TWI735629B - Frame jig, resin supply jig and its measuring method, molding resin metering device and method, resin supply device, resin supply metering device and method, and resin molding device and method - Google Patents

Frame jig, resin supply jig and its measuring method, molding resin metering device and method, resin supply device, resin supply metering device and method, and resin molding device and method Download PDF

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TWI735629B
TWI735629B TW106125823A TW106125823A TWI735629B TW I735629 B TWI735629 B TW I735629B TW 106125823 A TW106125823 A TW 106125823A TW 106125823 A TW106125823 A TW 106125823A TW I735629 B TWI735629 B TW I735629B
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resin
film
molding
frame
jig
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TW106125823A
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TW201821236A (en
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村松吉和
川口正樹
花里實
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日商山田尖端科技股份有限公司
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C43/00Compression moulding, i.e. applying external pressure to flow the moulding material; Apparatus therefor
    • B29C43/02Compression moulding, i.e. applying external pressure to flow the moulding material; Apparatus therefor of articles of definite length, i.e. discrete articles
    • B29C43/18Compression moulding, i.e. applying external pressure to flow the moulding material; Apparatus therefor of articles of definite length, i.e. discrete articles incorporating preformed parts or layers, e.g. compression moulding around inserts or for coating articles
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C43/00Compression moulding, i.e. applying external pressure to flow the moulding material; Apparatus therefor
    • B29C43/32Component parts, details or accessories; Auxiliary operations
    • B29C43/34Feeding the material to the mould or the compression means
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C43/00Compression moulding, i.e. applying external pressure to flow the moulding material; Apparatus therefor
    • B29C43/32Component parts, details or accessories; Auxiliary operations
    • B29C43/58Measuring, controlling or regulating
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C43/00Compression moulding, i.e. applying external pressure to flow the moulding material; Apparatus therefor
    • B29C43/32Component parts, details or accessories; Auxiliary operations
    • B29C43/58Measuring, controlling or regulating
    • B29C2043/5875Measuring, controlling or regulating the material feed to the moulds or mould parts, e.g. controlling feed flow, velocity, weight, doses

Abstract

提供一種將框體的一側面開口部以單片薄膜無皺紋地覆蓋的框體治具、及使用其而在無連接空氣軟管等之下得以正確地計量重量之形成有樹脂收容部的樹脂供給用治具及其計量方法。 Provided is a frame jig in which the opening on one side of the frame is covered with a single film without wrinkles, and a resin formed with a resin accommodating portion that can be accurately weighed without connecting an air hose, etc. Supply jig and its measurement method.

框體治具具備:內表面具有既定形狀的開口部的框體(13a),該內表面對應於形成在模塑模具的夾持面上的模穴凹部;及薄膜把持部(13c),把持將前述框體(13a)的一側開口部覆蓋地組裝的單片薄膜F的外周緣部,且至少於對向邊設置一對。 The frame jig is provided with: a frame (13a) with an opening of a predetermined shape on the inner surface corresponding to the cavity recess formed on the clamping surface of the molding die; and a film holding part (13c) for holding The outer peripheral edge of the single-piece film F assembled so as to cover one side of the opening of the frame (13a), and at least one pair is provided on the opposing side.

Description

框體治具、樹脂供給治具及其計量方法、模塑樹脂的計量裝置及方法、樹脂供給裝置、樹脂供給計量裝置及方法、與樹脂模塑裝置及方法 Frame jig, resin supply jig and its measurement method, molding resin measurement device and method, resin supply device, resin supply measurement device and method, and resin molding device and method

本發明係有關一種用於將單片薄膜與模塑樹脂一起搬送到模塑模具的框體治具、樹脂供給治具及其計量方法、模塑樹脂的計量裝置及方法、將模塑樹脂供給到樹脂供給治具的樹脂供給裝置、使用其等的樹脂供給計量裝置及方法、以及具備其等的樹脂模塑裝置及方法。 The present invention relates to a frame jig for conveying a single piece of film together with a molding resin to a molding die, a resin supply jig and a measuring method thereof, a molding resin metering device and method, and a molding resin supply A resin supply device to a resin supply jig, a resin supply metering device and method using the same, and a resin molding device and method equipped with the same.

此外,單片薄膜係指除了預先形成為既定尺寸的各個薄膜之外,還包含從長尺寸狀或大尺寸的薄膜裁斷成既定尺寸所形成的薄膜。 In addition, a single-piece film refers to a film formed by cutting a long or large-sized film into a predetermined size in addition to each film formed in a predetermined size in advance.

作為當今半導體製造工廠中使用的樹脂模塑裝置,在作為工件的WLP(晶圓級封裝)或PLP(面板級封裝)的成型中,例如使用直徑為8英寸或直徑為12英寸的半導體晶圓或載體來進行樹脂模塑,或者使用300mm至600mm四方形大小(各邊為300mm至600mm大小)的工件(矩形板、基板、載體等)進行樹脂模塑。 As a resin molding device used in semiconductor manufacturing plants today, in the molding of WLP (wafer level packaging) or PLP (panel level packaging) as a workpiece, for example, a semiconductor wafer with a diameter of 8 inches or a diameter of 12 inches is used Either a carrier is used for resin molding, or a workpiece (rectangular plate, substrate, carrier, etc.) with a size of 300 mm to 600 mm square (each side is 300 mm to 600 mm) is used for resin molding.

此時,在利用上模中設置有模穴凹部的上模壓縮成型的模塑模具的情況,一般是進行將黏度高的 樹脂載放於工件的中心位置並一次向下模供給進行成型。此時,為將被供給到工件上的樹脂填充於模穴內,有必要使模塑樹脂大幅度流動,所以不適合於透過電線連接的電子零件的模塑成型。對此,亦進行利用下模壓縮成型的樹脂模塑,係於下模中設置模穴凹部,將含有該下模模穴凹部的下模夾持面以薄膜覆蓋且以均勻的厚度供給模塑樹脂,並且使保持在上模的工件浸泡在已熔融的模塑樹脂。 At this time, in the case of a molding die for compression molding using an upper die provided with a cavity recess in the upper die, a resin with high viscosity is generally placed at the center of the workpiece and supplied to the lower die at a time for molding. At this time, in order to fill the mold cavity with the resin supplied to the workpiece, it is necessary to make the molding resin flow to a large extent, so it is not suitable for the molding of electronic parts connected by wires. In this regard, resin molding by compression molding using a lower mold is also performed. A cavity recess is provided in the lower mold, and the clamping surface of the lower mold containing the cavity recess of the lower mold is covered with a film and molded with a uniform thickness. Resin, and soak the workpiece held in the upper mold in the molten molding resin.

如此,在利用下模壓縮成型將薄膜及模塑樹脂供給到下模模穴凹部的情況,需要計量一次的樹脂模塑所需的樹脂並作供給。特別是在粉體樹脂或顆粒樹脂的情況,因為朝模具注入的同時會開始熔融,所以為減少開始注入時與注入完了時的時間差,有必要一次注入模塑樹脂。此時,在形成有上模模穴的上模壓縮成型的情況,雖可將樹脂載於基板並正確計量且一次將樹脂注入模具中,但在形成有下模模穴的下模壓縮成型的情況,基於將樹脂一次注入的理由而能考慮放在薄膜上再注入模具,被要求在保持薄膜上載放著樹脂的狀態下進行計量並搬送。若是高黏度的樹脂的情況,則亦可直接載放於薄膜上進行計量,但在顆粒樹脂或粉末樹脂的情況,為防止樹脂溢出,有必要將薄膜固定在框體的一面以形成樹脂收容部並進行計量及搬送。 In this way, when the film and the molding resin are supplied to the cavity recess of the lower mold by compression molding of the lower mold, it is necessary to measure and supply the resin required for one resin molding. Especially in the case of powdered resin or pelletized resin, since it starts to melt as it is injected into the mold, it is necessary to inject the molding resin at a time in order to reduce the time difference between when the injection is started and when the injection is completed. At this time, in the case of compression molding of the upper mold with the upper mold cavity, the resin can be loaded on the substrate and accurately measured and the resin can be injected into the mold at a time, but the lower mold with the lower mold cavity is compression molded. In this case, it can be considered to put the resin on the film and then inject the mold for the reason of injecting the resin once, and it is required to measure and transport the resin while keeping the resin on the film. In the case of high-viscosity resin, it can also be directly placed on the film for measurement, but in the case of granular resin or powdered resin, in order to prevent the resin from overflowing, it is necessary to fix the film on one side of the frame to form a resin container. And for measurement and transportation.

因此,提案一種例如以離型薄膜封閉框體狀樹脂的樹脂收容用板的下方開口部,並對藉離型薄膜吸附固定機構吸附固定板周緣部的板,在注入側分配手 段設置饋送側計量手段(負載單元)以測量從料斗供給顆粒樹脂之前及之後的重量(參照專利文獻1:說明書段落[0028])而計量樹脂量的技術。且亦提案一種在樹脂材料的接收側分配手段設置板側計量手段(負載單元)以測量從料斗注入顆粒樹脂之前及之後的重量而計量樹脂量的技術(參照專利文獻1:說明書段落[0041])。或者提案將其等併用。 Therefore, for example, a release film is proposed to close the lower opening of the resin storage plate of the frame-shaped resin, and the plate is fixed to the periphery of the plate by the suction and fixation mechanism of the release film. The means (load unit) measures the amount of resin by measuring the weight before and after the pellet resin is supplied from the hopper (refer to Patent Document 1: Paragraph [0028] of the specification). It also proposes a technology for measuring the amount of resin by installing a plate-side measuring means (loading unit) on the receiving side of the resin material distribution means to measure the weight before and after the pellet resin is injected from the hopper (refer to Patent Document 1: Specification Paragraph [0041] ). Or propose to use them together.

且亦提出了一種在用以對下模模穴供給顆粒樹脂的樹脂供給裝置的正下方設置電子天秤,一邊計量樹脂供給量是否已達到相對於初期值的目標值一邊進行樹脂供給的裝置(參照專利文獻2)。 It also proposes a device for supplying resin while measuring whether the resin supply amount has reached a target value relative to the initial value by installing an electronic balance directly below the resin supply device for supplying granular resin to the lower mold cavity (see Patent Document 2).

先前技術文獻Prior art literature 專利文獻Patent literature

專利文獻1 日本國特開2010-36542號公報 Patent Document 1 Japanese Patent Application Publication No. 2010-36542

專利文獻2 日本國特開2005-335117號公報 Patent Document 2 Japanese Patent Application Publication No. 2005-335117

如專利文獻1那樣,在用離型薄膜封閉樹脂收容用板的下方開口部並藉由離型薄膜吸附固定機構在板周緣部進行吸附固定的情況,是處在薄膜吸引用的軟管始終連接到該板之狀態。因此,在利用設於注入側分配手段或接收側分配手段中的給料機側計量手段來計量板在顆粒樹脂注入前後之重量時,並無法計量單獨的板(框體及薄膜)的正確重量。因此,無法正確地計量供給到樹脂收容用板的樹脂的量。 As in Patent Document 1, when the lower opening of the resin storage plate is closed with a release film and the release film suction and fixation mechanism is used for suction and fixation at the periphery of the plate, the film suction hose is always connected To the state of the board. Therefore, when the feeder-side measuring means provided in the injection-side distribution means or the receiving-side distribution means is used to measure the weight of the plate before and after the pellet resin is injected, the correct weight of the individual plate (frame and film) cannot be measured. Therefore, the amount of resin supplied to the resin storage plate cannot be accurately measured.

此外,如專利文獻2那樣設置用於測量樹脂供給裝置本身重量之電子天秤的情況,由於裝置構成大型化且重量增加,並且設有用於注入顆粒樹脂的電磁給料機,所以在振動收斂之前無法進行計量,計量會耗費時間,且亦有容易產生誤差的問題。 In addition, when an electronic balance for measuring the weight of the resin supply device itself is installed as in Patent Document 2, the device structure is enlarged and the weight increases, and there is an electromagnetic feeder for injecting pelletized resin, so it cannot be performed until the vibration is converged. Measurement, measurement will consume time, and there are also problems that are prone to errors.

像這樣無法進行正確計量模塑樹脂時,則成型品質可能劣化,且當計量樹脂的計量耗費時間時,則耗費一次的樹脂模塑所需的時間,生產率亦會降低。 If the molding resin cannot be accurately metered in this way, the molding quality may be degraded, and when the metering of the resin takes time, the time required for one resin molding is consumed, and the productivity is also reduced.

本發明之目的係解決上述習知技術的課題,並提供一種將框體的一側面開口部以單片薄膜無皺紋地覆蓋的框體治具、及使用其而在無連接空氣軟管等之下得以正確地計量重量之形成有樹脂收容部的樹脂供給用治具及其計量方法。 The purpose of the present invention is to solve the above-mentioned problems of the prior art, and to provide a frame jig in which one side opening of the frame is covered with a single film without wrinkles, and to use it without connecting an air hose, etc. A resin supply jig with a resin accommodating portion and its measuring method that can accurately measure the weight.

此外,還提供了一種正確計量模塑樹脂的計量裝置及方法、將模塑樹脂以無過多或不足地均勻地供給到樹脂供給治具的樹脂收容部、以及具備其等之樹脂計量供給裝置及方法。 In addition, it also provides a metering device and method for accurately metering molded resin, uniformly supplying molded resin to the resin accommodating part of a resin supply jig without excess or deficiency, and a resin metering and supplying device provided with the same, and method.

且提供一種使用上述樹脂供給計量裝置及樹脂計量方法以提升成型品質及生產率的樹脂模塑裝置及方法。 A resin molding device and method that use the above resin supply and metering device and resin metering method to improve molding quality and productivity are also provided.

本發明為實現上述目的而具備以下的構成。 In order to achieve the above-mentioned object, the present invention has the following configuration.

一種框體治具,其特徵為具備:內表面具有既定形狀的開口部的框體,該內表面對應於形成在模塑模具的夾持面上的模穴凹部; 薄膜把持部,把持覆蓋前述框體的一側開口部而組裝的單片薄膜的外周緣部,至少於對向邊設置一對;及張力維持機構,能在把持著前述單片薄膜的外周緣部的狀態下維持既定的張力。 A frame jig, which is characterized by comprising: a frame having an opening with a predetermined shape on its inner surface, the inner surface corresponding to a cavity recess formed on the clamping surface of a molding die; and a film holding portion for holding and covering the aforementioned The outer peripheral edge of the single-piece film assembled with the opening on one side of the frame is provided with at least a pair on the opposite side; and the tension maintaining mechanism can maintain the predetermined state while holding the outer peripheral edge of the aforementioned single-piece film tension.

據此,可藉由至少設置在對向邊的一對的薄膜把持部,將覆蓋框體的一側開口部而組裝的單片薄膜的外周緣部把持,且在把持著單片薄膜的外周緣部的狀態下利用張力維持機構維持既定的張力,所以可在單片薄膜上無產生皺紋地進行組裝。 According to this, the outer peripheral edge of the single-piece film assembled by covering the opening on one side of the frame can be grasped by the pair of film holding parts provided at least on the opposite sides, and the outer peripheral edge of the single-piece film can be gripped. In the state of the edge part, the predetermined tension is maintained by the tension maintaining mechanism, so the single film can be assembled without wrinkles.

較佳為,前述框體係形成有表面難以附著模塑樹脂的被膜或使用模塑樹脂難以附著的材質。舉一個模塑樹脂難以附著之被膜的例子,可以使用硬鉻鍍敷、氟系塗層、釔系陶瓷。此外,舉一個模塑樹脂難以附著之材質的例子,例如,可以是陶瓷、耐熱樹脂等。因此,透過將框體表面的表面性質設為平滑面,可使模塑樹脂難以附著在框體開口部內。 Preferably, the aforementioned frame system is formed with a film that is difficult to adhere to the molding resin on the surface or a material that is difficult to adhere to using the molding resin. As an example of a coating film that is difficult for molding resin to adhere, hard chromium plating, fluorine-based coating, and yttrium-based ceramics can be used. In addition, an example of a material to which the molding resin is difficult to adhere, for example, may be ceramics, heat-resistant resin, and the like. Therefore, by making the surface properties of the frame surface a smooth surface, it is possible to make it difficult for the molding resin to adhere to the opening of the frame.

一種樹脂供給治具,其特徵為具備:上述框體治具;覆蓋前述框體治具的框體的一側開口部的單片薄膜;及樹脂收容部,其藉由將前述單片薄膜的外周緣部以薄膜把持部把持著且施加有既定張力的狀態下進行保持,收容前述框體的一側開口被堵住所形成的模塑樹脂。 A resin supply jig, characterized by comprising: the above-mentioned frame jig; a single-piece film covering one side opening of the frame of the aforementioned frame jig; The outer peripheral edge portion is held by the film holding portion with a predetermined tension applied thereto, and the molded resin formed by blocking one side opening of the frame body is accommodated.

藉此,可在單片層膜上不產生皺紋下以簡單的構成來形成將框體的一側的開口部封閉之樹脂收容部。此 外,由於在框體未連接有薄膜吸附用的空氣吸引軟管等,因此可以正確地計量在模塑樹脂供給之前及之後的框體及薄膜單體的重量。 Thereby, the resin accommodating part which closes the opening part of one side of a frame body can be formed with a simple structure without generating a wrinkle in a single-layer laminated film. In addition, since the air suction hose for film adsorption is not connected to the frame, the weight of the frame and the film alone can be accurately measured before and after the molding resin is supplied.

一種樹脂供給裝置,其特徵為:係對上述樹脂供給治具的樹脂收容部,一邊將模塑樹脂從樹脂注入部注入一邊至少在XY方向掃描,而將既定量的模塑樹脂供給到單片薄膜上。 A resin supply device characterized in that it scans at least in the XY direction while injecting the molded resin from the resin injection portion to the resin accommodating portion of the resin supply jig, and supplies a predetermined amount of the molded resin to a single sheet.膜上。 On the film.

依據上述構成,透過至少掃描樹脂注入部的XY方向,對樹脂收容部均勻地供給樹脂模塑所需的模塑樹脂,能對具有較寬面積的樹脂收容部均勻供給模塑樹脂,特別是可在未另外將顆粒樹脂或粉狀樹脂平坦化下無偏差地均勻地供給。 According to the above configuration, by scanning at least the XY direction of the resin injection part, the resin accommodating part is uniformly supplied with the molding resin required for resin molding, and the molding resin can be uniformly supplied to the resin accommodating part with a wide area, especially The granular resin or powdered resin is supplied uniformly and without deviation without separately planarizing it.

較佳為,在前述樹脂注入部設有能夠開閉注入口的擋板。因此,在藉由電磁給料機等定量搬送顆粒樹脂或粉狀樹脂時,可防止超過所需量之樹脂被注入或擴散到周圍。 Preferably, a baffle capable of opening and closing the injection port is provided in the resin injection portion. Therefore, when the granular resin or powdered resin is quantitatively conveyed by an electromagnetic feeder, etc., the resin exceeding the required amount can be prevented from being injected or diffused to the surroundings.

較佳為,在前述樹脂注入部設有電離器,該電離器消除在框體開口部產生的靜電。 Preferably, an ionizer is provided in the resin injection portion, and the ionizer eliminates static electricity generated at the opening of the frame.

藉此,即使樹脂落下到框體開口部附近,也不會有因為靜電所致附著之情形。 Thereby, even if the resin drops near the opening of the frame, there will be no adhesion due to static electricity.

較佳為,在前述樹脂注入部設有薄膜檢測感測器,該薄膜檢測感測器檢測單片薄膜在前述樹脂供給治具的張緊設置狀態。 Preferably, a film detection sensor is provided in the resin injection part, and the film detection sensor detects the tension setting state of the single film in the resin supply jig.

