TWI719755B - Cutter wheel - Google Patents
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- TWI719755B TWI719755B TW108145698A TW108145698A TWI719755B TW I719755 B TWI719755 B TW I719755B TW 108145698 A TW108145698 A TW 108145698A TW 108145698 A TW108145698 A TW 108145698A TW I719755 B TWI719755 B TW I719755B
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Description
本發明是有關於一種切割刀具,特別是一種用於切割玻璃等脆性材料的切割刀輪。The invention relates to a cutting tool, especially a cutting wheel used for cutting brittle materials such as glass.
脆性材料包括液晶顯示幕所用玻璃等通常採用盤狀微齒刀輪進行切割。用來進行脆性材料切割的盤狀微齒刀輪具有的共同特徵是:均包括切割刃部、刀輪盤面和刀輪中心用來安裝刀軸的軸孔。Brittle materials, including glass used in liquid crystal display screens, are usually cut with a disc-shaped micro-tooth cutter wheel. The disc-shaped micro-tooth cutter wheels used for cutting brittle materials have the common feature that they all include a cutting edge, a cutter wheel disc surface and a shaft hole in the cutter wheel center for installing the cutter shaft.
目前脆性材料,尤其是液晶顯示器所用玻璃的厚度從2mm降到0.1mm,厚度越來越薄,硬度越來越大,切割的玻璃幅面也越來越大,使得切割時的壓力、切入技術、裂斷效率等要求以及精度要求也都更高,同時對玻璃切割過程中玻璃切入的深度、開裂的深度和開裂的時間等也提出更多的要求,對刀輪的切割性能和切割的穩定性要求也越來越高,給刀輪的研發提出了很大的挑戰。At present, the thickness of brittle materials, especially the glass used in liquid crystal displays, has dropped from 2mm to 0.1mm. The thickness is getting thinner and the hardness is getting bigger and bigger. The width of the cut glass is also getting bigger and bigger. The requirements for breaking efficiency and accuracy are also higher. At the same time, more requirements are put forward for the depth of glass cutting, the depth of cracking and the time of cracking during the glass cutting process, and the cutting performance and cutting stability of the cutter wheel. The requirements are getting higher and higher, which poses a great challenge to the research and development of the cutter wheel.
因此,本發明之目的,是在提供一種切割刀輪,適用于厚度越來越薄的脆性材料。Therefore, the purpose of the present invention is to provide a cutting wheel suitable for brittle materials with thinner and thinner thickness.
於是,本發明一種切割刀輪,其包括沿該切割刀輪的外緣周向設置的多個切割齒,且沿著該切割刀輪的圓周方向,於該每一切割齒包括從一側齒根至齒頂,再從齒頂到另一側齒根延伸的齒刃;其中,該切割齒至少部分部位的徑向截面的齒刃處夾角是變化的,而前述徑向截面為過該齒刃和該切割刀輪的中心的截面;是以,藉由該切割刀輪之切割齒的齒頂到齒根的徑向截面的齒刃處夾角是變化的,以改變切割刀輪的齒刃的鋒利度,而該切割刀輪的齒刃的鋒利度的變化,提高了刀輪對壓力波動的容忍度,使得該切割刀輪的切割齒能夠在壓力波動更大的情況下保障同等的切割品質,從而可以更好的適應大幅面玻璃的切割,並可對量產良率和穩定性有大幅的改善。Therefore, a cutting wheel of the present invention includes a plurality of cutting teeth arranged along the outer periphery of the cutting wheel, and along the circumferential direction of the cutting wheel, where each cutting tooth includes a tooth from one side The tooth edge extending from the root to the top of the tooth, and then from the tooth top to the other side of the tooth root; wherein the angle of the cutting tooth at least part of the radial cross-section of the tooth edge changes, and the aforementioned radial cross-section is through the tooth The cross section between the blade and the center of the cutting wheel; therefore, the angle between the tooth tip of the cutting tooth of the cutting wheel and the tooth edge of the radial section of the tooth root is changed to change the tooth edge of the cutting wheel The sharpness of the cutting wheel, and the change in the sharpness of the cutting edge of the cutter wheel, improves the tolerance of the cutter wheel to pressure fluctuations, so that the cutting teeth of the cutter wheel can guarantee the same cutting under the condition of greater pressure fluctuations. Quality, which can better adapt to the cutting of large format glass, and can greatly improve the mass production yield and stability.
在一些實施例中,沿該切割齒的齒頂至一側的齒根,該切割齒至少部分部位的徑向截面的齒刃處夾角逐漸減小或逐漸增大。In some embodiments, along the tooth tip of the cutting tooth to one side of the tooth root, the angle between the tooth edges of the radial section of at least part of the cutting tooth is gradually reduced or gradually increased.
