CN108469226A - A kind of in-situ calibration device of plumb line coordinator - Google Patents
A kind of in-situ calibration device of plumb line coordinator Download PDFInfo
- Publication number
- CN108469226A CN108469226A CN201810128833.4A CN201810128833A CN108469226A CN 108469226 A CN108469226 A CN 108469226A CN 201810128833 A CN201810128833 A CN 201810128833A CN 108469226 A CN108469226 A CN 108469226A
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- Prior art keywords
- turntable
- plumb line
- calibration device
- vernier
- connecting hole
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- G—PHYSICS
- G01—MEASURING; TESTING
- G01B—MEASURING LENGTH, THICKNESS OR SIMILAR LINEAR DIMENSIONS; MEASURING ANGLES; MEASURING AREAS; MEASURING IRREGULARITIES OF SURFACES OR CONTOURS
- G01B11/00—Measuring arrangements characterised by the use of optical techniques
- G01B11/02—Measuring arrangements characterised by the use of optical techniques for measuring length, width or thickness
- G01B11/03—Measuring arrangements characterised by the use of optical techniques for measuring length, width or thickness by measuring coordinates of points
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- G—PHYSICS
- G01—MEASURING; TESTING
- G01B—MEASURING LENGTH, THICKNESS OR SIMILAR LINEAR DIMENSIONS; MEASURING ANGLES; MEASURING AREAS; MEASURING IRREGULARITIES OF SURFACES OR CONTOURS
- G01B11/00—Measuring arrangements characterised by the use of optical techniques
- G01B11/16—Measuring arrangements characterised by the use of optical techniques for measuring the deformation in a solid, e.g. optical strain gauge
Abstract
The present invention provides a kind of in-situ calibration device of plumb line coordinator, which includes：Straight line slipway mechanism, vernier caliper mechanism, measuring staff mechanism and rotation leveling fixed pedestal.It can be in the case where not dismantling former plumb line coordinator using the present invention, the field calibration to two measurement axis of plumb line coordinator can be completed by once mounting, and it whether orthogonal to the XY axis of the horizontality of the X/Y plane of plumb line coordinator and plumb line coordinator simultaneously can be detected, to ensure the accuracy of nominal data, and working efficiency can be improved by way of abandoning the vertical line of plumb line coordinator and using measuring staff mechanism instead.
Description
Technical field
This application involves civil engineering monitoring technical field more particularly to a kind of in-situ calibration devices of plumb line coordinator.
Background technology
Plumb line coordinator is a kind of high-accuracy novel intelligent instrument observed for vertical line, can be by just hanging down or falling
Vertical device realizes two-way horizontal displacement automatic measuring, is usually used in Dam, skyscraper, bridge, nuclear power plant containment shell
Deformation measurement.Plumb line coordinator according to the difference of operation principle, is divided into condenser type and photo-electric；Wherein, current common main
Photo-electric if (CCD) plumb line coordinator.
Photo-electric (CCD) plumb line coordinator is that the contactless automation displacement measurement of one kind realized using CCD device is set
It is standby, the displacement of X, Y both direction of vertical line planar can be measured, measuring principle in two directions is identical, measures electricity
Road is mutual indepedent, does not interfere with each other.When light beam is pointed into vertical line and CCD, vertical line generates a projection, the pixel of CCD on CCD
Light intensity is converted into quantity of electric charge storage.CCD drivers generate respective logic sequential and export charge information, remove signal by whole
After shape processing, the coordinate of vertical line is obtained, calculates the shift value of measuring point accordingly, result of calculation can be sent to inspection through communication interface
Survey computer or other external equipments.
For photo-electric CCD plumb line coordinators, China only has professional standard at present《Photo-electric (CCD) plumb line coordinator》
(DL/T 1061-2007).The standard has carried out accurate definition to photo-electric CCD plumb line coordinators, specifies associated specifications,
Test method, inspection rule and mark, packaging, transport, storage etc..But only to the manufacture of plumb line coordinator in existing standard
Scaling method carried out clearly stipulate that but have no the online calibration method after photo-electric CCD plumb line coordinators come into operation, go out
Factory's scaling method is for the on-line calibration after equipment investment use and is not suitable for.According to the national requirement in relation to measurement Law, for
Workload utensil, using unit should voluntarily periodic verification or give other metering validation activities examine and determine.For above-mentioned vertical line
Coordinatograph, with important engineering structure monitor on-line application, once the equipment is installed in place just can not dismantle or dismantle after weight
New installation will result in initial deviation.Therefore, how to ensure that these equipment are working properly in the long-term use, steady in a long-term
Performance is effectively examined, and is that a technology urgently to be resolved hurrily in this field is asked if carrying out on-line proving to these equipment
Topic.
Currently, domestic measuring device tool is in addition to periodical off-line calibration during the calibration of manufacture and use, equipment on-line calibration
The technical need task of top priority.For example, the plumb line coordinator involved by nuclear plant safety shell structure barrel distortion belongs to long term monitoring
State, equipment can not be by obtaining effective verification offline, and domestic correlation measurement verification/calibration regulation does not also carry out this
Regulation.
