US20070228207A1 - Anisotropic Conductive Film Carrying Tape and Packaging Method - Google Patents

Anisotropic Conductive Film Carrying Tape and Packaging Method Download PDF

Info

Publication number
US20070228207A1
US20070228207A1 US11/587,891 US58789105A US2007228207A1 US 20070228207 A1 US20070228207 A1 US 20070228207A1 US 58789105 A US58789105 A US 58789105A US 2007228207 A1 US2007228207 A1 US 2007228207A1
Authority
US
United States
Prior art keywords
tape
anisotropic conductive
conductive film
film carrying
reel
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Abandoned
Application number
US11/587,891
Inventor
Takafumi Ikezawa
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Dexerials Corp
Original Assignee
Sony Chemical and Information Device Corp
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Sony Chemical and Information Device Corp filed Critical Sony Chemical and Information Device Corp
Assigned to SONY CHEMICAL & INFORMATION DEVICE CORPORATION reassignment SONY CHEMICAL & INFORMATION DEVICE CORPORATION ASSIGNMENT OF ASSIGNORS INTEREST (SEE DOCUMENT FOR DETAILS). Assignors: IKEZAWA, TAKAFUMI
Publication of US20070228207A1 publication Critical patent/US20070228207A1/en
Abandoned legal-status Critical Current

Links

Images

Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65HHANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
    • B65H19/00Changing the web roll
    • B65H19/10Changing the web roll in unwinding mechanisms or in connection with unwinding operations
    • B65H19/18Attaching, e.g. pasting, the replacement web to the expiring web
    • B65H19/1805Flying splicing, i.e. the expiring web moving during splicing contact
    • B65H19/1826Flying splicing, i.e. the expiring web moving during splicing contact taking place at a distance from the replacement roll
    • B65H19/1831Flying splicing, i.e. the expiring web moving during splicing contact taking place at a distance from the replacement roll the replacement web being stationary prior to splicing contact
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65HHANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
    • B65H19/00Changing the web roll
    • B65H19/10Changing the web roll in unwinding mechanisms or in connection with unwinding operations
    • B65H19/18Attaching, e.g. pasting, the replacement web to the expiring web
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65HHANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
    • B65H21/00Apparatus for splicing webs
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01RELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
    • H01R11/00Individual connecting elements providing two or more spaced connecting locations for conductive members which are, or may be, thereby interconnected, e.g. end pieces for wires or cables supported by the wire or cable and having means for facilitating electrical connection to some other wire, terminal, or conductive member, blocks of binding posts
    • H01R11/01Individual connecting elements providing two or more spaced connecting locations for conductive members which are, or may be, thereby interconnected, e.g. end pieces for wires or cables supported by the wire or cable and having means for facilitating electrical connection to some other wire, terminal, or conductive member, blocks of binding posts characterised by the form or arrangement of the conductive interconnection between the connecting locations
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01RELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
    • H01R12/00Structural associations of a plurality of mutually-insulated electrical connecting elements, specially adapted for printed circuits, e.g. printed circuit boards [PCB], flat or ribbon cables, or like generally planar structures, e.g. terminal strips, terminal blocks; Coupling devices specially adapted for printed circuits, flat or ribbon cables, or like generally planar structures; Terminals specially adapted for contact with, or insertion into, printed circuits, flat or ribbon cables, or like generally planar structures
    • H01R12/70Coupling devices
    • H01R12/7076Coupling devices for connection between PCB and component, e.g. display
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65HHANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
    • B65H2301/00Handling processes for sheets or webs
    • B65H2301/40Type of handling process
    • B65H2301/46Splicing
    • B65H2301/463Splicing splicing means, i.e. means by which a web end is bound to another web end
    • B65H2301/46325Separate element, e.g. clip
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65HHANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
    • B65H2511/00Dimensions; Position; Numbers; Identification; Occurrences
    • B65H2511/40Identification
    • B65H2511/411Identification of colour
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65HHANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
    • B65H2701/00Handled material; Storage means
    • B65H2701/10Handled articles or webs
    • B65H2701/17Nature of material
    • B65H2701/175Plastic
    • B65H2701/1752Polymer film
    • HELECTRICITY
    • H05ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
    • H05KPRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
    • H05K3/00Apparatus or processes for manufacturing printed circuits
    • H05K3/30Assembling printed circuits with electric components, e.g. with resistor
    • H05K3/32Assembling printed circuits with electric components, e.g. with resistor electrically connecting electric components or wires to printed circuits
    • H05K3/321Assembling printed circuits with electric components, e.g. with resistor electrically connecting electric components or wires to printed circuits by conductive adhesives
    • H05K3/323Assembling printed circuits with electric components, e.g. with resistor electrically connecting electric components or wires to printed circuits by conductive adhesives by applying an anisotropic conductive adhesive layer over an array of pads

