TWM542139U - Improved image capture system for bottle product appearance inspection - Google Patents

Improved image capture system for bottle product appearance inspection Download PDF

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Publication number
TWM542139U
TWM542139U TW105218328U TW105218328U TWM542139U TW M542139 U TWM542139 U TW M542139U TW 105218328 U TW105218328 U TW 105218328U TW 105218328 U TW105218328 U TW 105218328U TW M542139 U TWM542139 U TW M542139U
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Taiwan
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bottle
conveying
conveying unit
image capturing
capturing system
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TW105218328U
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Chinese (zh)
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廖丙樺
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樺隆機械有限公司
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Priority to TW105218328U priority Critical patent/TWM542139U/en
Publication of TWM542139U publication Critical patent/TWM542139U/en

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Description

瓶用製品外觀檢測之影像擷取系統改良Improvement of image capture system for appearance inspection of bottle products

本創作係隸屬一種瓶蓋或瓶子之外觀檢測設備之創作,特別係指檢測時影像擷取系統之改良創作。This creative department is part of the creation of a bottle cap or bottle visual inspection device, especially the improved creation of the image capture system during inspection.

按,塑膠瓶子或瓶蓋在生產完成後,為了確保外觀結構或形狀是否符合標準,會進行檢測程序,而目前瓶蓋或瓶子的檢測設備是沿著生產線移動,並利用影像擷取裝置來擷取影像,據以分析瓶蓋或瓶子外觀是否有缺陷。而本案申請人先前之創作,係如證書號第M499376號所示,請參閱第三圖,先前技術中,輸送瓶蓋之輸出道100由第一輸送帶101、第二輸送帶102及第三輸送帶103組成,第一輸送帶101、第二輸送帶102及第三輸送帶103設有複數個孔洞,內部有負壓,以吸附已壓重疊之物件,該第一輸送帶101為上方吸附倒立之物件,第二輸送帶102為下方吸附正立之物件,第三輸送帶103為上方吸附倒立之物件,並於輸送帶之路徑適當處設攝影機92檢測物件外觀。然而因為習用創作第二輸送帶係利用負壓吸附瓶蓋移動,讓瓶蓋底部可以攝影機93檢測,不僅設備構成較為複雜、成本高,且吸附瓶蓋的穩定性與準確性亦稍有不足,再者此一習用案也僅能應用於檢測瓶蓋,無法適用於瓶子,而有進一步改善之必要。            有鑑於此,本創作人乃針對前述習用創作問題深入探討,並藉由多年從事相關產業之研發與製造經驗,積極尋求解決之道,經過長期努力之研究與發展,終於成功的開發出本創作『瓶用製品外觀檢測之影像擷取系統改良』,以改善習用創作之問題。According to the plastic bottle or cap, after the production is completed, in order to ensure that the appearance structure or shape conforms to the standard, the inspection procedure will be carried out. At present, the detection device of the bottle cap or the bottle is moved along the production line, and the image capturing device is used for 撷Take an image to analyze the appearance of the cap or bottle. For the previous creation of the applicant, as shown in the certificate number No. M499376, please refer to the third figure. In the prior art, the output channel 100 of the delivery bottle cap is composed of the first conveyor belt 101, the second conveyor belt 102 and the third. The conveyor belt 103 is composed. The first conveyor belt 101, the second conveyor belt 102 and the third conveyor belt 103 are provided with a plurality of holes, and a negative pressure is inside to adsorb the objects that have been overlapped by pressure. The first conveyor belt 101 is adsorbed upward. In the inverted article, the second conveyor belt 102 is an object that is erected to the bottom, and the third conveyor belt 103 is an object that is vertically inverted, and a camera 92 is provided at a suitable path of the conveyor belt to detect the appearance of the object. However, because the second conveyor belt is used to move the vacuum suction bottle cap, the bottom of the bottle cap can be detected by the camera 93, which not only has a complicated structure and high cost, but also has insufficient stability and accuracy of the cap. Moreover, this application can only be applied to the detection of the cap, and it is not suitable for the bottle, and there is a need for further improvement. In view of this, the creator has in-depth discussion on the above-mentioned practical creation issues, and actively seeks solutions through years of experience in R&D and manufacturing of related industries. After long-term efforts in research and development, he has finally succeeded in developing this creation. "Improvement of image capture system for visual inspection of bottle products" to improve the problem of custom creation.

