TWI827402B - Bonding head and bonding device including the bonding head - Google Patents
Bonding head and bonding device including the bonding head Download PDFInfo
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- TWI827402B TWI827402B TW111148636A TW111148636A TWI827402B TW I827402 B TWI827402 B TW I827402B TW 111148636 A TW111148636 A TW 111148636A TW 111148636 A TW111148636 A TW 111148636A TW I827402 B TWI827402 B TW I827402B
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- antistatic
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- bonding head
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- 238000010438 heat treatment Methods 0.000 claims abstract description 173
- 238000001816 cooling Methods 0.000 claims description 50
- 238000000034 method Methods 0.000 claims description 18
- BASFCYQUMIYNBI-UHFFFAOYSA-N platinum Chemical compound [Pt] BASFCYQUMIYNBI-UHFFFAOYSA-N 0.000 claims description 16
- 229910000510 noble metal Inorganic materials 0.000 claims description 10
- PMHQVHHXPFUNSP-UHFFFAOYSA-M copper(1+);methylsulfanylmethane;bromide Chemical compound Br[Cu].CSC PMHQVHHXPFUNSP-UHFFFAOYSA-M 0.000 claims description 8
- 229910052697 platinum Inorganic materials 0.000 claims description 8
- 229910052709 silver Inorganic materials 0.000 claims description 8
- 239000004332 silver Substances 0.000 claims description 8
- 238000004544 sputter deposition Methods 0.000 claims description 8
- BQCADISMDOOEFD-UHFFFAOYSA-N Silver Chemical compound [Ag] BQCADISMDOOEFD-UHFFFAOYSA-N 0.000 claims description 7
- PCHJSUWPFVWCPO-UHFFFAOYSA-N gold Chemical compound [Au] PCHJSUWPFVWCPO-UHFFFAOYSA-N 0.000 claims description 7
- 229910052737 gold Inorganic materials 0.000 claims description 7
- 239000010931 gold Substances 0.000 claims description 7
- NRTOMJZYCJJWKI-UHFFFAOYSA-N Titanium nitride Chemical compound [Ti]#N NRTOMJZYCJJWKI-UHFFFAOYSA-N 0.000 claims description 5
- 238000001179 sorption measurement Methods 0.000 claims description 4
- 230000003746 surface roughness Effects 0.000 claims description 3
- 235000012431 wafers Nutrition 0.000 description 112
- 238000012546 transfer Methods 0.000 description 12
- 239000000463 material Substances 0.000 description 11
- 239000000758 substrate Substances 0.000 description 9
- 229910010293 ceramic material Inorganic materials 0.000 description 7
- 229910018072 Al 2 O 3 Inorganic materials 0.000 description 5
- 210000000078 claw Anatomy 0.000 description 5
- TWNQGVIAIRXVLR-UHFFFAOYSA-N oxo(oxoalumanyloxy)alumane Chemical compound O=[Al]O[Al]=O TWNQGVIAIRXVLR-UHFFFAOYSA-N 0.000 description 5
- 229910000679 solder Inorganic materials 0.000 description 5
- 230000017525 heat dissipation Effects 0.000 description 4
- 239000007769 metal material Substances 0.000 description 4
- RTAQQCXQSZGOHL-UHFFFAOYSA-N Titanium Chemical compound [Ti] RTAQQCXQSZGOHL-UHFFFAOYSA-N 0.000 description 3
- 239000012809 cooling fluid Substances 0.000 description 3
- 230000000694 effects Effects 0.000 description 3
- 239000010936 titanium Substances 0.000 description 3
- 229910052719 titanium Inorganic materials 0.000 description 3
- PIGFYZPCRLYGLF-UHFFFAOYSA-N Aluminum nitride Chemical compound [Al]#N PIGFYZPCRLYGLF-UHFFFAOYSA-N 0.000 description 2
- 238000007906 compression Methods 0.000 description 2
- 230000007547 defect Effects 0.000 description 2
- 238000005137 deposition process Methods 0.000 description 2
- 238000010586 diagram Methods 0.000 description 2
- 238000005516 engineering process Methods 0.000 description 2
- 238000012986 modification Methods 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
- 239000004065 semiconductor Substances 0.000 description 2
- 230000004308 accommodation Effects 0.000 description 1
- PNEYBMLMFCGWSK-UHFFFAOYSA-N aluminium oxide Inorganic materials [O-2].[O-2].[O-2].[Al+3].[Al+3] PNEYBMLMFCGWSK-UHFFFAOYSA-N 0.000 description 1
- 238000013459 approach Methods 0.000 description 1
- 238000005452 bending Methods 0.000 description 1
- 230000000903 blocking effect Effects 0.000 description 1
- 239000004020 conductor Substances 0.000 description 1
- 230000007423 decrease Effects 0.000 description 1
- 238000010292 electrical insulation Methods 0.000 description 1
- 238000007667 floating Methods 0.000 description 1
- 238000012423 maintenance Methods 0.000 description 1
- 229910052751 metal Inorganic materials 0.000 description 1
- 239000002184 metal Substances 0.000 description 1
- 150000004767 nitrides Chemical class 0.000 description 1
- 230000000149 penetrating effect Effects 0.000 description 1
- 229910001220 stainless steel Inorganic materials 0.000 description 1
- 239000010935 stainless steel Substances 0.000 description 1
- 238000006467 substitution reaction Methods 0.000 description 1
Classifications
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01L—SEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
- H01L24/00—Arrangements for connecting or disconnecting semiconductor or solid-state bodies; Methods or apparatus related thereto
- H01L24/80—Methods for connecting semiconductor or other solid state bodies using means for bonding being attached to, or being formed on, the surface to be connected
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01L—SEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
- H01L21/00—Processes or apparatus adapted for the manufacture or treatment of semiconductor or solid state devices or of parts thereof
- H01L21/67—Apparatus specially adapted for handling semiconductor or electric solid state devices during manufacture or treatment thereof; Apparatus specially adapted for handling wafers during manufacture or treatment of semiconductor or electric solid state devices or components ; Apparatus not specifically provided for elsewhere
- H01L21/67005—Apparatus not specifically provided for elsewhere
- H01L21/67011—Apparatus for manufacture or treatment
- H01L21/67098—Apparatus for thermal treatment
- H01L21/67103—Apparatus for thermal treatment mainly by conduction
-
- H—ELECTRICITY
- H05—ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
- H05F—STATIC ELECTRICITY; NATURALLY-OCCURRING ELECTRICITY
- H05F3/00—Carrying-off electrostatic charges
- H05F3/02—Carrying-off electrostatic charges by means of earthing connections
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01L—SEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
- H01L2224/00—Indexing scheme for arrangements for connecting or disconnecting semiconductor or solid-state bodies and methods related thereto as covered by H01L24/00
- H01L2224/80—Methods for connecting semiconductor or other solid state bodies using means for bonding being attached to, or being formed on, the surface to be connected
Landscapes
- Engineering & Computer Science (AREA)
- Computer Hardware Design (AREA)
- Microelectronics & Electronic Packaging (AREA)
- Power Engineering (AREA)
- Manufacturing & Machinery (AREA)
- Physics & Mathematics (AREA)
- Condensed Matter Physics & Semiconductors (AREA)
- General Physics & Mathematics (AREA)
- Wire Bonding (AREA)
- Container, Conveyance, Adherence, Positioning, Of Wafer (AREA)
Abstract
提供一種鍵合頭和鍵合裝置,該鍵合頭包括:底座塊;加熱塊,設置在所述底座塊的上方,並產生熱;以及抗靜電塊,以能夠吸附晶片的方式配置在所述加熱塊上方,並配置為與接地電極電連接,以去除殘留在表面上的電子。由此,能夠有效地去除殘留在抗靜電塊的表面上的電子。A bonding head and a bonding device are provided. The bonding head includes: a base block; a heating block that is disposed above the base block and generates heat; and an antistatic block that is configured on the wafer in a manner that can absorb the wafer. above the heating block and configured to be electrically connected to a ground electrode to remove electrons remaining on the surface. Thereby, electrons remaining on the surface of the antistatic block can be effectively removed.
Description
本發明關於一種鍵合頭以及包括該鍵合頭的鍵合裝置。更詳細而言,本發明關於一種拾取晶片並將所述晶片鍵合在基板上的鍵合頭和包括所述鍵合頭的鍵合裝置。 The present invention relates to a bonding head and a bonding device including the bonding head. In more detail, the present invention relates to a bonding head that picks up a wafer and bonds the wafer to a substrate and a bonding device including the bonding head.
近來,為了回應對包括半導體封裝在內的電子元件小型化的需求,開發了一種藉由層疊多個電子元件來形成層疊晶片封裝的技術。 Recently, in response to the demand for miniaturization of electronic components including semiconductor packages, a technology has been developed to form a stacked chip package by stacking a plurality of electronic components.
所述層疊晶片封裝是一種將晶片層疊在基板上的半導體封裝,是藉由在所述晶片與基板接觸的狀態下施加熱和壓力而形成的。所述層疊晶片封裝由鍵合裝置形成。 The stacked chip package is a semiconductor package in which a chip is stacked on a substrate and is formed by applying heat and pressure while the chip is in contact with the substrate. The stacked wafer package is formed from a bonding device.
