TWI726111B - An overlapping apparatus, a bonding apparatus, an overlapping method and a bonding method - Google Patents
An overlapping apparatus, a bonding apparatus, an overlapping method and a bonding method Download PDFInfo
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- TWI726111B TWI726111B TW106119113A TW106119113A TWI726111B TW I726111 B TWI726111 B TW I726111B TW 106119113 A TW106119113 A TW 106119113A TW 106119113 A TW106119113 A TW 106119113A TW I726111 B TWI726111 B TW I726111B
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- H—ELECTRICITY
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- H01L21/00—Processes or apparatus adapted for the manufacture or treatment of semiconductor or solid state devices or of parts thereof
- H01L21/67—Apparatus specially adapted for handling semiconductor or electric solid state devices during manufacture or treatment thereof; Apparatus specially adapted for handling wafers during manufacture or treatment of semiconductor or electric solid state devices or components ; Apparatus not specifically provided for elsewhere
- H01L21/68—Apparatus specially adapted for handling semiconductor or electric solid state devices during manufacture or treatment thereof; Apparatus specially adapted for handling wafers during manufacture or treatment of semiconductor or electric solid state devices or components ; Apparatus not specifically provided for elsewhere for positioning, orientation or alignment
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- H—ELECTRICITY
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- H01L21/00—Processes or apparatus adapted for the manufacture or treatment of semiconductor or solid state devices or of parts thereof
- H01L21/67—Apparatus specially adapted for handling semiconductor or electric solid state devices during manufacture or treatment thereof; Apparatus specially adapted for handling wafers during manufacture or treatment of semiconductor or electric solid state devices or components ; Apparatus not specifically provided for elsewhere
- H01L21/67005—Apparatus not specifically provided for elsewhere
- H01L21/67242—Apparatus for monitoring, sorting or marking
- H01L21/67259—Position monitoring, e.g. misposition detection or presence detection
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01L—SEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
- H01L21/00—Processes or apparatus adapted for the manufacture or treatment of semiconductor or solid state devices or of parts thereof
- H01L21/67—Apparatus specially adapted for handling semiconductor or electric solid state devices during manufacture or treatment thereof; Apparatus specially adapted for handling wafers during manufacture or treatment of semiconductor or electric solid state devices or components ; Apparatus not specifically provided for elsewhere
- H01L21/683—Apparatus specially adapted for handling semiconductor or electric solid state devices during manufacture or treatment thereof; Apparatus specially adapted for handling wafers during manufacture or treatment of semiconductor or electric solid state devices or components ; Apparatus not specifically provided for elsewhere for supporting or gripping
- H01L21/6835—Apparatus specially adapted for handling semiconductor or electric solid state devices during manufacture or treatment thereof; Apparatus specially adapted for handling wafers during manufacture or treatment of semiconductor or electric solid state devices or components ; Apparatus not specifically provided for elsewhere for supporting or gripping using temporarily an auxiliary support
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Abstract
提供一種重合裝置、貼附裝置、重合方法及貼附方法,其能夠在使基板與支持體重合的重合室內,適切地檢測使相互的平面部平行且接近的基板及支持體間的位置偏移。 Provided is a superimposing device, an attaching device, a superimposing method, and an adhering method, which can appropriately detect the positional deviation between the substrate and the support that make the planar portions parallel and close to each other in the superimposing chamber where the substrate and the support are overlapped .
檢測在重合室(6a)內,使相互的平面部(41b、42b)平行且接近的基板(42)及支持體(41)的至少一者的外周端部的位置的位置檢測部(27~29),具備:在重合室(6a)內,映出該外周端部的內部檢測部(27)、從重合室(6a)外部檢測內部檢測部(27)所映出的該外周端部的外部檢測部(28、29)。 The position detection unit (27~) that detects the position of the outer peripheral end of at least one of the substrate (42) and the support (41) in the overlap chamber (6a) so that the flat surfaces (41b, 42b) are parallel and close to each other. 29), provided with: inside the overlap chamber (6a), an internal detection unit (27) that reflects the outer peripheral end, and a detection unit (27) that detects the outer peripheral end reflected by the internal detection unit (27) from outside the overlap chamber (6a) External detection unit (28, 29).
Description
本發明係有關重合裝置、貼附裝置、重合方法及貼附方法。 The invention relates to a superposition device, an attachment device, a superposition method and an attachment method.
隨著手機、數位AV機器及IC卡等的高機能化,藉由將搭載的半導體矽晶片(以下,晶片)小型化及薄板化,在封裝體內將晶片高積體化的要求提高。為了實現封裝體內的晶片的高積體化,需要使晶片的厚度薄至25~150μm的範圍。 As mobile phones, digital AV equipment, and IC cards have become more functional, the semiconductor silicon chips (hereinafter, chips) mounted on them have been miniaturized and thinner, and the demand for higher integration of the chips in the package has increased. In order to achieve high integration of the chip in the package, the thickness of the chip needs to be as thin as 25 to 150 μm.
不過,成為晶片基底的半導體晶圓(以下,晶圓)藉由研磨而薄化,其強度變弱,在晶圓容易產生裂縫或彎曲。此外,因為難以自動搬送因薄板化而強度變弱的晶圓,需藉由人手來搬送,其處理方式煩雜。 However, a semiconductor wafer (hereinafter, wafer) used as a wafer base is thinned by grinding, its strength becomes weak, and cracks or bends are likely to occur in the wafer. In addition, since it is difficult to automatically transport wafers whose strength is weakened due to thinning, manual transport is required, and the processing method is complicated.
因此,藉由在研磨的晶圓貼合稱為支持板的由玻璃或硬質塑膠等所形成的平板,保持晶圓的強度,因 而防止裂縫的發生及晶圓的彎曲的晶圓支持系統被開發。因為藉由晶圓支持系統能維持晶圓的強度,能夠將經薄板化的半導體晶圓的搬送自動化。 Therefore, by attaching a flat plate made of glass or hard plastic called a support plate to the polished wafer, the strength of the wafer is maintained. A wafer support system was developed to prevent the occurrence of cracks and warpage of the wafer. Because the wafer support system can maintain the strength of the wafer, it is possible to automate the transfer of thinned semiconductor wafers.
晶圓與支持板利用包含黏著膠帶、熱塑性樹脂的黏接劑等來貼合。將貼附有支持板的晶圓薄板化後,在將晶圓切割之前從基板將支持板剝離。 The wafer and the support plate are bonded together using adhesive tape, thermoplastic resin, and the like. After thinning the wafer to which the support plate is attached, the support plate is peeled from the substrate before the wafer is diced.
在這裡,要求要有能夠使支持體與基板的貼合中的貼合精度提升的技術。作為這種技術,專利文獻1揭示有以保持在晶圓支架的狀態下,將複數晶圓重合後,在將經重合的晶圓搬送至接合部時,根據晶圓支架的加速度或位置來判斷晶圓的位置偏移,而當有位置偏移時不進行接合的技術。 Here, a technology capable of improving the bonding accuracy in bonding the support and the substrate is required. As this kind of technology, Patent Document 1 discloses that after stacking a plurality of wafers while being held in a wafer holder, when the stacked wafers are transported to the bonding part, the judgment is based on the acceleration or position of the wafer holder. The position of the wafer is shifted, and when there is a shift, the bonding is not performed.
[專利文獻1]特開2014-57070號公報(2014年3月27日公開) [Patent Document 1] JP 2014-57070 A (published on March 27, 2014)
但是,專利文獻1所記載的技術,是處理將複數晶圓重合後的位置偏移的技術。 However, the technique described in Patent Document 1 deals with the positional shift after overlapping a plurality of wafers.