The basic structure group of plumb line coordinator becomes：In mutually orthogonal X, Y both direction, it is respectively provided with identical structure
Displacement measurement system.When plumb line coordinator works, X, Y-axis displacement measurement system measure the displacement in respective direction respectively,
Then the specific location of vertical line is calculated according to rectangular coordinate system.Therefore, the calibration of plumb line coordinator is the method for set of system,
The accuracy that each axis measures should be calibrated, while whether also to calibrate two axis of X, Y orthogonal.In addition, in the case of at the scene, also want
Whether the XY measurements plane for verifying plumb line coordinator is horizontal.It only in this way just can guarantee the accuracy of final measured value.
Therefore, at the scene in the case of when being calibrated to plumb line coordinator, the first step is all that adjust calibration plane horizontal；The
Two steps are to be moved calibrating installation by school axis (for example, X-axis) direction along plumb line coordinator, then observe plumb line coordinator another
The variation of the data indicating value of an outer axial direction (for example, Y direction).If being basically unchanged of indicating value of Y direction, then it is assumed that should
The calibration of axes of calibrating installation is parallel by school axis X with plumb line coordinator；Third step is exactly to be calibrated by school axis according to certain step pitch
It is whether accurate.
However, various caliberating devices in the prior art, all there is some following defects and deficiencies：
1) due to measured by plumb line coordinator being displacement data in X/Y plane, to ensure accurately to measure just necessary
Ensure that X/Y plane is in level；However, in practical situations, due to equipment assembly technology or the cause for quality of installation, very much
The horizontality of the X/Y plane of field erected plumb line coordinator is unable to get guarantee.Therefore, if only caliberating device is adjusted
Level does not ensure that calibration plane is parallel with the measurement plane of plumb line coordinator, there is a high likelihood that being the two planes
Between there are an angles.In this case, the indicating value variation of caliberating device and the indicating value of plumb line coordinator, which change, is not
Synchronous, but there are certain proportionate relationships, and this nonparallelism can not be measured with existing utensil, therefore institute
It is actually not rigorous enough that the calibration of progress, which measures,.
2) as previously mentioned, by plumb line coordinator by the variation of another axial data except the axis of school, to ensure to demarcate
The calibration of axes of device and plumb line coordinator equally exist aforementioned problem by the parallel method of school axis.According to the adjusting side
Method, it is necessary to be provided simultaneously with two preconditions：Precondition one, X-axis and the Y-axis of plumb line coordinator must be orthogonal；Precondition
Two, calibration of axes necessarily is in or is parallel to the XY axial planes of plumb line coordinator.But caliberating device in the prior art is not tested
Demonstrate,prove the function of above-mentioned two precondition.In addition, using be calibrated equipment it is a certain it is unconfirmed whether the data of accurate axis come
The state for verifying another axis is also not rigorous enough, because caliberating device in the prior art cannot exclude plumb line coordinator sheet
The non-orthogonal situation of body XY axis (if the XY axis of plumb line coordinator is non-orthogonal, which itself has problem, it is necessary to
It carries out carrying out demarcating again after repairing accordingly just significant).
3) caliberating device in the prior art is that the plumb line directly being had by oneself using plumb line coordinator is moved to obtain
Obtain change in displacement data.But vertical line slightly stress under the action of plummet just will produce and significantly swing very much.Therefore, into
Rower timing, it is necessary to which waiting for could be read after allowing plummet to settle out for a long time, thus lead to the effect of staking-out work
Rate is very low, and one plumb line coordinator of calibration generally requires one to two hours.In addition, if site environment is more complicated, example
Such as, there is vibration at scene or has the case where wind, then vertical line is difficult to settle out, so that the reading of caliberating device exists very
Large deviation.
Invention content
In view of this, the present invention provides a kind of in-situ calibration device of plumb line coordinator, so as to not dismantle original
In the case of plumb line coordinator, the field calibration to two measurement axis of plumb line coordinator can be completed by once mounting, and
It whether orthogonal to the XY axis of the horizontality of the X/Y plane of plumb line coordinator and plumb line coordinator simultaneously can be detected, to ensure
The accuracy of nominal data, and work effect can be improved by way of abandoning the vertical line of plumb line coordinator and using measuring staff mechanism instead
Rate.