Definitions

  • This invention relates to an anisotropic conductive film carrying tape, used for a process for interconnecting a counterpart connecting member carrying a large number of electrodes, to an electronic part or component, as a connecting member facing the counterpart connecting member.
  • the anisotropic conductive film carrying tape is used for a packaging process employing the anisotropic conductive film operating as a material for connection.
  • This invention also relates to a method for packaging e.g. an electronic part or component using this anisotropic conductive film.
  • the present invention contains subject matter related to Japanese Patent Applications Nos. 2004-134510 and 2004-203787, filed in the Japanese Patent Office on Apr. 28, 2004 and on Jul. 9, 2004, respectively.
  • the contents of these Applications are incorporated by reference in their entirety in the present Application.
  • the tape which has the anisotropic conductive film, coated thereon, and which has been wrapped around a reel-type packaging device is paid out by an operator from the tape reel and set in position.
  • the operator has to set a new reel in position by a manual operation.
  • This reel exchange operation takes ten to thirty minutes per reel and, during this time, the packaging device is in a standstill state, with the production being in a state of cessation. Moreover, this reel exchange operation occurs several times a day, which means loss of much time and represents a principal factor in lowering the production efficiency.
  • the production efficiency in the process of packaging the part or component on a substrate may be improved with the use of the anisotropic conductive film carrying tape.
  • the present invention provides an anisotropic conductive film carrying tape wherein a splice tape of synthetic resin is joined by an adhesive tape to one longitudinal end or to both longitudinal ends of a substrate of synthetic resin carrying an anisotropic conductive film thereon.
  • the present invention also provides an anisotropic conductive film carrying tape obtained on interconnecting a plurality of substrates of synthetic resin, each carrying thereon an anisotropic conductive film carrying tape, one after another, by splice tapes of synthetic resin.
  • the splice tapes are joined by adhesive tapes to one or both of longitudinal ends of the substrates.
  • the present invention also provides a packaging method for affixing electronic devices or electronic parts or components in a preset pattern, using an anisotropic conductive film carrying tape including a substrate of synthetic resin carrying an anisotropic conductive film affixed thereon.
  • the packaging method includes supplying an anisotropic conductive film carrying tape, as taken up on a tape reel, to a packaging unit, and detecting an end of the anisotropic conductive film carrying tape, as taken up on the tape reel, when the anisotropic conductive film carrying tape is about to be depleted.
  • the packaging method also includes thermally fusing an end of the anisotropic conductive film carrying tape, as taken up on the tape reel, to an end of an anisotropic conductive film carrying tape, as taken up on another tape reel. This interconnects the anisotropic conductive film carrying tape, as taken up on the tape reel and the anisotropic conductive film carrying tape, as taken up on the other tape reel.
  • the packaging method also includes exchanging the tape reel on which the anisotropic conductive film carrying tape is about to be depleted, for a new tape reel, carrying thereon an anisotropic conductive film carrying tape, for thereby enabling continued supply of the anisotropic conductive film carrying tape to a packaging unit for electronic devices or electronic parts or components.
  • the packaging method further includes subsequently affixing the anisotropic conductive film carrying tape in a preset pattern.
  • the splice tape provided to an end of an anisotropic conductive film carrying tape, is heat-fused to a splice tape of another anisotropic conductive film carrying tape.
  • plural anisotropic conductive film carrying tapes may be interconnected easily reliably to enable continued use of the anisotropic conductive film carrying tape.
  • the front and back surfaces of the splice tape, as a connecting part of the anisotropic conductive film carrying tape are dyed to different colors, so that the front and back sides of the anisotropic conductive film carrying tape may be discriminated based on colored zones.
  • the torsion of the anisotropic conductive film carrying tape may be detected and cured.
  • the tape torsion may be prevented, so that it is possible to interconnect the anisotropic conductive film carrying tapes of narrow tape widths that may be extremely liable to torsions.
  • an anisotropic conductive film carrying tape when an anisotropic conductive film carrying tape is about to be depleted, it may be connected to another anisotropic conductive film carrying tape easily reliably by thermal fusion in the course of the process of affixing the electronic devices or electronic parts or components with the use of the anisotropic conductive film carrying tape.
  • the anisotropic conductive film carrying tape may be supplied in a continued manner without halting the operation, so that packaging may be carried out continuously without interrupting the driving.
  • FIG. 1 is a cross-sectional view showing a conventional example of interconnecting an anisotropic conductive film carrying tape to another such tape.
  • FIG. 2 is a cross-sectional view showing another conventional example of interconnecting an anisotropic conductive film carrying tape to another such tape.
  • FIG. 3 is a cross-sectional view showing an anisotropic conductive film carrying tape according to the present invention.
  • FIG. 4 is a cross-sectional view showing the state of interconnection of two anisotropic conductive film carrying tapes according to the present invention.
  • FIG. 5 is a schematic view showing a state in which, in the packaging method of the present invention, an anisotropic conductive film carrying tape of a first reel support has been supplied.
  • FIG. 6 is a schematic view showing a process step of interconnecting anisotropic conductive film carrying tapes of the first and second reel supports in the packaging method of the present invention.
  • FIG. 7 is a schematic view showing the state in which, in the packaging method of the present invention, the anisotropic conductive film carrying tape of the second reel support has been supplied and the anisotropic conductive film carrying tape of the first reel support is exchanged for a newly supplied tape.
  • the main part of the anisotropic conductive film carrying tape 1 of the present embodiment is a base film 3 of synthetic resin on which has been affixed an anisotropic conductive film 2 , as shown in FIG. 3 .
  • This base film 3 may be a film of PET (polyethylene terephthalate), for example. That is, the anisotropic conductive film carrying tape 1 is mainly formed by the anisotropic conductive film 2 , the PET film, as the base film 3 , and a release part 4 , when looking along the direction of tape thickness.
  • the release part 4 is formed by applying releasing processing to the facing side(s) of the anisotropic conductive film 2 and/or the base film 3 . Meanwhile, the release part 4 may be formed by providing a layer of a releasing agent, such as silicone, in a space between the anisotropic conductive film 2 and the base film 3 .
  • a splice tape 5 of synthetic resin is provided at each end of the main part of the anisotropic conductive film carrying tape 1 .
  • This splice tape is designed to operate as a connection part for connection by thermal fusion to another anisotropic conductive film carrying tape.
  • the splice tape 5 is joined by an adhesive tape 6 to the PET base film 3 of the main part of the anisotropic conductive film carrying tape 1 .
  • the splice tape 5 is made up of polypropylene films 12 , 13 , layered on the front and back surfaces along the direction of thickness of the PET film, as the base film 11 .
  • the polypropylene films 12 , 13 are lower melting than the PET film, as the base film 11 , and hence lend themselves to thermal fusion.
  • the polypropylene films 12 , 13 for thermal fusion are layered on both sides of the base film 11 .
  • the material for thermal fusion is not limited to polypropylene such that any material suitable for thermal fusion, such as polyester, may be used.
  • the polypropylene films 12 , 13 , layered on the front and back surfaces of the base film 11 , forming the splice tape 5 , are dyed to respective different colors which are also different from the color of the main part. That is, the polypropylene film 12 , layered on one of the surfaces of the base film 11 , is dyed to a white color, while the polypropylene film 13 , layered to the other surface of the base film 11 , is dyed to a black color.
  • the splice tape 5 Since the splice tape 5 , the two sides of which are dyed to different colors, are provided to both ends of the anisotropic conductive film carrying tape 1 , these ends may be detected easily reliably with visual check or by optical detection means. Moreover, since the front and back sides of the splice tape 5 are dyed to different colors, those front and back sides may be discriminated by detecting the colors. The front and back sides of the anisotropic conductive film carrying tape 1 , connected to these splice tapes 5 , may also be discriminated from each other. Since the front and back sides of the anisotropic conductive film carrying tape 1 may be discriminated from each other, it is possible to detect and check for occurrence of tape torsion in which the tape as it is running has its front and back sides reversed partway.
  • the polypropylene films 12 , 13 are layered on the respective surfaces of the base film 11 . It is however also possible to print colorant materials, such as inks of different colors, on the front and back sides of the base film, for coloring, and to apply a transparent polypropylene film on each of the colored layers.
  • the splice tape 5 in which the polypropylene films 12 , 13 , lower melting than the PET film, have been layered as the base film 11 on both sides of the base film 11 , is provided at each end of the anisotropic conductive film carrying tape 1 .
  • the tape 1 may be connected easily reliably to the counterpart anisotropic conductive film carrying tape. That is, the anisotropic conductive film carrying tape 1 may be connected easily reliably to the counterpart anisotropic conductive film carrying tape by providing, on both sides of the splice tape 5 , the polypropylene films 12 , 13 , which are low melting and hence lend themselves to thermal fusion.
