US20020109959A1 - Capacitive moisture sensor and fabrication method for capacitive moisture sensor - Google Patents
Capacitive moisture sensor and fabrication method for capacitive moisture sensor Download PDFInfo
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- US20020109959A1 US20020109959A1 US10/043,106 US4310602A US2002109959A1 US 20020109959 A1 US20020109959 A1 US 20020109959A1 US 4310602 A US4310602 A US 4310602A US 2002109959 A1 US2002109959 A1 US 2002109959A1
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- G—PHYSICS
- G01—MEASURING; TESTING
- G01N—INVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
- G01N27/00—Investigating or analysing materials by the use of electric, electrochemical, or magnetic means
- G01N27/02—Investigating or analysing materials by the use of electric, electrochemical, or magnetic means by investigating impedance
- G01N27/22—Investigating or analysing materials by the use of electric, electrochemical, or magnetic means by investigating impedance by investigating capacitance
- G01N27/223—Investigating or analysing materials by the use of electric, electrochemical, or magnetic means by investigating impedance by investigating capacitance for determining moisture content, e.g. humidity
- G01N27/225—Investigating or analysing materials by the use of electric, electrochemical, or magnetic means by investigating impedance by investigating capacitance for determining moisture content, e.g. humidity by using hygroscopic materials
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- the present invention relates to a capacitive moisture sensor and a fabrication method for the sensor.
- the capacitive moisture sensor includes a pair of electrodes facing each other with moisture-sensitive material interposed therebetween, whose dielectric constant varies in response to ambient moisture. Ambient moisture is sensed on a basis of the capacitance between the electrodes, which is correlated with the dielectric constant.
- a capacitive moisture sensor is utilized to measure indoor moisture for an air conditioner, outdoor moisture for meteorological observation, and so on.
- a capacitive moisture sensor that is highly sensitive, compact, reliable, and produced at low costs is demanded.
- the two electrodes are formed from a thin metal film, so that the thickness of the thin film is restricted by film forming method, etching method, increased film internal stress, film brittleness due to the stress, or the like. Therefore, to provide sufficient facing area, it is necessary to extend horizontally the electrodes or use the horizontal surface of the electrodes. As a result, the sensor becomes bulky, or the fabrication process becomes complicated.
- the electrodes are made of metal, so that the electrodes are vulnerable to corrosion caused by moisture.
- the present invention has been made in view of the above aspects with an object to provide a capacitive moisture sensor that is preferably sensitive, compact, reliable, and produced at low costs.
- a capacitive moisture sensor is made from an SOI, i.e., silicon-on-insulator, substrate, and electrodes for moisture sensing are formed from a thick silicon layer.
- the thickness may be as thick as 10-15 ⁇ m and may be thicker.
- the area of the electrodes facing each other is drastically enlarged in comparison with those of the proposed sensors. That is, the sensitivity to moisture in the capacitance between the electrodes is readily increased without horizontally widening the electrodes, namely, without enlarging sensor size.
- the electrodes are made of silicon, so that corrosion resistivity against moisture is significantly improved in comparison with the proposed metal electrodes.
- FIG. 1 is a plan view of a capacitive moisture sensor according to a first embodiment of the present invention
- FIG. 2 is a cross-sectional view of the capacitive moisture sensor taken along the line II-II in FIG. 1;
- FIGS. 3A to 3 C are cross-sectional views showing a fabrication method for the capacitive moisture sensor shown in FIG. 1;
- FIG. 4 is a plan view of a capacitive moisture sensor according to a second embodiment of the present invention.
- the capacitive moisture sensor 1 shown in FIGS. 1 and 2 is formed from a built-up substrate 10 shown in FIG. 3A, which is constituted of a first semiconductor layer 11 , a second semiconductor layer 12 , and an insulator film 13 interposed therebetween.
- the first semiconductor layer 11 and the second semiconductor layer 12 are made of single crystal silicon
- the insulator film 13 is made of silicon oxide. Namely, an SOI, i.e., silicon-on-insulator substrate is applied to the built-up substrate 10 .
- the sensor 1 has a trench 20 vertically reaching the insulator film 13 in the first semiconductor layer 11 .
- the first semiconductor layer 11 is separated into at least two isolated regions that are insulated from each other by the trenches 20 .