另一方面,基板與支持體之間的位置偏移會有在重合之前發生的情形。也就是說,在使基板與支持體 重合的重合室中,為了重合雖使基板與支持體其相互的平面部平行接近,但在該時點或之前會有發生位置偏移的情況。 On the other hand, the positional deviation between the substrate and the support may occur before the overlap. In other words, making the substrate and the support In the superimposed superimposing chamber, the mutual flat surfaces of the substrate and the support are approached in parallel for superimposing, but the position shift may occur at or before this point in time.
本發明者們,為了處理這種位置偏移,檢討了檢測在重合室內,使相互的平面部平行且接近的基板及支持體間的位置偏移的方法。但是,在重合室內,從外部檢測使相互的平面部平行且接近的基板及支持體之位置偏移是困難的。此外,在重合室內,因為會有例如成為真空環境的情形,導入內部攝影機等來檢測位置偏移也有困難。 In order to cope with such positional deviation, the inventors examined a method of detecting the positional deviation between the substrate and the support that are parallel and close to each other in the overlap chamber. However, in the superposition chamber, it is difficult to detect from the outside the positional deviation of the substrate and the support that are parallel and close to each other with their flat surfaces. In addition, in the overlap room, for example, it may become a vacuum environment, and it is also difficult to detect the position shift by introducing an internal camera or the like.
本發明係鑑於前述問題點,主要目的為提供一種重合裝置、貼附裝置、重合方法及貼附方法,其能夠適切地檢測在使基板與支持體重合的重合室內,使相互的平面部平行且接近的基板及支持體間的位置偏移。 In view of the foregoing problems, the main purpose of the present invention is to provide a superimposing device, an attaching device, a superimposing method, and an attachment method, which can appropriately detect in the superimposed chamber where the substrate and the support are overlapped, so that the mutual planes are parallel and The position between the approaching substrate and the support is shifted.
為了解決上述問題,本發明的重合裝置為:使基板、與支持上述基板的支持體重合的重合裝置,具備:使上述基板與上述支持體重合的重合室;檢測在上述重合室內,使相互的平面部平行且接近的上述基板及上述支持體的至少一者的外周端部的位置的位置檢測部;其中,上述位置檢測部,具備: 在上述重合室內,映出上述外周端部的內部檢測部;從上述重合室的外部,檢測上述內部檢測部所映出的上述外周端部的外部檢測部。 In order to solve the above-mentioned problems, the superposition device of the present invention is a superposition device that superimposes a substrate and a support that supports the substrate, and includes a superposition chamber that superimposes the substrate and the support; A position detection unit for the position of the outer peripheral end of at least one of the substrate and the support whose planar portions are parallel and close to each other; wherein the position detection unit includes: In the overlap chamber, the internal detection part of the outer peripheral end is reflected; from the outside of the overlap chamber, the external detection part of the outer peripheral end reflected by the internal detection part is detected.
又,關於本發明的重合方法:係使基板、與支持上述基板的支持體重合的重合方法,包含:檢測在使上述基板與上述支持體重合的重合室內,使相互的平面部平行且接近的上述基板及上述支持體的至少一者的外周端部的位置的位置檢測工程;其中,在上述位置檢測工程中,在上述重合室內映出上述外周端部,並從上述重合室的外部檢測映出的上述外周端部。 In addition, the superposition method of the present invention is a method of superimposing a substrate and a support that supports the substrate, including detecting that the flat surfaces of the substrate and the support are parallel and close to each other in the superposition chamber in which the substrate and the support are superimposed. A position detection process for the position of the outer peripheral end of at least one of the substrate and the support; wherein, in the position detection process, the outer peripheral end is reflected in the overlap chamber, and the reflection is detected from outside the overlap chamber Out of the above-mentioned outer peripheral end.
根據本發明,係可提供一種重合裝置、貼附裝置、重合方法及貼附方法,其能夠適切地檢測在使基板與支持體重合的重合室內,使相互的平面部平行且接近的基板及支持體間的位置偏移。 According to the present invention, it is possible to provide a superimposing device, an attaching device, a superimposing method, and an attachment method, which can appropriately detect the substrate and the support that are parallel and close to each other in the superimposing chamber where the substrate and the support are overlapped. Position offset between bodies.
1‧‧‧貼附系統 1‧‧‧Attaching system
2‧‧‧貼附裝置 2‧‧‧Attaching device
3‧‧‧保持室 3‧‧‧Holding room
4‧‧‧第一外部搬送部 4‧‧‧The first external transport department
5‧‧‧第一外部搬送部行走路 5‧‧‧The first external transport department walks
6‧‧‧重合裝置 6‧‧‧Coincidence device
6a‧‧‧重合室 6a‧‧‧Coincidence Room
7‧‧‧貼附室(貼附部) 7‧‧‧Attaching Room (Attaching Department)
8‧‧‧閘門 8‧‧‧Gate
9‧‧‧收授窗 9‧‧‧Receiving Window
10‧‧‧內部搬送部 10‧‧‧Internal Transport Department
11‧‧‧內部搬送臂 11‧‧‧Internal transfer arm
12‧‧‧臂轉動軸 12‧‧‧Arm rotation axis
13‧‧‧窗 13‧‧‧Window
14‧‧‧副框 14‧‧‧Sub-frame
17a、17b‧‧‧攝像部 17a, 17b‧‧‧Camera Department
18a、18b‧‧‧區域 18a, 18b‧‧‧ area
19‧‧‧位置特定部 19‧‧‧Location Designation Department
20‧‧‧減壓泵(減壓部) 20‧‧‧Reducing pump (reducing part)
21‧‧‧對準區塊(位置調整部) 21‧‧‧Alignment block (position adjustment part)
21a‧‧‧彈簧 21a‧‧‧Spring
21b‧‧‧緩衝部 21b‧‧‧Buffer
22‧‧‧驅動單元(位置調整部) 22‧‧‧Drive unit (position adjustment part)
23‧‧‧間隙物(保持部) 23‧‧‧Interstitial objects (holding part)
24‧‧‧載台部 24‧‧‧Stage Department
25‧‧‧第一支持銷(支持部) 25‧‧‧First Support Pin (Support Department)
26‧‧‧按壓插銷 26‧‧‧Press the latch
26a‧‧‧彈簧 26a‧‧‧Spring
26b‧‧‧支持軸 26b‧‧‧Support axis
27‧‧‧反射板(鏡部、內部檢測部、位置檢測部) 27‧‧‧Reflective plate (mirror part, internal detection part, position detection part)
28‧‧‧攝影機(攝影部、外部檢測部、位置檢測部) 28‧‧‧Camera (Photography Department, External Detection Department, Position Detection Department)
29‧‧‧光源(外部檢測部、位置檢測部) 29‧‧‧Light source (external detection unit, position detection unit)
30‧‧‧控制器(影像處理部、外部檢測部、位置檢測部) 30‧‧‧Controller (image processing unit, external detection unit, position detection unit)
31‧‧‧第二支持銷 31‧‧‧Second Support Pin
32‧‧‧加壓板 32‧‧‧Pressure Plate
33‧‧‧加壓板 33‧‧‧Pressure Plate
40‧‧‧層積體 40‧‧‧Laminated body
41‧‧‧支持板(支持體) 41‧‧‧Support board (support)
41a‧‧‧缺口(缺口部) 41a‧‧‧Gap (Gap)
41b‧‧‧底面部(平面部) 41b‧‧‧Bottom face (flat part)
42‧‧‧基板 42‧‧‧Substrate
42a‧‧‧缺口(缺口部) 42a‧‧‧Gap (Gap)
42b‧‧‧上面部(平面部) 42b‧‧‧Upper face (flat part)
42c‧‧‧底面部 42c‧‧‧Bottom face
S‧‧‧像 S‧‧‧like
V‧‧‧部位 V‧‧‧Location
[圖1]表示有關本發明的一實施形態之貼附系統的概略構成的模式圖。 [Fig. 1] A schematic diagram showing the schematic configuration of an application system according to an embodiment of the present invention.
