TWI807686B - Symmetrical and unequal pitch scribing wheel processing equipment and method - Google Patents
Symmetrical and unequal pitch scribing wheel processing equipment and method Download PDFInfo
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本發明關於一種刀輪加工設備,並且特別地,關於一種用以加工出具對稱且不等周節的刀齒的刀輪的對稱式不等周節刀輪加工設備。 The present invention relates to a cutter wheel machining equipment, and in particular, to a symmetrical unequal pitch cutter wheel machining equipment for machining a cutter wheel with symmetrical and unequal pitch teeth.
隨著第五代行動通訊技術及人工智慧的快速發展,半導體產業及影像顯示產業中的平面顯示產品已逐漸成為產業發展的重點之一。一般來說,平面顯示產品大多是以玻璃材料作為基板並進行一系列的加工。但是,由於玻璃的延展性差且抗應力性弱,當玻璃基板於切割加工時稍有不慎,則很有可能造成玻璃基板因徑向、橫向或縱向應力而產生裂痕甚至破裂。因此,玻璃切割加工是平面顯示產品的製程中重要的關鍵技術之一。 With the rapid development of fifth-generation mobile communication technology and artificial intelligence, flat-panel display products in the semiconductor industry and image display industry have gradually become one of the key points of industrial development. Generally speaking, flat panel display products mostly use glass materials as substrates and undergo a series of processing. However, due to the poor ductility and weak stress resistance of the glass, when the glass substrate is cut carelessly, it is likely to cause cracks or even breakage of the glass substrate due to radial, transverse or longitudinal stress. Therefore, glass cutting processing is one of the important key technologies in the manufacturing process of flat panel display products.
在玻璃切割的加工技術中,雷射切割係為常見的加工方式之一。由於聚合的雷射光束具有良好的直線性及穿透性並且為非接觸加工,因此,雷射切割設備的刀具不會損壞並且能夠快速地切割玻璃。然而,雷射切割設備較為昂貴,除此之外,雷射光束於切割玻璃時會產生匯聚分叉效應及熱效應,容易使玻璃邊緣發生缺陷或產生變質層,導致後續運送或後製程的破片問題,進而降低產品品質。因此,也有部分的廠商是以鑽石刀輪切割的方式加工玻璃。 In the processing technology of glass cutting, laser cutting is one of the common processing methods. Since the converged laser beam has good linearity and penetration and is non-contact processing, the cutter of the laser cutting equipment will not be damaged and the glass can be cut quickly. However, laser cutting equipment is relatively expensive. In addition, laser beams will produce convergence and bifurcation effects and thermal effects when cutting glass, which will easily cause defects or deteriorated layers on the edges of the glass, resulting in fragmentation problems in subsequent transportation or post-production processes, thereby reducing product quality. Therefore, some manufacturers also process glass by diamond wheel cutting.
在現有的鑽石刀輪中,鑽石刀輪會包含複數個刀齒,並且鑽石刀輪透過刀齒於玻璃基板上移動以切割玻璃。而鑽石刀輪的刀齒大多以雷射切割的方式將鑽石刀輪加工複數個凹陷處以於在兩個凹陷處之間成形刀齒。由於鑽石刀輪刀齒的數量多並且雷射切割一次僅能加工一個凹陷處,因此,雷射切割加工刀齒時需耗費大量的時間成本。而為了縮短刀齒的加工時間,雷射切割所加工出的刀齒極淺,將致使刀齒之間的凹陷處易發生填塞而影響切割品質。再者,現有的鑽石刀輪皆為等齒列的設計,因此,當鑽石刀輪切割玻璃時,鑽石刀輪的刀齒會產生規律的切割頻率,而玻璃基材可能會因鑽石刀輪的規律切割頻率而產生規律的振顫頻譜以及應力集中的現象,導致玻璃產生裂痕甚至破裂,進而增加成本並且降低切割品質。 In the existing diamond cutter wheel, the diamond cutter wheel includes a plurality of cutter teeth, and the diamond cutter wheel moves on the glass substrate through the cutter teeth to cut the glass. The teeth of the diamond cutter wheel are mostly laser cut to process a plurality of depressions on the diamond cutter wheel so as to form the teeth between the two depressions. Due to the large number of teeth of the diamond cutter wheel and laser cutting can only process one depression at a time, it takes a lot of time and cost to process the teeth by laser cutting. In order to shorten the processing time of the cutter teeth, the cutter teeth processed by laser cutting are extremely shallow, which will easily cause filling of the depressions between the cutter teeth and affect the cutting quality. Moreover, the existing diamond cutter wheels are all designed with equal teeth. Therefore, when the diamond cutter wheel cuts glass, the teeth of the diamond cutter wheel will produce regular cutting frequency, and the glass substrate may produce regular vibration spectrum and stress concentration due to the regular cutting frequency of the diamond cutter wheel, resulting in cracks or even cracks in the glass, which will increase the cost and reduce the cutting quality.
