TWI737426B - Office automation shaft size measuring apparatus and office automation shaft size measuring method - Google Patents

Office automation shaft size measuring apparatus and office automation shaft size measuring method Download PDF

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TWI737426B
TWI737426B TW109126074A TW109126074A TWI737426B TW I737426 B TWI737426 B TW I737426B TW 109126074 A TW109126074 A TW 109126074A TW 109126074 A TW109126074 A TW 109126074A TW I737426 B TWI737426 B TW I737426B
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shaft core
station
axis
office automation
camera
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TW109126074A
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Chinese (zh)
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TW202144734A (en
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趙小樂
金鋼
陳奕宇
張正林
廖冬明
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大陸商台達電子(東莞)有限公司
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    • GPHYSICS
    • G01MEASURING; TESTING
    • G01BMEASURING LENGTH, THICKNESS OR SIMILAR LINEAR DIMENSIONS; MEASURING ANGLES; MEASURING AREAS; MEASURING IRREGULARITIES OF SURFACES OR CONTOURS
    • G01B11/00Measuring arrangements characterised by the use of optical techniques
    • G01B11/02Measuring arrangements characterised by the use of optical techniques for measuring length, width or thickness
    • GPHYSICS
    • G01MEASURING; TESTING
    • G01BMEASURING LENGTH, THICKNESS OR SIMILAR LINEAR DIMENSIONS; MEASURING ANGLES; MEASURING AREAS; MEASURING IRREGULARITIES OF SURFACES OR CONTOURS
    • G01B11/00Measuring arrangements characterised by the use of optical techniques
    • GPHYSICS
    • G01MEASURING; TESTING
    • G01BMEASURING LENGTH, THICKNESS OR SIMILAR LINEAR DIMENSIONS; MEASURING ANGLES; MEASURING AREAS; MEASURING IRREGULARITIES OF SURFACES OR CONTOURS
    • G01B11/00Measuring arrangements characterised by the use of optical techniques
    • G01B11/02Measuring arrangements characterised by the use of optical techniques for measuring length, width or thickness
    • G01B11/06Measuring arrangements characterised by the use of optical techniques for measuring length, width or thickness for measuring thickness ; e.g. of sheet material
    • GPHYSICS
    • G01MEASURING; TESTING
    • G01BMEASURING LENGTH, THICKNESS OR SIMILAR LINEAR DIMENSIONS; MEASURING ANGLES; MEASURING AREAS; MEASURING IRREGULARITIES OF SURFACES OR CONTOURS
    • G01B11/00Measuring arrangements characterised by the use of optical techniques
    • G01B11/08Measuring arrangements characterised by the use of optical techniques for measuring diameters
    • GPHYSICS
    • G01MEASURING; TESTING
    • G01BMEASURING LENGTH, THICKNESS OR SIMILAR LINEAR DIMENSIONS; MEASURING ANGLES; MEASURING AREAS; MEASURING IRREGULARITIES OF SURFACES OR CONTOURS
    • G01B11/00Measuring arrangements characterised by the use of optical techniques
    • G01B11/26Measuring arrangements characterised by the use of optical techniques for measuring angles or tapers; for testing the alignment of axes

Abstract

The present disclosure relates to an office automation(OA) shaft size measuring apparatus and method. The apparatus includes: a station rotating unit, a shaft providing unit, an initial positioning unit, a secondary positioning unit, a size measuring unit, an unloading unit. The station rotating unit makes an OA shaft to be measured rotate in order between a loading station, an initial positioning station, a secondary positioning station, a measuring station and an unloading station. The shaft providing unit is used to provide the OA shaft to be measured to a shaft installation mechanism. The initial positioning unit is used to revise an initial deflection angle of the OA shaft to conduct an initial positioning. The unloading unit is used to make the OA shaft unloading divided. The OA shaft size measuring apparatus of the present disclosure may achieve automation, having features of faster measure speed, higher measure accuracy, etc.

Description

辦公室自動化軸芯尺寸量測裝置及方法Device and method for measuring shaft core size of office automation

本揭示文件涉及一種尺寸量測裝置,尤其涉及一種辦公室自動化軸芯尺寸量測裝置及方法。 The present disclosure relates to a size measuring device, in particular to a device and method for measuring the size of an office automation shaft core.

目前對辦公室自動化(office automation,OA)軸芯的尺寸量測主要採用傳統的人工接觸式測量方式,例如人工使用千分尺、遊標卡尺、塞規等測量工具將測量工具的卡口與OA軸芯直接接觸,檢驗員通過讀取測量工具顯示的結果,獲取軸芯的外觀尺寸。傳統的測量方式主要存在以下缺點:一是自動化程度低,檢驗員工作強度大,工作效率低;二是測量結果的準確性受制於檢驗員的檢驗水準及工作疲勞程度,如長時間快速量測,會導致精力不集中,讀數誤差增大;三是無法實現對大量測量結果的快速保存,進而無法動態分析企業生產狀況。 At present, the measurement of office automation (OA) shaft core size mainly adopts traditional manual contact measurement methods, such as manual use of micrometers, vernier calipers, plug gauges and other measuring tools to directly contact the bayonet of the measuring tool with the OA shaft core , The inspector obtains the appearance size of the shaft core by reading the results displayed by the measuring tool. Traditional measurement methods mainly have the following shortcomings: First, the degree of automation is low, the inspector's work intensity is high, and the work efficiency is low; second, the accuracy of the measurement results is restricted by the inspector's inspection level and work fatigue, such as long-term rapid measurement , It will lead to lack of concentration and increased reading error; third, it is impossible to quickly save a large number of measurement results, and then it is impossible to dynamically analyze the production status of the enterprise.

由於OA軸芯種類繁多,且部分OA軸芯零件形狀複雜,影響測量精度的因素較多,因此傳統測量工具難以滿足生產企業對測量精度的要求,從而進一步加大了測 量難度,增加了檢測成本。 Due to the wide variety of OA shaft cores, and the complex shapes of some OA shaft core parts, there are many factors that affect the measurement accuracy. Therefore, traditional measurement tools cannot meet the measurement accuracy requirements of manufacturers, thus further increasing the measurement accuracy. Difficulty in volume, increasing the cost of testing.

有鑑於此,實有必要提供一種OA軸芯尺寸量測裝置及方法,實現自動化,以解決現有技術所面對的問題。 In view of this, it is really necessary to provide an OA shaft core size measurement device and method to realize automation to solve the problems faced by the prior art.

為解決上述問題,本揭示文件提供一種辦公室自動化(office automation,OA)軸芯尺寸量測裝置。該OA軸芯尺寸量測裝置包括工位旋轉單元、軸芯供給單元、初定位單元、二次定位單元、尺寸量測單元以及下料單元。工位旋轉單元包括工位轉盤及傳動裝置,該傳動裝置用於驅動該工位轉盤轉動,使該工位轉盤上的每個軸芯安裝機構依次在上料工位、初定位工位、二次定位工位、量測工位和下料工位之間轉動。軸芯供給單元用於提供待測量的OA軸芯至位於該上料工位的該軸芯安裝機構,該軸芯安裝機構用於安裝該OA軸芯。初定位單元用於修正位於該初定位工位的該OA軸芯的初始偏轉角度,進行初定位。二次定位單元用於修正位於該二次定位工位的該OA軸芯的剩餘偏轉角度,進行二次定位,並用於測量該OA軸芯的第一部分尺寸。尺寸量測單元用於測量位於該量測工位的該OA軸芯的第二部分尺寸。下料單元用於將位於該下料工位的該OA軸芯進行下料分流。 In order to solve the above-mentioned problems, the present disclosure provides an office automation (OA) shaft core size measuring device. The OA shaft core size measurement device includes a station rotation unit, a shaft core supply unit, a primary positioning unit, a secondary positioning unit, a size measurement unit, and a blanking unit. The station rotation unit includes a station turntable and a transmission device. The transmission device is used to drive the station turntable to rotate so that each shaft core installation mechanism on the station turntable is in turn at the loading station, the initial positioning station, and the second station. Rotate between sub-positioning station, measuring station and unloading station. The shaft core supply unit is used to provide the OA shaft core to be measured to the shaft core installation mechanism at the loading station, and the shaft core installation mechanism is used to install the OA shaft core. The initial positioning unit is used to correct the initial deflection angle of the OA shaft core at the initial positioning station to perform initial positioning. The secondary positioning unit is used to correct the remaining deflection angle of the OA shaft core at the secondary positioning station, perform secondary positioning, and measure the size of the first part of the OA shaft core. The size measuring unit is used to measure the size of the second part of the OA shaft core at the measuring station. The unloading unit is used for unloading and splitting the OA shaft core at the unloading station.

於本揭示文件的一實施例中,該軸芯安裝機構包括第一軸芯安裝機構、第二軸芯安裝機構、第三軸芯安裝機構、第五軸芯安裝機構、第六軸芯安裝機構。當該第一軸 芯安裝機構位於該上料工位時,該第二軸芯安裝機構、該第三軸芯安裝機構、該第五軸芯安裝機構和該第六軸芯安裝機構分別位於該初定位工位、該二次定位工位、該量測工位和該下料工位。 In an embodiment of the present disclosure, the shaft core installation mechanism includes a first shaft core installation mechanism, a second shaft core installation mechanism, a third shaft core installation mechanism, a fifth shaft core installation mechanism, and a sixth shaft core installation mechanism . When the first axis When the core installation mechanism is located at the loading station, the second shaft core installation mechanism, the third shaft core installation mechanism, the fifth shaft core installation mechanism, and the sixth shaft core installation mechanism are respectively located at the initial positioning station, The secondary positioning station, the measuring station and the blanking station.

於本揭示文件的一實施例中,該軸芯安裝機構還包括第四軸芯安裝機構,當該第一軸芯安裝機構位於該上料工位時,該第四軸芯安裝機構位於緩衝工位,該第一軸芯安裝機構、該第二軸芯安裝機構、該第三軸芯安裝機構、該第四軸芯安裝機構、該第五軸芯安裝機構和該第六軸芯安裝機構圍繞該工位轉盤的軸心依次均勻分佈。 In an embodiment of the present disclosure, the shaft core installation mechanism further includes a fourth shaft core installation mechanism. When the first shaft core installation mechanism is located at the loading station, the fourth shaft core installation mechanism is located in the buffering station. Position, the first shaft core installation mechanism, the second shaft core installation mechanism, the third shaft core installation mechanism, the fourth shaft core installation mechanism, the fifth shaft core installation mechanism and the sixth shaft core installation mechanism surround The axis of the turntable of the station is uniformly distributed in sequence.

於本揭示文件的一實施例中,該傳動裝置包括第一伺服馬達、第一減速機、第一聯軸器以及第一角接觸軸承座,該第一伺服馬達提供旋轉動力源,並依次通過該第一減速機、該第一聯軸器和該第一角接觸軸承座連接該工位轉盤。 In an embodiment of the present disclosure, the transmission device includes a first servo motor, a first reducer, a first coupling, and a first angular contact bearing seat. The first servo motor provides a rotational power source and passes through The first speed reducer, the first coupling and the first angular contact bearing seat are connected to the station turntable.

於本揭示文件的一實施例中,該軸芯供給單元自動供料,且每次提供一個該OA軸芯。 In an embodiment of the present disclosure, the shaft core supply unit automatically supplies materials, and the OA shaft core is provided one at a time.

於本揭示文件的一實施例中,該初定位單元包括初定位相機和四爪旋轉機構,該初定位相機安裝於系統支架上,用以拍照計算該OA軸芯的該初始偏轉角度,該四爪旋轉機構用於夾持該OA軸芯,並用於帶動該OA軸芯沿軸心旋轉以進行初定位,在進行初定位後,該初定位相機二次拍照計算該OA軸芯的該剩餘偏轉角度。 In an embodiment of the present disclosure, the initial positioning unit includes an initial positioning camera and a four-jaw rotation mechanism. The initial positioning camera is installed on a system bracket and used to take pictures and calculate the initial deflection angle of the OA shaft core. The pawl rotation mechanism is used to clamp the OA shaft core, and is used to drive the OA shaft core to rotate along the shaft center for initial positioning. After the initial positioning, the initial positioning camera takes a second photo to calculate the remaining deflection of the OA shaft core angle.