[圖2]表示有關本發明的一實施形態之貼附裝置的概 略構成的模式圖。 [FIG. 2] Shows the outline of the sticking device related to an embodiment of the present invention Slightly constituted schematic diagram.
[圖3]表示有關本發明的一實施形態之位置調整部的概略構成的圖,(a)為俯視圖,(b)為側方剖面圖。 [Fig. 3] A diagram showing a schematic configuration of a position adjustment unit according to an embodiment of the present invention, (a) is a plan view, and (b) is a side cross-sectional view.
[圖4]表示有關本發明的一實施形態之保持部的概略構成的模式圖。 [Fig. 4] A schematic diagram showing a schematic configuration of a holding portion according to an embodiment of the present invention.
[圖5]為說明本發明的一實施形態中的位置檢測部的動作的模式圖,(a)表示檢測支持體的外周端部的位置時的重合裝置的狀態、(b)表示在(a)的狀態中攝影部所攝影的影像之例,(c)表示檢測基板的外周端部的位置時的重合裝置的狀態,(d)表示在(c)的狀態中攝影部所攝影的影像之例。 [Fig. 5] is a schematic diagram for explaining the operation of the position detection unit in an embodiment of the present invention, (a) shows the state of the superimposing device when detecting the position of the outer peripheral end of the support, and (b) shows the state in (a) An example of the image taken by the imaging section in the state of ), (c) shows the state of the superimposing device when detecting the position of the outer peripheral end of the substrate, and (d) shows one of the images taken by the imaging section in the state of (c) example.
[圖6]為說明有關本發明的一實施形態之位置檢測部的動作的模式圖。 Fig. 6 is a schematic diagram for explaining the operation of the position detection unit according to an embodiment of the present invention.
[圖7]為說明有關本發明的一實施形態之內部搬送部的概略動作的模式圖。 [Fig. 7] A schematic diagram for explaining the outline operation of the internal conveyance unit according to an embodiment of the present invention.
[圖8]為說明有關本發明的一實施形態的貼附方法之流程的流程圖。 [Fig. 8] is a flowchart illustrating the flow of the attaching method according to an embodiment of the present invention.
[圖9]表示有關本發明的一實施形態之貼附方法的一個工程中的貼附裝置的狀態的模式圖。 Fig. 9 is a schematic diagram showing the state of the sticking device in one process of the sticking method according to one embodiment of the present invention.
[圖10]表示有關本發明的一實施形態之貼附方法的一個工程中的貼附裝置的狀態的模式圖。 Fig. 10 is a schematic diagram showing the state of the sticking device in one process of the sticking method according to one embodiment of the present invention.
[圖11]表示有關本發明的一實施形態之貼附方法的一個工程中的貼附裝置的狀態的模式圖。 Fig. 11 is a schematic diagram showing the state of the sticking device in one process of the sticking method according to one embodiment of the present invention.
[圖12]表示有關本發明的一實施形態之貼附方法的一 個工程中的貼附裝置的狀態的模式圖。 [FIG. 12] shows an example of an attachment method related to an embodiment of the present invention A schematic diagram of the state of the attaching device in each project.
[圖13]表示有關本發明的一實施形態之貼附方法的一個工程中的貼附裝置的狀態的模式圖。 Fig. 13 is a schematic diagram showing the state of the sticking device in one process of the sticking method according to one embodiment of the present invention.
[圖14]表示有關本發明的一實施形態之貼附方法的一個工程中的貼附裝置的狀態的模式圖。 Fig. 14 is a schematic diagram showing the state of the sticking device in one process of the sticking method according to one embodiment of the present invention.
[圖15]表示有關本發明的一實施形態之貼附方法的一個工程中的貼附裝置的狀態的模式圖。 Fig. 15 is a schematic diagram showing the state of the sticking device in one process of the sticking method according to one embodiment of the present invention.
[圖16]表示有關本發明的一實施形態之貼附方法的一個工程中的貼附裝置的狀態的模式圖。 Fig. 16 is a schematic diagram showing the state of the sticking device in one process of the sticking method according to one embodiment of the present invention.
[圖17]表示有關本發明的一實施形態之貼附方法的一個工程中的貼附裝置的狀態的模式圖。 Fig. 17 is a schematic diagram showing the state of the sticking device in one process of the sticking method according to one embodiment of the present invention.
[圖18]表示有關本發明的一實施形態之貼附方法的一個工程中的貼附裝置的狀態的模式圖。 Fig. 18 is a schematic diagram showing the state of the sticking device in one process of the sticking method according to one embodiment of the present invention.
本發明係提供重合裝置、貼附裝置、重合方法及貼附方法 The invention provides a superposition device, an attachment device, a superposition method and an attachment method
本發明的一實施形態的重合裝置,係使基板、與支持上述基板的支持體重合的重合裝置,具備:使上述基板與上述支持體重合的重合室;檢測在上述重合室內,使相互的平面部平行且接近的上述基板及上述支持體的至少一者的外周端部的位置的位置檢測部;其中,上述位置檢測 部,具備:在上述重合室內,映出上述外周端部的內部檢測部;從上述重合室的外部檢測上述內部檢測部所映出的上述外周端部的外部檢測部。 A superimposing device according to an embodiment of the present invention is a superimposing device that superimposes a substrate and a support that supports the substrate, and includes a superimposition chamber that superimposes the substrate and the support; A position detecting section for the position of the outer peripheral end of at least one of the substrate and the support that are parallel and close to each other; wherein the position detecting The unit includes: an internal detection unit that reflects the outer peripheral end in the superimposition chamber; and an external detection unit that detects the outer peripheral end reflected by the internal detection unit from the outside of the superimposition chamber.
根據上述的構成,藉由(i)內部檢測部映出在重合室內接近的基板及支持體的至少一者的外周端部、(ii)從重合室的外部,檢測內部檢測部所映出的該外周端部,能夠適切地檢出在重合室內接近的基板及支持體的至少一者的外周端部的位置。 According to the above configuration, (i) the outer peripheral end of at least one of the substrate and the support that is approaching in the overlap chamber is reflected by the internal detection unit, and (ii) from the outside of the overlap chamber, the detection reflected by the internal detection unit This outer peripheral end can appropriately detect the position of the outer peripheral end of at least one of the substrate and the support that are approaching in the superimposing chamber.
藉此,即便是在(i)從重合室的外部,難以直接檢測重合室內的基板或支持體的位置、或(ii)在重合室內難以配置直接檢測基板或支持體的外周端部的檢測部的情形,也能適切地檢測在重合室內,使相互的平面部平行且接近的基板及支持體間的位置偏移。 With this, it is difficult to directly detect the position of the substrate or support in the superimposing chamber even from the outside of the superimposing chamber, or (ii) it is difficult to arrange a detection unit that directly detects the outer peripheral end of the substrate or the support in the superimposing chamber In the case of this, it is possible to appropriately detect the positional deviation between the substrate and the support that are parallel and close to each other in the overlap chamber.