因此,有必要研發一種新式的刀輪加工設備,以解決先前技術之問題。 Therefore, it is necessary to develop a new type of cutter wheel processing equipment to solve the problems of the prior art.
有鑑於此,本發明之一範疇在於提供一種對稱式不等周節刀輪加工設備,以解決先前技術的問題。 In view of this, one scope of the present invention is to provide a symmetrical unequal pitch cutter wheel processing equipment to solve the problems of the prior art.
根據本發明之一具體實施例,對稱式不等周節刀輪加工設備包含分度裝置、第一研磨刀具以及第二研磨刀具。分度裝置具有轉軸,並且分度裝置用以固定刀輪並帶動刀輪以轉軸為軸心旋轉。其中,刀輪具有切割部。第一研磨刀具設置於刀輪的一側並且用以研磨刀輪的切割部。第二研磨刀具相對於第一研磨刀具而對稱地設置於刀輪的另一側。第二研磨刀具用以研磨刀輪的切割部。其中,分度裝置帶動刀輪轉動至複數個角度, 並且複數個角度為變角度。第一研磨刀具及第二研磨刀具根據複數個角度依序研磨刀輪以於切割部上產生複數個凹槽,以使刀輪的切割部形成對稱的不等周節的複數個刀齒。 According to a specific embodiment of the present invention, the symmetrical unequal pitch cutter wheel processing equipment includes an indexing device, a first grinding tool and a second grinding tool. The indexing device has a rotating shaft, and the indexing device is used to fix the cutter wheel and drive the cutter wheel to rotate around the rotating shaft. Wherein, the cutter wheel has a cutting portion. The first grinding tool is arranged on one side of the cutter wheel and used for grinding the cutting part of the cutter wheel. The second grinding tool is symmetrically arranged on the other side of the cutter wheel relative to the first grinding tool. The second grinding tool is used for grinding the cutting part of the cutter wheel. Among them, the indexing device drives the cutter wheel to rotate to multiple angles, And the plural angles are variable angles. The first grinding tool and the second grinding tool grind the cutter wheel according to a plurality of angles to generate a plurality of grooves on the cutting portion, so that the cutting portion of the cutter wheel forms a plurality of teeth with symmetrical unequal pitches.
其中,第一研磨刀具以順時鐘方向轉動以研磨刀輪,並且第二研磨刀具以逆時鐘方向轉動以研磨刀輪。 Wherein, the first grinding tool rotates clockwise to grind the cutter wheel, and the second grinding tool rotates counterclockwise to grind the cutter wheel.
其中,複數個角度以漸增的方式排列,並且分度裝置依序轉動該刀輪至複數個角度。 Wherein, the plurality of angles are arranged in an increasing manner, and the indexing device rotates the cutter wheel to the plurality of angles in sequence.
其中,對稱式不等周節刀輪加工設備進一步包含工作平台、第一研磨裝置以及第二研磨裝置。第一研磨裝置包含第一驅動元件及第一研磨刀具,並且第二研磨裝置包含第二驅動元件及第二研磨刀具。第一驅動元件用以驅動第一研磨刀具旋轉,並且第二驅動元件用以驅動第二研磨刀具旋轉。 Wherein, the symmetrical unequal pitch cutter wheel processing equipment further includes a working platform, a first grinding device and a second grinding device. The first grinding device includes a first drive element and a first grinding tool, and the second grinding device includes a second drive element and a second grinding tool. The first driving element is used to drive the first grinding tool to rotate, and the second driving element is used to drive the second grinding tool to rotate.
進一步地,對稱式不等周節刀輪加工設備包含校正機構連接第二研磨裝置。校正機構用以調整第二研磨裝置的位置,以使第二研磨裝置的第二研磨刀具與第一研磨裝置的第一研磨刀具共線。 Further, the symmetrical unequal pitch cutter wheel processing equipment includes a correction mechanism connected to the second grinding device. The calibration mechanism is used to adjust the position of the second grinding device, so that the second grinding tool of the second grinding device is collinear with the first grinding tool of the first grinding device.
其中,對稱式不等周節刀輪加工設備進一步包含控制器連接分度裝置、第一研磨刀具及第二研磨刀具,並且複數個角度包含第一角度以及第二角度。控制器先控制分度裝置轉動刀輪至第一角度,接著控制器控制第一研磨刀具及第二研磨刀具研磨刀輪,接著控制器再控制分度裝置轉動刀輪至第二角度。 Wherein, the symmetrical unequal-pitch cutter wheel processing equipment further includes a controller connected with an indexing device, a first grinding tool and a second grinding tool, and the plural angles include a first angle and a second angle. The controller first controls the indexing device to rotate the knife wheel to a first angle, then controls the first grinding tool and the second grinding tool to grind the knife wheel, and then controls the indexing device to rotate the knife wheel to a second angle.