所述鍵合裝置包括:卡盤結構物,支撐所述基板;以及鍵合頭,藉由將所述晶片層疊在基板上並對其進行熱壓。具體地,所述鍵合頭藉由在所述晶片與所述基板緊貼的狀態下加熱所述晶片,以融化凸塊,之後再次冷卻,從而將所述晶片鍵合在所述基板上。此時,形成在所述基板上的焊盤和所述晶片的凸塊可以相互電連接。由此,可以執行鍵合工序。 The bonding device includes: a chuck structure that supports the substrate; and a bonding head that stacks the wafer on the substrate and heat-presses it. Specifically, the bonding head heats the wafer while the wafer is in close contact with the substrate to melt the bumps, and then cools again to bond the wafer to the substrate. At this time, the pads formed on the substrate and the bumps of the wafer may be electrically connected to each other. Thereby, the bonding process can be performed.
另一方面,在所述鍵合工序之前執行的多個工序的執行期間,所述鍵合頭的表面可能會殘留很多電子。 On the other hand, many electrons may remain on the surface of the bonding head during the execution of multiple processes performed before the bonding process.
尤其,當鍵合頭接近晶片時,由於殘留在所述表面上的電子,可能在鄰近所述鍵合頭和晶片之間介面的位置處產生電弧。此時產生的高電壓導致晶片損壞,並產生晶片不良。 In particular, when a bond head approaches a wafer, arcing may occur adjacent to the interface between the bond head and the wafer due to electrons remaining on the surface. The high voltage generated at this time causes damage to the wafer and causes wafer defects.
此外,當鍵合頭連續拾取並移送晶片時,電子可能會非正常填充在與晶片接觸的鍵合頭的表面上,這可能成為出現電弧現象的原因。因此,有必要直接移送晶片或從所接觸的鍵合頭的表面去除電子。 In addition, when the bonding head continuously picks up and transfers wafers, electrons may be abnormally filled on the surface of the bonding head in contact with the wafer, which may cause arcing. Therefore, it is necessary to directly transfer the wafer or remove electrons from the surface of the bonding head in contact.
本發明提供一種能夠有效消除殘留在表面上的電子的鍵合頭。 The present invention provides a bonding head that can effectively eliminate electrons remaining on the surface.
本發明提供一種包括能夠有效消除殘留在表面上的電子的鍵合頭的鍵合裝置。 The present invention provides a bonding device including a bonding head capable of effectively eliminating electrons remaining on a surface.
根據本發明的實施例的鍵合頭包括:底座塊,加熱塊,設置在所述底座塊的上方,並產生熱;以及抗靜電塊,以能夠吸附晶片的方式配置在所述加熱塊上方,並配置為與接地電極電連接,以去除殘留在表面上的電子。 A bonding head according to an embodiment of the present invention includes: a base block, a heating block disposed above the base block and generating heat; and an antistatic block disposed above the heating block in a manner capable of absorbing wafers, and configured to be electrically connected to a ground electrode to remove electrons remaining on the surface.
在本發明的一實施例中,所述抗靜電塊可以具有10ohm/sq以下的薄層電阻。 In an embodiment of the present invention, the antistatic block may have a sheet resistance of less than 10 ohm/sq.
在本發明的一實施例中,所述抗靜電塊可以包括:抗靜電層,用於真空吸附所述晶片;以及種子層,介於所述加熱塊和所述抗靜電層之間。 In an embodiment of the present invention, the antistatic block may include: an antistatic layer for vacuum adsorbing the wafer; and a seed layer between the heating block and the antistatic layer.
其中,所述加熱塊包含氮化鋁,所述種子層包含氮化鈦,所述抗靜電層包含貴金屬中的至少一種,所述貴金屬包含金、鉑和銀。 Wherein, the heating block includes aluminum nitride, the seed layer includes titanium nitride, and the antistatic layer includes at least one of noble metals including gold, platinum and silver.
另一方面,所述抗靜電層可以藉由使用所述種子層的真空濺射工序形成。 On the other hand, the antistatic layer may be formed by a vacuum sputtering process using the seed layer.
此外,所述種子層的厚度可以在100Å至500Å範圍內,所述抗靜電層的厚度可以在1000Å至3000Å範圍內。另一方面,所述抗靜電層可以具有1μm以下的平面度和1μm以下的表面粗糙度。 In addition, the thickness of the seed layer may be in the range of 100Å to 500Å, and the thickness of the antistatic layer may be in the range of 1000Å to 3000Å. On the other hand, the antistatic layer may have a flatness of 1 μm or less and a surface roughness of 1 μm or less.
其中,所述抗靜電層可以配置為覆蓋所述加熱塊的上表面和側壁。 Wherein, the antistatic layer may be configured to cover the upper surface and side walls of the heating block.
另一方面,所述抗靜電層可以包括:通孔,上下貫通,並提供真空流路;以及真空槽,與所述通孔連通,並形成於所述抗靜電層的上表面。 On the other hand, the antistatic layer may include: a through hole that penetrates up and down and provides a vacuum flow path; and a vacuum groove that is connected to the through hole and formed on the upper surface of the antistatic layer.
在本發明的一實施例中,所述加熱塊包括:加熱板,內部配置有藉由從外部施加的電源產生熱的發熱體;以及冷卻片,設置在所述加熱板的下部, 用於冷卻所述加熱板。 In one embodiment of the present invention, the heating block includes: a heating plate in which a heating element that generates heat by externally applied power is disposed; and a cooling fin disposed at a lower portion of the heating plate, Used to cool the heating plate.
根據本發明的實施例的鍵合裝置包括:卡盤結構物,用於支撐晶圓;以及鍵合頭,可移動地配置在所述卡盤結構物的上方,並將晶片鍵合在所述晶圓;所述鍵合頭包括:底座塊;加熱塊,設置在所述底座塊的上方,並產生熱;以及抗靜電塊,包括抗靜電層,以能夠吸附模具的方式配置在所述加熱塊的上表面,並配置為與接地電極電連接,以去除殘留在表面上的電子。 A bonding device according to an embodiment of the present invention includes: a chuck structure for supporting a wafer; and a bonding head movably disposed above the chuck structure and bonding the wafer to the wafer; the bonding head includes: a base block; a heating block that is disposed above the base block and generates heat; and an antistatic block that includes an antistatic layer and is configured on the heating block in a manner that can absorb the mold. The upper surface of the block and is configured to be electrically connected to a ground electrode to remove electrons remaining on the surface.
在本發明的一實施例中,所述抗靜電塊包括:抗靜電層,用於真空吸附所述晶片;以及種子層,介於所述加熱塊和所述抗靜電層之間。其中,所述加熱塊包含氮化鋁,所述種子層包含氮化鈦,所述抗靜電層包含貴金屬中的至少一種,所述貴金屬包含金、鉑和銀,所述抗靜電層可以藉由使用所述種子層的真空濺射工序形成。 In an embodiment of the present invention, the antistatic block includes: an antistatic layer for vacuum adsorbing the wafer; and a seed layer between the heating block and the antistatic layer. Wherein, the heating block includes aluminum nitride, the seed layer includes titanium nitride, the antistatic layer includes at least one of noble metals, the noble metals include gold, platinum and silver, and the antistatic layer can be formed by The seed layer is formed using a vacuum sputtering process.
根據本發明的實施例的鍵合頭包括抗靜電塊,能夠有效去除殘留在其表面上的電子,從而可以有效抑制在鍵合工序中可能出現的電弧現象。因此,可以抑制在鍵合工序中對晶片的電擊。 The bonding head according to the embodiment of the present invention includes an antistatic block, which can effectively remove electrons remaining on its surface, thereby effectively suppressing arc phenomena that may occur during the bonding process. Therefore, electric shock to the wafer during the bonding process can be suppressed.
另一方面,加熱塊包括形成在加熱板的下表面的冷卻片,使所述冷卻片藉由放熱空間與外部冷卻空氣接觸,從而在較短的時間內將所述加熱塊冷卻至特定溫度。 On the other hand, the heating block includes cooling fins formed on the lower surface of the heating plate, so that the cooling fins are in contact with external cooling air through the heat dissipation space, thereby cooling the heating block to a specific temperature in a short period of time.
10:晶片 10:wafer
20:晶圓 20:wafer
100:鍵合頭 100: Bonding head
110:底座塊 110: base block
112:第一塊 112:First piece
114:第二塊 114:Second block
116:第三塊 116:Third block
120:加熱塊 120:Heating block
121:加熱板 121:Heating plate
122:發熱體 122: Heating element
123:冷卻片 123: Cooling fin
123a:散熱空間 123a:Heating space
126:真空線 126: Vacuum line
127:開口 127:Open your mouth
130:抗靜電塊 130: Antistatic block
131:種子層 131:Seed layer
132:真空孔 132: Vacuum hole
132a:通孔 132a:Through hole
132b:真空槽 132b: Vacuum tank
135:抗靜電層 135: Antistatic layer
140:冷卻線 140: Cooling line
142:第一冷卻線 142: First cooling line
144:第二冷卻線 144: Second cooling line
150:緊固構件 150: Fastening components
200:卡盤結構物 200:Chuck structure
210:加熱板 210:Heating plate
212:發熱體 212: Heating element
214:第二真空線 214: Second vacuum line
215:第三真空線 215:Third vacuum line
216:定位銷 216: Positioning pin
218:凹槽 218: Groove
220:夾盤 220:Chuck
222:第四真空線 222: The fourth vacuum line
222a:真空槽 222a: Vacuum tank
222b:真空孔 222b: Vacuum hole
223:真空槽 223:Vacuum tank
224:容納槽 224: Accommodation slot
226:凹槽 226: Groove
230:導向環 230:Guide ring
232:卡爪 232:Claw
240:夾具 240: Fixture
242:緊固螺釘 242: Fastening screw
244:卡爪 244:Claw
250:電源線 250:Power cord
260:溫度感測器 260:Temperature sensor
300:鍵合裝置 300: Bonding device
圖1是用於描述本發明的一實施例的鍵合頭的剖視圖。 FIG. 1 is a cross-sectional view of a bonding head describing an embodiment of the present invention.
