TW202134512A - Method for manufacturing a building wallboard and building wallboard - Google Patents

Abstract

The present disclosure provides a method for manufacturing a building wallboard. The method for manufacturing a building wallboard includes the following steps： Providing a plurality of formwork members, each formwork member including an external formwork and an internal formwork. The formwork members surrounds the grouting space, filling a grout into the grouting space, the grout penetrates the internal formwork, solidifies the grout to form a grouting wall panel, the internal formwork is connected to the grouting wall panel, and separate the external formwork and the internal formwork for each formwork member to form building wall panels. In this application, the grout is filled into the grouting space, and after the internal formwork is assembled, the grout will automatically fill the gaps, and the grout penetrates into the internal formwork, so the grout will directly adhere to the internal formwork. After curing, the grout and the internal formwork have a high bond strength.

Description

Manufacturing method of building wallboard and building wallboard

The invention relates to a technical field of the construction industry, in particular to a manufacturing method of a building wall panel and a building wall panel.

In the prior art, the construction industry can be roughly divided into two projects based on the sequence of front and back construction. The first is the construction of the building itself, such as steel framework or walls. The second is the interior decoration of the building, such as fireproofing, soundproofing or moisture proofing and so on. The general building or house construction method is mostly that after the steel frame of the building body is built, the steel frame is used as the main body to grouting into floors, walls and stairs, etc., and gradually build the building structure of the building layer by layer. After the construction of the main building is completed, follow-up interior decoration is carried out, the surface of the building wall panel is trimmed, and the required functional structures such as sound insulation, fire resistance or moisture resistance are installed according to the needs of users. However, with the above steps for construction, the construction process is complicated and lengthy, the construction is inefficient, and the cost is high.

This application provides a method for manufacturing a building wall panel and a building wall panel to solve the problems of complicated steps, low construction efficiency, and high cost of the current construction and decoration of building panel walls (such as installing sound insulation and fire protection functions, etc.).

In order to solve the above problems, this application is implemented as follows:

In the first aspect, the present application provides a method for manufacturing building wall panels, which includes the following steps: providing a plurality of template components, each of which includes an outer template and an inner template; the template components enclose a grouting space, the The inner templates are located in the grouting space; a slurry is filled in the grouting space, and the slurry penetrates the inner templates; the slurry is solidified to form a grouting wallboard, and the inner templates are connected with the grouting wallboard; And separating the outer formwork and the inner formwork of each formwork assembly to form a building wallboard.

In a second aspect, the present application provides a building wall panel, which is manufactured by the method of manufacturing a building wall panel as described in Claim 1, and includes a grouted wall panel and a plurality of inner templates. The plural inner templates are respectively arranged on the surface of the grouting wallboard.

In the embodiment of the present application, through the one-time combination of the slurry and the inner template, the slurry will automatically fill in the gaps after the inner templates are assembled, and the slurry penetrates into the inner templates. After the slurry is cured, The bonding strength between the slurry and the inner formwork is high, and at the same time, the subsequent step of installing the inner formwork on the grouting wallboard can be omitted.

Hereinafter, multiple implementation manners of the present application will be disclosed in drawings. For clear description, many implementation details will be described together in the following description. However, it should be understood that these implementation details should not be used to limit this application. In other words, in some implementations of the present application, these implementation details are unnecessary. In addition, for the sake of simplification of the drawings, some conventionally used structures and elements will be drawn in a simple schematic manner in the drawings. In the following embodiments, the same reference numerals will be used to denote the same or similar components.

Please refer to FIGS. 1 to 4, which are the block diagrams of the steps of the manufacturing method of the building wallboard according to the first embodiment of the present application, the first schematic diagram of the construction of the building wallboard, the second schematic diagram of the construction of the building wallboard, and the schematic diagram of the building wallboard. As shown in the figure, the present application provides a manufacturing method of building wallboard, which can be used to manufacture walls, ceilings or floors. The manufacturing method of building wallboard includes the following steps:

First, step S11: provide a plurality of template components 11, and each template component 11 includes an outer template 111 and an inner template 113. The outer template 111 can be a steel plate, a wood board, a plastic plate, etc. The thickness of the outer template 111 can be matched with the thickness of the inner template as the total thickness of the supporting template, so that the material thickness of the outer template 111 can be reduced. The outer template 111 is used to support the inner template. Template 113. The inner formwork 113 includes a first inner formwork 1131, and the first inner formwork 1131 is a cement fiber board.

Step S13: The formwork components 11 enclose a grouting space 110, and the inner formwork 113 is located in the grouting space 110. In this embodiment, the template components 11 are respectively placed on the front, rear, left, and right sides to form a closed grouting space 110.

Step S15: Fill a slurry 100 in the grouting space 11, and the slurry 100 penetrates the inner templates 113. The slurry can be concrete or other building materials.

Step S17: curing the slurry 100 to form a grouting wallboard 101, and the inner templates 113 are connected to the grouting wallboard 101. The slurry 100 includes a bridging agent, and the bridging agent penetrates into the inner templates 113

Step S19: Separate the outer form 111 and inner form 113 of each form assembly 11 to form a building wall panel 1 (as shown in FIG. 4).

