TWI737426B - Office automation shaft size measuring apparatus and office automation shaft size measuring method - Google Patents
Office automation shaft size measuring apparatus and office automation shaft size measuring method Download PDFInfo
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- TWI737426B TWI737426B TW109126074A TW109126074A TWI737426B TW I737426 B TWI737426 B TW I737426B TW 109126074 A TW109126074 A TW 109126074A TW 109126074 A TW109126074 A TW 109126074A TW I737426 B TWI737426 B TW I737426B
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- G—PHYSICS
- G01—MEASURING; TESTING
- G01B—MEASURING LENGTH, THICKNESS OR SIMILAR LINEAR DIMENSIONS; MEASURING ANGLES; MEASURING AREAS; MEASURING IRREGULARITIES OF SURFACES OR CONTOURS
- G01B11/00—Measuring arrangements characterised by the use of optical techniques
- G01B11/02—Measuring arrangements characterised by the use of optical techniques for measuring length, width or thickness
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- G—PHYSICS
- G01—MEASURING; TESTING
- G01B—MEASURING LENGTH, THICKNESS OR SIMILAR LINEAR DIMENSIONS; MEASURING ANGLES; MEASURING AREAS; MEASURING IRREGULARITIES OF SURFACES OR CONTOURS
- G01B11/00—Measuring arrangements characterised by the use of optical techniques
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- G—PHYSICS
- G01—MEASURING; TESTING
- G01B—MEASURING LENGTH, THICKNESS OR SIMILAR LINEAR DIMENSIONS; MEASURING ANGLES; MEASURING AREAS; MEASURING IRREGULARITIES OF SURFACES OR CONTOURS
- G01B11/00—Measuring arrangements characterised by the use of optical techniques
- G01B11/02—Measuring arrangements characterised by the use of optical techniques for measuring length, width or thickness
- G01B11/06—Measuring arrangements characterised by the use of optical techniques for measuring length, width or thickness for measuring thickness ; e.g. of sheet material
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- G—PHYSICS
- G01—MEASURING; TESTING
- G01B—MEASURING LENGTH, THICKNESS OR SIMILAR LINEAR DIMENSIONS; MEASURING ANGLES; MEASURING AREAS; MEASURING IRREGULARITIES OF SURFACES OR CONTOURS
- G01B11/00—Measuring arrangements characterised by the use of optical techniques
- G01B11/08—Measuring arrangements characterised by the use of optical techniques for measuring diameters
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- G—PHYSICS
- G01—MEASURING; TESTING
- G01B—MEASURING LENGTH, THICKNESS OR SIMILAR LINEAR DIMENSIONS; MEASURING ANGLES; MEASURING AREAS; MEASURING IRREGULARITIES OF SURFACES OR CONTOURS
- G01B11/00—Measuring arrangements characterised by the use of optical techniques
- G01B11/26—Measuring arrangements characterised by the use of optical techniques for measuring angles or tapers; for testing the alignment of axes
Abstract
Description
本揭示文件涉及一種尺寸量測裝置,尤其涉及一種辦公室自動化軸芯尺寸量測裝置及方法。 The present disclosure relates to a size measuring device, in particular to a device and method for measuring the size of an office automation shaft core.
目前對辦公室自動化(office automation,OA)軸芯的尺寸量測主要採用傳統的人工接觸式測量方式,例如人工使用千分尺、遊標卡尺、塞規等測量工具將測量工具的卡口與OA軸芯直接接觸,檢驗員通過讀取測量工具顯示的結果,獲取軸芯的外觀尺寸。傳統的測量方式主要存在以下缺點:一是自動化程度低,檢驗員工作強度大,工作效率低;二是測量結果的準確性受制於檢驗員的檢驗水準及工作疲勞程度,如長時間快速量測,會導致精力不集中,讀數誤差增大;三是無法實現對大量測量結果的快速保存,進而無法動態分析企業生產狀況。 At present, the measurement of office automation (OA) shaft core size mainly adopts traditional manual contact measurement methods, such as manual use of micrometers, vernier calipers, plug gauges and other measuring tools to directly contact the bayonet of the measuring tool with the OA shaft core , The inspector obtains the appearance size of the shaft core by reading the results displayed by the measuring tool. Traditional measurement methods mainly have the following shortcomings: First, the degree of automation is low, the inspector's work intensity is high, and the work efficiency is low; second, the accuracy of the measurement results is restricted by the inspector's inspection level and work fatigue, such as long-term rapid measurement , It will lead to lack of concentration and increased reading error; third, it is impossible to quickly save a large number of measurement results, and then it is impossible to dynamically analyze the production status of the enterprise.
由於OA軸芯種類繁多,且部分OA軸芯零件形狀複雜,影響測量精度的因素較多,因此傳統測量工具難以滿足生產企業對測量精度的要求,從而進一步加大了測 量難度,增加了檢測成本。 Due to the wide variety of OA shaft cores, and the complex shapes of some OA shaft core parts, there are many factors that affect the measurement accuracy. Therefore, traditional measurement tools cannot meet the measurement accuracy requirements of manufacturers, thus further increasing the measurement accuracy. Difficulty in volume, increasing the cost of testing.
有鑑於此,實有必要提供一種OA軸芯尺寸量測裝置及方法,實現自動化,以解決現有技術所面對的問題。 In view of this, it is really necessary to provide an OA shaft core size measurement device and method to realize automation to solve the problems faced by the prior art.
為解決上述問題,本揭示文件提供一種辦公室自動化(office automation,OA)軸芯尺寸量測裝置。該OA軸芯尺寸量測裝置包括工位旋轉單元、軸芯供給單元、初定位單元、二次定位單元、尺寸量測單元以及下料單元。工位旋轉單元包括工位轉盤及傳動裝置,該傳動裝置用於驅動該工位轉盤轉動,使該工位轉盤上的每個軸芯安裝機構依次在上料工位、初定位工位、二次定位工位、量測工位和下料工位之間轉動。軸芯供給單元用於提供待測量的OA軸芯至位於該上料工位的該軸芯安裝機構,該軸芯安裝機構用於安裝該OA軸芯。初定位單元用於修正位於該初定位工位的該OA軸芯的初始偏轉角度,進行初定位。二次定位單元用於修正位於該二次定位工位的該OA軸芯的剩餘偏轉角度,進行二次定位,並用於測量該OA軸芯的第一部分尺寸。尺寸量測單元用於測量位於該量測工位的該OA軸芯的第二部分尺寸。下料單元用於將位於該下料工位的該OA軸芯進行下料分流。 In order to solve the above-mentioned problems, the present disclosure provides an office automation (OA) shaft core size measuring device. The OA shaft core size measurement device includes a station rotation unit, a shaft core supply unit, a primary positioning unit, a secondary positioning unit, a size measurement unit, and a blanking unit. The station rotation unit includes a station turntable and a transmission device. The transmission device is used to drive the station turntable to rotate so that each shaft core installation mechanism on the station turntable is in turn at the loading station, the initial positioning station, and the second station. Rotate between sub-positioning station, measuring station and unloading station. The shaft core supply unit is used to provide the OA shaft core to be measured to the shaft core installation mechanism at the loading station, and the shaft core installation mechanism is used to install the OA shaft core. The initial positioning unit is used to correct the initial deflection angle of the OA shaft core at the initial positioning station to perform initial positioning. The secondary positioning unit is used to correct the remaining deflection angle of the OA shaft core at the secondary positioning station, perform secondary positioning, and measure the size of the first part of the OA shaft core. The size measuring unit is used to measure the size of the second part of the OA shaft core at the measuring station. The unloading unit is used for unloading and splitting the OA shaft core at the unloading station.