於本揭示文件的一實施例中,該四爪旋轉機構包括 第二伺服馬達、第二聯軸器、第二角接觸軸承座和四爪氣缸,該第二伺服馬達提供旋轉動力源,並通過該第二聯軸器和該第二角接觸軸承座與該四爪氣缸連接。 In an embodiment of the present disclosure, the four-jaw rotating mechanism includes The second servo motor, the second coupling, the second angular contact bearing seat and the four-jaw cylinder, the second servo motor provides a rotating power source, and is connected to the second angular contact bearing seat through the second coupling and the second angular contact bearing seat. Four-jaw cylinder connection.

於本揭示文件的一實施例中,該初定位單元還包括第一Z軸微調滑台、第一Y軸微調滑台、第一X軸調整螺栓和第一Y軸調整螺栓。該第一Y軸調整螺栓設置於該第一Y軸微調滑台的底座擋邊,用於使該四爪旋轉機構的旋轉中心線與該OA軸芯的軸線平行。該第一Z軸微調滑台用於安裝該四爪旋轉機構,並用於該四爪旋轉機構沿Z軸方向進行精密微調。該第一Y軸微調滑台用於安裝該四爪旋轉機構,並用於該四爪旋轉機構沿Y軸方向進行精密微調,通過調整該第一Z軸微調滑台和該第一Y軸微調滑台使該四爪氣缸的旋轉中心與位於該初定位工位的該OA軸芯同軸。該第一X軸調整螺栓設置於該第一Y軸微調滑台的底座,用於調整該四爪旋轉機構在X軸方向上的位置,以使該四爪旋轉機構的夾持範圍調整至該OA軸芯的一端。 In an embodiment of the present disclosure, the initial positioning unit further includes a first Z-axis fine-tuning slide table, a first Y-axis fine-tuning slide table, a first X-axis adjustment bolt, and a first Y-axis adjustment bolt. The first Y-axis adjustment bolt is arranged on the base rib of the first Y-axis fine-adjustment sliding table, and is used to make the rotation center line of the four-jaw rotating mechanism parallel to the axis of the OA shaft core. The first Z-axis fine-adjustment sliding table is used for installing the four-jaw rotating mechanism and used for fine-tuning the four-jaw rotating mechanism along the Z-axis direction. The first Y-axis fine-tuning sliding table is used to install the four-jaw rotating mechanism and for fine-tuning the four-jaw rotating mechanism along the Y-axis direction. By adjusting the first Z-axis fine-tuning sliding table and the first Y-axis fine-tuning slide The table makes the rotation center of the four-jaw cylinder coaxial with the OA shaft core located at the initial positioning station. The first X-axis adjustment bolt is set on the base of the first Y-axis fine-tuning slide table, and is used to adjust the position of the four-jaw rotating mechanism in the X-axis direction, so that the clamping range of the four-jaw rotating mechanism is adjusted to the One end of the OA shaft core.

於本揭示文件的一實施例中,該二次定位單元包括二次定位相機和相機旋轉機構,該相機旋轉機構帶動該二次定位相機轉動,使該二次定位相機在該剩餘偏轉角度的細分區間內多次拍照計算,獲得最接近理想角度的照片,以對該OA軸芯進行測量。 In an embodiment of the present disclosure, the secondary positioning unit includes a secondary positioning camera and a camera rotating mechanism, and the camera rotating mechanism drives the secondary positioning camera to rotate, so that the secondary positioning camera is subdivided in the remaining deflection angle In the interval, several photographs are taken and calculated, and the photograph closest to the ideal angle is obtained to measure the OA shaft core.

於本揭示文件的一實施例中,該相機旋轉機構包括第三伺服馬達、第三減速機、第三聯軸器、第三角接觸軸 承座和旋轉支架,該二次定位相機包括第一面陣相機和第二面陣相機。該第三伺服馬達用於提供旋轉動力源,並依次通過該第三減速機、該第三聯軸器和該第三角接觸軸承座與該旋轉支架連接。該第一面陣相機安裝於該旋轉支架,用於測量該OA軸芯的內孔直徑尺寸及錐度尺寸,該第二面陣相機安裝於該旋轉支架,用於測量該OA軸芯的厚度尺寸。 In an embodiment of the present disclosure, the camera rotation mechanism includes a third servo motor, a third reducer, a third coupling, and a third angular contact shaft A bearing and a rotating bracket, the secondary positioning camera includes a first area scan camera and a second area scan camera. The third servo motor is used to provide a rotating power source, and is connected to the rotating support through the third reducer, the third coupling, and the third angular contact bearing seat in sequence. The first area scan camera is installed on the rotating support for measuring the diameter and taper size of the OA shaft core, and the second area scan camera is installed on the rotating support for measuring the thickness of the OA shaft core .

於本揭示文件的一實施例中,該二次定位單元還包括第二Z軸微調滑台、第二Y軸微調滑台和第二Y軸調整螺栓。該第二Y軸調整螺栓設置於該第二Y軸微調滑台的底座擋邊,用於使該相機旋轉機構的旋轉中心線與該OA軸芯的軸線平行。該第二Z軸微調滑台用於安裝該相機旋轉機構,並用於該相機旋轉機構沿Z軸方向進行精密微調。該第二Y軸微調滑台用於安裝該相機旋轉機構,並用於該相機旋轉機構沿Y軸方向進行精密微調,通過調整該第二Z軸微調滑台和該第二Y軸微調滑台使該相機旋轉機構的旋轉中心與位於該二次定位工位的該OA軸芯同軸。 In an embodiment of the present disclosure, the secondary positioning unit further includes a second Z-axis fine-tuning sliding table, a second Y-axis fine-tuning sliding table, and a second Y-axis adjusting bolt. The second Y-axis adjustment bolt is arranged on the base rib of the second Y-axis fine-adjustment sliding table, and is used to make the rotation center line of the camera rotation mechanism parallel to the axis of the OA shaft core. The second Z-axis fine-tuning sliding table is used to install the camera rotating mechanism, and is used for fine-tuning the camera rotating mechanism along the Z-axis direction. The second Y-axis fine-tuning slide is used to install the camera rotation mechanism, and is used for precise fine-tuning of the camera rotation mechanism along the Y-axis direction. By adjusting the second Z-axis fine-tuning slide and the second Y-axis fine-tuning slide to make The rotation center of the camera rotation mechanism is coaxial with the OA shaft core located at the secondary positioning station.

於本揭示文件的一實施例中,該尺寸量測單元包括尺寸量測相機和相機驅動機構。該相機驅動機構安裝在系統支架上,該尺寸量測相機安裝在該相機驅動機構上,該相機驅動機構用於帶動該尺寸量測相機沿X軸方向移動,以測量位於該量測工位的該OA軸芯的長度尺寸、軸徑尺寸、位置度尺寸及圓跳動尺寸。 In an embodiment of the present disclosure, the size measurement unit includes a size measurement camera and a camera driving mechanism. The camera driving mechanism is installed on the system bracket, the size measuring camera is installed on the camera driving mechanism, and the camera driving mechanism is used to drive the size measuring camera to move along the X axis to measure the measurement position at the measuring station. The length dimension, shaft diameter dimension, position dimension and circle runout dimension of the OA shaft core.

於本揭示文件的一實施例中,該相機驅動機構包括 第一電缸和第二電缸,該尺寸量測相機包括第一遠心面陣相機和第二遠心面陣相機。該第一遠心面陣相機和該第二遠心面陣相機設置於位於該量測工位的該OA軸芯的正上方,該第一電缸帶動該第一遠心面陣相機沿X軸方向移動,該第二電缸帶動該第二遠心面陣相機沿X軸方向移動。 In an embodiment of the present disclosure, the camera driving mechanism includes The first electric cylinder and the second electric cylinder, the size measuring camera includes a first telecentric area scan camera and a second telecentric area scan camera. The first telecentric area scan camera and the second telecentric area scan camera are arranged directly above the OA axis of the measuring station, and the first electric cylinder drives the first telecentric area scan camera to move along the X axis direction , The second electric cylinder drives the second telecentric area scan camera to move along the X-axis direction.

本揭示文件還提供一種OA軸芯尺寸量測方法,應用於上述OA軸芯尺寸量測裝置,該OA軸芯尺寸量測方法包括以下步驟:軸芯供給單元將待測量的OA軸芯提供至位於上料工位的軸芯安裝機構;工位旋轉單元將該OA軸芯從該上料工位旋轉至初定位工位,初定位單元修正位於該初定位工位的該OA軸芯的初始偏轉角度,以進行初定位;工位旋轉單元將該OA軸芯從該初定位工位旋轉至二次定位工位,二次定位單元修正位於該二次定位工位的該OA軸芯的剩餘偏轉角度,以進行二次定位,並測量該OA軸芯的第一部分尺寸;工位旋轉單元將該OA軸芯從該二次定位工位旋轉至量測工位,尺寸量測單元測量位於該量測工位的該OA軸芯的第二部分尺寸;以及工位旋轉單元將該OA軸芯從該量測工位旋轉至下料工位,下料單元將位於該下料工位的該OA軸芯進行下料分流,以區分合格OA軸芯和不合格OA軸芯。 The present disclosure also provides a OA shaft core size measurement method, which is applied to the above OA shaft core size measurement device. The OA shaft core size measurement method includes the following steps: the shaft core supply unit provides the OA shaft core to be measured to The shaft core installation mechanism at the loading station; the station rotating unit rotates the OA shaft core from the loading station to the initial positioning station, and the initial positioning unit corrects the initial positioning of the OA shaft core at the initial positioning station. Deflection angle for initial positioning; the station rotating unit rotates the OA shaft core from the initial positioning station to the secondary positioning station, and the secondary positioning unit corrects the remaining OA shaft core at the secondary positioning station Deflection angle to perform secondary positioning and measure the size of the first part of the OA shaft core; the station rotation unit rotates the OA shaft core from the secondary positioning station to the measurement station, and the measurement unit is located at the Measuring the size of the second part of the OA shaft core of the measuring station; and the station rotating unit rotates the OA shaft core from the measuring station to the blanking station, and the blanking unit will be located at the blanking station. The OA shaft core is cut and divided to distinguish between qualified OA shaft cores and unqualified OA shaft cores.

於本揭示文件的一實施例中,該軸芯供給單元、該初定位單元、該二次定位單元、該尺寸量測單元和該下料單元同步作業。 In an embodiment of the present disclosure, the shaft core supply unit, the initial positioning unit, the secondary positioning unit, the size measuring unit, and the unloading unit operate synchronously.

100:辦公室自動化(OA)軸芯尺寸量測裝置 100: Office automation (OA) shaft core size measuring device

10:基座 10: Pedestal

20:工位旋轉單元 20: Station rotating unit

21:工位轉盤 21: Station turntable

211:第一軸芯安裝機構 211: The first shaft core installation mechanism

212:第二軸芯安裝機構 212: Second shaft core installation mechanism

213:第三軸芯安裝機構 213: Third shaft core installation mechanism

214:第四軸芯安裝機構 214: The fourth shaft core installation mechanism

215:第五軸芯安裝機構 215: Fifth shaft installation mechanism

216:第六軸芯安裝機構 216: The sixth axis installation mechanism

22:傳動裝置 22: Transmission

221:第一伺服馬達 221: The first servo motor

222:第一減速機 222: The first reducer

223:第一聯軸器 223: The first coupling

224:第一角接觸軸承座 224: The first angular contact bearing seat

30:軸芯供給單元 30: Shaft core supply unit

40:初定位單元 40: Initial positioning unit

41:初定位相機 41: Initial positioning of the camera

42:四爪旋轉機構 42: Four-jaw rotating mechanism

421:第二伺服馬達 421: second servo motor

422:第二聯軸器 422: second coupling

423:第二角接觸軸承座 423: second angular contact bearing seat

424:四爪氣缸 424: Four-jaw cylinder

43:第一Z軸微調滑台 43: The first Z-axis fine-tuning slide

44:第一Y軸微調滑台 44: The first Y-axis fine-tuning slide

45:第一X軸調整螺栓 45: The first X-axis adjustment bolt

46:第一Y軸調整螺栓 46: The first Y-axis adjustment bolt

50:二次定位單元 50: Secondary positioning unit

51:二次定位相機 51: Secondary positioning camera

511:第一面陣相機 511: The first area scan camera

512:第二面陣相機 512: second area scan camera

52:相機旋轉機構 52: Camera rotation mechanism

521:第三伺服馬達 521: Third Servo Motor

522:第三減速機 522: Third Reducer

523:第三聯軸器 523: third coupling

524:第三角接觸軸承座 524: Third angular contact bearing seat

525:旋轉支架 525: Rotating Bracket

53:第二Z軸微調滑台 53: The second Z-axis fine-tuning slide

54:第二Y軸微調滑台 54: The second Y-axis fine-tuning slide

55:第二Y軸調整螺栓 55: Second Y-axis adjustment bolt

60:尺寸量測單元 60: size measurement unit

61:尺寸量測相機 61: size measuring camera

611:第一遠心面陣相機 611: The first telecentric area scan camera

612:第二遠心面陣相機 612: second telecentric area scan camera

62:相機驅動機構 62: Camera drive mechanism

621:第一電缸 621: First electric cylinder

622:第二電缸 622: second electric cylinder

70:下料單元 70: Unloading unit

200:辦公室自動化(OA)軸芯 200: Office Automation (OA) axis

Figure 109126074-A0305-02-0026-19
d:內孔直徑
Figure 109126074-A0305-02-0026-19
d: inner hole diameter

