TWI766156B - Template for nanoimprinting and method for producing thereof, as well as two-stage mesa blanks and method for producing therof - Google Patents
Template for nanoimprinting and method for producing thereof, as well as two-stage mesa blanks and method for producing therof Download PDFInfo
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- TWI766156B TWI766156B TW108112100A TW108112100A TWI766156B TW I766156 B TWI766156 B TW I766156B TW 108112100 A TW108112100 A TW 108112100A TW 108112100 A TW108112100 A TW 108112100A TW I766156 B TWI766156 B TW I766156B
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C33/00—Moulds or cores; Details thereof or accessories therefor
- B29C33/38—Moulds or cores; Details thereof or accessories therefor characterised by the material or the manufacturing process
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C59/00—Surface shaping of articles, e.g. embossing; Apparatus therefor
- B29C59/02—Surface shaping of articles, e.g. embossing; Apparatus therefor by mechanical means, e.g. pressing
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01L—SEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
- H01L21/00—Processes or apparatus adapted for the manufacture or treatment of semiconductor or solid state devices or of parts thereof
- H01L21/02—Manufacture or treatment of semiconductor devices or of parts thereof
- H01L21/027—Making masks on semiconductor bodies for further photolithographic processing not provided for in group H01L21/18 or H01L21/34
Abstract
Description
本發明係關於一種奈米壓印用模片及其製造方法、及、2段台面基底及其製造方法。 The present invention relates to a nano-imprinting die and its manufacturing method, and a two-stage mesa substrate and its manufacturing method.
奈米壓印微影係經由如下步驟將圖案轉印至被轉印體之方法:使設置於奈米壓印用模片之所期望之轉印圖案密接於塗佈於被轉印體之表面之硬化性樹脂層,並賦予熱或光等外部刺激,藉此將圖案轉印至硬化性樹脂層。奈米壓印微影由於可藉由簡單之方法而形成圖案,故而作為LSI(Large Scale Integration,大型積體電路)製造用之下一代微影技術備受期待。進而,亦作為光學零件、發光元件、光電轉換元件、生物感測器、裝飾品、飲料品容器、食品容器等之加工用之技術備受期待。因此,推進奈米壓印用模片之開發。 Nanoimprint lithography is a method of transferring a pattern to a transfer object through the following steps: making the desired transfer pattern provided on the nanoimprint die in close contact with the surface coated on the transfer object The curable resin layer is transferred to the curable resin layer by applying external stimuli such as heat or light to transfer the pattern to the curable resin layer. Nanoimprint lithography is expected as a next-generation lithography technology for LSI (Large Scale Integration, large-scale integrated circuit) manufacturing because it can form patterns by a simple method. Furthermore, it is also expected as a technology for processing optical parts, light-emitting elements, photoelectric conversion elements, biosensors, decorative items, beverage containers, food containers, and the like. Therefore, development of a die for nanoimprinting has been advanced.
於奈米壓印微影中,於將奈米壓印用模片之轉印圖案轉印至被轉印 體時,必須進行奈米壓印用模片與被轉印體之位置對準。為了進行此種位置對準,有時於奈米壓印用模片之能夠使光透過之基材設置對準標記,於被轉印體亦設置對應之對準標記。又,有時於奈米壓印用模片,設置用以識別該模片自身之種類等之識別用標記。 In nanoimprint lithography, the transfer pattern of the nanoimprint die is transferred to the transferred When the body is formed, it is necessary to align the position of the die for nanoimprinting with the body to be transferred. In order to perform this kind of positional alignment, alignment marks are sometimes provided on the base material of the die for nanoimprinting through which light can pass, and corresponding alignment marks are also provided on the transferred body. In addition, an identification mark for identifying the type or the like of the die itself may be provided on the die for nanoimprinting.
對準標記或識別用標記例如包括奈米壓印用模片之基材之主面中之凹凸構造之圖案及設置於該圖案之高對比度膜。此種高對比度膜有時因於奈米壓印用模片之洗淨時等膜減少而無法獲得所需之對比度。因此,採用如可抑制此種高對比度膜之膜減少之各種構造。 The alignment mark or the identification mark includes, for example, a pattern of a concavo-convex structure in the main surface of the substrate of the die for nanoimprinting, and a high-contrast film provided on the pattern. Such a high-contrast film may not be able to obtain the desired contrast due to the reduction of the film during cleaning of the die for nanoimprinting. Therefore, various structures such as the film reduction that can suppress such a high-contrast film are adopted.
例如,於專利文獻1中,記載有如下構造,即,於模片之基材之主面中之凹凸構造之圖案設置高對比度膜之後,且於基材之主面之整體設置保護高對比度膜之保護膜。然而,於此種構造中,由於在主面之整體設置保護膜,故而於設置於主面之轉印圖案微細之情形時,有時保護膜之厚度成為原因而損及轉印圖案之均勻性。
For example,
又,於專利文獻2中,記載有如下構造,即,於模片之基材之主面中之凹凸構造之圖案之凸部上設置高對比度膜,且於包含凹凸構造之圖案之凹部之區域以覆蓋高對比度膜之方式設置保護膜。然而,於此種構造中,尤其,於凸部上設置有高對比度膜,故而有根據高對比度膜之端部中之保護膜之成膜狀態而洗淨液等滲入至高對比度膜的情況。因此,無法充分抑制高對比度膜之膜減少。
In addition,
進而,於專利文獻3中,記載有如下構造,即,於模片之基材之主面之位置對準區域中之凹凸構造之圖案之凹部內設置高對比度膜,且於高對比度膜上設置保護膜。然而,於此種構造中,亦有根據高對比度膜之端部中之保護膜之成膜狀態而無法充分保護高對比度膜的情況。
Furthermore,
因此,於先前之保護膜之構造中,無法充分抑制高對比度膜之膜減少。 Therefore, in the structure of the conventional protective film, the film reduction of a high contrast film cannot be suppressed fully.
[專利文獻1]日本專利特開2009-200505號公報 [Patent Document 1] Japanese Patent Laid-Open No. 2009-200505
[專利文獻2]日本專利特開2013-30522號公報 [Patent Document 2] Japanese Patent Laid-Open No. 2013-30522
[專利文獻2]日本專利特表2013-519236號公報 [Patent Document 2] Japanese Patent Publication No. 2013-519236
本發明係鑒於上述問題點而完成者,其主要目的在於提供一種可充分抑制高對比度膜之膜減少之奈米壓印用模片及其製造方法。 The present invention has been made in view of the above-mentioned problems, and its main object is to provide a die for nanoimprinting capable of sufficiently suppressing film reduction of a high-contrast film, and a method for producing the same.
本發明為了解決上述問題,提供一種奈米壓印用模片,其特徵在於,具備具有基部及設置於上述基部之主面之台面構造之透光性基材,且於上述台面構造之主面,設置有凹凸構造之轉印圖案及凹凸構造之標記用 圖案,於上述標記用圖案之凹部之底面設置有高對比度膜,且以覆蓋上述高對比度膜之方式於上述高對比度膜之表面設置有氧化鉭膜。 In order to solve the above-mentioned problems, the present invention provides a die for nanoimprinting, which is characterized by comprising a translucent substrate having a base portion and a mesa structure provided on the main surface of the base portion, and the main surface of the mesa structure is provided on the main surface of the base portion. , which is provided with the transfer pattern of the concave-convex structure and the marking of the concave-convex structure In the pattern, a high-contrast film is provided on the bottom surface of the concave portion of the pattern for marking, and a tantalum oxide film is provided on the surface of the high-contrast film so as to cover the high-contrast film.
根據本發明,可充分抑制高對比度膜之膜減少或消失。 According to the present invention, the film reduction or disappearance of the high-contrast film can be sufficiently suppressed.
於上述發明中,較佳為上述氧化鉭膜設置於上述高對比度膜之表面及上述標記用圖案之凸部之上表面。其原因在於,可有效地不露出地覆蓋上述高對比度膜。 In the said invention, it is preferable that the said tantalum oxide film is provided in the surface of the said high contrast film, and the upper surface of the convex part of the said pattern for marking. This is because the above-mentioned high-contrast film can be effectively covered without being exposed.
又,於上述發明中,較佳為於上述台面構造之主面沿著上述氧化鉭膜設置有槽。其原因在於,可容易地判斷上述氧化鉭膜之有無。 Moreover, in the said invention, it is preferable that a groove|channel is provided along the said tantalum oxide film in the main surface of the said mesa structure. This is because the presence or absence of the tantalum oxide film can be easily determined.
於上述發明中,較佳為,上述台面構造包含設置於上述基部之主面之第1階差構造及設置於上述第1階差構造之主面之第2階差構造,上述轉印圖案及上述標記用圖案設置於上述第2階差構造之主面,於上述第1階差構造之主面中之上述第2階差構造之周圍之區域設置有遮光部,且上述氧化鉭膜以覆蓋上述遮光部之主面之方式設置於上述遮光部之主面。其原因在於,可藉由上述遮光部而抑制於光壓印時將曝光之光照射至非意圖之區域,而且可藉由上述氧化鉭膜而抑制上述遮光部之膜減少或消失。 In the above invention, preferably, the mesa structure includes a first level structure provided on the main surface of the base portion and a second level structure provided on the main surface of the first level structure, the transfer pattern and The marking pattern is provided on the principal surface of the second level structure, a light-shielding portion is provided on the principal surface of the first level structure in a region surrounding the second level structure, and the tantalum oxide film covers The main surface of the said light-shielding part is provided in the main surface of the said light-shielding part. This is because the light shielding portion can prevent the exposure light from being irradiated to an unintended area during photoimprinting, and the tantalum oxide film can prevent the film of the shielding portion from decreasing or disappearing.
於上述發明中,較佳為上述遮光部具有將遮光性膜及上述高對比度膜按照該順序積層而成之多層構造。其原因在於,可有效地抑制於光壓印時將曝光之光照射至非意圖之區域。 In the said invention, it is preferable that the said light-shielding part has the multilayer structure which laminated|stacked the light-shielding film and the said high contrast film in this order. The reason for this is that it is possible to effectively prevent the exposure light from being irradiated to an unintended area during photoimprinting.
於上述發明中,較佳為於上述基部之與主面相反側之面,設置有俯視包含上述第2階差構造之凹陷部。其原因在於,可抑制將空氣封入至轉印圖案與塗佈於被轉印體之表面之硬化性樹脂層之間。 In the said invention, it is preferable that the recessed part which contains the said 2nd step structure in plan view is provided in the surface on the opposite side to the main surface of the said base part. The reason for this is that air can be suppressed from being trapped between the transfer pattern and the curable resin layer applied on the surface of the transfer target body.
又,本發明提供一種奈米壓印用模片之製造方法,其特徵在於具備:準備步驟,其係準備模片形成用構件,該模片形成用構件具備透光性基材及高對比度膜,上述透光性基材具有基部及設置於上述基部之主面之台面構造,且於上述台面構造之主面設置有凹凸構造之轉印圖案及凹凸構造之標記用圖案,上述高對比度膜設置於上述透光性基材之主面側整面;第1樹脂層形成步驟,其係以設置有上述標記用圖案之標記用圖案區域成為薄膜,且設置有上述轉印圖案之轉印圖案區域成為厚膜之方式,於上述標記用圖案及上述轉印圖案上形成第1樹脂層;第1蝕刻步驟,其係藉由對形成有上述第1樹脂層之上述模片形成用構件進行蝕刻,而於至少上述標記用圖案之凹部之底面及上述轉印圖案區域使上述高對比度膜殘留,將上述高對比度膜之其他部分去除;氧化鉭膜形成步驟,其係於進行了上述第1蝕刻步驟之上述模片形成用構件之主面側整面形成氧化鉭膜;第2樹脂層形成步驟,其係以上述標記用圖案區域成為厚膜,且上述轉印圖案區域成為薄膜之方式,於形成於上述標記用圖案區域及上述轉印圖案區域之上述氧化鉭膜上形成第2樹脂層;第2蝕刻步驟,其係藉由對形成有上述第2樹脂層之上述模片形成用構件進行蝕刻,而使形成於至少上述高對比度膜之表面之上述氧化鉭膜殘留,將上述氧化鉭膜之其他部分去除;及第3蝕刻步驟,其係藉由進行將殘存之上述氧化鉭膜用作遮罩之蝕刻,而將設置於 上述轉印圖案區域之高對比度膜去除。 Furthermore, the present invention provides a method for producing a die for nanoimprinting, which is characterized by comprising: a preparation step of preparing a die-forming member, the die-forming member having a light-transmitting substrate and a high-contrast film The above-mentioned translucent base material has a base and a mesa structure arranged on the main surface of the base, and the main surface of the mesa structure is provided with a transfer pattern of a concave-convex structure and a marking pattern of the concave-convex structure, and the high-contrast film is provided with on the entire main surface side of the translucent base material; the first resin layer forming step is to use the marking pattern area provided with the marking pattern as a film, and the transfer pattern area provided with the transfer pattern In the form of a thick film, a first resin layer is formed on the marking pattern and the transfer pattern, and a first etching step is performed by etching the die-forming member on which the first resin layer is formed, The high-contrast film is left on at least the bottom surface of the concave portion of the marking pattern and the transfer pattern area, and the other parts of the high-contrast film are removed; the step of forming a tantalum oxide film is performed after the first etching step. A tantalum oxide film is formed on the entire main surface side of the above-mentioned die-forming member; in the second resin layer forming step, the above-mentioned pattern area for marking becomes a thick film, and the above-mentioned transfer pattern area becomes a thin film. A second resin layer is formed on the tantalum oxide film in the marking pattern region and the transfer pattern region; a second etching step is performed by etching the die-forming member on which the second resin layer is formed so that the tantalum oxide film formed on at least the surface of the high contrast film remains, and other parts of the tantalum oxide film are removed; and a third etching step is performed by performing the remaining tantalum oxide film as a mask etching of the mask, which will be set in The high-contrast film of the above-mentioned transfer pattern area is removed.
根據本發明,能夠製造可充分抑制高對比度膜之膜減少或消失之奈米壓印用模片。 ADVANTAGE OF THE INVENTION According to this invention, the die for nanoimprint which can fully suppress the film reduction or disappearance of a high contrast film can be manufactured.
於上述發明中,較佳為,於上述第1蝕刻步驟中,於上述標記用圖案中,僅於上述凹部之底面使上述高對比度膜殘留,將上述高對比度膜之其他部分去除,於上述第2蝕刻步驟中,使形成於上述高對比度膜之表面及上述標記用圖案之凸部之上表面之上述氧化鉭膜殘留。其原因在於,可製造將上述氧化鉭膜設置於上述高對比度膜之表面及上述標記用圖案之凸部之上表面之上述奈米壓印用模片。 In the above invention, preferably, in the above-mentioned first etching step, in the above-mentioned pattern for marking, the above-mentioned high-contrast film is left only on the bottom surface of the above-mentioned concave portion, and the other parts of the above-mentioned high-contrast film are removed. 2. In the etching step, the tantalum oxide film formed on the surface of the high-contrast film and the upper surface of the convex portion of the pattern for marking is left. The reason for this is that the above-mentioned die for nanoimprint in which the above-mentioned tantalum oxide film is provided on the surface of the above-mentioned high-contrast film and the upper surface of the convex portion of the above-mentioned pattern for marking can be produced.
於上述發明中,較佳為,於上述第2樹脂層形成步驟中,將成為上述第2樹脂層之厚膜之區域設為俯視時較成為上述第1樹脂層之薄膜之區域靠內側,於上述第2蝕刻步驟中,藉由進行上述蝕刻,而於上述台面構造之主面,沿著成為上述第2樹脂層之厚膜之區域形成槽。其原因在於,能夠製造可藉由識別上述槽之有無而判斷上述氧化鉭膜之有無之上述奈米壓印用模片。 In the above invention, it is preferable that in the second resin layer forming step, the region to be the thick film of the second resin layer is set to be inward from the region to be the thin film of the first resin layer in plan view, and In the said 2nd etching process, by performing the said etching, a groove|channel is formed in the main surface of the said mesa structure along the area|region which becomes the thick film of the said 2nd resin layer. The reason for this is that the above-mentioned die for nanoimprinting can be produced by recognizing the existence or absence of the grooves to determine the presence or absence of the tantalum oxide film.
於上述發明中,較佳為,於上述準備步驟中,準備上述模片形成用構件,上述模片形成用構件中,上述台面構造具有設置於上述基部之主面之第1階差構造及設置於上述第1階差構造之主面之第2階差構造,於上述第2階差構造之主面設置有上述轉印圖案及上述標記用圖案,且進而具有 設置於上述第1階差構造之主面中之上述第2階差構造之周圍之區域之遮光部,於上述第1樹脂層形成步驟中,亦於上述遮光部上形成上述第1樹脂層,於上述第1蝕刻步驟中,使上述遮光部殘留,於上述氧化鉭膜形成步驟中,於上述遮光部之主面形成上述氧化鉭膜,於上述第2樹脂層形成步驟中,亦於形成於上述遮光部之主面之上述氧化鉭膜上形成上述厚膜之第2樹脂層,於上述第2蝕刻步驟中,使形成於上述遮光部之主面之上述氧化鉭膜殘留。其原因在於,能夠製造可藉由上述遮光部而抑制於光壓印時將曝光之光照射至非意圖之區域,而且可藉由上述氧化鉭膜而抑制上述遮光部之膜減少或消失的奈米壓印用模片。 In the above invention, preferably, in the preparation step, the member for forming a die is prepared, and in the member for forming a die, the mesa structure has a first step structure provided on the main surface of the base portion and is provided. In the second step structure on the main surface of the first step structure, the transfer pattern and the marking pattern are provided on the main surface of the second step structure, and further have The light-shielding portion provided in the main surface of the first level-difference structure in the region around the second level-difference structure, in the first resin layer forming step, the first resin layer is also formed on the light-shielding portion, In the first etching step, the light-shielding portion is left, in the tantalum oxide film forming step, the tantalum oxide film is formed on the main surface of the light-shielding portion, and in the second resin layer forming step, it is also formed on the tantalum oxide film. The thick second resin layer is formed on the tantalum oxide film on the main surface of the light shielding portion, and the tantalum oxide film formed on the main surface of the light shielding portion is left in the second etching step. This is because the above-mentioned light-shielding portion can suppress the irradiation of exposure light to an unintended area during photoimprinting, and the above-mentioned tantalum oxide film can suppress the reduction or disappearance of the film of the above-mentioned light-shielding portion. Die for rice stamping.
又,於本發明中,提供一種奈米壓印用模片,其特徵在於,具備具有基部及設置於上述基部之主面之台面構造之透光性基材,且於上述台面構造之主面,設置有凹凸構造之轉印圖案及凹凸構造之標記用圖案,於上述標記用圖案之凹部之底面設置有高對比度膜,以上述高對比度膜之端部不露出之方式,設置有連續地覆蓋上述高對比度膜之表面與上述標記用圖案之凸部之側面、及上述標記用圖案之凸部之上表面且包括與上述高對比度膜不同之材料的保護膜,且上述保護膜以端部處於上述標記用圖案之凸部之上表面之方式設置。 In addition, in the present invention, there is provided a die for nanoimprinting, characterized by comprising a translucent substrate having a base portion and a mesa structure provided on the main surface of the base portion, and the main surface of the mesa structure is provided on the main surface of the base portion. , a transfer pattern with a concave-convex structure and a marking pattern with a concave-convex structure are provided, a high-contrast film is arranged on the bottom surface of the concave portion of the above-mentioned marking pattern, and the end of the high-contrast film is not exposed. The surface of the high-contrast film, the side surface of the convex portion of the pattern for marking, and the upper surface of the convex portion of the pattern for marking are a protective film comprising a material different from the high-contrast film, and the protective film is located at the end The above-mentioned marks are provided in the manner of the upper surface of the convex portion of the pattern.
根據本發明,能夠製造可充分抑制高對比度膜之膜減少之奈米壓印用模片。 ADVANTAGE OF THE INVENTION According to this invention, the die for nanoimprint which can suppress the film reduction of a high contrast film sufficiently can be manufactured.
又,於上述發明中,較佳為,上述保護膜以於俯視時將設置有上述 高對比度膜之上述標記用圖案之凹部、及凸部複數個連續排列而成之對準標記區域包含於內側之方式,設置於較上述對準標記區域大之區域。其原因在於,可藉由保護膜而確實地抑制藥液滲入,可抑制高對比度膜之膜減少。 Moreover, in the above-mentioned invention, it is preferable that the above-mentioned protective film is provided with the above-mentioned protective film in a plan view. In the high contrast film, the concave part and the convex part of the above-mentioned pattern for marking are provided in a larger area than the above-mentioned alignment mark area so that the alignment mark area in which a plurality of concave parts and convex parts are continuously arranged is included in the inner side. This is because the penetration of the chemical solution can be reliably suppressed by the protective film, and the film reduction of the high-contrast film can be suppressed.
又,根據本發明,亦可為上述保護膜以包含複數個上述對準標記區域之方式,設置於較上述複數個上述對準標記區域大之區域。 Moreover, according to this invention, the said protective film may be provided in the area|region larger than the said several said alignment mark area so that it may contain a plurality of said alignment mark area|regions.
又,根據本發明,較佳為上述保護膜於俯視時設置為矩形狀。 Moreover, according to this invention, it is preferable that the said protective film is provided in the rectangular shape in planar view.
