TWM626115U - Chip detection module and chip transfer device equipped with the same - Google Patents
Chip detection module and chip transfer device equipped with the same Download PDFInfo
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Abstract
本新型係關於一種晶片偵測模組及具備該模組之晶片移載裝置,主要包括光電感測器、晶片載台及光通量衰減片;光通量衰減片設置於光電感測器之光發送單元及光接收單元之間;其中,光發送單元發射感測光至光接收單元而形成一光路,且光路經過晶片載台上的晶片容槽及光通量衰減片。據此,本新型利用光通量衰減片來調節感測光的光量,故即便感測光通過晶片之透明蓋板而僅發生微量之光量衰減時,光電感測器也能夠輕易偵測出該晶片。而且,本新型可視實際使用情況,選用不同光通量的光通量衰減片,故而可適用於偵測所有類型的晶片。The new model relates to a chip detection module and a chip transfer device equipped with the module, which mainly include a photoelectric sensor, a chip stage and a luminous flux attenuation sheet; Between the light receiving units; wherein, the light transmitting unit transmits the sensing light to the light receiving unit to form an optical path, and the light path passes through the wafer container and the luminous flux attenuation sheet on the wafer stage. Accordingly, the present invention utilizes the luminous flux attenuation sheet to adjust the light quantity of the sensing light, so even if the sensing light passes through the transparent cover of the chip and only a small amount of light quantity attenuates, the photoelectric sensor can easily detect the chip. Moreover, the new type can select luminous flux attenuating sheets with different luminous fluxes according to the actual use situation, so it can be applied to detect all types of chips.
Description
本新型係關於一種晶片偵測模組及具備該模組之晶片移載裝置,尤指一種可以偵測使用透明玻璃作為封裝蓋板之晶片的晶片偵測模組及具備該模組之晶片移載裝置。The present invention relates to a chip detection module and a chip transfer device equipped with the same, in particular to a chip detection module capable of detecting a chip using a transparent glass as a package cover, and a chip transfer device equipped with the module. load device.
就晶片封裝技術而言,根據不同特性、不同功能之晶片,就會採取不同的封裝方式。舉例說明,CCD或CMOS等影像感測器(Image Sensor)是將光信號轉換成類比電信號的裝置,故在晶片的封裝上就會特別要求光線接收面的封裝材必須是採用高光通量(Luminous flux)的材料,盡量降低光衰減率,以免影響感測結果,例如透明玻璃。As far as chip packaging technology is concerned, different packaging methods will be adopted for chips with different characteristics and functions. For example, an image sensor such as CCD or CMOS is a device that converts optical signals into analog electrical signals. Therefore, in the packaging of the chip, it is particularly required that the packaging material of the light-receiving surface must use high luminous flux (Luminous flux). flux) materials, try to reduce the light attenuation rate so as not to affect the sensing results, such as transparent glass.
再者,以現有晶片檢測設備而言,大都使用光電感測器(photoelectric sensor)來偵測晶片存在與否或是否已經就定位。舉例說明,光電感測器常見選用對射型光電開關,其包括一發射器及一接收器,由發射器發射紅外光至接收器,一旦紅外光的發送被晶片遮斷,也就是接收器無法接收到紅外光時,即判斷為晶片存在或已經就定位。Furthermore, as for the existing wafer inspection equipment, most of them use photoelectric sensors to detect whether the wafer is present or has been positioned. For example, a photoelectric sensor commonly uses a through-beam photoelectric switch, which includes a transmitter and a receiver. The transmitter emits infrared light to the receiver. Once the infrared light is transmitted by the chip, the receiver cannot When receiving infrared light, it is determined that the wafer exists or has been positioned.
除此之外,現有光電感測器為了增強對外部光的抵抗力,也就是為了避免外部光影響到感測結果,通常會提升發射器所發射之紅外光的光通量,並降低接收器之光照度感測門檻;以致於採用可透光材料作為封裝材之晶片,例如影像感測器,因無法遮斷紅外光,故無法被順利地偵測到,將產生誤判。In addition, in order to enhance the resistance to external light, that is, to prevent external light from affecting the sensing result, the existing photoelectric sensor usually increases the luminous flux of the infrared light emitted by the transmitter and reduces the illuminance of the receiver. Sensing threshold; so that chips using light-transmitting materials as packaging materials, such as image sensors, cannot be detected smoothly because they cannot block infrared light, resulting in misjudgment.