γ:錐度 γ: taper

H:厚度 H: thickness

Figure 109126074-A0305-02-0027-16
D1、
Figure 109126074-A0305-02-0027-17
D2、
Figure 109126074-A0305-02-0027-18
D3:軸直徑
Figure 109126074-A0305-02-0027-16
D1,
Figure 109126074-A0305-02-0027-17
D2,
Figure 109126074-A0305-02-0027-18
D3: shaft diameter

L1、L2、L3:軸長度 L1, L2, L3: shaft length

L0:初始距離 L0: initial distance

α:初始偏轉角度 α: initial deflection angle

β:已修正角度 β: Corrected angle

α-β:剩餘偏轉角度 α-β: Residual deflection angle

S1、S2、S3、S4、S5:步驟 S1, S2, S3, S4, S5: steps

當結合隨附圖式閱讀時,自以下詳細描述將最佳地理解本揭示的態樣。應注意,根據工業中的標準實務,各個特徵並非按比例繪製。事實上,出於論述清晰的目的,可任意增加或減小各個特徵的尺寸。 When read in conjunction with the accompanying drawings, the aspect of the present disclosure will be best understood from the following detailed description. It should be noted that, according to standard practice in the industry, the various features are not drawn to scale. In fact, for the purpose of clarity of discussion, the size of each feature can be increased or decreased arbitrarily.

第1圖為本揭示文件辦公室自動化(office automation,OA)軸芯尺寸量測裝置一實施例的結構示意圖。 Figure 1 is a schematic structural diagram of an embodiment of a shaft core size measuring device for office automation (OA) disclosed herein.

第2圖為待測量的OA軸芯一實施例的結構主視圖。 Figure 2 is a front view of the structure of an embodiment of the OA shaft core to be measured.

第3圖為待測量的OA軸芯一實施例的結構俯視圖。 Figure 3 is a top view of the structure of an embodiment of the OA shaft core to be measured.

第4圖為第1圖所示的工位旋轉單元的結構放大示意圖。 Figure 4 is an enlarged schematic diagram of the structure of the station rotating unit shown in Figure 1.

第5圖為第1圖所示的軸芯供給單元的結構放大示意圖。 Figure 5 is an enlarged schematic view of the structure of the shaft core supply unit shown in Figure 1.

第6圖為第1圖所示的初定位單元的結構放大示意圖。 Figure 6 is an enlarged schematic diagram of the structure of the initial positioning unit shown in Figure 1.

第7圖為第6圖所示的四爪旋轉機構的結構示意圖。 Fig. 7 is a schematic diagram of the structure of the four-claw rotating mechanism shown in Fig. 6.

第8圖為第一調節結構示意圖。 Figure 8 is a schematic diagram of the first adjustment structure.

第9圖為位於初定位工位的OA軸芯偏轉角度示意圖。 Figure 9 is a schematic diagram of the deflection angle of the OA shaft at the initial positioning station.

第10圖為第1圖所示的二次定位單元的結構放大示意圖。 Figure 10 is an enlarged schematic diagram of the structure of the secondary positioning unit shown in Figure 1.

第11圖為第10圖所示的二次定位單元的結構左視圖。 Figure 11 is a left view of the structure of the secondary positioning unit shown in Figure 10.

第12圖為第10圖所示的二次定位單元的結構右視圖。 Figure 12 is a right side view of the structure of the secondary positioning unit shown in Figure 10.

第13圖為第1圖所示的尺寸量測單元的結構放大示意圖。 Figure 13 is an enlarged schematic view of the structure of the size measuring unit shown in Figure 1.

第14圖為第1圖所示的下料單元的結構放大示意圖。 Figure 14 is an enlarged schematic view of the structure of the blanking unit shown in Figure 1.

第15圖為本揭示文件OA軸芯尺寸量測方法一實施例的步驟流程圖。 Figure 15 is a flow chart of the steps of an embodiment of the method for measuring the size of the OA shaft core of the disclosure.

為能更好地理解本揭示文件的特點,以下特舉較佳實施例對本揭示文件做進一步闡述。然而,可輕易瞭解本揭示文件實施例提供許多合適的發明概念而可實施於廣泛的各種特定背景。所揭示的特定實施例僅僅用於說明以特定方法使用本揭示文件,並非用以限制本揭示文件的權利要求範圍。 In order to better understand the characteristics of the present disclosure, the following will further illustrate the present disclosure with preferred embodiments. However, it is easy to understand that the embodiments of the present disclosure provide many suitable inventive concepts that can be implemented in a wide variety of specific backgrounds. The specific embodiments disclosed are only used to illustrate the use of the disclosure in a specific method, and are not used to limit the scope of the claims of the disclosure.

本揭示文件的辦公室自動化(office automation,OA)軸芯尺寸量測裝置設有上料工位、初定位工位、二次定位工位、量測工位和下料工位。優選地,在二次定位工位與量測工位之間還設有緩衝工位;在一些實施例中,位於二次定位工位和量測工位的測量元件體積較大,為了避免各測量元件間相互影響,可在二次定位工位與量測工位之間增設緩衝工位進行緩衝,以此解決使用過程中的空間限制等問題。在其它實施例中,也可以不設置緩衝工位。本揭示文件不限制緩衝工位的數量和具體位置,可根據結構需要靈活設置。 The office automation (OA) shaft size measuring device of the present disclosure is provided with a loading station, an initial positioning station, a secondary positioning station, a measuring station, and an unloading station. Preferably, a buffer station is also provided between the secondary positioning station and the measuring station; in some embodiments, the measuring elements located at the secondary positioning station and the measuring station have a relatively large volume. The measuring components influence each other, and a buffering station can be added between the secondary positioning station and the measuring station for buffering, so as to solve the problem of space limitation during use. In other embodiments, the buffer station may not be provided. The present disclosure does not limit the number and specific positions of buffer stations, and can be flexibly set according to structural requirements.

如第1圖所示,為本揭示文件OA軸芯尺寸量測裝置一實施例的結構示意圖。該OA軸芯尺寸量測裝置100包括基座10、工位旋轉單元20、軸芯供給單元30、初定位單元40、二次定位單元50、尺寸量測單元60以及下料單元70。基座10設於OA軸芯尺寸量測裝置100的底部,工位旋轉單元20、軸芯供給單元30、初定位單元40、二次定位單元50、尺寸量測單元60以及下料單元70設於 基座10上。軸芯供給單元30位於上料工位,初定位單元40位於初定位工位,二次定位單元50位於二次定位工位,尺寸量測單元60位於量測工位,下料單元70位於下料工位。工位旋轉單元20帶動OA軸芯在各工位之間轉動。 As shown in FIG. 1, it is a schematic structural diagram of an embodiment of the OA shaft core size measuring device of the present disclosure. The OA shaft core size measurement device 100 includes a base 10, a station rotation unit 20, a shaft core supply unit 30, a primary positioning unit 40, a secondary positioning unit 50, a size measurement unit 60 and a blanking unit 70. The base 10 is set at the bottom of the OA shaft core size measuring device 100, and the station rotating unit 20, the shaft core supply unit 30, the primary positioning unit 40, the secondary positioning unit 50, the size measuring unit 60, and the unloading unit 70 are provided. At On the base 10. The spindle supply unit 30 is located at the loading station, the primary positioning unit 40 is located at the initial positioning station, the secondary positioning unit 50 is located at the secondary positioning station, the size measurement unit 60 is located at the measurement station, and the unloading unit 70 is located below料工位。 Material station. The station rotating unit 20 drives the OA shaft core to rotate between the stations.

如第1圖所示,在本實施例中,基座10底部為固定底座,固定底座用於將OA軸芯尺寸量測裝置100牢固地設置在例如實驗室或生產車間等使用場所。在其他實施例中,基座10底部也可以設計為滑輪,由此使用者可以依據使用需求將OA軸芯尺寸量測裝置100移動到不同的使用場所。 As shown in Figure 1, in this embodiment, the bottom of the base 10 is a fixed base, and the fixed base is used to firmly install the OA shaft core size measuring device 100 in a use place such as a laboratory or a production workshop. In other embodiments, the bottom of the base 10 can also be designed as a pulley, so that the user can move the OA shaft core size measuring device 100 to different places of use according to usage requirements.

為更好的說明本揭示文件OA軸芯尺寸量測裝置100的工作流程,現結合一待測的OA軸芯加以說明。如第2圖和第3圖所示,分別為待測量的OA軸芯一實施例的結構主視圖和結構俯視圖,在本實施例中,待測量的OA軸芯200需要測量的尺寸有內孔直徑

Figure 109126074-A0305-02-0011-31
d,錐度γ,厚度H,軸直徑
Figure 109126074-A0305-02-0011-34
D1、
Figure 109126074-A0305-02-0011-33
D2、
Figure 109126074-A0305-02-0011-32
D3,軸長度L1、L2、L3,位置度尺寸(即被測孔Φ d對A-B構成的座標位置,在本實施例中誤差為Φ 0.05,在其他實施例中,使用者可根據生產需求選擇誤差數值,本揭示文件並不限制)和徑向圓跳動尺寸(即垂直於基準軸線的任一測量平面內,半徑為公差值0.05,且圓心在基準軸線上的兩個同心圓A和B之間的區域)。當然在其他實施例中,本揭示文件還可以用於測量其他形狀或尺寸的OA軸芯,本揭示文件並不限制待測量的OA軸芯的形狀或態樣。 In order to better explain the working process of the OA shaft core size measuring device 100 of the present disclosure, it is now described in conjunction with an OA shaft core to be tested. As shown in Figures 2 and 3, they are respectively a front view and a top view of the structure of an embodiment of the OA shaft core to be measured. In this embodiment, the size of the OA shaft core 200 to be measured has an inner hole. diameter
Figure 109126074-A0305-02-0011-31
d, taper γ, thickness H, shaft diameter
Figure 109126074-A0305-02-0011-34
D1,
Figure 109126074-A0305-02-0011-33
D2,
Figure 109126074-A0305-02-0011-32
D3, shaft length L1, L2, L3, position dimension (that is, the coordinate position formed by the measured hole Φ d to AB, in this embodiment, the error is Φ 0.05, in other embodiments, the user can choose according to production needs The error value is not limited by this disclosure) and the radial circle runout size (that is, in any measurement plane perpendicular to the reference axis, the radius is the tolerance value of 0.05, and the center of the reference axis is two concentric circles A and B Between). Of course, in other embodiments, the present disclosure can also be used to measure OA shaft cores of other shapes or sizes, and the present disclosure does not limit the shape or aspect of the OA shaft core to be measured.