又,根據本發明,較佳為於上述台面構造之主面沿著上述保護膜設置有槽。其原因在於,可容易地判斷上述保護膜之有無。 Moreover, according to this invention, it is preferable to provide a groove|channel along the said protective film in the main surface of the said mesa structure. The reason for this is that the presence or absence of the above-mentioned protective film can be easily determined.
又,根據本發明,較佳為上述保護膜為氧化鉭膜。其原因在於,氧化鉭膜相對於將奈米壓印微影中所使用之抗蝕劑等異物去除之硫酸洗淨或鹼洗淨之耐性充分高,而且相對於將該等洗淨中無法去除而殘存之異物去除之使用含氧氣體之電漿灰化之耐性亦充分高。 Moreover, according to this invention, it is preferable that the said protective film is a tantalum oxide film. The reason for this is that the tantalum oxide film has a sufficiently high resistance to sulfuric acid cleaning or alkali cleaning for removing foreign substances such as resists used in nanoimprint lithography, and it cannot be removed by such cleaning. In addition, the resistance of plasma ashing using oxygen-containing gas to remove the remaining foreign matter is sufficiently high.
又,於本發明中,提供一種2段台面基底,其特徵在於,其係用以製造奈米壓印用模片者,且具有透光性2段台面基底形成用構件,該透光性2段台面基底形成用構件具有基部及設置於上述基部之主面之台面構造,上述台面構造包含設置於上述基部之主面之第1階差構造及設置於上述第1階差構造之主面之第2階差構造,至少於上述第1階差構造之主面中之上述第 2階差構造之周圍之區域設置有遮光部,且以覆蓋上述遮光部之主面之方式於上述遮光部之主面設置有保護膜。 In addition, in the present invention, there is provided a two-stage mesa substrate, which is used for manufacturing a die for nanoimprinting, and has a light-transmitting two-stage mesa-substrate forming member, the light-transmitting two The member for forming a stage base has a base and a mesa structure provided on the main surface of the base, and the mesa structure includes a first stepped structure provided on the main surface of the base and a first stepped structure provided on the main surface of the first stepped structure. The second level difference structure is at least the above-mentioned first level difference structure among the principal surfaces of the above-mentioned first level difference structure. A light-shielding portion is provided in a region around the two-step structure, and a protective film is provided on the main surface of the light-shielding portion so as to cover the main surface of the light-shielding portion.
若為此種2段台面基底,則可容易地獲得上述本發明之奈米壓印用模片。進而,其原因在於,能夠製造可藉由上述遮光部而抑制於光壓印時將曝光之光照射至非意圖之區域,而且可藉由上述保護膜而抑制上述遮光部之膜減少或消失的奈米壓印用模片。 If it is such a two-stage mesa substrate, the above-mentioned die for nanoimprinting of the present invention can be easily obtained. Furthermore, the reason for this is that the light shielding portion can prevent the exposure light from being irradiated to an unintended area during photoimprinting by the light shielding portion, and the film of the light shielding portion can be prevented from decreasing or disappearing by the protective film. Die for nanoimprinting.
又,於本發明中,亦可為上述遮光部自上述第1階差構造之主面設置至上述基部之主面。 Moreover, in this invention, the said light-shielding part may be provided from the main surface of the said 1st step structure to the main surface of the said base part.
又,於本發明中,提供一種2段台面基底之製造方法,其特徵在於其係上述2段台面基底之製造方法,且準備透光性2段台面基底形成用構件,該透光性2段台面基底形成用構件具有基部及設置於上述基部之主面之台面構造,上述台面構造包含設置於上述基部之主面之第1階差構造及設置於上述第1階差構造之主面之第2階差構造,於上述透光性2段台面基底形成用構件之配置有上述第1階差構造及上述第2階差構造之側之主面形成遮光部形成用膜,於上述遮光部形成用膜上形成保護膜形成用膜,於第1階差構造之主面上及上述第2階差構造之主面上形成硬化性樹脂層,對上述硬化性樹脂層,以形成於上述第1階差構造之主面之硬化性樹脂層之膜厚較形成於上述第2階差構造之主面之硬化性樹脂層之膜厚成為厚膜之方式進行壓印成 形,以遮光部形成用膜及保護膜僅殘存於上述第1階差構造之主面之方式進行蝕刻,藉此,製造於上述透光性2段台面基底形成用構件之上述第1階差構造之主面中之上述第2階差構造之周圍之區域依序設置有遮光部及保護膜的2段台面基底。 Further, in the present invention, there is provided a method for producing a two-stage mesa base, characterized in that it is the above-mentioned method for producing a two-stage mesa base, and a member for forming a light-transmitting two-stage mesa base is prepared. The mesa base forming member has a base portion and a mesa structure provided on the main surface of the base portion, and the mesa structure includes a first stepped structure provided on the main surface of the base portion and a first stepped structure provided on the main surface of the first stepped structure. A two-step structure, wherein a film for forming a light-shielding portion is formed on the principal surface of the side where the first-step structure and the second-step structure are arranged on the light-transmitting two-stage mesa base forming member, and the film for forming a light-shielding portion is formed on the light-shielding portion. A film for forming a protective film is formed on the film, a curable resin layer is formed on the main surface of the first step structure and the main surface of the second step structure, and the curable resin layer is formed on the first step. The film thickness of the curable resin layer on the main surface of the stepped structure is made thicker than the film thickness of the curable resin layer formed on the main surface of the second stepped structure. The above-mentioned first step of the light-transmitting two-stage mesa base forming member is produced by etching the light-shielding portion forming film and the protective film so that only the main surface of the first step structure remains. In the main surface of the structure, the area around the second step structure is provided with a light-shielding portion and a two-stage mesa base of a protective film in this order.
又,於本發明中,提供一種2段台面基底之製造方法,其特徵在於其係上述2段台面基底之製造方法,且準備透光性2段台面基底形成用構件,該透光性2段台面基底形成用構件具有基部及設置於上述基部之主面之台面構造,上述台面構造包含設置於上述基部之主面之第1階差構造及設置於上述第1階差構造之主面之第2階差構造,於上述透光性2段台面基底形成用構件之表面形成遮光部形成用膜,於上述遮光部形成用膜上形成保護膜形成用膜,於上述保護膜形成用膜上塗佈抗蝕劑組合物而形成抗蝕層,藉由將上述抗蝕層經由遮罩曝光、顯影,而將上述第2階差構造之主面上之抗蝕層去除,將露出之上述第2階差構造之主面所形成之遮光部形成用膜及保護膜形成用膜藉由蝕刻去除,藉此,製造上述遮光部及保護膜按照該順序積層而成之積層物自上述透光性2段台面基底形成用構件之上述第1階差構造之主面設置至上述基部之主面的2段台面基底。 Further, in the present invention, there is provided a method for producing a two-stage mesa base, characterized in that it is the above-mentioned method for producing a two-stage mesa base, and a member for forming a light-transmitting two-stage mesa base is prepared. The mesa base forming member has a base portion and a mesa structure provided on the main surface of the base portion, and the mesa structure includes a first stepped structure provided on the main surface of the base portion and a first stepped structure provided on the main surface of the first stepped structure. 2-step structure, a film for forming a light-shielding portion is formed on the surface of the member for forming a light-transmitting two-stage mesa base, a film for forming a protective film is formed on the film for forming a light-shielding portion, and a film for forming a protective film is coated on the film for forming a protective film. A resist composition is formed to form a resist layer, and by exposing and developing the resist layer through a mask, the resist layer on the main surface of the second step structure is removed, and the exposed second step structure is removed. The film for forming a light-shielding portion and the film for forming a protective film formed on the main surface of the stepped structure are removed by etching, thereby producing a laminate in which the light-shielding portion and the protective film are laminated in this order. The main surface of the said 1st level|step difference structure of the member for stage mesa base forming is provided to the 2-stage mesa base of the main surface of the said base part.
於本發明中,發揮可充分抑制高對比度膜之膜減少或消失之效果。 In this invention, the effect which can fully suppress the film reduction or disappearance of a high contrast film is exhibited.
1:模片形成用構件 1: Member for die formation
10:奈米壓印用模片 10: Die for nanoimprinting
17:硬化性樹脂層 17: Curable resin layer
18:抗蝕層 18: resist layer
20:透光性基材 20: Translucent substrate
21:基部 21: Base
21a:基部21之主面
21a: the main surface of the
22:台面構造 22: Countertop Construction
22a:台面構造22之主面
22a: Main surface of table
25:凹陷部 25: Depressed part
26:槽 26: Groove
27:第1階差構造 27: 1st order difference construction
27a:第1階差構造27之主面
27a: The main surface of the first-
28:第2階差構造 28: 2nd order difference construction
28a:第2階差構造28之主面
28a: The main surface of the second-
30:轉印圖案 30: transfer pattern
32:凹部 32: Recess
32a:凹部32之底面
32a: the bottom surface of the
34:凸部 34: convex part
34a:凸部34之上表面
34a: upper surface of
40:標記用圖案 40: Pattern for marking
40A:對準標記區域 40A: Alignment mark area
42:凹部 42: Recess
42a:底面 42a: Underside
44:凸部 44: convex part
44a:上表面 44a: upper surface
44b:側面 44b: side
50:高對比度膜 50: High contrast film
60:氧化鉭膜 60: Tantalum oxide film
61:外周部 61: Peripheral
70:遮光部 70: Shading part
70a:遮光部70之主面
70a: the main surface of the
70b:側面 70b: Side
80:遮光性膜 80: shading film
91:第1樹脂層 91: The first resin layer
91a:第1樹脂層91之薄膜
91a: Film of the
91b:第1樹脂層91之厚膜
91b: Thick film of the
91c:遮光部用膜 91c: Film for shading part
92:第2樹脂層 92: Second resin layer
92a:第2樹脂層92之厚膜
92a: Thick film of the
92b:第2樹脂層92之薄膜
92b: film of the
92c:遮光部用厚膜 92c: Thick film for shading part
100:樹脂層厚規定用模片 100: Die for resin layer thickness specification
101:樹脂層厚規定用模片 101: Die for resin layer thickness specification
200:2段台面基底 200: 2-segment countertop base
201:透光性2段台面基底形成用構件 201: Light-transmitting 2-stage mesa base forming member
210:基部 210: Base
210a:基部210之主面
210a: the main surface of the
220:台面構造 220: Countertop Construction
250:凹陷部 250: Depression
270:第1階差構造 270: 1st order difference construction
270a:第1階差構造270之主面
270a: Main surface of
280:第2階差構造 280: 2nd order difference construction
600:保護膜 600: Protective film
610:保護膜形成用膜 610: Film for forming protective film
D:凹凸構造之凹部之深度 D: The depth of the concave portion of the concave-convex structure
H1:薄膜91a之厚度
H 1 : the thickness of the
H2:厚膜91b之厚度
H 2 : Thickness of the
H3:厚膜92a之厚度
H 3 : Thickness of the
H4:薄膜92b之厚度
H 4 : the thickness of the
H5:厚度 H 5 : Thickness
H6:遮光部用厚膜92c之厚度
H 6 : Thickness of the
M:台面構造之高度 M: height of the table top structure
M1:第1階差構造之高度 M1: The height of the first-order difference structure
M2:第2階差構造之高度 M2: The height of the second-order difference structure
R:第1樹脂層91之薄膜91a之形成區域
R: Formation region of the
w3:寬度 w3: width
w4:寬度 w4: width
圖1(a)~(c)係表示本發明之奈米壓印用模片之一例之概略圖。 FIGS. 1( a ) to ( c ) are schematic views showing an example of a die for nanoimprinting of the present invention.
圖2(a)、(b)係表示本發明之奈米壓印用模片之另一例之概略圖。 2(a) and (b) are schematic views showing another example of the die for nanoimprinting of the present invention.
圖3(a)、(b)係表示本發明之奈米壓印用模片之另一例之概略圖。 3(a) and (b) are schematic views showing another example of the die for nanoimprinting of the present invention.
圖4(a)、(b)係表示本發明之奈米壓印用模片之另一例之概略圖。 4(a) and (b) are schematic views showing another example of the die for nanoimprinting of the present invention.
圖5(a)~(c)係表示本發明之奈米壓印用模片之另一例之概略圖。 FIGS. 5( a ) to ( c ) are schematic views showing another example of the die for nanoimprinting of the present invention.
圖6係表示本發明之奈米壓印用模片之另一例之概略剖視圖。 FIG. 6 is a schematic cross-sectional view showing another example of the die for nanoimprinting of the present invention.
圖7(a)~(c)係表示本發明之奈米壓印用模片之製造方法之一例的概略步驟剖視圖。 FIGS. 7( a ) to ( c ) are schematic cross-sectional views showing an example of a method for producing a die for nanoimprinting of the present invention.
圖8(a)~(c)係表示本發明之奈米壓印用模片之製造方法之一例的概略步驟剖視圖。 FIGS. 8( a ) to ( c ) are schematic cross-sectional views showing an example of a method for producing a die for nanoimprinting of the present invention.
圖9(a)~(c)係表示本發明之奈米壓印用模片之製造方法之一例的概略步驟剖視圖。 FIGS. 9( a ) to ( c ) are schematic cross-sectional views showing an example of a method for producing a die for nanoimprinting of the present invention.
圖10(a)~(c)係表示本發明之奈米壓印用模片之製造方法之另一例的概略步驟剖視圖。 FIGS. 10( a ) to ( c ) are schematic cross-sectional views showing another example of the manufacturing method of the die for nanoimprinting of the present invention.
圖11(a)~(c)係表示本發明之奈米壓印用模片之製造方法之另一例的概略步驟剖視圖。 FIGS. 11( a ) to ( c ) are schematic cross-sectional views showing another example of the manufacturing method of the die for nanoimprinting of the present invention.
圖12(a)~(c)係表示本發明之奈米壓印用模片之製造方法之另一例的概略步驟剖視圖。 FIGS. 12( a ) to ( c ) are schematic cross-sectional views showing another example of the manufacturing method of the die for nanoimprinting of the present invention.
圖13(a)~(c)係表示本發明之奈米壓印用模片之另一例之概略圖。 FIGS. 13( a ) to ( c ) are schematic views showing another example of the die for nanoimprinting of the present invention.
圖14(a)、(b)係表示本發明之奈米壓印用模片之台面構造主面所形成之複數個對準標記區域及保護膜形成區域的俯視圖。 14( a ) and ( b ) are plan views showing a plurality of alignment mark regions and protective film forming regions formed on the main surface of the mesa structure of the die for nanoimprinting of the present invention.
圖15係表示本發明之2段台面基底之一例之概略剖視圖。 FIG. 15 is a schematic cross-sectional view showing an example of a two-stage mesa base of the present invention.
圖16係表示本發明之2段台面基底之另一例之概略剖視圖。 FIG. 16 is a schematic cross-sectional view showing another example of the two-stage mesa substrate of the present invention.
圖17(a)~(f)係表示本發明之2段台面基底之製造方法之概略步驟剖 視圖。 17(a)-(f) are schematic cross-sections showing the manufacturing method of the two-stage mesa substrate of the present invention view.
圖18(a)~(e)係表示本發明之2段台面基底之製造方法之另一例的概略步驟剖視圖。 FIGS. 18( a ) to ( e ) are schematic cross-sectional views showing another example of the manufacturing method of the two-stage mesa substrate of the present invention.
圖19(a)~(c)係表示本發明之2段台面基底之製造方法之另一例的概略步驟剖視圖。 FIGS. 19( a ) to ( c ) are schematic cross-sectional views showing another example of the manufacturing method of the two-stage mesa substrate of the present invention.
以下,對本發明之奈米壓印用模片及其製造方法詳細地進行說明。 Hereinafter, the die for nanoimprinting of the present invention and the manufacturing method thereof will be described in detail.
A.奈米壓印用模片(第一實施態樣) A. Die for nanoimprinting (first embodiment)
本發明之第一實施態樣之奈米壓印用模片之特徵在於,具備具有基部及設置於上述基部之主面之台面構造之透光性基材,於上述台面構造之主面,設置有凹凸構造之轉印圖案及凹凸構造之標記用圖案,於上述標記用圖案之凹部之底面設置有高對比度膜,且以覆蓋上述高對比度膜之方式於上述高對比度膜之表面設置有氧化鉭膜。 The nanoimprint die according to the first aspect of the present invention is characterized by comprising a light-transmitting substrate having a base portion and a mesa structure provided on the main surface of the base portion, and provided on the main surface of the mesa structure. A transfer pattern with a concave-convex structure and a marking pattern with a concave-convex structure, a high-contrast film is provided on the bottom surface of the concave portion of the marking pattern, and tantalum oxide is provided on the surface of the high-contrast film so as to cover the high-contrast film. membrane.
一面參照圖式一面對本發明之奈米壓印用模片之一例進行說明。圖1(a)係表示本發明之奈米壓印用模片之一例之概略剖視圖。圖1(b)係圖1(a)所示之虛線框內之放大圖。圖1(c)係自主面側俯視圖1(b)所示之台面構造所得之圖。 An example of the die for nanoimprinting of the present invention will be described with reference to the drawings. Fig. 1(a) is a schematic cross-sectional view showing an example of a die for nanoimprinting of the present invention. Fig. 1(b) is an enlarged view within the dotted frame shown in Fig. 1(a). FIG. 1( c ) is a view obtained from a plan view of the table top structure shown in FIG. 1( b ) from the main surface side.
如圖1(a)~圖1(c)所示,奈米壓印用模片10具備具有基部21及設置於基部21之主面21a之台面構造22之透光性基材20。於台面構造22之主面
22a,設置有凹凸構造之轉印圖案30及凹凸構造之標記用圖案40。又,於基部21之與主面21a相反側之面,設置有俯視包含台面構造22之凹陷部25。而且,僅於標記用圖案40之凹部42之底面42a,設置有包含Cr之高對比度膜50。高對比度膜50構成對準標記。包含氧化鉭之氧化鉭膜60以不露出地覆蓋高對比度膜50之方式,與高對比度膜50之表面以及標記用圖案40之凸部44之側面44b及上表面44a連續地設置。進而,於標記用圖案40之凸部44之上表面44a,沿著氧化鉭膜60設置有槽26。
As shown in FIGS. 1( a ) to 1 ( c ), the
近年來,於用於奈米壓印微影之抗蝕劑等利用硫酸洗淨或鹼洗淨之洗淨無法自模片去除而殘存之情形時,進行藉由使用含氧氣體之電漿灰化而去除。另一方面,於上述專利文獻記載之保護高對比度膜之保護膜中,使用Cr系材料(Cr、CrN等)、Si系材料(SiO2、SiN2等)、及Ta系材料作為構成材料。然而,存在包含該等之保護膜根據材料於電漿灰化時與高對比度膜一起消失之問題。又,關於包含Ta系材料、尤其是包含TaN之保護膜,由於構成上述對準標記或識別用標記之高對比度膜與蝕刻氣體例如同樣為氯系氣體,故而有藉由加工高對比度膜時之乾式蝕刻而消失之虞。因此,以不露出地覆蓋高對比度膜之方式設置較為困難。 In recent years, when the resist used for nanoimprint lithography cannot be removed from the die and remains after cleaning by sulfuric acid cleaning or alkali cleaning, the use of plasma ashes using oxygen-containing gas has been carried out. to be removed. On the other hand, Cr-based materials (Cr, CrN, etc.), Si-based materials (SiO 2 , SiN 2 , etc.), and Ta-based materials are used as constituent materials in the protective film for protecting the high-contrast film described in the above-mentioned patent documents. However, there is a problem that the protective film including these disappears together with the high-contrast film depending on the material at the time of plasma ashing. In addition, regarding the protective film containing Ta-based material, especially TaN, since the high-contrast film constituting the above-mentioned alignment marks or identification marks is the same as the etching gas, for example, chlorine-based gas, there is a problem when processing the high-contrast film. Danger of disappearing due to dry etching. Therefore, it is difficult to set up to cover the high-contrast film without being exposed.
另一方面,本發明中之包含氧化鉭之氧化鉭膜60相對於將奈米壓印微影中所使用之抗蝕劑等異物去除之硫酸洗淨或鹼洗淨之耐性充分高,而且相對於將該等洗淨中無法去除而殘存之異物去除之使用含氧氣體之電漿灰化之耐性亦充分高。因此,氧化鉭膜60無於硫酸洗淨或鹼洗淨以及使用電漿灰化進行之模片之洗淨時消失之虞。
On the other hand, the
進而,氧化鉭膜60與包含TaN之保護膜不同,且與高對比度膜50蝕刻氣體不同,因此無藉由加工高對比度膜50時之乾式蝕刻而消失之虞。
Furthermore, the
因此,根據本發明,藉由氧化鉭膜覆蓋高對比度膜,可充分抑制高對比度膜之膜減少或消失。進而,於本發明之奈米壓印用模片之製造方法中,由於無加工高對比度膜時氧化鉭膜消失之虞,故而以覆蓋高對比度膜之方式設置較為容易。 Therefore, according to the present invention, by covering the high-contrast film with the tantalum oxide film, the reduction or disappearance of the high-contrast film can be sufficiently suppressed. Furthermore, in the method for producing a die for nanoimprinting of the present invention, since there is no fear of disappearing the tantalum oxide film when the high-contrast film is processed, it is easier to set up to cover the high-contrast film.
1.氧化鉭膜 1. Tantalum oxide film
上述氧化鉭膜係以覆蓋上述高對比度膜之方式設置於上述高對比度膜之表面之包含氧化鉭之膜。 The above-mentioned tantalum oxide film is a film containing tantalum oxide provided on the surface of the above-mentioned high-contrast film so as to cover the above-mentioned high-contrast film.
