US20050020160A1 - Air-permeable composite fabric - Google Patents

Air-permeable composite fabric Download PDF

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Publication number
US20050020160A1
US20050020160A1 US10/650,098 US65009803A US2005020160A1 US 20050020160 A1 US20050020160 A1 US 20050020160A1 US 65009803 A US65009803 A US 65009803A US 2005020160 A1 US2005020160 A1 US 2005020160A1
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US
United States
Prior art keywords
fabric
air
adhesive
fabric layer
permeable
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Abandoned
Application number
US10/650,098
Other languages
English (en)
Inventor
Moshe Rock
Vikram Sharma
Mark Shanley
Kimberly Shanley
Thomas Colasanto
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
MMI IPCO LLC
Dartex Coatings Inc
Original Assignee
Malden Mills Industries Inc
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Priority claimed from US09/863,852 external-priority patent/US20020025747A1/en
Priority to US10/650,098 priority Critical patent/US20050020160A1/en
Application filed by Malden Mills Industries Inc filed Critical Malden Mills Industries Inc
Assigned to DARTEX COATINGS, INC. reassignment DARTEX COATINGS, INC. ASSIGNMENT OF ASSIGNORS INTEREST (SEE DOCUMENT FOR DETAILS). Assignors: SHANLEY, KIMBERLY (EXECUTRIX OF THE ESTATE OF MARK SHANLEY)
Assigned to DARTEX COATINGS, INC. reassignment DARTEX COATINGS, INC. ASSIGNMENT OF ASSIGNORS INTEREST (SEE DOCUMENT FOR DETAILS). Assignors: COLASANTO, THOMAS C.
Assigned to MALDEN MILLS INDUSTRIES, INC. reassignment MALDEN MILLS INDUSTRIES, INC. ASSIGNMENT OF ASSIGNORS INTEREST (SEE DOCUMENT FOR DETAILS). Assignors: ROCK, MOSHE, SHARMA, VIKRAM
Priority to US10/960,402 priority patent/US7560399B2/en
Priority to US11/001,893 priority patent/US7776421B2/en
Publication of US20050020160A1 publication Critical patent/US20050020160A1/en
Priority to US11/434,017 priority patent/US7488696B2/en
Assigned to MMI-IPCO, LLC reassignment MMI-IPCO, LLC ASSIGNMENT OF ASSIGNORS INTEREST (SEE DOCUMENT FOR DETAILS). Assignors: MALDEN MILLS INDUSTRIES, INC.
Assigned to PIPEVINE MMI FUNDING, LLC reassignment PIPEVINE MMI FUNDING, LLC SECURITY AGREEMENT Assignors: MMI-IPCO, LLC
Priority to US12/113,595 priority patent/US8454784B2/en
Priority to US12/368,225 priority patent/US20090197491A1/en
Abandoned legal-status Critical Current

