TWI772760B - Method for manufacturing a building wallboard and building wallboard - Google Patents

Abstract

The present disclosure provides a method for manufacturing a building wallboard. The method for manufacturing a building wallboard includes the following steps： Providing a plurality of formwork members, each formwork member including an external formwork and an internal formwork. The formwork members surrounds the grouting space, filling a grout into the grouting space, the grout penetrates the internal formwork, solidifies the grout to form a grouting wall panel, the internal formwork is connected to the grouting wall panel, and separate the external formwork and the internal formwork for each formwork member to form building wall panels. In this application, the grout is filled into the grouting space, and after the internal formwork is assembled, the grout will automatically fill the gaps, and the grout penetrates into the internal formwork, so the grout will directly adhere to the internal formwork. After curing, the grout and the internal formwork have a high bond strength.

Description

Manufacturing method of building wall panel and building wall panel

The present invention relates to a technical field of the construction industry, in particular to a manufacturing method of a building wall panel and a building wall panel thereof.

In the prior art, the construction industry can be roughly divided into two projects according to the pre- and post-construction sequence. The first is the construction of the building body, such as steel frame or wall and so on. The second is the interior decoration of the building, such as fire prevention, sound insulation or moisture resistance, etc. In general, the construction method of buildings or houses is that after the steel skeleton of the building body is built, the steel skeleton is used as the main body to be grouted into floors, walls and stairs, etc., and the building structure is gradually built. After the construction of the main body of the building is completed, follow-up interior decoration is carried out, the surface of the building wall panel is trimmed, and functional structures such as sound insulation, fire prevention or moisture resistance are installed according to the needs of users. However, when the above steps are used for construction, the construction process is complicated and lengthy, the construction is inefficient, and the cost is high.

The present application provides a manufacturing method of a building wall panel and a building wall panel thereof, to solve the problems of complicated steps, poor construction efficiency and high cost in the construction and decoration of the current building panel wall (such as adding sound insulation and fire protection functions, etc.).

In order to solve the above problems, this application is implemented as follows:

In a first aspect, the present application provides a method of manufacturing a building wall panel, which includes the following steps: providing a plurality of formwork assemblies, each of which includes an outer formwork and an inner formwork; the formwork assemblies enclose a grouting space, the The inner formwork is located in the grouting space; a slurry is filled in the grouting space, and the slurry penetrates into the inner formwork; the slurry is cured to form a grouting wall panel, and the inner formwork is connected with the grouting wall panel; and separating the outer formwork and the inner formwork of each of the formwork assemblies to form a building wall panel.

In a second aspect, the present application provides a building wall panel, which is manufactured by the method for manufacturing a building wall panel according to claim 1, which includes a grouting wall panel and a plurality of inner formwork. A plurality of inner formwork are respectively arranged on the surface of the grouting wall panel.

In the embodiment of the present application, through the one-time combination of the slurry and the inner template, the slurry will automatically fill in the gaps after the inner templates are assembled, and the slurry penetrates into the inner templates. After the slurry is cured, The bonding strength between the slurry and the inner formwork is high, and at the same time, the subsequent step of re-installing the inner formwork on the grouting wall panel can be omitted.

Various embodiments of the present application will be disclosed in the drawings below, and for the sake of clarity, many implementation details will be described together in the following description. It should be understood, however, that these implementation details should not be used to limit the application. That is, in some embodiments of the present application, these implementation details are unnecessary. In addition, for the purpose of simplifying the drawings, some well-known structures and elements will be shown in a simple schematic manner in the drawings. In the following embodiments, the same or similar components will be denoted by the same reference numerals.

Please refer to FIG. 1 to FIG. 4 , which are a block diagram of steps of a method for manufacturing a building wall panel according to the first embodiment of the present application, a schematic diagram of construction of a building wall panel, a schematic diagram of a second construction of the building wall panel, and a schematic diagram of the building wall panel. As shown in the figure, the present application provides a manufacturing method of a building wall panel, which can be used to make a wall, a ceiling or a floor, and the manufacturing method of the building wall panel comprises the following steps:

First, step S11 : providing a plurality of template components 11 , each template component 11 includes an outer template 111 and an inner template 113 . The outer formwork 111 can be a steel plate, a wooden board or a plastic board, etc. The thickness of the outer formwork 111 can be matched with the thickness of the inner formwork as the total thickness of the supporting formwork, so that the material thickness of the outer formwork 111 can be reduced, and the outer formwork 111 is used to support the inner formwork. Template 113. The inner template 113 includes a first inner template 1131, and the first inner template 1131 is a cement fiber board.

Step S13 : the formwork assemblies 11 enclose a grouting space 110 , and the inner formwork 113 is located in the grouting space 110 . In this embodiment, the formwork assemblies 11 are placed around the front, rear, left, and right sides to form a grouting space 110 enclosed therearound.

Step S15 : filling a slurry 100 in the grouting space 11 , and the slurry 100 penetrates into the inner formwork 113 . The slurry can be concrete or other building materials.

