TWM587418U - Thin film rolling device - Google Patents
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- TWM587418U TWM587418U TW108201497U TW108201497U TWM587418U TW M587418 U TWM587418 U TW M587418U TW 108201497 U TW108201497 U TW 108201497U TW 108201497 U TW108201497 U TW 108201497U TW M587418 U TWM587418 U TW M587418U
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Abstract
一種薄膜輾壓裝置,係包括一上座、一第一推動機構以及一第二推動機構,其中,上座之一側設有一上壓花輪組,上壓花輪組上、下相對一剝膜機上之一下壓花輪組;第一推動機構連結於上座之頂端,以氣壓方式向下推動上座及上壓花輪組,第二推動機構經由電動馬達轉動以向下推動第一推動機構及上壓花輪組;或是第二推動機構連結於上座之頂端,以電動方式向下推動上座及上壓花輪組;而第一推動機構以氣壓方式向下推動第二推動機構及上壓花輪組。藉此,即可經由電動及氣動的聯合作動方式,增加薄膜輾壓效率並確保加工品質。 A thin film rolling device includes an upper seat, a first pushing mechanism and a second pushing mechanism, wherein one side of the upper seat is provided with an upper embossing wheel set, and the upper and lower parts of the upper embossing wheel set are opposite to a film peeler. Click the embossing wheel set; the first pushing mechanism is connected to the top of the upper seat, and pushes the upper seat and the upper embossing wheel set downward by air pressure; the second pushing mechanism is rotated by the electric motor to push the first pushing mechanism and the upper embossing wheel set downward; Or the second pushing mechanism is connected to the top of the upper seat, and the upper seat and the upper embossing wheel group are pushed down by electric means; and the first pushing mechanism pushes the second pushing mechanism and the upper embossing wheel group downward by air pressure. In this way, it is possible to increase the film rolling efficiency and ensure the processing quality through the electric and pneumatic linkage.
Description
本創作係有關一種剝膜機之薄膜輾壓裝置,尤指一種在加工不同厚度的薄板時,能夠經由電動及氣動推動機構的聯合作動,以增加薄膜輾壓效率並確保加工品質者。 This creation relates to a film rolling device of a film peeler, especially a type that can work through the cooperation of electric and pneumatic pushing mechanisms when processing thin plates of different thicknesses to increase film rolling efficiency and ensure processing quality.
在印刷電路板的製造過程中,基板在曝光之前,皆會在基板之上、下表面分別形成光阻層及黏附於光阻層表面之薄膜,在曝光之後,再將薄膜剝離以使光阻層外露,以進行後續之顯影及蝕刻程序。而現有剝膜機剝離薄膜之方式,主要是藉由一前輸送段以輸送上述印刷電路板之類的薄板,使沿著由前朝後的輸送方向移動,薄板經由一阻擋單元之阻擋定位,再經由上壓花輪組及下壓花輪組在薄膜表面上滾壓之後,即會讓薄板繼續延著一後輸送段向後輸送,以一組黏輪將前端緣產生皺摺之薄膜逐步剝離。 In the manufacturing process of the printed circuit board, before the substrate is exposed, a photoresist layer and a film adhered to the surface of the photoresist layer are formed on the upper and lower surfaces of the substrate. After the exposure, the film is peeled to make the photoresist. The layer is exposed for subsequent development and etching processes. The existing method of peeling the film by the peeling machine mainly uses a front conveying section to convey the thin plates such as the printed circuit board described above, so that the thin plates are moved in the conveying direction from front to back, and the thin plates are positioned by a blocking unit. After rolling on the surface of the film through the upper embossing wheel set and the lower embossing wheel set, the sheet will continue to be conveyed backward along a rear conveying section, and the film with wrinkles at the front edge will be gradually peeled off with a set of sticky wheels.
藉由上述剝膜機結構,確實可以提升剝離薄膜之效率,而在實際滾壓薄膜的過程中,對於固定厚度的薄板而言,連結上壓花輪組的上座主要是以氣壓方式進行驅動,藉此,即可讓上壓花輪組能夠具有彈性的在薄膜表面上滾壓,以使薄膜的前端緣產生皺摺,但卻不會由於太剛性的力量而造成基板板面的損傷。 With the above peeling machine structure, the efficiency of the peeling film can be improved. In the process of rolling the film, the upper seat connected to the embossing wheel set is mainly driven by air pressure for the thin plate with a fixed thickness. Therefore, the upper embossing wheel set can be rolled on the surface of the film with elasticity, so that the front edge of the film is wrinkled, but the substrate surface is not damaged due to too rigid force.