請參照第4圖,為第1圖所示的工位旋轉單元20的結構放大示意圖,工位旋轉單元20包括工位轉盤21及傳動裝置22。工位轉盤21上分別設有第一軸芯安裝機構211、第二軸芯安裝機構212、第三軸芯安裝機構213、第五軸芯安裝機構215和第六軸芯安裝機構216。優選地,第三軸芯安裝機構213與第五軸芯安裝機構215之間還設有第四軸芯安裝機構214。第一軸芯安裝機構211、第二軸芯安裝機構212、第三軸芯安裝機構213、第四軸芯安裝機構214、第五軸芯安裝機構215和第六軸芯安裝機構216圍繞工位轉盤21的軸心依次均勻分佈。當工位轉盤21的第一軸芯安裝機構211位於OA軸芯尺寸量測裝置100的上料工位時,第二軸芯安裝機構212、第三軸芯安裝機構213、第四軸芯安裝機構214、第五軸芯安裝機構215和第六軸芯安裝機構216分別位於初定位工位、二次定位工位、緩衝工位、量測工位和下料工位。工位轉盤21每旋轉60°,各軸芯安裝機構則進入下一個工位。在其它實施例中,軸芯安裝機構的數量也可不限於6個,且也不必然均勻分佈,只要能夠帶動OA軸芯在各個工位之間轉動即可。 Please refer to FIG. 4, which is an enlarged schematic diagram of the structure of the station rotating unit 20 shown in FIG. 1. The station rotating unit 20 includes a station turntable 21 and a transmission device 22. The station turntable 21 is provided with a first shaft core installation mechanism 211, a second shaft core installation mechanism 212, a third shaft core installation mechanism 213, a fifth shaft core installation mechanism 215, and a sixth shaft core installation mechanism 216, respectively. Preferably, a fourth shaft core installation mechanism 214 is further provided between the third shaft core installation mechanism 213 and the fifth shaft core installation mechanism 215. The first shaft core installation mechanism 211, the second shaft core installation mechanism 212, the third shaft core installation mechanism 213, the fourth shaft core installation mechanism 214, the fifth shaft core installation mechanism 215, and the sixth shaft core installation mechanism 216 surround the station The axis of the turntable 21 is uniformly distributed in sequence. When the first shaft core installation mechanism 211 of the station turntable 21 is located at the loading station of the OA shaft core size measuring device 100, the second shaft core installation mechanism 212, the third shaft core installation mechanism 213, and the fourth shaft core installation The mechanism 214, the fifth axis installation mechanism 215 and the sixth axis installation mechanism 216 are respectively located at the initial positioning station, the secondary positioning station, the buffer station, the measuring station and the blanking station. Every time the station turntable 21 rotates 60°, each shaft core installation mechanism enters the next station. In other embodiments, the number of shaft core installation mechanisms may not be limited to 6, and it is not necessarily evenly distributed, as long as it can drive the OA shaft core to rotate between the various stations.

請繼續參照第4圖,傳動裝置22包括第一伺服馬達221、第一減速機222、第一聯軸器223以及第一角接觸軸承座224,第一伺服馬達221通過第一減速機222、第一聯軸器223和第一角接觸軸承座224與工位轉盤21連接。第一伺服馬達221提供工位轉盤21的旋轉動力源, 第一減速機222用於提高傳動裝置22的扭矩並保證旋轉精度,第一聯軸器223用於將動力源和輸出軸連接,第一角接觸軸承座224用於保證工位轉盤21的旋轉精度。由此,傳動裝置22驅動工位轉盤21每次轉動精確的角度,致使每一軸芯安裝機構在上料工位、初定位工位、二次定位工位、緩衝工位、量測工位以及下料工位之間旋轉。 Please continue to refer to FIG. 4, the transmission device 22 includes a first servo motor 221, a first reducer 222, a first coupling 223, and a first angular contact bearing seat 224. The first servo motor 221 passes through the first reducer 222, The first coupling 223 and the first angular contact bearing seat 224 are connected to the station turntable 21. The first servo motor 221 provides the rotational power source of the station turntable 21, The first reducer 222 is used to increase the torque of the transmission device 22 and ensure the rotation accuracy, the first coupling 223 is used to connect the power source and the output shaft, and the first angular contact bearing seat 224 is used to ensure the rotation of the station turntable 21 Accuracy. As a result, the transmission device 22 drives the station turntable 21 to rotate at a precise angle each time, so that each shaft core installation mechanism is in the loading station, the initial positioning station, the secondary positioning station, the buffer station, the measuring station, and the measuring station. Rotate between blanking stations.

如第5圖所示,為第1圖所示的軸芯供給單元30的結構放大示意圖。軸芯供給單元30用於將待測量的OA軸芯200提供至位於上料工位的第一軸芯安裝機構211,並將待測量的OA軸芯200安裝於第一軸芯安裝機構211。 As shown in FIG. 5, it is an enlarged schematic view of the structure of the shaft core supply unit 30 shown in FIG. The shaft core supply unit 30 is used to provide the OA shaft core 200 to be measured to the first shaft core installation mechanism 211 at the loading station, and to install the OA shaft core 200 to be measured on the first shaft core installation mechanism 211.

在本實施例中,軸芯供給單元30自動供料,且每次提供一個待測量的OA至第一軸芯安裝機構211,待OA軸芯200安裝完成後,傳動裝置22驅動工位轉盤21旋轉60°,此時第一軸芯安裝機構211旋轉至初定位工位,第六軸芯安裝機構216旋轉至上料工位,同時軸芯供給單元30提供另一待測量的OA軸芯200至第六軸芯安裝機構216。 In this embodiment, the shaft core supply unit 30 automatically supplies materials, and provides one OA to be measured to the first shaft core installation mechanism 211 each time. After the OA shaft core 200 is installed, the transmission device 22 drives the station turntable 21 Rotate 60°. At this time, the first shaft core installation mechanism 211 rotates to the initial positioning station, and the sixth shaft core installation mechanism 216 rotates to the loading station. At the same time, the shaft core supply unit 30 provides another OA shaft core 200 to be measured. The sixth axis installation mechanism 216.

如第6圖所示,為第1圖所示的初定位單元40的結構放大示意圖。初定位單元40包括初定位相機41和四爪旋轉機構42,初定位相機41安裝於系統支架上。初定位單元40用於修正位於初定位工位的OA軸芯200的初始偏轉角度α,進行初定位。 As shown in FIG. 6, it is an enlarged schematic diagram of the structure of the initial positioning unit 40 shown in FIG. 1. The initial positioning unit 40 includes an initial positioning camera 41 and a four-claw rotating mechanism 42, and the initial positioning camera 41 is installed on the system bracket. The initial positioning unit 40 is used to correct the initial deflection angle α of the OA shaft core 200 at the initial positioning station to perform initial positioning.

如第7圖所示,為四爪旋轉機構42的結構示意圖。 四爪旋轉機構42包括第二伺服馬達421、第二聯軸器422、第二角接觸軸承座423和四爪氣缸424。第二伺服馬達421用於提供四爪旋轉機構42的旋轉動力源,第二伺服馬達421通過第二聯軸器422和第二角接觸軸承座423與四爪氣缸424連接,第二角接觸軸承座423用於保證四爪旋轉機構42的旋轉精度,四爪旋轉機構42用於夾持OA軸芯200,並用於帶動OA軸芯200沿軸心旋轉以進行初定位。 As shown in FIG. 7, it is a schematic diagram of the structure of the four-claw rotating mechanism 42. The four-jaw rotating mechanism 42 includes a second servo motor 421, a second coupling 422, a second angular contact bearing seat 423 and a four-jaw cylinder 424. The second servo motor 421 is used to provide the rotational power source of the four-jaw rotating mechanism 42. The second servo motor 421 is connected to the four-jaw cylinder 424 through the second coupling 422 and the second angular contact bearing seat 423. The second angular contact bearing The seat 423 is used to ensure the rotation accuracy of the four-jaw rotating mechanism 42. The four-jaw rotating mechanism 42 is used to clamp the OA shaft core 200 and is used to drive the OA shaft core 200 to rotate along the shaft center for initial positioning.

優選地,初定位單元40還包括第一調節結構,用於對四爪旋轉機構42的精度或位置調節。如第8圖所示,為第一調節結構的示意圖,包括第一Z軸微調滑台43、第一Y軸微調滑台44、第一X軸調整螺栓45和第一Y軸調整螺栓46。第一Y軸調整螺栓45設置於第一Y軸微調滑台44的底座擋邊,用於使四爪旋轉機構42的旋轉中心線與OA軸芯200的軸線平行。第一Z軸微調滑台43用於安裝四爪旋轉機構42,並用於四爪旋轉機構42沿Z軸方向進行精密微調。第一Y軸微調滑台44用於安裝四爪旋轉機構42,並用於四爪旋轉機構42沿Y軸方向進行精密微調,通過調整第一Z軸微調滑台43和第一Y軸微調滑台44使四爪氣缸424的旋轉中心與位於初定位工位的OA軸芯200同軸。第一X軸調整螺栓45設置於第一Y軸微調滑台44的底座,用於調整四爪旋轉機構42在X軸方向上的位置,以使四爪旋轉機構42的夾持範圍調整至OA軸芯200的一端。值得說明的是,X軸可以指與OA 軸芯平行的水準軸,Y軸指與OA軸芯垂直的水準軸,Z軸指與OA軸芯垂直的豎直軸。 Preferably, the initial positioning unit 40 further includes a first adjustment structure for adjusting the accuracy or position of the four-jaw rotating mechanism 42. As shown in FIG. 8, it is a schematic diagram of the first adjustment structure, which includes a first Z-axis fine-tuning slide 43, a first Y-axis fine-tuning slide 44, a first X-axis adjustment bolt 45 and a first Y-axis adjustment bolt 46. The first Y-axis adjustment bolt 45 is provided on the base rib of the first Y-axis fine-adjustment sliding table 44 for making the rotation center line of the four-jaw rotating mechanism 42 parallel to the axis of the OA shaft core 200. The first Z-axis fine-adjustment slide 43 is used to install the four-jaw rotating mechanism 42 and is used for fine-tuning the four-jaw rotating mechanism 42 along the Z-axis direction. The first Y-axis fine-adjustment slide 44 is used to install the four-jaw rotating mechanism 42 and is used for the four-jaw rotating mechanism 42 to perform precise fine-tuning along the Y-axis direction. By adjusting the first Z-axis fine-tuning slide 43 and the first Y-axis fine-tuning slide 44 Make the rotation center of the four-jaw cylinder 424 coaxial with the OA shaft core 200 at the initial positioning station. The first X-axis adjustment bolt 45 is provided on the base of the first Y-axis fine-tuning slide 44, and is used to adjust the position of the four-jaw rotating mechanism 42 in the X-axis direction so that the clamping range of the four-jaw rotating mechanism 42 is adjusted to OA One end of the shaft core 200. It’s worth noting that the X axis can refer to the OA The axis is parallel to the horizontal axis, the Y axis refers to the horizontal axis perpendicular to the OA axis, and the Z axis refers to the vertical axis perpendicular to the OA axis.

使用前,需對初定位單元40進行以下調整:(1)首先調整第一Y軸調整螺栓46使四爪旋轉機構42的旋轉中心線與位於初定位工位的OA軸芯200的旋轉中心線平行;(2)然後調整第一Z軸微調滑台43和第一Y軸微調滑台44使四爪氣缸424的旋轉中心與位於初定位工位的OA軸芯200同軸;(3)最後調整第一X軸調整螺栓45使四爪旋轉機構42的夾持範圍調整至OA軸芯200的一端。 Before use, the initial positioning unit 40 needs to be adjusted as follows: (1) First, adjust the first Y-axis adjustment bolt 46 to make the rotation center line of the four-jaw rotating mechanism 42 and the rotation center line of the OA shaft core 200 at the initial positioning station Parallel; (2) Then adjust the first Z-axis fine-tuning slide 43 and the first Y-axis fine-tuning slide 44 so that the rotation center of the four-jaw cylinder 424 is coaxial with the OA shaft core 200 at the initial positioning station; (3) Final adjustment The first X-axis adjustment bolt 45 adjusts the clamping range of the four-claw rotating mechanism 42 to one end of the OA shaft core 200.

請一併參照第6圖和第9圖,如第9圖所示,為位於初定位工位的OA軸芯200偏轉角度示意圖。首先,初定位相機41對位於初定位工位的OA軸芯200的一端拍照並計算OA軸芯200具有初始偏轉角度α,初始偏轉角度α為亂數值,其範圍為0°

Figure 109126074-A0305-02-0015-37
α
Figure 109126074-A0305-02-0015-38
90°。然後,四爪旋轉機構42夾持OA軸芯200旋轉進行初定位;在進行初定位後,初定位相機41對OA軸芯200二次拍照並計算得出OA軸芯200通過初定位操作的已修正角度β,此時OA軸芯200修正後的剩餘偏轉角度為α-β。OA軸芯200的理想剩餘偏轉角度為0°,因此OA軸芯200還需補償的剩餘偏轉角度為α-β。在本實施例中,使用者允許測量結果有±1°誤差,在其他實施例中,使用者還可以根據生產需要設定其他數值的角度測量誤差,本揭示文件並不限制。 Please refer to Fig. 6 and Fig. 9 together. As shown in Fig. 9, it is a schematic diagram of the deflection angle of the OA shaft core 200 at the initial positioning station. First, the initial positioning camera 41 takes a picture of one end of the OA shaft core 200 at the initial positioning station and calculates that the OA shaft core 200 has an initial deflection angle α, which is a random value, and its range is 0°
Figure 109126074-A0305-02-0015-37
α
Figure 109126074-A0305-02-0015-38
90°. Then, the four-jaw rotating mechanism 42 clamps the OA shaft core 200 to rotate for the initial positioning; after the initial positioning, the initial positioning camera 41 takes a second photo of the OA shaft core 200 and calculates that the OA shaft core 200 has passed the initial positioning operation. Correct the angle β, and at this time, the remaining deflection angle of the OA shaft 200 after correction is α-β. The ideal residual deflection angle of the OA shaft core 200 is 0°, so the residual deflection angle that the OA shaft core 200 needs to compensate is α-β. In this embodiment, the user allows the measurement result to have an error of ±1°. In other embodiments, the user can also set other numerical angle measurement errors according to production needs, which is not limited by this disclosure.

