CN113145802A - Alloy steel casting device convenient for material taking and casting process thereof - Google Patents
Alloy steel casting device convenient for material taking and casting process thereof Download PDFInfo
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- CN113145802A CN113145802A CN202110282398.2A CN202110282398A CN113145802A CN 113145802 A CN113145802 A CN 113145802A CN 202110282398 A CN202110282398 A CN 202110282398A CN 113145802 A CN113145802 A CN 113145802A
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- alloy steel
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- 238000005266 casting Methods 0.000 title claims abstract description 77
- 239000000463 material Substances 0.000 title claims abstract description 74
- 229910000851 Alloy steel Inorganic materials 0.000 title claims abstract description 42
- 238000004140 cleaning Methods 0.000 claims abstract description 26
- 239000012535 impurity Substances 0.000 claims abstract description 6
- 230000001737 promoting effect Effects 0.000 claims abstract description 5
- 230000017525 heat dissipation Effects 0.000 claims description 44
- 238000001816 cooling Methods 0.000 claims description 20
- 239000002994 raw material Substances 0.000 claims description 11
- 238000007790 scraping Methods 0.000 claims description 5
- 230000005389 magnetism Effects 0.000 claims description 4
- 238000000034 method Methods 0.000 claims description 4
- 230000005855 radiation Effects 0.000 claims description 2
- 238000004804 winding Methods 0.000 claims description 2
- 238000009434 installation Methods 0.000 claims 1
- 238000005516 engineering process Methods 0.000 abstract description 2
- 238000004519 manufacturing process Methods 0.000 description 3
- 239000000956 alloy Substances 0.000 description 2
- 238000009826 distribution Methods 0.000 description 2
- 230000009931 harmful effect Effects 0.000 description 2
- 239000007788 liquid Substances 0.000 description 2
- 238000012986 modification Methods 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
- 238000003723 Smelting Methods 0.000 description 1
- 229910000831 Steel Inorganic materials 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000003754 machining Methods 0.000 description 1
- 239000002184 metal Substances 0.000 description 1
- 239000010959 steel Substances 0.000 description 1
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B22—CASTING; POWDER METALLURGY
- B22C—FOUNDRY MOULDING
- B22C9/00—Moulds or cores; Moulding processes
- B22C9/06—Permanent moulds for shaped castings
- B22C9/065—Cooling or heating equipment for moulds
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B1/00—Cleaning by methods involving the use of tools
- B08B1/10—Cleaning by methods involving the use of tools characterised by the type of cleaning tool
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B13/00—Accessories or details of general applicability for machines or apparatus for cleaning
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B22—CASTING; POWDER METALLURGY
- B22D—CASTING OF METALS; CASTING OF OTHER SUBSTANCES BY THE SAME PROCESSES OR DEVICES
- B22D27/00—Treating the metal in the mould while it is molten or ductile ; Pressure or vacuum casting
- B22D27/04—Influencing the temperature of the metal, e.g. by heating or cooling the mould
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B22—CASTING; POWDER METALLURGY
- B22D—CASTING OF METALS; CASTING OF OTHER SUBSTANCES BY THE SAME PROCESSES OR DEVICES
- B22D29/00—Removing castings from moulds, not restricted to casting processes covered by a single main group; Removing cores; Handling ingots
- B22D29/04—Handling or stripping castings or ingots
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Molds, Cores, And Manufacturing Methods Thereof (AREA)
Abstract
The invention discloses an alloy steel casting device convenient for material taking and a casting process thereof. This alloy steel casting device of conveniently getting material and casting technology is provided with the clearance board, and when the mounting panel upward movement, the fixed plate of both sides can drive the clearance board of both sides simultaneously to the intermediate motion through promoting the ejector pin, and then can carry out the automatic cleaning work to the inner wall of lower bolster, and the impurity after the clearance promotes to collecting in the collecting box under the fixed pipe through the conveyer trough and handles.
Description
Technical Field
The invention relates to the technical field of alloy steel casting, in particular to an alloy steel casting device convenient for material taking and a casting process thereof.
