TWM611776U - An automated test system using bridge connection - Google Patents
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本創作係關於一種電子元件的測試系統,更特別的是關於對電子元件提供預設溫控條件下之測試環境的一種架橋連接式的自動化測試系統。This creation is about a test system for electronic components, and more particularly about a bridge-connected automated test system that provides a test environment for electronic components under preset temperature control conditions.
電子元件在製造過程中,需經過各種的測試與檢驗,才能確保電子元件的穩定度。其中,電子元件在運作時,容易產生高熱,尤其在電子元件全載運作時。這些高熱往往可能造成體質不佳的電子元件在執行運算時產生錯誤。In the manufacturing process of electronic components, various tests and inspections are required to ensure the stability of electronic components. Among them, electronic components are prone to generate high heat when operating, especially when the electronic components are fully loaded. These high heat may often cause the electronic components with poor physical fitness to produce errors when performing calculations.
在運作環境的設定下(例如:預設的溫度環境),經由對電子元件之運算執行上的測試與檢驗,就能基於這些運算結果來顯現出該電子元件於預設的運作環境下是否仍能執行正確的運算,進而供後端判定該電子元件是否屬於不良品。Under the setting of the operating environment (for example: the preset temperature environment), through the test and inspection of the calculation of the electronic component, it is possible to show whether the electronic component is still in the preset operating environment based on the results of these calculations. It can perform correct calculations for the back end to determine whether the electronic component is defective.
然而,電子元件所需的供電條件各有不同,且電源供應與環境溫度的正確控制與否,皆攸關著測試結果是否正確,這使得測試系統的建置成本過於高昂。However, the power supply conditions required by the electronic components are different, and the correct control of the power supply and the ambient temperature is critical to the correctness of the test results, which makes the construction cost of the test system too high.
本創作之一目的在於使測試系統可被自動化進行。One of the goals of this creation is to make the test system be automated.
本創作之另一目的在於降低測試系統的建置成本。Another purpose of this creation is to reduce the construction cost of the test system.
為達上述目的及其他目的,本創作提出一種架橋連接式的自動化測試系統,係用於對電子元件提供預設溫控條件下的測試環境,該自動化測試系統包含:承載模組及測試台。該承載模組在第一軸向上被驅動為移動至一測試位置或一卸載位置,該承載模組包括:第一型電連接墊、第二型電連接墊、一插槽、供該電子元件設置的一測試座、及可活動地插接至該插槽並用於提供該電子元件之電源的一電源控制卡,該插槽及該第二型電連接墊係配置為相鄰於該測試座且該第二型電連接墊耦接該插槽。該測試台係供該承載模組於移動至該測試位置時的抵靠,包括一溫控模組及一主控模組,該溫控模組係用於對該電子元件提供該預設溫控條件的測試環境,該主控模組具有供該第一型電連接墊及該第二型電連接墊對應地抵靠的第一型導電單元及第二型導電單元。其中,該電子元件及該電源控制卡所需的操作訊號係藉由該第一型導電單元傳輸,該電源控制卡所需的輸入電源係藉由該第二型導電單元傳輸。In order to achieve the above and other purposes, this creation proposes a bridge-connected automated test system, which is used to provide a test environment under preset temperature control conditions for electronic components. The automated test system includes a load-bearing module and a test bench. The load-bearing module is driven to move to a test position or an unloading position in the first axial direction. The load-bearing module includes: a first-type electrical connection pad, a second-type electrical connection pad, a slot, and a slot for the electronic component A test socket is provided, and a power control card movably plugged into the socket and used to provide power for the electronic component, the socket and the second-type electrical connection pad are arranged adjacent to the test socket And the second type electrical connection pad is coupled to the socket. The test bench is for the bearing module to bear against when moving to the test position, and includes a temperature control module and a main control module. The temperature control module is used to provide the preset temperature for the electronic component. In a test environment for controlling conditions, the main control module has a first-type conductive unit and a second-type conductive unit for the first-type electrical connection pad and the second-type electrical connection pad to abut correspondingly. Wherein, the electronic component and the operation signal required by the power control card are transmitted by the first-type conductive unit, and the input power required by the power control card is transmitted by the second-type conductive unit.