於本揭示文件的一實施例中,該軸芯安裝機構包括第一軸芯安裝機構、第二軸芯安裝機構、第三軸芯安裝機構、第五軸芯安裝機構、第六軸芯安裝機構。當該第一軸 芯安裝機構位於該上料工位時,該第二軸芯安裝機構、該第三軸芯安裝機構、該第五軸芯安裝機構和該第六軸芯安裝機構分別位於該初定位工位、該二次定位工位、該量測工位和該下料工位。 In an embodiment of the present disclosure, the shaft core installation mechanism includes a first shaft core installation mechanism, a second shaft core installation mechanism, a third shaft core installation mechanism, a fifth shaft core installation mechanism, and a sixth shaft core installation mechanism . When the first axis When the core installation mechanism is located at the loading station, the second shaft core installation mechanism, the third shaft core installation mechanism, the fifth shaft core installation mechanism, and the sixth shaft core installation mechanism are respectively located at the initial positioning station, The secondary positioning station, the measuring station and the blanking station.
於本揭示文件的一實施例中,該軸芯安裝機構還包括第四軸芯安裝機構,當該第一軸芯安裝機構位於該上料工位時,該第四軸芯安裝機構位於緩衝工位,該第一軸芯安裝機構、該第二軸芯安裝機構、該第三軸芯安裝機構、該第四軸芯安裝機構、該第五軸芯安裝機構和該第六軸芯安裝機構圍繞該工位轉盤的軸心依次均勻分佈。 In an embodiment of the present disclosure, the shaft core installation mechanism further includes a fourth shaft core installation mechanism. When the first shaft core installation mechanism is located at the loading station, the fourth shaft core installation mechanism is located in the buffering station. Position, the first shaft core installation mechanism, the second shaft core installation mechanism, the third shaft core installation mechanism, the fourth shaft core installation mechanism, the fifth shaft core installation mechanism and the sixth shaft core installation mechanism surround The axis of the turntable of the station is uniformly distributed in sequence.
於本揭示文件的一實施例中,該傳動裝置包括第一伺服馬達、第一減速機、第一聯軸器以及第一角接觸軸承座,該第一伺服馬達提供旋轉動力源,並依次通過該第一減速機、該第一聯軸器和該第一角接觸軸承座連接該工位轉盤。 In an embodiment of the present disclosure, the transmission device includes a first servo motor, a first reducer, a first coupling, and a first angular contact bearing seat. The first servo motor provides a rotational power source and passes through The first speed reducer, the first coupling and the first angular contact bearing seat are connected to the station turntable.
於本揭示文件的一實施例中,該軸芯供給單元自動供料,且每次提供一個該OA軸芯。 In an embodiment of the present disclosure, the shaft core supply unit automatically supplies materials, and the OA shaft core is provided one at a time.
於本揭示文件的一實施例中,該初定位單元包括初定位相機和四爪旋轉機構,該初定位相機安裝於系統支架上,用以拍照計算該OA軸芯的該初始偏轉角度,該四爪旋轉機構用於夾持該OA軸芯,並用於帶動該OA軸芯沿軸心旋轉以進行初定位,在進行初定位後,該初定位相機二次拍照計算該OA軸芯的該剩餘偏轉角度。 In an embodiment of the present disclosure, the initial positioning unit includes an initial positioning camera and a four-jaw rotation mechanism. The initial positioning camera is installed on a system bracket and used to take pictures and calculate the initial deflection angle of the OA shaft core. The pawl rotation mechanism is used to clamp the OA shaft core, and is used to drive the OA shaft core to rotate along the shaft center for initial positioning. After the initial positioning, the initial positioning camera takes a second photo to calculate the remaining deflection of the OA shaft core angle.
於本揭示文件的一實施例中,該四爪旋轉機構包括 第二伺服馬達、第二聯軸器、第二角接觸軸承座和四爪氣缸,該第二伺服馬達提供旋轉動力源,並通過該第二聯軸器和該第二角接觸軸承座與該四爪氣缸連接。 In an embodiment of the present disclosure, the four-jaw rotating mechanism includes The second servo motor, the second coupling, the second angular contact bearing seat and the four-jaw cylinder, the second servo motor provides a rotating power source, and is connected to the second angular contact bearing seat through the second coupling and the second angular contact bearing seat. Four-jaw cylinder connection.
於本揭示文件的一實施例中,該初定位單元還包括第一Z軸微調滑台、第一Y軸微調滑台、第一X軸調整螺栓和第一Y軸調整螺栓。該第一Y軸調整螺栓設置於該第一Y軸微調滑台的底座擋邊,用於使該四爪旋轉機構的旋轉中心線與該OA軸芯的軸線平行。該第一Z軸微調滑台用於安裝該四爪旋轉機構,並用於該四爪旋轉機構沿Z軸方向進行精密微調。該第一Y軸微調滑台用於安裝該四爪旋轉機構,並用於該四爪旋轉機構沿Y軸方向進行精密微調,通過調整該第一Z軸微調滑台和該第一Y軸微調滑台使該四爪氣缸的旋轉中心與位於該初定位工位的該OA軸芯同軸。該第一X軸調整螺栓設置於該第一Y軸微調滑台的底座,用於調整該四爪旋轉機構在X軸方向上的位置,以使該四爪旋轉機構的夾持範圍調整至該OA軸芯的一端。 In an embodiment of the present disclosure, the initial positioning unit further includes a first Z-axis fine-tuning slide table, a first Y-axis fine-tuning slide table, a first X-axis adjustment bolt, and a first Y-axis adjustment bolt. The first Y-axis adjustment bolt is arranged on the base rib of the first Y-axis fine-adjustment sliding table, and is used to make the rotation center line of the four-jaw rotating mechanism parallel to the axis of the OA shaft core. The first Z-axis fine-adjustment sliding table is used for installing the four-jaw rotating mechanism and used for fine-tuning the four-jaw rotating mechanism along the Z-axis direction. The first Y-axis fine-tuning sliding table is used to install the four-jaw rotating mechanism and for fine-tuning the four-jaw rotating mechanism along the Y-axis direction. By adjusting the first Z-axis fine-tuning sliding table and the first Y-axis fine-tuning slide The table makes the rotation center of the four-jaw cylinder coaxial with the OA shaft core located at the initial positioning station. The first X-axis adjustment bolt is set on the base of the first Y-axis fine-tuning slide table, and is used to adjust the position of the four-jaw rotating mechanism in the X-axis direction, so that the clamping range of the four-jaw rotating mechanism is adjusted to the One end of the OA shaft core.
