TWI713510B - Non-aqueous dispersion containing fluorine resin, polyimide precursor solution composition containing fluorine resin, polyimide using the same, polyimide film, adhesive composition for circuit board, and the like Manufacturing method - Google Patents

Non-aqueous dispersion containing fluorine resin, polyimide precursor solution composition containing fluorine resin, polyimide using the same, polyimide film, adhesive composition for circuit board, and the like Manufacturing method Download PDF

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TWI713510B
TWI713510B TW105110581A TW105110581A TWI713510B TW I713510 B TWI713510 B TW I713510B TW 105110581 A TW105110581 A TW 105110581A TW 105110581 A TW105110581 A TW 105110581A TW I713510 B TWI713510 B TW I713510B
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fluorine
polyimide
resin
ether
based resin
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TW201708363A (en
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佐藤厚志
阿部寛史
鈴木孝典
新村友佳子
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日商三菱鉛筆股份有限公司
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Priority claimed from JP2015125149A external-priority patent/JP6470643B2/en
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Abstract

本發明,係為了提供均一地控制氟系樹脂的分散狀態之分散體與使用該分散體之聚醯亞胺前驅物溶液組成物、接著劑組成物,以及藉由該組成物所得到之耐熱性、機械特性、低介電常數化、低介電正切化等之電特性、加工性優異之聚醯亞胺、聚醯亞胺薄膜、其製造方法、使用該聚醯亞胺薄膜之電路基板、覆蓋薄膜,而提供一種含有氟系樹脂之聚醯亞胺前驅物溶液組成物、接著劑組成物,其特徵為含有:含有氟系樹脂的微粉末、與至少含有含氟基與親油性基之氟系添加劑或丁醛樹脂之氟系樹脂之非水系分散體;以及聚醯亞胺前驅物溶液。 The present invention is to provide a dispersion in which the dispersion state of a fluorine resin is uniformly controlled, a polyimide precursor solution composition using the dispersion, an adhesive composition, and the heat resistance obtained by the composition , Mechanical properties, low dielectric constant, low dielectric tangent and other electrical properties, excellent processability, polyimide, polyimide film, its manufacturing method, circuit board using the polyimide film, Cover film, and provide a polyimide precursor solution composition and adhesive composition containing fluorine-based resin, which is characterized by containing: fine powder containing fluorine-based resin, and at least containing fluorine-containing groups and lipophilic groups Non-aqueous dispersions of fluorine-based additives or fluorine-based resins of butyraldehyde resin; and polyimide precursor solutions.

Description

含有氟系樹脂之非水系分散體、含有氟系樹脂之聚醯亞胺前驅物溶液組成物、使用其之聚醯亞胺、聚醯亞胺薄膜、電路基板用接著劑組成物、以及彼等之製造方法 Non-aqueous dispersion containing fluorine resin, polyimide precursor solution composition containing fluorine resin, polyimide using the same, polyimide film, adhesive composition for circuit board, and the like Manufacturing method

本發明係關於含有氟系樹脂之非水系分散體、含有氟系樹脂之聚醯亞胺前驅物溶液組成物、使用其之聚醯亞胺、聚醯亞胺薄膜、以及彼等之製造方法,詳細而言,係關於均一地控制氟系樹脂的分散狀態之聚醯亞胺前驅物溶液組成物,以及藉由該組成物所得到之耐熱性、機械特性、電特性(低介電常數、低介電正切)、加工性優異之聚醯亞胺、聚醯亞胺薄膜、以及彼等之製造方法、用於電路基板的製造時之電路基板用接著劑組成物、以及使用其之電路基板用層合板、覆蓋薄膜、預浸體等。 The present invention relates to a non-aqueous dispersion containing a fluorine-based resin, a polyimide precursor solution composition containing a fluorine-based resin, a polyimide using the same, a polyimide film, and their manufacturing methods, In detail, it relates to the polyimide precursor solution composition that uniformly controls the dispersion state of the fluorine-based resin, and the heat resistance, mechanical properties, and electrical properties (low dielectric constant, low Dielectric tangent), polyimide, polyimide film with excellent processability, and their manufacturing methods, adhesive composition for circuit substrates used in the manufacture of circuit substrates, and circuit substrates using them Laminates, cover films, prepregs, etc.

近年來,伴隨著電子機器的高速化、高機能化等進展,係要求通訊速度的高速化等。此等當中,係要求各種電子機器材料的低介電常數化、低介電正切化,尤其要求絕緣材料或基板材料的低介電常數化、低介電正切 化等。 In recent years, along with advances in the speed and functionality of electronic devices, there has been a demand for higher communication speeds. Among them, low dielectric constant and low dielectric tangent of various electronic equipment materials are required, especially for insulating materials or substrate materials. 化 etc.

該電子機器材料之一,可列舉出電路基板。此電路基板,係使用覆銅層合板,並且電絕緣性薄膜與銅箔介著接著劑層而接合。 One of the electronic equipment materials includes a circuit board. This circuit board uses a copper-clad laminate, and the electrically insulating film and the copper foil are joined via an adhesive layer.

此外,覆銅層合板,係加工銅箔部分並形成配線圖型等而使用。為了保護此配線圖型,係藉由絕緣性的覆蓋薄膜來被覆,此覆蓋薄膜亦介著接著劑層而接合。 In addition, the copper clad laminate is used by processing the copper foil portion and forming a wiring pattern. In order to protect this wiring pattern, it is covered with an insulating cover film, and this cover film is also bonded via an adhesive layer.

再者,用於層間的絕緣性與接著、相對於電路基板之剛性賦予之預浸體的製造中,係使接著劑含浸於各種纖維而使用。 In addition, in the manufacture of a prepreg used for insulation between layers and bonding, and rigidity with respect to the circuit board, various fibers are impregnated with an adhesive for use.

以往,包含聚醯亞胺薄膜等之聚醯亞胺,由於耐熱性、電絕緣性、耐藥品性、機械特性等優異,所以被廣泛使用在電氣及電子用途。例如,將聚醯亞胺用作為薄膜時,係用作為電子電路材料的絕緣基材,且亦可加工為黏著薄膜或黏著膠帶而使用。此外,用作為塗布劑時,在塗布聚醯亞胺前驅物溶液組成物並乾燥後,進行熱處理使其醯亞胺化,亦可用作為電子電路的絕緣層(多層配線基板的層間絕緣材料)、半導體元件的表層保護膜等。 In the past, polyimides including polyimide films, etc., have been widely used for electrical and electronic applications due to their excellent heat resistance, electrical insulation, chemical resistance, and mechanical properties. For example, when polyimide is used as a film, it is used as an insulating substrate for electronic circuit materials, and it can also be processed into an adhesive film or adhesive tape for use. In addition, when used as a coating agent, the polyimide precursor solution composition is coated and dried, and then heat-treated to make it imidized. It can also be used as an insulating layer for electronic circuits (interlayer insulating material for multilayer wiring substrates), Surface protective film of semiconductor elements, etc.

通常,聚醯亞胺薄膜,係使用接著劑與銅箔貼合,或是藉由蒸鍍法、電鍍法、濺鍍法、或澆鑄法等,加工為由薄膜層與銅箔所構成之層合板(附銅箔之聚醯亞胺薄膜),或是使用作為可撓式印刷多層電路基板的基材薄膜。 Generally, the polyimide film is attached to the copper foil using an adhesive, or processed into a layer composed of a thin film layer and a copper foil by vapor deposition, electroplating, sputtering, or casting. Plywood (polyimide film with copper foil), or use as a base film for flexible printed multilayer circuit boards.

此覆銅層合板,係加工銅箔部分並形成配線圖型等而 使用,此配線圖型藉由絕緣性的覆蓋薄膜來被覆保護,此覆蓋薄膜的基材,亦主要使用聚醯亞胺薄膜,並介著接著劑層而接合。 This copper clad laminate is processed by processing the copper foil part and forming wiring patterns, etc. In use, this wiring pattern is covered and protected by an insulating cover film. The base material of this cover film is also mainly made of a polyimide film, and is bonded via an adhesive layer.

再者,用於層間的絕緣性與接著、相對於電路基板之剛性賦予之預浸體的製造中,係使接著劑含浸於各種纖維而使用。 In addition, in the manufacture of a prepreg used for insulation between layers and bonding, and rigidity with respect to the circuit board, various fibers are impregnated with an adhesive for use.

尤其,於近年來伴隨著高密度構裝之電路基板或半導體封裝用基材等中,為了達到訊號傳送的高速化,使用低介電常數、低介電正切的絕緣樹脂作為層間絕緣膜等者,乃逐漸成為主流,對於包含聚醯亞胺薄膜等之聚醯亞胺,亦開始要求低介電常數、低介電正切等之電特性。 In particular, in recent years with high-density packaging of circuit boards or semiconductor packaging substrates, in order to achieve high-speed signal transmission, insulating resins with low dielectric constant and low dielectric tangent are used as interlayer insulating films, etc. , Is gradually becoming the mainstream. For polyimides including polyimide films, low dielectric constant, low dielectric tangent and other electrical properties are also required.

因此,為了改善此電特性,係已逐漸提出組合使用耐熱性高且電特性優異之氟系樹脂與聚醯亞胺之方法等。 Therefore, in order to improve the electrical properties, a method of using a fluorine resin with high heat resistance and excellent electrical properties in combination with polyimide has been gradually proposed.

以往,含有氟系樹脂之聚醯亞胺組成物、聚醯亞胺薄膜,例如為人所知者有:1)一種含有氟系樹脂之聚醯亞胺組成物及其製造方法,其特徵為:氟樹脂粉末,於具有氟原子之界面活性劑化合物的存在下,均一地溶解於由以聯苯四羧酸類為主成分之芳香族四羧酸成分與芳香族二胺成分所得到之芳香族聚醯亞胺所能夠溶解之有機極性溶劑者(例如參考專利文獻1);2)一種聚醯亞胺樹脂,其特徵為:相對於具有以特定式所示之重複單位之聚醯亞胺樹脂100重量份,含有3~60重量份的氟樹脂以及3~60重量份的芳香族聚醯胺(例如參考專利文獻 2);3)一種高頻電子零件用絕緣材料之製造方法,其係包含:使可溶性聚醯亞胺溶解於揮發性有機溶劑以提供聚醯亞胺溶液之步驟,將氟化碳粒子加入於該聚醯亞胺溶液並均一地分散,而提供分散有氟化碳樹脂之聚醯亞胺溶液之步驟,將該分散有氟化碳樹脂之聚醯亞胺溶液塗布於基材之步驟,以及使其乾燥之步驟(例如參考專利文獻3);4)一種單一層基板,其係作為單獨或多層構造的成分而有用於電子用途或電氣用途之單一層基板,其特徵為:單一層基板,至少含有聚醯亞胺成分以及由具有特定平均粒徑之氟聚合物細微粉末所衍生之氟聚合物成分之聚合物摻合物,單一層基板具有外側表面與內部芯材,外側表面,含有較存在於內部芯材中之氟聚合物成分的量更多量之氟聚合物成分,內部芯材,含有存在於外側表面中之聚醯亞胺成分的量更多量之聚醯亞胺成分,具有成為特定範圍之總厚度,前述聚合物摻合物,將前述氟聚合物細微粉末納入於聚醯胺酸中,並藉由以醯亞胺化程序處理聚醯胺酸而製作(例如參考專利文獻4);5)一種聚醯亞胺複合薄膜及其製造方法,其係使含有聚醯亞胺與氟樹脂粒子之混合物成形並加熱硬化之薄膜,其特徵為:存在於前述薄膜的表層附近知至少一部分的氟樹脂粒子,於前述薄膜的單面或雙面熔融流動而析出,且部分或全面地形成氟樹脂被膜(例如參考專利文獻5)。 In the past, polyimide compositions and polyimide films containing fluorine-based resins, for example, are known as: 1) A polyimide composition containing fluorine-based resins and a manufacturing method thereof, which are characterized by : Fluorine resin powder, in the presence of a surfactant compound having a fluorine atom, uniformly dissolved in the aromatic tetracarboxylic acid component mainly composed of biphenyl tetracarboxylic acid and the aromatic diamine component Polyimide can be dissolved in an organic polar solvent (for example, refer to Patent Document 1); 2) a polyimide resin characterized by: relative to a polyimide resin having a repeating unit represented by a specific formula 100 parts by weight, containing 3 to 60 parts by weight of fluororesin and 3 to 60 parts by weight of aromatic polyamide (for example, refer to Patent Literature 2); 3) A manufacturing method of insulating materials for high-frequency electronic parts, which includes the steps of dissolving soluble polyimide in a volatile organic solvent to provide a polyimide solution, and adding carbon fluoride particles to The polyimide solution is uniformly dispersed, and the step of providing the polyimide solution dispersed with fluorocarbon resin, the step of coating the polyimide solution with fluorocarbon resin dispersed on the substrate, and The step of drying it (for example, refer to Patent Document 3); 4) A single-layer substrate, which is a single-layer substrate used for electronic or electrical purposes as a component of a single or multilayer structure, characterized by: a single-layer substrate, A polymer blend containing at least a polyimide component and a fluoropolymer component derived from a fluoropolymer fine powder with a specific average particle size. A single-layer substrate has an outer surface and an inner core material. The amount of the fluoropolymer component present in the inner core material is a larger amount of the fluoropolymer component, and the inner core material contains a larger amount of the polyimide component present in the outer surface of the polyimide component, Having a total thickness within a specific range, the aforementioned polymer blend is prepared by incorporating the aforementioned fluoropolymer fine powder into polyamic acid and treating the polyamic acid by an imidization process (for example, refer to the patent Document 4); 5) A polyimide composite film and its manufacturing method, which is a film containing a mixture of polyimide and fluororesin particles and heat-cured, characterized by being present near the surface of the film It is known that at least a part of the fluororesin particles melt and flow on one side or both sides of the aforementioned film to precipitate and form a fluororesin film partially or completely (for example, refer to Patent Document 5).

上述專利文獻1~5所記載之含有氟系樹脂粉末等而成之聚醯亞胺組成物及其製造方法等中,以往使氟 系樹脂分散時,一般係使用氟化烷等之含有氟之界面活性劑或分散劑。 Among the polyimide compositions containing fluorine-based resin powders and the like described in the above Patent Documents 1 to 5, and the production method thereof, conventionally used fluorine When the resin is dispersed, a fluorine-containing surfactant or dispersant such as alkane fluoride is generally used.

然而,添加了使用此等含有氟之界面活性劑或分散劑之含有氟系樹脂之分散體等之聚醯亞胺材料,雖可藉由氟系樹脂的效果而降低介電常數或介電正切,但含有氟之界面活性劑或分散劑,一般較多會提高介電常數或介電正切,而有難以充分地改善電特性之課題。 However, polyimide materials containing fluorine-containing resin dispersions using these fluorine-containing surfactants or dispersants can reduce the dielectric constant or dielectric tangent by the effect of the fluorine-based resin However, surfactants or dispersants containing fluorine generally increase the dielectric constant or dielectric tangent, and it is difficult to fully improve the electrical properties.

此外,此添加劑的存在,從聚醯亞胺材料的接著性、密合性、耐熱性等方面來看,亦有產生缺失之課題。 In addition, the presence of this additive also has problems in terms of adhesion, adhesion, and heat resistance of polyimide materials.

再者,含有氟之界面活性劑或分散劑,於聚醯亞胺化時之熱處理或對廢液進行燃燒廢棄處理時等,會產生熱分解而可能成為氟化氫,而有對環境面等帶來負面影響之疑慮。 Furthermore, fluorine-containing surfactants or dispersants may be thermally decomposed and may become hydrogen fluoride during the heat treatment during polyimidization or when the waste liquid is burned and discarded, which may cause harm to the environment. Concerns about negative effects.

因此,關於充分之電特性或物理特性的改善、對環境面等之負面影響,存在有技術課題或限制等,目前對於含有可進一步改善電特性或物理特性且對環境面等之負面影響少之氟系樹脂而成之聚醯亞胺組成物、聚醯亞胺薄膜等,仍存在著需求。 Therefore, there are technical issues or restrictions regarding the improvement of sufficient electrical or physical properties, and the negative impact on the environment, etc. At present, there are few negative impacts on the environment that can further improve the electrical properties or physical properties. There is still a demand for polyimide composition and polyimide film made of fluorine resin.

電路基板用接著劑組成物,為人所知者例如有:一種電路基板製造用接著劑組成物,其特徵為含有:氰酸(氰酸酯)酯樹脂、以及分散於前述氰酸(氰酸酯)酯樹脂內之氟系樹脂粉末及橡膠成分(例如參考專利文獻6);或是一種接著性環氧樹脂組成物,其特徵為含有:環氧樹脂、將以特定式所示之環氧化合物用作為主成分之 反應性稀釋劑、以及硬化劑(例如參考專利文獻7)。 Adhesive compositions for circuit boards are known as, for example, an adhesive composition for the manufacture of circuit boards, which is characterized by containing a cyanate (cyanate ester) resin and dispersed in the aforementioned cyanic acid (cyanic acid). Ester) the fluorine resin powder and rubber component in the ester resin (for example, refer to Patent Document 6); or an adhesive epoxy resin composition, which is characterized by containing: epoxy resin, epoxy resin represented by a specific formula The compound is used as the main component Reactive diluent and hardener (for example, refer to Patent Document 7).