惟,單純以氣壓進行驅動的方式,由於推動上座向下移動的距離不容易精確控制,連帶著將使得上壓花輪組在滾壓不同厚度的薄板時,其輾壓力量難以控制,從而使薄膜產生皺摺效果不佳,或是會讓基板板面損傷的問題。有鑑於此,為了提供一種有別於習用技術之結構,並改善上述之缺點,創作人積多年的經驗及不斷的研發改進,遂有本創作之產生。 However, the method of simply driving by air pressure is difficult to accurately control the distance that the upper seat is pushed down. Together with it, it will make it difficult to control the rolling pressure of the upper embossing wheel set when rolling thin plates of different thicknesses, thereby making the film There is a problem that the wrinkle effect is not good, or the substrate surface is damaged. In view of this, in order to provide a structure different from conventional technology and to improve the above-mentioned shortcomings, the creators have accumulated many years of experience and continuous research and development, which has resulted in this creation.
本創作之一目的在提供一種薄膜輾壓裝置,俾能解決上述問題,而能在加工不同厚度的薄板時,能夠經由電動的推動機構以精確控制上座大部份向下移動的距離,再經由氣壓的推動機構以控制上座小部份向下移動的距離,同時經由氣壓方式的推動機構以產生彈性緩衝作用,以增加作業效率並確保加工品質。 One of the purposes of this creation is to provide a film rolling device that can solve the above problems, and when processing thin plates of different thicknesses, it can accurately control the majority of the downward movement of the upper seat through an electric push mechanism, and then The pneumatic pushing mechanism controls the downward movement of a small part of the upper seat. At the same time, the pneumatic pushing mechanism is used to generate an elastic cushioning effect to increase the operating efficiency and ensure the processing quality.
為達上述創作之目的,本創作所設之薄膜輾壓裝置係供輾壓一薄板表面上之薄膜,薄膜輾壓裝置包括一上座、一第一推動機構以及一第二推動機構。其中,上座之一側設有一上壓花輪組,上壓花輪組上、下相對一剝膜機上之一下壓花輪組;第一推動機構連結於上座之頂端,供以氣壓方式向下推動上座及上壓花輪組;第二推動機構連結第一推動機構,供以一電動馬達轉動以向下推動第一推動機構及上壓花輪組。 In order to achieve the purpose of the above-mentioned creation, the film rolling device set in this creation is for rolling the film on the surface of a thin plate. The film rolling device includes a upper seat, a first pushing mechanism and a second pushing mechanism. An upper embossing wheel set is arranged on one side of the upper seat, and the upper and lower embossing wheel sets are opposite to the upper and lower embossing wheel sets of a film peeling machine; the first pushing mechanism is connected to the top of the upper seat for pushing the upper seat downward by air pressure. And the upper embossing wheel group; the second pushing mechanism is connected to the first pushing mechanism, and is rotated by an electric motor to push the first pushing mechanism and the upper embossing wheel group downward.
實施時,第一推動機構包括一中空套筒,中空套筒之側壁具有一上氣孔及一下氣孔,一活塞之上端係以可相對於中空套筒上下移動之方式容納於中空套筒內,活塞之下端向下穿過中空套筒之底部,且活塞之下端連結上座之頂端。 During implementation, the first pushing mechanism includes a hollow sleeve, the side wall of the hollow sleeve has an upper air hole and a lower air hole, and the upper end of a piston is accommodated in the hollow sleeve in such a manner that it can move up and down relative to the hollow sleeve. The piston The lower end passes downward through the bottom of the hollow sleeve, and the lower end of the piston is connected to the top of the upper seat.
實施時,第二推動機構包括一傳動件、一螺桿組及一轉接件,傳動件之一端連接電動馬達,傳動件之另一端連接螺桿組之一端,螺桿組之另一端連結轉接件之一端,轉接件之另一端連結第一推動機構。 During implementation, the second driving mechanism includes a transmission member, a screw group and an adapter, one end of the transmission member is connected to the electric motor, the other end of the transmission member is connected to one end of the screw group, and the other end of the screw group is connected to the adapter. One end, the other end of the adapter is connected to the first pushing mechanism.