隨後,傳動裝置22驅動工位轉盤21旋轉60°,此時第一軸芯安裝機構211旋轉至二次定位工位進行二次定位及第一部分尺寸測量;第六軸芯安裝機構216旋轉至初定位工位進行初定位;第六軸芯安裝機構216在初定位工位的初定位步驟與前述第一軸芯安裝機構211在初定位工位的初定位步驟相同,於此不再贅述;第五軸芯安裝機構215旋轉至上料工位,同時軸芯供給單元30提供待測量的OA軸芯200至第五軸芯安裝機構215。 Subsequently, the transmission device 22 drives the station turntable 21 to rotate 60°. At this time, the first shaft core installation mechanism 211 rotates to the secondary positioning station for secondary positioning and first part size measurement; the sixth shaft core installation mechanism 216 rotates to the initial position The positioning station performs initial positioning; the initial positioning steps of the sixth shaft core installation mechanism 216 at the initial positioning station are the same as the initial positioning steps of the first shaft core installation mechanism 211 at the initial positioning station, and will not be repeated here; The five-axis core installation mechanism 215 rotates to the loading station, and the shaft core supply unit 30 provides the OA shaft core 200 to the fifth shaft core installation mechanism 215 to be measured at the same time.

二次定位單元50用於修正位於二次定位工位的OA軸芯200的剩餘偏轉角度α-β,進行二次定位,並用於測量OA軸芯200的第一部分尺寸,在本實施例中,第一部分尺寸包括內孔直徑

Figure 109126074-A0305-02-0016-28
d、錐度γ以及厚度H。 The secondary positioning unit 50 is used to correct the remaining deflection angle α-β of the OA shaft core 200 at the secondary positioning station, perform secondary positioning, and measure the size of the first part of the OA shaft core 200. In this embodiment, The first part of the size includes the inner hole diameter
Figure 109126074-A0305-02-0016-28
d, taper γ and thickness H.

請一併參照第10圖至第12圖。二次定位單元50包括二次定位相機51和相機旋轉機構52。二次定位相機51包括第一面陣相機511和第二面陣相機512。第一面陣相機511安裝於旋轉支架525,用於測量OA軸芯200的內孔直徑

Figure 109126074-A0305-02-0016-26
d及錐度
Figure 109126074-A0305-02-0016-27
d,第二面陣相機512安裝於旋轉支架525,用於測量OA軸芯500的厚度H。 Please refer to Figure 10 to Figure 12 together. The secondary positioning unit 50 includes a secondary positioning camera 51 and a camera rotation mechanism 52. The secondary positioning camera 51 includes a first area scan camera 511 and a second area scan camera 512. The first area scan camera 511 is installed on the rotating bracket 525 and used to measure the inner hole diameter of the OA shaft core 200
Figure 109126074-A0305-02-0016-26
d and taper
Figure 109126074-A0305-02-0016-27
d. The second area scan camera 512 is mounted on the rotating bracket 525 and used to measure the thickness H of the OA shaft core 500.

相機旋轉機構52包括第三伺服馬達521、第三減速機522、第三聯軸器523、第三角接觸軸承座524和旋轉支架525。第三伺服馬達521用於為二次定位相機51和相機旋轉機構52提供旋轉動力源,第三伺服馬達521依次通過第三減速機522、第三聯軸器523和第三角接觸軸承座524與旋轉支架525連接。第三減速機522具有 較高的精密度,能提高扭矩並準確調整剩餘偏轉角度α-β。第三角接觸軸承座524能保證四爪旋轉機構的精度。 The camera rotating mechanism 52 includes a third servo motor 521, a third reducer 522, a third coupling 523, a third angular contact bearing seat 524 and a rotating bracket 525. The third servo motor 521 is used to provide a rotational power source for the secondary positioning camera 51 and the camera rotating mechanism 52. The third servo motor 521 is connected to the third reducer 522, the third coupling 523, and the third angular contact bearing seat 524 in sequence. The rotating bracket 525 is connected. The third reducer 522 has Higher precision, can improve the torque and accurately adjust the remaining deflection angle α-β. The triangular contact bearing seat 524 can ensure the accuracy of the four-jaw rotating mechanism.

請繼續參照第10圖至第12圖,優選地,二次定位單元50還包括第二調節結構,用於對相機旋轉機構52的精度或位置調節。第二調節結構包括第二Z軸微調滑台53、第二Y軸微調滑台54和第二Y軸調整螺栓55。第二Y軸調整螺栓55設置於第二Y軸微調滑台54的底座擋邊,用於使相機旋轉機構52的旋轉中心線與OA軸芯200的軸線平行。第二Z軸微調滑台53用於安裝相機旋轉機構52,並用於相機旋轉機構52沿Z軸方向進行精密微調。第二Y軸微調滑台54用於安裝相機旋轉機構52,並用於相機旋轉機構52沿Y軸方向進行精密微調,通過調整第二Z軸微調滑台53和第二Y軸微調滑台54使相機旋轉機構52的旋轉中心與位於二次定位工位的OA軸芯200同軸。 Please continue to refer to FIGS. 10 to 12. Preferably, the secondary positioning unit 50 further includes a second adjustment structure for adjusting the accuracy or position of the camera rotating mechanism 52. The second adjustment structure includes a second Z-axis fine-tuning sliding table 53, a second Y-axis fine-tuning sliding table 54 and a second Y-axis adjusting bolt 55. The second Y-axis adjustment bolt 55 is disposed on the base rib of the second Y-axis fine-tuning slide 54 and is used to make the rotation center line of the camera rotation mechanism 52 parallel to the axis of the OA shaft core 200. The second Z-axis fine-tuning slide 53 is used for mounting the camera rotating mechanism 52 and for fine-tuning the camera rotating mechanism 52 along the Z-axis direction. The second Y-axis fine-tuning slide 54 is used to install the camera rotation mechanism 52, and is used for precise fine-tuning of the camera rotation mechanism 52 along the Y-axis direction. By adjusting the second Z-axis fine-tuning slide 53 and the second Y-axis fine-tuning slide 54 The rotation center of the camera rotation mechanism 52 is coaxial with the OA shaft core 200 located at the secondary positioning station.

使用前,需對二次定位單元50進行以下調整:(1)首先調節第二Y軸調整螺栓55使相機旋轉機構52的旋轉中心線與位於二次定位工位的OA軸芯200的旋轉中心線平行;(2)然後調節第二Z軸微調滑台53、第二Y軸微調滑台54使相機旋轉機構52的旋轉中心與位於二次定位工位的OA軸芯200同軸。 Before use, the secondary positioning unit 50 needs to be adjusted as follows: (1) First, adjust the second Y-axis adjustment bolt 55 to make the rotation center line of the camera rotation mechanism 52 and the rotation center of the OA shaft core 200 at the secondary positioning station The lines are parallel; (2) Then adjust the second Z-axis fine-tuning slide 53 and the second Y-axis fine-tuning slide 54 so that the rotation center of the camera rotation mechanism 52 is coaxial with the OA shaft core 200 at the secondary positioning station.

請一併參照第10圖至第12圖,相機旋轉機構52的第一面陣相機511和第二面陣相機512的旋轉中心與位於二次定位工位的OA軸芯200同軸心,第一面陣相機 511和第二面陣相機512可沿旋轉中心進行旋轉;通過相機旋轉機構52進而對OA軸芯200補償剩餘偏轉角度α-β,以達到二次定位的目的,隨後進行第一部分尺寸測量。 Please refer to Figures 10 to 12 together. The rotation centers of the first area scan camera 511 and the second area scan camera 512 of the camera rotation mechanism 52 are coaxial with the OA shaft core 200 at the secondary positioning station. Area scan camera The 511 and the second area scan camera 512 can be rotated along the center of rotation; the camera rotation mechanism 52 is used to compensate the remaining deflection angle α-β of the OA shaft core 200 to achieve the purpose of secondary positioning, and then perform the first part size measurement.

在進行二次定位時,相機旋轉機構52帶動二次定位相機51在剩餘偏轉角度α-β的細分區間內連續轉動,使二次定位相機51在剩餘偏轉角度α-β的細分區間內多次拍照並計算誤差數值,誤差數值呈常態分佈,從而實現多次測量誤差由大變小再變大的過程。誤差數值最小的位置作為最佳的測量位置,可獲得最接近理想角度的照片。該誤差數值大小以第一面陣相機511計算的內孔直徑

Figure 109126074-A0305-02-0018-23
d尺寸的真圓度來表示,真圓度越大,誤差越小,反之,誤差越大。 During the secondary positioning, the camera rotation mechanism 52 drives the secondary positioning camera 51 to continuously rotate in the subdivision interval of the remaining deflection angle α-β, so that the secondary positioning camera 51 is repeatedly within the subdivision interval of the remaining deflection angle α-β. Take a picture and calculate the error value, the error value is in a normal distribution, so as to realize the process of multiple measurement errors from large to small and then to large. The position with the smallest error value is used as the best measurement position, and a photo closest to the ideal angle can be obtained. The value of the error is based on the inner hole diameter calculated by the first area scan camera 511
Figure 109126074-A0305-02-0018-23
The roundness of the d dimension is expressed, the greater the roundness, the smaller the error, and vice versa, the greater the error.

在本實施例中,相機旋轉機構52每次旋轉0.1°以滿足測量的精度要求,最多連續旋轉10次,隨後選取誤差最小的位置進行測量。以OA軸芯200的端面厚度尺寸進行說明:(1)實際尺寸根據公差取上極限值為H;偏轉角度為e;相機標定尺寸/實際尺寸=cos(e×2 π/360);(2)相機標定尺寸=H×cos(e×2 π/360);實際尺寸-相機標定尺寸

Figure 109126074-A0305-02-0018-24
測量誤差範圍,當e=0.1°時,則滿足測量精度要求。 In this embodiment, the camera rotation mechanism 52 rotates 0.1° each time to meet the accuracy requirements of the measurement, and continuously rotates at most 10 times, and then selects the position with the smallest error for measurement. Take the thickness dimension of the end face of the OA shaft core 200 to explain: (1) The actual size is based on the tolerance and the upper limit value is H; the deflection angle is e; the camera calibration size/actual size=cos(e×2 π/360); (2) )Camera calibration size=H×cos(e×2π/360); actual size-camera calibration size
Figure 109126074-A0305-02-0018-24
The measurement error range, when e=0.1°, meets the measurement accuracy requirements.

隨後,傳動裝置22驅動工位轉盤21旋轉60°,此時第一軸芯安裝機構211旋轉至緩衝工位,第六軸芯安裝機構216旋轉至二次定位工位進行二次定位及第一部分 尺寸測量,第六軸芯安裝機構216在二次定位的二次定位及測量步驟與前述第一軸芯安裝機構211在二次定位的二次定位及測量步驟相同,於此不再贅述;第五軸芯安裝機構215旋轉至初定位工位進行初定位,第五軸芯安裝機構215在初定位工位的初定位步驟與前述第一軸芯安裝機構211在初定位工位的初定位步驟相同,於此不再贅述;第四軸芯安裝機構214旋轉至上料工位,同時軸芯供給單元30提供待測量的OA軸芯200至第四軸芯安裝機構214。 Subsequently, the transmission device 22 drives the station turntable 21 to rotate 60°. At this time, the first shaft core installation mechanism 211 rotates to the buffer station, and the sixth shaft core installation mechanism 216 rotates to the secondary positioning station for secondary positioning and the first part. For size measurement, the secondary positioning and measurement steps of the sixth shaft core installation mechanism 216 in the secondary positioning are the same as the aforementioned secondary positioning and measurement steps of the first shaft core installation mechanism 211 in the secondary positioning, and will not be repeated here; The five-axis core installation mechanism 215 rotates to the initial positioning station for initial positioning. The initial positioning step of the fifth shaft core installation mechanism 215 at the initial positioning station is the same as that of the aforementioned first shaft core installation mechanism 211 at the initial positioning station. The same is not repeated here; the fourth shaft core installation mechanism 214 rotates to the loading station, and the shaft core supply unit 30 provides the OA shaft core 200 to the fourth shaft core installation mechanism 214 to be measured.