What technical scheme of the present invention was specifically realized in：
A kind of in-situ calibration device of plumb line coordinator, the in-situ calibration device include：Straight line slipway mechanism, vernier caliper
Mechanism, measuring staff mechanism and rotation leveling fixed pedestal；
The straight line slipway mechanism includes：Handwheel, lead screw, sliding block, two pieces of slide unit end plates, slide rail base and level meter；
It is provided with rectilinear orbit in the slide rail base；The sliding block is arranged on the rectilinear orbit and can be along described straight
Trajectory slides, be provided in the middle part of the sliding block for the lead screw by tapped through hole, be provided at the top of the sliding block
Level meter；Two pieces of slide unit end plates are separately positioned on the both ends of the slide rail base, and are both provided on every piece of slide unit end plate
Bearing；The both ends of the lead screw are rotatably connected on by the bearing on two pieces of slide unit end plates and are put down with the rectilinear orbit respectively
Row, the middle part of the lead screw pass through the threaded hole of the sliding block；The handwheel is connect with one end of the lead screw, for rotating
State lead screw；
The vernier caliper mechanism includes：Two rod supports, vernier scale and two pressing plates；
Described two rod supports are separately positioned on the both ends of the vernier scale；The vernier caliper mechanism passes through described two rulers
Seat is fixedly connected with the slide unit end plate of the straight line slipway mechanism；Described two pressing plates are separately positioned on the two of the vernier scale
End, for the vernier scale to be fixed on the rod support；The vernier scale includes：Ruler body and digital display vernier；The ruler body with
The rectilinear orbit is parallel；The digital display vernier is arranged on the ruler body and can be slided along the ruler body, is used for real-time display
The sliding block moves horizontally distance；
The measuring staff mechanism includes：Gusset sliding slot, rack guide rod, lifting knob and hollow drafting board；
One end of the gusset sliding slot is provided with interconnecting piece, and the other end is provided with sliding slot；The side of the interconnecting piece and institute
The side for stating sliding block is fixedly connected, and is fixedly connected on the outside of the top of the interconnecting piece and the digital display vernier；On the sliding slot
It is provided with gear grooved；
The first half of the rack guide rod is provided with rack, and the rack is connected in the sliding slot of the gusset sliding slot；
The lifting knob includes knob and gear；The gear is connected in the gear grooved on the sliding slot, and with institute
State the rack clamping of rack guide rod；The knob is connect with the gear, for rotating the gear；
The hollow drafting board is arranged in the lower end of the rack guide rod；The hollow drafting board is opaque thin slice, in described
It is provided with square hole in the middle part of empty drafting board；
The rotation leveling fixed pedestal includes：Swivel slide fixed plate, turntable, worm screw knob, rotation lock knob, water
Flat adjusting nut, fixture and pedestal；
The bottom of the turntable and the top of the swivel slide fixed plate are rotatablely connected, and the turntable can be around described turn
The central axis of platform rotates；The top of the turntable is fixedly connected with the bottom of the slide rail base；
The bottom of the swivel slide fixed plate is fixedly connected with the top of the pedestal by connecting rod；
The worm screw knob is arranged in the side of the swivel slide fixed plate, and is connect with the turntable, for driving
The turntable rotation；
The rotation lock knob is connect with the turntable, for locking or unclamping the turntable；
The Level tune nut is arranged between the swivel slide fixed plate and the pedestal, for adjusting turntable
Levelness；
The fixture is fixedly connected with a side of the pedestal, for the interface card with the top of plumb line coordinator
It connects；The fixture is looped around the lower end of the measuring staff mechanism.
Preferably, the surrounding of the turntable is provided with angle index.
Preferably, the side of the sliding block is provided with the first connecting hole, the second company is provided on the outside of the digital display vernier
Hole is connect, third connecting hole, the top of the interconnecting piece of the gusset sliding slot are provided on the side of the interconnecting piece of the gusset sliding slot
It is provided with connection pawl, the 4th connecting hole is provided on the connection pawl；
The side of the side of the interconnecting piece and the sliding block passes through across first connecting hole and third connecting hole
Screw is fixedly connected, and the outside of the top of the interconnecting piece and the digital display vernier is by passing through second connecting hole and the 4th
The screw of connecting hole is fixedly connected.
Preferably, the hollow drafting board is fixed by screws in the lower end of the rack guide rod.
Preferably, the Level tune nut uses supported at three point mode.
Preferably, being provided with multiple 4th connecting holes at the top of the turntable, the bottom of the slide rail base is provided with
Five connecting holes；The top of the turntable and the bottom of the slide rail base are by passing through the 4th connecting hole and the 5th connecting hole
Screw be fixedly connected.
Preferably, the fixture includes：Two orthogonal clamping portions and two hinges；
One end of two hinges is rotatably connected on one end of two clamping portions respectively；The other end of described two hinges is arranged
There is locking assembly.
Preferably, the other end of described two hinges can pass through screw lock.
Preferably, the hollow drafting board is thin slice tablet.
As above as it can be seen that in the in-situ calibration device of plumb line coordinator in the present invention, there is straight line slipway mechanism, vernier
Slide calliper rule mechanism, measuring staff mechanism and rotation leveling fixed pedestal therefore, can will be described by Level tune nut and level meter
The vernier caliper institutional adjustment that sliding block is connected can also be pushed sliding block by handwheel and drive hollow survey to horizontality is in
Plate generates horizontal displacement, can also control the displacement of the hollow drafting board in vertical direction by lifting knob, and can be with
The turntable is driven to generate rotation by worm screw knob, to drive the hollow drafting board also to rotate corresponding angle, so as to
It is complicated heavy without in addition setting to carry out calibration in situ to the plumb line coordinator in the case where not dismantling former plumb line coordinator
Mounting platform, thoroughly solve the problems, such as plumb line coordinator on-line proving, ensure that the continuous of plumb line coordinator monitoring data
Property (method of off-line calibration can cause before and after plumb line coordinator twice the deviation of installation site).Moreover, above-mentioned in the present invention
In-situ calibration device does not simultaneously use the vertical line in plumb line coordinator, therefore stablizes without waiting for vertical line when being read, to
It greatly improves work efficiency, while reducing the generation of systematic error.In addition, the above-mentioned in-situ calibration device energy in the present invention
The assembling quality and in-site installation state for enough verifying plumb line coordinator, so as to from equipment itself and onsite application environment two
A aspect ensures the accuracy of data.
