US11746539B2 - Carrier plate for a floor, wall or ceiling structure - Google Patents

Carrier plate for a floor, wall or ceiling structure Download PDF

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Publication number
US11746539B2
US11746539B2 US16/836,029 US202016836029A US11746539B2 US 11746539 B2 US11746539 B2 US 11746539B2 US 202016836029 A US202016836029 A US 202016836029A US 11746539 B2 US11746539 B2 US 11746539B2
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United States
Prior art keywords
protrusions
plate
central plane
plate side
floor construction
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Active
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US16/836,029
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US20200325690A1 (en
Inventor
Martin Hartl
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Infinex Holding GmbH
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Infinex Holding GmbH
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Assigned to INFINEX HOLDING GMBH reassignment INFINEX HOLDING GMBH ASSIGNMENT OF ASSIGNORS INTEREST (SEE DOCUMENT FOR DETAILS). Assignors: HARTL, MARTIN
Publication of US20200325690A1 publication Critical patent/US20200325690A1/en
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Classifications

    • E—FIXED CONSTRUCTIONS
    • E04—BUILDING
    • E04F—FINISHING WORK ON BUILDINGS, e.g. STAIRS, FLOORS
    • E04F15/00—Flooring
    • E04F15/02—Flooring or floor layers composed of a number of similar elements
    • E04F15/02194—Flooring consisting of a number of elements carried by a non-rollable common support plate or grid
    • E—FIXED CONSTRUCTIONS
    • E04—BUILDING
    • E04F—FINISHING WORK ON BUILDINGS, e.g. STAIRS, FLOORS
    • E04F15/00—Flooring
    • E04F15/02—Flooring or floor layers composed of a number of similar elements
    • E04F15/02133—Flooring or floor layers composed of a number of similar elements fixed directly to an underlayer by means of magnets, hook and loop-type or similar fasteners, not necessarily involving the side faces of the flooring elements
    • E—FIXED CONSTRUCTIONS
    • E04—BUILDING
    • E04F—FINISHING WORK ON BUILDINGS, e.g. STAIRS, FLOORS
    • E04F15/00—Flooring
    • E04F15/18—Separately-laid insulating layers; Other additional insulating measures; Floating floors
    • E04F15/185—Underlayers in the form of studded or ribbed plates
    • E—FIXED CONSTRUCTIONS
    • E04—BUILDING
    • E04F—FINISHING WORK ON BUILDINGS, e.g. STAIRS, FLOORS
    • E04F15/00—Flooring
    • E04F15/18—Separately-laid insulating layers; Other additional insulating measures; Floating floors
    • E04F15/20—Separately-laid insulating layers; Other additional insulating measures; Floating floors for sound insulation
    • E04F15/203—Separately-laid layers for sound insulation

