TW201943529A - Template for nanoimprinting and method for producing thereof, as well as two-stage mesa blanks and method for producing therof - Google Patents

Template for nanoimprinting and method for producing thereof, as well as two-stage mesa blanks and method for producing therof Download PDF

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TW201943529A
TW201943529A TW108112100A TW108112100A TW201943529A TW 201943529 A TW201943529 A TW 201943529A TW 108112100 A TW108112100 A TW 108112100A TW 108112100 A TW108112100 A TW 108112100A TW 201943529 A TW201943529 A TW 201943529A
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film
main surface
light
mesa
forming
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TW108112100A
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Chinese (zh)
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TWI766156B (en
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長秀樹
長井隆治
市村公二
鈴木勝敏
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日商大日本印刷股份有限公司
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C33/00Moulds or cores; Details thereof or accessories therefor
    • B29C33/38Moulds or cores; Details thereof or accessories therefor characterised by the material or the manufacturing process
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C59/00Surface shaping of articles, e.g. embossing; Apparatus therefor
    • B29C59/02Surface shaping of articles, e.g. embossing; Apparatus therefor by mechanical means, e.g. pressing
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01LSEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L21/00Processes or apparatus adapted for the manufacture or treatment of semiconductor or solid state devices or of parts thereof
    • H01L21/02Manufacture or treatment of semiconductor devices or of parts thereof
    • H01L21/027Making masks on semiconductor bodies for further photolithographic processing not provided for in group H01L21/18 or H01L21/34

Abstract

Provided is a template for nanoimprinting characterized by comprising a base and a translucent substrate having a mesa structure arranged at a main surface of the base, wherein a concave and convex structured transfer pattern and a concave and convex structured pattern for marking are arranged at a main surface of the mesa structure, a high contrast film is arranged at a bottom surface of a concave part in the pattern for marking, and a tantalum oxide film is arranged at a surface of the high contrast film so as to cover the high contrast film.

Description

奈米壓印用模片及其製造方法、及、2段台面基底及其製造方法Nano-imprinting die and manufacturing method thereof, and two-stage mesa substrate and manufacturing method thereof

本發明係關於一種奈米壓印用模片及其製造方法、及、2段台面基底及其製造方法。The invention relates to a nano-imprinting die and a manufacturing method thereof, and a two-stage mesa substrate and a manufacturing method thereof.

奈米壓印微影係經由如下步驟將圖案轉印至被轉印體之方法:使設置於奈米壓印用模片之所期望之轉印圖案密接於塗佈於被轉印體之表面之硬化性樹脂層,並賦予熱或光等外部刺激,藉此將圖案轉印至硬化性樹脂層。奈米壓印微影由於可藉由簡單之方法而形成圖案,故而作為LSI(Large Scale Integration,大型積體電路)製造用之下一代微影技術備受期待。進而,亦作為光學零件、發光元件、光電轉換元件、生物感測器、裝飾品、飲料品容器、食品容器等之加工用之技術備受期待。因此,推進奈米壓印用模片之開發。Nano-imprint lithography is a method for transferring a pattern to a transferee body by the following steps: a desired transfer pattern set on a nanoimprinting stencil is tightly adhered to the surface coated on the transferee body The hardening resin layer is transferred to the hardening resin layer by applying an external stimulus such as heat or light. Because nanoimprint lithography can be patterned by a simple method, it is expected as a next-generation lithography technology for the manufacture of LSI (Large Scale Integration, large scale integrated circuit). Furthermore, it is also expected as a technology for processing optical parts, light-emitting elements, photoelectric conversion elements, biosensors, decorations, beverage containers, food containers, and the like. Therefore, the development of nanoimprint stencils has been advanced.

於奈米壓印微影中,於將奈米壓印用模片之轉印圖案轉印至被轉印體時,必須進行奈米壓印用模片與被轉印體之位置對準。為了進行此種位置對準,有時於奈米壓印用模片之能夠使光透過之基材設置對準標記,於被轉印體亦設置對應之對準標記。又,有時於奈米壓印用模片,設置用以識別該模片自身之種類等之識別用標記。In the nanoimprint lithography, when transferring the transfer pattern of the nanoimprint stencil to the transferee, the position of the nanoimprint stencil and the transferee must be aligned. In order to perform such alignment, an alignment mark may be set on a substrate through which light can be transmitted through the nanoimprinting die, and a corresponding alignment mark may also be set on the object to be transferred. In addition, a nano-imprinting die may be provided with an identification mark for identifying the type of the die itself.

對準標記或識別用標記例如包括奈米壓印用模片之基材之主面中之凹凸構造之圖案及設置於該圖案之高對比度膜。此種高對比度膜有時因於奈米壓印用模片之洗淨時等膜減少而無法獲得所需之對比度。因此,採用如可抑制此種高對比度膜之膜減少之各種構造。The alignment mark or the identification mark includes, for example, a pattern of an uneven structure in a main surface of a base material of a nanoimprint die and a high-contrast film provided on the pattern. Such a high-contrast film may not be able to obtain a desired contrast because the film is reduced during the cleaning of the nanoimprint die. Therefore, various structures such as those that can reduce the film reduction of such a high-contrast film are used.

例如,於專利文獻1中,記載有如下構造,即,於模片之基材之主面中之凹凸構造之圖案設置高對比度膜之後,且於基材之主面之整體設置保護高對比度膜之保護膜。然而,於此種構造中,由於在主面之整體設置保護膜,故而於設置於主面之轉印圖案微細之情形時,有時保護膜之厚度成為原因而損及轉印圖案之均勻性。For example, Patent Document 1 describes a structure in which a high-contrast film is provided on a pattern of an uneven structure in a main surface of a base material of a die, and a protective high-contrast film is provided on the entire main surface of the base material. Of protective film. However, in such a structure, since a protective film is provided on the entire main surface, when the transfer pattern provided on the main surface is fine, the thickness of the protective film may cause the uniformity of the transferred pattern to be impaired. .

又,於專利文獻2中,記載有如下構造,即,於模片之基材之主面中之凹凸構造之圖案之凸部上設置高對比度膜,且於包含凹凸構造之圖案之凹部之區域以覆蓋高對比度膜之方式設置保護膜。然而,於此種構造中,尤其,於凸部上設置有高對比度膜,故而有根據高對比度膜之端部中之保護膜之成膜狀態而洗淨液等滲入至高對比度膜的情況。因此,無法充分抑制高對比度膜之膜減少。Further, Patent Document 2 describes a structure in which a high-contrast film is provided on a convex portion of a pattern of a concave-convex structure in a main surface of a base material of a die, and a region including a concave portion of a pattern of a concave-convex structure. A protective film is provided so as to cover the high-contrast film. However, in such a structure, in particular, a high-contrast film is provided on the convex portion, so that a cleaning solution or the like may penetrate into the high-contrast film depending on the film-forming state of the protective film in the end portion of the high-contrast film. Therefore, the film reduction of the high-contrast film cannot be sufficiently suppressed.

進而,於專利文獻3中,記載有如下構造,即,於模片之基材之主面之位置對準區域中之凹凸構造之圖案之凹部內設置高對比度膜,且於高對比度膜上設置保護膜。然而,於此種構造中,亦有根據高對比度膜之端部中之保護膜之成膜狀態而無法充分保護高對比度膜的情況。Furthermore, Patent Document 3 describes a structure in which a high-contrast film is provided in a recessed portion of a pattern of a concave-convex structure in a positional alignment region of a main surface of a base material of a mold, and the high-contrast film is provided on the high-contrast film. Protective film. However, in such a structure, the high-contrast film may not be sufficiently protected depending on the film-forming state of the protective film in the end portion of the high-contrast film.

因此,於先前之保護膜之構造中,無法充分抑制高對比度膜之膜減少。
[先前技術文獻]
[專利文獻]
Therefore, in the structure of the previous protective film, the reduction of the film of the high-contrast film cannot be sufficiently suppressed.
[Prior technical literature]
[Patent Literature]

[專利文獻1]日本專利特開2009-200505號公報
[專利文獻2]日本專利特開2013-30522號公報
[專利文獻2]日本專利特表2013-519236號公報
[Patent Document 1] Japanese Patent Laid-Open No. 2009-200505
[Patent Document 2] Japanese Patent Laid-Open No. 2013-30522
[Patent Document 2] Japanese Patent Publication No. 2013-519236

[發明所欲解決之問題][Problems to be solved by the invention]

本發明係鑒於上述問題點而完成者,其主要目的在於提供一種可充分抑制高對比度膜之膜減少之奈米壓印用模片及其製造方法。
[解決問題之技術手段]
The present invention has been made in view of the above-mentioned problems, and a main object thereof is to provide a nanoimprint die sheet capable of sufficiently suppressing a reduction in film of a high-contrast film and a method for manufacturing the same.
[Technical means to solve the problem]

本發明為了解決上述問題,提供一種奈米壓印用模片,其特徵在於,具備具有基部及設置於上述基部之主面之台面構造之透光性基材,且於上述台面構造之主面,設置有凹凸構造之轉印圖案及凹凸構造之標記用圖案,於上述標記用圖案之凹部之底面設置有高對比度膜,且以覆蓋上述高對比度膜之方式於上述高對比度膜之表面設置有氧化鉭膜。In order to solve the above-mentioned problems, the present invention provides a nanoimprinting die, which is provided with a light-transmitting substrate having a base portion and a mesa structure provided on the main surface of the base portion, and is provided on the main surface of the mesa structure. A transfer pattern with a concave-convex structure and a marking pattern with a concave-convex structure are provided. A high-contrast film is provided on the bottom surface of the concave portion of the marking pattern. Tantalum oxide film.

根據本發明,可充分抑制高對比度膜之膜減少或消失。According to the present invention, the reduction or disappearance of the film of the high-contrast film can be sufficiently suppressed.

於上述發明中,較佳為上述氧化鉭膜設置於上述高對比度膜之表面及上述標記用圖案之凸部之上表面。其原因在於,可有效地不露出地覆蓋上述高對比度膜。In the above invention, the tantalum oxide film is preferably provided on a surface of the high-contrast film and an upper surface of a convex portion of the marking pattern. The reason is that the high-contrast film can be effectively covered without being exposed.

又,於上述發明中,較佳為於上述台面構造之主面沿著上述氧化鉭膜設置有槽。其原因在於,可容易地判斷上述氧化鉭膜之有無。Moreover, in the said invention, it is preferable that a groove is provided in the main surface of the said mesa structure along the said tantalum oxide film. The reason is that the presence or absence of the tantalum oxide film can be easily determined.

於上述發明中,較佳為,上述台面構造包含設置於上述基部之主面之第1階差構造及設置於上述第1階差構造之主面之第2階差構造,上述轉印圖案及上述標記用圖案設置於上述第2階差構造之主面,於上述第1階差構造之主面中之上述第2階差構造之周圍之區域設置有遮光部,且上述氧化鉭膜以覆蓋上述遮光部之主面之方式設置於上述遮光部之主面。其原因在於,可藉由上述遮光部而抑制於光壓印時將曝光之光照射至非意圖之區域,而且可藉由上述氧化鉭膜而抑制上述遮光部之膜減少或消失。In the above invention, it is preferable that the mesa structure includes a first step difference structure provided on the main surface of the base portion and a second step difference structure provided on the main surface of the first step difference structure, the transfer pattern and The marking pattern is provided on the main surface of the second step difference structure, a light shielding portion is provided in a region around the second step difference structure among the main surfaces of the first step difference structure, and the tantalum oxide film covers the The aspect of the main surface of the light shielding portion is provided on the main surface of the light shielding portion. The reason is that the light-shielding portion can be used to suppress exposure of light to unintended areas during photo-imprinting, and the tantalum oxide film can be used to suppress the reduction or disappearance of the film of the light-shielding portion.

於上述發明中,較佳為上述遮光部具有將遮光性膜及上述高對比度膜按照該順序積層而成之多層構造。其原因在於,可有效地抑制於光壓印時將曝光之光照射至非意圖之區域。In the above invention, it is preferable that the light-shielding portion has a multilayer structure in which a light-shielding film and the high-contrast film are laminated in this order. The reason is that it is possible to effectively suppress the exposure of exposed light to unintended areas during photoimprinting.

於上述發明中,較佳為於上述基部之與主面相反側之面,設置有俯視包含上述第2階差構造之凹陷部。其原因在於,可抑制將空氣封入至轉印圖案與塗佈於被轉印體之表面之硬化性樹脂層之間。In the above invention, it is preferable that a recessed portion including the second step difference structure in plan view is provided on a surface of the base portion opposite to the main surface. This is because it is possible to suppress air from being trapped between the transfer pattern and the curable resin layer applied to the surface of the object to be transferred.

又,本發明提供一種奈米壓印用模片之製造方法,其特徵在於具備:準備步驟,其係準備模片形成用構件,該模片形成用構件具備透光性基材及高對比度膜,上述透光性基材具有基部及設置於上述基部之主面之台面構造,且於上述台面構造之主面設置有凹凸構造之轉印圖案及凹凸構造之標記用圖案,上述高對比度膜設置於上述透光性基材之主面側整面;第1樹脂層形成步驟,其係以設置有上述標記用圖案之標記用圖案區域成為薄膜,且設置有上述轉印圖案之轉印圖案區域成為厚膜之方式,於上述標記用圖案及上述轉印圖案上形成第1樹脂層;第1蝕刻步驟,其係藉由對形成有上述第1樹脂層之上述模片形成用構件進行蝕刻,而於至少上述標記用圖案之凹部之底面及上述轉印圖案區域使上述高對比度膜殘留,將上述高對比度膜之其他部分去除;氧化鉭膜形成步驟,其係於進行了上述第1蝕刻步驟之上述模片形成用構件之主面側整面形成氧化鉭膜;第2樹脂層形成步驟,其係以上述標記用圖案區域成為厚膜,且上述轉印圖案區域成為薄膜之方式,於形成於上述標記用圖案區域及上述轉印圖案區域之上述氧化鉭膜上形成第2樹脂層;第2蝕刻步驟,其係藉由對形成有上述第2樹脂層之上述模片形成用構件進行蝕刻,而使形成於至少上述高對比度膜之表面之上述氧化鉭膜殘留,將上述氧化鉭膜之其他部分去除;及第3蝕刻步驟,其係藉由進行將殘存之上述氧化鉭膜用作遮罩之蝕刻,而將設置於上述轉印圖案區域之高對比度膜去除。In addition, the present invention provides a method for manufacturing a nanoimprint die, which includes a preparation step for preparing a member for forming a die, the member for forming the die including a light-transmitting substrate and a high-contrast film. The translucent substrate has a base portion and a mesa structure provided on a main surface of the base portion, and a transfer pattern of a concave-convex structure and a marking pattern of the concave-convex structure are provided on the main surface of the mesa structure, and the high-contrast film is provided. The entire surface of the main surface side of the light-transmitting substrate; the first resin layer forming step is to use a marking pattern area provided with the marking pattern as a thin film, and a transfer pattern area provided with the transfer pattern. To form a thick film, a first resin layer is formed on the marking pattern and the transfer pattern. The first etching step is to etch the member for forming a mold sheet on which the first resin layer is formed. While leaving the high-contrast film on at least the bottom surface of the recessed portion of the marking pattern and the transfer pattern region, removing other parts of the high-contrast film; the tantalum oxide film shape A forming step of forming a tantalum oxide film on the entire surface of the main surface side of the die-forming member having undergone the first etching step; and a second resin layer forming step of forming a thick film with the pattern area for the marking, In addition, in a manner that the transfer pattern region is a thin film, a second resin layer is formed on the tantalum oxide film formed on the marking pattern region and the transfer pattern region; the second etching step is performed by forming the above The mold forming member of the second resin layer is etched to leave the tantalum oxide film formed on at least the surface of the high-contrast film, and to remove other parts of the tantalum oxide film; and a third etching step, which is By performing the etching using the remaining tantalum oxide film as a mask, the high-contrast film provided in the transfer pattern region is removed.

根據本發明,能夠製造可充分抑制高對比度膜之膜減少或消失之奈米壓印用模片。According to the present invention, it is possible to produce a nanoimprint die that can sufficiently suppress the reduction or disappearance of the film of the high-contrast film.

於上述發明中,較佳為,於上述第1蝕刻步驟中,於上述標記用圖案中,僅於上述凹部之底面使上述高對比度膜殘留,將上述高對比度膜之其他部分去除,於上述第2蝕刻步驟中,使形成於上述高對比度膜之表面及上述標記用圖案之凸部之上表面之上述氧化鉭膜殘留。其原因在於,可製造將上述氧化鉭膜設置於上述高對比度膜之表面及上述標記用圖案之凸部之上表面之上述奈米壓印用模片。In the above invention, preferably, in the first etching step, in the marking pattern, the high-contrast film is left only on a bottom surface of the concave portion, and other parts of the high-contrast film are removed, and the first In the 2 etching step, the tantalum oxide film formed on the surface of the high-contrast film and the upper surface of the convex portion of the marking pattern is left. The reason for this is that the nanoimprint die sheet in which the tantalum oxide film is provided on the surface of the high-contrast film and the upper surface of the convex portion of the marking pattern can be manufactured.

於上述發明中,較佳為,於上述第2樹脂層形成步驟中,將成為上述第2樹脂層之厚膜之區域設為俯視時較成為上述第1樹脂層之薄膜之區域靠內側,於上述第2蝕刻步驟中,藉由進行上述蝕刻,而於上述台面構造之主面,沿著成為上述第2樹脂層之厚膜之區域形成槽。其原因在於,能夠製造可藉由識別上述槽之有無而判斷上述氧化鉭膜之有無之上述奈米壓印用模片。In the above invention, it is preferable that in the second resin layer forming step, a region to be a thick film of the second resin layer is set to be inward from a region to be a film of the first resin layer in a plan view, and In the second etching step, a groove is formed along the region that becomes the thick film of the second resin layer on the main surface of the mesa structure by performing the etching. The reason for this is that the nanoimprint die sheet capable of judging the presence or absence of the tantalum oxide film by identifying the presence or absence of the groove can be manufactured.

於上述發明中,較佳為,於上述準備步驟中,準備上述模片形成用構件,上述模片形成用構件中,上述台面構造具有設置於上述基部之主面之第1階差構造及設置於上述第1階差構造之主面之第2階差構造,於上述第2階差構造之主面設置有上述轉印圖案及上述標記用圖案,且進而具有設置於上述第1階差構造之主面中之上述第2階差構造之周圍之區域之遮光部,於上述第1樹脂層形成步驟中,亦於上述遮光部上形成上述第1樹脂層,於上述第1蝕刻步驟中,使上述遮光部殘留,於上述氧化鉭膜形成步驟中,於上述遮光部之主面形成上述氧化鉭膜,於上述第2樹脂層形成步驟中,亦於形成於上述遮光部之主面之上述氧化鉭膜上形成上述厚膜之第2樹脂層,於上述第2蝕刻步驟中,使形成於上述遮光部之主面之上述氧化鉭膜殘留。其原因在於,能夠製造可藉由上述遮光部而抑制於光壓印時將曝光之光照射至非意圖之區域,而且可藉由上述氧化鉭膜而抑制上述遮光部之膜減少或消失的奈米壓印用模片。In the above invention, it is preferable that, in the preparation step, the die-forming member is prepared. In the die-forming member, the mesa structure has a first step structure and an arrangement provided on a main surface of the base. A second step difference structure on the main surface of the first step difference structure, the transfer pattern and the mark pattern are provided on the main surface of the second step difference structure, and further, the second step difference structure is provided on the first step difference structure. In the main area of the light-shielding portion of the area around the second step structure, in the first resin layer forming step, the first resin layer is also formed on the light-shielding portion. In the first etching step, The light-shielding portion is left, and the tantalum oxide film is formed on the main surface of the light-shielding portion in the step of forming the tantalum oxide film. The second resin layer of the thick film is formed on the tantalum oxide film, and the tantalum oxide film formed on the main surface of the light shielding portion is left in the second etching step. The reason for this is that it is possible to manufacture the nano-light which can suppress the exposure of light to an unintended area during photo imprint by the light-shielding portion, and can suppress the reduction or disappearance of the film of the light-shielding portion by the tantalum oxide film. Rice embossing die.

又,於本發明中,提供一種奈米壓印用模片,其特徵在於,具備具有基部及設置於上述基部之主面之台面構造之透光性基材,且於上述台面構造之主面,設置有凹凸構造之轉印圖案及凹凸構造之標記用圖案,於上述標記用圖案之凹部之底面設置有高對比度膜,以上述高對比度膜之端部不露出之方式,設置有連續地覆蓋上述高對比度膜之表面與上述標記用圖案之凸部之側面、及上述標記用圖案之凸部之上表面且包括與上述高對比度膜不同之材料的保護膜,且上述保護膜以端部處於上述標記用圖案之凸部之上表面之方式設置。In addition, in the present invention, a nanoimprint die is provided, which includes a light-transmitting substrate having a base portion and a mesa structure provided on the main surface of the base portion, and is provided on the main surface of the mesa structure. A transfer pattern with a concave-convex structure and a marking pattern with a concave-convex structure are provided. A high-contrast film is provided on the bottom surface of the concave portion of the marking pattern, and a continuous cover is provided so that the ends of the high-contrast film are not exposed. And a protective film including a surface of the high-contrast film and a side surface of the convex portion of the marking pattern and an upper surface of the convex portion of the marking pattern and including a material different from the high-contrast film, and the protective film The above-mentioned mark is provided on the upper surface of the convex portion of the pattern.

根據本發明,能夠製造可充分抑制高對比度膜之膜減少之奈米壓印用模片。According to the present invention, a nanoimprint die sheet capable of sufficiently suppressing a reduction in film of a high-contrast film can be manufactured.

又,於上述發明中,較佳為,上述保護膜以於俯視時將設置有上述高對比度膜之上述標記用圖案之凹部、及凸部複數個連續排列而成之對準標記區域包含於內側之方式,設置於較上述對準標記區域大之區域。其原因在於,可藉由保護膜而確實地抑制藥液滲入,可抑制高對比度膜之膜減少。Further, in the above invention, it is preferable that the protective film includes an alignment mark region in which the concave portion and the convex portion of the marking pattern on which the high-contrast film is provided are arranged in a row in a plan view. This method is provided in an area larger than the above-mentioned alignment mark area. This is because the infiltration of the medicinal solution can be reliably suppressed by the protective film, and the reduction of the film of the high-contrast film can be suppressed.

又,根據本發明,亦可為上述保護膜以包含複數個上述對準標記區域之方式,設置於較上述複數個上述對準標記區域大之區域。In addition, according to the present invention, the protective film may be provided in a region larger than the plurality of alignment mark regions so as to include the plurality of alignment mark regions.

又,根據本發明,較佳為上述保護膜於俯視時設置為矩形狀。In addition, according to the present invention, the protective film is preferably provided in a rectangular shape in a plan view.

又,根據本發明,較佳為於上述台面構造之主面沿著上述保護膜設置有槽。其原因在於,可容易地判斷上述保護膜之有無。Moreover, according to this invention, it is preferable that the main surface of the said mesa structure is provided with a groove along the said protective film. The reason is that the presence or absence of the protective film can be easily determined.

又,根據本發明,較佳為上述保護膜為氧化鉭膜。其原因在於,氧化鉭膜相對於將奈米壓印微影中所使用之抗蝕劑等異物去除之硫酸洗淨或鹼洗淨之耐性充分高,而且相對於將該等洗淨中無法去除而殘存之異物去除之使用含氧氣體之電漿灰化之耐性亦充分高。According to the present invention, it is preferable that the protective film is a tantalum oxide film. The reason is that the tantalum oxide film is sufficiently resistant to sulfuric acid cleaning or alkaline cleaning to remove foreign matter such as resist used in nanoimprint lithography, and cannot be removed compared to such cleaning. Moreover, the resistance to plasma ashing using an oxygen-containing gas for the removal of residual foreign matter is also sufficiently high.

又,於本發明中,提供一種2段台面基底,其特徵在於,其係用以製造奈米壓印用模片者,且具有透光性2段台面基底形成用構件,該透光性2段台面基底形成用構件具有基部及設置於上述基部之主面之台面構造,上述台面構造包含設置於上述基部之主面之第1階差構造及設置於上述第1階差構造之主面之第2階差構造,至少於上述第1階差構造之主面中之上述第2階差構造之周圍之區域設置有遮光部,且以覆蓋上述遮光部之主面之方式於上述遮光部之主面設置有保護膜。In addition, in the present invention, a two-stage mesa substrate is provided, which is used for manufacturing a nanoimprint die and has a light-transmitting two-stage mesa substrate forming member. The light-transmitting 2 The segment mesa base forming member has a base portion and a mesa structure provided on the main surface of the base portion. The mesa structure includes a first step structure provided on the main surface of the base portion and a main surface provided on the first step structure. The second step difference structure is provided with a light shielding portion at least in a region around the second step difference structure among the main surfaces of the first step difference structure, and is arranged on the light shielding portion so as to cover the main surface of the light shielding portion. The main surface is provided with a protective film.

若為此種2段台面基底,則可容易地獲得上述本發明之奈米壓印用模片。進而,其原因在於,能夠製造可藉由上述遮光部而抑制於光壓印時將曝光之光照射至非意圖之區域,而且可藉由上述保護膜而抑制上述遮光部之膜減少或消失的奈米壓印用模片。With such a two-stage mesa substrate, the nanoimprint die sheet of the present invention described above can be easily obtained. Furthermore, the reason is that it is possible to manufacture the light-shielding portion that can suppress exposure of light to an unintended area during light imprinting, and that the protective film can suppress the reduction or disappearance of the film of the light-shielding portion. Nano-imprinting die.

又,於本發明中,亦可為上述遮光部自上述第1階差構造之主面設置至上述基部之主面。Further, in the present invention, the light shielding portion may be provided from the main surface of the first step difference structure to the main surface of the base portion.