  • anisotropic conductive film carrying tape 1 of the present invention may be connected easily reliably to the counterpart anisotropic conductive film carrying tape and hence may be continuously used in the packaging process, without interrupting the packaging process, thus improving the production efficiency.
  • the splice tape 5 connected to the anisotropic conductive film carrying tape 1 of the present invention, has its front and back sides dyed to different colors, it is possible to check the tape 1 for torsion, as the tape is being connected to the counterpart tape 1 .
  • torsion is here meant the state in which the tape 1 has its front and back sides reversed. It is then possible to correct the tape 1 for torsion before connection to prevent the tape 1 from being connected to the counterpart tape in such a state in which the tape 1 has its front and back surfaces reversed.
  • This torsion of the anisotropic conductive film carrying tape 1 which is liable to occur especially when the tape is elongated in length and reduced in width, may be detected beforehand and corrected.
  • the anisotropic conductive film carrying tape 1 may be connected to the counterpart anisotropic conductive film carrying tape to form a continuous tape without surface reversion.
  • the above-described splice tape 5 is of a three-layered structure, comprised of the PET film as the base film 11 and the polypropylene films 12 , 13 for thermal fusion, layered on the front and back sides of the base film 11 . It is however sufficient to provide materials suited for thermal fusion on both sides of the splice tape.
  • a plural number of, e.g. two, polypropylene films may be layered together to form a double-layer structure.
  • the splice film may be formed by a sole polypropylene film.
  • the polypropylene films, provided on the respective surfaces are dyed to different colors in similar manner.
  • An anisotropic conductive film carrying tape 21 elongated in length by connecting a plural number of the anisotropic conductive film carrying tapes 1 , described above, by splice tapes 5 , as connecting parts, will now be described.
  • the anisotropic conductive film carrying tape 21 of the instant embodiment, elongated in length, is formed by interconnecting a plural number of the anisotropic conductive film carrying tapes 1 , described above. Specifically, the anisotropic conductive film carrying tape 21 is formed by interconnecting a sole anisotropic conductive film carrying tape 1 a and another sole anisotropic conductive film carrying tape 1 b by thermal fusion of the splice tapes 5 , provided as connecting parts at the ends of the tapes 1 a and 1 b , as shown in FIG. 4 .
  • the polypropylene films 12 , 13 , provided on the respective front and back surfaces of the splice tape 5 are low melting and hence allow for connection of the anisotropic conductive film carrying tapes 1 a and 1 b easily and optimally.
  • the anisotropic conductive film carrying tape 21 of the instant embodiment in which the anisotropic conductive film carrying tapes 1 a and 1 b are interconnected by thermal fusion of the splice tapes 5 provided on the end parts of the tapes 1 a and 1 b .
  • the anisotropic conductive film carrying tape may be continuously supplied to a packaging part of a packaging device, for achieving effective tape elongation, without enlarging the anisotropic conductive film carrying tape, that is, without elongating the length of the tape wound in a tape reel.
  • the front and back surfaces of the splice tapes 5 used for interconnecting the plural unit anisotropic conductive film carrying tapes 1 , have been dyed to different colors, as described above.
  • the distortion of the unit tapes which may cause the front and back sides of the tapes to be reversed at the time of sequentially interconnecting the unit tapes, may be detected and cured prior to the interconnection, thereby preventing the unit tapes 1 from being interconnected in the distorted state.
  • the unit anisotropic conductive film carrying tapes 1 taken up on the tape reel, may be sequentially interconnected by thermal fusion of the end of the anisotropic conductive film carrying tape 1 a to the end of the counterpart anisotropic conductive film carrying tape 1 b .
  • the anisotropic conductive film carrying tapes, wound on the tape reel may be sequentially interconnected to enable the resulting elongated tape to a packaging site of the anisotropic conductive film.
  • This packaging method uses a plural number of anisotropic conductive film carrying tapes 1 , coiled around a tape reel 15 .
  • a packaging device 40 used for the packaging method according to the present invention, includes a first reel support 41 , a second reel support 42 and a plural number of rolls 43 .
  • the first reel support 41 supports an anisotropic conductive film carrying tape 1 , coiled around the tape reel 15 , so as to pay out the tape 1 .
  • the second reel support 42 is used to pay out another anisotropic conductive film carrying tape 1 when the anisotropic conductive film carrying tape 1 coiled around the first reel support 41 has been used up.
  • the rolls 43 guide the anisotropic conductive film carrying tapes from the first and second reel supports 41 , 42 to a packaging site where the anisotropic conductive film carrying tape is to be affixed in position.
  • the packaging device 40 also includes a heat fusion unit 44 which, when the anisotropic conductive film carrying tape, supplied from the tape reel 15 , carried on one of the first and second reel supports 41 , 42 , has been used up and depleted, overlays the end of the used-up anisotropic conductive film carrying tape on the end of the anisotropic conductive film carrying tape supplied from the tape reel carried by the other of the first and second reel supports, and thermally fuses the ends together to interconnect the two anisotropic conductive film carrying tapes.
  • a first sensor 45 for detecting the splice tape 5 as a connecting part for the trailing end of the anisotropic conductive film carrying tape supplied from the tape reel carried by the first reel support 41 when the tape is about to be depleted.
  • a second sensor 46 for detecting a bond part at the trailing end of the anisotropic conductive film carrying tape supplied from the tape reel carried by the second reel support 42 when the tape is about to be depleted.
  • the packaging device includes tape reel exchanging means, not shown, for supplying a new anisotropic conductive film carrying tape, coiled around a new tape reel, to the first or second reel support, when the anisotropic conductive film carrying tape of the tape reel carried by the first or second reel support is about to be depleted.
  • the packaging device also includes one or more torsion preventive sensors 47 between the heat fusion unit 44 and the packaging unit. These torsion preventive sensors 47 detect the colors of the front and back surfaces of the connecting part of the anisotropic conductive film carrying tape to help prevent distortion of the anisotropic conductive film carrying tape.
  • the packaging method of the present invention includes a tape supply step, an end detection step, an end connecting step and a tape reel exchange step.
  • the first sensor 45 detects the colored splice tape 5 , provided at the end of the anisotropic conductive film carrying tape 1 a , when the tape 1 a is about to be depleted.
  • the heat fusion unit 44 heat-fuses the splice tape 5 of the anisotropic conductive film carrying tape 1 a of the first reel support 41 to the splice tape 5 of the anisotropic conductive film carrying tape 1 b , coiled around another tape reel of the second reel support 42 and which is about to be used, as the two splice tapes are overlaid one on the other, as shown in FIG. 6 .
  • the tape reel exchange step the tape reel carried on the first reel support 41 and from which the anisotropic conductive film carrying tape 1 a is about to be depleted, is exchanged for the new tape reel, carrying an anisotropic conductive film carrying tape 1 c.
  • the anisotropic conductive film carrying tape 1 b taken up on the tape reel of the second reel support 42 , is supplied to the packaging unit, as shown in FIG. 7 . Since the anisotropic conductive film carrying tape 1 a from the tape reel of the first reel support 41 , and the anisotropic conductive film carrying tape 1 b from the tape reel of the second reel support 42 , are supplied continuously, there is no necessity of halting the operation of the packaging unit.
  • a second sensor 46 detects the colored splice tape 5 at the end of the anisotropic conductive film carrying tape 1 b .
  • the heat fusion unit 44 heat-fuses the splice tape 5 of the anisotropic conductive film carrying tape 1 b of the second reel support to the splice tape 5 of the anisotropic conductive film carrying tape 1 c , coiled around a new tape reel of the first reel support 41 and which is about to be used, as the two splice tapes are overlaid one on the other.
  • the tape reel exchange step the tape reel from which the anisotropic conductive film 1 b , carried by the second reel support 42 , is exchanged for a new tape reel, carrying an anisotropic conductive film carrying tape, as in the case of the first reel support 41 described above.
  • the above-described steps are repeated to provide for continuous use of the anisotropic conductive film carrying tapes.
  • the splice tape at the end part of the anisotropic conductive film carrying tape, wound on a reel and which is about to be depleted is superposed on the splice tape of an anisotropic conductive film carrying tape, as taken up on another reel, which is ready for operation.
  • the two splice tapes are thermally fused together and thereby interconnected extremely readily and reliably.
  • the anisotropic conductive film carrying tapes may be supplied without interruptions to the packaging unit.
  • the packaging method of the present invention when an anisotropic conductive film carrying tape in operation is about to be depleted, the tape may be thermally fused to another anisotropic conductive film carrying tape easily reliably, as the packaging operation is continued. Hence, the anisotropic conductive film carrying tapes may be supplied in succession to the packaging unit, without halting the operation of the packaging device.
  • the anisotropic conductive film carrying tape may be used continuously, and hence the tape length may effectively be increased, thereby improving the production efficiency.
  • the colors of the front and back surfaces of the connecting parts may be confirmed by the sensor.
  • the anisotropic conductive film carrying tape is of a narrow width, it is possible to prevent packaging troubles otherwise caused by inversion of front or back sides caused in turn by distortion of the anisotropic conductive film carrying tape.
  • the anisotropic conductive film carrying tape according to the present invention may extensively be used as a connection material for counterpart connection members, such as electronic devices, parts or components.