於本揭示文件的一實施例中,該二次定位單元包括二次定位相機和相機旋轉機構,該相機旋轉機構帶動該二次定位相機轉動,使該二次定位相機在該剩餘偏轉角度的細分區間內多次拍照計算,獲得最接近理想角度的照片,以對該OA軸芯進行測量。 In an embodiment of the present disclosure, the secondary positioning unit includes a secondary positioning camera and a camera rotating mechanism, and the camera rotating mechanism drives the secondary positioning camera to rotate, so that the secondary positioning camera is subdivided in the remaining deflection angle In the interval, several photographs are taken and calculated, and the photograph closest to the ideal angle is obtained to measure the OA shaft core.
於本揭示文件的一實施例中,該相機旋轉機構包括第三伺服馬達、第三減速機、第三聯軸器、第三角接觸軸 承座和旋轉支架,該二次定位相機包括第一面陣相機和第二面陣相機。該第三伺服馬達用於提供旋轉動力源,並依次通過該第三減速機、該第三聯軸器和該第三角接觸軸承座與該旋轉支架連接。該第一面陣相機安裝於該旋轉支架,用於測量該OA軸芯的內孔直徑尺寸及錐度尺寸,該第二面陣相機安裝於該旋轉支架,用於測量該OA軸芯的厚度尺寸。 In an embodiment of the present disclosure, the camera rotation mechanism includes a third servo motor, a third reducer, a third coupling, and a third angular contact shaft A bearing and a rotating bracket, the secondary positioning camera includes a first area scan camera and a second area scan camera. The third servo motor is used to provide a rotating power source, and is connected to the rotating support through the third reducer, the third coupling, and the third angular contact bearing seat in sequence. The first area scan camera is installed on the rotating support for measuring the diameter and taper size of the OA shaft core, and the second area scan camera is installed on the rotating support for measuring the thickness of the OA shaft core .
於本揭示文件的一實施例中,該二次定位單元還包括第二Z軸微調滑台、第二Y軸微調滑台和第二Y軸調整螺栓。該第二Y軸調整螺栓設置於該第二Y軸微調滑台的底座擋邊,用於使該相機旋轉機構的旋轉中心線與該OA軸芯的軸線平行。該第二Z軸微調滑台用於安裝該相機旋轉機構,並用於該相機旋轉機構沿Z軸方向進行精密微調。該第二Y軸微調滑台用於安裝該相機旋轉機構,並用於該相機旋轉機構沿Y軸方向進行精密微調,通過調整該第二Z軸微調滑台和該第二Y軸微調滑台使該相機旋轉機構的旋轉中心與位於該二次定位工位的該OA軸芯同軸。 In an embodiment of the present disclosure, the secondary positioning unit further includes a second Z-axis fine-tuning sliding table, a second Y-axis fine-tuning sliding table, and a second Y-axis adjusting bolt. The second Y-axis adjustment bolt is arranged on the base rib of the second Y-axis fine-adjustment sliding table, and is used to make the rotation center line of the camera rotation mechanism parallel to the axis of the OA shaft core. The second Z-axis fine-tuning sliding table is used to install the camera rotating mechanism, and is used for fine-tuning the camera rotating mechanism along the Z-axis direction. The second Y-axis fine-tuning slide is used to install the camera rotation mechanism, and is used for precise fine-tuning of the camera rotation mechanism along the Y-axis direction. By adjusting the second Z-axis fine-tuning slide and the second Y-axis fine-tuning slide to make The rotation center of the camera rotation mechanism is coaxial with the OA shaft core located at the secondary positioning station.
於本揭示文件的一實施例中,該尺寸量測單元包括尺寸量測相機和相機驅動機構。該相機驅動機構安裝在系統支架上,該尺寸量測相機安裝在該相機驅動機構上,該相機驅動機構用於帶動該尺寸量測相機沿X軸方向移動,以測量位於該量測工位的該OA軸芯的長度尺寸、軸徑尺寸、位置度尺寸及圓跳動尺寸。 In an embodiment of the present disclosure, the size measurement unit includes a size measurement camera and a camera driving mechanism. The camera driving mechanism is installed on the system bracket, the size measuring camera is installed on the camera driving mechanism, and the camera driving mechanism is used to drive the size measuring camera to move along the X axis to measure the measurement position at the measuring station. The length dimension, shaft diameter dimension, position dimension and circle runout dimension of the OA shaft core.
於本揭示文件的一實施例中,該相機驅動機構包括 第一電缸和第二電缸,該尺寸量測相機包括第一遠心面陣相機和第二遠心面陣相機。該第一遠心面陣相機和該第二遠心面陣相機設置於位於該量測工位的該OA軸芯的正上方,該第一電缸帶動該第一遠心面陣相機沿X軸方向移動,該第二電缸帶動該第二遠心面陣相機沿X軸方向移動。 In an embodiment of the present disclosure, the camera driving mechanism includes The first electric cylinder and the second electric cylinder, the size measuring camera includes a first telecentric area scan camera and a second telecentric area scan camera. The first telecentric area scan camera and the second telecentric area scan camera are arranged directly above the OA axis of the measuring station, and the first electric cylinder drives the first telecentric area scan camera to move along the X axis direction , The second electric cylinder drives the second telecentric area scan camera to move along the X-axis direction.
本揭示文件還提供一種OA軸芯尺寸量測方法,應用於上述OA軸芯尺寸量測裝置,該OA軸芯尺寸量測方法包括以下步驟:軸芯供給單元將待測量的OA軸芯提供至位於上料工位的軸芯安裝機構;工位旋轉單元將該OA軸芯從該上料工位旋轉至初定位工位,初定位單元修正位於該初定位工位的該OA軸芯的初始偏轉角度,以進行初定位;工位旋轉單元將該OA軸芯從該初定位工位旋轉至二次定位工位,二次定位單元修正位於該二次定位工位的該OA軸芯的剩餘偏轉角度,以進行二次定位,並測量該OA軸芯的第一部分尺寸;工位旋轉單元將該OA軸芯從該二次定位工位旋轉至量測工位,尺寸量測單元測量位於該量測工位的該OA軸芯的第二部分尺寸;以及工位旋轉單元將該OA軸芯從該量測工位旋轉至下料工位,下料單元將位於該下料工位的該OA軸芯進行下料分流,以區分合格OA軸芯和不合格OA軸芯。 The present disclosure also provides a OA shaft core size measurement method, which is applied to the above OA shaft core size measurement device. The OA shaft core size measurement method includes the following steps: the shaft core supply unit provides the OA shaft core to be measured to The shaft core installation mechanism at the loading station; the station rotating unit rotates the OA shaft core from the loading station to the initial positioning station, and the initial positioning unit corrects the initial positioning of the OA shaft core at the initial positioning station. Deflection angle for initial positioning; the station rotating unit rotates the OA shaft core from the initial positioning station to the secondary positioning station, and the secondary positioning unit corrects the remaining OA shaft core at the secondary positioning station Deflection angle to perform secondary positioning and measure the size of the first part of the OA shaft core; the station rotation unit rotates the OA shaft core from the secondary positioning station to the measurement station, and the measurement unit is located at the Measuring the size of the second part of the OA shaft core of the measuring station; and the station rotating unit rotates the OA shaft core from the measuring station to the blanking station, and the blanking unit will be located at the blanking station. The OA shaft core is cut and divided to distinguish between qualified OA shaft cores and unqualified OA shaft cores.