然而,上述專利文獻6所記載之電路基板製造用接著劑組成物中,難以均一地控制氟系樹脂粉末於樹脂組成物中的分散狀態,對於充分之電特性的改善仍殘留著課題。此外,目前廣泛用作為電路基板用接著劑組成物之上述專利文獻6及7等所記載之氰酸酯樹脂或環氧樹脂本身,其各自之樹脂固有的相對介電常數或介電正切相對較高,對於提升電特性,存在有技術課題或限制等,目前對於可進一步改善電特性之電路基板用接著劑組成物,仍存在著需求。 However, in the adhesive composition for manufacturing a circuit board described in Patent Document 6, it is difficult to uniformly control the dispersion state of the fluorine-based resin powder in the resin composition, and a problem remains for the improvement of sufficient electrical characteristics. In addition, the cyanate ester resins or epoxy resins described in the aforementioned Patent Documents 6 and 7, which are currently widely used as adhesive compositions for circuit boards, have relatively high relative permittivity or dielectric tangent. High, there are technical issues or limitations for improving electrical characteristics, and there is still a demand for adhesive compositions for circuit boards that can further improve electrical characteristics.

另一方面,聚四氟乙烯(PTFE)之氟系樹脂,為耐熱性、電絕緣性、低介電特性、低摩擦特性、非黏著性、耐候性等優異之材料,被應用在電子機器、滑動材料、汽車、廚房用品等。具有該特性之聚四氟乙烯,係作為微粉末被添加於各種樹脂材料(抗蝕材料)或橡膠、接著劑、潤滑劑或滑脂、印刷油墨或塗料等,並以提升製品特性之目的而使用。 On the other hand, the fluorine-based resin of polytetrafluoroethylene (PTFE) is a material with excellent heat resistance, electrical insulation, low dielectric properties, low friction properties, non-adhesive properties, and weather resistance. It is used in electronic equipment, Sliding materials, automobiles, kitchen supplies, etc. Polytetrafluoroethylene with this characteristic is added as a fine powder to various resin materials (anti-corrosion materials) or rubber, adhesives, lubricants or greases, printing inks or coatings, etc., and is used for the purpose of improving product characteristics. use.

此聚四氟乙烯之氟系樹脂的微粉末,通常藉由乳化聚合法,於水、聚合起始劑、含氟化劑、石蠟等之穩定劑的存在下,使四氟乙烯(TFE)聚合而得到含有聚四氟乙烯微粒子之水性分散體後,經過濃縮、凝聚、乾燥等而製得(例如參考專利文獻8)。 This fine powder of PTFE fluorine resin is usually polymerized with tetrafluoroethylene (TFE) in the presence of water, polymerization initiator, fluorinating agent, paraffin wax and other stabilizers by emulsion polymerization After obtaining an aqueous dispersion containing polytetrafluoroethylene fine particles, it is prepared by concentration, agglomeration, and drying (for example, refer to Patent Document 8).

將此氟系樹脂的微粉末添加於樹脂材料等之方法,例如除了直接混入之方法外,為人所知者有分散於 水或油性溶劑中並混合作為氟系樹脂分散體之方法等。藉由先分散於水或油性溶劑中後再添加,可均一地混合。 The method of adding this fluorine-based resin fine powder to the resin material, for example, in addition to the method of direct mixing, is known to be dispersed in A method of mixing in water or oily solvent as a fluorine-based resin dispersion. It can be mixed uniformly by dispersing in water or oil solvent before adding.

然而,氟系樹脂微粉末,粒子彼此的凝聚力強,尤其在油性溶劑中,具有難以以微粒子徑且低黏度、保存穩定性優異之形式分散之課題。 However, the fluorine-based resin fine powder has a strong cohesive force between particles, and particularly in an oily solvent, it has a problem that it is difficult to disperse in a form with a particle diameter, low viscosity, and excellent storage stability.

再者,當添加於非水溶性的樹脂或抗蝕材料等時,係要求油性溶劑系的聚四氟乙烯分散體,與聚四氟乙烯的水性分散體相關之發明等,為人所知者有許多(例如參考專利文獻9及10),但與此水性分散體相比,關於油性溶劑系的聚四氟乙烯分散體之報告等,目前仍幾乎不存在(例如參考專利文獻11、12)。 Furthermore, when added to non-water-soluble resins or anti-corrosive materials, etc., oily solvent-based polytetrafluoroethylene dispersions are required, and inventions related to aqueous polytetrafluoroethylene dispersions are known. There are many (for example, refer to Patent Documents 9 and 10), but compared with this aqueous dispersion, there are almost no reports about oily solvent-based polytetrafluoroethylene dispersions (for example, refer to Patent Documents 11 and 12) .

此專利文獻11所記載之技術,係由PTFE粒子、與至少1種單體或聚烯烴系不飽和油或油混合物所構成,該烯烴系不飽和油的分子,係於PTFE(一次)粒子表面上藉由自由基反應而形成共鍵/化學鍵,並且此時存在有與PTFE粒子表面鍵結之油分子之間的永久性電荷分離、以及在油或油混合物中之PTFE粒子的細微分散之長期穩定的油-PTFE分散液,該製法,係藉由將具有持續性的全氟(過氧)自由基之經改質的PTFE(乳化液)聚合物,與至少1種烯烴系不飽和油一同混合,並且接著對經改質的PTFE(乳化液)聚合物施加機械應力之方法等而得到,該製法較為複雜,此外,並非使用泛用的PTFE粒子,該技術思想(構成及該作用結果)與本發明完全不同。 The technology described in Patent Document 11 is composed of PTFE particles and at least one monomer or polyolefin unsaturated oil or oil mixture. The molecules of the olefin unsaturated oil are attached to the surface of the PTFE (primary) particles. The co-bond/chemical bond is formed by free radical reaction, and there is permanent charge separation between the oil molecules bonded to the surface of the PTFE particles, and the fine dispersion of the PTFE particles in the oil or oil mixture for a long time Stable oil-PTFE dispersion. The preparation method uses a modified PTFE (emulsion) polymer with persistent perfluoro (peroxy) free radicals together with at least one olefin-based unsaturated oil It is obtained by mixing and then applying mechanical stress to the modified PTFE (emulsion) polymer. This method is more complicated. In addition, it does not use general-purpose PTFE particles. This technical idea (composition and effect) It is completely different from the present invention.

此外,上述專利文獻12所記載之技術,係記 載有「一種氟聚合物非水系分散液,其特徵為:PTFE等之氟聚合物、具有40~250℃的沸點之有機溶劑等之非水介質、以及作為分散劑之選自由以一般式:Rf1-(X)n-Y[式中,Rf1為具有1~12個碳原子之部分氟化烷基或完全氟化烷基,n為0或1,X為-O-、-COO-或-OCO-,Y為-(CH2)pH、-(CH2)pOH或-(OR1)q(OR2)rOH,p為1~12的整數,q為1~12的整數,r為0~12的整數,R1及R2為具有2~4個碳原子之伸烷基;惟R1與R2相異]所示之氟化合物之至少1種」等。 In addition, the technique described in Patent Document 12 described above describes "a fluoropolymer non-aqueous dispersion liquid characterized by a non-aqueous medium such as a fluoropolymer such as PTFE and an organic solvent having a boiling point of 40 to 250°C. , And as a dispersant, choose from the general formula: Rf 1 -(X) n -Y [In the formula, Rf 1 is a partially fluorinated alkyl group or a fully fluorinated alkyl group with 1-12 carbon atoms, and n is 0 or 1, X is -O-, -COO- or -OCO-, Y is -(CH 2 ) p H, -(CH 2 ) p OH or -(OR 1 ) q (OR 2 ) r OH, p Is an integer from 1 to 12, q is an integer from 1 to 12, r is an integer from 0 to 12, R 1 and R 2 are alkylene groups having 2 to 4 carbon atoms; but R 1 and R 2 are different] At least one of the fluorine compounds shown" and so on.

然而,上述專利文獻12中,並無與「一次粒子徑為1μm以下之聚四氟乙烯微粉末」相關之記載或啟示等。此專利文獻12的段落[0041]中,記載有「使粉末狀的氟聚合物分散時,藉由在5~500μm的大小進行分散,可得到不易再凝聚之分散液」之內容,於成為實施例之實驗例1~12的說明內容中,作為氟聚合物,係使用Daikin工業公司製的「Ruburon L-2(PTFE)」(技術資料中,依據乾式雷射法為平均粒徑(50%)3.5μm)。此外,係記載有「使水系分散液進行相轉換時,為0.05~5μm的大小」。如此,專利文獻12中,並未假定當使用聚四氟乙烯微粉末時使用1μm以下的粒子之情形,或是暗指難以使粉末分散之情形。 However, in the aforementioned Patent Document 12, there is no description or suggestion related to "polytetrafluoroethylene fine powder with a primary particle diameter of 1 μm or less". In paragraph [0041] of Patent Document 12, it is stated that "when dispersing a powdery fluoropolymer, by dispersing in a size of 5 to 500 μm, a dispersion that is not easy to reaggregate can be obtained." In the description of the experimental examples 1 to 12, as the fluoropolymer, "Ruburon L-2 (PTFE)" manufactured by Daikin Industry Co., Ltd. is used (in the technical data, the average particle size (50%) is based on the dry laser method. )3.5μm). In addition, the system describes "the size of 0.05-5 μm when the aqueous dispersion is phase-inverted." In this way, Patent Document 12 does not assume the use of particles of 1 μm or less when using polytetrafluoroethylene fine powder, or it implies that it is difficult to disperse the powder.

此外,此專利文獻12的段落[0057]中,記載有「可單純含有石英砂、碳黑、金剛石、電氣石、鍺、氧化鋁、氮化矽、擴展顏料等之添加劑」之內容,此等成分為任意 成分,關於此等成分於氟聚合物非水系分散液中發揮何種作用效果等,並無任何記載或啟示等,並且於文獻12中,並未藉由實施例等來驗證該效果等。 In addition, paragraph [0057] of this patent document 12 states that "additives such as quartz sand, carbon black, diamond, tourmaline, germanium, alumina, silicon nitride, extended pigments, etc. can be simply contained", and so on. Composition is arbitrary As for the ingredients, there is no description or suggestion as to what effect these ingredients exert in the fluoropolymer non-aqueous dispersion liquid, and in Document 12, the effects and the like are not verified by examples.

因此,上述專利文獻12,雖然揭示本發明之相關技術,但該專利文獻12,其技術思想(構成及該作用結果)與本發明不同。 Therefore, although the above-mentioned patent document 12 discloses the related technology of the present invention, the technical idea (the structure and the result of the action) of the patent document 12 is different from the present invention.

先前技術文獻 Prior art literature 專利文獻 Patent literature

專利文獻1:日本特開平2-286743號公報(申請專利範圍、實施例等) Patent Document 1: Japanese Patent Application Laid-Open No. 2-286743 (application scope, examples, etc.)

專利文獻2:日本特開平3-292365號公報(申請專利範圍、實施例等) Patent Document 2: Japanese Patent Application Laid-Open No. 3-292365 (application scope, examples, etc.)

專利文獻3:日本特開2002-203430號公報(申請專利範圍、實施例等) Patent Document 3: Japanese Patent Application Laid-Open No. 2002-203430 (application scope, examples, etc.)

專利文獻4:日本特開2005-142572號公報(申請專利範圍、實施例等) Patent Document 4: Japanese Patent Application Publication No. 2005-142572 (application scope, examples, etc.)

專利文獻5:日本特開2007-30501號公報(申請專利範圍、實施例等) Patent Document 5: Japanese Patent Application Laid-Open No. 2007-30501 (application scope, examples, etc.)

專利文獻6:日本特表2015-509113號公報(申請專利範圍、實施例等) Patent Document 6: Japanese Special Publication No. 2015-509113 (application scope, examples, etc.)

專利文獻7:日本特開2015-13950號公報(申請專利範圍、實施例等) Patent Document 7: Japanese Patent Application Laid-Open No. 2015-13950 (application scope, examples, etc.)

專利文獻8:日本特開2012-92323號公報(申請專利 範圍、實施例等) Patent Document 8: Japanese Patent Application Publication No. 2012-92323 (Patent application (Scope, Examples, etc.)

專利文獻9:日本特開2006-169448號公報(申請專利範圍、實施例等) Patent Document 9: Japanese Patent Application Laid-Open No. 2006-169448 (application scope, examples, etc.)

專利文獻10:日本特開2009-179802號公報(申請專利範圍、實施例等) Patent Document 10: Japanese Patent Application Publication No. 2009-179802 (application scope, examples, etc.)

專利文獻11:日本特表2011-509321號公報(申請專利範圍、實施例等) Patent Document 11: Japanese Special Publication No. 2011-509321 (application scope, examples, etc.)

專利文獻12:日本特開2011-225710號公報(申請專利範圍、實施例等) Patent Document 12: Japanese Patent Application Laid-Open No. 2011-225710 (application scope, examples, etc.)

本發明,係針對上述以往的課題及現況等,欲解決此等而創作出,該目的在於提供一種含有氟系樹脂之非水系分散體、均一地控制氟系樹脂的分散狀態之聚醯亞胺前驅物溶液組成物,以及藉由該組成物所得到之耐熱性、機械特性、滑動性、絕緣性、低介電常數化、低介電正切化等之電特性、加工性優異之聚醯亞胺、聚醯亞胺薄膜、及彼等之製造方法、以及使用該聚醯亞胺或聚醯亞胺薄膜之電路基板、覆蓋薄膜、絕緣膜、配線基板用相關絕緣膜、表面保護層、滑動層、剝離層、纖維、過濾材料、電線被覆材料、軸承、塗料、隔熱軸、托架、無縫皮帶等之各種皮帶、膠帶、管等。 The present invention was created in view of the above-mentioned conventional problems and current situation, etc., in order to solve these problems. The object is to provide a non-aqueous dispersion containing a fluorine-based resin and a polyimide that uniformly controls the dispersion state of the fluorine-based resin Precursor solution composition, and polyamide with excellent heat resistance, mechanical properties, sliding properties, insulation, low dielectric constant, low dielectric tangent and other electrical properties and processability obtained from the composition Amine, polyimide film, and their manufacturing methods, and circuit substrates, cover films, insulating films, related insulating films for wiring boards, surface protection layers, and sliding films using the polyimide or polyimide film Various belts, tapes, tubes, etc. such as layers, peeling layers, fibers, filter materials, wire coating materials, bearings, coatings, insulation shafts, brackets, seamless belts, etc.

本發明者們係為了解決以往的課題等而進行精心探討,結果發現可得到含有氟系樹脂之非水系分散體、上述目的之含有氟系樹脂之聚醯亞胺前驅物溶液組成物、含有氟系樹脂之接著劑組成物、使用其之聚醯亞胺、覆蓋薄膜等,因而完成本發明。 The inventors of the present invention conducted intensive studies in order to solve the problems of the past and found that a non-aqueous dispersion containing a fluorine-based resin, a polyimide precursor solution composition containing a fluorine-based resin for the above-mentioned purpose, and a fluorine-containing resin A resin adhesive composition, a polyimide using the resin, a cover film, etc., have completed the present invention.

亦即,本發明係存在於以下(1)至(37)。 That is, the present invention exists in the following (1) to (37).

(1)一種氟系樹脂之非水系分散體,其係含有:氟系樹脂的微粉末、與含有含氟基與親油性基之氟系添加劑。 (1) A non-aqueous dispersion of fluorine-based resin, which contains fine powder of fluorine-based resin, and fluorine-based additives containing fluorine-containing groups and lipophilic groups.

(2)如(1)之氟系樹脂之非水系分散體,其中於前述氟系樹脂微粉末分散體中,分散後的狀態之氟系樹脂微粉末的平均粒徑為1μm以下。 (2) The non-aqueous dispersion of fluorine-based resin according to (1), wherein in the aforementioned fluorine-based resin fine powder dispersion, the average particle size of the fluorine-based resin fine powder in the dispersed state is 1 μm or less.

(3)如(1)或(2)之氟系樹脂之非水系分散體,其中依據卡爾-費雪(Karl Fischer)滴定法所測得之水分量為5000ppm以下。 (3) The non-aqueous dispersion of the fluorine resin according to (1) or (2), wherein the water content measured by Karl Fischer titration method is below 5000 ppm.

(4)如(1)至(3)中任一項之氟系樹脂之非水系分散體,其中前述氟系樹脂的微粉末,係選自由聚四氟乙烯、氟化乙烯-丙烯共聚物、全氟烷氧基聚合物、氯三氟乙烯、四氟乙烯-氯三氟乙烯共聚物、乙烯-氯三氟乙烯共聚物、聚氯三氟乙烯所組成之群組之1種以上之氟系樹脂的微粉末。 (4) The non-aqueous dispersion of fluorine resin according to any one of (1) to (3), wherein the fine powder of the aforementioned fluorine resin is selected from polytetrafluoroethylene, fluorinated ethylene-propylene copolymer, One or more fluorine series in the group consisting of perfluoroalkoxy polymer, chlorotrifluoroethylene, tetrafluoroethylene-chlorotrifluoroethylene copolymer, ethylene-chlorotrifluoroethylene copolymer, and polychlorotrifluoroethylene Fine powder of resin.