此處,所謂上述氧化鉭,例如係指由TaO2、Ta2O5等TaOx表示之化合物。 Here, the above-mentioned tantalum oxide refers to, for example, a compound represented by TaOx such as TaO 2 and Ta 2 O 5 .
上述TaOx中之x較佳為2~5之範圍內。 In the above TaOx, x is preferably in the range of 2 to 5.
作為上述氧化鉭,亦可將O之少量之一部分置換為N,但置換O之N之比率較佳為0.1at%以下,特佳為O不被N置換者。其原因在於,若上述置換O之N之比率變大,則有藉由加工上述高對比度膜之情形時所使用之乾式蝕刻而上述氧化鉭膜消失之虞。又,其原因在於,藉由乾式蝕刻加工上述氧化鉭膜變得困難。 As the above-mentioned tantalum oxide, a small amount of O may be partially substituted with N, but the ratio of N substituted for O is preferably 0.1 at % or less, particularly preferably one in which O is not substituted by N. The reason for this is that when the ratio of N to replace O is increased, the tantalum oxide film may be lost by dry etching used in the case of processing the high-contrast film. The reason for this is that it becomes difficult to process the tantalum oxide film by dry etching.
此處,圖2(a)係表示本發明之奈米壓印用模片之另一例之概略剖視圖,係表示與圖1(b)所示之區域對應之區域之圖。圖2(b)係自主面側俯視圖2(a)所示之台面構造所得之圖。圖2所示之奈米壓印用模片10與圖1所示之奈米壓印用模片10的不同之處在於,設置於標記用圖案40中之相鄰之複數個凹部42之底面42a之氧化鉭膜60相互分離。
Here, FIG. 2( a ) is a schematic cross-sectional view showing another example of the die for nanoimprinting of the present invention, and is a view showing an area corresponding to the area shown in FIG. 1( b ). Fig. 2(b) is a view of the table top structure shown in Fig. 2(a) from the top side of the main surface. The difference between the nanoimprint die 10 shown in FIG. 2 and the nanoimprint die 10 shown in FIG. 1 is that the bottom surfaces of the
又,圖3(a)係表示本發明之奈米壓印用模片之另一例之概略剖視圖,係表示與圖1(b)所示之區域對應之區域之圖。圖3(b)係自主面側俯視圖3(a)所示之台面構造所得之圖。圖3所示之奈米壓印用模片10與圖1所示之奈米壓印用模片10的不同之處在於,氧化鉭膜60僅設置於標記用圖案40之凹部42之底面42a上所設置之高對比度膜50之表面。
3( a ) is a schematic cross-sectional view showing another example of the die for nanoimprinting of the present invention, and is a view showing an area corresponding to the area shown in FIG. 1( b ). Fig. 3(b) is a view of the table top structure shown in Fig. 3(a) from the top side of the main surface. The difference between the nanoimprint die 10 shown in FIG. 3 and the nanoimprint die 10 shown in FIG. 1 is that the
作為上述氧化鉭膜,如圖1~圖3所示,只要為以覆蓋上述高對比度膜之方式設置於上述高對比度膜之表面者則並不特別限定,但較佳為如圖1及圖2所示般設置於上述高對比度膜之表面及上述標記用圖案之凸部之上表面者,尤佳為設置於上述高對比度膜之表面以及上述標記用圖案之凸部之側面及上表面者,特佳為連續地設置者。其原因在於,可有效地不露出地覆蓋上述高對比度膜。具體而言,其原因在於,例如,上述氧化鉭膜如圖1及圖2所示,以與上述高對比度膜之表面以及上述標記用圖案之凸部之側面及上表面連續之方式設置之情形時,即便上述高對比度膜為突出至上述標記用圖案之凸部之側面為止者,亦可不露出地覆蓋上述高對比度膜。 As the tantalum oxide film, as shown in FIGS. 1 to 3 , as long as it is provided on the surface of the high-contrast film so as to cover the high-contrast film, it is not particularly limited, but it is preferably as shown in FIGS. 1 and 2 As shown on the surface of the high-contrast film and the upper surface of the convex portion of the pattern for marking, it is particularly preferred to be provided on the surface of the high-contrast film and the side and upper surface of the convex portion of the pattern for marking, Excellent for continuous setters. This is because the above-mentioned high-contrast film can be effectively covered without being exposed. Specifically, this is because, for example, as shown in FIGS. 1 and 2 , the tantalum oxide film is provided so as to be continuous with the surface of the high-contrast film and the side surface and the upper surface of the convex portion of the marking pattern. Even if the said high-contrast film protrudes to the side surface of the convex part of the said pattern for marking, the said high-contrast film can be covered without being exposed.
再者,上述氧化鉭膜例如係藉由濺鍍法等而橫跨上述奈米壓印用模 片之整面成膜者,故而於設置於上述高對比度膜之表面及上述標記用圖案之凸部之上表面之情形時,通常,亦設置於上述標記用圖案之凸部之側面。 In addition, the above-mentioned tantalum oxide film is formed across the above-mentioned nanoimprint mold by, for example, sputtering or the like. Since the entire surface of the sheet is formed into a film, when it is provided on the surface of the high-contrast film and the upper surface of the convex portion of the pattern for marking, it is usually also provided on the side surface of the convex portion of the pattern for marking.
作為上述氧化鉭膜,較佳為如圖2及圖3所示,設置於上述標記用圖案中之相鄰之複數個凹部之底面之上述氧化鉭膜相互分離。可針對分別設置於上述相鄰之複數個凹部之底面之每個上述高對比度膜,利用相互分離之上述氧化鉭膜覆蓋。其原因在於,藉此,於上述高對比度膜之間露出上述透光性基材,故而容易識別上述高對比度膜。 As the tantalum oxide film, as shown in FIGS. 2 and 3 , it is preferable that the tantalum oxide films provided on the bottom surfaces of a plurality of adjacent recesses in the marking pattern are separated from each other. Each of the high-contrast films provided on the bottom surfaces of the plurality of adjacent recesses may be covered with the tantalum oxide films separated from each other. The reason for this is that the above-mentioned light-transmitting base material is exposed between the above-mentioned high-contrast films, so that the above-mentioned high-contrast films can be easily recognized.
作為上述氧化鉭膜之厚度,只要可充分抑制上述高對比度膜之膜減少或消失則並不特別限定,但較佳為1nm~10nm之範圍內,尤佳為3nm~6nm之範圍內。其原因在於,若上述氧化鉭膜過薄,則無法充分抑制上述高對比度膜之膜減少或消失,若上述氧化鉭膜過厚,則當設置於上述標記用圖案之凸部之上表面時,於將上述轉印圖案轉印至被轉印體時成為障礙。 The thickness of the tantalum oxide film is not particularly limited as long as the reduction or disappearance of the high-contrast film can be sufficiently suppressed, but it is preferably within a range of 1 nm to 10 nm, particularly preferably within a range of 3 nm to 6 nm. This is because if the tantalum oxide film is too thin, the reduction or disappearance of the high contrast film cannot be sufficiently suppressed, and if the tantalum oxide film is too thick, when the tantalum oxide film is formed on the upper surface of the convex portion of the marking pattern, It becomes an obstacle when the said transfer pattern is transcribe|transferred to a to-be-transferred body.
2.高對比度膜 2. High contrast film
上述高對比度膜係設置於上述標記用圖案之凹部之底面者。上述高對比度膜例如構成對準標記或識別用標記等之類之標記。 The above-mentioned high-contrast film is provided on the bottom surface of the concave portion of the above-mentioned marking pattern. The above-mentioned high-contrast film constitutes a mark such as an alignment mark or an identification mark, for example.
作為上述高對比度膜,只要為設置於上述標記用圖案之凹部之底面者則並不特別限定,亦可為設置於上述標記用圖案之凹部之底面及上述標 記用圖案之凸部之側面或上表面者,但較佳為如圖1~圖3所示,僅設置於上述標記用圖案之凹部之底面。其原因在於,若上述高對比度膜設置於上述標記用圖案之凸部之側面或上表面,則難以藉由上述氧化鉭膜不露出地覆蓋,故而難以抑制上述高對比度膜之膜減少或消失。又,其原因在於,上述高對比度膜與上述氧化鉭膜相比較厚,故而若上述高對比度膜設置於上述標記用圖案之凸部之上表面,則於將上述轉印圖案轉印至被轉印體時成為障礙。 The high-contrast film is not particularly limited as long as it is provided on the bottom surface of the concave portion of the marking pattern, and may be provided on the bottom surface of the concave portion of the marking pattern and the marking pattern. The side or upper surface of the convex portion of the marking pattern is preferably provided only on the bottom surface of the concave portion of the marking pattern as shown in FIGS. 1 to 3 . This is because if the high-contrast film is provided on the side or upper surface of the convex portion of the marking pattern, it is difficult to cover with the tantalum oxide film without being exposed, so it is difficult to suppress the reduction or disappearance of the high-contrast film. In addition, the reason is that the high contrast film is thicker than the tantalum oxide film. Therefore, if the high contrast film is provided on the upper surface of the convex portion of the marking pattern, the transfer pattern will be transferred to the target to be transferred. become a hindrance when printing.
作為上述高對比度膜之材料,只要可構成能夠光學地識別之標記則並不特別限定,例如,可使用相對於識別上述標記之光之折射率與上述透光性基材之材料不同者。作為此種材料,例如,可列舉包含金屬及其氧化物、氮化物、以及氮氧化物等中之1種或2種以上者。作為上述金屬,例如,可列舉Cr、Mo、Ta、W、Zr、Ti等。作為此種材料,較佳為Cr及含有Cr之化合物(氮化鉻、氧化鉻、碳化鉻、碳氮化鉻等)。其原因在於,由於相對於使用含氧氣體之電漿灰化之耐性較低,故而可抑制上述高對比度膜之膜減少或消失之效果變得明顯。 The material of the high-contrast film is not particularly limited as long as it can constitute an optically recognizable mark. For example, a material having a refractive index different from that of the translucent base material with respect to light for recognizing the mark can be used. As such a material, for example, one containing one or two or more of metals and their oxides, nitrides, and oxynitrides can be mentioned. As said metal, Cr, Mo, Ta, W, Zr, Ti etc. are mentioned, for example. As such a material, Cr and a compound containing Cr (chromium nitride, chromium oxide, chromium carbide, chromium carbonitride, etc.) are preferable. The reason for this is that since the resistance to plasma ashing using an oxygen-containing gas is low, the effect of suppressing the reduction or disappearance of the film of the high-contrast film described above becomes remarkable.
作為上述高對比度膜之厚度,只要可構成能夠光學地識別之標記則並不特別限定,但較佳為以波長365nm下之光線之透過率成為10%以下之方式設定。例如,於高對比度膜之材料使用鉻(Cr)之情形時,為了以使波長365nm下之光線之透過率成為10%以下之方式設定,只要使高對比度膜之厚度為15nm以上即可。 The thickness of the high-contrast film is not particularly limited as long as an optically recognizable mark can be formed, but it is preferably set so that the transmittance of light with a wavelength of 365 nm becomes 10% or less. For example, when chromium (Cr) is used as the material of the high-contrast film, the thickness of the high-contrast film may be set to be 15 nm or more in order to set the transmittance of light with a wavelength of 365 nm to 10% or less.
3.透光性基材 3. Translucent substrate
上述透光性基材係具有基部及設置於上述基部之主面之台面構造者。 The said translucent base material has a base part and the mesa structure provided in the main surface of the said base part.
(1)台面構造 (1) Table structure
上述台面構造係於主面設置有凹凸構造之轉印圖案及凹凸構造之標記用圖案者。 The said mesa structure is the thing provided with the transcription|transfer pattern of the uneven|corrugated structure and the marking pattern of the uneven|corrugated structure on the main surface.
a.標記用圖案 a. Pattern for marking
上述標記用圖案係剖面觀察上述透光性基材時具有凹凸構造之圖案。上述標記用圖案與上述高對比度膜一起,例如構成對準標記或識別用標記等之類之標記。 The said pattern for marking is a pattern which has an uneven|corrugated structure when the said translucent base material is observed in cross section. The above-mentioned pattern for marking constitutes, for example, a mark such as an alignment mark or an identification mark together with the above-mentioned high-contrast film.
作為上述標記用圖案之形狀,並不特別限定,例如可列舉線與間隙等凹凸構造之圖案。 Although it does not specifically limit as a shape of the said pattern for marking, For example, the pattern of the uneven|corrugated structure, such as a line and a space, is mentioned.
於上述標記用圖案如圖1所示為線與間隙之情形時,如圖1(b)中由D所示之上述凹凸構造之凹部之深度並不特別限定,例如為與上述轉印圖案之凹部相同之深度。又,上述凹凸構造之凹部之寬度及凸部之寬度係根據上述標記用圖案之用途而適當設定。 In the case where the above-mentioned marking pattern is a line and a gap as shown in FIG. 1, the depth of the concave portion of the above-mentioned concave-convex structure shown by D in FIG. The recesses have the same depth. In addition, the width of the concave portion and the width of the convex portion of the concave-convex structure are appropriately set according to the application of the pattern for marking.
b.轉印圖案 b. Transfer pattern
上述轉印圖案係剖面觀察上述透光性基材時具有凹凸構造之圖案。 上述轉印圖案係使用奈米壓印微影自上述奈米壓印用模片轉印至被轉印體之圖案。 The said transfer pattern is the pattern which has the uneven|corrugated structure when the said translucent base material is observed in cross section. The above-mentioned transfer pattern is a pattern that is transferred from the above-mentioned die for nanoimprinting to the object to be transferred using nanoimprint lithography.
作為上述轉印圖案之形狀,並不特別限定,例如可列舉線與間隙、點、孔、隔離空間、隔離線、柱、透鏡、階差等凹凸構造之圖案。 The shape of the transfer pattern is not particularly limited, and examples thereof include patterns of concavo-convex structures such as lines and spaces, dots, holes, isolated spaces, isolated lines, columns, lenses, and steps.
作為上述轉印圖案之尺寸,並不特別限定,於上述轉印圖案之形狀如圖1所示為線與間隙之情形時,例如,線寬為30nm左右,上述凹凸構造之凸部之高度為60nm左右。又,於上述轉印圖案之形狀為柱形狀之情形時,例如,直徑為50nm左右,上述凹凸構造之凸部之高度為60nm左右。 The size of the transfer pattern is not particularly limited, and when the shape of the transfer pattern is a line and a gap as shown in FIG. 1 , for example, the line width is about 30 nm, and the height of the convex portion of the concave-convex structure is 60nm or so. Moreover, when the shape of the said transfer pattern is a column shape, for example, the diameter is about 50 nm, and the height of the convex part of the said uneven|corrugated structure is about 60 nm.
c.台面構造 c. Countertop structure
此處,圖4(a)係表示本發明之奈米壓印用模片之另一例之概略剖視圖,係表示與圖1(b)所示之區域對應之區域之圖。圖4(b)係自主面側俯視圖4(a)所示之台面構造所得之圖。圖4所示之奈米壓印用模片10係與圖1所示之奈米壓印用模片10不同,於標記用圖案40之凸部44之上表面44a,未沿著氧化鉭膜60設置槽26。
Here, FIG. 4( a ) is a schematic cross-sectional view showing another example of the die for nanoimprinting of the present invention, and is a view showing an area corresponding to the area shown in FIG. 1( b ). Fig. 4(b) is a view of the table top structure shown in Fig. 4(a) from the top side of the main surface. The nanoimprint die 10 shown in FIG. 4 is different from the nanoimprint die 10 shown in FIG. 1 in that the
作為上述台面構造,可為如圖1所示於上述台面構造之主面沿著上述氧化鉭膜設置有槽者,亦可為如圖4所示未設置上述槽者,但較佳為設置有上述槽者。其原因在於,由於上述氧化鉭膜具有透明性,故而難以直接識別並判斷上述氧化鉭膜之有無,相對於此,可藉由識別上述槽之有無而 判斷上述氧化鉭膜之有無,故而可容易地判斷上述氧化鉭膜之有無。進而,其原因在於,上述槽之存在表示於上述模片之製造時設置於上述轉印圖案之凸部之上表面之上述高對比度膜已被確實地去除,故而藉由上述槽之存在,可判斷上述高對比度膜於將上述轉印圖案轉印至被轉印體時不會成為障礙。 As the mesa structure, as shown in FIG. 1, a groove may be provided along the tantalum oxide film on the main surface of the mesa structure, or as shown in FIG. 4, the groove may not be provided, but it is preferably provided with The slot above. The reason for this is that since the tantalum oxide film is transparent, it is difficult to directly identify and determine the presence or absence of the tantalum oxide film. The presence or absence of the tantalum oxide film is determined, so that the presence or absence of the tantalum oxide film can be easily determined. Furthermore, the reason is that the existence of the grooves indicates that the high-contrast film provided on the upper surface of the convex portion of the transfer pattern has been surely removed during the production of the die. It is judged that the above-mentioned high-contrast film does not become a hindrance when transferring the above-mentioned transfer pattern to a to-be-transferred body.
再者,所謂上述槽,只要為於下述「B.奈米壓印用模片之製造方法2.奈米壓印用模片之製造方法(1)奈米壓印用模片之製造方法」之項目中所記載之製造方法中之第2蝕刻步驟中進行蝕刻時形成於上述台面構造之主面者,則並不特別限定,並不限定於如圖1所示之凹狀之去除部,亦可為階差狀之去除部。
In addition, the so-called grooves are as long as those described in the following "B. Manufacturing method of a die for
此處,圖5(a)係表示本發明之奈米壓印用模片之另一例之概略剖視圖。圖5(b)係圖5(a)所示之虛線框內之放大圖。圖5(c)係自主面側俯視圖5(b)所示之台面構造所得之圖。 Here, FIG.5(a) is a schematic cross-sectional view which shows another example of the die for nanoimprinting of this invention. Fig. 5(b) is an enlarged view within the dotted frame shown in Fig. 5(a). FIG. 5( c ) is a view obtained from a plan view of the table top structure shown in FIG. 5( b ) from the main surface side.
如圖5(a)及圖5(b)所示,奈米壓印用模片10具備具有基部21及設置於基部21之主面21a之台面構造22之透光性基材20。台面構造22包含設置於基部21之主面21a之第1階差構造27及設置於第1階差構造27之主面27a之第2階差構造28。於第2階差構造28之主面28a,設置有凹凸構造之轉印圖案30及凹凸構造之標記用圖案40。又,於基部21之與主面21a相反側之面,設置有俯視包含第2階差構造28及第1階差構造27之凹陷部25。而且,於奈米壓印用模片10,與圖1所示之模片同樣地,設置有高對比度膜
50及氧化鉭膜60。
As shown in FIGS. 5( a ) and 5 ( b ), the
作為上述台面構造,可為如圖1所示具有單一之階差構造,且於上述單一之階差構造之主面設置有上述轉印圖案及上述標記用圖案者,亦可為如圖5所示包含第1階差構造及設置於上述第1階差構造之主面之第2階差構造,且於上述第2階差構造之主面設置有上述轉印圖案及上述標記用圖案者。 As the above-mentioned mesa structure, as shown in FIG. 1 , it may have a single step structure, and the above-mentioned transfer pattern and the above-mentioned marking pattern are provided on the main surface of the single step structure, or may be as shown in FIG. 5 . It shows a 1st level structure and the 2nd level structure provided in the main surface of the said 1st level structure, and the said transfer pattern and the said marking pattern were provided in the principal surface of the said 2nd level structure.
俯視上述台面構造之形狀並不特別限定,例如,亦可如圖1(c)所示為矩形狀。又,如圖1(b)中由M所示之上述台面構造之高度係根據用途等而不同,例如為10μm~50μm左右。進而,俯視為矩形狀之上述台面構造之縱向及橫向之長度係根據用途等而不同,例如為20mm~35mm之範圍內。 The shape of the above-mentioned mesa structure in plan view is not particularly limited, and for example, it may be a rectangular shape as shown in FIG. 1( c ). Moreover, the height of the said mesa structure shown by M in FIG.1(b) differs according to a use etc., for example, it is about 10 micrometers - 50 micrometers. Furthermore, the vertical and horizontal lengths of the above-mentioned table top structure having a rectangular shape in plan view vary depending on the application and the like, and are, for example, within a range of 20 mm to 35 mm.
又,於包含上述第1階差構造及上述第2階差構造之上述台面構造中,又,俯視上述第1階差構造及上述第2階差構造之形狀並不特別限定,例如,亦可如圖5(c)所示為矩形狀。又,如圖5(b)中由M1所示之上述第1階差構造之高度係根據用途等而不同,例如為10μm~50μm之範圍內,俯視為矩形狀之上述第1階差構造之縱向及橫向之長度係與上述台面構造同樣。如圖5(b)中由M2所示之上述第2階差構造之高度係根據用途等而不同,例如為1μm~5μm之範圍內。進而,俯視為矩形狀之上述第2階差構造之縱向及橫向之長度係根據用途等而不同,例如為18mm~33mm之範圍內。 Moreover, in the above-mentioned mesa structure including the above-mentioned first level structure and the above-mentioned second level structure, the shapes of the first level structure and the second level structure in plan view are not particularly limited, and, for example, may be As shown in Fig. 5(c), it has a rectangular shape. In addition, the height of the first step structure indicated by M1 in FIG. 5(b) varies depending on the application, for example, within the range of 10 μm to 50 μm, the height of the first step structure having a rectangular shape in plan view. The vertical and horizontal lengths are the same as those of the above-mentioned table top structure. The height of the above-mentioned second step structure indicated by M2 in FIG. 5( b ) varies depending on the application and the like, but is, for example, within a range of 1 μm to 5 μm. Furthermore, the vertical and horizontal lengths of the above-mentioned second step structure having a rectangular shape in plan view vary depending on applications and the like, and are, for example, within a range of 18 mm to 33 mm.