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    • Y10TECHNICAL SUBJECTS COVERED BY FORMER USPC
    • Y10TTECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
    • Y10T428/00Stock material or miscellaneous articles
    • Y10T428/249921Web or sheet containing structurally defined element or component
    • Y10T428/249953Composite having voids in a component [e.g., porous, cellular, etc.]
    • Y10T428/249982With component specified as adhesive or bonding agent
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
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    • Y10T428/00Stock material or miscellaneous articles
    • Y10T428/249921Web or sheet containing structurally defined element or component
    • Y10T428/249994Composite having a component wherein a constituent is liquid or is contained within preformed walls [e.g., impregnant-filled, previously void containing component, etc.]
    • Y10T428/249999Differentially filled foam, filled plural layers, or filled layer with coat of filling material
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10TECHNICAL SUBJECTS COVERED BY FORMER USPC
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    • Y10T428/00Stock material or miscellaneous articles
    • Y10T428/28Web or sheet containing structurally defined element or component and having an adhesive outermost layer
    • Y10T428/2852Adhesive compositions
    • Y10T428/2896Adhesive compositions including nitrogen containing condensation polymer [e.g., polyurethane, polyisocyanate, etc.]
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10TECHNICAL SUBJECTS COVERED BY FORMER USPC
    • Y10TTECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
    • Y10T442/00Fabric [woven, knitted, or nonwoven textile or cloth, etc.]
    • Y10T442/20Coated or impregnated woven, knit, or nonwoven fabric which is not [a] associated with another preformed layer or fiber layer or, [b] with respect to woven and knit, characterized, respectively, by a particular or differential weave or knit, wherein the coating or impregnation is neither a foamed material nor a free metal or alloy layer
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10TECHNICAL SUBJECTS COVERED BY FORMER USPC
    • Y10TTECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
    • Y10T442/00Fabric [woven, knitted, or nonwoven textile or cloth, etc.]
    • Y10T442/20Coated or impregnated woven, knit, or nonwoven fabric which is not [a] associated with another preformed layer or fiber layer or, [b] with respect to woven and knit, characterized, respectively, by a particular or differential weave or knit, wherein the coating or impregnation is neither a foamed material nor a free metal or alloy layer
    • Y10T442/2139Coating or impregnation specified as porous or permeable to a specific substance [e.g., water vapor, air, etc.]
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10TECHNICAL SUBJECTS COVERED BY FORMER USPC
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    • Y10T442/00Fabric [woven, knitted, or nonwoven textile or cloth, etc.]
    • Y10T442/20Coated or impregnated woven, knit, or nonwoven fabric which is not [a] associated with another preformed layer or fiber layer or, [b] with respect to woven and knit, characterized, respectively, by a particular or differential weave or knit, wherein the coating or impregnation is neither a foamed material nor a free metal or alloy layer
    • Y10T442/2213Coating or impregnation is specified as weather proof, water vapor resistant, or moisture resistant
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10TECHNICAL SUBJECTS COVERED BY FORMER USPC
    • Y10TTECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
    • Y10T442/00Fabric [woven, knitted, or nonwoven textile or cloth, etc.]
    • Y10T442/20Coated or impregnated woven, knit, or nonwoven fabric which is not [a] associated with another preformed layer or fiber layer or, [b] with respect to woven and knit, characterized, respectively, by a particular or differential weave or knit, wherein the coating or impregnation is neither a foamed material nor a free metal or alloy layer
    • Y10T442/2484Coating or impregnation is water absorbency-increasing or hydrophilicity-increasing or hydrophilicity-imparting
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10TECHNICAL SUBJECTS COVERED BY FORMER USPC
    • Y10TTECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
    • Y10T442/00Fabric [woven, knitted, or nonwoven textile or cloth, etc.]
    • Y10T442/20Coated or impregnated woven, knit, or nonwoven fabric which is not [a] associated with another preformed layer or fiber layer or, [b] with respect to woven and knit, characterized, respectively, by a particular or differential weave or knit, wherein the coating or impregnation is neither a foamed material nor a free metal or alloy layer
    • Y10T442/2738Coating or impregnation intended to function as an adhesive to solid surfaces subsequently associated therewith
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10TECHNICAL SUBJECTS COVERED BY FORMER USPC
    • Y10TTECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
    • Y10T442/00Fabric [woven, knitted, or nonwoven textile or cloth, etc.]
    • Y10T442/30Woven fabric [i.e., woven strand or strip material]
    • Y10T442/3325Including a foamed layer or component
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10TECHNICAL SUBJECTS COVERED BY FORMER USPC
    • Y10TTECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
    • Y10T442/00Fabric [woven, knitted, or nonwoven textile or cloth, etc.]
    • Y10T442/30Woven fabric [i.e., woven strand or strip material]
    • Y10T442/3325Including a foamed layer or component
    • Y10T442/335Plural fabric layers
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10TECHNICAL SUBJECTS COVERED BY FORMER USPC
    • Y10TTECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
    • Y10T442/00Fabric [woven, knitted, or nonwoven textile or cloth, etc.]
    • Y10T442/30Woven fabric [i.e., woven strand or strip material]
    • Y10T442/3472Woven fabric including an additional woven fabric layer
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10TECHNICAL SUBJECTS COVERED BY FORMER USPC
    • Y10TTECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
    • Y10T442/00Fabric [woven, knitted, or nonwoven textile or cloth, etc.]
    • Y10T442/30Woven fabric [i.e., woven strand or strip material]
    • Y10T442/3854Woven fabric with a preformed polymeric film or sheet
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10TECHNICAL SUBJECTS COVERED BY FORMER USPC
    • Y10TTECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
    • Y10T442/00Fabric [woven, knitted, or nonwoven textile or cloth, etc.]
    • Y10T442/60Nonwoven fabric [i.e., nonwoven strand or fiber material]
    • Y10T442/647Including a foamed layer or component