於本揭示文件的一實施例中,該軸芯供給單元、該初定位單元、該二次定位單元、該尺寸量測單元和該下料單元同步作業。 In an embodiment of the present disclosure, the shaft core supply unit, the initial positioning unit, the secondary positioning unit, the size measuring unit, and the unloading unit operate synchronously.
100:辦公室自動化(OA)軸芯尺寸量測裝置 100: Office automation (OA) shaft core size measuring device
10:基座 10: Pedestal
20:工位旋轉單元 20: Station rotating unit
21:工位轉盤 21: Station turntable
211:第一軸芯安裝機構 211: The first shaft core installation mechanism
212:第二軸芯安裝機構 212: Second shaft core installation mechanism
213:第三軸芯安裝機構 213: Third shaft core installation mechanism
214:第四軸芯安裝機構 214: The fourth shaft core installation mechanism
215:第五軸芯安裝機構 215: Fifth shaft installation mechanism
216:第六軸芯安裝機構 216: The sixth axis installation mechanism
22:傳動裝置 22: Transmission
221:第一伺服馬達 221: The first servo motor
222:第一減速機 222: The first reducer
223:第一聯軸器 223: The first coupling
224:第一角接觸軸承座 224: The first angular contact bearing seat
30:軸芯供給單元 30: Shaft core supply unit
40:初定位單元 40: Initial positioning unit
41:初定位相機 41: Initial positioning of the camera
42:四爪旋轉機構 42: Four-jaw rotating mechanism
421:第二伺服馬達 421: second servo motor
422:第二聯軸器 422: second coupling
423:第二角接觸軸承座 423: second angular contact bearing seat
424:四爪氣缸 424: Four-jaw cylinder
43:第一Z軸微調滑台 43: The first Z-axis fine-tuning slide
44:第一Y軸微調滑台 44: The first Y-axis fine-tuning slide
45:第一X軸調整螺栓 45: The first X-axis adjustment bolt
46:第一Y軸調整螺栓 46: The first Y-axis adjustment bolt
50:二次定位單元 50: Secondary positioning unit
51:二次定位相機 51: Secondary positioning camera
511:第一面陣相機 511: The first area scan camera
512:第二面陣相機 512: second area scan camera
52:相機旋轉機構 52: Camera rotation mechanism
521:第三伺服馬達 521: Third Servo Motor
522:第三減速機 522: Third Reducer
523:第三聯軸器 523: third coupling
524:第三角接觸軸承座 524: Third angular contact bearing seat
525:旋轉支架 525: Rotating Bracket
53:第二Z軸微調滑台 53: The second Z-axis fine-tuning slide
54:第二Y軸微調滑台 54: The second Y-axis fine-tuning slide
55:第二Y軸調整螺栓 55: Second Y-axis adjustment bolt
60:尺寸量測單元 60: size measurement unit
61:尺寸量測相機 61: size measuring camera
611:第一遠心面陣相機 611: The first telecentric area scan camera
612:第二遠心面陣相機 612: second telecentric area scan camera
62:相機驅動機構 62: Camera drive mechanism
621:第一電缸 621: First electric cylinder
622:第二電缸 622: second electric cylinder
70:下料單元 70: Unloading unit
200:辦公室自動化(OA)軸芯 200: Office Automation (OA) axis
d:內孔直徑 d: inner hole diameter
γ:錐度 γ: taper
H:厚度 H: thickness
D1、D2、D3:軸直徑 D1, D2, D3: shaft diameter
L1、L2、L3:軸長度 L1, L2, L3: shaft length
L0:初始距離 L0: initial distance
α:初始偏轉角度 α: initial deflection angle
β:已修正角度 β: Corrected angle
α-β:剩餘偏轉角度 α-β: Residual deflection angle
S1、S2、S3、S4、S5:步驟 S1, S2, S3, S4, S5: steps
當結合隨附圖式閱讀時,自以下詳細描述將最佳地理解本揭示的態樣。應注意,根據工業中的標準實務,各個特徵並非按比例繪製。事實上,出於論述清晰的目的,可任意增加或減小各個特徵的尺寸。 When read in conjunction with the accompanying drawings, the aspect of the present disclosure will be best understood from the following detailed description. It should be noted that, according to standard practice in the industry, the various features are not drawn to scale. In fact, for the purpose of clarity of discussion, the size of each feature can be increased or decreased arbitrarily.
第1圖為本揭示文件辦公室自動化(office automation,OA)軸芯尺寸量測裝置一實施例的結構示意圖。 Figure 1 is a schematic structural diagram of an embodiment of a shaft core size measuring device for office automation (OA) disclosed herein.
第2圖為待測量的OA軸芯一實施例的結構主視圖。 Figure 2 is a front view of the structure of an embodiment of the OA shaft core to be measured.
第3圖為待測量的OA軸芯一實施例的結構俯視圖。 Figure 3 is a top view of the structure of an embodiment of the OA shaft core to be measured.
第4圖為第1圖所示的工位旋轉單元的結構放大示意圖。 Figure 4 is an enlarged schematic diagram of the structure of the station rotating unit shown in Figure 1.
第5圖為第1圖所示的軸芯供給單元的結構放大示意圖。 Figure 5 is an enlarged schematic view of the structure of the shaft core supply unit shown in Figure 1.
第6圖為第1圖所示的初定位單元的結構放大示意圖。 Figure 6 is an enlarged schematic diagram of the structure of the initial positioning unit shown in Figure 1.
第7圖為第6圖所示的四爪旋轉機構的結構示意圖。 Fig. 7 is a schematic diagram of the structure of the four-claw rotating mechanism shown in Fig. 6.
第8圖為第一調節結構示意圖。 Figure 8 is a schematic diagram of the first adjustment structure.
第9圖為位於初定位工位的OA軸芯偏轉角度示意圖。 Figure 9 is a schematic diagram of the deflection angle of the OA shaft at the initial positioning station.
第10圖為第1圖所示的二次定位單元的結構放大示意圖。 Figure 10 is an enlarged schematic diagram of the structure of the secondary positioning unit shown in Figure 1.
第11圖為第10圖所示的二次定位單元的結構左視圖。 Figure 11 is a left view of the structure of the secondary positioning unit shown in Figure 10.
第12圖為第10圖所示的二次定位單元的結構右視圖。 Figure 12 is a right side view of the structure of the secondary positioning unit shown in Figure 10.
第13圖為第1圖所示的尺寸量測單元的結構放大示意圖。 Figure 13 is an enlarged schematic view of the structure of the size measuring unit shown in Figure 1.
第14圖為第1圖所示的下料單元的結構放大示意圖。 Figure 14 is an enlarged schematic view of the structure of the blanking unit shown in Figure 1.
第15圖為本揭示文件OA軸芯尺寸量測方法一實施例的步驟流程圖。 Figure 15 is a flow chart of the steps of an embodiment of the method for measuring the size of the OA shaft core of the disclosure.