本創作之主要目的,係提供一種『瓶用製品外觀檢測之影像擷取系統改良』,其係令瓶用製品外觀檢測之影像擷取系統能同時適用瓶蓋及瓶子二種外觀全然不同之物件,而能增進檢測機器應用產品的層面,並降低製造生產成本,增進檢測效率及品質。The main purpose of this creation is to provide a "improvement of the image capture system for the appearance inspection of bottle products", which enables the image capture system for the appearance inspection of bottle products to be applied to both the bottle cap and the bottle. It can improve the level of testing machine application products, reduce manufacturing and production costs, and improve testing efficiency and quality.

緣於達成上述之創作目的,本創作『瓶用製品外觀檢測之影像擷取系統改良』,其構成包含用於檢測瓶蓋或瓶子外觀機器之影像擷取系統,該影像擷取系統包括一第一輸送單元、第二輸送單元、第三輸送單元,以及若干攝影機,該第一、第二輸送單元係沿水平方向設置,且該二者之間並相隔一距離而形成一檢視區間,該第三輸送單元係設於該檢視區間垂直方向相對之二側,且輸送的二端並位於該第一、第二輸送單元相對一端的上方,而該等攝影機係分別設置於該第一、第二及第三輸送單元輸送之路徑適當處,其中一攝影機係設於該檢視區間下方,當欲檢測之瓶蓋或瓶子由該第一輸送單元輸送至該檢視區間時,可利用該第三輸送單元夾持該瓶蓋或瓶子二側而將其輸送通過檢視區間,並在通過時利用攝影機檢測該瓶蓋或瓶子的底面。藉此,利用該第三輸送單元以夾持移動方式輸送欲檢測之瓶用物品,而能同時適用瓶蓋及瓶子底部外觀之檢測,不僅製造生產成本較低,同時檢測的穩定性與準確性亦較佳。 有關本創作所採用之技術、手段及其功效,茲舉一較佳實施例並配合圖式詳細說明於后,相信本創作上述之目的、構造及特徵,當可由之得一深入 而具體的瞭解。Due to the above-mentioned creative purpose, the present invention "improves the image capturing system for the appearance inspection of bottle products", which comprises an image capturing system for detecting the appearance of a bottle cap or a bottle, the image capturing system includes a first a conveying unit, a second conveying unit, a third conveying unit, and a plurality of cameras, wherein the first and second conveying units are disposed in a horizontal direction, and the two are separated by a distance to form an inspection interval. The three transport units are disposed on opposite sides of the viewing direction in the vertical direction, and the two ends of the transport are located above the opposite ends of the first and second transport units, and the cameras are respectively disposed in the first and second ends. And a path suitable for transporting the third transport unit, wherein a camera is disposed below the viewing section, and the third transport unit is available when the bottle or bottle to be detected is transported by the first transport unit to the viewing section The cap or bottle is clamped and transported through the viewing section and the bottom surface of the cap or bottle is detected by a camera as it passes. Thereby, the third conveying unit is used to convey the bottle item to be detected in a clamping movement manner, and the detection of the appearance of the bottle cap and the bottom of the bottle can be applied at the same time, which not only has low production cost, but also has stability and accuracy of detection. Also preferred. With regard to the techniques, means and functions of the present invention, a preferred embodiment is described in detail with reference to the drawings, and it is believed that the above objects, structures and features of the present invention can be obtained from an in-depth and specific understanding. .

請參閱第一、二圖所示,本創作『瓶用製品外觀檢測之影像擷取系統改良』,其構成包含一影像擷取系統(1),該影像擷取系統(1)係為用於檢測瓶蓋或瓶子外觀之檢測機器設備的一部份;該影像擷取系統(1)之構成至少包括一第一輸送單元(10)、第二輸送單元(20)、第三輸送單元(30),以及若干攝影機(41、42、43、44、45),其中:Please refer to the first and second figures, the creation of the image acquisition system for the appearance inspection of bottle products, which comprises an image capture system (1), which is used for the image capture system (1) a part of the detecting machine device for detecting the appearance of the bottle cap or the bottle; the image capturing system (1) comprises at least a first conveying unit (10), a second conveying unit (20), and a third conveying unit (30) ), as well as several cameras (41, 42, 43, 44, 45), where:

