M305080 .八、新型說明: 【新型所屬之技術領域】 ,> 本創作係關於一種鑽頭研磨裝置,特別是指一種兼具 有提供鑽頭研磨加工及鑽頭研磨品質檢測功能之鑽頭研 磨裝置的設計。 【先前技術】 在電子產業的發展中,印刷電路板工業佔了舉足輕重 的地位,而電路板的製程裏,舉凡主機板、記憶卡、顯不 _ 十等電路板,都需要鑽孔來連接電路。由於資訊產品的輕 、薄世界趨勢,電路板的佈線密度增加及孔徑相對的減小 ,造成所使用的鑽頭直徑亦形精細,並有多種孔徑規格。 電路板鑽孔首重精準與孔璧品質,而不良的鑽刃品質容易 造成孔偏、斷針等情況,進而導致電路板的損壞報廢。因 此,目前坊間所使用的電路板鑽孔用鑽頭在完成鑽刃研磨 如工i,皆會再經過鑽刃品質篩選檢測,以期維持良好的 精密鑽孔品質,並降低電路板因鑽孔異常造成報廢之计 錐。 、 、在電路板鑽孔用鑽頭的硏磨加工製程裏,傳統是在鑽 頦研磨機的一外侧處架設工具顯微鏡,以借由人工視覺觀 測方式,透過該工具顯微鏡來對研磨過鑽頭進行刀面研磨 於質之分析、比對檢測,藉以達到控制鑽頭研磨加工品質 之目的。 惟,上述利用人工操作工具顯微鏡來檢測研磨過鑽頭 、 的鑽刃良劣之方式,由於其檢測標準完全取決於個人之主 M305080 易因長時間工作導致注意力降低, ,、分離大?高達近十種(如缺口、崩角 用工具顯微鏡檢测鑽頭研磨品質方該種偏賴人工利 外,f發生檢測錯誤的機率極高/示了檢測效率不佳 工及=品題,如何提供-種使鑽頭的研磨加 用之作業,能夠更方便操作的連貫化實施運 為本二以有效改善上述習式存在之問題,遂 ’之動機與技術設計重點所在。 【新型内容】 研磨目:夠種使鑽頭的研磨加工及 ’以達到提昇卫作效率與果之細研磨裝置 有-;輪2述目的’本創作所採用施行之技術手段包括 中該及-光學感測裝置。其 1磨控餘置,躲前述第—、第二純的研磨緣 頭之進、出料的機動平台,該 产座上二人ϋ有一用於控制鑽頭研磨進刀量之滑座,該 ^ w。—用於挾持鑽頭柄部並可㈣賴頭定量旋 研磨角度之夾頭,及—用於支撐鑽·紋段之 以使鑽頭能挾敎妙_柯準_進彳㈣简磨加工; =該光子感測裝置’係於第―、第二磨輪的外側處,架設 用於攝取挾持疋位之鑽頭的鑽刃端面與側面影像之影像 M305080 視覺器(CCD),以供電腦能依據該接受取像鑽頭之實際鑽 刃影像面積,進行鑽頭研磨品質之分析、比對檢測;藉此, ,> 使鑽頭的鑽刃研磨加工製程及研磨品質檢測作業,能夠一 氣呵成的連貫化實施完成。 承上述本創作鑽頭研磨裝置,其中該夾頭係可供不同 鑽孔直徑的鑽頭對心挾持,而該工件承係成可以調節頂緣 高度的架設於滑座上,且該工件承的底部進一步設有一可 控制工件承微量升、降之推進器,以能利用光學感測裝置 對接受取像鑽頭之實際鑽刃影像面積的分析數據,來控制 該推進器帶動工件承精準的微量上升或下降,而使不同鑽 孔直徑的'鑽頭皆能被挾持定位於一水平準彳立的進行研磨 • » 加工,以達到降低研磨不良率之效果。 ' 【實施方求】 本創作之鑽頭研磨裝置,請配合第一圖示,主要包括 有一#輪機構10、研磨控制裝置20、及光學感測裝置30, 其中: 該磨輪機構10,請配合第一、二、四圖示,主要包含 有可由馬達11帶動旋轉之第一磨輪12、第二磨輪13,而 該第一、第二磨輪12、13是成側視時二者的研磨緣14、 15形成相互交錯角度的併排設置定位,再者該第一、第二 磨輪12、13係可緊鄰併排或具有間隔距的併排; 該研磨控制裝置20,請配合第一、二、三圖示,主要 係於磨輪12、13之研磨緣前方位置設有一可由馬達21驅 轉螺桿來帶動往復位移之機動平台22,該機動平台上載設 M305080 馬達23驅轉螺桿來帶動往復位移,藉以控制研 確置之滑座24 ’該滑座24頂端結合有一用於挾持鑽 碩a托部之爽頭% 用於挾持鑽 底部2 用於提供所挾持鑽頭a之螺紋段 轉軸f 件承26,其巾該_ 25末料結於馬達27 = 適時帶動所挾持鑽頭^量旋轉研磨角 二:=26係成可以控制頂緣高度的架設定位, 使挾持之_ a能顺於一水平準位h,而該水平準位 ,第四圖示’是指挾持定位後之鑽頭a的鑽刃中心, 二磨輪12、13—視 該光學感測裝置30,請配合第-、五圖示,主要係於 第一、第二磨輪12、13外侧處架設有影像視覺_ (ccd) 3卜該影像視覺H的鏡頭32與投光器33,係呈可以攝取 炎頭25上之鑽頭a的鑽刃端面影像(如第六圖示)與鑽 刃侧面影像(如第七圖示)的架置定位,以供電腦能依據 該接受取像細之實_料彡像面積,來細鑽頭研磨品 質之檢測分析、比對、記錄。 上述本創作鑽頭研磨裝置,實施時,如第_ 一 圖示,係取待研磨鑽頭a —支,以鑽碩柘部由夾頭扛2 持,而鑽頭螺紋段跨承於工件承26頂緣的挟持定位 後利用控制機動平台22朝磨輪12、13方向水平位移、”' 動、及滑座24之進刀量推進運動,使該—1 過第一、第二磨輪的研磨緣14、15側视交鈐點之尚浐 由第一磨輪。2)先完成鑽刃一側的研磨作二:控 M305080 制夹頭25帶動鑽頭3 台22的水平復位移動之過孝^ 0 &之動作、暨機動平 的相對側研磨作業,而該 二磨輪13來完成錢刃 圖所示,再藉由影像視覺器((^鑽碩a,則如第二、五 的運作來攝取鑽刀马禮 之鏡頭32與投光器33 刀影像面積進行數;二以::腦對該受檢鑽頭的實際鑽 作業,能敎有效率且精_ t叙品#良劣檢測 你人貫化運作實施;同時,操 刃中θ衫錢^學㈣裝置對受檢獅8的實際鑽 刃中心疋^偏離水平準位h之檢測輯,如第四、八圖 示,將工件f 26的頂緣調整於最佳化之高度位置,以科 不同鑽养直徑之鑽頭a’皆能精確維持於水平準位匕的進 行研滄群程。 均上述本創作鑽頭研磨裝置,特別值得一提的是,如 第九圖示,其中該滑座24可於對應工件承26底部位置 處,§又置可紧動工件承26微量升降之推進器4〇,以鉍 _ 爿用光學感測裝置30對受檢鑽頭之實際鑽刃中心高度的 分析檢測數據,來精準控制工件承26上、下位移,而使 不同鑽孔直徑的鑽頭a,皆能快速、精確的被調校於第四 : 圖所揭示之水平準位h,以利更換不同孔徑鑽頭a進行研 磨與檢測時之實施運用。 而前述之推進器40,其結構形態可為,在滑座24底 面架設予/馬達41及一螺桿44,該馬達的轉軸結合以主 動齒輪42,而螺桿底端結合以從動齒輪43,而螺桿上套 M305080 二可上下位移之螺桿座45所組成,據此,即能藉由 ’、干 的順時或逆時向旋轉運動,來控制螺桿座45同步 向上或向下微量位移,進而連帶驅使工件承26調節於所 需南度位置。M305080 . VIII. New description: [New technical field], > This work is about a drill grinding device, especially a design of a drill grinding device that provides both the drill grinding process and the bit grinding quality inspection function. [Prior Art] In the development of the electronics industry, the printed circuit board industry has played a pivotal role, and in the circuit board process, all the motherboards, memory cards, and other circuit boards need to be drilled to connect the circuits. . Due to the light and thin world trend of information products, the wiring density of the circuit board is increased and the aperture is relatively reduced, resulting in a fine diameter of the drill bit and a variety of