藉此,防止樹脂供給治具中的單片薄膜的設定誤差而能防範模塑樹脂被誤注入。 Thereby, the setting error of the single film in the resin supply jig can be prevented and the molding resin can be prevented from being injected by mistake.

在前述樹脂注入部亦可設有框體敲擊部,該框體敲擊部敲擊前述框體,使附著於含有傾斜部的開口部的內表面的模塑樹脂落入樹脂收容部。 The resin injection part may also be provided with a frame knocking part which knocks the frame so that the molded resin adhering to the inner surface of the opening containing the inclined part falls into the resin accommodating part.

藉此,即使假設模塑樹脂附著於框體開口部,亦可利用框體敲擊部敲擊框體使之落下到樹脂收容部而進行樹脂模塑。 Thereby, even if the molding resin adheres to the opening of the frame, the frame can be knocked by the frame knocking part to drop it into the resin accommodating part to perform resin molding.

一種模塑樹脂的計量裝置,其特徵為使用前述樹脂供給治具計量模塑樹脂的重量的計量裝置,其中,由供給前述模塑樹脂到前述樹脂收容部之前的前述樹脂供給治具的重量及供給前述模塑樹脂到前述樹脂收容部之後的前述樹脂供給治具的重量,計量樹脂模塑所需的樹脂量。 A measuring device for molded resin, characterized by using the resin supply jig to measure the weight of the molded resin, wherein the weight of the resin supply jig before the resin supply jig is supplied to the resin accommodating portion and The weight of the resin supply jig after the molding resin is supplied to the resin accommodating portion, and the amount of resin required for resin molding is measured.

藉此,由於在框體未連接有薄膜吸附用的空氣吸引軟管等,因此可以正確地計量在模塑樹脂供給之前及之後的框體及薄膜單體的重量。因此,可以正確地計量一次的樹脂模塑所需的樹脂量。 Thereby, since the air suction hose for film adsorption is not connected to the frame, the weight of the frame and the film alone can be accurately measured before and after the molding resin is supplied. Therefore, the amount of resin required for one resin molding can be accurately measured.

此外,一種樹脂供給計量裝置,其特徵為具備:前述任一項樹脂供給治具、前述任一項之樹脂供給裝置及前述模塑樹脂的計量裝置。 In addition, a resin supply and metering device is characterized by comprising: any one of the aforementioned resin supply jigs, any one of the aforementioned resin supply devices, and the aforementioned molding resin metering device.

因此,利用樹脂供給裝置將模塑樹脂均勻地供給到形成在樹脂供給治具中的樹脂收容部,且正確地測量樹脂供給治具在模塑樹脂供給前後之重量,藉此可正確計量樹脂供給量。 Therefore, the resin supply device is used to uniformly supply the molded resin to the resin accommodating part formed in the resin supply jig, and the weight of the resin supply jig before and after the molding resin supply is accurately measured, thereby accurately measuring the resin supply quantity.

一種樹脂模塑裝置,其特徵為具備:前述樹脂供給計量裝置,且將向樹脂收容部供給一次的樹脂 模塑所需的模塑樹脂的樹脂供給治具搬送到模塑模具並進行模塑成型。 A resin molding device characterized by: the resin supply and metering device described above, and a resin supply jig that supplies the molding resin required for the resin molding once to the resin accommodating portion is transported to the molding die and molded. .

藉此,正確且快速地計量一次份的樹脂模塑所需的模塑樹脂並供給到形成在樹脂供給治具中的樹脂收容部,並從樹脂供給治具將單片薄膜及模塑樹脂轉移到模塑模具並進行模塑成型,可以提升成型品質及生產率。 Thereby, the molding resin required for resin molding is accurately and quickly measured and supplied to the resin receiving part formed in the resin supply jig, and the single film and the molded resin are transferred from the resin supply jig. Go to the molding die and perform molding, which can improve molding quality and productivity.

一種模塑樹脂的計量方法,其特徵包含:準備具有樹脂收容部的樹脂供給治具之工序,內表面具有既定形狀的開口部的框體之一側開口部被單片薄膜覆蓋,該內表面對應於形成在模塑模具的夾持面上的模穴凹部;及計量工序,係藉由將模塑樹脂供給前後的前述樹脂供給治具直接支撐於計量裝置,以計量前述模塑樹脂的重量。 A method for measuring molded resin, which is characterized by the step of preparing a resin supply jig with a resin containing portion, the inner surface of which has an opening of a predetermined shape and the opening on one side of the frame is covered by a single sheet of film, and the inner surface Corresponding to the cavity recesses formed on the clamping surface of the molding die; and the measuring process, by directly supporting the resin supply jig before and after the molding resin is supplied to the measuring device to measure the weight of the molding resin .

因此,透過將模塑樹脂供給前後的樹脂供給治具利用計量裝置直接支撐,可以正確地計量模塑樹脂的供給量。 Therefore, by directly supporting the resin supply jig before and after the molding resin supply by the measuring device, the supply amount of the molding resin can be accurately measured.

亦可作成:進一步包含對前述樹脂收容部,透過樹脂供給裝置將既定量的模塑樹脂從框體的一側開口均勻地供給到前述單片薄膜的工序,並將取得前述模塑樹脂供給到前述樹脂收容部之前的前述樹脂供給治具的重量與模塑樹脂供給到前述樹脂收容部之後的前述樹脂供給治具的重量之差分所計量之既定量的樹脂,從前述樹脂供給裝置進行供給。 It can also be made: it further includes a step of uniformly supplying a predetermined amount of molding resin to the single-piece film from one side opening of the frame through a resin supply device to the resin accommodating portion, and supplying the obtained molding resin to A predetermined amount of resin measured by the difference between the weight of the resin supply jig before the resin accommodating portion and the weight of the resin supply jig after the molded resin is supplied to the resin accommodating portion is supplied from the resin supply device.

或者,亦可作成:將取得前述模塑樹脂供給到前述樹脂收容部之前的前述樹脂供給治具的重量與模塑樹脂供給到前述樹脂收容部之後的前述樹脂供給治具的重量之差分所計算之樹脂量,由前述計量裝置一邊進行計量一邊從前述樹脂供給裝置供給模塑樹脂。 Alternatively, it can also be made: calculating the difference between the weight of the resin supply jig before the molding resin is supplied to the resin accommodating portion and the weight of the resin supply jig after the molding resin is supplied to the resin accommodating portion The amount of resin is measured by the aforementioned measuring device while the molding resin is supplied from the aforementioned resin supply device.

藉此,可以在相同的位置連續地進行模塑樹脂的計量和供給,並可減少裝置面積且快速進行樹脂供給動作。 Thereby, it is possible to continuously measure and supply the molding resin at the same position, reduce the area of the device, and quickly perform the resin supply operation.

一種樹脂供給計量方法,係從一側開口部將既定量的模塑樹脂一邊供給到樹脂供給治具一邊進行計量的樹脂供給計量方法,該樹脂供給治具係藉由使覆蓋另一側開口部的單片薄膜保持在內表面具有既定形狀的開口部之框體而形成樹脂收容部,該內表面對應模穴凹部,該樹脂供給計量方法之特徵包含:使前述框體以另一側開口部被覆蓋的方式重疊於前述單片薄膜,同時以在前述單片薄膜的外周緣部的至少對向邊被把持且施加有既定張力的狀態下進行保持而形成具有前述樹脂收容部之前述樹脂供給治具的工序;藉由將前述樹脂供給治具直接支撐於計量裝置上而計量前述樹脂供給治具的重量之計量工序;對前述樹脂收容部,從前述框體的一側開口部藉由樹脂供給裝置將既定量的模塑樹脂均勻地供給到前述單片薄膜上之工序,從前述模塑樹脂供給到前述樹脂收容部之前的前述樹脂供給治具的重量與前述模塑樹脂供給到前述樹脂收容部之後的前述樹脂供給治具的重量,將前述計量裝置 所計量之樹脂模塑所需的樹脂量,從前述樹脂供給裝置進行供給。 A resin supply and measurement method in which a predetermined amount of molded resin is supplied to a resin supply jig from one side of the opening and the resin supply jig is used to cover the other side of the opening. The single-piece film holds a frame with an opening of a predetermined shape on the inner surface to form a resin accommodating portion, and the inner surface corresponds to the cavity recess. The characteristics of the resin supply and measurement method include: the frame has an opening on the other side It is overlapped with the single-piece film in a covered manner, and at the same time, the resin supply having the resin containing portion is formed by holding at least the opposite side of the outer peripheral edge portion of the single-piece film in a state where a predetermined tension is applied to it. The process of the jig; the weighing process of measuring the weight of the resin supply jig by directly supporting the resin supply jig on the measuring device; the resin accommodating part is passed through the resin from the side opening of the frame The process of uniformly supplying a predetermined amount of molding resin to the single film by the supply device, from the weight of the resin supply jig before the molding resin is supplied to the resin accommodating part and the molding resin to the resin The weight of the resin supply jig after the accommodating part is supplied from the resin supply device by the amount of resin required for resin molding measured by the measurement device.

依據前述樹脂供給計量方法,可在形成樹脂收容部的單片薄膜上不產生皺紋下供給模塑樹脂。此外,在樹脂供給治具未連接有空氣吸引用的軟管下可計量樹脂供給前後之樹脂供給治具的正確重量而無過多或不足地供給一次的樹脂模塑所需的樹脂量。 According to the aforementioned resin supply and measurement method, the molding resin can be supplied without causing wrinkles on the single film forming the resin containing portion. In addition, when the resin supply jig is not connected to the hose for air suction, the correct weight of the resin supply jig before and after the resin supply can be measured without excessive or insufficient supply of the amount of resin required for one resin molding.

較佳為,具備平台部,係在將前述單片薄膜維持吸附保持在一側的狀態下將前述框體重疊在前述單片薄膜上,以覆蓋另一側開口部,同時在維持把持著該單片薄膜的外周緣部並施加張力之狀態下使之保持於前述框體而在樹脂供給治具中形成樹脂收容部,在前述平台部設置有貫通孔或切口,前述計量裝置係使計量銷從前述平台部的一側穿過貫通孔或者經由切口部支撐前述樹脂供給治具,藉以計量前述樹脂供給治具的重量。 Preferably, a platform portion is provided, and the frame body is overlapped on the single-piece film while maintaining the suction and holding of the single-piece film to cover the opening on the other side while maintaining and holding the single-piece film. The outer peripheral edge of the single-piece film is held in the frame while tension is applied to form a resin accommodating portion in the resin supply jig, a through hole or cut is provided in the platform portion, and the metering device is a metering pin The resin supply jig is supported from one side of the platform through the through hole or through the notch, so as to measure the weight of the resin supply jig.

藉此,在維持使單片薄膜吸附保持於平台部的狀態下組裝於框體可於樹脂供給治具形成樹脂收容部,而且透過將計量裝置配置在平台部的正下方並直接支撐樹脂供給治具而可進行計量。 As a result, it is possible to form a resin receiving part in the resin supply jig while maintaining the state of maintaining the single film sucked and held on the platform part, and to directly support the resin supply treatment by arranging the metering device directly under the platform part. It can be measured.

因此,可在無需設置面積下在同一位置快速且正確地進行樹脂供給治具的組裝動作與樹脂供給治具及模塑樹脂的計量動作。 Therefore, the assembling operation of the resin supply jig and the metering operation of the resin supply jig and the molded resin can be performed quickly and accurately at the same position without requiring an installation area.

由於前述樹脂供給裝置係至少掃描樹脂注入部的XY方向而對前述樹脂收容部均勻地供給樹脂模塑所需的模塑樹脂,所以能對具有較寬面積的樹脂收容 部均勻供給模塑樹脂,特別是在未另外將顆粒樹脂或粉狀樹脂平坦化之下可無偏差地均勻地供給。 Since the resin supply device scans at least the XY direction of the resin injection portion and uniformly supplies the molding resin required for resin molding to the resin accommodating portion, the molding resin can be uniformly supplied to the resin accommodating portion having a wide area. In particular, the granular resin or powdered resin can be uniformly supplied without further flattening.

較佳為,前述樹脂供給裝置係重複在供給到樹脂收容部的樹脂量達到既定量之前暫時停止供給動作並在利用前述計量裝置計量後,變更每單位時間的樹脂注入量進行供給的動作。 Preferably, the resin supply device repeats the operation of temporarily stopping the supply operation before the amount of resin supplied to the resin accommodating portion reaches a predetermined amount, and after measuring by the measuring device, the resin injection amount per unit time is changed to supply the operation.

藉此,可以一邊微調一邊供給模塑樹脂,以盡可能接近目標樹脂供給量。 Thereby, the molding resin can be supplied while fine-tuning so as to be as close to the target resin supply amount as possible.

此外,樹脂模塑方法之特徵為:包含將藉由前述任一項樹脂供給計量方法向樹脂收容部供給樹脂模塑所需的模塑樹脂的樹脂供給治具,藉由樹脂供給裝載器搬送到模塑模具並將單片薄膜及模塑樹脂轉移到前述模塑模具之工序。 In addition, the resin molding method is characterized in that it includes a resin supply jig that supplies the molding resin required for resin molding to the resin accommodating part by any one of the aforementioned resin supply and metering methods, and is transported by a resin supply loader. The process of molding a mold and transferring the monolithic film and molding resin to the aforementioned molding mold.

藉此,透過正確且快速計量一次份的樹脂模塑所需的模塑樹脂,且無過多或不足地供給到形成在樹脂供給治具中的樹脂收容部,並從樹脂供給裝載器將單片薄膜及模塑樹脂轉移到模塑模具,可以提升成型品質及生產率。 Thereby, the molding resin required for resin molding is accurately and quickly measured in one portion, and is supplied to the resin accommodating part formed in the resin supply jig without excessive or insufficient supply, and the single piece is transferred from the resin supply loader. The transfer of the film and molding resin to the molding die can improve molding quality and productivity.

若使用如上述的框體治具,則能將框體的一側開口部以單片薄膜無皺紋地覆蓋。 If the frame jig as described above is used, the opening on one side of the frame can be covered with a single film without wrinkles.

此外,依據樹脂供給治具及其計量方法,在上述框體治具未連接有空氣軟管等之下可在供給模塑樹脂之前正確地計量框體和薄膜單體的重量。 In addition, according to the resin supply jig and its measuring method, the weight of the frame and the film monomer can be accurately measured before the molding resin is supplied without connecting the air hose or the like to the frame jig.

此外,關於模塑樹脂的計量裝置及方法,可正確計量模塑樹脂。 In addition, with regard to the measuring device and method of the molded resin, the molded resin can be accurately measured.

此外,在樹脂供給裝置中,能夠將模塑樹脂(特別是顆粒樹脂、粉狀樹脂、液狀樹脂)均勻地供給到樹脂供給治具的具有較寬的面積之樹脂收容部。 In addition, in the resin supply device, it is possible to uniformly supply molded resin (especially pellet resin, powdered resin, and liquid resin) to the resin accommodating portion of the resin supply jig having a wide area.

此外,在具備其等的樹脂計量供給裝置及方法中,可在計量位置處無過多或不足地供給模塑樹脂。 In addition, in the resin metering and supplying device and method provided with the same, the molding resin can be supplied without excess or deficiency at the metering position.

此外,可提供使用上述樹脂供給計量裝置及樹脂計量方法提升成型品質及生產率的樹脂模塑裝置及方法。 In addition, it is possible to provide a resin molding apparatus and method that use the above-mentioned resin supply and metering device and resin metering method to improve molding quality and productivity.

Ud‧‧‧分配單元 Ud‧‧‧distribution unit

Up‧‧‧壓機單元 Up‧‧‧Press unit

Uw‧‧‧工件處理單元 Uw‧‧‧Workpiece Processing Unit

W‧‧‧工件 W‧‧‧Workpiece

1‧‧‧工件供給部 1‧‧‧Workpiece Supply Department

2‧‧‧成型品收納部 2‧‧‧Molding product storage section

M‧‧‧成型品 M‧‧‧Molded product

3‧‧‧硬化爐 3‧‧‧Hardening furnace

4‧‧‧機器人搬送裝置 4‧‧‧Robot transport device

4a‧‧‧機械手臂 4a‧‧‧Robot arm

5‧‧‧按壓部 5‧‧‧Pressing part

5a‧‧‧柱 5a‧‧‧Column

6‧‧‧模塑模具 6‧‧‧Molding mold

6A‧‧‧上模 6A‧‧‧Upper mold

6B‧‧‧下模 6B‧‧‧Die

6C‧‧‧下模模穴凹部 6C‧‧‧Lower mold cavity recess

6a:上模夾持面 6a: Upper die clamping surface

6b:空氣吸附孔 6b: Air adsorption hole

6c:空氣吸引路徑 6c: Air suction path

6d:工件保持銷 6d: Workpiece holding pin

6e:下模塊 6e: Lower module

6f:下模模穴件 6f: Lower mold cavity parts

6g:下模可動夾具 6g: Movable clamp for lower mold

6g1、6g2:空氣吸引路徑 6g1, 6g2: air suction path

6h:螺旋彈簧 6h: coil spring

6i:密封環 6i: Sealing ring

6j:推動器 6j: Pusher

8:薄膜供給部 8: Film supply department

8a:薄膜卷 8a: Film roll

F:單片薄膜 F: Monolithic film

9:分配器 9: Distributor

9a:第1儲存部 9a: The first storage section

9b:第2儲存部 9b: The second storage section

9c:擠型機構 9c: Extrusion mechanism

9d:注射器 9d: Syringe

10:工件裝載器 10: Workpiece loader

11:樹脂供給裝載器 11: Resin supply loader

11a:裝載器手爪 11a: Loader claw

12:薄膜回收部 12: Film Recycling Department

13:樹脂供給治具 13: Resin supply fixture

13a:框體 13a: frame

13a1:外框體 13a1: Outer frame

13b:支點框體 13b: Fulcrum frame

13c:薄膜夾盤 13c: Film chuck

13d:旋轉桿 13d: Rotating rod

13e:旋轉軸 13e: Rotation axis

13f:棘輪機構 13f: Ratchet mechanism

13g:傾斜部 13g: Inclined part

13n:卡止孔 13n: locking hole

14:導軌 14: Rail

15:上推銷 15: Upsell

16:槽 16: slot

17:平台部 17: Platform Department

17a:薄膜吸附孔 17a: Film adsorption hole

17b:貫通孔 17b: Through hole

18:刀具 18: Tool

20:薄膜下垂檢測部 20: Film sag detection department

21:計量裝置 21: Metering device

21a:計量銷 21a: Metering pin

22:樹脂收容部 22: Resin Containment Department

23:掃描機構 23: Scanning agency

23a:X軸驅動引導件 23a: X-axis drive guide

23b:Y軸驅動引導件 23b: Y-axis drive guide

23c:Z軸驅動引導件 23c: Z-axis drive guide

23d:掃描軸 23d: scan axis

23e:伺服馬達 23e: Servo motor

24:擋板 24: bezel

24a:開閉缸 24a: opening and closing cylinder

25:廢棄樹脂回收箱盒 25: Waste resin recycling box

26:電離器 26: ionizer

27:框體敲擊部 27: Frame percussion part

27a:敲擊柱 27a: Percussion column

28:薄膜檢測感測器 28: Thin film detection sensor

28a:升降缸 28a: Lifting cylinder

圖1是表示樹脂模塑裝置的概略構成的平面佈置圖。 Fig. 1 is a plan view showing a schematic configuration of a resin molding apparatus.