圖2A是用於描述圖1所示的加熱塊和抗靜電塊的剖視圖。 FIG. 2A is a cross-sectional view for describing the heating block and the antistatic block shown in FIG. 1 .
圖2B是用於描述圖1所示的加熱塊和抗靜電塊的緊固結構的剖視圖。 2B is a cross-sectional view for describing the fastening structure of the heating block and the antistatic block shown in FIG. 1 .
圖3是用於描述在圖2A所示的加熱塊的剖視圖。 FIG. 3 is a cross-sectional view for describing the heating block shown in FIG. 2A.
圖4是用於描述圖2A所示的抗靜電塊的俯視圖。 FIG. 4 is a top view for describing the antistatic block shown in FIG. 2A.
圖5是用於描述本發明的一實施例的鍵合裝置的簡要結構圖。 FIG. 5 is a schematic structural diagram for describing a bonding device according to an embodiment of the present invention.
圖6是圖5所示的卡盤結構物的俯視圖。 FIG. 6 is a top view of the chuck structure shown in FIG. 5 .
圖7是用於描述圖5所示的夾盤的俯視圖。 FIG. 7 is a top view for describing the chuck shown in FIG. 5 .
圖8是用於描述圖5所示的夾盤的仰視圖。 FIG. 8 is a bottom view for describing the chuck shown in FIG. 5 .
在下文中,將參照隨附圖式詳細描述本發明實施例的鍵合頭以及具備該鍵合頭的鍵合裝置。由於本發明可以有多種變化,可以有多種形式,因此將具體實施例在附圖中示出,並在本文中詳細描述。然而,這並不旨在將本發明限制為特定公開形式,應理解為包括落入本發明的思想和範圍內的所有修改、等同物和替代物。在描述每個圖式時,相同的附圖標記用於相同的元件。在圖式中,為了本發明的清楚起見,結構物的尺寸比實際放大示出。 Hereinafter, the bonding head and the bonding device provided with the bonding head according to the embodiment of the present invention will be described in detail with reference to the accompanying drawings. Since the invention is susceptible to many variations and forms, specific embodiments thereof are illustrated in the drawings and described in detail herein. However, there is no intention to limit the invention to the specifically disclosed form, but it is intended to include all modifications, equivalents, and substitutions falling within the spirit and scope of the invention. In describing each drawing, the same reference numbers are used for the same elements. In the drawings, for the sake of clarity of the invention, the dimensions of structures are shown larger than actual.
可以使用諸如第一、第二等術語來描述各種元件,但所述元件不應受所述術語的限制。所述術語僅用於將一個元件區別於其他元件的目的。例如,在不超出本發明的權利要求範圍的同時第一元件可以被命名為第二元件,類似地,第二元件也可以被命名為第一元件。 Terms such as first, second, etc. may be used to describe various elements, but the elements should not be limited by the terms. The terms are used for the purpose of distinguishing one element from other elements only. For example, a first element could be named a second element, and similarly a second element could be named a first element, without departing from the scope of the claims of the present invention.
本發明中所使用的術語僅用於說明特定的實施例,而不旨在限制本發明。除非上下文另有明確規定,否則單個形式包括多個形式。在本發明中,“包括”或者“具有”等術語應理解為指定說明書中記載的特徵、數字、步驟、動作、元件、部件或者它們的組合的存在,而不預先排除一個或者其以上的其他特徵或者數字、步驟、動作、元件、部件或者它們的組合的存在或者附加可能性。 The terms used in the present invention are only used to describe specific embodiments and are not intended to limit the present invention. A single form includes plural forms unless the context clearly dictates otherwise. In the present invention, terms such as "including" or "having" should be understood as specifying the presence of features, numbers, steps, actions, elements, parts or combinations thereof described in the specification without excluding one or more of the others in advance. The existence or additional possibility of a feature or number, step, action, element, component or combination thereof.
除非另有定義,包括技術性或者科學性術語在內,在此使用的所有術語具有與本發明所屬技術領域的普通技術人員所通常理解的含義相同的含義。在通常使用的詞典中有所定義的術語應被解釋為具有與相關技術的上下文中的含義相同的含義,除非未在本發明中明確定義,不得解釋為理想性的,過於形式上的含義。 Unless otherwise defined, all terms including technical or scientific terms used herein have the same meaning as commonly understood by one of ordinary skill in the art to which this invention belongs. Terms defined in commonly used dictionaries should be interpreted to have the same meaning as in the context of the relevant technology, and should not be interpreted as an ideal, excessively formal meaning unless they are not explicitly defined in the present invention.
圖1是用於描述根據本發明的一實施例的鍵合頭的剖視圖。圖2A是用於描述圖1所示的加熱塊和抗靜電塊的剖視圖。圖2B是用於描述圖1所示的加熱塊和抗靜電塊的緊固結構的剖視圖。圖3是用於描述在圖2A所示的加熱塊的剖視圖。圖4是用於描述圖2A所示的抗靜電塊的俯視圖。 1 is a cross-sectional view for describing a bonding head according to an embodiment of the present invention. FIG. 2A is a cross-sectional view for describing the heating block and the antistatic block shown in FIG. 1 . 2B is a cross-sectional view for describing the fastening structure of the heating block and the antistatic block shown in FIG. 1 . FIG. 3 is a cross-sectional view for describing the heating block shown in FIG. 2A. FIG. 4 is a top view for describing the antistatic block shown in FIG. 2A.
參照圖1至圖4,根據本發明的一實施例的鍵合頭100包括底座塊110、加熱塊120和抗靜電塊130。 Referring to FIGS. 1 to 4 , a bonding head 100 according to an embodiment of the present invention includes a base block 110 , a heating block 120 and an antistatic block 130 .
所述鍵合頭100在吸附晶片10的狀態下移送,並鍵合到基板(未示出)。儘管未示出,但為了移送晶片10,鍵合頭100可以包括驅動部,以能夠實現水平移動、上下移動、旋轉、反轉等。 The bonding head 100 is transferred while adsorbing the wafer 10 and bonded to the substrate (not shown). Although not shown, in order to transfer the wafer 10 , the bonding head 100 may include a driving part to enable horizontal movement, up and down movement, rotation, inversion, and the like.
底座塊110的上部具有平坦面。所述底座塊110包括第一塊112和第二塊114。 The upper portion of the base block 110 has a flat surface. The base block 110 includes a first block 112 and a second block 114 .
第一塊112由金屬材料構成。所述金屬材料的示例可以包括不鏽鋼材料。 The first block 112 is composed of metallic material. Examples of the metal material may include stainless steel materials.
第二塊114配置在第一塊112的上方。第二塊114可以由導熱性低於加熱塊120的陶瓷材料構成。 The second block 114 is arranged above the first block 112 . The second block 114 may be constructed of a ceramic material that has a lower thermal conductivity than the heating block 120 .
所述陶瓷材料的示例可以包括氧化鋁(Al2O3)。由此,隨著第二塊114具有導熱性低於加熱塊120的材料,第二塊114藉由阻擋加熱塊120中產生的熱,能夠抑制熱傳遞到第一塊112。 Examples of the ceramic material may include aluminum oxide (Al 2 O 3 ). Thus, as the second block 114 has a material with a lower thermal conductivity than the heating block 120 , the second block 114 can inhibit heat transfer to the first block 112 by blocking the heat generated in the heating block 120 .
加熱塊120配置在底座塊110的上方。具體地,所述加熱塊120配置在第二塊114的上方。 The heating block 120 is arranged above the base block 110 . Specifically, the heating block 120 is arranged above the second block 114 .
再次參照圖2A和圖3,加熱塊120包括加熱板121和嵌入所述加熱板內的發熱體122。 Referring again to FIG. 2A and FIG. 3 , the heating block 120 includes a heating plate 121 and a heating element 122 embedded in the heating plate.
所述加熱板121可以由具有相對優異的電絕緣性和導熱性的材料構成。例如,所述加熱板121可以由陶瓷材料構成。例如,加熱板121可以是氮化鋁(AlN)材料。 The heating plate 121 may be made of a material having relatively excellent electrical insulation and thermal conductivity. For example, the heating plate 121 may be made of ceramic material. For example, the heating plate 121 may be aluminum nitride (AlN) material.
此時,所述加熱板121可以具有約170W/m.k以上的導熱率。因此,隨著加熱板121具有優異的導熱率,可以利用發熱體122產生的熱快速加熱晶片10。 At this time, the heating plate 121 may have about 170W/m. Thermal conductivity above k. Therefore, as the heating plate 121 has excellent thermal conductivity, the wafer 10 can be quickly heated using the heat generated by the heating body 122 .