在本說明書中,「使基板與支持體重合」指的是將基板與支持體層積形成層積體的意思。在該層積體中,基板與支持體其相互的平面部平行。此外。在該層積體中,基板與支持體之間存在有其他層也可以。關於本發明的重合裝置,為使基板及支持體相互的平面部平行且接近,藉由層積來使基板與支持體重合的裝置。 In the present specification, "to align the substrate and the support" means that the substrate and the support are laminated to form a laminate. In this laminate, the mutual plane portions of the substrate and the support are parallel. In addition. In this laminate, other layers may exist between the substrate and the support. Regarding the overlapping device of the present invention, the substrate and the support are stacked to overlap the substrate and the support in order to make the planar portions of the substrate and the support parallel and close to each other.
本說明書中,「外周端部」指的是位於基板或支持體的平面部的外周部的該基板或支持體的端部。此外,「映出外周端部」指的是將基板或支持體的外周端部的像,呈現在與該基板或支持體不同的位置上。映出外周端部的內部檢測部,例如,可以是包含產生反射、折射等 光學現象的鏡子、稜鏡等光學構件。此外,「檢測內部檢測部所映出的外周端部」指的是檢出藉由內部檢測部所映出的外周端部的像。此外,「檢測」指的是至少以特定可能的程度檢測外周端部的位置,例如,可以是攝像外周端部的像,但並不以此為限。此外,檢測內部檢測部所映出的外周端部的外部檢測部,例如,可以是攝影機等攝影裝置。 In this specification, the "outer peripheral end" refers to the end of the substrate or the support located on the outer peripheral part of the flat portion of the substrate or the support. In addition, "reflecting the outer peripheral end portion" means that the image of the outer peripheral end portion of the substrate or the support is presented at a position different from the substrate or the support. The internal detection part that reflects the outer peripheral end, for example, may include reflection, refraction, etc. Optical components such as mirrors and prisms of optical phenomena. In addition, "detecting the outer peripheral end reflected by the internal detection unit" refers to detecting the image of the outer peripheral end reflected by the internal detection unit. In addition, "detection" refers to detecting the position of the outer peripheral end at least to a certain degree of possibility. For example, it may be an image of the outer peripheral end, but it is not limited to this. In addition, the external detection unit that detects the outer peripheral end portion reflected by the internal detection unit may be, for example, a photographing device such as a camera.
關於本發明的一實施形態的貼附裝置,具備:關於本發明的一實施形態的重合裝置、位於該重合裝置的重合室的外部,將該重合裝置所重合的基板及支持體貼合的貼附部。 A sticking device according to an embodiment of the present invention includes: a superimposing device according to an embodiment of the present invention; and a sticking device that is located outside the superimposing chamber of the superimposing device, and sticks a substrate and a support on which the superimposing device is superimposed. unit.
根據上述構成,藉由貼附部將重合裝置所重合的基板及支持體貼合,能得到所期望的層積體。特別是因為貼附部在重合室的外部將基板及支持體貼合,能夠讓重合的環境、貼合的環境適用於各自的目的,能夠適切地得到所期望的層積體。 According to the above-mentioned structure, the substrate and the support body superimposed by the superimposing device are bonded together by the bonding part, and a desired laminate can be obtained. In particular, because the sticking part sticks the substrate and the support outside the stacking chamber, the overlapping environment and the sticking environment can be adapted to each purpose, and the desired laminate can be appropriately obtained.
本發明的一實施形態的重合方法,係使基板、與支持上述基板的支持體重合的重合方法,包含:檢測在使上述基板與上述支持體重合的重合室內,使相互的平面部平行且接近的上述基板及上述支持體的至少一者的外周端部的 位置的位置檢測工程;其中,在上述位置檢測工程中,在上述重合室內映出上述外周端部,從上述重合室的外部檢測所映出的上述外周端部。 The superposition method according to one embodiment of the present invention is a superposition method of superimposing a substrate and a support that supports the substrate, and includes detecting that in the superposition chamber in which the substrate and the support are superimposed, the mutual flat surfaces are parallel and close to each other. The outer peripheral end of at least one of the above-mentioned substrate and the above-mentioned support Position detection process; wherein, in the position detection process, the outer peripheral end portion is reflected in the overlapping chamber, and the reflected outer peripheral end portion is detected from the outside of the overlapping chamber.
根據上述的構成,藉由(i)內部檢測部映出在重合室內接近的基板及支持體的至少一者的外周端部、(ii)從重合室的外部,檢測內部檢測部所映出的該外周端部,能夠適切地檢出在重合室內接近的基板及支持體的至少一者的外周端部的位置。 According to the above configuration, (i) the outer peripheral end of at least one of the substrate and the support that is approaching in the overlap chamber is reflected by the internal detection unit, and (ii) from the outside of the overlap chamber, the detection reflected by the internal detection unit This outer peripheral end can appropriately detect the position of the outer peripheral end of at least one of the substrate and the support that are approaching in the superimposing chamber.
藉此,即便是在(i)在重合室內難以配置直接檢測基板或支持體的外周端部的檢測部、或(ii)從重合室的外部,難以直接檢測重合室內的基板或支持體的位置的情形,在重合室內,也能適切地檢測使相互的平面部平行且接近的基板及支持體間的位置偏移。 This makes it difficult to directly detect the position of the substrate or the support in the superimposing chamber even in (i) it is difficult to arrange the detection unit that directly detects the outer peripheral end of the substrate or the support in the superimposing chamber, or (ii) from the outside of the superimposing chamber. In the case of the superposition chamber, it is possible to appropriately detect the positional deviation between the substrate and the support that make the flat surfaces parallel and close to each other.
關於本發明的一實施形態的貼附方法,係藉由本發明的一實施形態的重合方法使基板及支持體重合後,在使基板及支持體重合的重合室的外部,將該重合的基板及支持體貼合。 Regarding the attaching method of one embodiment of the present invention, after the substrate and the support are combined by the superimposing method of one embodiment of the present invention, the superimposed substrate and the support are superimposed on the outside of the superimposing chamber in which the substrate and the support are superimposed. Support body fit.
根據上述方法,藉由將重合方法所重合的基板及支持體貼合,能得到所期望的層積體。特別是因為在重合室的外部將基板及支持體貼合,能夠讓重合的環境、貼合的環境適用於各自的目的,能夠適切地得到所期望的層積體。 According to the above method, the desired laminate can be obtained by bonding the substrate and the support stacked by the stacking method. In particular, since the substrate and the support are bonded outside the superimposing chamber, the superimposed environment and the bonding environment can be adapted to each purpose, and the desired laminate can be appropriately obtained.
以下,參照圖式詳細說明有關本發明的一實施形態。此外,在以下說明本發明的一實施形態的重合裝置被組裝入貼附裝置中,而該貼附裝置被組裝入貼附系統中的構成,但本發明不限於此。 Hereinafter, an embodiment of the present invention will be described in detail with reference to the drawings. In addition, in the following, a configuration in which the overlapping device of one embodiment of the present invention is incorporated into the sticking device and the sticking device is incorporated into the sticking system will be described, but the present invention is not limited to this.