又,於本發明中,提供一種2段台面基底之製造方法,其特徵在於其係上述2段台面基底之製造方法,且準備透光性2段台面基底形成用構件,該透光性2段台面基底形成用構件具有基部及設置於上述基部之主面之台面構造,上述台面構造包含設置於上述基部之主面之第1階差構造及設置於上述第1階差構造之主面之第2階差構造,於上述透光性2段台面基底形成用構件之配置有上述第1階差構造及上述第2階差構造之側之主面形成遮光部形成用膜,In addition, in the present invention, a method for manufacturing a two-stage mesa substrate is provided, which is characterized in that it is a method for manufacturing the two-stage mesa substrate, and a light-transmitting two-stage mesa substrate forming member is prepared, and the light-transmitting two-stage mesa substrate is prepared. The mesa base forming member has a base portion and a mesa structure provided on the main surface of the base portion. The mesa structure includes a first step structure provided on the main surface of the base portion and a first step structure provided on the main surface of the first step structure. A two-step difference structure in which a film for forming a light-shielding portion is formed on a main surface of the side of the light-transmitting two-stage mesa base formation member on which the first step difference structure and the second step difference structure are disposed,

於上述遮光部形成用膜上形成保護膜形成用膜,於第1階差構造之主面上及上述第2階差構造之主面上形成硬化性樹脂層,對上述硬化性樹脂層,以形成於上述第1階差構造之主面之硬化性樹脂層之膜厚較形成於上述第2階差構造之主面之硬化性樹脂層之膜厚成為厚膜之方式進行壓印成形,以遮光部形成用膜及保護膜僅殘存於上述第1階差構造之主面之方式進行蝕刻,藉此,製造於上述透光性2段台面基底形成用構件之上述第1階差構造之主面中之上述第2階差構造之周圍之區域依序設置有遮光部及保護膜的2段台面基底。A film for forming a protective film is formed on the film for forming a light-shielding portion, and a curable resin layer is formed on the main surface of the first step structure and the main surface of the second step structure. The film thickness of the curable resin layer formed on the main surface of the first step structure is thicker than the film thickness of the curable resin layer formed on the main surface of the second step structure. The light-shielding portion forming film and the protective film are etched so that only the main surface of the first step difference structure is left, thereby manufacturing the main member of the first step difference structure of the light-transmitting two-stage mesa substrate forming member. A two-stage mesa base in which a light shielding portion and a protective film are sequentially arranged in a region around the second step difference structure in the surface.

又,於本發明中,提供一種2段台面基底之製造方法,其特徵在於其係上述2段台面基底之製造方法,且準備透光性2段台面基底形成用構件,該透光性2段台面基底形成用構件具有基部及設置於上述基部之主面之台面構造,上述台面構造包含設置於上述基部之主面之第1階差構造及設置於上述第1階差構造之主面之第2階差構造,於上述透光性2段台面基底形成用構件之表面形成遮光部形成用膜,於上述遮光部形成用膜上形成保護膜形成用膜,於上述保護膜形成用膜上塗佈抗蝕劑組合物而形成抗蝕層,藉由將上述抗蝕層經由遮罩曝光、顯影,而將上述第2階差構造之主面上之抗蝕層去除,將露出之上述第2階差構造之主面所形成之遮光部形成用膜及保護膜形成用膜藉由蝕刻去除,藉此,製造上述遮光部及保護膜按照該順序積層而成之積層物自上述透光性2段台面基底形成用構件之上述第1階差構造之主面設置至上述基部之主面的2段台面基底。
[發明之效果]
In addition, in the present invention, a method for manufacturing a two-stage mesa substrate is provided, which is characterized in that it is a method for manufacturing the two-stage mesa substrate, and a light-transmitting two-stage mesa substrate forming member is prepared, and the light-transmitting two-stage mesa substrate is prepared. The mesa base forming member has a base portion and a mesa structure provided on the main surface of the base portion. The mesa structure includes a first step structure provided on the main surface of the base portion and a first step structure provided on the main surface of the first step structure. A two-level difference structure in which a light-shielding portion forming film is formed on the surface of the light-transmitting two-stage mesa substrate forming member, a protective film-forming film is formed on the light-shielding portion forming film, and the protective film-forming film is coated The resist composition is formed to form a resist layer. The resist layer is exposed and developed through a mask to remove the resist layer on the main surface of the second step structure, and the second layer is exposed. The light-shielding portion-forming film and the protective film-forming film formed on the main surface of the stepped structure are removed by etching, thereby manufacturing a laminated material obtained by laminating the light-shielding portion and the protective film in this order. Duantai Provided to the substrate 2 is formed a base section of the table of the main surface of the base portion with the first principal surface step difference of the configuration of the member.
[Effect of the invention]

於本發明中,發揮可充分抑制高對比度膜之膜減少或消失之效果。In the present invention, the effect of sufficiently reducing or eliminating the film of the high-contrast film is exerted.

以下,對本發明之奈米壓印用模片及其製造方法詳細地進行說明。Hereinafter, the nanoimprint die sheet of the present invention and a manufacturing method thereof will be described in detail.

A.奈米壓印用模片(第一實施態樣)
本發明之第一實施態樣之奈米壓印用模片之特徵在於,具備具有基部及設置於上述基部之主面之台面構造之透光性基材,於上述台面構造之主面,設置有凹凸構造之轉印圖案及凹凸構造之標記用圖案,於上述標記用圖案之凹部之底面設置有高對比度膜,且以覆蓋上述高對比度膜之方式於上述高對比度膜之表面設置有氧化鉭膜。
A. Nano Imprinting Die (First Embodiment)
The nanoimprinting die according to the first embodiment of the present invention is characterized by including a light-transmitting substrate having a base portion and a mesa structure provided on the main surface of the base portion, and provided on the main surface of the mesa structure. A transfer pattern with a concave-convex structure and a marking pattern with a concave-convex structure are provided with a high-contrast film on the bottom surface of the concave portion of the mark-forming pattern, and tantalum oxide is provided on the surface of the high-contrast film so as to cover the high-contrast film. membrane.

一面參照圖式一面對本發明之奈米壓印用模片之一例進行說明。圖1(a)係表示本發明之奈米壓印用模片之一例之概略剖視圖。圖1(b)係圖1(a)所示之虛線框內之放大圖。圖1(c)係自主面側俯視圖1(b)所示之台面構造所得之圖。An example of the nanoimprint die sheet of the present invention will be described with reference to the drawings. FIG. 1 (a) is a schematic cross-sectional view showing an example of a nano-imprinting die of the present invention. FIG. 1 (b) is an enlarged view within a dotted frame shown in FIG. 1 (a). Fig. 1 (c) is a plan view of the mesa structure shown in Fig. 1 (b) from the main surface side.

如圖1(a)~圖1(c)所示,奈米壓印用模片10具備具有基部21及設置於基部21之主面21a之台面構造22之透光性基材20。於台面構造22之主面22a,設置有凹凸構造之轉印圖案30及凹凸構造之標記用圖案40。又,於基部21之與主面21a相反側之面,設置有俯視包含台面構造22之凹陷部25。而且,僅於標記用圖案40之凹部42之底面42a,設置有包含Cr之高對比度膜50。高對比度膜50構成對準標記。包含氧化鉭之氧化鉭膜60以不露出地覆蓋高對比度膜50之方式,與高對比度膜50之表面以及標記用圖案40之凸部44之側面44b及上表面44a連續地設置。進而,於標記用圖案40之凸部44之上表面44a,沿著氧化鉭膜60設置有槽26。As shown in FIGS. 1 (a) to 1 (c), the nanoimprint die 10 includes a light-transmitting substrate 20 having a base portion 21 and a mesa structure 22 provided on a main surface 21 a of the base portion 21. A transfer pattern 30 of a concave-convex structure and a marking pattern 40 of a concave-convex structure are provided on the main surface 22 a of the mesa structure 22. Further, a recessed portion 25 including a mesa structure 22 in plan view is provided on a surface of the base portion 21 opposite to the main surface 21 a. A high-contrast film 50 containing Cr is provided only on the bottom surface 42 a of the recessed portion 42 of the marking pattern 40. The high-contrast film 50 constitutes an alignment mark. The tantalum oxide film 60 containing tantalum oxide is provided continuously with the surface of the high contrast film 50 and the side surfaces 44 b and the upper surface 44 a of the convex portion 44 of the marking pattern 40 so as to cover the high contrast film 50 without exposure. Further, a groove 26 is provided on the upper surface 44 a of the convex portion 44 of the marking pattern 40 along the tantalum oxide film 60.

近年來,於用於奈米壓印微影之抗蝕劑等利用硫酸洗淨或鹼洗淨之洗淨無法自模片去除而殘存之情形時,進行藉由使用含氧氣體之電漿灰化而去除。另一方面,於上述專利文獻記載之保護高對比度膜之保護膜中,使用Cr系材料(Cr、CrN等)、Si系材料(SiO2 、SiN2 等)、及Ta系材料作為構成材料。然而,存在包含該等之保護膜根據材料於電漿灰化時與高對比度膜一起消失之問題。又,關於包含Ta系材料、尤其是包含TaN之保護膜,由於構成上述對準標記或識別用標記之高對比度膜與蝕刻氣體例如同樣為氯系氣體,故而有藉由加工高對比度膜時之乾式蝕刻而消失之虞。因此,以不露出地覆蓋高對比度膜之方式設置較為困難。In recent years, in the case where the resist used for nanoimprint lithography, such as the cleaning with sulfuric acid cleaning or the alkaline cleaning, cannot be removed from the mold and remains, a plasma ash using an oxygen-containing gas is used. Turning away. On the other hand, in the protective film for protecting a high-contrast film described in the aforementioned patent document, Cr-based materials (Cr, CrN, etc.), Si-based materials (SiO 2 , SiN 2, etc.), and Ta-based materials are used as constituent materials. However, there is a problem in that a protective film including these disappears together with the high-contrast film depending on the material when the plasma is ashed. In addition, regarding a protective film containing a Ta-based material, especially TaN, the high-contrast film and the etching gas constituting the alignment mark or the identification mark are, for example, a chlorine-based gas. It may disappear by dry etching. Therefore, it is difficult to provide the high-contrast film so as not to expose it.

另一方面,本發明中之包含氧化鉭之氧化鉭膜60相對於將奈米壓印微影中所使用之抗蝕劑等異物去除之硫酸洗淨或鹼洗淨之耐性充分高,而且相對於將該等洗淨中無法去除而殘存之異物去除之使用含氧氣體之電漿灰化之耐性亦充分高。因此,氧化鉭膜60無於硫酸洗淨或鹼洗淨以及使用電漿灰化進行之模片之洗淨時消失之虞。On the other hand, the tantalum oxide film 60 containing tantalum oxide in the present invention has sufficiently high resistance to sulfuric acid cleaning or alkaline cleaning for removing foreign matters such as resist used in nanoimprint lithography, and is relatively The resistance to plasma ashing using an oxygen-containing gas for removing foreign matter that cannot be removed during such washing is also sufficiently high. Therefore, the tantalum oxide film 60 is not likely to disappear during sulfuric acid cleaning or alkaline cleaning and cleaning of the die sheet using plasma ashing.

進而,氧化鉭膜60與包含TaN之保護膜不同,且與高對比度膜50蝕刻氣體不同,因此無藉由加工高對比度膜50時之乾式蝕刻而消失之虞。Furthermore, since the tantalum oxide film 60 is different from a protective film containing TaN and is different from an etching gas of the high-contrast film 50, there is no possibility that the tantalum oxide film 60 will disappear by dry etching when the high-contrast film 50 is processed.

因此,根據本發明,藉由氧化鉭膜覆蓋高對比度膜,可充分抑制高對比度膜之膜減少或消失。進而,於本發明之奈米壓印用模片之製造方法中,由於無加工高對比度膜時氧化鉭膜消失之虞,故而以覆蓋高對比度膜之方式設置較為容易。Therefore, according to the present invention, by covering the high-contrast film with the tantalum oxide film, the reduction or disappearance of the film of the high-contrast film can be sufficiently suppressed. Furthermore, in the method for manufacturing a nanoimprint die sheet of the present invention, since the tantalum oxide film may disappear when a high-contrast film is not processed, it is easier to install it so as to cover the high-contrast film.

1.氧化鉭膜
上述氧化鉭膜係以覆蓋上述高對比度膜之方式設置於上述高對比度膜之表面之包含氧化鉭之膜。
1. Tantalum oxide film The tantalum oxide film is a film containing tantalum oxide which is provided on the surface of the high contrast film so as to cover the high contrast film.

此處,所謂上述氧化鉭,例如係指由TaO2 、Ta2 O5 等TaOx表示之化合物。Here, the above-described tantalum oxide, for example, refers to a TaO 2, Ta 2 O 5 and the like of the compound represented by TaOx.

上述TaOx中之x較佳為2~5之範圍內。It is preferable that x in the said TaOx exists in the range of 2-5.

作為上述氧化鉭,亦可將O之少量之一部分置換為N,但置換O之N之比率較佳為0.1 at%以下,特佳為O不被N置換者。其原因在於,若上述置換O之N之比率變大,則有藉由加工上述高對比度膜之情形時所使用之乾式蝕刻而上述氧化鉭膜消失之虞。又,其原因在於,藉由乾式蝕刻加工上述氧化鉭膜變得困難。As the above tantalum oxide, a small part of O may be replaced with N, but the ratio of N substituted with O is preferably 0.1 at% or less, and particularly preferably, O is not replaced with N. The reason is that if the ratio of N substituted with O increases, the tantalum oxide film may disappear by dry etching used when processing the high-contrast film. The reason is that it is difficult to process the tantalum oxide film by dry etching.

此處,圖2(a)係表示本發明之奈米壓印用模片之另一例之概略剖視圖,係表示與圖1(b)所示之區域對應之區域之圖。圖2(b)係自主面側俯視圖2(a)所示之台面構造所得之圖。圖2所示之奈米壓印用模片10與圖1所示之奈米壓印用模片10的不同之處在於,設置於標記用圖案40中之相鄰之複數個凹部42之底面42a之氧化鉭膜60相互分離。Here, FIG. 2 (a) is a schematic cross-sectional view showing another example of the nanoimprint die sheet of the present invention, and is a view showing a region corresponding to the region shown in FIG. 1 (b). Fig. 2 (b) is a plan view of the mesa structure shown in Fig. 2 (a) as viewed from the main surface side. The nano-imprinting die 10 shown in FIG. 2 is different from the nano-imprinting die 10 shown in FIG. 1 in that the bottom surface of a plurality of adjacent recesses 42 provided in the marking pattern 40 is provided. The tantalum oxide films 60 of 42a are separated from each other.

又,圖3(a)係表示本發明之奈米壓印用模片之另一例之概略剖視圖,係表示與圖1(b)所示之區域對應之區域之圖。圖3(b)係自主面側俯視圖3(a)所示之台面構造所得之圖。圖3所示之奈米壓印用模片10與圖1所示之奈米壓印用模片10的不同之處在於,氧化鉭膜60僅設置於標記用圖案40之凹部42之底面42a上所設置之高對比度膜50之表面。FIG. 3 (a) is a schematic cross-sectional view showing another example of the nanoimprinting die of the present invention, and is a view showing a region corresponding to the region shown in FIG. 1 (b). Fig. 3 (b) is a plan view of the mesa structure shown in Fig. 3 (a) from the main surface side. The difference between the nano-imprinting die 10 shown in FIG. 3 and the nano-imprinting die 10 shown in FIG. 1 is that the tantalum oxide film 60 is provided only on the bottom surface 42 a of the recess 42 of the marking pattern 40. The surface of the high-contrast film 50 provided above.

作為上述氧化鉭膜,如圖1~圖3所示,只要為以覆蓋上述高對比度膜之方式設置於上述高對比度膜之表面者則並不特別限定,但較佳為如圖1及圖2所示般設置於上述高對比度膜之表面及上述標記用圖案之凸部之上表面者,尤佳為設置於上述高對比度膜之表面以及上述標記用圖案之凸部之側面及上表面者,特佳為連續地設置者。其原因在於,可有效地不露出地覆蓋上述高對比度膜。具體而言,其原因在於,例如,上述氧化鉭膜如圖1及圖2所示,以與上述高對比度膜之表面以及上述標記用圖案之凸部之側面及上表面連續之方式設置之情形時,即便上述高對比度膜為突出至上述標記用圖案之凸部之側面為止者,亦可不露出地覆蓋上述高對比度膜。
再者,上述氧化鉭膜例如係藉由濺鍍法等而橫跨上述奈米壓印用模片之整面成膜者,故而於設置於上述高對比度膜之表面及上述標記用圖案之凸部之上表面之情形時,通常,亦設置於上述標記用圖案之凸部之側面。
As the tantalum oxide film, as shown in FIGS. 1 to 3, it is not particularly limited as long as it is provided on the surface of the high-contrast film so as to cover the high-contrast film, but it is preferably as shown in FIGS. 1 and 2. Those shown on the surface of the high-contrast film and the upper surface of the convex portion of the marking pattern as shown are particularly preferably those provided on the surface of the high-contrast film and the side and upper surfaces of the convex portion of the marking pattern. Particularly preferred is a continuous setter. The reason is that the high-contrast film can be effectively covered without being exposed. Specifically, the reason is that, for example, as shown in FIG. 1 and FIG. 2, the tantalum oxide film is provided to be continuous with the surface of the high-contrast film and the side and upper surfaces of the convex portions of the marking pattern. In this case, even if the high-contrast film protrudes to the side surface of the convex portion of the marking pattern, the high-contrast film may be covered without being exposed.
In addition, the tantalum oxide film is formed over the entire surface of the nanoimprinting die by sputtering, for example, and is formed on the surface of the high-contrast film and the projection of the pattern for marking. In the case of the upper surface of the part, usually, it is also provided on the side of the convex part of the marking pattern.

作為上述氧化鉭膜,較佳為如圖2及圖3所示,設置於上述標記用圖案中之相鄰之複數個凹部之底面之上述氧化鉭膜相互分離。可針對分別設置於上述相鄰之複數個凹部之底面之每個上述高對比度膜,利用相互分離之上述氧化鉭膜覆蓋。其原因在於,藉此,於上述高對比度膜之間露出上述透光性基材,故而容易識別上述高對比度膜。As the tantalum oxide film, as shown in FIG. 2 and FIG. 3, the tantalum oxide film provided on the bottom surface of a plurality of adjacent recesses in the marking pattern is preferably separated from each other. Each of the high-contrast films provided on the bottom surface of the adjacent plurality of recesses may be covered with the tantalum oxide film separated from each other. The reason for this is that, since the light-transmitting substrate is exposed between the high-contrast films, the high-contrast film can be easily identified.

作為上述氧化鉭膜之厚度,只要可充分抑制上述高對比度膜之膜減少或消失則並不特別限定,但較佳為1 nm~10 nm之範圍內,尤佳為3 nm~6 nm之範圍內。其原因在於,若上述氧化鉭膜過薄,則無法充分抑制上述高對比度膜之膜減少或消失,若上述氧化鉭膜過厚,則當設置於上述標記用圖案之凸部之上表面時,於將上述轉印圖案轉印至被轉印體時成為障礙。The thickness of the tantalum oxide film is not particularly limited as long as the reduction or disappearance of the high-contrast film can be sufficiently suppressed, but it is preferably in the range of 1 nm to 10 nm, and more preferably in the range of 3 nm to 6 nm. Inside. The reason is that if the tantalum oxide film is too thin, the reduction or disappearance of the film of the high-contrast film cannot be sufficiently suppressed, and if the tantalum oxide film is too thick, when it is provided on the upper surface of the convex portion of the marking pattern, It becomes an obstacle when transferring the said transfer pattern to a to-be-transferred body.

2.高對比度膜
上述高對比度膜係設置於上述標記用圖案之凹部之底面者。上述高對比度膜例如構成對準標記或識別用標記等之類之標記。
2. High-contrast film The high-contrast film is provided on the bottom surface of the recessed portion of the marking pattern. The high-contrast film constitutes a mark such as an alignment mark, a recognition mark, or the like.

作為上述高對比度膜,只要為設置於上述標記用圖案之凹部之底面者則並不特別限定,亦可為設置於上述標記用圖案之凹部之底面及上述標記用圖案之凸部之側面或上表面者,但較佳為如圖1~圖3所示,僅設置於上述標記用圖案之凹部之底面。其原因在於,若上述高對比度膜設置於上述標記用圖案之凸部之側面或上表面,則難以藉由上述氧化鉭膜不露出地覆蓋,故而難以抑制上述高對比度膜之膜減少或消失。又,其原因在於,上述高對比度膜與上述氧化鉭膜相比較厚,故而若上述高對比度膜設置於上述標記用圖案之凸部之上表面,則於將上述轉印圖案轉印至被轉印體時成為障礙。The high-contrast film is not particularly limited as long as it is provided on the bottom surface of the recessed portion of the marking pattern, and may be provided on the bottom surface of the recessed portion of the marking pattern and on the side or on the convex portion of the marking pattern. On the surface, as shown in FIGS. 1 to 3, it is preferable to be provided only on the bottom surface of the recessed portion of the marking pattern. The reason is that if the high-contrast film is provided on the side surface or the upper surface of the convex portion of the marking pattern, it is difficult to cover the tantalum oxide film without being exposed, and it is difficult to suppress the reduction or disappearance of the high-contrast film. The reason is that the high-contrast film is thicker than the tantalum oxide film. Therefore, if the high-contrast film is provided on the upper surface of the convex portion of the marking pattern, the transfer pattern is transferred to the transferred substrate. It becomes an obstacle when printing.

作為上述高對比度膜之材料,只要可構成能夠光學地識別之標記則並不特別限定,例如,可使用相對於識別上述標記之光之折射率與上述透光性基材之材料不同者。作為此種材料,例如,可列舉包含金屬及其氧化物、氮化物、以及氮氧化物等中之1種或2種以上者。作為上述金屬,例如,可列舉Cr、Mo、Ta、W、Zr、Ti等。作為此種材料,較佳為Cr及含有Cr之化合物(氮化鉻、氧化鉻、碳化鉻、碳氮化鉻等)。其原因在於,由於相對於使用含氧氣體之電漿灰化之耐性較低,故而可抑制上述高對比度膜之膜減少或消失之效果變得明顯。The material of the high-contrast film is not particularly limited as long as it can constitute a mark that can be optically recognized. For example, a material having a refractive index different from that of the light-transmitting base material with respect to the light that recognizes the mark can be used. Examples of such a material include one or two or more of metals and their oxides, nitrides, and oxynitrides. Examples of the metal include Cr, Mo, Ta, W, Zr, and Ti. As such a material, Cr and a compound containing Cr (chromium nitride, chromium oxide, chromium carbide, chromium carbon nitride, etc.) are preferable. This is because the resistance to plasma ashing using an oxygen-containing gas is low, and the effect of suppressing the reduction or disappearance of the above-mentioned high-contrast film becomes apparent.

作為上述高對比度膜之厚度,只要可構成能夠光學地識別之標記則並不特別限定,但較佳為以波長365 nm下之光線之透過率成為10%以下之方式設定。例如,於高對比度膜之材料使用鉻(Cr)之情形時,為了以使波長365 nm下之光線之透過率成為10%以下之方式設定,只要使高對比度膜之厚度為15 nm以上即可。The thickness of the high-contrast film is not particularly limited as long as it can constitute a mark that can be optically recognized, but is preferably set so that the transmittance of light at a wavelength of 365 nm becomes 10% or less. For example, when chromium (Cr) is used as the material of the high-contrast film, in order to set the transmittance of light at a wavelength of 365 nm to 10% or less, the thickness of the high-contrast film may be 15 nm or more. .

3.透光性基材
上述透光性基材係具有基部及設置於上述基部之主面之台面構造者。
3. Translucent base material The said translucent base material has a base part and a mesa structure provided in the main surface of the said base part.

(1)台面構造
上述台面構造係於主面設置有凹凸構造之轉印圖案及凹凸構造之標記用圖案者。
(1) Mesa structure The mesa structure is a structure in which a transfer pattern of an uneven structure and a marking pattern of an uneven structure are provided on a main surface.

a.標記用圖案
上述標記用圖案係剖面觀察上述透光性基材時具有凹凸構造之圖案。上述標記用圖案與上述高對比度膜一起,例如構成對準標記或識別用標記等之類之標記。
a. Pattern for marking The pattern for marking is a pattern having an uneven structure when the translucent substrate is viewed in cross section. The pattern for markings together with the high-contrast film constitute, for example, marks such as alignment marks, identification marks, and the like.

作為上述標記用圖案之形狀,並不特別限定,例如可列舉線與間隙等凹凸構造之圖案。The shape of the marking pattern is not particularly limited, and examples thereof include a pattern of a concave-convex structure such as a line and a gap.

於上述標記用圖案如圖1所示為線與間隙之情形時,如圖1(b)中由D所示之上述凹凸構造之凹部之深度並不特別限定,例如為與上述轉印圖案之凹部相同之深度。又,上述凹凸構造之凹部之寬度及凸部之寬度係根據上述標記用圖案之用途而適當設定。In the case where the pattern for marking is shown in FIG. 1 as a line and a gap, the depth of the concave portion of the uneven structure shown by D in FIG. 1 (b) is not particularly limited, for example, it is the same as that of the transfer pattern. The recesses have the same depth. The width of the concave portion and the width of the convex portion of the uneven structure are appropriately set in accordance with the use of the marking pattern.

b.轉印圖案
上述轉印圖案係剖面觀察上述透光性基材時具有凹凸構造之圖案。上述轉印圖案係使用奈米壓印微影自上述奈米壓印用模片轉印至被轉印體之圖案。
b. Transfer pattern The transfer pattern is a pattern having an uneven structure when the translucent substrate is viewed in cross section. The above-mentioned transfer pattern is a pattern transferred from the above-mentioned nanoimprint stencil to the object to be transferred using a nanoimprint lithography.

