CN112082624A - A liquid level detection device and detection method thereof - Google Patents

A liquid level detection device and detection method thereof Download PDF

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CN112082624A
CN112082624A CN202010934195.2A CN202010934195A CN112082624A CN 112082624 A CN112082624 A CN 112082624A CN 202010934195 A CN202010934195 A CN 202010934195A CN 112082624 A CN112082624 A CN 112082624A
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liquid level
transparent substrate
liquid
level detection
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李携曦
陈亮
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Southern University of Science and Technology
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    • GPHYSICS
    • G01MEASURING; TESTING
    • G01FMEASURING VOLUME, VOLUME FLOW, MASS FLOW OR LIQUID LEVEL; METERING BY VOLUME
    • G01F23/00Indicating or measuring liquid level or level of fluent solid material, e.g. indicating in terms of volume or indicating by means of an alarm
    • G01F23/22Indicating or measuring liquid level or level of fluent solid material, e.g. indicating in terms of volume or indicating by means of an alarm by measuring physical variables, other than linear dimensions, pressure or weight, dependent on the level to be measured, e.g. by difference of heat transfer of steam or water
    • G01F23/28Indicating or measuring liquid level or level of fluent solid material, e.g. indicating in terms of volume or indicating by means of an alarm by measuring physical variables, other than linear dimensions, pressure or weight, dependent on the level to be measured, e.g. by difference of heat transfer of steam or water by measuring the variations of parameters of electromagnetic or acoustic waves applied directly to the liquid or fluent solid material
    • G01F23/284Electromagnetic waves
    • G01F23/292Light, e.g. infrared or ultraviolet
    • GPHYSICS
    • G01MEASURING; TESTING
    • G01NINVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
    • G01N21/00Investigating or analysing materials by the use of optical means, i.e. using sub-millimetre waves, infrared, visible or ultraviolet light
    • G01N21/17Systems in which incident light is modified in accordance with the properties of the material investigated
    • G01N21/41Refractivity; Phase-affecting properties, e.g. optical path length
    • G01N21/43Refractivity; Phase-affecting properties, e.g. optical path length by measuring critical angle

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Abstract

本发明公开了一种液位检测装置及其检测方法,其中,液位检测装置包括:透明衬底;发光二极管,设置于所述透明衬底的第一侧,用于发出检测光线;光电二极管,设置于所述透明衬底的第一侧,用于接收所述透明衬底第二侧表面反射的所述检测光线;其中,所述透明衬底的第二侧表面与空气之间形成第一界面;所述第一界面存在第一临界角;所述检测光线在所述透明衬底的第二侧表面的入射角大于所述第一临界角。本发明提供的技术方案,以解决现有液位检测装置体积较大,集成度较低的问题。

Figure 202010934195

The invention discloses a liquid level detection device and a detection method thereof, wherein the liquid level detection device comprises: a transparent substrate; a light emitting diode, which is arranged on a first side of the transparent substrate and is used for emitting detection light; a photodiode , disposed on the first side of the transparent substrate, for receiving the detection light reflected from the second side surface of the transparent substrate; wherein, a second side surface of the transparent substrate and the air are formed an interface; the first interface has a first critical angle; the incident angle of the detection light on the second side surface of the transparent substrate is greater than the first critical angle. The technical scheme provided by the present invention solves the problems of large volume and low integration degree of the existing liquid level detection device.

Figure 202010934195

Description

一种液位检测装置及其检测方法A liquid level detection device and detection method thereof

技术领域technical field

本发明涉及半导体技术领域,尤其涉及一种液位检测装置及其检测方法。The invention relates to the technical field of semiconductors, and in particular, to a liquid level detection device and a detection method thereof.

背景技术Background technique

现有的液位光电检测器有多种制作方式,究其原理,绝大多数均采用了发射管和接收管成对出现的检测方式来进行探测,发射管可发出检测光线,检测光线经过液体折射或反射到达接收管,与检测光线并未经过液体到达接收管相比,接收管接收的检测光线会发生变化,从而达到对液体的液位进行检测的目的。Existing liquid level photoelectric detectors have a variety of production methods. According to the principle, most of them use the detection method in which the transmitting tube and the receiving tube appear in pairs for detection. The transmitting tube can emit detection light, and the detection light passes through the liquid. Refraction or reflection reaches the receiving tube. Compared with the detection light that does not pass through the liquid to reach the receiving tube, the detection light received by the receiving tube will change, so as to achieve the purpose of detecting the liquid level of the liquid.

但是现有技术中,液位光电检测器需要将发射管、接收管和用于反射检测光线的棱镜密封成一个整体设备,该整体设备体积较大,集成度较低,不适用于小型设备内液位的测量。However, in the prior art, the liquid level photoelectric detector needs to seal the transmitting tube, the receiving tube and the prism for reflecting and detecting light into a whole device, which is relatively large in size and low in integration, and is not suitable for small devices Liquid level measurement.

发明内容SUMMARY OF THE INVENTION

本发明实施例提供了一种液位检测装置及其检测方法,以解决现有液位检测装置体积较大,集成度较低的问题。The embodiments of the present invention provide a liquid level detection device and a detection method thereof, so as to solve the problems of large volume and low integration degree of the existing liquid level detection device.

第一方面,本发明实施例提供了一种液位检测装置,包括:透明衬底;In a first aspect, an embodiment of the present invention provides a liquid level detection device, including: a transparent substrate;

发光二极管,设置于所述透明衬底的第一侧,用于发出检测光线;a light-emitting diode, disposed on the first side of the transparent substrate, for emitting detection light;

光电二极管,设置于所述透明衬底的第一侧,用于接收所述透明衬底第二侧表面反射的所述检测光线;a photodiode, disposed on the first side of the transparent substrate, for receiving the detection light reflected by the surface of the second side of the transparent substrate;

其中,所述透明衬底的第二侧表面与空气之间形成第一界面;所述第一界面存在第一临界角;所述检测光线在所述透明衬底的第二侧表面的入射角大于所述第一临界角。Wherein, a first interface is formed between the second side surface of the transparent substrate and the air; the first interface has a first critical angle; the incident angle of the detection light on the second side surface of the transparent substrate greater than the first critical angle.