圖2是表示單片薄膜的供給工序和樹脂供給治具的組裝構成的說明圖。 Fig. 2 is an explanatory view showing a supply process of a single film and an assembly structure of a resin supply jig.

圖3是接於圖2之後的樹脂供給治具的樹脂供給前的計量工序和模塑樹脂供給工序的說明圖。 Fig. 3 is an explanatory diagram of a measuring step and a molding resin supply step before the resin supply of the resin supply jig following Fig. 2.

圖4是表示接於圖3之後的樹脂供給治具的樹脂供給後的計量工序和樹脂供給治具的搬送工序的說明圖。 Fig. 4 is an explanatory diagram showing a measuring process after resin supply of the resin supply jig and a transport process of the resin supply jig following Fig. 3.

圖5是樹脂供給治具的俯視圖。 Fig. 5 is a plan view of a resin supply jig.

圖6是表示模塑模具的構成的剖視圖。 Fig. 6 is a cross-sectional view showing the structure of a molding die.

圖7是表示將單片薄膜和模塑樹脂供給到圖6的下模的工序之說明圖。 Fig. 7 is an explanatory diagram showing a process of supplying a single film and a molding resin to the lower mold of Fig. 6.

圖8是表示接於圖7之後的單片薄膜和模塑樹脂的供給工序之說明圖。 Fig. 8 is an explanatory diagram showing the supply process of the single-piece film and the molding resin following Fig. 7.

圖9是表示接於圖8之後的樹脂模塑工序的說明圖。 Fig. 9 is an explanatory diagram showing a resin molding process subsequent to Fig. 8.

圖10是表示分配器將顆粒狀樹脂供給到樹脂供給治具的一例之說明圖。 Fig. 10 is an explanatory diagram showing an example in which a distributor supplies granular resin to a resin supply jig.

圖11是表示分配器將液狀樹脂供給到樹脂供給治具的一例之說明圖。 Fig. 11 is an explanatory view showing an example in which a dispenser supplies liquid resin to a resin supply jig.

圖12是表示設置有複數個分配器的情況的說明圖。 Fig. 12 is an explanatory diagram showing a case where a plurality of distributors are installed.

圖13是有關涉及其他例的樹脂供給治具的俯視圖。 Fig. 13 is a plan view of a resin supply jig related to another example.

圖14是顯示涉及圖10的其他例的分配器的一例之說明圖。 Fig. 14 is an explanatory diagram showing an example of a distributor related to another example of Fig. 10.

以下,針對本發明的框體治具、樹脂供給治具及其計量方法、計量裝置、樹脂供給裝置、樹脂供給計量裝置及方法、以及樹脂模塑裝置及方法的較佳實施形態,連同附圖一起詳細說明。在以下,使用是以各邊大約600mm的矩形狀工件作為工件且以大於矩形狀工件尺寸的單片薄膜作為薄膜進行樹脂模塑的樹脂模塑裝置作說明。當然,作為工件,不僅是上述那樣的大尺寸,亦可以是300mm×100mm左右之較小短條狀的工件。雖然工件的一例是以短條矩形作說明,但未必受此所限,亦可以是圓形的晶圓或載體。此外作為樹脂模塑裝置的一例,以假設下模是可動模、上模是固定模來作說明。雖樹脂模塑裝置具備模具開閉機構,但省略圖示且以模塑模具的構造為中心作說明。 Hereinafter, the preferred embodiments of the frame jig, resin supply jig and its measurement method, measurement device, resin supply device, resin supply measurement device and method, and resin molding device and method of the present invention, together with drawings Explain in detail together. In the following, a description will be given of using a resin molding apparatus that uses a rectangular workpiece with a side of approximately 600 mm as the workpiece and uses a single-piece film larger than the rectangular workpiece as a film to perform resin molding. Of course, as the workpiece, not only the large size as described above, but also a small short strip-shaped workpiece of about 300mm×100mm. Although an example of a workpiece is illustrated by a short rectangle, it is not necessarily limited by this, and it can also be a round wafer or carrier. In addition, as an example of a resin molding apparatus, it is assumed that the lower mold is a movable mold and the upper mold is a fixed mold. Although the resin molding apparatus is equipped with a mold opening and closing mechanism, the illustration is omitted and the description will be focused on the structure of the mold.

首先,參照圖1說明樹脂模塑裝置的概略構成。在該樹脂模塑裝置中,控制單元(未圖示)控制後 述的各部進行各種動作。在本實施例的模塑裝置係連結工件處理單元Uw、兩台壓機單元Up和分配單元Ud(供給單元),並且對裝置內中的工件W自動執行樹脂模塑的構成。 First, the schematic configuration of the resin molding apparatus will be described with reference to FIG. 1. In this resin molding apparatus, a control unit (not shown) controls various parts described later to perform various operations. The molding apparatus in this embodiment is a configuration in which a workpiece processing unit Uw, two press units Up, and a distribution unit Ud (supply unit) are connected, and the workpiece W in the apparatus is automatically resin-molded.

工件處理單元Uw具備例如工件供給部1、成型品收納部2、硬化爐3和機器人搬送裝置4。在工件供給部1中,例如在工件W方面收納有各邊約600mm的大小的工件(矩形面板、基板、載體等)。在成型品收納部2中,於後述的按壓部5中儲存有經樹脂模塑的成型品M。硬化爐3係將藉由以後述的按壓部5將經樹脂模塑成半硬化狀態的成型品M分別收納在設於爐內的多層架並進行後硬化,使樹脂封裝部加熱硬化。機器人搬送裝置4係在將其包圍配置的各部之間進行工件W及成型品M的轉移或搬送。該機器人搬送裝置4係例如從工件供給部1取出工件W並作供給,將成型品M搬送到硬化爐3,從硬化爐3朝成型品收納部2依序搬送並收納。機器人搬送裝置4係例如使用垂直多關節型、水平多關節型或將其等複合之多關節型的機器人,且透過將工件W和成型品M吸附或把持而保持在機械手臂4a上並作搬送。此外,在工件處理單元Uw中,亦可將冷卻成型品M的冷卻部、進行成型品之外觀檢查等之檢查部、讀取與各個工件W賦予關聯的成型條件之數據讀取部、及用以將工件W或成型品M的表背面反轉的反轉部配置在機器人搬送裝置4的周圍。例如,於工件供給部1,當工件W中要進行樹脂模塑成型的表面(成型面)被朝上地供給時,反轉部使成型面朝向下表面。此外,反轉部係以成型面朝上的方式使之反轉,直到樹脂模塑成型完成後的成型品M收納到成型品收納部2中為止。 The workpiece processing unit Uw includes, for example, a workpiece supply unit 1, a molded product storage unit 2, a curing furnace 3, and a robot transport device 4. In the workpiece supply unit 1, for example, a workpiece (rectangular panel, substrate, carrier, etc.) having a size of approximately 600 mm on each side is accommodated in the workpiece W. In the molded product storage portion 2, a molded product M molded by resin is stored in a pressing portion 5 described later. In the curing furnace 3, molded products M molded into a semi-cured state by resin molding by a pressing part 5 described later are respectively housed in a multilayer rack provided in the furnace and post-cured to heat and harden the resin encapsulation part. The robot conveying device 4 performs transfer or conveyance of the workpiece W and the molded product M between the parts arranged around it. For example, the robot transport device 4 takes out the workpiece W from the workpiece supply unit 1 and supplies it, transports the molded product M to the curing furnace 3, and sequentially transports and stores the molded product M from the curing furnace 3 to the molded product storage unit 2. The robot conveying device 4 uses, for example, a vertical articulated type, a horizontal articulated type, or a combined articulated type robot, and is held by the robot arm 4a by sucking or holding the workpiece W and the molded product M and conveys it. . In addition, in the workpiece processing unit Uw, a cooling unit for cooling the molded product M, an inspection unit for performing appearance inspection of the molded product, etc., a data reading unit for reading the molding conditions associated with each workpiece W, and use A reversing part that reverses the front and back of the workpiece W or the molded product M is arranged around the robot conveying device 4. For example, in the workpiece supply unit 1, when the surface (molding surface) of the workpiece W to be resin-molded is supplied upward, the reversing portion turns the molding surface toward the lower surface. In addition, the inverted portion is inverted with the molding surface facing upward until the molded product M after the resin molding is completed is accommodated in the molded product storage portion 2.

壓機單元Up中的按壓部5係具備有用於壓縮成型的模具6(上模6A和下模B),該壓縮成型的模具6在使台板(platen)對設於四個角落處的柱5a升降的公知的模具開閉機構上進行開閉。在本實施例中,壓機單元Up設在兩個位置,但亦可設置在一個位置處,也可以設置在三個或更多個位置處。 The pressing part 5 in the press unit Up is equipped with molds 6 (upper mold 6A and lower mold B) for compression molding. 5a is opened and closed by a well-known mold opening and closing mechanism that moves up and down. In this embodiment, the press unit Up is arranged at two positions, but it can also be arranged at one position, or it may be arranged at three or more positions.

樹脂供給治具13,係在從分配器9(樹脂供給裝置)向分配單元Ud中的從薄膜供給部8供給的單片薄膜F供給模塑樹脂(例如顆粒樹脂、粉末樹脂、液狀樹脂等)的狀態下被供給到按壓部5的模塑模具6中。在薄膜供給部8設置有捲繞有長形卷狀薄膜的薄膜卷8a。在薄膜端由此薄膜卷8a抽到平台部17(參照圖2A)的狀態下,藉由刀具18切斷(裁斷)成任意尺寸的矩形並作為單片薄膜F被吸附保持在平台部17上。在平台部17上,薄膜吸附用的薄膜吸附孔17a被設置在四邊(參照圖2A)。且在平台部17的複數個位置設有用以插入後述的計量裝置21(例如,電子天秤)的計量銷21a的貫通孔17b。計量裝置21係配置在平台部17的正下方(參照圖3H)。此外,亦可設置供計量銷21a通過的切口以取代設置於平台部17中的貫通孔17b,再者亦可作成從平台部17的外周側支撐框體13a。貫通孔17b只要是在可臨時支撐框體13a的位置即可,且計量銷21a不一定需要是銷的形狀,亦可為塊狀。將具備上述的樹脂供給治具13、分配器9及計量裝置21的構成定義為樹脂供給計量裝置。 The resin supply jig 13 is used for supplying molding resin (such as pellet resin, powder resin, liquid resin, etc.) from the distributor 9 (resin supply device) to the single film F supplied from the film supply section 8 in the distribution unit Ud. ) Is supplied to the molding die 6 of the pressing portion 5. The film supply part 8 is provided with a film roll 8a in which a long roll film is wound. With the film end drawn from the film roll 8a to the platform portion 17 (see FIG. 2A), it is cut (cut) into a rectangle of any size by the cutter 18 and is sucked and held on the platform portion 17 as a single film F . On the platform portion 17, film suction holes 17a for film suction are provided on four sides (refer to FIG. 2A). And the platform part 17 is provided with the through-hole 17b for inserting the weighing pin 21a of the weighing device 21 (for example, an electronic balance) mentioned later at a plurality of positions. The measuring device 21 is arranged directly below the platform portion 17 (refer to FIG. 3H). In addition, a notch through which the metering pin 21a can pass may be provided instead of the through hole 17b provided in the platform portion 17, and the frame 13a may be supported from the outer peripheral side of the platform portion 17. The through hole 17b only needs to be at a position that can temporarily support the frame 13a, and the metering pin 21a does not necessarily need to be in the shape of a pin, and may be in a block shape. The configuration including the resin supply jig 13, the distributor 9 and the measuring device 21 described above is defined as a resin supply and measuring device.

透過對覆蓋框體13a一側開口的單片薄膜F賦予所需的張力(tension)並支撐而在樹脂供給治具13形成樹脂收容部22。利用分配器9將一次份的樹脂模塑所需的模塑樹脂R(顆粒樹脂)從框體13a的另一側開口供給到該樹脂收容部22。此外亦可使用粉末樹脂、液狀樹脂或單片樹脂、或其等組合來代替顆粒樹脂。 The resin accommodating portion 22 is formed in the resin supply jig 13 by applying required tension to and supporting the single-piece film F covering the opening on one side of the frame 13a. The mold resin R (particulate resin) required for one-time resin molding is supplied to the resin accommodating portion 22 from the other side opening of the frame 13a by the dispenser 9. In addition, powder resin, liquid resin, monolithic resin, or a combination thereof may be used instead of granular resin.

單片薄膜F係具耐熱性且於模塑後容易從模具表面及樹脂表面剝離者,以使用具柔軟性及延展性,例如PTFE、ETFE、PET、FEP薄膜、氟含浸玻璃布、聚丙烯薄膜、聚偏二氯乙烯等作為主成分的單層膜或複層膜較佳。 Monolithic film F is heat-resistant and easy to peel off from the mold surface and resin surface after molding. It can be used with flexibility and ductility, such as PTFE, ETFE, PET, FEP film, fluorine-impregnated glass cloth, polypropylene film , A single-layer film or a multi-layer film with polyvinylidene chloride as the main component is preferred.

工件裝載器10從機器人搬送裝置4的機械手臂4a接取工件W並搬入按壓部5的模塑模具6(上模6A)中。此外,工件裝載器10從模塑模具6接取成型品M並轉移到機器人搬送裝置4的機械手臂4a。在從模塑模具6取出成型品M之際,工件裝載器10亦將已使用過的薄膜F吸附保持地取出,所取出的單片薄膜F回收到薄膜回收部12中。 The workpiece loader 10 picks up the workpiece W from the robot arm 4a of the robot transport device 4 and carries it into the molding die 6 (upper die 6A) of the pressing part 5. In addition, the workpiece loader 10 receives the molded product M from the molding die 6 and transfers it to the robot arm 4 a of the robot transport device 4. When taking out the molded product M from the molding die 6, the work loader 10 also sucks and holds the used film F out, and the taken out single-piece film F is collected in the film collection part 12.

樹脂供給裝載器11係接收被賦予所需張力而保持在樹脂供給治具13上的單片薄膜F及被供給到該薄膜F上的模塑樹脂R(顆粒樹脂),並朝模塑模具6(下模6B)搬送。樹脂供給治具13係如同後述,供給一次份 的樹脂模塑所需的模塑樹脂R之前後的重量係由配置在平台部17的下方(圖1中的樹脂供給位置下方,參照圖3H)的計量裝置21所計量。工件裝載器10及樹脂供給裝載器11係設置成沿著順著裝置的長邊方向舖設的複數導軌14而往復移動。且形成以從導軌14上的位置正交的方式使裝載器手(未圖示)朝各部(例如,按壓部5)移動。此外,在樹脂供給裝載器11的裝載器手的下部,設置有可藉由氣缸等開閉的裝載器手爪11a(參照圖2D)。 The resin supply loader 11 receives the single-piece film F held on the resin supply jig 13 and the molding resin R (pellet resin) supplied to the film F by applying the required tension to the mold 6 (Lower mold 6B) Transport. The resin supply jig 13 is as described later, and the weight before and after the molding resin R required for one-time resin molding is supplied is arranged under the platform part 17 (below the resin supply position in FIG. 1, refer to FIG. 3H) The metering device 21 is measured. The work loader 10 and the resin supply loader 11 are installed to reciprocate along a plurality of guide rails 14 laid along the longitudinal direction of the device. And it is formed to move the loader hand (not shown) to each part (for example, the pressing part 5) so that it may orthogonally cross from the position on the guide rail 14. In addition, the lower part of the loader hand of the resin supply loader 11 is provided with a loader claw 11a that can be opened and closed by an air cylinder or the like (see FIG. 2D).

此處,參照圖2和圖5針對樹脂供給治具13的構成進行說明。 Here, the configuration of the resin supply jig 13 will be described with reference to FIGS. 2 and 5.

如圖2D所示,樹脂供給治具13係具備在內表面上具有既定形狀(例如矩形形狀)的框體13a,該框體對應於包圍後述之下模模穴凹部6C的下模夾持面的平面形狀。在樹脂供給治具13中作為支點部的向單片薄膜F賦予張力的支點框體13b是沿著框體13a設置成矩形形狀(參照圖5)。作為支點部,亦可使用框體13a的外側角部來取代設置支點框體13b。 As shown in FIG. 2D, the resin supply jig 13 is provided with a frame 13a having a predetermined shape (for example, a rectangular shape) on the inner surface, and the frame corresponds to the lower mold clamping surface surrounding the lower mold cavity recess 6C described later Plane shape. In the resin supply jig 13, a fulcrum frame 13b that provides tension to the single-piece film F as a fulcrum portion is provided in a rectangular shape along the frame 13a (see FIG. 5). As the fulcrum portion, the outer corner of the frame 13a may be used instead of providing the fulcrum frame 13b.

另外,於樹脂供給裝置13的外側,設有將單片薄膜F的外周緣部遍及全周的範圍進行把持的複數個薄膜夾盤13c(薄膜把持部)(將在框體13a具備有薄膜夾盤13c(薄膜把持部)的構造定義為框體治具)。具體言之,如圖2D所示,為把持並搬送矩形的單片薄膜F,在對向的邊上設置能開閉的一對的薄膜夾盤13c。在本實施例中,薄膜把持部雖設置在框體治具的對向的邊之四個位置(XY方向)上,但至少有對向的一對邊即可。一對 的薄膜夾盤13c係使用開閉型夾盤,並將矩形的單片薄膜F的外周緣部夾入並保持在各邊上。一對的薄膜夾盤13c的長邊方向兩端係藉由一對旋轉桿13d(旋轉構件)分別支撐。一對旋轉桿13d係在框體13a中設置成能以形成在比薄膜夾盤13c還內側的旋轉軸13e為中心進行旋轉。因此,一對的薄膜夾盤13c成為設置在旋轉桿13d中的旋轉軸13e的對向側。旋轉桿13d係設置有僅在沿著對支點框體13b偏移的方向上旋轉的偏移機構。一對的薄膜夾盤13c係處在始終分開的狀態,成為如後述般在外框體13a1接近框體13a時利用凸輪機構將薄膜端部夾入。 In addition, on the outside of the resin supply device 13, there are provided a plurality of film chucks 13c (film gripping portions) for gripping the outer peripheral edge portion of the single film F over the entire circumference (the frame body 13a is provided with a film clip The structure of the disk 13c (film gripping portion) is defined as a frame jig). Specifically, as shown in FIG. 2D, in order to hold and convey a rectangular single-piece film F, a pair of film chucks 13c that can be opened and closed are provided on the opposing sides. In this embodiment, although the film gripping portions are provided at four positions (XY directions) of the opposing sides of the frame jig, at least a pair of opposing sides may be provided. The pair of film chucks 13c uses an open-close type chuck, and clamps and holds the outer peripheral edge of the rectangular single-piece film F on each side. Both ends in the longitudinal direction of the pair of film chucks 13c are respectively supported by a pair of rotating rods 13d (rotating members). The pair of rotating rods 13d are provided in the frame 13a so as to be able to rotate around a rotating shaft 13e formed on the inner side of the film chuck 13c. Therefore, the pair of film chucks 13c become opposite sides of the rotating shaft 13e provided in the rotating rod 13d. The rotating rod 13d is provided with an offset mechanism that rotates only in a direction offsetting the fulcrum frame 13b. The pair of film chucks 13c are always in a separate state, and the film ends are sandwiched by the cam mechanism when the outer frame body 13a1 approaches the frame body 13a as described later.