作為上述轉印圖案之形狀,並不特別限定,例如可列舉線與間隙、點、孔、隔離空間、隔離線、柱、透鏡、階差等凹凸構造之圖案。The shape of the transfer pattern is not particularly limited, and examples include patterns of uneven structures such as lines and gaps, dots, holes, isolation spaces, isolation lines, columns, lenses, and steps.

作為上述轉印圖案之尺寸,並不特別限定,於上述轉印圖案之形狀如圖1所示為線與間隙之情形時,例如,線寬為30 nm左右,上述凹凸構造之凸部之高度為60 nm左右。又,於上述轉印圖案之形狀為柱形狀之情形時,例如,直徑為50 nm左右,上述凹凸構造之凸部之高度為60 nm左右。The size of the transfer pattern is not particularly limited. When the shape of the transfer pattern is a line and a gap as shown in FIG. 1, for example, the line width is about 30 nm and the height of the convex portion of the uneven structure. It is about 60 nm. When the shape of the transfer pattern is a column shape, for example, the diameter is about 50 nm, and the height of the convex portion of the uneven structure is about 60 nm.

c.台面構造
此處,圖4(a)係表示本發明之奈米壓印用模片之另一例之概略剖視圖,係表示與圖1(b)所示之區域對應之區域之圖。圖4(b)係自主面側俯視圖4(a)所示之台面構造所得之圖。圖4所示之奈米壓印用模片10係與圖1所示之奈米壓印用模片10不同,於標記用圖案40之凸部44之上表面44a,未沿著氧化鉭膜60設置槽26。
c. Mesa structure Here, FIG. 4 (a) is a schematic cross-sectional view showing another example of the nanoimprinting die of the present invention, and is a view showing an area corresponding to the area shown in FIG. 1 (b). Fig. 4 (b) is a plan view of the mesa structure shown in Fig. 4 (a) as viewed from the main surface side. The nano-imprinting die 10 shown in FIG. 4 is different from the nano-imprinting die 10 shown in FIG. 1 in that the upper surface 44 a of the convex portion 44 of the marking pattern 40 does not follow the tantalum oxide film. 60 Trough 26 is provided.

作為上述台面構造,可為如圖1所示於上述台面構造之主面沿著上述氧化鉭膜設置有槽者,亦可為如圖4所示未設置上述槽者,但較佳為設置有上述槽者。其原因在於,由於上述氧化鉭膜具有透明性,故而難以直接識別並判斷上述氧化鉭膜之有無,相對於此,可藉由識別上述槽之有無而判斷上述氧化鉭膜之有無,故而可容易地判斷上述氧化鉭膜之有無。進而,其原因在於,上述槽之存在表示於上述模片之製造時設置於上述轉印圖案之凸部之上表面之上述高對比度膜已被確實地去除,故而藉由上述槽之存在,可判斷上述高對比度膜於將上述轉印圖案轉印至被轉印體時不會成為障礙。The mesa structure may be a groove provided along the tantalum oxide film on the main surface of the mesa structure as shown in FIG. 1, or may be provided without the groove as shown in FIG. 4, but is preferably provided with The above slot. The reason is that because the tantalum oxide film is transparent, it is difficult to directly identify and judge the presence or absence of the tantalum oxide film. In contrast, the presence or absence of the tantalum oxide film can be judged by identifying the presence or absence of the groove, so it can be easily performed. The presence or absence of the above-mentioned tantalum oxide film is judged. Furthermore, the reason is that the existence of the groove indicates that the high-contrast film provided on the upper surface of the convex portion of the transfer pattern during the manufacture of the mold sheet has been reliably removed. Therefore, the existence of the groove makes it possible to It is determined that the high-contrast film does not become an obstacle when transferring the transfer pattern to a transfer target.

再者,所謂上述槽,只要為於下述「B.奈米壓印用模片之製造方法2.奈米壓印用模片之製造方法(1)奈米壓印用模片之製造方法」之項目中所記載之製造方法中之第2蝕刻步驟中進行蝕刻時形成於上述台面構造之主面者,則並不特別限定,並不限定於如圖1所示之凹狀之去除部,亦可為階差狀之去除部。It should be noted that the above-mentioned grooves are as follows in "B. Manufacturing method of nanoimprinting die sheet 2. Manufacturing method of nanoimprinting die sheet (1) Manufacturing method of nanoimprinting die sheet" The item formed on the main surface of the mesa structure during etching in the second etching step in the manufacturing method described in the item "is not particularly limited, and is not limited to the concave-shaped removal portion shown in Fig. 1 It may also be a step-like removal portion.

此處,圖5(a)係表示本發明之奈米壓印用模片之另一例之概略剖視圖。圖5(b)係圖5(a)所示之虛線框內之放大圖。圖5(c)係自主面側俯視圖5(b)所示之台面構造所得之圖。Here, FIG. 5 (a) is a schematic cross-sectional view showing another example of the nanoimprint die sheet of the present invention. FIG. 5 (b) is an enlarged view within a dotted frame shown in FIG. 5 (a). Fig. 5 (c) is a plan view of the mesa structure shown in Fig. 5 (b) from the main surface side.

如圖5(a)及圖5(b)所示,奈米壓印用模片10具備具有基部21及設置於基部21之主面21a之台面構造22之透光性基材20。台面構造22包含設置於基部21之主面21a之第1階差構造27及設置於第1階差構造27之主面27a之第2階差構造28。於第2階差構造28之主面28a,設置有凹凸構造之轉印圖案30及凹凸構造之標記用圖案40。又,於基部21之與主面21a相反側之面,設置有俯視包含第2階差構造28及第1階差構造27之凹陷部25。而且,於奈米壓印用模片10,與圖1所示之模片同樣地,設置有高對比度膜50及氧化鉭膜60。As shown in FIGS. 5 (a) and 5 (b), the nanoimprint die 10 includes a light-transmitting substrate 20 having a base portion 21 and a mesa structure 22 provided on a main surface 21 a of the base portion 21. The mesa structure 22 includes a first step difference structure 27 provided on the main surface 21 a of the base portion 21 and a second step difference structure 28 provided on the main surface 27 a of the first step difference structure 27. A transfer pattern 30 of a concave-convex structure and a marking pattern 40 of a concave-convex structure are provided on the main surface 28 a of the second step difference structure 28. In addition, a recessed portion 25 including a second step difference structure 28 and a first step difference structure 27 in plan view is provided on the surface of the base portion 21 opposite to the main surface 21a. The nanoimprint die 10 is provided with a high-contrast film 50 and a tantalum oxide film 60 similarly to the die shown in FIG. 1.

作為上述台面構造,可為如圖1所示具有單一之階差構造,且於上述單一之階差構造之主面設置有上述轉印圖案及上述標記用圖案者,亦可為如圖5所示包含第1階差構造及設置於上述第1階差構造之主面之第2階差構造,且於上述第2階差構造之主面設置有上述轉印圖案及上述標記用圖案者。The above-mentioned mesa structure may have a single step structure as shown in FIG. 1, and the main surface of the single step structure is provided with the transfer pattern and the marking pattern, as shown in FIG. 5. The first step difference structure and the second step difference structure provided on the main surface of the first step difference structure are shown, and the transfer pattern and the marking pattern are provided on the main surface of the second step difference structure.

俯視上述台面構造之形狀並不特別限定,例如,亦可如圖1(c)所示為矩形狀。又,如圖1(b)中由M所示之上述台面構造之高度係根據用途等而不同,例如為10 μm~50 μm左右。進而,俯視為矩形狀之上述台面構造之縱向及橫向之長度係根據用途等而不同,例如為20 mm~35 mm之範圍內。The shape of the mesa structure in plan view is not particularly limited, and for example, it may be rectangular as shown in FIG. 1 (c). The height of the mesa structure shown by M in FIG. 1 (b) varies depending on applications and the like, and is about 10 μm to 50 μm, for example. Furthermore, the vertical and horizontal lengths of the above-mentioned table structure having a rectangular shape in plan view are different depending on applications and the like, and are in a range of, for example, 20 mm to 35 mm.

又,於包含上述第1階差構造及上述第2階差構造之上述台面構造中,又,俯視上述第1階差構造及上述第2階差構造之形狀並不特別限定,例如,亦可如圖5(c)所示為矩形狀。又,如圖5(b)中由M1所示之上述第1階差構造之高度係根據用途等而不同,例如為10 μm~50 μm之範圍內,俯視為矩形狀之上述第1階差構造之縱向及橫向之長度係與上述台面構造同樣。如圖5(b)中由M2所示之上述第2階差構造之高度係根據用途等而不同,例如為1 μm~5 μm之範圍內。進而,俯視為矩形狀之上述第2階差構造之縱向及橫向之長度係根據用途等而不同,例如為18 mm~33 mm之範圍內。Further, in the mesa structure including the first step difference structure and the second step difference structure, the shapes of the first step difference structure and the second step difference structure in plan view are not particularly limited, and for example, it may be As shown in Fig. 5 (c), it is rectangular. The height of the first step difference structure shown by M1 in FIG. 5 (b) varies depending on the application and the like. For example, the first step difference in a rectangular shape in a plan view ranges from 10 μm to 50 μm. The vertical and horizontal lengths of the structure are the same as the above-mentioned mesa structure. The height of the second step difference structure shown by M2 in FIG. 5 (b) varies depending on the application and the like, and is, for example, within a range of 1 μm to 5 μm. Furthermore, the vertical and horizontal lengths of the second stepped structure having a rectangular shape in a plan view are different depending on applications and the like, and are in a range of, for example, 18 mm to 33 mm.

作為上述台面構造以及上述第1階差構造及上述第2階差構造之形成方法,例如,可列舉使用蝕刻遮罩之濕式蝕刻等。Examples of the method for forming the mesa structure and the first step difference structure and the second step difference structure include wet etching using an etching mask and the like.

(2)基部
上述基部係於主面設置有上述台面構造者。
(2) Base portion The base portion is provided on the main surface with the mesa structure.

a.凹陷部
於上述台面構造具有上述單一之階差構造之情形時,作為上述基部,可為如圖1所示於上述基部之與主面相反側之面設置有俯視包含上述台面構造之凹陷部者,亦可為未設置上述凹陷部者,但較佳為設置有上述凹陷部者。其原因在於,於使上述奈米壓印用模片之轉印圖案密接於塗佈於被轉印體之表面之硬化性樹脂層時,藉由使上述凹陷部內之氣壓變高使奈米壓印用模片彎曲,可抑制將空氣封入至轉印圖案與硬化性樹脂層之間。
a. In the case where the mesa structure has the above-mentioned single step structure, as the base portion, a depression including the mesa structure in a plan view may be provided on the surface of the base portion opposite to the main surface as shown in FIG. 1. It is also possible that the above-mentioned recessed part is not provided, but it is preferable that the above-mentioned recessed part is provided. The reason is that when the transfer pattern of the nanoimprint stencil sheet is brought into close contact with the curable resin layer applied to the surface of the object to be transferred, the air pressure in the recessed portion is increased to increase the nanometer pressure. The printing die sheet is bent to prevent air from being trapped between the transfer pattern and the curable resin layer.

又,於上述台面構造包含上述第1階差構造及上述第2階差構造之情形時,作為上述基部,可為如圖5所示於上述基部之與主面相反側之面設置有俯視包含上述第2階差構造之凹陷部者,亦可為未設置上述凹陷部者,但較佳為設置有上述凹陷部者。其原因在於,與上述同樣地,可抑制將空氣封入至轉印圖案與硬化性樹脂層之間。進而,作為上述凹陷部,較佳為如圖5所示俯視包含上述第1階差構造者。其原因在於,於使上述凹陷部內之氣壓變高使奈米壓印用模片彎曲時,可抑制下述設置於上述第1階差構造之主面之遮光部及氧化鉭膜剝離等不良情況。When the mesa structure includes the first step difference structure and the second step difference structure, the base portion may be provided with a plan view including a surface on the side of the base portion opposite to the main surface as shown in FIG. 5. The recessed portion of the second step structure may be a portion where the recessed portion is not provided, but it is preferable that the recessed portion is provided. This is because, similar to the above, it is possible to suppress air from being trapped between the transfer pattern and the curable resin layer. Furthermore, as the recessed portion, it is preferable to include the first step difference structure in a plan view as shown in FIG. 5. The reason is that when the air pressure in the recessed portion is increased and the nanoimprinting die is bent, the following problems such as peeling of the light-shielding portion and tantalum oxide film provided on the main surface of the first step structure described below can be suppressed. .

俯視上述凹陷部之形狀只要為俯視包含上述第2階差構造者則並不特別限定,例如,亦可為圓狀。又,上述凹陷部之深度例如為4 mm~5.5 mm之範圍內,圓狀之上述凹陷部之直徑例如為80 mm左右。The shape of the recessed portion when viewed in plan is not particularly limited as long as the shape includes the second step structure in plan view, and may be, for example, circular. The depth of the recessed portion is, for example, in a range of 4 mm to 5.5 mm, and the diameter of the circular recessed portion is, for example, about 80 mm.

作為上述凹陷部之形成方法,例如,可列舉機械加工等,只要根據上述凹陷部之形狀及尺寸以及上述透光性基材之材料等而適當選擇即可。Examples of the method for forming the depressed portion include machining, and the like, as long as it is appropriately selected in accordance with the shape and size of the depressed portion and the material of the transparent substrate.

b.基部
俯視上述基部之形狀並不特別限定,通常為矩形狀。於該情形時,上述基部之縱向及橫向之長度係根據用途等而不同,例如為142 mm~162 mm之範圍內。又,上述基部之厚度係根據材料或用途等而不同,例如為0.5 mm~10 mm之範圍內。
b. The shape of the base in plan view is not particularly limited, but is generally rectangular. In this case, the lengths of the above-mentioned bases in the vertical and horizontal directions are different depending on applications and the like, and are in the range of 142 mm to 162 mm, for example. The thickness of the base portion varies depending on materials, applications, and the like, and is, for example, within a range of 0.5 mm to 10 mm.

(3)其他
作為構成上述透光性基材之材料,例如,可列舉合成石英、鈉玻璃、螢石、氟化鈣等。其中,由於在奈米壓印用模片形成用基板中之使用實績較高且品質穩定,能夠形成高精度之微細之轉印圖案,故而較佳地使用合成石英。作為上述透光性基材之透光性,較佳為波長300 nm~450 nm之範圍內之光線之透過率為85%以上。
(3) Other examples of the material constituting the light-transmitting substrate include synthetic quartz, soda glass, fluorite, and calcium fluoride. Among them, synthetic quartz is preferably used because it has a high performance and stable quality in the substrate for forming a nanoimprint die, and can form a fine transfer pattern with high accuracy. As the light-transmitting property of the light-transmitting substrate, it is preferable that the transmittance of light in a wavelength range of 300 nm to 450 nm is 85% or more.

4.其他
作為上述台面構造包含上述第1階差構造及上述第2階差構造之上述奈米壓印用模片,較佳為如圖5所示,於第1階差構造27之主面27a中之第2階差構造28之周圍之區域設置有遮光部70,且以不露出地覆蓋遮光部70之主面70a之方式於遮光部70之主面70a設置有氧化鉭膜60。其原因在於,可藉由上述遮光部而抑制於光壓印時將曝光之光照射至非意圖之區域,而且於硫酸洗淨或鹼洗淨以及使用電漿灰化進行之洗淨時,可藉由上述氧化鉭膜而充分抑制上述遮光部膜減少或消失。
4. The above-mentioned mesa structure includes the first step difference structure and the second step difference structure, and the nano-imprinting die sheet is preferably as shown in FIG. 5, and is the main surface of the first step difference structure 27. The area around the second step difference structure 28 in 27a is provided with a light shielding portion 70, and a tantalum oxide film 60 is provided on the main surface 70a of the light shielding portion 70 so as to cover the main surface 70a of the light shielding portion 70 without being exposed. The reason is that the above-mentioned light-shielding portion can suppress exposure of exposed light to unintended areas during photo-imprinting, and can be used for sulfuric acid cleaning or alkaline cleaning and cleaning using plasma ashing. The tantalum oxide film sufficiently suppresses the reduction or disappearance of the light-shielding portion film.

此處,圖6係表示本發明之奈米壓印用模片之另一例之概略剖視圖,係表示與圖5(a)所示之區域對應之區域之圖。於圖6所示之奈米壓印用模片10中,以不露出地覆蓋遮光部70之主面70a及側面70b之方式,與遮光部70之主面70a及側面70b連續地設置。Here, FIG. 6 is a schematic cross-sectional view showing another example of the nanoimprint die sheet of the present invention, and is a view showing a region corresponding to the region shown in FIG. 5 (a). In the nano-imprint die 10 shown in FIG. 6, the main surface 70 a and the side surface 70 b of the light shielding portion 70 are continuously provided so as to cover the main surface 70 a and the side surface 70 b of the light shielding portion 70 without being exposed.

作為設置於上述遮光部之主面之上述氧化鉭膜,較佳為如圖6所示,以覆蓋上述遮光部之主面及側面之方式設置於上述遮光部之主面及側面。其原因在於,可抑制上述遮光部自側面受到硫酸洗淨或鹼洗淨及電漿灰化之影響,故而可有效地抑制上述遮光部之膜減少或消失。The tantalum oxide film, which is provided on the main surface of the light-shielding portion, is preferably provided on the main surface and side surface of the light-shielding portion so as to cover the main surface and side surface of the light-shielding portion as shown in FIG. 6. The reason is that the light shielding portion can be restrained from being affected by sulfuric acid cleaning or alkali cleaning and plasma ashing from the side, so that the reduction or disappearance of the film of the light shielding portion can be effectively suppressed.

作為上述遮光部,只要能夠抑制於光壓印時將曝光之光照射至非意圖之區域則並不特別限定,亦可為具有僅包含遮光性膜之單層構造者,但較佳為如圖5及圖6所示,具有將遮光性膜80及高對比度膜50按照該順序積層而成之多層構造者。其原因在於,上述多層構造之遮光性與上述單層構造相比變高,故而可有效地抑制於光壓印時將曝光之光照射至非意圖之區域。The light-shielding portion is not particularly limited as long as it can prevent the exposed light from being irradiated to the unintended area during photo-imprinting, and may have a single-layer structure including only a light-shielding film, but it is preferably as shown in FIG. As shown in FIG. 5 and FIG. 6, there is a multilayer structure in which a light-shielding film 80 and a high-contrast film 50 are laminated in this order. The reason is that the light-shielding property of the multilayer structure is higher than that of the single-layer structure, and therefore, it is possible to effectively suppress exposure of exposed light to unintended areas during light imprinting.

又,較佳為遮光部不僅形成於第1階差構造之主面中之第2階差構造之周圍之區域,而且亦形成於第1階差構造之側面。進而,於該情形時,亦可於第1階差構造之側面中之遮光部上形成氧化鉭膜。In addition, it is preferable that the light shielding portion is formed not only in a region around the second step difference structure among the main surfaces of the first step difference structure, but also on a side surface of the first step difference structure. Furthermore, in this case, a tantalum oxide film may be formed on a light shielding portion on the side surface of the first step structure.

作為上述遮光性膜之材料,例如,可列舉Al、Ni、Co、Cr、Ti、Ta、W、Mo、Sn、Zn等金屬、Si等,又,亦可使用該等之氧化物、氮化物、合金等。作為上述遮光性膜之遮光性,較佳為波長365 nm之範圍內之光線之透過率為1%以下,尤佳為0.1%以下。Examples of the material of the light-shielding film include metals such as Al, Ni, Co, Cr, Ti, Ta, W, Mo, Sn, Zn, and the like. These oxides and nitrides may also be used. , Alloys, etc. As the light-shielding property of the light-shielding film, the transmittance of light in a wavelength range of 365 nm is preferably 1% or less, and particularly preferably 0.1% or less.

作為上述遮光性膜之厚度,只要能夠抑制於光壓印時將曝光之光照射至非意圖之區域則並不特別限定,例如,於上述遮光性膜之材料使用Cr之情形時,只要為15 nm以上之範圍內即可。尤佳為35 nm~1000 nm之範圍內,特佳為55 nm~1000 nm之範圍內。其原因在於,藉由上述遮光性膜之厚度為該等範圍之下限以上,可分別使波長365 nm之範圍內之光線之透過率為1%以下及0.1%以下。The thickness of the light-shielding film is not particularly limited as long as it can suppress exposure of exposed light to unintended areas during photoimprinting. For example, when Cr is used as the material of the light-shielding film, the thickness is 15 It suffices if it is in a range of nm or more. A particularly preferred range is from 35 nm to 1000 nm, and a particularly preferred range is from 55 nm to 1000 nm. The reason is that the thickness of the light-shielding film is greater than or equal to the lower limit of these ranges, and the transmittance of light in the wavelength range of 365 nm can be 1% or less and 0.1% or less, respectively.

作為上述遮光性膜之形成方法,例如,可列舉真空蒸鍍法、濺鍍法、及離子鍍覆法等PVD法(physical vapor deposition,物理氣相沈積)、電漿CVD法、熱CVD法、及光CVD法等CVD法(chemical vapor deposition,化學氣相沈積)等、以及塗料、染料、顏料之塗佈等。Examples of the method for forming the light-shielding film include a PVD method (physical vapor deposition) such as a vacuum evaporation method, a sputtering method, and an ion plating method; a plasma CVD method; a thermal CVD method; And CVD (chemical vapor deposition), etc., as well as coatings, dyes, and pigments.

關於上述多層構造中之上述高對比度膜,由於與上述「2.高對比度膜」之項目中所記載之高對比度膜相同,故而省略此處之說明。Since the high-contrast film in the multilayer structure is the same as the high-contrast film described in the item of "2. High-contrast film", the description here is omitted.

B.奈米壓印用模片之製造方法
本發明之奈米壓印用模片之製造方法之特徵在於具備:準備步驟,其係準備模片形成用構件,該模片形成用構件具備透光性基材及高對比度膜,上述透光性基材具有基部及設置於上述基部之主面之台面構造,且於上述台面構造之主面設置有凹凸構造之轉印圖案及凹凸構造之標記用圖案,上述高對比度膜設置於上述透光性基材之主面側整面;第1樹脂層形成步驟,其係以設置有上述標記用圖案之標記用圖案區域成為薄膜,且設置有上述轉印圖案之轉印圖案區域成為厚膜之方式,於上述標記用圖案及上述轉印圖案上形成第1樹脂層;第1蝕刻步驟,其係藉由對形成有上述第1樹脂層之上述模片形成用構件進行蝕刻,而於至少上述標記用圖案之凹部之底面及上述轉印圖案區域使上述高對比度膜殘留,將上述高對比度膜之其他部分去除;氧化鉭膜形成步驟,其係於進行了上述第1蝕刻步驟之上述模片形成用構件之主面側整面形成氧化鉭膜;第2樹脂層形成步驟,其係以上述標記用圖案區域成為厚膜,且上述轉印圖案區域成為薄膜之方式,於形成於上述標記用圖案區域及上述轉印圖案區域之上述氧化鉭膜上形成第2樹脂層;第2蝕刻步驟,其係藉由對形成有上述第2樹脂層之上述模片形成用構件進行蝕刻,而使形成於至少上述高對比度膜之表面之上述氧化鉭膜殘留,將上述氧化鉭膜之其他部分去除;及第3蝕刻步驟,其係藉由進行將殘存之上述氧化鉭膜用作遮罩之蝕刻,而將設置於上述轉印圖案區域之高對比度膜去除。
B. Method for manufacturing nano-imprinting die The method for producing nano-imprinting die of the present invention is characterized by including a preparation step for preparing a member for forming a die, and the member for forming the die is provided with a transparent member. An optical substrate and a high-contrast film, the light-transmitting substrate has a base portion and a mesa structure provided on a main surface of the base portion, and a bump pattern transfer pattern and a mark of the uneven structure are provided on the main surface of the mesa structure. The pattern is used to form the high-contrast film on the entire surface of the main surface side of the translucent substrate. In the first resin layer forming step, a marking pattern area provided with the marking pattern is formed into a thin film, and The first pattern of the transfer pattern region of the transfer pattern is a thick film, and a first resin layer is formed on the mark pattern and the transfer pattern. The first etching step is performed on the above-mentioned first resin layer. The die-forming member is etched, and the high-contrast film is left on at least the bottom surface of the recessed portion of the marking pattern and the transfer pattern region, and other parts of the high-contrast film are removed. A tantalum oxide film forming step of forming a tantalum oxide film on the entire surface of the main surface side of the die-forming member having undergone the first etching step; a second resin layer forming step of forming the pattern region with the mark A method of forming a thick film and forming the transfer pattern region into a thin film, forming a second resin layer on the tantalum oxide film formed on the marking pattern region and the transfer pattern region; the second etching step is performed by Etching the member for forming a die on which the second resin layer is formed, leaving the tantalum oxide film formed on at least the surface of the high-contrast film, and removing other parts of the tantalum oxide film; and a third etching In the step, the high-contrast film provided in the transfer pattern region is removed by performing etching using the remaining tantalum oxide film as a mask.

一面參照圖式一面對本發明之奈米壓印用模片之製造方法之一例進行說明。圖7(a)~圖9(c)係表示本發明之奈米壓印用模片之製造方法之一例的概略步驟剖視圖。An example of a method for manufacturing the nanoimprint die sheet of the present invention will be described with reference to the drawings. 7 (a) to 9 (c) are schematic cross-sectional views showing an example of a method for manufacturing a nanoimprint die sheet according to the present invention.