圖1為表示貼附系統1的概略構成的模式圖。如圖1所示,貼附系統1具備:貼附裝置2、預對準器3、第一外部搬送部4及第一外部搬送部行走路5、FOUP開啟器50、旋轉器52、烘烤平板51、第二外部搬送部54、第二外部搬送部行走路55、及通過線53。貼附裝置2具備重合裝置6及貼附室7。
FIG. 1 is a schematic diagram showing the schematic configuration of the sticking system 1. As shown in Fig. 1, the sticking system 1 includes: sticking
支持板(支持體)41藉由在第一外部搬送部行走路5移動的第一外部搬送部4,首先被搬送至預對準器3,在對位後,通過收授窗9被搬入重合裝置6內。基板42藉由在第二外部搬送部行走路55移動的第二外部搬送部54,首先被搬送至旋轉器52,接著被搬送至烘烤平板51,最後被搬送至通過線53。旋轉器52在處理對象的基板42塗佈黏接劑形成黏接層。烘烤平板51使形成於基板42的黏接層硬化。接著,在通過線53,基板42被移至第一外部搬送部4,首先被搬送至預對準器3,在對位後,通過收授窗9被搬入重合裝置6內。
The support plate (support) 41 is first conveyed to the
在本實施形態中,在重合裝置6內,先將支持板41搬入,之後,再將基板42搬入。但是,該順序也可以相反。搬入基板42及支持板41兩者後,重合裝置6使搬入的支持板41及基板42重合。貼附裝置2使重合裝置6所重合的基板42及支持板41(層積體40)通過閘門9移動至貼附室7,在貼附室7中,將基板42及支持板41貼合。
In this embodiment, in the
圖2為表示貼附裝置2的概略構成的模式圖。如圖2所示,貼附裝置2具備重合裝置6及貼附室7,重合裝置6具備重合室6a。
FIG. 2 is a schematic diagram showing the schematic configuration of the
在貼附裝置2中的重合室6a與貼附室7之間,設有開關可能的閘門8。此外,貼附裝置2在重合室6a與貼附室7之間,具備通過閘門8來搬送物體的內部搬送部10。
Between the overlapping
重合裝置6在重合室6a內具備:減壓泵(減壓部)20、對準區塊(位置調整部)21、驅動單元(位置調整部)22、間隙物(保持部)23、載台部24、第一支持銷(支持部)25、暫時固定部26及反射板(鏡部、內部檢測部、位置檢測部)27,並在重合室6a的外部具備:副框14、攝影機(攝影部、外部檢測部、位置檢測部)28、光源(外部檢測部、位置檢測部)29及控制器(影像處理部、外部檢測部、位置檢測部)30。此外,在重合室6a設有用以讓攝影機28攝影重合
室6a內的窗13。
The
減壓泵20為將重合室6a內減壓的裝置,較佳為將重合室6a內減壓至真空或接近真空的狀態的裝置。藉由將重合室6a內減壓,在貼附室7之間層積體40的收授能適切地進行。此外,在暫時固定時,能抑制進入基板42與支持板41之間的氣泡。
The
圖3為表示對準區塊21及驅動單元22的概略構成的模式圖,(a)為俯視圖,(b)為側方剖面圖。被搬入重合室6a內的基板42及支持板41首先被載置於第一支持銷25上。對準區塊21在成為對位的對象之基板42或支持板41被載置於第一支持銷25上的狀態下,藉由驅動單元22在與X-Y平面平行的方向上,也就是水平方向驅動,抵接於基板42或支持板,將基板42及支持板41對位(調整基板42及支持板41的位置)。
FIG. 3 is a schematic diagram showing a schematic configuration of the
如圖3(a)所示,在重合裝置6中,對準區塊21設於5個位置,從5個方向抵接基板42或支持板41。詳細來說,在重合裝置6中,配置於基板42或支持板41上的相互對向的位置的對準區塊21為2組、用以決定缺口位置的對準區塊21設有1個,將一組對準區塊21之間連結的直線、將另一組對準區塊21之間連結的直線相互垂直。但是,對
準區塊21數及配置若可以調整基板42及支持板41的位置的話,並不在此限。
As shown in Fig. 3(a), in the
如圖3(b)所示,在抵接對準區塊21中的基板42或支持板41的部位,設有用以防止基板42或支持板41形成刮痕的緩衝部(例如,橡膠板、鐵氟龍塗層等)21b。此外,對準區塊21可以通過彈簧21a連接至驅動單元22。
As shown in FIG. 3(b), at the position abutting the
此外,對準區塊21藉由驅動單元22來驅動。驅動單元22根據來自預對準器3的資訊,藉由將對準區塊21在水平方向驅動,將基板42及支持板41對位。
In addition, the
間隙物23為將進行對位的支持板41(先進行基板42的對位時為基板42)以不使其水平位置變化的方式先保持住直到進行重合為止的構件。圖4為從上面側觀察間隙物23的圖。間隙物23藉由將支持板41周緣部的一部分從下側支持,將支持板41穩定地保持住。間隙物23在X-Y方向,也就是水平方向上移動可能。支持板41乘載於載台部24並被運送至間隙物23的上部時,使間隙物23先移動至完全不與支持板41重疊的位置。本說明書中,在該狀態時,稱之為間隙物23位於「抽離位置」。在支持板41被運至比間隙物23還上方後,以藉由間隙物23能夠將支持板41支持的方式,將間隙物23返回至與支持板41重疊的位置。本說明書中,在該狀態時,稱之為間隙物23位於「插入位置」。圖4示出間隙物23位於「插入位置」的狀態。間隙物23在插
入位置時的間隙物23的將支持板41支持住的各構件與支持板41重疊的寬度d3可以是非限定地從支持板41的周緣到內側的1~5mm左右。較佳為5mm。此外,間隙物23的大小,例如,橫寬d4可以是5mm,但並不以此為限。
The
間隙物23的材質並沒有特別限定,例如,可以使用將不鏽鋼(SUS)去角,而以聚四氟乙烯等作樹脂塗層者。
The material of the
在載台部24中,內藏有加熱器(圖未示),能夠使得由第一支持銷25所支持的基板42上所塗佈的黏接層熱流動。載台部24的溫度,例如,因黏接層的黏接材料即熱塑性樹脂的低溫黏著性(膠黏性)而至少加熱至成為室溫以上的溫度較佳,更佳為加熱至成為玻璃轉移點(Tg)以上的溫度。藉由將黏接層加熱至熱塑性樹脂的玻璃轉移點以上的溫度,黏接層的熱流動性提升,變得容易變形。雖然也會相依於黏接層,也就是會相依於黏接材料即熱塑性樹脂的材質,但載台部24的溫度較佳為23~220℃,加熱時間,也就是說按壓時間為3~300秒間較佳,更佳為5~180秒間。
In the
第一支持銷25以能從載台部24突出的方式設置,將支持板41及基板42個別從底面支持住。接著,在第一支持銷25支持住支持板41或基板42的狀態下,藉由調整第一支持
銷25的突出量,能夠使支持板41或基板42移動至預定的位置(例如,藉由對準區塊21所對位的位置、間隙物23上的位置、或接近支持板41或基板42的位置)。第一支持銷25的素材雖沒有特別限定,但可以由熱傳導性佳的鋁等來構成,但不以此為限,使用不鏽鋼等也可以。
The first support pins 25 are provided so as to protrude from the
按壓插銷26為將經重合的基板42及支持板41(層積體40)在Z方向上往下側按壓者。按壓插銷26的前端部配置成分別對向於第一支持銷25的前端部。這樣的話,藉由配置第一支持銷25及按壓插銷26,將經調整位置後的支持板41的區域、經調整位置後的基板42的一部分的區域重合,能夠藉由夾住來按壓。因此,能夠將經位置調整的支持板41及基板42的中心點作為中心而施加均等的按壓力。因此,能夠防止支持板41及基板42的位置偏移,能夠良好地將首尾暫時固定。
The pressing pins 26 are those that press the stacked
此外,按壓插銷26在抵接支持板41(或基板42)的上面時,藉由彈簧(彈壓構件)26a,在Z方向上朝著下側彈壓。又,複數按壓插銷26藉由支持軸26b,可以在Z方向上同時上下移動。其中,按壓插銷26不向下方移動,因此在本說明書中,將按壓插銷26位於與保持於間隙物23的支持板41未接觸的位置時的情形,稱為按壓插銷26在「待機位置」。相對於此,按壓插銷26向下方移動,因此在本說明書中,將按壓插銷26位於與保持於間隙物23的支持板41