Definitions

  • the invention relates to a carrier plate for a floor, wall or ceiling structure according to the preamble of claim 1 .
  • a carrier plate for integration into a floor construction is known from EP 2 231 941 B1.
  • This carrier plate consists of a film-like plate made of plastic having a plurality of protrusions and recesses.
  • an adhesion-enhancing layer is applied, which follows the contours of the first plate side.
  • a further layer can be provided on an opposite plate side, which abuts the protrusions and spans the recesses.
  • the protrusions in the film-like plate are formed on one side, i.e. protrusions are introduced from a flat film-like plate on one side, wherein the recesses form between the protrusions.
  • the object of the invention is to create a carrier plate which enables an improved decoupling to a supporting surface.
  • a carrier plate by means of which the protrusions are formed so that they protrude alternately from one plane of the film-like plate, such that a plurality of rows and columns is formed, in which protrusions and recesses are alternately lined up, and only recesses are lined up along one diagonal to the rows and columns, and only protrusions are lined up in a further diagonal.
  • a carrier plate by means of which the protrusions are formed so that they protrude alternately from one plane of the film-like plate, such that a plurality of rows and columns is formed, in which protrusions and recesses are alternately lined up, and only recesses are lined up along one diagonal to the rows and columns, and only protrusions are lined up in a further diagonal.
  • a preferred design of the carrier plate provides that the protrusions formed alternately from the plane of the film-like plate are formed like truncated cones. This has the advantage that contact surfaces are created at the respective end faces of the protrusions in order to accommodate a surface covering, such as a floor covering. Alternatively, truncated pyramid-shaped protrusions can also be provided.
  • a crosspiece is provided between two recesses.
  • a crosspiece is analogously provided along the further diagonals, along which the protrusions extend, between two protrusions.
  • These crosspieces are preferably located in the central plane. At the respective crossing point of the diagonals, the respective crosspieces form a common connecting section, the outer edge regions of which are formed and limited by the adjoining recesses or protrusions.
  • a star-shaped connecting section is formed between protrusions and recesses assigned to each other in the central plane. This allows an even force transfer into all protrusions and recesses adjacent to the star-shaped connecting section.
  • the protrusions extend alternately to the central plane at the same height.
  • a height starting from the central plane of less than 5 mm, in particular less than 3 mm, is provided.
  • the number of nubs is greater than 9,000 units/sqm.
  • more than 20,000 protrusions per square metre are provided, in particular 22,500 or 25,600 protrusions per square metre.
  • the number of protrusions can be in a range between 22,500 to 90,000 nubs/protrusions per square metre. This number comprises all protrusions protruding from the central plane on both the first side of the plate and the second side of the plate.
  • the front surface of the protrusions has a diameter of 3 to 8 mm. This allows a maximum bearing surface and a sufficient force dissipation over the inclined surfaces of the protrusions.
  • the film-like plate of the carrier plate is formed of LDPE (low-density polyethylene).
  • LDPE low-density polyethylene
  • the carrier plate can also be formed of HDPE (high-density polyethylene), PE (polyethylene) or PP (polypropylene).
  • a thickness of the film-like plate of from 0.1 to 2 mm is used.
  • a fleece or felt is preferably provided as an adhesion-enhancing layer which follows the contours of the first plate side. This allows the adhesive to bond with the fleece or felt when an adhesive is applied to fix a surface support.
  • the carrier plate having the adhesion-enhancing layer provided thereupon and the further layer has a surface weight of from 400 g/m 2 to 700 g/m 2 , preferably of from 500 to 600 g/m 2 .
  • the further layer on the second plate side is a fleece, a felt, a textile material, a mesh-like fabric or net-like fabric or a perforated layer. This allows for ventilation between the supporting surface and the film-like plate.
  • This carrier plate according to one of the embodiments described above is preferably used for decoupling a surface covering on a supporting surface to be built on. In this way, a decoupling of tensions between the surface covering and the supporting surface can be made possible. In addition, a sound decoupling, in particular impact sound decoupling, can also be provided.
  • FIG. 1 a schematic sectional depiction of the carrier plate in an installation position for decoupling a surface covering from a supporting surface
  • FIG. 2 a schematic view of the carrier plate according to FIG. 1 .
  • FIG. 1 shows a schematic sectional view of a carrier plate 11 , which is depicted in a top view in FIG. 2 .
  • This carrier plate 11 consists of a film-like plate 12 made of plastic, which has a plurality of protrusions 14 .
  • These protrusions 14 are formed on both sides relative to a central plane 16 , wherein the central plane 16 corresponds to the plane of the film-like plate 12 in the unfinished state.
  • the protrusions 14 are thus formed alternately to form a first plate side 17 and a second plate side 18 of the film-like plate 12 .
  • the protrusions 14 and recesses 19 are arranged alternately in rows and columns. This emerges from the top view in FIG. 2 .
  • a crosspiece 25 extends, which is preferably located in the central plane 16 .
  • a crosspiece 25 extends, which is preferably located in the central plane 16 .
  • protrusions 14 Due to the formation of protrusions 14 from the central plane 16 on both sides, horizontally formed support sections 23 arise in the central plane 16 seen in the section view. These support sections 23 surround the protrusions 14 annularly when changing from one plate side 17 to the other plate side 18 . Seen in the top view, a star-shaped section 24 arises due to the protrusions 14 on both sides of the central plane structure 35 and the alternately arranged protrusions 14 and recesses 19 through the crosspieces 25 . This preferably also merges with the crosspieces 23 .
  • an adhesion-enhancing layer 26 is provided on a first plate side 17 .
  • This layer 26 follows the contour of the first plate side 17 and preferably covers it completely.
  • This layer 26 can be glued or laminated or welded on.
  • the adhesion-enhancing layer 26 consists of a fleece, in particular made of polypropylene or polyethylene.
  • a preferably fine-meshed woven fabric, a knitted fabric, a textile material or a perforated fleece or a perforated felt can be provided as the adhesion-enhancing layer 26 .
  • a further layer 29 is provided on the second plate side 18 on the front sides 28 of the protrusions 14 .
  • This layer 29 spans over the recesses 19 formed between the protrusions 14 .
  • This further layer 29 can be a net-like fabric, a fine-meshed fabric, a perforated fleece or similar.
  • This further layer 29 is glued or welded to the front sides 28 of the protrusions 14 .
  • the carrier plate 11 is used, for example, to decouple a surface covering 31 on a supporting surface 32 . This is depicted in FIG. 1 , for example.
  • the carrier plate 11 is placed on the second side of the plate 18 on the supporting surface 32 .
  • this further layer 29 can be adhered to the supporting surface 32 . Only a small amount of adhesive is applied, such that the recesses 19 remain free of adhesive or mortar.
  • Adhesive or mortar 34 is applied on the opposite first plate side 17 in order to fix the surface covering 31 to the carrier plate 11 .
  • the surface covering 31 can be formed from individual tiles or slabs, but also as a laminate made of resin or similar.
  • the carrier plate 11 has an increased load capacity or payload due to the plurality of protrusions 14 formed out of the central plane 16 .
  • 9,000 protrusions per square metre or more than 20,000 protrusions per square metre are provided.
  • the gradient of the conical wall sections of the protrusions 14 runs to a vertical of the central plane 16 , preferably in a range between 10° and 20°.
  • the protrusions 14 extending on both sides opposite the central plane 16 have a height of less than 5 mm.
  • the height of the protrusions on both sides of the central plane 16 is the same.