第二方面,本发明实施例还提供了一种液位检测方法,适用于本发明任意实施例提供的液位检测方法,包括:In the second aspect, the embodiment of the present invention also provides a liquid level detection method, which is applicable to the liquid level detection method provided by any embodiment of the present invention, including:

将液位检测装置置于空气环境中,控制发光二极管发出检测光线,使得光电二极管接收经过透明衬底的第二侧表面与空气之间的第一界面全反射的所述检测光线,并记录所述光电二极管形成的第一电流值;The liquid level detection device is placed in an air environment, and the light-emitting diode is controlled to emit detection light, so that the photodiode receives the detection light that is totally reflected by the first interface between the second side surface of the transparent substrate and the air, and records the detection light. the first current value formed by the photodiode;

将所述液位检测装置的透明衬底置于待测液体测量环境中,控制所述发光二极管发出检测光线,使得所述光电二极管接收经过所述透明衬底的第二侧表面反射的所述检测而光线,并记录所述光电二极管形成第二电流值;The transparent substrate of the liquid level detection device is placed in the measurement environment of the liquid to be measured, and the light-emitting diode is controlled to emit detection light, so that the photodiode receives the light reflected by the second side surface of the transparent substrate. Detecting the light, and recording the photodiode to form a second current value;

若所述第一电流值与所述第二电流值之间的差值大于第一设定阈值,则判断待测液体的液位到达所述液位检测装置所处位置。If the difference between the first current value and the second current value is greater than the first set threshold value, it is determined that the liquid level of the liquid to be measured reaches the position of the liquid level detection device.

本发明中,液位检测装置包括形成在同一透明衬底的第一侧的发光二极管和光电二极管,发光二极管可发出检测光线,光电二极管可接收透明衬底远离发光二极管的一侧(第二侧)表面反射的检测光线,设定透明衬底的第二侧表面与空气之间形成第一界面,该第一界面存在第一临界角,本实施例控制发光二极管和光电二极管之间的设置距离,使得检测光线在透明衬底的第二侧表面的入射角大于第一临界角,使得在空气环境中,检测光线经过全反射入射至光电二极管中,光电二极管产生的光电流较大,而当透明衬底的第二侧表面为待测液体后,检测光线的光路受到影响不为全反射状态,则光电二极管产生的光电流变小,由此判断待测液体的液位,本实施例中,液位检测装置的同一衬底上同时集成了发光二极管和光电二极管,集成度较高,相对于同一装置中集成独立的发光二极管元件和光电二极管的方案,有效减小液位检测装置的整体尺寸,节省制作成本,能够同时适用于大型设备和小型设备,提高液位检测装置的适用性,此外,衬底为透明衬底,可作为检测光线的反射界面,不需要另外加装棱镜,进一步减小了液位检测装置的体积,提高集成度。In the present invention, the liquid level detection device includes a light emitting diode and a photodiode formed on the first side of the same transparent substrate, the light emitting diode can emit detection light, and the photodiode can receive the side of the transparent substrate away from the light emitting diode (the second side ) The detection light reflected by the surface is set to form a first interface between the second side surface of the transparent substrate and the air, and the first interface has a first critical angle. This embodiment controls the setting distance between the light-emitting diode and the photodiode , so that the incident angle of the detection light on the second side surface of the transparent substrate is greater than the first critical angle, so that in the air environment, the detection light is incident into the photodiode through total reflection, and the photocurrent generated by the photodiode is larger, and when After the second side surface of the transparent substrate is the liquid to be measured, the optical path of the detection light is affected and is not in a state of total reflection, the photoelectric current generated by the photodiode becomes smaller, and thus the liquid level of the liquid to be measured is judged. In this embodiment , the light-emitting diode and photodiode are integrated on the same substrate of the liquid level detection device at the same time, and the integration degree is high. Compared with the scheme of integrating independent light-emitting diode elements and photodiodes in the same device, the overall size of the liquid level detection device is effectively reduced. It can be used for both large and small equipment, and improves the applicability of liquid level detection devices. In addition, the substrate is a transparent substrate, which can be used as a reflection interface for detecting light, and no additional prisms are required. The volume of the liquid level detection device is reduced, and the integration degree is improved.

附图说明Description of drawings

图1是本发明实施例提供的一种液位检测装置的结构示意图;1 is a schematic structural diagram of a liquid level detection device provided by an embodiment of the present invention;

图2是本发明实施例提供的全反射现象的示意图;2 is a schematic diagram of a total reflection phenomenon provided by an embodiment of the present invention;

图3是本发明实施例提供的位于空气环境中的液位检测装置的结构示意图;3 is a schematic structural diagram of a liquid level detection device located in an air environment provided by an embodiment of the present invention;

图4是本发明实施例提供的位于待测液体环境中的液位检测装置的结构示意图;4 is a schematic structural diagram of a liquid level detection device located in a liquid environment to be measured according to an embodiment of the present invention;

图5是本发明实施例提供的另一种液位检测装置的结构示意图;5 is a schematic structural diagram of another liquid level detection device provided by an embodiment of the present invention;

图6是本发明实施例提供的一种液位检测方法的流程示意图;6 is a schematic flowchart of a liquid level detection method provided by an embodiment of the present invention;

图7是本发明实施例提供的一种液位检测装置处于待测液体测量环境的结构示意图;7 is a schematic structural diagram of a liquid level detection device provided in an embodiment of the present invention in a liquid measurement environment to be measured;

图8是本发明实施例提供的另一种液位检测装置处于待测液体测量环境的结构示意图;8 is a schematic structural diagram of another liquid level detection device provided in an embodiment of the present invention in a liquid measurement environment to be measured;

图9是本发明实施例提供的另一种液位检测装置处于待测液体测量环境的结构示意图;9 is a schematic structural diagram of another liquid level detection device provided in an embodiment of the present invention in a liquid measurement environment to be measured;

图10是本发明实施例提供的一种液位检测装置处于微流控测量环境的结构示意图。FIG. 10 is a schematic structural diagram of a liquid level detection device provided in an embodiment of the present invention in a microfluidic measurement environment.

