TWM594506U - Melt feeding mechanism of casting system - Google Patents
Melt feeding mechanism of casting system Download PDFInfo
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- TWM594506U TWM594506U TW109200819U TW109200819U TWM594506U TW M594506 U TWM594506 U TW M594506U TW 109200819 U TW109200819 U TW 109200819U TW 109200819 U TW109200819 U TW 109200819U TW M594506 U TWM594506 U TW M594506U
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Abstract
一種鑄造系統給湯機構,包括給湯機構支架、給湯機構機身、驅動裝置、多連桿裝置以及主臂。給湯機構機身連接於給湯機構支架之頂部,驅動裝置連接於給湯機機身。多連桿裝置包括第一轉動軸、第二轉動軸與四連桿組件,第一轉動軸與第二轉動軸分別由驅動裝置帶動旋轉,再驅動四連桿組件作動。主臂之一端可轉動地連接多連桿裝置。鑄造系統給湯機構應用於鑄造系統時,故能夠在無需人工作業的情況下將溶解爐中的金屬溶液移送至壓鑄機之內,此系統運行穩定且安全性能好,在提高了生產效率的同時保證了安全。A soup feeding mechanism for a casting system includes a soup feeding mechanism bracket, a soup feeding mechanism body, a driving device, a multi-link device and a main arm. The soup feeder body is connected to the top of the soup feeder bracket, and the driving device is connected to the soup feeder body. The multi-link device includes a first rotation shaft, a second rotation shaft, and a four-link assembly. The first rotation shaft and the second rotation shaft are driven by the drive device to rotate, and then the four-link assembly is driven to move. One end of the main arm is rotatably connected to the multi-link device. When the casting system is applied to the casting system, it can transfer the metal solution in the dissolving furnace to the die casting machine without manual work. This system runs stably and has good safety performance, which ensures production efficiency while ensuring Security.
Description
本創作是有關於一種涉及機械加工製造技術領域,更準確的說涉及一種鑄造系統給湯機構。This creation is about a technical field related to machining and manufacturing, and more specifically to a casting system for soup.
高架地板廣泛應用在機房、資料中心、工業廠房等有防靜電要求的場所,高架地板根據基材不同可以分為:鋼基、鋁基、複合基、木基、硫酸鈣基等,其中鋁基、硫酸鈣基的價格較高,但是鋁基的地板不會生銹,鋼基和複合基適中,但鋼基地板斷面容易生銹,所以斷面都需要刷漆做防銹處理,複合基地板的斷面也要做防塵處理;木基的價格較低,但吸水率太高,而且防火性能差,承載低,不適合要求高的場所使用。綜上可知,鋁基高架地板的性能最優。Elevated floors are widely used in places with anti-static requirements such as machine rooms, data centers, industrial plants, etc. Elevated floors can be divided into steel base, aluminum base, composite base, wood base, calcium sulfate base, etc., among which aluminum base The price of calcium sulfate base is higher, but the aluminum base floor will not rust, the steel base and the composite base are moderate, but the steel base floor section is easy to rust, so the cross section needs to be painted for anti-rust treatment, the composite base The cross-section of the floor should also be dust-proofed; the price of the wood base is low, but the water absorption rate is too high, and the fire performance is poor, the load is low, and it is not suitable for places with high requirements. In summary, the performance of aluminum-based raised floors is optimal.
目前,鋼基和鋁基等金屬材質的高架地板通常經過開模、融化、壓鑄、成型、修邊等工藝製成,其中壓鑄工藝需要將融化後的金屬材料澆注至壓鑄機的入料口。習知技術通常採用人工澆注的方式,澆注操作比較危險,且勞動強度較大,生產效率較低。At present, raised floors made of metal materials such as steel and aluminum bases are usually made through processes such as mold opening, melting, die casting, forming, and trimming. Among them, the die casting process requires pouring the molten metal material into the inlet of the die casting machine. The conventional technology usually adopts the manual pouring method, the pouring operation is more dangerous, and the labor intensity is greater, and the production efficiency is lower.