在一些實施例中,沿該切割齒的齒頂至一側的齒根,該切割齒具有徑向截面的齒刃處夾角明顯減小或明顯增大的突變齒段,該突變齒段與相鄰的齒段形成拐角。In some embodiments, along the tooth tip of the cutting tooth to the root of one side, the cutting tooth has an abrupt tooth segment with a significantly reduced or significantly increased angle at the tooth edge of the radial cross-section, and the abrupt tooth segment is related to the phase The adjacent tooth segments form a corner.
在一些實施例中,該切割齒的齒頂處的徑向截面的齒刃處夾角大於或小於該切割齒的齒根處的徑向截面的齒刃處夾角。In some embodiments, the included angle of the tooth edge of the radial section at the tooth crest of the cutting tooth is larger or smaller than the included angle of the tooth edge of the radial section at the root of the cutting tooth.
在一些實施例中,該切割齒的齒頂包括一段徑向截面的齒刃處夾角相同的齒頂段或者包括一個尖點。In some embodiments, the tooth tip of the cutting tooth includes a tooth tip section with the same included angle at the tooth edge of a radial section or a sharp point.
在一些實施例中,沿該切割齒的齒頂至其一側的齒根,至少有一段的齒刃被切除,形成無齒刃段。In some embodiments, along the tooth tip of the cutting tooth to the tooth root on one side, at least a segment of the tooth edge is cut to form a toothless segment.
在一些實施例中,該無齒刃段包括平面或弧面。In some embodiments, the toothless edge section includes a flat surface or a curved surface.
在一些實施例中,該無齒刃段位於該切割齒的齒頂、齒根或齒頂至齒根之間。In some embodiments, the toothless edge section is located between the tooth tip, the tooth root, or between the tooth tip and the tooth root of the cutting tooth.
在一些實施例中,各切割齒的齒型相同或不同。In some embodiments, the tooth profile of each cutting tooth is the same or different.
在一些實施例中,各切割齒連續佈置或間隔佈置。In some embodiments, the cutting teeth are arranged continuously or spaced apart.
在一些實施例中,各切割齒連續佈置,相鄰兩個切割齒的齒根相交或圓滑過渡連接。In some embodiments, the cutting teeth are arranged continuously, and the roots of two adjacent cutting teeth are intersected or connected in a smooth transition.
在一些實施例中,切割刀輪包括相對設置的兩個圓盤面,以及分別與該兩個圓盤面的邊緣連接的第一曲面和第二曲面,該第一曲面和該第二曲面遠離圓盤面的一側相交,該切割齒設於該第一曲面和該第二曲面的相交區域。In some embodiments, the cutting cutter wheel includes two disc surfaces arranged opposite to each other, and a first curved surface and a second curved surface respectively connected to the edges of the two disc surfaces, and the first curved surface and the second curved surface are far away from each other. One side of the disc surface intersects, and the cutting tooth is arranged at the intersection area of the first curved surface and the second curved surface.
在一些實施例中,切割刀輪還包括第三曲面和第四曲面,該第一曲面通過該第三曲面連接一圓盤面,該第二曲面通過該第四曲面連接另一圓盤面;其中,該第三曲面的切線與該第四曲面的切線相交形成第四夾角,該第一曲面的切線與該第二曲面的切線相交形成第五夾角,該第四夾角小於該第五夾角。In some embodiments, the cutter wheel further includes a third curved surface and a fourth curved surface, the first curved surface is connected to a disc surface through the third curved surface, and the second curved surface is connected to another disc surface through the fourth curved surface; Wherein, the tangent of the third curved surface and the tangent of the fourth curved surface intersect to form a fourth included angle, the tangent of the first curved surface and the tangent of the second curved surface intersect to form a fifth included angle, and the fourth included angle is smaller than the fifth included angle.
在一些實施例中,沿該切割齒的齒頂至一側的齒根,該切割齒至少部分部位的徑向截面的齒刃處夾角先逐漸減小,後逐漸增大,或者先逐漸增大,後逐漸減小。In some embodiments, along the tooth tip of the cutting tooth to the root of one side, the angle at the tooth edge of the radial section of at least part of the cutting tooth first gradually decreases, then gradually increases, or first gradually increases , And then gradually decrease.
有關本發明之前述及其他技術內容、特點與功效,在以下配合參考圖式之較佳實施例的詳細說明中,將可清楚的明白。The foregoing and other technical content, features, and effects of the present invention will be clearly understood in the following detailed description of the preferred embodiment with reference to the drawings.
下面將結合本發明實施例中的附圖,對實施例中的技術方案進行清楚、完整地描述。顯然,所描述的實施例僅僅是本發明的一部分實施例,而不是全部的實施例。基於本發明的實施例,本領域普通技術人員在沒有作出創造性勞動前提下所獲得的所有其他實施例,都屬於本發明保護的範圍。The technical solutions in the embodiments will be clearly and completely described below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are only a part of the embodiments of the present invention, rather than all the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative work shall fall within the protection scope of the present invention.