首先,如圖7(a)所示,準備模片形成用構件1,該模片形成用構件1具備:透光性基材20,其具有基部21及設置於基部21之主面21a之台面構造22,且於台面構造22之主面22a設置有凹凸構造之轉印圖案30及凹凸構造之標記用圖案40;及高對比度膜50,其設置於標記用圖案40之凹部42之底面42a及凸部44之上表面44a以及轉印圖案30之凹部32之底面32a及凸部34之上表面34a。First, as shown in FIG. 7 (a), a mold-forming member 1 is prepared. The mold-forming member 1 includes a light-transmitting substrate 20 having a base portion 21 and a table surface provided on the main surface 21 a of the base portion 21. Structure 22, and a transfer pattern 30 of a concave-convex structure and a marking pattern 40 of a concave-convex structure are provided on a main surface 22a of the mesa structure 22; and a high-contrast film 50 is provided on a bottom surface 42a and The upper surface 44 a of the convex portion 44 and the bottom surface 32 a of the concave portion 32 of the transfer pattern 30 and the upper surface 34 a of the convex portion 34.

其次,如圖7(b)所示,於設置於標記用圖案40之凹部42之底面42a及凸部44之上表面44a之高對比度膜50上形成第1樹脂層91之薄膜91a,於設置於轉印圖案30之凹部32之底面32a及凸部34之上表面34a之高對比度膜50上形成較薄膜91a厚之第1樹脂層91之厚膜91b。Next, as shown in FIG. 7 (b), a thin film 91a of the first resin layer 91 is formed on the high-contrast film 50 provided on the bottom surface 42a of the concave portion 42 and the upper surface 44a of the convex portion 44 of the marking pattern 40, A thick film 91b of the first resin layer 91 which is thicker than the film 91a is formed on the high-contrast film 50 of the bottom surface 32a of the concave portion 32 and the upper surface 34a of the convex portion 34 of the transfer pattern 30.

於該情形時,首先,於設置於標記用圖案40之凹部42之底面42a及凸部44之上表面44a之高對比度膜50上、以及設置於轉印圖案30之凹部32之底面32a及凸部34之上表面34a之高對比度膜50上滴加樹脂。其次,於壓抵樹脂層厚規定用模片100之狀態下使樹脂硬化之後,將樹脂層厚規定用模片100脫模。藉此,形成圖7(b)所示之薄膜91a之厚度H1及厚膜91b之厚度H2以滿足H1>H2之方式規定的第1樹脂層91。In this case, first, the high-contrast film 50 provided on the bottom surface 42a of the recessed portion 42 and the upper surface 44a of the raised portion 44 of the marking pattern 40, and the bottom surface 32a and the raised portion provided on the concave portion 32 of the transfer pattern 30. A resin is dropped on the high-contrast film 50 on the upper surface 34 a of the portion 34. Next, the resin is cured in a state where it is pressed against the resin layer thickness specification die sheet 100, and then the resin layer thickness specification die sheet 100 is released. Thereby, the first resin layer 91 having the thickness H1 of the thin film 91a and the thickness H2 of the thick film 91b shown in FIG. 7 (b) is formed so as to satisfy H1> H2.

其次,如圖7(c)所示,藉由進行使用氧系氣體之乾式蝕刻,使用回蝕法,將第1樹脂層91局部地去除。於該情形時,如上所述,薄膜91a之厚度H1及厚膜91b之厚度H2以滿足H1<H2之方式規定,藉此,可使設置於標記用圖案40之凹部42之底面42a之高對比度膜50上所形成之薄膜91a之透光性基材側、以及設置於轉印圖案30之凹部32之底面32a及凸部34之上表面34a之高對比度膜50上所形成之厚膜91b之透光性基材側殘留,並將第1樹脂層91之其他部分去除。Next, as shown in FIG. 7 (c), the first resin layer 91 is partially removed by performing dry etching using an oxygen-based gas and using an etch-back method. In this case, as described above, the thickness H1 of the thin film 91a and the thickness H2 of the thick film 91b are specified so as to satisfy H1 <H2, whereby the high contrast of the bottom surface 42a provided on the recessed portion 42 of the marking pattern 40 can be achieved. The thick film 91b formed on the translucent substrate side of the thin film 91a formed on the film 50 and the high contrast film 50 provided on the bottom surface 32a of the concave portion 32 and the upper surface 34a of the convex portion 34 of the transfer pattern 30 The translucent base material side remains, and other parts of the first resin layer 91 are removed.

其次,如圖8(a)所示,將殘存之第1樹脂層91之薄膜91a及厚膜91b用作遮罩,進行使用氯系氣體之乾式蝕刻,藉此,使設置於標記用圖案40之凹部42之底面42a以及轉印圖案30之凹部32之底面32a及凸部34之上表面34a之高對比度膜50殘留,將設置於標記用圖案40之凸部44之上表面44a之高對比度膜50去除。Next, as shown in FIG. 8 (a), the thin film 91a and the thick film 91b of the remaining first resin layer 91 are used as a mask, and dry etching using a chlorine-based gas is performed, thereby setting the pattern 40 for marking. The high-contrast film 50 of the bottom surface 42a of the concave portion 42 and the bottom surface 32a of the concave portion 32 of the transfer pattern 30 and the upper surface 34a of the convex portion 34 remain, and will be provided on the high surface 44a of the convex portion 44 of the marking pattern 40. The film 50 is removed.

其次,如圖8(b)所示,藉由進行濕式洗淨或使用氧系氣體之乾式蝕刻,而將殘存之第1樹脂層91去除之後,以不露出地覆蓋殘存於標記用圖案40之凹部42之底面42a之高對比度膜50之方式,與該高對比度膜50之表面以及標記用圖案40之凸部44之側面44b及上表面44a連續地形成氧化鉭膜60。又,於殘存於轉印圖案30之凹部32之底面32a及凸部34之上表面34a之高對比度膜50之表面形成氧化鉭膜60。Next, as shown in FIG. 8 (b), the remaining first resin layer 91 is removed by wet cleaning or dry etching using an oxygen-based gas, and then the remaining pattern 40 for marking is left uncovered. In the form of the high-contrast film 50 on the bottom surface 42a of the recessed portion 42, a tantalum oxide film 60 is continuously formed on the surface of the high-contrast film 50 and the side surface 44b and the upper surface 44a of the convex portion 44 of the marking pattern 40. A tantalum oxide film 60 is formed on the surface of the high-contrast film 50 remaining on the bottom surface 32a of the concave portion 32 and the upper surface 34a of the convex portion 34 of the transfer pattern 30.

其次,如圖8(c)所示,於殘存於標記用圖案40之凹部42之底面42a之高對比度膜50之表面及標記用圖案40之凸部44之上表面44a所形成之氧化鉭膜60上形成第2樹脂層92之厚膜92a,於殘存於轉印圖案30之凹部32之底面32a及凸部34之上表面34a之高對比度膜50之表面所形成之氧化鉭膜60上形成較厚膜92a薄之第2樹脂層92之薄膜92b。又,此時,將第2樹脂層92之厚膜92a形成於俯視時較圖7(b)所示之第1樹脂層91之薄膜91a之形成區域R靠內側之區域。Next, as shown in FIG. 8 (c), a tantalum oxide film is formed on the surface of the high-contrast film 50 remaining on the bottom surface 42a of the recessed portion 42 of the marking pattern 40 and the upper surface 44a of the protruding portion 44 of the marking pattern 40. A thick film 92a of the second resin layer 92 is formed on 60, and is formed on the tantalum oxide film 60 formed on the surface of the high-contrast film 50 remaining on the bottom surface 32a of the concave portion 32 and the upper surface 34a of the convex portion 34 of the transfer pattern 30 The thin film 92b of the second resin layer 92 which is thinner than the thick film 92a. At this time, the thick film 92a of the second resin layer 92 is formed in a region located inward of the formation region R of the thin film 91a of the first resin layer 91 shown in FIG. 7 (b) in a plan view.

於該情形時,首先,於殘存於標記用圖案40之凹部42之底面42a之高對比度膜50之表面及標記用圖案40之凸部44之上表面44a所形成之氧化鉭膜60上、以及殘存於轉印圖案30之凹部32之底面32a及凸部34之上表面34a之高對比度膜50之表面所形成的氧化鉭膜60上滴加樹脂。其次,於壓抵樹脂層厚規定用模片100之狀態下使樹脂硬化之後,將樹脂層厚規定用模片100脫模。藉此,形成圖8(c)所示之厚膜92a之厚度H3及薄膜92b之厚度H4以滿足H3>H4之方式規定之第2樹脂層92。In this case, first, a tantalum oxide film 60 formed on the surface of the high-contrast film 50 remaining on the bottom surface 42a of the recessed portion 42 of the marking pattern 40 and the upper surface 44a of the protruding portion 44 of the marking pattern 40, and A resin is dropped on the tantalum oxide film 60 formed on the surface of the high-contrast film 50 remaining on the bottom surface 32 a of the concave portion 32 and the upper surface 34 a of the convex portion 34 of the transfer pattern 30. Next, the resin is cured in a state where it is pressed against the resin layer thickness specification die sheet 100, and then the resin layer thickness specification die sheet 100 is released. Thereby, the second resin layer 92 having the thickness H3 of the thick film 92a and the thickness H4 of the thin film 92b shown in FIG. 8 (c) is formed so as to satisfy H3> H4.

其次,如圖9(a)所示,藉由進行使用氧系氣體之乾式蝕刻,使用回蝕法,將第2樹脂層92局部地去除。於該情形時,如上所述,厚膜92a之厚度H3及薄膜92b之厚度H4以滿足H3>H4之方式規定,藉此,可使殘存於標記用圖案40之凹部42之底面42a之高對比度膜50之表面及標記用圖案40之凸部44之上表面44a所形成之氧化鉭膜60上所形成之厚膜92a之透光性基材側殘留,將厚膜92a之其他部分及薄膜92b去除。又,此時,如上所述,第2樹脂層92之厚膜92a形成於俯視時較第1樹脂層91之薄膜91a之形成區域R靠內側之區域,故而標記用圖案40之凸部44之上表面44a所形成之氧化鉭膜60之外周部61自第2樹脂層92之厚膜92a露出。Next, as shown in FIG. 9 (a), the second resin layer 92 is partially removed by performing dry etching using an oxygen-based gas and using an etch-back method. In this case, as described above, the thickness H3 of the thick film 92a and the thickness H4 of the thin film 92b are specified so as to satisfy H3> H4, whereby the high contrast of the bottom surface 42a of the recessed portion 42 remaining on the marking pattern 40 can be achieved. The surface of the film 50 and the thick film 92a formed on the tantalum oxide film 60 formed on the tantalum oxide film 60 formed on the upper surface 44a of the convex portion 44 of the marking pattern 40 remain on the transparent substrate side. Remove. At this time, as described above, the thick film 92a of the second resin layer 92 is formed in a region which is located inward of the formation region R of the thin film 91a of the first resin layer 91 in a plan view. The outer peripheral portion 61 of the tantalum oxide film 60 formed on the upper surface 44 a is exposed from the thick film 92 a of the second resin layer 92.

其次,如圖9(b)所示,將殘存之第2樹脂層92之厚膜92a用作遮罩,進行使用氟系氣體之乾式蝕刻,藉此,使與殘存於標記用圖案40之凹部42之底面42a之高對比度膜50之表面、以及標記用圖案40之凸部44之側面44b及上表面44a連續地形成的氧化鉭膜60殘留,將氧化鉭膜60之其他部分去除。此時,由於標記用圖案40之凸部44之上表面44a所形成之氧化鉭膜60之外周部61自第2樹脂層92之厚膜92a露出,故而將氧化鉭膜60之外周部61去除,並且於外周部61之區域中將標記用圖案40之凸部44之上表面44a側之部分去除。藉此,於標記用圖案40之凸部44之上表面44a,沿著成為第2樹脂層92之厚膜92a之區域形成槽26。Next, as shown in FIG. 9 (b), the thick film 92a of the remaining second resin layer 92 is used as a mask, and dry etching using a fluorine-based gas is performed to thereby make the recessed portion remaining in the marking pattern 40 The surface of the high-contrast film 50 of the bottom surface 42a of 42 and the side surface 44b and the upper surface 44a of the convex portion 44 of the marking pattern 40 are continuously formed, and other portions of the tantalum oxide film 60 are removed. At this time, since the outer peripheral portion 61 of the tantalum oxide film 60 formed on the upper surface 44 a of the convex portion 44 of the marking pattern 40 is exposed from the thick film 92 a of the second resin layer 92, the outer peripheral portion 61 of the tantalum oxide film 60 is removed. In addition, a part of the upper surface 44 a side of the convex portion 44 of the marking pattern 40 is removed in the region of the outer peripheral portion 61. As a result, grooves 26 are formed on the upper surface 44 a of the convex portion 44 of the marking pattern 40 along the region that becomes the thick film 92 a of the second resin layer 92.

其次,如圖9(c)所示,藉由進行濕式洗淨或使用氧系氣體之乾式蝕刻,而將殘存之第2樹脂層92之厚膜92a去除之後,將殘存之氧化鉭膜60用作遮罩,進行使用氯系氣體之乾式蝕刻,藉此,將設置於轉印圖案30之凹部32之底面32a及凸部34之上表面34a之高對比度膜50去除。藉此,可製造圖1所示之奈米壓印用模片10。Next, as shown in FIG. 9 (c), the remaining thick film 92a of the second resin layer 92 is removed by wet cleaning or dry etching using an oxygen-based gas, and then the remaining tantalum oxide film 60 is removed. As a mask, dry etching using a chlorine-based gas is performed, thereby removing the high-contrast film 50 provided on the bottom surface 32 a of the concave portion 32 and the upper surface 34 a of the convex portion 34 of the transfer pattern 30. Thereby, the nanoimprint die 10 shown in FIG. 1 can be manufactured.

因此,根據本發明,可製造能夠充分抑制高對比度膜之膜減少或消失之奈米壓印用模片。進而,由於無加工高對比度膜時氧化鉭膜消失之虞,故而容易以不露出地覆蓋高對比度膜之方式設置。Therefore, according to the present invention, a nanoimprint die capable of sufficiently suppressing the reduction or disappearance of the film of the high-contrast film can be manufactured. Furthermore, since the tantalum oxide film may disappear when the high-contrast film is not processed, it is easy to install so as to cover the high-contrast film without exposing it.

1.奈米壓印用模片之製造方法之各步驟
以下,對奈米壓印用模片之製造方法之各步驟進行說明。
1. Each step of the method for manufacturing a nanoimprinting die sheet Next, each step of a method for manufacturing a nanoimprinting die sheet will be described.

(1)準備步驟
於上述準備步驟中,準備模片形成用構件,該模片形成用構件具備:透光性基材,其具有基部及設置於上述基部之主面之台面構造,且於上述台面構造之主面設置有凹凸構造之轉印圖案及凹凸構造之標記用圖案;及高對比度膜,其設置於上述透光性基材之主面側整面。
(1) Preparation step In the above preparation step, a member for forming a mold is prepared. The member for forming a mold includes a light-transmitting substrate having a base portion and a mesa structure provided on a main surface of the base portion. The main surface of the mesa structure is provided with a transfer pattern of a concave-convex structure and a pattern for marking a concave-convex structure; and a high-contrast film provided on the entire surface of the main surface side of the light-transmitting substrate.

關於上述透光性基材,由於與上述「A.奈米壓印用模片3.透光性基材」之項目中所記載之透光性基材相同,故而省略此處之說明。The above-mentioned light-transmitting substrate is the same as the light-transmitting substrate described in the item "A. Nano-imprinting mold sheet 3. Light-transmitting substrate", and therefore description thereof is omitted.

關於上述高對比度膜,由於除了設置於上述標記用圖案之凹部之底面及凸部之上表面以及上述轉印圖案之凹部之底面及凸部之上表面的方面以外,與上述「A.奈米壓印用模片2.高對比度膜」之項目中所記載之高對比度膜相同,故而省略此處之說明。The high-contrast film is the same as the "A. Nanometer" except that it is provided on the bottom surface of the concave portion and the upper surface of the convex portion of the marking pattern and the bottom surface of the concave portion and the upper surface of the convex portion of the transfer pattern. The high-contrast film described in the item "Imprinting mold 2. High-contrast film" is the same, so the description here is omitted.

(2)第1樹脂層形成步驟
於上述第1樹脂層形成步驟中,以設置有上述標記用圖案之標記用圖案區域成為薄膜、且設置有上述轉印圖案之轉印圖案區域成為厚膜之方式,於上述標記用圖案及上述轉印圖案上形成第1樹脂層。
(2) First resin layer forming step In the first resin layer forming step, a marking pattern area provided with the marking pattern is a thin film, and a transfer pattern area provided with the transfer pattern is a thick film. In a method, a first resin layer is formed on the marking pattern and the transfer pattern.

此處,所謂上述第1樹脂層之薄膜之厚度,係指如圖7(b)中由H1所示之上述標記用圖案之凹部中之上述第1樹脂層之薄膜之厚度,所謂上述第1樹脂層之厚膜之厚度,係指如圖7(b)中由H2所示之上述轉印圖案之凹部中之上述第1樹脂層之厚膜之厚度。Here, the thickness of the film of the first resin layer refers to the thickness of the film of the first resin layer in the recessed portion of the marking pattern shown by H1 in FIG. 7 (b). The thickness of the thick film of the resin layer refers to the thickness of the thick film of the first resin layer in the concave portion of the transfer pattern shown by H2 in FIG. 7 (b).

上述第1樹脂層之薄膜之厚度及上述第1樹脂層之厚膜之厚度係根據蝕刻條件而適當設定。The thickness of the thin film of the first resin layer and the thickness of the thick film of the first resin layer are appropriately set according to the etching conditions.

作為上述第1樹脂層之材料,只要為奈米壓印微影中使用之硬化性樹脂則並不特別限定,例如,可列舉熱固性樹脂及光硬化性樹脂。尤佳為光硬化性樹脂,特佳為紫外線硬化性樹脂。The material of the first resin layer is not particularly limited as long as it is a curable resin used in nanoimprint lithography, and examples thereof include a thermosetting resin and a photocurable resin. Particularly preferred is a photocurable resin, and particularly preferred is an ultraviolet curable resin.

(3)第1蝕刻步驟
於上述第1蝕刻步驟中,藉由對形成有上述第1樹脂層之上述模片形成用構件進行蝕刻,而於至少上述標記用圖案之凹部之底面及上述轉印圖案區域使上述高對比度膜殘留,將上述高對比度膜之其他部分去除。
(3) First etching step In the first etching step, at least the bottom surface of the recessed portion of the marking pattern and the transfer are performed by etching the member for forming a mold sheet on which the first resin layer is formed. The pattern region leaves the high-contrast film and removes other parts of the high-contrast film.

上述第1蝕刻步驟並不特別限定,通常如圖7(c)及圖8(a)所示,包含第1樹脂層去除步驟及高對比度膜去除步驟,該第1樹脂層去除步驟係使設置於上述標記用圖案之凹部之底面之上述高對比度膜上所形成之上述第1樹脂層之薄膜之上述透光性基材側、以及設置於上述轉印圖案之凹部之底面及凸部之上表面之上述高對比度膜上所形成之上述第1樹脂層之厚膜之上述透光性基材側殘留,將上述第1樹脂層之其他部分去除,該高對比度膜去除步驟係藉由將殘存之上述第1樹脂層用作遮罩之蝕刻,而使設置於上述標記用圖案之凹部之底面以及上述轉印圖案之凹部之底面及凸部之上表面的上述高對比度膜殘留,將上述高對比度膜之其他部分去除。The above-mentioned first etching step is not particularly limited, and generally includes a first resin layer removing step and a high-contrast film removing step, as shown in FIGS. 7 (c) and 8 (a). This first resin layer removing step is provided by The light-transmitting substrate side of the thin film of the first resin layer formed on the high-contrast film on the bottom surface of the concave portion of the marking pattern, and provided on the bottom surface and convex portion of the concave portion of the transfer pattern The thick transparent film of the first resin layer formed on the surface of the high-contrast film remains on the translucent substrate side, and other parts of the first resin layer are removed. The high-contrast film removal step is performed by removing the remaining The first resin layer is used as a mask for etching, and the high-contrast film provided on the bottom surface of the concave portion of the marking pattern and the bottom surface of the concave portion of the transfer pattern and the upper surface of the convex portion is left, and the high-contrast film is left. The other parts of the contrast film are removed.

作為去除上述第1樹脂層之方法,只要能夠使上述第1樹脂層之上述透光性基材側殘留並將上述第1樹脂層之其他部分去除,則並不特別限定,可列舉使用回蝕法之乾式蝕刻等。作為使用於上述乾式蝕刻之氣體,例如,可列舉氧系氣體等。The method of removing the first resin layer is not particularly limited as long as the light-transmitting substrate side of the first resin layer can be left and other parts of the first resin layer can be removed, and an etch-back can be used. Dry etching etc. Examples of the gas used in the dry etching include an oxygen-based gas.

作為上述高對比度膜之蝕刻之方法,可為乾式蝕刻,亦可為濕式蝕刻,但較佳為乾式蝕刻。作為使用於上述乾式蝕刻之氣體,例如,可列舉氯系氣體等。As a method for etching the high-contrast film, dry etching or wet etching may be used, but dry etching is preferred. Examples of the gas used in the dry etching include a chlorine-based gas.

(4)氧化鉭膜形成步驟
於上述氧化鉭膜形成步驟中,於進行了上述第1蝕刻步驟之上述模片形成用構件之主面側整面形成氧化鉭膜。
(4) Tantalum oxide film formation step In the tantalum oxide film formation step, a tantalum oxide film is formed on the entire surface of the main surface side of the die-forming member having undergone the first etching step.

關於上述氧化鉭膜,由於與上述「A.奈米壓印用模片1.氧化鉭膜」之項目中所記載之氧化鉭膜相同,故而省略此處之說明。The tantalum oxide film is the same as the tantalum oxide film described in the item "A. Nano-imprinting die sheet 1. Tantalum oxide film", so the description here is omitted.

作為形成上述氧化鉭膜之方法,並不特別限定,例如,可列舉真空蒸鍍法、濺鍍法、及離子鍍覆法等PVD法(physical vapor deposition)、電漿CVD法、熱CVD法、及光CVD法等CVD法(chemical vapor deposition)等、以及塗料、染料、顏料之塗佈等。The method for forming the tantalum oxide film is not particularly limited, and examples thereof include a PVD method (physical vapor deposition) such as a vacuum evaporation method, a sputtering method, and an ion plating method; a plasma CVD method; a thermal CVD method; CVD methods (chemical vapor deposition), etc., and coatings, dyes, pigments, etc.

再者,上述氧化鉭膜形成步驟係於將殘存之上述第1樹脂層去除之後進行。The step of forming the tantalum oxide film is performed after removing the remaining first resin layer.

(5)第2樹脂層形成步驟
於上述第2樹脂層形成步驟中,以上述標記用圖案區域成為厚膜、且上述轉印圖案區域成為薄膜之方式,於上述標記用圖案區域及上述轉印圖案區域所形成之上述氧化鉭膜上形成第2樹脂層。
(5) The second resin layer forming step In the second resin layer forming step, the marking pattern area and the transfer pattern area are formed into a thick film and the transfer pattern area are formed as a thin film in the marking pattern area and the transfer A second resin layer is formed on the tantalum oxide film formed in the pattern region.

此處,所謂上述第2樹脂層之厚膜之厚度,係指如圖8(c)中由H3所示之上述標記用圖案之凹部中之上述第2樹脂層之厚膜之厚度,所謂上述第2樹脂層之薄膜之厚度,係指如圖8(c)中由H4所示之上述轉印圖案之凹部中之上述第2樹脂層之薄膜之厚度。Here, the thickness of the thick film of the second resin layer refers to the thickness of the thick film of the second resin layer in the recessed portion of the marking pattern as shown by H3 in FIG. 8 (c). The thickness of the film of the second resin layer refers to the thickness of the film of the second resin layer in the recessed portion of the transfer pattern shown by H4 in FIG. 8 (c).

上述第2樹脂層之薄膜之厚度及上述第2樹脂層之厚膜之厚度係根據蝕刻條件而適當設定。The thickness of the thin film of the second resin layer and the thickness of the thick film of the second resin layer are appropriately set depending on the etching conditions.

關於上述第2樹脂層之材料,由於與上述第1樹脂層相同,故而省略此處之說明。Since the material of the second resin layer is the same as that of the first resin layer, the description here is omitted.

(6)第2蝕刻步驟
於上述第2蝕刻步驟中,藉由對形成有上述第2樹脂層之上述模片形成用構件進行蝕刻,而使至少上述高對比度膜之表面所形成之上述氧化鉭膜殘留,將上述氧化鉭膜之其他部分去除。
(6) Second etching step In the second etching step, the tantalum oxide formed on at least the surface of the high-contrast film is etched by etching the member for forming a mold on which the second resin layer is formed. The film remains, and other parts of the tantalum oxide film are removed.

上述第2蝕刻步驟並不特別限定,通常如圖9(a)及圖9(b)所示,包含第2樹脂層去除步驟及氧化鉭膜去除步驟,該第2樹脂層去除步驟係使殘存於上述標記用圖案之凹部之底面之上述高對比度膜之表面所形成之上述氧化鉭膜上所形成之上述第2樹脂層之厚膜之上述透光性基材側殘留,將上述第2樹脂層之厚膜之其他部分及上述第2樹脂層之薄膜去除,該氧化鉭膜去除步驟係藉由將殘存之上述第2樹脂層之厚膜用作遮罩之蝕刻,而使殘存於上述標記用圖案之凹部之底面之上述高對比度膜之表面所形成之上述氧化鉭膜殘留,將上述氧化鉭膜之其他部分去除。The second etching step is not particularly limited. Usually, as shown in FIGS. 9 (a) and 9 (b), it includes a second resin layer removing step and a tantalum oxide film removing step. The second resin layer removing step is to leave the remaining The thick transparent film of the second resin layer formed on the tantalum oxide film formed on the surface of the high-contrast film on the bottom surface of the recessed portion of the marking pattern remains on the translucent substrate side of the thick resin, and the second resin The other part of the thick film of the layer and the thin film of the second resin layer are removed, and the tantalum oxide film removing step is performed by using the remaining thick film of the second resin layer as a mask to etch the remaining film on the mark The remaining tantalum oxide film formed on the surface of the high-contrast film on the bottom surface of the concave portion of the pattern is used to remove other parts of the tantalum oxide film.