針對上述問題,有業者開發出一些用於融化後金屬材料澆注的機械設備,但是現有的澆注用設備普遍存在運行不夠穩定,故障率高等問題,且現有的澆注用設備普遍需要工作人員即時監控,無法有效實現自動化,不利於提高生產效率。另外現有的澆注用設備無法與壓鑄機很好的配合,由於澆注設備的原因,會影響之後的成型、修邊等步驟,造成整體工作效率較低。In response to the above problems, some manufacturers have developed some mechanical equipment for pouring metal materials after melting, but the existing casting equipment generally has problems such as unstable operation and high failure rate, and the existing casting equipment generally requires immediate monitoring by staff. The inability to effectively realize automation is not conducive to improving production efficiency. In addition, the existing casting equipment cannot be well matched with the die casting machine. Due to the casting equipment, it will affect the subsequent steps of forming and trimming, resulting in lower overall work efficiency.
本創作提供一種鑄造系統給湯機構,鑄造系統包括依次設置的溶解爐、給湯機構以及壓鑄機,藉由鑄造系統給湯機構將溶解爐中的金屬溶液移送至壓鑄機中,例如由壓鑄機壓鑄製成高架地板,但不限定由壓鑄機壓鑄製成高架地板之物品。This creation provides a casting system feeding mechanism. The casting system includes a dissolving furnace, a feeding mechanism and a die-casting machine arranged in sequence. The metal solution in the melting furnace is transferred to the die-casting machine by the casting system feeding mechanism. For example, it is made by die-casting machine. Raised floor, but not limited to articles made by die casting machine to make raised floor.
本創作的一實施例提出一種鑄造系統給湯機構,包括一給湯機構支架、一給湯機構機身、一驅動裝置、一多連桿裝置以及一主臂。給湯機構機身連接於給湯機構支架之頂部,驅動裝置連接於給湯機機身。多連桿裝置包括一第一轉動軸、一第二轉動軸與四連桿組件,第一轉動軸與第二轉動軸分別由驅動裝置帶動旋轉,再驅動四連桿組件作動。主臂之一端可轉動地連接多連桿裝置。An embodiment of the present invention provides a soup feeding mechanism for a casting system, including a soup feeding mechanism bracket, a soup feeding mechanism body, a driving device, a multi-link device, and a main arm. The soup feeder body is connected to the top of the soup feeder bracket, and the driving device is connected to the soup feeder body. The multi-link device includes a first rotation shaft, a second rotation shaft, and a four-link assembly. The first rotation shaft and the second rotation shaft are driven to rotate by the driving device, and then the four-link assembly is driven to move. One end of the main arm is rotatably connected to the multi-link device.
在本創作之一實施例中,上述鑄造系統給湯機構更包括一湯勺,可轉動地連接於主臂之另一端。In an embodiment of the present creation, the casting system of the above-mentioned casting system further includes a soup spoon, which is rotatably connected to the other end of the main arm.
在本創作之一實施例中,上述第一轉動軸之一端可轉動地連接於給湯機構機身,第二轉動軸之一端可轉動地連接於給湯機構機身。In an embodiment of the present invention, one end of the first rotating shaft is rotatably connected to the body of the soup feeding mechanism, and one end of the second rotating shaft is rotatably connected to the body of the soup feeding mechanism.
在本創作之一實施例中,上述驅動裝置包括一第一馬達、一第二馬達、一第一傳動件一第二傳動件、一第一齒輪件與一第二齒輪件。第一轉動軸穿設於第一齒輪件。且第一齒輪件與第一傳動件相互嚙合。第二轉動軸穿設於第二齒輪件,且第二齒輪件與第二傳動件相互嚙合,第一馬達驅動第一傳動件轉動,第一傳動件帶動第一齒輪件轉動,使第一轉動軸轉動,第二馬達驅動第二傳動件轉動,第二傳動件帶動第二齒輪件轉動,使第二轉動軸轉動。In an embodiment of the present invention, the driving device includes a first motor, a second motor, a first transmission member, a second transmission member, a first gear member, and a second gear member. The first rotating shaft passes through the first gear member. And the first gear member and the first transmission member mesh with each other. The second rotating shaft passes through the second gear member, and the second gear member and the second transmission member mesh with each other. The first motor drives the first transmission member to rotate, and the first transmission member drives the first gear member to rotate, causing the first rotation When the shaft rotates, the second motor drives the second transmission member to rotate, and the second transmission member drives the second gear member to rotate, causing the second rotation shaft to rotate.