具体实施方式Detailed ways

下面结合附图和实施例对本发明作进一步的详细说明。可以理解的是,此处所描述的具体实施例仅仅用于解释本发明,而非对本发明的限定。另外还需要说明的是,为了便于描述,附图中仅示出了与本发明相关的部分而非全部结构。The present invention will be further described in detail below in conjunction with the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are only used to explain the present invention, but not to limit the present invention. In addition, it should be noted that, for the convenience of description, the drawings only show some but not all structures related to the present invention.

本发明实施例提供了一种液位检测装置,包括:透明衬底;An embodiment of the present invention provides a liquid level detection device, comprising: a transparent substrate;

发光二极管,设置于透明衬底的第一侧,用于发出检测光线;a light-emitting diode, disposed on the first side of the transparent substrate, for emitting detection light;

光电二极管,设置于透明衬底的第一侧,用于接收透明衬底第二侧表面反射的检测光线;a photodiode, disposed on the first side of the transparent substrate, for receiving the detection light reflected by the surface of the second side of the transparent substrate;

其中,透明衬底的第二侧表面与空气之间形成第一界面;第一界面存在第一临界角;检测光线在透明衬底的第二侧表面的入射角大于第一临界角。Wherein, a first interface is formed between the second side surface of the transparent substrate and the air; the first interface has a first critical angle; the incident angle of the detection light on the second side surface of the transparent substrate is greater than the first critical angle.

需要注意的是,透明衬底的第二侧表面与空气之间形成的界面为第一界面,若透明衬底的第二侧表面接触的为其他环境,例如,液体、固体等,则透明衬底的第二侧表面与其他环境之间的界面则不为上述第一界面,例如,透明衬底的第二侧表面与待测液体之间的界面为第二界面,每种界面对应一个临界角,上述第一临界角为液位检测装置还未对待测液体进行测量,在空气环境中的临界角。It should be noted that the interface formed between the second side surface of the transparent substrate and the air is the first interface. If the second side surface of the transparent substrate is in contact with other environments, such as liquid, solid, etc., the transparent substrate The interface between the second side surface of the bottom and other environments is not the above-mentioned first interface. For example, the interface between the second side surface of the transparent substrate and the liquid to be tested is the second interface, and each interface corresponds to a critical interface. The above-mentioned first critical angle is the critical angle in the air environment before the liquid level detection device measures the liquid to be measured.

本发明实施例中,液位检测装置包括形成在同一透明衬底的第一侧的发光二极管和光电二极管,发光二极管可发出检测光线,光电二极管可接收透明衬底远离发光二极管的一侧(第二侧)表面反射的检测光线,设定透明衬底的第二侧表面与空气之间形成第一界面,该第一界面存在第一临界角,本实施例控制发光二极管和光电二极管之间的设置距离,使得检测光线在透明衬底的第二侧表面的入射角大于第一临界角,使得在空气环境中,检测光线经过全反射入射至光电二极管中,光电二极管产生的光电流较大,而当透明衬底的第二侧表面为待测液体后,检测光线的光路受到影响不为全反射状态,则光电二极管产生的光电流变小,由此判断待测液体的液位,本实施例中,液位检测装置的同一衬底上同时集成了发光二极管和光电二极管,集成度较高,相对于同一装置中集成独立的发光二极管元件和光电二极管的方案,有效减小液位检测装置的整体尺寸,节省制作成本,能够同时适用于大型设备和小型设备,提高液位检测装置的适用性,此外,衬底为透明衬底,可作为检测光线的反射界面,不需要另外加装棱镜,进一步减小了液位检测装置的体积,提高集成度。In the embodiment of the present invention, the liquid level detection device includes a light emitting diode and a photodiode formed on the first side of the same transparent substrate, the light emitting diode can emit detection light, and the photodiode can receive the side of the transparent substrate far away from the light emitting diode (No. The detection light reflected by the two sides) surface, the first interface is set between the second side surface of the transparent substrate and the air, and the first interface has a first critical angle. This embodiment controls the light emitting diode and the photodiode. The distance is set so that the incident angle of the detection light on the second side surface of the transparent substrate is greater than the first critical angle, so that in the air environment, the detection light is incident into the photodiode through total reflection, and the photocurrent generated by the photodiode is larger, When the second side surface of the transparent substrate is the liquid to be tested, and the optical path of the detected light is affected and is not in a state of total reflection, the photocurrent generated by the photodiode becomes smaller, thereby judging the liquid level of the liquid to be tested. In the example, a light-emitting diode and a photodiode are integrated on the same substrate of the liquid level detection device, and the integration degree is high. Compared with the scheme of integrating independent light-emitting diode elements and photodiodes in the same device, the liquid level detection device is effectively reduced. The overall size of the device can save production costs, and it can be applied to both large and small equipment, improving the applicability of the liquid level detection device. In addition, the substrate is a transparent substrate, which can be used as a reflection interface for detecting light, and no additional prisms are required. , further reducing the volume of the liquid level detection device and improving the integration.

以上是本发明的核心思想,下面将结合本发明实施例中的附图,对本发明实施例中的技术方案进行清楚、完整地描述。基于本发明中的实施例,本领域普通技术人员在没有做出创造性劳动前提下,所获得的所有其他实施例,都属于本发明保护的范围。The above is the core idea of the present invention, and the technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present invention. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative work fall within the protection scope of the present invention.