在本發明的描述中,需要理解的是,術語“中心”、“縱向”、“橫向”、“前”、“後”、“左”、“右”、“豎直”、“水準”、“頂”、“底”、“內”、“外”等指示的方位或位置關係為基於附圖所示的方位或位置關係,僅是為了便於描述本發明和簡化描述,而不是指示或暗示所指的裝置或元件必須具有特定的方位、以特定的方位構造和操作,因此不能理解為對本發明保護範圍的限制。In the description of the present invention, it should be understood that the terms "center", "longitudinal", "lateral", "front", "rear", "left", "right", "vertical", "horizontal", The orientation or positional relationship indicated by "top", "bottom", "inner", "outer", etc. is based on the orientation or positional relationship shown in the drawings, and is only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying The referred device or element must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation of the protection scope of the present invention.
本發明公開提供的切割刀輪適用於切割脆性材料,脆性材料包括但不限於玻璃、陶瓷、藍寶石、矽片和半導體材料。The cutting wheel provided by the present disclosure is suitable for cutting brittle materials, which include but are not limited to glass, ceramics, sapphire, silicon wafers and semiconductor materials.
本發明公開提供的切割刀輪所採用的材料主要包括金剛石、聚晶金剛石、多晶金剛石、硬質合金材料,或者這幾種材料的複合材料等。The materials used in the cutting wheel provided by the present disclosure mainly include diamond, polycrystalline diamond, polycrystalline diamond, cemented carbide materials, or composite materials of these materials.
在一些實施例中,如圖1(a)、圖2(a)、圖3(a)、圖4(a)、圖5(a)和圖6(a)所示,切割刀輪包括沿切割刀輪的外緣周向設置的多個切割齒1。可選地,切割刀輪的一周具有幾個至上千個切割齒1,便於切入玻璃等脆性材料。In some embodiments, as shown in Figure 1 (a), Figure 2 (a), Figure 3 (a), Figure 4 (a), Figure 5 (a) and Figure 6 (a), the cutting wheel includes an edge A plurality of
不同的切割刀輪的切割齒1的齒型不同或相同。同一切割刀輪上的各切割齒的齒型相同或不同。The tooth profile of the
不同的切割刀輪上的切割齒1的數量相同或不同。The number of cutting
如圖1(b)、4(b)所示,切割齒1包括齒頂11和齒根12。齒頂11相對於齒根12遠離切割刀輪的中心。從齒頂11向靠近切割刀輪的方向延伸,延伸的終點為齒根12。As shown in Figs. 1(b) and 4(b), the
切割齒1的齒頂11到切割刀輪的中心的距離為第一距離,切割齒1的齒根12到切割刀輪的中心的距離為第二距離。齒頂11與齒根12之間通過曲面過渡連接,齒頂11與齒根12之間的任意部位到切割刀輪的中心的距離為第三距離。其中,第一距離大於第二距離,第三距離小於第一距離大於第二距離。The distance from the
沿切割刀輪的圓周方向,每個切割齒1包括從一側齒根12至齒頂11,再從齒頂11到另一側齒根12延伸的齒刃。也就是說沿切割刀輪的外緣周向設有一圈齒刃。Along the circumferential direction of the cutting wheel, each
切割齒1從一側齒根12至齒頂11的部位相對於從另一側齒根12到齒頂11的部位對稱或者不對稱。The part of the
如圖1(d)所示,對切割齒1的任一部位作徑向截面,徑向截面的齒刃處的兩條邊界線形成的夾角為齒刃處夾角a。其中,徑向截面為過該部位的齒刃和切割刀輪的中心的截面。As shown in Figure 1(d), a radial section is made on any part of the
在徑向截面的齒刃處的兩條邊界線為直線的情況下,齒刃處夾角a就是齒刃處的兩條邊界線的夾角;在徑向截面的齒刃處的兩條邊界線為曲線的情況下,齒刃處夾角a為兩條邊界線的切線的夾角。In the case that the two boundary lines at the tooth edge of the radial section are straight lines, the angle a at the tooth edge is the angle between the two boundary lines at the tooth edge; the two boundary lines at the tooth edge of the radial section are In the case of a curve, the angle a at the tooth edge is the angle between the tangents of the two boundary lines.
如圖2(e)~圖2(g)所示,切割齒1至少部分部位的徑向截面的齒刃處夾角a是變化的。也就是說,沿齒刃的延伸方向,對切割齒1作多個徑向截面,至少有兩個徑向截面的齒刃處夾角a是不同的。其中,徑向截面為過齒刃和切割刀輪的中心的截面。As shown in Fig. 2(e) to Fig. 2(g), the angle a at the tooth edge of the radial section of at least part of the
切割齒1的徑向截面的齒刃處夾角a是變化的,或者說,至少有兩個徑向截面的齒刃處夾角a是不同的,均對應的是,切割齒1的一圈齒刃的鋒利度是變化的,而不是相關技術中的不變的。The included angle a of the tooth edge of the radial section of the
齒刃處夾角a越大,齒刃的鋒利度越差,齒刃越鈍;齒刃處夾角a越小,齒刃的鋒利度越好,齒刃越鋒利。The larger the angle a at the tooth edge, the worse the sharpness of the tooth edge, and the duller the tooth edge; the smaller the angle a at the tooth edge, the better the sharpness of the tooth edge and the sharper the tooth edge.