在本創作之一實施例中,上述四連桿組件包括一第一連桿件、一第二連桿件、一第三連桿件與一第四連桿件。第一連桿件之一端可轉動地連接於第一轉動軸,且第一連桿件之另一端可轉動地連接於主臂。第二連桿件之一端可轉動地連接於第二轉動軸,第三連桿件之一端可轉動地連接於第一轉動軸,第三連桿件之另一端可轉動地連接於第四連桿件,第二連桿件之另一端可轉動地連接於第四連桿件,第四連桿件可轉動地連接於主臂。In an embodiment of the present invention, the four-link assembly includes a first link member, a second link member, a third link member, and a fourth link member. One end of the first link member is rotatably connected to the first rotating shaft, and the other end of the first link member is rotatably connected to the main arm. One end of the second link member is rotatably connected to the second rotating shaft, one end of the third link member is rotatably connected to the first rotating shaft, and the other end of the third link member is rotatably connected to the fourth link In the rod member, the other end of the second link member is rotatably connected to the fourth link member, and the fourth link member is rotatably connected to the main arm.
在本創作之一實施例中,上述鑄造系統給湯機構更包括一第一殼體以及一第二殼體。第一殼體內部設置第一傳動件、第一齒輪件以及局部之第一轉動軸。第二殼體內部設置第二傳動件、第二齒輪件以及局部之第二轉動軸。In an embodiment of the present creation, the casting system of the casting system further includes a first housing and a second housing. The first housing is provided with a first transmission member, a first gear member and a partial first rotating shaft. A second transmission member, a second gear member and a partial second rotating shaft are arranged inside the second housing.
在本創作之一實施例中,上述鑄造系統給湯機構更包括一溶解爐以及一壓鑄機。溶解爐用以盛裝一金屬溶液。壓鑄機包括一入料口,藉由移動多連桿裝置以帶動主臂能在溶解爐與壓鑄機之間移動,以將溶解爐中的金屬溶液透過入料口輸送至壓鑄機之內。In one embodiment of the present creation, the casting system of the above-mentioned casting system further includes a dissolving furnace and a die casting machine. The dissolution furnace is used to contain a metal solution. The die-casting machine includes a feed port, and the main arm can be moved between the dissolving furnace and the die-casting machine by moving the multi-link device to transport the metal solution in the dissolving furnace through the feed port to the die-casting machine.
在本創作之一實施例中,上述第一傳動件與第二傳動件為一蝸桿或一導螺桿。In an embodiment of the present invention, the first transmission member and the second transmission member are a worm or a lead screw.
在本創作之一實施例中,上述第一齒輪件與第二齒輪件為一蝸輪或一齒輪。In an embodiment of the present invention, the first gear member and the second gear member are a worm gear or a gear.
基於上述,在本創作的鑄造系統給湯機構中,透過多連桿裝置的設計,帶動主臂能在溶解爐與壓鑄機之間具有一移動行程,使鑄造系統給湯機構能將溶解爐中的金屬溶液移送至壓鑄機之內,例如由壓鑄機壓鑄製成高架地板,但不限定由壓鑄機壓鑄製成高架地板之物品。由此可知,本創作之鑄造系統給湯機構能夠在無需人工作業的情況下將金屬溶液(即融化後的金屬材料)澆注至壓鑄機的入料口,此系統運行穩定且安全性能好,在提高了生產效率的同時保證了安全。Based on the above, in the soup feeding mechanism of the foundry system, the design of the multi-link device drives the main arm to have a moving stroke between the dissolution furnace and the die casting machine, so that the soup feeding mechanism of the casting system can dissolve the metal in the furnace The solution is transferred into the die-casting machine, for example, the die-casting machine is die-cast to make the raised floor, but the article is not limited to the die-casting machine to make the raised floor. It can be seen that the casting system of this creation can cast the metal solution (that is, the melted metal material) to the inlet of the die casting machine without manual work. This system runs stably and has good safety performance. While ensuring production efficiency, it also ensures safety.
為讓本創作能更明顯易懂,下文特舉實施例,並配合所附圖式作詳細說明如下。In order to make this creation more obvious and understandable, specific examples are given below, together with the attached drawings for detailed description as follows.