Abstract

An anisotropic conductive film carrying tape (1) carrying on it an anisotropic conductive film is disclosed. A splice tape (5) is bonded by an adhesive tape (6) to one or both of longitudinal ends of a base film (3) of synthetic resin of the tape (1) on which has been affixed an anisotropic conductive film (2). On both the front and back surfaces of a base film (11) of the splice tape are layered polypropylene films (12), (13). The polypropylene films, formed on the respective surfaces of the base film (11), are dyed to different colors.

Description

    TECHNICAL FIELD
  • This invention relates to an anisotropic conductive film carrying tape, used for a process for interconnecting a counterpart connecting member carrying a large number of electrodes, to an electronic part or component, as a connecting member facing the counterpart connecting member. The anisotropic conductive film carrying tape is used for a packaging process employing the anisotropic conductive film operating as a material for connection. This invention also relates to a method for packaging e.g. an electronic part or component using this anisotropic conductive film.
  • The present invention contains subject matter related to Japanese Patent Applications Nos. 2004-134510 and 2004-203787, filed in the Japanese Patent Office on Apr. 28, 2004 and on Jul. 9, 2004, respectively. The contents of these Applications are incorporated by reference in their entirety in the present Application.
  • BACKGROUND ART
  • Heretofore, in a process of affixing electronic devices, parts or components, in a preset pattern, using an anisotropic conductive film, the tape which has the anisotropic conductive film, coated thereon, and which has been wrapped around a reel-type packaging device, is paid out by an operator from the tape reel and set in position. Hence, each time the tape has been paid out from a given reel, the operator has to set a new reel in position by a manual operation.
  • This reel exchange operation takes ten to thirty minutes per reel and, during this time, the packaging device is in a standstill state, with the production being in a state of cessation. Moreover, this reel exchange operation occurs several times a day, which means loss of much time and represents a principal factor in lowering the production efficiency.
  • There is a method for increasing the length of a product of the anisotropic conductive film for reducing the load of the reel exchange operation for overcoming the above problem. However, since the film is wound on a reel, there is a limitation to the radial size of the tape wound on the reel, depending on the size of the device for packaging. In addition, if the tape carrying thereon an anisotropic conductive film of an excessive length is wound on a reel, it may be an occurrence that a given turn of the anisotropic conductive film is deviated from other turns, as the film is tightened, thus detracting from the quality of the anisotropic conductive film. This indicates that difficulties may be met in increasing the length of the anisotropic conductive film wound in a reel.
  • There has also been proposed a method consisting in interconnecting a plural number of tapes, each carrying an anisotropic conductive film, and for continuously driving the tapes, in order to overcome the aforementioned problem. However, a PET layer 101 and an anisotropic conductive film 102 cannot be thermally fused together, as shown in FIG. 1. On the other hand, if two PET layers 101 are to be connected to each other, as shown in FIG. 2, difficulties are met in the fusing because of the high melting point of the PET layer. If such fusion could be achieved, there is a fear that the resulting product is lowered in quality because of insufficiency in strength caused by excessive melting of a weld 103.
  • DISCLOSURE OF THE INVENTION Problems to be solved by the Invention Means to solve the Problem
  • It is an object of the present invention to provide an anisotropic conductive film carrying tape, which may be connected to another such tape easily reliably by thermal fusion, and a method for packaging electronic parts or components, for example, using this tape carrying thereon an anisotropic conductive film.
  • It is another object of the present invention to provide an anisotropic conductive film carrying tape in which a plural number of tapes, each carrying an anisotropic conductive film, are positively connected to one another to permit continued use of the tape to provide for effective elongation of the tape length without elongating the length of the individual tapes, and a packaging method. The production efficiency in the process of packaging the part or component on a substrate may be improved with the use of the anisotropic conductive film carrying tape.
  • The present invention provides an anisotropic conductive film carrying tape wherein a splice tape of synthetic resin is joined by an adhesive tape to one longitudinal end or to both longitudinal ends of a substrate of synthetic resin carrying an anisotropic conductive film thereon.
  • The present invention also provides an anisotropic conductive film carrying tape obtained on interconnecting a plurality of substrates of synthetic resin, each carrying thereon an anisotropic conductive film carrying tape, one after another, by splice tapes of synthetic resin. The splice tapes are joined by adhesive tapes to one or both of longitudinal ends of the substrates.
  • The present invention also provides a packaging method for affixing electronic devices or electronic parts or components in a preset pattern, using an anisotropic conductive film carrying tape including a substrate of synthetic resin carrying an anisotropic conductive film affixed thereon. The packaging method includes supplying an anisotropic conductive film carrying tape, as taken up on a tape reel, to a packaging unit, and detecting an end of the anisotropic conductive film carrying tape, as taken up on the tape reel, when the anisotropic conductive film carrying tape is about to be depleted. The packaging method also includes thermally fusing an end of the anisotropic conductive film carrying tape, as taken up on the tape reel, to an end of an anisotropic conductive film carrying tape, as taken up on another tape reel. This interconnects the anisotropic conductive film carrying tape, as taken up on the tape reel and the anisotropic conductive film carrying tape, as taken up on the other tape reel. The packaging method also includes exchanging the tape reel on which the anisotropic conductive film carrying tape is about to be depleted, for a new tape reel, carrying thereon an anisotropic conductive film carrying tape, for thereby enabling continued supply of the anisotropic conductive film carrying tape to a packaging unit for electronic devices or electronic parts or components. The packaging method further includes subsequently affixing the anisotropic conductive film carrying tape in a preset pattern.
  • According to the present invention, the splice tape, provided to an end of an anisotropic conductive film carrying tape, is heat-fused to a splice tape of another anisotropic conductive film carrying tape. Hence, plural anisotropic conductive film carrying tapes may be interconnected easily reliably to enable continued use of the anisotropic conductive film carrying tape.
  • Moreover, according to the present invention, the front and back surfaces of the splice tape, as a connecting part of the anisotropic conductive film carrying tape, are dyed to different colors, so that the front and back sides of the anisotropic conductive film carrying tape may be discriminated based on colored zones. Hence, the torsion of the anisotropic conductive film carrying tape may be detected and cured. Thus, according to the present invention, the tape torsion may be prevented, so that it is possible to interconnect the anisotropic conductive film carrying tapes of narrow tape widths that may be extremely liable to torsions.
  • Furthermore, according to the present invention, when an anisotropic conductive film carrying tape is about to be depleted, it may be connected to another anisotropic conductive film carrying tape easily reliably by thermal fusion in the course of the process of affixing the electronic devices or electronic parts or components with the use of the anisotropic conductive film carrying tape. Hence, the anisotropic conductive film carrying tape may be supplied in a continued manner without halting the operation, so that packaging may be carried out continuously without interrupting the driving.
  • Other objects and specified advantages of the present invention will become more apparent from the following explanation of preferred embodiments thereof especially when read in conjunction with the drawings.
  • BRIEF DESCRIPTION OF THE DRAWINGS
  • FIG. 1 is a cross-sectional view showing a conventional example of interconnecting an anisotropic conductive film carrying tape to another such tape.
  • FIG. 2 is a cross-sectional view showing another conventional example of interconnecting an anisotropic conductive film carrying tape to another such tape.