其中,刀輪的切割部具有刀輪角度,並且刀輪角度介於60度至120度之間。 Wherein, the cutting part of the cutter wheel has a cutter wheel angle, and the cutter wheel angle is between 60 degrees and 120 degrees.
本發明之另一範疇在於提供一種對稱式不等周節刀輪加工方法,以解決先前技術的問題。 Another scope of the present invention is to provide a symmetrical unequal pitch cutter wheel machining method to solve the problems of the prior art.
根據本發明之一具體實施例,對稱式不等周節刀輪加工方法包含以下步驟:架設刀輪於分度裝置上;對稱地設置第一研磨刀具及第二研磨刀具於刀輪的兩側;分度裝置帶動刀輪轉動至複數個角度;以及第一研磨刀具及第二研磨刀具根據複數個角度依序研磨刀輪,以使刀輪的切割部產生複數個凹槽並形成對稱的不等周節的複數個刀齒。 According to a specific embodiment of the present invention, the method for processing a symmetrical unequal pitch cutter wheel includes the following steps: erecting the cutter wheel on an indexing device; symmetrically arranging a first grinding tool and a second grinding tool on both sides of the cutter wheel; the indexing device drives the cutter wheel to rotate to a plurality of angles; and the first grinding tool and the second grinding tool sequentially grind the cutter wheel according to the plurality of angles, so that the cutting part of the cutter wheel produces a plurality of grooves and forms a plurality of teeth of symmetrical unequal pitches.
其中,於第一研磨刀具及第二研磨刀具根據複數個角度依序研磨刀輪,以使刀輪的切割部產生複數個凹槽並形成對稱的不等周節的複數個刀齒的步驟中,進一步包含以下步驟:第一研磨刀具以順時鐘方向轉動,並且第二研磨刀具以逆時鐘方向轉動;以及第一研磨刀具以及第二研磨刀具依序於複數個角度同時研磨刀輪。 Wherein, in the step of grinding the cutter wheel sequentially by the first grinding tool and the second grinding tool according to a plurality of angles, so that the cutting part of the cutter wheel produces a plurality of grooves and forms a plurality of symmetrical knife teeth with unequal pitches, the following steps are further included: the first grinding tool rotates in a clockwise direction, and the second grinding tool rotates in a counterclockwise direction; and the first grinding tool and the second grinding tool grind the cutter wheel at a plurality of angles in sequence.
其中,對稱式不等周節刀輪加工方法進一步包含以下步驟:校正第二研磨刀具以使第二研磨刀具與第一研磨刀具共線。 Wherein, the machining method of the symmetrical unequal pitch cutter wheel further includes the following steps: correcting the second grinding tool so that the second grinding tool is collinear with the first grinding tool.
綜上所述,本發明的對稱式不等周節刀輪加工設備可透過分度裝置的複數個不同角度的轉動並進行研磨加工,以使刀輪形成不等周節的複數個刀齒,並使刀輪於切割玻璃時能夠抑制規律的玻璃振顫並且放散應力而不會造成玻璃產生裂痕及破裂,進而降低加工成本並且提高切割品質。並且,本發明的對稱式不等周節刀輪加工設備可透過對稱設置的第一研磨刀具及第二研磨刀具同時加工刀輪,以達成雙倍造齒速度的功能,進而提高加工效率並且降低加工時間成本。此外,本發明的對稱式不等周節刀輪加工設備也可透過第一研磨刀具及第二研磨刀具以同向切削的方式加 工刀輪,使刀輪產生對稱且形狀一致的刀齒,進而刀輪品質以及切割品質。 To sum up, the symmetrical unequal-pitch cutter wheel processing equipment of the present invention can rotate multiple different angles of the indexing device and perform grinding processing, so that the cutter wheel can form a plurality of cutter teeth with unequal pitches, and the cutter wheel can suppress regular glass vibration and release stress when cutting glass without causing cracks and breakage of the glass, thereby reducing processing costs and improving cutting quality. Moreover, the symmetrical unequal-pitch cutter wheel processing equipment of the present invention can simultaneously process the cutter wheel through the symmetrically arranged first grinding tool and the second grinding tool, so as to achieve the function of double the gear making speed, thereby improving the processing efficiency and reducing the processing time cost. In addition, the symmetrical unequal pitch cutter wheel processing equipment of the present invention can also be processed by cutting in the same direction through the first grinding tool and the second grinding tool. The knife wheel makes the knife wheel produce symmetrical and consistent knife teeth, which improves the quality of the knife wheel and the cutting quality.