具體言之,如圖5中所示,在該薄膜夾盤13c的旋轉軸13e上設有供棘輪齒與棘爪嚙合的棘輪機構(單向離合器機構)13f(張力維持機構)。棘輪機構13f係允許薄膜夾盤13c以旋轉軸13e為中心僅朝從支點框架13b分開的方向旋轉既定角度(往圖2F中的箭頭開啟方向旋轉並上拉)。藉此,使薄膜夾盤13c在朝一方向旋轉後的既定旋轉位置停止並多段鎖定,藉此可在維持著施加於單片薄膜F上的張力之狀態下進行搬送,且成為在要解除的情況係在成為一定以上的旋轉角度時可解除的構成。此外亦可取代棘輪機構13f而改為作成藉由像伺服馬達或轉矩馬達的驅動機構對單片薄膜施加任意的張力且維持所施加的張力之構成。在這種情況下,與設置棘輪機構13f的構成相比,樹脂供給裝置13容易大型化,另一方面,雖然可隨時調整施加到單片薄膜F的 張力這點是理想的,但因為難以成為樹脂供給裝置單體,所以會導致難以正確地完成後述的計量。 Specifically, as shown in FIG. 5, the rotating shaft 13e of the film chuck 13c is provided with a ratchet mechanism (one-way clutch mechanism) 13f (tension maintaining mechanism) for engaging ratchet teeth and pawls. The ratchet mechanism 13f allows the film chuck 13c to rotate only by a predetermined angle in the direction separating from the fulcrum frame 13b with the rotating shaft 13e as the center (rotate and pull up in the arrow opening direction in FIG. 2F). With this, the film chuck 13c is stopped at a predetermined rotation position after rotating in one direction and locked in multiple stages, thereby allowing the conveyance to be carried out while maintaining the tension applied to the single film F, and it is in a situation where it is about to be released. This is a configuration that can be released when the rotation angle is greater than a certain level. In addition, the ratchet mechanism 13f can be replaced by a drive mechanism such as a servo motor or a torque motor to apply arbitrary tension to the single film and maintain the applied tension. In this case, the resin supply device 13 can be easily enlarged compared to the structure provided with the ratchet mechanism 13f. On the other hand, although the tension applied to the single film F can be adjusted at any time, it is ideal, but it is difficult to be The resin supply device alone makes it difficult to accurately complete the measurement described later.

此外,旋轉桿13d係由在框體13a外側設置成可動的外框體13a1所支撐。外框體13a1係構成為與藉由設於樹脂供給裝載器11中的未圖示之氣缸等的驅動源而進退移動的卡止部卡合,從而能相對於框體13a的各邊進行接觸或離開。又,一對的薄膜夾盤13c係形成為當外框體13a1朝向接近框體13a的方向移動時,的薄膜夾盤13c依未圖示之凸輪機構而關閉。藉此,如後述般,可藉由一對的薄膜夾盤13c分別夾入單片薄膜F的各外周緣部(參照圖2E)。 In addition, the rotating rod 13d is supported by an outer frame body 13a1 provided to be movable outside the frame body 13a. The outer frame 13a1 is configured to engage with a locking portion that advances and retreats by a drive source such as an air cylinder (not shown) provided in the resin supply loader 11, so that it can contact each side of the frame 13a. Or leave. In addition, the pair of film chucks 13c are formed so that when the outer frame 13a1 moves in a direction approaching the frame 13a, the film chucks 13c are closed by a cam mechanism not shown. As a result, as described later, the outer peripheral edge portions of the single film F can be sandwiched by the pair of film chucks 13c (refer to FIG. 2E).

如圖2E所示,在透過一對的薄膜夾盤13c把持著單片薄膜F的外周緣部(四邊)的狀態下,透過利用未圖示的升降驅動機構(氣缸驅動、螺線管驅動、馬達驅動等)升降的上推銷15將旋轉桿13d上推。此時,旋轉桿13d係以旋轉軸13e為中心旋轉使薄膜夾盤13c沿著對支點框體13b分離的方向偏移(往箭頭開啟的方向旋轉並上拉)以將薄膜夾盤13c多段鎖定。藉此,覆蓋樹脂供給治具13的框體開口部的單片薄膜F的端部彼此隔介著支點框體13b而增加被分開的量並在施加有所需張力的狀態下一體地保持。此外,在使旋轉桿13d返回原本的位置之情況,當再次透過上推銷15使旋轉桿13d上推達既定角度時,棘輪機構13f(參照圖5)的嚙合被解除而能使旋轉桿13d回到原本的位置。 As shown in FIG. 2E, in a state where the outer peripheral edge (four sides) of the single film F is gripped by a pair of film chucks 13c, a lift drive mechanism (air cylinder drive, solenoid drive, The upward push pin 15 driven by a motor, etc.) pushes up the rotating rod 13d. At this time, the rotating rod 13d is rotated around the rotating shaft 13e to shift the film chuck 13c in the direction separating the fulcrum frame 13b (rotate and pull up in the direction where the arrow opens) to lock the film chuck 13c in multiple stages . Thereby, the ends of the single-piece film F covering the opening of the frame of the resin supply jig 13 are separated by increasing the amount of separation with the fulcrum frame 13b interposed therebetween, and are integrally held in a state where required tension is applied. In addition, in the case of returning the rotating rod 13d to its original position, when the rotating rod 13d is pushed up to a predetermined angle through the push-up pin 15 again, the engagement of the ratchet mechanism 13f (refer to FIG. 5) is released and the rotating rod 13d can be returned To the original location.

如同一圖所示,藉由使薄膜夾盤13c以旋轉軸13e為中心旋轉使薄膜夾盤13c從支點框體13b分離,可使單片薄膜F的端部彼此隔介著支點框體13b被分離的量增加而增強張力。特別是藉由以配置在四邊上的薄膜夾盤13c的旋轉軸13e為中心的各個旋轉,使得單片薄膜F的張力可按每一邊作多段調整,所以可將能對單片薄膜F施加適當的張力的樹脂供給治具13作成小型且簡易的構成。 As shown in the same figure, by rotating the film chuck 13c around the rotation axis 13e to separate the film chuck 13c from the fulcrum frame 13b, the ends of the single film F can be separated from each other via the fulcrum frame 13b. The amount of separation increases to increase the tension. In particular, by rotating around the rotation axis 13e of the film chuck 13c arranged on the four sides, the tension of the single film F can be adjusted in multiple stages for each side, so that the single film F can be appropriately applied The resin supply jig 13 with high tension has a small and simple structure.

如以上所述,藉由框體狀樹脂供給治具13與覆蓋其一側(下方側)開口的單片薄膜F而形成樹脂收容部22。從分配器9(參照圖1)對已賦予該所需張力的單片薄膜F,例如從分配器9(參照圖1)自另一側(上方側)的開口通過槽16(樹脂注入部)供給一次份的樹脂模塑所需的模塑樹脂R(顆粒樹脂),且不偏倚(參照圖3J)地均勻(平坦)供給到單片薄膜F上。此外,在框體13a的上部開口形成有俯視呈矩形的越靠近開口側口徑越寬的傾斜部13g。透過將模塑樹脂R供給到該傾斜部13g的內側,可以將模塑樹脂R以任意形狀供給到單片薄膜F上。在這種情況下,藉由傾斜部13g來防止被供給到單片薄膜F上的模塑樹脂R騎上框體13a。此外,包含傾斜部13g在內藉由將框體13a的內側作成圓形,也可以將模塑樹脂R供給到單片薄膜F(參照圖13)上的圓形區域內。據此,光是變更部分的構成,就可在無關乎外形是圓形或矩形的模穴的形狀之下利用同樣的單片薄膜F的搬送構造。此外,框體13a係以採用金屬材(例如,鋁材)且在 該金屬基材的表面形成有樹脂難以附著的被膜者較佳。作為模塑樹脂難以附著的被膜的一例,可以使用硬鉻鍍敷、氟系塗層、釔系陶瓷。又,除了金屬基材以外,也可以使用模塑樹脂不易附著在基材本身的材料。舉一材質的例子,例如可以是陶瓷、耐熱樹脂等。因此,藉由將框體13a的表面的表面特性設為平滑,可使模塑樹脂R難以附著。 As described above, the resin accommodating portion 22 is formed by the frame-shaped resin supply jig 13 and the single-piece film F covering the opening on one side (lower side). From the distributor 9 (refer to FIG. 1) to the single film F to which the required tension has been applied, for example, from the distributor 9 (refer to FIG. 1) through the slot 16 (resin injection part) from the opening on the other side (upper side) The molding resin R (particulate resin) required for resin molding is supplied in one portion, and is uniformly (flat) supplied to the single-piece film F without bias (refer to FIG. 3J). In addition, the upper opening of the frame body 13a is formed with an inclined portion 13g having a rectangular shape in plan view, the diameter of which is wider toward the opening side. By supplying the molding resin R to the inside of the inclined portion 13g, the molding resin R can be supplied to the single-piece film F in any shape. In this case, the inclined portion 13g prevents the molding resin R supplied to the single-piece film F from riding on the frame 13a. In addition, by making the inner side of the frame 13a round including the inclined portion 13g, the mold resin R can also be supplied into the round area on the single-piece film F (see FIG. 13). According to this, just by changing the structure of the part, it is possible to use the same transport structure of the single-piece film F regardless of the shape of the cavity whose outer shape is a circle or a rectangle. In addition, it is preferable that the frame body 13a adopts a metal material (e.g., an aluminum material) and has a film formed on the surface of the metal base material that is difficult for resin to adhere. As an example of a coating film to which a molding resin is difficult to adhere, hard chromium plating, fluorine-based coating, and yttrium-based ceramics can be used. Furthermore, in addition to the metal base material, it is also possible to use a material in which the molding resin does not easily adhere to the base material itself. As an example of the material, for example, ceramics, heat-resistant resin, etc. can be used. Therefore, by making the surface characteristics of the surface of the frame body 13a smooth, the mold resin R can be made difficult to adhere.

此外,在框體13a的複數個部位設置有卡止孔13n,以供樹脂供給裝載器11的裝載器手爪11a插入並卡止(圖5中的每一邊各兩個)。然後,如圖4N所示,將模塑樹脂R供給到形成樹脂收容部22的單片薄膜F上,在計量完成的狀態下,樹脂供給裝載器11的裝載器手爪11a使樹脂供給治具13(框體13a)被夾持並搬送到模塑模具6。 In addition, locking holes 13n are provided in a plurality of positions of the frame body 13a for inserting and locking the loader claws 11a of the resin supply loader 11 (two on each side in FIG. 5). Then, as shown in FIG. 4N, the molded resin R is supplied to the single film F forming the resin accommodating portion 22, and in the state where the measurement is completed, the loader finger 11a of the resin supply loader 11 makes the resin supply jig 13 (frame 13a) is clamped and transported to the molding die 6.

此處,當透過樹脂供給裝載器11的裝載器手爪11a使樹脂供給治具13從平台部17被上舉時(參照圖4M),如張力不足則單片薄膜F可能因模塑樹脂R的重量而在中央等處下垂。於是,亦可將薄膜下垂檢測部20設置在接近平台部17的位置(參照圖5)。作為薄膜下垂檢測部20,可設為具備發光部與受光部並檢測其等間之遮蔽狀態或遮蔽位置的光學或雷射感測器之構成。作為一例,可作成在包夾樹脂供給治具13的位置處設有發光部與受光部之構成。此外,作為薄膜下垂檢測部20,藉由檢測在平台部17上的空間中的遮蔽物,可以檢測當將樹脂供給治具13上舉時單片薄膜F是否從適當的位置 下垂(單片薄膜F的張緊設置狀態)。薄膜下垂檢測部20能僅設置一對以檢測在一個方向的下垂,亦能如圖5所示設置兩組以在交叉的2個方向上作檢測。此外,作為薄膜下垂檢測部20,只要能檢測單片薄膜F的下垂則可設為任何構成。例如,亦可以是接觸感測器(開關),亦可設為在將當樹脂供給治具13上舉到既定高度時檢測下垂的單片薄膜F是否接觸之構成。此外,薄膜下垂檢測部20係為作成不在樹脂供給治具13設置電氣配線而設置在樹脂供給治具13的外部。 Here, when the resin supply jig 13 is lifted from the platform portion 17 through the loader claw 11a of the resin supply loader 11 (refer to FIG. 4M), if the tension is insufficient, the single film F may be molded by the resin R It sags in the center and other places. Therefore, the film sag detection part 20 may be provided in the position close to the platform part 17 (refer FIG. 5). As the film sag detection part 20, it can be set as the structure provided with the optical or laser sensor which is equipped with the light-emitting part and the light-receiving part, and detects the shielding state or shielding position between them. As an example, a configuration in which a light-emitting part and a light-receiving part are provided at a position where the resin supply jig 13 is sandwiched can be provided. In addition, as the film sagging detection section 20, by detecting the shielding in the space on the platform section 17, it can be detected whether the single film F is sagging from an appropriate position when the resin supply jig 13 is lifted up (single film F's tension setting state). The film sagging detection unit 20 can be provided with only one pair to detect sagging in one direction, or two groups as shown in FIG. 5 to detect in two crossing directions. In addition, as the film sagging detection unit 20, any configuration can be adopted as long as the sagging of the single-piece film F can be detected. For example, it may be a touch sensor (switch), or it may be configured to detect whether or not the single film F that sags is in contact when the resin supply jig 13 is lifted to a predetermined height. In addition, the film sagging detection unit 20 is configured to be installed outside the resin supply jig 13 without installing electrical wiring on the resin supply jig 13.

此外,將圖3所示之矩形的單片薄膜F的各邊各自把持的薄膜夾盤13c亦可作成使在各邊的上推量均勻或不同。在這種情況下,例如,透過使按單片薄膜F的各邊設置的上推銷15的上推量均一,可以施加與以旋轉軸13e為中心的旋轉量對應的張力。此外,亦可使在對向的邊上的一對的薄膜夾盤13c組之上推量不同。在這種情況下,因應於單片薄膜F的各邊的長度或依因從薄膜卷8a抽出的方向等所致薄膜拉伸的容易性等,使每組薄膜夾盤13c的上推量不同,也能使施加到單片薄膜F的各邊的張力均一。此外,在矩形的單片薄膜F是長方形的情況,薄膜夾盤13c係至少在短邊側的對向邊設置一對即可。 In addition, the film chuck 13c holding each side of the rectangular single-piece film F shown in FIG. 3 may be made so that the pushing amount on each side is uniform or different. In this case, for example, by making the push-up amount of the push-up pins 15 provided on each side of the single-piece film F uniform, it is possible to apply tension corresponding to the amount of rotation centered on the rotating shaft 13e. In addition, the pushing amount of the pair of film chucks 13c on the opposite sides may be different. In this case, depending on the length of each side of the single film F or the ease of film stretching due to the direction in which the film is drawn from the film roll 8a, etc., the amount of pushing up of each group of film chucks 13c is different, The tension applied to each side of the single-piece film F can also be made uniform. In addition, when the rectangular single-piece film F is rectangular, the film chuck 13c may be provided with a pair of opposing sides at least on the short side.

例如,若為圖3所示那樣的橫向長型薄膜,則使在長邊方向(同一圖的左右方向)拉扯的兩邊(右邊及左邊)的一對的薄膜夾盤13c的上推量,與在短邊方向(同一圖的上下方向)拉扯的兩邊(上邊及下邊)的一對的薄膜 夾盤13c的上推量相異即可。亦即,將長邊方向的薄膜夾盤13c的上推量設成大於短邊方向的薄片夾盤13c的上推量即可。換言之,透過對長邊拉伸的量多,無論邊的長度為何都可設成被均勻拉伸的狀態。據此,能使在長邊方向及短邊方向上施加於薄膜F的張力均等。 For example, in the case of a horizontally elongated film as shown in FIG. 3, the amount of pushing up of a pair of film chucks 13c on both sides (right and left) pulled in the longitudinal direction (left and right in the same figure) is the same as The pushing amount of the pair of film chucks 13c on both sides (upper side and lower side) pulled in the short-side direction (up and down direction in the same figure) may be different. That is, the amount of pushing up of the film chuck 13c in the longitudinal direction may be larger than the amount of pushing up of the film chuck 13c in the short side direction. In other words, by stretching the long side with a large amount, regardless of the length of the side, it can be set in a uniformly stretched state. According to this, it is possible to equalize the tension applied to the film F in the long-side direction and the short-side direction.

另外,如同一圖所示,並不限於將單片薄膜F按每一邊作一體地夾持的情況,薄膜夾盤13c亦可在一邊分割成複數個作設置。在這種情況下,依據在單片薄膜F上產生的皺紋的狀態(位置),改變處在一邊的位置處的薄膜夾盤13c的旋轉量,施加張力使單片薄膜F扭轉而能以拉伸著皺紋的狀態進行保持。例如,當有一部分張力提高時,則會在該位置以外的位置處產生皺紋。因此,可作成首先在均勻地將薄膜夾盤13c上頂並施加張力後,在發生皺紋時減弱該部分的張力或提高該部分以外的張力之構成,再者,薄膜夾盤13c亦可作成不僅為了以在與邊部的延伸方向交叉的方式拉扯而以既定長度在單片薄膜F的邊進行把持的構成,且是為了作成以在單片薄膜F的角部從中心拉開的方向拉伸的方式而把持單片薄膜F的角部之構成。 In addition, as shown in the same figure, it is not limited to the case where the single film F is clamped integrally on each side, and the film chuck 13c may be divided into a plurality of pieces on one side. In this case, depending on the state (position) of the wrinkles generated on the single film F, the amount of rotation of the film chuck 13c at one side is changed, and tension is applied to twist the single film F so that it can be pulled. Maintain the stretched wrinkle state. For example, when a part of the tension is increased, wrinkles will be generated at positions other than that position. Therefore, the film chuck 13c can be uniformly pushed up and tension is applied, and then when wrinkles occur, the tension of this part is weakened or the tension outside the part can be increased. Furthermore, the film chuck 13c can also be made not only A structure to hold the side of the single-piece film F with a predetermined length in order to pull to cross the extending direction of the side, and to make it stretch in a direction that pulls away from the center at the corners of the single-piece film F To hold the corners of the single-piece film F in the same way.

藉此,透過改變已分割之薄膜夾盤13c與支點框體13b的偏移量,且藉由以因應在單片薄膜F產生的皺紋的方向或皺紋的大小來扭轉薄膜F的方式施加張力,可以解消薄膜固有的皺紋的產生。 Thereby, by changing the offset between the divided film chuck 13c and the fulcrum frame 13b, and applying tension by twisting the film F in accordance with the direction of the wrinkle or the size of the wrinkle generated in the single film F, It can eliminate the wrinkles inherent in the film.

其次,參照圖6說明按壓部5所具備的模塑模具6的構成。本實施例係例示壓縮成型用的模塑模 具6。此模塑模具6係透過在任意位置設置加熱器(未圖示),對模塑樹脂R進行加熱硬化,對工件W進行樹脂模塑而製造成型品M。為了將工件W吸附保持,在上模6A的上模夾持面6a上形成空氣吸附孔6b及與此連通的空氣吸引路徑6c。此外,在矩形工件W的外緣部,工件保持銷6d在複數個位置設置於對向位置。工件保持銷6d係將工件W的外周面按壓並保持。工件保持銷6d可以是圓柱狀銷或角柱狀銷,較佳為,作成隔著彈性體壓抵於工件W的構成。此外,工件保持銷6d亦可作為在吸附和保持工件W時將工件W定中心的引導件。依據這樣的構成,例如與工件W的外周被L形爪狀鉤保持的構成相比,可以擴大模穴的面積。 Next, the structure of the mold 6 included in the pressing portion 5 will be described with reference to FIG. 6. This embodiment exemplifies the molding die 6 for compression molding. In this molding die 6, a heater (not shown) is installed at an arbitrary position to heat and harden the molding resin R, and then the workpiece W is resin-molded to produce a molded product M. In order to suck and hold the work W, an air suction hole 6b and an air suction path 6c communicating therewith are formed on the upper mold clamping surface 6a of the upper mold 6A. In addition, in the outer edge portion of the rectangular workpiece W, the workpiece holding pins 6d are provided at opposing positions at a plurality of positions. The work holding pin 6d presses and holds the outer peripheral surface of the work W. The workpiece holding pin 6d may be a cylindrical pin or an angular columnar pin, and is preferably formed to be pressed against the workpiece W via an elastic body. In addition, the workpiece holding pin 6d can also serve as a guide for centering the workpiece W when the workpiece W is sucked and held. According to such a configuration, for example, compared with a configuration in which the outer periphery of the workpiece W is held by the L-shaped claw hooks, the area of the cavity can be enlarged.