以下結合附圖和實施例,對本創作的具體實施方式作進一步描述。以下實施例僅用於更加清楚地說明本創作的技術方案,而不能以此限制本創作的保護範圍。The specific implementation of this creation will be further described below in conjunction with the drawings and embodiments. The following embodiments are only used to more clearly illustrate the technical solution of the creation, but cannot limit the protection scope of the creation.
第1圖為本創作之一種鑄造系統的示意圖。請參考第1圖。本實施例的鑄造系統1包括一溶解爐10、一壓鑄機30以及一鑄造系統給湯機構20,其中溶解爐10、鑄造系統給湯機構20以及壓鑄機30依次排列,鑄造系統給湯機構20位於溶解爐10與壓鑄機30之間。此外,壓鑄機30包括一入料口31,溶解爐30用以盛裝融化後的金屬材料的金屬溶液。鑄造系統給湯機構20將所述溶解爐10中的金屬溶液移送至壓鑄機30的入料口31之內,例如壓鑄機30將接收到的金屬溶液壓鑄為高架地板,但不限定由壓鑄機30壓鑄製成高架地板之物品。Figure 1 is a schematic diagram of a casting system created. Please refer to Figure 1. The casting system 1 of this embodiment includes a
在本實施例中,鑄造系統給湯機構20包括一給湯機構支架21、一給湯機構機身22、一驅動裝置23、一多連桿裝置24、一主臂25與一湯勺27。給湯機構支架21沿著垂直於水平面(如地面)方向向上延伸,給湯機構機身22連接於給湯機構支架21之頂部,即給湯機構機身22設置於給湯機構支架21之上方。驅動裝置23連接給湯機構機身22。主臂25之一端可轉動地連接多連桿裝置24,主臂25之另一端可轉動地連接湯勺27。驅動裝置23驅動多連桿裝置24移動,藉由移動多連桿裝置24以帶動主臂25能在溶解爐10與壓鑄機30之間移動,使湯勺27能將溶解爐10中的金屬溶液移送至壓鑄機30之內,換言之,藉由驅動裝置23驅動或藉由驅動裝置23控制的工作狀態,實現給湯操作。湯勺27的移動行程L如第1圖可見,湯勺27在主臂25與多連桿裝置24的共同作用下首先向下移動,湯勺27伸入至溶解爐10中,湯勺27裝滿金屬溶液後。接著,湯勺27向上移動,之後延大致與水平面平行的方向從溶解爐10移動至入料口31處,湯勺27將其中的金屬溶液透過入料口31輸送至壓鑄機30之內,壓鑄機30將接收到的金屬溶液壓鑄為高架地板。需說明的是,第1圖中顯示湯勺27位於壓鑄機30的入料口31,而另以假想線表示湯勺27位於溶解爐10的狀態。由此可知,本實施例之鑄造系統1能夠在無需人工作業的情況下將金屬溶液(即融化後的金屬材料)澆注至壓鑄機30的入料口31,鑄造系統1不僅運行穩定且安全性能好,在提高了生產效率的同時保證了安全。In the present embodiment, the
第2圖為第1圖中鑄造系統給湯機構一視角的示意圖。第3圖為第1圖中鑄造系統給湯機構另一視角的示意圖。第4圖為第1圖中鑄造系統給湯機構的局部示意圖。第5圖為第1圖中鑄造系統給湯機構的局部示意圖。請參考第1圖至第5圖。詳細而言,多連桿裝置24包括一第一轉動軸241、一第二轉動軸242以及一四連桿組件(包括一第一連桿件243、一第二連桿件244、一第三連桿件245、一第四連桿件246)。另外,驅動裝置23包括一第一馬達231、一第二馬達232、一第一傳動件233、一第二傳動件234、一第一齒輪件247與一第二齒輪件248,其中第一傳動件233與第二傳動件234例如為一蝸桿或一導螺桿等,本實施例為一蝸桿,第一齒輪件247與一第二齒輪件248例如為一蝸輪或一齒輪等,本實施例為一蝸輪。Figure 2 is a schematic view of the casting system in Figure 1 giving the soup mechanism a perspective. Figure 3 is a schematic view of the casting system in Figure 1 giving the soup mechanism another perspective. Figure 4 is a partial schematic view of the soup feeding mechanism of the casting system in Figure 1; Figure 5 is a partial schematic view of the soup feeding mechanism of the casting system in Figure 1. Please refer to Figure 1 to Figure 5. In detail, the