作為去除上述第2樹脂層之方法,只要能夠使上述第2樹脂層之厚膜之上述透光性基材側殘留並將上述第2樹脂層之厚膜之其他部分及上述第2樹脂層之薄膜去除,則並不特別限定,可列舉使用回蝕法之乾式蝕刻等。作為使用於上述乾式蝕刻之氣體,例如,可列舉氧系氣體等。As a method for removing the second resin layer, as long as the transparent substrate side of the thick film of the second resin layer can be left, and other parts of the thick film of the second resin layer and the second resin layer can be left. The thin film removal is not particularly limited, and examples thereof include dry etching using an etch-back method. Examples of the gas used in the dry etching include an oxygen-based gas.

作為上述氧化鉭膜之蝕刻之方法,可為乾式蝕刻,亦可為濕式蝕刻,但較佳為乾式蝕刻。作為使用於上述乾式蝕刻之氣體,例如,可列舉氟系氣體等。As the method for etching the tantalum oxide film, dry etching or wet etching may be used, but dry etching is preferred. Examples of the gas used in the dry etching include a fluorine-based gas.

(7)第3蝕刻步驟
於上述第3蝕刻步驟中,藉由進行將殘存之上述氧化鉭膜用作遮罩之蝕刻,而將設置於上述轉印圖案區域之高對比度膜去除。
(7) Third etching step In the third etching step, the high-contrast film provided in the transfer pattern region is removed by performing etching using the remaining tantalum oxide film as a mask.

作為上述高對比度膜之蝕刻之方法,由於與上述第1蝕刻步驟相同,故而省略此處之說明。Since the method of etching the high-contrast film is the same as the first etching step, the description here is omitted.

再者,上述高對比度膜之第2去除步驟可於將殘存之上述第2樹脂層去除之後進行,亦可於將該等去除之前進行,但通常於將該等去除之後進行。The second step of removing the high-contrast film may be performed after removing the remaining second resin layer or may be performed before removing them, but it is usually performed after removing these.

2.奈米壓印用模片之製造方法
以下,對本發明之奈米壓印用模片之製造方法進行說明。
2. Manufacturing Method of Nanoimprinting Die The method of manufacturing the nanoimprinting die of the present invention will be described below.

(1)奈米壓印用模片之製造方法
對上述奈米壓印用模片之製造方法之較佳之態樣進行說明。
(1) Manufacturing method of nanoimprinting die sheet A preferred aspect of the above-mentioned method of manufacturing a nanoimprinting die sheet will be described.

作為上述奈米壓印用模片之製造方法,較佳為如下製造方法,即,如圖7(c)及圖8(a)以及圖9(a)及圖9(b)所示,於上述第1蝕刻步驟中,於上述標記用圖案中,僅於上述凹部之底面使上述對比度膜殘留,將上述對比度膜之其他部分去除,於上述第2蝕刻步驟中,使上述高對比度膜之表面及上述標記用圖案之凸部之上表面所形成之上述氧化鉭膜殘留。其原因在於,能夠製造如下之上述奈米壓印用模片,其如圖1及圖2所示,於上述標記用圖案中,僅於上述凹部之底面設置有上述對比度膜,且於上述高對比度膜之表面及上述標記用圖案之凸部之上表面設置有上述氧化鉭膜。As the method for manufacturing the nanoimprint die, the manufacturing method is preferably as shown in FIGS. 7 (c) and 8 (a) and FIGS. 9 (a) and 9 (b). In the first etching step, the contrast film is left only on the bottom surface of the recessed portion in the marking pattern, and other parts of the contrast film are removed. In the second etching step, the surface of the high-contrast film is left. And the tantalum oxide film formed on the upper surface of the convex portion of the marking pattern remains. The reason is that the nano imprint die can be manufactured as shown in FIG. 1 and FIG. 2. In the marking pattern, the contrast film is provided only on the bottom surface of the concave portion, and the high The tantalum oxide film is provided on the surface of the contrast film and the upper surface of the convex portion of the marking pattern.

進而,作為此種奈米壓印用模片之製造方法,尤佳為如下製造方法,即,如圖8(c)~圖9(b)所示,於上述第2樹脂層形成步驟中,將成為上述第2樹脂層之厚膜之區域設為俯視時較成為上述第1樹脂層之薄膜之區域靠內側,於上述第2蝕刻步驟中,藉由進行上述蝕刻,而於上述台面構造之主面,沿著成為上述第2樹脂層之厚膜之區域形成槽。其原因在於,能夠製造可藉由識別上述槽之有無而判斷上述氧化鉭膜之有無之上述奈米壓印用模片。Furthermore, as a method for manufacturing such a nanoimprint die, a manufacturing method is particularly preferred, as shown in FIGS. 8 (c) to 9 (b), in the above-mentioned second resin layer forming step, The area that becomes the thick film of the second resin layer is set to be inward than the area that becomes the thin film of the first resin layer in a plan view. In the second etching step, the etching is performed on the mesa structure. The main surface has grooves formed along a region that becomes a thick film of the second resin layer. The reason for this is that the nanoimprint die sheet capable of judging the presence or absence of the tantalum oxide film by identifying the presence or absence of the groove can be manufactured.

(2)台面構造包含第1階差構造及第2階差構造之奈米壓印用模片之製造方法
作為上述奈米壓印用模片之製造方法,較佳為如下製造方法:於上述準備步驟中,準備上述模片形成用構件,該上述模片形成用構件中,上述台面構造具有設置於上述基部之主面之第1階差構造及設置於上述第1階差構造之主面之第2階差構造,於上述第2階差構造之主面設置有上述轉印圖案及上述標記用圖案,且進而具有設置於上述第1階差構造之主面中之上述第2階差構造之周圍之區域之遮光部,於上述第1樹脂層形成步驟中,亦於上述遮光部上形成上述第1樹脂層,於上述第1蝕刻步驟中,使上述遮光部殘留,於上述氧化鉭膜形成步驟中,於上述遮光部之主面形成上述氧化鉭膜,於上述第2樹脂層形成步驟中,於上述遮光部之主面所形成之上述氧化鉭膜上亦形成上述厚膜之第2樹脂層,於上述第2蝕刻步驟中,使形成於上述遮光部之主面之上述氧化鉭膜殘留。以下,一面參照圖式一面對該製造方法進行說明。
(2) Manufacturing method of nano-imprint die sheet including mesa structure including first step difference structure and second step difference structure As the above-mentioned method for manufacturing nano-imprint die, the following manufacturing method is preferred: In the preparation step, the die-forming member is prepared. In the die-forming member, the mesa structure has a first step structure provided on the main surface of the base portion and a main surface provided on the first step structure. The second step difference structure is provided with the transfer pattern and the marking pattern on the main surface of the second step difference structure, and further has the second step difference provided on the main surface of the first step difference structure. In the light-shielding portion of the surrounding area of the structure, in the first resin layer forming step, the first resin layer is also formed on the light-shielding portion, and in the first etching step, the light-shielding portion is left and the tantalum oxide is left. In the film forming step, the tantalum oxide film is formed on the main surface of the light-shielding portion. In the second resin layer forming step, the first tantalum oxide film is also formed on the tantalum oxide film formed on the main surface of the light-shielding portion. 2 resin layers, In the second etching step, the tantalum oxide film formed on the main surface of the light shielding portion is left. Hereinafter, this manufacturing method will be described with reference to the drawings.

圖10(a)~圖12(c)係表示本發明之奈米壓印用模片之製造方法之另一例的概略步驟剖視圖。10 (a) to 12 (c) are cross-sectional views schematically showing steps in another example of a method for manufacturing a nanoimprint die sheet according to the present invention.

首先,如圖10(a)所示,準備模片形成用構件1,該模片形成用構件1中,台面構造22具有設置於基部21之主面21a之第1階差構造27及設置於第1階差構造27之主面27a之第2階差構造28,於第2階差構造28之主面28a,設置有凹凸構造之轉印圖案30及凹凸構造之標記用圖案40,且進而具有設置於第1階差構造27之主面27a中之第2階差構造28之周圍之區域之遮光部70,除了上述方面以外,具有與圖7(a)所示之模片形成用構件1相同之構成。再者,遮光部70具有將遮光性膜80及高對比度膜50按照該順序積層而成之多層構造。First, as shown in FIG. 10 (a), a mold-forming member 1 is prepared. In the mold-forming member 1, the mesa structure 22 includes a first step structure 27 provided on a main surface 21 a of the base 21 and a first step structure 27 provided on the main surface 21 a. The second step difference structure 28 of the main surface 27a of the first step difference structure 27 is provided with the transfer pattern 30 of the uneven structure and the mark pattern 40 of the uneven structure on the main surface 28a of the second step difference structure 28. The light-shielding portion 70 having a region around the second-step difference structure 28 in the main surface 27a of the first-step difference structure 27 has a member for forming a mold similar to that shown in FIG. 7 (a) in addition to the above. 1 the same structure. The light-shielding portion 70 has a multilayer structure in which a light-shielding film 80 and a high-contrast film 50 are laminated in this order.

其次,如圖10(b)所示,與圖7(b)所示之步驟同樣地形成第1樹脂層91之薄膜91a及厚膜91b,並且於遮光部70上形成第1樹脂層91之遮光部用膜91c。Next, as shown in FIG. 10 (b), the thin film 91a and the thick film 91b of the first resin layer 91 are formed in the same manner as in the step shown in FIG. 7 (b), and the first resin layer 91 is formed on the light shielding portion 70. The light shielding film 91c.

於該情形時,首先,與圖7(b)所示之步驟同樣地於標記用圖案40及轉印圖案30之區域滴加樹脂,並且於遮光部70之主面70a滴加樹脂。其次,如圖10(b)所示,於壓抵樹脂層厚規定用模片100之狀態下使樹脂硬化之後,將樹脂層厚規定用模片100脫模。藉此,形成第1樹脂層91之薄膜91a、厚膜91b、及遮光部用膜91c。In this case, first, resin is dripped in the area | region of the marking pattern 40 and the transfer pattern 30 similarly to the process shown in FIG.7 (b), and resin is dripped in the main surface 70a of the light-shielding part 70. Next, as shown in FIG. 10 (b), the resin is cured in a state where it is pressed against the resin layer thickness specification die sheet 100, and then the resin layer thickness specification die sheet 100 is released. Thereby, the thin film 91a, the thick film 91b, and the light-shielding part film 91c of the first resin layer 91 are formed.

其次,如圖10(c)所示,藉由進行使用氧系氣體之乾式蝕刻,使用回蝕法,將第1樹脂層91局部地去除。於該情形時,可與圖7(c)所示之步驟同樣地使第1樹脂層91之薄膜91a及厚膜91b之透光性基材側殘留,並且使第1樹脂層91之遮光部用膜91c之透光性基材側殘留,將樹脂層之其他部分去除。Next, as shown in FIG. 10 (c), the first resin layer 91 is partially removed by performing dry etching using an oxygen-based gas and using an etch-back method. In this case, the light-transmitting substrate side of the thin film 91a and the thick film 91b of the first resin layer 91 can be left in the same manner as shown in FIG. 7 (c), and the light-shielding portion of the first resin layer 91 can be left. The other part of the resin layer was removed by leaving the transparent substrate side of the film 91c.

其次,如圖11(a)所示,將殘存之第1樹脂層91之薄膜91a、厚膜91b、及遮光部用膜91c用作遮罩,進行使用氯系氣體之乾式蝕刻,藉此,與圖8(a)所示之步驟同樣地使高對比度膜50殘留,並且使遮光部70中之高對比度膜50殘留,將高對比度膜50之其他部分去除。Next, as shown in FIG. 11 (a), the thin film 91a, the thick film 91b, and the light-shielding portion film 91c of the remaining first resin layer 91 are used as a mask, and dry etching using a chlorine-based gas is performed. The high-contrast film 50 is left in the same manner as in the step shown in FIG. 8 (a), and the high-contrast film 50 in the light-shielding portion 70 is left, and other parts of the high-contrast film 50 are removed.

其次,如圖11(b)所示,將殘存之第1樹脂層91去除之後,與圖8(b)所示之步驟同樣地形成氧化鉭膜60,並且以不露出地覆蓋遮光部70之主面70a及側面70b之方式,與遮光部70之主面70a及側面70b連續地形成氧化鉭膜60。Next, as shown in FIG. 11 (b), after the remaining first resin layer 91 is removed, a tantalum oxide film 60 is formed in the same manner as that shown in FIG. 8 (b), and the light shielding portion 70 is covered without being exposed. In the form of the main surface 70a and the side surface 70b, a tantalum oxide film 60 is formed continuously with the main surface 70a and the side surface 70b of the light shielding portion 70.

其次,如圖11(c)所示,與圖8(c)所示之步驟同樣地形成第2樹脂層92之厚膜92a及薄膜92b,並且於形成於遮光部70之主面70a之氧化鉭膜60上形成較薄膜92b厚之第2樹脂層92之遮光部用厚膜92c。Next, as shown in FIG. 11 (c), the thick film 92a and the thin film 92b of the second resin layer 92 are formed in the same manner as in the step shown in FIG. 8 (c), and are oxidized on the main surface 70a formed on the light-shielding portion 70. On the tantalum film 60, a thick film 92c for a light-shielding portion of the second resin layer 92 which is thicker than the thin film 92b is formed.

於該情形時,首先,與圖8(c)所示之步驟同樣地於標記用圖案40及轉印圖案30之區域滴加樹脂,並且於形成於遮光部70之主面70a之氧化鉭膜60上滴加樹脂。其次,於壓抵樹脂層厚規定用模片100之狀態下使樹脂硬化之後,將樹脂層厚規定用模片100脫模。藉此,形成圖11(c)所示之厚膜92a之厚度H3、薄膜92b之厚度H4、及遮光部用厚膜92c之厚度H6以滿足H3>H4及H6>H4之方式規定之第2樹脂層92。In this case, first, resin is added dropwise to the areas of the marking pattern 40 and the transfer pattern 30 in the same manner as shown in FIG. 8 (c), and a tantalum oxide film is formed on the main surface 70a of the light shielding portion 70. Add 60 drops of resin. Next, the resin is cured in a state where it is pressed against the resin layer thickness specification die sheet 100, and then the resin layer thickness specification die sheet 100 is released. Thereby, the thickness H3 of the thick film 92a, the thickness H4 of the thin film 92b, and the thickness H6 of the thick film 92c for the light-shielding portion shown in FIG. 11 (c) are formed to satisfy the second requirement of H3> H4 and H6> H4. Resin layer 92.

其次,如圖12(a)所示,藉由進行使用氧系氣體之乾式蝕刻,使用回蝕法,將第2樹脂層92局部地去除。於該情形時,如上所述,各樹脂層之厚度以滿足H3>H4及H6>H4之方式規定,藉此,可與圖9(a)所示之步驟同樣地使厚膜92a之透光性基材側殘留,並且使遮光部用厚膜92c之透光性基材側殘留,將樹脂層之其他部分去除。Next, as shown in FIG. 12 (a), the second resin layer 92 is partially removed by performing dry etching using an oxygen-based gas and using an etch-back method. In this case, as described above, the thickness of each resin layer is specified so as to satisfy H3> H4 and H6> H4, whereby the thick film 92a can be made to transmit light in the same manner as the step shown in FIG. 9 (a). The base material side remains, and the light-transmitting base material side of the thick film 92c for the light-shielding portion remains, and the other parts of the resin layer are removed.

其次,如圖12(b)所示,將殘存之第2樹脂層92之厚膜92a及遮光部用厚膜92c用作遮罩,進行使用氟系氣體之乾式蝕刻,藉此,與圖9(b)所示之步驟同樣地使氧化鉭膜60殘留,並且使形成於遮光部70之主面70a之氧化鉭膜60殘留,將氧化鉭膜60之其他部分去除。Next, as shown in FIG. 12 (b), the thick film 92a of the remaining second resin layer 92 and the thick film 92c for the light-shielding portion are used as a mask, and dry etching using a fluorine-based gas is performed. In the step shown in (b), the tantalum oxide film 60 is similarly left, and the tantalum oxide film 60 formed on the main surface 70a of the light shielding portion 70 is left, and the other parts of the tantalum oxide film 60 are removed.

其次,如圖12(c)所示,將殘存之第2樹脂層92之厚膜92a及第2樹脂層92之遮光部用厚膜92c去除之後,與圖9(b)所示之步驟同樣地將高對比度膜50去除。藉此,製造圖5所示之奈米壓印用模片10。再者,高對比度膜50之去除亦可於將殘存之第2樹脂層92之厚膜92a遮光部用厚膜92c去除之後進行,但通常於將該等去除之後進行。Next, as shown in FIG. 12 (c), after removing the remaining thick film 92a of the second resin layer 92 and the light-shielding portion of the second resin layer 92 with the thick film 92c, the procedure is the same as that shown in FIG. 9 (b). The high-contrast film 50 is removed. Thereby, the nanoimprint die 10 shown in FIG. 5 is manufactured. The removal of the high-contrast film 50 may be performed after removing the thick film 92a of the remaining thick film 92a of the second resin layer 92 with the thick film 92c, but it is usually performed after removing these.

因此,作為上述奈米壓印用模片之製造方法,較佳為上述台面構造包含第1階差構造及第2階差構造之奈米壓印用模片之製造方法。其原因在於,能夠製造可藉由上述遮光部而抑制於光壓印時將曝光之光照射至非意圖之區域,而且可藉由上述氧化鉭膜而抑制上述遮光部之膜減少或消失的奈米壓印用模片。Therefore, as the method for manufacturing the nanoimprint stencil, the method for manufacturing a nanoimprint stencil having the mesa structure including the first step difference structure and the second step difference structure is preferable. The reason for this is that it is possible to manufacture the nano-light which can suppress the exposure of light to an unintended area during photo imprint by the light-shielding portion, and can suppress the reduction or disappearance of the film of the light-shielding portion by the tantalum oxide film. Rice embossing die.

以下,對上述台面構造包含第1階差構造及第2階差構造之奈米壓印用模片之製造方法之各步驟進行說明。Hereinafter, each step of the method for manufacturing a nanoimprint die sheet including the first step difference structure and the second step difference structure will be described.

a.準備步驟
於上述準備步驟中,準備上述模片形成用構件,上述模片形成用構件中,上述台面構造具有設置於上述基部之主面之第1階差構造及設置於上述第1階差構造之主面之第2階差構造,於上述第2階差構造之主面設置有上述轉印圖案及上述標記用圖案,且進而具有設置於上述第1階差構造之主面中之上述第2階差構造之周圍之區域之遮光部。
a. Preparation step In the above preparation step, the die-forming member is prepared. In the die-forming member, the mesa structure has a first step structure provided on the main surface of the base portion and is provided on the first step. The second step difference structure of the main surface of the difference structure is provided with the transfer pattern and the marking pattern on the main surface of the second step difference structure, and further includes a second step structure provided on the main surface of the first step difference structure. The light-shielding portion in the area around the second step difference structure.

關於具有上述第1階差構造及上述第2階差構造之上述台面構造,由於與上述「A.奈米壓印用模片3.透光性基材(1)台面構造c.台面構造」之項目中所記載之台面構造相同,故而省略此處之說明。The mesa structure having the first step difference structure and the second step difference structure is the same as the above-mentioned "A. Nano-imprinting mold 3. Light-transmitting substrate (1) mesa structure c. Mesa structure" The table structure described in the items is the same, so the description here is omitted.

關於上述遮光部,由於與上述「A.奈米壓印用模片4.其他」之項目中所記載之遮光部相同,故而省略此處之說明。The above-mentioned light-shielding portion is the same as the light-shielding portion described in the item "A. Nanoimprinting mold sheet 4. Others", and therefore description thereof is omitted here.

b.第1樹脂層形成步驟
於上述第1樹脂層形成步驟中,亦於上述遮光部上形成上述第1樹脂層。
b. First resin layer forming step In the first resin layer forming step, the first resin layer is also formed on the light shielding portion.

作為如圖10(b)中由H5所示之形成於上述遮光部上之上述第1樹脂層之厚度,只要於下述第1蝕刻步驟中之第1樹脂層去除步驟中,能夠使形成於上述遮光部上之上述第1樹脂層之上述透光性基材側殘留,則並不特別限定,根據蝕刻條件而適當設定。As the thickness of the first resin layer formed on the light-shielding portion as indicated by H5 in FIG. 10 (b), as long as it is formed in the first resin layer removal step in the first etching step described below, The residue on the light-transmitting substrate side of the first resin layer on the light-shielding portion is not particularly limited, and is appropriately set depending on the etching conditions.

c.第1蝕刻步驟
於上述第1蝕刻步驟中,使上述遮光部殘留。
c. First etching step In the first etching step, the light shielding portion is left.

上述第1蝕刻步驟並不特別限定,但通常如圖10(c)及圖11(a)所示,於上述第1樹脂層去除步驟中,使形成於上述遮光部上之上述第1樹脂層之上述透光性基材側殘留,將上述第1樹脂層之其他部分去除,於上述高對比度膜去除步驟中,藉由將殘存之上述第1樹脂層用作上述遮罩之上述蝕刻,而使上述遮光部殘留。The first etching step is not particularly limited, but as shown in FIG. 10 (c) and FIG. 11 (a), in the first resin layer removing step, the first resin layer formed on the light-shielding portion is usually formed. The light-transmitting substrate is left, and other parts of the first resin layer are removed. In the high-contrast film removing step, the remaining first resin layer is used as the mask for the etching, and The light-shielding portion is left.

d.氧化鉭膜形成步驟
於上述氧化鉭膜形成步驟中,於上述遮光部之主面形成上述氧化鉭膜。
d. tantalum oxide film forming step In the tantalum oxide film forming step, the tantalum oxide film is formed on a main surface of the light shielding portion.

於上述氧化鉭膜形成步驟中,較佳為如圖11(b)所示,以覆蓋上述遮光部之主面及側面之方式,於上述遮光部之主面及側面連續地形成上述氧化鉭膜。其原因在於,能夠製造如下之上述奈米壓印用模片,其由於可抑制上述遮光部自側面受到硫酸洗淨或鹼洗淨及電漿灰化之影響,故而可有效地抑制上述遮光部之膜減少或消失。In the step of forming the tantalum oxide film, it is preferable to continuously form the tantalum oxide film on the main surface and side surfaces of the light shielding portion so as to cover the main surface and side surfaces of the light shielding portion as shown in FIG. 11 (b). . The reason is that the following nanoimprinting die sheet can be manufactured, and since the light-shielding portion can be restrained from being affected by sulfuric acid cleaning or alkali cleaning and plasma ashing from the side, the light-shielding portion can be effectively suppressed. The film is reduced or disappeared.

e.第2樹脂層形成步驟
於上述第2樹脂層形成步驟中,亦於形成於上述遮光部之主面之上述氧化鉭膜上形成上述厚膜之第2樹脂層。
e. Second resin layer forming step In the second resin layer forming step, the second resin layer of the thick film is also formed on the tantalum oxide film formed on the main surface of the light shielding portion.

此處,所謂形成於上述遮光部之主面之上述氧化鉭膜上所形成之上述厚膜之厚度,係指如圖11(c)中由H6所示之上述遮光部中之上述第2樹脂層之厚膜之厚度,例如,成為與如圖8(c)中由H3所示之上述標記用圖案之凹部中之上述第2樹脂層之厚膜之厚度相同的範圍。Here, the thickness of the thick film formed on the tantalum oxide film formed on the main surface of the light-shielding portion refers to the second resin in the light-shielding portion shown by H6 in FIG. 11 (c). The thickness of the thick film of the layer is, for example, in the same range as the thickness of the thick film of the second resin layer in the recessed portion of the marking pattern shown by H3 in FIG. 8 (c).

f.第2蝕刻步驟
於上述第2蝕刻步驟中,使形成於上述遮光部之主面之上述氧化鉭膜殘留。
f. Second etching step In the second etching step, the tantalum oxide film formed on the main surface of the light shielding portion is left.

上述第2蝕刻步驟並不特別限定,但通常如圖12(a)及圖12(b)所示,於上述第2樹脂層去除步驟中,使形成於上述遮光部之主面之上述氧化鉭膜上所形成之上述厚膜之第2樹脂層之透光性基材側殘留,將上述第2樹脂層之厚膜之其他部分去除,於上述氧化鉭膜去除步驟中,藉由將殘存之形成於上述遮光部之主面之上述氧化鉭膜上所形成之上述厚膜之第2樹脂層用作上述遮罩的上述蝕刻,而使形成於上述遮光部之主面之上述氧化鉭膜殘留。The second etching step is not particularly limited, but as shown in FIG. 12 (a) and FIG. 12 (b), in the second resin layer removing step, the tantalum oxide formed on the main surface of the light-shielding portion is usually made. The second resin layer of the thick film formed on the film remains on the light-transmitting substrate side, and other parts of the thick film of the second resin layer are removed. In the step of removing the tantalum oxide film, the remaining The second resin layer of the thick film formed on the tantalum oxide film formed on the main surface of the light shielding portion is used as the mask for the etching, and the tantalum oxide film formed on the main surface of the light shielding portion remains. .