1:對稱式不等周節刀輪加工設備 1: Symmetrical unequal pitch cutter wheel processing equipment
10:工作平台 10: Working platform
101:固定結構 101: Fixed structure
102:升降機構 102: Lifting mechanism
11:分度裝置 11: Indexing device
111:轉軸 111: rotating shaft
112:連接桿 112: connecting rod
12:第一研磨裝置 12: The first grinding device
121:第一研磨刀具 121: The first grinding tool
13:第二研磨裝置 13: The second grinding device
131:第二研磨刀具 131: The second grinding tool
14:校正機構 14: Correction mechanism
141:調整元件 141: Adjustment element
142:鎖固元件 142: locking element
5、5’:刀輪 5, 5': knife wheel
51:切割部 51: Cutting Department
511:凹槽 511: Groove
512:刀齒 512: knife teeth
52:刀輪角度 52: Cutter wheel angle
θ1:第一角度 θ 1 : first angle
θ2:第二角度 θ 2 : second angle
θ3:第三角度 θ 3 : third angle
θ4:第四角度 θ 4 : Fourth angle
θ5:第五角度 θ 5 : fifth angle
S1~S5、S41~S42:步驟 S1~S5, S41~S42: steps
圖1係繪示根據本發明之一具體實施例之對稱式不等周節刀輪加工設備的結構示意圖。 Fig. 1 is a schematic structural diagram of a symmetrical unequal-pitch cutter wheel processing equipment according to a specific embodiment of the present invention.
圖2係繪示圖1之分度裝置、第一研磨裝置、第二研磨裝置及刀輪的結構示意圖。 FIG. 2 is a schematic diagram showing the structure of the indexing device, the first grinding device, the second grinding device and the cutter wheel in FIG. 1 .
圖3係繪示圖1之連接桿、第一研磨刀具、第二研磨刀具及刀輪的示意圖。 FIG. 3 is a schematic diagram illustrating the connecting rod, the first grinding tool, the second grinding tool and the cutter wheel in FIG. 1 .
圖4A係繪示根據本發明之一具體實施例之刀輪的結構示意圖。 FIG. 4A is a schematic structural diagram of a cutter wheel according to a specific embodiment of the present invention.
圖4B係繪示圖4A之刀輪於另一視角的結構示意圖。 FIG. 4B is a schematic view showing the structure of the cutter wheel in FIG. 4A at another viewing angle.
圖4C係繪示圖4A中區域A的放大圖。 FIG. 4C is an enlarged view of area A in FIG. 4A.
圖5係繪示根據本發明之一具體實施例之刀輪的示意圖。 FIG. 5 is a schematic diagram illustrating a cutter wheel according to an embodiment of the present invention.
圖6係繪示根據本發明之一具體實施例之對稱式不等周節刀輪加工方法的步驟流程圖。 FIG. 6 is a flow chart showing the steps of a machining method for a symmetrical unequal pitch cutter wheel according to a specific embodiment of the present invention.
圖7係繪示根據圖6之對稱式不等周節刀輪加工方法的更進一步的步驟流程圖。 FIG. 7 is a flow chart showing further steps of the machining method of the symmetrical unequal pitch cutter wheel according to FIG. 6 .
為了讓本發明的優點,精神與特徵可以更容易且明確地了解,後續將以具體實施例並參照所附圖式進行詳述與討論。值得注意的是,這些具體實施例僅為本發明代表性的具體實施例,其中所舉例的特定方法、裝置、條件、材質等並非用以限定本發明或對應的具體實施例。又, 圖中各裝置僅係用於表達其相對位置且未按其實際比例繪述,合先敘明。 In order to make the advantages, spirit and characteristics of the present invention more easily and clearly understood, specific embodiments will be described and discussed in detail with reference to the accompanying drawings. It should be noted that these specific embodiments are only representative specific embodiments of the present invention, and the specific methods, devices, conditions, materials, etc. exemplified therein are not intended to limit the present invention or the corresponding specific embodiments. again, Each device in the figure is only used to express its relative position and is not drawn according to its actual scale, so it will be described first.
在本發明的描述中,需要理解的是,術語“縱向、橫向、上、下、前、後、左、右、頂、底、內、外”等指示的方位或位置關係為基於附圖所示的方位或位置關係,僅是為了便於描述本發明和簡化描述,而不是指示所述的裝置或元件必須具有特定的方位、以特定的方位構造和操作,因此不能理解為對本發明的限制。 In the description of the present invention, it should be understood that the orientation or positional relationship indicated by the terms "longitudinal, transverse, up, down, front, rear, left, right, top, bottom, inside, outside" etc. is based on the orientation or positional relationship shown in the drawings, and is only for the convenience of describing the present invention and simplifying the description, rather than indicating that the device or element must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be construed as limiting the present invention.