在本實施例中,第一轉動軸241之一端可轉動地連接於給湯機構機身22,第一轉動軸241穿設於第一齒輪件247,使得第一齒輪件247連動第一轉動軸241,且第一齒輪件247與第一傳動件233相互嚙合,第一馬達231用以驅動第一傳動件233轉動,第一傳動件233再帶動第一齒輪件247轉動,使第一轉動軸241轉動。第一連桿件243之一端可轉動地連接於第一轉動軸241之一端,且第一連桿件243之另一端可轉動地連接於主臂25。由此可知,可藉由轉動第一轉動軸241來連動第一連桿件243。In this embodiment, one end of the first
另一方面,第二轉動軸242之一端可轉動地連接於給湯機構機身22,第二轉動軸242穿設第二齒輪件248,使得第二齒輪件248連動第二轉動軸242,且第二齒輪件248與第二傳動件234相互嚙合,第二馬達232用以驅動第二傳動件234,第二傳動件234再帶動第二齒輪件248轉動,使第二轉動軸242轉動。第二連桿件244之一端可轉動地連接於第二轉動軸242之一端,第三連桿件245之一端可轉動地連接於第一轉動軸241,第三連桿件245之另一端可轉動地連接於第四連桿件246,第二連桿件244之另一端可轉動地連接於第四連桿件246,第四連桿件246之另一端可轉動地連接於主臂25。由此可知,可藉由轉動第二轉動軸242來連動第二連桿件244,第二連桿件244再驅動第四連桿件246。On the other hand, one end of the second
在此配置下,第一馬達231驅動第一傳動件233轉動,第一傳動件233帶動第一齒輪件247轉動,使第一轉動軸241轉動;第二馬達232驅動第二傳動件234轉動,第二傳動件234帶動第二齒輪件248轉動,使第二轉動軸242轉動。藉由轉動第一轉動軸241、第二轉動軸242來分別連動第一連桿件243、第二連桿件244,隨著第一連桿件243與第二連桿件244轉動,以連動第三連桿件245與第四連桿件246,形成一四連桿連動機構,換言之,本實施例的第一連桿件243、第二連桿件244、第三連桿件245與第四連桿件246等四連桿連動機構(即輔助臂)配合第一轉動軸241與第二轉動軸242之轉動,來藉此控制主臂25的移動,從而帶動湯勺27移動,藉此實現溶解爐10中的金屬溶液移送至壓鑄機30之內部,並藉由壓鑄機30將金屬溶液壓鑄製成高架地板。In this configuration, the
在一實施例中,鑄造系統給湯機構20更包括殼體26,如第2圖所示,殼體26包括一第一殼體261與一第二殼體262。第一殼體261之內部設置第一傳動件233、第一齒輪件247以及局部之第一轉動軸241,第一傳動件233的另一端底部係固定在第一殼體261之底部(未圖示),使得第一傳動件233與第一齒輪件247相互嚙合轉動。第二殼體262之內部設置第二傳動件234、第二齒輪件248以及局部之第二轉動軸242。In one embodiment, the casting
綜上所述,在本創作的鑄造系統給湯機構中,透過多連桿裝置的設計,帶動主臂能在溶解爐與壓鑄機之間具有一移動行程,使湯勺能將溶解爐中的金屬溶液移送至壓鑄機之內,例如由壓鑄機壓鑄製成高架地板,但不限定由壓鑄機壓鑄製成高架地板之物品。由此可知,本創作之鑄造系統給湯機構能夠在無需人工作業的情況下將金屬溶液(即融化後的金屬材料)澆注至壓鑄機的入料口,此系統運行穩定且安全性能好,在提高了生產效率的同時保證了安全。In summary, in the soup system of the foundry casting system, through the design of the multi-link device, the main arm can be driven to have a moving stroke between the dissolution furnace and the die casting machine, so that the spoon can dissolve the metal in the furnace The solution is transferred into the die-casting machine, for example, the die-casting machine is die-cast to make the raised floor, but the article is not limited to the die-casting machine to make the raised floor. It can be seen that the casting system of this creation can cast the metal solution (that is, the melted metal material) to the inlet of the die casting machine without manual work. This system runs stably and has good safety performance. While ensuring production efficiency, it also ensures safety.