Definitions

  • This invention relates to a fabric material, and more particularly, to a composite fabric having controlled wind permeability.
  • the membrane or barrier of this type of prior art fabric composite is typically adhered or bonded to the fabric layers with the aid of an adhesive 18 .
  • the adhesive can be made from a polyurethane, polyester, acrylic or polyamide.
  • FIG. 1 illustrates the composite fabric of the prior art.
  • the above-described fabric composite is nonetheless less than desirable. Because such a composite fabric allows only minimal air flow therethrough, the wearer of the fabric may not be comfortable. When a person wearing a garment constructed with the composite fabric of the prior art performs some type of physical activity, heat is almost always generated, even if the outside air is cold. In order to adjust for this heat generation, the two fabric layers may be selected to have low insulative properties. However, this is disadvantageous, since using such a fabric composite will cause the wearer to feel cold when no activity is being performed.
  • a wind resistant and water vapor permeable composite fabric is provided.
  • the composite fabric includes an inner fabric layer, an outer fabric layer, and an intermediate vapor barrier.
  • the vapor barrier is selected from adhesive material and an adhesive/membrane combination designed so the composite fabric has a level of air permeability to allow air flow between the first fabric layer and the second fabric layer and a variable level of water vapor diffusion resistance that decreases as air speed impinging on the composite fabric increases.
  • the adhesive may be a continuous film which is mechanically altered by means of crushing, stretching and the like to enhance air permeability or a discontinuous film which inherently enhances air permeability.
  • the adhesive and/or the membrane may be applied directly to a fabric surface of one or both of the fabric layers or may be applied by means of transfer coating from release paper.
  • the adhesive functions as a vapor barrier and is disposed between the two fabric layers.
  • the adhesive may be in the form of a foam.
  • One or more rollers may be used to apply pressure to the fabric in order to selectively adjust the air permeability characteristics thereof.
  • the vapor barrier comprises a membrane made from polyurethane, polyamide, polytetrafluroethylene or polyester, or a combination thereof, which is applied between the two fabric layers 15 and adhered thereto with an adhesive.
  • the fabric composite undergoes mechanical processing, such as controlled stretching, in order to achieve a desired level of air permeability.
  • an air-permeable composite fabric comprises a first fabric layer, a second fabric layer, and an intermediate, air-permeable vapor barrier disposed between and bonded to the first and second fabric layers.
  • the intermediate, air-permeable barrier layer is selected from the group consisting of: a foamed adhesive in the form of a discontinuous film, an adhesive in the form of a continuous film mechanically altered by one of crushing and stretching, and a membrane disposed between and adhered to the first fabric layer and the second fabric layer with an adhesive and mechanically altered by stretching.
  • the intermediate, air-permeable vapor barrier layer has a level of air permeability to allow air flow between the first and second fabric layers, and the intermediate, air-permeable vapor barrier layer has a variable level of water vapor diffusion resistance that substantially decreases as air speed of moving air impinging on the fabric increases.
  • the adhesive is selected from the group consisting of polyurethane, acrylics, polyamides, polyesters and combinations thereof. At least one of the first and second fabric layers is rendered hydrophilic. At least one of the first and second fabric layers has a raised surface.
  • the intermediate, air-permeable vapor barrier comprises an adhesive selected from the group consisting of: an adhesive in the form of a mechanically altered continuous film and a foamed adhesive in the form of a discontinuous film. The vapor barrier is exclusively foamed adhesive in the form of a discontinuous film.
  • the intermediate, air-permeable vapor barrier comprises the membrane disposed between the first and second fabric layers and adhered thereto with an adhesive and mechanically altered by stretching, the composite fabric having undergone mechanical processing.
  • the membrane is made from a material selected from the group consisting of polyurethane, polyamide, polytetrafluoroethylene, polyester and combinations thereof.
  • the mechanical processing comprises controlled stretching.
  • the adhesive is selected from the group consisting of polyurethane, acrylics, polyamides, polyesters and combinations thereof.