所述發熱體122可以由金屬材料構成。發熱體122藉由從外部施加的電源產生熱,並利用所述熱來加熱吸附在抗靜電塊130的晶片10。例如,所述加熱塊120可以利用所述熱來熔融形成在晶片10的下表面的凸塊(未示出)。例如,發熱體122可以將晶片10瞬間加熱至約450℃,以熔融晶片10的凸塊。 The heating element 122 may be made of metal material. The heating element 122 generates heat by a power source applied from the outside, and uses the heat to heat the wafer 10 adsorbed on the antistatic block 130 . For example, the heating block 120 may use the heat to melt bumps (not shown) formed on the lower surface of the wafer 10 . For example, the heating element 122 can instantly heat the wafer 10 to about 450° C. to melt the bumps of the wafer 10 .
另一方面,所述加熱塊120還可以包括形成在所述加熱板121的下表面的冷卻片123。所述冷卻片123可以具有向下方突出的形狀。此外,所述冷卻片123可以有多個,並且具有條紋形狀。此時,所述多個冷卻片123可以排列成彼此隔開間隔。所述多個冷卻片123之間隔開的隔開空間可以被定義為散熱空間123a。 On the other hand, the heating block 120 may further include cooling fins 123 formed on the lower surface of the heating plate 121 . The cooling fins 123 may have a shape protruding downward. In addition, the cooling fins 123 may be multiple and have a stripe shape. At this time, the plurality of cooling fins 123 may be arranged to be spaced apart from each other. The separated space between the plurality of cooling fins 123 may be defined as a heat dissipation space 123a.
由此,所述冷卻片123可以具有優異的散熱效果。也就是說,所述冷卻片123藉由所述散熱空間123a與外部的冷卻空氣接觸,從而所述加熱塊120可以在相對較短的時間內冷卻至特定溫度。 Therefore, the cooling fins 123 can have excellent heat dissipation effect. That is to say, the cooling fins 123 are in contact with the external cooling air through the heat dissipation space 123a, so that the heating block 120 can be cooled to a specific temperature in a relatively short period of time.
冷卻片可以具有相對於冷卻片的寬度為2/3以上的高度。另一方面,所述冷卻片之間的間隔可以是1mm以下,可以是0.5mm。 The cooling fin may have a height of 2/3 or more relative to the width of the cooling fin. On the other hand, the distance between the cooling fins may be 1 mm or less, or 0.5 mm.
加熱塊120具有真空線126,為提供真空力而延伸到上表面。 The heating block 120 has a vacuum line 126 extending to the upper surface for providing vacuum force.
真空線126貫通加熱塊120的中央部分的上下。此外,所述真空線126還可以為延伸至底座塊110。所述真空線與真空泵(未示出)連通,使得所述抗靜電塊可以真空吸附位於其上表面的晶片。 The vacuum line 126 passes through the central portion of the heating block 120 above and below. In addition, the vacuum line 126 may also extend to the base block 110 . The vacuum line is connected to a vacuum pump (not shown), so that the antistatic block can vacuum-adsorb the wafer located on its upper surface.
另一方面,抗靜電塊130配置在加熱塊120的上方。所述抗靜電塊130可以形成在加熱塊120的上表面。所述抗靜電塊130可以由包含鉑和銀在內的貴金屬中的至少一種材料構成。 On the other hand, the antistatic block 130 is arranged above the heating block 120 . The antistatic block 130 may be formed on the upper surface of the heating block 120 . The antistatic block 130 may be made of at least one material among noble metals including platinum and silver.
所述抗靜電塊130與接地電極(未示出)電連接。所述抗靜電塊被 配置為與晶片接觸時去除殘留在所述表面上的電子。由此,所述抗靜電塊130可以抑制與晶片接觸時可能出現的電弧現象。 The antistatic block 130 is electrically connected to a ground electrode (not shown). The antistatic block is Configured to remove electrons remaining on the surface upon contact with the wafer. Therefore, the antistatic block 130 can suppress arc phenomena that may occur when in contact with the wafer.
所述抗靜電塊130包括抗靜電層135。所述抗靜電層135可以與接地電極電連接,以去除殘留在其表面上的電子。尤其,所述抗靜電層135可以在與晶片接觸時去除殘留在所述晶片表面上的電子。 The antistatic block 130 includes an antistatic layer 135 . The antistatic layer 135 may be electrically connected to a ground electrode to remove electrons remaining on its surface. In particular, the antistatic layer 135 can remove electrons remaining on the surface of the wafer when in contact with the wafer.
所述抗靜電層135可以包含貴金屬中的至少一種,所述貴金屬包含金、鉑和銀。所述抗靜電層135可以具有10ohm/sq以下的優異的薄層電阻。 The antistatic layer 135 may include at least one of noble metals including gold, platinum, and silver. The antistatic layer 135 may have excellent sheet resistance of 10 ohm/sq or less.
由此,藉由所述抗靜電層135由貴金屬材料構成,所述抗靜電層135與接地電極連接時,可以有效地去除殘留在所述抗靜電層135的表面上的電子。結果,所述抗靜電塊130有效地抑了制熱壓縮工序中可能出現的電弧現象,從而抑制了由於電弧現象對晶片的電擊。 Therefore, since the antistatic layer 135 is made of a noble metal material, electrons remaining on the surface of the antistatic layer 135 can be effectively removed when the antistatic layer 135 is connected to the ground electrode. As a result, the antistatic block 130 effectively suppresses arc phenomena that may occur during the thermal compression process, thereby suppressing electric shock to the wafer due to arc phenomena.
所述抗靜電塊130還可以包括介於所述加熱塊120和所述抗靜電層135之間的種子層131。 The antistatic block 130 may further include a seed layer 131 between the heating block 120 and the antistatic layer 135 .
假設,當所述加熱塊120由氮化鋁材料構成,並且包含金、鉑和銀的貴金屬中的至少一種材料構成的抗靜電層135包含金、鉑和銀的貴金屬中的至少一種材料構成時,所述抗靜電層135直接形成在加熱塊120的上而未介入有緩衝層,從而可能出現容易從所述加熱塊120剝離的問題。 Assume that when the heating block 120 is made of aluminum nitride material, and the antistatic layer 135 is made of at least one of the noble metals of gold, platinum and silver, it is made of at least one of the noble metals of gold, platinum and silver. , the antistatic layer 135 is directly formed on the heating block 120 without an intervening buffer layer, which may cause the problem of being easily peeled off from the heating block 120 .
參照圖2B,還可以配置用於將所述抗靜電塊130、加熱塊120和底座塊110彼此緊固的緊固構件150。 Referring to FIG. 2B , a fastening member 150 for fastening the antistatic block 130 , the heating block 120 and the base block 110 to each other may also be configured.
例如,所述緊固構件150可以包括螺栓。另一方面,隨著所述緊固構件150由如金屬的導電材料構成,所述抗靜電塊130可以經過所述緊固構件150電連接到接地狀態的底座塊110,所述底座塊110與外部電連接。因此,所述抗靜電塊可以保持電接地的狀態。 For example, the fastening members 150 may include bolts. On the other hand, as the fastening member 150 is made of a conductive material such as metal, the antistatic block 130 may be electrically connected to the grounded base block 110 via the fastening member 150 . External electrical connections. Therefore, the antistatic block can remain electrically grounded.
根據本發明的一實施例,當所述加熱塊120由氮化鋁材料構成時,所述種子層131可以由氮化鈦構成。隨著所述加熱塊120和所述種子層131均配置 為氮化物基材料,由所述抗靜電層135和種子層131構成的抗靜電塊130可以更牢固的附著到所述加熱塊120。因此,可能發生所述抗靜電塊130容易從所述加熱塊120剝離的問題。 According to an embodiment of the present invention, when the heating block 120 is made of aluminum nitride material, the seed layer 131 may be made of titanium nitride. With the heating block 120 and the seed layer 131 both configured Being a nitride-based material, the antistatic block 130 composed of the antistatic layer 135 and the seed layer 131 can be more firmly attached to the heating block 120 . Therefore, a problem may occur that the antistatic block 130 is easily peeled off from the heating block 120 .
所述種子層131介於所述加熱塊120和所述抗靜電層135之間。所述種子層131可以在用於形成所述抗靜電層135的工序中用作種子膜。也就是說,當藉由真空濺射工序形成所述抗靜電層135時,可以根據所述種子層131具有的晶格結構,形成所述抗靜電層135。由此,利用所述種子層131並藉由真空濺射工序形成的抗靜電層135可以具有優異的平整度。 The seed layer 131 is between the heating block 120 and the antistatic layer 135 . The seed layer 131 may be used as a seed film in a process for forming the antistatic layer 135 . That is to say, when the antistatic layer 135 is formed through a vacuum sputtering process, the antistatic layer 135 can be formed according to the lattice structure of the seed layer 131 . Therefore, the antistatic layer 135 formed by the vacuum sputtering process using the seed layer 131 can have excellent flatness.
也就是說,可以藉由所述真空濺射工序有效地控制所述抗靜電層135的平整度。此時,所述抗靜電層135可以具有1μm以下的表面粗糙度。因此,所述抗靜電層135有效地抑制了在熱壓縮工序中可能出現的電弧現象,從而抑制了由於電弧現象對晶片的電擊。 That is to say, the flatness of the antistatic layer 135 can be effectively controlled through the vacuum sputtering process. At this time, the antistatic layer 135 may have a surface roughness of 1 μm or less. Therefore, the antistatic layer 135 effectively suppresses the arc phenomenon that may occur during the thermal compression process, thereby suppressing electric shock to the wafer due to the arc phenomenon.