Background
Casting is one of the basic processes of modern device manufacturing industry, the casting is a process of smelting metal into liquid meeting certain requirements, pouring the liquid into a casting mould, cooling, solidifying and cleaning to obtain a casting with preset shape, size and performance, the casting blank is almost formed, so that the purpose of avoiding machining or small amount of processing is achieved, the cost is reduced, and the manufacturing time is reduced to a certain extent, therefore, the casting device is widely applied to the production process of alloy materials, the alloy materials are widely used alloy steel, the alloy steel is produced by plastic processing of alloy steel ingots serving as raw materials, compared with common steel, the alloy steel has better or special performance and good special performance, and is an indispensable important raw material of each department of national economy, and the alloy steel is produced and processed, it is necessary to perform a casting process in combination with a casting apparatus.
Most of the prior alloy steel casting devices and casting processes thereof have the following problems:
the conventional alloy steel casting device cannot automatically take materials of a formed part after the alloy steel is cast and formed, and a worker needs to combine a material taking tool to take materials of the cast formed part, so that the working efficiency is low;
secondly, after the conventional alloy steel casting device casts, molds and takes the alloy steel, the internal casting cavity cannot be automatically cleaned, and workers need to use the cleaning device to clean the casting cavity in a combined manner, so that the labor intensity is high.
Therefore, we propose an alloy steel casting device and a casting process thereof, which are convenient for taking materials, so as to solve the problems mentioned above.
Disclosure of Invention
The invention aims to provide an alloy steel casting device convenient for material taking and a casting process thereof, and aims to solve the problems that the alloy steel casting device and the casting process thereof in the current market, which are provided by the background technology, cannot automatically take materials of a formed part and cannot automatically clean an internal casting cavity.
In order to achieve the purpose, the invention provides the following technical scheme: an alloy steel casting device convenient for material taking comprises a device shell, a material pushing plate, an upper template, a cleaning plate and a volute spiral spring, wherein a heat dissipation frame is welded and fixed on the device shell, a lower template is welded and fixed on the heat dissipation frame, a cooling pipe is installed on a bolt in the lower template, a small motor is welded and fixed on the lower template, a heat dissipation fan is welded and fixed on an output shaft of the small motor, a hydraulic cylinder is installed on the device shell through a bolt, a hydraulic rod is installed on the hydraulic cylinder through a bolt, a mounting plate is welded and fixed at the bottom end of the hydraulic rod, a conveying pipe is connected on the mounting plate through a bolt, the upper template is welded and fixed on the mounting plate, a connecting wire is bolted on the mounting plate, the connecting wire is in limiting sliding connection with a guide wheel, the guide wheel is installed on the heat dissipation frame through a screw, the connecting wire is wound on a coil, and the coil is welded and fixed at the bottom end of a threaded rod, the threaded rod rotates to be connected on the heat dissipation frame, and swing joint has the linkage plate on the threaded rod, welded fastening has spacing frame on the heat dissipation frame, and welded fastening has volute spiral spring in the spacing frame to volute spiral spring's top welded fastening is on the threaded rod.
Preferably, the heat dissipation frame is provided with a conveying groove, the heat dissipation frame is connected with a fixing pipe through a screw, the bottom end of the fixing pipe is connected with a collecting box through a bolt, the collecting box is connected to the heat dissipation frame through a screw, the heat dissipation frame is provided with a guide groove, the lower template is connected with a material pushing plate in a clamping mode, and the bottom end of the material pushing plate is connected with an upper magnetic block through a screw.
Preferably, the lower template is provided with an ejector rod in a limiting sliding mode, the top end of the ejector rod is connected with a cleaning plate through a screw, the cleaning plate is fixedly welded with a return spring, the bottom end of the return spring is fixedly welded in the lower template, and the return spring is sleeved on the ejector rod.
Preferably, the conveying grooves are symmetrically distributed on the left side and the right side of the heat dissipation frame, the distance between the conveying grooves on the two sides is smaller than the width of the material pushing plate, and the length of the conveying grooves is equal to the length of the inner space of the lower template.