- the isolated regions are a frame part 33 located in the periphery of the first semiconductor layer 11 and two electrode parts 31 , 32 located inside the frame part 33 .
- the trenches 20 are packed with moisture-sensitive material 50 whose dielectric constant varies in response to moisture.
- a surface insulator film 40 is formed on horizontal and vertical surfaces of the three isolated regions.
- the surface insulator film 40 may be made of silicon oxide, silicon nitride or the like.
- the surface insulator film 40 is thermal silicon oxide film made by oxidizing the silicon making up the first semiconductor layer 11 .
- Moisture sensing is based on the capacitance between the two electrode parts 31 , 32 , which is correlated with ambient moisture.
- the two electrode parts 31 , 32 are shaped in a comb and interleave each other. With a comb-shaped electrode configuration, the area occupied by the electrodes is minimized, and the facing area size of the electrode part 31 , 32 is maximized.
- Hygroscopic organic polymers such as polyimide and cellulose acetate butyrate may be used for the moisture-sensitive material 50 .
- polyimide is used. Because water molecules have high polarity, the dielectric constant of the material 50 changes significantly in response to water content in the material 50 and so does the capacitance of the sensor 1 . Therefore, in this capacitive moisture sensor 1 , it is possible to sense accurately ambient moisture by converting the capacitance between the two electrode parts 31 , 32 to a corresponding electrical signal with a detection circuit.
- a switched capacitor circuit is applicable to convert the capacitance to voltage.
- the detection circuit may be integrated in the built-up substrate 10 or may be formed separately.
- the thickness T 1 of the surface insulator film 40 which is formed on the surface of the electrode part 31 , 32 , is thinner than the thickness T 2 of the insulator film 13 .
- the thickness T 3 of the first semiconductor layer 11 is 10-15 ⁇ m
- the thickness T 1 of the surface insulator film 40 may be thinner than 0.5 ⁇ m and the thickness T 2 of the insulator film 13 may be 1.5-2 ⁇ m.
- the parasitic capacitance between the electrode part 31 , 32 and the second semiconductor layer 12 becomes lower than that between the two electrode parts 31 , 32 , so that the influence of the parasitic capacitance on sensor output is reduced.
- the fabrication process of the capacitive moisture sensor 1 will be explained in detail hereinafter with reference to FIGS. 3A to 3 C.
- the built-up substrate 10 is prepared, as shown in FIG. 3A.
- the silicon oxide film 15 is formed on the surface of the first semiconductor layer 11 by means of thermal oxidization, sputtering, vacuum evaporation or the like. Afterward, a part of the silicon oxide film 15 , where the trench 20 is formed later, is eliminated by photolithography and etching or the like.
- the trench 20 vertically reaching the insulator film 13 is formed in the first semiconductor layer 11 by anisotropic etching such as reactive-ion-etching.
- the surface insulator film 40 is formed on the sidewall defining the trench 20 by thermal oxidization.
- the silicon oxide film 15 becomes a part of the surface insulator film 40 after this oxidization.
- the moisture-sensitive material 50 is packed in the trench 20 .
- the following procedures are applicable to pack the material 50 in the trench 20 .
- Photosensitive polyimide is spin-coated and cured as a material for the moisture-sensitive material 50 , thereafter the polyimide is defined by photolithography and etching.
- the moisture-sensitive material 50 is printed on predetermined area and cured.
- the moisture-sensitive material 50 is effectively packed in the trench 20 in collaboration with bubble removal under low pressure atmosphere after the moisture-sensitive material is spin-coated or printed over the trench.
- the bubble removal under low pressure atmosphere is effective to eliminate air bubbles trapped under the liquid material 50 in the trench 20 and thereby to fill out completely the trench with the material 50 .
- the capacitive moisture sensor 1 shown in FIG. 2 is provided. Afterward, predetermined regions of the film 40 are opened to form a contact hole (not illustrated) by means of photolithography and etching. Through the contact hole, the electrode communicates with a metal pad (not illustrated) made of aluminum or the like for picking up sensor signals.
- the metal pad may be formed as follows as well. After the process shown in FIG. 3B, the metal pad is formed by means of metallization such as sputtering and vacuum evaporation in combination with photolithography and etching. Subsequently, as shown in FIG.