图1是本发明实施例提供的一种液位检测装置的结构示意图,如图1所示,液位检测装置包括透明衬底11,透明衬底11上同时集成设置了发光二极管12和光电二极管13,透明衬底11包括相对的第一侧和第二侧,发光二极管12和光电二极管13同时设置于透明衬底11的第一侧,发光二极管12能够发出用于检测待测液体的检测光线,光电二极管13用于接收透明衬底11的第二侧表面反射回来的检测光线,光电二极管13通过其自身产生的光电流的变化判断透明衬底11的第二侧表面接触的为空气环境还是待测液体环境。需要注意的是,因为透明衬底11的第二侧表面作为检测光线的反射面或折射面,为了避免衬底对对检测光线的传输造成影响,衬底必须为透明衬底11,优选的,其透明度较高,几乎不会造成检测光线在传输过程中的光路损耗。可选的,本实施例中,透明衬底11的材料可以为蓝宝石、碳化硅和硅中的至少一种。其中,蓝宝石(氧化铝)衬底为制作发光二极管芯片的首选衬底,蓝宝石衬底的生产技术成熟、质量较好、且稳定性较好,且机械强度高,易于清洗。碳化硅衬底的导热性能良好,有效增强元器件散热。硅衬底同样具有良好的导热性能,有效延长元器件的寿命。FIG. 1 is a schematic structural diagram of a liquid level detection device provided by an embodiment of the present invention. As shown in FIG. 1 , the liquid level detection device includes a transparent substrate 11 on which a light-emitting diode 12 and a photodiode are integrated at the same time. 13. The transparent substrate 11 includes an opposite first side and a second side, the light emitting diode 12 and the photodiode 13 are simultaneously arranged on the first side of the transparent substrate 11, and the light emitting diode 12 can emit detection light for detecting the liquid to be tested , the photodiode 13 is used to receive the detection light reflected from the second side surface of the transparent substrate 11, and the photodiode 13 judges whether the second side surface of the transparent substrate 11 is in contact with the air environment or the air environment through the change of the photocurrent generated by itself. The liquid environment to be tested. It should be noted that, because the second side surface of the transparent substrate 11 is used as a reflection surface or a refraction surface for the detection light, in order to avoid the influence of the substrate on the transmission of the detection light, the substrate must be the transparent substrate 11. Preferably, Its transparency is high, and it hardly causes the optical path loss of the detection light in the transmission process. Optionally, in this embodiment, the material of the transparent substrate 11 may be at least one of sapphire, silicon carbide and silicon. Among them, sapphire (alumina) substrate is the preferred substrate for making light-emitting diode chips. Sapphire substrate has mature production technology, good quality, good stability, high mechanical strength and easy cleaning. The silicon carbide substrate has good thermal conductivity, which effectively enhances the heat dissipation of components. The silicon substrate also has good thermal conductivity, which effectively prolongs the life of components.

如图2所示,图2是本发明实施例提供的全反射现象的示意图,临界角指的是在光密介质和光疏介质之间的界面上,光线从光密介质射入光疏介质时,如果光线恰好能发生全反射现象的角度,当光线入射角θ1大于上述临界角时,光线全部发生全反射,不能射入至光疏介质。图3是本发明实施例提供的位于空气环境中的液位检测装置的结构示意图,本实施例设定透明衬底11第二侧表面与空间之间形成第一界面S1,则透明衬底11为光密介质,空气为光疏介质,该第一界面S1存在第一临界角α1,当检测光线L1的入射角大于该第一临界角α1时,检测光线L1会发生全反射现象。则通过设置发光二极管12和光电二极管13之间的间距d1,使得从发光二极管12出射的检测光线L1在透明衬底11的第二侧表面发生全反射后入射至光电二极管13,也即,使得检测光线L1在透明衬底11的第二侧表面的入射角大于第一临界角α1,全反射的检测光线L1入射至光电二极管13可使光电二极管13产生数值较大的第一电流值。As shown in FIG. 2, FIG. 2 is a schematic diagram of a total reflection phenomenon provided by an embodiment of the present invention. The critical angle refers to the interface between the optically denser medium and the optically sparser medium, when the light enters the optically sparser medium from the optically denser medium. , if the light is just at the angle at which the total reflection phenomenon occurs, when the incident angle θ1 of the light is greater than the above critical angle, all the light is totally reflected and cannot be incident on the optically sparser medium. 3 is a schematic structural diagram of a liquid level detection device in an air environment provided by an embodiment of the present invention. In this embodiment, it is assumed that a first interface S1 is formed between the second side surface of the transparent substrate 11 and the space, and the transparent substrate 11 Air is an optically dense medium, and air is an optically sparser medium. The first interface S1 has a first critical angle α1. When the incident angle of the detection light L1 is greater than the first critical angle α1, the detection light L1 will undergo total reflection. Then, by setting the distance d1 between the light-emitting diode 12 and the photodiode 13, the detection light L1 emitted from the light-emitting diode 12 is incident on the photodiode 13 after total reflection on the second side surface of the transparent substrate 11, that is, so that The incident angle of the detection light L1 on the second side surface of the transparent substrate 11 is greater than the first critical angle α1 .

图4是本发明实施例提供的位于待测液体环境中的液位检测装置的结构示意图,而当液位检测装置被置于待测液体的环境中,例如,透明衬底11的第二侧表面接触或浸入待测液体中,透明衬底11和待测液体之间会形成第二界面S2,可选的,透明衬底11的折射率可以大于待测液体的折射率,则透明衬底11为光密介质,待测液体为光疏介质,则该第二界面S2的第二临界角是不同于上述第一临界角α1的,入射至光电二极管13的检测光线也会发生变化,示例性的,如图4所示,当检测光线L1的入射角为α1,在该第二界面S2不发生全反射,可能存在部分检测光线折射至待测液体中,则光电二极管13接收的检测光线较少,使得光电二极管13产生数值较小的电流值,本实施例对光电二极管13产生的电流进行实时监测,若光电二极管13检测到电流突变,或者电流的较大变化,则说明待测液位到达该液位检测装置所处位置。4 is a schematic structural diagram of a liquid level detection device located in an environment of a liquid to be tested provided by an embodiment of the present invention, and when the liquid level detection device is placed in the environment of the liquid to be tested, for example, the second side of the transparent substrate 11 When the surface is in contact with or immersed in the liquid to be measured, a second interface S2 will be formed between the transparent substrate 11 and the liquid to be measured. 11 is an optically dense medium, and the liquid to be tested is an optically sparser medium, then the second critical angle of the second interface S2 is different from the above-mentioned first critical angle α1, and the detection light incident on the photodiode 13 will also change, for example As shown in FIG. 4 , when the incident angle of the detection light L1 is α1, total reflection does not occur at the second interface S2, and some detection light may be refracted into the liquid to be tested, then the detection light received by the photodiode 13 is less, so that the photodiode 13 generates a small current value. In this embodiment, the current generated by the photodiode 13 is monitored in real time. If the photodiode 13 detects a sudden change in the current or a large change in the current, it means that the liquid to be tested is The level reaches the position of the liquid level detection device.

