TWI727443B - Automatic product conveying system and product automatic conveying method of egg washing factory - Google Patents
Automatic product conveying system and product automatic conveying method of egg washing factory Download PDFInfo
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Abstract
本發明係揭露一種洗選蛋廠產品自動搬運系統及其產品自動搬運方法,其主要包含輸送裝置、辨識裝置、控制裝置及複合夾取裝置,該輸送裝置能夠輸送複數個具不同包裝形態並設有標籤之產品,該辨識裝置能夠感應該產品之標籤以讀取出一產品資訊、並能夠測量該產品之重量以產生一秤重值,而該控制裝置能夠依據該產品資訊及該秤重值來判斷該產品是否符合疊棧標準,若是,則產生一夾取指令以由該複合夾取裝置將該產品夾取至對應該產品包裝形態之棧位,若否,則由該輸送裝置將該產品送往一暫存區以待檢驗,藉此,可取代人力作業,提升搬運輸送效率。The present invention discloses an automatic product conveying system and a product automatic conveying method of an egg washing plant, which mainly includes a conveying device, an identification device, a control device, and a composite gripping device. The conveying device can convey a plurality of packages with different packaging forms. For a product with a label, the identification device can sense the label of the product to read out a product information, and can measure the weight of the product to generate a weighing value, and the control device can be based on the product information and the weighing value To determine whether the product meets the stacking standard, if yes, a clamping instruction is generated to clamp the product to the stack position corresponding to the product packaging form by the composite clamping device; if not, the conveying device The products are sent to a temporary storage area for inspection, which can replace manual work and improve the efficiency of handling.
Description
本發明是有關於一種自動化搬運系統,特別是有關於一種使用無線射頻技術做為標識手段,再搭配輸送裝置、複合夾取裝置及辨識裝置,使得各種多樣化包裝之產品都能夠在同一產線進行自動化搬運,藉以可降低勞力負荷、節省時間及簡易品管之洗選蛋廠產品自動搬運系統及其產品自動搬運方法。 The present invention relates to an automated handling system, in particular to an automatic transport system that uses radio frequency technology as an identification means, combined with a conveying device, a composite clamping device, and an identification device, so that all kinds of diversified packaging products can be on the same production line Carrying out automatic handling, which can reduce the labor load, save time and simplify the quality control of the automatic handling system of the egg washing factory products and the automatic handling method of the products.
按,為了應付大量之生產訂單,自動化搬運系統在傳統工業、科技業已被廣泛使用;此系統通常包含輸送帶與機械手臂等裝置,藉以可輸送及搬運為標準化、規格化之單一尺寸包裝之產品,以取代大量人力。 According to, in order to cope with a large number of production orders, automated handling systems have been widely used in traditional industries and technology industries; this system usually includes conveyor belts and robotic arms, so that products can be transported and transported into standardized and standardized single-size packaging. , To replace a lot of manpower.
然而在農業中,農產品會隨著包裝材料、產品種類、客戶需求等因素,面臨到多元且複雜的產品包裝樣式;以雞蛋洗選廠為例,蛋的大小呈常態分布,同棟雞舍生產蛋品尺寸不一致,進入洗選分級後直接包裝,經常產線上有高達十種不同包裝形態之產品同時進行,在產品包裝完成之後,以目前作業方式,仍是透過人工方式將各種不同包裝之產品各 自放置於對應之出貨棧板上,如此必須耗費相當大量的人力來進行搬運及堆疊。 However, in agriculture, agricultural products will face multiple and complex product packaging styles according to factors such as packaging materials, product types, and customer needs. Take the egg washing plant as an example, the size of eggs is normally distributed, and they are produced in the same chicken house. Eggs are inconsistent in size. They are directly packaged after washing and grading. There are often up to ten different packaging forms of products on the production line at the same time. After the product packaging is completed, the current operation method is still to manually separate the various packaging products. Since it is placed on the corresponding shipping pallet, it takes a lot of manpower to carry and stack it.
而若是農產品之搬運作業要採用自動化,由於習知技術之自動化搬運系統不具有產品包裝辨識功能,僅可輸送及夾取單一包裝形態之產品至出貨棧板上,如此一來,必須設置多套自動化搬運系統來分別因應各種包裝產線之需求,這將大幅地提升生產及設備成本,也因為此,使得自動化搬運系統不易於農業中推行使用。 If the handling of agricultural products needs to be automated, since the conventional automated handling system does not have the function of product packaging identification, it can only transport and clamp products in a single packaging form to the shipping pallet. In this case, multiple sets must be installed. Automated handling systems respond to the needs of various packaging production lines, which will greatly increase production and equipment costs, and because of this, automated handling systems are not easy to implement in agriculture.
有鑑於上述習知技藝之問題,本發明之目的就是提供一種能夠辨識產品包裝種類、生產訊息等相關資訊,並進一步判斷產品重量是否符合包裝預設標準,藉以可自動將各包裝形態之合格產品堆疊於各指定棧板之洗選蛋廠產品自動搬運系統及其產品自動搬運方法。 In view of the above-mentioned technical problems, the purpose of the present invention is to provide a system that can identify product packaging types, production information and other related information, and further determine whether the product weight meets the packaging preset standards, so that the qualified products of each packaging form can be automatically determined. Automatic product handling system and product automatic handling method of egg washing factory stacked on designated pallets.