作為上述台面構造以及上述第1階差構造及上述第2階差構造之形成方法,例如,可列舉使用蝕刻遮罩之濕式蝕刻等。 As a formation method of the said mesa structure, the said 1st level|step difference structure, and the said 2nd level|step difference structure, the wet etching etc. using an etching mask are mentioned, for example.
(2)基部 (2) Base
上述基部係於主面設置有上述台面構造者。 The said base part is provided with the said mesa structure on the main surface.
a.凹陷部 a. Depressed part
於上述台面構造具有上述單一之階差構造之情形時,作為上述基部,可為如圖1所示於上述基部之與主面相反側之面設置有俯視包含上述台面構造之凹陷部者,亦可為未設置上述凹陷部者,但較佳為設置有上述凹陷部者。其原因在於,於使上述奈米壓印用模片之轉印圖案密接於塗佈於被轉印體之表面之硬化性樹脂層時,藉由使上述凹陷部內之氣壓變高使奈米壓印用模片彎曲,可抑制將空氣封入至轉印圖案與硬化性樹脂層之間。 When the above-mentioned mesa structure has the above-mentioned single step structure, as the above-mentioned base portion, as shown in FIG. It may not be provided with the above-mentioned concave portion, but it is preferably provided with the above-mentioned concave portion. The reason for this is that when the transfer pattern of the nanoimprint die is brought into close contact with the curable resin layer coated on the surface of the transfer object, the nanometer pressure is increased by increasing the air pressure in the depression. The printing die is bent and air is prevented from being trapped between the transfer pattern and the curable resin layer.
又,於上述台面構造包含上述第1階差構造及上述第2階差構造之情形時,作為上述基部,可為如圖5所示於上述基部之與主面相反側之面設置有俯視包含上述第2階差構造之凹陷部者,亦可為未設置上述凹陷部者,但較佳為設置有上述凹陷部者。其原因在於,與上述同樣地,可抑制將空氣封入至轉印圖案與硬化性樹脂層之間。進而,作為上述凹陷部,較佳為如圖5所示俯視包含上述第1階差構造者。其原因在於,於使上述凹陷部內之氣壓變高使奈米壓印用模片彎曲時,可抑制下述設置於上述第1階 差構造之主面之遮光部及氧化鉭膜剝離等不良情況。 In addition, when the mesa structure includes the first step structure and the second step structure, as the base portion, as shown in FIG. 5, a plan view including Although the recessed part of the said 2nd step structure may not be provided with the said recessed part, it is preferable that it is provided with the said recessed part. The reason for this is that, similarly to the above, it is possible to suppress air entrapment between the transfer pattern and the curable resin layer. Furthermore, as the said recessed part, as shown in FIG. 5, it is preferable that it contains the said 1st step structure in plan view. The reason for this is that, when the air pressure in the recessed portion is increased to bend the die for nanoimprinting, the following arrangement in the first stage can be suppressed. Defects such as the light-shielding part of the main surface of the poor structure and the peeling of the tantalum oxide film.
俯視上述凹陷部之形狀只要為俯視包含上述第2階差構造者則並不特別限定,例如,亦可為圓狀。又,上述凹陷部之深度例如為4mm~5.5mm之範圍內,圓狀之上述凹陷部之直徑例如為80mm左右。 The shape of the recessed portion in plan view is not particularly limited as long as it includes the second step structure in plan view, and for example, it may be circular. Moreover, the depth of the said recessed part is in the range of 4 mm - 5.5 mm, for example, and the diameter of the said circular recessed part is about 80 mm, for example.
作為上述凹陷部之形成方法,例如,可列舉機械加工等,只要根據上述凹陷部之形狀及尺寸以及上述透光性基材之材料等而適當選擇即可。 As a formation method of the said recessed part, a machining etc. are mentioned, for example, What is necessary is just to select suitably according to the shape and size of the said recessed part, the material of the said translucent base material, etc.
b.基部 b. base
俯視上述基部之形狀並不特別限定,通常為矩形狀。於該情形時,上述基部之縱向及橫向之長度係根據用途等而不同,例如為142mm~162mm之範圍內。又,上述基部之厚度係根據材料或用途等而不同,例如為0.5mm~10mm之範圍內。 The shape of the base portion in plan view is not particularly limited, and is usually a rectangular shape. In this case, the vertical and horizontal lengths of the above-mentioned base are different depending on the application, etc., for example, in the range of 142 mm to 162 mm. In addition, although the thickness of the said base part differs depending on a material, a use, etc., it is in the range of 0.5 mm - 10 mm, for example.
(3)其他 (3) Others
作為構成上述透光性基材之材料,例如,可列舉合成石英、鈉玻璃、螢石、氟化鈣等。其中,由於在奈米壓印用模片形成用基板中之使用實績較高且品質穩定,能夠形成高精度之微細之轉印圖案,故而較佳地使用合成石英。作為上述透光性基材之透光性,較佳為波長300nm~450nm之範圍內之光線之透過率為85%以上。 As a material which comprises the said translucent base material, synthetic quartz, soda glass, fluorite, calcium fluoride, etc. are mentioned, for example. Among them, synthetic quartz is preferably used because it has a high performance and stable quality in the substrate for forming a die for nanoimprinting, and can form a fine transfer pattern with high precision. As light transmittance of the said light-transmitting base material, it is preferable that the transmittance|permeability of the light in the range of wavelength 300nm - 450nm is 85% or more.
4.其他 4. Other
作為上述台面構造包含上述第1階差構造及上述第2階差構造之上述奈米壓印用模片,較佳為如圖5所示,於第1階差構造27之主面27a中之第2階差構造28之周圍之區域設置有遮光部70,且以不露出地覆蓋遮光部70之主面70a之方式於遮光部70之主面70a設置有氧化鉭膜60。其原因在於,可藉由上述遮光部而抑制於光壓印時將曝光之光照射至非意圖之區域,而且於硫酸洗淨或鹼洗淨以及使用電漿灰化進行之洗淨時,可藉由上述氧化鉭膜而充分抑制上述遮光部膜減少或消失。
As the above-mentioned mesa structure including the above-mentioned first step structure and the above-mentioned second step structure, the above-mentioned die for nanoimprinting is preferably a
此處,圖6係表示本發明之奈米壓印用模片之另一例之概略剖視圖,係表示與圖5(a)所示之區域對應之區域之圖。於圖6所示之奈米壓印用模片10中,以不露出地覆蓋遮光部70之主面70a及側面70b之方式,與遮光部70之主面70a及側面70b連續地設置。
Here, FIG. 6 is a schematic cross-sectional view showing another example of the die for nanoimprinting of the present invention, and is a view showing an area corresponding to the area shown in FIG. 5( a ). In the nanoimprint die 10 shown in FIG. 6, the
作為設置於上述遮光部之主面之上述氧化鉭膜,較佳為如圖6所示,以覆蓋上述遮光部之主面及側面之方式設置於上述遮光部之主面及側面。其原因在於,可抑制上述遮光部自側面受到硫酸洗淨或鹼洗淨及電漿灰化之影響,故而可有效地抑制上述遮光部之膜減少或消失。 The tantalum oxide film provided on the main surface of the light shielding portion is preferably provided on the main surface and the side surface of the light shielding portion so as to cover the main surface and the side surface of the light shielding portion as shown in FIG. 6 . This is because the influence of sulfuric acid cleaning, alkali cleaning, and plasma ashing from the side surface of the light shielding portion can be suppressed, so that the reduction or disappearance of the film of the light shielding portion can be effectively suppressed.
作為上述遮光部,只要能夠抑制於光壓印時將曝光之光照射至非意圖之區域則並不特別限定,亦可為具有僅包含遮光性膜之單層構造者,但較佳為如圖5及圖6所示,具有將遮光性膜80及高對比度膜50按照該順序積層而成之多層構造者。其原因在於,上述多層構造之遮光性與上述單層構造相比變高,故而可有效地抑制於光壓印時將曝光之光照射至非意圖之
區域。
The light-shielding portion is not particularly limited as long as it can prevent the exposure light from being irradiated to an unintended area during photoimprinting, and may have a single-layer structure including only a light-shielding film, but is preferably as shown in the figure. 5 and FIG. 6, it has a multilayer structure in which the light-shielding
又,較佳為遮光部不僅形成於第1階差構造之主面中之第2階差構造之周圍之區域,而且亦形成於第1階差構造之側面。進而,於該情形時,亦可於第1階差構造之側面中之遮光部上形成氧化鉭膜。 Moreover, it is preferable that a light-shielding part is formed not only in the area|region surrounding the 2nd level|step difference structure in the main surface of a 1st level|step difference structure, but also in the side surface of a 1st level|step difference structure. Furthermore, in this case, a tantalum oxide film may be formed on the light shielding portion in the side surface of the first step structure.
作為上述遮光性膜之材料,例如,可列舉Al、Ni、Co、Cr、Ti、Ta、W、Mo、Sn、Zn等金屬、Si等,又,亦可使用該等之氧化物、氮化物、合金等。作為上述遮光性膜之遮光性,較佳為波長365nm之範圍內之光線之透過率為1%以下,尤佳為0.1%以下。 Examples of the material of the light-shielding film include metals such as Al, Ni, Co, Cr, Ti, Ta, W, Mo, Sn, Zn, Si, and the like, and oxides and nitrides thereof may also be used. , alloys, etc. As light-shielding property of the said light-shielding film, the transmittance|permeability of the light beam in the range of a wavelength of 365 nm is preferable 1% or less, and it is especially preferable that it is 0.1% or less.
作為上述遮光性膜之厚度,只要能夠抑制於光壓印時將曝光之光照射至非意圖之區域則並不特別限定,例如,於上述遮光性膜之材料使用Cr之情形時,只要為15nm以上之範圍內即可。尤佳為35nm~1000nm之範圍內,特佳為55nm~1000nm之範圍內。其原因在於,藉由上述遮光性膜之厚度為該等範圍之下限以上,可分別使波長365nm之範圍內之光線之透過率為1%以下及0.1%以下。 The thickness of the light-shielding film is not particularly limited as long as it can prevent the exposure light from being irradiated to an unintended area during photoimprinting. For example, when Cr is used as the material of the light-shielding film, it is only 15 nm. within the above range. The range of 35 nm to 1000 nm is particularly preferable, and the range of 55 nm to 1000 nm is particularly preferable. The reason for this is that the transmittance of light in the range of wavelength 365 nm can be made 1% or less and 0.1% or less, respectively, by making the thickness of the light-shielding film more than the lower limit of these ranges.
作為上述遮光性膜之形成方法,例如,可列舉真空蒸鍍法、濺鍍法、及離子鍍覆法等PVD法(physical vapor deposition,物理氣相沈積)、電漿CVD法、熱CVD法、及光CVD法等CVD法(chemical vapor deposition,化學氣相沈積)等、以及塗料、染料、顏料之塗佈等。 Examples of methods for forming the light-shielding film include PVD (physical vapor deposition) such as vacuum evaporation, sputtering, and ion plating, plasma CVD, thermal CVD, And optical CVD methods such as CVD (chemical vapor deposition, chemical vapor deposition), etc., as well as coatings, dyes, pigments, etc. coating.
關於上述多層構造中之上述高對比度膜,由於與上述「2.高對比度膜」之項目中所記載之高對比度膜相同,故而省略此處之說明。 Since the high-contrast film in the above-mentioned multilayer structure is the same as the high-contrast film described in the item of the above-mentioned "2. High-contrast film", the description here is omitted.
B.奈米壓印用模片之製造方法 B. Manufacturing method of die for nanoimprint
本發明之奈米壓印用模片之製造方法之特徵在於具備:準備步驟,其係準備模片形成用構件,該模片形成用構件具備透光性基材及高對比度膜,上述透光性基材具有基部及設置於上述基部之主面之台面構造,且於上述台面構造之主面設置有凹凸構造之轉印圖案及凹凸構造之標記用圖案,上述高對比度膜設置於上述透光性基材之主面側整面;第1樹脂層形成步驟,其係以設置有上述標記用圖案之標記用圖案區域成為薄膜,且設置有上述轉印圖案之轉印圖案區域成為厚膜之方式,於上述標記用圖案及上述轉印圖案上形成第1樹脂層;第1蝕刻步驟,其係藉由對形成有上述第1樹脂層之上述模片形成用構件進行蝕刻,而於至少上述標記用圖案之凹部之底面及上述轉印圖案區域使上述高對比度膜殘留,將上述高對比度膜之其他部分去除;氧化鉭膜形成步驟,其係於進行了上述第1蝕刻步驟之上述模片形成用構件之主面側整面形成氧化鉭膜;第2樹脂層形成步驟,其係以上述標記用圖案區域成為厚膜,且上述轉印圖案區域成為薄膜之方式,於形成於上述標記用圖案區域及上述轉印圖案區域之上述氧化鉭膜上形成第2樹脂層;第2蝕刻步驟,其係藉由對形成有上述第2樹脂層之上述模片形成用構件進行蝕刻,而使形成於至少上述高對比度膜之表面之上述氧化鉭膜殘留,將上述氧化鉭膜之其他部分去除;及第3蝕刻步驟,其係藉由進行將殘存之上述氧化鉭膜用作遮罩之蝕刻,而將設置於上述轉印圖案區域之高對比度膜去除。 The method for producing a die for nanoimprinting of the present invention is characterized by comprising: a preparation step of preparing a die-forming member including a translucent base material and a high-contrast film, the translucent The flexible substrate has a base and a mesa structure arranged on the main surface of the base, and a transfer pattern of the concave-convex structure and a marking pattern of the concave-convex structure are arranged on the main surface of the mesa structure, and the high-contrast film is arranged on the light-transmitting structure. The entire surface of the main surface side of the flexible base material; the first resin layer forming step, which is to use the marking pattern area provided with the above-mentioned marking pattern to become a thin film, and the transfer pattern area provided with the above-mentioned transfer pattern to become a thick film. In the method, a first resin layer is formed on the marking pattern and the transfer pattern; and a first etching step is performed by etching the die-forming member on which the first resin layer is formed, at least on the The high-contrast film remains on the bottom surface of the concave portion of the marking pattern and the transfer pattern area, and the other parts of the high-contrast film are removed; the step of forming a tantalum oxide film is performed on the above-mentioned die after the above-mentioned first etching step. A tantalum oxide film is formed on the entire main surface side of the forming member; and a second resin layer forming step is formed on the marking pattern in such a way that the marking pattern region becomes a thick film and the transfer pattern region becomes a thin film. A second resin layer is formed on the tantalum oxide film in the pattern area and the transfer pattern area; in a second etching step, the mold forming member on which the second resin layer is formed is etched to form a second resin layer. The tantalum oxide film remains on at least the surface of the high contrast film, and other parts of the tantalum oxide film are removed; and a third etching step is performed by performing etching using the remaining tantalum oxide film as a mask, Then, the high-contrast film disposed in the above-mentioned transfer pattern area is removed.
一面參照圖式一面對本發明之奈米壓印用模片之製造方法之一例進行說明。圖7(a)~圖9(c)係表示本發明之奈米壓印用模片之製造方法之一例的概略步驟剖視圖。 An example of the manufacturing method of the die for nanoimprinting of the present invention will be described with reference to the drawings. FIGS. 7( a ) to 9 ( c ) are schematic cross-sectional views showing an example of a method for producing a die for nanoimprinting of the present invention.
首先,如圖7(a)所示,準備模片形成用構件1,該模片形成用構件1具備:透光性基材20,其具有基部21及設置於基部21之主面21a之台面構造22,且於台面構造22之主面22a設置有凹凸構造之轉印圖案30及凹凸構造之標記用圖案40;及高對比度膜50,其設置於標記用圖案40之凹部42之底面42a及凸部44之上表面44a以及轉印圖案30之凹部32之底面32a及凸部34之上表面34a。
First, as shown in FIG. 7( a ), a die-forming
其次,如圖7(b)所示,於設置於標記用圖案40之凹部42之底面42a及凸部44之上表面44a之高對比度膜50上形成第1樹脂層91之薄膜91a,於設置於轉印圖案30之凹部32之底面32a及凸部34之上表面34a之高對比度膜50上形成較薄膜91a厚之第1樹脂層91之厚膜91b。
Next, as shown in FIG. 7( b ), a
於該情形時,首先,於設置於標記用圖案40之凹部42之底面42a及凸部44之上表面44a之高對比度膜50上、以及設置於轉印圖案30之凹部32之底面32a及凸部34之上表面34a之高對比度膜50上滴加樹脂。其次,於壓抵樹脂層厚規定用模片100之狀態下使樹脂硬化之後,將樹脂層厚規定用模片100脫模。藉此,形成圖7(b)所示之薄膜91a之厚度H1及厚膜91b之厚度H2以滿足H1<H2之方式規定的第1樹脂層91。
In this case, first, on the
其次,如圖7(c)所示,藉由進行使用氧系氣體之乾式蝕刻,使用回蝕法,將第1樹脂層91局部地去除。於該情形時,如上所述,薄膜91a之厚度H1及厚膜91b之厚度H2以滿足H1<H2之方式規定,藉此,可使設置於標記用圖案40之凹部42之底面42a之高對比度膜50上所形成之薄膜91a之透光性基材側、以及設置於轉印圖案30之凹部32之底面32a及凸部34之上表面34a之高對比度膜50上所形成之厚膜91b之透光性基材側殘留,並將第1樹脂層91之其他部分去除。
Next, as shown in FIG.7(c), the
其次,如圖8(a)所示,將殘存之第1樹脂層91之薄膜91a及厚膜91b用作遮罩,進行使用氯系氣體之乾式蝕刻,藉此,使設置於標記用圖案40之凹部42之底面42a以及轉印圖案30之凹部32之底面32a及凸部34之上表面34a之高對比度膜50殘留,將設置於標記用圖案40之凸部44之上表面44a之高對比度膜50去除。
Next, as shown in FIG. 8( a ), using the remaining
其次,如圖8(b)所示,藉由進行濕式洗淨或使用氧系氣體之乾式蝕刻,而將殘存之第1樹脂層91去除之後,以不露出地覆蓋殘存於標記用圖案40之凹部42之底面42a之高對比度膜50之方式,與該高對比度膜50之表面以及標記用圖案40之凸部44之側面44b及上表面44a連續地形成氧化鉭膜60。又,於殘存於轉印圖案30之凹部32之底面32a及凸部34之上表面34a之高對比度膜50之表面形成氧化鉭膜60。
Next, as shown in FIG. 8( b ), after removing the remaining
其次,如圖8(c)所示,於殘存於標記用圖案40之凹部42之底面42a之
高對比度膜50之表面及標記用圖案40之凸部44之上表面44a所形成之氧化鉭膜60上形成第2樹脂層92之厚膜92a,於殘存於轉印圖案30之凹部32之底面32a及凸部34之上表面34a之高對比度膜50之表面所形成之氧化鉭膜60上形成較厚膜92a薄之第2樹脂層92之薄膜92b。又,此時,將第2樹脂層92之厚膜92a形成於俯視時較圖7(b)所示之第1樹脂層91之薄膜91a之形成區域R靠內側之區域。
Next, as shown in FIG. 8( c ), on the
於該情形時,首先,於殘存於標記用圖案40之凹部42之底面42a之高對比度膜50之表面及標記用圖案40之凸部44之上表面44a所形成之氧化鉭膜60上、以及殘存於轉印圖案30之凹部32之底面32a及凸部34之上表面34a之高對比度膜50之表面所形成的氧化鉭膜60上滴加樹脂。其次,於壓抵樹脂層厚規定用模片100之狀態下使樹脂硬化之後,將樹脂層厚規定用模片100脫模。藉此,形成圖8(c)所示之厚膜92a之厚度H3及薄膜92b之厚度H4以滿足H3>H4之方式規定之第2樹脂層92。
In this case, first, on the
其次,如圖9(a)所示,藉由進行使用氧系氣體之乾式蝕刻,使用回蝕法,將第2樹脂層92局部地去除。於該情形時,如上所述,厚膜92a之厚度H3及薄膜92b之厚度H4以滿足H3>H4之方式規定,藉此,可使殘存於標記用圖案40之凹部42之底面42a之高對比度膜50之表面及標記用圖案40之凸部44之上表面44a所形成之氧化鉭膜60上所形成之厚膜92a之透光性基材側殘留,將厚膜92a之其他部分及薄膜92b去除。又,此時,如上所述,第2樹脂層92之厚膜92a形成於俯視時較第1樹脂層91之薄膜91a之形成區域R靠內側之區域,故而標記用圖案40之凸部44之上表面44a所形成
之氧化鉭膜60之外周部61自第2樹脂層92之厚膜92a露出。
Next, as shown in FIG. 9( a ), the
其次,如圖9(b)所示,將殘存之第2樹脂層92之厚膜92a用作遮罩,進行使用氟系氣體之乾式蝕刻,藉此,使與殘存於標記用圖案40之凹部42之底面42a之高對比度膜50之表面、以及標記用圖案40之凸部44之側面44b及上表面44a連續地形成的氧化鉭膜60殘留,將氧化鉭膜60之其他部分去除。此時,由於標記用圖案40之凸部44之上表面44a所形成之氧化鉭膜60之外周部61自第2樹脂層92之厚膜92a露出,故而將氧化鉭膜60之外周部61去除,並且於外周部61之區域中將標記用圖案40之凸部44之上表面44a側之部分去除。藉此,於標記用圖案40之凸部44之上表面44a,沿著成為第2樹脂層92之厚膜92a之區域形成槽26。
Next, as shown in FIG. 9( b ), using the remaining
其次,如圖9(c)所示,藉由進行濕式洗淨或使用氧系氣體之乾式蝕刻,而將殘存之第2樹脂層92之厚膜92a去除之後,將殘存之氧化鉭膜60用作遮罩,進行使用氯系氣體之乾式蝕刻,藉此,將設置於轉印圖案30之凹部32之底面32a及凸部34之上表面34a之高對比度膜50去除。藉此,可製造圖1所示之奈米壓印用模片10。
Next, as shown in FIG. 9( c ), after removing the remaining
因此,根據本發明,可製造能夠充分抑制高對比度膜之膜減少或消失之奈米壓印用模片。進而,由於無加工高對比度膜時氧化鉭膜消失之虞,故而容易以不露出地覆蓋高對比度膜之方式設置。 Therefore, according to the present invention, a die for nanoimprinting capable of sufficiently suppressing the reduction or disappearance of the film of the high-contrast film can be produced. Furthermore, since there is no possibility that the tantalum oxide film will disappear when the high-contrast film is processed, it is easy to provide the high-contrast film so as not to be exposed.