- the surface insulator film 40 made of silicon oxide, silicon nitride or the like is formed by sputtering after forming the trench 20 . Afterward, predetermined regions of the film 40 are opened by means of photolithography and etching to let the pads communicate with the outside for picking up sensor signals.
- the film thickness T 3 of the first semiconductor layer 11 may be as thick as 10-15 ⁇ m, and more thicker. Even if the layer 11 has that thickness, the trench 20 is readily formed by anisotropic etching. Namely, according to this embodiment, the facing area size of the electrode part 31 , 32 is readily enlarged by thickening the first semiconductor layer 11 and deepening the trench 20 without horizontally widening the electrode part 31 , 32 . Thereby, sensitivity of sensor 1 is significantly improved.
- the electrode part 31 , 32 is made of silicon, so that corrosion resistivity is significantly improved in comparison with metal electrodes in the proposed sensors.
- the capacitive moisture sensor 1 that is compact and has preferable sensitivity to moisture and reliability.
- the fabrication method described above it is possible to use ordinary semiconductor production processes such as thermal oxidation, sputtering, vacuum evaporation, photolithography, and anisotropic etching to fabricate the capacitive moisture sensor 1 . Therefore, the present embodiment is suitable for mass production of moisture sensors with low costs.
- the trench 20 of the capacitive moisture sensor 1 has a constant width irrespective of position, as shown in FIG. 1 .
- the trench 20 of the capacitive moisture sensor 2 has variations in the width thereof, as shown in FIG. 4.
- the width W 1 of the trench 20 between the two electrode parts 31 and 32 is narrower than the width W 2 of the trench 20 between the electrode part 31 , 32 and the frame part 33 .
- the same function as in the first embodiment is provided with the following additional advantage.
- the parasitic capacitance between the electrode part 31 , 32 and the frame part 33 is smaller than the capacitance between the two electrode parts 31 and 32 , so that the influence of the parasitic capacitance on sensor output is reduced.
- the material 50 in the above embodiments does not have to cover the frame part 33 as long as at least the trench 20 , whereby the capacitance between the two electrode parts 31 , 32 , is substantially determined, is packed with the moisture-sensitive material 50 .
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Abstract
A capacitive moisture sensor is made from an SOI, i.e., silicon-on-insulator, substrate. Two electrodes, between which moisture-sensitive material is interposed, are formed from a thick silicon layer of the SOI substrate by separating the layer with a trench vertically reaching an insulator layer of the SOI substrate. Two substantially vertical sidewalls defining the trench make up a capacitor for moisture sensing. Therefore, by using deep trench, i.e., thick silicon layer, capacitance sensitivity to moisture is readily increased without horizontally widening the electrode or using horizontal surface of the electrode, that is, without enlarging sensor size or complicating fabrication process. In addition, the electrodes are made of silicon, so that corrosion resistivity against moisture is significantly.
Description
- This application is based on and incorporates herein by reference Japanese Patent Application No. 2001-39001 filed on Feb. 15, 2001.
- The present invention relates to a capacitive moisture sensor and a fabrication method for the sensor. The capacitive moisture sensor includes a pair of electrodes facing each other with moisture-sensitive material interposed therebetween, whose dielectric constant varies in response to ambient moisture. Ambient moisture is sensed on a basis of the capacitance between the electrodes, which is correlated with the dielectric constant.
- A capacitive moisture sensor is utilized to measure indoor moisture for an air conditioner, outdoor moisture for meteorological observation, and so on. A capacitive moisture sensor that is highly sensitive, compact, reliable, and produced at low costs is demanded.
- In order to increase the capacitance sensitivity between the electrodes, it is necessary to increase the size of the surfaces of the electrodes, which face each other. In proposed capacitive moisture sensors such as in JP-U-5-23124 and JP-A-64-86053, the two electrodes are formed from a metal film deposited on the surface of an insulator. Therefore, if it is possible to use only a vertical side wall of a thick metal film as the facing surfaces of the electrodes, the area size is significantly increased with simple configuration and compact size. However, in the proposed sensors, the two electrodes are formed from a thin metal film, so that the thickness of the thin film is restricted by film forming method, etching method, increased film internal stress, film brittleness due to the stress, or the like. Therefore, to provide sufficient facing area, it is necessary to extend horizontally the electrodes or use the horizontal surface of the electrodes. As a result, the sensor becomes bulky, or the fabrication process becomes complicated.