接著,傳動裝置22驅動工位轉盤21旋轉60°,此時第一軸芯安裝機構211旋轉至量測工位對OA軸芯200進行第二部分尺寸量測;與此同時,第六軸芯安裝機構216旋轉至緩衝工位,第五軸芯安裝機構215旋轉至二次定位工位進行二次定位及第一部分尺寸測量,第五軸芯安裝機構215在二次定位的二次定位及測量步驟與前述第一軸芯安裝機構211在二次定位的二次定位及測量步驟相同,於此不再贅述;第四軸芯安裝機構214旋轉至初定位工位進行初定位,第四軸芯安裝機構214在初定位工位的初定位步驟與前述第一軸芯安裝機構211在初定位工位的初定位步驟相同,於此不再贅述;第三軸芯安裝機構213旋轉至上料工位,同時軸芯供給單元30提供待測量的OA軸芯200至第三軸芯安裝機構213。 Next, the transmission device 22 drives the station turntable 21 to rotate 60°, and at this time the first shaft core mounting mechanism 211 rotates to the measuring station to perform the second part size measurement of the OA shaft core 200; at the same time, the sixth shaft core The installation mechanism 216 rotates to the buffer station, the fifth shaft core installation mechanism 215 rotates to the secondary positioning station for secondary positioning and the first part size measurement, and the fifth shaft core installation mechanism 215 performs secondary positioning and measurement in the secondary positioning. The steps are the same as the second positioning and measurement steps of the first shaft core installation mechanism 211 in the second positioning, and will not be repeated here; the fourth shaft core installation mechanism 214 rotates to the initial positioning station for initial positioning, and the fourth shaft core The initial positioning steps of the installation mechanism 214 at the initial positioning station are the same as the initial positioning steps of the first shaft core installation mechanism 211 at the initial positioning station, and will not be repeated here; the third shaft core installation mechanism 213 rotates to the loading station At the same time, the shaft core supply unit 30 provides the OA shaft core 200 to the third shaft core installation mechanism 213 to be measured.

請一併參照第2圖、第3圖和第13圖,如第13圖所示,為第1圖所示的尺寸量測單元60的結構放大示意圖。尺寸量測單元60用於測量位於量測工位的OA軸芯 200的第二部分尺寸。尺寸量測單元60包括尺寸量測相機61和相機驅動機構62,相機驅動機構62安裝在系統支架上,尺寸量測相機61安裝在相機驅動機構62上。相機驅動機構62包括第一電缸621和第二電缸622,尺寸量測相機61包括第一遠心面陣相機611和第二遠心面陣相機612。第一遠心面陣相機611和第二遠心面陣相機612設置於位於量測工位的OA軸芯200的正上方,相機驅動機構62用於帶動尺寸量測相機61沿X軸方向移動,更具體地來說,第一電缸621帶動第一遠心面陣相機611沿X軸方向移動,第二電缸622帶動第二遠心面陣相機612沿X軸方向移動,以測量位於量測工位的OA軸芯200的第二部分尺寸,例如:軸長度L1、L2、L3,軸徑

Figure 109126074-A0305-02-0020-20
D1、
Figure 109126074-A0305-02-0020-21
D2、
Figure 109126074-A0305-02-0020-22
D3,位置度尺寸及圓跳動尺寸等。 Please refer to FIG. 2, FIG. 3, and FIG. 13, as shown in FIG. 13, which is an enlarged schematic view of the structure of the size measuring unit 60 shown in FIG. 1. The size measuring unit 60 is used to measure the size of the second part of the OA shaft core 200 at the measuring station. The size measurement unit 60 includes a size measurement camera 61 and a camera drive mechanism 62. The camera drive mechanism 62 is installed on the system bracket, and the size measurement camera 61 is installed on the camera drive mechanism 62. The camera driving mechanism 62 includes a first electric cylinder 621 and a second electric cylinder 622, and the size measuring camera 61 includes a first telecentric area scan camera 611 and a second telecentric area scan camera 612. The first telecentric area scan camera 611 and the second telecentric area scan camera 612 are arranged directly above the OA shaft core 200 at the measuring station, and the camera driving mechanism 62 is used to drive the size measuring camera 61 to move along the X axis, and more Specifically, the first electric cylinder 621 drives the first telecentric area scan camera 611 to move along the X-axis direction, and the second electric cylinder 622 drives the second telecentric area scan camera 612 to move along the X-axis direction to measure the position at the measurement station. The size of the second part of the OA shaft core 200, for example: shaft length L1, L2, L3, shaft diameter
Figure 109126074-A0305-02-0020-20
D1,
Figure 109126074-A0305-02-0020-21
D2,
Figure 109126074-A0305-02-0020-22
D3, position degree size and circle runout size, etc.

更具體地來說,第一遠心面陣相機611和第二遠心面陣相機612的初始距離為L0,第一遠心面陣相機611和第二遠心面陣相機612分別移動至OA軸芯200的兩端進行多次拍照計算,即可得到OA軸芯200的總長度L1,也就是總長度L1=第一遠心面陣相機611和第二遠心面陣相機612的初始距離L0+第一遠心面陣相機611和第二遠心面陣相機612的移動距離之和;相應地,其他軸徑和長度等尺寸也可通過影像進行計算得到。 More specifically, the initial distance of the first telecentric area scan camera 611 and the second telecentric area scan camera 612 is L0, and the first telecentric area scan camera 611 and the second telecentric area scan camera 612 are moved to the center of the OA axis 200 respectively. Perform multiple photographing calculations at both ends to obtain the total length L1 of the OA core 200, that is, the total length L1 = the initial distance L0 of the first telecentric area scan camera 611 and the second telecentric area scan camera 612 + the first telecentric area scan The sum of the moving distances of the camera 611 and the second telecentric area scan camera 612; correspondingly, other dimensions such as shaft diameter and length can also be calculated from images.

隨後,傳動裝置22驅動工位轉盤21旋轉60°,此時第一軸芯安裝機構211旋轉至下料工位以對OA軸芯200進行下料分流;於此同時第六軸芯安裝機構216旋轉 至量測工位對OA軸芯200進行第二部分尺寸測量,第六軸芯安裝機構216在量測工位的測量步驟與前述第一軸芯安裝機構211在量測工位的測量步驟相同,於此不再贅述;第五軸芯安裝機構215旋轉至緩衝工位,第四軸芯安裝機構214旋轉至二次定位工位進行二次定位及第一部分尺寸測量,第四軸芯安裝機構214在二次定位工位的二次定位及測量步驟與前述第一軸芯安裝機構211在二次定位工位的二次定位及測量步驟相同,於此不再贅述;第三軸芯安裝機構213旋轉至初定位工位進行初定位,第三軸芯安裝機構213在初定位工位的初定位步驟與前述第一軸芯安裝機構211在初定位工位的初定位步驟相同,於此不再贅述;第二軸芯安裝機構212旋轉至上料工位,同時軸芯供給單元30提供待測量的OA軸芯200至第二軸芯安裝機構212。 Subsequently, the transmission device 22 drives the station turntable 21 to rotate 60°. At this time, the first shaft core installation mechanism 211 rotates to the blanking station to discharge the OA shaft core 200; at the same time, the sixth shaft core installation mechanism 216 Spin To the measurement station, the second part of the OA shaft core 200 is measured. The measurement steps of the sixth shaft core installation mechanism 216 in the measurement station are the same as the measurement steps of the first shaft core installation mechanism 211 in the measurement station. , I will not repeat it here; the fifth shaft core installation mechanism 215 rotates to the buffer station, the fourth shaft core installation mechanism 214 rotates to the secondary positioning station for secondary positioning and first part size measurement, and the fourth shaft core installation mechanism 214 The secondary positioning and measurement steps at the secondary positioning station are the same as the above-mentioned secondary positioning and measurement steps of the first shaft core installation mechanism 211 at the secondary positioning station, and will not be repeated here; the third shaft core installation mechanism 213 rotates to the initial positioning station for initial positioning. The initial positioning steps of the third shaft core installation mechanism 213 at the initial positioning station are the same as the initial positioning steps of the first shaft core installation mechanism 211 in the initial positioning station described above. To repeat; the second shaft core installation mechanism 212 rotates to the loading station, while the shaft core supply unit 30 provides the OA shaft core 200 to be measured to the second shaft core installation mechanism 212.

如第14圖所示,為第1圖所示的下料單元70的結構放大示意圖。下料單元70用於將位於下料工位的OA軸芯200進行下料分流。根據二次定位工位及量測工位的量測結果,使用下料單元70對位於下料工位的OA軸芯200進行下料分流,若OA軸芯200的所有尺寸測量結果均在誤差允許範圍內,則該OA軸芯200為合格產品,若OA軸芯200的至少一個尺寸的測量結果不在誤差允許範圍內,則該OA軸芯200為不合格產品,又下料單元70對合格產品和不合格產品分區存放。 As shown in FIG. 14, it is an enlarged schematic diagram of the structure of the blanking unit 70 shown in FIG. 1. The blanking unit 70 is used for blanking and splitting the OA shaft core 200 at the blanking station. According to the measurement results of the secondary positioning station and the measuring station, the blanking unit 70 is used to perform blanking and diversion of the OA shaft core 200 at the blanking station. If all the measurement results of the OA shaft core 200 are in error If the OA shaft core 200 is within the allowable range, the OA shaft core 200 is a qualified product. If the measurement result of at least one dimension of the OA shaft core 200 is not within the allowable error range, the OA shaft core 200 is a substandard product, and the blanking unit 70 is qualified. Products and non-conforming products are stored separately.

隨後,傳動裝置22驅動工位轉盤21旋轉60°, 此時第一軸芯安裝機構211旋轉至上料工位,同時軸芯供給單元30提供待測量的OA軸芯200至第一軸芯安裝機構211;於此同時第六軸芯安裝機構216旋轉至下料單元;第五軸芯安裝機構215旋轉至量測工位對OA軸芯200進行第二部分尺寸量測,第五軸芯安裝機構215在量測工位的測量步驟與前述第一軸芯安裝機構211在量測工位的測量步驟相同,於此不再贅述;第四軸芯安裝機構214旋轉至緩衝工位,第三軸芯安裝機構213旋轉至二次定位工位進行二次定位及第一部分尺寸測量,第三軸芯安裝機構213在二次定位工位的二次定位及測量步驟與前述第一軸芯安裝機構211在二次定位工位的二次定位及測量步驟相同,於此不再贅述;第二軸芯安裝機構212旋轉至初定位工位進行初定位,第二軸芯安裝機構212在初定位工位的初定位步驟與前述第一軸芯安裝機構211在初定位工位的初定位步驟相同,於此不再贅述;此後繼續重複前述量測週期及量測內容,於此不再贅述。 Subsequently, the transmission device 22 drives the station turntable 21 to rotate 60°, At this time, the first shaft core installation mechanism 211 rotates to the loading station, while the shaft core supply unit 30 supplies the OA shaft core 200 to be measured to the first shaft core installation mechanism 211; at the same time, the sixth shaft core installation mechanism 216 rotates to Unloading unit; the fifth shaft core installation mechanism 215 rotates to the measurement station to perform the second part size measurement of the OA shaft core 200. The measurement steps of the fifth shaft core installation mechanism 215 at the measurement station are the same as those of the aforementioned first shaft The measurement steps of the core mounting mechanism 211 in the measuring station are the same, and will not be repeated here; the fourth shaft core mounting mechanism 214 rotates to the buffer station, and the third shaft core mounting mechanism 213 rotates to the secondary positioning station for a second time. Positioning and size measurement of the first part, the secondary positioning and measurement steps of the third shaft core installation mechanism 213 at the secondary positioning station are the same as the aforementioned secondary positioning and measurement steps of the first shaft core installation mechanism 211 at the secondary positioning station , I will not repeat it here; the second shaft core installation mechanism 212 rotates to the initial positioning station for initial positioning. The initial positioning steps of the initial positioning station are the same, and will not be repeated here; hereafter, the aforementioned measurement period and measurement content will continue to be repeated, which will not be repeated here.