於本創作之一實施例中,該承載模組包括用於設置在該電子元件上的一導熱塊,該導熱塊係於該承載模組位於該測試位置時,可提供該溫控模組的抵靠。In an embodiment of the present creation, the carrying module includes a heat conduction block arranged on the electronic component, and the heat conduction block can provide the temperature control module when the carrying module is located at the test position Leaning against.
於本創作之一實施例中,該主控模組可具有一驅動板及一電源調節板,於該驅動板一側面的端緣設置有固定該第一型導電單元的第一型基座,於該電源調節板一側面的側緣設置有固定該第二型導電單元的第二型基座。In an embodiment of the present invention, the main control module may have a driving board and a power regulating board, and a first-type base for fixing the first-type conductive unit is provided on the edge of one side of the driving board. A second-type base for fixing the second-type conductive unit is arranged on the side edge of one side of the power regulating board.
於本創作之一實施例中,該承載模組可具有承載該第一型電連接墊、該第二型電連接墊、該插槽、及該測試座的一基板,該基板具有複數定位孔,該第一型基座及該第二型基座各具有至少一定位銷,每一定位銷對應一定位孔。In an embodiment of the present invention, the carrying module may have a substrate for carrying the first-type electrical connection pad, the second-type electrical connection pad, the slot, and the test seat, and the substrate has a plurality of positioning holes Each of the first type base and the second type base has at least one positioning pin, and each positioning pin corresponds to a positioning hole.
於本創作之一實施例中,於各該基座上可具有二個該定位銷,該二定位銷具有相異的長度與直徑,較短直徑之定位銷具有較長的長度。In an embodiment of the present invention, there may be two positioning pins on each of the bases, the two positioning pins have different lengths and diameters, and the positioning pins with a shorter diameter have a longer length.
於本創作之一實施例中,該驅動板上可搭載有一電源控制器,該電源控制器係用於產生該電源控制卡所需的控制訊號,並藉由該第一型導電單元及該第一型電連接墊耦接該插槽,該電源控制器控制該電源控制卡調節自該電源調節板之該第二型導電單元透過該第二型電連接墊所傳輸而來的一高電壓電源,以使該高電壓電源被調節為作為該電子元件所需之該電源的一低電壓電源。In an embodiment of the present creation, the drive board may be equipped with a power controller, the power controller is used to generate the control signal required by the power control card, and through the first type conductive unit and the second A type electrical connection pad is coupled to the socket, and the power controller controls the power control card to adjust a high voltage power transmitted from the second type conductive unit of the power regulation board through the second type electrical connection pad , So that the high-voltage power supply is adjusted to a low-voltage power supply as the power supply required by the electronic component.
於本創作之一實施例中,該第一型導電單元及該第二型導電單元可各為一彈性導電件。In an embodiment of the present invention, the first-type conductive unit and the second-type conductive unit can each be an elastic conductive element.
於本創作之一實施例中,該彈性導電件可為彈簧探針(Pogo Pin)。In an embodiment of the present invention, the elastic conductive member may be a pogo pin.
據此,區分為承載模組與測試台的測試系統,除了可讓溫控模組獨立於承載模組外之外,還能讓控制訊號與電源的提供被配置在主控模組上,再藉由架橋連接式的電性連接,提供至承載模組,達到自動化測試。電源控制卡的可抽換性也使承載模組具備電源的可調整性。進一步地,亦可縮短承載模組上所需設置的電源傳輸路徑,而無須在每一個承載模組上,為了確保電源傳輸的品質,均去佈置較厚的導電材料。是以,簡化後的供電配置也進一步降低測試系統的建置成本。According to this, the test system divided into the load-bearing module and the test bench not only allows the temperature control module to be independent of the load-bearing module, but also allows the control signal and power supply to be configured on the main control module. The electrical connection is provided to the load-bearing module through the bridge connection type to achieve automated testing. The swappability of the power control card also enables the load-bearing module to have power adjustability. Furthermore, it is also possible to shorten the power transmission path required to be provided on the carrier module, and it is not necessary to arrange a thicker conductive material on each carrier module to ensure the quality of power transmission. Therefore, the simplified power supply configuration also further reduces the construction cost of the test system.