- In addition, in the proposed capacitive moisture sensors, the electrodes are made of metal, so that the electrodes are vulnerable to corrosion caused by moisture.
- The present invention has been made in view of the above aspects with an object to provide a capacitive moisture sensor that is preferably sensitive, compact, reliable, and produced at low costs.
- In the present invention, a capacitive moisture sensor is made from an SOI, i.e., silicon-on-insulator, substrate, and electrodes for moisture sensing are formed from a thick silicon layer. For example, the thickness may be as thick as 10-15 μm and may be thicker. Thereby, the area of the electrodes facing each other is drastically enlarged in comparison with those of the proposed sensors. That is, the sensitivity to moisture in the capacitance between the electrodes is readily increased without horizontally widening the electrodes, namely, without enlarging sensor size. In addition, the electrodes are made of silicon, so that corrosion resistivity against moisture is significantly improved in comparison with the proposed metal electrodes.
- The above and other objects, features and advantages of the present invention will become more apparent from the following detailed description made with reference to the accompanying drawings. In the drawings:
- FIG. 1 is a plan view of a capacitive moisture sensor according to a first embodiment of the present invention;
- FIG. 2 is a cross-sectional view of the capacitive moisture sensor taken along the line II-II in FIG. 1;
- FIGS. 3A to3C are cross-sectional views showing a fabrication method for the capacitive moisture sensor shown in FIG. 1; and
- FIG. 4 is a plan view of a capacitive moisture sensor according to a second embodiment of the present invention.
- The present invention will be described in detail with reference to various embodiments.
- (First Embodiment)
- The capacitive moisture sensor1 shown in FIGS. 1 and 2 is formed from a built-
up substrate 10 shown in FIG. 3A, which is constituted of afirst semiconductor layer 11, asecond semiconductor layer 12, and aninsulator film 13 interposed therebetween. In the present embodiment, thefirst semiconductor layer 11 and thesecond semiconductor layer 12 are made of single crystal silicon, and theinsulator film 13 is made of silicon oxide. Namely, an SOI, i.e., silicon-on-insulator substrate is applied to the built-up substrate 10. - As shown in FIG. 2, the sensor1 has a
trench 20 vertically reaching theinsulator film 13 in thefirst semiconductor layer 11. Thefirst semiconductor layer 11 is separated into at least two isolated regions that are insulated from each other by thetrenches 20. In this embodiment, the isolated regions are aframe part 33 located in the periphery of thefirst semiconductor layer 11 and twoelectrode parts frame part 33. Thetrenches 20 are packed with moisture-sensitive material 50 whose dielectric constant varies in response to moisture. In this embodiment, as a preferable example, asurface insulator film 40 is formed on horizontal and vertical surfaces of the three isolated regions. Thesurface insulator film 40 may be made of silicon oxide, silicon nitride or the like. In this embodiment, thesurface insulator film 40 is thermal silicon oxide film made by oxidizing the silicon making up thefirst semiconductor layer 11. - Moisture sensing is based on the capacitance between the two
electrode parts electrode parts electrode part - Hygroscopic organic polymers such as polyimide and cellulose acetate butyrate may be used for the moisture-
sensitive material 50. In this embodiment, polyimide is used. Because water molecules have high polarity, the dielectric constant of thematerial 50 changes significantly in response to water content in thematerial 50 and so does the capacitance of the sensor 1. Therefore, in this capacitive moisture sensor 1, it is possible to sense accurately ambient moisture by converting the capacitance between the twoelectrode parts up substrate 10 or may be formed separately. - It is preferable that the thickness T1 of the
surface insulator film 40, which is formed on the surface of theelectrode part insulator film 13. For example, if the thickness T3 of thefirst semiconductor layer 11 is 10-15 μm, the thickness T1 of thesurface insulator film 40 may be thinner than 0.5 μm and the thickness T2 of theinsulator film 13 may be 1.5-2 μm. Thereby, the parasitic capacitance between theelectrode part second semiconductor layer 12 becomes lower than that between the twoelectrode parts - The fabrication process of the capacitive moisture sensor1 will be explained in detail hereinafter with reference to FIGS. 3A to 3C. The built-