  • a method of forming an air-permeable composite fabric comprising the steps of: selecting a vapor barrier from the group consisting of a membrane and an adhesive, disposing the vapor barrier between a first fabric layer and a second fabric layer in order to produce the composite fabric, and mechanically processing the composite fabric of such that the intermediate, air-permeable vapor barrier layer has a level of air permeability to allow air flow between the first fabric layer and the second fabric layer and the intermediate, air-permeable vapor barrier layer has a variable level of water vapor diffusion resistance that decreases as air speed impinging on the composite fabric increases.
  • the vapor barrier is a membrane, and the step of mechanical processing comprises controlled stretching of the composite fabric.
  • the vapor barrier is an adhesive, and the step of mechanical processing comprises applying pressure to the composite fabric.
  • the method comprises passing the composite fabric through a plurality of rollers while applying pressure.
  • the method comprises passing the composite fabric through a plurality of heated rollers while applying pressure.
  • the method comprises passing the composite fabric through the rollers at variable controlled speeds.
  • the adhesive is foamed.
  • the method comprises disposing the adhesive between the first fabric layer and the second fabric layer by transfer coating using release paper.
  • the method comprises disposing the vapor barrier between the first fabric layer and the second fabric layer as a continuous film of adhesive.
  • the method comprises disposing the vapor barrier between the first fabric layer and the second fabric layer as a discontinuous film of adhesive.
  • the method comprises disposing the vapor barrier between the first fabric layer and the second fabric layer as a film of adhesive using release paper.
  • the method comprises disposing the vapor barrier between the first fabric layer and the second fabric layer by applying the adhesive directly to at least one of the first fabric layer and the second fabric layer.
  • Still another object of the invention is to provide a composite fabric which is water resistant.
  • a further object of the invention is to provide an air-permeable composite fabric.
  • Yet another object of the invention is to provide a composite fabric having a moisture vapor transmission rate which substantially increases as air speed impinging on the fabric increases.
  • the invention accordingly comprises the several steps and the relation of one or more steps with respect to each of the others, and the fabric possessing the features, properties and construction of elements which are exemplified in the following detailed disclosure, and the scope of the invention is indicated in the claims.
  • FIG. 1 is a front view in cross-section illustrating a composite fabric of the prior art
  • FIG. 2 is a front view in cross-section illustrating a composite fabric made in accordance with the invention
  • FIG. 3A is a graph which shows the change in moisture vapor transmission as a function of air permeability in the inventive composite fabric
  • FIG. 3B is a graph showing the change in air permeability as a function of thermal resistance in the inventive composite fabric
  • FIG. 4A is a front view in cross-section showing formation of a second embodiment of the composite fabric of the invention.
  • FIG. 4B shows the effects of controlled stretching on the composite fabric depicted in FIG. 4A ;
  • FIG. 5 is a front view in cross-section showing the formation of a third embodiment of the inventive composite fabric
  • FIG. 6 is a front elevational view in cross-section showing the formation of a fourth embodiment of the inventive composite fabric.
  • FIG. 7 is a graph showing the relationship of water vapor resistance as a function of wind speed impinging on the inventive fabric as compared to prior art fabrics.
  • Fabric 11 comprises first and second fabric layers 13 and 15 , and a barrier 17 disposed therebetween.
  • Fabric 11 has variable water vapor permeability, as discussed below.
  • the barrier 17 consists of an adhesive material.
  • Adhesive 17 may, in one form, be applied by means of transfer coating from release paper at between 0.25 oz/yd 2 and 2.5 oz/yd 2 .
  • Each of layers 13 and 15 may be treated or modified, as described in U.S. Pat. Nos. 5,204,156; 5,268,212; and 5,364,678, including rendering the layers hydrophilic, providing the layers with a raised surface, treating the layers to be water repellant, etc.
  • Fabric 11 is formed to any specific controlled wind resistant performance level, as discussed below. As shown, air which impinges upon fabric 11 is partially deflected away from the barrier 17 and partially penetrates as well through the barrier 17 .
  • the composite fabric of the invention has a relatively high water vapor permeability in moving air, and has substantially reduced resistance to vapor permeability with an increase in air flow.