aperture specifications. The precision of the drilling of the circuit board is accurate and the quality of the hole is good, and the quality of the bad drilling edge is easy to cause the hole to be biased and broken, which leads to the damage of the circuit board. Therefore, at present, the drill bit for circuit board drilling used in the workshop will pass the cutting edge quality screening test after completing the drilling of the drill blade, in order to maintain good precision drilling quality and reduce the abnormality of the circuit board due to drilling. Scrap the cone. In the honing process of the drill bit for circuit board drilling, it is conventional to erect a tool microscope on the outer side of the drill grinder to perform the tool for grinding the drill bit through the tool microscope by artificial visual observation. Surface grinding is used for quality analysis and comparison testing to control the quality of the drill grinding process. However, the above-mentioned method of using a manual operation tool microscope to detect the sharpness of the drill bit, because the detection standard is completely dependent on the individual's main M305080, it is easy to reduce the attention due to long-term work, and the separation is as high as Ten kinds (such as notch, chipping angle, using the tool microscope to detect the grinding quality of the drill bit. This kind of reliance on artificial profit, the probability of f detection error is extremely high / shows the poor detection efficiency and the problem, how to provide - The operation of grinding and grinding the drill bit can make the operation of the drill bit more convenient and convenient to implement the problem of the above-mentioned practice, and the motivation and technical design focus are. [New content] Grinding purpose: sufficient species The grinding process of the drill bit and the 'fine grinding device for improving the efficiency of the maintenance and the fruit are--the purpose of the wheel 2'. The technical means adopted by the creation includes the medium-and-optical sensing device. Positioning, avoiding the motor platform of the first and second pure grinding edge heads, and the two people on the production seat have a sliding seat for controlling the grinding amount of the drill bit, which is used. Hold the handle of the drill bit and (4) calibrate the chuck with the angle of the grinding and grinding, and - support the drill and the section to make the drill bit sturdy _ Ke Zhun _ 彳 四 (4) simple grinding processing; = the photon sensing The device is attached to the outer side of the first and second grinding wheels, and is provided with an image M305080 Vision (CCD) for capturing the end face of the drill bit and the side image of the drill bit for the computer to receive the image bit. The actual image area of the cutting edge is analyzed and the comparison of the grinding quality of the drill bit is performed; thereby, the drill cutting process and the grinding quality inspection operation of the drill can be completed in a continuous manner. The grinding device, wherein the chuck is capable of holding the drill bit of different drilling diameters, and the workpiece is supported on the sliding seat by adjusting the height of the top edge, and the bottom of the workpiece bearing is further provided with a controllable workpiece A micro-lifting and descending thruster is used to control the data of the actual drilling