Preferably, the length of the material pushing plate is equal to the length of the inner space of the lower template, the thickness of the material pushing plate is equal to the thickness of the bottom of the lower template, the central axis of the material pushing plate and the central axis of the lower template are located on the same vertical central line, and the upper magnetic block is fixed in the middle of the material pushing plate.
Preferably, the upper magnetic blocks are symmetrically distributed on the left side and the right side of the material pushing plate, the upper magnetic blocks correspond to the supporting rods one by one through the lower magnetic blocks, the height of each supporting rod is smaller than that of the corresponding fixing plate, and the inner end surface of each fixing plate is inclined.
Preferably, the connection plate is in limited sliding connection with the heat dissipation frame, a support rod is in screwed connection with the connection plate, a magnetic block is in screwed connection with the top end of the support rod, and a fixing plate is in screwed connection with the connection plate.
Preferably, the connection plate is in threaded connection with the threaded rod, the threaded rod is connected to the central portion of the connection plate, the magnetism of the lower magnetic block is opposite to that of the upper magnetic block, the diameter of the lower magnetic block is equal to that of the support rod, and the diameter of the lower magnetic block is smaller than that of the inner space of the upper magnetic block.
Preferably, the ejector rod is fixed in the middle of the cleaning plate, the outer end face of the cleaning plate is attached to the inner wall of the lower template, and the diameter of the ejector rod is smaller than the diameter of the inner space of the return spring.
The invention provides another technical scheme for providing a casting process of an alloy steel casting device convenient for material taking, which comprises the following steps:
s1: the hydraulic cylinder can be controlled by a worker to be opened, the hydraulic cylinder and the hydraulic rod can drive the upper template on the mounting plate to move downwards until a casting cavity is formed between the upper template and the lower template, and then raw materials can be conveyed to the casting cavity by using the conveying pipe;
s2: in the casting process, the cooling pipes are combined with the cooling fans on the small motors on the two sides to quickly and effectively cool the raw materials in the casting cavity, so that the forming work of alloy steel in the casting cavity can be accelerated;
s3: after the forming operation is finished, the hydraulic cylinder and the hydraulic rod can drive the upper die plate on the mounting plate to move upwards, the mounting plate can drive the threaded rod on the coil to rotate through the connecting wire, and then the connecting plate can be driven to move upwards, the connecting plate can push the material pushing plate on the upper magnetic block to move upwards through the supporting rods on the two sides and the lower magnetic block, and therefore the formed part can be automatically and stably taken;
s4: the mounting panel upward movement can drive the fixed plate upward movement of both sides simultaneously, and the fixed plate can drive the clearance board of both sides simultaneously to middle motion through promoting the ejector pin this moment to carry out the automatic cleaning work to the inner wall of lower bolster, the impurity after the clearance passes through the conveyer trough and promotes to collect in the collecting box under the fixed pipe and handle.
Compared with the prior art, the invention has the beneficial effects that: the alloy steel casting device convenient for material taking and the casting process thereof are disclosed;
(1) the device is provided with the cooling pipes and the cooling fans, and in the casting process, the cooling pipes are combined with the cooling fans on the small motors on the two sides to quickly and effectively cool the raw materials in the casting cavity, so that the forming work of alloy steel in the casting cavity can be accelerated, and the use efficiency and the stability of the device are effectively improved;
(2) the device is provided with a material pushing plate, when an upper template moves upwards, a mounting plate can drive a threaded rod on a coil to rotate through a connecting wire, so that supporting rods on two sides of a connecting plate can be driven to move upwards, at the moment, a lower magnetic block at the top of each supporting rod is combined with an upper magnetic block at the bottom of the material pushing plate, so that the material pushing plate can be driven to move upwards stably, further, the formed part in a lower template can be conveniently and quickly subjected to automatic and stable material taking work, and the use convenience and safety of the device are effectively improved;
(3) the device is provided with the cleaning plate, and when the mounting panel upward movement, the fixed plate of both sides can drive the cleaning plate of both sides simultaneously to the intermediate motion through promoting the ejector pin, and then can carry out the automatic cleaning work to the inner wall of lower bolster, and the impurity after the clearance promotes through the conveyer trough and collects the processing in the collecting box under the fixed pipe, has effectively improved the work efficiency of device, has increased the use variety of device simultaneously.