C.奈米壓印用模片(第二實施態樣)
又,於本發明中,作為第二實施態樣,提供一種奈米壓印用模片,其特徵在於,具備具有基部及設置於上述基部之主面之台面構造之透光性基材,於上述台面構造之主面,設置有凹凸構造之轉印圖案及凹凸構造之標記用圖案,於上述標記用圖案之凹部之底面設置有高對比度膜,且以上述高對比度膜之端部不露出之方式,設置有連續地覆蓋上述高對比度膜之表面與上述標記用圖案之凸部之側面、及上述標記用圖案之凸部之上表面且包括與上述高對比度膜不同之材料的保護膜,上述保護膜以端部處於上述標記用圖案之凸部之上表面之方式設置。
C. Nano-imprinting die (second embodiment)
In addition, in the present invention, as a second embodiment, a nanoimprinting die is provided, comprising a light-transmitting substrate having a base portion and a mesa structure provided on the main surface of the base portion, and The main surface of the mesa structure is provided with a transfer pattern with a concave-convex structure and a marking pattern with a concave-convex structure. A high-contrast film is provided on the bottom surface of the concave portion of the marking pattern, and the ends of the high-contrast film are not exposed. Preferably, a protective film that continuously covers the surface of the high-contrast film and the side surface of the convex portion of the marking pattern and the upper surface of the convex portion of the marking pattern and includes a material different from the high-contrast film is provided. A protective film is provided so that an edge part may be located on the upper surface of the convex part of the said marking pattern.

一面參照圖式一面對本態樣之奈米壓印用模片進行說明。圖13(a)係表示本態樣之奈米壓印用模片之一例之概略剖視圖。圖13(b)係圖13(a)所示之虛線框內之放大圖。圖13(c)係說明保護膜之形成區域之圖。A description will be given of the nanoimprint die for this aspect with reference to the drawings. FIG. 13 (a) is a schematic cross-sectional view showing an example of the nanoimprint die in this aspect. FIG. 13 (b) is an enlarged view within a dotted frame shown in FIG. 13 (a). FIG. 13 (c) is a diagram illustrating a region where the protective film is formed.

如圖13(a)~圖13(c)所示,奈米壓印用模片10具備具有基部21及設置於基部21之主面21a之台面構造22之透光性基材20。於台面構造22之主面22a,設置有凹凸構造之轉印圖案30及凹凸構造之標記用圖案40。又,於基部21之與主面21a相反側之面,設置有俯視包含台面構造22之凹陷部25。而且,僅於標記用圖案40之凹部42之底面42a設置有包含Cr之高對比度膜50。高對比度膜50構成對準標記。包括與高對比度膜不同之材料之保護膜600以上述高對比度膜50之端部不露出之方式,形成為連續地覆蓋上述高對比度膜50之表面與標記用圖案40之凸部44之側面44b、及上述標記用圖案之凸部之上表面44a。進而,保護膜600以端部處於標記用圖案之凸部44之上表面44a之方式設置。As shown in FIGS. 13 (a) to 13 (c), the nanoimprint die 10 includes a light-transmitting substrate 20 having a base portion 21 and a mesa structure 22 provided on a main surface 21 a of the base portion 21. A transfer pattern 30 of a concave-convex structure and a marking pattern 40 of a concave-convex structure are provided on the main surface 22 a of the mesa structure 22. Further, a recessed portion 25 including a mesa structure 22 in plan view is provided on a surface of the base portion 21 opposite to the main surface 21 a. A high-contrast film 50 containing Cr is provided only on the bottom surface 42 a of the recessed portion 42 of the marking pattern 40. The high-contrast film 50 constitutes an alignment mark. The protective film 600 including a material different from the high-contrast film is formed so as to continuously cover the surface of the high-contrast film 50 and the side surface 44b of the convex portion 44 of the marking pattern 40 so that the ends of the high-contrast film 50 are not exposed. And the convex upper surface 44a of the marking pattern. Furthermore, the protective film 600 is provided so that an edge part may be located on the upper surface 44a of the convex part 44 of the marking pattern.

如此,包括與高對比度膜不同之材料之保護膜以高對比度膜之端部不露出之方式,形成為連續地覆蓋高對比度膜之表面與標記用圖案之凸部之側面、及標記用圖案之凸部之上表面,且以端部處於標記用圖案之凸部之上表面之方式設置,藉此,高對比度膜之端部藉由上述保護膜而密封,故而可確實地抑制如與高對比度膜接觸之藥液滲入,可抑制高對比度膜之膜減少。又,即便上述高對比度膜突出至上述標記用圖案之凸部之側面為止,亦可不露出地覆蓋上述高對比度膜。In this way, the protective film including a material different from the high-contrast film is formed so as to continuously cover the surface of the high-contrast film and the side of the convex portion of the marking pattern and the marking pattern so that the ends of the high-contrast film are not exposed. The upper surface of the convex portion is provided so that the end portion is located on the upper surface of the convex portion of the marking pattern. As a result, the end portion of the high-contrast film is sealed by the above-mentioned protective film, so that high contrast can be reliably suppressed. The infiltration of the drug solution in contact with the film can suppress the reduction of the film of the high-contrast film. Moreover, even if the said high-contrast film protrudes to the side surface of the convex part of the said marking pattern, it can cover the said high-contrast film without being exposed.

1.保護膜
作為保護膜之構成材料,只要為與高對比度膜不同之材料則並不特別限定,例如,可列舉氧化鉭、矽(無定形;a-Si)、氧化矽(SiO)、氮化矽(SiN)、氮氧化矽(SiON)、碳化矽(SiC)、矽化鉬(MoSi)、矽化鉭(TaSi)、矽化鎢(WSi)等。
特佳為保護膜為包含氧化鉭之氧化鉭膜。氧化鉭膜相對於將奈米壓印微影中所使用之抗蝕劑等異物去除之硫酸洗淨或鹼洗淨之耐性充分高,而且相對於將該等洗淨中無法去除而殘存之異物去除之使用含氧氣體之電漿灰化之耐性亦充分高。因此,氧化鉭膜無於硫酸洗淨或鹼洗淨以及使用電漿灰化進行之模片之洗淨時消失之虞。
1. Protective film As a constituent material of the protective film, it is not particularly limited as long as it is a material different from the high-contrast film. Examples include tantalum oxide, silicon (amorphous; a-Si), silicon oxide (SiO), and nitrogen. Silicon silicide (SiN), silicon oxynitride (SiON), silicon carbide (SiC), molybdenum silicide (MoSi), tantalum silicide (TaSi), tungsten silicide (WSi), etc.
It is particularly preferred that the protective film is a tantalum oxide film containing tantalum oxide. The tantalum oxide film is sufficiently resistant to sulfuric acid or alkaline cleaning to remove foreign materials such as resist used in nanoimprint lithography, and it is more resistant to foreign materials that cannot be removed during such cleaning. The removed plasma ashing resistance using oxygen-containing gas is also sufficiently high. Therefore, the tantalum oxide film does not disappear when washing with sulfuric acid or alkali, and washing of a die sheet using plasma ashing.

進而,氧化鉭膜由於與高對比度膜蝕刻氣體不同,故而無藉由加工高對比度膜時之乾式蝕刻而消失之虞。Furthermore, since the tantalum oxide film is different from the etching gas of the high-contrast film, there is no fear that the tantalum oxide film will disappear by dry etching during processing of the high-contrast film.

本發明之保護膜之特徵在於以高對比度膜之端部不露出之方式,形成為連續地覆蓋高對比度膜之表面、標記用圖案之凸部之側面、及標記用圖案之凸部之上表面,作為如此形成保護膜之方法,例如,可列舉真空蒸鍍法、濺鍍法、及離子鍍覆法等PVD法(physical vapor deposition)、電漿CVD法、熱CVD法、及光CVD法等CVD法(chemical vapor deposition)等。The protective film of the present invention is characterized by being formed so as to continuously cover the surface of the high-contrast film, the side surface of the convex portion of the marking pattern, and the upper surface of the convex portion of the marking pattern so that the ends of the high-contrast film are not exposed. As a method for forming the protective film in this manner, for example, a PVD method (physical vapor deposition) such as a vacuum evaporation method, a sputtering method, and an ion plating method, a plasma CVD method, a thermal CVD method, and a photo CVD method may be mentioned. CVD method (chemical vapor deposition).

於本發明中,特佳為使用如下方法:以亦於標記用圖案之凸部之側面確實地形成之方式,於濺鍍法中,藉由將標記用圖案面與作為保護膜之材料之靶之表面之位置設置於並非水平而具有1°~30°之角度之位置,能夠於凸部之側面亦形成保護膜,藉由使基板旋轉而均等地形成。In the present invention, it is particularly preferable to use a method in which the marking pattern surface and the target serving as a material of the protective film are formed in a sputtering method so as to be surely formed on the side surface of the convex portion of the marking pattern. The position of the surface is set at a position that is not horizontal but has an angle of 1 ° to 30 °. A protective film can also be formed on the side of the convex portion, and the substrate can be formed uniformly by rotating the substrate.

又,較佳為如圖13(c)所示,保護膜600以於俯視時包含設置有高對比度膜之標記用圖案之凹部、及凸部複數個連續排列而成之對準標記區域40A之方式,設置於較對準標記區域40A大之區域。Further, as shown in FIG. 13 (c), it is preferable that the protective film 600 includes, in a plan view, a plurality of alignment mark regions 40A in which a concave portion and a convex portion of a marking pattern provided with a high-contrast film are arranged in series. In the method, the area is larger than the alignment mark area 40A.

又,於該情形時,通常,較佳為對準標記區域40A為矩形狀,且保護膜600之端部處於與對準標記區域40A之各邊相距50 nm以上之位置。亦即,如圖13(b)所示,僅於標記用圖案40之凹部42之底面42a設置有包含Cr之高對比度膜50之情形時,保護膜600較佳為凸部之上表面中之寬度(圖13(c)之w3及w4)為50 nm以上。In this case, generally, it is preferable that the alignment mark area 40A is rectangular, and the end of the protective film 600 is located at a distance of 50 nm or more from each side of the alignment mark area 40A. That is, as shown in FIG. 13 (b), only when the bottom surface 42a of the concave portion 42 of the marking pattern 40 is provided with a high-contrast film 50 containing Cr, the protective film 600 is preferably one of the upper surfaces of the convex portions. The width (w3 and w4 in FIG. 13 (c)) is 50 nm or more.

又,亦可如圖14(a)所示,上述對準標記區域於台面構造之主面設置有複數個。於該情形時,例如,各對準標記區域中之凹凸圖案亦可成為相互正交之方向。
於如此於台面構造主面設置有複數個對準標記區域之情形時,較佳為如圖14(b)所示,保護膜600以包含複數個對準標記區域之方式,設置於較複數個對準標記區域大之區域。
Further, as shown in FIG. 14 (a), a plurality of the alignment mark regions may be provided on the main surface of the mesa structure. In this case, for example, the concave-convex patterns in the respective alignment mark regions may also be directions orthogonal to each other.
In the case where a plurality of alignment mark regions are provided on the main surface of the mesa structure as described above, it is preferable that the protective film 600 is provided on a plurality of alignment mark regions as shown in FIG. 14 (b). Align the large area of the mark area.

又,於該情形時,亦較佳為保護膜之端部處於與對準標記區域40A之各邊相距50 nm以上之位置。In this case, it is also preferable that the end portion of the protective film is located at a distance of 50 nm or more from each side of the alignment mark region 40A.

作為上述保護膜之凸部之上表面中之至保護膜端部為止之寬度(圖13(c)之w3及w4),如上所述較佳為50 nm以上,特佳為設為100 nm以上,尤佳為設為500 nm以上。其原因在於,使利用保護膜實現之相對於高對比度膜之密封性更確實。再者,通常,上限只要為不對標記用圖案面帶來影響之範圍即可。As the width from the upper surface of the convex portion of the protective film to the end of the protective film (w3 and w4 in FIG. 13 (c)), as described above, it is preferably 50 nm or more, and particularly preferably 100 nm or more. It is particularly preferable to set it to 500 nm or more. The reason is that the sealing performance with respect to the high-contrast film by the protective film is made more reliable. In addition, generally, the upper limit may be a range that does not affect the pattern surface for marking.

又,保護膜600之厚度通常為1 nm~20 nm,較佳為1 nm~10 nm。其原因在於,若形成於上述凸部之上表面之保護膜過薄,則無法充分抑制上述高對比度膜之膜減少或消失,若上述保護膜過厚,則當設置於上述標記用圖案之凸部之上表面時,於將上述轉印圖案轉印至被轉印體時成為障礙。The thickness of the protective film 600 is usually 1 nm to 20 nm, and preferably 1 nm to 10 nm. The reason is that if the protective film formed on the upper surface of the convex portion is too thin, the reduction or disappearance of the film of the high-contrast film cannot be sufficiently suppressed, and if the protective film is too thick, the convex portion of the pattern for marking is provided. In the case of the upper surface, it becomes an obstacle when the transfer pattern is transferred to a transfer target.

進而,作為凸部側面中之保護膜之厚度,較佳為0.5 nm~10 nm之範圍內,尤佳為0.5 nm~5 nm之範圍內。其原因在於,於較上述範圍薄之情形時,難以充分進行高對比度膜之保護,又,較上述範圍厚地形成在步驟上困難,又,花費時間,故而於成本方面變得不利。再者,凸部側面中之保護膜之厚度亦可不均勻,通常,凸部上表面側較厚,相反側(凹部底面側)變薄。因此,上述膜厚之厚度之值係表示平均值者。Furthermore, the thickness of the protective film in the side surface of the convex portion is preferably in a range of 0.5 nm to 10 nm, and more preferably in a range of 0.5 nm to 5 nm. The reason is that it is difficult to sufficiently protect the high-contrast film when the thickness is thinner than the above range, and it is difficult to form the film thicker than the above range, and it takes time, which is disadvantageous in terms of cost. Furthermore, the thickness of the protective film on the side surface of the convex portion may be uneven. Generally, the upper surface side of the convex portion is thicker, and the opposite side (bottom surface side of the concave portion) becomes thin. Therefore, the value of the thickness of the said film thickness is an average value.

又,本態樣中之奈米壓印用模片亦可將設置於標記用圖案中之相鄰之複數個凹部之底面之保護膜相互分離。In addition, the nano-imprinting die sheet in this aspect can also separate the protective films provided on the bottom surfaces of the adjacent recesses in the marking pattern.

2.高對比度膜
本態樣中之高對比度膜係設置於標記用圖案之凹部之底面者。較佳為如圖13(b)所示,高對比度膜僅設置於上述標記用圖案之凹部42之底面42a。
另外,關於上述高對比度膜,由於與上述「A.奈米壓印用模片2.高對比度膜」之項目中所記載之高對比度膜相同,故而省略此處之說明。
2. High-contrast film The high-contrast film in this aspect is provided on the bottom surface of the concave portion of the marking pattern. As shown in FIG. 13 (b), the high-contrast film is preferably provided only on the bottom surface 42a of the recessed portion 42 of the marking pattern.
In addition, the high-contrast film is the same as the high-contrast film described in the item "A. Nano-imprinting die sheet 2. High-contrast film", and therefore description thereof is omitted here.

3.透光性基材
本態樣中之透光性基材係具有基部及設置於基部之主面之台面構造者。關於透光性基材,由於與上述「A.奈米壓印用模片3.透光性基材」之項目中所記載之透光性基材相同,故而省略此處之說明。再者,於本態樣中,亦與第一實施態樣同樣地,較佳為於台面構造之主面沿著保護膜設置槽。又,與第一實施態樣同樣地,作為台面構造,可為具有單一之階差構造且於上述單一之階差構造之主面設置有上述轉印圖案及上述標記用圖案者,亦可為包含第1階差構造及設置於上述第1階差構造之主面之第2階差構造且於上述第2階差構造之主面設置有上述轉印圖案及上述標記用圖案者。
3. Translucent substrate The translucent substrate in this aspect is a person having a base portion and a mesa structure provided on the main surface of the base portion. The light-transmitting base material is the same as the light-transmitting base material described in the item "A. Nano-imprinting mold sheet 3. Light-transmitting base material" described above, and therefore description thereof is omitted here. Furthermore, in this aspect, as in the first embodiment, it is preferable to provide a groove along the protective film on the main surface of the mesa structure. In addition, as in the first embodiment, the mesa structure may be a structure having a single step structure and having the transfer pattern and the marking pattern on the main surface of the single step structure. The first step difference structure and the second step difference structure provided on the main surface of the first step difference structure, and the transfer pattern and the marking pattern are provided on the main surface of the second step difference structure.

D.2段台面基底
於本發明中,提供一種2段台面基底,其特徵在於,其係用以製造奈米壓印用模片者,且具有透光性2段台面基底形成用構件,該透光性2段台面基底形成用構件具有基部及設置於上述基部之主面之台面構造,上述台面構造包含設置於上述基部之主面之第1階差構造及設置於上述第1階差構造之主面之第2階差構造,至少於上述第1階差構造之主面中之上述第2階差構造之周圍之區域設置有遮光部,且以覆蓋上述遮光部之主面之方式於上述遮光部之主面設置有保護膜。
D. Two-stage mesa substrate In the present invention, a two-stage mesa substrate is provided, which is characterized in that it is a member for forming a nano-imprint die and has a light-transmitting two-stage mesa substrate forming member. The light-transmitting two-stage mesa base forming member has a base portion and a mesa structure provided on the main surface of the base portion, and the mesa structure includes a first step difference structure provided on the main surface of the base portion and a first step difference structure provided on the main portion. The second-order difference structure of the main surface of the first-order difference structure is provided with a light-shielding portion at least in a region around the second-order difference structure of the main-surface of the first-order difference structure, and covers the main surface of the light-shielding portion on the main surface. A protective film is provided on the main surface of the light shielding portion.

一面參照圖式一面對本發明之2段台面基底之一例進行說明。圖15係表示本發明之2段台面基底之一例之概略剖視圖。如圖15所示,本發明之2段台面基底200具有透光性2段台面基底形成用構件201,透光性2段台面基底形成用構件201具有基部210及設置於基部之主面之台面構造220。台面構造220包含設置於基部210之主面之第1階差構造270及設置於第1階差構造之主面之第2階差構造280。又,於基部210之與主面210a相反側之面,設置有俯視包含上述第2階差構造之凹陷部250。於第1階差構造之主面中之上述第2階差構造之周圍之區域設置有遮光部70,且以覆蓋遮光部70之主面之方式於遮光部之主面設置有保護膜600。An example of the two-stage mesa substrate of the present invention will be described with reference to the drawings. Fig. 15 is a schematic cross-sectional view showing an example of a two-stage mesa substrate of the present invention. As shown in FIG. 15, the two-stage mesa substrate 200 of the present invention has a light-transmitting two-stage mesa substrate forming member 201, and the light-transmitting two-stage mesa substrate forming member 201 has a base 210 and a mesa provided on the main surface of the base. Construct 220. The mesa structure 220 includes a first step difference structure 270 provided on the main surface of the base 210 and a second step difference structure 280 provided on the main surface of the first step difference structure. In addition, a recessed portion 250 including the second step difference structure in plan view is provided on a surface of the base portion 210 opposite to the main surface 210a. A light shielding portion 70 is provided in a region around the second step difference structure among the main surfaces of the first step difference structure, and a protective film 600 is provided on the main surface of the light shielding portion so as to cover the main face of the light blocking portion 70.

若為此種2段台面基底,則能夠製造如下奈米壓印用模片,其可藉由上述遮光部而抑制於光壓印時將曝光之光照射至非意圖之區域,而且可藉由上述保護層抑制上述遮光部之膜減少或消失。With such a two-stage mesa substrate, it is possible to manufacture a nanoimprinting die that can suppress the exposure of light to an unintended area during light imprinting by the light-shielding portion, and that The protective layer suppresses a reduction or disappearance of a film of the light shielding portion.

1.透光性2段台面基底形成用構件
上述透光性2段台面基底形成用構件係具有基部及設置於基部之主面之台面構造者。
(1)台面構造
本發明中之透光性2段台面基底形成用構件除了未於台面構造之主面形成凹凸構造以外,與上述透光性基材相同。亦即,係未形成標記用圖案及轉印圖案者。台面構造包含設置於基部之主面之第1階差構造及設置於第1階差構造之主面之第2階差構造。俯視第1階差構造及第2階差構造之形狀或第1階差構造及第2階差構造之高度、俯視呈矩形狀之第1階差構造及第2階差構造之縱向及橫向之長度由於與上述「A.奈米壓印用模片3.透光性基材(1)台面構造」之項目中所記載之內容相同,故而省略此處之說明。
1. Translucent 2-stage mesa base formation member The aforementioned translucent 2-stage mesa base formation member is a mesa structure having a base portion and a main surface provided on the base portion.
(1) Mesa structure The light-transmitting two-stage mesa base forming member according to the present invention is the same as the above-mentioned light-transmitting substrate, except that the uneven structure is not formed on the main surface of the mesa structure. That is, the pattern and the transfer pattern are not formed. The mesa structure includes a first-order difference structure provided on the main surface of the base and a second-order difference structure provided on the main surface of the first-order difference structure. The shape of the first-order difference structure and the second-order difference structure when viewed from above, or the heights of the first-order difference structure and the second-order difference structure when viewed from above, and the vertical and horizontal directions of the first-order difference structure and the second-order difference structure when viewed from the top. The length is the same as that described in the item "A. Nano-imprinting mold sheet 3. Light-transmitting substrate (1) mesa structure", so the description here is omitted.

作為上述台面構造以及上述第1階差構造及上述第2階差構造之形成方法,例如,可列舉使用蝕刻遮罩之濕式蝕刻等。Examples of the method for forming the mesa structure and the first step difference structure and the second step difference structure include wet etching using an etching mask and the like.

(2)基部
關於上述基部,由於與上述「A.奈米壓印用模片3.透光性基材(2)基部」之項目中所記載之內容相同,故而省略此處之說明。
(2) Base The above-mentioned base is the same as that described in the item "A. Nano-imprinting mold sheet 3. Translucent base material (2) Base", so the description here is omitted.

2.遮光部
上述遮光部設置於第1階差構造之主面中之第2階差構造之周圍之區域。遮光部只要能夠抑制於光壓印時將曝光之光照射至非意圖之區域,則並不特別限定,可為具有僅包含遮光性膜之單層構造者,亦可為具有將遮光性膜及高對比度膜按照該順序積層而成之多層構造者。其原因在於,上述多層構造之遮光性與上述單層構造相比變高,故而可有效地抑制於光壓印時將曝光之光照射至非意圖之區域。
2. Light-shielding portion The light-shielding portion is provided in a region around the second-order difference structure among the main surfaces of the first-order difference structure. The light-shielding portion is not particularly limited as long as the light-shielding portion can suppress exposure of exposed light to unintended areas during photo-imprinting. The light-shielding portion may have a single-layer structure including only a light-shielding film, A multilayer structure in which a high-contrast film is laminated in this order. The reason is that the light-shielding property of the multilayer structure is higher than that of the single-layer structure, and therefore, it is possible to effectively suppress exposure of exposed light to unintended areas during light imprinting.

關於遮光性膜之材料、遮光性、厚度、透過性、形成方法、及高對比度膜,由於與上述「A.奈米壓印用模片4.其他」之項目中所記載之內容相同,故而省略此處之說明。The material, light-shielding property, thickness, transmittance, forming method, and high-contrast film of the light-shielding film are the same as those described in the item "A. Nanoimprinting Die 4. Other", so The description here is omitted.

又,上述遮光部可如圖15所示僅設置於第1階差構造之主面中之第2階差構造之周圍之區域,亦可如圖16所示自第1階差構造270之主面設置至基部210之主面。In addition, the light-shielding portion may be provided only in a region around the second-order difference structure in the main surface of the first-order difference structure as shown in FIG. 15, or may be provided from the main member of the first-order difference structure 270 as shown in FIG. 16. The surface is provided to the main surface of the base 210.

3.保護膜
本發明之2段台面基底中之保護膜以不露出地覆蓋遮光部之主面之方式設置於遮光部之主面。藉由上述保護膜,可充分抑制遮光部之膜減少或消失。如圖16所示,遮光部70自第1階差構造270之主面設置至基部210之主面之情形時,保護膜600至少自第1階差構造270之主面設置至基部210之主面。
3. Protective film The protective film in the two-stage mesa substrate of the present invention is provided on the main surface of the light-shielding portion so as to cover the main surface of the light-shielding portion without being exposed. With the above-mentioned protective film, the reduction or disappearance of the film of the light shielding portion can be sufficiently suppressed. As shown in FIG. 16, when the light shielding portion 70 is provided from the main surface of the first step difference structure 270 to the main surface of the base portion 210, the protective film 600 is provided at least from the main surface of the first step difference structure 270 to the main portion of the base 210. surface.

作為上述保護膜之材料、膜厚,由於與上述「C.奈米壓印用模片(第二實施態樣)1.保護膜」之項目中所記載之內容相同,故而省略此處之說明。The material and film thickness of the protective film are the same as those described in the item "C. Nano Imprinting Die (Second Embodiment) 1. Protective Film", so the description here is omitted. .

E.2段台面基底之製造方法
於本發明中,提供一種2段台面基底之製造方法,其特徵在於其係上述2段台面基底之製造方法,且準備透光性2段台面基底形成用構件,該透光性2段台面基底形成用構件具有基部及設置於上述基部之主面之台面構造,上述台面構造包含設置於上述基部之主面之第1階差構造及設置於上述第1階差構造之主面之第2階差構造,於上述透光性2段台面基底形成用構件之配置有上述第1階差構造及上述第2階差構造之側之主面形成遮光部形成用膜,於上述遮光部形成用膜上形成保護膜形成用膜,於第1階差構造之主面上及上述第2階差構造之主面上形成硬化性樹脂層,對上述硬化性樹脂層,以形成於上述第1階差構造之主面之硬化性樹脂層之膜厚較形成於上述第2階差構造之主面之硬化性樹脂層之膜厚成為厚膜之方式進行壓印成形,以遮光部形成用膜及保護膜僅殘存於上述第1階差構造之主面之方式進行蝕刻,藉此,製造於上述透光性2段台面基底形成用構件之上述第1階差構造之主面中之上述第2階差構造之周圍之區域依序設置有遮光部及保護膜的2段台面基底。
E. Method for manufacturing a two-segment mesa substrate In the present invention, a method for manufacturing a two-segment mesa substrate is provided, which is characterized in that it is a method for manufacturing the two-segment mesa substrate, and a light-transmitting two-segment mesa substrate is formed. The light-transmitting two-stage mesa base forming member has a base portion and a mesa structure provided on the main surface of the base portion, and the mesa structure includes a first step difference structure provided on the main surface of the base portion and a first step structure provided on the first step. The second step difference structure of the main surface of the difference structure is for forming a light-shielding portion on the main surface of the side where the first step difference structure and the second step difference structure are arranged on the light-transmitting two-stage mesa base forming member. A film for forming a protective film forming film on the film for forming a light-shielding portion, forming a curable resin layer on the main surface of the first step structure and the main surface of the second step structure, and for the curable resin layer The embossing is performed such that the film thickness of the curable resin layer formed on the main surface of the first step structure is thicker than the film thickness of the curable resin layer formed on the main surface of the second step structure. In the shape of a shade Etching is performed with a film and a protective film remaining only on the main surface of the first step difference structure, thereby manufacturing the main surface of the first step difference structure of the transparent two-stage mesa substrate forming member. A two-stage mesa substrate in which a light shielding portion and a protective film are sequentially arranged in a region around the second step difference structure.