為能更好地理解本揭示文件的特點,以下特舉較佳實施例對本揭示文件做進一步闡述。然而,可輕易瞭解本揭示文件實施例提供許多合適的發明概念而可實施於廣泛的各種特定背景。所揭示的特定實施例僅僅用於說明以特定方法使用本揭示文件,並非用以限制本揭示文件的權利要求範圍。 In order to better understand the characteristics of the present disclosure, the following will further illustrate the present disclosure with preferred embodiments. However, it is easy to understand that the embodiments of the present disclosure provide many suitable inventive concepts that can be implemented in a wide variety of specific backgrounds. The specific embodiments disclosed are only used to illustrate the use of the disclosure in a specific method, and are not used to limit the scope of the claims of the disclosure.
本揭示文件的辦公室自動化(office automation,OA)軸芯尺寸量測裝置設有上料工位、初定位工位、二次定位工位、量測工位和下料工位。優選地,在二次定位工位與量測工位之間還設有緩衝工位;在一些實施例中,位於二次定位工位和量測工位的測量元件體積較大,為了避免各測量元件間相互影響,可在二次定位工位與量測工位之間增設緩衝工位進行緩衝,以此解決使用過程中的空間限制等問題。在其它實施例中,也可以不設置緩衝工位。本揭示文件不限制緩衝工位的數量和具體位置,可根據結構需要靈活設置。 The office automation (OA) shaft size measuring device of the present disclosure is provided with a loading station, an initial positioning station, a secondary positioning station, a measuring station, and an unloading station. Preferably, a buffer station is also provided between the secondary positioning station and the measuring station; in some embodiments, the measuring elements located at the secondary positioning station and the measuring station have a relatively large volume. The measuring components influence each other, and a buffering station can be added between the secondary positioning station and the measuring station for buffering, so as to solve the problem of space limitation during use. In other embodiments, the buffer station may not be provided. The present disclosure does not limit the number and specific positions of buffer stations, and can be flexibly set according to structural requirements.
如第1圖所示,為本揭示文件OA軸芯尺寸量測裝置一實施例的結構示意圖。該OA軸芯尺寸量測裝置100包括基座10、工位旋轉單元20、軸芯供給單元30、初定位單元40、二次定位單元50、尺寸量測單元60以及下料單元70。基座10設於OA軸芯尺寸量測裝置100的底部,工位旋轉單元20、軸芯供給單元30、初定位單元40、二次定位單元50、尺寸量測單元60以及下料單元70設於
基座10上。軸芯供給單元30位於上料工位,初定位單元40位於初定位工位,二次定位單元50位於二次定位工位,尺寸量測單元60位於量測工位,下料單元70位於下料工位。工位旋轉單元20帶動OA軸芯在各工位之間轉動。
As shown in FIG. 1, it is a schematic structural diagram of an embodiment of the OA shaft core size measuring device of the present disclosure. The OA shaft core
如第1圖所示,在本實施例中,基座10底部為固定底座,固定底座用於將OA軸芯尺寸量測裝置100牢固地設置在例如實驗室或生產車間等使用場所。在其他實施例中,基座10底部也可以設計為滑輪,由此使用者可以依據使用需求將OA軸芯尺寸量測裝置100移動到不同的使用場所。
As shown in Figure 1, in this embodiment, the bottom of the
為更好的說明本揭示文件OA軸芯尺寸量測裝置100的工作流程,現結合一待測的OA軸芯加以說明。如第2圖和第3圖所示,分別為待測量的OA軸芯一實施例的結構主視圖和結構俯視圖,在本實施例中,待測量的OA軸芯200需要測量的尺寸有內孔直徑d,錐度γ,厚度H,軸直徑D1、D2、D3,軸長度L1、L2、L3,位置度尺寸(即被測孔Φ d對A-B構成的座標位置,在本實施例中誤差為Φ 0.05,在其他實施例中,使用者可根據生產需求選擇誤差數值,本揭示文件並不限制)和徑向圓跳動尺寸(即垂直於基準軸線的任一測量平面內,半徑為公差值0.05,且圓心在基準軸線上的兩個同心圓A和B之間的區域)。當然在其他實施例中,本揭示文件還可以用於測量其他形狀或尺寸的OA軸芯,本揭示文件並不限制待測量的OA軸芯的形狀或態樣。
In order to better explain the working process of the OA shaft core
請參照第4圖,為第1圖所示的工位旋轉單元20的結構放大示意圖,工位旋轉單元20包括工位轉盤21及傳動裝置22。工位轉盤21上分別設有第一軸芯安裝機構211、第二軸芯安裝機構212、第三軸芯安裝機構213、第五軸芯安裝機構215和第六軸芯安裝機構216。優選地,第三軸芯安裝機構213與第五軸芯安裝機構215之間還設有第四軸芯安裝機構214。第一軸芯安裝機構211、第二軸芯安裝機構212、第三軸芯安裝機構213、第四軸芯安裝機構214、第五軸芯安裝機構215和第六軸芯安裝機構216圍繞工位轉盤21的軸心依次均勻分佈。當工位轉盤21的第一軸芯安裝機構211位於OA軸芯尺寸量測裝置100的上料工位時,第二軸芯安裝機構212、第三軸芯安裝機構213、第四軸芯安裝機構214、第五軸芯安裝機構215和第六軸芯安裝機構216分別位於初定位工位、二次定位工位、緩衝工位、量測工位和下料工位。工位轉盤21每旋轉60°,各軸芯安裝機構則進入下一個工位。在其它實施例中,軸芯安裝機構的數量也可不限於6個,且也不必然均勻分佈,只要能夠帶動OA軸芯在各個工位之間轉動即可。
Please refer to FIG. 4, which is an enlarged schematic diagram of the structure of the
請繼續參照第4圖,傳動裝置22包括第一伺服馬達221、第一減速機222、第一聯軸器223以及第一角接觸軸承座224,第一伺服馬達221通過第一減速機222、第一聯軸器223和第一角接觸軸承座224與工位轉盤21連接。第一伺服馬達221提供工位轉盤21的旋轉動力源,
第一減速機222用於提高傳動裝置22的扭矩並保證旋轉精度,第一聯軸器223用於將動力源和輸出軸連接,第一角接觸軸承座224用於保證工位轉盤21的旋轉精度。由此,傳動裝置22驅動工位轉盤21每次轉動精確的角度,致使每一軸芯安裝機構在上料工位、初定位工位、二次定位工位、緩衝工位、量測工位以及下料工位之間旋轉。
Please continue to refer to FIG. 4, the