1.奈米壓印用模片之製造方法之各步驟 1. Each step of the manufacturing method of the die for nano-imprinting
以下,對奈米壓印用模片之製造方法之各步驟進行說明。 Hereinafter, each step of the manufacturing method of the die for nanoimprint will be described.
(1)準備步驟 (1) Preparation steps
於上述準備步驟中,準備模片形成用構件,該模片形成用構件具備:透光性基材,其具有基部及設置於上述基部之主面之台面構造,且於上述台面構造之主面設置有凹凸構造之轉印圖案及凹凸構造之標記用圖案;及高對比度膜,其設置於上述透光性基材之主面側整面。 In the above-mentioned preparation step, a member for forming a die is prepared, and the member for forming a die is provided with: a light-transmitting base material having a base portion and a mesa structure provided on the main surface of the base portion, and on the main surface of the mesa structure A transfer pattern with a concavo-convex structure and a marking pattern with a concavo-convex structure are provided; and a high-contrast film provided on the entire surface of the main surface side of the translucent base material.
關於上述透光性基材,由於與上述「A.奈米壓印用模片3.透光性基材」之項目中所記載之透光性基材相同,故而省略此處之說明。 The above-mentioned light-transmitting base material is the same as the light-transmitting base material described in the item of "A. Nanoimprinting die 3. Light-transmitting base material" above, so the description here is omitted.
關於上述高對比度膜,由於除了設置於上述標記用圖案之凹部之底面及凸部之上表面以及上述轉印圖案之凹部之底面及凸部之上表面的方面以外,與上述「A.奈米壓印用模片2.高對比度膜」之項目中所記載之高對比度膜相同,故而省略此處之說明。
The above-mentioned high-contrast film is different from the above-mentioned "A. Nanometer" except that it is provided on the bottom surface of the concave portion and the top surface of the convex portion of the pattern for marking and the bottom surface of the concave portion and the top surface of the convex portion of the transfer pattern. The high-contrast film described in the item of the die for
(2)第1樹脂層形成步驟 (2) Step of forming the first resin layer
於上述第1樹脂層形成步驟中,以設置有上述標記用圖案之標記用圖案區域成為薄膜、且設置有上述轉印圖案之轉印圖案區域成為厚膜之方式,於上述標記用圖案及上述轉印圖案上形成第1樹脂層。 In the above-mentioned first resin layer forming step, the pattern area for marking on which the pattern for marking is provided becomes a thin film, and the area for the transfer pattern on which the pattern for transfer is provided becomes a thick film, and the pattern for marking and the A first resin layer is formed on the transfer pattern.
此處,所謂上述第1樹脂層之薄膜之厚度,係指如圖7(b)中由H1所示之上述標記用圖案之凹部中之上述第1樹脂層之薄膜之厚度,所謂上述第1 樹脂層之厚膜之厚度,係指如圖7(b)中由H2所示之上述轉印圖案之凹部中之上述第1樹脂層之厚膜之厚度。 Here, the thickness of the thin film of the first resin layer refers to the thickness of the thin film of the first resin layer in the concave portion of the marking pattern shown by H1 in FIG. 7(b), and the so-called first The thickness of the thick film of the resin layer refers to the thickness of the thick film of the first resin layer in the concave portion of the transfer pattern shown by H2 in FIG. 7(b).
上述第1樹脂層之薄膜之厚度及上述第1樹脂層之厚膜之厚度係根據蝕刻條件而適當設定。 The thickness of the thin film of the first resin layer and the thickness of the thick film of the first resin layer are appropriately set according to etching conditions.
作為上述第1樹脂層之材料,只要為奈米壓印微影中使用之硬化性樹脂則並不特別限定,例如,可列舉熱固性樹脂及光硬化性樹脂。尤佳為光硬化性樹脂,特佳為紫外線硬化性樹脂。 As a material of the said 1st resin layer, if it is a curable resin used for nanoimprint lithography, it will not specifically limit, For example, a thermosetting resin and a photocurable resin are mentioned. Especially preferable is a photocurable resin, and especially preferable is an ultraviolet curable resin.
(3)第1蝕刻步驟 (3) The first etching step
於上述第1蝕刻步驟中,藉由對形成有上述第1樹脂層之上述模片形成用構件進行蝕刻,而於至少上述標記用圖案之凹部之底面及上述轉印圖案區域使上述高對比度膜殘留,將上述高對比度膜之其他部分去除。 In the above-mentioned first etching step, by etching the above-mentioned die-forming member on which the above-mentioned first resin layer is formed, the above-mentioned high-contrast film is applied to at least the bottom surface of the concave portion of the above-mentioned pattern for marking and the area of the above-mentioned transfer pattern. Residual, other parts of the above-mentioned high-contrast film are removed.
上述第1蝕刻步驟並不特別限定,通常如圖7(c)及圖8(a)所示,包含第1樹脂層去除步驟及高對比度膜去除步驟,該第1樹脂層去除步驟係使設置於上述標記用圖案之凹部之底面之上述高對比度膜上所形成之上述第1樹脂層之薄膜之上述透光性基材側、以及設置於上述轉印圖案之凹部之底面及凸部之上表面之上述高對比度膜上所形成之上述第1樹脂層之厚膜之上述透光性基材側殘留,將上述第1樹脂層之其他部分去除,該高對比度膜去除步驟係藉由將殘存之上述第1樹脂層用作遮罩之蝕刻,而使設置於上述標記用圖案之凹部之底面以及上述轉印圖案之凹部之底面及凸部之上 表面的上述高對比度膜殘留,將上述高對比度膜之其他部分去除。 The above-mentioned first etching step is not particularly limited. Generally, as shown in FIG. 7( c ) and FIG. 8( a ), it includes a first resin layer removal step and a high contrast film removal step. The thin film of the first resin layer formed on the high-contrast film on the bottom surface of the concave portion of the marking pattern is provided on the translucent substrate side, and on the bottom surface and convex portion of the concave portion of the transfer pattern The thick film of the first resin layer formed on the surface of the high-contrast film remains on the light-transmitting substrate side, and other parts of the first resin layer are removed. The high-contrast film removal step is performed by removing the remaining The above-mentioned first resin layer is used for the etching of the mask, and is arranged on the bottom surface of the concave portion of the above-mentioned marking pattern and the bottom surface and convex portion of the concave portion of the above-mentioned transfer pattern. The above-mentioned high-contrast film on the surface remained, and the other parts of the above-mentioned high-contrast film were removed.
作為去除上述第1樹脂層之方法,只要能夠使上述第1樹脂層之上述透光性基材側殘留並將上述第1樹脂層之其他部分去除,則並不特別限定,可列舉使用回蝕法之乾式蝕刻等。作為使用於上述乾式蝕刻之氣體,例如,可列舉氧系氣體等。 The method of removing the first resin layer is not particularly limited as long as the first resin layer can be left on the light-transmitting base material side and the other parts of the first resin layer can be removed, and etch back can be used. Method of dry etching, etc. As a gas used for the said dry etching, an oxygen-type gas etc. are mentioned, for example.
作為上述高對比度膜之蝕刻之方法,可為乾式蝕刻,亦可為濕式蝕刻,但較佳為乾式蝕刻。作為使用於上述乾式蝕刻之氣體,例如,可列舉氯系氣體等。 As a method of etching the above-mentioned high-contrast film, dry etching or wet etching may be used, but dry etching is preferred. As a gas used for the said dry etching, a chlorine type gas etc. are mentioned, for example.
(4)氧化鉭膜形成步驟 (4) Tantalum oxide film forming step
於上述氧化鉭膜形成步驟中,於進行了上述第1蝕刻步驟之上述模片形成用構件之主面側整面形成氧化鉭膜。 In the above-mentioned tantalum oxide film forming step, a tantalum oxide film is formed on the entire main surface side of the above-mentioned die-forming member subjected to the above-mentioned first etching step.
關於上述氧化鉭膜,由於與上述「A.奈米壓印用模片1.氧化鉭膜」之項目中所記載之氧化鉭膜相同,故而省略此處之說明。
The above-mentioned tantalum oxide film is the same as the tantalum oxide film described in the item of "A. Die for
作為形成上述氧化鉭膜之方法,並不特別限定,例如,可列舉真空蒸鍍法、濺鍍法、及離子鍍覆法等PVD法(physical vapor deposition)、電漿CVD法、熱CVD法、及光CVD法等CVD法(chemical vapor deposition)等、以及塗料、染料、顏料之塗佈等。 The method for forming the tantalum oxide film is not particularly limited, and examples thereof include PVD (physical vapor deposition) such as vacuum vapor deposition, sputtering, and ion plating, plasma CVD, thermal CVD, CVD (chemical vapor deposition) such as optical CVD method, etc., as well as coating of paints, dyes, and pigments, etc.
再者,上述氧化鉭膜形成步驟係於將殘存之上述第1樹脂層去除之後進行。 In addition, the said tantalum oxide film formation process is performed after removing the said 1st resin layer which remained.
(5)第2樹脂層形成步驟 (5) Second resin layer forming step
於上述第2樹脂層形成步驟中,以上述標記用圖案區域成為厚膜、且上述轉印圖案區域成為薄膜之方式,於上述標記用圖案區域及上述轉印圖案區域所形成之上述氧化鉭膜上形成第2樹脂層。 In the second resin layer forming step, the tantalum oxide film formed on the marking pattern region and the transfer pattern region is formed such that the marking pattern region becomes a thick film and the transfer pattern region becomes a thin film A second resin layer is formed thereon.
此處,所謂上述第2樹脂層之厚膜之厚度,係指如圖8(c)中由H3所示之上述標記用圖案之凹部中之上述第2樹脂層之厚膜之厚度,所謂上述第2樹脂層之薄膜之厚度,係指如圖8(c)中由H4所示之上述轉印圖案之凹部中之上述第2樹脂層之薄膜之厚度。 Here, the thickness of the thick film of the second resin layer refers to the thickness of the thick film of the second resin layer in the concave portion of the marking pattern shown by H3 in FIG. The thickness of the film of the second resin layer refers to the thickness of the film of the second resin layer in the concave portion of the transfer pattern shown by H4 in FIG. 8(c).
上述第2樹脂層之薄膜之厚度及上述第2樹脂層之厚膜之厚度係根據蝕刻條件而適當設定。 The thickness of the thin film of the second resin layer and the thickness of the thick film of the second resin layer are appropriately set according to etching conditions.
關於上述第2樹脂層之材料,由於與上述第1樹脂層相同,故而省略此處之說明。 Since the material of the said 2nd resin layer is the same as that of the said 1st resin layer, description here is abbreviate|omitted.
(6)第2蝕刻步驟 (6) Second etching step
於上述第2蝕刻步驟中,藉由對形成有上述第2樹脂層之上述模片形成用構件進行蝕刻,而使至少上述高對比度膜之表面所形成之上述氧化鉭膜殘留,將上述氧化鉭膜之其他部分去除。 In the above-mentioned second etching step, the above-mentioned tantalum oxide film formed on at least the surface of the above-mentioned high-contrast film is left by etching the above-mentioned die-forming member on which the above-mentioned second resin layer is formed, and the above-mentioned tantalum oxide is removed. The rest of the membrane is removed.
上述第2蝕刻步驟並不特別限定,通常如圖9(a)及圖9(b)所示,包含第2樹脂層去除步驟及氧化鉭膜去除步驟,該第2樹脂層去除步驟係使殘存於上述標記用圖案之凹部之底面之上述高對比度膜之表面所形成之上述氧化鉭膜上所形成之上述第2樹脂層之厚膜之上述透光性基材側殘留,將上述第2樹脂層之厚膜之其他部分及上述第2樹脂層之薄膜去除,該氧化鉭膜去除步驟係藉由將殘存之上述第2樹脂層之厚膜用作遮罩之蝕刻,而使殘存於上述標記用圖案之凹部之底面之上述高對比度膜之表面所形成之上述氧化鉭膜殘留,將上述氧化鉭膜之其他部分去除。 The above-mentioned second etching step is not particularly limited. Generally, as shown in FIGS. 9( a ) and 9 ( b ), it includes a second resin layer removal step and a tantalum oxide film removal step, and the second resin layer removal step is to make residual The thick film of the second resin layer formed on the tantalum oxide film formed on the surface of the high-contrast film on the bottom surface of the concave portion of the marking pattern remains on the light-transmitting substrate side, and the second resin The other part of the thick film of the layer and the thin film of the second resin layer are removed, and the tantalum oxide film removal step is performed by etching the remaining thick film of the second resin layer as a mask, so that the marks remaining on the above-mentioned marks are etched. The remaining portion of the tantalum oxide film was removed with the remaining portion of the tantalum oxide film formed on the surface of the high-contrast film on the bottom surface of the recessed portion of the pattern.
作為去除上述第2樹脂層之方法,只要能夠使上述第2樹脂層之厚膜之上述透光性基材側殘留並將上述第2樹脂層之厚膜之其他部分及上述第2樹脂層之薄膜去除,則並不特別限定,可列舉使用回蝕法之乾式蝕刻等。作為使用於上述乾式蝕刻之氣體,例如,可列舉氧系氣體等。 As a method of removing the second resin layer, as long as the thick film of the second resin layer can be left on the light-transmitting base material side and the other parts of the thick film of the second resin layer and the second resin layer can be removed. The thin film removal is not particularly limited, and dry etching using an etch-back method, etc. can be mentioned. As a gas used for the said dry etching, an oxygen-type gas etc. are mentioned, for example.
作為上述氧化鉭膜之蝕刻之方法,可為乾式蝕刻,亦可為濕式蝕刻,但較佳為乾式蝕刻。作為使用於上述乾式蝕刻之氣體,例如,可列舉氟系氣體等。 As a method of etching the tantalum oxide film, dry etching or wet etching may be used, but dry etching is preferred. As a gas used for the said dry etching, a fluorine type gas etc. are mentioned, for example.
(7)第3蝕刻步驟 (7) The third etching step
於上述第3蝕刻步驟中,藉由進行將殘存之上述氧化鉭膜用作遮罩之蝕刻,而將設置於上述轉印圖案區域之高對比度膜去除。 In the above-mentioned third etching step, the high-contrast film provided in the above-mentioned transfer pattern region is removed by performing etching using the remaining above-mentioned tantalum oxide film as a mask.
作為上述高對比度膜之蝕刻之方法,由於與上述第1蝕刻步驟相同,故而省略此處之說明。 As the method of etching the above-mentioned high-contrast film, since it is the same as the above-mentioned first etching step, the description here is omitted.
再者,上述高對比度膜之第2去除步驟可於將殘存之上述第2樹脂層去除之後進行,亦可於將該等去除之前進行,但通常於將該等去除之後進行。 In addition, the 2nd removal process of the said high contrast film may be performed after removing the remaining said 2nd resin layer, and may be performed before these removals, but it is usually performed after these removals.
2.奈米壓印用模片之製造方法 2. Manufacturing method of die for nanoimprint
以下,對本發明之奈米壓印用模片之製造方法進行說明。 Hereinafter, the manufacturing method of the die for nanoimprinting of the present invention will be described.
(1)奈米壓印用模片之製造方法 (1) Manufacturing method of die for nanoimprint
對上述奈米壓印用模片之製造方法之較佳之態樣進行說明。 A preferred aspect of the method for producing the above-mentioned die for nanoimprinting will be described.
作為上述奈米壓印用模片之製造方法,較佳為如下製造方法,即,如圖7(c)及圖8(a)以及圖9(a)及圖9(b)所示,於上述第1蝕刻步驟中,於上述標記用圖案中,僅於上述凹部之底面使上述對比度膜殘留,將上述對比度膜之其他部分去除,於上述第2蝕刻步驟中,使上述高對比度膜之表面及上述標記用圖案之凸部之上表面所形成之上述氧化鉭膜殘留。其原因在於,能夠製造如下之上述奈米壓印用模片,其如圖1及圖2所示,於上述標記用圖案中,僅於上述凹部之底面設置有上述對比度膜,且於上述高對比度膜之表面及上述標記用圖案之凸部之上表面設置有上述氧化鉭膜。 As a method of manufacturing the above-mentioned die for nanoimprinting, preferably, as shown in FIGS. 7( c ) and 8( a ) and FIGS. 9( a ) and 9 ( b ), In the above-mentioned first etching step, in the pattern for marking, the contrast film is left only on the bottom surface of the concave portion, and the other parts of the contrast film are removed, and in the second etching step, the surface of the high-contrast film is made And the said tantalum oxide film formed on the upper surface of the convex part of the said marking pattern remains. The reason for this is that, as shown in FIGS. 1 and 2 , the above-mentioned die for nanoimprinting can be produced in which, in the above-mentioned pattern for marking, the above-mentioned contrast film is provided only on the bottom surface of the above-mentioned concave portion, and the above-mentioned contrast film is provided on the above-mentioned high level. The above-mentioned tantalum oxide film is provided on the surface of the contrast film and the upper surface of the convex portion of the above-mentioned pattern for marking.
進而,作為此種奈米壓印用模片之製造方法,尤佳為如下製造方 法,即,如圖8(c)~圖9(b)所示,於上述第2樹脂層形成步驟中,將成為上述第2樹脂層之厚膜之區域設為俯視時較成為上述第1樹脂層之薄膜之區域靠內側,於上述第2蝕刻步驟中,藉由進行上述蝕刻,而於上述台面構造之主面,沿著成為上述第2樹脂層之厚膜之區域形成槽。其原因在於,能夠製造可藉由識別上述槽之有無而判斷上述氧化鉭膜之有無之上述奈米壓印用模片。 Furthermore, as a method for producing such a die for nanoimprinting, the following production method is particularly preferred method, that is, as shown in FIGS. 8( c ) to 9 ( b ), in the second resin layer forming step, the region that becomes the thick film of the second resin layer is set as the first and second resin layer in plan view. On the inner side of the thin film region of the resin layer, in the second etching step, by performing the above etching, grooves are formed on the main surface of the mesa structure along the thick film region of the second resin layer. The reason for this is that the above-mentioned die for nanoimprinting can be produced by recognizing the existence or absence of the grooves to determine the presence or absence of the tantalum oxide film.
(2)台面構造包含第1階差構造及第2階差構造之奈米壓印用模片之製造方法 (2) Method for manufacturing a die for nanoimprinting with a mesa structure including a first-level structure and a second-level structure
作為上述奈米壓印用模片之製造方法,較佳為如下製造方法:於上述準備步驟中,準備上述模片形成用構件,該上述模片形成用構件中,上述台面構造具有設置於上述基部之主面之第1階差構造及設置於上述第1階差構造之主面之第2階差構造,於上述第2階差構造之主面設置有上述轉印圖案及上述標記用圖案,且進而具有設置於上述第1階差構造之主面中之上述第2階差構造之周圍之區域之遮光部,於上述第1樹脂層形成步驟中,亦於上述遮光部上形成上述第1樹脂層,於上述第1蝕刻步驟中,使上述遮光部殘留,於上述氧化鉭膜形成步驟中,於上述遮光部之主面形成上述氧化鉭膜,於上述第2樹脂層形成步驟中,於上述遮光部之主面所形成之上述氧化鉭膜上亦形成上述厚膜之第2樹脂層,於上述第2蝕刻步驟中,使形成於上述遮光部之主面之上述氧化鉭膜殘留。以下,一面參照圖式一面對該製造方法進行說明。 As a method for producing the above-mentioned die for nanoimprinting, preferably, in the above-mentioned preparation step, the above-mentioned member for forming a die is prepared, in which the above-mentioned mesa structure has a structure provided on the above-mentioned The first step structure on the main surface of the base and the second step structure provided on the main surface of the first step structure, the transfer pattern and the marking pattern are provided on the main surface of the second step structure , and further has a light shielding portion provided on the main surface of the first stepped structure in a region around the second stepped structure, and in the first resin layer forming step, the above-mentioned light shielding portion is also formed on the above-mentioned light shielding portion. 1. A resin layer in which the light-shielding portion remains in the first etching step, the tantalum oxide film is formed on the main surface of the light-shielding portion in the tantalum oxide film forming step, and in the second resin layer forming step, The thick second resin layer is also formed on the tantalum oxide film formed on the main surface of the light-shielding portion, and the tantalum oxide film formed on the main surface of the light-shielding portion is left in the second etching step. Hereinafter, the manufacturing method will be described with reference to the drawings.