下模6B是在下模塊6e上一體地支撐形成下模模穴底部的下模模穴件6f。在下模模穴件6f的周圍形成下模模穴側部的下模可動夾具6g是隔著螺旋彈簧6h浮動地支撐於下模塊6e上。利用下模模穴件6f及下模可動夾具6g形成下模模穴凹部6C。下模可動夾具6g與下模模穴件6f之間係設有密封環6i(O型環)而被密封。此外,在下模可動夾具6g分別設有空氣吸引路徑6g1、6g2,用於將單片薄膜F吸附保持於含有下模模穴凹部6C的下模面。空氣吸引路徑6g1從下模模穴件6f與下模可動夾具6g之間隙吸附薄膜內周側,空氣吸引路徑6g2是在下模可動夾具6g的夾持面吸附薄膜外周側。因此,單片薄膜F係被以可追隨下模模穴凹部6C的凹狀之方式吸附。此外,在上模6A與下模6B之間亦可設有 當開始模具夾持動作時用以在模具內形成減壓空間之上下一對的夾持塊(未圖示)。 The lower mold 6B is integrally supported on the lower module 6e to form a lower mold cavity piece 6f that forms the bottom of the lower mold cavity. The lower mold movable jig 6g that forms the side of the lower mold cavity around the lower mold cavity 6f is floatingly supported on the lower module 6e via a coil spring 6h. The lower mold cavity recess 6C is formed by the lower mold cavity 6f and the lower mold movable jig 6g. A sealing ring 6i (O-ring) is provided between the movable jig 6g of the lower mold and the cavity 6f of the lower mold to be sealed. In addition, the lower mold movable jig 6g is provided with air suction paths 6g1 and 6g2, respectively, for sucking and holding the single-piece film F on the lower mold surface including the lower mold cavity recess 6C. The air suction path 6g1 sucks the inner peripheral side of the film from the gap between the lower mold cavity 6f and the lower movable jig 6g, and the air suction path 6g2 sucks the outer circumferential side of the film on the clamping surface of the lower mold movable jig 6g. Therefore, the single-piece film F is sucked so as to follow the concave shape of the lower mold cavity recess 6C. In addition, between the upper mold 6A and the lower mold 6B, a pair of clamping blocks (not shown) for forming the next pair of pressure-reducing spaces in the mold when the mold clamping operation is started may also be provided.

此外,在下模6B的下模可動夾具6g的外側設置有推動器6j(張力施加機構)。該推動器6j係為進一步增強朝向單片薄膜F的張力而設置。例如,當透過樹脂供給裝載器11使單片薄膜F與樹脂供給治具13一起被搬入下模6B時,單片薄膜F會因為來自下模6B的輻射熱而伸展導致張力降低,在這種情況下,若單片薄膜F的張力降低而產生下垂時,則單片薄膜F的中心部會因為單片薄膜F的自重或所供給的模塑樹脂R的重量而下垂。在這種情況下,當單片薄膜F載置於下模6B上時,單片薄膜F的下垂有時會起皺紋。此外,推測當單片薄膜F的中心部的下垂變大時,認為會導致模塑樹脂R在中心聚集,且難以在模穴內均勻地供給模腔樹脂R。因此,推動器6j係構成為設置在與下模6B的旋轉桿13d對應的位置,並且例如藉升降驅動機構(例如,氣缸驅動、螺線管驅動、馬達驅動等的驅動機構)升降,使旋轉桿13d可旋轉。該推動器6j係為增加一對的薄膜夾盤13c的偏移量並進一步增強朝向單片薄膜F的張力而設置。此外,該推動器6j也可用於棘輪機構13f之解除。 In addition, a pusher 6j (tension application mechanism) is provided on the outer side of the lower mold movable jig 6g of the lower mold 6B. The pusher 6j is provided to further increase the tension toward the single-piece film F. For example, when the single film F is carried into the lower mold 6B together with the resin supply jig 13 through the resin supply loader 11, the single film F is stretched due to the radiant heat from the lower mold 6B and the tension is reduced. In this case When the tension of the single-piece film F is lowered and sag occurs, the center portion of the single-piece film F will sag due to the weight of the single-piece film F or the weight of the supplied molding resin R. In this case, when the single-piece film F is placed on the lower mold 6B, the sagging of the single-piece film F may be wrinkled. In addition, it is presumed that when the sag of the center portion of the single-piece film F becomes large, it is considered that the molding resin R is accumulated in the center, and it is difficult to uniformly supply the cavity resin R in the cavity. Therefore, the pusher 6j is configured to be installed at a position corresponding to the rotating rod 13d of the lower mold 6B, and is raised and lowered by, for example, a lifting drive mechanism (for example, a drive mechanism such as a cylinder drive, a solenoid drive, a motor drive, etc.) to rotate The rod 13d is rotatable. The pusher 6j is provided to increase the offset of the pair of film chucks 13c and further increase the tension toward the single film F. In addition, the pusher 6j can also be used to release the ratchet mechanism 13f.

當透過樹脂供給裝載器11將單片薄膜F與樹脂供給治具13一起載置於下模6B(下模可動夾具6g)時,配置在旋轉桿13d正下的推動器6j作動使旋轉桿13d沿著增加薄膜夾盤13c的偏移量的方向旋轉。藉此,可防止在模具夾持之前單片薄膜F的張力降低。當然,亦 可在薄膜F接近下模6B時,沿著使薄膜夾盤13c的偏移量增加的方向旋轉。 When the single film F and the resin supply jig 13 are placed on the lower mold 6B (lower mold movable jig 6g) through the resin supply loader 11, the pusher 6j arranged directly under the rotating rod 13d operates to make the rotating rod 13d Rotate in a direction that increases the offset of the film chuck 13c. Thereby, it is possible to prevent the tension of the single film F from decreasing before the mold is clamped. Of course, when the film F approaches the lower mold 6B, it may be rotated in a direction that increases the offset of the film chuck 13c.

其次,參照圖2,針對單片薄膜F的供給工序與樹脂供給治具13的組裝工序進行說明,參照圖3,針對樹脂供給治具的樹脂供給前之計量工序與模塑樹脂供給計量工序作說明,參照圖4,針對樹脂供給治具的樹脂供給後之計量工序與樹脂供給治具的搬送工序作說明。 Next, referring to FIG. 2, the feeding process of the single film F and the assembling process of the resin feeding jig 13 will be described, and referring to Fig. 3, the measuring process before the resin feeding of the resin feeding jig and the molding resin feeding measurement process will be described. Description, with reference to FIG. 4, the measurement process after the resin supply of the resin supply jig and the transport process of the resin supply jig will be described.

於圖2A中,將薄膜端從薄膜供給部8(參照圖1)中的薄膜卷8a拉到平台部17的上側。薄膜端係在例如藉未圖示之夾盤手把持著的狀態下被拉出既定量到平台部17上。 In FIG. 2A, the film end is pulled from the film roll 8a in the film supply part 8 (refer to FIG. 1) to the upper side of the platform part 17. As shown in FIG. The film end is pulled out onto the platform portion 17 in a state of being held by a chuck hand not shown, for example.

其次,如圖2B所示,使平台部17上升以與長尺寸的薄膜F密接。接著,利用未圖示的吸引裝置從薄膜吸附孔17a進行吸引而在與平台部17的矩形的四邊對應的位置將薄膜F吸附保持且無皺紋的狀態下,作動刀具18而切成比模穴凹部大之既定的矩形尺寸。在本實施例中,將其切割成比下模可動夾具6g的外形大的矩形。圖2C顯示切割後的單片薄膜F。單片薄膜F係處在被平台部17吸附保持的狀態。 Next, as shown in FIG. 2B, the platform portion 17 is raised so as to be in close contact with the long film F. Next, a suction device (not shown) is used to suck from the film suction holes 17a, and the film F is sucked and held at positions corresponding to the four sides of the rectangle of the platform portion 17 without wrinkles, and the cutter 18 is actuated to cut into a mold cavity. The recess is larger than the predetermined rectangular size. In this embodiment, it is cut into a rectangle larger than the outer shape of the lower mold movable jig 6g. Figure 2C shows the single film F after cutting. The single-piece film F is in a state of being sucked and held by the platform portion 17.

其次,在圖2D中,在已切斷的單片薄膜F上重疊藉由樹脂供給裝載器11的裝載器手爪11a所保持的框體13a。裝載器手爪11a被插入卡止孔13n而在保持將框體13a卡止的狀態下載置於被吸附保持在平台部17上的單片薄膜F上。此時,外框體13a1位於比框體13a 還偏離外方的位置,由旋轉桿13d所支撐的薄膜夾盤13c係在比單片薄膜F的外周緣部還外側處於開放狀態。 Next, in FIG. 2D, the frame body 13a held by the loader finger 11a of the resin supply loader 11 is superimposed on the cut single film F. The loader claw 11a is inserted into the locking hole 13n and placed on the single film F sucked and held on the platform part 17 while keeping the frame 13a locked. At this time, the outer frame body 13a1 is located further outward than the frame body 13a, and the film chuck 13c supported by the rotating rod 13d is opened outside the outer peripheral edge of the single film F.

在圖2E中,成為外框體13a1藉由搭載於樹脂供給裝載器11側的氣缸機構而在接近框體13a的方向移動,係由旋轉桿13d所保持的薄膜夾盤13c在單片薄膜F的四邊且其外周緣部進入一對的薄膜夾盤13c之間的狀態。此時,藉未圖示的凸輪機構使設置在各邊上的一對的薄膜夾盤13c分別關閉,從而夾住單片薄膜F的各邊外周緣部。此外,事先解除利用平台部17的薄膜吸附孔17a的吸附動作。且使未圖示之驅動源作動而開始上推銷15的上推動作。 In FIG. 2E, the outer frame body 13a1 is moved in the direction approaching the frame body 13a by the cylinder mechanism mounted on the resin supply loader 11 side, and the film chuck 13c held by the rotating rod 13d is in the single film F The four sides of the film chuck 13c and its outer peripheral edge part enters the state between the pair of film chucks 13c. At this time, a pair of film chucks 13c provided on each side are respectively closed by a cam mechanism not shown, so that the outer peripheral edge portions of each side of the single-piece film F are clamped. In addition, the suction operation by the film suction hole 17a of the platform portion 17 is canceled in advance. And the driving source not shown in the figure is actuated to start the push-up action of the push-up pin 15.

接著,在圖2F中,當上推銷15與旋轉桿13d抵接時,轉動桿13d是以旋轉軸13e為中心沿箭頭方向旋轉。旋轉方向係為使薄膜夾盤13c從支點框體13b偏移(分開)的朝向。藉此,因為單片薄膜F會被薄膜夾盤13c從兩側拉伸,所以單片薄膜F的端部隔介支點框體13b被拉開的量、即單片薄膜F被捲繞的角度增加而在支點框體13b之間使薄膜張力增加(將旋轉桿13d往開啟方向旋轉並上拉)。且此時,圖5所示的棘輪機構13f作動,旋轉桿13d在旋轉位置被多段地保持,所以在加強覆蓋框體13a的框體開口部的薄膜張力之狀態下被維持。因此,形成框體13a的一側開口(下部開口)被單片薄膜F所覆蓋的樹脂收容部22。另外,因為單片薄膜F朝向平台部17的吸附被解除,故能以任何強度使張力作用於單片薄膜F以拉伸皺紋。 Next, in FIG. 2F, when the push-up pin 15 is in contact with the rotating rod 13d, the rotating rod 13d rotates in the arrow direction with the rotating shaft 13e as the center. The rotation direction is a direction in which the film chuck 13c is shifted (divided) from the fulcrum frame 13b. Thereby, because the single film F is stretched from both sides by the film chuck 13c, the end of the single film F is pulled apart by the fulcrum frame 13b, that is, the angle at which the single film F is wound Increase and increase the tension of the film between the fulcrum frame bodies 13b (rotate the rotating rod 13d in the opening direction and pull it up). At this time, the ratchet mechanism 13f shown in FIG. 5 is operated, and the rotating rod 13d is held in multiple stages in the rotating position, so it is maintained in a state where the tension of the film covering the frame opening of the frame 13a is strengthened. Therefore, the resin accommodating portion 22 in which one side opening (lower opening) of the frame 13a is covered with the single-piece film F is formed. In addition, since the suction of the single-piece film F toward the platform portion 17 is released, tension can be applied to the single-piece film F with any strength to stretch the wrinkles.

如此,藉由作成使薄膜夾盤13c對支點框體13b(支點部)上下移動並收縮單片薄膜F的構成,例如,與將薄膜夾盤13c沿橫向拉動地施加張力的構成相比,可以有效地對單片薄膜F施加張力。此外,在俯視圖中可將對單片薄膜F施加張力的裝置構成予以小型化。亦即,單片薄膜F尺寸越大,為了施加同等的張力,拉伸量會變大,但在將薄膜夾盤13c沿橫向拉伸時,必須在裝置內確保因應其拉伸量的面積而無法避免裝置大型化。相對地,依據上述本實施例中的構成,即使為提高朝向單片薄膜F的張力而加大拉伸量,亦可在不增加裝置面積之下有效地抑制裝置的大型化。此外,由於將薄膜夾盤13c設為可繞旋轉軸13e旋轉,並且將旋轉桿13d的薄膜夾盤13c側以上推銷15向上推動並使之旋轉,因此能以小的力量朝單片薄膜F施加張力。 In this way, by making the film chuck 13c move up and down to the fulcrum frame 13b (fulcrum part) and shrink the single film F, for example, compared with the structure of pulling the film chuck 13c in the lateral direction and applying tension, it can be Tension is effectively applied to the single film F. In addition, the device configuration for applying tension to the single film F can be miniaturized in a plan view. In other words, the larger the size of the single film F, the greater the amount of stretching in order to apply the same tension. However, when the film chuck 13c is stretched in the transverse direction, it is necessary to ensure that the area in the device corresponds to the amount of stretching. It is unavoidable to increase the size of the device. In contrast, according to the configuration of the present embodiment described above, even if the stretching amount is increased to increase the tension toward the single-piece film F, the enlargement of the device can be effectively suppressed without increasing the area of the device. In addition, since the film chuck 13c is set to be rotatable about the rotating shaft 13e, and the push pin 15 on the side of the film chuck 13c of the rotating rod 13d is pushed up and rotated, it is possible to apply a small force to the single film F tension.

其次,在圖3G中,利用樹脂供給裝載器11的裝載器手爪11a將框體13a的保持解除並從卡止孔13n退避。裝載器手爪11a係移動到樹脂供給裝載器11側(參照圖1)並從平台部17的正上方退避。此外,透過使旋轉桿13d旋轉,上推銷15係停止在薄膜夾盤13c從支點框體13b偏移的位置(使張力作用於單片薄膜F的狀態)。 Next, in FIG. 3G, the loader claw 11a of the resin supply loader 11 releases the holding of the frame 13a and withdraws from the locking hole 13n. The loader claw 11a moves to the side of the resin supply loader 11 (refer to FIG. 1) and retreats from directly above the platform portion 17. In addition, by rotating the rotating rod 13d, the push-up pin 15 is stopped at a position where the film chuck 13c is shifted from the fulcrum frame 13b (a state where tension is applied to the single film F).

其次,在圖3H中,使上推銷15從旋轉桿13d分離的方式退避並開始利用配置在平台部17正下方的計量裝置21進行計量動作。計量銷21a與貫通孔17b對位並待機,計量裝置21係設置成能夠藉由未圖示的升降機構而升降。 Next, in FIG. 3H, the upper push pin 15 is retracted so as to be separated from the rotating rod 13d, and the weighing device 21 arranged directly below the platform portion 17 is started to perform a weighing operation. The metering pin 21a is aligned with the through hole 17b and stands by, and the metering device 21 is installed so as to be capable of being raised and lowered by an elevating mechanism (not shown).

在本實施例中,因為要在平台部17上的一個部位進行單片薄膜F的切斷與單片薄膜F朝向框體治具把持及計量,所以在計量時有必要使計量銷21a在平台部17通過貫通孔17b進行上下,但是也可以作成將計量裝置21配置在別的位置進行計量。此外在別的位置進行計量的情況,因為也沒有平台部17,所以也不需要計量銷21a和貫通孔17b。 In this embodiment, because the single film F is to be cut at a location on the platform 17 and the single film F is held and measured toward the frame jig, it is necessary to place the metering pin 21a on the platform during measurement. The portion 17 is moved up and down through the through hole 17b, but the measuring device 21 may be arranged in another position for measuring. In addition, when the measurement is performed at another position, since there is no platform portion 17 either, the measurement pin 21a and the through hole 17b are also unnecessary.

其次,在圖3I中,藉由使計量裝置21上升且計量銷21a貫穿平台部17的貫通孔17b將樹脂供給治具13(框體13a)從平台部17上推,以計量在樹脂注入前之樹脂供給治具13及單片薄膜F的重量。亦可將此時所計量的初期重量歸零設定之後再計量後述之樹脂量,或者亦可從後述之樹脂注入後的重量減去初期重量來計量樹脂量。 Next, in FIG. 3I, the resin supply jig 13 (frame 13a) is pushed from the platform 17 by raising the metering device 21 and the metering pin 21a penetrates the through hole 17b of the platform 17 to measure before the resin is injected. The weight of the resin supply fixture 13 and the single film F. The initial weight measured at this time may be reset to zero and then the amount of resin described later may be measured, or the amount of resin may be measured by subtracting the initial weight from the weight after resin injection described later.

其次,在圖3J中,計量裝置21的計量銷21a保持從平台部17將樹脂供給治具13(框體13a)上推的狀態且使後述的分配器9(參照圖1)掃描以將顆粒樹脂R供給到框體13a的樹脂收容部22。分配器9透過後述的掃描機構23(掃描部)使槽16一邊在XY方向掃描一邊藉由電磁給料機將顆粒樹脂R連續均勻(平坦)地供給到單片薄膜F上。顆粒樹脂R係被供給一次份的樹脂模塑操作所需的量。 Next, in FIG. 3J, the metering pin 21a of the metering device 21 keeps the resin supply jig 13 (frame 13a) pushed up from the platform portion 17 and causes the distributor 9 (refer to FIG. 1) to be described later to scan to remove the pellets. The resin R is supplied to the resin accommodating part 22 of the frame 13a. The distributor 9 scans the groove 16 in the XY direction through a scanning mechanism 23 (scanning part) described later, and supplies the pellet resin R onto the single-piece film F continuously and uniformly (flat) by an electromagnetic feeder. The granular resin R is supplied in an amount required for one resin molding operation.