In this embodiment, a plurality of inner templates 113 are respectively arranged on the surface of the grouting wallboard 101 to form a building wallboard. In this way, the surface of the building wallboard 1 is flat, and there is no need to perform primer and fine mud work on the wall surface of the grouting wallboard 101. , So you can reduce costs. Furthermore, by directly combining the inner formwork 113 with the grouting wallboard 101, the use of hollow sand can be reduced, and the inner formwork 113 can provide better heat preservation and sound insulation performance. In this embodiment, through the one-time combination of the slurry 100 and the inner template 113, the slurry 100 is automatically filled in the gaps after the inner templates 113 are assembled, and the slurry 100 penetrates the inner templates 113, so that the slurry 100 is solidified Then, it will be directly cemented with the inner templates 113, and the bonding strength of the slurry 100 and the inner templates 113 is high.

Please refer to FIG. 5 to FIG. 7, which are schematic diagrams of the construction of the building wallboard in the second embodiment of the present application, the schematic diagram of the construction of the building wallboard and the schematic diagrams of the building wallboard. As shown in the figure, the difference between this embodiment and the first embodiment lies in the step of forming the grouting space by the template components, and further includes the following steps. The template components 11 surround the skeleton 13 to form a grouting space 110. The skeleton 13 is a steel bar structure, and the slurry 100 fills the grouting space 110 and completely covers the skeleton 13, that is, the grouting wall panel 101 has a skeleton 13 inside. When the slurry 100 is solidified and combined with the skeleton 13 to form a building wall panel 1 The intensity is higher.

Furthermore, the step of enclosing the grouting space by the template components 11 additionally includes the following steps: arranging a fixing structure 15 in the grouting space 110, and the fixing structure 15 is connected with the template components 11. The fixing structure 15 includes a plurality of fixing members 151, and each fixing member 151 penetrates the inner template 113 of the corresponding two template assembly 11. In this way, it can be ensured that the template assembly 11 can be fixed on both sides of the grouting space 110. In addition, when the fixing members 151 of the fixing structure 15 pass through the grouting space 110, the fixing members 151 and the frame 13 can be fixed, which can strengthen the structural strength of the fixing members and the template components 11.

As mentioned above, when the outer mold plate 111 is separated from the inner mold plate 113, the two ends of the fixing members 151 will protrude from the outer surface of the inner mold plate 113 (as shown in FIG. 6), and the two protruding fixing members 151 The end cutting can be aligned with the outer surface of the inner template 113 (as shown in FIG. 7).

In addition, the fixed structure 15 includes a plurality of steel beams 153, and each steel beam 153 supports the corresponding two formwork assembly 11, wherein the steel beam 153 can be a U-shaped steel beam (as shown in Figure 5) or an H-shaped steel beam (as shown in Figure 5). 8), so that the grouting space 110 of the form assembly 11 is provided with the steel beams 153 externally supported, and the steel beams 153 can support the two inner form plates 113 of the corresponding form assembly 11 outward. The above-mentioned steel beams 153 are in the grouting space 110, and the steel beams 153 and the framework 13 can also be fixed, which can strengthen the structural strength of the steel beams 153 and the formwork components 11.

In this embodiment, the fixing members 151 penetrate through the corresponding two formwork assemblies 11 and can be connected and fixed to the corresponding two formwork assemblies 11 to prevent the formwork assembly 11 from being unable to bear the slurry when the slurry 100 is filled in the grouting space 110. As a result of the weight of 100, the template components 11 are squeezed outward. The above-mentioned fixing structure 15 can stabilize the grouting space 110 enclosed by the template components 11. In addition, the steel beams 153 can provide internal support for the formwork components 11 to prevent the formwork components 11 from falling inward when grouting in the grouting space 110.

Please refer to FIG. 8, which is a schematic diagram of the construction of the building wall panel according to the third embodiment of the present application. As shown in the figure, the difference between this embodiment and the first embodiment is that the inner template 113 further includes at least one second inner template 1133. 111 is opposite, the second inner template 1133 is a sound insulation board, a heat insulation board, a waterproof board, an electromagnetic wave prevention board, a radiation prevention board or a decorative board. The user can adjust the function of the second inner template 1133 according to requirements.

In summary, the present application provides a method for manufacturing building wall panels and the building wall panels. Through the one-time combination of slurry and inner formwork, the slurry will automatically fill in the gaps after the inner formwork is assembled, and the slurry The material penetrates the inner templates, so that the slurry will be directly cemented with the plurality of inner templates after solidification, and the bonding strength of the slurry and the inner templates is high. The surface of the grouting wallboard with the inner formwork is flat, and it is no longer necessary to carry out the wall bottoming and fine mud work of the grouting wallboard, so that the cost can be reduced. Furthermore, by directly combining the inner formwork with the grouting wallboard, the use of hollow sand can be reduced, and the inner formwork can provide better heat preservation and sound insulation performance. At the same time, the process of installing sound insulation panels, fire protection panels and other functional panels can be directly combined in the grouting wallboard step, which can save the subsequent steps of installing sound insulation panels, fire protection panels or other functional structures, reducing subsequent construction cost.