根據本發明之目的,提出一種洗選蛋廠產品自動搬運系統,其包含:一輸送裝置,能夠輸送複數個具不同包裝形態之產品,其中各該產品之外包裝係貼設一無線射頻標籤,該無線射頻標籤係連結至一產品資訊;一辨識裝置,係配置於該輸送裝置之一區段,該辨識裝置能夠感應該產品之該無線射頻標籤以讀取出該產品資訊、及能夠測量該產品之重量以產生一秤重值;一控制裝置,係配置於該輸送裝置之一側並電性連接該辨識裝置,該控制裝置能夠依據該產品資訊及該秤重值來判斷是否產生一夾取指令;以及一複合夾取裝置,係配置於該輸送裝置之一側並電性連接該控 制裝置,以依據該夾取指令將各包裝形態之該產品分別夾取至對應之一棧位。 According to the purpose of the present invention, an automatic product handling system for egg washing plants is provided, which includes: a conveying device capable of conveying a plurality of products with different packaging forms, wherein a radio frequency label is attached to the outer packaging of each product, The radio frequency tag is connected to a product information; an identification device is arranged in a section of the conveying device, and the identification device can sense the radio frequency tag of the product to read the product information and measure the product information. The weight of the product is used to generate a weighing value; a control device is arranged on one side of the conveying device and is electrically connected to the identification device. The control device can determine whether to generate a clip based on the product information and the weighing value Fetching instructions; and a composite gripping device, which is arranged on one side of the conveying device and is electrically connected to the control A manufacturing device to respectively clamp the product of each packaging form to a corresponding stack position according to the clamping instruction.
依據上述技術特徵,該控制裝置更電性連接該輸送裝置,且該控制裝置能夠依據該產品資訊及該秤重值來判斷是否產生一輸出指令,以致該輸送裝置能夠依據該夾取指令或該輸出指令將該產品輸送至對應之位置。 According to the above technical features, the control device is more electrically connected to the conveying device, and the control device can determine whether to generate an output command based on the product information and the weighing value, so that the conveying device can be based on the gripping command or the weighing value. The output instruction conveys the product to the corresponding location.
依據上述技術特徵,該辨識裝置係包含:一讀取器,係感應該產品之該無線射頻標籤,以讀取出該產品資訊;及一重量感測器,係測量該產品之重量以產生該秤重值。 According to the above technical features, the identification device includes: a reader that senses the radio frequency tag of the product to read out the product information; and a weight sensor that measures the weight of the product to generate the product Weighing value.
依據上述技術特徵,當該控制裝置依據該產品資訊判斷該產品為目前需疊棧者、且該控制裝置判斷該秤重值與該產品資訊為相對應時,該控制裝置係產生該夾取指令並傳輸至該輸送裝置及該複合夾取裝置,以致該輸送裝置能夠依據該夾取指令輸送該產品至該複合夾取裝置之位置,該複合夾取裝置則能夠依據該夾取指令將該產品夾取至對應之一棧位;而當該控制裝置依據該產品資訊判斷該產品非目前需疊棧者或該控制裝置判斷該秤重值與該產品資訊非對應時,該控制裝置係產生該輸出指令並傳輸至該輸送裝置,以致該輸送裝置能夠依據該輸出指令將該產品輸送至一暫存區。 According to the above technical features, when the control device determines that the product is currently stackable according to the product information, and the control device determines that the weighing value corresponds to the product information, the control device generates the gripping command And transmitted to the conveying device and the composite gripping device, so that the conveying device can convey the product to the position of the composite gripping device according to the gripping instruction, and the compound gripping device can perform the product according to the gripping instruction Clip it to a corresponding stack; and when the control device determines that the product is not currently stackable according to the product information or the control device determines that the weighing value does not correspond to the product information, the control device generates the The instruction is output and transmitted to the conveying device, so that the conveying device can convey the product to a temporary storage area according to the output instruction.
依據上述技術特徵,該控制裝置更包含一資料庫,以儲存該產品之該產品資訊及該秤重值,並記錄運算分析判斷結果。 According to the above technical features, the control device further includes a database to store the product information and the weighing value of the product, and record the result of calculation analysis and judgment.
依據上述技術特徵,該讀取器係為超高頻無線射頻識別讀取器。 According to the above technical features, the reader is a UHF RFID reader.
依據上述技術特徵,該輸送裝置係包含:一輸送帶,係帶動不同包裝形態之該產品進行移動以依序通過該辨識裝置及該複合夾取裝置;及至少一馬達,係連結該輸送帶,該馬達能夠連續性或觸發性地啟動以控制該輸送帶進行運轉。 According to the above technical features, the conveying device includes: a conveyor belt that drives the products of different packaging forms to move to sequentially pass the identification device and the composite gripping device; and at least one motor connected to the conveyor belt, The motor can be activated continuously or triggered to control the conveyor belt to run.