圖10(a)~圖12(c)係表示本發明之奈米壓印用模片之製造方法之另一 例的概略步驟剖視圖。 FIGS. 10( a ) to 12 ( c ) show another method of manufacturing the die for nanoimprinting of the present invention Example of a schematic step-by-step cross-sectional view.
首先,如圖10(a)所示,準備模片形成用構件1,該模片形成用構件1中,台面構造22具有設置於基部21之主面21a之第1階差構造27及設置於第1階差構造27之主面27a之第2階差構造28,於第2階差構造28之主面28a,設置有凹凸構造之轉印圖案30及凹凸構造之標記用圖案40,且進而具有設置於第1階差構造27之主面27a中之第2階差構造28之周圍之區域之遮光部70,除了上述方面以外,具有與圖7(a)所示之模片形成用構件1相同之構成。再者,遮光部70具有將遮光性膜80及高對比度膜50按照該順序積層而成之多層構造。
First, as shown in FIG. 10( a ), the die-forming
其次,如圖10(b)所示,與圖7(b)所示之步驟同樣地形成第1樹脂層91之薄膜91a及厚膜91b,並且於遮光部70上形成第1樹脂層91之遮光部用膜91c。
Next, as shown in FIG. 10( b ), the
於該情形時,首先,與圖7(b)所示之步驟同樣地於標記用圖案40及轉印圖案30之區域滴加樹脂,並且於遮光部70之主面70a滴加樹脂。其次,如圖10(b)所示,於壓抵樹脂層厚規定用模片100之狀態下使樹脂硬化之後,將樹脂層厚規定用模片100脫模。藉此,形成第1樹脂層91之薄膜91a、厚膜91b、及遮光部用膜91c。
In this case, first, like the step shown in FIG. Next, as shown in FIG.10(b), after hardening resin in the state pressed against the
其次,如圖10(c)所示,藉由進行使用氧系氣體之乾式蝕刻,使用回蝕法,將第1樹脂層91局部地去除。於該情形時,可與圖7(c)所示之步驟
同樣地使第1樹脂層91之薄膜91a及厚膜91b之透光性基材側殘留,並且使第1樹脂層91之遮光部用膜91c之透光性基材側殘留,將樹脂層之其他部分去除。
Next, as shown in FIG. 10( c ), the
其次,如圖11(a)所示,將殘存之第1樹脂層91之薄膜91a、厚膜91b、及遮光部用膜91c用作遮罩,進行使用氯系氣體之乾式蝕刻,藉此,與圖8(a)所示之步驟同樣地使高對比度膜50殘留,並且使遮光部70中之高對比度膜50殘留,將高對比度膜50之其他部分去除。
Next, as shown in FIG. 11( a ), using the remaining
其次,如圖11(b)所示,將殘存之第1樹脂層91去除之後,與圖8(b)所示之步驟同樣地形成氧化鉭膜60,並且以不露出地覆蓋遮光部70之主面70a及側面70b之方式,與遮光部70之主面70a及側面70b連續地形成氧化鉭膜60。
Next, as shown in FIG. 11(b), after removing the remaining
其次,如圖11(c)所示,與圖8(c)所示之步驟同樣地形成第2樹脂層92之厚膜92a及薄膜92b,並且於形成於遮光部70之主面70a之氧化鉭膜60上形成較薄膜92b厚之第2樹脂層92之遮光部用厚膜92c。
Next, as shown in FIG. 11( c ), a
於該情形時,首先,與圖8(c)所示之步驟同樣地於標記用圖案40及轉印圖案30之區域滴加樹脂,並且於形成於遮光部70之主面70a之氧化鉭膜60上滴加樹脂。其次,於壓抵樹脂層厚規定用模片100之狀態下使樹脂硬化之後,將樹脂層厚規定用模片100脫模。藉此,形成圖11(c)所示之厚膜92a之厚度H3、薄膜92b之厚度H4、及遮光部用厚膜92c之厚度H6以滿足
H3>H4及H6>H4之方式規定之第2樹脂層92。
In this case, first, in the same manner as in the step shown in FIG. 8( c ), resin is dropped on the regions of the marking
其次,如圖12(a)所示,藉由進行使用氧系氣體之乾式蝕刻,使用回蝕法,將第2樹脂層92局部地去除。於該情形時,如上所述,各樹脂層之厚度以滿足H3>H4及H6>H4之方式規定,藉此,可與圖9(a)所示之步驟同樣地使厚膜92a之透光性基材側殘留,並且使遮光部用厚膜92c之透光性基材側殘留,將樹脂層之其他部分去除。
Next, as shown in FIG. 12( a ), the
其次,如圖12(b)所示,將殘存之第2樹脂層92之厚膜92a及遮光部用厚膜92c用作遮罩,進行使用氟系氣體之乾式蝕刻,藉此,與圖9(b)所示之步驟同樣地使氧化鉭膜60殘留,並且使形成於遮光部70之主面70a之氧化鉭膜60殘留,將氧化鉭膜60之其他部分去除。
Next, as shown in FIG. 12( b ), using the remaining
其次,如圖12(c)所示,將殘存之第2樹脂層92之厚膜92a及第2樹脂層92之遮光部用厚膜92c去除之後,與圖9(b)所示之步驟同樣地將高對比度膜50去除。藉此,製造圖5所示之奈米壓印用模片10。再者,高對比度膜50之去除亦可於將殘存之第2樹脂層92之厚膜92a遮光部用厚膜92c去除之後進行,但通常於將該等去除之後進行。
Next, as shown in FIG. 12( c ), after removing the remaining
因此,作為上述奈米壓印用模片之製造方法,較佳為上述台面構造包含第1階差構造及第2階差構造之奈米壓印用模片之製造方法。其原因在於,能夠製造可藉由上述遮光部而抑制於光壓印時將曝光之光照射至非意圖之區域,而且可藉由上述氧化鉭膜而抑制上述遮光部之膜減少或消失的 奈米壓印用模片。 Therefore, as a method for manufacturing the above-mentioned die for nanoimprinting, a method for manufacturing a die for nanoimprinting in which the above-mentioned mesa structure includes a first step structure and a second step structure is preferable. The reason for this is that the light-shielding portion can prevent the exposure light from being irradiated to an unintended area during photoimprinting, and the tantalum oxide film can suppress the reduction or disappearance of the film of the light-shielding portion. Die for nanoimprinting.
以下,對上述台面構造包含第1階差構造及第2階差構造之奈米壓印用模片之製造方法之各步驟進行說明。 Hereinafter, each step of the manufacturing method of the die for nanoimprint having the above-mentioned mesa structure including the first step structure and the second step structure will be described.
a.準備步驟 a. Preparation steps
於上述準備步驟中,準備上述模片形成用構件,上述模片形成用構件中,上述台面構造具有設置於上述基部之主面之第1階差構造及設置於上述第1階差構造之主面之第2階差構造,於上述第2階差構造之主面設置有上述轉印圖案及上述標記用圖案,且進而具有設置於上述第1階差構造之主面中之上述第2階差構造之周圍之區域之遮光部。 In the above-mentioned preparation step, the above-mentioned die-forming member is prepared. In the above-mentioned die-forming member, the mesa structure has a first level structure provided on the main surface of the base portion and a main structure provided on the first level structure. The second step structure of the surface, wherein the transfer pattern and the marking pattern are provided on the main surface of the second step structure, and further have the second step provided on the main surface of the first step structure The light-shielding part of the area around the poor structure.
關於具有上述第1階差構造及上述第2階差構造之上述台面構造,由於與上述「A.奈米壓印用模片3.透光性基材(1)台面構造c.台面構造」之項目中所記載之台面構造相同,故而省略此處之說明。 The above-mentioned mesa structure having the above-mentioned first stepped structure and the above-mentioned second stepped structure is the same as the above-mentioned "A. Nanoimprint die 3. Translucent base material (1) Mesa structure c. Mesa structure" The table structure described in the item is the same, so the description here is omitted.
關於上述遮光部,由於與上述「A.奈米壓印用模片4.其他」之項目中所記載之遮光部相同,故而省略此處之說明。
Since the light shielding portion described above is the same as the light shielding portion described in the item of “
b.第1樹脂層形成步驟 b. First resin layer forming step
於上述第1樹脂層形成步驟中,亦於上述遮光部上形成上述第1樹脂層。 In the said 1st resin layer formation process, the said 1st resin layer is also formed on the said light-shielding part.
作為如圖10(b)中由H5所示之形成於上述遮光部上之上述第1樹脂層之厚度,只要於下述第1蝕刻步驟中之第1樹脂層去除步驟中,能夠使形成於上述遮光部上之上述第1樹脂層之上述透光性基材側殘留,則並不特別限定,根據蝕刻條件而適當設定。 As the thickness of the first resin layer formed on the light-shielding portion as shown by H5 in FIG. 10(b), as long as the thickness of the first resin layer in the first etching step described below can be removed The said first resin layer on the said light-shielding part remains on the said translucent base material side, it does not specifically limit, It is set suitably according to etching conditions.
c.第1蝕刻步驟 c. The first etching step
於上述第1蝕刻步驟中,使上述遮光部殘留。 In the said 1st etching process, the said light-shielding part is made to remain|survive.
上述第1蝕刻步驟並不特別限定,但通常如圖10(c)及圖11(a)所示,於上述第1樹脂層去除步驟中,使形成於上述遮光部上之上述第1樹脂層之上述透光性基材側殘留,將上述第1樹脂層之其他部分去除,於上述高對比度膜去除步驟中,藉由將殘存之上述第1樹脂層用作上述遮罩之上述蝕刻,而使上述遮光部殘留。 The first etching step is not particularly limited, but generally, as shown in FIGS. 10( c ) and 11 ( a ), in the first resin layer removal step, the first resin layer formed on the light shielding portion is The remaining part of the above-mentioned translucent base material side is removed, and the other part of the above-mentioned first resin layer is removed, and in the above-mentioned high-contrast film removal step, the above-mentioned remaining above-mentioned first resin layer is used as the above-mentioned masking. The said light-shielding part is left.
d.氧化鉭膜形成步驟 d. Tantalum oxide film formation step
於上述氧化鉭膜形成步驟中,於上述遮光部之主面形成上述氧化鉭膜。 In the step of forming the tantalum oxide film, the tantalum oxide film is formed on the main surface of the light shielding portion.
於上述氧化鉭膜形成步驟中,較佳為如圖11(b)所示,以覆蓋上述遮光部之主面及側面之方式,於上述遮光部之主面及側面連續地形成上述氧化鉭膜。其原因在於,能夠製造如下之上述奈米壓印用模片,其由於可抑制上述遮光部自側面受到硫酸洗淨或鹼洗淨及電漿灰化之影響,故而可有效地抑制上述遮光部之膜減少或消失。 In the step of forming the tantalum oxide film, as shown in FIG. 11(b), preferably, the tantalum oxide film is continuously formed on the main surface and the side surface of the light shielding portion so as to cover the main surface and the side surface of the light shielding portion. . This is because it is possible to manufacture the above-mentioned die for nanoimprinting, which can effectively suppress the light-shielding portion from being affected by sulfuric acid cleaning, alkali cleaning, and plasma ashing from the side surface. The membrane decreases or disappears.
e.第2樹脂層形成步驟 e. Second resin layer forming step
於上述第2樹脂層形成步驟中,亦於形成於上述遮光部之主面之上述氧化鉭膜上形成上述厚膜之第2樹脂層。 In the second resin layer forming step, the thick second resin layer is also formed on the tantalum oxide film formed on the main surface of the light shielding portion.
此處,所謂形成於上述遮光部之主面之上述氧化鉭膜上所形成之上述厚膜之厚度,係指如圖11(c)中由H6所示之上述遮光部中之上述第2樹脂層之厚膜之厚度,例如,成為與如圖8(c)中由H3所示之上述標記用圖案之凹部中之上述第2樹脂層之厚膜之厚度相同的範圍。 Here, the thickness of the above-mentioned thick film formed on the above-mentioned tantalum oxide film formed on the main surface of the above-mentioned light-shielding portion refers to the above-mentioned second resin in the above-mentioned light-shielding portion as shown by H6 in FIG. 11(c) The thickness of the thick film of the layer is, for example, in the same range as the thickness of the thick film of the second resin layer in the concave portion of the marking pattern shown by H3 in FIG. 8( c ).
f.第2蝕刻步驟 f. 2nd etching step
於上述第2蝕刻步驟中,使形成於上述遮光部之主面之上述氧化鉭膜殘留。 In the said 2nd etching process, the said tantalum oxide film formed in the main surface of the said light-shielding part is left.
上述第2蝕刻步驟並不特別限定,但通常如圖12(a)及圖12(b)所示,於上述第2樹脂層去除步驟中,使形成於上述遮光部之主面之上述氧化鉭膜上所形成之上述厚膜之第2樹脂層之透光性基材側殘留,將上述第2樹脂層之厚膜之其他部分去除,於上述氧化鉭膜去除步驟中,藉由將殘存之形成於上述遮光部之主面之上述氧化鉭膜上所形成之上述厚膜之第2樹脂層用作上述遮罩的上述蝕刻,而使形成於上述遮光部之主面之上述氧化鉭膜殘留。 The second etching step is not particularly limited, but generally, as shown in FIGS. 12( a ) and 12 ( b ), in the second resin layer removal step, the tantalum oxide formed on the main surface of the light shielding portion is The second resin layer of the thick film formed on the film remains on the light-transmitting substrate side, and the other parts of the thick film of the second resin layer are removed. In the step of removing the tantalum oxide film, the remaining parts are The second resin layer of the thick film formed on the tantalum oxide film formed on the main surface of the light shielding portion is used for the etching of the mask, so that the tantalum oxide film formed on the main surface of the light shielding portion remains. .
C.奈米壓印用模片(第二實施態樣) C. Nanoimprint Die (Second Embodiment)
又,於本發明中,作為第二實施態樣,提供一種奈米壓印用模片,其特徵在於,具備具有基部及設置於上述基部之主面之台面構造之透光性基材,於上述台面構造之主面,設置有凹凸構造之轉印圖案及凹凸構造之標記用圖案,於上述標記用圖案之凹部之底面設置有高對比度膜,且以上述高對比度膜之端部不露出之方式,設置有連續地覆蓋上述高對比度膜之表面與上述標記用圖案之凸部之側面、及上述標記用圖案之凸部之上表面且包括與上述高對比度膜不同之材料的保護膜,上述保護膜以端部處於上述標記用圖案之凸部之上表面之方式設置。 Furthermore, in the present invention, as a second aspect, there is provided a die for nanoimprinting, characterized by comprising a light-transmitting substrate having a base portion and a mesa structure provided on the main surface of the base portion, The main surface of the above-mentioned mesa structure is provided with a transfer pattern of the concave-convex structure and a marking pattern of the concave-convex structure, and a high-contrast film is provided on the bottom surface of the concave portion of the above-mentioned marking pattern, and the end of the high-contrast film is not exposed. In a method, a protective film comprising a material different from the high-contrast film is provided which continuously covers the surface of the high-contrast film, the side surface of the convex portion of the marking pattern, and the upper surface of the convex portion of the marking pattern, and the above-mentioned high-contrast film is provided. The protective film is provided so that the end portion is located on the upper surface of the convex portion of the pattern for marking.
一面參照圖式一面對本態樣之奈米壓印用模片進行說明。圖13(a)係表示本態樣之奈米壓印用模片之一例之概略剖視圖。圖13(b)係圖13(a)所示之虛線框內之放大圖。圖13(c)係說明保護膜之形成區域之圖。 The nanoimprint die of this aspect will be described with reference to the drawings. FIG. 13( a ) is a schematic cross-sectional view showing an example of a die for nanoimprinting of this aspect. Fig. 13(b) is an enlarged view inside the dotted frame shown in Fig. 13(a). FIG.13(c) is a figure explaining the formation area of a protective film.
如圖13(a)~圖13(c)所示,奈米壓印用模片10具備具有基部21及設置於基部21之主面21a之台面構造22之透光性基材20。於台面構造22之主面22a,設置有凹凸構造之轉印圖案30及凹凸構造之標記用圖案40。又,於基部21之與主面21a相反側之面,設置有俯視包含台面構造22之凹陷部25。而且,僅於標記用圖案40之凹部42之底面42a設置有包含Cr之高對比度膜50。高對比度膜50構成對準標記。包括與高對比度膜不同之材料之保護膜600以上述高對比度膜50之端部不露出之方式,形成為連續地覆蓋上述高對比度膜50之表面與標記用圖案40之凸部44之側面44b、及上述標記用圖案之凸部之上表面44a。進而,保護膜600以端部處於標記用圖案之凸部44之上表面44a之方式設置。
As shown in FIGS. 13( a ) to 13 ( c ), the
如此,包括與高對比度膜不同之材料之保護膜以高對比度膜之端部不露出之方式,形成為連續地覆蓋高對比度膜之表面與標記用圖案之凸部之側面、及標記用圖案之凸部之上表面,且以端部處於標記用圖案之凸部之上表面之方式設置,藉此,高對比度膜之端部藉由上述保護膜而密封,故而可確實地抑制如與高對比度膜接觸之藥液滲入,可抑制高對比度膜之膜減少。又,即便上述高對比度膜突出至上述標記用圖案之凸部之側面為止,亦可不露出地覆蓋上述高對比度膜。 In this way, the protective film including the material different from the high-contrast film is formed so as to continuously cover the surface of the high-contrast film, the side surface of the convex portion of the pattern for marking, and the surface of the pattern for marking in such a manner that the end of the high-contrast film is not exposed. The upper surface of the convex portion is provided so that the end portion is located on the upper surface of the convex portion of the marking pattern, whereby the end portion of the high-contrast film is sealed by the above-mentioned protective film, so that the high-contrast film can be reliably suppressed. The penetration of the chemical liquid in contact with the film can suppress the film reduction of the high-contrast film. Moreover, even if the said high-contrast film protrudes to the side surface of the convex part of the said pattern for marking, the said high-contrast film can be covered without being exposed.
1.保護膜 1. Protective film
作為保護膜之構成材料,只要為與高對比度膜不同之材料則並不特別限定,例如,可列舉氧化鉭、矽(無定形;a-Si)、氧化矽(SiO)、氮化矽(SiN)、氮氧化矽(SiON)、碳化矽(SiC)、矽化鉬(MoSi)、矽化鉭(TaSi)、矽化鎢(WSi)等。 The constituent material of the protective film is not particularly limited as long as it is a material different from that of the high-contrast film, and examples thereof include tantalum oxide, silicon (amorphous; a-Si), silicon oxide (SiO), and silicon nitride (SiN). ), silicon oxynitride (SiON), silicon carbide (SiC), molybdenum silicide (MoSi), tantalum silicide (TaSi), tungsten silicide (WSi), etc.
特佳為保護膜為包含氧化鉭之氧化鉭膜。氧化鉭膜相對於將奈米壓印微影中所使用之抗蝕劑等異物去除之硫酸洗淨或鹼洗淨之耐性充分高,而且相對於將該等洗淨中無法去除而殘存之異物去除之使用含氧氣體之電漿灰化之耐性亦充分高。因此,氧化鉭膜無於硫酸洗淨或鹼洗淨以及使用電漿灰化進行之模片之洗淨時消失之虞。 It is particularly preferable that the protective film is a tantalum oxide film containing tantalum oxide. The tantalum oxide film has sufficiently high resistance to sulfuric acid cleaning or alkali cleaning for removing foreign matter such as resists used in nanoimprint lithography, and it is also resistant to remaining foreign matter that cannot be removed by these cleanings. The resistance to removal by plasma ashing using oxygen-containing gas is also sufficiently high. Therefore, the tantalum oxide film is not likely to disappear during sulfuric acid cleaning, alkali cleaning, and cleaning of the die using plasma ashing.
進而,氧化鉭膜由於與高對比度膜蝕刻氣體不同,故而無藉由加工高對比度膜時之乾式蝕刻而消失之虞。 Furthermore, since the tantalum oxide film is different from the etching gas for the high-contrast film, there is no fear of disappearing by dry etching when the high-contrast film is processed.
本發明之保護膜之特徵在於以高對比度膜之端部不露出之方式,形成為連續地覆蓋高對比度膜之表面、標記用圖案之凸部之側面、及標記用圖案之凸部之上表面,作為如此形成保護膜之方法,例如,可列舉真空蒸鍍法、濺鍍法、及離子鍍覆法等PVD法(physical vapor deposition)、電漿CVD法、熱CVD法、及光CVD法等CVD法(chemical vapor deposition)等。 The protective film of the present invention is characterized in that it is formed to continuously cover the surface of the high-contrast film, the side surfaces of the convex portions of the marking pattern, and the upper surface of the convex portion of the marking pattern so that the ends of the high-contrast film are not exposed. As a method of forming the protective film in this way, for example, a vacuum evaporation method, a sputtering method, a PVD method (physical vapor deposition) such as an ion plating method, a plasma CVD method, a thermal CVD method, and an optical CVD method, etc. are mentioned. CVD (chemical vapor deposition) and the like.