  • FIG. 3 is a cross-sectional view showing an anisotropic conductive film carrying tape according to the present invention.
  • FIG. 4 is a cross-sectional view showing the state of interconnection of two anisotropic conductive film carrying tapes according to the present invention.
  • FIG. 5 is a schematic view showing a state in which, in the packaging method of the present invention, an anisotropic conductive film carrying tape of a first reel support has been supplied.
  • FIG. 6 is a schematic view showing a process step of interconnecting anisotropic conductive film carrying tapes of the first and second reel supports in the packaging method of the present invention.
  • FIG. 7 is a schematic view showing the state in which, in the packaging method of the present invention, the anisotropic conductive film carrying tape of the second reel support has been supplied and the anisotropic conductive film carrying tape of the first reel support is exchanged for a newly supplied tape.
  • BEST MODE FOR CARRYING OUT THE INVENTION
  • An embodiment of an anisotropic conductive film carrying tape 1 according to the present invention will now be described with reference to the drawings.
  • The main part of the anisotropic conductive film carrying tape 1 of the present embodiment is a base film 3 of synthetic resin on which has been affixed an anisotropic conductive film 2, as shown in FIG. 3. This base film 3 may be a film of PET (polyethylene terephthalate), for example. That is, the anisotropic conductive film carrying tape 1 is mainly formed by the anisotropic conductive film 2, the PET film, as the base film 3, and a release part 4, when looking along the direction of tape thickness. The release part 4 is formed by applying releasing processing to the facing side(s) of the anisotropic conductive film 2 and/or the base film 3. Meanwhile, the release part 4 may be formed by providing a layer of a releasing agent, such as silicone, in a space between the anisotropic conductive film 2 and the base film 3.
  • A splice tape 5 of synthetic resin is provided at each end of the main part of the anisotropic conductive film carrying tape 1. This splice tape is designed to operate as a connection part for connection by thermal fusion to another anisotropic conductive film carrying tape. The splice tape 5 is joined by an adhesive tape 6 to the PET base film 3 of the main part of the anisotropic conductive film carrying tape 1.
  • The splice tape 5, as a connecting part, is made up of polypropylene films 12, 13, layered on the front and back surfaces along the direction of thickness of the PET film, as the base film 11. The polypropylene films 12, 13 are lower melting than the PET film, as the base film 11, and hence lend themselves to thermal fusion.
  • Meanwhile, in the splice tape 5, the polypropylene films 12, 13 for thermal fusion are layered on both sides of the base film 11. However, the material for thermal fusion is not limited to polypropylene such that any material suitable for thermal fusion, such as polyester, may be used.
  • The polypropylene films 12, 13, layered on the front and back surfaces of the base film 11, forming the splice tape 5, are dyed to respective different colors which are also different from the color of the main part. That is, the polypropylene film 12, layered on one of the surfaces of the base film 11, is dyed to a white color, while the polypropylene film 13, layered to the other surface of the base film 11, is dyed to a black color.
  • Since the splice tape 5, the two sides of which are dyed to different colors, are provided to both ends of the anisotropic conductive film carrying tape 1, these ends may be detected easily reliably with visual check or by optical detection means. Moreover, since the front and back sides of the splice tape 5 are dyed to different colors, those front and back sides may be discriminated by detecting the colors. The front and back sides of the anisotropic conductive film carrying tape 1, connected to these splice tapes 5, may also be discriminated from each other. Since the front and back sides of the anisotropic conductive film carrying tape 1 may be discriminated from each other, it is possible to detect and check for occurrence of tape torsion in which the tape as it is running has its front and back sides reversed partway.
  • Meanwhile, in the above splice tape 5, the polypropylene films 12, 13, the front and back sides of which have been dyed to different colors, are layered on the respective surfaces of the base film 11. It is however also possible to print colorant materials, such as inks of different colors, on the front and back sides of the base film, for coloring, and to apply a transparent polypropylene film on each of the colored layers.
  • With the anisotropic conductive film carrying tape 1 of the instant embodiment, the splice tape 5, in which the polypropylene films 12, 13, lower melting than the PET film, have been layered as the base film 11 on both sides of the base film 11, is provided at each end of the anisotropic conductive film carrying tape 1. Hence, the tape 1 may be connected easily reliably to the counterpart anisotropic conductive film carrying tape. That is, the anisotropic conductive film carrying tape 1 may be connected easily reliably to the counterpart anisotropic conductive film carrying tape by providing, on both sides of the splice tape 5, the polypropylene films 12, 13, which are low melting and hence lend themselves to thermal fusion.
  • Moreover, the anisotropic conductive film carrying tape 1 of the present invention may be connected easily reliably to the counterpart anisotropic conductive film carrying tape and hence may be continuously used in the packaging process, without interrupting the packaging process, thus improving the production efficiency.
  • Additionally, since the splice tape 5, connected to the anisotropic conductive film carrying tape 1 of the present invention, has its front and back sides dyed to different colors, it is possible to check the tape 1 for torsion, as the tape is being connected to the counterpart tape 1. By torsion is here meant the state in which the tape 1 has its front and back sides reversed. It is then possible to correct the tape 1 for torsion before connection to prevent the tape 1 from being connected to the counterpart tape in such a state in which the tape 1 has its front and back surfaces reversed. This torsion of the anisotropic conductive film carrying tape 1, which is liable to occur especially when the tape is elongated in length and reduced in width, may be detected beforehand and corrected. Hence, the anisotropic conductive film carrying tape 1 may be connected to the counterpart anisotropic conductive film carrying tape to form a continuous tape without surface reversion.
  • The above-described splice tape 5 is of a three-layered structure, comprised of the PET film as the base film 11 and the polypropylene films 12, 13 for thermal fusion, layered on the front and back sides of the base film 11. It is however sufficient to provide materials suited for thermal fusion on both sides of the splice tape. For example, a plural number of, e.g. two, polypropylene films may be layered together to form a double-layer structure. Or, the splice film may be formed by a sole polypropylene film. In case a plural number of polypropylene films are layered on the front and back sides of the base film 11, the polypropylene films, provided on the respective surfaces, are dyed to different colors in similar manner.
  • An anisotropic conductive film carrying tape 21, elongated in length by connecting a plural number of the anisotropic conductive film carrying tapes 1, described above, by splice tapes 5, as connecting parts, will now be described.
  • The anisotropic conductive film carrying tape 21 of the instant embodiment, elongated in length, is formed by interconnecting a plural number of the anisotropic conductive film carrying tapes 1, described above. Specifically, the anisotropic conductive film carrying tape 21 is formed by interconnecting a sole anisotropic conductive film carrying tape 1 a and another sole anisotropic conductive film carrying tape 1 b by thermal fusion of the splice tapes 5, provided as connecting parts at the ends of the tapes 1 a and 1 b, as shown in FIG. 4. The polypropylene films 12, 13, provided on the respective front and back surfaces of the splice tape 5, are low melting and hence allow for connection of the anisotropic conductive film carrying tapes 1 a and 1 b easily and optimally.
  • With the anisotropic conductive film carrying tape 21 of the instant embodiment, in which the anisotropic conductive film carrying tapes 1 a and 1 b are interconnected by thermal fusion of the splice tapes 5 provided on the end parts of the tapes 1 a and 1 b. Thus, the anisotropic conductive film carrying tape may be continuously supplied to a packaging part of a packaging device, for achieving effective tape elongation, without enlarging the anisotropic conductive film carrying tape, that is, without elongating the length of the tape wound in a tape reel.