Landscapes

  • Engineering & Computer Science (AREA)
  • Architecture (AREA)
  • Civil Engineering (AREA)
  • Structural Engineering (AREA)
  • Laminated Bodies (AREA)
  • Floor Finish (AREA)
US16/836,029 2019-04-10 2020-03-31 Carrier plate for a floor, wall or ceiling structure Active US11746539B2 (en)

Applications Claiming Priority (2)

Application Number Priority Date Filing Date Title
DE102019109458.5A DE102019109458A1 (de) 2019-04-10 2019-04-10 Trägerplatte für einen Boden-, Wand- oder Deckenaufbau
DE102019109458.5 2019-04-10

Publications (2)

Publication Number Publication Date
US20200325690A1 US20200325690A1 (en) 2020-10-15
US11746539B2 true US11746539B2 (en) 2023-09-05

Family

ID=70277124

Family Applications (1)

Application Number Title Priority Date Filing Date
US16/836,029 Active US11746539B2 (en) 2019-04-10 2020-03-31 Carrier plate for a floor, wall or ceiling structure

Country Status (4)

Country Link
US (1) US11746539B2 (fr)
EP (1) EP3722536B1 (fr)
CA (1) CA3076951A1 (fr)
DE (1) DE102019109458A1 (fr)

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EP3722536A1 (fr) 2020-10-14
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US20200325690A1 (en) 2020-10-15
DE102019109458A1 (de) 2020-10-15

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