依據上述技術特徵,該輸送裝置更包含至少一偵測器,係設置於該輸送帶並電性連接該至少一馬達,該偵測器能夠偵測移動接近之該產品以產生觸發訊號來啟動該馬達。 According to the above technical features, the conveying device further includes at least one detector, which is disposed on the conveyor belt and electrically connected to the at least one motor. The detector can detect the moving and approaching product to generate a trigger signal to activate the motor.
依據上述技術特徵,該輸送帶係依序設有一辨識區段及一夾取區段,該辨識區段係配置該辨識裝置,該夾取區段之一側係設置該複合夾取裝置且該夾取區段之末端係銜接該暫存區,該夾取區段係設置有相互電性連接之該偵測器及該馬達,且該夾取區段之該偵測器係電性連接該控制裝置,該夾取區段之該偵測器能夠依據該夾取指令或該輸出指令產生觸發訊號以啟動該夾取區段之該馬達。 According to the above technical features, the conveyor belt is sequentially provided with an identification section and a clamping section, the identification section is configured with the identification device, one side of the clamping section is provided with the composite clamping device and the The end of the gripping section is connected to the temporary storage area, the gripping section is provided with the detector and the motor electrically connected to each other, and the detector of the gripping section is electrically connected to the A control device, the detector of the gripping section can generate a trigger signal according to the gripping command or the output command to activate the motor of the gripping section.
依據上述技術特徵,該辨識區段係設置有相互電性連接之該偵測器及該馬達,且該辨識區段之該馬達係電性連接該夾取區段之該偵測器,該辨識區段之該馬達能夠依據該辨識區段之該偵測器偵測到該產品所產生之觸發訊號而進行啟動,或該辨識區段之該馬達能夠依據該夾取區段之該偵測器就該夾取指令或該輸出指令所產生之觸發訊號而進行啟動。 According to the above technical features, the identification section is provided with the detector and the motor electrically connected to each other, and the motor of the identification section is electrically connected to the detector of the gripping section, the identification The motor of the section can be activated based on the trigger signal generated by the product detected by the detector of the identification section, or the motor of the identification section can be activated based on the detector of the gripping section Start on the trigger signal generated by the clamping command or the output command.
依據上述技術特徵,該輸送帶於該辨識區段之前更設有一準備區段,該準備區段係設置有相互電性連接之該偵測器及該馬達,且該準備區段之該馬達係電性連接該夾取區段之該偵測器,該準備區段之該馬 達能夠依據該準備區段之該偵測器偵測到該產品所產生之觸發訊號而進行啟動,或該準備區段之該馬達能夠依據該夾取區段之該偵測器就該夾取指令或該輸出指令所產生之觸發訊號而進行啟動。 According to the above technical features, the conveyor belt is further provided with a preparation section before the identification section. The preparation section is provided with the detector and the motor electrically connected to each other, and the motor of the preparation section is The detector of the gripping section is electrically connected, and the horse of the preparation section It can be activated based on the trigger signal generated by the product detected by the detector in the preparation section, or the motor in the preparation section can be activated according to the detector in the clamping section. Command or the trigger signal generated by the output command.
依據上述技術特徵,該準備區段、該辨識區段及該夾取區段之二個區段以上能夠同步或非同步進行運轉。 According to the above technical features, more than two of the preparation section, the identification section and the gripping section can operate synchronously or asynchronously.
依據上述技術特徵,該輸送裝置更包含一升降擋板,係設置於該準備區段與該辨識區段之間,且該升降擋板係電性連接該辨識區段之該偵測器及該夾取區段之該偵測器,該升降擋板能夠依據該辨識區段之該偵測器偵測到該產品所產生之觸發訊號而縱向位移,或該升降擋板夠依據該夾取區段之該偵測器就該夾取指令或該輸出指令所產生之觸發訊號而縱向位移。 According to the above technical features, the conveying device further includes a lifting baffle, which is arranged between the preparation section and the identification section, and the lifting baffle is electrically connected to the detector and the identification section For the detector of the gripping section, the lifting baffle can move longitudinally according to the trigger signal generated by the product detected by the detector of the identification section, or the lifting baffle can be moved according to the gripping area The detector of the segment is longitudinally displaced in response to the trigger signal generated by the clamping command or the output command.
依據上述技術特徵,該輸送帶於該準備區段之前更設有一輸送區段,該輸送區段係設置有該馬達。 According to the above technical features, the conveyor belt is further provided with a conveying section before the preparation section, and the conveying section is provided with the motor.
依據上述技術特徵,該產品資訊包含包裝材料、包材尺寸、產品重量及產品生產日期。 Based on the above technical features, the product information includes packaging materials, packaging material dimensions, product weight, and product production date.