該第一、第二輸送單元(10、20)係沿水平方向相鄰設置,且該第一、第二輸送單元(10、20)之間並相隔一預定距離而形成一檢視區間(51)。該第一輸送單元(10)可由一第一馬達(11)配合二第一轉軸(12)帶動一第一輸送帶(13)轉動,同時再搭配負壓設備(圖中未顯示)於該第一輸送帶(13)上形成之氣孔(圖中未顯示)產生負壓,用以輸送該瓶蓋或瓶子。緣於此乃先前技術,不再贅述。而該第二輸送單元(20)亦由一第二馬達(21)配合二第二轉軸(22)帶動一第二輸送帶(23)轉動,同時再搭配負壓設備(圖中未顯示)於該第二輸送帶(23)上形成之氣孔(圖中未顯示)產生負壓,用以輸送該瓶蓋或瓶子。緣於此乃先前技術,不再贅述。The first and second conveying units (10, 20) are disposed adjacent to each other in the horizontal direction, and the first and second conveying units (10, 20) are separated by a predetermined distance to form an inspection interval (51). . The first conveying unit (10) can be rotated by a first motor (11) and a first rotating shaft (12) to drive a first conveyor belt (13), and at the same time, a negative pressure device (not shown) is used in the first conveying unit (11). A vent (not shown) formed on a conveyor belt (13) creates a negative pressure for transporting the cap or bottle. This is due to prior art and will not be repeated. The second conveying unit (20) is also driven by a second motor (21) to rotate a second conveyor belt (23) with the second rotating shaft (22), and is also equipped with a negative pressure device (not shown). The air holes (not shown) formed in the second conveyor belt (23) generate a negative pressure for conveying the bottle cap or bottle. This is due to prior art and will not be repeated.

該第三輸送單元(30)係設於該檢視區間(51)垂直方向相對之二側,由二組輸送機構所組成,每一輸送機構係利用一第三馬達(31)配合若干第三轉軸(32)帶動一第三輸送帶(33)轉動,在實施例的表現上,本創作係利用四支第三轉軸(32)分別設於該第三輸送帶(33)的四個角落,使該第三輸送帶(33)呈梯形路徑的輸送形態,且其輸送路徑的二端並位於該第一、第二輸送單元(10、20)相對一端的上方。藉由該二組輸送機構相對設置,在輸送移動時用以夾持瓶蓋或瓶子二側進行輸送作業。再者各該第三輸送帶(33)外緣面係形成凹凸部(331)之夾持面,而能增加夾持輸送的穩定性。另外,承上述在實施例的設計上,本創作該二組輸送機構,亦可利用一第三馬達配合若干第三轉軸帶動二第三輸送帶轉動(圖中未顯示),達到利用二第三輸送帶夾持瓶蓋或瓶子移動之目的。The third conveying unit (30) is disposed on opposite sides of the viewing section (51) in the vertical direction, and is composed of two sets of conveying mechanisms, each of which uses a third motor (31) to cooperate with a plurality of third rotating shafts. (32) driving a third conveyor belt (33) to rotate, in the performance of the embodiment, the present invention uses four third rotating shafts (32) respectively disposed at four corners of the third conveyor belt (33), so that The third conveyor belt (33) has a trapezoidal transport pattern, and the two ends of the transport path are located above the opposite ends of the first and second transport units (10, 20). By the relative arrangement of the two sets of conveying mechanisms, the conveying operation is carried out for clamping the bottle cap or the two sides of the bottle during the conveying movement. Further, the outer peripheral surface of each of the third conveyor belts (33) forms a clamping surface of the uneven portion (331), and the stability of the nip conveyance can be increased. In addition, in the above-mentioned design of the embodiment, the two sets of conveying mechanism can also use a third motor to cooperate with a plurality of third rotating shafts to drive the rotation of the second conveyor belt (not shown) to achieve the use of the second and third. The conveyor belt holds the cap or bottle for movement.

該等攝影機(41、42、43、44、45)係分別設置於該第一、第二及第三輸送單元(10、20、30)輸送之路徑適當處,其中第一攝影機(41)可設於該第一輸送單元(10)一外側適當處,用於檢測瓶蓋或瓶子之圓周面外觀,而第二、第三攝影機(42、43)可設於該第二輸送單元(20)相對二側適當處,用於檢測瓶蓋或瓶子之圓周面外觀,而該第四攝影機(44)可設於該檢視區間(51)下方,用於檢測瓶蓋或瓶子之底部,該第五攝影機(45)可設於該檢視區間(51)上方,用於檢測瓶蓋或瓶子之上緣部。The cameras (41, 42, 43, 44, 45) are respectively disposed at appropriate paths of the first, second, and third transport units (10, 20, 30), wherein the first camera (41) can Provided on an outer side of the first conveying unit (10) for detecting the circumferential appearance of the bottle cap or the bottle, and the second and third cameras (42, 43) may be disposed at the second conveying unit (20) Suitable for detecting the circumferential surface appearance of the bottle cap or the bottle, and the fourth camera (44) may be disposed under the inspection interval (51) for detecting the bottom of the bottle cap or the bottle, the fifth A camera (45) may be disposed above the viewing section (51) for detecting the upper edge of the cap or bottle.