為充分瞭解本創作之目的、特徵及功效,茲藉由下述具體之實施例,並配合所附之圖式,對本創作做一詳細說明,說明如後:In order to fully understand the purpose, features and effects of this creation, we will use the following specific examples and accompanying drawings to give a detailed description of this creation. The description is as follows:
於本文中,所描述之用語「一」或「一個」來描述單元、部件、結構、裝置、模組、系統、部位或區域等。此舉只是為了方便說明,並且對本創作之範疇提供一般性的意義。因此,除非很明顯地另指他意,否則此種描述應理解為包括一個或至少一個,且單數也同時包括複數。In this article, the term "a" or "an" is used to describe a unit, component, structure, device, module, system, part or area, etc. This is just for the convenience of explanation and to provide a general meaning to the scope of this creation. Therefore, unless it is clearly stated otherwise, this description should be understood to include one or at least one, and the singular number also includes the plural number.
於本文中,所描述之用語「包含、包括、具有」或其他任何類似用語意係非僅限於本文所列出的此等要件而已,而是可包括未明確列出但卻是所述單元、部件、結構、裝置、模組、系統、部位或區域通常固有的其他要件。In this article, the term "including, including, having" or any other similar terminology described herein is not limited to the elements listed in this article, but may include the elements that are not explicitly listed but are the units, Components, structures, devices, modules, systems, parts or other elements that are usually inherent in the area.
於本文中,所描述之「第一」或「第二」等類似序數之詞語,係用以區分或指關聯於相同或類似的元件或結構、部位或區域,且不必然隱含此等元件、結構、部位或區域在空間上的順序。應了解的是,在某些情況或配置下,序數詞語係可交換使用而不影響本創作之實施。In this article, the terms "first" or "second" and other similar ordinal numbers are used to distinguish or refer to the same or similar elements or structures, parts or regions, and do not necessarily imply these elements , Structure, location or region in the order of space. It should be understood that under certain circumstances or configurations, ordinal terms can be used interchangeably without affecting the implementation of this creation.
於各實施例中示例的圖式中,基於提高各元件顯示的清楚程度,避免被過多的元件標誌符號遮蔽,在同一圖式內之相同的元件,部分僅標示一次元件符號。In the drawings illustrated in each embodiment, based on improving the clarity of the display of each element, avoiding being obscured by too many element symbols, the same elements in the same drawing are partially marked with element symbols only once.