Description of the drawings
Fig. 1 is the stereoscopic schematic diagram of the in-situ calibration device of the plumb line coordinator in the embodiment of the present invention.
Fig. 2 is the front view of the in-situ calibration device of the plumb line coordinator in the embodiment of the present invention.
Fig. 3 is the vertical view of the in-situ calibration device of the plumb line coordinator in the embodiment of the present invention.
Fig. 4 is the stereoscopic schematic diagram of the straight line slipway mechanism in the embodiment of the present invention.
Fig. 5 is the stereoscopic schematic diagram of the vernier caliper mechanism in the embodiment of the present invention.
Fig. 6 is the stereoscopic schematic diagram of the measuring staff mechanism in the embodiment of the present invention.
Fig. 7 is the stereoscopic schematic diagram of the rotation leveling fixed pedestal in the embodiment of the present invention.
Fig. 8 is the stereoscopic schematic diagram of the plumb line coordinator in the embodiment of the present invention.
Specific implementation mode
To make technical scheme of the present invention and advantage be more clearly understood, below in conjunction with drawings and the specific embodiments, to this
Invention is described in further detail.
Fig. 1 is the stereoscopic schematic diagram of the in-situ calibration device of the plumb line coordinator in the embodiment of the present invention, and Fig. 2 is the present invention
The front view of the in-situ calibration device of plumb line coordinator in embodiment, Fig. 3 are the plumb line coordinator in the embodiment of the present invention
The vertical view of in-situ calibration device, Fig. 4 are the stereoscopic schematic diagram of the straight line slipway mechanism in the embodiment of the present invention, and Fig. 5 is this hair
The stereoscopic schematic diagram of vernier caliper mechanism in bright embodiment, Fig. 6 are the three-dimensional signal of the measuring staff mechanism in the embodiment of the present invention
Figure, Fig. 7 are the stereoscopic schematic diagram of the rotation leveling fixed pedestal in the embodiment of the present invention, and Fig. 8 is hanging down in the embodiment of the present invention
The stereoscopic schematic diagram of line coordinates instrument.
As shown in Fig. 1~Fig. 8, the in-situ calibration device of the plumb line coordinator in the embodiment of the present invention includes：Straight line slide unit
Mechanism 11, vernier caliper mechanism 12, measuring staff mechanism 13 and rotation leveling fixed pedestal 14；
The straight line slipway mechanism 11 includes：Handwheel 101, lead screw 102, sliding block 103, two pieces of slide unit end plates 104, sliding rail bottoms
Seat 105 and level meter 106；
It is provided with rectilinear orbit in the slide rail base 105；The sliding block 103 is arranged on the rectilinear orbit and can edge
Rectilinear orbit sliding, the middle part of the sliding block 103 be provided with for the lead screw by tapped through hole, the sliding block 103
Top be provided with level meter 106；Two pieces of slide unit end plates 104 are separately positioned on the both ends of the slide rail base 105, and every
It is both provided with bearing on block slide unit end plate 104；The both ends of the lead screw 102 are rotatably connected on two pieces of cunnings respectively by the bearing
On end plate 104 and parallel with the rectilinear orbit, the middle part of the lead screw 102 passes through the threaded hole of the sliding block 103；It is described
Handwheel 101 is connect with one end of the lead screw 102, for rotating the lead screw 102；
The vernier caliper mechanism 12 includes：Two rod supports 201, vernier scale 202 and two pressing plates 203；
Described two rod supports 201 are separately positioned on the both ends of the vernier scale 202；The vernier caliper mechanism 12 passes through institute
Two rod supports 201 are stated to be fixedly connected with the slide unit end plate 104 of the straight line slipway mechanism 11；Described two pressing plates 203 are set respectively
It sets at the both ends of the vernier scale 202, for the vernier scale 202 to be fixed on the rod support 201；The vernier scale 202
Including：Ruler body 21 and digital display vernier 22；The ruler body 21 is parallel with the rectilinear orbit；The digital display vernier 22 is arranged described
It can slide on ruler body 21 and along the ruler body 21, distance is moved horizontally for sliding block described in real-time display 103；
The measuring staff mechanism 13 includes：Gusset sliding slot 301, rack guide rod 302, lifting knob 303 and hollow drafting board 304；
One end of the gusset sliding slot 301 is provided with interconnecting piece 31, and the other end is provided with sliding slot 32；The interconnecting piece 31
Side is fixedly connected with the side of the sliding block 103, and the top of the interconnecting piece 31 and the outside of the digital display vernier 22 are fixed
Connection；It is provided with gear grooved on the sliding slot 32；
The first half of the rack guide rod 302 is provided with rack, and the rack is connected to the sliding slot of the gusset sliding slot 301
In 32；
The lifting knob 303 includes knob 33 and gear 34；The gear 34 is connected to the gear on the sliding slot 32
In slot, and it is clamped with the rack of the rack guide rod 302；The knob 33 is connect with the gear 34, for rotating the tooth