請一併參閱圖1至圖3。圖1係繪示根據本發明之一具體實施例之對稱式不等周節刀輪加工設備1的結構示意圖。圖2係繪示圖1之分度裝置11、第一研磨裝置12、第二研磨裝置13及刀輪5的結構示意圖。圖3係繪示圖1之連接桿112、第一研磨刀具121、第二研磨刀具131及刀輪5的示意圖。如圖1及圖3所示,在本具體實施例中,對稱式不等周節刀輪加工設備1包含分度裝置11、第一研磨刀具121以及第二研磨刀具131。分度裝置11用以固定一刀輪5,並且刀輪具有切割部51。第一研磨刀具121以及第二研磨刀具131互相相對並且對稱設置於刀輪5的兩側。而第一研磨刀具121以及第二研磨刀具131用以研磨刀輪5的切割部51。
Please refer to Figure 1 to Figure 3 together. FIG. 1 is a schematic structural diagram of a symmetrical unequal-pitch cutter wheel processing equipment 1 according to a specific embodiment of the present invention. FIG. 2 is a schematic diagram showing the structure of the
進一步地,本發明的對稱式不等周節刀輪加工設備1包含工作平台10,並且分度裝置11設置於工作平台10的上方。於實務中,工作平台10可進一步包含固定結構101以及升降機構102。升降機構102可連接固定結構101以及分度裝置11,以使分度裝置11懸掛於工作平台10的上方。並且,升降機構102可帶動分度裝置11沿著Z軸方向上下移動。於實務中,升降機構102可為氣缸、螺桿、滑軌等。
Further, the symmetrical unequal pitch cutter wheel processing equipment 1 of the present invention includes a working
在本具體實施例中,分度裝置11具有一轉軸111。分度裝置
11用以固定刀輪5並且帶動刀輪5以轉軸111為軸心旋轉。於實務中,分度裝置11可包含套筒結構(圖未示)以及連接桿112,並且刀輪5可包含一孔洞(圖未示)。分度裝置11的套筒結構可套設並夾持連接桿112的一端部,並且刀輪5可透過孔洞穿過連接桿112並固定於連接桿112的另一端部。當分度裝置11轉動一角度時,分度裝置11的套筒結構以轉軸111為軸心旋轉至該角度。此時,套筒結構帶動連接桿112旋轉,進而帶動刀輪5旋轉至該角度。在本具體實施例中,如圖2所示,當分度裝置11帶動刀輪5旋轉時,刀輪5於XY平面上以轉軸111為軸心自轉。
In this specific embodiment, the
在本具體實施例中,本發明的對稱式不等周節刀輪加工設備1包含第一研磨裝置12以及第二研磨裝置13。第一研磨裝置12包含第一研磨刀具121,並且第二研磨裝置13包含第二研磨刀具131。第一研磨裝置12及第二研磨裝置13設置於工作平台10上,並且第一研磨裝置12及第二研磨裝置13分別位於分度裝置11的左右兩側。於實務中,第一研磨裝置12及第二研磨裝置13可以鎖固的方式固定於工作平台10上。進一步地,第一研磨裝置12可分別包含第一驅動元件(圖未示)以驅動第一研磨刀具121旋轉,並且第二研磨裝置13可包含第二驅動元件(圖未示)以驅動第二研磨刀具131旋轉。於實務中,第一驅動元件及第二驅動元件可為高速馬達。在本具體實施例中,第一研磨刀具121及第二研磨刀具131沿著Y軸方向自轉,並且第一研磨裝置12以及第二研磨裝置13於X軸上錯開設置,以使第一研磨刀具121及第二研磨刀具131於X軸上位於刀輪5的兩側。
In this specific embodiment, the symmetrical unequal pitch cutter wheel processing equipment 1 of the present invention includes a
進一步地,在本具體實施例中,本發明的對稱式不等周節刀輪加工設備1包含校正機構14。校正機構14連接第二研磨裝置13並用以調整
第二研磨裝置13於工作平台10上的位置。於實務中,校正機構14可包含調整元件141以及鎖固元件142。調整元件141可連接第二研磨裝置13並帶動第二研磨裝置13移動,並且鎖固元件142可固定第二研磨裝置13於工作平台10上。而調整元件141可為千分尺或螺旋測微計,並且鎖固元件142可為螺絲,但不限於此。當第一研磨裝置12及第二研磨裝置13設置於工作平台10上時,第一研磨裝置12可先固定於工作平台10上。接著,調整元件141可帶動第二研磨裝置13移動,直到第二研磨裝置13的第二研磨刀具131與第一研磨裝置12的第一研磨刀具121共線後,鎖固元件142再將第二研磨裝置13固定於工作平台10上,以使第一研磨裝置12及第二研磨裝置13對稱地設置於刀輪5的兩側。