根據本發明之目的,又提出一種洗選蛋廠產品自動搬運方法,其包含下列步驟:步驟一:利用一輸送裝置輸送複數個具不同包裝形態之產品,其中各該產品之外包裝係貼設一無線射頻標籤,該無線射頻標籤係連結至一產品資訊;步驟二:利用一辨識裝置感應該產品之該無線射頻標籤以讀取出該產品資訊;步驟三:利用一控制裝置依據該產品資訊判斷該產品是否為目前需疊棧者,若否,則由該控制裝置產生一輸出指令, 再透過該輸送裝置依據該輸出指令將該產品運送至一暫存區,若是,則執行下一步驟;步驟四:利用該辨識裝置測量該產品之重量以產生一秤重值,並利用該控制裝置判斷該秤重值與該產品資訊是否為相對應,若否,同樣由該控制裝置產生該輸出指令,並透過該輸送裝置依據該輸出指令將該產品運送至該暫存區,若是,則執行下一步驟;以及步驟五:利用該控制裝置產生一夾取指令,再透過該輸送裝置依據該夾取指令將該產品運送至一複合夾取裝置之對應位置,並利用該複合夾取裝置依據該夾取指令將該產品夾取至對應之棧位進行疊棧。 According to the purpose of the present invention, an automatic handling method for products from an egg washing factory is provided, which includes the following steps: Step 1: Use a conveying device to transport a plurality of products with different packaging forms, wherein the outer packaging of each product is attached A radio frequency tag, the radio frequency tag is linked to a product information; Step 2: Use an identification device to sense the radio frequency tag of the product to read the product information; Step 3: Use a control device according to the product information Determine whether the product is currently stackable, if not, the control device generates an output command, Then the product is transported to a temporary storage area through the conveying device according to the output instruction. If yes, proceed to the next step; Step 4: Use the identification device to measure the weight of the product to generate a weighing value, and use the control The device determines whether the weighing value corresponds to the product information, if not, the control device also generates the output instruction, and transports the product to the temporary storage area according to the output instruction through the conveying device, if so, then Perform the next step; and Step 5: Use the control device to generate a clamping instruction, and then transport the product to the corresponding position of a composite clamping device through the conveying device according to the clamping instruction, and use the composite clamping device According to the clamping instruction, the product is clamped to the corresponding stack position for stacking.
依據上述技術特徵,該輸送裝置之一輸送帶係依序設有一輸送區段、一準備區段及一配置有該辨識裝置之辨識區段,各區段分別係設置一馬達,且該準備區段及該辨識區段分別係設有一偵測器,其中上述步驟一係包含:啟動該輸送區段之該馬達,使該輸送區段進行運轉以將各包裝形態之該產品運往該準備區段;利用該準備區段之該偵測器偵測該產品以啟動該準備區段之該馬達,使該準備區段進行運轉以將該產品運往該辨識區段;以及利用該辨識區段之該偵測器偵測該產品以啟動該辨識區段之該馬達,使該辨識區段進行運轉以致該產品得以進入其中。 According to the above technical features, a conveyor belt of the conveying device is sequentially provided with a conveying section, a preparation section, and an identification section equipped with the identification device, each section is provided with a motor, and the preparation zone The segment and the identification section are respectively provided with a detector, wherein the above-mentioned step one includes: activating the motor of the conveying section, making the conveying section operate to transport the product in each packaging form to the preparation section ; Use the detector of the preparation section to detect the product to start the motor of the preparation section, make the preparation section operate to transport the product to the identification section; and use the identification section of the The detector detects the product to activate the motor of the identification section, and the identification section is operated so that the product can enter.
依據上述技術特徵,該輸送帶於該辨識區段之後更設有一夾取區段,該夾取區段係設有該馬達及該偵測器,且該夾取區段之一側係設置該複合夾取裝置,其中上述步驟三及步驟四係包含:利用該夾取區段之該偵測器接收該輸出指令,以啟動該準備區段、該辨識區段及該夾取區段之該馬達,以致完成辨識之該產品得以通過該夾取區段並到達該暫存 區,位於該準備區段中之該產品得以進入該辨識區段,且位於該輸送區段之該產品得以進入該準備區段。 According to the above technical features, the conveyor belt is further provided with a gripping section after the identification section. The gripping section is provided with the motor and the detector, and one side of the gripping section is provided with the A composite gripping device, wherein the above steps 3 and 4 include: using the detector of the gripping section to receive the output command to activate the preparation section, the identification section, and the gripping section Motor, so that the identified product can pass through the gripping section and reach the temporary storage Zone, the product located in the preparation zone can enter the identification zone, and the product located in the conveying zone can enter the preparation zone.
依據上述技術特徵,該輸送帶於該辨識區段之後更設有一夾取區段,該夾取區段係設有該馬達及該偵測器,且該夾取區段之一側係設置該複合夾取裝置,其中上述步驟五係包含:利用該夾取區段之該偵測器接收該夾取指令,以啟動該準備區段、該辨識區段及該夾取區段之該馬達,以致完成辨識之該產品得以到達該夾取區段,位於該準備區段中之該產品得以進入該辨識區段,且位於該輸送區段之該產品得以進入該準備區段。 According to the above technical features, the conveyor belt is further provided with a gripping section after the identification section. The gripping section is provided with the motor and the detector, and one side of the gripping section is provided with the A composite gripping device, wherein the above-mentioned step 5 includes: using the detector of the gripping section to receive the gripping command to activate the motors of the preparation section, the identification section and the gripping section, So that the identified product can reach the gripping section, the product located in the preparation section can enter the identification section, and the product located in the conveying section can enter the preparation section.