可选的,透明衬底11的厚度范围可以为100μm~200μm,便于检测光线在透明衬底11的第二侧表面发生全反射后进入光电二极管13,为检测光线的全反射光路提供一定的空间,则透明衬底11的厚度大于或等于100μm,此外,为了实现整个液位检测装置的小型化,透明衬底11不宜过厚,其厚度可小于或等于200μm。可选的,可选取透明衬底11的厚度为150μm。Optionally, the thickness of the transparent substrate 11 may range from 100 μm to 200 μm, which is convenient for the detection light to enter the photodiode 13 after total reflection on the second side surface of the transparent substrate 11 , providing a certain space for the total reflection optical path of the detection light. , the thickness of the transparent substrate 11 is greater than or equal to 100 μm. In addition, in order to realize the miniaturization of the entire liquid level detection device, the transparent substrate 11 should not be too thick, and its thickness may be less than or equal to 200 μm. Optionally, the thickness of the transparent substrate 11 can be selected to be 150 μm.

本实施例中通过透明衬底作为发光二极管的发射界面,不需另外设置反射棱镜,减小液位检测装置的体积,并且将发光二极管和光电二极管以一定的间距设置在同一衬底上,进一步实现液位检测装置的小型化。本实施例中液位检测装置可以适用于更小的待测液体容器,例如,可应用于饮水机、净水器等小型设备。甚至可以适用于微型化设备,上述液位检测装置可设置于微流控管道上,从而能够对微流控管道内的待测液体进行液位检测或液体成分分析等。In this embodiment, the transparent substrate is used as the emission interface of the light-emitting diode, and there is no need to set up a reflective prism to reduce the volume of the liquid level detection device. Realize the miniaturization of the liquid level detection device. The liquid level detection device in this embodiment can be applied to smaller liquid containers to be tested, for example, can be applied to small equipment such as water dispensers and water purifiers. It can even be applied to miniaturized equipment. The above-mentioned liquid level detection device can be arranged on a microfluidic pipeline, so that the liquid level detection or liquid composition analysis of the liquid to be measured in the microfluidic pipeline can be performed.

图5是本发明实施例提供的另一种液位检测装置的结构示意图,可选的,发光二极管12可以包括依次远离透明衬底11设置的第一掺杂部121、发光部122和第二掺杂部123;光电二极管13包括依次远离透明衬底11设置的第三掺杂部131、光电转换部132和第四掺杂部133;第一掺杂部121和第三掺杂部131同层设置;发光部122和光电转换部132同层设置;第二掺杂部123和第四掺杂部133同层设置。FIG. 5 is a schematic structural diagram of another liquid level detection device provided by an embodiment of the present invention. Optionally, the light emitting diode 12 may include a first doping part 121 , a light emitting part 122 and a second doping part 121 , which are disposed away from the transparent substrate 11 in sequence. The doped part 123; the photodiode 13 includes a third doped part 131, a photoelectric conversion part 132 and a fourth doped part 133 which are arranged away from the transparent substrate 11 in sequence; the first doped part 121 and the third doped part 131 are the same The light emitting part 122 and the photoelectric conversion part 132 are arranged in the same layer; the second doping part 123 and the fourth doping part 133 are arranged in the same layer.

在形成发光二极管12和光电二极管13时,可同时对上述发光二极管12和光电二极管13进行制作,具体的,发光二极管12包括在透明衬底11上依次形成的第一掺杂部121、发光部122和第二掺杂部123,光电二极管13包括在透明衬底11上依次形成的第三掺杂部131、光电转换部132和第四掺杂部133。第一掺杂部121和第三掺杂部131可采用同一工艺同层设置,发光部122和光电转换部132可采用同一工艺同层设置,第二掺杂部123和第四掺杂部133可采用同一工艺同层设置,从而实现将发光二极管12和光电二极管13在同一衬底的集成。而不需要将发光二极管12和光电二极管13分别设置两个不同芯片上,有效节约芯片的制作成本。其中,发光二极管12的发光部122可包括多个量子阱,使得发光二极管12的第一掺杂部121和第二掺杂部123输入的电子和空穴在发光部122复合发出光子。光电二极管13的光电转换部132可包括多个量子阱,能够接收来自外界的光线辐射并产生感应电流,并由光电二极管13的第三掺杂部131和第四掺杂部133输出至外部电路。When forming the light-emitting diode 12 and the photodiode 13, the light-emitting diode 12 and the photodiode 13 can be fabricated at the same time. Specifically, the light-emitting diode 12 includes the first doping portion 121 and the light-emitting portion formed on the transparent substrate 11 in sequence. 122 and the second doping part 123 , the photodiode 13 includes a third doping part 131 , a photoelectric conversion part 132 and a fourth doping part 133 formed on the transparent substrate 11 in sequence. The first doping part 121 and the third doping part 131 can be provided in the same layer by the same process, the light emitting part 122 and the photoelectric conversion part 132 can be provided in the same layer by the same process, and the second doping part 123 and the fourth doping part 133 The same process can be used to provide the same layer, so as to realize the integration of the light emitting diode 12 and the photodiode 13 on the same substrate. There is no need to dispose the light emitting diode 12 and the photodiode 13 on two different chips respectively, which effectively saves the fabrication cost of the chips. The light emitting part 122 of the light emitting diode 12 may include multiple quantum wells, so that electrons and holes input from the first doping part 121 and the second doping part 123 of the light emitting diode 12 recombine in the light emitting part 122 to emit photons. The photoelectric conversion part 132 of the photodiode 13 may include a plurality of quantum wells, which can receive light radiation from the outside and generate an induced current, which is output to the external circuit by the third doping part 131 and the fourth doping part 133 of the photodiode 13 .

可选的,第一掺杂部121可以为N型掺杂层,第二掺杂部123可以为P型掺杂层;第三掺杂部131可以为N型掺杂层,第四掺杂部133可以为P型掺杂层。或者,第一掺杂部121可以为P型掺杂层,第二掺杂部123可以为N型掺杂层;第三掺杂部131可以为P型掺杂层,第四掺杂部133可以为N型掺杂层。可选的,N型掺杂层可以为N型掺杂的氮化镓,P型掺杂层为P型掺杂的氮化镓。Optionally, the first doping portion 121 may be an N-type doping layer, the second doping portion 123 may be a P-type doping layer; the third doping portion 131 may be an N-type doping layer, and the fourth doping layer The portion 133 may be a P-type doped layer. Alternatively, the first doping portion 121 may be a P-type doping layer, the second doping portion 123 may be an N-type doping layer; the third doping portion 131 may be a P-type doping layer, and the fourth doping portion 133 It can be an N-type doped layer. Optionally, the N-type doped layer may be N-type doped gallium nitride, and the P-type doped layer may be P-type doped gallium nitride.