(5)如(1)至(4)中任一項之氟系樹脂之非水系分散體,其中用於前述非水系分散體之溶劑,係含有選自 由γ-丁內酯、丙酮、丁酮、己烷、庚烷、辛烷、2-庚酮、環庚酮、環己酮、環己烷、甲基環己烷、乙基環己烷、甲基正戊酮、甲基異丁酮、甲基異戊酮、乙二醇、二乙二醇、丙二醇、二丙二醇、乙二醇單乙酸酯、乙二醇單甲基醚乙酸酯、乙二醇單乙基醚乙酸酯、二乙二醇單乙酸酯、二乙二醇二乙基醚、丙二醇單乙酸酯、二丙二醇單乙酸酯、丙二醇二乙酸酯、丙二醇單甲基醚、丙二醇單甲基醚乙酸酯、丙二醇單乙基醚乙酸酯、乙酸環己酯、3-乙氧基丙酸乙酯、二噁烷、乳酸甲酯、乳酸乙酯、乙酸甲酯、乙酸乙酯、乙酸丁酯、丙酮酸甲酯、丙酮酸乙酯、甲氧基丙酸甲酯、乙氧基丙酸乙酯、苯基甲基醚、乙基苄基醚、甲酚基甲基醚、二苯基醚、二苄基醚、乙氧基苯、丁基苯基醚、苯、乙基苯、二乙基苯、戊基苯、異丙基苯、甲苯、二甲苯、異丙基甲苯、三甲苯、甲醇、乙醇、2-丙醇、丁醇、甲基單縮水甘油醚、乙基單縮水甘油醚、丁基單縮水甘油醚、苯基單縮水甘油醚、甲基二縮水甘油醚、乙基二縮水甘油醚、丁基二縮水甘油醚、苯基二縮水甘油醚、甲基酚單縮水甘油醚、乙基酚單縮水甘油醚、丁基酚單縮水甘油醚、礦油精、丙烯酸2-羥基乙酯、丙烯酸四氫呋喃酯、4-乙烯基吡啶、丙烯酸2-乙基己酯、甲基丙烯酸2-羥基乙酯、甲基丙烯酸羥基丙酯、甲基丙烯酸縮水甘油酯、二丙烯酸新戊二醇酯、二丙烯酸己烷二醇酯、三丙烯酸三羥甲基丙烷酯、甲基丙烯酸酯、甲基丙烯酸甲酯、苯乙烯、全氟碳、氫氟醚、氫氯氟碳、氫氟碳、全氟聚醚、 二甲基咪唑啉、四氫呋喃、吡啶、甲醯胺、乙醯胺苯、二氧戊環、鄰甲酚、間甲酚、對甲酚、酚、N-甲基-2-吡咯啶酮、N-乙醯基-2-吡咯啶酮、N,N-二甲基甲醯胺、N,N-二乙基甲醯胺、N,N-二甲基乙醯胺、N,N-二乙基乙醯胺、1,3-二甲基-2-咪唑啶酮、二甲基亞碸、二乙基亞碸、二甲基碸、二乙基碸、γ-丁內酯、環丁碸、鹵化酚類、各種聚矽氧油所組成之群組之1種溶劑,或是2種以上之此等溶劑。 (5) The non-aqueous dispersion of fluorine resin according to any one of (1) to (4), wherein the solvent used in the aforementioned non-aqueous dispersion contains From γ-butyrolactone, acetone, butanone, hexane, heptane, octane, 2-heptanone, cycloheptanone, cyclohexanone, cyclohexane, methylcyclohexane, ethylcyclohexane, Methyl n-pentanone, methyl isobutyl ketone, methyl isopentanone, ethylene glycol, diethylene glycol, propylene glycol, dipropylene glycol, ethylene glycol monoacetate, ethylene glycol monomethyl ether acetate , Ethylene glycol monoethyl ether acetate, diethylene glycol monoacetate, diethylene glycol diethyl ether, propylene glycol monoacetate, dipropylene glycol monoacetate, propylene glycol diacetate, propylene glycol Monomethyl ether, propylene glycol monomethyl ether acetate, propylene glycol monoethyl ether acetate, cyclohexyl acetate, ethyl 3-ethoxypropionate, dioxane, methyl lactate, ethyl lactate, Methyl acetate, ethyl acetate, butyl acetate, methyl pyruvate, ethyl pyruvate, methyl methoxypropionate, ethyl ethoxypropionate, phenyl methyl ether, ethyl benzyl ether, Cresol methyl ether, diphenyl ether, dibenzyl ether, ethoxybenzene, butyl phenyl ether, benzene, ethylbenzene, diethylbenzene, amylbenzene, cumene, toluene, Xylene, isopropyl toluene, trimethylbenzene, methanol, ethanol, 2-propanol, butanol, methyl monoglycidyl ether, ethyl monoglycidyl ether, butyl monoglycidyl ether, phenyl monoglycidyl ether , Methyl diglycidyl ether, ethyl diglycidyl ether, butyl diglycidyl ether, phenyl diglycidyl ether, methyl phenol monoglycidyl ether, ethyl phenol monoglycidyl ether, butyl phenol monoglycidyl ether Glyceryl ether, mineral spirits, 2-hydroxyethyl acrylate, tetrahydrofuran acrylate, 4-vinylpyridine, 2-ethylhexyl acrylate, 2-hydroxyethyl methacrylate, hydroxypropyl methacrylate, methyl Glycidyl acrylate, neopentyl glycol diacrylate, hexanediol diacrylate, trimethylolpropane triacrylate, methacrylate, methyl methacrylate, styrene, perfluorocarbon, hydrofluoro Ether, hydrochlorofluorocarbon, hydrofluorocarbon, perfluoropolyether, Dimethylimidazoline, tetrahydrofuran, pyridine, formamide, acetaminophen, dioxolane, o-cresol, m-cresol, p-cresol, phenol, N-methyl-2-pyrrolidone, N -Acetyl-2-pyrrolidone, N,N-dimethylformamide, N,N-diethylformamide, N,N-dimethylacetamide, N,N-diethyl Acetamide, 1,3-dimethyl-2-imidazolidinone, dimethyl sulfide, diethyl sulfide, dimethyl sulfide, diethyl sulfide, γ-butyrolactone, cyclobutane One solvent, or two or more of these solvents in the group consisting of halogenated phenols and various silicone oils.

(6)一種含有氟系樹脂之聚醯亞胺前驅物溶液組成物,其特徵為:於如(1)至(5)中任一項之氟系樹脂之非水系分散體中,含有聚醯亞胺前驅物溶液。 (6) A polyimide precursor solution composition containing fluorine-based resin, characterized in that: the non-aqueous dispersion of fluorine-based resin as in any one of (1) to (5) contains polyimide Imine precursor solution.

(7)一種聚醯亞胺,其特徵為:使用如(6)之含有氟系樹脂之聚醯亞胺前驅物溶液組成物所得到。 (7) A polyimide characterized in that it is obtained by using the polyimine precursor solution composition containing a fluorine-based resin as in (6).

(8)一種聚醯亞胺薄膜,其特徵為:使用如(6)之含有氟系樹脂之聚醯亞胺前驅物溶液組成物所得到。 (8) A polyimide film characterized in that it is obtained by using the polyimide precursor solution composition containing a fluorine-based resin as in (6).

(9)一種聚醯亞胺之製造方法,其特徵為包含:製作氟系樹脂之非水系分散體之步驟,混合該氟系樹脂之非水系分散體與聚醯亞胺前驅物溶液,而製作含有氟系樹脂之聚醯亞胺前驅物溶液組成物之步驟,以及藉由使該聚醯亞胺前驅物溶液組成物中之聚醯亞胺前驅物醯亞胺化,而得到分散有氟系樹脂之聚醯亞胺之步驟。 (9) A manufacturing method of polyimide, which is characterized by comprising the step of making a non-aqueous dispersion of fluorine-based resin, mixing the non-aqueous dispersion of fluorine-based resin with a polyimide precursor solution, and making The step of preparing a polyimide precursor solution composition containing a fluorine-based resin, and by imidizing the polyimide precursor solution composition in the polyimide precursor solution composition to obtain dispersed fluorine-based resins The step of polyimide resin.

(10)一種聚醯亞胺薄膜之製造方法,其特徵為:包 含如(9)之得到聚醯亞胺之步驟,且進一步包含得到聚醯亞胺薄膜之步驟。 (10) A manufacturing method of polyimide film, characterized in that: It includes the step of obtaining polyimide as in (9), and further includes the step of obtaining polyimide film.

(11)一種電路基板,其特徵為:使用藉由如(10)之製造方法所得到之聚醯亞胺薄膜。 (11) A circuit board characterized by using the polyimide film obtained by the manufacturing method as in (10).

(12)一種覆蓋薄膜,其特徵為:使用藉由如(10)之製造方法所得到之聚醯亞胺薄膜。 (12) A cover film characterized by using the polyimide film obtained by the manufacturing method as in (10).

(13)一種電路基板用接著劑組成物,其特徵為:於如(1)至(5)中任一項之氟系樹脂之非水系分散體中,含有由氰酸酯樹脂或環氧樹脂所構成之樹脂組成物。 (13) An adhesive composition for a circuit board, characterized in that the non-aqueous dispersion of fluorine-based resin as in any one of (1) to (5) contains a cyanate ester resin or epoxy resin The formed resin composition.

(14)一種電路基板用層合板,其係至少含有絕緣性薄膜、金屬箔、以及中介存在於該絕緣性薄膜與該金屬箔之間之接著劑層的構成之電路基板用層合板,其特徵為:該接著劑層為如(13)之電路基板用接著劑組成物。 (14) A laminate for a circuit board comprising at least an insulating film, a metal foil, and an adhesive layer interposed between the insulating film and the metal foil, and a laminate for a circuit board, characterized by It is: the adhesive layer is the adhesive composition for a circuit board as in (13).

(15)如(14)之電路基板用層合板,其中前述絕緣性薄膜,係選自由聚醯亞胺(PI:Polyimide)、液晶聚合物(LCP:Liquid Crystal Polymer)、聚對苯二甲酸乙二酯(PET:Polyethylene Terephthalate)、聚萘二甲酸乙二酯(PEN:Polyethylene Naphthalate)、聚苯硫醚(PPS:Polyphenylene Sulfide)、聚醚醯亞胺(PEI:Polyetherimide)、聚苯醚(改質PPE(Polyphenylene Ether))、聚酯、對系芳香多醯胺、聚乳酸、尼龍、聚乙二醯脲、聚醚醚酮(PEEK:Polyether Ether Ketone)所組成之群組之1種以上之薄膜。 (15) The circuit board laminate according to (14), wherein the aforementioned insulating film is selected from polyimide (PI: Polyimide), liquid crystal polymer (LCP: Liquid Crystal Polymer), and polyethylene terephthalate Diester (PET: Polyethylene Terephthalate), Polyethylene Naphthalate (PEN: Polyethylene Naphthalate), Polyphenylene Sulfide (PPS: Polyphenylene Sulfide), Polyetherimide (PEI: Polyetherimide), Polyphenylene ether (modified) PPE (Polyphenylene Ether)), polyester, para-aromatic polyamide, polylactic acid, nylon, polyglycol urea, polyether ether ketone (PEEK: Polyether Ether Ketone) consisting of more than one type film.

(16)一種覆蓋薄膜,其係形成有絕緣性薄膜、以及 於該絕緣性薄膜之至少一方的面形成有接著劑層之覆蓋薄膜,其特徵為:該接著劑層為如(13)之電路基板用接著劑組成物。 (16) A cover film formed with an insulating film, and A cover film having an adhesive layer formed on at least one surface of the insulating film is characterized in that the adhesive layer is the adhesive composition for a circuit board as in (13).

(17)如(16)之覆蓋薄膜,其中前述絕緣性薄膜,係選自由聚醯亞胺(PI)、液晶聚合物(LCP)、聚對苯二甲酸乙二酯(PET)、聚萘二甲酸乙二酯(PEN)、聚苯硫醚(PPS)、聚醚醯亞胺(PEI)、聚苯醚(改質PPE)、聚酯、對系芳香多醯胺、聚乳酸、尼龍、聚乙二醯脲、聚醚醚酮(PEEK)所組成之群組之1種以上之薄膜。 (17) The cover film of (16), wherein the aforementioned insulating film is selected from polyimide (PI), liquid crystal polymer (LCP), polyethylene terephthalate (PET), polyethylene naphthalate Ethylene formate (PEN), polyphenylene sulfide (PPS), polyetherimide (PEI), polyphenylene ether (modified PPE), polyester, para-aromatic polyamide, polylactic acid, nylon, poly One or more films in the group consisting of ethylenediurea and polyetheretherketone (PEEK).

(18)一種預浸體,其特徵為:於藉由選自由碳系纖維、纖維素系纖維、玻璃系纖維、或芳香多醯胺系纖維所組成之群組之1種以上的纖維所形成之構造體中,含浸如(13)之電路基板用接著劑組成物。 (18) A prepreg characterized by being formed by more than one fiber selected from the group consisting of carbon fiber, cellulose fiber, glass fiber, or aromatic polyamide fiber The structure is impregnated with the adhesive composition for circuit boards as in (13).

(19)一種含有氟系樹脂之聚醯亞胺前驅物溶液組成物,其特徵為含有:氟系樹脂的微粉末、以下述式(I)所示之化合物、與聚醯亞胺前驅物溶液。 (19) A polyimide precursor solution composition containing fluorine-based resin, characterized by containing: fine powder of fluorine-based resin, a compound represented by the following formula (I), and polyimide precursor solution .

Figure 105110581-A0202-12-0015-1
〔式(I)中,l、m、n為正整數〕
Figure 105110581-A0202-12-0015-1
[In formula (I), l, m, n are positive integers]

(20)如(19)之含有氟系樹脂之聚醯亞胺前驅物溶液組成物,其中前述聚醯亞胺前驅物溶液,含有四羧酸二酐及/或該衍生物、與二胺化合物。 (20) The polyimide precursor solution composition containing a fluorine-based resin as in (19), wherein the polyimine precursor solution contains tetracarboxylic dianhydride and/or the derivative, and a diamine compound .

(21)如(20)之含有氟系樹脂之聚醯亞胺前驅物溶液組成物,其中含有非水系溶劑。 (21) The polyimide precursor solution composition containing a fluorine resin as in (20), which contains a non-aqueous solvent.

(22)如(21)之含有氟系樹脂之聚醯亞胺前驅物溶液組成物,其中前述聚醯亞胺前驅物溶液,含有四羧酸二酐及/或該衍生物、與二胺化合物。 (22) The polyimide precursor solution composition containing a fluorine resin according to (21), wherein the polyimine precursor solution contains tetracarboxylic dianhydride and/or the derivative, and a diamine compound .

(23)如(19)至(22)中任一項之含有氟系樹脂之聚醯亞胺前驅物溶液組成物,其中前述氟系樹脂的微粉末,係選自由聚四氟乙烯、氟化乙烯-丙烯共聚物、全氟烷氧基聚合物、氯三氟乙烯、四氟乙烯-氯三氟乙烯共聚物、乙烯-氯三氟乙烯共聚物、聚氯三氟乙烯所組成之群組之1種以上之氟系樹脂的微粉末。 (23) The polyimide precursor solution composition containing fluorine resin according to any one of (19) to (22), wherein the fine powder of the fluorine resin is selected from polytetrafluoroethylene, fluorinated resin Ethylene-propylene copolymer, perfluoroalkoxy polymer, chlorotrifluoroethylene, tetrafluoroethylene-chlorotrifluoroethylene copolymer, ethylene-chlorotrifluoroethylene copolymer, polychlorotrifluoroethylene One or more fluorine resin fine powder.

(24)如(19)至(22)中任一項之含有氟系樹脂之聚醯亞胺前驅物溶液組成物,其中於前述氟系樹脂微粉末分散體中,分散後的狀態之氟系樹脂微粉末的平均粒徑為10μm以下。 (24) The fluorine-based resin-containing polyimide precursor solution composition of any one of (19) to (22), wherein the fluorine-based resin fine powder dispersion is dispersed The average particle size of the resin fine powder is 10 μm or less.

(25)一種含有氟系樹脂之聚醯亞胺,其特徵為:使用如(19)至(24)中任一項之含有氟系樹脂之聚醯亞胺前驅物溶液組成物所得到。 (25) A fluorine-based resin-containing polyimide, characterized in that it is obtained by using the fluorine-based resin-containing polyimide precursor solution composition of any one of (19) to (24).

(26)一種含有氟系樹脂之聚醯亞胺薄膜,其特徵為:使用如(19)至(24)中任一項之含有氟系樹脂之聚 醯亞胺前驅物溶液組成物所得到。 (26) A polyimide film containing fluorine-based resin, characterized in that the polyimide film containing fluorine-based resin as in any one of (19) to (24) is used Obtained from the composition of the imine precursor solution.

(27)一種含有氟系樹脂之聚醯亞胺絕緣材料,其特徵為:使用如(19)至(24)中任一項之含有氟系樹脂之聚醯亞胺前驅物溶液組成物所得到。 (27) A polyimide insulating material containing fluorine-based resin, characterized in that it is obtained by using the polyimide precursor solution composition containing fluorine-based resin as in any one of (19) to (24) .

(28)一種含有氟系樹脂之聚醯亞胺之製造方法,其特徵為包含:製作含有氟系樹脂的微粉末、以下述式(I)所示之化合物、與非水系溶劑之氟系樹脂微粉末分散體之步驟,混合四羧酸二酐及/或該衍生物、與二胺化合物,而製作聚醯亞胺前驅物溶液組成物之步驟,混合該氟系樹脂微粉末分散體與該聚醯亞胺前驅物溶液組成物,而製作含有氟系樹脂之聚醯亞胺前驅物溶液組成物之步驟,以及藉由對該含有氟系樹脂之聚醯亞胺前驅物溶液組成物進行硬化處理,而得到含有氟系樹脂之聚醯亞胺之步驟。 (28) A method for producing polyimide containing fluorine-based resin, characterized by comprising: preparing fine powder containing fluorine-based resin, a compound represented by the following formula (I), and fluorine-based resin with non-aqueous solvent In the step of fine powder dispersion, the tetracarboxylic dianhydride and/or the derivative and the diamine compound are mixed to prepare the polyimide precursor solution composition, and the fluorine resin fine powder dispersion is mixed with the A step of preparing a polyimide precursor solution composition containing a fluorine-based resin, and curing the polyimide precursor solution composition containing a fluorine-based resin Process to obtain a polyimide containing fluorine-based resin.

Figure 105110581-A0202-12-0017-2
〔式(I)中,l、m、n為正整數〕。
Figure 105110581-A0202-12-0017-2
[In formula (I), l, m, and n are positive integers].