Drawings
FIG. 1 is a schematic view of the overall structure of the present invention;
FIG. 2 is an enlarged view of the structure at A in FIG. 1 according to the present invention;
FIG. 3 is an enlarged view of the structure at B in FIG. 1 according to the present invention;
FIG. 4 is a side view of the support rod of the present invention;
FIG. 5 is a schematic side view of the fixing tube of the present invention;
FIG. 6 is a schematic top view of the trough of the present invention;
FIG. 7 is a schematic top view of a connector tile according to the present invention;
FIG. 8 is a top view of the spiral spring of the present invention.
In the figure: 1. a device housing; 2. a heat dissipation frame; 3. a lower template; 4. a cooling tube; 5. a small-sized motor; 6. a heat radiation fan; 7. a conveying trough; 8. a fixed tube; 9. a collection box; 10. a guide groove; 11. a material pushing plate; 12. an upper magnetic block; 13. a hydraulic cylinder; 14. a hydraulic lever; 15. mounting a plate; 16. a delivery pipe; 17. mounting a template; 18. a connecting wire; 19. a guide wheel; 20. a coil; 21. a threaded rod; 22. a connector tile; 23. a support bar; 24. a lower magnetic block; 25. a fixing plate; 26. a top rod; 27. cleaning the plate; 28. a return spring; 29. a limiting frame; 30. a spiral spring.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
Referring to fig. 1-8, the present invention provides a technical solution: an alloy steel casting device convenient for material taking comprises a device shell 1, a heat dissipation frame 2, a lower template 3, a cooling pipe 4, a small motor 5, a heat dissipation fan 6, a conveying groove 7, a fixing pipe 8, a collecting box 9, a guide groove 10, a material pushing plate 11, an upper magnetic block 12, a hydraulic cylinder 13, a hydraulic rod 14, a mounting plate 15, a material conveying pipe 16, an upper template 17, a connecting wire 18, a guide wheel 19, a coil 20, a threaded rod 21, a connecting plate 22, a supporting rod 23, a lower magnetic block 24, a fixing plate 25, an ejector rod 26, a cleaning plate 27, a reset spring 28, a limiting frame 29 and a volute spring 30, wherein the heat dissipation frame 2 is fixedly welded on the device shell 1, the heat dissipation frame 2 is fixedly welded with the heat dissipation frame 3, the cooling pipe 4 is installed on a bolt in the lower template 3, the small motor 5 is fixedly welded on the lower template 3, and the heat dissipation fan 6 is fixedly welded on an output shaft of the small motor 5, pneumatic cylinder 13 is installed to the last bolt of device shell 1, and hydraulic cylinder 13 goes up the bolt-on and installs hydraulic stem 14, hydraulic stem 14's bottom welded fastening has mounting panel 15, and bolted connection has conveying pipeline 16 on mounting panel 15, and welded fastening has cope match-plate pattern 17 on mounting panel 15, the bolted connection has connecting wire 18 on mounting panel 15, and the spacing sliding connection of connecting wire 18 is on leading wheel 19, and leading wheel 19 screw mounting is on heat dissipation frame 2, connecting wire 18 winding is on coil 20, and coil 20 welded fastening is in the bottom of threaded rod 21, threaded rod 21 rotates and connects on heat dissipation frame 2, and swing joint has linkage board 22 on the threaded rod 21, welded fastening has spacing frame 29 on heat dissipation frame 2, and welded fastening has volute spring 30 in spacing frame 29, and volute spring 30's top welded fastening is on threaded rod 21.
The conveyer trough 7 has been seted up on the heat dissipation frame 2, and the screw connection has a fixed pipe 8 on the heat dissipation frame 2, and the bottom bolted connection of fixed pipe 8 has a collecting box 9, and 9 bolted connections of collecting box have seted up guide way 10 on the heat dissipation frame 2, and the block is connected with scraping wings 11 on the lower bolster 3, and the bottom bolted connection of scraping wings 11 has last magnetic block 12, has effectively improved the use high efficiency and the convenience of device.