Step S17 : solidifying the slurry 100 to form the grouting wall panel 101 , the inner formwork 113 is connected to the grouting wall panel 101 . The slurry 100 includes a bridging agent, and the bridging agent penetrates into the inner templates 113

Step S19 : separate the outer formwork 111 and the inner formwork 113 of each formwork assembly 11 to form the building wall panel 1 (as shown in FIG. 4 ).

In the present embodiment, a plurality of inner formwork 113 are respectively arranged on the surface of the grouting wall panel 101 to form a building wall panel, so that the surface of the building wall panel 1 is flat, and there is no need to perform priming and fine mud work on the wall surface of the grouting wall panel 101. , which can reduce costs. Furthermore, by directly combining the inner formwork 113 with the grouting wall panel 101, the use of hollow sand can be reduced, and at the same time, the inner formwork 113 can better provide thermal insulation and sound insulation performance. In this embodiment, the slurry 100 is combined with the inner template 113 at one time, the slurry 100 is automatically filled in the gaps after the inner template 113 is assembled, and the slurry 100 penetrates into the inner template 113, so that the slurry 100 is cured Afterwards, it will be directly cemented with the inner templates 113 , and the bonding strength between the slurry 100 and the inner templates 113 is high.

Please refer to FIG. 5 to FIG. 7 , which are schematic diagrams of construction of a building wall panel 1, a schematic diagram of construction of a building wall panel 2, and a schematic diagram of a building wall panel according to the second embodiment of the present application. As shown in the figure, the difference between this embodiment and the first embodiment lies in the step of enclosing the grouting space by the formwork elements, and further includes the following steps, the formwork elements 11 surround the frame 13 to form the grouting space 110 . The skeleton 13 is a steel structure, and the slurry 100 fills the grouting space 110 and completely covers the skeleton 13, that is, the grouting wall panel 101 has a skeleton 13. When the slurry 100 is cured and combined with the skeleton 13, the building wall panel 1 is formed. higher intensity.

Furthermore, the step of enclosing the grouting space by the formwork elements 11 further includes the following step of disposing a fixing structure 15 in the grouting space 110 , and the fixing structure 15 is connected with the formwork elements 11 . The fixing structure 15 includes a plurality of fixing pieces 151 , and each fixing piece 151 penetrates through the inner template 113 of the corresponding two template assemblies 11 . In this way, it can be ensured that the formwork assembly 11 can be fixed on both sides of the grouting space 110 . In addition, when the fixing members 151 of the fixing structure 15 pass through the grouting space 110 , the fixing members 151 and the frame 13 can be fixed, and the structural strength of the fixing members and the formwork elements 11 can be strengthened.

As mentioned above, when the outer template 111 and the inner template 113 are separated, the two ends of the fixing members 151 will protrude from the outer surface of the inner template 113 (as shown in FIG. 6 ). The end cutting only needs to be flush with the outer surface of the inner template 113 (as shown in FIG. 7 ).

In addition, the fixed structure 15 includes a plurality of steel beams 153, each steel beam 153 supports two corresponding formwork assemblies 11, wherein the steel beams 153 can be U-shaped steel beams (as shown in FIG. 5 ) or H-shaped steel beams (as shown in FIG. 5 ). 8), so that the formwork assembly 11 has the steel beams 153 supported by the outside in the grouting space 110, and the steel beams 153 can support the two inner formwork 113 of the corresponding formwork assembly 11 to the outside. The above-mentioned steel beams 153 can also be fixed to the frame 13 in the grouting space 110 , which can strengthen the structural strength of the steel beams 153 and the formwork assemblies 11 .

In this embodiment, the fixing members 151 penetrate through the corresponding two formwork assemblies 11 and can be connected and fixed to the corresponding two formwork assemblies 11 to prevent the formwork assemblies 11 from being unable to withstand the slurry when the slurry 100 is filled in the grouting space 110 . Due to the weight of 100 , the formwork assemblies 11 are squeezed outward. The above-mentioned fixing structure 15 can stabilize the grouting space 110 enclosed by the formwork assemblies 11 . In addition, the steel beams 153 can provide internal support for the formwork assemblies 11 to prevent the formwork assemblies 11 from falling inward when the grouting space 110 is grouted.

Please refer to FIG. 8 , which is a schematic diagram of the construction of the building wall panel according to the third embodiment of the present application. As shown in the figure, the difference between this embodiment and the first embodiment is that the inner template 113 further includes at least one second inner template 1133, and the at least one second inner template 1133 and the first inner template 1131 are cemented to each other, and are also connected to the outer template. Opposite to 111, the second inner template 1133 is a sound insulation board, a heat insulation board, a waterproof board, an anti-electromagnetic wave board, an anti-radiation board or a decorative board. The user can adjust the function of the second inner template 1133 according to requirements.