Wheel 34；Therefore, the wheel and rack can cooperate with each other, and the rack can be accurately adjusted by rotating the knob
Displacement distance and specific location of the guide rod in the sliding slot；
The hollow drafting board 304 is arranged in the lower end of the rack guide rod 302；The hollow drafting board 304 is opaque thin
The middle part of piece, the hollow drafting board 304 is provided with square hole；The purposes of the hollow drafting board 304 is replaced in plumb line coordinator
Vertical line, make plumb line coordinator show numerical value；
The rotation leveling fixed pedestal 14 includes：Swivel slide fixed plate 401, turntable 402, worm screw knob 403, rotation
Locking knob 404, Level tune nut 405, fixture 406 and pedestal 407；
The bottom of the turntable 402 and the top of the swivel slide fixed plate 401 are rotatablely connected, and the turntable 402
It can be rotated around the central axis of the turntable 402；The top of the turntable 402 and the bottom of the slide rail base 105 are fixed and are connected
It connects；
The bottom of the swivel slide fixed plate 401 is fixedly connected with the top of the pedestal 407 by connecting rod；
The worm screw knob 403 is arranged in the side of the swivel slide fixed plate 401, and is connect with the turntable 402,
For driving the turntable 402 to rotate；
The rotation lock knob 404 is connect with the turntable 402, for locking or unclamping the turntable 402；Therefore,
When the rotation lock knob locks the turntable, the turntable just can not be rotated further by；And when rotation lock knob pine
When opening the turntable, the turntable can be then rotated further；
The Level tune nut 405 is arranged between the swivel slide fixed plate 401 and the pedestal 407, is used for
The levelness for adjusting turntable 402, so as to adjust the levelness of the straight line slipway mechanism；
The fixture 406 is fixedly connected with a side of the pedestal 407, for connecing for the top with plumb line coordinator
Mouth 10 is clamped；The fixture 406 is looped around the lower end of the measuring staff mechanism 13.
In the in-situ calibration device of above-mentioned plumb line coordinator, the horizontal tune on the rotation leveling fixed pedestal is rotated
Save nut, you can adjust the levelness of turntable, and then the levelness of the straight line slipway mechanism on turntable can be adjusted；And due to
The level meter of the slider top can serve to indicate that the sliding block whether on horizontal plane, therefore be adjusted by above-mentioned level
Save the cooperation of nut and level meter, you can the sliding block in the straight line slipway mechanism is adjusted in place on horizontal plane.In addition, root
The sliding block can be pushed along the straight line of rectilinear orbit it is found that rotating above-mentioned handwheel according to the structure of above-mentioned straight line slipway mechanism
Direction is continuously advanced or retreats, to drive the digital display vernier in the vernier caliper mechanism to be slided along ruler body by the sliding block,
And the hollow drafting board for being further driven to be arranged in the measuring staff actuator base generates horizontal displacement, but also can by with it is described
The digital display vernier that sliding block is fixedly connected shows the specific distance of horizontal displacement.Furthermore it is also possible to by the measuring staff mechanism
Lifting knob controls the displacement of the hollow drafting board in vertical direction.Further, it is also possible to be driven by the worm screw knob
The turntable generates rotation, to drive the hollow drafting board also to rotate corresponding angle.
In addition, preferably, in a specific embodiment of the present invention, the surrounding of the turntable 402 is provided with angle index, can
For reading the angle that the turntable 402 is currently rotated.
In addition, preferably, in a specific embodiment of the present invention, the indicating value of the digital display vernier can pass through manually side
Formula is zeroed, in order to show the displacement of horizontal direction.
In addition, in the inventive solutions, the precision of the vernier scale must generally be higher than the precision of plumb line coordinator
3 times.
In addition, preferably, in a specific embodiment of the present invention, the side of the sliding block is provided with the first connecting hole, institute
The outside for stating digital display vernier 22 is provided with the second connecting hole 23, and third company is provided on the side of the interconnecting piece of the gusset sliding slot
Hole is connect, connection pawl is provided at the top of the interconnecting piece of the gusset sliding slot, the 4th connecting hole is provided on the connection pawl；
The side of the side of the interconnecting piece and the sliding block passes through across first connecting hole and third connecting hole
Screw is fixedly connected, and the outside of the top of the interconnecting piece and the digital display vernier is by passing through second connecting hole and the 4th
The screw of connecting hole is fixedly connected.
In addition, preferably, in a specific embodiment of the present invention, the hollow drafting board can be fixed by screws in described
The lower end of rack guide rod.