  • the reduction in wind resistance or increase in air permeability will not cause any significant loss of the thermal insulative properties, as shown in the graphs of FIG. 3A and 3B now discussed, because the actual amount of air penetrating the barrier is minimal.
  • the graph of FIG. 3A illustrates that for any increase in air permeability of the inventive fabric, there is a corresponding decrease in evaporation pressure resistance.
  • the graph of FIG. 3B shows that for any increase in air permeability of the inventive fabric, there will be a corresponding decrease in thermal resistance of the composite fabric.
  • Evaporation pressure resistance drops far more rapidly than thermal resistance for the same amount of change in air permeability of the composite fabric.
  • the evaporative pressure resistance reduces significantly.
  • evaporation pressure resistance decreases, more moisture can be transported across the composite fabric, and thus, the loss in thermal resistance which defines the warmth of the fabric is not affected significantly.
  • FIG. 4A describes a second embodiment of the inventive composite fabric, which is generally indicated at 21 .
  • Composite fabric 21 includes first and second fabric layers 23 and 25 , a barrier that in this case is an intermediate membrane 27 , and an adhesive 29 on both sides of membrane 27 for adhering membrane 27 to fabric layers 23 and 25 .
  • Adhesive 29 may, in one form, be applied by means of transfer coating from release paper at a thickness of between 0.25 oz/yd 2 and 2.5 oz/yd 2 .
  • Membrane 27 is made from polyurethane, polytetrafluroethyelene or polyester. Membrane 27 may be applied by means of transfer coating from release paper at a thickness of between 0.0001 in. and 0.010 in., or directly on the fabric surfaces at a thickness of between 0.0003 in. and 0.010 in.
  • composite fabric 21 having a width, W is subjected to controlled stretching to produce a composite having a width, W′, with a desired specific level of air permeability.
  • Composite fabric 31 includes fabric layers 33 and 35 , and a barrier consisting of an intermediate adhesive 37 .
  • the adhesive is chosen from a polyurethane, polyester, acrylic and polyamide.
  • adhesive 37 is applied as a foam at between about 0.3 oz/yd 2 and 10 oz/yd 2 .
  • the foam density (mixing air with adhesive) and the amount of adhesive applied are selected depending on the desired air permeability of the composite.
  • Composite fabric 31 is prepared by first applying foam adhesive 37 on one of the opposed surfaces of fabric layers 33 and 35 . Once applied, the other fabric layer is put over the adhesive in order to produce the inventive fabric composite.
  • Composite 31 is then mechanically processed by means of a pair of rollers 39 , which apply pressure thereto in an amount between about 10 lbs./in. 2 and 150 lbs/in. 2 in order to produce a composite having a specific level of air permeability.
  • Composite fabric 41 comprises fabric layers 43 and 45 and a barrier formed of an intermediate adhesive 47 .
  • Air permeability is controlled by applying the adhesive on the fabric and then using some type of mechanical processing, such as treatment with rollers 19 , in order to create the desired levels of air permeability.
  • adhesive 47 may, in one form, be applied by means of a release paper.
  • the adhesive is first placed on the release paper at between about 0.25 oz./yd. 2 and 2.5 oz./yd. 2 , after which one of the fabric layers is put on top thereof in order for bonding to occur.
  • the release paper is stripped from the fabric and the second fabric layer is applied to the other side of the adhesive.
  • the composite then undergoes mechanical processing by rollers 49 (which may be heated to a temperature of between about 100° F. and 375° F.), which apply pressure to the composite fabric.
  • rollers 49 which may be heated to a temperature of between about 100° F. and 375° F.
  • adhesive 47 may be applied directly to one of fabric layers 43 and 45 (at 0.25 oz./yd. 2 to 2.5 oz./yd. 2 ) without the use of release paper. As before, the composite fabric will undergo mechanical processing in order to achieve a desired air permeability performance.
  • FIG. 7 describes the advantages of the present invention over the prior art.
  • lines A and B show the water vapor diffusion resistance for two prior art fabrics (GORE WINDSTOPPER® fabric using GORE-TEX® PTFE membrane from W. L. Gore & Associates, Inc. (Newark, Del.) and ET551 laminate with PTFE from Tetratec Corporation (Feasterville, Pa.)).
  • GORE WINDSTOPPER® fabric using GORE-TEX® PTFE membrane from W. L. Gore & Associates, Inc. (Newark, Del.) and ET551 laminate with PTFE from Tetratec Corporation (Feasterville, Pa.) the diffusion resistance for these prior art fabrics is substantially constant.
  • the materials identified by lines C, D, E and F corresponding respectively to various air permeability level samples (high to low)
  • the vapor diffusion resistance decreases dramatically with increased wind speed through the fabric.