請參照圖1,為本創作一實施例之自動化測試系統的示意圖。架橋連接式的自動化測試系統包含:承載模組100及測試台200。承載模組100可被驅動在一測試位置及一卸載位置之間進行移動。此自動化測試系統可用於對電子元件提供預設溫控條件下之測試環境。其中,該測試位置可讓承載模組100抵靠測試台200,進而完成電性連接狀態的建立(執行測試時所需的電性連接)。該卸載位置可讓承載模組100切斷與測試台200之間的該電性連接狀態,進而可供電子元件的卸除或更換下一批供檢測的電子元件。Please refer to FIG. 1, which is a schematic diagram of an automated test system according to an embodiment of the present invention. The bridge-connected automated test system includes: a load-bearing
所述的抵靠係可讓承載模組100位於該測試位置時,對測試台200施加一定程度的壓力,可進一步提升電性連接的穩固性。於其他實施態樣下,所述的抵靠亦可為可達成電性連接的接觸。圖1係同時示例出在一承載模組100上承載兩個受測之電子元件300。The abutting system allows the load-bearing
所述的移動屬於相對性,所述承載模組100可被驅動在測試位置及卸載位置之間進行移動,也可以代表實際是由測試台200移動,但對該測試台200來說,是承載模組100在測試位置及卸載位置之間移動。上述及下述之實施例係以對該測試台200來說的角度(該測試台200不移動)進行描述。The movement is relative. The load-bearing
圖1所示例的承載模組100係在被示例為垂直向的第一軸向L1上移動。承載模組100可藉由例如圖1示例之單邊的驅動器10來使承載模組100被移動在第一軸向L1上,進而使該承載模組100可位處於測試位置或卸載位置。圖1示例的狀態係該承載模組100被驅動向上,但尚未抵達該測試位置。該驅動器10例如是與該承載模組100單邊固接的一種升降裝置,此外也可以是與該承載模組100之多邊固接的升降裝置。The load-bearing
承載模組100包括:第一型電連接墊111、第二型電連接墊112、插槽120、測試座130、及電源控制卡122。前述該等元件例如被配置在一基板150上,該基板150固接至驅動器10,使該基板150被驅動為在第一軸向L1上移動。The carrying
測試座130用於供受測之電子元件300的設置,測試座130例如為插座(socket)或其他可供電子元件300放置及提供電性連接的連接座。該插槽120提供電源控制卡122的插接。電源控制卡122用於對輸入至電子元件300的電源進行前置調節程序,例如將高電壓電源轉換為低電壓電源,經此前置調節程序調節後的電源係為電子元件300運行時所需的電源。調節後的電源例如可以是供應電子元件300在全載模式、半載模式或是其他模式下的運作時所需的電源。The
電源控制卡122可被活動地插接至該插槽120。由於電源的轉換元件係配置在電源控制卡122上而非銲接在承載模組100上,這使得這些轉換元件在處理電源轉換時所產生的熱,不容易去影響到該電子元件300的測試環境,進而也減少致生測試誤差的因素,提高測試的準確性。可活動地插接至插槽120的電源控制卡122,也可依據受測之電子元件300的類型而對應地被更換,令測試環境具有較高的可調整性,而可提供較多樣化的測試環境,擴大測試系統的可測試範圍,也對應地降低了每個測試項目下之測試系統的建置成本。The
插槽120及第二型電連接墊112可被配置為相鄰於測試座130,例如在測試座130周邊或是緊鄰測試座130,且第二型電連接墊112可直接耦接該插槽120,或是該第二型電連接墊112透過基板150上或內部的線路耦接至該插槽120。此外,插槽120也可直接耦接該測試座130,或是該插槽120透過基板150上或內部的線路耦接至該測試座130。由於插槽120及第二型電連接墊112皆鄰近測試座130,這使得承載模組上所需設置的電源傳輸路徑能夠實現最短化,大幅縮短了或甚至是避免了這些電源傳輸路徑的設置。特別是對於需使用低電壓大電流之電源的電子元件,這樣的配置可以在承載模組上大幅省去較厚之導電材料的使用。是以,簡化後的供電配置也進一步降低測試系統的建置成本。The
測試台200包括主控模組210及溫控模組220。溫控模組220用於對處於該測試位置的電子元件300提供預設溫控條件下的測試環境。該溫控模組220例如為電熱裝置或其他可產生熱能的裝置,並例如可透過冷卻系統來協調與控制著該測試環境的溫度條件。於圖1的示例中,電子元件300上另設置有一導熱塊140,在該承載模組100位於該測試位置時,導熱塊140可被用來抵靠該溫控模組220。於其他實施態樣下,也可不具有該導熱塊140,而令該電子元件300的頂部抵靠該溫控模組220。該導熱塊140的材質可為金屬或其他導熱材質。The