在一些實施例中,沿切割齒1的齒頂11至一側的齒根12,切割齒1至少部分部位的徑向截面的齒刃處夾角a先逐漸減小,後逐漸增大,或者先逐漸增大,後逐漸減小。In some embodiments, from the
在一些實施中,至少一個切割齒1的齒刃具有鋒利度不同的兩個齒段。鋒利度不同的兩個齒段所對應區域的徑向截面的齒刃處夾角a不同。In some implementations, the tooth edge of at least one
在TFT(Thin Film Transistor,即薄膜場效應電晶體)玻璃切割過程中,有的情況是需要嚴格控制刀輪的鋒利度,過於鋒利會使玻璃提前開裂而無法順利轉入下一工序。In the TFT (Thin Film Transistor) glass cutting process, in some cases, it is necessary to strictly control the sharpness of the cutter wheel. Too sharp will cause the glass to crack in advance and fail to transfer to the next process smoothly.
通過齒刃處夾角a的變化設計以降低齒刃切入玻璃後的鋒利度,來實現對裂片時間延長的控制,可使玻璃在轉入下一工序之前不會提前開裂。Through the design of the change of the angle a at the tooth edge to reduce the sharpness of the tooth edge after cutting into the glass, the control of the prolonged splitting time can be achieved, so that the glass will not crack in advance before being transferred to the next process.
在切割強化玻璃過程中,切入玻璃的齒刃第一時間通常不能太過鋒利,太過鋒利會出現強化玻璃衍裂成碎片的現象,但是切入後要求刃齒提高鋒利度以加速向下滲透的力,這就需要齒刃的刃頂到刃根之間的角度變鋒利。In the process of cutting strengthened glass, the cutting edge of the glass is usually not too sharp at the first time. Too sharp will cause the strengthened glass to break into fragments. However, after cutting, the sharpness of the cutting edge is required to accelerate downward penetration. This requires sharpening of the angle between the tip of the tooth and the root of the blade.
另外隨著10代線(第十代液晶面板線)和10.5代線的大量投產,玻璃幅面越來越大,大幅面的玻璃在切割中不能保障玻璃幅面內的每個部位受到相同的切割壓力,並且玻璃在切割過程中會因重力等因素,玻璃局部會產生形變,這種切割不穩定性的波動加大以及玻璃表面的形變,使得玻璃的某些局部受力過大而提前開裂,而有的局部受力過小無法開裂,為諸如70英寸至100英寸的電視面板的量產切割帶來很大困擾,並且這種困擾持續多年未能很好的解決。In addition, with the large-scale production of the 10th generation line (the tenth generation LCD panel line) and the 10.5 generation line, the glass format is getting larger and larger, and the large-format glass cannot guarantee that every part of the glass format is subjected to the same cutting pressure during cutting. In addition, due to gravity and other factors in the glass cutting process, the glass will be deformed locally. The increased fluctuation of the cutting instability and the deformation of the glass surface will cause some parts of the glass to be excessively stressed and cracked in advance. The local stress is too small to be cracked, which brings great troubles to the mass production cutting of TV panels such as 70 inches to 100 inches, and this trouble has not been solved well for many years.
而本發明公開的一些實施例切割齒1的齒頂11到齒根12的齒刃處夾角a是逐漸增大的,以改變刀輪齒刃的鋒利度,而刀輪齒刃的鋒利度的改變,提高了刀輪對壓力波動的容忍度,使得刀輪刃齒能夠在壓力波動更大的情況下保障同等的切割品質,從而可以更好的適應大幅面玻璃的切割,並可對量產良率和穩定性有大幅的改善。However, in some embodiments disclosed in the present invention, the angle a between the
在一些實施例中,如圖2(b)和圖2(c)所示,以齒根11與切割刀輪的中心的連線L為基準,沿齒刃的延伸方向依次作三個徑向截面,分別為第一徑向截面、第二徑向截面和第三徑向截面。In some embodiments, as shown in Fig. 2(b) and Fig. 2(c), taking the line L between the
第一徑向截面與連線L的夾角為第一夾角b1。The included angle between the first radial section and the line L is the first included angle b1.
第二徑向截面與連線L的夾角為第二夾角b2。The included angle between the second radial section and the line L is the second included angle b2.
第三徑向截面與連線L的夾角為第三夾角b2。The angle between the third radial section and the line L is the third angle b2.
如圖2(e)所示,第一徑向截面的齒刃處的夾角為第一齒刃處夾角a1。As shown in Figure 2(e), the included angle at the tooth edge of the first radial section is the included angle a1 at the first tooth edge.