继续参考图5,可选的,发光二极管12和光电二极管13之间可以设置有绝缘层14;绝缘层14为非透光材料。本实施例中,在发光二极管12和光电二极管13之间形成有非透光的绝缘层14,能够防止发光二极管12发出的检测光线直接照射到光电二极管13上,提高光电二极管13的光电流检测准确率,并提高整个液位检测装置的光敏感度,提高液位测量精度。Continuing to refer to FIG. 5 , optionally, an insulating layer 14 may be disposed between the light emitting diode 12 and the photodiode 13 ; the insulating layer 14 is a non-transparent material. In this embodiment, a non-transparent insulating layer 14 is formed between the light-emitting diode 12 and the photodiode 13, which can prevent the detection light emitted by the light-emitting diode 12 from directly irradiating the photodiode 13 and improve the photocurrent detection of the photodiode 13. Accuracy, and improve the light sensitivity of the entire liquid level detection device, improve the accuracy of liquid level measurement.

可选的,单片衬底集成发光二极管和光电二极管的封装方式较为灵活,本实施例可采用传统的正装基板键合的方式、引线框架的方式以及倒装的方式等进行封装,本实施例不限于单一封装形式。Optionally, the packaging method of integrating light-emitting diodes and photodiodes on a single substrate is more flexible. In this embodiment, the traditional front-mounted substrate bonding method, lead frame method, and flip-chip method can be used for packaging. Not limited to a single package.

基于同一构思,本发明实施例还提供一种液位检测方法。图6是本发明实施例提供的一种液位检测方法的流程示意图,如图6所示,本实施例的方法包括如下步骤:Based on the same concept, the embodiment of the present invention also provides a liquid level detection method. FIG. 6 is a schematic flowchart of a liquid level detection method provided by an embodiment of the present invention. As shown in FIG. 6 , the method of this embodiment includes the following steps:

步骤S110、将液位检测装置置于空气环境中,控制发光二极管发出检测光线,使得光电二极管接收经过透明衬底的第二侧表面与空气之间的第一界面全反射的检测光线,并记录光电二极管形成的第一电流值。Step S110, placing the liquid level detection device in an air environment, and controlling the light-emitting diode to emit detection light, so that the photodiode receives the detection light that is totally reflected by the first interface between the second side surface of the transparent substrate and the air, and records the detection light. The first current value formed by the photodiode.

步骤S120、将液位检测装置的透明衬底置于待测液体测量环境中,控制发光二极管发出检测光线,使得光电二极管接收经过透明衬底的第二侧表面反射的检测光线,并记录光电二极管形成第二电流值。Step S120, placing the transparent substrate of the liquid level detection device in the measurement environment of the liquid to be measured, and controlling the light-emitting diode to emit detection light, so that the photodiode receives the detection light reflected by the second side surface of the transparent substrate, and records the photodiode A second current value is formed.

步骤S130、若第一电流值与第二电流值之间的差值大于第一设定阈值,则判断待测液体的液位到达液位检测装置所处位置。Step S130 , if the difference between the first current value and the second current value is greater than the first set threshold, determine that the liquid level of the liquid to be measured reaches the position of the liquid level detection device.

当液位检测装置并未对待测液位进行检测时,开启发光二极管使得检测光线发生全反射,光电二极管形成第一电流值,而当将液位检测装置放入待测液体测量环境中时,光电二极管形成第二电流值,检测第一电流值与第二电流值之间的差值,若其差值几乎为零,透明衬底的第二侧表面与空气形成第一界面,则待测液体的液位尚未到达该液位检测装置所处高度位置,若其差值大于第一设定阈值,说明第二电流值发生了突变,也即,透明衬底的第二侧表面接触的介质发生了变化,透明衬底的第二侧表面接触待测液体形成第二界面,待测液体的液位等于或高于当前液位检测装置所处高度。本实施例中,当对待测液体进行液位测量时,可沿竖直高度方向上均匀设置多个液位检测装置,通过各个液位检测装置输出的第二电流值的大小最终判断待测液体的液位高度。When the liquid level detection device does not detect the liquid level to be measured, the light-emitting diode is turned on so that the detection light is totally reflected, and the photodiode forms the first current value. The photodiode forms a second current value, and detects the difference between the first current value and the second current value. If the difference is almost zero, the second side surface of the transparent substrate forms a first interface with the air, and the test is to be detected. The liquid level of the liquid has not yet reached the height of the liquid level detection device. If the difference is greater than the first set threshold, it means that the second current value has changed abruptly, that is, the medium in contact with the second side surface of the transparent substrate A change occurs, the second side surface of the transparent substrate contacts the liquid to be tested to form a second interface, and the liquid level of the liquid to be tested is equal to or higher than the height of the current liquid level detection device. In this embodiment, when measuring the liquid level of the liquid to be measured, a plurality of liquid level detection devices can be evenly arranged along the vertical height direction, and the liquid to be measured is finally determined by the magnitude of the second current value output by each liquid level detection device. the liquid level height.