  • With the elongated anisotropic conductive film carrying tape 21, obtained on interconnecting plural unit anisotropic conductive film carrying tapes 1, the front and back surfaces of the splice tapes 5, used for interconnecting the plural unit anisotropic conductive film carrying tapes 1, have been dyed to different colors, as described above. Hence, the distortion of the unit tapes, which may cause the front and back sides of the tapes to be reversed at the time of sequentially interconnecting the unit tapes, may be detected and cured prior to the interconnection, thereby preventing the unit tapes 1 from being interconnected in the distorted state.
  • Meanwhile, the unit anisotropic conductive film carrying tapes 1, taken up on the tape reel, may be sequentially interconnected by thermal fusion of the end of the anisotropic conductive film carrying tape 1 a to the end of the counterpart anisotropic conductive film carrying tape 1 b. In this interconnection process, the anisotropic conductive film carrying tapes, wound on the tape reel, may be sequentially interconnected to enable the resulting elongated tape to a packaging site of the anisotropic conductive film.
  • Referring to FIGS. 5 to 7, the method for packaging a part or a component on a substrate, using the above-described anisotropic conductive film carrying tape, will now be described with reference to FIGS. 5 to 7. This packaging method uses a plural number of anisotropic conductive film carrying tapes 1, coiled around a tape reel 15.
  • A packaging device 40, used for the packaging method according to the present invention, includes a first reel support 41, a second reel support 42 and a plural number of rolls 43. The first reel support 41 supports an anisotropic conductive film carrying tape 1, coiled around the tape reel 15, so as to pay out the tape 1. The second reel support 42 is used to pay out another anisotropic conductive film carrying tape 1 when the anisotropic conductive film carrying tape 1 coiled around the first reel support 41 has been used up. The rolls 43 guide the anisotropic conductive film carrying tapes from the first and second reel supports 41, 42 to a packaging site where the anisotropic conductive film carrying tape is to be affixed in position.
  • The packaging device 40 also includes a heat fusion unit 44 which, when the anisotropic conductive film carrying tape, supplied from the tape reel 15, carried on one of the first and second reel supports 41, 42, has been used up and depleted, overlays the end of the used-up anisotropic conductive film carrying tape on the end of the anisotropic conductive film carrying tape supplied from the tape reel carried by the other of the first and second reel supports, and thermally fuses the ends together to interconnect the two anisotropic conductive film carrying tapes.
  • Between the first reel support 41 and the heat fusion unit 44, there is provided a first sensor 45 for detecting the splice tape 5, as a connecting part for the trailing end of the anisotropic conductive film carrying tape supplied from the tape reel carried by the first reel support 41 when the tape is about to be depleted.
  • Between the second reel support 42 and the heat fusion unit 44, there is provided a second sensor 46 for detecting a bond part at the trailing end of the anisotropic conductive film carrying tape supplied from the tape reel carried by the second reel support 42 when the tape is about to be depleted.
  • The packaging device includes tape reel exchanging means, not shown, for supplying a new anisotropic conductive film carrying tape, coiled around a new tape reel, to the first or second reel support, when the anisotropic conductive film carrying tape of the tape reel carried by the first or second reel support is about to be depleted.
  • The packaging device also includes one or more torsion preventive sensors 47 between the heat fusion unit 44 and the packaging unit. These torsion preventive sensors 47 detect the colors of the front and back surfaces of the connecting part of the anisotropic conductive film carrying tape to help prevent distortion of the anisotropic conductive film carrying tape.
  • The packaging method of the present invention, employing the above-described packaging device, includes a tape supply step, an end detection step, an end connecting step and a tape reel exchange step.
  • In the tape supply step, the anisotropic conductive film carrying tape, wound on the tape reel on one of the first and second tape supports, for example, the anisotropic conductive film carrying tape 1 a, coiled around the tape reel of the first reel support 41, is supplied to the packaging unit, as shown in FIG. 5. In the end detection step, the first sensor 45 detects the colored splice tape 5, provided at the end of the anisotropic conductive film carrying tape 1 a, when the tape 1 a is about to be depleted. In the end connecting step, the heat fusion unit 44 heat-fuses the splice tape 5 of the anisotropic conductive film carrying tape 1 a of the first reel support 41 to the splice tape 5 of the anisotropic conductive film carrying tape 1 b, coiled around another tape reel of the second reel support 42 and which is about to be used, as the two splice tapes are overlaid one on the other, as shown in FIG. 6. In the tape reel exchange step, the tape reel carried on the first reel support 41 and from which the anisotropic conductive film carrying tape 1 a is about to be depleted, is exchanged for the new tape reel, carrying an anisotropic conductive film carrying tape 1 c.
  • Returning then to the tape supplying step, the anisotropic conductive film carrying tape 1 b, taken up on the tape reel of the second reel support 42, is supplied to the packaging unit, as shown in FIG. 7. Since the anisotropic conductive film carrying tape 1 a from the tape reel of the first reel support 41, and the anisotropic conductive film carrying tape 1 b from the tape reel of the second reel support 42, are supplied continuously, there is no necessity of halting the operation of the packaging unit.
  • Then, in the end detection step, a second sensor 46 detects the colored splice tape 5 at the end of the anisotropic conductive film carrying tape 1 b. In the end connecting step, the heat fusion unit 44 heat-fuses the splice tape 5 of the anisotropic conductive film carrying tape 1 b of the second reel support to the splice tape 5 of the anisotropic conductive film carrying tape 1 c, coiled around a new tape reel of the first reel support 41 and which is about to be used, as the two splice tapes are overlaid one on the other. In the tape reel exchange step, the tape reel from which the anisotropic conductive film 1 b, carried by the second reel support 42, is exchanged for a new tape reel, carrying an anisotropic conductive film carrying tape, as in the case of the first reel support 41 described above. Returning then to the tape supplying step, the above-described steps are repeated to provide for continuous use of the anisotropic conductive film carrying tapes.
  • In the above-described packaging method, the splice tape at the end part of the anisotropic conductive film carrying tape, wound on a reel and which is about to be depleted, is superposed on the splice tape of an anisotropic conductive film carrying tape, as taken up on another reel, which is ready for operation. The two splice tapes are thermally fused together and thereby interconnected extremely readily and reliably. Hence, the anisotropic conductive film carrying tapes may be supplied without interruptions to the packaging unit.
  • With the packaging method of the present invention, when an anisotropic conductive film carrying tape in operation is about to be depleted, the tape may be thermally fused to another anisotropic conductive film carrying tape easily reliably, as the packaging operation is continued. Hence, the anisotropic conductive film carrying tapes may be supplied in succession to the packaging unit, without halting the operation of the packaging device.
  • Moreover, with the packaging method, according to the present invention, the anisotropic conductive film carrying tape may be used continuously, and hence the tape length may effectively be increased, thereby improving the production efficiency.
  • Furthermore, with the packaging process, according to the present invention, the colors of the front and back surfaces of the connecting parts may be confirmed by the sensor. Thus, even if the anisotropic conductive film carrying tape is of a narrow width, it is possible to prevent packaging troubles otherwise caused by inversion of front or back sides caused in turn by distortion of the anisotropic conductive film carrying tape.
  • The present invention is not limited to the particular configurations of the embodiment explained with reference to the drawings. It will be appreciated that the present invention may encompass various changes or substitutions by equivalents such as may readily be arrived at by those skilled in the art within the scope and the principle of the invention.
  • INDUSTRIAL UTILIZABILITY
  • The anisotropic conductive film carrying tape according to the present invention may extensively be used as a connection material for counterpart connection members, such as electronic devices, parts or components.