In addition, preferably, in a specific embodiment of the present invention, the Level tune nut uses supported at three point mode,
So as to adjust the levelness of turntable, so as to adjust the levelness of the straight line slipway mechanism.
In addition, in the inventive solutions, the Level tune nut can be above-mentioned supported at three point mode,
Can be the regulating device being composed of multiple angle slide units, or other specific implementation, the present invention to this simultaneously
It is not construed as limiting.
In addition, preferably, in a specific embodiment of the present invention, being provided at the top of the turntable multiple (for example, 4)
The bottom of 4th connecting hole, the slide rail base is provided with the 5th connecting hole；The top of the turntable and the slide rail base
Bottom across the screw of the 4th connecting hole and the 5th connecting hole by being fixedly connected.
In addition, in the inventive solutions, above-mentioned fixture can be realized by a variety of realization methods.Below will
By taking one such specific implementation as an example, technical scheme of the present invention is described in detail.
For example, preferably, in a specific embodiment of the present invention, the fixture includes：Two orthogonal clamping portions
With two hinges；One end of two hinges is rotatably connected on one end of two clamping portions respectively；The other end of described two hinges
It is provided with locking assembly.
For example, preferably, in a specific embodiment of the present invention, the other end of described two hinges can be locked by screw
Tightly.When two hinges are locked, it can make the interface tight clamping fit at the top of the fixture and plumb line coordinator.
In addition, in the inventive solutions, the fixture can be above-mentioned hinge-type, can also be multiway bearing
The others specific implementation such as formula or magnetic force pedestal, the present invention is to this and is not construed as limiting.
It is that sliding block occurred level displacement is driven by handwheel in addition, in the above-mentioned specific embodiment of the present invention.And
In technical scheme of the present invention, the sliding block occurred level displacement can also be driven using other type of drive, for example, can
To drive the sliding block occurred level displacement by stepper motor, or can also be by other type of drive to drive
Sliding block occurred level displacement is stated, the present invention is to this and is not construed as limiting.
In addition, the present invention above-mentioned specific embodiment in, be using digital display vernier come show sliding block move horizontally away from
From.And in the inventive solutions, it can also know the distance that moves horizontally of sliding block using other modes, for example,
It can be known using devices such as mechanical vernier, high-precision dial gauge or LVDT displacement sensors or show that the horizontal of sliding block moves
Dynamic distance, the present invention is to this and is not construed as limiting.
In addition, in the inventive solutions, the purposes of above-mentioned hollow drafting board is the vertical line replaced in plumb line coordinator,
Plumb line coordinator is set to show numerical value.Therefore, in the above-mentioned specific embodiment of the present invention, the hollow drafting board can be flat for thin slice
Plate, for example, opaque thin slice.And in the inventive solutions, the plumb line coordinator that can also be produced according to different manufacturers
Data screen mode difference, above-mentioned hollow drafting board is realized using other modes.For example, the hollow drafting board may be used also
To be very thin transparency glass plate, and two relative sides of the length direction of the transparency glass plate are opaque coated with one layer
Substance.For another example the hollow drafting board can also be the thin slices slab construction such as solid drafting board.Certainly, the hollow drafting board may be used also
To be other realization methods, the present invention is to this and is not construed as limiting.
In addition, in the inventive solutions, above-mentioned plumb line coordinator scene can be used by following mode
Caliberating device to carry out on-line proving (i.e. field calibration) for plumb line coordinator：
Step a1 is completed the in-situ calibration device of above-mentioned plumb line coordinator.
The hollow drafting board of the measuring staff mechanism of in-situ calibration device is inserted into the measurement of plumb line coordinator to be calibrated by step a2
In mouthful, above-mentioned in-situ calibration device is fixedly connected on the interface of plumb line coordinator to be calibrated by the fixture (for example,
Two hinges on fixture are locked with fixing screws).
Step a3 adjusts Level tune nut, until the bubble of the level meter of slider top is located in the center of circle, to ensure
The vernier caliper mechanism that the sliding block is connected is in horizontality.
Vertical line in plumb line coordinator to be calibrated is removed or is fixed in its except measurement range by step a4
Its position.
Step a5 adjusts lifting knob so that the directional light that the measurement axis light source of plumb line coordinator to be calibrated is sent out
Intermediate position in hollow drafting board.
Step a6, if the surveyed axis of plumb line coordinator to be calibrated (for example, X-axis) without showing or occur error code,
It then adjusts worm screw knob driving turntable and other components is driven to be rotated along a preset direction, until surveyed axis is just read
Number, records the angle value α that the turntable is presently in；Continue to adjust worm screw knob, driving turntable continuation rotates in the same direction, directly
It just disappears to surveyed axis values, records the angle value β that the turntable is presently in；Then, worm screw knob is adjusted, turntable is adjusted
To the median location positioned at angle value α and β.