(29)一種含有氟系樹脂之聚醯亞胺薄膜之製造方法,其特徵為:包含如(28)之得到含有氟系樹脂之聚醯 亞胺之步驟,且進一步包含得到含有氟系樹脂之聚醯亞胺薄膜之步驟。 (29) A method for producing a polyimide film containing a fluorine-based resin, which is characterized in that it contains the polyimide film containing a fluorine-based resin as described in (28) The step of imine further includes the step of obtaining a polyimide film containing fluorine-based resin.

(30)一種含有氟系樹脂之聚醯亞胺絕緣膜之製造方法,其特徵為:包含如(28)之得到含有氟系樹脂之聚醯亞胺之步驟,且進一步包含得到含有氟系樹脂之聚醯亞胺絕緣膜之步驟。 (30) A method for manufacturing a polyimide insulating film containing a fluorine-based resin, which is characterized in that it includes the step of obtaining a polyimide containing a fluorine-based resin as in (28), and further includes obtaining a polyimide-containing resin The step of polyimide insulating film.

(31)一種電路基板,其特徵為:使用如(26)之含有氟系樹脂之聚醯亞胺薄膜。 (31) A circuit board characterized by using the polyimide film containing fluorine-based resin as in (26).

(32)一種覆蓋薄膜,其特徵為:使用如(26)之含有氟系樹脂之聚醯亞胺薄膜。 (32) A cover film characterized by using the polyimide film containing fluorine-based resin as in (26).

(33)一種電子機器,其特徵為:使用如(27)之含有氟系樹脂之聚醯亞胺絕緣材料。 (33) An electronic device characterized by using the polyimide insulating material containing fluorine-based resin as in (27).

(34)如(1)或(2)之氟系樹脂之非水系分散體,其中氟系樹脂為聚四氟乙烯,且含有微粒子陶瓷,依據卡爾-費雪滴定法所測得之水分量為20000ppm以下。 (34) The non-aqueous dispersion of the fluorine-based resin as in (1) or (2), wherein the fluorine-based resin is polytetrafluoroethylene and contains fine-particle ceramics, and the water content measured according to the Karl Fischer titration method is Below 20000ppm.

(35)如(34)之非水系分散體,其中前述微粒子陶瓷,係含有B、Na、Mg、Al、Si、P、K、Ca、Ti中任一種元素。 (35) The non-aqueous dispersion according to (34), wherein the aforementioned fine particle ceramic contains any one element of B, Na, Mg, Al, Si, P, K, Ca, and Ti.

(36)如(34)或(35)之非水系分散體,其中前述微粒子陶瓷,係由Al2O3、SiO2、CaCO3、ZrO2、SiC、Si3N4、ZnO中任一種無機化合物所構成。 (36) The non-aqueous dispersion according to (34) or (35), wherein the aforementioned fine particle ceramics are made of any one of Al 2 O 3 , SiO 2 , CaCO 3 , ZrO 2 , SiC, Si 3 N 4 , and ZnO. The compound is composed.

(37)如(34)至(36)中任一項之非水系分散體,其中前述陶瓷粒子經表面處理。 (37) The non-aqueous dispersion according to any one of (34) to (36), wherein the aforementioned ceramic particles are surface-treated.

根據本發明,聚四氟乙烯之氟系樹脂之非水系分散體,為微粒子徑且低黏度、保存穩定性優異,長期保存後,再分散性亦優異。此外,即使添加於各種樹脂材料或橡膠、接著劑、潤滑劑或滑脂、印刷油墨或塗料等,亦可均一地混合。此外,係提供可對改善電特性(低介電常數、低介電正切)、物理特性等之氟系樹脂均一地進行微粒子分散之含有氟系樹脂之非水系分散體、均一地控制氟系樹脂的分散狀態之聚醯亞胺前驅物溶液組成物,以及藉由該組成物所得到之耐熱性、機械特性、滑動性、絕緣性、低介電常數化、低介電正切化等之電特性、加工性優異之聚醯亞胺、聚醯亞胺薄膜、及彼等之製造方法、以及使用該聚醯亞胺或聚醯亞胺薄膜之電路基板、覆蓋薄膜、絕緣膜、配線基板用相關絕緣膜、表面保護層、滑動層、剝離層、纖維、過濾材料、電線被覆材料、軸承、塗料、隔熱軸、托架、無縫皮帶等之各種皮帶、膠帶、管、絕緣材料、電路基板用接著劑組成物、電路基板用層合板、預浸體、使用此等之電子機器等。再者,含有氟之界面活性劑或分散劑,於聚醯亞胺化時之熱處理或對廢液進行燃燒廢棄處理時等,雖可能成為氟化氫,但是未使用含有氟之界面活性劑或分散劑之本發明之實施形態的一部分,乃具有可抑制對環境面等之負面影響之優點。 According to the present invention, the non-aqueous dispersion of the fluorine resin of polytetrafluoroethylene has a fine particle diameter, low viscosity, and excellent storage stability, and has excellent redispersibility after long-term storage. In addition, even if it is added to various resin materials, rubbers, adhesives, lubricants or greases, printing inks or paints, they can be mixed uniformly. In addition, we provide non-aqueous dispersions containing fluorine resins that can uniformly disperse fluorine resins with improved electrical properties (low dielectric constant, low dielectric tangent), physical properties, etc., and uniform control of fluorine resins. The polyimide precursor solution composition in the dispersed state, and the electrical properties such as heat resistance, mechanical properties, sliding properties, insulation, low dielectric constant, and low dielectric tangent obtained by the composition , Polyimide, polyimide film with excellent processability, and their manufacturing methods, and related to circuit boards, cover films, insulating films, and wiring boards using the polyimide or polyimide film Insulating film, surface protection layer, sliding layer, peeling layer, fiber, filter material, wire coating material, bearing, paint, heat insulation shaft, bracket, seamless belt, etc. various belts, tapes, tubes, insulating materials, circuit boards Adhesive compositions, laminates for circuit boards, prepregs, electronic devices using these, etc. Furthermore, fluorine-containing surfactants or dispersants may become hydrogen fluoride during the heat treatment during polyimination or when the waste liquid is burned and discarded. However, no fluorine-containing surfactants or dispersants are used. Part of the embodiment of the present invention has the advantage of suppressing negative effects on the environment.

10‧‧‧絕緣性薄膜 10‧‧‧Insulating film

20‧‧‧電路基板用接著劑組成物層 20‧‧‧Adhesive composition layer for circuit board

30‧‧‧金屬箔 30‧‧‧Metal foil

第1圖係以剖面樣態來顯示本發明之電路基板用層合板之實施形態的一例之概略圖。 Fig. 1 is a schematic view showing an example of the embodiment of the circuit board laminate of the present invention in a cross-sectional view.

第2圖係以剖面樣態來顯示本發明之電路基板用層合板之實施形態的一例之概略圖。 Fig. 2 is a schematic view showing an example of the embodiment of the circuit board laminate of the present invention in a cross-sectional view.

第3圖係以剖面樣態來顯示本發明之覆蓋薄膜之實施形態的一例之概略圖。 Fig. 3 is a schematic diagram showing an example of the embodiment of the cover film of the present invention in a cross-sectional view.

以下係詳細說明本發明之實施形態。 The following is a detailed description of embodiments of the present invention.

本發明之含有氟系樹脂之聚醯亞胺前驅物溶液組成物,其特徵係含有:氟系樹脂的微粉末、與至少含有含氟基與親油性基之氟系添加劑,且至少含有:依據卡爾-費雪(Karl Fischer)滴定法所測得之水分量為20000ppm以下之氟系樹脂之非水系分散體、與聚醯亞胺前驅物溶液。 The polyimide precursor solution composition containing fluorine-based resin of the present invention is characterized by containing: fine powder of fluorine-based resin, and fluorine-based additives containing at least fluorine-containing groups and lipophilic groups, and at least: The water content measured by Karl Fischer titration method is a non-aqueous dispersion of fluororesin and a polyimide precursor solution with a water content of 20,000 ppm or less.

〔氟系樹脂之非水系分散體〕 〔Non-aqueous dispersion of fluorine resin〕

本發明所使用之聚四氟乙烯之氟系樹脂之非水系分散體,係含有:氟系樹脂的微粉末、與至少含有含氟基與親油性基之氟系添加劑。作為較佳的實施形態,係依據卡爾-費雪滴定法所測得之水分量為20000ppm以下,較佳為5000ppm以下之非水系分散體。雖無特別限定,但例如可藉由至少使用一次粒子徑為1μm以下之氟系樹脂的微粉 末、與至少含有含氟基與親油性基之氟系添加劑、與溶劑等來調製。此外,作為特佳的實施形態,聚四氟乙烯之非水系分散體,其特徵為至少含有:聚四氟乙烯、微粒子陶瓷、與含有含氟基與親油性基之氟系添加劑。 The non-aqueous dispersion of fluorine-based resin of polytetrafluoroethylene used in the present invention contains fine powder of fluorine-based resin, and fluorine-based additives containing at least fluorine-containing groups and lipophilic groups. As a preferred embodiment, it is a non-aqueous dispersion with a water content of 20,000 ppm or less, preferably 5,000 ppm or less, as measured by Karl Fischer titration. Although it is not particularly limited, for example, it is possible to use at least fine powder of fluorine-based resin with a primary particle diameter of 1 μm or less Finally, it is prepared with a fluorine-based additive containing at least a fluorine-containing group and a lipophilic group, and a solvent. In addition, as a particularly preferred embodiment, the non-aqueous dispersion of polytetrafluoroethylene is characterized by containing at least: polytetrafluoroethylene, fine particle ceramics, and fluorine-based additives containing fluorine-containing groups and lipophilic groups.

本發明所能夠使用之氟系樹脂的微粉末,例如可列舉出選自由聚四氟乙烯(PTFE)、氟化乙烯-丙烯共聚物(FEP)、全氟烷氧基聚合物(PFA)、氯三氟乙烯(CTFE)、四氟乙烯-氯三氟乙烯共聚物(TFE/CTFE)、乙烯-氯三氟乙烯共聚物(ECTFE))、聚氯三氟乙烯(PCTFE)所組成之群組的至少1種之氟系樹脂的微粉末,此等較佳係一次粒子徑為1μm以下者。 The fine powder of the fluorine resin that can be used in the present invention, for example, can be selected from polytetrafluoroethylene (PTFE), fluorinated ethylene-propylene copolymer (FEP), perfluoroalkoxy polymer (PFA), chlorine Trifluoroethylene (CTFE), tetrafluoroethylene-chlorotrifluoroethylene copolymer (TFE/CTFE), ethylene-chlorotrifluoroethylene copolymer (ECTFE)), polychlorotrifluoroethylene (PCTFE) At least one kind of fine powder of fluorine-based resin, and these preferably have a primary particle diameter of 1 μm or less.

上述氟系樹脂的微粉末中,尤其作為低相對介電常數、低介電正切的材料,較佳係使用樹脂材料中具有最優異的特性之聚四氟乙烯(PTFE、相對介電常數2.1)。 Among the above-mentioned fluorine-based resin fine powders, especially as a material with low relative permittivity and low dielectric tangent, it is preferable to use polytetrafluoroethylene (PTFE, relative permittivity 2.1), which has the most excellent characteristics among resin materials. .

此氟系樹脂的微粉末,係藉由乳化聚合法所得到,例如可藉由氟樹脂手冊(黑川孝臣編、日刊工業新聞公司)所記載之方法等之一般所用的方法而得到。然後,前述藉由乳化聚合所得到氟系樹脂的微粉末,進行凝聚、乾燥而回收作為一次粒子所凝聚之二次粒子的微粉末,可使用一般所使用之各種微粉末之製造方法。 The fine powder of the fluorine-based resin is obtained by an emulsion polymerization method. For example, it can be obtained by a method described in the Fluoro Resin Handbook (Edited by Kurokawa Takatoshi, Nikkan Kogyo Shimbun) and other generally used methods. Then, the fine powder of the fluorine-based resin obtained by the emulsion polymerization is aggregated and dried to recover the fine powder of the secondary particles aggregated as the primary particles. Various generally used methods for producing fine powders can be used.

氟系樹脂之微粉末的一次粒子徑,以雷射繞射散射法、動態光散射法、圖像成像法等所測得之體積基準的平均粒徑(50%體積徑、中位徑)為1μm以下者,就穩定地分散於油性溶劑中而言為佳,較佳為0.5μm以下, 更佳為0.3μm以下,藉此可成為更均一的分散體。 The primary particle diameter of the fluorine resin fine powder is based on the volume-based average particle diameter (50% volume diameter, median diameter) measured by laser diffraction scattering method, dynamic light scattering method, image imaging method, etc. If it is less than 1μm, it is better to be stably dispersed in an oily solvent, and it is preferably less than 0.5μm, It is more preferably 0.3 μm or less, whereby a more uniform dispersion can be obtained.

當此氟系樹脂之微粉末的一次粒子徑超過1μm時,於油性溶劑中容易沉降,難以穩定地分散,故不佳。此外,上述平均粒徑的下限值愈低愈佳,從製造性、成本面等來看,較佳為0.05μm以上。 When the primary particle diameter of the fluorine resin fine powder exceeds 1 μm, it is easy to settle in an oily solvent and it is difficult to stably disperse, which is not preferable. In addition, the lower limit of the above-mentioned average particle size is preferably as low as possible, and from the viewpoint of manufacturability and cost, it is preferably 0.05 μm or more.

本發明之氟系樹脂的一次粒子徑,係表示為於微粉末的製造階段中藉由雷射繞射散射法或動態光散射法等所測得之值,在進行乾燥而成為粉體狀態之微粉末時,一次粒子彼此的凝聚力強,難以藉由雷射繞射散射法或動態光散射法等而容易地測定一次粒子徑,所以可表示為藉由圖像成像法所測得之值。測定裝置,例如可列舉出依據FPAR-1000(大塚電子股份有限公司製)之動態光散射法、依據Microtrac(日機裝股份有限公司製)之雷射繞射散射法、或是依據Mac-VIEW(Mountech股份有限公司製)之圖像成像法等。 The primary particle diameter of the fluorine-based resin of the present invention is expressed as a value measured by a laser diffraction scattering method or a dynamic light scattering method in the production stage of the fine powder, and it becomes a powder state after drying. In the case of fine powder, the cohesion of the primary particles is strong, and it is difficult to easily measure the diameter of the primary particles by the laser diffraction scattering method or the dynamic light scattering method, so it can be expressed as a value measured by the image imaging method. The measuring device can be, for example, a dynamic light scattering method based on FPAR-1000 (manufactured by Otsuka Electronics Co., Ltd.), a laser diffraction scattering method based on Microtrac (manufactured by Nikkiso Co., Ltd.), or Mac-VIEW (Mountech Co., Ltd.) image imaging method, etc.

本發明中,相對於非水系分散體全量,較佳係含有氟系樹脂的微粉末5~70質量%,尤佳含有10~60質量%,特佳含有10~50質量%。 In the present invention, relative to the total amount of the non-aqueous dispersion, the fluorine resin-containing fine powder is preferably 5 to 70% by mass, particularly preferably 10 to 60% by mass, and particularly preferably 10 to 50% by mass.

此含量未達5質量%時,由於溶劑的量較多,使黏度極度地降低,不僅氟系樹脂的微粉末微粒子容易沉降,且有時會產生在與聚醯亞胺前驅物溶液混合時因溶劑的量較多所導致之缺失,例如含有氟系樹脂之聚醯亞胺前驅物溶液組成物的黏度極度地降低,或是溶劑的去除需耗費時間等之不佳的狀況。另一方面,超過而大於70質量%時, 氟系樹脂的微粉末彼此容易凝聚,極度難以穩定地以具有流動性之狀態來維持微粒子的狀態,故不佳。 When the content is less than 5% by mass, the viscosity is extremely reduced due to the large amount of solvent. Not only is the fluorine-based resin fine powder particles easy to settle, but also sometimes caused by mixing with the polyimide precursor solution. Defects caused by the large amount of solvent, such as the extremely low viscosity of the polyimide precursor solution composition containing fluorine-based resin, or the time-consuming removal of the solvent. On the other hand, when it exceeds and exceeds 70% by mass, The fine powders of the fluorine-based resin tend to aggregate with each other, and it is extremely difficult to stably maintain the state of the fine particles in a fluid state, which is not preferable.

本發明之非水系分散體所能夠使用之氟系添加劑,只要是至少具有含氟基與親油性基者即可,並無特別限定,其他亦可含有親水性基。 The fluorine-based additive that can be used in the non-aqueous dispersion of the present invention is not particularly limited as long as it has at least a fluorine-containing group and a lipophilic group, and others may also contain a hydrophilic group.

藉由使用至少具有含氟基與親油性基之氟系添加劑,可降低成為分散介質之油性溶劑的表面張力,提升相對於氟系樹脂的微粉末表面之潤濕性以提升氟系樹脂的微粉末的分散性,並且含氟基吸附於氟系樹脂的微粉末表面,親油性基於成為溶劑之油性溶劑中伸長,並藉由此親油性基的立體障礙來防止氟系樹脂之微粉末的凝聚,而進一步提升分散穩定性。 By using a fluorine-based additive having at least a fluorine-containing group and a lipophilic group, the surface tension of the oily solvent used as the dispersion medium can be reduced, and the wettability of the fine powder surface of the fluorine-based resin can be improved to enhance the micro The dispersibility of the powder, and the fluorine-containing group is adsorbed on the surface of the fine powder of the fluorine-based resin. The lipophilicity is based on the extension in the oily solvent that becomes the solvent, and the steric obstacle of the lipophilic group prevents the agglomeration of the fine powder of the fluorine-based resin , And further improve dispersion stability.