其次,在圖4K中,顯示利用分配器9將顆粒樹脂R均勻(平坦)地供給到樹脂收容部22(在單片薄膜F上)的狀態。當顆粒樹脂R的供給停止時,藉由計量裝置21計量樹脂注入後的重量。在樹脂供給治具13未連接電氣配線及空氣吸引用軟管等之下,框體及單片薄膜F的重量為單體且可直接正確地計量。其結果,可以即時且正確地計量一次的樹脂模塑所需的顆粒樹脂R的樹脂量。 Next, in FIG. 4K, the state in which the pellet resin R is uniformly (flat) supplied to the resin storage portion 22 (on the single-piece film F) by the distributor 9 is shown. When the supply of the pellet resin R is stopped, the weight after the resin injection is measured by the measuring device 21. The weight of the frame body and the single-piece film F is single and can be directly and accurately measured under the resin supply jig 13 without connecting the electric wiring, the air suction hose, and the like. As a result, it is possible to immediately and accurately measure the resin amount of the pellet resin R required for one resin molding.

此外,在透過分配器9向樹脂收容部22供給的方法方面,可以一邊掃描既定樹脂量一邊連續地供給,但為了不會過多或不足地進行正確供給,可在樹脂量到達既定量之前暫時停止供給動作並藉由計量裝置21計量後,變更每單位時間的樹脂注入量並供給達到既定量。 In addition, in terms of the method of supplying the resin storage portion 22 through the dispenser 9, it is possible to continuously supply while scanning the predetermined amount of resin. However, in order to perform accurate supply without excessive or insufficient amount, it can be temporarily stopped before the amount of resin reaches the predetermined amount. After the supply operation is measured by the measuring device 21, the resin injection amount per unit time is changed and the supply reaches a predetermined amount.

例如,在藉由分配器9供給100g的顆粒樹脂R時,首先,連續地注入達到90g,使電磁給料機暫時停止並計量。以藉由改變計量後電磁給料機的振幅或振動數中至少一者使每單位時間的樹脂注入量減少的方式進行變更。然後,在進行了減少每單位時間的樹脂注入量的變更後,少量注入,再次停止注入並計量,藉由重複該操作,可以供給100g的目標值。 For example, when 100 g of pelletized resin R is supplied by the distributor 9, firstly, 90 g is continuously injected, and the electromagnetic feeder is temporarily stopped and measured. The change is made so that the resin injection amount per unit time is reduced by changing at least one of the amplitude or the number of vibrations of the electromagnetic feeder after measurement. Then, after changing the resin injection amount per unit time, a small amount is injected, the injection is stopped again, and the measurement is performed. By repeating this operation, the target value of 100 g can be supplied.

又,在晶圓等圓形工件的情況,在沿著框體內的最外周向呈圓形地供給樹脂後,暫時停止供給樹脂並使分配器9從最外周稍微向內側移動。於該移動時對樹脂進行計量之後,沿著最外周的圓形一邊稍往內側的圓形移動一邊供給樹脂。亦可因應此時計量的結果按每個內周每次變更樹脂注入量。藉由重複該操作,可以將樹脂均勻地供給到中心。 In the case of a round workpiece such as a wafer, after the resin is supplied in a circular shape along the outermost circumference of the housing, the resin supply is temporarily stopped and the distributor 9 is moved slightly inward from the outermost circumference. After the resin is measured during this movement, the resin is supplied while moving slightly to the inner circle along the outermost circle. It is also possible to change the resin injection amount every inner week according to the measurement result at this time. By repeating this operation, the resin can be uniformly supplied to the center.

在圖4L中,當樹脂量的計量完成時,計量裝置21下降而從平台部17分離。此時,由計量銷21a支撐的樹脂供給治具13(框體13a)再次被轉移到平台部17。 In FIG. 4L, when the metering of the resin amount is completed, the metering device 21 is lowered and separated from the platform portion 17. At this time, the resin supply jig 13 (frame body 13a) supported by the metering pin 21a is transferred to the platform portion 17 again.

其次,在圖4M中,樹脂供給裝載器11移動到樹脂供給治具13上,裝載器手爪11a進入卡止孔13n以與框體13a卡合。 Next, in FIG. 4M, the resin supply loader 11 is moved to the resin supply jig 13, and the loader claw 11a enters the locking hole 13n to engage with the frame 13a.

最後,在圖4N中,裝載器手爪11a上升將從平台部17被供給顆粒樹脂R的樹脂供給治具13提升,並拉進供樹脂供給裝載器11移動的導軌14側。此時,例如會有當所供給的模塑樹脂R的重量過大且施加到單片薄膜F上的張力無法適當地搬送模塑樹脂R時,單片薄膜F在中心等處下垂的情形。為此,可以在將樹脂供給治具13提升到任意檢測位置的狀態下停止操作,並且能夠藉由薄膜下垂檢測部20(參照圖5)檢測平台部17上的空間中的屏蔽狀態。亦即,當單片薄膜F的張力不足且單片薄膜F在中心等處下垂時,操作上推銷15以使樹脂供給治具13下降並再次施加張力。藉由視需要而適當地重複這樣的操作,可在施加適當的張力後搬送單片薄膜F。此外,亦可在薄膜下垂檢測部20檢測到單片薄膜F的下垂時,作為異常狀態發出警告並使裝置停止。 Finally, in FIG. 4N, the loader claw 11a is raised to lift the resin supply jig 13 to which the pellet resin R is supplied from the platform portion 17 and is pulled into the side of the guide rail 14 where the resin supply loader 11 moves. At this time, for example, when the weight of the supplied molding resin R is too large and the tension applied to the single-piece film F cannot properly convey the molding resin R, the single-piece film F may sag at the center or the like. For this reason, the operation can be stopped while the resin supply jig 13 is lifted to an arbitrary detection position, and the shielding state in the space on the platform 17 can be detected by the film sagging detection unit 20 (refer to FIG. 5). That is, when the tension of the single-piece film F is insufficient and the single-piece film F sags at the center or the like, the upper push pin 15 is operated to lower the resin supply jig 13 and the tension is applied again. By appropriately repeating such operations as necessary, the single film F can be conveyed after applying an appropriate tension. In addition, when the film sagging detection unit 20 detects the sagging of the single-piece film F, a warning may be issued as an abnormal state and the apparatus may be stopped.

此外,推測有因工件W中的晶片的搭載狀態等而將模塑樹脂R偏倚地供給到單片薄膜F上的情形。在這種情況下,假設單片薄膜F的非中央部份(偏向 一方的位置)下垂。於是,如圖5所示,在交叉的兩個方向上設置兩組薄膜下垂檢測部20時,即使是單片薄膜F中的非中央部份下垂時,仍可檢測單片薄膜F在該位置下垂的狀態。藉此,可適當地檢測單片薄膜F的下垂狀態,並且在施加適當的張力之後搬送單片薄膜F。 In addition, it is estimated that the molding resin R is biasedly supplied to the single-piece film F due to the mounting state of the wafer in the workpiece W, and the like. In this case, it is assumed that the non-central portion (a position deviated to one side) of the single-piece film F sags. Therefore, as shown in FIG. 5, when two sets of film sagging detection parts 20 are arranged in two crossing directions, even when the non-central part of the single film F is sagging, it can still be detected that the single film F is at that position. The state of sagging. Thereby, the sagging state of the single-piece film F can be appropriately detected, and the single-piece film F can be conveyed after applying an appropriate tension.

接著,樹脂供給裝載器11以保持著樹脂供給治具13的狀態下,沿著圖1的導軌14進行搬送,並搬入既定的按壓部5的模塑模具6(下模6B)中。此處係通過按壓部5中的柱5a的間隙將樹脂供給治具13供給到模塑模具6。在這種情況下,就樹脂供給治具13而言,成為不將薄膜夾盤13c沿橫向拉動,且使薄膜夾盤13c相對於支點框體13b(支點部)在上下方向上移動而施加張力(將旋轉桿13d往開啟的方向旋轉並上拉)的構成,因為可建構成小型化,所以可通過有限的柱5a的間隙將樹脂供給治具13搬入到模塑模具6中。此外,即使在不使用柱5a的情況而在按壓部5中利用框板來保持台板的側面那樣的壓機構造亦能獲得相同的效果。 Next, the resin supply loader 11 is conveyed along the guide rail 14 in FIG. 1 while holding the resin supply jig 13 and is carried into the mold 6 (lower mold 6B) of the predetermined pressing portion 5. Here, the resin supply jig 13 is supplied to the molding die 6 through the gap of the column 5 a in the pressing portion 5. In this case, the resin supply jig 13 does not pull the film chuck 13c in the lateral direction, and moves the film chuck 13c in the vertical direction relative to the fulcrum frame 13b (fulcrum portion) to apply tension. The structure of (rotating the rotating rod 13d in the opening direction and pulling it upwards) allows the structure to be miniaturized, so the resin supply jig 13 can be carried into the molding die 6 through the limited gap of the column 5a. In addition, even when the column 5a is not used, the pressing portion 5 uses a frame plate to hold the side surface of the platen in the press structure, and the same effect can be obtained.

藉由使用上述樹脂供給治具13,由於能一邊保持既定的張力一邊進行搬送,因此能在單片薄膜F上不產生皺紋的情況下轉移到模塑模具6。此外,由於正確地計量一次份量的樹脂模塑所需的顆粒樹脂R並供給到樹脂收容部22,因此能夠提高成型品的成型品質。 By using the resin supply jig 13 described above, since it can be conveyed while maintaining a predetermined tension, the single film F can be transferred to the mold 6 without wrinkles. In addition, since the pelletized resin R required for resin molding is accurately measured and supplied to the resin accommodating portion 22 at a time, the molding quality of the molded product can be improved.

其次,參照圖7和圖8,針對利用樹脂供給治具13朝模塑模具6供給單片薄膜F及模塑樹脂R的動作進行說明。圖7和圖8係僅圖示出下模6B作說明。 Next, referring to FIGS. 7 and 8, the operation of supplying the single-piece film F and the molding resin R to the molding die 6 using the resin supply jig 13 will be described. Fig. 7 and Fig. 8 only illustrate the lower mold 6B for illustration.

在圖7A中,保持著樹脂供給治具13的樹脂供給裝載器11進入已開啟模具的模塑模具6的下模6B的上方而進行對位,且以單片薄膜F的顆粒樹脂R的搭載面與下模模穴件6f的上表面重疊,且以框體13a與下模可動夾具6g重疊的方式進行對位。 In FIG. 7A, the resin supply loader 11 holding the resin supply jig 13 enters above the lower mold 6B of the mold 6 with the mold opened for positioning, and the pellet resin R of the single film F is mounted The surface overlaps with the upper surface of the lower mold cavity 6f, and alignment is performed so that the frame 13a overlaps with the lower mold movable jig 6g.

其次,如圖7B所示,使樹脂供給裝載器11下降,框體13a會下降直到與下模可動夾具6g抵接為止。此時,設置在下模6B中的推動器6j係配置在與旋轉桿13d對應的位置。 Next, as shown in FIG. 7B, the resin supply loader 11 is lowered, and the frame 13a is lowered until it comes into contact with the movable jig 6g of the lower mold. At this time, the pusher 6j provided in the lower mold 6B is arranged at a position corresponding to the rotating rod 13d.

當單片薄膜F靠近下模6B時,單片薄膜F會有因來自下模6B的輻射熱而伸展並發生如上述薄膜下垂的問題之虞。因此,如圖7C所示,使未圖示的驅動源作動以將推動器6j上推,使旋轉桿13d圍繞旋轉軸13e進一步旋轉。旋轉方向係為薄膜夾盤13c從支點框體13b偏移(分離)的方向。藉此,由於單片薄膜F被薄膜夾盤13c從兩側進一步拉動,所以薄膜F相對於支點框體13b捲繞的角度進一步增大,換言之,被薄膜夾盤13c所夾持的單片薄膜F的端部從支點框體13b(支點部)偏移(離開),使得在支點框體13b的內側單片薄膜F被拉伸,而在支點框體13b之間的薄膜張力增加。又此時,由於圖3所示的棘輪機構13f會作動,旋轉桿13d係被保持在旋轉位置,所以係在增強封閉框體13a的開口的薄膜張力的狀態下被維持。 When the single-piece film F is close to the lower mold 6B, the single-piece film F may stretch due to the radiant heat from the lower mold 6B and cause the above-mentioned film sag problem. Therefore, as shown in FIG. 7C, a driving source not shown is actuated to push up the pusher 6j, and the rotating rod 13d is further rotated around the rotating shaft 13e. The rotation direction is the direction in which the film chuck 13c is shifted (separated) from the fulcrum frame 13b. Thereby, since the single film F is further pulled from both sides by the film chuck 13c, the winding angle of the film F relative to the fulcrum frame 13b is further increased, in other words, the single film clamped by the film chuck 13c The end of F is shifted (away) from the fulcrum frame 13b (fulcrum portion), so that the single-piece film F is stretched inside the fulcrum frame 13b, and the film tension between the fulcrum frames 13b increases. At this time, since the ratchet mechanism 13f shown in FIG. 3 is actuated, the rotating rod 13d is held in the rotating position, and therefore, the tension of the film that closes the opening of the frame 13a is increased while being maintained.

在圖8D中,從設置在下模可動夾具6g中的空氣吸引路徑6g1和6g2開始吸引動作,並且使單片 薄膜F的內外周沿著下模模穴凹部6C被吸附保持。由於單片薄膜F係在薄膜張力被增強的狀態下被吸附保持,因此可以有效地防止皺紋的發生。 In Fig. 8D, the suction operation is started from the air suction paths 6g1 and 6g2 provided in the movable jig 6g of the lower mold, and the inner and outer peripheries of the single film F are sucked and held along the cavity recess 6C of the lower mold. Since the single-piece film F is adsorbed and held in a state where the film tension is increased, the occurrence of wrinkles can be effectively prevented.

其次,在圖8E中,當使未圖示的驅動源作動而將推動器6j上推到既定高度後往下方退避時,因為棘輪機構13f(參照圖3)會被解除,所以旋轉桿13d會沿著靠近支點框體13b的方向(箭頭方向)旋轉。此時,薄膜夾盤13c返回與下模可動夾具6g的夾持面平行的水平姿態。在這種狀態下,藉由使外框體13a1向外方移動,利用未圖示的凸輪機構來解除將單片薄膜F的外周緣部夾持的薄膜夾盤13c的夾持。藉此,單片薄膜F可以保持與顆粒樹脂R一起被吸附保持的狀態下被轉移至下模6B。在此等動作之際,因為會成為單片薄膜F利用下模可動夾具6g的吸附在內都是被吸附保持於下模模穴凹部6C的狀態,所以即使解除夾盤也不會損及單片薄膜F的吸附保持狀態。 Next, in FIG. 8E, when the drive source not shown is actuated and the pusher 6j is pushed up to a predetermined height and then retracted downward, the ratchet mechanism 13f (refer to FIG. 3) will be released, so the rotating rod 13d will be It rotates in the direction (arrow direction) approaching the fulcrum frame 13b. At this time, the film chuck 13c returns to a horizontal posture parallel to the clamping surface of the lower mold movable jig 6g. In this state, by moving the outer frame 13a1 outward, a cam mechanism (not shown) is used to release the clamping of the film chuck 13c that clamps the outer peripheral edge of the single film F. Thereby, the monolithic film F can be transferred to the lower mold 6B while maintaining the state of being adsorbed and held together with the particulate resin R. During these operations, the single film F will be sucked and held in the lower mold cavity recess 6C by the suction of the movable clamp 6g of the lower mold, so even if the chuck is released, the sheet will not be damaged. The sheet film F is adsorbed and maintained.

接著,如圖8F所示,樹脂供給裝載器11是在保持夾著樹脂供給治具13(框體13a)的狀態往上方移動並從按壓部5退避。如以上所述,完成將單片薄膜F和顆粒樹脂R朝下模6B供給之工序。 Next, as shown in FIG. 8F, the resin supply loader 11 moves upward while keeping the resin supply jig 13 (frame body 13a) sandwiched therebetween, and is retracted from the pressing portion 5. As described above, the process of supplying the monolithic film F and the pellet resin R to the lower mold 6B is completed.

依據以上的單片薄膜F朝向模塑模具6的供給動作,能夠將單片薄膜F無皺紋地向模塑模具6作供給。此外,在將單片薄膜F搬入模塑模具6之際雖有因輻射熱而使單片薄膜F伸展之虞,但是透過藉由推動器6j(張力施加機構)再度增強張力,也可以防止在將單片薄膜F朝模塑模具6安置時發生皺紋。 According to the supply operation of the single-piece film F to the molding die 6 as described above, the single-piece film F can be supplied to the molding die 6 without wrinkles. In addition, although the single film F may be stretched due to radiant heat when the single film F is loaded into the molding die 6, the tension is increased again by the pusher 6j (tension applying mechanism) to prevent the Wrinkles occur when the single-piece film F is set toward the molding die 6.

其次,參照圖9說明接於圖7和圖8之後的樹脂模塑動作的一例。在圖9A中,如同前述,設為在下模6B中,藉由樹脂供給裝載器11搬入單片薄膜F及顆粒樹脂R。 Next, an example of the resin molding operation subsequent to FIGS. 7 and 8 will be described with reference to FIG. 9. In FIG. 9A, as described above, it is assumed that the single-piece film F and the pellet resin R are carried in by the resin supply loader 11 in the lower mold 6B.

在圖9A中,透過工件裝載器10(參照圖1)向上模6A搬入例如各邊600mm的大型工件W(工件、矩形基板等),並被設置在上模夾持面6a的空氣吸附孔6b和空氣吸引路徑6c所吸附保持。此時,矩形工件W的外周面是透過在複數個位置上設置於對向位置處的工件保持銷6d將工件W的外周面按壓保持而被定位於上模6A並被轉移。此外,在工件邊緣內具有定位銷的工件的情況,能以該定位銷定位。此外,矩形工件W係藉由工件W的外周面被工件保持銷6d均勻地按壓而被工件保持銷6d定中心。此外單片薄膜F及顆粒樹脂R的搬入及工件W的搬入可同時進行,也可以在搬入工件W後將單片薄膜F和顆粒樹脂R搬入。 In FIG. 9A, a large workpiece W (workpiece, rectangular substrate, etc.) with a size of 600 mm on each side (workpiece, rectangular substrate, etc.) is loaded into the upper mold 6A through the workpiece loader 10 (refer to FIG. 1), and is provided in the air suction holes 6b of the upper mold clamping surface 6a. And the air suction path 6c is sucked and held. At this time, the outer peripheral surface of the rectangular workpiece W is positioned on the upper mold 6A and transferred by pressing and holding the outer peripheral surface of the workpiece W by the workpiece holding pins 6d provided at opposing positions at a plurality of positions. In addition, in the case of a workpiece having a positioning pin in the edge of the workpiece, the positioning pin can be used for positioning. In addition, the rectangular workpiece W is centered by the workpiece holding pins 6d when the outer peripheral surface of the workpiece W is uniformly pressed by the workpiece holding pins 6d. In addition, the loading of the single-piece film F and the pellet resin R and the loading of the workpiece W may be performed at the same time, or the single-piece film F and the pellet resin R may be loaded after the workpiece W is loaded.

其次,如圖9B所示,將模塑模具6閉模。例如,使下模6B上升而在與上模6A之間夾持工件W。此外,在上模6A與下模6B夾持工件W之前,上模6A與下模6B之間的模具空間被關閉以形成減壓空間,以在減壓環境下進行模塑成型者較佳。 Next, as shown in FIG. 9B, the molding die 6 is closed. For example, the lower mold 6B is raised, and the workpiece W is clamped between the upper mold 6A and the lower mold 6B. In addition, before the upper mold 6A and the lower mold 6B clamp the workpiece W, the mold space between the upper mold 6A and the lower mold 6B is closed to form a pressure-reduced space, which is preferable for molding under a pressure-reduced environment.