Claims (9)

1. An anisotropic conductive film carrying tape wherein a splice tape of synthetic resin is joined by an adhesive tape to one longitudinal end or to both longitudinal ends of a substrate of synthetic resin carrying thereon an anisotropic conductive film.
2. The anisotropic conductive film carrying tape according to claim 1 wherein front and back surfaces of said splice tape have been dyed to different colors.
3. The anisotropic conductive film carrying tape according to claim 1 wherein
said splice tape is a polyethylene terephthalate film on each of the front and back surfaces of which has been layered a polypropylene film; and wherein
said polypropylene films, formed on the front and back surfaces of said polyethylene terephthalate film, have been dyed to different colors.
4. An anisotropic conductive film carrying tape obtained on interconnecting a plurality of substrates of synthetic resin, each carrying thereon an anisotropic conductive film carrying tape, one after another, by splice tapes of synthetic resin, said splice tapes being bonded by adhesive tapes to one or both of longitudinal ends of said substrates.
5. The anisotropic conductive film carrying tape according to claim 4 wherein front and back surfaces of said splice tape have been dyed to different colors.
6. The anisotropic conductive film carrying tape according to claim 4 wherein
said splice tape is a polyethylene terephthalate film on each of the front and back surfaces of which has been layered a polypropylene film; and wherein
said polypropylene films, formed on the front and back surfaces of said polyethylene terephthalate film, have been dyed to different colors.
7. A packaging method for affixing electronic devices or electronic parts or components in a preset pattern, using an anisotropic conductive film carrying tape including a substrate of synthetic resin carrying an anisotropic conductive film affixed thereon, said packaging method comprising:
supplying an anisotropic conductive film carrying tape, as taken up on a tape reel, to a packaging unit;
detecting an end of the anisotropic conductive film carrying tape, as taken up on said tape reel, when said anisotropic conductive film carrying tape is about to be depleted, and thermally fusing an end of said anisotropic conductive film carrying tape, as taken up on said tape reel, to an end of an anisotropic conductive film carrying tape, as taken up on another tape reel, to interconnect the anisotropic conductive film carrying tape, as taken up on said tape reel, and the anisotropic conductive film carrying tape, as taken up on the other tape reel;
exchanging the tape reel from which the anisotropic conductive film carrying tape is about to be depleted, for a new tape reel, carrying thereon an anisotropic conductive film carrying tape, for thereby enabling continued supply of the anisotropic conductive film carrying tape to a packaging unit for electronic devices or electronic parts or components; and
subsequently affixing the anisotropic conductive film carrying tape in a preset pattern.
8. The packaging method according to claim 7 wherein
when the anisotropic conductive film carrying tape on said tape reel is about to be depleted, an end thereof is detected and the colors on the front and back surfaces of the slice tapes provided to the ends of said anisotropic conductive film carrying tape on said tape reel are detected to check for a given surface of the splice tapes being a front surface or a back surface; the anisotropic conductive film carrying tape on said tape reel being subsequently connected to the anisotropic conductive film carrying tape on said other tape reel.
9. The packaging method according to claim 7 wherein
the anisotropic conductive film carrying tape on said tape reel is connected to the anisotropic conductive film carrying tape on said other tape reel by heat fusion of a polypropylene film of the splice tape of synthetic resin formed at an end of said anisotropic conductive film carrying tape on said tape reel to a polypropylene film provided to a splice tape formed at an end of said anisotropic conductive film carrying tape on said other tape reel.
US11/587,891 2004-04-28 2005-04-22 Anisotropic Conductive Film Carrying Tape and Packaging Method Abandoned US20070228207A1 (en)

Applications Claiming Priority (5)

Application Number Priority Date Filing Date Title
JP2004134510 2004-04-28
JPP2004-134510 2004-04-28
JPP2004-203787 2004-07-09
JP2004203787A JP4587449B2 (en) 2004-04-28 2004-07-09 Anisotropic conductive film carrying tape
PCT/JP2005/007719 WO2005105633A1 (en) 2004-04-28 2005-04-22 Anisotropic conductive film holding tape and mounting method

Publications (1)

Publication Number Publication Date
US20070228207A1 true US20070228207A1 (en) 2007-10-04

Family

ID=35241565

Family Applications (1)

Application Number Title Priority Date Filing Date
US11/587,891 Abandoned US20070228207A1 (en) 2004-04-28 2005-04-22 Anisotropic Conductive Film Carrying Tape and Packaging Method

Country Status (6)

Country Link
US (1) US20070228207A1 (en)
EP (1) EP1741650B1 (en)
JP (1) JP4587449B2 (en)
KR (1) KR101237173B1 (en)
HK (1) HK1106209A1 (en)
WO (1) WO2005105633A1 (en)

Cited By (8)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US20100126654A1 (en) * 2007-03-30 2010-05-27 Atsushi Katayama Working apparatus, apparatus for applying adhesive tape, and tape member adding method
US20100206458A1 (en) * 2007-10-03 2010-08-19 Akira Yamada Adhesive tape applying apparatus and tape splicing method
US20110133010A1 (en) * 2007-10-22 2011-06-09 Pelland Mike J Discriminating web material dispenser
US20130119183A1 (en) * 2010-07-29 2013-05-16 Sca Tissue France System for dispensing a strip of absorbent product wound into a roll that complies therewith
US9066638B2 (en) 2010-04-22 2015-06-30 San Jamar, Inc. Insert for use with a roll of web material, and providing a unique identifier for the roll of web material
USD802326S1 (en) 2011-09-14 2017-11-14 San Jamar, Inc. Insert for a web material dispenser
USD860674S1 (en) 2018-02-06 2019-09-24 San Jamar, Inc. Towel dispenser
USD904066S1 (en) 2019-09-19 2020-12-08 Georgia-Pacific LLC Core plug

Families Citing this family (8)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP5008964B2 (en) * 2006-12-21 2012-08-22 芝浦メカトロニクス株式会社 ACF tape bonding apparatus, ACF tape bonding apparatus, and ACF tape bonding method
EP2315314B1 (en) * 2009-02-27 2012-10-31 Hitachi Chemical Company, Ltd. Reel for adhesive tape
EP2312697B1 (en) * 2009-03-26 2013-03-06 Hitachi Chemical Company, Ltd. Adhesive material reel
JP5074453B2 (en) * 2009-05-27 2012-11-14 株式会社日立ハイテクノロジーズ Crimping device and replacement method of protective sheet
KR101582286B1 (en) * 2013-03-29 2016-01-04 제일모직주식회사 Anisotropic conductive film reel
JP6186941B2 (en) * 2013-06-26 2017-08-30 日立化成株式会社 Adhesive reel
JP2020092966A (en) * 2018-12-14 2020-06-18 出光ユニテック株式会社 Zipper tape, and manufacturing method and manufacturing apparatus of bag with zipper tape
JP7330627B2 (en) 2019-10-03 2023-08-22 矢崎総業株式会社 plated fiber

Citations (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US3661667A (en) * 1968-12-23 1972-05-09 Eastman Kodak Co Ultrasonic film splicing method
US4173676A (en) * 1976-12-28 1979-11-06 Toyo Kagaku Kabushiki Kaisha Adhesive tape
US5323981A (en) * 1991-12-13 1994-06-28 Sequa Corporation Splicer tape system
US5366174A (en) * 1991-10-08 1994-11-22 Sony Magnescale, Inc. Tape winding apparatus
US5595804A (en) * 1994-08-22 1997-01-21 Minnesota Mining And Manufacturing Company Splice means, a method of splicing an abrasive article with same and the spliced abrasive article formed thereby
US6190578B1 (en) * 1996-02-08 2001-02-20 Asahi Kasei Kogyo Kabushiki Kaisha Anisotropic conductive composition