含氟基,例如可列舉出全氟烷基、全氟烯基等,親油性基,例如可列舉出烷基、苯基、矽氧烷基等之1種或2種以上,親水性基,例如可列舉出環氧乙烷,或是醯胺基、酮基、羧基、碸基等之1種或2種以上。 Examples of fluorine-containing groups include perfluoroalkyl groups, perfluoroalkenyl groups, etc. Lipophilic groups include, for example, one or two or more of alkyl groups, phenyl groups, and siloxane groups. Hydrophilic groups, For example, ethylene oxide, or one or two or more of amide groups, ketone groups, carboxyl groups, and sulfonyl groups can be cited.

具體可使用之氟系添加劑,可使用含有全氟烷基之Surflon S-611等之Surflon系列(AGC Seimi Chemical公司製)、Megafac F-555、Megafac F-558、Megafac F-563等之Megafac系列(DIC公司製)、Uniddyne DS-403N等之Unidyne系列(Daikin工業公司製)等。 Specific fluorine-based additives that can be used include Surflon S-611 (manufactured by AGC Seimi Chemical), Megafac F-555, Megafac F-558, Megafac F-563 and other Megafac series containing perfluoroalkyl groups. (Manufactured by DIC Corporation), Unidyne series such as Uniddyne DS-403N (manufactured by Daikin Industrial Co.), etc.

此等氟系添加劑,因應所使用之氟系樹脂的微粉末與溶劑之種類的不同,可適當地選擇最適者,可使用1種或是組合2種以上而使用。 These fluorine-based additives can be appropriately selected according to the type of the fluorine-based resin fine powder and the solvent used, and can be used alone or in combination of two or more.

前述氟系添加劑的含量,相對於氟系樹脂之微粉末的質量,含有0.1~50質量%,較佳係含有5~35質量%,更佳為5~30質量%,特佳為15~25質量%。 The content of the aforementioned fluorine-based additives is 0.1-50% by mass relative to the mass of the fluorine-based resin fine powder, preferably 5-35% by mass, more preferably 5-30% by mass, particularly preferably 15-25 quality%.

此含量相對於氟系樹脂之微粉末的質量未達0.1質量%時,無法使氟系樹脂的微粉末表面充分地潤濕於油性溶劑等溶劑,另一方面,超過50質量%時,分散體的起泡增強而使分散的效率降低,於分散體本身的處理或之後與樹脂材料等混合時,有時會產生缺失等,故不佳。 When this content is less than 0.1% by mass relative to the mass of the fluorine-based resin fine powder, the surface of the fluorine-based resin fine powder cannot be sufficiently wetted with solvents such as oily solvents. On the other hand, when it exceeds 50% by mass, the dispersion The increased foaming of the dispersion reduces the efficiency of dispersion, and when the dispersion itself is processed or later mixed with resin materials, etc., defects may sometimes occur, which is not good.

本發明之氟系樹脂的微粉末之非水系分散體中,在不損及本發明的效果之範圍內,可與上述氟系添加劑組合而使用其他界面活性劑。 In the non-aqueous dispersion of the fluorine-based resin fine powder of the present invention, other surfactants can be used in combination with the above-mentioned fluorine-based additives within the range that does not impair the effects of the present invention.

例如可列舉出非離子系、陰離子系、陽離子系等之界面活性劑或是非離子系、陰離子系、陽離子系等之高分子界面活性劑等,但並不限定於此等,均可使用。 For example, nonionic, anionic, and cationic surfactants, or nonionic, anionic, and cationic polymer surfactants, etc. can be cited, but they are not limited to these and can be used.

用於本發明之上述非水系分散體之溶劑,例如可列舉出含有選自由γ-丁內酯、丙酮、丁酮、己烷、庚烷、辛烷、2-庚酮、環庚酮、環己酮、環己烷、甲基環己烷、乙基環己烷、甲基正戊酮、甲基異丁酮、甲基異戊酮、乙二醇、二乙二醇、丙二醇、二丙二醇、乙二醇單乙酸酯、乙二醇單甲基醚乙酸酯、乙二醇單乙基醚乙酸酯、二乙二醇單乙酸酯、二乙二醇二乙基醚、丙二醇單乙酸酯、二丙二醇單乙酸酯、丙二醇二乙酸酯、丙二醇單甲基醚、丙二醇單甲基醚乙酸酯、丙二醇單乙基醚乙酸酯、乙酸環己酯、3-乙氧基丙酸乙酯、二噁烷、乳酸甲酯、乳酸 乙酯、乙酸甲酯、乙酸乙酯、乙酸丁酯、丙酮酸甲酯、丙酮酸乙酯、甲氧基丙酸甲酯、乙氧基丙酸乙酯、苯基甲基醚、乙基苄基醚、甲酚基甲基醚、二苯基醚、二苄基醚、乙氧基苯、丁基苯基醚、苯、乙基苯、二乙基苯、戊基苯、異丙基苯、甲苯、二甲苯、異丙基甲苯、三甲苯、甲醇、乙醇、2-丙醇、丁醇、甲基單縮水甘油醚、乙基單縮水甘油醚、丁基單縮水甘油醚、苯基單縮水甘油醚、甲基二縮水甘油醚、乙基二縮水甘油醚、丁基二縮水甘油醚、苯基二縮水甘油醚、甲基酚單縮水甘油醚、乙基酚單縮水甘油醚、丁基酚單縮水甘油醚、礦油精、丙烯酸2-羥基乙酯、丙烯酸四氫呋喃酯、4-乙烯基吡啶、丙烯酸2-乙基己酯、甲基丙烯酸2-羥基乙酯、甲基丙烯酸羥基丙酯、甲基丙烯酸縮水甘油酯、二丙烯酸新戊二醇酯、二丙烯酸己烷二醇酯、三丙烯酸三羥甲基丙烷酯、甲基丙烯酸酯、甲基丙烯酸甲酯、苯乙烯、全氟碳、氫氟醚、氫氯氟碳、氫氟碳、全氟聚醚、二甲基咪唑啉、四氫呋喃、吡啶、甲醯胺、乙醯胺苯、二氧戊環、鄰甲酚、間甲酚、對甲酚、酚、N-甲基-2-吡咯啶酮、N-乙醯基-2-吡咯啶酮、N,N-二甲基甲醯胺、N,N-二乙基甲醯胺、N,N-二甲基乙醯胺、N,N-二乙基乙醯胺、1,3-二甲基-2-咪唑啶酮、二甲基亞碸、二乙基亞碸、二甲基碸、二乙基碸、γ-丁內酯、環丁碸、鹵化酚類、各種聚矽氧油所組成之群組之1種溶劑,或是2種以上之此等溶劑者。 The solvent used in the above-mentioned non-aqueous dispersion of the present invention includes, for example, a solvent selected from γ-butyrolactone, acetone, butanone, hexane, heptane, octane, 2-heptanone, cycloheptanone, and cycloheptanone. Hexanone, cyclohexane, methylcyclohexane, ethylcyclohexane, methyl n-pentanone, methyl isobutyl ketone, methyl isopentanone, ethylene glycol, diethylene glycol, propylene glycol, dipropylene glycol , Ethylene glycol monoacetate, ethylene glycol monomethyl ether acetate, ethylene glycol monoethyl ether acetate, diethylene glycol monoacetate, diethylene glycol diethyl ether, propylene glycol Monoacetate, dipropylene glycol monoacetate, propylene glycol diacetate, propylene glycol monomethyl ether, propylene glycol monomethyl ether acetate, propylene glycol monoethyl ether acetate, cyclohexyl acetate, 3-ethane Ethyl oxypropionate, dioxane, methyl lactate, lactic acid Ethyl acetate, methyl acetate, ethyl acetate, butyl acetate, methyl pyruvate, ethyl pyruvate, methyl methoxypropionate, ethyl ethoxypropionate, phenyl methyl ether, ethyl benzyl Base ether, cresol methyl ether, diphenyl ether, dibenzyl ether, ethoxybenzene, butyl phenyl ether, benzene, ethylbenzene, diethylbenzene, amylbenzene, cumene , Toluene, xylene, isopropyl toluene, trimethylbenzene, methanol, ethanol, 2-propanol, butanol, methyl monoglycidyl ether, ethyl monoglycidyl ether, butyl monoglycidyl ether, phenyl mono Glycidyl ether, methyl diglycidyl ether, ethyl diglycidyl ether, butyl diglycidyl ether, phenyl diglycidyl ether, methyl phenol monoglycidyl ether, ethyl phenol monoglycidyl ether, butyl Phenol monoglycidyl ether, mineral spirits, 2-hydroxyethyl acrylate, tetrahydrofuran acrylate, 4-vinylpyridine, 2-ethylhexyl acrylate, 2-hydroxyethyl methacrylate, hydroxypropyl methacrylate , Glycidyl methacrylate, neopentyl glycol diacrylate, hexanediol diacrylate, trimethylolpropane triacrylate, methacrylate, methyl methacrylate, styrene, perfluorocarbon , Hydrofluoroether, hydrochlorofluorocarbon, hydrofluorocarbon, perfluoropolyether, dimethyl imidazoline, tetrahydrofuran, pyridine, formamide, acetaminophen, dioxolane, o-cresol, m-cresol , P-cresol, phenol, N-methyl-2-pyrrolidone, N-acetyl-2-pyrrolidone, N,N-dimethylformamide, N,N-diethylformamide Amine, N,N-dimethylacetamide, N,N-diethylacetamide, 1,3-dimethyl-2-imidazolidinone, dimethylsulfinium, diethylsulfinium, One solvent or two or more of these solvents from the group consisting of dimethyl sulfide, diethyl sulfide, γ-butyrolactone, cyclobutane, halogenated phenols, and various silicone oils.

此等溶劑中,雖因所使用之聚醯亞胺的用途等而有所 變動,但較佳可列舉出甲醯胺、乙醯胺苯、二氧戊環、鄰甲酚、間甲酚、對甲酚、N-甲基-2-吡咯啶酮、N-乙醯基-2-吡咯啶酮、N,N-二甲基甲醯胺、N,N-二甲基乙醯胺、二甲基亞碸、γ-丁內酯、環丁碸、鹵化酚類、二甲苯、丙酮。 Among these solvents, although it depends on the purpose of the polyimide used, etc. Variations, but preferably exemplified formamide, acetaminophen, dioxolane, o-cresol, m-cresol, p-cresol, N-methyl-2-pyrrolidone, N-acetyl -2-pyrrolidone, N,N-dimethylformamide, N,N-dimethylacetamide, dimethyl sulfide, γ-butyrolactone, cyclobutane, halogenated phenols, two Toluene, acetone.

本發明中,係使用上述溶劑,但亦可與其他溶劑組合使用或使用其他溶劑,可因應所使用之聚醯亞胺的用途(電路基板、覆蓋薄膜等)來選擇較適合者。 In the present invention, the above-mentioned solvent is used, but it can also be used in combination with other solvents or other solvents, and a more suitable one can be selected according to the application of the polyimide used (circuit substrate, cover film, etc.).

因所使用之溶劑極性的不同,可考量與水之相溶性高者,但水分量多時,會阻礙氟系樹脂的微粉末於溶劑中的分散性,有時引起黏度上升或粒子彼此的凝聚。 Depending on the polarity of the solvent used, it can be considered that the compatibility with water is high, but when the amount of water is large, the dispersibility of the fluorine resin fine powder in the solvent will be hindered, and the viscosity may increase or the particles may agglomerate. .

本發明中,所使用之溶劑,依據卡爾-費雪滴定法所測得之水分量為20000ppm以下,較佳為5000ppm以下[0≦水分量≦5000ppm]。本發明(包含後述實施例)中,依據卡爾-費雪滴定法之水分量的測定,係依據JIS K 0068:2001,例如可藉由MCU-610(京都電子工業公司製)來測定。藉由使此溶劑中的水分量成為5000ppm以下,可形成微粒子徑且低黏度、保存穩定性更優異之氟系樹脂的微粉末之非水系分散體,更佳為3000ppm以下,尤佳為2500ppm以下,特佳為2000ppm以下。上述水分量以下之調整,可使用一般所使用之油性溶劑等之溶劑的脫水方法,例如可使用分子篩。 In the present invention, the solvent used has a water content of 20,000 ppm or less as measured by Karl Fischer titration, preferably 5,000 ppm or less [0≦moisture content≦5000 ppm]. In the present invention (including the embodiments described below), the measurement of the moisture content based on Karl Fischer titration is based on JIS K 0068:2001, and can be measured by, for example, MCU-610 (manufactured by Kyoto Electronics Industry Co., Ltd.). By making the water content in the solvent less than 5000 ppm, it is possible to form a non-aqueous dispersion of fluorine resin fine powder with a particle diameter, low viscosity, and better storage stability. It is more preferably 3000 ppm or less, and particularly preferably 2500 ppm or less. , Particularly preferably below 2000ppm. For the adjustment of the above-mentioned moisture content or less, a dehydration method using commonly used solvents such as oily solvents can be used. For example, molecular sieves can be used.

用於本發明之上述非水系分散體之溶劑的含量,為上述氟系樹脂的微粉末、氟系添加劑之剩餘部分。 The content of the solvent of the non-aqueous dispersion used in the present invention is the remainder of the fine powder of the fluorine resin and the fluorine additive.

作為本發明之較佳實施形態之一所併用使用之微粒子陶瓷,於氟樹脂中,尤其是用以更高度地維持PTFE之非水系分散體的分散穩定性而含有。 The fine particle ceramic used in combination as one of the preferred embodiments of the present invention is contained in the fluororesin, especially to maintain the dispersion stability of the non-aqueous dispersion of PTFE to a higher degree.

所能夠使用之微粒子陶瓷並無特別限定,較佳係含有B、Na、Mg、Al、Si、P、K、Ca、Ti中之任1種以上的元素,可列舉出選自含有此等元素之氧化物系、氫氧化物系、碳化物系、碳酸鹽系、氮化物系、鹵化物系、磷酸鹽系之至少1種微粒子陶瓷。 The particulate ceramics that can be used are not particularly limited, and preferably contain any one or more elements of B, Na, Mg, Al, Si, P, K, Ca, and Ti, and may be selected from containing these elements At least one kind of fine particle ceramics of oxide system, hydroxide system, carbide system, carbonate system, nitride system, halide system and phosphate system.

特佳之微粒子陶瓷,從更進一步之非水系分散體的分散穩定性、與其他成分的配合性、取得性、作業性等之點來看,較佳係由選自Al2O3、SiO2、CaCO3、ZrO2、SiC、Si3N4、ZnO中之至少1種無機化合物所構成者。 Particularly good fine particle ceramics are preferably selected from Al 2 O 3 , SiO 2 , from the viewpoint of further dispersion stability of non-aqueous dispersions, compatibility with other ingredients, availability, and workability. CaCO 3 , ZrO 2 , SiC, Si 3 N 4 , and ZnO are composed of at least one inorganic compound.

此等微粒子陶瓷,該一次粒子徑較佳為0.5μm以下。 In such fine particle ceramics, the primary particle diameter is preferably 0.5 μm or less.

此微粒子陶瓷的一次粒子徑,藉由使用以雷射繞射散射法、動態光散射法、圖像成像法等所測得之體積基準的平均粒徑(50%體積徑、中位徑)為0.5μm以下者,就穩定地分散於非水系中,且更高度地維持PTFE之非水系分散體的分散穩定性而言為佳,較佳為0.3μm以下,更佳為0.1μm以下,藉此,非水系分散體的分散穩定性更加優異。此外,上述一次粒子徑的下限值愈低愈佳,從製造性、成本面等來看,較佳為0.02μm以上。 The primary particle diameter of this fine particle ceramic is determined by using the volume-based average particle diameter (50% volume diameter, median diameter) measured by the laser diffraction scattering method, dynamic light scattering method, image imaging method, etc. Those with a diameter of 0.5μm or less are preferably dispersed stably in the non-aqueous system and maintain the dispersion stability of the non-aqueous dispersion of PTFE to a higher degree, preferably 0.3μm or less, more preferably 0.1μm or less, thereby , The dispersion stability of non-aqueous dispersion is more excellent. In addition, the lower limit of the primary particle diameter is preferably as low as possible, and it is preferably 0.02 μm or more from the viewpoint of manufacturability and cost.

本發明之微粒子陶瓷的一次粒子徑之測定中,在陶瓷彼此的凝聚力強,難以藉由雷射繞射散射法或動態光散射 法等而容易地測定一次粒子徑時,可表示為藉由圖像成像法所測得之值。測定裝置,例如可列舉出依據FPAR-1000(大塚電子股份有限公司製)之動態光散射法、依據Microtrac(日機裝股份有限公司製)之雷射繞射散射法、或是依據Mac-VIEW(Mountech股份有限公司製)之圖像成像法等。 In the measurement of the primary particle diameter of the fine particle ceramic of the present invention, the cohesion between the ceramics is strong, and it is difficult to use the laser diffraction scattering method or dynamic light scattering When the primary particle diameter is easily measured by the method, etc., it can be expressed as a value measured by the image imaging method. The measuring device can be, for example, a dynamic light scattering method based on FPAR-1000 (manufactured by Otsuka Electronics Co., Ltd.), a laser diffraction scattering method based on Microtrac (manufactured by Nikkiso Co., Ltd.), or Mac-VIEW (Mountech Co., Ltd.) image imaging method, etc.

此等微粒子陶瓷的含量,相對於非水系分散體全量,較佳係含有0.01~5質量%,尤佳含有0.1~3質量%。 The content of these particulate ceramics is preferably 0.01 to 5% by mass, and more preferably 0.1 to 3% by mass relative to the total amount of the non-aqueous dispersion.