承上所述,本發明之主要構件包含了輸送裝置、複合夾取裝置、控制裝置及辨識裝置;於產品包裝完成貼上識別標籤後,可經由連接整廠生產之輸送裝置運送至辨識裝置,以由辨識裝置讀取產品外包裝上之識別標籤以辨識產品資訊並同時檢測產品之重量,如此可由控制裝置依據產品資訊及重量判斷是否符合包裝標準,進而可由複合夾取裝置將符合標準之產品夾取至對應之棧位來堆疊,藉此,可在同一條輸送帶上同時處理多種不同包裝的產品,讓各包裝類別之產品皆可自動地依對應之堆疊方式完成疊棧,不需花費高額設備及生產成本,即可大幅取代傳統人力搬運的繁重工作,同時還可檢測裝箱數量,以減少錯誤出貨的機率。 Based on the above, the main components of the present invention include a conveying device, a composite gripping device, a control device and an identification device; after the product is packaged with an identification label, it can be transported to the identification device via a conveying device connected to the entire factory. The identification device reads the identification label on the product packaging to identify the product information and simultaneously detect the weight of the product. In this way, the control device can determine whether the product meets the packaging standard based on the product information and weight, and the composite gripping device can determine the product that meets the standard Clamp it to the corresponding stacking position for stacking, so that a variety of products with different packaging can be processed on the same conveyor belt at the same time, so that products of each packaging category can be stacked automatically according to the corresponding stacking method, without cost High equipment and production costs can greatly replace the heavy work of traditional manual handling, and at the same time, it can also detect the number of boxes to reduce the probability of wrong shipments.
10:輸送裝置 10: Conveying device
11:輸送帶 11: Conveyor belt
11A:輸送區段 11A: Conveying section
11B:準備區段 11B: Preparation section
11C:辨識區段 11C: Identification section
11D:夾取區段 11D: Clamping section
12:馬達 12: Motor
13:偵測器 13: Detector
14:升降擋板 14: Lifting baffle
20:辨識裝置 20: Identification device
21:讀取器 21: Reader
22:重量感測器 22: Weight sensor
30:控制裝置 30: control device
31:資料庫 31: Database
40:複合夾取裝置 40: Composite gripping device
50:洗選台 50: Washing table
A:棧位 A: Stack position
B:暫存區 B: Temporary storage area
P:產品 P: Product
S11~S13、S2、S31、S32、S4、S51~S52:步驟 S11~S13, S2, S31, S32, S4, S51~S52: steps
第1圖 為本發明之洗選蛋廠產品自動搬運系統之第一示意圖。 Figure 1 is the first schematic diagram of the automatic product handling system of the egg washing factory of the present invention.
第2圖 為本發明之洗選蛋廠產品自動搬運系統之第二示意圖。 Figure 2 is the second schematic diagram of the automatic product handling system of the egg washing factory of the present invention.
第3圖 為本發明之洗選蛋廠產品自動搬運系統之第三示意圖。 Figure 3 is the third schematic diagram of the automatic product handling system of the egg washing factory of the present invention.
第4圖 為本發明之洗選蛋廠產品自動搬運系統之實施例之第一示意圖。 Figure 4 is a first schematic diagram of an embodiment of the automatic handling system for products in an egg washing factory of the present invention.
第5圖 為本發明之洗選蛋廠產品自動搬運系統之實施例之第二示意圖。 Figure 5 is the second schematic diagram of the embodiment of the automatic handling system for products in the egg washing factory of the present invention.
第6圖 為本發明之洗選蛋廠產品自動搬運方法之流程圖。 Figure 6 is a flow chart of the method for automatic handling of products from an egg washing factory of the present invention.
為利 貴審查員瞭解本發明之技術特徵、內容與優點及其所能達成之功效,茲將本發明配合附圖,並以實施例之表達形式詳細說明如下,而其中所使用之圖式,其主旨僅為示意及輔助說明書之用,未必為本發明實施後之真實比例與精準配置,故不應就所附之圖式的比例與配置關係解讀、侷限本發明於實際實施上的權利範圍,合先敘明。 In order to help your examiners understand the technical features, content and advantages of the present invention and the effects that can be achieved, the present invention is described in detail with the accompanying drawings and in the form of embodiment expressions. The drawings used therein are as follows: The subject matter is only for the purpose of illustration and auxiliary description, and may not be the true proportions and precise configuration after the implementation of the invention. Therefore, it should not be interpreted in terms of the proportions and configuration relationships of the accompanying drawings, and should not limit the scope of rights of the invention in actual implementation. Hexian stated.