The lower bolster 3 is gone up the spacing slip and is had ejector pin 26, and the top screwed connection of ejector pin 26 has cleaning plate 27, and welded fastening has reset spring 28 on the cleaning plate 27, and reset spring 28's bottom welded fastening is in lower bolster 3 to reset spring 28 cover is established on ejector pin 26, can conveniently control cleaning plate 27 and carry out stable reset work in lower bolster 3.
The conveyer trough 7 symmetric distribution is in the left and right sides of heat dissipation frame 2, and the distance between the conveyer trough 7 of both sides is less than the width of scraping wings 11 to the length of conveyer trough 7 equals with the inner space length of lower bolster 3, can effectively avoid conveyer trough 7 to the harmful effects of lower bolster 3.
The length of the material pushing plate 11 is equal to the length of the inner space of the lower template 3, the thickness of the material pushing plate 11 is equal to the thickness of the bottom of the lower template 3, the central axis of the material pushing plate 11 and the central axis of the lower template 3 are located on the same vertical central line, and the upper magnetic block 12 is fixed in the middle of the material pushing plate 11, so that the material pushing plate 11 can perform stable material pushing work in the lower template 3.
Go up magnetic block 12 symmetric distribution in the left and right sides of scraping wings 11, and go up magnetic block 12 through magnetic block 24 and bracing piece 23 one-to-one down to the height of bracing piece 23 is less than the height of fixed plate 25, and the interior end of fixed plate 25 personally submits the slope form moreover, can guarantee that bracing piece 23 can carry out stable promotion work to bracing piece 23 on going up magnetic block 12 through magnetic block 24 down.
The connection plate 22 is in limited sliding connection on the heat dissipation frame 2, a support rod 23 is connected to the connection plate 22 through screws, a magnetic block 24 is connected to the top end of the support rod 23 through screws, a fixing plate 25 is connected to the connection plate 22 through screws, and accordingly the stability of the working state of the fixing plate 25 on the connection plate 22 can be guaranteed.
Threaded connection is between connection board 22 and threaded rod 21, and threaded rod 21 connects the central part at connection board 22, and the magnetism of lower magnetic block 24 is opposite with the magnetism of last magnetic block 12, and the diameter of lower magnetic block 24 equals with the diameter of bracing piece 23 to the diameter of lower magnetic block 24 is less than the inner space diameter of last magnetic block 12, can guarantee down magnetic block 24 can stabilize the block and advance in magnetic block 12, and then can guarantee the stability of follow-up promotion work.
In order to better show the casting process of the alloy steel material convenient for taking materials, the casting process of the alloy steel material convenient for taking materials provided in the embodiment comprises the following steps:
the first step is as follows: the worker can open the hydraulic cylinder 13 by controlling, at the moment, the hydraulic cylinder 13 and the hydraulic rod 14 can drive the upper template 17 on the mounting plate 15 to move downwards until forming a casting cavity with the lower template 3, and then raw materials can be conveyed to the casting cavity by using the conveying pipe 16;
the second step is that: in the casting process, the cooling pipes 4 are combined with the cooling fans 6 on the small motors 5 at two sides to quickly and effectively cool the raw materials in the casting cavity, so that the forming work of alloy steel in the casting cavity can be accelerated;
the third step: after the forming operation is finished, the hydraulic cylinder 13 and the hydraulic rod 14 are combined to drive the upper template 17 on the mounting plate 15 to move upwards, at the moment, the mounting plate 15 can drive the threaded rod 21 on the coil 20 to rotate through the connecting wire 18, and further can drive the connecting plate 22 to move upwards, at the moment, the connecting plate 22 can push the material pushing plate 11 on the upper magnetic block 12 to move upwards through the supporting rods 23 and the lower magnetic blocks 24 on the two sides, and therefore the formed part can be conveniently and quickly subjected to automatic and stable material taking operation;
the fourth step: the mounting panel 15 can drive the fixed plate 25 of both sides upward movement in the time of the upward movement, and fixed plate 25 can drive the clearance board 27 of both sides simultaneously to middle motion through promoting ejector pin 26 this moment to carry out the automatic cleaning work to the inner wall of lower bolster 3, the impurity after the clearance promotes to collect in the collecting box 9 under the fixed pipe 8 through conveyer trough 7 and handles.