此含量未達0.01質量%時,無法發揮微粒子陶瓷的含有效果,而無法更高度地維持PTFE之非水系分散體的分散穩定性。另一方面,超過5質量%時,微粒子陶瓷所具有之特性過強,阻礙PTFE之非水系分散體的分散穩定性,在添加於各種樹脂材料或橡膠、接著劑、潤滑劑或滑脂、印刷油墨或塗料等時,有時反而使性能降低,故不佳。 When the content is less than 0.01% by mass, the effect of containing fine ceramic particles cannot be exerted, and the dispersion stability of the non-aqueous dispersion of PTFE cannot be maintained to a higher degree. On the other hand, when it exceeds 5% by mass, the characteristics of fine-particle ceramics are too strong, hindering the dispersion stability of non-aqueous PTFE dispersions, and when added to various resin materials or rubber, adhesives, lubricants or greases, printing In the case of ink or paint, sometimes the performance will decrease, which is not good.

此等陶瓷微粒子,在預先分散於PTFE的非水系分散體所使用之溶劑(分散介質)中後,可於PTFE的分散前、分散中、分散後添加,亦可與PTFE粉末一同調配陶瓷微粒子並一同分散。 These ceramic particles are pre-dispersed in the solvent (dispersion medium) used in the non-aqueous dispersion of PTFE, and can be added before, during, and after the dispersion of PTFE, or they can be mixed with PTFE powder. Disperse together.

於溶劑(分散介質)中,雖因分散體的用途等而有所變動,但較佳可列舉出丁酮、二甲基甲醯胺、環己酮、丙二醇單甲基醚乙酸酯、N-甲基吡咯啶酮、γ-丁內酯、2-丙醇等。 In the solvent (dispersion medium), although it varies depending on the use of the dispersion, etc., preferably, butanone, dimethylformamide, cyclohexanone, propylene glycol monomethyl ether acetate, N -Methylpyrrolidone, γ-butyrolactone, 2-propanol, etc.

本發明之上述溶劑中,可進一步含有聚矽氧系消泡劑。尤其當氟系樹脂的微粉末為70質量%,或是氟系添加劑相對於氟系樹脂之微粉末的質量為50質量%之高濃度下使用時,分散體的起泡,對於分散體的製造步驟、穩定性、與樹脂材料等混合時,有時會引起問題。 The above-mentioned solvent of the present invention may further contain a silicone-based defoamer. Especially when the fluorine-based resin fine powder is 70% by mass, or the fluorine-based additive is used at a high concentration of 50% by mass relative to the fluorine-based resin fine powder, the foaming of the dispersion is important for the manufacture of the dispersion Steps, stability, mixing with resin materials, etc. sometimes cause problems.

所能夠使用之消泡劑,係有聚矽氧系的乳化型、自我乳化型、油型、油化合物型、溶液型、粉末型、固體型等,可與所使用之油性溶劑之組合來適當地選擇最適者。尤其和油性溶劑與PTFE之界面相比,由於存在於油性溶劑與空氣之界面,故較佳係使用例如親水性或水溶性的聚矽氧系消泡劑,但並不限定於此等,均可使用。消泡劑的含量,雖因氟系樹脂之微粉末的含量(濃度)等而變動,但相對於非水系分散體全量,以有效成分計較佳為1質量%以下。 The defoamers that can be used include silicone-based emulsification type, self-emulsification type, oil type, oil compound type, solution type, powder type, solid type, etc., and can be combined with the oily solvent used. Choose the fittest. In particular, compared to the interface between oily solvent and PTFE, since it exists at the interface between oily solvent and air, it is preferable to use, for example, a hydrophilic or water-soluble silicone defoamer, but it is not limited to these. be usable. Although the content of the antifoaming agent varies with the content (concentration) of the fine powder of the fluorine-based resin, etc., it is preferably 1% by mass or less based on the active ingredient relative to the total amount of the non-aqueous dispersion.

本發明之上述非水系分散體,於分散狀態下,氟系樹脂的微粉末之依據雷射繞射散射法或動態光散射法所測得之平均粒徑為1μm以下。 In the non-aqueous dispersion of the present invention, in the dispersed state, the average particle size of the fluorine resin fine powder measured by the laser diffraction scattering method or the dynamic light scattering method is 1 μm or less.

即使使用一次粒子徑為1μm以下之氟系樹脂的微粉末,通常一次粒子會凝聚而成為粒徑為1μm以上的微粉末而作為二次粒子。藉由將此氟系樹脂之微粉末的二次粒子分散成為1μm以下的粒徑,例如使用超音波分散機、三軋輥、濕式球磨機、珠磨機、濕式噴磨機、高壓均質機等之分散機進行分散,即使於低黏度下長期保存,亦可得到穩定的分散體。 Even if a fluorine-based resin fine powder having a primary particle diameter of 1 μm or less is used, the primary particles generally aggregate to form a fine powder with a particle diameter of 1 μm or more and serve as secondary particles. By dispersing the secondary particles of this fluorine-based resin fine powder to a particle size of 1 μm or less, for example, using an ultrasonic disperser, three rolls, wet ball mill, bead mill, wet jet mill, high pressure homogenizer, etc. The dispersing machine is used to disperse, even if it is stored for a long time under low viscosity, a stable dispersion can be obtained.

再者,本發明中,氟系樹脂的微粉末之非水系分散體,依據卡爾-費雪滴定法所測得之水分量,較佳為5000ppm以下[0≦水分量≦5000ppm]。除了油性溶劑所含有之水分量之外,亦考量到氟系樹脂的微粉末或氟系添加劑等之材料本身所含有之水分,或是在使氟系樹脂的微粉末分散於溶劑中之製造步驟中之水分的混入,最終將氟系樹脂之非水系分散體的水分量設為5000ppm以下,藉此可得到保存穩定性更優異之氟系樹脂之非水系分散體。更佳為3000ppm以下,尤佳為2500ppm以下,特佳為2000ppm以下。上述水分量以下之調整,可使用一般所使用之油性溶劑等之溶劑的脫水方法,例如可使用分子篩等。此外,氟系樹脂之非水系分散體,藉由加熱或減壓等來進行脫水,藉此可在充分地降低水分量之狀態下使用。再者,於製作氟系樹脂之非水系分散體後,可使用分子篩或膜分離法等來去除水分,但上述方法以外,只要是可降低氟系樹脂之非水系分散體的水分量者即可,並無特別限定,均可使用。 Furthermore, in the present invention, the water content of the non-aqueous dispersion of the fluorine-based resin fine powder measured according to the Karl Fischer titration method is preferably 5000 ppm or less [0≦moisture content≦5000 ppm]. In addition to the amount of water contained in the oil-based solvent, the water contained in the material itself such as fluorine-based resin fine powder or fluorine-based additives is also considered, or in the manufacturing process of dispersing the fluorine-based resin fine powder in the solvent By mixing the moisture in the fluorine-based resin, the moisture content of the non-aqueous dispersion of the fluorine-based resin is finally set to 5000 ppm or less, thereby obtaining a non-aqueous dispersion of the fluorine-based resin with better storage stability. It is more preferably 3000 ppm or less, particularly preferably 2500 ppm or less, and particularly preferably 2000 ppm or less. For the adjustment of the above-mentioned moisture content or less, a dehydration method using commonly used solvents such as oily solvents can be used. For example, molecular sieves can be used. In addition, the non-aqueous dispersion of the fluorine resin can be used in a state where the moisture content is sufficiently reduced by dehydrating it by heating or reducing pressure. Furthermore, after the non-aqueous dispersion of fluorine-based resin is produced, molecular sieves or membrane separation methods can be used to remove water. However, other than the above methods, as long as it can reduce the water content of the non-aqueous dispersion of fluorine-based resin , There is no special limitation, and all can be used.

氟系樹脂的微粉末之非水系分散體中,所使用之氟系樹脂之微粉末的平均粒徑,或是分散狀態下的平均粒徑愈小,愈容易受到水分的影響。尤其在1μm以下時,不僅非水系分散體的保存穩定性顯著惡化,並且在與聚醯亞胺前驅物溶液之混合、添加時,氟系樹脂微粉末容易凝聚、沉降等,難以維持均一地分散氟系樹脂微粉末之狀態,而產生保存時的黏度大幅上升等缺失。再者,在去除溶劑之 階段中,氟系樹脂之微粉末的凝聚容易進行,亦會對最終所得之聚醯亞胺或聚醯亞胺薄膜的物理特性、電特性等造成不良影響。 In a non-aqueous dispersion of fluorine resin fine powder, the smaller the average particle size of the fluorine resin fine powder used, or the average particle size in the dispersed state, the more easily affected by moisture. Especially when the thickness is less than 1μm, not only the storage stability of the non-aqueous dispersion is significantly deteriorated, but also when the fluorine-based resin fine powder is easily agglomerated and settled during mixing and addition with the polyimide precursor solution, it is difficult to maintain uniform dispersion. The state of fluorine-based resin fine powder has defects such as a significant increase in viscosity during storage. Furthermore, when removing the solvent In the stage, the coagulation of the fine powder of the fluorine-based resin is easy to proceed, which will also adversely affect the physical and electrical properties of the polyimide or polyimide film finally obtained.

於本發明之較佳實施形態之一之PTFE非水系分散體中,依據卡爾-費雪滴定法所測得之水分量,較佳為20000ppm以下[0≦水分量≦20000ppm]。除了溶劑(分散介質)所含有之水分量之外,亦考量到PTFE的微粉末或氟系添加劑等之材料本身所含有之水分,或是在使PTFE分散於溶劑(分散介質)中之製造步驟中之水分的混入,最終將PTFE之非水系分散體的水分量設為20000ppm以下,藉此可得到保存穩定性更優異之PTFE非水系分散體。上述水分量以下之調整,可使用一般所使用之油性溶劑的脫水方法,例如可使用分子篩等。此外,PTFE,藉由加熱或減壓等來進行脫水,藉此可在充分地降低水分量之狀態下使用。再者,於製作PTFE非水系分散體後,可使用分子篩或膜分離法等來去除水分,但上述方法以外,只要是可降低非水系分散體的水分量者即可,並無特別限定,均可使用。 In the PTFE non-aqueous dispersion, which is one of the preferred embodiments of the present invention, the water content measured according to Karl Fischer titration is preferably below 20000 ppm [0≦moisture content≦20000 ppm]. In addition to the amount of water contained in the solvent (dispersion medium), the water contained in the material itself such as fine powder of PTFE or fluorine-based additives is also considered, or in the manufacturing process of dispersing PTFE in the solvent (dispersion medium) By mixing the moisture in the PTFE, the moisture content of the PTFE non-aqueous dispersion is finally set to 20,000 ppm or less, thereby obtaining a PTFE non-aqueous dispersion with more excellent storage stability. For the adjustment of the above-mentioned moisture content or less, the dehydration method of generally used oily solvent can be used, for example, molecular sieve can be used. In addition, PTFE can be used in a state where the moisture content is sufficiently reduced by dewatering by heating or decompression. Furthermore, after preparing the PTFE non-aqueous dispersion, molecular sieves or membrane separation methods can be used to remove water. However, other than the above methods, as long as it can reduce the water content of the non-aqueous dispersion, it is not particularly limited. be usable.

如此地構成之本發明之PTFE非水系分散體,藉由至少含有:PTFE、微粒子陶瓷、與含有含氟基與親油性基之氟系添加劑,可成為微粒子徑且低黏度,過濾通液性優異,保存穩定性、長期保存後的再分散性優異,該機制可推測如下。 The PTFE non-aqueous dispersion of the present invention constituted in this way contains at least: PTFE, fine particle ceramics, and a fluorine-based additive containing a fluorine-containing group and a lipophilic group, and has a fine particle diameter, low viscosity, and excellent filter permeability. , It is excellent in storage stability and redispersibility after long-term storage. The mechanism can be estimated as follows.

亦即,藉由使用至少具有含氟基與親油性基之氟系添 加劑,可降低成為分散介質之非水系溶劑的表面張力,提升相對於PTFE表面之潤濕性以提升PTFE的分散性,並且含氟基吸附於PTFE表面,親油性基於成為分散介質之溶劑中伸長,並藉由此親油性基的立體障礙來防止PTFE的凝聚,而進一步提升分散穩定性。再者,藉由含有微粒子陶瓷,阻礙PTFE粒子彼此的接觸,並提高流動性,所以過濾通液性、保存穩定性優異,即使長期保存後,再分散性亦優異。 That is, by using at least a fluorine-containing group and a lipophilic group Additives can reduce the surface tension of the non-aqueous solvent that becomes the dispersion medium, improve the wettability of the PTFE surface to improve the dispersibility of PTFE, and the fluorine-containing group is adsorbed on the PTFE surface. The lipophilicity is based on the solvent that becomes the dispersion medium. Elongation, and the steric barrier of the lipophilic group prevents the aggregation of PTFE and further improves the dispersion stability. Furthermore, the inclusion of fine-particle ceramics prevents the contact of PTFE particles with each other and improves fluidity, so it is excellent in filtration permeability, storage stability, and re-dispersibility even after long-term storage.

因此,本發明之PTFE之非水系分散體,即使添加於各種樹脂材料或橡膠、接著劑、潤滑劑或滑脂、印刷油墨或塗料等,亦可均一地混合。例如,本發明之PTFE之非水系分散體,藉由添加於彩色濾光片或黑色矩陣等之光阻、網版印刷抗蝕層等之抗蝕材料,此外,藉由添加於廣泛地用作為電子機器的基板或封合材料之環氧樹脂材料中,可得到更進一步的低介電常數化、低介電正切化,所以可較適合地用在抗蝕材料添加用途、環氧樹脂材料添加用途。 Therefore, the non-aqueous PTFE dispersion of the present invention can be uniformly mixed even if it is added to various resin materials or rubbers, adhesives, lubricants or greases, printing inks or paints. For example, the non-aqueous dispersion of PTFE of the present invention can be widely used as a resist material by adding to a photoresist such as a color filter or a black matrix, a screen printing resist, etc. In the epoxy resin material of the substrate or sealing material of electronic equipment, it can be further reduced in dielectric constant and low dielectric tangent, so it can be used more suitably for the application of anti-corrosion material and epoxy resin material. use.

用於本發明之上述分散狀態下之平均粒徑為1μm以下之氟系樹脂之微粉末的含量,因該分散體所含有之氟系樹脂的微粉末、溶劑的各含量,此外,因聚醯亞胺前驅物溶液的各成分種類等而變動,氟系樹脂之非水系分散體或聚醯亞胺前驅物溶液中的溶劑,由於最終於調製含有氟系樹脂之聚醯亞胺前驅物溶液組成物後,於製造包含聚醯亞胺薄膜等之聚醯亞胺時等被去除,所以在包含聚醯 亞胺薄膜等之聚醯亞胺中,氟系樹脂之微粉末的含量,最終較佳係調整為1~70質量%,尤佳為5~50質量%來使用分散體。 The content of the fine powder of the fluorine resin having an average particle size of 1 μm or less in the above-mentioned dispersion state used in the present invention is due to the content of the fine powder of the fluorine resin and the solvent contained in the dispersion. The type of each component of the imine precursor solution varies, and the non-aqueous dispersion of fluorine resin or the solvent in the polyimide precursor solution is ultimately composed of the polyimide precursor solution containing fluorine resin. After the product, it is removed during the production of polyimide containing polyimide film, etc., so when it contains polyimide The content of the fine powder of the fluorine resin in the polyimide film, etc. is preferably adjusted to 1 to 70% by mass, and more preferably 5 to 50% by mass to use the dispersion.

藉由將此氟系樹脂之微粉末的含量設為1質量%以上,可降低包含聚醯亞胺薄膜等之聚醯亞胺的電特性之相對介電常數或介電正切,另一方面,藉由設為70質量%以下,可在不損及包含聚醯亞胺薄膜等之聚醯亞胺的各種特性或穩定性下,發揮本發明之效果。 By setting the content of the fluorine-based resin fine powder to 1% by mass or more, the relative permittivity or dielectric tangent of the electrical properties of polyimide films including polyimide films can be reduced. On the other hand, By setting it to 70% by mass or less, the effects of the present invention can be exerted without impairing various characteristics or stability of polyimide including polyimide film or the like.

此外,上述氟系樹脂之非水系分散體,由於含有分散狀態下之平均粒徑為1μm以下之氟系樹脂的微粉末,所以為微粒子徑且低黏度、保存穩定性優異,長期保存後,再分散性亦優異。此外,即使含有多量的氟系添加劑,消泡性亦優異,即使添加於聚醯亞胺前驅物溶液,亦可均一地混合。 In addition, the above-mentioned non-aqueous dispersion of fluorine resin contains fine powder of fluorine resin with an average particle size of 1 μm or less in the dispersed state, so it has a fine particle diameter, low viscosity, and excellent storage stability. After long-term storage, Dispersibility is also excellent. In addition, even if a large amount of fluorine-based additives is contained, the defoaming property is excellent, and even if it is added to the polyimide precursor solution, it can be uniformly mixed.

〔聚醯亞胺前驅物溶液〕 〔Polyimide precursor solution〕

用於本發明之聚醯亞胺前驅物溶液,係在溶劑的存在下,使四羧酸二酐及/或該衍生物、與二胺化合物反應等而得到。本發明中,「聚醯亞胺前驅物溶液」,有時為含有所使用之溶劑之概念。 The polyimide precursor solution used in the present invention is obtained by reacting tetracarboxylic dianhydride and/or the derivative with a diamine compound in the presence of a solvent. In the present invention, "polyimide precursor solution" sometimes includes the concept of the solvent used.

該聚醯亞胺前驅物溶液之調製宜採用習知方法或特定條件等。 The preparation of the polyimide precursor solution should adopt conventional methods or specific conditions.