一面參照圖式一面對本發明之2段台面基底之製造方法之一例進行說明。圖17(a)~圖17(c)係表示本發明之2段台面基底之製造方法之一例的概略步驟剖視圖。An example of a manufacturing method of the two-stage mesa substrate of the present invention will be described with reference to the drawings. 17 (a) to 17 (c) are schematic cross-sectional views showing an example of a method for manufacturing a two-stage mesa substrate according to the present invention.

首先,如圖17(a)所示,準備透光性2段台面基底形成用構件201,該透光性2段台面基底形成用構件201具有基部210及設置於基部之主面之台面構造220,台面構造220具有設置於基部210之主面210a之第1階差構造270及設置於第1階差構造270之主面270a之第2階差構造280。First, as shown in FIG. 17 (a), a light-transmitting two-stage mesa base forming member 201 is prepared. The light-transmitting two-stage mesa base forming member 201 has a base 210 and a mesa structure 220 provided on the main surface of the base. The mesa structure 220 has a first step difference structure 270 provided on the main surface 210 a of the base 210 and a second step difference structure 280 provided on the main surface 270 a of the first step difference structure 270.

其次,如圖17(b)所示,於2段台面基底形成用構件201之表面形成遮光部形成用膜70。其次,如圖17(c)所示,於遮光部形成用膜70上形成保護膜形成用膜610。Next, as shown in FIG. 17 (b), a light-shielding portion forming film 70 is formed on the surface of the two-stage mesa base forming member 201. Next, as shown in FIG. 17 (c), a protective film-forming film 610 is formed on the light-shielding portion-forming film 70.

其次,如圖17(d)、(e)所示,將硬化性樹脂層17以於第1階差構造之主面上成為厚膜、於第2階差構造之主面上成為薄膜之方式,於壓抵樹脂層厚規定用模片101之狀態下硬化之後,將樹脂層厚規定用模片101脫模,藉此進行壓印成形。作為硬化性樹脂層之材料,只要係奈米壓印微影中所使用之硬化性樹脂則並不特別限定,例如,可列舉熱固性樹脂及光硬化性樹脂。尤佳為光硬化性樹脂,特佳為紫外線硬化性樹脂。Next, as shown in FIGS. 17 (d) and (e), the curable resin layer 17 is formed into a thick film on the main surface of the first step structure and a thin film on the main surface of the second step structure. After being cured in a state of being pressed against the resin layer thickness specification die sheet 101, the resin layer thickness specification die sheet 101 is demolded, thereby performing embossing. The material of the curable resin layer is not particularly limited as long as it is a curable resin used in nanoimprint lithography, and examples thereof include a thermosetting resin and a photocurable resin. Particularly preferred is a photocurable resin, and particularly preferred is an ultraviolet curable resin.

其次,如圖17(f)所示,使以厚膜形成有硬化性樹脂層之第1階差構造之主面上殘留,將保護膜及遮光部形成用膜藉由蝕刻而去除。藉此,可製造如下2段台面基底,其於透光性2段台面基底形成用構件之上述第1階差構造之主面中之上述第2階差構造之周圍之區域設置有遮光部70,且以覆蓋遮光部70之主面之方式於遮光部70之主面設置有保護膜600。Next, as shown in FIG. 17 (f), the main surface of the first step structure in which the curable resin layer is formed as a thick film is left, and the protective film and the film for forming a light-shielding portion are removed by etching. As a result, a two-stage mesa substrate can be manufactured in which a light-shielding portion 70 is provided in a region around the second-stage difference structure among the main surfaces of the first-stage difference structure of the light-transmitting two-stage mesa substrate forming member. A protective film 600 is provided on the main surface of the light shielding portion 70 so as to cover the main surface of the light shielding portion 70.

又,於本發明中,提供一種2段台面基底之製造方法,其特徵在於其係上述2段台面基底之製造方法,且準備透光性2段台面基底形成用構件,該透光性2段台面基底形成用構件具有基部及設置於上述基部之主面之台面構造,上述台面構造包含設置於上述基部之主面之第1階差構造及設置於上述第1階差構造之主面之第2階差構造,於上述透光性2段台面基底形成用構件之表面形成遮光部形成用膜,於上述遮光部形成用膜上形成保護膜形成用膜,於上述保護膜形成用膜上塗佈抗蝕劑組合物形成抗蝕層,藉由將上述抗蝕層經由遮罩曝光、顯影,而將上述第2階差構造之主面上之抗蝕層去除,將露出之上述第2階差構造之主面所形成之遮光部形成用膜及保護膜形成用膜藉由蝕刻去除,藉此,製造上述遮光部及保護膜按照該順序積層而成之積層物自上述透光性2段台面基底形成用構件之上述第1階差構造之主面設置至上述基部之主面的2段台面基底。In addition, in the present invention, a method for manufacturing a two-stage mesa substrate is provided, which is characterized in that it is a method for manufacturing the two-stage mesa substrate, and a light-transmitting two-stage mesa substrate forming member is prepared, and the light-transmitting two-stage mesa substrate is prepared. The mesa base forming member has a base portion and a mesa structure provided on the main surface of the base portion. The mesa structure includes a first step structure provided on the main surface of the base portion and a first step structure provided on the main surface of the first step structure. A two-level difference structure in which a light-shielding portion forming film is formed on the surface of the light-transmitting two-stage mesa substrate forming member, a protective film-forming film is formed on the light-shielding portion forming film, and the protective film-forming film is coated The resist composition is applied to form a resist layer. The resist layer is exposed and developed through a mask to remove the resist layer on the main surface of the second step structure and expose the second step. The light-shielding portion-forming film and the protective film-forming film formed on the main surface of the poor structure are removed by etching, thereby producing a laminated material obtained by laminating the light-shielding portion and the protective film in this order. mesa Forming the first substrate 1 provided with the step difference structure of the principal surface of the member to the main surface of the base section 2 of the substrate table.

一面參照圖式一面對上述本發明之2段台面基底之製造方法之另一例進行說明。圖18(a)~圖19(c)係表示本發明之2段台面基底之製造方法之一例的概略步驟剖視圖。Another example of the manufacturing method of the two-stage mesa substrate of the present invention described above will be described with reference to the drawings. 18 (a) to 19 (c) are schematic cross-sectional views showing an example of a method for manufacturing a two-stage mesa substrate according to the present invention.

首先,如圖18(a)所示,準備透光性2段台面基底形成用構件201,該透光性2段台面基底形成用構件201具有基部210及設置於基部之主面之台面構造220,台面構造220具有設置於基部210之主面210a之第1階差構造270及設置於第1階差構造270之主面270a之第2階差構造280。First, as shown in FIG. 18 (a), a light-transmitting two-stage mesa base forming member 201 is prepared. The light-transmitting two-stage mesa base forming member 201 has a base 210 and a mesa structure 220 provided on the main surface of the base. The mesa structure 220 has a first step difference structure 270 provided on the main surface 210 a of the base 210 and a second step difference structure 280 provided on the main surface 270 a of the first step difference structure 270.

其次,如圖18(b)所示,於透光性2段台面基底形成用構件之表面形成遮光部形成用膜70。其次,如圖18(c)所示,於遮光部形成用膜上形成保護膜形成用膜610。Next, as shown in FIG. 18 (b), a light-shielding portion forming film 70 is formed on the surface of the light-transmitting two-stage mesa base forming member. Next, as shown in FIG. 18 (c), a protective film-forming film 610 is formed on the light-shielding portion-forming film.

其次,如圖18(d)所示,於保護膜上塗佈抗蝕劑組合物,形成抗蝕層18。其次,如圖18(e)、19(a)所示,藉由經由遮罩進行曝光、顯影,而將第2階差構造之主面上之抗蝕劑去除。繼而,如圖19(b)所示,將形成於第2階差構造之主面之遮光部形成用膜及保護膜利用蝕刻去除。其次,如圖19(c)所示,最後藉由將抗蝕劑去除,而製造遮光部70及保護膜600自透光性2段台面基底之第1階差構造之主面設置至基部之主面的2段台面基底。Next, as shown in FIG. 18 (d), a resist composition is applied on the protective film to form a resist layer 18. Next, as shown in FIGS. 18 (e) and 19 (a), the resist on the main surface of the second step structure is removed by exposure and development through a mask. Next, as shown in FIG. 19 (b), the light-shielding portion forming film and the protective film formed on the main surface of the second step structure are removed by etching. Next, as shown in FIG. 19 (c), by removing the resist, the light-shielding portion 70 and the protective film 600 are manufactured from the main surface of the first step structure of the translucent two-stage mesa substrate to the base portion. Two-section mesa base on the main surface.

於上述2段台面基底之製造方法中,藉由在對圖18(e)所示之抗蝕層18之曝光時,亦對基部210之主面進行曝光、顯影,亦能夠製造如圖15所示之段台面基底。
再者,本發明並不限定於上述實施形態。上述實施形態係例示,具有與本發明之申請專利範圍之技術思想實質上相同之構成且發揮相同之作用效果的任何者均包含於本發明之技術範圍。
[實施例]
In the above-mentioned two-stage mesa substrate manufacturing method, when the resist layer 18 shown in FIG. 18 (e) is exposed, the main surface of the base 210 is also exposed and developed, as shown in FIG. 15. Shown in the mesa base.
The present invention is not limited to the embodiments described above. The above-mentioned embodiment exemplifies that any one having a configuration substantially the same as the technical idea of the patent application scope of the present invention and exhibiting the same function and effect is included in the technical scope of the present invention.
[Example]

以下,使用實施例,對本發明更具體地進行說明。Hereinafter, the present invention will be described more specifically using examples.

[實施例1]
藉由圖7(a)~圖9(c)所示之製造方法而製造具有與圖1所示之奈米壓印用模片10相同之構成之奈米壓印用模片。此時,透光性基材之材料設為石英玻璃,高對比度膜之材料設為Cr。又,氧化鉭膜藉由濺鍍法而成膜,氧化鉭膜之厚度設為4 nm。以下,將包含實施例1中之氧化鉭膜且以不露出地覆蓋高對比度膜之方式設置之膜稱為保護膜。
[Example 1]
A nanoimprint die having the same configuration as that of the nanoimprint die 10 shown in FIG. 1 was produced by the production method shown in FIGS. 7 (a) to 9 (c). At this time, the material of the light-transmitting substrate is quartz glass, and the material of the high-contrast film is Cr. The tantalum oxide film was formed by a sputtering method, and the thickness of the tantalum oxide film was set to 4 nm. Hereinafter, a film including the tantalum oxide film in Example 1 and provided so as to cover the high-contrast film without being exposed is referred to as a protective film.

[實施例2]
除了形成具有與實施例1之氧化鉭膜相同之厚度且包含氮氧化鉻之氮氧化鉻膜作為保護膜以外,以與實施例1相同之方式,製造奈米壓印用模片。
[Example 2]
A nano-imprint die was manufactured in the same manner as in Example 1 except that a chromium oxynitride film having the same thickness as the tantalum oxide film of Example 1 and containing chromium oxynitride was formed as a protective film.

[實施例3]
除了形成具有與實施例1之氧化鉭膜相同之厚度且包含SiO2 之氧化矽膜作為保護膜以外,以與實施例1相同之方式,製造奈米壓印用模片。
[Example 3]
A nano-imprint die was produced in the same manner as in Example 1 except that a silicon oxide film having the same thickness as the tantalum oxide film of Example 1 and containing SiO 2 was formed as a protective film.

[實施例4]
除了形成具有與實施例1之氧化鉭膜相同之厚度且包含TaN之氮化鉭膜作為保護膜以外,以與實施例1相同之方式,製造奈米壓印用模片。
[Example 4]
A nano-imprint die was produced in the same manner as in Example 1 except that a tantalum nitride film having the same thickness as that of the tantalum oxide film of Example 1 and containing TaN was formed as a protective film.

[比較例1]
除了不於高對比度膜之表面形成保護膜以外,以與實施例1相同之方式,製造奈米壓印用模片。
[Comparative Example 1]
A nano-imprint mold was manufactured in the same manner as in Example 1 except that a protective film was not formed on the surface of the high-contrast film.

[評價]
關於實施例1~4、及比較例1,對成膜性、加工性、對比度、耐酸性、耐鹼性、及耐氧灰化性,以如下方式進行評價。
[Evaluation]
About Examples 1 to 4 and Comparative Example 1, the film-forming properties, processability, contrast, acid resistance, alkali resistance, and oxygen ash resistance were evaluated as follows.

一.成膜性
對於高對比度膜之表面成膜各種保護膜時之成膜之容易度進行評價。評價條件及評價基準如下所述。
(評價條件)
各種保護膜藉由濺鍍法而成膜。
(評價基準)
○:成膜容易。
×:成膜困難。
I. Film Formability The ease of film formation when various protective films are formed on the surface of a high-contrast film is evaluated. The evaluation conditions and evaluation criteria are as follows.
(Evaluation conditions)
Various protective films are formed by sputtering.
(Evaluation criteria)
○: Film formation is easy.
×: Film formation is difficult.

二.加工性
對奈米壓印用模片之製造時之保護膜之加工之容易度進行評價。評價條件及評價基準如下所述。
(評價條件)
對各種保護膜藉由使用適合於各種保護膜之加工之蝕刻氣體之乾式蝕刻進行加工。
(評價基準)
○:加工容易。
×:加工困難。
2. Processability The ease of processing the protective film during the manufacture of the nanoimprint die was evaluated. The evaluation conditions and evaluation criteria are as follows.
(Evaluation conditions)
Various protective films are processed by dry etching using an etching gas suitable for processing of various protective films.
(Evaluation criteria)
○: Processing is easy.
×: Processing is difficult.

三.對比度
對奈米壓印用模片中之高對比度膜之對比度(反射率)進行評價。評價條件及評價基準如下所述。
(評價條件)
於壓印裝置中,使用包括高對比度膜之對準標記進行奈米壓印用模片與被轉印體之位置對準。
(評價基準)
○:獲得足以進行位置對準之對比度。
×:無法獲得足以進行位置對準之對比度。
3. Contrast The contrast (reflectivity) of the high-contrast film in the nanoimprint stencil was evaluated. The evaluation conditions and evaluation criteria are as follows.
(Evaluation conditions)
In the imprint apparatus, an alignment mark including a high-contrast film is used to align the position of the nanoimprint die with the object to be transferred.
(Evaluation criteria)
○: A contrast sufficient for positional alignment is obtained.
×: A contrast sufficient for positional alignment cannot be obtained.

四.耐酸性
對使用SPM(硫酸與過氧化氫水之混合液)將奈米壓印用模片洗淨時之保護膜(關於比較例1為高對比度膜)之耐性進行評價。評價條件及評價基準如下所述。
(評價條件)
使奈米壓印用模片於H2 SO4 :H2 O2 =3:1、100℃之SPM中浸漬40分鐘。然後,利用AFM(Atomic Force Microscopy,原子力顯微鏡)測定浸漬前後之保護膜(關於比較例1為高對比度膜)之高度,求出浸漬後之保護膜之高度相對於浸漬前之保護膜之高度之減少量作為保護膜之消失量。
(評價基準)
○:保護膜(關於比較例1為高對比度膜)完全未消失。
△:保護膜(關於比較例1為高對比度膜)消失,消失量未達30%。
×:保護膜(關於比較例1為高對比度膜)消失,消失量為30%以上。
4. Acid resistance The resistance of a protective film (compared to Comparative Example 1 as a high-contrast film) when the nanoimprinting die was washed using SPM (a mixed solution of sulfuric acid and hydrogen peroxide water) was evaluated. The evaluation conditions and evaluation criteria are as follows.
(Evaluation conditions)
The nano-imprint die was immersed in SPM of H 2 SO 4 : H 2 O 2 = 3: 1, 100 ° C for 40 minutes. Then, AFM (Atomic Force Microscopy) was used to measure the height of the protective film (comparative example 1 is a high-contrast film) before and after immersion, and the height of the protective film after immersion to the height of the protective film before immersion was determined. The reduced amount is the disappearance of the protective film.
(Evaluation criteria)
:: The protective film (high-contrast film in Comparative Example 1) did not disappear at all.
Δ: The protective film (high-contrast film in Comparative Example 1) disappeared, and the disappearance amount did not reach 30%.
×: The protective film (high-contrast film in Comparative Example 1) disappeared, and the disappearance amount was 30% or more.

五.耐鹼性
對藉由SC1(使用氨水過氧化氫水之洗淨處理)將奈米壓印用模片洗淨時之保護膜(關於比較例1為高對比度膜)之耐性進行評價。評價條件及評價基準如下所述。
(評價條件)
・SC1
使奈米壓印用模片於NH4 OH:H2 O2 :H2 O=1:1:5、30℃之氨水過氧化氫水中浸漬40分鐘。然後,利用AFM測定浸漬前後之保護膜(關於比較例1為高對比度膜)之高度,求出浸漬後之保護膜之高度相對於浸漬前之保護膜之高度之減少量作為保護膜之消失量。
(評價基準)
○:保護膜(關於比較例1為高對比度膜)完全未消失。
△:保護膜(關於比較例1為高對比度膜)消失,消失量為30%以下。
×:保護膜(關於比較例1為高對比度膜)消失,消失量為30%以上。
5. Alkali resistance The resistance of the protective film (about Comparative Example 1 to a high-contrast film) when the nanoimprint stencil was cleaned by SC1 (washing treatment using ammonia water and hydrogen peroxide water) was evaluated. The evaluation conditions and evaluation criteria are as follows.
(Evaluation conditions)
・ SC1
The nanoimprint die was immersed in NH 4 OH: H 2 O 2 : H 2 O = 1: 1: 5 and 30 ° C. ammonia water and hydrogen peroxide water for 40 minutes. Then, the height of the protective film before and after the immersion (comparative example 1 is a high-contrast film) was measured by AFM, and the decrease in the height of the protective film after the immersion relative to the height of the protective film before the immersion was determined as the disappearance of the protective film .
(Evaluation criteria)
:: The protective film (high-contrast film in Comparative Example 1) did not disappear at all.
Δ: The protective film (high-contrast film in Comparative Example 1) disappeared, and the disappearance amount was 30% or less.
×: The protective film (high-contrast film in Comparative Example 1) disappeared, and the disappearance amount was 30% or more.

六.耐氧灰化性
對利用使用含氧氣體之電漿灰化洗淨時之保護膜(關於比較例1為高對比度膜)之耐性進行評價。評價條件及評價基準如下所述。
(評價條件)
使用平行平板型之電漿灰化裝置,將奈米壓印用模片於氧氣氛圍中灰化10分鐘。然後,利用AFM測定灰化前後之保護膜(關於比較例1為高對比度膜)之高度,求出灰化後之保護膜之高度相對於灰化前之保護膜之高度之減少量作為保護膜之消失量。
(評價基準)
○:保護膜(關於比較例1為高對比度膜)完全未消失。
△:保護膜(關於比較例1為高對比度膜)消失,消失量未達30%。
×:保護膜(關於比較例1為高對比度膜)消失,消失量為30%以上。
6. Oxygen ash resistance The resistance of the protective film (comparative example 1 is a high-contrast film) at the time of cleaning by plasma ashing using an oxygen-containing gas was evaluated. The evaluation conditions and evaluation criteria are as follows.
(Evaluation conditions)
Using a parallel-plate type plasma ashing device, the nanoimprinting die was ashed in an oxygen atmosphere for 10 minutes. Then, the height of the protective film (comparative example 1 is a high-contrast film) before and after ashing was measured by AFM, and the reduction amount of the height of the protective film after ashing relative to the height of the protective film before ashing was determined as the protective film. Its disappearance.
(Evaluation criteria)
:: The protective film (high-contrast film in Comparative Example 1) did not disappear at all.
Δ: The protective film (high-contrast film in Comparative Example 1) disappeared, and the disappearance amount did not reach 30%.
×: The protective film (high-contrast film in Comparative Example 1) disappeared, and the disappearance amount was 30% or more.

將評價結果表示於下述表1。The evaluation results are shown in Table 1 below.

[表1]
[Table 1]

如上述表1所示,實施例1之氧化鉭膜係成膜性、加工性、對比度以及耐酸性、耐鹼性、及耐氧灰化性良好。因此,可充分抑制高對比度膜之膜減少或消失。As shown in the above Table 1, the tantalum oxide film of Example 1 had good film-forming properties, processability, contrast, acid resistance, alkali resistance, and oxygen ash resistance. Therefore, the reduction or disappearance of the film of the high-contrast film can be sufficiently suppressed.

另一方面,如上述表1所示,實施例2之氮氧化鉻膜係耐酸性、耐鹼性良好,但耐氧灰化性較差。實施例3之氧化矽膜係耐酸性、耐鹼性良好,但加工性較差。具體而言,有於藉由蝕刻進行加工時無法於氧化矽膜及透光性基材之邊界使蝕刻停止而加工變得困難之情況。又,實施例3之氧化矽膜係耐氧灰化性並不充分,但耐酸性良好,耐鹼性亦足以抑制高對比度之膜減少。On the other hand, as shown in Table 1 above, the chromium oxynitride film of Example 2 had good acid resistance and alkali resistance, but had poor oxygen ash resistance. The silicon oxide film of Example 3 had good acid resistance and alkali resistance, but had poor processability. Specifically, when processing is performed by etching, it may not be possible to stop the etching at the boundary between the silicon oxide film and the light-transmitting substrate, and the processing may be difficult. In addition, the silicon oxide film of Example 3 was insufficient in oxygen ashing resistance, but had good acid resistance and alkali resistance enough to suppress a decrease in high contrast films.

實施例4之氮化鉭膜係耐酸性、耐鹼性良好,但成膜性及加工性較差。具體而言,氮化鉭膜於成膜時接觸於氧而容易氧化,故而有時難以成膜。又,存在對氮化鉭膜藉由乾式蝕刻進行加工時發生氧化而產生氧化鉭膜之情況。由於氮化鉭膜及氧化鉭膜係蝕刻氣體分別為氯系氣體及氟系氣體而不同,故而有於對氮化鉭膜藉由乾式蝕刻進行加工時膜之加工變得困難之情況。The tantalum nitride film of Example 4 had good acid resistance and alkali resistance, but had poor film-forming properties and processability. Specifically, a tantalum nitride film is easily oxidized by contact with oxygen during film formation, and therefore, it may be difficult to form a film. In addition, there is a case where the tantalum nitride film is oxidized when the tantalum nitride film is processed by dry etching to generate a tantalum oxide film. Since tantalum nitride film and tantalum oxide film-based etching gas are different from chlorine-based gas and fluorine-based gas, the processing of the film may be difficult when the tantalum nitride film is processed by dry etching.

再者,根據上述表1所示之未設置保護膜之比較例1之結果,可知高對比度膜之耐酸性及耐氧灰化性較差。Furthermore, from the results of Comparative Example 1 without a protective film shown in Table 1 above, it can be seen that the high-contrast film has poor acid resistance and oxygen ash resistance.