Step a7 adjusts lifting knob, hollow drafting board is made slowly to increase, until the position that the numerical value for measuring axis X will disappear
It sets, rotation handwheel makes hollow drafting board work to the last minute from measuring 0 point of axis and be moved to always；If measuring axis values not in critical point
It sets, then illustrates that the plumb line coordinator to be calibrated is not horizontal in the installation for measuring axis direction, need to adjust after the plumb line coordinator again
Re-start calibration.
Step a8, adjusting worm screw knob makes hollow drafting board rotate 90 °, examines another measurement axis Y.If Y value reading is normal,
It then can verify that X, Y-axis are orthogonal；If it is desired that Y-axis normally larger 90 ° of the deviation of the required angle adjusted of display, then illustrate X, Y-axis
It is non-orthogonal, it can just re-start calibration after the plumb line coordinator to be calibrated need to be repaired.
Step a9 repeats step a7, to verify whether the plumb line coordinator to be calibrated pacifies in Y direction in Y direction
Dress is horizontal；If it is not, then calibration is re-started again after the plumb line coordinator to be calibrated need to be adjusted.
The purpose for carrying out above-mentioned steps a3~a9 is to examine installation and the assembled state of vertical line coordinate to be calibrated, if
Do not occur exception, then can carry out following step, carries out indicating value accuracy calibration.
Step a10 rotates handwheel, makes the measurement axis indicating value of plumb line coordinator to be calibrated close to 0 point, by showing for vernier scale
It is worth (i.e. the indicating value of digital display vernier) zero, while records the vernier scale that the plumb line coordinator to be calibrated measures axis and caliberating device
Indicating value.
Step a11, according to certain step pitch, rotation handwheel is until close to axis full scale is measured, each measuring point is both needed to record and surveys
Measure the indicating value of axis and vernier scale.
Step a12 rotates backward handwheel, measures and record according to identical step pitch close to the position for measuring axis full scale
Return data.
Step a13 carries out above-mentioned identical operation to another measurement axis, is demarcated.
Step a14 removes above-mentioned in-situ calibration device, and restores the use state of plumb line coordinator to be calibrated.
Whether step a15 arranges data, and is met according to the acquired above-mentioned plumb line coordinator to be calibrated of data judging
Requirement.
In conclusion in the inventive solutions, due to having in the in-situ calibration device of above-mentioned plumb line coordinator
There are straight line slipway mechanism, vernier caliper mechanism, measuring staff mechanism and rotation leveling fixed pedestal therefore to pass through Level tune nut
And level meter, it can also pass through handwheel by vernier caliper institutional adjustment that the sliding block is connected to horizontality is in
It pushes sliding block and hollow drafting board is driven to generate horizontal displacement, the hollow drafting board can also be controlled by lifting knob vertical
Displacement on direction, and the turntable can be driven to generate rotation by worm screw knob, to drive the hollow drafting board also to turn
Corresponding angle is moved, therefore the existing supporting condition in scene can be utilized, is hung down to this in the case where not dismantling former plumb line coordinator
Line coordinates instrument carries out calibration in situ, and it is not necessary that caliberating device support platform is separately provided, thoroughly solves plumb line coordinator and exist
The problem of line calibration ensure that (method of off-line calibration can cause plumb line coordinator for the continuitys of plumb line coordinator monitoring data
The deviation of front and back installation site twice)；Furthermore, it is possible in the case of once mounting, two sides to plumb line coordinator are completed
To staking-out work, installation and adjustment need not be repeated.In addition, above-mentioned in-situ calibration device in the present invention and without using hanging down
Vertical line in line coordinates instrument, therefore stablize without waiting for vertical line when being read, to greatly improve work efficiency, simultaneously
Reduce the generation of systematic error.In addition, the above-mentioned in-situ calibration device in the present invention is able to verify that the assembling of plumb line coordinator
Quality and in-site installation state, so as to ensure the accurate of data in terms of equipment itself and onsite application environment two
Property.In addition, the above-mentioned in-situ calibration device in the present invention is easy to disassemble or assembling, easy to carry, suitable Assembling are flexibly fast
Victory also allows for tracing to the source inspection after the vernier scale dismounting in in-situ calibration device, repairs or replace.
The foregoing is merely illustrative of the preferred embodiments of the present invention, is not intended to limit the invention, all essences in the present invention
With within principle, any modification, equivalent substitution, improvement and etc. done should be included within the scope of protection of the invention god.