如第15圖所示,為本揭示文件OA軸芯尺寸量測方法一實施例的步驟流程圖。本揭示文件提供的OA軸芯尺寸量測方法,應用於上述OA軸芯尺寸量測裝置,該OA軸芯尺寸量測方法包括以下步驟:步驟S1:軸芯供給單元30將待測量的OA軸芯200提供至位於上料工位的軸芯安裝機構;步驟S2:工位旋轉單元20將OA軸芯200從上料工位旋轉至初定位工位,初定位單元40修正位於初定位 工位的OA軸芯200的初始偏轉角度α,以進行初定位;步驟S3:工位旋轉單元20將OA軸芯200從初定位工位旋轉至二次定位工位,二次定位單元50修正位於二次定位工位的OA軸芯200的剩餘偏轉角度α-β,以進行二次定位,並測量OA軸芯200的第一部分尺寸;步驟S4:工位旋轉單元20將OA軸芯200從二次定位工位旋轉至量測工位,尺寸量測單元60測量位於量測工位的OA軸芯200的第二部分尺寸;步驟S5:工位旋轉單元20將OA軸芯200從量測工位旋轉至下料工位,下料單元70將位於下料工位的OA軸芯200進行下料分流,以區分合格OA軸芯和不合格OA軸芯。 As shown in FIG. 15, it is a flowchart of an embodiment of a method for measuring the OA shaft core size of the present disclosure. The OA shaft core size measurement method provided in the present disclosure is applied to the above OA shaft core size measurement device. The OA shaft core size measurement method includes the following steps: Step S1: The shaft core supply unit 30 transfers the OA shaft to be measured The core 200 is provided to the shaft core installation mechanism at the loading station; step S2: the station rotating unit 20 rotates the OA shaft core 200 from the loading station to the initial positioning station, and the initial positioning unit 40 is corrected at the initial positioning The initial deflection angle α of the OA shaft core 200 of the station for initial positioning; step S3: the station rotating unit 20 rotates the OA shaft core 200 from the initial positioning station to the secondary positioning station, and the secondary positioning unit 50 corrects The remaining deflection angle α-β of the OA shaft core 200 at the secondary positioning station is used to perform secondary positioning and measure the size of the first part of the OA shaft core 200; Step S4: the station rotation unit 20 removes the OA shaft core 200 from The secondary positioning station rotates to the measurement station, and the size measurement unit 60 measures the size of the second part of the OA shaft core 200 at the measurement station; step S5: the station rotation unit 20 measures the OA shaft core 200 from The station rotates to the blanking station, and the blanking unit 70 performs blanking and splitting of the OA shaft core 200 located at the blanking station to distinguish between qualified OA shaft cores and unqualified OA shaft cores.

在一些實施例中,軸芯供給單元30、初定位單元40、二次定位單元50、尺寸量測單元60和下料單元70可同步作業。例如在軸芯供給單元30將待測量的OA軸芯200提供至位於上料工位的軸芯安裝機構的過程中,初定位單元40可同步對位於初定位工位的OA軸芯200進行初定位,二次定位單元50可同步對位於二次定位工位的OA軸芯200進行二次定位及量測OA軸芯200的第一部分尺寸,尺寸量測單元60可同步測量位於量測工位的OA軸芯200的第二部分尺寸,下料單元70可同步將位於下料工位的OA軸芯200進行下料分流,以提高測量效率。 In some embodiments, the shaft core supply unit 30, the primary positioning unit 40, the secondary positioning unit 50, the size measuring unit 60, and the unloading unit 70 can operate simultaneously. For example, when the shaft core supply unit 30 provides the OA shaft core 200 to be measured to the shaft core installation mechanism at the loading station, the initial positioning unit 40 can synchronize the initial positioning of the OA shaft core 200 at the initial positioning station. Positioning, the secondary positioning unit 50 can synchronize the secondary positioning of the OA shaft core 200 located at the secondary positioning station and measure the size of the first part of the OA shaft core 200, and the size measuring unit 60 can synchronize the measurement at the measurement station For the second part of the size of the OA shaft core 200, the blanking unit 70 can synchronize the OA shaft core 200 at the blanking station to perform blanking and diversion to improve the measurement efficiency.

在實際生產中,應用本揭示文件提供的OA軸芯尺寸量測裝置及方法,完成一個OA軸芯的測量只需3s左右, 較人工測量的速度大幅提升。 In actual production, using the OA shaft core size measurement device and method provided in this disclosure, it only takes about 3 seconds to complete the measurement of an OA shaft core. Compared with manual measurement, the speed is greatly improved.

綜上,本揭示文件的OA軸芯尺寸量測裝置具有以下優點:(1)將OA軸芯的尺寸量測實現自動化,方便資料管理和分析,實現智慧檢測,可一次性實現多個尺寸量測,從而實現動態分析企業生產狀況;(2)可用於長時間不間斷的工作,檢測精度和效率高,避免了人工測量誤差;(3)非接觸測量,避免對OA軸芯磨損或劃傷;(4)保證產品檢測的完整性和一致性,避免因人工檢測疲勞帶來的偶然性,可靠性高且節約人工成本;(5)初定位工位及二次定位工位對OA軸芯進行兩次定位,進一步提高了裝置的測量精度。 In summary, the OA shaft core size measurement device of the present disclosure has the following advantages: (1) The OA shaft core size measurement is automated, which is convenient for data management and analysis, realizes smart detection, and can realize multiple size measurements at once To achieve dynamic analysis of the production status of the enterprise; (2) It can be used for long-term uninterrupted work, with high detection accuracy and efficiency, avoiding manual measurement errors; (3) Non-contact measurement, avoiding wear or scratches on the OA shaft core ; (4) Ensure the completeness and consistency of product inspection, avoid accidents caused by manual inspection fatigue, have high reliability and save labor costs; (5) The initial positioning station and the secondary positioning station perform the OA shaft core Twice positioning further improves the measurement accuracy of the device.

當然,本揭示文件還可有其它多種實施例,在不背離本揭示文件精神及其實質的情況下,熟悉本領域的技術人員當可根據本揭示文件作出各種相應的改變和變形,但這些相應的改變和變形都應屬於本揭示文件所附的專利範圍所界定的保護範圍。 Of course, the present disclosure can also have various other embodiments. Without departing from the spirit and essence of the present disclosure, those skilled in the art can make various corresponding changes and modifications according to the present disclosure, but these corresponding The changes and deformations of should belong to the scope of protection defined by the scope of patents attached to this disclosure.

100:辦公室自動化軸芯尺寸量測裝置 100: Office automation shaft core size measuring device

10:基座 10: Pedestal

20:工位旋轉單元 20: Station rotating unit

30:軸芯供給單元 30: Shaft core supply unit

40:初定位單元 40: Initial positioning unit

50:二次定位單元 50: Secondary positioning unit

60:尺寸量測單元 60: size measurement unit

70:下料單元 70: Unloading unit

Claims (15)