於本發明中,特佳為使用如下方法:以亦於標記用圖案之凸部之側面確實地形成之方式,於濺鍍法中,藉由將標記用圖案面與作為保護膜之材料之靶之表面之位置設置於並非水平而具有1°~30°之角度之位置,能夠於凸部之側面亦形成保護膜,藉由使基板旋轉而均等地形成。 In the present invention, it is particularly preferable to use the following method: in the sputtering method, the pattern surface for marking and the target which is the material of the protective film are formed in such a manner that the side surface of the convex part of the pattern for marking is also reliably formed. The position of the surface is not horizontal but has an angle of 1° to 30°, and a protective film can also be formed on the side surface of the convex portion, which can be uniformly formed by rotating the substrate.
又,較佳為如圖13(c)所示,保護膜600以於俯視時包含設置有高對比度膜之標記用圖案之凹部、及凸部複數個連續排列而成之對準標記區域40A之方式,設置於較對準標記區域40A大之區域。
Furthermore, as shown in FIG. 13( c ), the
又,於該情形時,通常,較佳為對準標記區域40A為矩形狀,且保護膜600之端部處於與對準標記區域40A之各邊相距50nm以上之位置。亦即,如圖13(b)所示,僅於標記用圖案40之凹部42之底面42a設置有包含Cr之高對比度膜50之情形時,保護膜600較佳為凸部之上表面中之寬度(圖13(c)之w3及w4)為50nm以上。
Moreover, in this case, it is generally preferable that the
又,亦可如圖14(a)所示,上述對準標記區域於台面構造之主面設置 有複數個。於該情形時,例如,各對準標記區域中之凹凸圖案亦可成為相互正交之方向。 Furthermore, as shown in FIG. 14( a ), the alignment mark region may be provided on the main surface of the mesa structure There are plural. In this case, for example, the concave-convex patterns in each alignment mark region may be in mutually orthogonal directions.
於如此於台面構造主面設置有複數個對準標記區域之情形時,較佳為如圖14(b)所示,保護膜600以包含複數個對準標記區域之方式,設置於較複數個對準標記區域大之區域。
In the case where a plurality of alignment mark regions are arranged on the main surface of the mesa structure, preferably as shown in FIG. 14( b ), the
又,於該情形時,亦較佳為保護膜之端部處於與對準標記區域40A之各邊相距50nm以上之位置。 Moreover, also in this case, it is preferable that the edge part of a protective film exists in the position spaced 50 nm or more from each side of 40 A of alignment mark regions.
作為上述保護膜之凸部之上表面中之至保護膜端部為止之寬度(圖13(c)之w3及w4),如上所述較佳為50nm以上,特佳為設為100nm以上,尤佳為設為500nm以上。其原因在於,使利用保護膜實現之相對於高對比度膜之密封性更確實。再者,通常,上限只要為不對標記用圖案面帶來影響之範圍即可。 The width (w3 and w4 in FIG. 13(c) ) of the upper surface of the convex portion of the protective film to the end of the protective film is preferably 50 nm or more as described above, particularly preferably 100 nm or more, especially It is preferable to set it as 500 nm or more. The reason for this is to make the sealing property with respect to the high-contrast film achieved by the protective film more reliable. In addition, the upper limit should just be a range which does not affect the pattern surface for marking normally.
又,保護膜600之厚度通常為1nm~20nm,較佳為1nm~10nm。其原因在於,若形成於上述凸部之上表面之保護膜過薄,則無法充分抑制上述高對比度膜之膜減少或消失,若上述保護膜過厚,則當設置於上述標記用圖案之凸部之上表面時,於將上述轉印圖案轉印至被轉印體時成為障礙。
In addition, the thickness of the
進而,作為凸部側面中之保護膜之厚度,較佳為0.5nm~10nm之範圍內,尤佳為0.5nm~5nm之範圍內。其原因在於,於較上述範圍薄之 情形時,難以充分進行高對比度膜之保護,又,較上述範圍厚地形成在步驟上困難,又,花費時間,故而於成本方面變得不利。再者,凸部側面中之保護膜之厚度亦可不均勻,通常,凸部上表面側較厚,相反側(凹部底面側)變薄。因此,上述膜厚之厚度之值係表示平均值者。 Furthermore, as the thickness of the protective film in the side surface of a convex part, it is preferable to exist in the range of 0.5 nm - 10 nm, and it is especially preferable to exist in the range of 0.5 nm - 5 nm. The reason for this is that in the range thinner than the above In this case, it is difficult to sufficiently protect the high-contrast film, and it is difficult to form a film thicker than the above-mentioned range in terms of steps, and it takes time, which is disadvantageous in terms of cost. In addition, the thickness of the protective film on the side surface of the convex portion may not be uniform, and generally, the upper surface side of the convex portion is thicker, and the opposite side (the bottom surface side of the concave portion) is thin. Therefore, the value of the thickness of the above-mentioned film thickness represents an average value.
又,本態樣中之奈米壓印用模片亦可將設置於標記用圖案中之相鄰之複數個凹部之底面之保護膜相互分離。 In addition, in the nanoimprint die in this aspect, the protective films provided on the bottom surfaces of the adjacent plural recesses in the marking pattern may be separated from each other.
2.高對比度膜 2. High contrast film
本態樣中之高對比度膜係設置於標記用圖案之凹部之底面者。較佳為如圖13(b)所示,高對比度膜僅設置於上述標記用圖案之凹部42之底面42a。
The high-contrast film in this aspect is provided on the bottom surface of the concave portion of the marking pattern. Preferably, as shown in FIG. 13( b ), the high-contrast film is provided only on the
另外,關於上述高對比度膜,由於與上述「A.奈米壓印用模片2.高對比度膜」之項目中所記載之高對比度膜相同,故而省略此處之說明。 In addition, since the said high contrast film is the same as the high contrast film described in the item of the said "A. Nanoimprint die 2. High contrast film", description here is abbreviate|omitted.
3.透光性基材 3. Translucent substrate
本態樣中之透光性基材係具有基部及設置於基部之主面之台面構造者。關於透光性基材,由於與上述「A.奈米壓印用模片3.透光性基材」之項目中所記載之透光性基材相同,故而省略此處之說明。再者,於本態樣中,亦與第一實施態樣同樣地,較佳為於台面構造之主面沿著保護膜設置槽。又,與第一實施態樣同樣地,作為台面構造,可為具有單一之階差構造且於上述單一之階差構造之主面設置有上述轉印圖案及上述標記用圖案者,亦可為包含第1階差構造及設置於上述第1階差構造之主面之第2階差 構造且於上述第2階差構造之主面設置有上述轉印圖案及上述標記用圖案者。 The light-transmitting substrate in this aspect has a base and a mesa structure provided on the main surface of the base. Since the translucent base material is the same as the translucent base material described in the item of "A. Nanoimprint die 3. Translucent base material" above, the description here is omitted. Furthermore, in this aspect, as in the first embodiment, it is preferable to provide grooves along the protective film on the main surface of the mesa structure. Also, as in the first embodiment, as the table top structure, a single step structure may be used, and the transfer pattern and the marking pattern may be provided on the main surface of the single step structure, or may be Including the first step structure and the second step provided on the main surface of the first step structure A structure in which the above-mentioned transfer pattern and the above-mentioned pattern for marking are provided on the main surface of the above-mentioned second step structure.
D.2段台面基底 D.2 segment table base
於本發明中,提供一種2段台面基底,其特徵在於,其係用以製造奈米壓印用模片者,且具有透光性2段台面基底形成用構件,該透光性2段台面基底形成用構件具有基部及設置於上述基部之主面之台面構造,上述台面構造包含設置於上述基部之主面之第1階差構造及設置於上述第1階差構造之主面之第2階差構造,至少於上述第1階差構造之主面中之上述第2階差構造之周圍之區域設置有遮光部,且以覆蓋上述遮光部之主面之方式於上述遮光部之主面設置有保護膜。 In the present invention, a 2-stage mesa substrate is provided, which is characterized in that it is used for manufacturing a die for nanoimprinting, and has a light-transmitting 2-stage mesa substrate forming member, and the light-transmitting 2-stage mesa is used for forming a substrate. The base forming member has a base portion and a mesa structure provided on the main surface of the base portion, and the mesa structure includes a first level structure provided on the main surface of the base portion and a second level structure provided on the principal surface of the first level structure. A stepped structure, wherein a light shielding portion is provided at least in a region surrounding the second stepped structure among the principal surfaces of the first stepped structure, and the principal surface of the light shielding portion is covered so as to cover the principal surface of the light shielding portion. A protective film is provided.
一面參照圖式一面對本發明之2段台面基底之一例進行說明。圖15係表示本發明之2段台面基底之一例之概略剖視圖。如圖15所示,本發明之2段台面基底200具有透光性2段台面基底形成用構件201,透光性2段台面基底形成用構件201具有基部210及設置於基部之主面之台面構造220。台面構造220包含設置於基部210之主面之第1階差構造270及設置於第1階差構造之主面之第2階差構造280。又,於基部210之與主面210a相反側之面,設置有俯視包含上述第2階差構造之凹陷部250。於第1階差構造之主面中之上述第2階差構造之周圍之區域設置有遮光部70,且以覆蓋遮光部70之主面之方式於遮光部之主面設置有保護膜600。
An example of the two-stage mesa base of the present invention will be described with reference to the drawings. FIG. 15 is a schematic cross-sectional view showing an example of a two-stage mesa base of the present invention. As shown in FIG. 15 , the 2-
若為此種2段台面基底,則能夠製造如下奈米壓印用模片,其可藉由 上述遮光部而抑制於光壓印時將曝光之光照射至非意圖之區域,而且可藉由上述保護層抑制上述遮光部之膜減少或消失。 With such a two-stage mesa substrate, the following nanoimprint die can be produced by The said light-shielding part suppresses that the exposure light is irradiated to an unintended area at the time of photoimprinting, and the said protective layer can suppress the reduction or disappearance of the film of the said light-shielding part.
1.透光性2段台面基底形成用構件 1. Translucent 2-stage table base forming member
上述透光性2段台面基底形成用構件係具有基部及設置於基部之主面之台面構造者。 The above-mentioned translucent two-stage mesa base forming member has a base portion and a mesa structure provided on the main surface of the base portion.
(1)台面構造 (1) Table structure
本發明中之透光性2段台面基底形成用構件除了未於台面構造之主面形成凹凸構造以外,與上述透光性基材相同。亦即,係未形成標記用圖案及轉印圖案者。台面構造包含設置於基部之主面之第1階差構造及設置於第1階差構造之主面之第2階差構造。俯視第1階差構造及第2階差構造之形狀或第1階差構造及第2階差構造之高度、俯視呈矩形狀之第1階差構造及第2階差構造之縱向及橫向之長度由於與上述「A.奈米壓印用模片3.透光性基材(1)台面構造」之項目中所記載之內容相同,故而省略此處之說明。 The member for translucent two-stage mesa base formation in the present invention is the same as the above-mentioned translucent base material except that the uneven structure is not formed on the main surface of the mesa structure. That is, the pattern for marking and the transfer pattern were not formed. The mesa structure includes a first level structure provided on the main surface of the base and a second level structure provided on the main surface of the first level structure. The shape of the first level structure and the second level structure in plan view or the height of the first level structure and the second level structure, and the vertical and lateral directions of the first level structure and the second level structure which are rectangular in plan view Since the length is the same as that described in the item of "A. Nanoimprint die 3. Translucent substrate (1) Mesa structure", the description here is omitted.
作為上述台面構造以及上述第1階差構造及上述第2階差構造之形成方法,例如,可列舉使用蝕刻遮罩之濕式蝕刻等。 As a formation method of the said mesa structure, the said 1st level|step difference structure, and the said 2nd level|step difference structure, the wet etching etc. using an etching mask are mentioned, for example.
(2)基部 (2) Base
關於上述基部,由於與上述「A.奈米壓印用模片3.透光性基材(2)基部」之項目中所記載之內容相同,故而省略此處之說明。 Since the above-mentioned base is the same as the content described in the item of "A. Nanoimprint die 3. Translucent base (2) base", the description here is omitted.
2.遮光部 2. Shading part
上述遮光部設置於第1階差構造之主面中之第2階差構造之周圍之區域。遮光部只要能夠抑制於光壓印時將曝光之光照射至非意圖之區域,則並不特別限定,可為具有僅包含遮光性膜之單層構造者,亦可為具有將遮光性膜及高對比度膜按照該順序積層而成之多層構造者。其原因在於,上述多層構造之遮光性與上述單層構造相比變高,故而可有效地抑制於光壓印時將曝光之光照射至非意圖之區域。 The said light-shielding part is provided in the area|region surrounding the 2nd level|step difference structure in the main surface of the 1st level|step difference structure. The light-shielding portion is not particularly limited as long as it can prevent the exposure light from being irradiated to an unintended area during photoimprinting, and may have a single-layer structure including only the light-shielding film, or may have a light-shielding film and A multilayer structure in which high-contrast films are laminated in this order. The reason for this is that the light-shielding property of the multilayer structure is higher than that of the single-layer structure, so that it is possible to effectively suppress the unintended region from being irradiated with the exposure light at the time of photoimprinting.
關於遮光性膜之材料、遮光性、厚度、透過性、形成方法、及高對比度膜,由於與上述「A.奈米壓印用模片4.其他」之項目中所記載之內容相同,故而省略此處之說明。 The materials, light-shielding properties, thickness, transmittance, formation method, and high-contrast film of the light-shielding film are the same as those described in the above-mentioned item of "A. Nanoimprinting die 4. Others". The description here is omitted.
又,上述遮光部可如圖15所示僅設置於第1階差構造之主面中之第2階差構造之周圍之區域,亦可如圖16所示自第1階差構造270之主面設置至基部210之主面。
Further, the light shielding portion may be provided only in the area around the second level structure in the main surface of the first level structure as shown in FIG. 15 , or may be provided from the main surface of the
3.保護膜 3. Protective film
本發明之2段台面基底中之保護膜以不露出地覆蓋遮光部之主面之方式設置於遮光部之主面。藉由上述保護膜,可充分抑制遮光部之膜減少或消失。如圖16所示,遮光部70自第1階差構造270之主面設置至基部210之主面之情形時,保護膜600至少自第1階差構造270之主面設置至基部210之主面。
The protective film in the two-stage mesa base of the present invention is provided on the main surface of the light-shielding portion so as to cover the main surface of the light-shielding portion without being exposed. By the said protective film, the reduction or disappearance of the film of a light-shielding part can be suppressed fully. As shown in FIG. 16 , when the
作為上述保護膜之材料、膜厚,由於與上述「C.奈米壓印用模片(第二實施態樣)1.保護膜」之項目中所記載之內容相同,故而省略此處之說明。 The material and film thickness of the protective film are the same as those described in the item of "C. Nanoimprint die (Second Embodiment) 1. Protective film", so the description here is omitted. .
E.2段台面基底之製造方法 E.2 Manufacturing Method of Mesa Base
於本發明中,提供一種2段台面基底之製造方法,其特徵在於其係上述2段台面基底之製造方法,且準備透光性2段台面基底形成用構件,該透光性2段台面基底形成用構件具有基部及設置於上述基部之主面之台面構造,上述台面構造包含設置於上述基部之主面之第1階差構造及設置於上述第1階差構造之主面之第2階差構造,於上述透光性2段台面基底形成用構件之配置有上述第1階差構造及上述第2階差構造之側之主面形成遮光部形成用膜,於上述遮光部形成用膜上形成保護膜形成用膜,於第1階差構造之主面上及上述第2階差構造之主面上形成硬化性樹脂層,對上述硬化性樹脂層,以形成於上述第1階差構造之主面之硬化性樹脂層之膜厚較形成於上述第2階差構造之主面之硬化性樹脂層之膜厚成為厚膜之方式進行壓印成形,以遮光部形成用膜及保護膜僅殘存於上述第1階差構造之主面之方式進行蝕刻,藉此,製造於上述透光性2段台面基底形成用構件之上述第1階差構造之主面中之上述第2階差構造之周圍之區域依序設置有遮光部及保護膜的2段台面基底。 In the present invention, there is provided a method for producing a 2-stage mesa base, characterized in that it is the above-mentioned method for producing a 2-stage mesa base, and a member for forming a translucent 2-stage mesa base is prepared, the translucent 2-stage mesa base is The forming member has a base portion and a mesa structure provided on the main surface of the base portion, and the mesa structure includes a first level structure provided on the main surface of the base portion and a second level provided on the principal surface of the first level structure. A difference structure in which a film for forming a light-shielding portion is formed on the principal surface of the side where the first step structure and the second step structure are arranged in the light-transmitting two-stage mesa base forming member, and the film for forming a light-shielding portion is formed on the main surface. A film for forming a protective film is formed thereon, a curable resin layer is formed on the main surface of the first step structure and the main surface of the second step structure, and the curable resin layer is formed on the first step The film thickness of the curable resin layer on the main surface of the structure is thicker than the film thickness of the curable resin layer formed on the main surface of the second step structure. The film is etched so that only the main surface of the first step structure remains, thereby producing the second step in the main surface of the first step structure of the light-transmitting two-stage mesa base forming member. The area around the differential structure is provided with a light-shielding portion and a two-stage mesa base of a protective film in sequence.
一面參照圖式一面對本發明之2段台面基底之製造方法之一例進行說明。圖17(a)~圖17(c)係表示本發明之2段台面基底之製造方法之一例的概略步驟剖視圖。 An example of the manufacturing method of the two-stage mesa substrate of the present invention will be described with reference to the drawings. FIGS. 17( a ) to 17 ( c ) are schematic cross-sectional views showing an example of a method for manufacturing a two-stage mesa substrate of the present invention.
首先,如圖17(a)所示,準備透光性2段台面基底形成用構件201,該透光性2段台面基底形成用構件201具有基部210及設置於基部之主面之台面構造220,台面構造220具有設置於基部210之主面210a之第1階差構造270及設置於第1階差構造270之主面270a之第2階差構造280。
First, as shown in FIG. 17( a ), a translucent two-stage mesa
其次,如圖17(b)所示,於2段台面基底形成用構件201之表面形成遮光部形成用膜70。其次,如圖17(c)所示,於遮光部形成用膜70上形成保護膜形成用膜610。
Next, as shown in FIG.17(b), the
其次,如圖17(d)、(e)所示,將硬化性樹脂層17以於第1階差構造之主面上成為厚膜、於第2階差構造之主面上成為薄膜之方式,於壓抵樹脂層厚規定用模片101之狀態下硬化之後,將樹脂層厚規定用模片101脫模,藉此進行壓印成形。作為硬化性樹脂層之材料,只要係奈米壓印微影中所使用之硬化性樹脂則並不特別限定,例如,可列舉熱固性樹脂及光硬化性樹脂。尤佳為光硬化性樹脂,特佳為紫外線硬化性樹脂。
Next, as shown in FIGS. 17(d) and (e), the
其次,如圖17(f)所示,使以厚膜形成有硬化性樹脂層之第1階差構造之主面上殘留,將保護膜及遮光部形成用膜藉由蝕刻而去除。藉此,可製造如下2段台面基底,其於透光性2段台面基底形成用構件之上述第1階差構造之主面中之上述第2階差構造之周圍之區域設置有遮光部70,且以覆蓋遮光部70之主面之方式於遮光部70之主面設置有保護膜600。
Next, as shown in FIG.17(f), the main surface of the 1st step structure in which the curable resin layer was formed as a thick film is left, and the protective film and the film for light shielding part formation are removed by etching. In this way, a two-stage mesa base in which the light-shielding
又,於本發明中,提供一種2段台面基底之製造方法,其特徵在於其係上述2段台面基底之製造方法,且準備透光性2段台面基底形成用構件,該透光性2段台面基底形成用構件具有基部及設置於上述基部之主面之台面構造,上述台面構造包含設置於上述基部之主面之第1階差構造及設置於上述第1階差構造之主面之第2階差構造,於上述透光性2段台面基底形成用構件之表面形成遮光部形成用膜,於上述遮光部形成用膜上形成保護膜形成用膜,於上述保護膜形成用膜上塗佈抗蝕劑組合物形成抗蝕層,藉由將上述抗蝕層經由遮罩曝光、顯影,而將上述第2階差構造之主面上之抗蝕層去除,將露出之上述第2階差構造之主面所形成之遮光部形成用膜及保護膜形成用膜藉由蝕刻去除,藉此,製造上述遮光部及保護膜按照該順序積層而成之積層物自上述透光性2段台面基底形成用構件之上述第1階差構造之主面設置至上述基部之主面的2段台面基底。 Further, in the present invention, there is provided a method for producing a two-stage mesa base, characterized in that it is the above-mentioned method for producing a two-stage mesa base, and a member for forming a light-transmitting two-stage mesa base is prepared. The mesa base forming member has a base portion and a mesa structure provided on the main surface of the base portion, and the mesa structure includes a first stepped structure provided on the main surface of the base portion and a first stepped structure provided on the main surface of the first stepped structure. 2-step structure, a film for forming a light-shielding portion is formed on the surface of the member for forming a light-transmitting two-stage mesa base, a film for forming a protective film is formed on the film for forming a light-shielding portion, and a film for forming a protective film is coated on the film for forming a protective film. The cloth resist composition forms a resist layer, and by exposing and developing the resist layer through a mask, the resist layer on the main surface of the second step structure is removed, and the exposed second step structure is removed. The film for forming a light-shielding portion and the film for forming a protective film formed on the main surface of the poor structure are removed by etching, thereby producing a laminate in which the light-shielding portion and the protective film are laminated in this order. The main surface of the said 1st level|step difference structure of the member for mesa base forming is provided to the two-stage mesa base of the main surface of the said base part.