雖然本創作已以實施例揭露如上,然其並非用以限定本創作,任何所屬技術領域中具有通常知識者,在不脫離本創作之精神和範圍內,當可作些許之更動與潤飾,故本創作之保護範圍當視後附之申請專利範圍所界定者為準。Although this creation has been disclosed as above with examples, it is not intended to limit this creation. Anyone with ordinary knowledge in the technical field of the subject can make some changes and retouching without departing from the spirit and scope of this creation. The scope of protection of this creation shall be deemed as defined by the scope of the attached patent application.
1:鑄造系統 10:溶解爐 20:鑄造系統給湯機構 21:給湯機構支架 22:給湯機構機身 23:驅動裝置 231:第一馬達 232:第二馬達 233:第一傳動件 234:第二傳動件 24:多連桿裝置 241:第一轉動軸 242:第二轉動軸 243:第一連桿件 244:第二連桿件 245:第三連桿件 246:第四連桿件 247:第一齒輪件 248:第二齒輪件 25:主臂 26:殼體 261:第一殼體 262:第二殼體 27:湯勺 30:壓鑄機 31:入料口 L:移動行程1: Casting system 10: Dissolution furnace 20: Casting system to soup mechanism 21: Bracket for soup mechanism 22: Give soup body 23: Drive 231: First Motor 232: Second motor 233: First transmission part 234: Second transmission part 24: Multi-link device 241: first axis of rotation 242: Second axis of rotation 243: the first link 244: Second connecting rod 245: third link 246: Fourth connecting rod 247: First gear 248: second gear 25: main arm 26: Shell 261: The first shell 262: Second shell 27: Soup spoon 30: Die-casting machine 31: Inlet L: moving stroke
第1圖為本創作之一種鑄造系統的示意圖。 第2圖為第1圖中鑄造系統給湯機構一視角的示意圖。 第3圖為第1圖中鑄造系統給湯機構另一視角的示意圖。 第4圖為第1圖中鑄造系統給湯機構的局部示意圖。 第5圖為第1圖中鑄造系統給湯機構的局部示意圖。 Figure 1 is a schematic diagram of a casting system created. Figure 2 is a schematic view of the casting system in Figure 1 giving the soup mechanism a perspective. Figure 3 is a schematic view of the casting system in Figure 1 giving the soup mechanism another perspective. Figure 4 is a partial schematic view of the soup feeding mechanism of the casting system in Figure 1; Figure 5 is a partial schematic view of the soup feeding mechanism of the casting system in Figure 1.
20:鑄造系統給湯機構 20: Casting system to soup mechanism
21:給湯機構支架 21: Bracket for soup mechanism
22:給湯機構機身 22: Give soup body
23:驅動裝置 23: Drive
231:第一馬達 231: First Motor
232:第二馬達 232: Second motor
24:多連桿裝置 24: Multi-link device
241:第一轉動軸 241: first axis of rotation
242:第二轉動軸 242: Second axis of rotation
243:第一連桿件 243: the first link
244:第二連桿件 244: Second connecting rod
245:第三連桿件 245: third link
246:第四連桿件 246: Fourth connecting rod
25:主臂 25: main arm
26:殼體 26: Shell
261:第一殼體 261: The first shell
262:第二殼體 262: Second shell
27:湯勺 27: Soup spoon
Claims (10)
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CN201920116088 | 2019-01-22 |
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TW109200819U TWM594506U (en) | 2019-01-22 | 2020-01-20 | Melt feeding mechanism of casting system |
TW109101890A TWI726587B (en) | 2019-01-22 | 2020-01-20 | Soup supplying mechanism of casting systems system |
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TW109101890A TWI726587B (en) | 2019-01-22 | 2020-01-20 | Soup supplying mechanism of casting systems system |
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Publication number | Priority date | Publication date | Assignee | Title |
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TWI280166B (en) * | 2002-12-26 | 2007-05-01 | Toshiba Machine Co Ltd | Liquid material feed apparatus of die casting machine, liquid material feed method, and ladle |
TWM444231U (en) * | 2012-08-23 | 2013-01-01 | jia-long You | Aluminum alloy liquid supply device |
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TWI726587B (en) | 2021-05-01 |
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