如圖2(f)所示,第二徑向截面的齒刃處的夾角為第二齒刃處夾角a2。As shown in Figure 2(f), the included angle at the tooth edge of the second radial section is the angle a2 at the second tooth edge.
如圖2(g)所示,第三徑向截面的齒刃處的夾角為第三齒刃處夾角a3。As shown in Figure 2(g), the angle at the tooth edge of the third radial section is the angle a3 at the third tooth edge.
在一些實施中,a1>a2>a3。或者,a1和a2和a3中至少有兩個角度不同。In some implementations, a1>a2>a3. Or, at least two angles of a1 and a2 and a3 are different.
切割齒1的徑向截面的齒刃處夾角a是變化的,變化方式具有多種,齒刃處夾角a可以漸變或突變。The angle a at the tooth edge of the radial section of the cutting
在一些實施例中,沿切割齒1的齒頂11至一側的齒根12,切割齒1至少部分部位的徑向截面的齒刃處夾角a逐漸減小或逐漸增大。對應的,沿切割齒1的齒頂11至一側的齒根12,切割齒1的齒刃的鋒利度逐漸增強或逐漸減弱。In some embodiments, from the
例如:在一實施例中,切割齒1的齒頂11處的徑向截面的齒刃處夾角a為110°,沿該切割齒1的齒頂11至齒根12,徑向截面的齒刃處夾角a從110°漸變到130°。For example: in one embodiment, the angle a of the tooth edge of the radial section at the
在另一實施例中,切割齒1的齒頂11處的徑向截面的齒刃處夾角a為110°,沿該切割齒1的齒頂11至齒頂11與齒根12的中間位置,徑向截面的齒刃處夾角a從110°漸變到130°,然後,沿該切割齒1的齒頂11與齒根12的中間位置至齒根12,徑向截面的齒刃處夾角a從130°漸變到170°,如此在齒頂至齒根會有兩端不同的角度變化趨勢,且在上述的中間也就是130°位置會有一個突變。In another embodiment, the included angle a of the tooth edge of the radial section at the
在一些實施例中,如圖3(a)~圖3(c),沿切割齒1的齒頂11至一側的齒根12,切割齒1具有徑向截面的齒刃處夾角a明顯減小或明顯增大的突變齒段13,突變齒段13與相鄰的齒段形成拐角14(如圖3(c)所示)。In some embodiments, as shown in Figure 3(a) to Figure 3(c), along the
在一些實施例中,突變齒段13的齒刃處夾角a大於與其相鄰的兩側齒段的齒刃處夾角a。In some embodiments, the angle a between the tooth edges of the
在一些實施例中,突變齒段13的齒刃處夾角a小於與其相鄰的兩側齒段的齒刃處夾角a。In some embodiments, the angle a between the tooth edges of the
在一些實施例中,突變齒段13的齒刃處夾角a大於與其相鄰的一側齒段的齒刃處夾角a,小於與其相鄰的另一側齒段的齒刃處夾角a。In some embodiments, the angle a at the tooth edge of the
在一些實施例中,沿切割齒1的齒頂11至其一側的齒根12具有至少三個鋒利度不同的齒段,且沿切割齒1的齒頂11至齒根12,三個齒段的鋒利度依次降低或依次增大。In some embodiments, there are at least three tooth segments with different sharpness along the
在一些實施例中,沿切割齒1的齒頂11至其一側的齒根12具有至少三個鋒利度不同的齒段,且沿切割齒1的齒頂11至齒根12,位於中部的齒段的鋒利度大於或小於位於兩側的齒段的鋒利度。In some embodiments, there are at least three tooth segments with different sharpness along the
在一些實施例中,切割齒1的齒頂11處的徑向截面的齒刃處夾角a大於或小於切割齒1的齒根12處的徑向截面的齒刃處夾角a。In some embodiments, the included angle a of the tooth edge of the radial section at the
也就是說,位於切割齒1的齒頂11的齒刃的鋒利度劣於或優於位於切割齒1的齒根12處的齒刃的鋒利度。That is, the sharpness of the tooth edge located at the
在一些實施例中,如圖2(c)所示,切割齒1的齒頂11包括一段徑向截面的齒刃處夾角a相同的齒頂段15,或者可以說,切割齒1的齒頂11包括鋒利度相同的一個齒段。In some embodiments, as shown in FIG. 2(c), the
在一些實施例中,如圖3(b)所示,切割齒1的齒頂11包括一個尖點16。In some embodiments, as shown in FIG. 3( b ), the
在一些實施例中,如圖6(a)~圖6(c),切割齒1的一側齒根12至齒頂11,繼而從齒頂11至另一側齒根12均為弧線,即:整個切割齒的齒刃為弧形,且圓滑過渡。相當於圖3(b)中的尖點16被圓滑處理。In some embodiments, as shown in Fig. 6(a) to Fig. 6(c), one