The working principle is as follows: before the alloy steel casting device convenient for taking materials and the casting process thereof are used, the overall condition of the device needs to be checked firstly to ensure that the device can work normally;
when the device starts to work, with reference to fig. 1, a worker can control to open the hydraulic cylinder 13, at this time, under the action of the hydraulic cylinder 13, the worker can push the upper template 17 below the mounting plate 15 to move downwards stably until the upper template 17 moves downwards to be clamped with the lower template 3 and form a casting cavity, at this time, the worker can convey processed raw materials required by casting alloy steel to the casting cavity by using the material conveying pipe 16, and in the casting process, the worker can drive the cooling fan 6 to perform stable rotation work under the action of the small motor 5, and under the rotation action of the cooling fan 6, the worker can perform rapid and effective cooling and heat dissipation work on the raw materials in the casting cavity by combining with the cooling pipes 4 at the bottom of the lower template 3, so that the casting forming speed can be further accelerated;
after the alloy steel is cast and formed, with reference to fig. 1-7, the hydraulic cylinder 13, in combination with the hydraulic rod 14, can move the upper die plate 17 on the top end of the mounting plate 15 upward stably, and the mounting plate 15 moves upward while driving the connecting wire 18 on the guide wheel 19 to move upward, at this time, the connecting wire 18, in combination with the guide wheel 19, can drive the coil 20 to rotate, and further can drive the threaded rod 21 to rotate on the heat dissipation frame 2, at this time, the threaded rod 21 can drive the connecting plate 22 to move upward on the heat dissipation frame 2 stably in a limited sliding manner, at this time, the connecting plate 22 can drive the supporting rods 23 on both sides to move upward, and when the supporting rods 23 pass through the guide grooves 10 on the heat dissipation frame 2 and drive the lower magnetic blocks 24 on the top of the supporting rods to contact with the upper magnetic blocks 12 at the bottom of the material pushing plate 11, the upper die plate 17 has moved upward to separate from the lower die plate 3, at this time, the supporting rod 23 can push the material pushing plate 11 on the upper magnetic block 12 upwards to perform stable motion through the lower magnetic block 24 at the top of the supporting rod, and further can drive the formed part in the lower template 3 upwards to perform automatic material taking work;
and when the material pushing plate 11 drives the formed part to move upwards to be separated from the lower template 3, the mounting plate 15 can drive the fixing plates 25 at two sides to move upwards to be contacted with the mandrils 26 by combining with the graph of fig. 1 and fig. 4-fig. 8, the mandrils 26 at two sides can be pushed to move inwards on the lower template 3 under the pushing action of the inclined surfaces of the fixing plates 25, and then the corresponding cleaning plates 27 can be driven to move inwards in the lower template 3 simultaneously, at the moment, the inner wall of the lower template 3 can be cleaned automatically, conveniently and stably, conveniently and automatically, the cleaned impurities can be pushed to the collecting box 9 at the bottom of the fixing pipe 8 through the conveying groove 7 to be recycled under the action of the movement of the cleaning plates 27, and similarly, when the next casting work needs to be carried out, the mounting plate 15 moves downwards, and the cleaning plates 27 can be driven to return to the original position by combining with the reset spring 28, and the spiral spring 30 in the limiting frame 29 can drive the threaded rod 21 to rotate reversely, and further can drive the material pushing plate 11 on the supporting rod 23 to move downwards to the return position and separate from the supporting rod 23, meanwhile, the coil 20 rotates reversely and winds the connecting wire 18, so that the next work and use are facilitated, the above is the working process of the whole device, and the details which are not described in detail in the specification, such as the cooling pipe 4, the small motor 5, the upper magnetic block 12, the hydraulic cylinder 13, the return spring 28 and the spiral spring 30, belong to the prior art known by persons skilled in the art.