能夠藉由彈簧26a所彈壓的位置時的情形,稱為按壓插銷26在「按壓位置」。
In addition, when the
反射板27、攝影機28、光源29、及控制器30在重合裝置6中,構成檢測基板42及支持板41的外周端部的位置的位置檢測部。
The reflecting
圖5(a)為表示位置檢測部在檢測支持板41的外周端部的位置時的重合裝置6的狀態的模式圖。位置檢測部在重合室6a內,於支持板41被保持於間隙物23的狀態下,檢測支持板41的外周端部的位置。首先,光源29照射被保持於間隙物23的支持板41,將支持板41的底面部41b側的外周端部映至反射板27。接著,攝影機28通過窗13,攝影映至反射板27的支持板41的外周端部,得到圖5(b)所示的影像。接著,藉由控制器30將得到的影像進行影像處理(例如,習知的邊緣檢出處理),能夠檢測支持板41的外周端部的位置。此外,如圖5(b)所示的例,所檢測的外周端部,是包含用以特定支持板41的方向的缺口(缺口部)41a的部位V也可以。
FIG. 5(a) is a schematic diagram showing the state of the
圖5(c)為表示在檢測基板42的外周端部的位置時的重合裝置6的狀態的模式圖。位置檢測部在重合室6a內,在使基板42及支持板41其相互的平面部(基板42的上面部42b及支持板41的底面部41b)平行且接近的狀態下,檢測基板42的外周端部的位置。此外,支持板41因為將基
板42支持,雖與基板42相同,但變得比基板42還大。
FIG. 5(c) is a schematic diagram showing the state of the
首先,光源29照射使其相互的平面部平行且接近的基板42及支持板41,將基板42的底面部42c側的外周端部映至反射板27。接著,攝影機28通過窗13,藉由攝影映至反射板27的基板42的外周端部,得到圖5(d)所示的影像。接著,重合裝置6藉由將得到的影像中進行影像處理(例如,習知的邊緣檢出處理),能夠檢測基板42的外周端部的位置。此外,如圖5(d)所示的例,所檢測的外周端部,是包含用以特定基板42的方向的缺口(缺口部)42a的部位V也可以。
First, the
此外,使光源29的光量在檢測支持板41的外周端部的位置時、及檢測基板42的外周端部的位置時作變化較佳。例如,在一實施形態中,在檢測支持板41的外周端部的位置時,藉由降低光源29的光量,如圖5(b)所示,能夠得到支持板41與背景之間的高對比度影像。又,在檢測基板42的外周端部的位置時,藉由增大光源29的光量,如圖5(d)所示,能夠得到基板42與支持板41之間的高對比度影像。
In addition, it is preferable to change the amount of light of the
圖6為再說明位置檢測部的動作的模式圖。重合裝置6在檢測支持板41(或基板42)的外周端部的位置時,如圖6所示,反射板27映出支持板41(或基板42)的底面部41b(或底面部42c)側的外周端部的像S。反射板27較佳為在重合室6a內至少配置3個,映出支持板41(或基板42)的外周端部中的至少3個部位V的像S。接著,藉由對應各
反射板27的攝影機28來攝影各反射板27上的像S,取得各部位V的影像。接著,藉由控制器30將該各影像進行影像處理,檢測各部位V的位置。再來,控制器30將檢測出的各部位V的位置與預先訂定的基準位置作比較,以特定支持板41(或基板42)的外周端部的位置的從基準位置開始的偏移量。藉此,位置檢測部能夠判定支持板41(或基板42)的位置是否從預先訂定的基準位置偏移。
Fig. 6 is a schematic diagram illustrating the operation of the position detection unit again. When the
其中,支持板41及基板42為圓形時,藉由檢測至少3個部位V的位置,重合裝置6在能夠適切地特定支持板41及基板42的位置的同時,也能夠適切地判定支持板41及基板42的位置是否從預先訂定的基準位置偏移。
Among them, when the supporting
此外,一個部位V包含缺口41a(或缺口42a)較佳,控制器30檢測缺口41a(或缺口42a)的位置較佳。藉此,重合裝置6能夠一併地判定支持板41及基板42的方向是否有偏移。
In addition, it is better for a part V to include a
藉此,因為重合裝置6能夠藉由位置檢測部適切地檢測重合室6a內的支持板41及基板42的外周端部的位置,能夠檢測支持板41及基板42的位置偏移。特別是重合裝置6在重合室6a內,在使基板42及支持板41其相互的平面部平行且接近的狀態下,能夠檢測基板42的外周端部的位置。藉此,重合裝置6在重合室6a內,能夠適切地檢測使相互的平面部平行且接近的基板42及支持板41間的位置偏移。
Thereby, because the
反射板27,例如,可以是鏡子、稜鏡等光學
構件,但若是能映出支持板41及基板42的外周端部者並沒有特別的限定。又,在其他實施形態中,取代反射板27而利用折射等光學現象,使用將支持板41及基板42的外周端部映出的光學構件也可以。藉由使用這種光學構件來作為內部檢測部,例如,在重合室6a為真空或接近真空的狀態下,即便是在難以設置內部攝影機等的情形,也能夠適切地檢測重合室6a內的支持板41或基板42的外周端部。
The
反射板27如圖6所示可以設在能夠映出各部位V的位置。在一實施形態中,反射板27如圖3所示,可以安裝於驅動單元22。藉由將反射板27安裝在驅動單元22,能夠適切地映出經對位的支持板41(或基板42)的各部位V。又,可以省略用以固定反射板27的新構件。
The
攝影機28只要是能由攝影對象物而取得影像者即可,例如,可以使用CCD攝影機等,但並不以此為限。光源29只要是能照射對象物者即可,例如,可以使用LED光源等,但並不以此為限。控制器30只要是在控制攝影機28及光源29的同時能進行影像處理者即可,可以由積體電路(IC晶片)等形成的邏輯電路(硬體)來實現,也可以利用CPU(Central Processing Unit)由軟體來實現。攝影機28、光源29、及控制器30例如固定於副框14。
The
又,在一變形例中,位置檢測部在圖5(c)的狀態中,可以構成檢測基板42及支持板41的兩者的外周端部的位置者。此時,例如,在圖5(c)的狀態中,(i)將光源29的光量變小,在取得圖5(b)所示的影像的同時,(ii)將光源
29的光量變大,取得圖5(d)所示的影像,控制器30藉由將該等影像進行影像處理,檢測基板42及支持板41的兩者的外周端部的位置也可以。
In addition, in a modified example, the position detection unit may be configured to detect the positions of the outer peripheral end portions of both the
貼附室(貼附部)7藉由將經重合裝置6所重合的支持板41及基板42(層積體40)貼合,完成層積體40。貼附室7具備:第二支持銷31、加壓板32及33。又,貼附室7藉由圖未示的減壓泵來減壓至真空或接近真空狀態較佳。
The sticking chamber (sticking part) 7 sticks the
第二支持銷31從內部搬送部10接收並支持在重合室6經重合的支持板41與基板42。此外,第二支持銷31,例如,與第一支持銷25一樣,在將支持板41及基板42的中心點作為中心的圓上作等間隔配置。
The second support pins 31 are received from the internal conveying
在貼附室7內設置的加壓板32及33,內藏有加熱器(未圖示)。藉此,在第二支持銷31所支持的支持板41與基板42與加壓板32及33之間,能夠加熱支持板41及基板42,同時夾住並按壓。
The
在重合室6中,設有內部搬送部(圖7中的10),將藉由第一支持銷25及按壓插銷26夾住而暫時固定的支持板41及基板42(層積體40)在與貼附室7之間進行收授。
In the superimposing