初始狀態,切割刀輪的外緣一周形成一圈棱線,在切割刀輪上加工切割齒1時,切割齒1的齒頂11可以保留部分棱線作為齒刃,或者切割齒1的整個齒頂11圓滑處理,使切割齒1中沒有切割刀輪中初始狀態的齒刃(如圖6(a)~圖6(c))。In the initial state, the outer edge of the cutting wheel forms a circle of ridges. When the cutting
上述各實施例通過改變切割齒1的徑向截面的齒刃處夾角a的大小來來改變切割刀輪的鋒利度。The foregoing embodiments change the sharpness of the cutter wheel by changing the size of the included angle a of the tooth edge of the radial section of the cutting
在一些實施例中,如圖4(a)~圖5(b),沿切割齒1的齒頂11至其一側的齒根12,至少有一段齒刃被切除,形成無齒刃段17。即通過破壞局部刃來改變切割刀輪的鋒利度。In some embodiments, as shown in Figure 4(a) to Figure 5(b), along the
在一些實施例中,無齒刃段17包括平面或弧面。In some embodiments, the
在一些實施例中,無齒刃段17位於切割齒1的齒頂11。In some embodiments, the
在一些實施例中,如圖5(a)和圖5(b)所示,無齒刃段17位於切割齒1的齒根12處。In some embodiments, as shown in FIGS. 5( a) and 5( b ), the
在一些實施例中,如圖4(a)~圖4(c)所示,無齒刃段17位於切割齒1的齒頂11至齒根12之間。In some embodiments, as shown in FIGS. 4( a) to 4 (c ), the
在一些實施例中,各切割齒1連續佈置或間隔佈置。In some embodiments, the cutting
在一些實施例中,如圖2(b)所示,各切割齒1連續佈置,相鄰兩個切割齒1的齒根12相交。In some embodiments, as shown in FIG. 2( b ), each cutting
在一些實施例中,如圖1(b)所示,各切割齒1連續佈置,相鄰兩個切割齒1的齒根12圓滑過渡連接。In some embodiments, as shown in FIG. 1( b ), the cutting
在一些實施例中,如圖1(a)、圖1(c)、圖5(a)和圖5(b)所示,切割刀輪包括相對設置的兩個圓盤面2,以及分別與兩個圓盤面的邊緣連接的第一曲面3和第二曲面4。第一曲面3和第二曲面4遠離圓盤面的一側相交,呈V型,且第一曲面3和第二曲面4相交處形成一圈邊緣棱線,切割齒1設於第一曲面3和第二曲面4的相交區域,齒刃沿邊緣棱線佈置。In some embodiments, as shown in Figure 1 (a), Figure 1 (c), Figure 5 (a) and Figure 5 (b), the cutting wheel includes two oppositely arranged
在一些實施例中,如圖2(a)、圖2(d)、圖3(a)、圖3(c)、圖4(a)、圖4(c)和圖6(c)所示,切割刀輪包括相對設置的兩個圓盤面2,還包括第一曲面3、第二曲面4、第三曲面7和第四曲面8。In some embodiments, as shown in Figure 2 (a), Figure 2 (d), Figure 3 (a), Figure 3 (c), Figure 4 (a), Figure 4 (c) and Figure 6 (c) , The cutting wheel includes two
第一曲面3通過第三曲面7連接一圓盤面2,第二曲面4通過第四曲面8連接另一圓盤面2;第一曲面3和第二曲面4遠離圓盤面的一側相交,呈V型,且第一曲面3和第二曲面4相交處形成一圈邊緣棱線,切割齒1設於第一曲面3和第二曲面4的相交區域,齒刃沿邊緣棱線佈置。The first
其中,第三曲面7的切線與第四曲面8的切線相交形成第四夾角,第一曲面3的切線與第二曲面4的切線相交形成第五夾角,第四夾角小於第五夾角。Wherein, the tangent of the third
通過設置第三曲面7和第四曲面8,利於設於第一曲面3與第二曲面4相交區域的切割齒1在切割材料過程中的排屑。The provision of the third
如圖1(a)、圖2(a)、圖3(a)、圖4(a)、圖5(a)和圖6(a)所示,切割刀輪的中心設置軸孔5,用來安裝刀軸。As shown in Figure 1 (a), Figure 2 (a), Figure 3 (a), Figure 4 (a), Figure 5 (a) and Figure 6 (a), the center of the cutter wheel is provided with a
如圖1(c)、圖2(d)、圖3(c)、圖4(c)、圖5(b)、圖6(b)和圖6(c)所示,切割刀輪的切割齒1的齒型不同,對應的,兩個相鄰切割齒1的齒根處形成的凹槽6的形狀也不同。As shown in Figure 1 (c), Figure 2 (d), Figure 3 (c), Figure 4 (c), Figure 5 (b), Figure 6 (b) and Figure 6 (c), the cutting of the cutting wheel The tooth shapes of the
在一些實施例中,如圖7(a)和圖7(b)所示,兩個相鄰切割齒1的齒根處形成的凹槽6的邊緣到齒頂11所在的邊緣棱線的距離不同。凹槽6的一部分邊緣到齒頂11的距離大於凹槽6的另一部分邊緣到齒頂11的距離。In some embodiments, as shown in FIGS. 7(a) and 7(b), the distance from the edge of the
本發明公開提供了切割刀輪的七個實施例。The present disclosure provides seven embodiments of the cutter wheel.