實施時,薄膜輾壓裝置亦可包括一上座、一第一推動機構以及一第二推動機構。其中,上座之一側設有一上壓花輪組,上壓花輪組上、下相對剝膜機上之下壓花輪組;第二推動機構連結於上座之頂端,供以一電動馬達轉動以向下推動上座及上壓花輪組;而第一推動機構係連結第二推動機構,供以氣壓方式向下推動第二推動機構及上壓花輪組。 During implementation, the film rolling device may also include a upper seat, a first pushing mechanism and a second pushing mechanism. An upper embossing wheel set is arranged on one side of the upper seat, and the upper and lower embossing wheel sets are opposite to the upper and lower embossing wheel sets of the film peeling machine; the second pushing mechanism is connected to the top of the upper seat, and is rotated by an electric motor to downward Push the upper seat and the upper embossing wheel set; and the first pushing mechanism is connected to the second pushing mechanism for pushing the second pushing mechanism and the upper embossing wheel set downward by air pressure.
實施時,上述第一推動機構包括一中空套筒,中空套筒之側壁具有一上氣孔及一下氣孔,一活塞之上端係以可相對於中空套筒上下移動之方式容納於中空套筒內,活塞之下端向下穿過中空套筒之底部,且活塞之下端連結第二推動機構。 During implementation, the above-mentioned first pushing mechanism includes a hollow sleeve, the side wall of the hollow sleeve has an upper air hole and a lower air hole, and the upper end of a piston is accommodated in the hollow sleeve in such a manner that it can move up and down relative to the hollow sleeve. The lower end of the piston passes downward through the bottom of the hollow sleeve, and the lower end of the piston is connected to the second pushing mechanism.
實施時,上述第二推動機構包括一傳動件、一螺桿組及一轉接件,傳動件之一端連接電動馬達,傳動件之另一端連接螺桿組之一端,螺桿組之另一端連結轉接件之一端,轉接件之另一端連結上座之頂端。 During implementation, the second pushing mechanism includes a transmission member, a screw group and an adapter, one end of the transmission member is connected to the electric motor, the other end of the transmission member is connected to one end of the screw group, and the other end of the screw group is connected to the adapter. One end, the other end of the adapter is connected to the top of the upper seat.
為便於對本創作能有更深入的瞭解,茲詳述於後: In order to facilitate a deeper understanding of this creation, here are the details:
1‧‧‧薄膜輾壓裝置 1‧‧‧ film rolling device
11‧‧‧剝膜機 11‧‧‧ peeling machine
12‧‧‧薄板 12‧‧‧ Sheet
121‧‧‧基板 121‧‧‧ substrate
122‧‧‧薄膜 122‧‧‧ Film
13‧‧‧前輸送段 13‧‧‧ front conveying section
14‧‧‧阻擋單元 14‧‧‧ blocking unit
15‧‧‧夾持單元 15‧‧‧Clamping unit
16‧‧‧壓花輪組 16‧‧‧Embossed Wheel Set
161‧‧‧上壓花輪組 161‧‧‧Upper embossing wheel set
162‧‧‧下壓花輪組 162‧‧‧Down embossing wheel set
17‧‧‧後輸送段 17‧‧‧ rear conveying section
2‧‧‧上座 2‧‧‧ on seat
3‧‧‧第一推動機構 3‧‧‧ First Promotion Agency
31‧‧‧中空套筒 31‧‧‧ hollow sleeve
311‧‧‧空間 311‧‧‧space
312‧‧‧上氣孔 312‧‧‧ Upper air hole
313‧‧‧下氣孔 313‧‧‧lower stomata
32‧‧‧活塞 32‧‧‧Piston
321‧‧‧頭部 321‧‧‧Head
322‧‧‧活塞桿 322‧‧‧Piston rod
4‧‧‧第二推動機構 4‧‧‧ second promotion agency
41‧‧‧傳動件 41‧‧‧ Transmission parts
42‧‧‧螺桿組 42‧‧‧Screw set
421‧‧‧螺桿 421‧‧‧Screw
422‧‧‧螺母 422‧‧‧nut
43‧‧‧轉接件 43‧‧‧ adapter
431‧‧‧底板 431‧‧‧ floor
44‧‧‧馬達 44‧‧‧ Motor
第1圖係為本創作之較佳實施例安裝於剝膜機上之流程示意圖。 FIG. 1 is a schematic diagram of a process for installing a preferred embodiment of the creation on a film peeling machine.
第2圖係為本創作之較佳實施例之立體外觀圖。 FIG. 2 is a three-dimensional appearance view of a preferred embodiment of the creation.
第3圖係為本創作之較佳實施例之另一角度之立體外觀圖。 FIG. 3 is a three-dimensional external view of another preferred embodiment of the creation.
第4、5圖係為本創作之較佳實施例之使用狀態示意圖。 Figures 4 and 5 are schematic diagrams of the use status of the preferred embodiment of the creation.