更進一步說明,請同時參閱圖1,其係影像感測器之光穿透示意圖。然而,就以採用透明蓋板11之影像感測器1而言,由於透明蓋板11的光穿透性良好,故即便晶片已經就定位,而發射器所發射的紅外光RL仍然會穿透透明蓋板11,也就是紅外光RL無法被遮斷,導致接收器順利接收到紅外光RL,進而判斷晶片不存在。更簡單地說,使用光電感測器之習知晶片偵測系統係無法用於偵測採用透明封裝之晶片。For further explanation, please also refer to FIG. 1 , which is a schematic diagram of light penetration of the image sensor. However, for the
由上可知,採用一般光電感測器,並透過適當改裝即可精準偵測透明封裝晶片存在與否、或透明封裝晶片是否已完成定位之晶片偵測技術實為產業界殷切期盼者。It can be seen from the above that a chip detection technology that can accurately detect the presence or absence of a transparent packaged chip or whether the positioning of the transparent packaged chip can be accurately detected by using a general photoelectric sensor and through appropriate modification is a high expectation in the industry.
本新型之主要目的係在提供一種晶片偵測模組及具備該模組之晶片移載裝置,其可精準偵測晶片存在與否,且適用所有晶片類型,包括採用透明蓋板封裝之晶片,又成本低廉,穩定可靠。The main purpose of this new model is to provide a chip detection module and a chip transfer device equipped with the same, which can accurately detect the presence or absence of a chip, and is applicable to all chip types, including chips packaged with a transparent cover, And low cost, stable and reliable.
為達成上述目的,本新型提供一種晶片偵測模組,主要包括光電感測器、晶片載台以及光通量衰減片;光電感測器包括光發送單元及光接收單元;晶片載台開設有至少一晶片容槽,而晶片容槽係用於容置晶片;光通量衰減片係設置於光發送單元及光接收單元之間;其中,光發送單元發射感測光至光接收單元而形成一光路,且光路經過至少一晶片容槽及光通量衰減片。In order to achieve the above purpose, the present invention provides a chip detection module, which mainly includes a photoelectric sensor, a chip carrier and a luminous flux attenuator; the photoelectric detector includes a light transmitting unit and a light receiving unit; the chip carrier is provided with at least one The chip container is used for accommodating the chip; the light flux attenuation sheet is arranged between the light transmitting unit and the light receiving unit; wherein, the light transmitting unit transmits the sensing light to the light receiving unit to form an optical path, and the light path Passing through at least one wafer container and a luminous flux attenuator.
據此,本新型利用光通量衰減片來調節感測光的光量,故即便感測光通過晶片之透明蓋板時僅發生微量之光量衰減,該晶片也能夠被輕易偵測。換言之,本新型將可適用於偵測所有類型的晶片,甚至以透明玻璃作為封裝蓋板之影像感測器亦可被精準地偵測到;而且,構造相當簡單,穩定可靠,成本低廉。Accordingly, the present invention utilizes the luminous flux attenuation sheet to adjust the light quantity of the sensing light, so even if the sensing light passes through the transparent cover of the chip with only a slight attenuation of the light quantity, the chip can be easily detected. In other words, the present invention can be applied to detect all types of chips, and even the image sensor with transparent glass as the package cover can be accurately detected; moreover, the structure is relatively simple, stable and reliable, and the cost is low.
較佳的是,本新型之晶片載台可包括一容片槽,而光通量衰減片之至少局部可容置於容片槽內;且容片槽可設置於光發送單元與晶片容槽之間。此外,晶片載台可包括沿著光路延伸的光路長槽,其可貫通容片槽與晶片容槽,且光路長槽與容片槽可成正交。Preferably, the wafer stage of the present invention may include a wafer-receiving slot, and at least part of the light flux attenuation sheet may be housed in the wafer-receiving slot; and the wafer-receiving slot may be disposed between the light transmitting unit and the wafer-receiving slot. . In addition, the wafer stage can include a long optical path groove extending along the optical path, which can pass through the wafer receiving groove and the wafer receiving groove, and the optical path long groove and the wafer receiving groove can be orthogonal.
另外,本新型之光通量衰減片的光通量可介於光發送單元所發射之感測光之光通量的10%至50%之間;且光接收單元可包括一指示燈,當光接收單元接收到的光通量低於光發送單元所發射之感測光之光通量的一特定值以下時,該指示燈可發出一指示燈號,該燈號用於表示已偵測到晶片。In addition, the luminous flux of the luminous flux attenuating sheet of the present invention can be between 10% and 50% of the luminous flux of the sensing light emitted by the light transmitting unit; and the light receiving unit can include an indicator light, when the luminous flux received by the light receiving unit When the luminous flux of the sensing light emitted by the light-transmitting unit is lower than a certain value, the indicator light can emit an indicator light, which is used to indicate that a chip has been detected.