如圖1(a)~圖1(d)為切割刀輪的第一實施例。Figure 1 (a) ~ Figure 1 (d) shows the first embodiment of the cutter wheel.
如圖2(a)~圖2(g)為切割刀輪的第二實施例。Figure 2 (a) ~ Figure 2 (g) shows the second embodiment of the cutter wheel.
如圖3(a)~圖3(c)為切割刀輪的第三實施例。Figure 3 (a) ~ Figure 3 (c) shows the third embodiment of the cutter wheel.
如圖4(a)~圖4(c)為切割刀輪的第四實施例。Figure 4 (a) ~ Figure 4 (c) are the fourth embodiment of the cutter wheel.
如圖5(a)和圖5(b)為切割刀輪的第五實施例;Figure 5 (a) and Figure 5 (b) show the fifth embodiment of the cutter wheel;
如圖6(a)~圖6(c)為切割刀輪的第六實施例;Figure 6 (a) ~ Figure 6 (c) are the sixth embodiment of the cutter wheel;
如圖7(a)和圖7(b)為切割刀輪的第七實施例。Figure 7(a) and Figure 7(b) show the seventh embodiment of the cutter wheel.
在沒有明確否定的情況下,其中一個實施例的技術特徵可以有益地與其他一個或多個實施例相互結合。In the absence of a clear denial, the technical features of one of the embodiments can be beneficially combined with the other one or more embodiments.
本發明公開提供的切割刀輪能夠根據鋒利度的需要設置刀輪的刃齒和刃槽的結構,以適應對不同鋒利度要求的脆性材料的切割。The cutting cutter wheel provided by the present invention can be provided with the structure of the blade teeth and the blade groove of the cutter wheel according to the needs of sharpness, so as to adapt to the cutting of brittle materials with different sharpness requirements.
本發明公開提供的切割刀輪通過改變刃部的齒刃處夾角a或破壞局部刃來控制刀輪鋒利度。The cutter wheel provided by the present invention controls the sharpness of the cutter wheel by changing the included angle a of the tooth edge of the blade or destroying the local blade.
在本發明的描述中,需要理解的是,使用“第一”、“第二”、“第三”等詞語來限定零部件,僅僅是為了便於對上述零部件進行區別,如沒有另行聲明,上述詞語並沒有特殊含義,因此不能理解為對本發明保護範圍的限制。In the description of the present invention, it should be understood that the terms "first", "second", "third" and other terms used to define parts are only for the convenience of distinguishing the above parts, and unless otherwise stated, The above words have no special meaning, and therefore cannot be understood as a limitation on the protection scope of the present invention.
惟以上所述者,僅為說明本發明之較佳實施例而已,當不能以此限定本發明實施之範圍,即大凡依本發明申請專利範圍及發明說明書內容所作之簡單的等效變化與修飾,皆應仍屬本發明專利涵蓋之範圍內。However, what has been described above is only to illustrate the preferred embodiments of the present invention, and should not be used to limit the scope of implementation of the present invention, that is, simple equivalent changes and modifications made according to the scope of the patent application of the present invention and the content of the description of the invention , Should still fall within the scope of the invention patent.
[本發明] 1:切割齒 11:齒頂 12:齒根 13:突變齒段 14:拐角 15:齒頂段 16:尖點 17:無齒刃段 2:圓盤面 3:第一曲面 4:第二曲面 5:軸孔 6:凹槽 7:第三曲面 8:第四曲面 a:徑向截面的齒刃處夾角 a1:第一齒刃處夾角 a2:第二齒刃處夾角 a3:第三齒刃處夾角 b1:第一夾角 b2:第二夾角 b3:第三夾角 L:齒根與切割刀輪的中心的連線 [this invention] 1: cutting teeth 11: tooth top 12: Tooth root 13: Mutant tooth segment 14: corner 15: tooth top section 16: sharp point 17: No tooth edge section 2: Disc noodles 3: The first surface 4: The second surface 5: Shaft hole 6: Groove 7: The third surface 8: Fourth surface a: the angle of the tooth edge of the radial section a1: the angle at the edge of the first tooth a2: The angle at the edge of the second tooth a3: included angle at the third tooth edge b1: the first angle b2: second included angle b3: third angle L: The connection line between the tooth root and the center of the cutting wheel