在本發明的一實施例中,所述種子層131的厚度可以在100至500Å範圍內,所述抗靜電層135的厚度可以在1000Å至3000Å範圍內。 In an embodiment of the present invention, the thickness of the seed layer 131 may be in the range of 100 to 500 Å, and the thickness of the antistatic layer 135 may be in the range of 1000 Å to 3000 Å.
當所述抗靜電層135具有小於1000Å或大於3000Å的厚度時,隨著抗靜電層135具有相對快速增加的薄層電阻,抑制電弧現象的效果快速降低。 When the antistatic layer 135 has a thickness of less than 1000 Å or greater than 3000 Å, as the antistatic layer 135 has a relatively rapidly increasing sheet resistance, the effect of suppressing the arc phenomenon rapidly decreases.
另一方面,當種子層131的厚度小於100Å時,緩衝層的作用減弱,因此抗靜電層135和加熱塊120之間的附著力減弱,從而產生所述抗靜電層135從所述加熱塊120剝離的現象。與此不同地,當所述種子層131的厚度超過500Å時,所述抗靜電層135的內部可能會產生剝離現象。 On the other hand, when the thickness of the seed layer 131 is less than 100 Å, the effect of the buffer layer is weakened, so the adhesion between the antistatic layer 135 and the heating block 120 is weakened, thereby causing the antistatic layer 135 to separate from the heating block 120 The phenomenon of peeling. Differently from this, when the thickness of the seed layer 131 exceeds 500 Å, peeling may occur inside the antistatic layer 135 .
在本發明的一實施例中,所述抗靜電層135可以配置為覆蓋所述加熱塊120的上表面和側壁。 In an embodiment of the present invention, the antistatic layer 135 may be configured to cover the upper surface and side walls of the heating block 120 .
所述抗靜電層135完全覆蓋加熱塊120的暴露區域,因此可以抑制在與所述加熱塊120相鄰的位置處可能出現的電弧現象。 The antistatic layer 135 completely covers the exposed area of the heating block 120 , thereby suppressing arcing that may occur at a location adjacent to the heating block 120 .
在本發明的一實施例中,抗靜電層135具有真空孔132。真空孔132 與加熱塊120的真空線126連接。因此,所述抗靜電層135可以藉由由真空線126提供的真空力來吸附晶片10。另一方面,真空孔132可以包括上下貫通所述抗靜電塊的通孔132a以及形成在抗靜電層135的上表面並且與所述通孔132a連接的真空槽132b。所述真空槽132b可以以所述通孔132a為中心呈放射狀延伸。 In one embodiment of the present invention, the antistatic layer 135 has vacuum holes 132 . Vacuum hole 132 Connect to vacuum line 126 of heating block 120 . Therefore, the antistatic layer 135 can absorb the wafer 10 through the vacuum force provided by the vacuum line 126 . On the other hand, the vacuum hole 132 may include a through hole 132a penetrating the antistatic block up and down and a vacuum groove 132b formed on the upper surface of the antistatic layer 135 and connected to the through hole 132a. The vacuum groove 132b may extend radially with the through hole 132a as the center.
另一方面,在使用所述抗靜電塊130固定晶片10的狀態下,鍵合頭100可以移動以將晶片10層疊在所述晶圓上方。此外,使用抗靜電塊130可以將晶片10壓向所述晶圓。 On the other hand, in a state where the wafer 10 is fixed using the antistatic block 130 , the bonding head 100 can move to stack the wafer 10 above the wafer. Additionally, the wafer 10 can be pressed against the wafer using an antistatic block 130 .
所述抗靜電塊130可以藉由沉積工序形成在所述加熱塊120的上方。此時,所述沉積工序的示例可以包括使用種子層131作為緩衝層的真空濺射工序。 The antistatic block 130 may be formed above the heating block 120 through a deposition process. At this time, an example of the deposition process may include a vacuum sputtering process using the seed layer 131 as a buffer layer.
或與此不同地,所述抗靜電塊130可以單獨形成並緊固到所述加熱塊120。 Alternatively, the antistatic block 130 may be formed separately and secured to the heating block 120 .
在本發明的一實施例中,所述鍵合頭100還包括冷卻線140。 In an embodiment of the present invention, the bonding head 100 further includes a cooling line 140 .
冷卻線140藉由冷卻加熱塊120來冷卻晶片10。隨著晶片10被冷卻,晶片10的凸塊被冷卻以形成焊料。此時,藉由冷卻線140供應的冷卻空氣可以將晶片10冷卻至約100℃。 Cooling line 140 cools wafer 10 by cooling heating block 120 . As wafer 10 cools, the bumps of wafer 10 cool to form solder. At this time, the cooling air supplied through the cooling line 140 can cool the wafer 10 to about 100°C.
具體地,冷卻線140包括第一冷卻線142和第二冷卻線144。 Specifically, cooling line 140 includes first cooling line 142 and second cooling line 144 .
第一冷卻線142從底座塊110延伸到第二塊114的上表面。藉由第一冷卻線142向加熱塊120提供冷卻流體。所述冷卻流體的示例可以包括空氣、氣體。所述冷卻流體與加熱塊120直接接觸以冷卻加熱塊120。 The first cooling line 142 extends from the base block 110 to the upper surface of the second block 114 . Cooling fluid is provided to heating block 120 via first cooling line 142 . Examples of the cooling fluid may include air, gas. The cooling fluid is in direct contact with the heating block 120 to cool the heating block 120 .
第二冷卻線144配置在底座塊110中第一塊112的內部,並對第一塊112進行冷卻。隨著第一塊112被冷卻,第三塊116、第二塊114和加熱塊120可以藉由熱傳導被冷卻。因此,第二冷卻線144可以輔助冷卻加熱塊120。 The second cooling line 144 is disposed inside the first block 112 of the base block 110 and cools the first block 112 . As the first block 112 is cooled, the third block 116, the second block 114, and the heating block 120 may be cooled by heat conduction. Therefore, the second cooling line 144 may assist in cooling the heating block 120 .
使用第一冷卻線142對加熱塊120進行主冷卻,使用第二冷卻線144進行輔助冷卻。因此,可以使用冷卻線140快速冷卻加熱塊120。隨著加熱塊120 冷卻,可以藉由快速冷卻固定到吸附板的晶片10的凸塊來形成所述焊料。 The first cooling line 142 is used for primary cooling of the heating block 120 and the second cooling line 144 is used for auxiliary cooling. Therefore, the cooling line 140 can be used to quickly cool the heating block 120 . With heating block 120 Cooling, the solder may be formed by rapidly cooling the bumps of the wafer 10 fixed to the suction plate.
另一方面,加熱塊120具有開口127,用於使冷卻線140部分暴露,具體地,使第一冷卻線142部分暴露。例如,開口127可以貫通加熱塊120的上下。 On the other hand, the heating block 120 has an opening 127 for partially exposing the cooling line 140 , in particular, the first cooling line 142 . For example, the opening 127 may pass through the upper and lower sides of the heating block 120 .
開口127可以選擇性地暴露多個第一冷卻線142中的一部分,或者部分暴露各第一冷卻線142,所述第一冷卻線142延伸到底座塊110的上表面。 The opening 127 may selectively expose a portion of the plurality of first cooling lines 142 , or partially expose each first cooling line 142 , which extends to the upper surface of the base block 110 .
尤其,當開口127選擇性地暴露多個第一冷卻線142中的一部分時,若開口127設置在加熱塊120的一側,則加熱塊120和吸附板的溫度分佈變為不均勻。因此,形成在晶片10的焊料的品質會降低。 In particular, when the opening 127 selectively exposes a part of the plurality of first cooling lines 142, if the opening 127 is provided on one side of the heating block 120, the temperature distribution of the heating block 120 and the adsorption plate becomes uneven. Therefore, the quality of the solder formed on the wafer 10 may be reduced.
因此,當開口127選擇性地暴露多個第一冷卻線142中的一部分時,開口127可以以加熱塊120的中心為基準對稱設置。在這種情況下,可以藉由使加熱塊120和吸附板之間的溫度分佈相對均勻,來提高形成在晶片10的焊料的品質。 Therefore, when the opening 127 selectively exposes a part of the plurality of first cooling lines 142, the opening 127 may be symmetrically disposed with the center of the heating block 120 as a reference. In this case, the quality of the solder formed on the wafer 10 can be improved by making the temperature distribution between the heating block 120 and the adsorption plate relatively uniform.
在本發明的一實施例中,所述底座塊110還包括第三塊116。 In an embodiment of the present invention, the base block 110 further includes a third block 116 .
第三塊116配置在第一塊112和第二塊114之間。第三塊116用作緩衝塊,用於減少從第二塊114到第一塊112的熱傳遞。第三塊116可以由陶瓷材料構成,所述陶瓷材料的示例可以包括氧化鋁。 The third block 116 is disposed between the first block 112 and the second block 114 . The third block 116 acts as a buffer block to reduce heat transfer from the second block 114 to the first block 112 . The third block 116 may be composed of a ceramic material, an example of which may include alumina.
圖5是用於描述根據本發明的一實施例的鍵合裝置的簡要結構圖。圖6是圖5所示的卡盤結構物的俯視圖。圖7是用於描述圖5所示的夾盤的俯視圖。圖8是用於描述圖5所示的夾盤的仰視圖。 FIG. 5 is a schematic structural diagram for describing a bonding device according to an embodiment of the present invention. FIG. 6 is a top view of the chuck structure shown in FIG. 5 . FIG. 7 is a top view for describing the chuck shown in FIG. 5 . FIG. 8 is a bottom view for describing the chuck shown in FIG. 5 .