Claims (9)
1. a kind of in-situ calibration device of plumb line coordinator, which is characterized in that the in-situ calibration device includes：Straight line slide unit machine
Structure, vernier caliper mechanism, measuring staff mechanism and rotation leveling fixed pedestal；
The straight line slipway mechanism includes：Handwheel, lead screw, sliding block, two pieces of slide unit end plates, slide rail base and level meter；
It is provided with rectilinear orbit in the slide rail base；The sliding block is arranged on the rectilinear orbit and can be along the straight line rail
Road slides, be provided in the middle part of the sliding block for the lead screw by tapped through hole, be provided with level at the top of the sliding block
Instrument；Two pieces of slide unit end plates are separately positioned on the both ends of the slide rail base, and are both provided with bearing on every piece of slide unit end plate；
The both ends of the lead screw are rotatably connected on respectively on two pieces of slide unit end plates by the bearing and, institute parallel with the rectilinear orbit
The middle part for stating lead screw passes through the threaded hole of the sliding block；The handwheel is connect with one end of the lead screw, for rotating the silk
Bar；
The vernier caliper mechanism includes：Two rod supports, vernier scale and two pressing plates；
Described two rod supports are separately positioned on the both ends of the vernier scale；The vernier caliper mechanism by described two rod supports with
The slide unit end plate of the straight line slipway mechanism is fixedly connected；Described two pressing plates are separately positioned on the both ends of the vernier scale, use
It is fixed on the rod support in by the vernier scale；The vernier scale includes：Ruler body and digital display vernier；The ruler body with it is described straight
Trajectory is parallel；The digital display vernier is arranged on the ruler body and can be slided along the ruler body, for sliding described in real-time display
Block moves horizontally distance；
The measuring staff mechanism includes：Gusset sliding slot, rack guide rod, lifting knob and hollow drafting board；
One end of the gusset sliding slot is provided with interconnecting piece, and the other end is provided with sliding slot；The side of the interconnecting piece and the cunning
The side of block is fixedly connected, and is fixedly connected on the outside of the top of the interconnecting piece and the digital display vernier；It is arranged on the sliding slot
There is gear grooved；
The first half of the rack guide rod is provided with rack, and the rack is connected in the sliding slot of the gusset sliding slot；
The lifting knob includes knob and gear；The gear is connected in the gear grooved on the sliding slot, and with the tooth
The rack clamping of guide rod；The knob is connect with the gear, for rotating the gear；
The hollow drafting board is arranged in the lower end of the rack guide rod；The hollow drafting board is opaque thin slice, the hollow survey
Square hole is provided in the middle part of plate；
The rotation leveling fixed pedestal includes：Swivel slide fixed plate, turntable, worm screw knob, rotation lock knob, horizontal tune
Save nut, fixture and pedestal；
The bottom of the turntable and the top of the swivel slide fixed plate are rotatablely connected, and the turntable can be around the turntable
Central axis rotates；The top of the turntable is fixedly connected with the bottom of the slide rail base；
The bottom of the swivel slide fixed plate is fixedly connected with the top of the pedestal by connecting rod；
The worm screw knob is arranged in the side of the swivel slide fixed plate, and is connect with the turntable, described for driving
Turntable rotates；
The rotation lock knob is connect with the turntable, for locking or unclamping the turntable；
The Level tune nut is arranged between the swivel slide fixed plate and the pedestal, the level for adjusting turntable
Degree；
The fixture is fixedly connected with a side of the pedestal, for being clamped with the interface at the top of plumb line coordinator；Institute
State the lower end that fixture is looped around the measuring staff mechanism.
2. in-situ calibration device according to claim 1, it is characterised in that：
The surrounding of the turntable is provided with angle index.
3. in-situ calibration device according to claim 1, it is characterised in that：
The side of the sliding block is provided with the first connecting hole, and the second connecting hole, the angle are provided on the outside of the digital display vernier
It is provided with third connecting hole on the side of the interconnecting piece of plate sliding slot, connection is provided at the top of the interconnecting piece of the gusset sliding slot
Pawl is provided with the 4th connecting hole on the connection pawl；
The side of the interconnecting piece and the side of the sliding block pass through the screw across first connecting hole and third connecting hole
It is fixedly connected, the top of the interconnecting piece is with the outside of the digital display vernier by passing through second connecting hole and the 4th to connect
The screw in hole is fixedly connected.
4. in-situ calibration device according to claim 1, it is characterised in that：
The hollow drafting board is fixed by screws in the lower end of the rack guide rod.
5. in-situ calibration device according to claim 1, it is characterised in that：
The Level tune nut uses supported at three point mode.
6. in-situ calibration device according to claim 1, it is characterised in that：
Multiple 4th connecting holes are provided at the top of the turntable, the bottom of the slide rail base is provided with the 5th connecting hole；Institute
The top of turntable and the bottom of the slide rail base are stated by being fixed across the screw of the 4th connecting hole and the 5th connecting hole
Connection.
7. in-situ calibration device according to claim 1, which is characterized in that
The fixture includes：Two orthogonal clamping portions and two hinges；
One end of two hinges is rotatably connected on one end of two clamping portions respectively；The other end of described two hinges is provided with lock
Tight component.
8. in-situ calibration device according to claim 7, it is characterised in that：
The other end of described two hinges can pass through screw lock.
9. in-situ calibration device according to claim 1, it is characterised in that：
The hollow drafting board is thin slice tablet.
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| CN201810128833.4A CN108469226B (en) | 2018-02-08 | 2018-02-08 | On-site calibration device of plumb line coordinatograph |
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| CN201810128833.4A CN108469226B (en) | 2018-02-08 | 2018-02-08 | On-site calibration device of plumb line coordinatograph |
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| CN108469226B CN108469226B (en) | 2020-09-08 |
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| CN108469226B (en) | 2020-09-08 |
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