請參閱第1圖所示,本創作薄膜輾壓裝置1係供輾壓一剝膜機11上薄板12表面之薄膜122,薄板12係為印刷電路板之類的板體,至少一薄膜122結合於基板121至少一側的光阻層上。剝膜機11之前端具有一前輸送段13,前輸送段13係由複數水平間隔排列之滾筒所組成,供輸送薄板12使沿著由剝膜機11前端朝向後端之輸送方向移動。薄板12經由一阻擋單元14及一夾持單元15之阻擋定位,再經由一壓花輪組16在薄膜122表面上滾壓以於薄膜122前端邊緣形成皺摺之後,讓薄板12繼續延著一後輸送段17向後移動以剝離薄膜122,使薄膜122掉落於容納箱內。上述壓花輪組16包括一上壓花輪組161及一下壓花輪組162,上壓花輪組161與下壓花輪組162上、下相對。 Please refer to FIG. 1. The original film rolling device 1 is used for rolling a film 122 on the surface of a thin plate 12 on a film peeler 11. The thin plate 12 is a board body such as a printed circuit board. At least one film 122 is combined. On a photoresist layer on at least one side of the substrate 121. The peeling machine 11 has a front conveying section 13 at the front end. The front conveying section 13 is composed of a plurality of horizontally arranged rollers for conveying the sheet 12 so as to move along the conveying direction from the front end of the film peeler 11 toward the rear end. After the thin plate 12 is positioned by a blocking unit 14 and a clamping unit 15, and then rolled on the surface of the film 122 through an embossing wheel set 16 to form a wrinkle at the front edge of the film 122, the thin plate 12 is further extended. The conveying section 17 is moved backward to peel the film 122, so that the film 122 is dropped into the storage box. The embossing wheel group 16 includes an upper embossing wheel group 161 and a lower embossing wheel group 162. The upper embossing wheel group 161 is opposite to the lower embossing wheel group 162.
第2~5圖係為本創作薄膜輾壓裝置1之較佳實施例,係包括一上座2、一第一推動機構3以及一第二推動機構4。其中,上壓花輪組161係結合於上座2之前端一側;第一推動機構3包括一中空套筒31及一活塞32,中空套筒31具有同軸之一圓柱形空間311,中空套筒31之側壁具有橫向貫穿之一上氣孔312及一下氣孔313,上氣孔312及下氣孔313分別連通一空氣壓縮裝置;活塞32之上端係以可相對於中空套筒31上下移動之方式容納於中空套筒31之圓柱形空間311內,活塞32包括一頭部321及一活塞桿322,當頭部321限位在中空套筒31之圓柱形空間311內時,上氣孔312及下氣孔313分別位於頭部321上方及下方二個位置上;而活塞桿322向下穿過中空套筒31之底部,活塞桿322之下端連結上座2之頂端。藉以在空氣壓縮裝置由上氣孔312輸入空氣,並由下氣孔313輸出空氣時,讓壓縮空氣向下推壓頭部321,使上座2及上壓花輪組161向下移動;而在空氣壓縮裝置由下氣孔322輸入空氣,並由上 氣孔321輸出空氣時,則可讓壓縮空氣向上推壓頭部321,使上座2及上壓花輪組161向上移動。 Figures 2 to 5 are the preferred embodiments of the creative film rolling device 1 and include a upper seat 2, a first pushing mechanism 3, and a second pushing mechanism 4. The upper embossing wheel set 161 is coupled to the front end of the upper seat 2. The first pushing mechanism 3 includes a hollow sleeve 31 and a piston 32. The hollow sleeve 31 has a coaxial cylindrical space 311 and a hollow sleeve 31. The side wall has an upper air hole 312 and a lower air hole 313 which penetrates laterally, and the upper air hole 312 and the lower air hole 313 communicate with an air compression device, respectively; In the cylindrical space 311 of the cylinder 31, the piston 32 includes a head 321 and a piston rod 322. When the head 321 is limited in the cylindrical space 311 of the hollow sleeve 31, the upper air hole 312 and the lower air hole 313 are located on the head, respectively. The piston rod 322 passes through the bottom of the hollow sleeve 31 downward, and the lower end of the piston rod 322 is connected to the top of the upper seat 2. When the air compression device inputs air from the upper air hole 312 and outputs air from the lower air hole 313, the compressed air is pushed down against the head 321 to move the upper seat 2 and the upper embossing wheel set 161 downward; Air is input from the lower air hole 322, and from the upper When the air holes 321 output air, the compressed air can be pressed against the head 321 upward, so that the upper seat 2 and the upper embossing wheel set 161 are moved upward.