參照圖5至圖8,根據本發明的實施例的鍵合裝置300包括鍵合頭100和卡盤結構物200。 Referring to FIGS. 5 to 8 , a bonding device 300 according to an embodiment of the present invention includes a bonding head 100 and a chuck structure 200 .
所述鍵合頭100用於將晶片10移送到卡盤結構物200上並鍵合到晶圓20,並且包括底座塊110、加熱塊120和所述抗靜電塊130。儘管未示出,但為了移送所述晶片10,所述鍵合頭100可以被配置為能夠實現水平移動、上下移動、旋轉、反轉等。 The bonding head 100 is used to transfer the wafer 10 to the chuck structure 200 and bond to the wafer 20 , and includes a base block 110 , a heating block 120 and the antistatic block 130 . Although not shown, in order to transfer the wafer 10 , the bonding head 100 may be configured to move horizontally, move up and down, rotate, reverse, etc.
由於所述鍵合頭100與圖1至圖4所示的所述鍵合頭100基本相同,因此省略了對所述鍵合頭100的詳細描述。 Since the bonding head 100 is basically the same as the bonding head 100 shown in FIGS. 1 to 4 , a detailed description of the bonding head 100 is omitted.
此外,所述鍵合頭100可以被設置為使得所述吸附板朝下方,以鍵合所述晶片10和晶圓20。 In addition, the bonding head 100 may be disposed with the suction plate facing downward to bond the wafer 10 and the wafer 20 .
所述卡盤結構物200支撐所述晶圓20。此時,在所述晶圓20上可以形成電路圖案。 The chuck structure 200 supports the wafer 20 . At this time, a circuit pattern can be formed on the wafer 20 .
所述卡盤結構物200包括加熱板210、夾盤220、導向環230、夾具240、電源線250和溫度感測器260。 The chuck structure 200 includes a heating plate 210, a chuck 220, a guide ring 230, a clamp 240, a power cord 250 and a temperature sensor 260.
所述加熱板210具有大致圓盤形狀,並且內含藉由從外部施加的電源產生熱的發熱體212。 The heating plate 210 has a substantially disk shape and contains a heating element 212 that generates heat by externally applied power.
所述發熱體212可以被配置為在所述加熱板210的內側面形成預定圖案。所述發熱體212的示例可以包括電極層、發熱線圈等。 The heating element 212 may be configured to form a predetermined pattern on the inner side of the heating plate 210 . Examples of the heating body 212 may include electrode layers, heating coils, and the like.
所述加熱板210具有延伸至上表面的第二真空線214和第三真空線215。所述第二真空線214和所述第三真空線215可以分別從所述加熱板210的下表面或側面延伸至所述上表面。所述第二真空線214不與所述第三真空線215連接。所述第二真空線214與真空泵(未示出)連接,並提供用於吸附所述晶圓20的真空力。所述第三真空線215與真空泵(未示出)連接,並提供用於吸附所述夾盤220的真空力。 The heating plate 210 has a second vacuum line 214 and a third vacuum line 215 extending to the upper surface. The second vacuum line 214 and the third vacuum line 215 may respectively extend from a lower surface or a side surface of the heating plate 210 to the upper surface. The second vacuum line 214 is not connected to the third vacuum line 215 . The second vacuum line 214 is connected to a vacuum pump (not shown) and provides vacuum force for adsorbing the wafer 20 . The third vacuum line 215 is connected to a vacuum pump (not shown) and provides vacuum force for adsorbing the chuck 220 .
所述加熱板210在其上表面具有定位銷216。所述定位銷216用於定位所述加熱板210的所述夾盤220,可以配置為多個。所述定位銷216可以設置在所述加熱板210的上表面邊緣。 The heating plate 210 has positioning pins 216 on its upper surface. The positioning pins 216 are used to position the chuck 220 of the heating plate 210 and may be configured in plural numbers. The positioning pin 216 may be provided on an upper surface edge of the heating plate 210 .
此外,所述加熱板210具有沿上表面的邊緣形成的凹槽218。所述凹槽218可用於固定所述導向環230。 Furthermore, the heating plate 210 has a groove 218 formed along the edge of the upper surface. The groove 218 can be used to secure the guide ring 230 .
所述夾盤220具有大致圓盤形狀,並且放置在所述加熱板210的上方。所述夾盤220在其上表面支撐所述晶圓20。 The chuck 220 has a substantially disk shape and is placed above the heating plate 210 . The chuck 220 supports the wafer 20 on its upper surface.
所述夾盤220具有與所述第二真空線214連接的所述第四真空線222,以吸附所述晶圓20。 The chuck 220 has the fourth vacuum line 222 connected to the second vacuum line 214 to absorb the wafer 20 .
所述第四真空線222具有真空槽222a和多個真空孔222b。 The fourth vacuum line 222 has a vacuum groove 222a and a plurality of vacuum holes 222b.
所述真空槽222a形成在所述夾盤220的下表面。例如,所述真空槽222a可以具有以所述夾盤220的下表面中心為基準具有同心圓形狀的槽和以放射狀延伸的槽相結合的形狀,或可以具有圓形槽形狀。此時,所述真空槽222a不會延伸至所述夾盤220的下表面邊緣,以防止所述真空力的洩漏。 The vacuum groove 222a is formed on the lower surface of the chuck 220. For example, the vacuum groove 222a may have a shape that is a combination of grooves having a concentric circular shape based on the center of the lower surface of the chuck 220 and grooves extending radially, or may have a circular groove shape. At this time, the vacuum groove 222a does not extend to the edge of the lower surface of the chuck 220 to prevent leakage of the vacuum force.
所述夾盤220放置在所述加熱板210的上方,同時所述真空槽222a由所述加熱板210的上表面限定以形成空間。此外,所述真空槽222a與所述第二真空線214連接。 The chuck 220 is placed above the heating plate 210, and the vacuum groove 222a is defined by the upper surface of the heating plate 210 to form a space. In addition, the vacuum groove 222a is connected to the second vacuum line 214 .
所述真空孔222b貫通所述夾盤220並從形成有所述真空槽222a的下表面延伸至所述夾盤220的上表面。所述真空孔222b排列成彼此隔開間隔。例如,所述真空孔222b可以排列成同心圓形狀或放射狀。 The vacuum hole 222b penetrates the chuck 220 and extends from the lower surface where the vacuum groove 222a is formed to the upper surface of the chuck 220. The vacuum holes 222b are arranged at intervals from each other. For example, the vacuum holes 222b may be arranged in a concentric circle shape or a radial shape.
因此,所述第四真空線222與所述第二真空線214連接,並藉由由所述第二真空線214提供的真空力吸附所述晶圓20。 Therefore, the fourth vacuum line 222 is connected to the second vacuum line 214 , and the wafer 20 is attracted by the vacuum force provided by the second vacuum line 214 .
另一方面,位於所述夾盤220最外層的所述真空孔222b之間的距離,可以被設置為比位於所述最外層內側的所述真空孔222b之間的距離相對窄。具體地,位於所述最外層的所述真空孔222b之間的角度,可以是位於所述最外層內側的所述真空孔222b之間的角度的一半。例如,位於所述最外層的所述真空孔222b之間的角度可以是約15度,並且位於所述最外層內側的所述真空孔222b之間的角度可以是約30度。 On the other hand, the distance between the vacuum holes 222b located on the outermost layer of the chuck 220 may be set to be relatively narrower than the distance between the vacuum holes 222b located on the innermost layer of the outermost layer. Specifically, the angle between the vacuum holes 222b located in the outermost layer may be half of the angle between the vacuum holes 222b located inside the outermost layer. For example, the angle between the vacuum holes 222b located on the outermost layer may be about 15 degrees, and the angle between the vacuum holes 222b located inside the outermost layer may be about 30 degrees.
因此,即使在所述夾盤220的邊緣處也可以穩定地提供藉由真空孔222b的真空力。因此,即使在所述夾盤220的邊緣,所述晶圓20也可以與所述夾盤220緊貼,並且可以防止所述晶圓20的浮起。 Therefore, the vacuum force through the vacuum hole 222b can be stably provided even at the edge of the chuck 220. Therefore, the wafer 20 can be in close contact with the chuck 220 even at the edge of the chuck 220 , and the wafer 20 can be prevented from floating.
此外,所述夾盤220在其下表面具有真空槽223,以使得真空吸附到 所述加熱板210,該真空槽223配置為與所述第三真空線215連接。 In addition, the chuck 220 has a vacuum groove 223 on its lower surface, so that the vacuum is adsorbed to The heating plate 210 and the vacuum groove 223 are configured to be connected to the third vacuum line 215 .
所述真空槽223形成在所述夾盤220的下表面。例如,所述真空槽223可以具有以所述夾盤220的下表面中心為基準具有同心圓形狀的槽和以放射狀延伸的槽相結合的形狀,或可以具有圓形槽形狀。此時,所述真空槽223不會延伸至所述夾盤220的下表面邊緣,以防止所述真空力的洩漏。 The vacuum groove 223 is formed on the lower surface of the chuck 220 . For example, the vacuum groove 223 may have a shape in which a groove having a concentric circular shape based on the center of the lower surface of the chuck 220 and a groove extending radially are combined, or may have a circular groove shape. At this time, the vacuum groove 223 does not extend to the edge of the lower surface of the chuck 220 to prevent leakage of the vacuum force.