一種辦公室自動化軸芯尺寸量測裝置,包括: 一工位旋轉單元,包括一工位轉盤及一傳動裝置,該傳動裝置用於驅動該工位轉盤轉動,使該工位轉盤上的複數個軸芯安裝機構依次在一上料工位、一初定位工位、一二次定位工位、一量測工位和一下料工位之間轉動; 一軸芯供給單元,用於提供待測量的一辦公室自動化軸芯至位於該上料工位的其中一個軸芯安裝機構,該其中一個軸芯安裝機構用於安裝該辦公室自動化軸芯; 一初定位單元,用於修正位於該初定位工位的該辦公室自動化軸芯的一初始偏轉角度,進行一初定位; 一二次定位單元,用於修正位於該二次定位工位的該辦公室自動化軸芯的一剩餘偏轉角度,進行一二次定位,並用於測量該辦公室自動化軸芯的一第一部分尺寸; 一尺寸量測單元,用於測量位於該量測工位的該辦公室自動化軸芯的一第二部分尺寸;以及 一下料單元,用於將位於該下料工位的該辦公室自動化軸芯進行一下料分流。 An office automation shaft core size measuring device, including: A station rotating unit includes a station turntable and a transmission device. The transmission device is used to drive the station turntable to rotate so that a plurality of shaft core installation mechanisms on the station turntable are successively one loading station, one Rotate between the initial positioning station, the primary positioning station, the measuring station and the unloading station; A shaft core supply unit for supplying an office automation shaft core to be measured to one of the shaft core installation mechanisms at the loading station, and the one shaft core installation mechanism is used to install the office automation shaft core; The initial positioning unit is used to correct an initial deflection angle of the office automation shaft core located at the initial positioning station to perform initial positioning; The primary and secondary positioning unit is used to correct a remaining deflection angle of the office automation axis at the secondary positioning station, perform primary and secondary positioning, and measure the size of a first part of the office automation axis; A size measuring unit for measuring the size of a second part of the office automation axis at the measuring station; and The discharging unit is used for distributing the discharging and distributing of the office automation shaft at the discharging station. 如請求項1所述之辦公室自動化軸芯尺寸量測裝置,其中該些軸芯安裝機構包括一第一軸芯安裝機構、一第二軸芯安裝機構、一第三軸芯安裝機構、一第五軸芯安裝機構、一第六軸芯安裝機構; 當該第一軸芯安裝機構位於該上料工位時,該第二軸芯安裝機構、該第三軸芯安裝機構、該第五軸芯安裝機構和該第六軸芯安裝機構分別位於該初定位工位、該二次定位工位、該量測工位和該下料工位。 The office automation shaft core size measuring device according to claim 1, wherein the shaft core installation mechanisms include a first shaft core installation mechanism, a second shaft core installation mechanism, a third shaft core installation mechanism, and a second shaft core installation mechanism. Five-axis core installation mechanism, one sixth-axis core installation mechanism; When the first shaft core installation mechanism is located at the loading station, the second shaft core installation mechanism, the third shaft core installation mechanism, the fifth shaft core installation mechanism and the sixth shaft core installation mechanism are respectively located in the The initial positioning station, the secondary positioning station, the measuring station and the unloading station. 如請求項2所述之辦公室自動化軸芯尺寸量測裝置,其中該些軸芯安裝機構還包括一第四軸芯安裝機構,當該第一軸芯安裝機構位於該上料工位時,該第四軸芯安裝機構位於一緩衝工位, 該第一軸芯安裝機構、該第二軸芯安裝機構、該第三軸芯安裝機構、該第四軸芯安裝機構、該第五軸芯安裝機構和該第六軸芯安裝機構圍繞該工位轉盤的一軸心依次均勻分佈。 The office automation shaft core size measuring device according to claim 2, wherein the shaft core installation mechanisms further include a fourth shaft core installation mechanism, and when the first shaft core installation mechanism is located at the loading station, the The fourth shaft core installation mechanism is located in a buffer station, The first shaft core installation mechanism, the second shaft core installation mechanism, the third shaft core installation mechanism, the fourth shaft core installation mechanism, the fifth shaft core installation mechanism and the sixth shaft core installation mechanism surround the work One axis of the bit turntable is evenly distributed in sequence. 如請求項1所述之辦公室自動化軸芯尺寸量測裝置,其中該傳動裝置包括一第一伺服馬達、一第一減速機、一第一聯軸器以及一第一角接觸軸承座,該第一伺服馬達提供一旋轉動力源,並依次通過該第一減速機、該第一聯軸器和該第一角接觸軸承座連接該工位轉盤。The office automation shaft size measuring device according to claim 1, wherein the transmission device includes a first servo motor, a first reducer, a first coupling, and a first angular contact bearing seat. A servo motor provides a rotating power source, and is connected to the station turntable through the first reducer, the first coupling and the first angular contact bearing seat in sequence. 如請求項1所述之辦公室自動化軸芯尺寸量測裝置,其中該軸芯供給單元自動供料,且每次提供一個該辦公室自動化軸芯。The office automation shaft core size measuring device according to claim 1, wherein the shaft core supply unit automatically supplies materials, and the office automation shaft core is provided one at a time. 如請求項1所述之辦公室自動化軸芯尺寸量測裝置,其中該初定位單元包括一初定位相機和一四爪旋轉機構, 該初定位相機安裝於一系統支架上,用以拍照計算該辦公室自動化軸芯的該初始偏轉角度,該四爪旋轉機構用於夾持該辦公室自動化軸芯,並用於帶動該辦公室自動化軸芯沿一軸心旋轉以進行該初定位,在進行該初定位後,該初定位相機二次拍照計算該辦公室自動化軸芯的該剩餘偏轉角度。 The office automation shaft size measuring device according to claim 1, wherein the initial positioning unit includes an initial positioning camera and a four-jaw rotating mechanism, The initial positioning camera is installed on a system bracket to take photos and calculate the initial deflection angle of the office automation axis. The four-jaw rotation mechanism is used to clamp the office automation axis and drive the office automation axis along the axis. An axis is rotated to perform the initial positioning, and after the initial positioning is performed, the initial positioning camera takes a second photograph to calculate the remaining deflection angle of the office automation axis. 如請求項6所述之辦公室自動化軸芯尺寸量測裝置,其中該四爪旋轉機構包括一第二伺服馬達、一第二聯軸器、一第二角接觸軸承座和一四爪氣缸,該第二伺服馬達提供一旋轉動力源,並通過該第二聯軸器和該第二角接觸軸承座與該四爪氣缸連接。The office automation shaft size measuring device according to claim 6, wherein the four-jaw rotating mechanism includes a second servo motor, a second coupling, a second angular contact bearing seat and a four-jaw cylinder, the The second servo motor provides a rotating power source, and is connected with the four-jaw cylinder through the second coupling and the second angular contact bearing seat. 如請求項7所述之辦公室自動化軸芯尺寸量測裝置,其中該初定位單元還包括一第一Z軸微調滑台、一第一Y軸微調滑台、一第一X軸調整螺栓和一第一Y軸調整螺栓, 該第一Y軸調整螺栓設置於該第一Y軸微調滑台的一底座擋邊,用於使該四爪旋轉機構的一旋轉中心線與該辦公室自動化軸芯的一軸線平行, 該第一Z軸微調滑台用於安裝該四爪旋轉機構,並用於該四爪旋轉機構沿Z軸方向進行一精密微調, 該第一Y軸微調滑台用於安裝該四爪旋轉機構,並用於該四爪旋轉機構沿Y軸方向進行一精密微調,通過調整該第一Z軸微調滑台和該第一Y軸微調滑台使該四爪氣缸的一旋轉中心與位於該初定位工位的該辦公室自動化軸芯同軸, 該第一X軸調整螺栓設置於該第一Y軸微調滑台的一底座,用於調整該四爪旋轉機構在X軸方向上的一位置,以使該四爪旋轉機構的一夾持範圍調整至該辦公室自動化軸芯的一端。 The office automation shaft size measuring device according to claim 7, wherein the initial positioning unit further includes a first Z-axis fine-tuning slide table, a first Y-axis fine-tuning slide table, a first X-axis adjustment bolt, and a The first Y-axis adjustment bolt, The first Y-axis adjustment bolt is arranged on a base rib of the first Y-axis fine-tuning slide table, and is used to make a rotation center line of the four-jaw rotating mechanism parallel to an axis of the office automation shaft core, The first Z-axis fine-tuning sliding table is used to install the four-jaw rotating mechanism, and is used for the four-jaw rotating mechanism to perform a precise fine adjustment along the Z-axis direction, The first Y-axis fine-tuning slide is used to install the four-jaw rotating mechanism, and is used for the four-jaw rotating mechanism to perform a precise fine-tuning along the Y-axis direction. By adjusting the first Z-axis fine-tuning slide and the first Y-axis fine-tuning The sliding table makes a rotation center of the four-jaw cylinder coaxial with the office automation axis at the initial positioning station, The first X-axis adjustment bolt is arranged on a base of the first Y-axis fine-adjusting slide table, and is used to adjust a position of the four-jaw rotating mechanism in the X-axis direction so that the four-jaw rotating mechanism has a clamping range Adjust to one end of the office automation axis. 如請求項1所述之辦公室自動化軸芯尺寸量測裝置,其中該二次定位單元包括一二次定位相機和一相機旋轉機構,該相機旋轉機構帶動該二次定位相機轉動,使該二次定位相機在該剩餘偏轉角度的細分區間內複數次拍照計算,獲得最接近一理想角度的一照片,以對該辦公室自動化軸芯進行測量。The office automation shaft size measuring device according to claim 1, wherein the secondary positioning unit includes a secondary positioning camera and a camera rotating mechanism, and the camera rotating mechanism drives the secondary positioning camera to rotate to make the secondary positioning camera rotate. The positioning camera takes multiple photographs and calculations within the subdivision interval of the remaining deflection angle to obtain a photo closest to an ideal angle to measure the office automation axis. 如請求項9所述之辦公室自動化軸芯尺寸量測裝置,其中該相機旋轉機構包括一第三伺服馬達、一第三減速機、一第三聯軸器、一第三角接觸軸承座和一旋轉支架,該二次定位相機包括一第一面陣相機和一第二面陣相機, 該第三伺服馬達用於提供一旋轉動力源,並依次通過該第三減速機、該第三聯軸器和該第三角接觸軸承座與該旋轉支架連接, 該第一面陣相機安裝於該旋轉支架,用於測量該辦公室自動化軸芯的一內孔直徑尺寸及一錐度尺寸,該第二面陣相機安裝於該旋轉支架,用於測量該辦公室自動化軸芯的一厚度尺寸。 The office automation shaft size measuring device according to claim 9, wherein the camera rotating mechanism includes a third servo motor, a third reducer, a third coupling, a third angular contact bearing seat and a rotating Bracket, the secondary positioning camera includes a first area scan camera and a second area scan camera, The third servo motor is used to provide a rotating power source, and is connected to the rotating support through the third reducer, the third coupling, and the third angular contact bearing seat in sequence, The first area scan camera is installed on the rotating bracket for measuring an inner hole diameter and a taper size of the office automation shaft core, and the second area scan camera is installed on the rotating bracket for measuring the office automation shaft A thickness dimension of the core. 如請求項9或10所述之辦公室自動化軸芯尺寸量測裝置,其中該二次定位單元還包括一第二Z軸微調滑台、一第二Y軸微調滑台和一第二Y軸調整螺栓, 該第二Y軸調整螺栓設置於該第二Y軸微調滑台的一底座擋邊,用於使該相機旋轉機構的一旋轉中心線與該辦公室自動化軸芯的一軸線平行, 該第二Z軸微調滑台用於安裝該相機旋轉機構,並用於該相機旋轉機構沿Z軸方向進行一精密微調, 該第二Y軸微調滑台用於安裝該相機旋轉機構,並用於該相機旋轉機構沿Y軸方向進行一精密微調,通過調整該第二Z軸微調滑台和該第二Y軸微調滑台使該相機旋轉機構的一旋轉中心與位於該二次定位工位的該辦公室自動化軸芯同軸。 The office automation shaft size measuring device according to claim 9 or 10, wherein the secondary positioning unit further includes a second Z-axis fine-tuning slide table, a second Y-axis fine-tuning slide table, and a second Y-axis adjustment bolt, The second Y-axis adjustment bolt is arranged on a base rib of the second Y-axis fine-tuning slide table, and is used to make a rotation center line of the camera rotation mechanism parallel to an axis of the office automation shaft core, The second Z-axis fine-tuning sliding table is used to install the camera rotation mechanism, and is used for the camera rotation mechanism to perform a precise fine-tuning along the Z-axis direction, The second Y-axis fine-tuning slide is used to install the camera rotation mechanism, and is used for the camera rotation mechanism to perform a precise fine-tuning along the Y-axis direction. By adjusting the second Z-axis fine-tuning slide and the second Y-axis fine-tuning slide A rotation center of the camera rotation mechanism is coaxial with the office automation shaft core located at the secondary positioning station. 如請求項1所述之辦公室自動化軸芯尺寸量測裝置,其中該尺寸量測單元包括一尺寸量測相機和一相機驅動機構, 該相機驅動機構安裝在一系統支架上,該尺寸量測相機安裝在該相機驅動機構上,該相機驅動機構用於帶動該尺寸量測相機沿X軸方向移動,以測量位於該量測工位的該辦公室自動化軸芯的一長度尺寸、一軸徑尺寸、一位置度尺寸及一圓跳動尺寸。 The office automation shaft core size measurement device according to claim 1, wherein the size measurement unit includes a size measurement camera and a camera driving mechanism, The camera driving mechanism is installed on a system bracket, the size measuring camera is installed on the camera driving mechanism, and the camera driving mechanism is used to drive the size measuring camera to move along the X-axis direction to measure at the measuring station A length dimension, a shaft diameter dimension, a position dimension and a circle runout dimension of the office automation shaft core. 如請求項12所述之辦公室自動化軸芯尺寸量測裝置,其中該相機驅動機構包括一第一電缸和一第二電缸,該尺寸量測相機包括一第一遠心面陣相機和一第二遠心面陣相機, 該第一遠心面陣相機和該第二遠心面陣相機設置於位於該量測工位的該辦公室自動化軸芯的正上方,該第一電缸帶動該第一遠心面陣相機沿X軸方向移動,該第二電缸帶動該第二遠心面陣相機沿X軸方向移動。 The office automation shaft size measuring device according to claim 12, wherein the camera driving mechanism includes a first electric cylinder and a second electric cylinder, and the size measuring camera includes a first telecentric area scan camera and a second electric cylinder. Two telecentric area scan cameras, The first telecentric area scan camera and the second telecentric area scan camera are arranged directly above the office automation axis of the measurement station, and the first electric cylinder drives the first telecentric area scan camera along the X-axis direction Moving, the second electric cylinder drives the second telecentric area scan camera to move along the X-axis direction. 一種辦公室自動化軸芯尺寸量測方法,應用於根據請求項1至13中任一項所述的辦公室自動化軸芯尺寸量測裝置,該辦公室自動化軸芯尺寸量測方法包括以下步驟: 一軸芯供給單元將待測量的一辦公室自動化軸芯提供至位於一上料工位的一軸芯安裝機構; 一工位旋轉單元將該辦公室自動化軸芯從該上料工位旋轉至一初定位工位,一初定位單元修正位於該初定位工位的該辦公室自動化軸芯的一初始偏轉角度,以進行一初定位; 該工位旋轉單元將該辦公室自動化軸芯從該初定位工位旋轉至一二次定位工位,一二次定位單元修正位於該二次定位工位的該辦公室自動化軸芯的一剩餘偏轉角度,以進行一二次定位,並測量該辦公室自動化軸芯的一第一部分尺寸; 該工位旋轉單元將該辦公室自動化軸芯從該二次定位工位旋轉至一量測工位,一尺寸量測單元測量位於該量測工位的該辦公室自動化軸芯的一第二部分尺寸;以及 該工位旋轉單元將該辦公室自動化軸芯從該量測工位旋轉至一下料工位,一下料單元將位於該下料工位的該辦公室自動化軸芯進行一下料分流,以區分至少一合格辦公室自動化軸芯和至少一不合格辦公室自動化軸芯。 A method for measuring the size of an office automation shaft, which is applied to the device for measuring the size of an office automation shaft according to any one of request items 1 to 13, and the method for measuring the size of an office automation shaft includes the following steps: A shaft core supply unit provides an office automation shaft core to be measured to a shaft core installation mechanism at a loading station; A station rotating unit rotates the office automation axis from the loading station to an initial positioning station, and an initial positioning unit corrects an initial deflection angle of the office automation axis at the initial positioning station to perform Initial positioning The station rotating unit rotates the office automation shaft core from the initial positioning station to a secondary positioning station, and the primary positioning unit corrects a remaining deflection angle of the office automation shaft core at the secondary positioning station , In order to perform a secondary positioning, and measure the size of a first part of the office automation axis; The station rotating unit rotates the office automation axis from the secondary positioning station to a measuring station, and a size measuring unit measures the size of a second part of the office automation axis at the measuring station ;as well as The station rotating unit rotates the office automation shaft from the measuring station to the discharging station, and the discharging unit performs discharging of the office automation shaft at the discharging station to distinguish at least one qualified Office automation axis and at least one unqualified office automation axis. 如請求項14所述之辦公室自動化軸芯尺寸量測方法,其中該軸芯供給單元、該初定位單元、該二次定位單元、該尺寸量測單元和該下料單元同步作業。The method for measuring the size of an office automation shaft according to claim 14, wherein the shaft supply unit, the initial positioning unit, the secondary positioning unit, the size measurement unit, and the unloading unit operate synchronously.
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