所能夠使用之四羧酸二酐,例如可列舉出1,2,5,6-萘四羧酸二酐、1,4,5,8-萘四羧酸二酐、2,2’-雙(3,4-二羧基 苯基)丙烷二酐、雙(3,4-二羧基苯基)碸二酐、苝-3,4,9,10-四羧酸二酐、焦蜜石酸二酐(PMDA)、3,3’,4,4’-二苯基酮四羧酸二酐、3,3’,4,4’-聯苯四羧酸二酐(s-BPDA)、2,3,3’,4’-聯苯四羧酸二酐(a-BPDA)、2,3,6,7-萘四羧酸二酐、雙(3,4-二羧基苯基)醚二酐、乙烯四羧酸二酐、乙二醇雙脫水偏苯三甲酸酯、1,3,3a,4,5,9b-六氫-5(四氫-2,5-二氧代-3-呋喃基)萘[1,2-c]呋喃-1,3-二酮、1,2,3,4-丁烷四羧酸二酐等,此等可單獨使用或混合2種以上使用。 The tetracarboxylic dianhydride that can be used includes, for example, 1,2,5,6-naphthalenetetracarboxylic dianhydride, 1,4,5,8-naphthalenetetracarboxylic dianhydride, 2,2'-bis (3,4-Dicarboxyl Phenyl) propane dianhydride, bis(3,4-dicarboxyphenyl) dianhydride, perylene-3,4,9,10-tetracarboxylic dianhydride, pyromellitic dianhydride (PMDA), 3, 3',4,4'-Diphenylketonetetracarboxylic dianhydride, 3,3',4,4'-Biphenyltetracarboxylic dianhydride (s-BPDA), 2,3,3',4' -Biphenyltetracarboxylic dianhydride (a-BPDA), 2,3,6,7-naphthalenetetracarboxylic dianhydride, bis(3,4-dicarboxyphenyl) ether dianhydride, ethylene tetracarboxylic dianhydride , Ethylene glycol double dehydrated trimellitate, 1,3,3a,4,5,9b-hexahydro-5 (tetrahydro-2,5-dioxo-3-furanyl) naphthalene [1,2 -c] Furan-1,3-dione, 1,2,3,4-butanetetracarboxylic dianhydride, etc., which can be used alone or in combination of two or more.

較佳係使用3,3’,4,4’-聯苯四羧酸二酐(s-BPDA)。 Preferably, 3,3',4,4'-biphenyltetracarboxylic dianhydride (s-BPDA) is used.

所能夠使用之二胺化合物,例如可列舉出六亞甲基二胺、七亞甲基二胺、八亞甲基二胺、九亞甲基二胺、十亞甲基二胺、二胺基丙基四亞甲基、3-甲基七亞甲基二胺、4,4-二甲基七亞甲基二胺、2,11-二胺基十二烷、1,2-雙-3-安基丙氧基乙烷、2,2-二甲基丙二胺、3-甲氧基六亞甲基二胺、2,5-二甲基六亞甲基二胺、2,5-二甲基七亞甲基二胺、3-甲基七亞甲基二胺、5-甲基九亞甲基二胺、4,4’-二胺基二苯基醚、4,4’-二胺基二苯基甲烷、3,3’-二胺基二苯基甲烷、3,3’-二氯聯苯胺、4,4’-二胺基二苯基硫化物、3,3’-二胺基二苯基碸、1,5-二胺基萘、間苯二胺、對苯二胺、3,3’-二甲基-4,4’-聯苯基二胺、聯苯胺、3,3’-二甲基聯苯胺、3,3’-二甲氧基聯苯胺、4,4’-二胺基二苯基碸、4,4’-二胺基二苯基丙烷、2,4-二胺基甲苯、雙(4-胺基-3-羧基苯基)甲烷、1,3-雙(4-胺基苯氧基) 苯、1,4-雙(4-胺基苯氧基)苯、2,2-雙[4-(4-胺基苯氧基)苯基]丙烷、雙[4-(4-胺基苯氧基)苯基]碸、2,4-雙(β-胺基-三級丁基)甲苯、雙(對-β-胺基-三級丁基苯基)醚、雙(對-β-甲基-6-胺基苯基)苯、雙-p-(1,1-二甲基-5-胺基-戊基)苯、1-異丙基-2,4-間苯二胺、間二甲苯二胺、對二甲苯二胺、二(對胺基環己基)甲烷、2,17-二胺基二十烷、1,4二胺基環己烷、1,10-二胺基-1,10-二甲基癸烷、1,12-二胺基十八烷、2,2-雙[4-(4-胺基苯氧基)苯基]丙烷等,此等可單獨使用或混合2種以上使用。 Diamine compounds that can be used include, for example, hexamethylene diamine, heptamethylene diamine, octamethylene diamine, nonamethylene diamine, decamethylene diamine, and diamino groups. Propyltetramethylene, 3-methylheptamethylene diamine, 4,4-dimethylheptamethylene diamine, 2,11-diaminododecane, 1,2-bis-3 -Anylpropoxyethane, 2,2-dimethylpropanediamine, 3-methoxyhexamethylenediamine, 2,5-dimethylhexamethylenediamine, 2,5- Dimethylheptamethylene diamine, 3-methylheptamethylene diamine, 5-methyl nonamethylene diamine, 4,4'-diaminodiphenyl ether, 4,4'- Diaminodiphenylmethane, 3,3'-Diaminodiphenylmethane, 3,3'-Dichlorobenzidine, 4,4'-Diaminodiphenylsulfide, 3,3'- Diaminodiphenyl diamine, 1,5-diaminonaphthalene, m-phenylenediamine, p-phenylenediamine, 3,3'-dimethyl-4,4'-biphenyldiamine, benzidine, 3,3'-Dimethylbenzidine, 3,3'-Dimethoxybenzidine, 4,4'-Diaminodiphenylene, 4,4'-Diaminodiphenylpropane, 2 ,4-Diaminotoluene, bis(4-amino-3-carboxyphenyl)methane, 1,3-bis(4-aminophenoxy) Benzene, 1,4-bis(4-aminophenoxy)benzene, 2,2-bis[4-(4-aminophenoxy)phenyl]propane, bis[4-(4-aminophenoxy)benzene Oxy)phenyl) sulfite, 2,4-bis(β-amino-tertiary butyl) toluene, bis(p-β-amino-tertiary butylphenyl) ether, bis(p-β- Methyl-6-aminophenyl)benzene, bis-p-(1,1-dimethyl-5-amino-pentyl)benzene, 1-isopropyl-2,4-m-phenylenediamine, M-xylenediamine, p-xylenediamine, di(p-aminocyclohexyl)methane, 2,17-diaminoeicosane, 1,4-diaminocyclohexane, 1,10-diamino -1,10-Dimethyldecane, 1,12-Diaminooctadecane, 2,2-bis[4-(4-aminophenoxy)phenyl]propane, etc., these can be used alone Or mix two or more kinds to use.

較佳係使用對苯二胺(PPD)、雙(4-胺基-3-羧基苯基)甲烷(MBAA)、4,4’-二胺基二苯基醚(ODA)、2,2-雙[4-(4-胺基苯氧基)苯基]丙烷(BAPP)。 Preferably, p-phenylenediamine (PPD), bis(4-amino-3-carboxyphenyl)methane (MBAA), 4,4'-diaminodiphenyl ether (ODA), 2,2- Bis[4-(4-aminophenoxy)phenyl]propane (BAPP).

本發明中,上述四羧酸二酐及/或該衍生物、與二胺化合物之組合,較佳為3,3’,4,4’-聯苯四羧酸二酐(s-BPDA)與4,4’-二胺基二苯基醚(ODA)、s-BPDA與對苯二胺(PPD)。 In the present invention, the combination of the above-mentioned tetracarboxylic dianhydride and/or the derivative and diamine compound is preferably 3,3',4,4'-biphenyltetracarboxylic dianhydride (s-BPDA) and 4,4'-Diaminodiphenyl ether (ODA), s-BPDA and p-phenylenediamine (PPD).

本發明中,用於上述聚醯亞胺前驅物溶液的調製之溶劑,較佳係可溶解聚醯亞胺前驅物且於常壓下的沸點為300℃以下之有機極性溶劑,並且可用於氟系樹脂之非水系分散體之溶劑。例如可列舉出丙酮、丁酮、己烷、庚烷、辛烷、2-庚酮、環庚酮、環己酮、環己烷、甲基環己烷、乙基環己烷、甲基正戊酮、甲基異丁酮、甲基異戊酮、乙二醇、二乙二醇、丙二醇、二丙二醇、乙二醇 單乙酸酯、乙二醇單甲基醚乙酸酯、乙二醇單乙基醚乙酸酯、二乙二醇單乙酸酯、二乙二醇二乙基醚、丙二醇單乙酸酯、二丙二醇單乙酸酯、丙二醇二乙酸酯、丙二醇單甲基醚、丙二醇單甲基醚乙酸酯、丙二醇單乙基醚乙酸酯、乙酸環己酯、3-乙氧基丙酸乙酯、二噁烷、乳酸甲酯、乳酸乙酯、乙酸甲酯、乙酸乙酯、乙酸丁酯、丙酮酸甲酯、丙酮酸乙酯、甲氧基丙酸甲酯、乙氧基丙酸乙酯、苯基甲基醚、乙基苄基醚、甲酚基甲基醚、二苯基醚、二苄基醚、乙氧基苯、丁基苯基醚、苯、乙基苯、二乙基苯、戊基苯、異丙基苯、甲苯、二甲苯、異丙基甲苯、三甲苯、甲醇、乙醇、2-丙醇、丁醇、甲基單縮水甘油醚、乙基單縮水甘油醚、丁基單縮水甘油醚、苯基單縮水甘油醚、甲基二縮水甘油醚、乙基二縮水甘油醚、丁基二縮水甘油醚、苯基二縮水甘油醚、甲基酚單縮水甘油醚、乙基酚單縮水甘油醚、丁基酚單縮水甘油醚、礦油精、丙烯酸2-羥基乙酯、丙烯酸四氫呋喃酯、4-乙烯基吡啶、丙烯酸2-乙基己酯、甲基丙烯酸2-羥基乙酯、甲基丙烯酸羥基丙酯、甲基丙烯酸縮水甘油酯、二丙烯酸新戊二醇酯、二丙烯酸己烷二醇酯、三丙烯酸三羥甲基丙烷酯、甲基丙烯酸酯、甲基丙烯酸甲酯、苯乙烯、全氟碳、氫氟醚、氫氯氟碳、氫氟碳、全氟聚醚、二甲基咪唑啉、四氫呋喃、吡啶、甲醯胺、乙醯胺苯、二氧戊環、鄰甲酚、間甲酚、對甲酚、酚、N-甲基-2-吡咯啶酮、N-乙醯基-2-吡咯啶酮、N,N-二甲基甲醯胺、N,N-二乙基甲醯胺、N,N-二甲基乙醯胺、 N,N-二乙基乙醯胺、1,3-二甲基-2-咪唑啶酮、二甲基亞碸、二乙基亞碸、二甲基碸、二乙基碸、γ-丁內酯、環丁碸、鹵化酚類等,此等溶劑可單獨使用或混合2種以上使用。 In the present invention, the solvent used for the preparation of the polyimide precursor solution is preferably an organic polar solvent that can dissolve the polyimide precursor and has a boiling point of 300°C or less under normal pressure, and can be used for fluorine It is the solvent of non-aqueous dispersion of resin. For example, acetone, butanone, hexane, heptane, octane, 2-heptanone, cycloheptanone, cyclohexanone, cyclohexane, methylcyclohexane, ethylcyclohexane, methyl normal Pentanone, methyl isobutyl ketone, methyl isoamyl ketone, ethylene glycol, diethylene glycol, propylene glycol, dipropylene glycol, ethylene glycol Monoacetate, ethylene glycol monomethyl ether acetate, ethylene glycol monoethyl ether acetate, diethylene glycol monoacetate, diethylene glycol diethyl ether, propylene glycol monoacetate , Dipropylene glycol monoacetate, propylene glycol diacetate, propylene glycol monomethyl ether, propylene glycol monomethyl ether acetate, propylene glycol monoethyl ether acetate, cyclohexyl acetate, 3-ethoxypropionic acid Ethyl, dioxane, methyl lactate, ethyl lactate, methyl acetate, ethyl acetate, butyl acetate, methyl pyruvate, ethyl pyruvate, methyl methoxypropionate, ethoxypropionic acid Ethyl ester, phenyl methyl ether, ethyl benzyl ether, cresol methyl ether, diphenyl ether, dibenzyl ether, ethoxybenzene, butyl phenyl ether, benzene, ethyl benzene, di Ethylbenzene, pentylbenzene, cumene, toluene, xylene, cumene, trimethylbenzene, methanol, ethanol, 2-propanol, butanol, methyl monoglycidyl ether, ethyl monoglycidol Ether, butyl monoglycidyl ether, phenyl monoglycidyl ether, methyl diglycidyl ether, ethyl diglycidyl ether, butyl diglycidyl ether, phenyl diglycidyl ether, methylphenol monoglycidyl Ether, ethyl phenol monoglycidyl ether, butyl phenol monoglycidyl ether, mineral spirits, 2-hydroxyethyl acrylate, tetrahydrofuran acrylate, 4-vinylpyridine, 2-ethylhexyl acrylate, methacrylic acid 2-hydroxyethyl, hydroxypropyl methacrylate, glycidyl methacrylate, neopentyl glycol diacrylate, hexanediol diacrylate, trimethylolpropane triacrylate, methacrylate, Methyl methacrylate, styrene, perfluorocarbon, hydrofluoroether, hydrochlorofluorocarbon, hydrofluorocarbon, perfluoropolyether, dimethylimidazoline, tetrahydrofuran, pyridine, formamide, acetaminophen, Dioxolane, o-cresol, m-cresol, p-cresol, phenol, N-methyl-2-pyrrolidone, N-acetyl-2-pyrrolidone, N,N-dimethyl methyl Amide, N,N-diethylformamide, N,N-dimethylacetamide, N,N-Diethylacetamide, 1,3-Dimethyl-2-imidazolidinone, dimethyl sulfide, diethyl sulfide, dimethyl sulfide, diethyl sulfide, γ-butyl Lactone, cyclobutane, halogenated phenols, etc., these solvents can be used alone or in combination of two or more.

較佳係使用甲醯胺、乙醯胺苯、二氧戊環、鄰甲酚、間甲酚、對甲酚、N-甲基-2-吡咯啶酮、N-乙醯基-2-吡咯啶酮、N,N-二甲基甲醯胺、N,N-二甲基乙醯胺、二甲基亞碸、γ-丁內酯、環丁碸、鹵化酚類、二甲苯、丙酮。 Preferably, formamide, acetaminophen, dioxolane, o-cresol, m-cresol, p-cresol, N-methyl-2-pyrrolidone, N-acetyl-2-pyrrole are used Pyridone, N,N-dimethylformamide, N,N-dimethylacetamide, dimethyl sulfide, γ-butyrolactone, cyclobutylene, halogenated phenols, xylene, acetone.

用於本發明之聚醯亞胺前驅物溶液,可藉由將既定組成比之四羧酸二酐及/或該衍生物、與二胺化合物加入於溶劑並攪拌而調製。溶劑中之四羧酸二酐及/或該衍生物、與二胺化合物的合計濃度,可因應各種條件來設定,通常於反應溶液的全量中,較佳為5~30重量%。攪拌此等時之反應條件並無特特別限定,反應溫度較佳係設定於80℃以下,特佳設定於5~50℃。反應溫度過低時,反應不進行或至反應進行為止前耗費時間,過高時,會產生醯亞胺化的進行等問題。此外,反應時間較佳為1~100小時。 The polyimide precursor solution used in the present invention can be prepared by adding tetracarboxylic dianhydride and/or the derivative, and a diamine compound with a predetermined composition ratio to a solvent and stirring. The total concentration of the tetracarboxylic dianhydride and/or the derivative and the diamine compound in the solvent can be set according to various conditions, and is usually 5 to 30% by weight in the total amount of the reaction solution. The reaction conditions when stirring these are not particularly limited, and the reaction temperature is preferably set below 80°C, particularly preferably set at 5-50°C. When the reaction temperature is too low, the reaction does not proceed or it takes time until the reaction proceeds, and when it is too high, problems such as the progress of imidization may occur. In addition, the reaction time is preferably 1 to 100 hours.

〈以式(I)所示之化合物〉 <Compound represented by formula (I)>

用於本發明的實施形態之一之以式(I)所示之化合物,係所謂丁醛樹脂,並可將氟系樹脂的微粉末,於聚醯亞胺前驅物溶液組成物均一且穩定地進行微粒子分散者,該分子結構係由乙烯丁醛/乙酸乙烯酯/乙烯醇所構成之三 元聚合物,使聚乙烯醇(PVA)與丁醛(BA)反應者,且具有丁醛基、乙醯基、羥基之結構,藉由改變此等3種結構的比率(l、m、n的各比率),可控制對非水系溶劑之溶解性、與聚醯亞胺前驅物溶液等之相溶性、以及化學反應性。 The compound represented by the formula (I) used in one of the embodiments of the present invention is a so-called butyraldehyde resin, and the fine powder of the fluorine-based resin can be uniformly and stably formed in the polyimide precursor solution. When dispersing fine particles, the molecular structure is composed of vinyl butyraldehyde/vinyl acetate/vinyl alcohol. Metapolymer, which reacts polyvinyl alcohol (PVA) with butyraldehyde (BA), and has the structure of butyraldehyde, acetyl and hydroxyl groups. By changing the ratio of these three structures (each of l, m, n) Ratio) to control the solubility to non-aqueous solvents, the compatibility with polyimide precursor solutions, and chemical reactivity.