Although the present invention has been described in detail with reference to the foregoing embodiments, it will be apparent to those skilled in the art that various changes in the embodiments and/or modifications of the invention can be made, and equivalents and modifications of some features of the invention can be made without departing from the spirit and scope of the invention.
Claims (10)
1. The utility model provides a conveniently get alloy steel casting device of material, includes device shell (1), scraping wings (11), cope match-plate pattern (17), clearance plate (27) and spiral spring (30), its characterized in that: the device is characterized in that a heat dissipation frame (2) is fixedly welded on a shell (1), a lower template (3) is fixedly welded on the heat dissipation frame (2), a cooling pipe (4) is installed on the lower template (3) through bolts, a small motor (5) is fixedly welded on the lower template (3), a heat dissipation fan (6) is fixedly welded on an output shaft of the small motor (5), a hydraulic cylinder (13) is installed on the device shell (1) through bolts, a hydraulic rod (14) is installed on the hydraulic cylinder (13) through bolts, a mounting plate (15) is fixedly welded at the bottom end of the hydraulic rod (14), a material conveying pipe (16) is connected on the mounting plate (15) through bolts, an upper template (17) is fixedly welded on the mounting plate (15), a connecting wire (18) is bolted on the mounting plate (15), and the connecting wire (18) is in limited sliding connection on a guide wheel (19), and leading wheel (19) screw installation is on heat dissipation frame (2), connecting wire (18) winding is on coil (20), and coil (20) welded fastening is in the bottom of threaded rod (21), threaded rod (21) rotate to be connected on heat dissipation frame (2), and threaded rod (21) go up swing joint has linkage plate (22), welded fastening is gone up in heat dissipation frame (2) has spacing frame (29), and welded fastening has volute spiral spring (30) in spacing frame (29) to the top welded fastening of volute spiral spring (30) is on threaded rod (21).
2. An alloy steel casting device with convenient material taking according to claim 1, wherein: the heat dissipation frame is characterized in that a conveying groove (7) is formed in the heat dissipation frame (2), a fixing pipe (8) is connected to the heat dissipation frame (2) through screws, a collecting box (9) is connected to the bottom end of the fixing pipe (8) through bolts, the collecting box (9) is connected to the heat dissipation frame (2) through screws, a guide groove (10) is formed in the heat dissipation frame (2), a material pushing plate (11) is connected to the lower template (3) in a clamping mode, and a magnetic block (12) is connected to the bottom end of the material pushing plate (11) through screws.
3. An alloy steel casting device with convenient material taking according to claim 1, wherein: the lower die plate (3) is limited to slide to be provided with an ejector rod (26), a cleaning plate (27) is connected to the top end of the ejector rod (26) through a screw, a return spring (28) is welded and fixed to the cleaning plate (27), the bottom end of the return spring (28) is welded and fixed to the lower die plate (3), and the return spring (28) is sleeved on the ejector rod (26).
4. An alloy steel casting device convenient for taking materials as claimed in claim 2, wherein: the conveying grooves (7) are symmetrically distributed on the left side and the right side of the heat dissipation frame (2), the distance between the conveying grooves (7) on the two sides is smaller than the width of the material pushing plate (11), and the length of the conveying grooves (7) is equal to the length of the inner space of the lower template (3).
5. An alloy steel casting device convenient for taking materials as claimed in claim 2, wherein: the length of the material pushing plate (11) is equal to the length of the inner space of the lower template (3), the thickness of the material pushing plate (11) is equal to the thickness of the bottom of the lower template (3), the central axis of the material pushing plate (11) and the central axis of the lower template (3) are located on the same vertical central line, and an upper magnetic block (12) is fixed in the middle of the material pushing plate (11).
6. An alloy steel casting device with convenient material taking according to claim 5, wherein: the upper magnetic blocks (12) are symmetrically distributed on the left side and the right side of the material pushing plate (11), the upper magnetic blocks (12) correspond to the supporting rods (23) one by one through the lower magnetic blocks (24), the heights of the supporting rods (23) are smaller than those of the fixing plates (25), and the inner end surfaces of the fixing plates (25) are inclined.