據此,藉上述之構件組成,利用該第三輸送單元(30)以夾持移動方式輸送欲檢測之瓶蓋或瓶子,而能令本創作之影像擷取系統(1)同時適用於瓶蓋及瓶子底部外觀之檢測,不僅可使輸送設備製造生產成本較低,同時可增進檢測的穩定性與準確性,提昇生產的效率及品質。 綜上所述,本創作在同類產品中實有其極佳之進步實用性,同時遍查國內外關於此類結構之技術資料、文獻中亦未發現有相同的構造存在在先,是以本創作實已具備新型專利要件,爰依法提出申請。                                       上述實施例,僅用以舉例說明本創作,據以在不離本創作精神之範圍,熟習此項技藝者憑之而作之各種變形、修飾與應用,均應包括於本創作之範疇者。According to the above, the third conveying unit (30) is used to convey the bottle cap or the bottle to be detected by the third conveying unit (30), so that the image capturing system (1) of the present invention can be applied to the bottle cap at the same time. And the detection of the appearance of the bottom of the bottle not only can make the production cost of the conveying equipment lower, but also improve the stability and accuracy of the detection, and improve the efficiency and quality of the production. In summary, this creation has its excellent progress and practicality in similar products. At the same time, it has not been found in the technical materials of such structures at home and abroad, and the same structure exists in the literature. The creation already has new patent requirements, and the application is filed according to law. The above embodiments are intended to exemplify the present invention, and various modifications, modifications, and applications to those skilled in the art are intended to be included in the scope of the present invention.

(10)‧‧‧第一輸送單元
(11)‧‧‧第一馬達
(12)‧‧‧第一轉軸
(13)‧‧‧第一輸送帶
(20)‧‧‧第二輸送單元
(21)‧‧‧第二馬達
(22)‧‧‧第二轉軸
(23)‧‧‧第二輸送帶
(30)‧‧‧第三輸送單元
(31)‧‧‧第三馬達
(32)‧‧‧第三轉軸
(33)‧‧‧第三輸送帶
(331)‧‧‧凹凸部
(41)‧‧‧第一攝影機
(42)‧‧‧第二攝影機
(43)‧‧‧第三攝影機
(44)‧‧‧第四攝影機
(45)‧‧‧第五攝影機
(51)‧‧‧檢視區間
(10)‧‧‧First transport unit (11)‧‧‧First motor (12)‧‧‧First shaft (13)‧‧‧First conveyor belt (20)‧‧‧Second conveyor unit (21 ‧‧‧Second motor (22)‧‧‧Second shaft (23)‧‧‧Second conveyor belt (30)‧‧‧ Third conveyor unit (31)‧‧ Third motor (32)‧‧ ‧ Third reel (33) ‧ ‧ Third conveyor belt (331) ‧ ‧ embossed (41) ‧ ‧ first camera (42) ‧ ‧ second camera (43) ‧ ‧ third camera ( 44) ‧ ‧ fourth camera (45) ‧ ‧ fifth camera (51) ‧ ‧ inspection interval

第一圖:係本創作之上視組合平面圖。 第二圖:係本創作之正視組合平面圖。 第三圖:係習用創作之使用示意圖。The first picture: the top view of the composition. The second picture: the front view combination plan of this creation. The third picture: a schematic diagram of the use of the habitual creation.

(10)‧‧‧第一輸送單元 (10) ‧‧‧First conveyor unit

(12)‧‧‧第一轉軸 (12)‧‧‧First shaft

(20)‧‧‧第二輸送單元 (20)‧‧‧Second transport unit

(22)‧‧‧第二轉軸 (22) ‧‧‧second shaft

(30)‧‧‧第三輸送單元 (30)‧‧‧ Third transport unit

(32)‧‧‧第三轉軸 (32) ‧‧‧ Third axis

(331)‧‧‧凹凸部 (331)‧‧‧

(42)‧‧‧第二攝影機 (42)‧‧‧Second camera

(44)‧‧‧第四攝影機 (44)‧‧‧Fourth camera

(11)‧‧‧第一馬達 (11)‧‧‧First motor

(13)‧‧‧第一輸送帶 (13)‧‧‧First conveyor belt

(21)‧‧‧第二馬達 (21)‧‧‧Second motor

(23)‧‧‧第二輸送帶 (23)‧‧‧Second conveyor belt

(31)‧‧‧第三馬達 (31)‧‧‧ Third motor

(33)‧‧‧第三輸送帶 (33)‧‧‧ Third conveyor belt

(41)‧‧‧第一攝影機 (41)‧‧‧First camera

(43)‧‧‧第三攝影機 (43)‧‧‧ Third camera

(51)‧‧‧檢視區間 (51)‧‧‧View interval

Claims (5)