如第5圖所示,為第1圖所示的軸芯供給單元30的結構放大示意圖。軸芯供給單元30用於將待測量的OA軸芯200提供至位於上料工位的第一軸芯安裝機構211,並將待測量的OA軸芯200安裝於第一軸芯安裝機構211。
As shown in FIG. 5, it is an enlarged schematic view of the structure of the shaft
在本實施例中,軸芯供給單元30自動供料,且每次提供一個待測量的OA至第一軸芯安裝機構211,待OA軸芯200安裝完成後,傳動裝置22驅動工位轉盤21旋轉60°,此時第一軸芯安裝機構211旋轉至初定位工位,第六軸芯安裝機構216旋轉至上料工位,同時軸芯供給單元30提供另一待測量的OA軸芯200至第六軸芯安裝機構216。
In this embodiment, the shaft
如第6圖所示,為第1圖所示的初定位單元40的結構放大示意圖。初定位單元40包括初定位相機41和四爪旋轉機構42,初定位相機41安裝於系統支架上。初定位單元40用於修正位於初定位工位的OA軸芯200的初始偏轉角度α,進行初定位。
As shown in FIG. 6, it is an enlarged schematic diagram of the structure of the
如第7圖所示,為四爪旋轉機構42的結構示意圖。
四爪旋轉機構42包括第二伺服馬達421、第二聯軸器422、第二角接觸軸承座423和四爪氣缸424。第二伺服馬達421用於提供四爪旋轉機構42的旋轉動力源,第二伺服馬達421通過第二聯軸器422和第二角接觸軸承座423與四爪氣缸424連接,第二角接觸軸承座423用於保證四爪旋轉機構42的旋轉精度,四爪旋轉機構42用於夾持OA軸芯200,並用於帶動OA軸芯200沿軸心旋轉以進行初定位。
As shown in FIG. 7, it is a schematic diagram of the structure of the four-claw
優選地,初定位單元40還包括第一調節結構,用於對四爪旋轉機構42的精度或位置調節。如第8圖所示,為第一調節結構的示意圖,包括第一Z軸微調滑台43、第一Y軸微調滑台44、第一X軸調整螺栓45和第一Y軸調整螺栓46。第一Y軸調整螺栓45設置於第一Y軸微調滑台44的底座擋邊,用於使四爪旋轉機構42的旋轉中心線與OA軸芯200的軸線平行。第一Z軸微調滑台43用於安裝四爪旋轉機構42,並用於四爪旋轉機構42沿Z軸方向進行精密微調。第一Y軸微調滑台44用於安裝四爪旋轉機構42,並用於四爪旋轉機構42沿Y軸方向進行精密微調,通過調整第一Z軸微調滑台43和第一Y軸微調滑台44使四爪氣缸424的旋轉中心與位於初定位工位的OA軸芯200同軸。第一X軸調整螺栓45設置於第一Y軸微調滑台44的底座,用於調整四爪旋轉機構42在X軸方向上的位置,以使四爪旋轉機構42的夾持範圍調整至OA軸芯200的一端。值得說明的是,X軸可以指與OA
軸芯平行的水準軸,Y軸指與OA軸芯垂直的水準軸,Z軸指與OA軸芯垂直的豎直軸。
Preferably, the
使用前,需對初定位單元40進行以下調整:(1)首先調整第一Y軸調整螺栓46使四爪旋轉機構42的旋轉中心線與位於初定位工位的OA軸芯200的旋轉中心線平行;(2)然後調整第一Z軸微調滑台43和第一Y軸微調滑台44使四爪氣缸424的旋轉中心與位於初定位工位的OA軸芯200同軸;(3)最後調整第一X軸調整螺栓45使四爪旋轉機構42的夾持範圍調整至OA軸芯200的一端。
Before use, the
請一併參照第6圖和第9圖,如第9圖所示,為位於初定位工位的OA軸芯200偏轉角度示意圖。首先,初定位相機41對位於初定位工位的OA軸芯200的一端拍照並計算OA軸芯200具有初始偏轉角度α,初始偏轉角度α為亂數值,其範圍為0°α90°。然後,四爪旋轉機構42夾持OA軸芯200旋轉進行初定位;在進行初定位後,初定位相機41對OA軸芯200二次拍照並計算得出OA軸芯200通過初定位操作的已修正角度β,此時OA軸芯200修正後的剩餘偏轉角度為α-β。OA軸芯200的理想剩餘偏轉角度為0°,因此OA軸芯200還需補償的剩餘偏轉角度為α-β。在本實施例中,使用者允許測量結果有±1°誤差,在其他實施例中,使用者還可以根據生產需要設定其他數值的角度測量誤差,本揭示文件並不限制。
Please refer to Fig. 6 and Fig. 9 together. As shown in Fig. 9, it is a schematic diagram of the deflection angle of the
隨後,傳動裝置22驅動工位轉盤21旋轉60°,此時第一軸芯安裝機構211旋轉至二次定位工位進行二次定位及第一部分尺寸測量;第六軸芯安裝機構216旋轉至初定位工位進行初定位;第六軸芯安裝機構216在初定位工位的初定位步驟與前述第一軸芯安裝機構211在初定位工位的初定位步驟相同,於此不再贅述;第五軸芯安裝機構215旋轉至上料工位,同時軸芯供給單元30提供待測量的OA軸芯200至第五軸芯安裝機構215。
Subsequently, the
二次定位單元50用於修正位於二次定位工位的OA軸芯200的剩餘偏轉角度α-β,進行二次定位,並用於測量OA軸芯200的第一部分尺寸,在本實施例中,第一部分尺寸包括內孔直徑d、錐度γ以及厚度H。
The
請一併參照第10圖至第12圖。二次定位單元50包括二次定位相機51和相機旋轉機構52。二次定位相機51包括第一面陣相機511和第二面陣相機512。第一面陣相機511安裝於旋轉支架525,用於測量OA軸芯200的內孔直徑d及錐度d,第二面陣相機512安裝於旋轉支架525,用於測量OA軸芯500的厚度H。
Please refer to Figure 10 to Figure 12 together. The
相機旋轉機構52包括第三伺服馬達521、第三減速機522、第三聯軸器523、第三角接觸軸承座524和旋轉支架525。第三伺服馬達521用於為二次定位相機51和相機旋轉機構52提供旋轉動力源,第三伺服馬達521依次通過第三減速機522、第三聯軸器523和第三角接觸軸承座524與旋轉支架525連接。第三減速機522具有
較高的精密度,能提高扭矩並準確調整剩餘偏轉角度α-β。第三角接觸軸承座524能保證四爪旋轉機構的精度。
The
請繼續參照第10圖至第12圖,優選地,二次定位單元50還包括第二調節結構,用於對相機旋轉機構52的精度或位置調節。第二調節結構包括第二Z軸微調滑台53、第二Y軸微調滑台54和第二Y軸調整螺栓55。第二Y軸調整螺栓55設置於第二Y軸微調滑台54的底座擋邊,用於使相機旋轉機構52的旋轉中心線與OA軸芯200的軸線平行。第二Z軸微調滑台53用於安裝相機旋轉機構52,並用於相機旋轉機構52沿Z軸方向進行精密微調。第二Y軸微調滑台54用於安裝相機旋轉機構52,並用於相機旋轉機構52沿Y軸方向進行精密微調,通過調整第二Z軸微調滑台53和第二Y軸微調滑台54使相機旋轉機構52的旋轉中心與位於二次定位工位的OA軸芯200同軸。
Please continue to refer to FIGS. 10 to 12. Preferably, the
使用前,需對二次定位單元50進行以下調整:(1)首先調節第二Y軸調整螺栓55使相機旋轉機構52的旋轉中心線與位於二次定位工位的OA軸芯200的旋轉中心線平行;(2)然後調節第二Z軸微調滑台53、第二Y軸微調滑台54使相機旋轉機構52的旋轉中心與位於二次定位工位的OA軸芯200同軸。
Before use, the
請一併參照第10圖至第12圖,相機旋轉機構52的第一面陣相機511和第二面陣相機512的旋轉中心與位於二次定位工位的OA軸芯200同軸心,第一面陣相機
511和第二面陣相機512可沿旋轉中心進行旋轉;通過相機旋轉機構52進而對OA軸芯200補償剩餘偏轉角度α-β,以達到二次定位的目的,隨後進行第一部分尺寸測量。
Please refer to Figures 10 to 12 together. The rotation centers of the first
在進行二次定位時,相機旋轉機構52帶動二次定位相機51在剩餘偏轉角度α-β的細分區間內連續轉動,使二次定位相機51在剩餘偏轉角度α-β的細分區間內多次拍照並計算誤差數值,誤差數值呈常態分佈,從而實現多次測量誤差由大變小再變大的過程。誤差數值最小的位置作為最佳的測量位置,可獲得最接近理想角度的照片。該誤差數值大小以第一面陣相機511計算的內孔直徑d尺寸的真圓度來表示,真圓度越大,誤差越小,反之,誤差越大。
During the secondary positioning, the
在本實施例中,相機旋轉機構52每次旋轉0.1°以滿足測量的精度要求,最多連續旋轉10次,隨後選取誤差最小的位置進行測量。以OA軸芯200的端面厚度尺寸進行說明:(1)實際尺寸根據公差取上極限值為H;偏轉角度為e;相機標定尺寸/實際尺寸=cos(e×2 π/360);(2)相機標定尺寸=H×cos(e×2 π/360);實際尺寸-相機標定尺寸測量誤差範圍,當e=0.1°時,則滿足測量精度要求。