up substrate 10 is prepared, as shown in FIG. 3A. As shown in FIG. 3B, thesilicon oxide film 15 is formed on the surface of thefirst semiconductor layer 11 by means of thermal oxidization, sputtering, vacuum evaporation or the like. Afterward, a part of thesilicon oxide film 15, where thetrench 20 is formed later, is eliminated by photolithography and etching or the like. As shown in FIG. 3C, thetrench 20 vertically reaching theinsulator film 13 is formed in thefirst semiconductor layer 11 by anisotropic etching such as reactive-ion-etching. Thereafter, thesurface insulator film 40 is formed on the sidewall defining thetrench 20 by thermal oxidization. Thesilicon oxide film 15 becomes a part of thesurface insulator film 40 after this oxidization. Subsequently, the moisture-sensitive material 50 is packed in thetrench 20. The following procedures are applicable to pack the material 50 in thetrench 20. Photosensitive polyimide is spin-coated and cured as a material for the moisture-sensitive material 50, thereafter the polyimide is defined by photolithography and etching. Alternatively, the moisture-sensitive material 50 is printed on predetermined area and cured. The moisture-sensitive material 50 is effectively packed in thetrench 20 in collaboration with bubble removal under low pressure atmosphere after the moisture-sensitive material is spin-coated or printed over the trench. The bubble removal under low pressure atmosphere is effective to eliminate air bubbles trapped under theliquid material 50 in thetrench 20 and thereby to fill out completely the trench with thematerial 50. - By the steps described above, the capacitive moisture sensor1 shown in FIG. 2 is provided. Afterward, predetermined regions of the
film 40 are opened to form a contact hole (not illustrated) by means of photolithography and etching. Through the contact hole, the electrode communicates with a metal pad (not illustrated) made of aluminum or the like for picking up sensor signals. The metal pad may be formed as follows as well. After the process shown in FIG. 3B, the metal pad is formed by means of metallization such as sputtering and vacuum evaporation in combination with photolithography and etching. Subsequently, as shown in FIG. 3C, thesurface insulator film 40 made of silicon oxide, silicon nitride or the like is formed by sputtering after forming thetrench 20. Afterward, predetermined regions of thefilm 40 are opened by means of photolithography and etching to let the pads communicate with the outside for picking up sensor signals. - In the capacitive moisture sensor1, the film thickness T3 of the
first semiconductor layer 11 may be as thick as 10-15 μm, and more thicker. Even if thelayer 11 has that thickness, thetrench 20 is readily formed by anisotropic etching. Namely, according to this embodiment, the facing area size of theelectrode part first semiconductor layer 11 and deepening thetrench 20 without horizontally widening theelectrode part electrode part - Thus, according to the present embodiment, it is possible to provide the capacitive moisture sensor1 that is compact and has preferable sensitivity to moisture and reliability. In addition, according to the fabrication method described above, it is possible to use ordinary semiconductor production processes such as thermal oxidation, sputtering, vacuum evaporation, photolithography, and anisotropic etching to fabricate the capacitive moisture sensor 1. Therefore, the present embodiment is suitable for mass production of moisture sensors with low costs.
- In this embodiment, it is possible to omit the
surface insulator film 40 on the sidewall of thetrench 20, which is the facing area of theelectrode part material 50 contact directly theelectrode part electrode part surface insulator film 40. - (Second Embodiment)
- In the first embodiment, the
trench 20 of the capacitive moisture sensor 1 has a constant width irrespective of position, as shown in FIG. 1. In contrast, in a second embodiment, thetrench 20 of the capacitive moisture sensor 2 has variations in the width thereof, as shown in FIG. 4. The width W1 of thetrench 20 between the twoelectrode parts trench 20 between theelectrode part frame part 33. According to the second embodiment, the same function as in the first embodiment is provided with the following additional advantage. The parasitic capacitance between theelectrode part frame part 33 is smaller than the capacitance between the twoelectrode parts - The above embodiments may be modified further within the spirit of the present invention. For example, the
material 50 in the above embodiments does not have to cover theframe part 33 as long as at least thetrench 20, whereby the capacitance between the twoelectrode parts sensitive material 50. In addition, it is possible to omit theframe part 33.