所述夾盤220放置在所述加熱板210的上方,同時所述真空槽223由所述加熱板210的上表面限定以形成空間。此外,所述真空槽223與所述第三真空線215連接。 The chuck 220 is placed above the heating plate 210, and the vacuum groove 223 is defined by the upper surface of the heating plate 210 to form a space. In addition, the vacuum groove 223 is connected to the third vacuum line 215 .
所述真空槽223與所述第三真空線215連接,並且藉由由所述第三真空線215提供的真空力,所述夾盤220能夠緊貼並固定到所述加熱板210的上方。因此,藉由使所述夾盤220的變形或彎曲最小化,可以平坦地支撐所述夾盤220上的所述晶圓20。 The vacuum groove 223 is connected to the third vacuum line 215 , and with the vacuum force provided by the third vacuum line 215 , the chuck 220 can be tightly attached and fixed to the top of the heating plate 210 . Therefore, by minimizing deformation or bending of the chuck 220 , the wafer 20 on the chuck 220 can be supported flatly.
所述加熱板210和所述夾盤220可以藉由由所述第三真空線215和所述真空槽223提供的所述真空力保持緊貼的狀態。因此,無需用於緊固所述加熱板210和所述夾盤220的單獨緊固構件。 The heating plate 210 and the chuck 220 can be kept in close contact by the vacuum force provided by the third vacuum line 215 and the vacuum groove 223 . Therefore, a separate fastening member for fastening the heating plate 210 and the chuck 220 is not required.
此外,可以藉由釋放由所述第二真空線214和所述第三真空線215提供的所述真空力,來分離並替換所述加熱板210和所述夾盤220。因此,可以快速地進行所述卡盤結構物200的維護。 Furthermore, the heating plate 210 and the chuck 220 can be separated and replaced by releasing the vacuum force provided by the second vacuum line 214 and the third vacuum line 215 . Therefore, maintenance of the chuck structure 200 can be performed quickly.
另一方面,當所述加熱板210的上表面和所述夾盤220的下表面各自具有超過約10μm的平整度時,在所述加熱板210和所述夾盤220之間可能存在微小間隙。因此,所述真空力可能藉由所述加熱板210和所述夾盤220之間洩漏。 On the other hand, when the upper surface of the heating plate 210 and the lower surface of the chuck 220 each have a flatness exceeding about 10 μm, a slight gap may exist between the heating plate 210 and the chuck 220 . Therefore, the vacuum force may leak between the heating plate 210 and the chuck 220 .
所述加熱板210的上表面和所述夾盤220的下表面各自具有約10μm以下,較佳地具有7μm以下的平整度。在這種情況下,所述加熱板210和所述夾盤220可以緊貼,並且可以防止所述真空力藉由所述加熱板210和所述夾盤220之間洩漏。 The upper surface of the heating plate 210 and the lower surface of the chuck 220 each have a flatness of approximately 10 μm or less, preferably 7 μm or less. In this case, the heating plate 210 and the chuck 220 can be in close contact, and the vacuum force can be prevented from leaking between the heating plate 210 and the chuck 220 .
所述夾盤220將在所述加熱板210產生的熱傳遞到所述晶圓20。此時,所述晶圓20可以保持在約140至150℃溫度,以使得容易地實現晶片(未示出)和所述晶圓20的鍵合。 The chuck 220 transfers the heat generated at the heating plate 210 to the wafer 20 . At this time, the wafer 20 may be maintained at a temperature of approximately 140 to 150° C., so that bonding of a wafer (not shown) and the wafer 20 is easily achieved.
所述加熱板210可以由陶瓷材料構成。所述陶瓷材料的示例可以包括氮化鋁(AlN)。由於所述氮化鋁具有高導熱率,所述加熱板210可以均勻地傳遞在所述發熱體212產生的熱。此外,所述加熱板210可以藉由使所述夾盤220的溫度分佈均勻來均勻地加熱所述晶圓20。 The heating plate 210 may be made of ceramic material. Examples of the ceramic material may include aluminum nitride (AlN). Since the aluminum nitride has high thermal conductivity, the heating plate 210 can uniformly transfer the heat generated in the heating element 212 . In addition, the heating plate 210 can uniformly heat the wafer 20 by making the temperature distribution of the chuck 220 uniform.
所述夾盤220可以藉由將鈦添加到陶瓷材料來構成。例如,在所述夾盤220中,鈦可以添加到所述氧化鋁(Al2O3)中。當鈦添加到所述氧化鋁(Al2O3)中時,可以進一步降低所述夾盤220的導熱率。 The chuck 220 may be constructed by adding titanium to a ceramic material. For example, in the chuck 220, titanium may be added to the aluminum oxide (Al 2 O 3 ). When titanium is added to the aluminum oxide (Al 2 O 3 ), the thermal conductivity of the chuck 220 can be further reduced.
當所述夾盤220的導熱率小於約5W/m.k時,所述夾盤220的導熱率相對較低。因此,在所述加熱板210產生的熱可能無法充分地傳遞到所述晶圓20,或者可能需要很長時間才能將在所述加熱板210產生的熱傳遞到所述晶圓20。然而,即使鍵合頭在約450度的高溫下熱壓所述晶圓20和所述晶片以鍵合所述晶片,也可以防止所述夾盤220被快速加熱。 When the thermal conductivity of the chuck 220 is less than about 5 W/m. k, the thermal conductivity of the chuck 220 is relatively low. Therefore, the heat generated at the heating plate 210 may not be sufficiently transferred to the wafer 20 , or it may take a long time to transfer the heat generated at the heating plate 210 to the wafer 20 . However, even if the bonding head heat-presses the wafer 20 and the wafer at a high temperature of about 450 degrees to bond the wafer, the chuck 220 can be prevented from being rapidly heated.
當所述夾盤220的導熱率超過約20W/m.k時,所述夾盤220的導熱率相對較高。因此,在所述加熱板210產生的熱會過度地傳遞到所述晶圓20,使得所述晶圓20和所述晶片之間的凸塊可能被壓碎。此外,當所述鍵合頭在450度左右的高溫下對所述晶圓20和所述晶片進行熱壓時,所述夾盤220被較快地加熱,使得所述晶圓20和所述晶片之間的凸塊可能更容易地被碾碎。 When the thermal conductivity of the chuck 220 exceeds approximately 20 W/m. k, the thermal conductivity of the chuck 220 is relatively high. Therefore, the heat generated at the heating plate 210 may be excessively transferred to the wafer 20 , so that the bumps between the wafer 20 and the wafer may be crushed. In addition, when the bonding head heat-presses the wafer 20 and the wafer at a high temperature of about 450 degrees, the chuck 220 is heated relatively quickly, so that the wafer 20 and the wafer are The bumps between the wafers may be crushed more easily.
當所述夾盤220的導熱率為約5至20W/m.k時,所述夾盤220可以適當地將在熱盤210產生的熱傳遞至所述晶圓20,直到凸塊不被碾碎。此外,即使鍵合頭在約450度的高溫下熱壓所述晶圓20和所述晶片以鍵合所述晶片,也可以防止所述夾盤220被快速加熱。因此,可以防止所述晶圓20和所述晶片之間的凸塊被碾碎。 When the thermal conductivity of the chuck 220 is about 5 to 20 W/m. k, the chuck 220 can appropriately transfer the heat generated in the hot plate 210 to the wafer 20 until the bumps are not crushed. In addition, even if the bonding head heat-presses the wafer 20 and the wafer at a high temperature of about 450 degrees to bond the wafer, the chuck 220 can be prevented from being rapidly heated. Therefore, the bumps between the wafer 20 and the wafer can be prevented from being crushed.
因此,即使為了鍵合所述晶圓20和所述晶片而經常預熱所述晶圓20,也能夠防止所述晶圓20和所述晶片之間的凸塊被碾碎。因此,可以防止所述晶圓20和所述晶片之間的鍵合缺陷。 Therefore, even if the wafer 20 is frequently preheated for bonding the wafer 20 and the wafer, the bumps between the wafer 20 and the wafer can be prevented from being crushed. Therefore, bonding defects between the wafer 20 and the wafer can be prevented.
另一方面,所述夾盤220可以僅由導熱率低於所述氮化鋁的氧化鋁(Al2O3)構成。 On the other hand, the chuck 220 may be composed only of aluminum oxide (Al 2 O 3 ) having a lower thermal conductivity than the aluminum nitride.
所述夾盤220具有用於容納定位銷216的容納槽224。容納槽224可以形成在對應於所述加熱板210的定位銷216的位置處。例如,容納槽224也可以設置在所述夾盤220的邊緣。 The chuck 220 has a receiving groove 224 for receiving the positioning pin 216 . The receiving groove 224 may be formed at a position corresponding to the positioning pin 216 of the heating plate 210 . For example, the receiving groove 224 can also be provided on the edge of the chuck 220 .
當所述夾盤220設置在所述加熱板210的上表面時,所述加熱板210的定位銷216可以插入所述夾盤220的容納槽224中。因此,所述加熱板210和所述夾盤220可以準確地排列。 When the chuck 220 is disposed on the upper surface of the heating plate 210 , the positioning pin 216 of the heating plate 210 can be inserted into the receiving groove 224 of the chuck 220 . Therefore, the heating plate 210 and the chuck 220 can be accurately aligned.