Further, in this specific embodiment, the symmetrical unequal pitch cutter wheel processing equipment 1 of the present invention includes a correction mechanism 14 . The correction mechanism 14 is connected to the
值得注意的是,當第一研磨裝置12及第二研磨裝置13設置於刀輪5的兩側時,第一研磨刀具121與第二研磨刀具131之間的距離略小於刀輪5的直徑,以使第一研磨刀具121與第二研磨刀具131能夠研磨刀輪5的切割部51。於實務中,第一研磨刀具121與第二研磨刀具131之間的距離可依照刀齒深度的需求而決定,並且校正機構14也可調整第二研磨裝置13的位置以調整第一研磨刀具121與第二研磨刀具131之間的距離。
It should be noted that when the
而在刀輪5架設於分度裝置11之前,刀輪5可先透過銑削加工、放電加工等方式加工出切割部51,並且切割部51具有刀輪角度52。於實務中,刀輪角度52可介於60度至120度之間,但不限於此,切割部51的刀輪角度52也可根據需求而設計。此外,本發明的對稱式不等周節刀輪加工設備1可進一步包含控制器,用以控制工作平台10的升降機構102、分度裝置11、第一研磨裝置12及第二研磨裝置13的作動。
Before the
請一併參閱圖2、圖3以及圖4A至圖4C。圖4A係繪示根據本發明之一具體實施例之刀輪5的結構示意圖。圖4B係繪示圖4A之刀輪5於另一視角的結構示意圖。圖4C係繪示圖4A中區域A的放大圖。當本發明的對稱式不等周節刀輪加工設備1加工刀輪5前,控制器可先預存複數個角度,並且控制器控制分度裝置11依序以複數個角度旋轉,進而帶動刀輪5依序轉動至複數個角度。於實務中,複數個角度可包含第一角度θ1、第二角度θ2以及第三角度θ3。進一步地,第二角度θ2大於第一角度θ1,並且第三角度θ3大於第二角度θ2,也就是說,複數個角度是以漸增方式排列的變角度。
Please refer to FIG. 2 , FIG. 3 and FIG. 4A to FIG. 4C together. FIG. 4A is a schematic structural diagram of a
首先,控制器控制分度裝置11旋轉刀輪5至第一角度θ1,接著控制器控制升降機構102向下移動(朝-Z軸的方向)。由於第一研磨刀具121與第二研磨刀具131之間的距離小於刀輪5的直徑,因此,當控制器控制升降機構102向下移動時,第一研磨刀具121及第二研磨刀具131可接觸並研磨刀輪5的切割部51,以使刀輪5的切割部51產生凹槽511。接著,控制器控制升降機構102向上移動(朝+Z軸的方向)並使刀輪5位於第一研磨刀具121及第二研磨刀具131的上方後,控制器控制分度裝置11旋轉刀輪至第二角度θ2,接著再控制升降機構102向下移動,以研磨刀輪5的切割部51並產生凹槽511。相同地,控制器控制升降機構102向上移動(朝+Z軸的方向)並使刀輪5位於第一研磨刀具121及第二研磨刀具131的上方後,控制器控制分度裝置11旋轉刀輪至第三角度θ3,接著再控制升降機構102向下移動,以研磨刀輪5的切割部51並產生凹槽511。
First, the controller controls the
由於第一研磨刀具121及第二研磨刀具131是在刀輪5於漸增的多個角度時研磨刀輪5的切割部51,因此,每相鄰兩個凹槽511之間的弧
長也會漸增,進而使刀輪5的切割部51形成不等周節的複數個刀齒512。當具有不等周節刀齒的刀輪進行玻璃切割時,不等周節的刀齒將產生不規律的切割頻率,進而能夠抑制規律的玻璃振顫並且放散應力,不會造成玻璃產生裂痕及破裂,進而降低加工成本並且提高切割品質。
Since the
進一步地,由於第一研磨刀具121及第二研磨刀具131對稱設置於刀輪5的兩側,當控制器控制升降機構102向下移動時,刀輪5的切割部51同時會產生對稱的兩個凹槽511。也就是說,分度裝置11僅需轉動刀輪5至180度即可完成刀輪5的刀齒512的加工。因此,本發明的對稱式不等周節刀輪加工設備可透過第一研磨刀具及第二研磨刀具對稱式的加工,以達成雙倍造齒速度的功能,進而提高加工效率並且降低加工時間成本。
Furthermore, since the