接著,透過將模塑模具6進一步鎖模,使螺旋彈簧6h被壓縮,下模可動夾具6g移動以接近下模塊6e。因此,下模模穴凹部6C中的模穴的高度(深度)降低(淺),工件W浸入在下模模穴凹部6C中熔融的顆粒樹脂R中,並施加樹脂壓力從而進行加熱加壓。圖9C顯示在模塑模具6的模具鎖模動作完成且將工件W浸入在下模模穴凹部6C中熔融的顆粒樹脂R中並加熱加壓使之硬化的狀態(壓縮成型)。 Next, by further clamping the mold 6 to compress the coil spring 6h, the movable clamp 6g of the lower mold moves to approach the lower module 6e. Therefore, the height (depth) of the cavity in the lower mold cavity recess 6C is reduced (shallow), the workpiece W is immersed in the pellet resin R melted in the lower mold cavity recess 6C, and resin pressure is applied to perform heating and pressurization. 9C shows a state in which the mold clamping action of the molding mold 6 is completed and the workpiece W is immersed in the pelletized resin R melted in the lower mold cavity recess 6C and heated and pressurized to harden it (compression molding).

在模塑模具6中完成加熱硬化後,進行模塑模具6的開模。此處,在保持著成型品M對上模6A的上模夾持面6a的吸附保持與單片薄膜F朝向含有下模模穴凹部6C的下模夾持面的吸持保持的狀態下,進行開模。因此,如圖9D所示,在已打開模具的狀態下,成為成型品M被吸附並保持在上模6A的上模夾持面6a上,且單片薄膜F被吸附保持在含有下模模穴凹部6C的下模夾持面的狀態。如此,透過設成將成型品M與使用後的單片薄膜F設置在分開的模具的狀態,在有關將此等從按壓部5取出並搬送到各個收納/收容處方面係可簡化工序。 After heating and hardening in the molding die 6 are completed, the molding die 6 is opened. Here, in a state where the molded product M is sucked and held on the upper mold holding surface 6a of the upper mold 6A and the single film F is held toward the lower mold holding surface including the lower mold cavity recess 6C, Open the mold. Therefore, as shown in FIG. 9D, when the mold is opened, the molded product M is sucked and held on the upper mold clamping surface 6a of the upper mold 6A, and the single film F is sucked and held on the mold containing the lower mold. The state of the lower mold clamping surface of the cavity 6C. In this way, by setting the molded product M and the used single film F in a separate mold, the process can be simplified in terms of taking them out from the pressing portion 5 and transporting them to each storage/receiving place.

接著,在圖1中,成型品M從上模6A被解除吸附並被轉移到工件裝載器10(上表面側)。此外,使用過的單片薄膜F係藉由工件裝載器10(下表面側)從下模6B轉移。此時,為了將成型品M從上模夾持面6a轉移到工件裝載器10,以從空氣吸引孔6b噴出壓縮空氣者較佳,因為將單片薄膜F從下模表面轉移到工件裝載器10,故以從空氣吸引路徑6g1,6g2噴出壓縮空氣者較佳。成型品M係從工件裝載器10轉移到機器人搬送裝置4的機械手臂4a。使用過的單片薄膜F從工件裝載器10排出到薄膜回收部12並被回收。機械手臂4a係保 持成型品M並將其朝既定的硬化爐3搬入。在硬化爐3中進行成型品M的後硬化。隨後,機械手臂4a從硬化爐3中取出成型品M,完成對工件W的所有工序而完成成型品M的製造工序。接著,成型品M被搬入成型品收納部2中以收納成型品M。 Next, in FIG. 1, the molded product M is desorbed from the upper mold 6A and transferred to the work loader 10 (upper surface side). In addition, the used single-piece film F is transferred from the lower mold 6B by the work loader 10 (lower surface side). At this time, in order to transfer the molded product M from the upper mold clamping surface 6a to the workpiece loader 10, it is preferable to spray compressed air from the air suction hole 6b because the single film F is transferred from the lower mold surface to the workpiece loader 10 10. Therefore, it is better to spray compressed air from the air suction paths 6g1, 6g2. The molded product M is transferred from the workpiece loader 10 to the robot arm 4a of the robot transport device 4. The used single film F is discharged from the work loader 10 to the film recovery part 12 and recovered. The robot arm 4a holds the molded product M and carries it into the predetermined curing furnace 3. In the curing furnace 3, post-curing of the molded product M is performed. Subsequently, the robot arm 4a takes out the molded product M from the hardening furnace 3, completes all the processes for the workpiece W, and completes the manufacturing process of the molded product M. Next, the molded product M is carried into the molded product storage section 2 to store the molded product M.

如此,依據本實施例,透過使用搬送上述單片薄膜F的樹脂供給治具13,可降低薄膜的使用量以謀求減少運轉成本,可以提升大尺寸的成型品的成型品質且抑制設置面積。 In this way, according to this embodiment, by using the resin supply jig 13 that transports the single film F, the amount of film used can be reduced to reduce the running cost, and the molding quality of large-size molded products can be improved and the installation area can be reduced.

其次,參照圖10至圖12說明分配器9的構成例。 Next, a configuration example of the distributor 9 will be described with reference to FIGS. 10 to 12.

首先,參照圖10說明供給顆粒樹脂R的分配器9的構成。顆粒樹脂R被儲存在固定到分配單元Ud的第1儲存部9a中。既定量的顆粒樹脂R從該第1儲存部9a供給到位於第1儲存部9a下方的第2儲存部9b並暫時儲存。從第1儲存部9a朝第2儲存部9b供給顆粒樹脂R係例如開放擋板並藉由電磁給料機注入。槽16連接到第2儲存部9b,並且藉由未圖示的電磁給料機饋送定量的顆粒樹脂R並朝樹脂收容部22注入。此外,第2儲存部9b及槽16透過掃描機構23對樹脂收容部22的XYZ方向掃描,並均勻地供給一次的樹脂模塑所需的模塑樹脂。在這種情況下,亦可作成槽16側至少在XY方向移動,並且樹脂收容部22側可以透過平台部17的升降而在Z方向上移動。掃描機構23為,Y軸驅動引導件23b與X軸驅動引導件23a連接,以便能在X軸方向上移動, 並且Z軸驅動引導件23c連接到Y軸驅動引導件23b,以便能在Y軸方向上移動。並且掃描軸23d連接到Z軸驅動引導件23c,以便能在Z軸方向上移動。X軸驅動引導件23a、Y軸驅動引導件23b及Z軸驅動引導件23c具備有驅動源(馬達、氣缸等)和驅動傳遞機構(滾珠螺桿和螺帽、導軌、直線導軌等)並可沿各軸方向往復運動。 First, with reference to FIG. 10, the structure of the dispenser 9 which supplies the pellet resin R is demonstrated. The pellet resin R is stored in the first storage portion 9a fixed to the distribution unit Ud. A predetermined amount of pellet resin R is supplied from the first storage portion 9a to the second storage portion 9b located below the first storage portion 9a and temporarily stored. The pellet resin R is supplied from the first storage portion 9a to the second storage portion 9b, for example, an open baffle is opened and injected by an electromagnetic feeder. The tank 16 is connected to the second storage portion 9b, and a fixed amount of pellet resin R is fed by an electromagnetic feeder (not shown) and injected into the resin storage portion 22. In addition, the second storage portion 9b and the groove 16 scan the XYZ direction of the resin storage portion 22 through the scanning mechanism 23, and uniformly supply the molding resin required for one resin molding. In this case, it is also possible to make the groove 16 side move in the XY direction at least, and the resin accommodating portion 22 side may move in the Z direction through the elevation of the platform portion 17. The scanning mechanism 23 is that the Y-axis drive guide 23b is connected to the X-axis drive guide 23a so as to be movable in the X-axis direction, and the Z-axis drive guide 23c is connected to the Y-axis drive guide 23b so as to be able to move in the Y-axis direction. Move in the direction. And the scanning shaft 23d is connected to the Z-axis driving guide 23c so as to be movable in the Z-axis direction. The X-axis drive guide 23a, the Y-axis drive guide 23b, and the Z-axis drive guide 23c are equipped with a drive source (motor, air cylinder, etc.) and a drive transmission mechanism (ball screw and nut, guide rail, linear guide, etc.) and can be used along Reciprocating movement in each axis direction.

第2儲存部9b和槽16一體地支撐在掃描軸23d上。因此,使第2儲存部9b及槽16相對於形成在樹脂供給治具13中的樹脂收容部22沿XYZ方向掃描,並均勻(平坦)地供給一次的樹脂模塑所需的顆粒樹脂R,可以將具有均勻厚度的顆粒樹脂供給到較寬面積的樹脂收容部。顆粒樹脂的供給方法可以用一筆劃似地作線狀供給、以螺旋狀作供給、或者以描繪同心圓的方式一邊改變徑向位置一邊作供給等之各種方法。 The second storage portion 9b and the groove 16 are integrally supported on the scanning shaft 23d. Therefore, the second storage portion 9b and the groove 16 are scanned in the XYZ direction with respect to the resin storage portion 22 formed in the resin supply jig 13, and the pellet resin R required for one resin molding is uniformly (flat) supplied. The pelletized resin having a uniform thickness can be supplied to the resin containing part of a wider area. The granular resin can be supplied in various ways, such as linear supply in a stroke, spiral supply, or supply in a manner of drawing concentric circles while changing the radial position.

此外,較佳為,在槽16的注入口設有可開閉的擋板24。由於顆粒樹脂係透過電磁給料機定量地送出,所以當希望立即停止注入時可防止被注入超過所需量的樹脂及在沿XY方向移動時不必要的樹脂在周圍擴散。擋板24係藉由支撐於掃描軸23d的開閉缸24a而開閉。此外,雖然在槽16搭載一次的樹脂模塑所需的模塑樹脂,但因為可透過改變擋板24和槽16的振幅或頻率來停止樹脂注入,所以也可搭載複數次的模塑所需的樹脂。此外,在擋板24的寬度係越朝向注入口的下方變越窄的形態時,因為可在不用將模塑樹脂切斷或推入的情況下利用注入口堵住模塑樹脂,故更佳。 In addition, it is preferable that an openable and closable baffle 24 is provided at the injection port of the tank 16. Because the pelletized resin is quantitatively sent out through the electromagnetic feeder, it can prevent the resin that is injected exceeding the required amount and the unnecessary resin from spreading around when it is desired to stop the injection immediately. The flap 24 is opened and closed by an opening and closing cylinder 24a supported by the scanning shaft 23d. In addition, although the molding resin required for one resin molding is loaded in the tank 16, because the resin injection can be stopped by changing the amplitude or frequency of the baffle 24 and the tank 16, it is also possible to mount the molding resin required for multiple times. Of resin. In addition, when the width of the baffle 24 becomes narrower toward the bottom of the injection port, the injection port can be used to block the molding resin without cutting or pushing in the molding resin, so it is better. .

此外,較佳為,在槽16的注入口的下方設有廢棄樹脂回收箱盒25。在從第2儲存部9b供給顆粒樹脂R的一開始,供給量容易有誤差。因此,使電磁給料機剛作動後的顆粒樹脂R落入廢棄樹脂回收箱盒25上並回收,直到樹脂供給量穩定為止。 In addition, it is preferable to provide a waste resin recovery box 25 below the injection port of the tank 16. At the beginning of supplying the pelletized resin R from the second storage portion 9b, the supply amount is likely to have an error. Therefore, the pelletized resin R immediately after the electromagnetic feeder is actuated is dropped onto the waste resin recovery box 25 and recovered until the resin supply amount is stabilized.

另外,在槽16的前方,用於消除在框體13a的開口部產生的靜電的電離器26是與掃描軸23d一體設置。因此,即使是顆粒樹脂R落下並附著於框體13a的傾斜部13g的情況,或即使框體13a整體達到既定重量而附著在框體13a上未落到下模的情況,亦可在未因靜電而產生附著之下確實地落在下模上。 In addition, in front of the groove 16, an ionizer 26 for eliminating static electricity generated in the opening of the housing 13a is provided integrally with the scanning shaft 23d. Therefore, even if the pelletized resin R falls and adheres to the inclined portion 13g of the frame 13a, or even if the entire frame 13a reaches a predetermined weight and adheres to the frame 13a without falling to the lower mold, it can be It falls on the lower mold under static electricity and adhesion.

此外,在槽16的前方亦可設置框體敲擊部27,用於敲擊框體13a以使附著於框體13a的開口的顆粒樹脂R落下到樹脂收容部22中。框體敲擊部27係成為例如藉由與掃描軸23d一體設置的敲擊柱27a而升降。藉此,即使顆粒樹脂R暫時黏著在含有框體13a的傾斜部13g在內的開口部內表面上,透過以框體敲擊部27敲擊框體13a而例如對附著在傾斜部13g上的顆粒樹脂R施加振動,可使之落入樹脂收容部22地進行樹脂模塑。 In addition, a frame knocking portion 27 may also be provided in front of the groove 16 for knocking the frame 13 a so that the pelletized resin R attached to the opening of the frame 13 a falls into the resin accommodating portion 22. The frame knocking portion 27 is moved up and down by, for example, a knocking column 27a provided integrally with the scanning shaft 23d. Thereby, even if the pellet resin R temporarily adheres to the inner surface of the opening including the inclined portion 13g of the frame 13a, the frame 13a is hit by the frame knocking portion 27, for example, to the particles attached to the inclined portion 13g. The resin R is vibrated and can be dropped into the resin accommodating portion 22 for resin molding.

此外,在槽16的前方設置有薄膜檢測感測器28(例如,壓力感測器、接觸感測器、高度限制的雷射感測器等)。薄膜檢測感測器28係透過與掃描軸23d一體設置的升降缸28a而被支撐成可升降。該薄膜檢測感測器28係檢測單片薄膜F是否以適當的張力張緊設置在樹脂供給治具13的張緊設置狀態。在將單片薄膜F張緊設置於樹脂供給治具13後,於利用分配器9注入顆粒樹脂R之前,使掃描軸23d在樹脂收容部22上沿XY方向掃描,利用薄膜檢測感測器28透過接觸壓力或反射光來檢測薄膜的張力程度。藉此,可以防止樹脂供給治具13中的單片薄膜F的安置誤差,能防止顆粒樹脂R被誤注入之情況。 In addition, a thin film detection sensor 28 (for example, a pressure sensor, a contact sensor, a height-restricted laser sensor, etc.) is provided in front of the groove 16. The film detection sensor 28 is supported so as to be liftable through the lift cylinder 28a provided integrally with the scanning shaft 23d. The film detection sensor 28 detects whether the single film F is tensioned and set in the tension setting state of the resin supply jig 13 with an appropriate tension. After the single film F is tensioned and set on the resin supply jig 13, before the granular resin R is injected by the dispenser 9, the scanning axis 23d is scanned in the XY direction on the resin accommodating part 22, and the film detection sensor 28 is used. Detect the tension of the film through contact pressure or reflected light. Thereby, it is possible to prevent the placement error of the single film F in the resin supply jig 13 and prevent the granular resin R from being injected by mistake.

由於分配器9至少能夠沿XY方向移動,所以與在顆粒樹脂R注入樹脂收容部22的一處後使之平坦化相比,以在朝樹脂收容部22注入樹脂時成為均勻的方式散佈者較能確實且快速使顆粒樹脂平坦化。 Since the distributor 9 can move in at least the XY direction, it is better to spread the pellet resin R in a uniform manner when the resin is injected into the resin accommodating portion 22 than when it is flattened after being injected into one part of the resin accommodating portion 22. The granular resin can be flattened reliably and quickly.

此外,如圖14所示,亦可在分配器9安裝能使該掃描軸23d在Z軸驅動引導件23c與掃描軸23d之間正反方向旋轉的伺服馬達23e。藉此,在晶圓等圓形工件的情況,能以沿著框體13a內的外周使槽16的出口方向始終成為順著外周的方式藉由伺服馬達23e一邊使掃描軸23d沿既定方向旋轉,一邊使槽16的朝向沿著與工件外圓周垂直的方向(徑向)或平行的方向(切線方向)地供給模塑樹脂。 In addition, as shown in FIG. 14, a servo motor 23e capable of rotating the scanning shaft 23d in the forward and reverse directions between the Z-axis drive guide 23c and the scanning shaft 23d may be installed in the distributor 9. With this, in the case of a round workpiece such as a wafer, the scanning axis 23d can be rotated in a predetermined direction by the servo motor 23e so that the exit direction of the groove 16 is always along the outer periphery of the frame 13a. , The molding resin is supplied with the direction of the groove 16 in the direction perpendicular to the outer circumference of the workpiece (radial direction) or parallel direction (tangential direction).

其次,參照圖11針對供給液狀樹脂R的分配器9的構成作說明。掃描機構23係與圖10相同。 Next, the configuration of the dispenser 9 for supplying the liquid resin R will be described with reference to FIG. 11. The scanning mechanism 23 is the same as in FIG. 10.

在圖11中,分配器9具備具有活塞的擠型機構9c與內建液狀樹脂R的注射器9d。擠型機構9c具有圓筒,形成在注射器9d內推壓與氣缸桿連結的活塞而吐出液狀樹脂R。分配器9係可交換地對掃描軸23d設置。分 配器9係形成當收納在注射器9d中的液狀樹脂R的剩餘量減少時可與其他分配器9交換。在注射器9d的下方設有廢棄樹脂回收箱盒25。使擠型機構9c剛作動後的液狀樹脂R落入廢棄樹脂回收盒箱25上並回收,直到來自注射器9d的液狀樹脂供給量穩定為止。 In FIG. 11, the dispenser 9 includes a squeeze mechanism 9c having a piston and a syringe 9d with a built-in liquid resin R. The squeeze mechanism 9c has a cylinder, and is formed in the syringe 9d to press a piston connected to a cylinder rod to discharge the liquid resin R. The distributor 9 is exchangeably provided for the scanning axis 23d. The dispenser 9 is formed to be exchangeable with other dispensers 9 when the remaining amount of the liquid resin R contained in the syringe 9d decreases. A waste resin collection box 25 is provided below the syringe 9d. The liquid resin R immediately after the squeezing mechanism 9c is operated is dropped onto the waste resin recovery box 25 and recovered until the supply amount of the liquid resin from the syringe 9d is stabilized.

此外,分配器9不限定為單數,如圖12所示,亦可設為複數個(例如兩個),並對形成在樹脂供給治具13中的樹脂收容部22進行供給。在這種情況下,可作成複數個分配器9係分擔樹脂注入區域並各自作供給,亦可作成複數個分配器9依掃描機構23取同步地至少沿XY方向或XYZ掃描而供給到樹脂收容部22。 In addition, the distributor 9 is not limited to a singular number, and as shown in FIG. 12, it may be plural (for example, two), and supply the resin accommodating portion 22 formed in the resin supply jig 13. In this case, a plurality of distributors 9 can be made to share the resin injection area and be supplied separately, or a plurality of distributors 9 can be made to scan at least in the XY direction or XYZ according to the scanning mechanism 23 and supply to the resin storage.部22.

此外,雖在圖11所示的實施形態中交換注射器9d,但在向樹脂收容部22供給大量的模塑樹脂R時,亦可作成在外部設置樹脂供給槽,且以軟管朝注射器9d連續地供給模塑樹脂R之構造。 In addition, although the syringe 9d is exchanged in the embodiment shown in FIG. 11, when a large amount of the molded resin R is supplied to the resin accommodating portion 22, a resin supply tank may be provided outside, and a hose may be used to continue toward the syringe 9d. Ground supply molding resin R structure.