1‧‧‧模片形成用構件1‧‧‧Mold for forming a mold

10‧‧‧奈米壓印用模片 10‧‧‧Nano imprinting die

17‧‧‧硬化性樹脂層 17‧‧‧curable resin layer

18‧‧‧抗蝕層 18‧‧‧ resist

20‧‧‧透光性基材 20‧‧‧ Transparent substrate

21‧‧‧基部 21‧‧‧ base

21a‧‧‧基部21之主面 21a‧‧‧Main face of base 21

22‧‧‧台面構造 22‧‧‧ Countertop Structure

22a‧‧‧台面構造22之主面 22a‧‧‧The main surface of the mesa structure 22

25‧‧‧凹陷部 25‧‧‧ Depression

26‧‧‧槽 26‧‧‧slot

27‧‧‧第1階差構 27‧‧‧ 1st order difference structure

27a‧‧‧第1階差構造27之主面 27a‧‧‧ the first face of the first-order difference structure 27

28‧‧‧第2階差構 28‧‧‧ 2nd order difference structure

28a‧‧‧第2階差構造28之主面 28a‧‧‧ 2nd order difference structure 28

30‧‧‧轉印圖案 30‧‧‧ transfer pattern

32‧‧‧凹部 32‧‧‧ recess

32a‧‧‧凹部32之底面 32a‧‧‧ the bottom surface of the recess 32

34‧‧‧凸部 34‧‧‧ convex

34a‧‧‧凸部34之上表面 34a‧‧‧ convex surface 34 upper surface

40‧‧‧標記用圖案 40‧‧‧Marking pattern

40A‧‧‧對準標記區域 40A‧‧‧Alignment mark area

42‧‧‧凹部 42‧‧‧ Recess

42a‧‧‧底面 42a‧‧‧underside

44‧‧‧凸部 44‧‧‧ convex

44a‧‧‧上表面 44a‧‧‧upper surface

44b‧‧‧側面 44b‧‧‧ side

50‧‧‧高對比度膜 50‧‧‧high contrast film

60‧‧‧氧化鉭膜 60‧‧‧Tantalum oxide film

61‧‧‧外周部 61‧‧‧ Peripheral Department

70‧‧‧遮光部 70‧‧‧Shading Department

70a‧‧‧遮光部70之主面 70a‧‧‧ The main surface of the shading section 70

70b‧‧‧側面 70b‧‧‧side

80‧‧‧遮光性膜 80‧‧‧Light-shielding film

91‧‧‧第1樹脂層 91‧‧‧1st resin layer

91a‧‧‧第1樹脂層91之薄膜 91a‧‧‧The first resin layer 91 film

91b‧‧‧第1樹脂層91之厚膜 91b‧‧‧Thick film of the first resin layer 91

91c‧‧‧遮光部用膜 91c‧‧‧film for light-shielding part

92‧‧‧第2樹脂層 92‧‧‧Second resin layer

92a‧‧‧第2樹脂層92之厚膜 92a‧‧‧thick film of the second resin layer 92

92b‧‧‧第2樹脂層92之薄膜 92b‧‧‧ film of the second resin layer 92

92c‧‧‧遮光部用厚膜 92c‧‧‧Thick film for light shielding part

100‧‧‧樹脂層厚規定用模片 100‧‧‧ Mould for specifying resin layer thickness

101‧‧‧樹脂層厚規定用模片 101‧‧‧ Mould for specifying resin layer thickness

200‧‧‧2段台面基底 200‧‧‧2 section base

201‧‧‧透光性2段台面基底形成用構件 201‧‧‧ Translucent 2-stage mesa base formation member

210‧‧‧基部 210‧‧‧ base

210a‧‧‧基部210之主面 210a‧‧‧Main face of base 210

220‧‧‧台面構造 220‧‧‧ Countertop structure

250‧‧‧凹陷部 250‧‧‧ Depression

270‧‧‧第1階差構造 270‧‧‧First order difference structure

270a‧‧‧第1階差構造270之主面 270a‧‧‧The first surface of the first order difference structure 270

280‧‧‧第2階差構造 280‧‧‧ 2nd order difference structure

600‧‧‧保護膜 600‧‧‧ protective film

610‧‧‧保護膜形成用膜 610‧‧‧film for protective film formation

D‧‧‧凹凸構造之凹部之深度 D‧‧‧ Depth of Concave and Concave Structure

H1‧‧‧薄膜91a之厚度H 1 ‧‧‧thickness of film 91a

H2‧‧‧厚膜91b之厚度H 2 ‧‧‧Thickness of Thick Film 91b

H3‧‧‧厚膜92a之厚度H 3 ‧‧‧Thickness of Thick Film 92a

H4‧‧‧薄膜92b之厚度H 4 ‧‧‧Thickness of film 92b

H5‧‧‧厚度H 5 ‧‧‧thickness

H6‧‧‧遮光部用厚膜92c之厚度H 6 ‧‧‧Thick film 92c thickness

M‧‧‧台面構造之高度 M‧‧‧ height of countertop structure

M1‧‧‧第1階差構造之高度 M1‧‧‧ height of first order difference structure

M2‧‧‧第2階差構造之高度 M2‧‧‧ height of second-order difference structure

R‧‧‧第1樹脂層91之薄膜91a之形成區域 Formation area of the thin film 91a of the R‧‧‧ first resin layer 91

w3‧‧‧寬度 w3‧‧‧Width

w4‧‧‧寬度 w4‧‧‧ width

圖1(a)~(c)係表示本發明之奈米壓印用模片之一例之概略圖。Figs. 1 (a) to (c) are schematic views showing an example of a nanoimprint die sheet according to the present invention.

圖2(a)、(b)係表示本發明之奈米壓印用模片之另一例之概略圖。 2 (a) and 2 (b) are schematic views showing another example of the nanoimprint die sheet of the present invention.

圖3(a)、(b)係表示本發明之奈米壓印用模片之另一例之概略圖。 3 (a) and 3 (b) are schematic views showing another example of the nanoimprint die sheet of the present invention.

圖4(a)、(b)係表示本發明之奈米壓印用模片之另一例之概略圖。 4 (a) and 4 (b) are schematic views showing another example of the nanoimprint die sheet of the present invention.

圖5(a)~(c)係表示本發明之奈米壓印用模片之另一例之概略圖。 5 (a) to (c) are schematic views showing another example of the nanoimprint die sheet of the present invention.

圖6係表示本發明之奈米壓印用模片之另一例之概略剖視圖。 Fig. 6 is a schematic cross-sectional view showing another example of the nanoimprint die sheet of the present invention.

圖7(a)~(c)係表示本發明之奈米壓印用模片之製造方法之一例的概略步驟剖視圖。 7 (a) to 7 (c) are schematic cross-sectional views showing an example of a method for manufacturing a nanoimprint die sheet according to the present invention.

圖8(a)~(c)係表示本發明之奈米壓印用模片之製造方法之一例的概略步驟剖視圖。 8 (a) to 8 (c) are cross-sectional views schematically showing an example of a method for manufacturing a nanoimprint die sheet according to the present invention.

圖9(a)~(c)係表示本發明之奈米壓印用模片之製造方法之一例的概略步驟剖視圖。 9 (a) to 9 (c) are cross-sectional views schematically showing an example of a method for manufacturing a nanoimprint die sheet according to the present invention.

圖10(a)~(c)係表示本發明之奈米壓印用模片之製造方法之另一例的概略步驟剖視圖。 Figs. 10 (a) to (c) are cross-sectional views schematically showing the steps of another example of the method for manufacturing a nanoimprint die sheet according to the present invention.

圖11(a)~(c)係表示本發明之奈米壓印用模片之製造方法之另一例的概略步驟剖視圖。 11 (a) to (c) are cross-sectional views schematically showing the steps of another example of the method for manufacturing a nanoimprint die sheet according to the present invention.

圖12(a)~(c)係表示本發明之奈米壓印用模片之製造方法之另一例的概略步驟剖視圖。 Figs. 12 (a) to (c) are cross-sectional views schematically showing the steps of another example of the method for manufacturing a nanoimprint die sheet according to the present invention.

圖13(a)~(c)係表示本發明之奈米壓印用模片之另一例之概略圖。 13 (a) to (c) are schematic views showing another example of the nanoimprint die sheet of the present invention.

圖14(a)、(b)係表示本發明之奈米壓印用模片之台面構造主面所形成之複數個對準標記區域及保護膜形成區域的俯視圖。 14 (a) and 14 (b) are plan views showing a plurality of alignment mark regions and a protective film formation region formed on the main surface of the mesa structure of the nanoimprint die sheet of the present invention.

圖15係表示本發明之2段台面基底之一例之概略剖視圖。 Fig. 15 is a schematic cross-sectional view showing an example of a two-stage mesa substrate of the present invention.

圖16係表示本發明之2段台面基底之另一例之概略剖視圖。 Fig. 16 is a schematic cross-sectional view showing another example of the two-stage mesa substrate of the present invention.

圖17(a)~(f)係表示本發明之2段台面基底之製造方法之概略步驟剖視圖。 Figs. 17 (a) to (f) are cross-sectional views schematically showing steps in a method for manufacturing a two-stage mesa substrate according to the present invention.

圖18(a)~(e)係表示本發明之2段台面基底之製造方法之另一例的概略步驟剖視圖。 18 (a) to 18 (e) are cross-sectional views schematically showing the steps of another example of the method for manufacturing the two-stage mesa substrate of the present invention.

圖19(a)~(c)係表示本發明之2段台面基底之製造方法之另一例的概略步驟剖視圖。 19 (a)-(c) are cross-sectional views schematically showing the steps of another example of the method for manufacturing the two-stage mesa substrate of the present invention.

Claims (20)

一種奈米壓印用模片,其特徵在於,具備具有基部及設置於上述基部之主面之台面構造之透光性基材,且 於上述台面構造之主面,設置有凹凸構造之轉印圖案及凹凸構造之標記用圖案, 於上述標記用圖案之凹部之底面設置有高對比度膜,且 以覆蓋上述高對比度膜之方式於上述高對比度膜之表面設置有氧化鉭膜。A die for nanoimprinting, comprising a light-transmitting substrate having a base portion and a mesa structure provided on a main surface of the base portion, and On the main surface of the above-mentioned mesa structure, a transfer pattern with a concave-convex structure and a marking pattern with a concave-convex structure are provided. A high-contrast film is provided on the bottom surface of the concave portion of the marking pattern, and A tantalum oxide film is provided on the surface of the high-contrast film so as to cover the high-contrast film. 如請求項1之奈米壓印用模片,其中上述氧化鉭膜設置於上述高對比度膜之表面及上述標記用圖案之凸部之上表面。For example, the nanoimprint die for claim 1, wherein the tantalum oxide film is provided on the surface of the high-contrast film and the upper surface of the convex portion of the marking pattern. 如請求項2之奈米壓印用模片,其中於上述台面構造之主面沿著上述氧化鉭膜設置有槽。For example, the nanoimprint die for claim 2, wherein a groove is provided on the main surface of the mesa structure along the tantalum oxide film. 如請求項1至3中任一項之奈米壓印用模片,其中上述台面構造包含設置於上述基部之主面之第1階差構造及設置於上述第1階差構造之主面之第2階差構造, 上述轉印圖案及上述標記用圖案設置於上述第2階差構造之主面, 於上述第1階差構造之主面中之上述第2階差構造之周圍之區域設置有遮光部,且 上述氧化鉭膜以覆蓋上述遮光部之主面之方式設置於上述遮光部之主面。The nano-imprinting die according to any one of claims 1 to 3, wherein the mesa structure includes a first step structure provided on the main surface of the base portion and a first step structure provided on the main surface of the first step structure. 2nd order difference structure, The transfer pattern and the marking pattern are provided on a main surface of the second step structure, A light shielding portion is provided in a region around the second step difference structure among the main surfaces of the first step difference structure, and The tantalum oxide film is provided on the main surface of the light shielding portion so as to cover the main surface of the light shielding portion. 如請求項4之奈米壓印用模片,其中上述遮光部具有將遮光性膜及上述高對比度膜按照該順序積層而成之多層構造。In the nanoimprinting die of claim 4, wherein the light-shielding portion has a multilayer structure in which a light-shielding film and the high-contrast film are laminated in this order. 如請求項4之奈米壓印用模片,其中於上述基部之與主面相反側之面,設置有俯視包含上述第2階差構造之凹陷部。For example, the nanoimprinting die of claim 4, wherein a recessed portion including the second step difference structure in plan view is provided on a surface of the base portion opposite to the main surface. 一種奈米壓印用模片之製造方法,其特徵在於具備: 準備步驟,其係準備模片形成用構件,該模片形成用構件具備透光性基材及高對比度膜,上述透光性基材具有基部及設置於上述基部之主面之台面構造,且於上述台面構造之主面設置有凹凸構造之轉印圖案及凹凸構造之標記用圖案,上述高對比度膜設置於上述透光性基材之主面側整面; 第1樹脂層形成步驟,其係以設置有上述標記用圖案之標記用圖案區域成為薄膜,且設置有上述轉印圖案之轉印圖案區域成為厚膜之方式,於上述標記用圖案及上述轉印圖案上形成第1樹脂層; 第1蝕刻步驟,其係藉由對形成有上述第1樹脂層之上述模片形成用構件進行蝕刻,而於至少上述標記用圖案之凹部之底面及上述轉印圖案區域使上述高對比度膜殘留,將上述高對比度膜之其他部分去除; 氧化鉭膜形成步驟,其係於進行了上述第1蝕刻步驟之上述模片形成用構件之主面側整面形成氧化鉭膜; 第2樹脂層形成步驟,其係以上述標記用圖案區域成為厚膜,且上述轉印圖案區域成為薄膜之方式,於形成於上述標記用圖案區域及上述轉印圖案區域之上述氧化鉭膜上形成第2樹脂層; 第2蝕刻步驟,其係藉由對形成有上述第2樹脂層之上述模片形成用構件進行蝕刻,而使形成於至少上述高對比度膜之表面之上述氧化鉭膜殘留,將上述氧化鉭膜之其他部分去除;及 第3蝕刻步驟,其係藉由進行將殘存之上述氧化鉭膜用作遮罩之蝕刻,而將設置於上述轉印圖案區域之高對比度膜去除。A method for manufacturing a nano-imprinting die, which is characterized by: The preparation step is to prepare a member for forming a mold having a light-transmitting substrate and a high-contrast film, the light-transmitting substrate having a base portion and a mesa structure provided on a main surface of the base portion, and A transfer pattern of a concave-convex structure and a marking pattern of a concave-convex structure are provided on the main surface of the mesa structure, and the high-contrast film is provided on the entire surface of the main surface side of the transparent substrate; The first resin layer forming step is such that the marking pattern area provided with the above-mentioned marking pattern becomes a thin film, and the transfer pattern area provided with the above-mentioned transfer pattern becomes a thick film. Forming a first resin layer on the printed pattern; In the first etching step, the high-contrast film is left on at least the bottom surface of the recessed portion of the marking pattern and the transfer pattern region by etching the member for forming the mold sheet on which the first resin layer is formed. To remove other parts of the above-mentioned high-contrast film; The tantalum oxide film forming step is to form a tantalum oxide film on the entire surface of the main surface side of the die-forming member having undergone the first etching step; The second resin layer forming step is performed on the tantalum oxide film formed on the marking pattern area and the transfer pattern area such that the marking pattern area becomes a thick film and the transfer pattern area becomes a thin film. Forming a second resin layer; In the second etching step, the tantalum oxide film formed on at least the surface of the high-contrast film is left by etching the member for forming a mold on which the second resin layer is formed, and the tantalum oxide film is formed. Other parts removed; and The third etching step is to remove the high-contrast film provided in the transfer pattern region by performing etching using the remaining tantalum oxide film as a mask. 如請求項7之奈米壓印用模片之製造方法,其中於上述第1蝕刻步驟中,於上述標記用圖案中,僅於上述凹部之底面使上述高對比度膜殘留,將上述高對比度膜之其他部分去除,且 於上述第2蝕刻步驟中,使形成於上述高對比度膜之表面及上述標記用圖案之凸部之上表面之上述氧化鉭膜殘留。For example, in the method for manufacturing a nanoimprint die sheet according to claim 7, in the first etching step, the high-contrast film is left only on the bottom surface of the recess in the marking pattern, and the high-contrast film Other parts are removed, and In the second etching step, the tantalum oxide film formed on a surface of the high-contrast film and an upper surface of a convex portion of the marking pattern is left. 如請求項8之奈米壓印用模片之製造方法,其中於上述第2樹脂層形成步驟中,將成為上述第2樹脂層之厚膜之區域設為俯視時較成為上述第1樹脂層之薄膜之區域靠內側,且 於上述第2蝕刻步驟中,藉由進行上述蝕刻,而於上述台面構造之主面,沿著成為上述第2樹脂層之厚膜之區域形成槽。For example, the method for manufacturing a nanoimprint die sheet according to claim 8, wherein in the above-mentioned second resin layer forming step, a region to be a thick film of the second resin layer is set to be the first resin layer in a plan view. The area of the film is on the inside, and In the second etching step, a groove is formed along the region that becomes the thick film of the second resin layer on the main surface of the mesa structure by performing the etching. 如請求項7至9中任一項之奈米壓印用模片之製造方法,其中於上述準備步驟中,準備上述模片形成用構件,上述模片形成用構件中,上述台面構造具有設置於上述基部之主面之第1階差構造及設置於上述第1階差構造之主面之第2階差構造,於上述第2階差構造之主面設置有上述轉印圖案及上述標記用圖案,且進而具有設置於上述第1階差構造之主面中之上述第2階差構造之周圍之區域之遮光部, 於上述第1樹脂層形成步驟中,亦於上述遮光部上形成上述第1樹脂層, 於上述第1蝕刻步驟中,使上述遮光部殘留, 於上述氧化鉭膜形成步驟中,於上述遮光部之主面形成上述氧化鉭膜, 於上述第2樹脂層形成步驟中,亦於形成於上述遮光部之主面之上述氧化鉭膜上形成上述厚膜之第2樹脂層,且 於上述第2蝕刻步驟中,使形成於上述遮光部之主面之上述氧化鉭膜殘留。The method for manufacturing a nanoimprint die sheet according to any one of claims 7 to 9, wherein in the above preparation step, the die sheet forming member is prepared, and among the die sheet forming member, the mesa structure has a setting The first step difference structure on the main surface of the base portion and the second step difference structure provided on the main surface of the first step difference structure, the transfer pattern and the mark are provided on the main surface of the second step difference structure. Using a pattern, and further having a light-shielding portion provided in a region around the second step difference structure in the main surface of the first step difference structure, In the first resin layer forming step, the first resin layer is also formed on the light shielding portion, In the first etching step, the light shielding portion is left, In the step of forming the tantalum oxide film, the tantalum oxide film is formed on a main surface of the light shielding portion. In the second resin layer forming step, the second resin layer of the thick film is also formed on the tantalum oxide film formed on the main surface of the light-shielding portion, and In the second etching step, the tantalum oxide film formed on the main surface of the light shielding portion is left. 一種奈米壓印用模片,其特徵在於,具備具有基部及設置於上述基部之主面之台面構造之透光性基材,且 於上述台面構造之主面,設置有凹凸構造之轉印圖案及凹凸構造之標記用圖案, 於上述標記用圖案之凹部之底面設置有高對比度膜, 以上述高對比度膜之端部不露出之方式,設置有連續地覆蓋上述高對比度膜之表面與上述標記用圖案之凸部之側面、及上述標記用圖案之凸部之上表面且包括與上述高對比度膜不同之材料的保護膜,且 上述保護膜以端部處於上述標記用圖案之凸部之上表面之方式設置。A die for nanoimprinting, comprising a light-transmitting substrate having a base portion and a mesa structure provided on a main surface of the base portion, and On the main surface of the above-mentioned mesa structure, a transfer pattern with a concave-convex structure and a marking pattern with a concave-convex structure are provided. A high-contrast film is provided on the bottom surface of the concave portion of the marking pattern. The surface of the high-contrast film and the side surface of the convex portion of the marking pattern and the upper surface of the convex portion of the marking pattern are provided so that the ends of the high-contrast film are not exposed. Protective film of different materials with high contrast film, and The said protective film is provided so that an edge part may be located on the upper surface of the convex part of the said marking pattern. 如請求項11之奈米壓印用模片,其中上述保護膜係以於俯視時將設置有上述高對比度膜之上述標記用圖案之凹部、及凸部複數個連續排列而成之對準標記區域包含於內側之方式,設置於較上述對準標記區域大之區域。For example, the nanoimprinting die of claim 11, wherein the protective film is an alignment mark formed by continuously arranging a plurality of concave portions and convex portions of the marking pattern provided with the high-contrast film in a plan view. The method of including the area on the inner side is provided in an area larger than the above-mentioned alignment mark area. 如請求項11之奈米壓印用模片,其中上述保護膜係以於俯視時包含複數個上述對準標記區域之方式,設置於較上述複數個上述對準標記區域大之區域。For example, the nanoimprinting die of claim 11, wherein the protective film is provided in a region larger than the plurality of the alignment mark regions in a manner of including the plurality of the alignment mark regions in a plan view. 如請求項11之奈米壓印用模片,其中上述保護膜於俯視時設置為矩形狀。For example, the nanoimprinting die sheet of claim 11, wherein the protective film is provided in a rectangular shape in a plan view. 如請求項11之奈米壓印用模片,其中於上述台面構造之主面沿著上述保護膜設置有槽。In the nanoimprinting die of claim 11, a groove is provided along the protective film on the main surface of the mesa structure. 如請求項11至15中任一項之奈米壓印用模片,其中上述保護膜為氧化鉭膜。The nanoimprinting die according to any one of claims 11 to 15, wherein the protective film is a tantalum oxide film. 一種2段台面基底,其特徵在於,其係用以製造奈米壓印用模片者,且 具有透光性2段台面基底形成用構件,該透光性2段台面基底形成用構件具有基部及設置於上述基部之主面之台面構造,上述台面構造包含設置於上述基部之主面之第1階差構造及設置於上述第1階差構造之主面之第2階差構造, 至少於上述第1階差構造之主面中之上述第2階差構造之周圍之區域設置有遮光部,且 以覆蓋上述遮光部之主面之方式於上述遮光部之主面設置有保護膜。A two-stage mesa substrate, characterized in that it is used for manufacturing a nanoimprinting die, and The light-transmitting two-stage mesa base formation member has a base portion and a mesa structure provided on the main surface of the base portion, and the mesa structure includes a first portion provided on the main surface of the base portion. First-order difference structure and second-order difference structure provided on the main surface of the first-order difference structure, A light shielding portion is provided at least in a region around the second step difference structure among the main surfaces of the first step difference structure, and A protective film is provided on the main surface of the light-shielding portion so as to cover the main surface of the light-shielding portion. 如請求項17之2段台面基底,其中上述遮光部自上述第2階差構造之周圍之上述第1階差構造之主面設置至上述第1階差構造之周圍之上述基部之主面,且 上述保護層以覆蓋上述遮光部之主面之方式設置於上述遮光部之主面。For example, the second stage mesa substrate of claim 17, wherein the light-shielding portion is provided from the main surface of the first step difference structure around the second step difference structure to the main surface of the base portion around the first step difference structure, And The protective layer is provided on the main surface of the light shielding portion so as to cover the main surface of the light shielding portion. 一種2段台面基底之製造方法,其特徵在於其係如請求項17之2段台面基底之製造方法,且 準備透光性2段台面基底形成用構件,該透光性2段台面基底形成用構件具有基部及設置於上述基部之主面之台面構造,上述台面構造包含設置於上述基部之主面之第1階差構造及設置於上述第1階差構造之主面之第2階差構造, 於上述透光性2段台面基底形成用構件之配置有上述第1階差構造及上述第2階差構造之側之主面形成遮光部形成用膜, 於上述遮光部形成用膜上形成保護膜形成用膜, 於第1階差構造之主面上及上述第2階差構造之主面上形成硬化性樹脂層,對上述硬化性樹脂層,以形成於上述第1階差構造之主面之硬化性樹脂層之膜厚較形成於上述第2階差構造之主面之硬化性樹脂層之膜厚為厚膜之方式進行壓印成形, 以遮光部形成用膜及保護膜僅殘存於上述第1階差構造之主面之方式進行蝕刻,藉此, 製造於上述透光性2段台面基底形成用構件之上述第1階差構造之主面中之上述第2階差構造之周圍之區域依序設置有遮光部及保護膜的2段台面基底。A method for manufacturing a two-stage mesa substrate, which is characterized in that it is the method for manufacturing a two-stage mesa substrate according to claim 17, and A light-transmitting two-stage mesa base forming member is prepared. The light-transmitting two-stage mesa base forming member has a base portion and a mesa structure provided on the main surface of the base. The mesa structure includes a first First-order difference structure and second-order difference structure provided on the main surface of the first-order difference structure, Forming a film for forming a light-shielding portion on the main surface of the light-transmitting two-stage mesa base formation member on the side where the first step structure and the second step structure are arranged, Forming a film for forming a protective film on the film for forming a light-shielding portion, A hardening resin layer is formed on the main surface of the first step structure and the main surface of the second step structure. The hardening resin layer is formed on the main surface of the first step structure. The film thickness of the layer is embossed so that the film thickness of the curable resin layer formed on the main surface of the second step structure is a thick film. Etching is performed such that the film for forming the light-shielding portion and the protective film remain only on the main surface of the first step difference structure. A two-stage mesa substrate in which a light shielding portion and a protective film are sequentially provided in a region around the second-stage difference structure among the main surfaces of the first-stage difference structure of the light-transmitting two-stage mesa substrate forming member. 一種2段台面基底之製造方法,其特徵在於其係如請求項18之2段台面基底之製造方法,且 準備透光性2段台面基底形成用構件,該透光性2段台面基底形成用構件具有基部及設置於上述基部之主面之台面構造,上述台面構造包含設置於上述基部之主面之第1階差構造及設置於上述第1階差構造之主面之第2階差構造, 於上述透光性2段台面基底形成用構件之表面形成遮光部形成用膜, 於上述遮光部形成用膜上形成保護膜形成用膜, 於上述保護膜形成用膜上塗佈抗蝕劑組合物而形成抗蝕層, 藉由將上述抗蝕層經由遮罩曝光、顯影,而將上述第2階差構造之主面上之抗蝕層去除, 將露出之上述第2階差構造之主面所形成之遮光部形成用膜及保護膜形成用膜藉由蝕刻去除,藉此, 製造上述遮光部及保護膜按照該順序積層而成之積層物自上述透光性2段台面基底形成用構件之上述第1階差構造之主面設置至上述基部之主面的2段台面基底。A method for manufacturing a two-stage mesa substrate, which is characterized in that it is the method for manufacturing a two-stage mesa substrate according to claim 18, and A light-transmitting two-stage mesa base forming member is prepared. The light-transmitting two-stage mesa base forming member has a base portion and a mesa structure provided on the main surface of the base. The mesa structure includes a first First-order difference structure and second-order difference structure provided on the main surface of the first-order difference structure, Forming a film for forming a light-shielding portion on the surface of the light-transmitting two-stage mesa base forming member, Forming a film for forming a protective film on the film for forming a light-shielding portion, Applying a resist composition on the film for forming a protective film to form a resist layer, By exposing and developing the resist layer through a mask, the resist layer on the main surface of the second step difference structure is removed. The light-shielding portion-forming film and the protective film-forming film formed on the exposed main surface of the second step structure are removed by etching. The laminated material produced by laminating the light-shielding portion and the protective film in this order is provided from the main surface of the first step structure of the transparent two-stage mesa substrate forming member to the two-stage mesa substrate of the main surface of the base portion. .
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