第二推動機構4包括一傳動件41、一螺桿組42及一轉接件43,傳動件41係為皮帶輪組,實施時,傳動件41亦可為齒輪組,傳動件41一端之皮帶輪連接電動伺服馬達44,傳動件41另一端之皮帶輪連接螺桿組42之螺桿421頂端,供帶動螺桿421轉動;而轉接件43係為L形板片,轉接件43之頂端連結螺桿組42另一端之螺母422,轉接件43之底端向下連結第一推動機構3之中空套筒31頂端,並以L形轉接件43之底板431封住中空套筒31頂端之開口。藉以在馬達44轉動時,帶動傳動件41及螺桿421轉動,讓螺母422、轉接件43及第一推動機構3上、下移動。 The second pushing mechanism 4 includes a transmission member 41, a screw group 42 and an adapter 43. The transmission member 41 is a pulley group. In practice, the transmission member 41 may also be a gear group. The pulley at one end of the transmission member 41 is electrically connected. The servo motor 44, the pulley at the other end of the transmission member 41 is connected to the top end of the screw 421 of the screw set 42 for driving the screw 421 to rotate; and the adapter 43 is an L-shaped plate, and the top of the adapter 43 is connected to the other end of the screw set 42 The nut 422, the bottom end of the adapter 43 is connected downward to the top of the hollow sleeve 31 of the first pushing mechanism 3, and the bottom end 431 of the L-shaped adapter 43 is used to seal the opening of the top of the hollow sleeve 31. When the motor 44 rotates, the transmission member 41 and the screw 421 are driven to rotate, so that the nut 422, the adapter 43 and the first pushing mechanism 3 are moved up and down.
實施時,第一推動機構3與第二推動機構4之上下位置亦可相反,亦即讓第二推動機構4連結於上座2之頂端,供以電動伺服馬達44轉動以向下推動上座2及上壓花輪組161;而第一推動機構3之活塞32下端連結第二推動機構4之頂端,同樣可以在加工不同厚度的薄板,並以上壓花輪組161與下壓花輪組162同時輾壓薄膜122時,能夠經由電動的第二推動機構4以精確控制上座2與上壓花輪組161大部份向下移動的距離,以增加作業效率;再經由氣動的第一推動機構3以控制上座2與上壓花輪組161小部份向下移動的距離,同時經由氣壓方式的第一推動機構3以產生彈性緩衝作用,以防止基板121損傷,並確保薄膜122輾壓加工品質。 During implementation, the upper and lower positions of the first pushing mechanism 3 and the second pushing mechanism 4 can also be reversed, that is, the second pushing mechanism 4 is connected to the top of the upper seat 2 for rotation by the electric servo motor 44 to push the upper seat 2 and down. Upper embossing wheel set 161; while the lower end of piston 32 of first pushing mechanism 3 is connected to the top of second pushing mechanism 4, it is also possible to process thin plates of different thicknesses, and the upper embossing wheel set 161 and the lower embossing wheel set 162 can simultaneously roll the film At 122 o'clock, it is possible to precisely control the downward movement distance of the upper seat 2 and the upper embossing wheel set 161 via the electric second pushing mechanism 4 to increase work efficiency; and then to control the upper seat 2 via the pneumatic first pushing mechanism 3 The distance from a small portion of the upper embossing wheel set 161 moves downward, and at the same time, the first pushing mechanism 3 of the air pressure mode is used to generate an elastic buffering effect to prevent damage to the substrate 121 and ensure the rolling processing quality of the film 122.
綜上所述,依上文所揭示之內容,本創作確可達到預期之目的,提供一種能在加工不同厚度的薄板時,能夠經由電動及氣動推動機構的聯合作動,以增加薄膜輾壓效率並確保加工品質之薄膜輾壓裝置,極具 產業上利用之價值,爰依法提出新型專利申請。 In summary, according to the content disclosed above, this creation can indeed achieve the intended purpose, and provide a mechanism that can work through the cooperation of electric and pneumatic pushing mechanisms when processing thin plates of different thicknesses to increase the rolling efficiency of the film. The film rolling device that ensures the processing quality Based on the value of industrial utilization, new patent applications were filed according to law.
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TW108201497U TWM587418U (en) | 2019-01-30 | 2019-01-30 | Thin film rolling device |
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TWI693869B (en) * | 2019-01-30 | 2020-05-11 | 鴻鉑科技有限公司 | Film rolling device |
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TWI693869B (en) * | 2019-01-30 | 2020-05-11 | 鴻鉑科技有限公司 | Film rolling device |
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