blade image area of the image-receiving bit by using an optical sensing device to control the precision of the workpiece driven by the propeller. Ascending or descending, the drills of different drill diameters can be positioned and held in a horizontally-aligned grinding machine » » to achieve the effect of reducing the grinding failure rate. The grinding device, together with the first illustration, mainly includes a # wheel mechanism 10, a polishing control device 20, and an optical sensing device 30, wherein: the grinding wheel mechanism 10, please cooperate with the first, second, and fourth icons, mainly including There are a first grinding wheel 12 and a second grinding wheel 13 which can be rotated by the motor 11, and the first and second grinding wheels 12, 13 are arranged side by side in a side view when the grinding edges 14, 15 are formed in a side view. Furthermore, the first and second grinding wheels 12, 13 can be arranged side by side or side by side with the spacing; the grinding control device 20, please cooperate with the first, second and third figures, mainly for the grinding edge of the grinding wheels 12, 13. The front position is provided with a motorized platform 22 which can be driven by the motor 21 to drive the reciprocating displacement. The motorized platform is provided with a M305080 motor 23 driving screw to drive the reciprocating displacement, thereby controlling the sliding seat 24' of the sliding seat. The top end of the 24 is combined with a cool head for holding the drilled portion. The bottom portion 2 is used for holding the threaded shaft of the drill bit a. The piece of thread 26 is provided to the motor 27 = Properly drive the holding bit ^Quantitative grinding angle 2:=26 is the frame setting position that can control the height of the top edge, so that the _ a can be consistent with a horizontal level h, and the level is the fourth figure' Refers to the center of the drill bit of the drill bit a after the positioning, the second grinding wheel 12, 13 - depending on the optical sensing device 30, please cooperate with the first and fifth figures, mainly at the outer side of the first and second grinding wheels 12, 13 The lens 32 and the light projector 33, which are provided with image vision _ (ccd) 3, are image of the end face of the drill bit (such as the sixth figure) and the side view of the drill edge (the sixth figure) which can take the drill bit a on the head 25 ( As shown in the seventh figure, the positioning of the mounting is provided for the computer to detect, analyze, and record the fine grinding quality according to the actual image area of the image. In the above, the drill bit grinding device of the present invention is implemented, as shown in the first figure, to take the drill bit a-branch, and the drilled boring portion is held by the chuck 扛2, and the drill thread segment spans the top edge of the workpiece bearing 26 After the positioning, the horizontal displacement of the control motor platform 22 toward the grinding wheels 12, 13 is used, and the movement of the moving and sliding seats 24 is advanced, so that the grinding edge 14 of the first and second grinding wheels is passed through the first and second grinding wheels. The side view intersection point is still made by the first grinding wheel. 