重合室6及貼附室7可以是設置成將一個處理室的內部區隔成二個處理室的壁的構造。除此之外,重合
室6及貼附室7為在重合室6與貼附室7各自的側面以沒有間隙而互相鄰接的構造也可以。在重合室6及貼附室7的邊界,設有用以在重合室6及貼附室7之間進行層積體40的收授的閘門8。閘門8藉由閘來控制開關。又,在重合室6中,在貼附裝置2與第一外部搬送部4之間,設有用以進行支持板41、基板42及層積體40的收授的開關可能的收授窗9。如同上述,在重合室6及貼附室7可以分別設置減壓泵,以獨立控制各室的內部壓的狀態。
The overlapping
因為貼附室7為減壓可能的構成,在減壓環境之下可以將基板42與支持板41藉由黏接層貼合。藉由在減壓環境下使基板42壓合於黏接層,在基板42表面的凹凸圖案的凹部不存在空氣的狀態下,因為能使黏接層進行該凹部,可以確實地防止黏接層與基板42之間的氣泡發生。
Because the attaching
閘門8在閘打開的狀態下,形成為可將經對位的層積體40從重合室6移動至貼附室7,又,將接合後的層積體40從貼附室7移動至重合室6。使重合室6及貼附室7的任一者皆減壓的狀態下,藉由將閘打開,能夠將接合前的層積體40從重合室6在減壓下移動至貼附室7的構造。
The
圖7為從上方觀察包含內部搬送部10的貼附裝置2的內部構成的構成圖。內部搬送部10只要是能將層積體40在重合室6與貼附室7之間移動的構成的話,並非特別限定於具體的機構。在本實施形態中,如圖7所示,內部搬送部10藉由內部搬送臂11及臂轉動軸12所構成。內部搬送部10藉由能夠將層積體40從下面支持的內部搬送臂11的
臂轉動軸12作為旋轉中心的轉動,成為使層積體40移動的機構。雖詳細將於後述,但在本實施形態中,設有轉動的轉動軸共通的2個內部搬送部10。臂轉動軸12雖設置於重合室6側,但也可以設於貼附室7側。從縮短重合室6與第一外部搬送部4之間的收授行程的觀點來看,臂轉動軸12形成於接近收授窗9被形成的側面之側較佳。圖7中,「B」所示的二點鏈線表示內部搬送臂11的待機位置,「C」所示的二點鏈線表示內部搬送臂11在貼附室7的位置(貼附部收授位置)。
FIG. 7 is a configuration diagram of the internal structure of the
內部搬送臂11的轉動速度可以設定成因應狀況的速度。因此,在內部搬送臂11保持層積體40時,能夠使內部搬送臂11低速轉動,在不將層積體40保持時,使內部搬送臂11高速轉動。又,能夠控制加減速,使得內部搬送臂11的轉動的提升與停止平穩地進行。
The rotation speed of the
如圖7所示,閘門8在閘打開的狀態下,成為能夠使轉動的內部搬送臂11通過閘門8而將層積體40運至貼附部收授位置C的寬度之開口。閘門8的開關可以使用從前習知的手段,例如可以適用閘閥構造。
As shown in FIG. 7, in the state where the
基板42在被支持於支持板41的(被貼附)的狀態下,提供至薄化、搬送、實裝等的製程。基板42並不限於晶圓基板,例如,可以是支持板41的支持所必要的陶瓷基板、薄的薄膜基板、可撓性基板等的任意基板。
The
基板42的形狀,例如,可以是圓形,但並不以此為限。又,基板42為具有用以特定基板42的方向的缺欠即缺口42a者較佳。
The shape of the
支持板41為將基板42支持的支持體,藉由黏接層貼附於基板42。因此,支持板41在基板42的薄化、搬送、實裝等製程時,可以具有為了防止基板42的破損或變形的必要強度,期望能更輕量化。從以上觀點來看,支持板41係以玻璃、矽、丙烯酸系樹脂、陶瓷等來構成較佳。支持板41的形狀,例如,可以是圓形,但並不以此為限。
The
又,支持板41為具有用以特定支持板41的方向的缺欠即缺口41a者較佳。
In addition, it is preferable that the supporting
層積體40為將基板42、支持基板42的支持板41藉由層積於基板42及支持板41的任一者的黏接層來重合而形成。此外,在本實施形態中,黏接層形成於基板42側。
The laminate 40 is formed by stacking the
黏接層為黏接基板42及支持板41的層,藉由在基板42及支持板41的至少任一者上塗佈黏接劑而形成。構成黏接層的黏接劑,例如,含有因加熱而向熱流動性提升的熱塑性樹脂作為黏接材料者較佳。作為熱塑性樹脂,例如,可以是:丙烯酸系樹脂、苯乙烯系樹脂、馬來醯亞胺系樹脂、烴系樹脂、熱可塑性彈性體、及聚碸系樹脂
等。
The adhesive layer is a layer for bonding the
黏接層的形成方法,即在基板42或支持板41上塗佈黏接劑的塗佈方法、或者在基材上塗佈黏接劑而形成黏接膠帶的形成方法並沒有特別限定,作為黏接劑的塗佈方法,例如,可以是旋轉塗佈法、浸漬法、滾輪葉片法、噴塗法、狹縫噴嘴法所致的塗佈法等。
The method of forming the adhesive layer, that is, the method of applying an adhesive on the
黏接層的厚度雖然可以因應成為貼附對象的基板42及支持板41的種類、對貼附後的基板施予的處理等進行適宜設定,但較佳為10~150μm的範圍內,更佳為15~100μm的範圍內。
Although the thickness of the adhesive layer can be appropriately set according to the types of the
此外,將支持板41從基板42剝離時,可以對黏接層供給溶劑而將黏接層溶解。藉此,能夠將基板42與支持板41分離。此時,若在支持板41上形成貫通其厚度方向的貫通孔的話,因為能夠通過該貫通孔容易向黏接層供給溶劑,因此更佳。
In addition, when the
又,在基板42與支持板41之間,只要不要妨礙兩者的貼附,可以再形成黏接層以外的其他層。例如,在支持板41與黏接層之間,可以形成藉由照射光而變質的分離層。因為形成分離層,藉由在基板的薄化、搬送、實裝等製程後照射光,能夠容易分離基板42與支持板41。
In addition, between the
圖8為說明利用貼附裝置2的貼附方法之流程的流程圖。此外,S1~S13相當於利用重合裝置6的重合方法。
又,圖9~18為表示利用貼附裝置2的貼附方法的各工程中的貼附裝置2的狀態的模式圖。此外,在圖9~18中,為了簡略化,將具備貼附裝置2的構件的一部分省略了。
FIG. 8 is a flowchart illustrating the flow of the attaching method using the attaching
利用第一外部搬送部4通過重合室6的收授窗9將支持板41搬入。將搬入的支持板41載置於第一支持銷25上(參照圖9)。此外,在該階段中,先將間隙物23設於抽離位置,將按壓插銷26設於待機位置較佳。
The
接著,藉由驅動單元22將對準區塊21在與X-Y平面上平行移動,藉由將對準區塊21抵接於支持在第一支持銷25上的支持板41,支持板41的外周端部的位置基於來自預對準器3的資訊而將支持板41對準(參照圖10)。
Then, the
接著,第一支持銷25在Z方向上,使支持板41移動至比間隙物23還上側,不接觸按壓插銷26的位置。接著,使間隙物23移動至插入位置後,第一支持銷25在Z方向上,移動至比間隙物23還下側。藉此,不改變結束對位的支持板41的水平方向位置而藉由間隙物23來保持(保持工程,參照圖11)。
Next, the
接著,藉由位置檢測部(反射板27、攝影機28、光源29、及控制器30),來檢測保持在間隙物23上的支持板41的外周端部的位置(第二位置檢測工程,參照圖5(a))。如同上述,位置檢測部(i)將保持在間隙物23上的支持板41的底面部41b側的外周端部映至反射板27、(ii)藉由攝影機28攝影映在反射板27的,支持板41的底面部41b側的外周端部的像、(iii)將得到的影像藉由控制器30進行影像解析,而能夠檢測保持於間隙物23上的支持板41的外周端部的位置。
Next, the position detection unit (
此時,位置檢測部檢測支持板41的外周端部的至少2個部位的位置較佳。又,該2個部位中的一個部位包含支持板41的缺口41a較佳。