主控模組210具有第一型導電單元211及第二型導電單元212。於該承載模組100位於測試位置時,該第一型導電單元211用於提供該第一型電連接墊111對應地抵靠,該第二型導電單元212用於提供該第二型電連接墊112對應地抵靠,以形成個別的電性連接。其中,電子元件300及電源控制卡122所需的操作訊號係藉由該第一型導電單元211傳輸,電源控制卡122所需的輸入電源係藉由該第二型導電單元212傳輸。The
圖1僅以一個承載模組100及一個測試台200作為示例,所述的測試系統可被應用至由複數個承載模組100及對應之測試台200所組成的測試櫃或測試架來實現大規模的測試。FIG. 1 only takes one load-
接著請參照圖2,為本創作一實施例之主控模組的示意圖。主控模組210具有一驅動板214及一電源調節板213。於該驅動板214之一側面的端緣設置有第一型基座2141,於該電源調節板213之一側面的側緣設置有第二型基座2131。所述的各基座(2131、2141)用於提供對應之導電單元(212、211)與驅動板214或電源調節板213間的固接。Next, please refer to FIG. 2, which is a schematic diagram of the main control module of an embodiment of this creation. The
請同時參照圖1及圖2,該驅動板214上可搭載有一電源控制器(圖2未示)。該電源控制器用於產生電源控制卡122所需的控制訊號。該電源控制器透過該驅動板214上或內部的線路耦接至第一型導電單元211,此外,第一型電連接墊111耦接至插槽120。是以,該電源控制器可控制電源控制卡122來調節輸入至電源控制卡122的電源,使該電源被調節為電子元件300所需的工作電源。輸入至該電源控制卡122的電源係為自電源調節板213之第二型導電單元212透過第二型電連接墊112所傳輸而來的電源,例如為高電壓電源。該電源控制卡122可使該高電壓電源被調節為作為該電子元件300所需的一低電壓電源。Please refer to FIG. 1 and FIG. 2 at the same time. The driving
接著請參照圖3,為本創作一實施例之立體結構示意圖。圖3係以承載模組100上具有四組測試位置作為示例。承載模組100可包括基板150,其中,對於承載模組100穩固性的進一步提升,基板150例如還可搭配如圖3示例的底板155。基板150可具有複數定位孔151,這些定位孔151用來在該承載模組100進入測試位置時的被定位,亦即,藉由測試台200之第一型基座2141及第二型基座2131所各自具有的至少一定位銷215,使該承載模組100能被穩定地靠近該測試台200並到達最後的測試位置。Next, please refer to FIG. 3, which is a schematic diagram of the three-dimensional structure of an embodiment of the creation. FIG. 3 takes as an example the four groups of test positions on the carrying
此外,相鄰之定位銷215在基座上可被配置為錯位排列的方式。在一基座上的兩定位銷215中,可以以相異直徑與相異長度來進行差別性配置(圖3未示),具有較短直徑的定位銷具有較長的長度,如此,對於相同大小的定位孔來說,可在對位過程中區分出粗定位(使用較長且較細的定位銷)與精定位(使用較短且較粗的定位銷),讓架橋連接式的電性連接更加準確與穩定,也避免對位過程中可能致生的毀損。In addition, adjacent positioning pins 215 can be arranged in a staggered arrangement on the base. The two
進一步地,第一型導電單元211及第二型導電單元212可被配置為彈性導電件。基於導電單元具有彈性能力,可進一步提供一定行程內的電性連接的確保,進而讓承載模組100被驅動來抵靠時,具有一定程度的容錯性。其中,該彈性導電件例如可為圖3所示例的彈簧探針(Pogo Pin)。Further, the first-type
綜上所述,實施例中所揭露的測試系統可藉由架橋連接式的電性連接,讓控制訊號與電源在傳輸路徑最佳化的配置下提供至承載模組,除了可達成自動化的測試外,亦可簡化供電的配置,進而降低測試系統的建置成本。In summary, the test system disclosed in the embodiment can be bridged electrical connection so that the control signal and power can be provided to the carrier module under the optimized configuration of the transmission path, in addition to achieving automated testing In addition, the configuration of the power supply can be simplified, thereby reducing the construction cost of the test system.