2) The grinding on one side of the drill edge is completed first: Control M305080 The chuck 25 drives the horizontal reset movement of the drill bit 3 and the movement of the filial ^ 0 & And the opposite side grinding operation of the motorized flat, and the two grinding wheels 13 are used to complete the money blade diagram, and then by the image vision device ((^ drilling a, then the second and fifth operations to take the drilling knife The lens 32 and the light projector 33 are the image area of the knife; the second is: the brain can actually perform the drilling operation on the drill bit, and it can be efficient and precise. In the blade, the θ 衫 钱 ^ ^ (4) device on the actual burr of the lion 8 疋 ^ deviation from the horizontal level h According to the fourth and eighth illustrations, the top edge of the workpiece f 26 is adjusted to the optimized height position, and the drill bit a' of different diameters can be accurately maintained at the horizontal level. In the above-mentioned prior art drill grinding device, it is particularly worth mentioning that, as in the ninth illustration, the sliding seat 24 can be located at the bottom position of the corresponding workpiece holder 26, and the workpiece holder 26 can be tightened slightly. The propeller 4〇 uses the optical sensing device 30 to analyze and analyze the actual cutting center height of the drill bit to accurately control the upper and lower displacement of the workpiece holder 26, so that the drill bit of different drilling diameters , can be quickly and accurately adjusted in the fourth: the horizontal level h disclosed in the figure, in order to facilitate the replacement of different aperture drills a for grinding and detection. The aforementioned propeller 40, its structural form can be The front end of the carriage 24 is provided with a motor 41 and a screw 44. The shaft of the motor is coupled with the driving gear 42 and the bottom end of the screw is combined with the driven gear 43. The screw sleeve M305080 is a screw seat that can be displaced up and down. 45 components, according to which, The screw seat 45 is controlled to rotate up or down in a small amount by a 'slow, dry or reverse rotation motion, and the belt is driven to adjust the workpiece holder 26 to the desired south position.
與在上述本創作鑽頭研磨裝置中,如第一、二圖示,光 ^感測裝置3G之影像視覺11 (CXD) 31係架設於磨輪機構 的進料側,藉以提供一比較方便更換鑽頭β之操作動 如准在實際運作中,並不以該處為架設時之唯-限制, t σ十圖示,其中該影像視覺器(CCD)之鏡頭32及1投 W 亦可架δ又於磨輪機構1〇的進料侧之相對側位置 磨輪^2如第十一圖示的架設於磨輪機構10之第一、第二 1的位置處,而能提供相同的運用實質效果。 再者,以上所述,僅為賴作為方便說明而提出之管 皆為本=ΓΓ内,可輕易思及之變化修飾者, 妙乍所主張之專利範圍,在此併予陳明。 使鑽=磨得=Γ:Γ鑽頭研磨裝置’除了能夠 頭鑽刀之研磨製程的加工、檢,昇鑽 且精確的將石手卜並此约方便操作 位H、㈣孔直狄鑽购校於研磨時之水伞淮 達到降低鑽頭研磨不良率 準 兼備新難與進步性的另—新果/屬相同領域之 悲請賜准專利,=㈣佳創,爰依法提出申請, 【圖式簡單說明】 M305080 第一圖:係揭示本創作之立體外觀圖。 第二圖:係揭示本創作之研磨控制裝置帶動鑽頭進行鑽刃 研磨加工俯视示意圖。 ’ 第三圖··係揭示本創作之研磨控制裝置側視示意圖。 第四圖:係揭示本創作將鑽頭挾持定位於一水平準位之示 意圖。 第五圖··係揭示本創作之光學感测裝置示意圖。In the above-described prior art drill grinding device, as shown in the first and second drawings, the image visual 11 (CXD) 31 of the optical sensing device 3G is mounted on the feeding side of the grinding wheel mechanism, thereby providing a relatively convenient replacement of the drill bit β. The operation is as if it is in the actual operation, and it is not the only limitation when it is set up. t σ10 is shown in the figure. The lens of the image vision device (CCD) 32 and 1 shot W can also be δ The opposite side position grinding wheel 2 of the feeding side of the grinding wheel mechanism 1 is mounted at the positions of the first and second 1 of the grinding wheel mechanism 10 as shown in the eleventh