儘管上面已經描述了在所述加熱板210配置有定位銷216,並且在所述夾盤220形成有容納槽224,但是也可以在所述加熱板210形成有容納槽,並且在所述夾盤220配置有夾盤。 Although it has been described above that the heating plate 210 is provided with the positioning pin 216 and the chuck 220 is formed with the receiving groove 224 , it is also possible that the heating plate 210 is provided with a receiving groove and the chuck is formed with a receiving groove 224 . 220 is equipped with chuck.
此外,所述夾盤220具有沿上表面邊緣形成的凹槽226。凹槽226可用於供所述夾具240設置。 In addition, the chuck 220 has a groove 226 formed along the edge of the upper surface. Grooves 226 may be provided for the clamp 240 to be positioned.
所述導向環230卡在沿所述加熱板210的上表面邊緣形成的凹槽218,並引導所述加熱板210的周長。 The guide ring 230 is caught in the groove 218 formed along the edge of the upper surface of the heating plate 210 and guides the circumference of the heating plate 210 .
具體地,所述導向環230具有卡爪232,當卡爪232卡在凹槽218時,所述導向環230安裝在所述加熱板210。 Specifically, the guide ring 230 has claws 232. When the claws 232 are stuck in the groove 218, the guide ring 230 is installed on the heating plate 210.
另一方面,所述導向環230的上表面和所述加熱板210的上表面可以位於相同的高度。在這種情況下,在所述導向環230安裝在所述加熱板210的狀態下,所述夾盤220可以容易地安裝在所述加熱板210的上表面。 On the other hand, the upper surface of the guide ring 230 and the upper surface of the heating plate 210 may be located at the same height. In this case, in a state where the guide ring 230 is installed on the heating plate 210, the chuck 220 can be easily installed on the upper surface of the heating plate 210.
此外,當所述導向環230的上表面高於所述加熱板210的上表面時,在將所述夾盤220安裝在所述加熱板210的上表面的情況下,所述導向環230可用 作排列基準。 In addition, when the upper surface of the guide ring 230 is higher than the upper surface of the heating plate 210, the guide ring 230 can be used when the chuck 220 is installed on the upper surface of the heating plate 210. as a basis for arrangement.
所述夾具240以覆蓋所述夾盤220的上表面邊緣狀態被固定到導向環。所述夾具240可以藉由緊固螺釘242固定到所述導向環230。 The clamp 240 is fixed to the guide ring in a state of covering the upper surface edge of the chuck 220 . The clamp 240 may be fixed to the guide ring 230 by fastening screws 242 .
作為一例,可以配置多個所述夾具240,以部分覆蓋所述夾盤220的上表面邊緣。作為另一例,所述夾具240大致呈環形,並且可以完全覆蓋所述夾盤220的上表面邊緣。 As an example, multiple clamps 240 may be configured to partially cover the upper surface edge of the chuck 220 . As another example, the clamp 240 is generally annular and can completely cover the upper surface edge of the chuck 220 .
由於所述夾具240以覆蓋所述夾盤220的上表面邊緣的狀態固定到所述導向環230,因此所述夾具240可以向下加壓所述夾盤220。因此,所述夾具240可以將所述夾盤220緊貼到所述加熱板210。 Since the clamp 240 is fixed to the guide ring 230 in a state of covering the upper surface edge of the chuck 220 , the clamp 240 can press the chuck 220 downward. Therefore, the clamp 240 can tightly attach the chuck 220 to the heating plate 210 .
所述夾具240具有卡爪244,卡爪244可以放置在所述夾盤220的凹槽226。因此,所述夾具240的上表面和所述夾盤220的上表面可以位於相同的高度。因此,當所述晶圓20穩定地被移送到所述夾盤220的上表面而不受所述夾具240的干擾時,可以設置所述晶圓20。 The clamp 240 has a claw 244 that can be placed in the groove 226 of the chuck 220 . Therefore, the upper surface of the clamp 240 and the upper surface of the chuck 220 may be located at the same height. Therefore, the wafer 20 may be positioned while the wafer 20 is stably transferred to the upper surface of the chuck 220 without interference from the clamp 240 .
所述導向環230和所述夾具240可以由導熱率低於所述加熱板210的材料構成。例如,所述導向環230和所述夾具240可以由氧化鋁(Al2O3)材料構成。此外,所述導向環230和所述夾具240可以由與所述夾盤220相同的材料構成。 The guide ring 230 and the clamp 240 may be made of a material with a lower thermal conductivity than the heating plate 210 . For example, the guide ring 230 and the clamp 240 may be made of aluminum oxide (Al 2 O 3 ) material. Furthermore, the guide ring 230 and the clamp 240 may be made of the same material as the chuck 220 .
由於所述導向環230和所述夾具240的導熱率低於所述加熱板210的導熱率,所述導向環230和所述夾具240可以防止熱量藉由加熱板210的側面損失。 Since the thermal conductivity of the guide ring 230 and the clamp 240 is lower than that of the heating plate 210 , the guide ring 230 and the clamp 240 can prevent heat from being lost through the sides of the heating plate 210 .
所述電源線250延伸至所述加熱板210的內部並與所述發熱體212連接,提供用於使所述發熱體212產生熱的電源。 The power line 250 extends to the inside of the heating plate 210 and is connected to the heating element 212 to provide power for causing the heating element 212 to generate heat.
所述溫度感測器260從外部延伸至所述加熱板210的內部,並測量被所述發熱體212加熱的所述加熱板210的溫度。可以使用由所述溫度感測器260測量的溫度來控制所述發熱體212的溫度。可以藉由控制所述發熱體212的溫度來調節所述加熱板210的溫度。 The temperature sensor 260 extends from the outside to the inside of the heating plate 210 and measures the temperature of the heating plate 210 heated by the heating element 212 . The temperature measured by the temperature sensor 260 may be used to control the temperature of the heating element 212 . The temperature of the heating plate 210 can be adjusted by controlling the temperature of the heating element 212 .
所述溫度感測器260的示例可以包括熱電偶。 Examples of the temperature sensor 260 may include a thermocouple.
所述卡盤結構物200將在所述加熱板210產生的熱藉由所述夾盤220傳遞至所述晶圓20。所述晶圓20可以藉由由所述夾盤220傳遞的熱始終以恆定溫度被加熱。因此,所述晶片10可以有效地被鍵合到所述晶圓20。 The chuck structure 200 transfers the heat generated on the heating plate 210 to the wafer 20 through the chuck 220 . The wafer 20 can be always heated at a constant temperature by the heat transferred by the chuck 220 . Therefore, the wafer 10 can be effectively bonded to the wafer 20 .
所述鍵合裝置300使用所述卡盤結構物200固定所述晶圓20,並在以恆定溫度加熱的狀態下,藉由使用所述鍵合頭100快速加熱和冷卻所述晶片10,將所述晶片10鍵合到所述晶圓20。因此,能夠在所述晶片10和所述晶圓20之間形成品質優良和形狀良好的焊料。此外,可以提高使用所述鍵合裝置300將所述晶片10鍵合到所述晶圓20的工序有效性。 The bonding device 300 uses the chuck structure 200 to fix the wafer 20 and rapidly heats and cools the wafer 10 using the bonding head 100 while being heated at a constant temperature. The wafer 10 is bonded to the wafer 20 . Therefore, solder of excellent quality and good shape can be formed between the wafer 10 and the wafer 20 . In addition, the efficiency of the process of bonding the wafer 10 to the wafer 20 using the bonding device 300 can be improved.
如上所述,根據本發明的鍵合裝置有效地去除了殘留在鍵合頭表面上的電子,從而有效地抑制了鍵合工序中可能出現的電弧現象。因此,可以抑制在鍵合工序中對晶片的電擊。因此,可以提高使用所述鍵合裝置的鍵合工序的效率和生產率。 As mentioned above, the bonding device according to the present invention effectively removes electrons remaining on the surface of the bonding head, thereby effectively suppressing arc phenomena that may occur during the bonding process. Therefore, electric shock to the wafer during the bonding process can be suppressed. Therefore, the efficiency and productivity of the bonding process using the bonding device can be improved.
雖然在上文中參照本發明的較佳實施例進行了說明,但是所屬技術領域的普通技術人員可以理解,在不超出申請專利範圍中記載的本發明的思想和領域的範圍內,可以對本發明進行各種修改和變更。 Although the present invention has been described above with reference to the preferred embodiments, those of ordinary skill in the art will understand that the present invention can be modified within the scope of the ideas and fields of the invention described in the scope of the patent application. Various modifications and changes.
10:晶片 10:wafer
100:鍵合頭 100: Bonding head
110:底座塊 110: base block
112:第一塊 112:First piece
114:第二塊 114:Second block
116:第三塊 116:Third block
120:加熱塊 120:Heating block
122:發熱體 122: Heating element
126:真空線 126: Vacuum line
127:開口 127:Open your mouth
130:抗靜電塊 130: Antistatic block
132:真空孔 132: Vacuum hole
140:冷卻線 140: Cooling line
142:第一冷卻線 142: First cooling line
144:第二冷卻線 144: Second cooling line
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KR10-2021-0182521 | 2021-12-20 |
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JP2013065733A (en) * | 2011-09-19 | 2013-04-11 | Hitachi High-Tech Instruments Co Ltd | Die bonder |
KR20190001271A (en) * | 2017-06-27 | 2019-01-04 | 주식회사 미코 | Bonding head and apparatus for bonding chips having the bonding head |
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KR102592226B1 (en) * | 2018-07-17 | 2023-10-23 | 삼성전자주식회사 | Semiconductor package bonding head and bonding method |
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