請參閱第1圖及第2圖,其分別係為本發明之洗選蛋廠產品自動搬運系統之第一示意圖及第二示意圖。如圖所示,該洗選蛋廠產品自動搬運系統主要包含一輸送裝置10、一辨識裝置20、一控制裝置30及一複合夾取裝置40,該辨識裝置20係配置於該輸送裝置10之其中一個區段,該控制裝置30係配置於該輸送裝置10之一側,且該控制裝置30係電性連接該輸送裝置10及該辨識裝置20,而該複合夾取裝置40係配置於該輸送裝置10之一側並電性連接該控制裝置30。
Please refer to Fig. 1 and Fig. 2, which are respectively the first schematic diagram and the second schematic diagram of the automatic product handling system of the egg washing factory of the present invention. As shown in the figure, the automatic product handling system of the egg washing plant mainly includes a conveying
上述中,在該輸送裝置10之起始端之一側可配置一洗選台50,該輸送裝置10之末端可配置複數個棧位A及一暫存區B。其中,該輸送裝置10係主要包含一輸送帶11及至少一馬達12,該馬達12係連結該輸送帶11;該馬達12能夠連續性或觸發性地啟動以控制該輸送帶11進行運轉,使得該輸送帶11能夠帶動各種不同包裝形態之產品進行移動,讓產品可依序通過該辨識裝置20及該複合夾取裝置40。較佳地,該輸送帶11可以為PVC輸送帶、PU輸送帶、聚乙烯輸送帶、塑料鍊板輸送帶、模塊網輸送帶、聚丙烯輸送帶、尼龍輸送帶、鐵氟龍輸送帶、不銹鋼輸送帶等等。
In the above, a
更進一步地,該輸送裝置10還可包含至少一偵測器13及一升降擋板14,該偵測器13係設置於該輸送帶11並電性連接該馬達12,該升降擋板14係設置於該輸送帶11之配置該辨識裝置20之前方位置處,且該升降擋板14係電性連接該偵測器13;該偵測器13能夠偵測移動接近之產品以產生觸發訊號來啟動該馬達12,而該升降擋板14亦可依據該偵測器13之觸發訊號進行縱向位移。較佳地,該偵測器13可為紅外線偵測器,但不以此為限。
Furthermore, the conveying
依據上述,在一最佳實施態樣中,該輸送帶11可依序設有一輸送區段11A、一準備區段11B、一辨識區段11C及一夾取區段11D,該輸送區段11A之起始端之一側係配置該洗選台50,該準備區段11B與該辨識區段11C之間係設置了該升降擋板14,該辨識區段11C係配置了該辨識裝置20,該夾取區段11D之一側係配置該複合夾取裝置40及複數個之該棧位A,且該夾取區段11D之末端係銜接該暫存區B。該輸送區段11A、該準
備區段11B、該辨識區段11C及該夾取區段11D分別係設有一個以上之該馬達12,且該準備區段11B、該辨識區段11C及該夾取區段11D分別係設有一個以上之該偵測器13;該準備區段11B之該馬達12係電性連接該準備區段11B之該偵測器13及該夾取區段11D之該偵測器13,該辨識區段11C之該馬達12係電性連接該辨識區段11C之該偵測器13及該夾取區段11D之該偵測器13,該夾取區段11D之該偵測器13係電性連接該夾取區段11D之該馬達12及該控制裝置30,且該升降擋板14係電性連接該辨識區段11C之該偵測器13及該夾取區段11D之該偵測器13。藉此結構配置,該輸送區段11A、該準備區段11B、該辨識區段11C及該夾取區段11D可各自獨立進行運轉,使得至少二個以上之區段能夠同步或非同步運轉。
According to the above, in a preferred embodiment, the
再請一併參閱第3圖,其係為本發明之洗選蛋廠產品自動搬運系統之第三示意圖。本發明之該辨識裝置20係包含一讀取器21及一重量感測器22,其中,該讀取器21較佳為超高頻無線射頻識別讀取器,但不以此為限。
Please also refer to Fig. 3, which is the third schematic diagram of the automatic product handling system of the egg washing plant of the present invention. The
再請一併參閱第4圖及第5圖,其分別係為本發明之洗選蛋廠產品自動搬運系統之實施例之第一示意圖及第二示意圖。如圖所示,經由該洗選台50出來的蛋品可依據訂單內容進行包裝,以形成箱、籃等各式包裝形態之產品P,且在該產品P之外包裝上係貼設一可對應連結至包含包裝材料、包材尺寸、產品重量、產品生產日期等之產品資訊之識別標籤,其中該識別標籤較佳可為無線射頻標籤。各種不同包裝形態之該產品P可透過同一個之該輸送裝置10運送至該辨識裝置20之對應位置處,再由該辨
識裝置20感應該產品P之該無線射頻標籤以讀取出該產品資訊並測量該產品P之重量以產生一秤重值;接著該控制裝置30能夠依據該產品資訊及該秤重值進行運算處理,若該控制裝置30判斷該產品P符合疊棧標準則產生一夾取指令,由該輸送裝置10依據該夾取指令將該產品P運送至對應於該複合夾取裝置40之位置,並透過該複合夾取裝置40依據該夾取指令將該產品P夾取至對應其包裝形態之該棧位A進行疊棧;若該控制裝置30判斷該產品P不符合疊棧標準則產生一輸出指令,以由該輸送裝置10依據該輸出指令將該產品P運送至該暫存區B。
Please also refer to Figures 4 and 5, which are respectively the first schematic diagram and the second schematic diagram of the embodiment of the automatic handling system for products in the egg washing factory of the present invention. As shown in the figure, the eggs coming out of the
詳細地來說,當該產品P被運送至該辨識裝置20時,係經由該讀取器21感應該產品P之該無線射頻標籤以讀取出該產品資訊,並藉由該重量感測器22測量該產品P之重量以產生該秤重值,接著由該控制裝置30依據該產品資訊判斷該產品P是否為目前需疊棧者,若是,則該控制裝置30係判斷該秤重值與該產品資訊是否為相對應,亦若是,則由該控制裝置30產生該夾取指令並傳輸至該輸送裝置10及該複合夾取裝置40,使得該輸送裝置10及該複合夾取裝置40分別可依據該夾取指令執行相對應之動作;若該控制裝置30依據該產品資訊判斷該產品P非目前需疊棧者或該控制裝置30判斷該秤重值與該產品資訊非對應時,則該控制裝置30係產生該輸出指令並傳輸至該輸送裝置10。