illustration, and can provide the same practical effect. Furthermore, as mentioned above, only the management proposed as a convenient description is based on the fact that it can be easily modified and the scope of the patent claimed by Miao Wei is hereby stated. Make the drill = grind = Γ: Γ drill grinding device 'In addition to the processing and inspection of the grinding process of the head boring tool, the drill and the precise stone hand and the convenient operation position H, (four) hole straight diamond purchase When grinding, the water umbrella can reduce the bad rate of grinding the drill bit. It is also new and difficult to improve. The new fruit is in the same field. Please give the patent, = (4) Jiachuang, apply in accordance with the law, [Simplified description 】 M305080 The first picture: reveals the three-dimensional appearance of the creation. The second picture shows a schematic view of the grinding control device driven by the grinding control device of the present invention. ′′ The third figure shows a side view of the grinding control device of this creation. The fourth picture: reveals the intention of this creation to position the drill bit at a level. The fifth figure shows a schematic diagram of the optical sensing device of the present invention.
第六圖··係揭示本創作之光學感測裝置取得之鑽刃端面影 像示意圖。 ^ 第七圖:係揭示本創作之光學感測裝置取得之鑽刃侧面影 像示意圖。 / 第八圖;:係揭示本創作之研磨控制裝置利用調節工件承之 、高度來配合不同孔徑鑽頭運用示意圖。 第九圖·係揭不本創作之研磨控制裂置利用推進器來梓制 、工件承微量升降示意圖。 第十圖··係揭示本創作之光學感測裝置架設於磨輪機構進 料侧之相對侧位置示意圖。 第十一圖:係揭示本創作之光學感測裝置架設於磨輪機構 之第一、第二磨輪間位置示意圖。 【主要7C件符號說明】 . 鑽頭·····.· … a 磨輪機構·····.1〇 馬達·····... — u 第一磨輪 M305080 第二磨輪......13 研磨緣........14 研磨緣........15 研磨控制裝置· ·20 馬達..........21 機動平台......22 馬達..........23 滑座..........24Fig. 6 is a schematic view showing the image of the end face of the drill obtained by the optical sensing device of the present invention. ^ Figure 7: A schematic diagram showing the side image of the drill blade obtained by the optical sensing device of the present invention. / Figure 8: This is a schematic diagram showing the use of the grinding control device to adjust the workpiece bearing height and height to match different aperture drills. The ninth figure is a schematic diagram of the grinding control splitting of the creation using the propeller to make the workpiece and the micro-lifting of the workpiece. Fig. 10 is a schematic view showing the position of the optical sensing device of the present invention mounted on the opposite side of the feeding side of the grinding wheel mechanism. Fig. 11 is a schematic view showing the position between the first and second grinding wheels of the grinding wheel mechanism of the present invention. [Main 7C symbol description] . Drill ········ a Grinding wheel mechanism······1〇 motor·····... — u First grinding wheel M305080 Second grinding wheel... ..13 Grinding edge .....14 Grinding edge .....15 Grinding control device · ·20 Motor..........21 Mobile platform..... .22 Motor..........23 Slider..........24
夾頭..........25 工件承........26 馬達..........27 水平準位......h 光學感測裝置· ·30 影像視覺器(CCD) ·· 鏡頭..........32 投光器........33 推進器........40 馬達.......--41 主動齒輪......42 從對齒輪......43 螺桿..........44 螺桿座........45。Chuck..........25 Workpiece bearing........26 Motor..........27 Level level...h Optical sensing device · · 30 Image Vision (CCD) ·· Lens.....32 Projector........33 Propeller........40 Motor..... ..--41 Drive gear...42 From the pair of gears...43 Screws..........44 Screw seats........45.