此外,如圖3所示,在本具體實施例中,第一研磨刀具121以順時鐘方向轉動並且第二研磨刀具131以逆時鐘方向轉動。於實務中,第一研磨裝置12及第二研磨裝置13的高速馬達可驅動第一研磨刀具121及第二研磨刀具131皆以順時鐘的方向轉動。由於第一研磨裝置12及第二研磨裝置13為互相相對設置,即第一研磨裝置12的馬達轉軸朝向+Y方向,並且第二研磨裝置13的馬達轉軸朝向-Y方向。因此,對於刀輪5的加工面(X-Z平面)來說,第一研磨刀具121以順時鐘方向轉動,並且第二研磨刀具131以逆時鐘方向轉動。當第一研磨刀具121及第二研磨刀具131加工刀輪5的切割部51時,刀輪5的對稱兩端皆係承受向下的切削力(如圖3中的箭頭所示),也就是說,第一研磨刀具121及第二研磨刀具131係以同向切削的方式加工刀輪5。因此,刀輪5於加工時不會因受力不平均而產生振動或歪斜,使得第一研磨刀具121及第二研磨刀具131能夠研磨出相同的凹槽,並且使刀輪5產生對稱
且形狀一致的刀齒,進而刀輪品質以及切割品質。值得注意的是,第一研磨刀具及第二研磨刀具的轉動方式不限於此,在一具體實施例中,第一研磨刀具可以逆時鐘方向轉動並且第二研磨刀具以順時鐘方向轉動。
In addition, as shown in FIG. 3 , in the present embodiment, the
而控制器控制分度裝置依序以複數個角度旋轉的方式除了可為前述的具體實施例以外,也可為其他樣態。請參閱圖5。圖5係繪示根據本發明之一具體實施例之刀輪5’的示意圖。如圖5所示,本具體實施例與前述具體實施例的不同之處,是在於本具體實施例的複數個角度(第一角度θ1’、第二角度θ2’、第三角度θ3’、第四角度θ4’及第五角度θ5’)是以漸縮的方式排列。控制器可從大到小的角度依序控制分度裝置轉動刀輪以進行研磨,亦可形成對稱式不等周節的刀輪5’。在另一具體實施例中,控制器可僅預存第一角度及第二角度,並且控制器可以第一角度及第二角度交替控制分度裝置轉動刀輪以進行研磨。又一具體實施例中,控制器可僅預存第一角度、第二角度及第三角度,並且控制器可依序以第一角度、第二角度及第三角度多次循環的方式控制分度裝置轉動刀輪以進行研磨。 The way the controller controls the indexing device to rotate at a plurality of angles in sequence can be other forms besides the aforementioned specific embodiments. See Figure 5. FIG. 5 is a schematic diagram of a cutter wheel 5' according to an embodiment of the present invention. As shown in FIG. 5 , the difference between this embodiment and the foregoing embodiments is that the plurality of angles (the first angle θ 1 ', the second angle θ 2 ', the third angle θ 3 ', the fourth angle θ 4 'and the fifth angle θ 5 ') in this embodiment are arranged in a tapered manner. The controller can sequentially control the indexing device to rotate the cutter wheel for grinding from large to small angles, and can also form a symmetrical unequal pitch cutter wheel 5'. In another specific embodiment, the controller can only pre-store the first angle and the second angle, and the controller can alternately control the indexing device to rotate the cutter wheel at the first angle and the second angle for grinding. In yet another specific embodiment, the controller can only pre-store the first angle, the second angle, and the third angle, and the controller can control the indexing device to rotate the cutter wheel in order to perform grinding at the first angle, the second angle, and the third angle in multiple cycles.