1: Building wall panels 11: template components 100: Slurry 110: Grouting space 101: Grout Wallboard 111: Outer template 113: Inner template 1131: The first inner template 1133: second inner template 13: skeleton 15: Fixed structure 151: fixed parts 153: Steel Beam

The drawings described here are used to provide a further understanding of the application and constitute a part of the application. The exemplary embodiments and descriptions of the application are used to explain the application, and do not constitute an improper limitation of the application. In the attached picture: FIG. 1 is a block diagram of the steps of the manufacturing method of the building wallboard according to the first embodiment of the present application; Fig. 2 is a construction schematic diagram 1 of the building wallboard of the first embodiment of the present application; Fig. 3 is a second schematic diagram of construction of the building wallboard of the first embodiment of the present application; Fig. 4 is a schematic diagram of the building wall panel of the first embodiment of the present application; Fig. 5 is a construction schematic diagram 1 of the building wallboard of the second embodiment of the present application; Fig. 6 is a second schematic diagram of construction of the building wallboard of the second embodiment of the present application; Fig. 7 is a schematic diagram of a building wall panel according to a second embodiment of the present application; and Fig. 8 is a schematic diagram of construction of a building wall panel according to a third embodiment of the present application.

Claims (20)

A manufacturing method of building wallboard, which comprises the following steps: Provide multiple template components, each of which includes an outer template and an inner template; The formwork components enclose a grouting space, and the inner formwork is located in the grouting space; Filling a slurry in the grouting space, and the slurry infiltrates the inner templates; Curing the slurry to form a grouting wallboard, and the inner templates are connected to the grouting wallboard; and Separating the outer formwork and the inner formwork of each formwork assembly to form a building wallboard. The method of manufacturing a building wallboard according to claim 1, wherein the step of enclosing the grouting space by the template components further includes: forming the grouting space by surrounding a skeleton by the template components. The method for manufacturing a building wallboard according to claim 1, wherein the forming of the grouting space by the formwork components further includes: arranging a fixed structure in the grouting space, and the fixed structure is connected with the formwork components. The method for manufacturing a building wallboard according to claim 3, wherein the fixing structure includes a plurality of fixing parts, and each fixing part is connected to two corresponding formwork components. The method for manufacturing a building wall panel according to claim 3, wherein the fixed structure includes a plurality of steel beams, and each of the steel beams supports two corresponding formwork components. The method for manufacturing a building wall panel according to claim 5, wherein the steel beam is a U-shaped steel beam or an H-shaped steel beam. The method for manufacturing a building wallboard according to claim 3, wherein the step of enclosing the grouting space by the formwork components further includes: Fix the fixed structure on the skeleton. The method for manufacturing a building wallboard according to claim 1, wherein the inner formwork includes a first inner formwork, and the first inner formwork is a cement fiber board. The method for manufacturing a building wallboard according to claim 8, wherein the inner formwork further comprises at least one second inner formwork, at least one of the second inner formwork and the first inner formwork are fixed to each other, and is opposite to the outer formwork , The second inner template is a sound insulation board, a heat insulation board, a waterproof board, an electromagnetic wave prevention board, a radiation prevention board or a decorative board. The method for manufacturing a building wallboard according to claim 1, wherein the slurry includes a bridging agent, and the bridging agent penetrates into the inner formwork. The method for manufacturing a building wall panel according to claim 1, wherein the building wall panel includes a wall, a ceiling or a floor. A building wallboard, which is manufactured by the method for manufacturing a building wallboard according to claim 1, which includes: A grouted wall panel; and Plural inner templates are respectively arranged on the surface of the grouting wallboard. The building wallboard according to claim 12, wherein the grouting wallboard also has a skeleton inside. The building wall panel according to claim 13, wherein the grouting wall panel further has a fixed structure in it, and the fixed structure is connected with the inner formwork. The building wall panel according to claim 14, wherein the fixing structure includes a plurality of fixing parts, and each fixing part is connected to two corresponding inner formwork. The building wall panel according to claim 14, wherein the fixed structure further includes a plurality of steel beams, and the steel beams support two corresponding inner formwork. The building wall panel according to claim 16, wherein the steel beam comprises a U-shaped steel beam or an H-shaped steel beam. The building wall panel according to claim 15 or 16, wherein the fixing structures are fixed to the frame. The building wallboard according to claim 12, wherein the inner formwork includes a first inner formwork, and the first inner formwork is a cement fiber board. The building wallboard according to claim 19, wherein the inner formwork further comprises at least one second inner formwork, at least one of the second inner formwork and the first inner formwork are fixed to each other, and at least one of the second inner formwork and the Grouting wall panels are connected, and the second inner formwork is a sound insulation board, a heat insulation board, a waterproof board, an electromagnetic wave prevention board or a radiation prevention board.

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