為達成前述目的,本新型提供一種具備晶片偵測模組之晶片移載裝置,其主要包括晶片載台、複數光電感測器以及至少一光通量衰減片;晶片載台開設有複數晶片容槽,且每一晶片容槽係用於容置一晶片;每一光電感測器包括一光發送單元及一光接收單元;而光通量衰減片設置於光電感測器之光發送單元及光接收單元之間。其中,每一光電感測器之該光發送單元發射一感測光至該光接收單元而形成一光路,該光路經過至少一晶片容槽及該至少一光通量衰減片。In order to achieve the aforementioned object, the present invention provides a chip transfer device with a chip detection module, which mainly includes a chip carrier, a plurality of photoelectric sensors, and at least one luminous flux attenuator; the chip carrier is provided with a plurality of chip containers, And each chip container is used for accommodating a chip; each photoelectric sensor includes a light transmitting unit and a light receiving unit; and the luminous flux attenuation sheet is arranged between the light transmitting unit and the light receiving unit of the photoelectric sensor. between. Wherein, the light transmitting unit of each photoelectric sensor transmits a sensing light to the light receiving unit to form a light path, and the light path passes through at least one chip container and the at least one light flux attenuation sheet.
換言之,本新型另提供一種具備晶片偵測模組之晶片移載裝置,其可同時載運多個晶片,且可同時對多個晶片進行偵測,特別是單一光電感測器可同時偵測二個以上的晶片,而單一光通量衰減片也可同時供二個以上的光路通過。In other words, the present invention further provides a chip transfer device with a chip detection module, which can carry multiple chips at the same time, and can detect multiple chips at the same time, especially a single photoelectric sensor can detect two chips at the same time. More than one chip, and a single luminous flux attenuator can also pass through more than two light paths at the same time.
再者,本新型之晶片移載裝置可更包括一控制單元及一載台驅動單元,而控制單元可電性連接於載台驅動單元,且控制單元可控制載台驅動單元以驅動晶片載台移動。此外,本新型之晶片移載裝置可更包括一警示單元,而複數光電感測器及警示單元可電性連接控制單元;當複數光電感測器其中之一的光接收單元接收到的光通量高於光發送單元所發射之感測光之光通量的一特定值時,控制單元可控制警示單元發出一警示訊息,即表示未偵測到晶片。Furthermore, the wafer transfer device of the present invention may further include a control unit and a stage driving unit, and the control unit may be electrically connected to the stage driving unit, and the control unit may control the stage driving unit to drive the wafer stage. move. In addition, the wafer transfer device of the present invention may further include an alarm unit, and the plurality of photoelectric sensors and the alarm unit may be electrically connected to the control unit; when the light flux received by the light receiving unit of one of the plurality of photoelectric sensors is high When the luminous flux of the sensing light emitted by the light transmitting unit has a specific value, the control unit can control the warning unit to issue a warning message, which means that no chip is detected.
本新型之晶片偵測模組及具備該模組之晶片移載裝置在本實施例中被詳細描述之前,要特別注意的是,以下的說明中,類似的元件將以相同的元件符號來表示。再者,本新型之圖式僅作為示意說明,其未必按比例繪製,且所有細節也未必全部呈現於圖式中。Before the chip detection module of the present invention and the chip transfer device equipped with the same are described in detail in this embodiment, it should be noted that in the following description, similar components will be represented by the same component symbols . Furthermore, the drawings of the present invention are for illustrative purposes only, they are not necessarily drawn to scale, and not all details are necessarily shown in the drawings.