In this embodiment, the
隨後,傳動裝置22驅動工位轉盤21旋轉60°,此時第一軸芯安裝機構211旋轉至緩衝工位,第六軸芯安裝機構216旋轉至二次定位工位進行二次定位及第一部分
尺寸測量,第六軸芯安裝機構216在二次定位的二次定位及測量步驟與前述第一軸芯安裝機構211在二次定位的二次定位及測量步驟相同,於此不再贅述;第五軸芯安裝機構215旋轉至初定位工位進行初定位,第五軸芯安裝機構215在初定位工位的初定位步驟與前述第一軸芯安裝機構211在初定位工位的初定位步驟相同,於此不再贅述;第四軸芯安裝機構214旋轉至上料工位,同時軸芯供給單元30提供待測量的OA軸芯200至第四軸芯安裝機構214。
Subsequently, the
接著,傳動裝置22驅動工位轉盤21旋轉60°,此時第一軸芯安裝機構211旋轉至量測工位對OA軸芯200進行第二部分尺寸量測;與此同時,第六軸芯安裝機構216旋轉至緩衝工位,第五軸芯安裝機構215旋轉至二次定位工位進行二次定位及第一部分尺寸測量,第五軸芯安裝機構215在二次定位的二次定位及測量步驟與前述第一軸芯安裝機構211在二次定位的二次定位及測量步驟相同,於此不再贅述;第四軸芯安裝機構214旋轉至初定位工位進行初定位,第四軸芯安裝機構214在初定位工位的初定位步驟與前述第一軸芯安裝機構211在初定位工位的初定位步驟相同,於此不再贅述;第三軸芯安裝機構213旋轉至上料工位,同時軸芯供給單元30提供待測量的OA軸芯200至第三軸芯安裝機構213。
Next, the
請一併參照第2圖、第3圖和第13圖,如第13圖所示,為第1圖所示的尺寸量測單元60的結構放大示意圖。尺寸量測單元60用於測量位於量測工位的OA軸芯
200的第二部分尺寸。尺寸量測單元60包括尺寸量測相機61和相機驅動機構62,相機驅動機構62安裝在系統支架上,尺寸量測相機61安裝在相機驅動機構62上。相機驅動機構62包括第一電缸621和第二電缸622,尺寸量測相機61包括第一遠心面陣相機611和第二遠心面陣相機612。第一遠心面陣相機611和第二遠心面陣相機612設置於位於量測工位的OA軸芯200的正上方,相機驅動機構62用於帶動尺寸量測相機61沿X軸方向移動,更具體地來說,第一電缸621帶動第一遠心面陣相機611沿X軸方向移動,第二電缸622帶動第二遠心面陣相機612沿X軸方向移動,以測量位於量測工位的OA軸芯200的第二部分尺寸,例如:軸長度L1、L2、L3,軸徑D1、D2、D3,位置度尺寸及圓跳動尺寸等。
Please refer to FIG. 2, FIG. 3, and FIG. 13, as shown in FIG. 13, which is an enlarged schematic view of the structure of the
更具體地來說,第一遠心面陣相機611和第二遠心面陣相機612的初始距離為L0,第一遠心面陣相機611和第二遠心面陣相機612分別移動至OA軸芯200的兩端進行多次拍照計算,即可得到OA軸芯200的總長度L1,也就是總長度L1=第一遠心面陣相機611和第二遠心面陣相機612的初始距離L0+第一遠心面陣相機611和第二遠心面陣相機612的移動距離之和;相應地,其他軸徑和長度等尺寸也可通過影像進行計算得到。
More specifically, the initial distance of the first telecentric
隨後,傳動裝置22驅動工位轉盤21旋轉60°,此時第一軸芯安裝機構211旋轉至下料工位以對OA軸芯200進行下料分流;於此同時第六軸芯安裝機構216旋轉
至量測工位對OA軸芯200進行第二部分尺寸測量,第六軸芯安裝機構216在量測工位的測量步驟與前述第一軸芯安裝機構211在量測工位的測量步驟相同,於此不再贅述;第五軸芯安裝機構215旋轉至緩衝工位,第四軸芯安裝機構214旋轉至二次定位工位進行二次定位及第一部分尺寸測量,第四軸芯安裝機構214在二次定位工位的二次定位及測量步驟與前述第一軸芯安裝機構211在二次定位工位的二次定位及測量步驟相同,於此不再贅述;第三軸芯安裝機構213旋轉至初定位工位進行初定位,第三軸芯安裝機構213在初定位工位的初定位步驟與前述第一軸芯安裝機構211在初定位工位的初定位步驟相同,於此不再贅述;第二軸芯安裝機構212旋轉至上料工位,同時軸芯供給單元30提供待測量的OA軸芯200至第二軸芯安裝機構212。
Subsequently, the
如第14圖所示,為第1圖所示的下料單元70的結構放大示意圖。下料單元70用於將位於下料工位的OA軸芯200進行下料分流。根據二次定位工位及量測工位的量測結果,使用下料單元70對位於下料工位的OA軸芯200進行下料分流,若OA軸芯200的所有尺寸測量結果均在誤差允許範圍內,則該OA軸芯200為合格產品,若OA軸芯200的至少一個尺寸的測量結果不在誤差允許範圍內,則該OA軸芯200為不合格產品,又下料單元70對合格產品和不合格產品分區存放。
As shown in FIG. 14, it is an enlarged schematic diagram of the structure of the blanking
隨後,傳動裝置22驅動工位轉盤21旋轉60°,
此時第一軸芯安裝機構211旋轉至上料工位,同時軸芯供給單元30提供待測量的OA軸芯200至第一軸芯安裝機構211;於此同時第六軸芯安裝機構216旋轉至下料單元;第五軸芯安裝機構215旋轉至量測工位對OA軸芯200進行第二部分尺寸量測,第五軸芯安裝機構215在量測工位的測量步驟與前述第一軸芯安裝機構211在量測工位的測量步驟相同,於此不再贅述;第四軸芯安裝機構214旋轉至緩衝工位,第三軸芯安裝機構213旋轉至二次定位工位進行二次定位及第一部分尺寸測量,第三軸芯安裝機構213在二次定位工位的二次定位及測量步驟與前述第一軸芯安裝機構211在二次定位工位的二次定位及測量步驟相同,於此不再贅述;第二軸芯安裝機構212旋轉至初定位工位進行初定位,第二軸芯安裝機構212在初定位工位的初定位步驟與前述第一軸芯安裝機構211在初定位工位的初定位步驟相同,於此不再贅述;此後繼續重複前述量測週期及量測內容,於此不再贅述。
Subsequently, the
如第15圖所示,為本揭示文件OA軸芯尺寸量測方法一實施例的步驟流程圖。本揭示文件提供的OA軸芯尺寸量測方法,應用於上述OA軸芯尺寸量測裝置,該OA軸芯尺寸量測方法包括以下步驟:步驟S1:軸芯供給單元30將待測量的OA軸芯200提供至位於上料工位的軸芯安裝機構;步驟S2:工位旋轉單元20將OA軸芯200從上料工位旋轉至初定位工位,初定位單元40修正位於初定位 工位的OA軸芯200的初始偏轉角度α,以進行初定位;步驟S3:工位旋轉單元20將OA軸芯200從初定位工位旋轉至二次定位工位,二次定位單元50修正位於二次定位工位的OA軸芯200的剩餘偏轉角度α-β,以進行二次定位,並測量OA軸芯200的第一部分尺寸;步驟S4:工位旋轉單元20將OA軸芯200從二次定位工位旋轉至量測工位,尺寸量測單元60測量位於量測工位的OA軸芯200的第二部分尺寸;步驟S5:工位旋轉單元20將OA軸芯200從量測工位旋轉至下料工位,下料單元70將位於下料工位的OA軸芯200進行下料分流,以區分合格OA軸芯和不合格OA軸芯。 As shown in FIG. 15, it is a flowchart of an embodiment of a method for measuring the OA shaft core size of the present disclosure. The OA shaft core size measurement method provided in the present disclosure is applied to the above OA shaft core size measurement device. The OA shaft core size measurement method includes the following steps: Step S1: The shaft core supply unit 30 transfers the OA shaft to be measured The core 200 is provided to the shaft core installation mechanism at the loading station; step S2: the station rotating unit 20 rotates the OA shaft core 200 from the loading station to the initial