In this case, it is preferable that the position detection unit detects the positions of at least two locations of the outer peripheral end of the
接著,位置檢測部判定所檢測的支持板41的外周端部的位置是否從預先訂定的基準位置偏移。例如,控制器30特定檢測出的支持板41的外周端部的位置的從基準位置的偏移量,藉由判定偏移量是否超過閾值,來判定檢測出的支持板41的外周端部的位置是否從基準位置偏移。
Next, the position detection unit determines whether the detected position of the outer peripheral end of the
接著,檢測出的支持板41的外周端部的位置從基準位置偏移時進到S2,未偏移時進到S6。
Next, when the detected position of the outer peripheral end of the
接著,與支持板41的情形一樣,在該狀態下,利用第一外部搬送部4通過重合室6的收授窗9,將基板42搬入。將搬入的支持板41載置於第一支持銷25上(參照圖12)。
Next, as in the case of the
接著,藉由驅動單元22使對準區塊21在X-Y平面上平行移動,且將對準區塊21抵接於被支持在第一支持銷25上的基板42,基板42的外周端部的位置基於來自預對準器3的資訊而將基板42對準(參照圖13)。
Next, the
之後,將收授窗9關閉後,藉由減壓泵20,開始重合室6a的減壓。重合室6a的減壓,可以在暫時固定結束的時點中的重合室6的減壓狀態及貼附室7的減壓狀態相互成為幾乎相同狀態下進行。較佳為10Pa以下。又,載台部24的加熱開始,使在基板42上面形成的黏接層熱流動。
After that, after closing the receiving
接著,第一支持銷25使基板42的上面部42b接近於S3中間隙物23所保持的支持板41的底面部41(支持工程,參照圖14)。藉此,基板42及支持板41使相互的平面部(42b、41b)成為平行且接近的狀態。
Next, the
接著,藉由位置檢測部(反射板27、攝影機28、光源29、及控制器30),來檢測向支持板41使相互的平面部平行且接近的基板42的外周端部的位置(位置檢測工程,參照圖5(c))。如同上述,位置檢測部(i)將向支持板41使相互的平面部平行且接近的基板42的上面部42b側的外周端部映至反射板27、(ii)藉由攝影機28攝影映至反射板27的基板42的上面部42b側的外周端部的像、(iii)將得到的影像藉由控制器30進行影像解析,而能夠檢測向支持板41使相互的平面部平行且接近的基板42的外周端部的位置。
Next, the position detection unit (
此時,位置檢測部檢測基板42的外周端部的至少2個部位的位置較佳。又,該2個部位中的一個部位包含基板42的缺口42a較佳。
In this case, it is preferable that the position detection unit detects the positions of at least two locations of the outer peripheral end portion of the
接著,位置檢測部判定所檢測到的基板42的外周端部的位置是否從預先訂定的基準位置偏移。例如,控制器30特定檢測出的基板42的外周端部的位置的從基準位置的偏移量,藉由判定偏移量是否超過閾值,來判定檢測出的基板42的外周端部的位置是否從基準位置偏移。
Next, the position detection unit determines whether the detected position of the outer peripheral end of the
接著,檢測出的基板42的外周端部的位置從基準位置偏移時進到S9,未偏移時進到S13。
Next, when the detected position of the outer peripheral end of the
接著,在使間隙物23移動至抽離位置的同時,將按壓
插銷26藉由支持軸26b,從待機位置移動至按壓位置,而被間隙物23支持的支持板41,藉由彈簧26a向著Z方向的下側彈壓而施力。藉此,藉由按壓插銷26的彈簧26a所施加的力,由第一支持銷25與按壓插銷26來夾住,按壓支持板41與基板42(參照圖15)。藉此,將支持板41與基板42重合,暫時固定。
Then, while moving the
將支持板41與基板42重合後,將按壓插銷26返回至待機位置。又,使第一支持銷25向Z方向下側移動。藉此,將經重合的支持板41及基板42(層積體40)收授至內部搬送部10(參照圖16)。
After the
接著,將閘門8的閘打開,藉由內部搬送部10將經重合的支持板41與基板42從重合室6搬送到貼附室7。其中,經重合的支持板41與基板42,在貼附室7藉由第二支持銷31上所支持(參照圖17)。
Next, the shutter of the
接著,在支持於第二支持銷31的狀態,藉由使加壓板33在Z方向下降,接觸於支持板41的上面。接著,使第二支持銷31、加壓板33以相同速度下降。藉此,在加壓板32及33之間,將支持板41與基板42夾住,按壓並同時加熱(參照圖18)。藉此,貼附支持板41與基板42,能夠完成層積體40。
Next, in a state of being supported by the second supporting
本發明並不限於上述各實施形態,在請求項所示的範圍內可以有各種的變更,將不同的實施形態所分別揭示的技術手段作適宜組合而得到的實施形態也包含於本發明的技術範圍內。 The present invention is not limited to the above-mentioned embodiments, and various modifications are possible within the scope shown in the claims. Embodiments obtained by appropriately combining the technical means disclosed in the different embodiments are also included in the technology of the present invention. Within range.
本發明因為能夠提升真空中的基板及支持體的貼合精度,能夠廣泛地利用於工業製品的製造領域。 Since the present invention can improve the bonding accuracy of the substrate and the support in a vacuum, it can be widely used in the manufacturing field of industrial products.
1‧‧‧貼附系統 1‧‧‧Attaching system
2‧‧‧貼附裝置 2‧‧‧Attaching device
3‧‧‧保持室 3‧‧‧Holding room
5‧‧‧第一外部搬送部行走路 5‧‧‧The first external transport department walks
6‧‧‧重合裝置 6‧‧‧Coincidence device
7‧‧‧貼附室(貼附部) 7‧‧‧Attaching Room (Attaching Department)
8‧‧‧閘門 8‧‧‧Gate
9‧‧‧收授窗 9‧‧‧Receiving Window
50‧‧‧FOUP開啟器 50‧‧‧FOUP opener
51‧‧‧烘烤平板 51‧‧‧Baking plate
52‧‧‧旋轉器 52‧‧‧Rotator
53‧‧‧通過線 53‧‧‧Passing the line
54‧‧‧第二外部搬送部 54‧‧‧Second External Transport Department
55‧‧‧第二外部搬送部行走路 55‧‧‧The second external transport department walks
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