本发明实施例中,液位检测装置包括形成在同一透明衬底的第一侧的发光二极管和光电二极管,设定透明衬底的第二侧表面与空气之间形成第一界面,该第一界面存在第一临界角,本实施例控制发光二极管和光电二极管之间的设置距离,使得检测光线在透明衬底的第二侧表面的入射角大于第一临界角,使得在空气环境中,检测光线经过全反射入射至光电二极管中,光电二极管产生的第一电流值较大,而当透明衬底的第二侧表面为待测液体测量环境后,光电二极管产生第二电流值,当透明衬底的第二侧表面与待测液体接触形成第二界面,检测光线的光路受到影响不为全反射状态,则光电二极管产生的第二电流值较小,由此判断待测液体的液位到达或超出该液位检测装置所处高度,本实施例中,液位检测装置的同一衬底上同时集成了发光二极管和光电二极管,集成度较高,相对于同一装置中集成独立的发光二极管元件和光电二极管的方案,有效减小液位检测装置的整体尺寸,节省制作成本,能够同时适用于大型设备和小型设备,提高液位检测装置的适用性,此外,衬底为透明衬底,可作为检测光线的反射界面,需要另外加装棱镜,进一步减小了液位检测装置的体积,提高集成度。In the embodiment of the present invention, the liquid level detection device includes a light emitting diode and a photodiode formed on the first side of the same transparent substrate, and a first interface is formed between the second side surface of the transparent substrate and the air, and the first interface is set. There is a first critical angle at the interface. In this embodiment, the distance between the light-emitting diode and the photodiode is controlled, so that the incident angle of the detection light on the second side surface of the transparent substrate is greater than the first critical angle, so that in an air environment, the detection The light is incident into the photodiode through total reflection, and the first current value generated by the photodiode is relatively large, and when the second side surface of the transparent substrate is the measurement environment of the liquid to be measured, the photodiode generates a second current value. The second side surface of the bottom is in contact with the liquid to be tested to form a second interface, and the optical path of the detection light is affected and is not in a state of total reflection, then the second current value generated by the photodiode is small, so it is judged that the liquid level of the liquid to be tested has reached or exceeds the height of the liquid level detection device. In this embodiment, light emitting diodes and photodiodes are simultaneously integrated on the same substrate of the liquid level detection device, and the integration degree is relatively high. Compared with the integration of independent light emitting diode elements in the same device The solution with photodiode can effectively reduce the overall size of the liquid level detection device, save the production cost, can be applied to both large and small equipment, and improve the applicability of the liquid level detection device. In addition, the substrate is a transparent substrate, which can be As a reflection interface for detecting light, an additional prism needs to be installed, which further reduces the volume of the liquid level detection device and improves the integration.

图7是本发明实施例提供的一种液位检测装置处于待测液体测量环境的结构示意图,图8是本发明实施例提供的另一种液位检测装置处于待测液体测量环境的结构示意图,可选的,如图7所示,待测液体测量环境可以为放置待测液体3的容器的侧壁内侧;透明衬底11用于与待测液体3接触;或者,如图8所示,待测液体测量环境可以为放置待测液体3的容器的透明侧壁外侧;透明衬底11贴附透明侧壁2外侧设置。FIG. 7 is a schematic structural diagram of a liquid level detection device provided in an embodiment of the present invention in a liquid measurement environment to be measured, and FIG. 8 is a schematic structural diagram of another liquid level detection device provided in an embodiment of the present invention in a liquid measurement environment to be measured. , Optionally, as shown in FIG. 7 , the measurement environment of the liquid to be tested can be the inner side of the side wall of the container in which the liquid to be tested 3 is placed; the transparent substrate 11 is used for contacting the liquid to be tested 3; or, as shown in FIG. 8 , the measurement environment of the liquid to be tested may be the outer side of the transparent side wall of the container in which the liquid to be tested 3 is placed; the transparent substrate 11 is attached to the outer side of the transparent side wall 2 .

本实施例中的待测液体测量环境可以为可与待测液体直接接触的环境,如图7所示,液位检测装置的透明衬底11可设置于待测液体3的容器的侧壁2的内侧,使得透明衬底11的第二侧表面能够直接接触待测液体,从而对待测液体的液位进行测量,图7中示出了液位检测装置穿过侧壁2设置的结构,本实施例还可以将整个液位检测装置密闭封装后置于待测液体中,如图9所示,图9是本发明实施例提供的另一种液位检测装置处于待测液体测量环境的结构示意图,液位检测装置1直接浸入待测液体3中,并且因为检测装置1可固定于侧壁2上。本实施中,待测液体可以为水、油以及化学试剂等,本实施例对此不进行限定。The measurement environment of the liquid to be measured in this embodiment may be an environment that can be in direct contact with the liquid to be measured. As shown in FIG. 7 , the transparent substrate 11 of the liquid level detection device may be disposed on the side wall 2 of the container of the liquid to be measured 3 . inside, so that the second side surface of the transparent substrate 11 can directly contact the liquid to be measured, so as to measure the liquid level of the liquid to be measured. Figure 7 shows the structure in which the liquid level detection device passes through the side wall 2. This In the embodiment, the entire liquid level detection device can also be sealed and packaged and placed in the liquid to be measured, as shown in FIG. 9 , which is a structure of another liquid level detection device provided in the embodiment of the present invention in the measurement environment of the liquid to be measured. In the schematic diagram, the liquid level detection device 1 is directly immersed in the liquid 3 to be tested, and because the detection device 1 can be fixed on the side wall 2 . In this embodiment, the liquid to be tested may be water, oil, chemical reagent, etc., which is not limited in this embodiment.

除了透明衬底11的第二侧表面直接与待测液体3接触的方案,本实施例中透明衬底11可不与待测液体3接触,如图8所示,若容纳待测液体3的容器的侧壁2为透明材质,则可将液位检测装置的透明衬底11的第二侧表面贴附侧壁2设置,待测液体3透过透明的侧壁2同样能够影响检测光线在透明衬底11的第二侧表面的反射,从而对待测液体的液位进行检测。本实施例方案在对待测液体3进行液位检测时,不直接接触待测液体3,从而不会对待测液体3产生污染,例如,若待测液体3为饮水机内的纯净水,可将液位检测装置的透明衬底11的第二侧表面贴服透明水桶的外侧,从而对纯净水的液位进行检测。Except for the solution in which the second side surface of the transparent substrate 11 is directly in contact with the liquid 3 to be tested, in this embodiment, the transparent substrate 11 may not be in contact with the liquid to be tested 3 . As shown in FIG. 8 , if the container containing the liquid to be tested 3 is If the side wall 2 is made of transparent material, the second side surface of the transparent substrate 11 of the liquid level detection device can be attached to the side wall 2, and the liquid 3 to be tested can pass through the transparent side wall 2 and also affect the detection light in the transparent Reflection of the second side surface of the substrate 11 to detect the liquid level of the liquid to be measured. In this embodiment, when the liquid level to be measured 3 is detected, it does not directly contact the liquid to be measured 3, so that the liquid to be measured 3 will not be polluted. For example, if the liquid to be measured 3 is pure water in a water dispenser, the The second side surface of the transparent substrate 11 of the liquid level detection device is attached to the outer side of the transparent water bucket, so as to detect the liquid level of pure water.