Landscapes

  • Engineering & Computer Science (AREA)
  • Textile Engineering (AREA)
  • Physics & Mathematics (AREA)
  • Thermal Sciences (AREA)
  • Fluid Mechanics (AREA)
  • Mechanical Engineering (AREA)
  • Environmental & Geological Engineering (AREA)
  • Health & Medical Sciences (AREA)
  • General Health & Medical Sciences (AREA)
  • Physical Education & Sports Medicine (AREA)
  • Laminated Bodies (AREA)
US10/650,098 1998-08-28 2003-08-25 Air-permeable composite fabric Abandoned US20050020160A1 (en)

Priority Applications (6)

Application Number Priority Date Filing Date Title
US10/650,098 US20050020160A1 (en) 1998-08-28 2003-08-25 Air-permeable composite fabric
US10/960,402 US7560399B2 (en) 1998-08-28 2004-10-07 Multi-layer composite fabric garment
US11/001,893 US7776421B2 (en) 1998-08-28 2004-12-01 Multi-layer flame retardant fabric
US11/434,017 US7488696B2 (en) 1998-08-28 2006-05-15 Air-permeable composite fabric
US12/113,595 US8454784B2 (en) 1998-08-28 2008-05-01 Air-permeable composite fabric
US12/368,225 US20090197491A1 (en) 1998-08-28 2009-02-09 Air-Permeable Composite Fabric

Applications Claiming Priority (5)

Application Number Priority Date Filing Date Title
US9825498P 1998-08-28 1998-08-28
US37834499A 1999-08-20 1999-08-20
US09/863,852 US20020025747A1 (en) 1999-08-20 2001-05-23 Windproof and water resistant composite fabric
US10/341,309 US20030104735A1 (en) 1998-08-28 2003-01-13 Windproof and water resistant composite fabric
US10/650,098 US20050020160A1 (en) 1998-08-28 2003-08-25 Air-permeable composite fabric