Claims (20)
1. A capacitive moisture sensor comprising:
a first semiconductor layer;
a second semiconductor layer;
an insulator film interposed between the first and the second semiconductor layers; and
a moisture-sensitive material whose dielectric constant varies in response to moisture, wherein:
a trench vertically reaching the insulator film is formed in the first semiconductor layer;
the first semiconductor layer is separated into at least two insulated regions by the trench; and
the moisture-sensitive material is packed in the trench.
2. The capacitive moisture sensor as in claim 1 , wherein:
the first and the second semiconductor layers are made of silicon.
3. The capacitive moisture sensor as in claim 1 , wherein:
the moisture-sensitive material is a hygroscopic organic polymer.
4. The as capacitive moisture sensor in claim 1 , wherein:
the isolated regions are a frame part located in a periphery of the first semiconductor layer, and a pair of electrode parts located inside the frame part to produce a sensor output signal based on capacitance between the two electrode parts; and
a width between the two electrode parts is narrower than a width between the electrode part and the frame part.
5. The capacitive moisture sensor as in claim 1 , further comprising:
another insulator film formed on a surface of each insulated region.
6. The capacitive moisture sensor as in claim 5 , wherein:
the another insulator film is made of silicon oxide.
7. The capacitive moisture sensor as in claim 5 , wherein:
the another insulator film is thinner than the insulator film interposed between the first and the second semiconductor layers.
8. A fabrication method for the capacitive moisture sensor as in claim 1 , wherein:
the trench is formed by anisotropic etching.
9. The fabrication method as in claim 8 , wherein:
the moisture-sensitive material is packed in the trench in collaboration with bubble removal under low pressure atmosphere after the moisture-sensitive material is coated over the trench.
10. The capacitive moisture sensor as in claim 1 , wherein:
the first and second semiconductor layers are made of single crystal silicon.
11. The capacitive moisture sensor as in claim 1 , wherein:
a side wall of each insulated region is substantially perpendicular to a horizontal surface of the insulated region.
12. The capacitive moisture sensor as in claim 4 , wherein:
a vertical width of each electrode part is larger than a horizontally minimum width of the electrode part.
13. A fabrication method for a capacitive moisture sensor, the method comprising steps of:
forming a thick semiconductor layer having a predetermined thickness on an insulator layer:
forming a trench having a predetermined width, vertically reaching the insulator layer, and separating the semiconductor layer into at least two insulated regions including a pair of electrode parts to produce a sensor output signal based on capacitance between the electrode parts: and
packing the trench with a moisture-sensitive material whose dielectric constant varies in response to moisture.
14. The fabrication method as in claim 13 , wherein:
the semiconductor layer is made of silicon; and
the moisture-sensitive material is a hygroscopic organic polymer.
15. The fabrication method as in claim 13 , wherein:
the isolated regions further includes a frame part located in a periphery of the semiconductor layer, inside which the electrode parts are located; and
a width between the electrode parts is narrower than a width between the electrode part and the frame part.
16. The fabrication method as in claim 13 , further comprising a step of:
forming another insulator film of silicon oxide on a surface of each insulated region.
17. The fabrication method as in claim 13 , wherein:
the trench is formed by anisotropic etching.
18. The fabrication method as in claim 13 , wherein:
the moisture-sensitive material is packed in the trench in collaboration with bubble removal under low pressure atmosphere after the moisture-sensitive material is coated over the trench.
19. The fabrication method as in claim 13 , wherein:
a side wall of each insulated region is substantially perpendicular to a horizontal surface of the insulated region.
20. The fabrication method as in claim 13 , wherein:
a vertical width of each electrode part is larger than a horizontally minimum width of the electrode part.
Applications Claiming Priority (3)
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JP2001-39001 | 2001-02-15 | ||
JP2001-039001 | 2001-02-15 | ||
JP2001039001A JP2002243689A (en) | 2001-02-15 | 2001-02-15 | Capacity-type humidity sensor and method for manufacturing the same |
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US6445565B1 US6445565B1 (en) | 2002-09-03 |
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