In detail, when the product P is transported to the
其中,該控制裝置30係包含一資料庫31,該資料庫31能夠用以儲存該產品P之該產品資訊及該秤重值,並且能夠進一步記錄該控制裝置30對於該產品資訊及該秤重值之運算分析判斷結果。
Wherein, the
上述中,在該輸送裝置10之運輸部份,當該洗選台50之蛋品出來後可於該輸送帶11之該輸送區段11A完成包裝及標籤貼設作業,接著該輸送區段11A之該馬達12係啟動,使得該輸送區段11A可運轉以將該產品P運往該準備區段11B。接著該準備區段11B之該偵測器13係偵測到該產品P以產生觸發訊號,讓該準備區段11B之該馬達12得以啟動,以使該準備區段11B可運轉將該產品P運往該辨識區段11C。接著由該辨識區段11C之該偵測器13偵測該產品P並產生觸發訊號,讓該升降擋板14可向下位移,並讓該辨識區段11C之該馬達12得以啟動,此時該產品P得以進入至該辨識區段11C,以經由該辨識裝置20對該產品P執行辨識作業。當辨識作業完成後,該夾取區段11D之該偵測器13則能夠依據該夾取指令或該輸出指令產生觸發訊號以啟動該夾取區段11D之該馬達12,使得該夾取區段11D可運轉以將該產品P運送至該複合夾取裝置40之作業位置,或將該產品P運送至該暫存區B;其中,該夾取區段11D之該偵測器13依據該夾取指令或該輸出指令產生觸發訊號時,可同步將觸發訊號發至該準備區段11B之該馬達12、該辨識區段11C之該馬達12、以及該升降擋板14,如此一來,當該辨識區段11C之該產品P被運往該夾取區段11D時,該輸送區段11A之該產品P可同步進入至該準備區段11B,該準備區段11B之該產品P可同步進入至該辨識區段11C,藉以能夠提升搬運作業之效率。
In the above, in the transportation part of the conveying
再請一併參閱第6圖,其係為本發明之洗選蛋廠產品自動搬運方法之流程圖,其包含下列步驟:
利用輸送裝置10輸送複數個具不同包裝形態並貼設有無線射頻標籤之產品P。在此步驟中,包含了:步驟S11,啟動該輸送區段11A之該馬達12,使該輸送區段11A進行運轉以將各包裝形態之該產品P運往該準備區段11B;步驟S12,利用該準備區段11B之該偵測器13偵測該產品P以啟動該準備區段11B之該馬達12,使該準備區段11B進行運轉以將該產品P運往該辨識區段11C;及步驟S13,利用該辨識區段11C之該偵測器13偵測該產品P以啟動該辨識區段11C之該馬達12,使該產品P得以進入該辨識區段11C。
Please also refer to Figure 6, which is a flow chart of the method for automatic handling of products in an egg washing factory of the present invention, which includes the following steps:
The conveying
步驟S2,利用該辨識裝置20感應該產品P之該無線射頻標籤以讀取出對應之產品資訊。
Step S2, using the
步驟S31,利用該控制裝置30依據該產品資訊判斷該產品P是否為目前需疊棧者,若否,則由該控制裝置30產生一輸出指令,並執行步驟S32,以透過該輸送裝置10依據該輸出指令將該產品P運送至該暫存區B,若是,則執行下一步驟。其中,步驟S32係包含:利用該夾取區段11D之該偵測器13接收該輸出指令,以啟動該準備區段11B、該辨識區段11C及該夾取區段11D之該馬達12,使得完成辨識之該產品P得以通過該夾取區段11D並到達該暫存區B,位於該準備區段11B中之該產品P得以進入該辨識區段11C,且位於該輸送區段11A之該產品P得以進入該準備區段11B。
In step S31, the
步驟S4,利用該辨識裝置20測量該產品P之重量以產生一秤重值,並利用該控制裝置30判斷該秤重值與該產品資訊是否為相對應,若
否,同樣由該控制裝置30產生該輸出指令並執行上述步驟S32,若是,則執行下一步驟。
Step S4, the
步驟S51,利用該控制裝置30產生一夾取指令,再透過該輸送裝置10依據該夾取指令將該產品P運送至該複合夾取裝置40之對應位置,接著執行步驟S52,利用該複合夾取裝置40依據該夾取指令將該產品P夾取至對應之該棧位A進行疊棧。其中,步驟S51係包含:利用該夾取區段11D之該偵測器13接收該夾取指令,以啟動該準備區段11B、該辨識區段11C及該夾取區段11D之該馬達12,使得完成辨識之該產品P得以到達該夾取區段11D,位於該準備區段11B中之該產品P得以進入該辨識區段11C,且位於該輸送區段11A之該產品P得以進入該準備區段11B。
In step S51, the
總結來說,本發明運用於洗選蛋廠時,可將從洗選蛋機出來的蛋品進行編碼,使每箱、籃之各式包裝之產品都具有其身份標籤,而包裝後之產品經由輸送裝置運送到辨識裝置時,可以依據產品上之編碼標籤來得知產品之資訊並對其進行秤重,藉以判斷是否符合產品要求,進而可透過複合夾取裝置將符合之產品放置於對應其包裝形態之指定棧板上,而未符合之產品則由輸送裝置輸送以流入暫存區,再交由人工開箱檢視;藉此方式,可在同一條產線上輸送各式包裝類型之產品,並可自動地依據各式包裝之產品來分別進行疊棧,藉以能夠取代傳統人力搬箱的繁重工作,降低勞工的勞力負荷。此外,本發明能夠將所有產品資訊及運算結構都匯入資料庫中,藉此可供廠內生產人員後續進行每日生產統計分析,進而提升作業效率。 In summary, when the present invention is applied to an egg washing plant, the eggs from the egg washing machine can be coded, so that each box or basket of various packaged products has its identity label, and the packaged product passes through When the conveying device is transported to the identification device, the product information can be obtained and weighed according to the coding label on the product, so as to determine whether it meets the product requirements, and then the matching product can be placed in the corresponding packaging through the composite