To sum up, the present application provides a method for manufacturing a building wall panel and a building wall panel thereof. Through the one-time combination of the slurry and the inner formwork, the slurry will automatically fill in the gaps after the inner formwork is assembled, and the slurry The material penetrates into the inner templates, so that the slurry will be directly fixed with a plurality of inner templates after curing, and the bonding strength between the slurry and the inner templates is high. The surface of the grouting wallboard with the inner formwork is flat, and there is no need for the wall priming and fine mud work of the grouting wallboard, which can reduce the cost. Furthermore, by directly combining the inner formwork with the grouting wallboard, the use of hollow sand can be reduced, and at the same time, the inner formwork can provide better thermal insulation and sound insulation performance. At the same time, the process of installing sound insulation boards, fireproof boards and other functional boards can be directly constructed in the step of grouting wallboards, which can save the subsequent steps of installing sound insulation boards, fireproof boards or other functional structures and reduce the subsequent construction. cost.

1: Building wall panels 11: Template Components 100: Slurry 110: Grouting Space 101: Grouting Wall Panels 111: Outer template 113: Inner Template 1131: First inner template 1133: Second inner template 13: Skeleton 15: Fixed structure 151: Fixing parts 153: Steel beam

The drawings described herein are used to provide further understanding of the present application and constitute a part of the present application. The schematic implementations and descriptions of the present application are used to explain the present application and do not constitute an improper limitation of the present application. In the attached image: 1 is a block diagram of steps of a method for manufacturing a building wall panel according to a first embodiment of the present application; Fig. 2 is the construction schematic diagram one of the building wall panel of the first embodiment of the present application; Fig. 3 is the construction schematic diagram II of the building wall panel of the first embodiment of the present application; Fig. 4 is the schematic diagram of the building wall panel of the first embodiment of the present application; Fig. 5 is the construction schematic diagram one of the building wall panel of the second embodiment of the present application; Fig. 6 is the construction schematic diagram two of the building wall panel of the second embodiment of the present application; 7 is a schematic diagram of a building wall panel of a second embodiment of the present application; and Fig. 8 is a schematic view of construction of a building wall panel according to a third embodiment of the present application.

Claims (14)

A method for manufacturing a building wall panel, comprising the following steps: providing a plurality of formwork assemblies, each of the formwork assemblies including an outer formwork and an inner formwork; after providing the formwork assemblies, enclosing the formwork assemblies into a grouting space , the inner formwork is located in the grouting space; a fixed structure is arranged in the grouting space, and the fixed structure is connected with the formwork components, wherein the fixed structure includes a plurality of fixing pieces and a plurality of steel beams, each of which is connected to the fixing piece Two corresponding formwork assemblies, each of the steel beams supports the corresponding two formwork assemblies; filling a grout in the grouting space, the grout infiltrates the inner formwork; curing the grout to form a grouting wall the inner formwork is connected with the grouting wall panel; and the outer formwork and the inner formwork of each of the formwork assemblies are separated to form a building wall panel. The method for manufacturing a building wall panel according to claim 1, wherein the step of enclosing the grouting space with the formwork elements further comprises: the formwork elements surround a frame to form the grouting space. The method for manufacturing a building wall panel as claimed in claim 2, wherein the step of enclosing the grouting space by the formwork elements further comprises: fixing the fixing structure on the frame. The method for manufacturing a building wall panel according to claim 1, wherein the steel beam is a U-shaped steel beam or an H-shaped steel beam. The method for manufacturing a building wall panel according to claim 1, wherein the inner formwork comprises a first inner formwork, and the first inner formwork is a cement fiber board. The manufacturing method of building wall panel according to claim 5, wherein the inner formwork further comprises at least one second inner formwork, at least one of the second inner formwork and the first inner formwork are mutually cemented and opposite to the outer formwork , the second inner template is a fireproof board, a sound insulation board, a heat insulation board, a waterproof board, an anti-electromagnetic wave board, an anti-radiation board or a decorative board. The manufacturing method of building wall panels as claimed in claim 1, wherein the slurry comprises a bridging agent, and the bridging agent penetrates into the inner formwork. The manufacturing method of a building wall panel as claimed in claim 1, wherein the building wall panel comprises a wall, a ceiling or a floor. A building wall panel, manufactured by the method for manufacturing a building wall panel as claimed in claim 1, comprising: a grouting wall panel; a plurality of inner formwork, respectively arranged on the surface of the grouting wall panel; and a fixed structure, The fixed structure is connected with the inner formwork, wherein the fixed structure also includes a plurality of fixing pieces and a plurality of steel beams, each of the fixing pieces is connected to the corresponding two of the inner formwork, and each of the steel beams supports the corresponding two of the inner formwork template. The building wall panel as claimed in claim 9, wherein the grouting wall panel further has a skeleton. The building wall panel of claim 10, wherein the fixing structures are fixed to the frame. The building wall panel of claim 9, wherein the steel beams comprise U-shaped steel beams or H-shaped steel beams. The building wall panel according to claim 9, wherein the inner formwork comprises a first inner formwork, and the first inner formwork is a cement fiber board. The building wall panel as claimed in claim 13, wherein the inner formwork further comprises at least one second inner formwork, at least one of the second inner formwork and the first inner formwork are mutually cemented, and at least one of the second inner formwork and the The grouting wall panels are connected, and the second inner formwork is a fireproof board, a sound insulation board, a heat insulation board, a waterproof board, an anti-electromagnetic wave board or an anti-radiation board.

Images