for excitation and a minipump is used to manipulate the sample in suction mode, while fluorescent signals from green and red channels can be detected simultaneously.

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US20170136463A1 (en) 2017-05-18
WO2008124589A2 (fr) 2008-10-16
US9234884B2 (en) 2016-01-12
US9757729B2 (en) 2017-09-12
WO2008124589A3 (fr) 2008-12-11
CN101678356A (zh) 2010-03-24
US20150309011A1 (en) 2015-10-29
US20140377742A1 (en) 2014-12-25
US9535059B2 (en) 2017-01-03
EP2134471A2 (fr) 2009-12-23
CN103977848A (zh) 2014-08-13
US9029158B2 (en) 2015-05-12
CN103977848B (zh) 2016-08-24

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