positioning station, and the initial positioning unit 40 is corrected at the initial positioning The initial deflection angle α of the OA shaft core 200 of the station for initial positioning; step S3: the station rotating unit 20 rotates the OA shaft core 200 from the initial positioning station to the secondary positioning station, and the secondary positioning unit 50 corrects The remaining deflection angle α-β of the OA shaft core 200 at the secondary positioning station is used to perform secondary positioning and measure the size of the first part of the OA shaft core 200; Step S4: the station rotation unit 20 removes the OA shaft core 200 from The secondary positioning station rotates to the measurement station, and the size measurement unit 60 measures the size of the second part of the OA shaft core 200 at the measurement station; step S5: the station rotation unit 20 measures the OA shaft core 200 from The station rotates to the blanking station, and the blanking unit 70 performs blanking and splitting of the OA shaft core 200 located at the blanking station to distinguish between qualified OA shaft cores and unqualified OA shaft cores.
在一些實施例中,軸芯供給單元30、初定位單元40、二次定位單元50、尺寸量測單元60和下料單元70可同步作業。例如在軸芯供給單元30將待測量的OA軸芯200提供至位於上料工位的軸芯安裝機構的過程中,初定位單元40可同步對位於初定位工位的OA軸芯200進行初定位,二次定位單元50可同步對位於二次定位工位的OA軸芯200進行二次定位及量測OA軸芯200的第一部分尺寸,尺寸量測單元60可同步測量位於量測工位的OA軸芯200的第二部分尺寸,下料單元70可同步將位於下料工位的OA軸芯200進行下料分流,以提高測量效率。
In some embodiments, the shaft
在實際生產中,應用本揭示文件提供的OA軸芯尺寸量測裝置及方法,完成一個OA軸芯的測量只需3s左右, 較人工測量的速度大幅提升。 In actual production, using the OA shaft core size measurement device and method provided in this disclosure, it only takes about 3 seconds to complete the measurement of an OA shaft core. Compared with manual measurement, the speed is greatly improved.
綜上,本揭示文件的OA軸芯尺寸量測裝置具有以下優點:(1)將OA軸芯的尺寸量測實現自動化,方便資料管理和分析,實現智慧檢測,可一次性實現多個尺寸量測,從而實現動態分析企業生產狀況;(2)可用於長時間不間斷的工作,檢測精度和效率高,避免了人工測量誤差;(3)非接觸測量,避免對OA軸芯磨損或劃傷;(4)保證產品檢測的完整性和一致性,避免因人工檢測疲勞帶來的偶然性,可靠性高且節約人工成本;(5)初定位工位及二次定位工位對OA軸芯進行兩次定位,進一步提高了裝置的測量精度。 In summary, the OA shaft core size measurement device of the present disclosure has the following advantages: (1) The OA shaft core size measurement is automated, which is convenient for data management and analysis, realizes smart detection, and can realize multiple size measurements at once To achieve dynamic analysis of the production status of the enterprise; (2) It can be used for long-term uninterrupted work, with high detection accuracy and efficiency, avoiding manual measurement errors; (3) Non-contact measurement, avoiding wear or scratches on the OA shaft core ; (4) Ensure the completeness and consistency of product inspection, avoid accidents caused by manual inspection fatigue, have high reliability and save labor costs; (5) The initial positioning station and the secondary positioning station perform the OA shaft core Twice positioning further improves the measurement accuracy of the device.
當然,本揭示文件還可有其它多種實施例,在不背離本揭示文件精神及其實質的情況下,熟悉本領域的技術人員當可根據本揭示文件作出各種相應的改變和變形,但這些相應的改變和變形都應屬於本揭示文件所附的專利範圍所界定的保護範圍。 Of course, the present disclosure can also have various other embodiments. Without departing from the spirit and essence of the present disclosure, those skilled in the art can make various corresponding changes and modifications according to the present disclosure, but these corresponding The changes and deformations of should belong to the scope of protection defined by the scope of patents attached to this disclosure.
100:辦公室自動化軸芯尺寸量測裝置 100: Office automation shaft core size measuring device
10:基座 10: Pedestal
20:工位旋轉單元 20: Station rotating unit
30:軸芯供給單元 30: Shaft core supply unit
40:初定位單元 40: Initial positioning unit
50:二次定位單元 50: Secondary positioning unit
60:尺寸量測單元 60: size measurement unit
70:下料單元 70: Unloading unit
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