本創作在上文中已以較佳實施例揭露,然熟習本項技術者應理解的是,該實施例僅用於描繪本創作,而不應解讀為限制本創作之範圍。應注意的是,舉凡與該實施例等效之變化與置換,均應設為涵蓋於本創作之範疇內。因此,本創作之保護範圍當以申請專利範圍所界定者為準。This creation has been disclosed in a preferred embodiment above, but those familiar with this technology should understand that this embodiment is only used to describe the creation, and should not be construed as limiting the scope of the creation. It should be noted that all changes and replacements equivalent to this embodiment should be included in the scope of this creation. Therefore, the scope of protection of this creation shall be subject to the scope of the patent application.
10:驅動器 100:承載模組 111:第一型電連接墊 112:第二型電連接墊 120:插槽 122:電源控制卡 130:測試座 140:導熱塊 150:基板 151:定位孔 155:底板 200:測試台 210:主控模組 211:第一型導電單元 212:第二型導電單元 213:電源調節板 2131:第二型基座 214:驅動板 2141:第一型基座 215:定位銷 220:溫控模組 300:電子元件 L1:第一軸向 10: Drive 100: Carrying module 111: The first type of electrical connection pad 112: The second type electrical connection pad 120: Slot 122: power control card 130: Test Block 140: Thermal block 150: substrate 151: positioning hole 155: bottom plate 200: test bench 210: Main control module 211: The first type of conductive unit 212: second type conductive unit 213: Power regulation board 2131: Second type base 214: Driver board 2141: The first type pedestal 215: positioning pin 220: Temperature control module 300: electronic components L1: first axis
[圖1]係為本創作一實施例之自動化測試系統的示意圖。 [圖2]係為本創作一實施例之主控模組的示意圖。 [圖3]係為本創作一實施例之立體結構示意圖。 [Figure 1] is a schematic diagram of an automated test system according to an embodiment of this creation. [Figure 2] is a schematic diagram of the main control module of an embodiment of this authoring. [Figure 3] is a schematic diagram of the three-dimensional structure of an embodiment of this creation.
10:驅動器 10: Drive
100:承載模組 100: Carrying module
111:第一型電連接墊 111: The first type of electrical connection pad
112:第二型電連接墊 112: The second type electrical connection pad
120:插槽 120: Slot
122:電源控制卡 122: power control card
130:測試座 130: Test Block
140:導熱塊 140: Thermal block
150:基板 150: substrate
200:測試台 200: test bench
210:主控模組 210: Main control module
211:第一型導電單元 211: The first type of conductive unit
212:第二型導電單元 212: second type conductive unit
220:溫控模組 220: Temperature control module
300:電子元件 300: electronic components
L1:第一軸向 L1: first axis
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Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
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TWI750984B (en) * | 2020-12-30 | 2021-12-21 | 致茂電子股份有限公司 | An automated test system using bridge connection |
CN114355144A (en) * | 2022-01-05 | 2022-04-15 | 忱芯电子(苏州)有限公司 | Signal loop connecting device and system of silicon carbide double-pulse automatic testing equipment and manufacturing method |
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Cited By (3)
Publication number | Priority date | Publication date | Assignee | Title |
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TWI750984B (en) * | 2020-12-30 | 2021-12-21 | 致茂電子股份有限公司 | An automated test system using bridge connection |
CN114355144A (en) * | 2022-01-05 | 2022-04-15 | 忱芯电子(苏州)有限公司 | Signal loop connecting device and system of silicon carbide double-pulse automatic testing equipment and manufacturing method |
CN114355144B (en) * | 2022-01-05 | 2024-02-09 | 忱芯电子(苏州)有限公司 | Signal loop connecting device, system and manufacturing method of silicon carbide double-pulse automatic test equipment |
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