gripping device On the designated pallet of the form, the unqualified products are conveyed by the conveying device to flow into the temporary storage area, and then handed over to the manual opening and inspection; in this way, products of various packaging types can be conveyed on the same production line, and It can automatically stack the products according to various types of packaging, so as to replace the heavy work of traditional manual box carrying and reduce the labor load of labor. In addition, the present invention can import all product information and computing structures into the database, thereby allowing the production staff in the factory to perform subsequent daily production statistical analysis, thereby improving work efficiency.
綜觀上述,可見本發明在突破先前之技術下,確實已達到所欲增進之功效,且也非熟悉該項技藝者所易於思及,再者,本發明申請前未曾公開,且其所具之進步性、實用性,顯已符合專利之申請要件,爰依法提出專利申請,懇請 貴局核准本件發明專利申請案,以勵發明,至感德便。 Looking at the above, it can be seen that the present invention has indeed achieved the desired enhancement effect under the breakthrough of the previous technology, and it is not easy to think of those who are familiar with the art. Moreover, the present invention has not been disclosed before the application, and it has Progressiveness and practicability show that it has met the requirements for patent application. I filed a patent application in accordance with the law, and I implore your office to approve this invention patent application to encourage invention.
以上所述之實施例僅係為說明本發明之技術思想及特點,其目的在使熟習此項技藝之人士能夠瞭解本發明之內容並據以實施,當不能以之限定本發明之專利範圍,即大凡依本發明所揭示之精神所作之均等變化或修飾,仍應涵蓋在本發明之專利範圍內。 The above-mentioned embodiments are only to illustrate the technical ideas and features of the present invention, and their purpose is to enable those who are familiar with the art to understand the content of the present invention and implement them accordingly. When they cannot be used to limit the patent scope of the present invention, That is, all equal changes or modifications made in accordance with the spirit of the present invention should still be covered by the patent scope of the present invention.
10 輸送裝置
11 輸送帶
11A 輸送區段
11B 準備區段
11C 辨識區段
11D 夾取區段
12 馬達
14 升降擋板
20 辨識裝置
30 控制裝置
31 資料庫
40 複合夾取裝置
50 洗選台
A 棧位
B 暫存區
10 Conveying
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CN108357710A (en) * | 2017-01-27 | 2018-08-03 | 股份公司南备尔 | The individual information of egg determines system and the content missing check device of the egg using the system |
TWM579139U (en) * | 2018-12-28 | 2019-06-11 | 吳鳳學校財團法人吳鳳科技大學 | Screw packaging device |
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US9714145B1 (en) * | 2012-07-20 | 2017-07-25 | Amazon Technologies, Inc. | Container stacking configurations |
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CN108357710A (en) * | 2017-01-27 | 2018-08-03 | 股份公司南备尔 | The individual information of egg determines system and the content missing check device of the egg using the system |
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