一面參照圖式一面對上述本發明之2段台面基底之製造方法之另一例進行說明。圖18(a)~圖19(c)係表示本發明之2段台面基底之製造方法之一例的概略步驟剖視圖。 Another example of the manufacturing method of the above-mentioned two-stage mesa substrate of the present invention will be described with reference to the drawings. FIGS. 18( a ) to 19 ( c ) are schematic cross-sectional views showing an example of a method for producing a two-stage mesa substrate of the present invention.
首先,如圖18(a)所示,準備透光性2段台面基底形成用構件201,該透光性2段台面基底形成用構件201具有基部210及設置於基部之主面之台面構造220,台面構造220具有設置於基部210之主面210a之第1階差構造270及設置於第1階差構造270之主面270a之第2階差構造280。
First, as shown in FIG. 18( a ), a translucent two-stage mesa
其次,如圖18(b)所示,於透光性2段台面基底形成用構件之表面形
成遮光部形成用膜70。其次,如圖18(c)所示,於遮光部形成用膜上形成保護膜形成用膜610。
Next, as shown in Fig. 18(b), the surface shape of the member for forming the translucent two-stage mesa base is formed.
The light-shielding
其次,如圖18(d)所示,於保護膜上塗佈抗蝕劑組合物,形成抗蝕層18。其次,如圖18(e)、19(a)所示,藉由經由遮罩進行曝光、顯影,而將第2階差構造之主面上之抗蝕劑去除。繼而,如圖19(b)所示,將形成於第2階差構造之主面之遮光部形成用膜及保護膜利用蝕刻去除。其次,如圖19(c)所示,最後藉由將抗蝕劑去除,而製造遮光部70及保護膜600自透光性2段台面基底之第1階差構造之主面設置至基部之主面的2段台面基底。
Next, as shown in FIG.18(d), the resist composition is apply|coated on the protective film, and the resist
於上述2段台面基底之製造方法中,藉由在對圖18(e)所示之抗蝕層18之曝光時,亦對基部210之主面進行曝光、顯影,亦能夠製造如圖15所示之段台面基底。
In the above-mentioned manufacturing method of the two-stage mesa substrate, by exposing and developing the main surface of the base 210 when exposing the resist
再者,本發明並不限定於上述實施形態。上述實施形態係例示,具有與本發明之申請專利範圍之技術思想實質上相同之構成且發揮相同之作用效果的任何者均包含於本發明之技術範圍。 In addition, this invention is not limited to the said embodiment. The above-described embodiments are examples, and any one having substantially the same configuration as the technical idea of the claim of the present invention and exhibiting the same effect is included in the technical scope of the present invention.
以下,使用實施例,對本發明更具體地進行說明。 Hereinafter, the present invention will be described in more detail using examples.
藉由圖7(a)~圖9(c)所示之製造方法而製造具有與圖1所示之奈米壓印用模片10相同之構成之奈米壓印用模片。此時,透光性基材之材料設為 石英玻璃,高對比度膜之材料設為Cr。又,氧化鉭膜藉由濺鍍法而成膜,氧化鉭膜之厚度設為4nm。以下,將包含實施例1中之氧化鉭膜且以不露出地覆蓋高對比度膜之方式設置之膜稱為保護膜。 A nanoimprint die having the same configuration as the nanoimprint die 10 shown in FIG. 1 is manufactured by the manufacturing method shown in FIGS. 7( a ) to 9( c ). At this time, the material of the light-transmitting substrate is set to Quartz glass, the material of the high contrast film is set to Cr. In addition, the tantalum oxide film was formed by sputtering, and the thickness of the tantalum oxide film was 4 nm. Hereinafter, a film including the tantalum oxide film in Example 1 and provided so as to cover the high-contrast film without being exposed is referred to as a protective film.
除了形成具有與實施例1之氧化鉭膜相同之厚度且包含氮氧化鉻之氮氧化鉻膜作為保護膜以外,以與實施例1相同之方式,製造奈米壓印用模片。 A die for nanoimprinting was produced in the same manner as in Example 1, except that a chromium oxynitride film having the same thickness as the tantalum oxide film of Example 1 and containing chromium oxynitride was formed as a protective film.
除了形成具有與實施例1之氧化鉭膜相同之厚度且包含SiO2之氧化矽膜作為保護膜以外,以與實施例1相同之方式,製造奈米壓印用模片。 A die for nanoimprinting was produced in the same manner as in Example 1, except that a silicon oxide film having the same thickness as that of the tantalum oxide film of Example 1 and containing SiO 2 was formed as a protective film.
除了形成具有與實施例1之氧化鉭膜相同之厚度且包含TaN之氮化鉭膜作為保護膜以外,以與實施例1相同之方式,製造奈米壓印用模片。 A die for nanoimprinting was produced in the same manner as in Example 1, except that a tantalum nitride film having the same thickness as the tantalum oxide film of Example 1 and containing TaN was formed as a protective film.
除了不於高對比度膜之表面形成保護膜以外,以與實施例1相同之方式,製造奈米壓印用模片。 A mold for nanoimprinting was produced in the same manner as in Example 1, except that a protective film was not formed on the surface of the high-contrast film.
關於實施例1~4、及比較例1,對成膜性、加工性、對比度、耐酸 性、耐鹼性、及耐氧灰化性,以如下方式進行評價。 About Examples 1 to 4 and Comparative Example 1, the film-forming properties, workability, contrast, and acid resistance properties, alkali resistance, and oxygen ashing resistance were evaluated as follows.
一.成膜性 1. Film formation
對於高對比度膜之表面成膜各種保護膜時之成膜之容易度進行評價。評價條件及評價基準如下所述。 The easiness of film formation when various protective films are formed on the surface of the high-contrast film was evaluated. Evaluation conditions and evaluation criteria are as follows.
(評價條件) (evaluation conditions)
各種保護膜藉由濺鍍法而成膜。 Various protective films are formed by sputtering.
(評價基準) (Evaluation Criteria)
○:成膜容易。 ○: Film formation is easy.
×:成膜困難。 ×: Film formation is difficult.
二.加工性 2. Processability
對奈米壓印用模片之製造時之保護膜之加工之容易度進行評價。評價條件及評價基準如下所述。 The easiness of processing the protective film at the time of manufacture of the die for nanoimprint was evaluated. Evaluation conditions and evaluation criteria are as follows.
(評價條件) (evaluation conditions)
對各種保護膜藉由使用適合於各種保護膜之加工之蝕刻氣體之乾式蝕刻進行加工。 Various protective films are processed by dry etching using an etching gas suitable for processing various protective films.
(評價基準) (Evaluation Criteria)
○:加工容易。 ○: Processing is easy.
×:加工困難。 ×: Processing is difficult.
三.對比度 3. Contrast
對奈米壓印用模片中之高對比度膜之對比度(反射率)進行評價。評價 條件及評價基準如下所述。 The contrast ratio (reflectivity) of the high-contrast film in the die for nanoimprint was evaluated. Evaluation Conditions and evaluation criteria are as follows.
(評價條件) (evaluation conditions)
於壓印裝置中,使用包括高對比度膜之對準標記進行奈米壓印用模片與被轉印體之位置對準。 In an imprint apparatus, alignment marks including a high-contrast film are used to perform the positional alignment of the die for nanoimprint and the object to be transferred.
(評價基準) (Evaluation Criteria)
○:獲得足以進行位置對準之對比度。 ○: A contrast sufficient for positional alignment was obtained.
×:無法獲得足以進行位置對準之對比度。 ×: Contrast sufficient for positional alignment could not be obtained.
四.耐酸性 4. Acid resistance
對使用SPM(硫酸與過氧化氫水之混合液)將奈米壓印用模片洗淨時之保護膜(關於比較例1為高對比度膜)之耐性進行評價。評價條件及評價基準如下所述。 The resistance of the protective film (a high contrast film for Comparative Example 1) when the die for nanoimprinting was washed with SPM (a mixed solution of sulfuric acid and hydrogen peroxide water) was evaluated. Evaluation conditions and evaluation criteria are as follows.
(評價條件) (evaluation conditions)
使奈米壓印用模片於H2SO4:H2O2=3:1、100℃之SPM中浸漬40分鐘。然後,利用AFM(Atomic Force Microscopy,原子力顯微鏡)測定浸漬前後之保護膜(關於比較例1為高對比度膜)之高度,求出浸漬後之保護膜之高度相對於浸漬前之保護膜之高度之減少量作為保護膜之消失量。 The die for nanoimprint was immersed in SPM of H 2 SO 4 :H 2 O 2 =3:1, 100° C. for 40 minutes. Then, use AFM (Atomic Force Microscopy, atomic force microscope) to measure the height of the protective film before and after immersion (for Comparative Example 1, it is a high-contrast film), and obtain the height of the protective film after immersion relative to the height of the protective film before immersion. The reduced amount is used as the disappearance of the protective film.
(評價基準) (Evaluation Criteria)
○:保護膜(關於比較例1為高對比度膜)完全未消失。 ○: The protective film (for Comparative Example 1, it is a high-contrast film) did not disappear at all.
△:保護膜(關於比較例1為高對比度膜)消失,消失量未達30%。 Δ: The protective film (for Comparative Example 1 is a high-contrast film) disappeared, and the amount of disappearance was less than 30%.
×:保護膜(關於比較例1為高對比度膜)消失,消失量為30%以上。 ×: The protective film (for Comparative Example 1 is a high-contrast film) disappeared, and the amount of disappearance was 30% or more.
五.耐鹼性 5. Alkali resistance
對藉由SC1(使用氨水過氧化氫水之洗淨處理)將奈米壓印用模片洗淨時之保護膜(關於比較例1為高對比度膜)之耐性進行評價。評價條件及評價基準如下所述。 The resistance of the protective film (a high contrast film for Comparative Example 1) when the die for nanoimprint was washed by SC1 (washing treatment using ammonia water and hydrogen peroxide) was evaluated. Evaluation conditions and evaluation criteria are as follows.
(評價條件) (evaluation conditions)
‧SC1 ‧SC1
使奈米壓印用模片於NH4OH:H2O2:H2O=1:1:5、30℃之氨水過氧化氫水中浸漬40分鐘。然後,利用AFM測定浸漬前後之保護膜(關於比較例1為高對比度膜)之高度,求出浸漬後之保護膜之高度相對於浸漬前之保護膜之高度之減少量作為保護膜之消失量。 The die for nanoimprint was immersed in NH 4 OH:H 2 O 2 :H 2 O=1:1:5, 30° C. ammonia water and hydrogen peroxide water for 40 minutes. Then, the height of the protective film before and after immersion (for Comparative Example 1 is a high-contrast film) was measured by AFM, and the amount of decrease in the height of the protective film after immersion relative to the height of the protective film before immersion was obtained as the amount of disappearance of the protective film .
(評價基準) (Evaluation Criteria)
○:保護膜(關於比較例1為高對比度膜)完全未消失。 ○: The protective film (for Comparative Example 1, it is a high-contrast film) did not disappear at all.
△:保護膜(關於比較例1為高對比度膜)消失,消失量為30%以下。 Δ: The protective film (for Comparative Example 1 is a high-contrast film) disappeared, and the amount of disappearance was 30% or less.
×:保護膜(關於比較例1為高對比度膜)消失,消失量為30%以上。 ×: The protective film (for Comparative Example 1 is a high-contrast film) disappeared, and the amount of disappearance was 30% or more.
六.耐氧灰化性 6. Oxygen ashing resistance
對利用使用含氧氣體之電漿灰化洗淨時之保護膜(關於比較例1為高對比度膜)之耐性進行評價。評價條件及評價基準如下所述。 The resistance of the protective film at the time of cleaning by plasma ashing using an oxygen-containing gas (for Comparative Example 1, it is a high-contrast film) was evaluated. Evaluation conditions and evaluation criteria are as follows.
(評價條件) (evaluation conditions)
使用平行平板型之電漿灰化裝置,將奈米壓印用模片於氧氣氛圍中灰化10分鐘。然後,利用AFM測定灰化前後之保護膜(關於比較例1為高對比度膜)之高度,求出灰化後之保護膜之高度相對於灰化前之保護膜之高度之減少量作為保護膜之消失量。 Using a parallel plate type plasma ashing device, the die for nanoimprinting was ashed in an oxygen atmosphere for 10 minutes. Then, the height of the protective film before and after ashing (for Comparative Example 1 is a high-contrast film) was measured by AFM, and the reduction in the height of the protective film after ashing relative to the height of the protective film before ashing was obtained as the protective film amount of disappearance.
(評價基準) (Evaluation Criteria)
○:保護膜(關於比較例1為高對比度膜)完全未消失。 ○: The protective film (for Comparative Example 1, it is a high-contrast film) did not disappear at all.
△:保護膜(關於比較例1為高對比度膜)消失,消失量未達30%。 Δ: The protective film (for Comparative Example 1 is a high-contrast film) disappeared, and the amount of disappearance was less than 30%.
×:保護膜(關於比較例1為高對比度膜)消失,消失量為30%以上。 ×: The protective film (for Comparative Example 1 is a high-contrast film) disappeared, and the amount of disappearance was 30% or more.
將評價結果表示於下述表1。 The evaluation results are shown in Table 1 below.
如上述表1所示,實施例1之氧化鉭膜係成膜性、加工性、對比度以及耐酸性、耐鹼性、及耐氧灰化性良好。因此,可充分抑制高對比度膜之膜減少或消失。 As shown in Table 1 above, the tantalum oxide film of Example 1 was excellent in film formability, workability, contrast, acid resistance, alkali resistance, and oxygen ashing resistance. Therefore, the film reduction or disappearance of the high-contrast film can be sufficiently suppressed.
另一方面,如上述表1所示,實施例2之氮氧化鉻膜係耐酸性、耐鹼性良好,但耐氧灰化性較差。實施例3之氧化矽膜係耐酸性、耐鹼性良好,但加工性較差。具體而言,有於藉由蝕刻進行加工時無法於氧化矽膜及透光性基材之邊界使蝕刻停止而加工變得困難之情況。又,實施例3之氧化矽膜係耐氧灰化性並不充分,但耐酸性良好,耐鹼性亦足以抑制高對比度之膜減少。 On the other hand, as shown in Table 1 above, the chromium oxynitride film of Example 2 has good acid resistance and alkali resistance, but is poor in oxygen ashing resistance. The silicon oxide film of Example 3 has good acid resistance and alkali resistance, but poor workability. Specifically, when processing by etching, the etching cannot be stopped at the boundary between the silicon oxide film and the light-transmitting substrate, and processing may become difficult. In addition, the silicon oxide film system of Example 3 has insufficient oxygen ashing resistance, but has good acid resistance, and the alkali resistance is also sufficient to suppress the reduction of the high-contrast film.
實施例4之氮化鉭膜係耐酸性、耐鹼性良好,但成膜性及加工性較差。具體而言,氮化鉭膜於成膜時接觸於氧而容易氧化,故而有時難以成膜。又,存在對氮化鉭膜藉由乾式蝕刻進行加工時發生氧化而產生氧化鉭膜之情況。由於氮化鉭膜及氧化鉭膜係蝕刻氣體分別為氯系氣體及氟系氣體而不同,故而有於對氮化鉭膜藉由乾式蝕刻進行加工時膜之加工變得困難之情況。 The tantalum nitride film of Example 4 has good acid resistance and alkali resistance, but is poor in film formation and workability. Specifically, since the tantalum nitride film is easily oxidized when exposed to oxygen during film formation, it may be difficult to form the film. In addition, when the tantalum nitride film is processed by dry etching, oxidation occurs and a tantalum oxide film may be generated. Since the etching gases for the tantalum nitride film and the tantalum oxide film are chlorine-based gas and fluorine-based gas, respectively, it may be difficult to process the film when the tantalum nitride film is processed by dry etching.
再者,根據上述表1所示之未設置保護膜之比較例1之結果,可知高對比度膜之耐酸性及耐氧灰化性較差。 Furthermore, according to the result of the comparative example 1 which does not provide a protective film shown in the said Table 1, it turns out that the acid resistance and oxygen ashing resistance of a high contrast film are inferior.
10‧‧‧奈米壓印用模片 10‧‧‧Die for Nanoimprinting
20‧‧‧透光性基材 20‧‧‧Transparent substrate
21‧‧‧基部 21‧‧‧Base
21a‧‧‧基部21之主面
21a‧‧‧Main surface of
22‧‧‧台面構造 22‧‧‧Mesa structure
22a‧‧‧台面構造22之主面
22a‧‧‧Main surface of table
25‧‧‧凹陷部 25‧‧‧Depressed part
26‧‧‧槽 26‧‧‧Slot
30‧‧‧轉印圖案 30‧‧‧Transfer pattern
40‧‧‧標記用圖案 40‧‧‧Pattern for marking
42‧‧‧凹部 42‧‧‧Recess
42a‧‧‧底面 42a‧‧‧Bottom
44‧‧‧凸部 44‧‧‧Protrusion
44a‧‧‧上表面 44a‧‧‧Top surface
44b‧‧‧側面 44b‧‧‧Side
50‧‧‧高對比度膜 50‧‧‧High Contrast Film
60‧‧‧氧化鉭膜 60‧‧‧Tantalum oxide film
D‧‧‧凹凸構造之凹部之深度 D‧‧‧Depth of the concave part of the concave-convex structure
M‧‧‧台面構造之高度 M‧‧‧The height of the table structure
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TW109131067A TWI754374B (en) | 2018-04-09 | 2019-04-08 | Template for nanoimprinting and method for producing thereof, as well as two-stage mesa blanks and method for producing therof |
TW108112100A TWI766156B (en) | 2018-04-09 | 2019-04-08 | Template for nanoimprinting and method for producing thereof, as well as two-stage mesa blanks and method for producing therof |
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CN1928711A (en) * | 2005-09-06 | 2007-03-14 | 佳能株式会社 | Mold, imprint method, and process for producing chip |
TW200918289A (en) * | 2007-07-17 | 2009-05-01 | Dainippon Printing Co Ltd | Imprint mold |
JP2011049554A (en) * | 2009-08-14 | 2011-03-10 | Asml Netherlands Bv | Imprint lithography apparatus and method |
US20110287203A1 (en) * | 2010-05-24 | 2011-11-24 | Integran Technologies Inc. | Articles with super-hydrophobic and/or self-cleaning surfaces and method of making same |
JP2015065443A (en) * | 2009-08-17 | 2015-04-09 | Jsr株式会社 | Pattern forming method |
TW201743368A (en) * | 2016-05-25 | 2017-12-16 | 大日本印刷股份有限公司 | Template and template blank, method for producing template substrate for imprinting, and method for producing template for imprinting |
JP2018014483A (en) * | 2016-04-28 | 2018-01-25 | 大日本印刷株式会社 | Template for imprint and method of manufacturing template for imprint |
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NL2005265A (en) * | 2009-10-07 | 2011-04-11 | Asml Netherlands Bv | Imprint lithography apparatus and method. |
JP2014011254A (en) * | 2012-06-28 | 2014-01-20 | Dainippon Printing Co Ltd | Alignment mark, template with the mark, and manufacturing method of the template |
JP6368075B2 (en) * | 2013-06-26 | 2018-08-01 | キヤノン株式会社 | mold |
CN116068849A (en) * | 2015-09-29 | 2023-05-05 | 大日本印刷株式会社 | Mold for imprinting and method for manufacturing the same |
JP6308281B2 (en) * | 2016-10-21 | 2018-04-11 | 大日本印刷株式会社 | Template manufacturing method |
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2019
- 2019-04-08 TW TW109131067A patent/TWI754374B/en active
- 2019-04-08 JP JP2020513257A patent/JP7384153B2/en active Active
- 2019-04-08 TW TW108112100A patent/TWI766156B/en active
- 2019-04-08 WO PCT/JP2019/015332 patent/WO2019198668A1/en active Application Filing
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CN1928711A (en) * | 2005-09-06 | 2007-03-14 | 佳能株式会社 | Mold, imprint method, and process for producing chip |
TW200918289A (en) * | 2007-07-17 | 2009-05-01 | Dainippon Printing Co Ltd | Imprint mold |
JP2011049554A (en) * | 2009-08-14 | 2011-03-10 | Asml Netherlands Bv | Imprint lithography apparatus and method |
JP2015065443A (en) * | 2009-08-17 | 2015-04-09 | Jsr株式会社 | Pattern forming method |
US20110287203A1 (en) * | 2010-05-24 | 2011-11-24 | Integran Technologies Inc. | Articles with super-hydrophobic and/or self-cleaning surfaces and method of making same |
JP2018014483A (en) * | 2016-04-28 | 2018-01-25 | 大日本印刷株式会社 | Template for imprint and method of manufacturing template for imprint |
TW201743368A (en) * | 2016-05-25 | 2017-12-16 | 大日本印刷股份有限公司 | Template and template blank, method for producing template substrate for imprinting, and method for producing template for imprinting |
JP2018056545A (en) * | 2016-05-25 | 2018-04-05 | 大日本印刷株式会社 | Template, template blanks, method for manufacturing imprint template substrate, method for manufacturing imprint template, and template |
Also Published As
Publication number | Publication date |
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TWI754374B (en) | 2022-02-01 |
JP7384153B2 (en) | 2023-11-21 |
TW201943529A (en) | 2019-11-16 |
WO2019198668A1 (en) | 2019-10-17 |
JPWO2019198668A1 (en) | 2021-04-22 |
TW202116524A (en) | 2021-05-01 |
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