請參閱圖6。圖6係繪示根據本發明之一具體實施例之對稱式不等周節刀輪加工方法的步驟流程圖。圖6的步驟可透過圖1及圖2的對稱式不等周節刀輪加工設備1來達成。如圖6所示,對稱式不等周節刀輪加工方法包含以下步驟:步驟S1:架設刀輪5於分度裝置11上;步驟S2:對稱地設置第一研磨刀具121及第二研磨刀具131於該刀輪5的兩側;步驟S3:分度裝置11帶動刀輪5轉動至複數個角度;以及步驟S4:第一研磨刀具121及第二研磨刀具131根據複數個角度依序研磨刀輪5,以使刀輪5的切割部51產生複數個凹槽並形成對稱的不等周節的複數個刀齒。
See Figure 6. FIG. 6 is a flow chart showing the steps of a machining method for a symmetrical unequal pitch cutter wheel according to a specific embodiment of the present invention. The steps in FIG. 6 can be achieved through the symmetrical unequal-pitch cutter wheel processing equipment 1 shown in FIG. 1 and FIG. 2 . As shown in Figure 6, the symmetrical unequal pitch cutter wheel processing method includes the following steps: Step S1: set up the
請參閱圖7。圖7係繪示根據圖6之對稱式不等周節刀輪加工方法的更進一步的步驟流程圖。如圖7所示,在執行步驟S3之前,對稱式不等周節刀輪加工方法可進一步包含以下步驟:步驟S5:校正機構14校正第二研磨刀具131以使第二研磨刀具131與第一研磨刀具121共線。而在圖6的步驟S4中,可進一步為以下步驟:步驟S41:第一研磨刀具121以順時鐘方向轉動,並且第二研磨刀具131以逆時鐘方向轉動;以及步驟S42:第一研磨刀具121以及第二研磨刀具131依序於複數個角度同時研磨刀輪5。
See Figure 7. FIG. 7 is a flow chart showing further steps of the machining method of the symmetrical unequal pitch cutter wheel according to FIG. 6 . As shown in FIG. 7 , before performing step S3 , the symmetrical unequal-pitch cutter wheel machining method may further include the following steps: Step S5 : the calibration mechanism 14 calibrates the
綜上所述,本發明的對稱式不等周節刀輪加工設備可透過分度裝置的複數個不同角度的轉動並進行研磨加工,以使刀輪形成不等周節的複數個刀齒,並使刀輪於切割玻璃時能夠抑制規律的玻璃振顫並且放散應力而不會造成玻璃產生裂痕及破裂,進而降低加工成本並且提高切割品質。並且,本發明的對稱式不等周節刀輪加工設備可透過對稱設置的第一研磨刀具及第二研磨刀具同時加工刀輪,以達成雙倍造齒速度的功能,進而提高加工效率並且降低加工時間成本。此外,本發明的對稱式不等周節刀輪加工設備也可透過第一研磨刀具及第二研磨刀具以同向切削的方式加工刀輪,使刀輪產生對稱且形狀一致的刀齒,進而刀輪品質以及切割品質。 To sum up, the symmetrical unequal-pitch cutter wheel processing equipment of the present invention can rotate multiple different angles of the indexing device and perform grinding processing, so that the cutter wheel can form a plurality of cutter teeth with unequal pitches, and the cutter wheel can suppress regular glass vibration and release stress when cutting glass without causing cracks and breakage of the glass, thereby reducing processing costs and improving cutting quality. Moreover, the symmetrical unequal-pitch cutter wheel processing equipment of the present invention can simultaneously process the cutter wheel through the symmetrically arranged first grinding tool and the second grinding tool, so as to achieve the function of double the gear making speed, thereby improving the processing efficiency and reducing the processing time cost. In addition, the symmetrical unequal-pitch cutter wheel processing equipment of the present invention can also process the cutter wheel by cutting in the same direction through the first grinding tool and the second grinding tool, so that the cutter wheel produces symmetrical and uniformly shaped cutter teeth, thereby improving the quality of the cutter wheel and cutting quality.
藉由以上較佳具體實施例之詳述,係希望能更加清楚描述本發明之特徵與精神,而並非以上述所揭露的較佳具體實施例來對本發明之範疇加以限制。相反地,其目的是希望能涵蓋各種改變及具相等性的安排於本發明所欲申請之專利範圍的範疇內。因此,本發明所申請之專利範圍的範疇應根據上述的說明作最寬廣的解釋,以致使其涵蓋所有可能的改變以及具相等性的安排。 Through the above detailed description of the preferred embodiments, it is hoped that the characteristics and spirit of the present invention can be described more clearly, and the scope of the present invention is not limited by the preferred embodiments disclosed above. On the contrary, the intention is to cover various changes and equivalent arrangements within the scope of the claimed patent scope of the present invention. Therefore, the scope of the scope of the patent application for the present invention should be interpreted in the broadest way based on the above description, so as to cover all possible changes and equivalent arrangements.
1:對稱式不等周節刀輪加工設備 1: Symmetrical unequal pitch cutter wheel processing equipment
10:工作平台 10: Working platform
101:固定結構 101: Fixed structure
102:升降機構 102: Lifting mechanism
11:分度裝置 11: Indexing device
12:第一研磨裝置 12: The first grinding device
13:第二研磨裝置 13: The second grinding device
14:校正機構 14: Correction mechanism
141:調整元件 141: Adjustment element
142:鎖固元件 142: locking element
Claims (9)
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TWM305080U (en) * | 2006-03-16 | 2007-01-21 | Hotwu Technology Co Ltd | Grinding drill device |
CN105365058A (en) * | 2014-05-26 | 2016-03-02 | 孙春雨 | A cutting knife wheel for fragile materials |
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