Family Cites Families (13)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
DE2365807A1 (en) * 1973-10-13 1976-10-07 Ruesch Ferd Maschf Hinged knife plate and two opposing clamp plates - are used to join label carrier strips for printing
JPS5097890U (en) * 1974-01-14 1975-08-14
JPS59149849U (en) * 1983-03-24 1984-10-06 大日本印刷株式会社 Continuous band-shaped wrapping material roll product
JPH05246592A (en) * 1992-03-02 1993-09-24 Yamakawa Kako:Kk Film feeding device
JPH111264A (en) * 1997-06-16 1999-01-06 Toray Monofilament Co Ltd Tying material
EP1002752A4 (en) 1998-06-04 2001-04-25 Mitsui Chemicals Inc Method of manufacturing continuous substrate and apparatus therefor
KR100307098B1 (en) * 1999-05-07 2001-09-26 서용운 A touch panel with a transparent plastic substrate and a method thereof
JP3653030B2 (en) * 2001-10-25 2005-05-25 三菱重工業株式会社 Paper splicing device, corrugating machine and paper feeding method
EP1321407A1 (en) 2001-12-21 2003-06-25 Fuji Photo Film B.V. Method for splicing and coating webs as well as a web obtained with such methods
JP3796173B2 (en) * 2001-12-28 2006-07-12 松下電器産業株式会社 Bonding sheet sticking device
JP4654566B2 (en) * 2003-04-23 2011-03-23 日立化成工業株式会社 Adhesive tape connection method and adhesive tape connector
JP2005330296A (en) * 2003-06-20 2005-12-02 Hitachi Chem Co Ltd Connecting method of adhesive material tape
JP4239585B2 (en) * 2002-12-24 2009-03-18 日立化成工業株式会社 Adhesive tape connection method and adhesive tape connector

Patent Citations (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US3661667A (en) * 1968-12-23 1972-05-09 Eastman Kodak Co Ultrasonic film splicing method
US4173676A (en) * 1976-12-28 1979-11-06 Toyo Kagaku Kabushiki Kaisha Adhesive tape
US5366174A (en) * 1991-10-08 1994-11-22 Sony Magnescale, Inc. Tape winding apparatus
US5323981A (en) * 1991-12-13 1994-06-28 Sequa Corporation Splicer tape system
US5595804A (en) * 1994-08-22 1997-01-21 Minnesota Mining And Manufacturing Company Splice means, a method of splicing an abrasive article with same and the spliced abrasive article formed thereby
US6190578B1 (en) * 1996-02-08 2001-02-20 Asahi Kasei Kogyo Kabushiki Kaisha Anisotropic conductive composition

Cited By (12)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US20100126654A1 (en) * 2007-03-30 2010-05-27 Atsushi Katayama Working apparatus, apparatus for applying adhesive tape, and tape member adding method
US20100206458A1 (en) * 2007-10-03 2010-08-19 Akira Yamada Adhesive tape applying apparatus and tape splicing method
US7875138B2 (en) 2007-10-03 2011-01-25 Panasonic Corporation Adhesive tape applying apparatus and tape splicing method
US20110133010A1 (en) * 2007-10-22 2011-06-09 Pelland Mike J Discriminating web material dispenser
US8544785B2 (en) 2007-10-22 2013-10-01 San Jamar, Inc. Discriminating web material dispenser
US9066638B2 (en) 2010-04-22 2015-06-30 San Jamar, Inc. Insert for use with a roll of web material, and providing a unique identifier for the roll of web material
US20130119183A1 (en) * 2010-07-29 2013-05-16 Sca Tissue France System for dispensing a strip of absorbent product wound into a roll that complies therewith
US9717377B2 (en) * 2010-07-29 2017-08-01 Sca Tissue France System for dispensing a strip of absorbent product wound into a roll that complies therewith
USD802326S1 (en) 2011-09-14 2017-11-14 San Jamar, Inc. Insert for a web material dispenser
USD860674S1 (en) 2018-02-06 2019-09-24 San Jamar, Inc. Towel dispenser
USD878080S1 (en) 2018-02-06 2020-03-17 San Jamar, Inc. Towel dispenser
USD904066S1 (en) 2019-09-19 2020-12-08 Georgia-Pacific LLC Core plug

Also Published As

Publication number Publication date
KR101237173B1 (en) 2013-02-25
EP1741650A1 (en) 2007-01-10
EP1741650B1 (en) 2012-07-25
KR20070004066A (en) 2007-01-05
EP1741650A4 (en) 2009-05-06
WO2005105633A1 (en) 2005-11-10
HK1106209A1 (en) 2008-03-07
JP2005336447A (en) 2005-12-08
JP4587449B2 (en) 2010-11-24

Similar Documents

Publication Publication Date Title
US20070228207A1 (en) Anisotropic Conductive Film Carrying Tape and Packaging Method
KR20100080590A (en) Processes for producing glass/resin composite
US9823561B2 (en) Method and apparatus for joining screen material for minimal optical distortion
JP6257824B2 (en) Method for producing laminated optical film
JP4853877B2 (en) MANUFACTURING METHOD FOR CONNECTED SHEET PRODUCT, CONNECTING SHEET PRODUCT, AND METHOD FOR MANUFACTURING OPTICAL DISPLAY UNIT
JP5616494B1 (en) Method and apparatus for forming laminated substrate
JP2010287901A (en) Mounting method using anisotropic conductive film holding tape
JP2009210781A (en) Multilayer label
JP3191570B2 (en) Tape unit
WO2017146042A1 (en) Manufacturing method for laminated optical film
JP2012171108A (en) Method for manufacturing transmission belt with mark
JP2013035159A (en) Glass film laminate, glass film laminate roll, glass film laminate with pixel for color filter, and method for producing glass film laminate
JP5603698B2 (en) Marked transmission belt and manufacturing method thereof
JPH04333457A (en) Seamless belt with guide for preventing snaking
JP4791441B2 (en) LAMINATED FILM CONNECTION STRUCTURE AND CONNECTION METHOD
JP2018049081A (en) Optical fiber unit
JPH09217042A (en) Multilayer pressure-sensitive adhesive tape roll and multilayer pressure-sensitive adhesive tape for display
US6887328B1 (en) Induction splicing of photographic film strips
JP2007231236A (en) Adhesive tape and adhesive tape wound on reel
JP2004026468A (en) Tubular support body, and film or sheet winding method using the tubular support body
WO2002090457A1 (en) Adhesive film contructions with detectable transparent release liners
JP2008281593A (en) Holder of banner and method of attaching the same
JP3176287B2 (en) Method and apparatus for removing hot-melt layer from laminated sheet
JP2017162603A (en) Manufacturing method for thin film laminate
JP2005345857A (en) Meandering-preventing guide tape and its manufacturing method

Legal Events

Date Code Title Description
AS Assignment

Owner name: SONY CHEMICAL & INFORMATION DEVICE CORPORATION, JA

Free format text: ASSIGNMENT OF ASSIGNORS INTEREST;ASSIGNOR:IKEZAWA, TAKAFUMI;REEL/FRAME:018916/0667

Effective date: 20061116

STCB Information on status: application discontinuation

Free format text: ABANDONED -- FAILURE TO RESPOND TO AN OFFICE ACTION