請先參閱圖2,其係本新型第一實施例之示意圖,本新型第一實施例係一種晶片偵測模組8,其可用運用於晶片生產製程之後段製程的晶片生產設備、晶片檢測設備、以及其他需要感測晶片存在與否之電子裝置或設備。Please refer to FIG. 2 , which is a schematic diagram of a first embodiment of the present invention. The first embodiment of the present invention is a
如圖中所示,本實施例之晶片偵測模組8主要包括一光電感測器2、一晶片載台3以及一光通量衰減片4。其中,本實施例所採用之光電感測器2是一紅外光對射型光電開關感測器,其具備一光發送單元21及一光接收單元22,而該光發送單元21及該光接收單元22分別設置於晶片載台3之上、下對應側。另一方面,晶片載台3上開設有一晶片容槽31,其係位於光發送單元21及光接收單元22之間,而晶片容槽31是用於容置一晶片C。As shown in the figure, the
再者,光電感測器2之光發送單元21可發射一感測光至光接收單元22而形成一光路WL,該感測光為紅色可見光,以方便調整光軸,而達成光發送單元21和光接收單元22之間的對位。此外,晶片載台3上另開設有一容片槽32及一光路長槽33,二者成正交;其中,容片槽32設置於光發送單元21與晶片容槽31之間,容片槽32係用於配置光通量衰減片4。Furthermore, the light-transmitting
更進一步說,本實施例透過容片槽32之設置,可輕易裝配光通量衰減片4,也可視實際需求輕易的替換不同光通量參數之光通量衰減片4,或增減該光通量衰減片4的配置數量。此外,光路長槽33沿著該光路WL延伸並貫通容片槽32與晶片容槽3。事實上,光發送單元21所發射之感測光將於光路長槽33內通行。Furthermore, in this embodiment, the luminous
再且,本實施例之光通量衰減片4採用霧面壓克力,但不以此為限,亦可採用表面貼有遮光膜或表面形成有其他遮光或散光微結構之壓克力或玻璃。另外,光通量衰減片4的光通量可介於該光發送單元21所發射之該感測光之光通量的10%至50%之間;也就是說,光通量衰減片4可遮蔽50%至90%之間的光量,一切端視被偵測件(晶片蓋板)的透光度、數量以及光接收單元22的感測門檻值。Furthermore, the luminous
以本實施例而言,晶片載台3之晶片容槽31預設是用於裝載影像感測器,而影像感測器係搭載高透光玻璃之透明蓋板(可參考圖1),其透光度通常高達80%以上。為此,本實施例所採用之光通量衰減片4的光通量為10%;也就是說,本實施例之光通量衰減片4將使通過之光量衰減約90%。In the present embodiment, the
另一方面,本實施例之光接收單元22包括一指示燈221;而當該光接收單元22接收到的光通量低於光發送單元21所發射之感測光之光通量的2%以下時,該指示燈221將發出一指示燈號;也就是說,本實施例之光電感測器2判定光被遮斷的門檻值為原感測光光通量的2%,如該光接收單元22接收到的光通量低於原感測光光通量的2%,指示燈號將亮起,以表示感測光有被晶片遮斷。On the other hand, the
本實施例實際運作說明如下,當晶片載台3上的晶片容槽31內容置有晶片時,透過光通量衰減片4以及晶片之透明蓋板(可參考圖1),將使感測光衰減至2%以下;此時,指示燈號將會亮起,藉以表示晶片已經完整置入晶片容槽31內。The actual operation of this embodiment is described as follows. When a wafer is contained in the
相反地,若當晶片容槽31內沒有容置晶片或晶片沒有放好時,即感測光沒有通過晶片的透明蓋板(可參考圖1)時;此時因為光量衰減不足,而使光通量高於光發送單元21所發射之感測光之光通量的2%,則指示燈號將不會亮起,即表示沒有偵測到晶片。Conversely, if there is no wafer contained in the
請一併參閱圖3及圖4,圖3係本新型第二實施例之系統架構圖,圖4係本新型第二實施例之示意圖。以下第二實施例係用於說明上述實施例之晶片偵測模組8運用於晶片移載裝置9上,例如晶片檢測設備上的載出梭車(output shuttle)。Please refer to FIG. 3 and FIG. 4 together. FIG. 3 is a system architecture diagram of the second embodiment of the present invention, and FIG. 4 is a schematic diagram of the second embodiment of the present invention. The following second embodiment is used to illustrate that the
如圖3所示,本實施例之晶片移載裝置9主要包括控制單元5、載台驅動單元6、警示單元7以及光電感測器2;而載台驅動單元6、警示單元7以及光電感測器2電性連接並受控於控制單元5。其中,控制單元5控制該載台驅動單元6,以驅動該晶片載台3移動。另外,警示單元7可發出警示訊息,其可以是警示燈號、聲響或電腦螢幕上之顯示訊息,用於報知光電感測器2之偵測結果。As shown in FIG. 3 , the
又,如圖4所示,晶片載台3上設置有8個晶片容槽31、2條容片槽32以及4條光路長槽33;其中,每一光路長槽33串接2個晶片容槽31,而且每一容片槽32橫跨2條光路長槽33。也就是說,每一光通量衰減片4將供2組光電感測器2共用,且每一光電感測器2將同時感測2個晶片容槽31內的晶片。Also, as shown in FIG. 4 , the
然而,就本實施例的設定而言,由於每一晶片之透明蓋板的光通量約為80%,而光接收單元22的感測門檻值為2%的光通量,故本實施例之光通量衰減片4之光通量設定為20%,也就是通過光通量衰減片4之檢測光的光量將衰減約80%。However, for the setting of this embodiment, since the luminous flux of the transparent cover plate of each chip is about 80%, and the sensing threshold of the
如此,當其中有一個晶片未被置入晶片容槽31內時,由於少了一個晶片之透明蓋板來對感測光進行衰減,故光接收單元22所接收到感測光的光通量約為4%,將超過感測門檻值為2%,此時控制單元5將控制警示單元7發出警示訊息。只有當所有晶片容槽31內均容有晶片時,才屬於正常狀態,而警示單元7將不會作動。In this way, when one of the chips is not placed in the