Related Parent Applications (4)

Application Number Title Priority Date Filing Date
US37834499A Continuation 1998-08-28 1999-08-20
US09/863,852 Continuation US20020025747A1 (en) 1998-08-28 2001-05-23 Windproof and water resistant composite fabric
US10/341,309 Continuation US20030104735A1 (en) 1998-08-28 2003-01-13 Windproof and water resistant composite fabric
US10/650,098 Continuation US20050020160A1 (en) 1998-08-28 2003-08-25 Air-permeable composite fabric

Related Child Applications (5)

Application Number Title Priority Date Filing Date
US10/650,098 Continuation US20050020160A1 (en) 1998-08-28 2003-08-25 Air-permeable composite fabric
US10/960,402 Continuation-In-Part US7560399B2 (en) 1998-08-28 2004-10-07 Multi-layer composite fabric garment
US11/001,893 Continuation-In-Part US7776421B2 (en) 1998-08-28 2004-12-01 Multi-layer flame retardant fabric
US11/434,017 Continuation US7488696B2 (en) 1998-08-28 2006-05-15 Air-permeable composite fabric
US11/757,031 Continuation-In-Part US8298645B2 (en) 2001-10-23 2007-06-01 Multi-layer flame retardant fabric

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US20050020160A1 true US20050020160A1 (en) 2005-01-27

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US10/650,098 Abandoned US20050020160A1 (en) 1998-08-28 2003-08-25 Air-permeable composite fabric
US11/434,017 Expired - Fee Related US7488696B2 (en) 1998-08-28 2006-05-15 Air-permeable composite fabric
US12/113,595 Expired - Fee Related US8454784B2 (en) 1998-08-28 2008-05-01 Air-permeable composite fabric
US12/368,225 Abandoned US20090197491A1 (en) 1998-08-28 2009-02-09 Air-Permeable Composite Fabric

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Application Number Title Priority Date Filing Date
US11/434,017 Expired - Fee Related US7488696B2 (en) 1998-08-28 2006-05-15 Air-permeable composite fabric
US12/113,595 Expired - Fee Related US8454784B2 (en) 1998-08-28 2008-05-01 Air-permeable composite fabric
US12/368,225 Abandoned US20090197491A1 (en) 1998-08-28 2009-02-09 Air-Permeable Composite Fabric

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US (4) US20050020160A1 (https=)
EP (1) EP0982119B1 (https=)
JP (1) JP2000071371A (https=)

Cited By (8)

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US20110081517A1 (en) * 2001-10-23 2011-04-07 Mmi-Ipco, Llc Multi-layer flame retardant fabric
US20110262704A1 (en) * 2010-04-21 2011-10-27 Moshe Rock Flame resistant composite fabrics
WO2013165456A1 (en) 2012-05-04 2013-11-07 Mmi-Ipco, Llc Thermal blankets
WO2014039314A2 (en) 2012-09-10 2014-03-13 Mmi-Ipco, Llc Insulated composite fabrics
US9487890B1 (en) 2012-05-15 2016-11-08 Wizbe Innovations LLC Valve for controlling fabric permeability, controllable permeability fabric, and articles using same
US20200008497A1 (en) * 2018-07-03 2020-01-09 Pacific Eagle Enterprise Co., Ltd. Waterborne bonding layer structure between sea fishing trouser legs and shoes or boots
CN111567955A (zh) * 2020-05-22 2020-08-25 四川大学华西医院 一种高穿戴舒适性的智能医用防护服
US11141711B2 (en) * 2015-07-25 2021-10-12 BLüCHER GMBH Textile protective material of a new type and method for producing same

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EP0982119A2 (en) 2000-03-01
US20090197491A1 (en) 2009-08-06
US8454784B2 (en) 2013-06-04
US20080223500A1 (en) 2008-09-18
EP0982119A3 (en) 2001-04-04

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