7. An alloy steel casting device with convenient material taking according to claim 1, wherein: the spacing sliding connection of connection board (22) is on heat dissipation frame (2), and the screw connection has bracing piece (23) on connection board (22), and the top screw connection of bracing piece (23) has down magnetic block (24), and the screw connection has fixed plate (25) on connection board (22) in addition.
8. An alloy steel casting device with convenient material taking according to claim 7, wherein: the connection plate (22) is in threaded connection with the threaded rod (21), the threaded rod (21) is connected to the center of the connection plate (22), the magnetism of the lower magnetic block (24) is opposite to that of the upper magnetic block (12), the diameter of the lower magnetic block (24) is equal to that of the support rod (23), and the diameter of the lower magnetic block (24) is smaller than the diameter of the inner space of the upper magnetic block (12).
9. An alloy steel casting device with convenient material taking according to claim 3, wherein: the ejector rod (26) is fixed in the middle of the cleaning plate (27), the outer end face of the cleaning plate (27) is attached to the inner wall of the lower template (3), and the diameter of the ejector rod (26) is smaller than the diameter of the inner space of the return spring (28).
10. A process for casting alloy steel material with convenient material taking as claimed in claim 1, comprising the steps of:
s1: the hydraulic cylinder (13) can be controlled by a worker to be opened, at the moment, the hydraulic cylinder (13) is combined with the hydraulic rod (14) to drive the upper template (17) on the mounting plate (15) to move downwards until a casting cavity is formed with the lower template (3), and then raw materials can be conveyed to the casting cavity by using the material conveying pipe (16);
s2: in the casting process, the cooling pipes (4) are combined with the heat radiation fans (6) on the small motors (5) at two sides to quickly and effectively cool the raw materials in the casting cavity, so that the forming work of alloy steel in the casting cavity can be accelerated;
s3: after the forming operation is finished, the hydraulic cylinder (13) is combined with the hydraulic rod (14) to drive the upper template (17) on the mounting plate (15) to move upwards, at the moment, the mounting plate (15) can drive the threaded rod (21) on the coil (20) to rotate through the connecting wire (18), and then the connecting plate (22) can be driven to move upwards, at the moment, the connecting plate (22) can push the material pushing plate (11) on the upper magnetic block (12) to move upwards through the supporting rods (23) and the lower magnetic blocks (24) on the two sides, and then the formed part can be conveniently and quickly subjected to automatic and stable material taking operation;
s4: mounting panel (15) upward movement can drive fixed plate (25) upward movement of both sides simultaneously, and fixed plate (25) can drive clearance board (27) of both sides simultaneously to the intermediate motion through promoting ejector pin (26) this moment to carry out automatic cleaning work to the inner wall of lower bolster (3), impurity after the clearance promotes to collect in collecting box (9) under fixed pipe (8) through conveyer trough (7) and handles.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202110282398.2A CN113145802A (en) | 2021-03-16 | 2021-03-16 | Alloy steel casting device convenient for material taking and casting process thereof |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202110282398.2A CN113145802A (en) | 2021-03-16 | 2021-03-16 | Alloy steel casting device convenient for material taking and casting process thereof |
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| Publication Number | Publication Date |
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| CN113145802A true CN113145802A (en) | 2021-07-23 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202110282398.2A Withdrawn CN113145802A (en) | 2021-03-16 | 2021-03-16 | Alloy steel casting device convenient for material taking and casting process thereof |
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Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN113619045A (en) * | 2021-08-27 | 2021-11-09 | 深圳市博瑞尔实业有限公司 | All-round ejection mechanism of mould formed part |
| CN113751688A (en) * | 2021-09-08 | 2021-12-07 | 东莞市婕扬机械有限公司 | Aluminum alloy die-casting process |
-
2021
- 2021-03-16 CN CN202110282398.2A patent/CN113145802A/en not_active Withdrawn
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN113619045A (en) * | 2021-08-27 | 2021-11-09 | 深圳市博瑞尔实业有限公司 | All-round ejection mechanism of mould formed part |
| CN113751688A (en) * | 2021-09-08 | 2021-12-07 | 东莞市婕扬机械有限公司 | Aluminum alloy die-casting process |
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Application publication date: 20210723 |
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