一種瓶用製品外觀檢測之影像擷取系統改良,其構成包含用於檢測瓶蓋或瓶子外觀機器之影像擷取系統,該影像擷取系統包含一第一輸送單元、第二輸送單元、第三輸送單元,以及若干攝影機,該第一、第二輸送單元係沿水平方向設置,且該二者之間並相隔一距離而形成一檢視區間,該第三輸送單元係設於該檢視區間垂直方向相對之二側,且輸送的二端並位於該第一、第二輸送單元相對一端的上方,而該等攝影機係分別設置於該第一、第二及第三輸送單元輸送之路徑適當處,其中一攝影機係設於該檢視區間下方,當欲檢測之瓶蓋或瓶子由該第一輸送單元輸送至該檢視區間時,可利用該第三輸送單元夾持該瓶蓋或瓶子二側而將其帶動輸送通過檢視區間,並在通過時利用攝影機檢測該瓶蓋或瓶子的底面者。An image capturing system improved for visual inspection of a bottle product, comprising an image capturing system for detecting a bottle or bottle appearance machine, the image capturing system comprising a first conveying unit, a second conveying unit, and a third a transport unit, and a plurality of cameras, wherein the first and second transport units are disposed in a horizontal direction, and the distance between the two is formed by a distance between the two, and the third transport unit is disposed in a vertical direction of the viewing interval. Opposite the two sides, and the two ends of the transport are located above the opposite ends of the first and second transport units, and the cameras are respectively disposed at appropriate paths of the first, second, and third transport units. One of the cameras is disposed under the inspection section, and when the bottle cap or bottle to be inspected is transported by the first conveying unit to the inspection section, the third conveying unit can be used to clamp the bottle or the bottle side. It drives the transport through the viewing section and uses the camera to detect the underside of the cap or bottle as it passes. 依據申請專利範圍第1項所述之瓶用製品外觀檢測之影像擷取系統改良,其中該第一輸送單元可由一第一馬達配合二第一轉軸帶動一第一輸送帶轉動,用以輸送該瓶蓋或瓶子。The image capturing system is improved according to the aspect of the invention, wherein the first conveying unit can be rotated by a first motor and the first rotating shaft to rotate the first conveying belt for conveying the first conveying unit. Bottle cap or bottle. 依據申請專利範圍第1項所述之瓶用製品外觀檢測之影像擷取系統改良,其中該第二輸送單元可由一第二馬達配合二第二轉軸帶動一第二輸送帶轉動,用以輸送該瓶蓋或瓶子。The image capturing system is improved according to the aspect of the invention, wherein the second conveying unit can be rotated by a second motor and the second rotating shaft to rotate the second conveying belt for conveying the second conveying unit. Bottle cap or bottle. 依據申請專利範圍第1項所述之瓶用製品外觀檢測之影像擷取系統改良,其中該第三輸送單元可由二組分別利用一第三馬達配合若干第三轉軸帶動一第三輸送帶轉動之輸送機構組成,藉由該二組輸送機構相對設置,用以夾持該瓶蓋或瓶子二側進行輸送作業。According to the image capturing system for the appearance inspection of the bottle product described in claim 1, wherein the third conveying unit can be rotated by a third motor by using a third motor and a plurality of third rotating shafts. The conveying mechanism is composed of two sets of conveying mechanisms disposed opposite to each other for holding the bottle cover or the two sides of the bottle for conveying work. 依據申請專利範圍第4項所述之瓶用製品外觀檢測之影像擷取系統改良,其中該第三輸送帶外緣面係形成凹凸部之夾持面,用以增加夾持輸送的穩定性。According to the image capturing system for visual inspection of the bottle product described in claim 4, the outer surface of the third conveyor belt forms a clamping surface of the concave and convex portion for increasing the stability of the clamping conveyance.
TW105218328U 2016-11-30 2016-11-30 Improved image capture system for bottle product appearance inspection TWM542139U (en)

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
EP4105647A1 (en) * 2021-06-18 2022-12-21 Tetra Laval Holdings & Finance S.A. A package quality inspection station and a method for inspecting quality of a package

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
EP4105647A1 (en) * 2021-06-18 2022-12-21 Tetra Laval Holdings & Finance S.A. A package quality inspection station and a method for inspecting quality of a package
WO2022263051A1 (en) 2021-06-18 2022-12-22 Tetra Laval Holdings & Finance S.A. A package quality inspection station and a method for inspecting quality of a package

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