承上所述,本新型至少具備以下優勢: (1) 透過簡單改造,亦即在光發送單元和光接收單元之間配置光通量衰減片,即可實現具備透明蓋板之晶片之檢測;構造簡單、成本低廉、穩定可靠; (2) 利用光通量衰減片來調節感測光的光量,藉此將可適用於偵測所有類型的晶片,甚至以透明玻璃作為封裝蓋板之影像感測器亦可被精準地偵測到; (3) 可針對不同需求,而輕易置換不同光通量數值之光通量衰減片;換言之,可以針對不同透光度之晶片或所偵測晶片之數量不同,簡單地設定光通量衰減片之光通量值,來實現檢測功能; (4) 透過容片槽之設置,可輕易裝配光通量衰減片,也可視實際需求輕易的替換、增減數量、或甚至移除光通量衰減片。 Based on the above, the new model has at least the following advantages: (1) Through simple transformation, that is, arranging a luminous flux attenuation sheet between the light transmitting unit and the light receiving unit, the detection of the chip with a transparent cover can be realized; the structure is simple, the cost is low, and it is stable and reliable; (2) Using the luminous flux attenuator to adjust the light amount of the sensing light, it will be suitable for detecting all types of chips, and even the image sensor with transparent glass as the package cover can be accurately detected; (3) The luminous flux attenuating sheet with different luminous flux values can be easily replaced according to different needs; in other words, the luminous flux value of the luminous flux attenuating sheet can be simply set for different light transmittance chips or different numbers of detected chips to achieve detection function; (4) Through the setting of the container slot, the luminous flux attenuator can be easily assembled, and the luminous flux attenuator can be easily replaced, increased or decreased in number, or even removed according to actual needs.
上述實施例僅係為了方便說明而舉例而已,本新型所主張之權利範圍自應以申請專利範圍所述為準,而非僅限於上述實施例。The above-mentioned embodiments are only examples for convenience of description, and the scope of the claimed rights of the present invention should be based on the scope of the patent application, rather than being limited to the above-mentioned embodiments.
1:影像感測器 2:光電感測器 3:晶片載台 4:光通量衰減片 5:控制單元 6:載台驅動單元 7:警示單元 8:晶片偵測模組 9:晶片移載裝置 11:透明蓋板 21:光發送單元 22:光接收單元 31:晶片容槽 32:容片槽 33:光路長槽 221:指示燈 C:晶片 RL:紅外光 WL:光路 1: Image sensor 2: Photoelectric sensor 3: Wafer stage 4: Luminous flux attenuator 5: Control unit 6: Carrier drive unit 7: Warning unit 8: Chip detection module 9: Wafer transfer device 11: Transparent cover 21: Optical sending unit 22: Light receiving unit 31: Wafer container 32: Receiver slot 33: Optical path long groove 221: Indicator light C: wafer RL: infrared light WL: Light Path
圖1係影像感測器之光穿透示意圖; 圖2係本新型第一實施例之示意圖; 圖3係本新型第二實施例之系統架構圖; 圖4係本新型第二實施例之示意圖。 FIG. 1 is a schematic diagram of light penetration of an image sensor; FIG. 2 is a schematic diagram of the first embodiment of the present invention; FIG. 3 is a system architecture diagram of the second embodiment of the present invention; FIG. 4 is a schematic diagram of the second embodiment of the present invention.
2:光電感測器 2: Photoelectric sensor
3:晶片載台 3: Wafer stage
4:光通量衰減片 4: Luminous flux attenuator
8:晶片偵測模組 8: Chip detection module
21:光發送單元 21: Optical sending unit
22:光接收單元 22: Light receiving unit
31:晶片容槽 31: Wafer container
32:容片槽 32: Receiver slot
33:光路長槽 33: Optical path long groove
221:指示燈 221: Indicator light
C:晶片 C: wafer
WL:光路 WL: Light Path
Claims (10)
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