其次,參照圖13,針對樹脂供給治具13的其他例作說明。和圖5相同的構件賦予相同的編號並援用說明。圖5的樹脂供給治具13為,假設基板或板作為工件,而框體13a形成為矩形且形成有矩形的中空孔,但在作為工件是使用半導體晶圓或eWLB(嵌入晶圓級球柵陣列)等之圓形工件的情況,以使用內表面是圓形的樹脂供給治具13者較佳,其中該內表面形成有對應於模穴凹部和工件外形的圓形中空孔。框體13a的外形和單片薄膜F的外形與圖5同樣成為矩形。 Next, referring to FIG. 13, another example of the resin supply jig 13 will be described. The same components as in FIG. 5 are given the same reference numerals and the description is cited. The resin supply jig 13 in FIG. 5 assumes that a substrate or plate is used as a workpiece, and the frame body 13a is formed in a rectangular shape with a rectangular hollow hole. However, as the workpiece, a semiconductor wafer or eWLB (embedded wafer level ball grid) is used. In the case of a circular workpiece such as an array), it is preferable to use a resin supply jig 13 with a circular inner surface, wherein the inner surface is formed with a circular hollow hole corresponding to the cavity recess and the shape of the workpiece. The outer shape of the frame 13a and the outer shape of the single-piece film F are rectangular in the same manner as in FIG. 5.

此外,上述實施形態係針對將模塑樹脂R和單片薄膜F搬送並轉移到模塑模具6的形成有下模模穴凹部6C的下模夾持面的情況作說明,但亦可作成利用上模壓縮成型之僅將單片薄膜F搬送並轉移到形成有上模模穴凹部的上模夾持面。此外在這種情況下,模塑樹脂R係載放於工件上並安置在下模。在這種情況下,亦可作成分配器9在XY方向上掃描工件,並開閉槽16的注入口或注射器9d,以注入模塑樹脂(顆粒樹脂、粉狀樹脂、液狀樹脂等)。同樣在這種情況下,與長尺寸薄膜相比,可以透過減少單片薄膜F的使用量來降低運轉成本。同樣地,亦可作成對形成有下模模穴凹部的下模夾持面僅搬送並移轉單片薄膜F。此外,亦可作成以相同的方式將單片薄膜F供給到上模與下模。此外,模塑模具6係使用壓縮成型用模具作了說明。但亦可為轉注成型(transfer molding)用的模具。 In addition, the above-mentioned embodiment describes the case where the molding resin R and the single film F are transported and transferred to the lower mold clamping surface of the mold 6 where the lower mold cavity recess 6C is formed, but it can also be used The upper mold compression molding only conveys and transfers the single film F to the upper mold clamping surface where the upper mold cavity recess is formed. Also in this case, the molding resin R system is placed on the workpiece and placed on the lower mold. In this case, the distributor 9 can also be made to scan the workpiece in the XY direction, and open and close the injection port of the groove 16 or the syringe 9d to inject molding resin (granular resin, powdered resin, liquid resin, etc.). Also in this case, compared with a long-size film, the operating cost can be reduced by reducing the amount of single-piece film F used. Similarly, it is also possible to make a pair of lower mold clamping surfaces where the lower mold cavity recesses are formed to convey and transfer only the single film F. In addition, it can also be made that the single film F is supplied to the upper mold and the lower mold in the same manner. In addition, the molding die 6 has been described using a compression molding die. But it can also be a mold for transfer molding.

此外,依據上述那樣的樹脂供給治具13,除了對模塑模具6中因輻射熱而伸展的單片薄膜F追加施加張力的構成以外,也可以作成在供給到模塑模具6之前以追加方式進行施加的構成。在這種情況下,例如即使在需要預熱難以搬送的樹脂、例如會因為搬送時的環境氣體的流動而有導致粉末狀樹脂散佈之虞的粉狀樹脂時,如果在供給並預熱模塑樹脂R時可對單片薄膜F施加張力,則可在藉其預熱消除單片薄膜F的鬆弛後再進行搬送。 In addition, according to the resin supply jig 13 as described above, in addition to the configuration of additionally applying tension to the single film F stretched by radiant heat in the molding die 6, it can also be made to be additionally performed before being supplied to the molding die 6. Applied composition. In this case, for example, even if it is necessary to preheat the resin that is difficult to transport, such as the powdered resin that may cause the powdery resin to spread due to the flow of the ambient gas during transport, if you supply and preheat the molding When the resin R is used, tension can be applied to the single-piece film F, and the slack of the single-piece film F can be eliminated by preheating before being transported.

此外,分配單元Ud雖可如上述般組合到樹脂模塑裝置作使用,但也可作為其單體作使用。在這種情況下,可考慮在分配單元Ud中準備用於保持被施加既定張力的單片薄膜F的樹脂供給治具13,並且對另外設置的壓機單元Up一起供給樹脂供給治具13之工序。即使在這種情況下,也可以如上述實現使用有分配單元Ud和樹脂供給治具13的效果。 In addition, although the distribution unit Ud can be used in combination with a resin molding device as described above, it can also be used as its monomer. In this case, it can be considered to prepare a resin supply jig 13 for holding the single film F to which a predetermined tension is applied in the distribution unit Ud, and to supply one of the resin supply jig 13 to the separately provided press unit Up. Process. Even in this case, the effect of using the distribution unit Ud and the resin supply jig 13 can be achieved as described above.

11a:裝載器手爪 11a: Loader claw

13:樹脂供給治具 13: Resin supply fixture

13a:框體 13a: frame

13a1:外框體 13a1: Outer frame

13b:支點框體 13b: Fulcrum frame

13c:薄膜夾盤 13c: Film chuck

13d:旋轉桿 13d: Rotating rod

13e:旋轉軸 13e: Rotation axis

13g:傾斜部 13g: Inclined part

13n:卡止孔 13n: locking hole

15:上推銷 15: Upsell

16:槽 16: slot

17:平台部 17: Platform Department

17a:薄膜吸附孔 17a: Film adsorption hole

17b:貫通孔 17b: Through hole

21:計量裝置 21: Metering device

21a:計量銷 21a: Metering pin

22:樹脂收容部 22: Resin Containment Department

F:單片薄膜 F: Monolithic film

R:模塑樹脂 R: Molding resin

Claims (19)

一種框體治具,其特徵為具備:內表面具有既定形狀的開口部的框體,該內表面對應於形成在模塑模具的夾持面上的模穴凹部;薄膜把持部,把持覆蓋前述框體的一側開口部而組裝的單片薄膜的外周緣部,至少於對向邊設置一對;支點框體,其沿著前述框體設置且成為向前述單片薄膜賦予張力的支點部;及使前述薄膜把持部沿著對前述支點框體分離的方向偏移的偏移機構,且具備:張力維持機構,可在使藉由前述薄膜把持部把持著前述單片薄膜的外周緣部的狀態下沿著對前述支點框體分離的方向偏移的狀態予以保持並對前述單片薄膜維持既定的張力。 A frame jig, which is characterized by comprising: a frame having an opening with a predetermined shape on the inner surface, the inner surface corresponding to a cavity recess formed on the clamping surface of a molding die; a film holding part, holding and covering the aforementioned The outer peripheral edge of the single-piece film assembled with one side opening of the frame body is provided with a pair at least on the opposite side; a fulcrum frame body, which is provided along the frame body and becomes a fulcrum portion that applies tension to the single-piece film ; And the offset mechanism to offset the film holding portion along the direction separating the fulcrum frame, and equipped with: tension maintaining mechanism, the outer peripheral edge portion of the single film can be grasped by the film holding portion In the state of, the state shifted along the direction of separating the fulcrum frame body is maintained and the predetermined tension of the single film is maintained. 如請求項1之框體治具,其中前述框體係形成有表面難以附著模塑樹脂的被膜或使用模塑樹脂難以附著的材質。 Such as the frame jig of claim 1, wherein the aforementioned frame system is formed with a film that is difficult to adhere to the mold resin on the surface or a material that is difficult to adhere to using the mold resin. 一種樹脂供給治具,其特徵為具備:如請求項1或2之框體治具;覆蓋前述框體治具的框體的一側開口部的單片薄膜;及樹脂收容部,其藉由將前述單片薄膜的外周緣部以薄膜把持部把持著且施加有既定張力的狀態下進行 保持,收容前述框體的一側開口被堵住所形成的模塑樹脂。 A resin supply jig, which is characterized by comprising: a frame jig such as claim 1 or 2; a single-piece film covering one side opening of the frame of the frame jig; and a resin accommodating part Hold the outer peripheral edge of the aforementioned single-piece film with the film holding part and apply a predetermined tension. It holds and accommodates the molded resin formed by blocking the opening on one side of the aforementioned frame. 一種樹脂供給裝置,其係藉由對如請求項3之樹脂供給治具的樹脂收容部,一邊將模塑樹脂從樹脂注入部注入一邊至少在XY方向掃描,而將既定量的模塑樹脂供給到單片薄膜上。 A resin supply device that scans at least the XY direction while injecting the molded resin from the resin injection portion to the resin accommodating portion of the resin supply jig as in Claim 3, thereby supplying a predetermined amount of molded resin Onto a single piece of film. 如請求項4之樹脂供給裝置,其中在前述樹脂注入部設有能夠開閉注入口的擋板。 The resin supply device according to claim 4, wherein the resin injection portion is provided with a baffle capable of opening and closing the injection port. 如請求項4之樹脂供給裝置,其中在前述樹脂注入部設有電離器,該電離器消除在框體開口部產生的靜電。 The resin supply device of claim 4, wherein an ionizer is provided in the resin injection portion, and the ionizer eliminates static electricity generated at the opening of the frame. 如請求項4之樹脂供給裝置,其中在前述樹脂注入部設有薄膜檢測感測器,該薄膜檢測感測器檢測單片薄膜在前述樹脂供給治具的張緊設置狀態。 The resin supply device of claim 4, wherein a film detection sensor is provided in the resin injection portion, and the film detection sensor detects the tension setting state of the single film in the resin supply jig. 如請求項4之樹脂供給裝置,其中在前述樹脂注入部設有框體敲擊部,該框體敲擊部敲擊前述框體,使附著於含有傾斜部的開口部的內表面的模塑樹脂落入樹脂收容部。 The resin supply device according to claim 4, wherein the resin injection part is provided with a frame knocking part, and the frame knocking part knocks the frame so as to be attached to the inner surface of the opening containing the inclined part. The resin falls into the resin accommodating part. 一種模塑樹脂的計量裝置,係使用如請求項3之樹脂供給治具計量模塑樹脂的重量的計量裝置,其中,由供給前述模塑樹脂到前述樹脂收容部之前的前述樹脂供給治具的重量及供給前述模塑樹脂到前述樹脂收容部之後的前述樹脂供給治具的重量,計量樹脂模塑所需的樹脂量。 A measuring device for molding resin, which uses the resin supply jig of claim 3 to measure the weight of the molded resin, wherein the resin supply jig before supplying the molded resin to the resin accommodating portion The weight and the weight of the resin supply jig after supplying the molding resin to the resin accommodating portion, and the amount of resin required for resin molding is measured. 一種樹脂供給計量裝置,其特徵為具備如請求項3之 樹脂供給治具、如請求項4至8中任一項之樹脂供給裝置及如請求項9之模塑樹脂的計量裝置。 A resin supply metering device characterized by Resin supply jigs, such as the resin supply device of any one of claims 4 to 8, and the molding resin metering device of claim 9. 一種樹脂模塑裝置,其具備如請求項10之樹脂供給計量裝置,且將向樹脂收容部供給一次的樹脂模塑所需的模塑樹脂的樹脂供給治具,搬送到模塑模具並進行模塑成型。 A resin molding apparatus is provided with a resin supply and metering device as in claim 10, and a resin supply jig for molding resin required for resin molding is supplied to a resin accommodating portion once, and is transported to the molding die and molded Plastic molding. 一種模塑樹脂的計量方法,其特徵為包含:準備具有樹脂收容部的樹脂供給治具之工序,內表面具有既定形狀的開口部的框體之一側開口部被單片薄膜覆蓋,該內表面對應於形成在模塑模具的夾持面上的模穴凹部;及計量工序,係藉由將模塑樹脂供給前後的前述樹脂供給治具直接支撐於計量裝置,以計量前述模塑樹脂的重量。 A method for measuring molded resin, which is characterized in that it includes the step of preparing a resin supply jig having a resin accommodating portion, and one side opening of a frame having an opening of a predetermined shape on the inner surface is covered by a single piece of film, and the inner The surface corresponds to the cavity recess formed on the clamping surface of the molding die; and the metering step is to directly support the resin supply jig before and after the molding resin is supplied to the metering device to measure the molding resin weight. 如請求項12之模塑樹脂的計量方法,其進一步包含對前述樹脂收容部,透過樹脂供給裝置將既定量的模塑樹脂從前述框體的另一側開口均勻地供給到前述單片薄膜上的工序,並將取得前述模塑樹脂供給到前述樹脂收容部之前的前述樹脂供給治具的重量與模塑樹脂供給到前述樹脂收容部之後的前述樹脂供給治具的重量之差分所計量之既定量的樹脂,從前述樹脂供給裝置進行供給。 The molding resin measuring method of claim 12, which further includes uniformly supplying a predetermined amount of molding resin to the single-piece film from the other side opening of the frame through a resin supply device to the resin accommodating portion The process of obtaining the predetermined difference between the weight of the resin supply jig before the molding resin is supplied to the resin accommodating portion and the weight of the resin supply jig after the molding resin is supplied to the resin accommodating portion The amount of resin is supplied from the aforementioned resin supply device. 如請求項12之模塑樹脂的計量方法,其進一步包含對前述樹脂收容部,透過樹脂供給裝置將既定量的模塑樹脂從前述框體的另一側開口均勻地供給到前述單 片薄膜上之工序,並將取得前述模塑樹脂供給到前述樹脂收容部之前的前述樹脂供給治具的重量與模塑樹脂供給到前述樹脂收容部之後的前述樹脂供給治具的重量之差分所計算之樹脂量,由前述計量裝置一邊進行計量一邊從前述樹脂供給裝置供給模塑樹脂。 According to claim 12, the method for measuring molding resin, which further includes uniformly supplying a predetermined amount of molding resin from the other side opening of the frame to the resin accommodating portion through a resin supply device. The process on the sheet film, and obtain the difference between the weight of the resin supply jig before the molding resin is supplied to the resin accommodating portion and the weight of the resin supply jig after the molding resin is supplied to the resin accommodating portion The calculated amount of resin is measured by the aforementioned measuring device while the molding resin is supplied from the aforementioned resin supply device. 一種樹脂供給計量方法,係從一側開口部將既定量的模塑樹脂一邊供給到樹脂供給治具一邊進行計量的樹脂供給計量方法,該樹脂供給治具係藉由使覆蓋另一側開口部的單片薄膜保持在內表面具有既定形狀的開口部之框體而形成樹脂收容部,該內表面對應模穴凹部,其特徵包含:使前述框體以另一側開口部被覆蓋的方式重疊於前述單片薄膜,同時以在前述單片薄膜的外周緣部的至少對向邊被把持且施加有既定張力的狀態下進行保持而形成具有前述樹脂收容部之前述樹脂供給治具的工序;藉由將前述樹脂供給治具直接支撐於計量裝置上而計量前述樹脂供給治具的重量之計量工序;對前述樹脂收容部,從前述框體的一側開口部藉由樹脂供給裝置將既定量的模塑樹脂均勻地供給到前述單片薄膜上之工序,從前述模塑樹脂供給到前述樹脂收容部之前的前述樹脂供給治具的重量與模塑樹脂供給到前述樹脂收容部之後的前述樹脂供給治具的重量,將前述計量裝置所計量之樹脂模塑所需的樹脂量,從前述樹脂供給 裝置進行供給。 A resin supply and measurement method in which a predetermined amount of molded resin is supplied to a resin supply jig from one side of the opening and the resin supply jig is used to cover the other side of the opening. The single-piece film holds a frame with an opening of a predetermined shape on the inner surface to form a resin accommodating portion. The inner surface corresponds to the cavity recess. The feature includes: overlapping the frame so that the other side of the opening is covered The step of forming the resin supply jig with the resin containing portion while holding the single-piece film in a state where at least the opposite side of the outer peripheral edge portion of the single-piece film is held and a predetermined tension is applied; The weighing process of measuring the weight of the resin supply jig by directly supporting the resin supply jig on the measuring device; for the resin accommodating part, the predetermined amount is measured by the resin supply device from the side opening of the frame. The process of uniformly supplying the molding resin to the single film from the weight of the resin supply jig before the molding resin is supplied to the resin accommodating part and the resin after the molding resin is supplied to the resin accommodating part The weight of the supplied jig, the amount of resin required for molding the resin measured by the aforementioned measuring device, is supplied from the aforementioned resin The device is supplied. 如請求項15之樹脂供給計量方法,其中具備平台部,係在維持將前述單片薄膜吸附保持在一側的狀態下將前述框體重疊在前述單片薄膜上,以覆蓋另一側開口部,同時在維持把持著該單片薄膜的外周緣部並施加張力之狀態下使之保持於前述框體而在樹脂供給治具中形成樹脂收容部,在前述平台部設置有貫通孔或切口,前述計量裝置係使計量銷從前述平台部的一側穿過前述貫通孔或者經由切口部支撐前述樹脂供給治具,藉以計量前述樹脂供給治具的重量。 The resin supply and measurement method of claim 15, which includes a platform part, and the frame is overlapped on the single film while maintaining the single film on one side so as to cover the opening on the other side At the same time, while maintaining the outer peripheral edge of the single film and applying tension, it is held in the frame to form a resin accommodating portion in the resin supply jig, and a through hole or cut is provided in the platform portion, In the metering device, a metering pin passes through the through hole from one side of the platform portion or supports the resin supply jig through a cutout portion to measure the weight of the resin supply jig. 如請求項15之樹脂供給計量方法,其中前述樹脂供給裝置係至少掃描樹脂注入部的XY方向,以對前述樹脂收容部均勻地供給樹脂模塑所需的模塑樹脂。 The resin supply metering method of claim 15, wherein the resin supply device scans at least the XY direction of the resin injection portion to uniformly supply the molding resin required for resin molding to the resin accommodating portion. 如請求項15至17中任一項之樹脂供給計量方法,其中,前述樹脂供給裝置係重複在供給到樹脂收容部的樹脂量達到既定量之前暫時停止供給動作並在利用前述計量裝置計量後,變更每單位時間的樹脂注入量進行供給的動作。 The resin supply measurement method according to any one of claims 15 to 17, wherein the resin supply device repeats the operation of temporarily stopping the supply before the amount of resin supplied to the resin accommodating portion reaches a predetermined amount, and after the measurement by the measurement device, The operation of changing the resin injection amount per unit time to supply. 一種樹脂模塑方法,係包含將藉由如請求項15至18中任一項之樹脂供給計量方法向樹脂收容部供給樹脂模塑所需的模塑樹脂的樹脂供給治具,藉由樹脂供給裝載器搬送到模塑模具並將單片薄膜及模塑樹脂轉移到前述模塑模具之工序。 A resin molding method comprising a resin supply jig for supplying molding resin required for resin molding to a resin accommodating portion by a resin supply metering method as in any one of claims 15 to 18, by resin supply The process of transporting the loader to the molding mold and transferring the single-piece film and molding resin to the aforementioned molding mold.
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