圖1(a)為本發明第一實施例提供的切割刀輪的立體示意圖; 圖1(b)為本發明第一實施例提供的切割刀輪的主視示意圖; 圖1(c)為本發明第一實施例提供的切割刀輪的側視示意圖; 圖1(d)為本發明第一實施例提供的切割刀輪的徑向截面示意圖; 圖2(a)為本發明第二實施例提供的切割刀輪的立體示意圖; 圖2(b)為本發明第二實施例提供的切割刀輪的主視示意圖; 圖2(c)為本發明第二實施例提供的切割齒的放大示意圖; 圖2(d)為本發明第二實施例提供的切割刀輪的側視示意圖; 圖2(e)為本發明第二實施例提供的切割刀輪的第一徑向截面的局部放大示意圖; 圖2(f)為本發明第二實施例提供的切割刀輪的第二徑向截面的局部放大示意圖; 圖2(g)為本發明第二實施例提供的切割刀輪的第三徑向截面的局部放大示意圖; 圖3(a)為本發明第三實施例提供的切割刀輪的立體示意圖; 圖3(b)為本發明第三實施例提供的切割刀輪的主視示意圖; 圖3(c)為本發明第三實施例提供的切割刀輪的側視示意圖; 圖4(a)為本發明第四實施例提供的切割刀輪的立體示意圖; 圖4(b)為本發明第四實施例提供的切割刀輪的主視示意圖; 圖4(c)為本發明第四實施例提供的切割刀輪的側視示意圖; 圖5(a)為本發明第五實施例提供的切割刀輪的立體示意圖; 圖5(b)為本發明第五實施例提供的切割刀輪的側視示意圖; 圖6(a)為本發明第六實施例提供的切割刀輪的立體示意圖; 圖6(b)為本發明第六實施例提供的切割刀輪的主視示意圖; 圖6(c)為本發明第六實施例提供的切割刀輪的側視示意圖; 圖7(a)為本發明第七實施例提供的切割刀輪的立體示意圖; 圖7(b)為本發明第七實施例提供的切割刀輪的主視示意圖。 Figure 1 (a) is a three-dimensional schematic diagram of a cutter wheel provided by the first embodiment of the present invention; Figure 1 (b) is a schematic front view of the cutter wheel provided by the first embodiment of the present invention; Figure 1 (c) is a schematic side view of the cutter wheel provided by the first embodiment of the present invention; Figure 1 (d) is a schematic diagram of a radial cross-section of the cutter wheel provided by the first embodiment of the present invention; Figure 2 (a) is a three-dimensional schematic diagram of a cutter wheel provided by a second embodiment of the present invention; Figure 2 (b) is a schematic front view of the cutting wheel provided by the second embodiment of the present invention; Figure 2(c) is an enlarged schematic view of a cutting tooth provided by the second embodiment of the present invention; Figure 2 (d) is a schematic side view of the cutting wheel provided by the second embodiment of the present invention; Figure 2(e) is a partial enlarged schematic view of the first radial cross-section of the cutter wheel provided by the second embodiment of the present invention; Figure 2(f) is a partial enlarged schematic view of a second radial cross-section of the cutter wheel provided by the second embodiment of the present invention; Figure 2 (g) is a partial enlarged schematic view of a third radial cross-section of the cutter wheel provided by the second embodiment of the present invention; Figure 3 (a) is a three-dimensional schematic diagram of a cutter wheel provided by a third embodiment of the present invention; Figure 3(b) is a schematic front view of a cutter wheel provided by the third embodiment of the present invention; Figure 3(c) is a schematic side view of the cutter wheel provided by the third embodiment of the present invention; Figure 4 (a) is a three-dimensional schematic diagram of a cutter wheel provided by a fourth embodiment of the present invention; Figure 4 (b) is a schematic front view of a cutter wheel provided by a fourth embodiment of the present invention; Figure 4(c) is a schematic side view of a cutter wheel provided by the fourth embodiment of the present invention; Figure 5 (a) is a perspective schematic view of a cutter wheel provided by a fifth embodiment of the present invention; Figure 5 (b) is a schematic side view of a cutter wheel provided by a fifth embodiment of the present invention; Figure 6 (a) is a perspective schematic view of a cutter wheel provided by a sixth embodiment of the present invention; Figure 6(b) is a schematic front view of a cutter wheel provided by a sixth embodiment of the present invention; Figure 6(c) is a schematic side view of a cutter wheel provided by a sixth embodiment of the present invention; Figure 7 (a) is a perspective schematic view of a cutter wheel provided by a seventh embodiment of the present invention; Fig. 7(b) is a schematic front view of the cutter wheel provided by the seventh embodiment of the present invention.
1:切割齒 1: cutting teeth
2:圓盤面 2: Disc noodles
3:第一曲面 3: The first surface
4:第二曲面 4: The second surface
5:軸孔 5: Shaft hole
Claims (14)
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TW201208997A (en) * | 2010-07-08 | 2012-03-01 | Mitsuboshi Diamond Ind Co Ltd | Cutter wheel with groove |
CN203945507U (en) * | 2014-05-26 | 2014-11-19 | 孙春雨 | A kind of scribing wheel of fragile material |
TW201910283A (en) * | 2017-07-26 | 2019-03-16 | 日商三星鑽石工業股份有限公司 | Scoring wheel |
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