可选的,待测液体可以为微流控管道中的液体。本实施例中液位检测装置可以进行微型化设置,微型化的液位检测装置可适用于微型化设备,例如,上述液位检测装置可设置于微流控管道上,从而能够对微流控管道内的待测液体进行液位检测或液体成分分析等。具体的,如图10所示,图10是本发明实施例提供的一种液位检测装置处于微流控测量环境的结构示意图,可知微流控管道4的尺寸极其微小,甚至比液位检测装置1的芯片尺寸更小,示例性的,微流控管道4的直径为100μm~800μm不等,例如,微流控管道4的直径一般可选为400μm,。则可将微型化的液位检测装置1贴附微流控管道4的外部侧壁设置,液位检测装置1可测量出微流控管道4内是否流过有待测液体,甚至能够进一步分辨出检测光线的几种不同的折射率典型值,从而对待测液体的液体成分进行分析。Optionally, the liquid to be tested may be the liquid in the microfluidic pipeline. In this embodiment, the liquid level detection device can be miniaturized, and the miniaturized liquid level detection device can be applied to miniaturized equipment. The liquid to be tested in the pipeline is subjected to liquid level detection or liquid composition analysis. Specifically, as shown in FIG. 10, FIG. 10 is a schematic structural diagram of a liquid level detection device provided in an embodiment of the present invention in a microfluidic measurement environment. It can be seen that the size of the microfluidic pipeline 4 is extremely small, even smaller than that of the liquid level detection device. The chip size of the device 1 is smaller. Exemplarily, the diameter of the microfluidic tube 4 ranges from 100 μm to 800 μm. For example, the diameter of the microfluidic tube 4 is generally 400 μm. Then the miniaturized liquid level detection device 1 can be attached to the outer side wall of the microfluidic pipe 4, and the liquid level detection device 1 can measure whether the liquid to be measured flows in the microfluidic pipe 4, and can even further distinguish. Several different typical values of the refractive index of the detected light are obtained, so as to analyze the liquid composition of the liquid to be tested.

注意,上述仅为本发明的较佳实施例及所运用技术原理。本领域技术人员会理解,本发明不限于这里所述的特定实施例,对本领域技术人员来说能够进行各种明显的变化、重新调整和替代而不会脱离本发明的保护范围。因此,虽然通过以上实施例对本发明进行了较为详细的说明,但是本发明不仅仅限于以上实施例,在不脱离本发明构思的情况下,还可以包括更多其他等效实施例,而本发明的范围由所附的权利要求范围决定。Note that the above are only preferred embodiments of the present invention and applied technical principles. Those skilled in the art will understand that the present invention is not limited to the specific embodiments described herein, and various obvious changes, readjustments and substitutions can be made by those skilled in the art without departing from the protection scope of the present invention. Therefore, although the present invention has been described in detail through the above embodiments, the present invention is not limited to the above embodiments, and can also include more other equivalent embodiments without departing from the concept of the present invention. The scope is determined by the scope of the appended claims.

Claims (10)

1. A liquid level detection device, comprising: a transparent substrate;
the light emitting diode is arranged on the first side of the transparent substrate and used for emitting detection light;
the photodiode is arranged on the first side of the transparent substrate and used for receiving the detection light reflected by the surface of the second side of the transparent substrate;
wherein a first interface is formed between the second side surface of the transparent substrate and air; the first interface presents a first critical angle; the incident angle of the detection light ray on the second side surface of the transparent substrate is larger than the first critical angle.
2. The liquid level detection apparatus according to claim 1, wherein the light emitting diode includes a first doped portion, a light emitting portion, and a second doped portion disposed away from the transparent substrate in this order; the photodiode comprises a third doping part, a photoelectric conversion part and a fourth doping part which are sequentially far away from the transparent substrate;
the first doping part and the third doping part are arranged on the same layer; the light emitting section and the photoelectric conversion section are provided in the same layer; the second doping portion and the fourth doping portion are arranged on the same layer.
3. The liquid level detection device of claim 2, wherein the first doped portion is an N-type doped layer and the second doped portion is a P-type doped layer; the third doping part is an N-type doping layer, and the fourth doping part is a P-type doping layer.
4. The liquid level detection device of claim 2, wherein an insulating layer is disposed between the light emitting diode and the photodiode; the insulating layer is made of non-light-transmitting materials.
5. The liquid level detection apparatus of claim 2, wherein the material of the transparent substrate is at least one of sapphire, silicon carbide, and silicon.
6. The liquid level detection apparatus of claim 2, wherein the transparent substrate has a refractive index greater than a refractive index of the liquid to be measured.
7. The liquid level detection apparatus of claim 2, wherein the transparent substrate has a thickness in a range of 100 μm to 200 μm.
8. A liquid level detection method applied to the liquid level detection apparatus according to any one of claims 1 to 7, comprising:
placing the liquid level detection device in an air environment, controlling the light emitting diode to emit detection light, enabling the photodiode to receive the detection light totally reflected by a first interface between the second side surface of the transparent substrate and the air, and recording a first current value formed by the photodiode;
placing the transparent substrate of the liquid level detection device in a liquid measurement environment to be measured, controlling the light emitting diode to emit detection light, enabling the photodiode to receive the detection light reflected by the second side surface of the transparent substrate, and recording a second current value formed by the photodiode;
and if the difference value between the first current value and the second current value is greater than a first set threshold value, judging that the liquid level of the liquid to be detected reaches the position of the liquid level detection device.
9. The liquid level detection method according to claim 8, wherein the liquid measurement environment to be measured is outside a transparent sidewall of a container in which the liquid to be measured is placed; the transparent substrate is attached to the outer side of the transparent side wall; or,
the liquid to be measured is measured in the measuring environment, namely the inner side of the side wall of the container for placing the liquid to be measured; the transparent substrate is used for contacting with the liquid to be measured.
10. The liquid level detection method of claim 8, wherein the liquid to be detected is a liquid in a microfluidic pipeline.
CN202010934195.2A 2020-09-08 2020-09-08 A liquid level detection device and detection method thereof Pending CN112082624A (en)

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Application publication date: 20201215