以式(I)所示之化合物,市售品可使用具體可列舉出積水化學工業公司製S-Lec B系列、K(KS)系列、SV系列、Kuraray公司製Mowital系列等。 As the compound represented by formula (I), commercially available products can be used. Specific examples include S-Lec B series manufactured by Sekisui Chemical Co., Ltd., K(KS) series, SV series, and Mowital series manufactured by Kuraray Corporation.

具體可列舉出積水化學工業股份有限公司製的商品名稱;S-Lec BM-1(羥基量:34莫耳%、丁醛化度65±3莫耳%、分子量4萬)、同一BH-3(羥基量:34mol%、丁醛化度65±3莫耳%、分子量11萬)、同一BH-6(羥基量:30mol%、丁醛化度69±3莫耳%、分子量9.2萬)、同一BX-1(羥基量:33±3mol%、丁醛化度66莫耳%、分子量10萬)、同一BX-5(羥基量:33±3mol%、丁醛化度66莫耳%、分子量13萬)、同一BM-2(羥基量:31mol%、丁醛化度68±3莫耳%、分子量5.2萬)、同一BM-5(羥基量:34mol%、丁醛化度65±3莫耳%、分子量5.3萬)、同一BL-1(羥基量:36mol%、丁醛化度63±3莫耳%、分子量1.9萬)、同一BL-1H(羥基量:30mol%、丁醛化度69±3莫耳%、分子量2萬)、同一BL-2(羥基量:36mol%、丁醛化度63±3莫耳%、分子量2.7萬)、同一BL-2H(羥基量:29mol%、丁醛化度70±3莫耳%、分子量2.8萬)、同一BL-10(羥基量: 28mol%、丁醛化度71±3莫耳%、分子量1.5萬)、同一KS-10(羥基量:25mol%、丁醛化度65±3莫耳%、分子量1.7萬)等,或是Kuraray股份有限公司製的商品名稱;Mowital B145(羥基量:21~26.5莫耳%、丁醛化度67.5~75.2莫耳%)、同一B16H(羥基量:26.2~30.2莫耳%、丁醛化度66.9~73.1莫耳%、分子量1~2萬)等。 Specific examples include the product name manufactured by Sekisui Chemical Industry Co., Ltd.; S-Lec BM-1 (hydroxyl content: 34 mol%, butyraldehyde degree 65 ± 3 mol%, molecular weight 40,000), the same BH-3 (Hydroxyl amount: 34mol%, butyraldehyde degree 65±3 mol%, molecular weight 110,000), the same BH-6 (hydroxyl amount: 30mol%, butyraldehyde degree 69±3 mol%, molecular weight 92,000), The same BX-1 (hydroxyl amount: 33±3mol%, butyraldehyde degree 66 mol%, molecular weight 100,000), the same BX-5 (hydroxyl amount: 33±3mol%, butyraldehyde degree 66 mol%, molecular weight 130,000), the same BM-2 (hydroxyl amount: 31mol%, butyraldehyde degree 68±3mol%, molecular weight 52,000), the same BM-5 (hydroxyl amount: 34mol%, butyraldehyde degree 65±3mol Ear%, molecular weight 53,000), the same BL-1 (hydroxyl amount: 36mol%, butyraldehyde degree 63±3 mol%, molecular weight 19,000), the same BL-1H (hydroxyl amount: 30mol%, butyraldehyde degree 69±3 mol%, molecular weight 20,000), the same BL-2 (hydroxyl content: 36 mol%, butyraldehyde degree 63±3 mol%, molecular weight 27,000), the same BL-2H (hydroxyl content: 29 mol%, Butyraldehyde degree 70±3 mol%, molecular weight 28,000), the same BL-10 (hydroxyl amount: 28mol%, butyraldehyde degree 71±3 mol%, molecular weight 15,000), the same KS-10 (hydroxyl content: 25mol%, butyraldehyde degree 65±3 mol%, molecular weight 17,000), etc., or Kuraray Product name manufactured by the company; Mowital B145 (hydroxyl amount: 21~26.5 mol%, butyraldehyde degree 67.5-75.2 mol%), the same B16H (hydroxyl amount: 26.2-30.2 mol%, butyraldehyde degree 66.9-73.1 mole%, molecular weight 10,000~20,000) etc.

此等可單獨使用或混合2種以上使用。 These can be used alone or in combination of two or more kinds.

以式(I)所示之化合物的含量,相對於氟系樹脂的微粉末,較佳為0.01~30質量%。當此化合物的含量少於0.01質量%時,分散性變差,氟系樹脂的微粉末容易沉降,超過30質量%時,含有氟系樹脂之聚醯亞胺前驅物溶液的黏度變高,故不佳。 The content of the compound represented by formula (I) is preferably 0.01 to 30% by mass relative to the fine powder of the fluorine resin. When the content of this compound is less than 0.01% by mass, the dispersibility becomes poor and the fine powder of the fluorine resin is likely to settle. When the content exceeds 30% by mass, the viscosity of the polyimide precursor solution containing the fluorine resin becomes high, so Bad.

再者,考量到所得之聚醯亞胺等的特性,更佳為0.01~5質量%,最佳為0.01~2質量%。 Furthermore, considering the properties of the obtained polyimide and the like, it is more preferably 0.01 to 5 mass%, and most preferably 0.01 to 2 mass%.

在不含氟系添加劑,而是含有式(I)之化合物時,氟系樹脂之微粉末的一次粒子徑為10μm以下,較佳為5μm以下,更佳為1μm以下。此外,上述一次粒子徑的下限值愈低愈佳,從製造性、成本面等來看,較佳為0.05μm以上0.3μm以下。 When a fluorine-based additive is not contained but the compound of formula (I) is contained, the primary particle diameter of the fluorine-based resin fine powder is 10 μm or less, preferably 5 μm or less, and more preferably 1 μm or less. In addition, the lower limit of the primary particle diameter is preferably as low as possible, and from the viewpoint of manufacturability and cost, it is preferably 0.05 μm or more and 0.3 μm or less.

〔含有氟系樹脂之聚醯亞胺前驅物溶液組成物的調製〕 [Preparation of polyimide precursor solution composition containing fluorine resin]

本發明之含有氟系樹脂之聚醯亞胺前驅物溶液組成物,其特徵係含有:上述氟系樹脂的微粉末、與含有含氟基與親油性基之氟系添加劑或以式(I)所示之化合物, 且至少含有:依據卡爾-費雪滴定法所測得之水分量為20000ppm以下,較佳為5000ppm以下之氟系樹脂之非水系分散體、與聚醯亞胺前驅物溶液。 The polyimide precursor solution composition containing fluorine-based resin of the present invention is characterized by containing: fine powder of the above-mentioned fluorine-based resin, and fluorine-based additives containing fluorine-containing groups and lipophilic groups, or according to formula (I) The compound shown, It also contains at least: a non-aqueous dispersion of a fluorine resin with a water content of 20,000 ppm or less, preferably 5,000 ppm or less, and a polyimide precursor solution measured according to Karl Fischer titration.

本發明之含有氟系樹脂之聚醯亞胺前驅物溶液組成物中,意指將前述含有氟系樹脂之非水系分散體,與溶解四羧酸二酐及/或該衍生物與二胺化合物並聚合之聚醯亞胺前驅物溶液混合後之組成物,亦可於前述含有氟系樹脂之非水系分散體中,添加四羧酸二酐及/或該衍生物與二胺化合物並溶解後聚合,而構成含有氟系樹脂之聚醯亞胺前驅物溶液組成物。此外,亦可於溶解四羧酸二酐及/或該衍生物與二胺化合物並聚合之聚醯亞胺前驅物溶液中,添加前述含有氟系樹脂之非水系分散體並混合,而構成含有氟系樹脂之聚醯亞胺前驅物溶液組成物,只要是不會使前述含有氟系樹脂之非水系分散體中的氟系樹脂產生凝聚或沉降而能夠均一地混合,則該添加、混合的順序並無限定。 In the fluorine-based resin-containing polyimide precursor solution composition of the present invention, it means that the aforementioned non-aqueous dispersion containing fluorine-based resin is dissolved with tetracarboxylic dianhydride and/or the derivative and diamine compound The composition after mixing the polyimide precursor solution of polyimide polymerization can also add tetracarboxylic dianhydride and/or the derivative and diamine compound to the aforementioned non-aqueous dispersion containing fluorine resin and dissolve it Polymerize to form a polyimide precursor solution composition containing fluorine-based resin. In addition, it is also possible to add and mix the aforementioned non-aqueous dispersion containing fluorine-based resin into a polyimide precursor solution in which tetracarboxylic dianhydride and/or the derivative and diamine compound are dissolved and polymerized to form a composition containing The polyimide precursor solution composition of the fluorine resin, as long as it does not cause the fluorine resin in the non-aqueous dispersion containing the fluorine resin to agglomerate or settle and can be uniformly mixed, then the addition and mixing The order is not limited.

此調製中之聚合反應時的單體濃度,亦即溶劑中之四羧酸二酐及/或該衍生物、與二胺化合物的合計濃度,可因應各種條件來設定,通常於反應之溶液全量中,較佳為5~30質量%。 The monomer concentration during the polymerization reaction in this preparation, that is, the total concentration of the tetracarboxylic dianhydride and/or the derivative, and the diamine compound in the solvent can be set according to various conditions, and usually the total amount of the reaction solution Among them, it is preferably 5 to 30% by mass.

此濃度未達5質量%時,四羧酸二酐及/或該衍生物、與二胺化合物之反應性變差,至反應進行為止前耗費時間,或是於製膜時所去除之溶劑量增加等,而不具經濟性,另一方面,濃度超過30質量%時,聚合時的黏度變 得過高,或是產生析出等問題。此外,反應溫度較佳係設定於80℃以下,特佳設定於5~50℃。反應溫度低於上述溫度5℃時,反應不進行或至反應進行為止前過度耗費時間,另一方面,反應溫度超過80℃而過高時,會產生醯亞胺化的進行等問題。反應時間較佳約為1~100小時。 When the concentration is less than 5% by mass, the reactivity of the tetracarboxylic dianhydride and/or the derivative and the diamine compound becomes poor, and it takes time until the reaction proceeds, or the amount of solvent removed during film formation Increase, etc., which is not economical. On the other hand, when the concentration exceeds 30% by mass, the viscosity during polymerization becomes Too high, or problems such as precipitation. In addition, the reaction temperature is preferably set below 80°C, particularly preferably set at 5-50°C. When the reaction temperature is 5°C lower than the above temperature, the reaction does not proceed or it takes too much time until the reaction proceeds. On the other hand, when the reaction temperature exceeds 80°C and is too high, problems such as progress of imidization may occur. The reaction time is preferably about 1 to 100 hours.

〔藉由前述含有氟系樹脂之聚醯亞胺前驅物溶液組成物所得到之聚醯亞胺、聚醯亞胺薄膜的調製、其製造方法〕 [Preparation of polyimide and polyimide film obtained from the aforementioned fluorine-based resin-containing polyimide precursor solution composition, and manufacturing method thereof]

本發明之聚醯亞胺、聚醯亞胺薄膜,藉由使上述調製之含有氟系樹脂之聚醯亞胺前驅物溶液組成物中之聚醯亞胺前驅物醯亞胺化,可得到氟系樹脂經均一地微粒子分散後之聚醯亞胺、聚醯亞胺薄膜。 The polyimide and polyimide film of the present invention can obtain fluorine by imidizing the polyimide precursor in the polyimide precursor solution composition containing the fluorine-based resin prepared above. Polyimide and polyimide film in which the resin is uniformly dispersed with fine particles.

此外,本發明之聚醯亞胺、聚醯亞胺薄膜之各製造方法,其特徵係包含:製作氟系樹脂之非水系分散體之步驟,至少混合該氟系樹脂之非水系分散體與聚醯亞胺前驅物溶液,而製作含有氟系樹脂之聚醯亞胺前驅物溶液組成物之步驟,以及藉由使該聚醯亞胺前驅物溶液組成物中之聚醯亞胺前驅物醯亞胺化,而得到氟系樹脂經均一地微粒子分散後之聚醯亞胺、或聚醯亞胺薄膜之步驟。醯亞胺化的方法並無特別限定,可藉由一般所知的方法進行。 In addition, the production methods of the polyimide and polyimide films of the present invention are characterized by the step of preparing a non-aqueous dispersion of fluorine-based resin, at least mixing the non-aqueous dispersion of fluorine-based resin and polyimide A step of preparing a polyimide precursor solution composition containing a fluorine-based resin, and by making the polyimide precursor solution composition in the polyimide precursor solution Aminating to obtain a polyimide or polyimide film in which the fluorine-based resin is uniformly dispersed with fine particles. The method of imidization is not particularly limited, and can be performed by a generally known method.

例如,當製作分散有氟系樹脂之聚醯亞胺、聚醯亞胺薄膜時,可藉由將上述所得到之含有氟系樹脂之聚醯亞胺前驅物溶液組成物塗布於聚醯亞胺用基材、聚醯亞胺薄膜用基材的表面,形成膜狀物(塗膜),並加熱處 理該膜狀物,去除溶劑並進行醯亞胺化反應而得到。 For example, when making polyimide or polyimide films dispersed with fluorine-based resin, the polyimide precursor solution composition containing fluorine-based resin obtained above can be applied to polyimide. The surface of the substrate and the substrate for polyimide film is formed into a film (coating film), and the place is heated It is obtained by treating the membrane, removing the solvent, and performing an imidization reaction.

所能夠使用之基材,例如,只要是具有實質上不會使液體或氣體穿透之程度的緊緻構造,則形狀或材質並無特別限定,可較適合地列舉出:使用通常之製造薄膜時所使用,且該本身為一般所知之皮帶、模具、輥、滾筒等之薄膜形成用基材、該表面形成有聚醯亞胺薄膜作為絕緣保護膜之電路基板等之電子零件或電線、表面形成有覆膜之滑動構件或製品、形成聚醯亞胺薄膜並形成多層化薄膜或覆銅層合基板時之一方的薄膜或銅箔等。 The base material that can be used, for example, as long as it has a compact structure that does not substantially allow liquid or gas to penetrate, the shape or material is not particularly limited, and it can be suitably enumerated: the use of ordinary thin films It is commonly used as a base material for thin film formation such as belts, molds, rollers, rollers, etc., and electronic parts or wires such as circuit boards with polyimide film formed on the surface as an insulating protective film, A sliding member or product with a film formed on the surface, a polyimide film and a multilayer film or a copper-clad laminate substrate, a film or copper foil.

此外,將聚醯亞胺前驅物溶液組成物塗布於此等基材之方法,例如可適當地採用噴霧法、輥塗布法、旋轉塗布法、棒塗布法、噴墨法、網版印刷法、狹縫塗布法等之該本身為一般所知之方法。 In addition, the method of coating the polyimide precursor solution composition on these substrates, for example, spray method, roll coating method, spin coating method, bar coating method, inkjet method, screen printing method, The slit coating method itself is a generally known method.

由塗布於基材上所形成之聚醯亞胺前驅物溶液組成物所構成之膜狀物、薄膜等,例如可在減壓下或常壓下,於室溫以下等之相對低溫下進行加熱之方法來脫泡。 Films, films, etc. composed of polyimide precursor solution composition formed by coating on a substrate, for example, can be heated under reduced pressure or normal pressure, at a relatively low temperature below room temperature, etc. The method to defoam.

由形成於基材上之聚醯亞胺前驅物溶液組成物所構成之膜狀物等,藉由進行加熱處理來去除溶劑並進行醯亞胺化,而形成聚醯亞胺、聚醯亞胺薄膜。加熱處理,與直接於高溫下進行加熱處理者相比,較佳係最初於140℃以下的相對低溫下去除溶劑,接著將溫度提高至最高加熱處理溫度以進行醯亞胺化之加熱處理。最高加熱處理溫度可採用200~600℃的溫度範圍,較佳於300~500℃,尤佳於250~450℃的溫度範圍進行加熱處理。此外, 亦可使用胺系化合物等的觸媒進行醯亞胺化反應,來取代加熱處理或與加熱處理併用。再者,亦可使用羧酸酐等,作為用以迅速地去除在醯亞胺化的過程中所產生的水之脫水劑。 The film, etc., composed of the polyimide precursor solution composition formed on the substrate, is heated to remove the solvent and undergo imidization to form polyimide and polyimide film. The heat treatment is better than the heat treatment directly at a high temperature. It is better to initially remove the solvent at a relatively low temperature below 140°C, and then increase the temperature to the highest heat treatment temperature for the heat treatment of imidization. The maximum heat treatment temperature can be in the temperature range of 200 to 600°C, preferably 300 to 500°C, and particularly preferably in the temperature range of 250 to 450°C. In addition, It is also possible to use a catalyst such as an amine compound to perform the imidization reaction instead of the heat treatment or to use it in combination with the heat treatment. Furthermore, carboxylic acid anhydride or the like can also be used as a dehydrating agent for rapidly removing water generated in the process of imidization.

聚醯亞胺、聚醯亞胺薄膜,可因應用途來適當地調整該膜厚,例如,可較適合地使用厚度為0.1~200μm,較佳為3~150μm,尤佳為5~130μm之聚醯亞胺薄膜、薄膜。加熱溫度低於250℃時,無法充分地進行醯亞胺化,超過450℃時,由於熱分解等而產生機械特性的降低等問題。此外,膜厚超過200μm時,無法使溶劑充分地揮發,有時會引起機械特性的降低,或是於熱處理中產生發泡等問題。 For polyimide and polyimide films, the thickness of the film can be adjusted appropriately depending on the application. For example, a polyimide with a thickness of 0.1~200μm, preferably 3~150μm, and particularly preferably 5~130μm can be used. Imide film, film. When the heating temperature is lower than 250°C, the imidization cannot be sufficiently performed, and when it exceeds 450°C, problems such as deterioration of mechanical properties due to thermal decomposition and the like may occur. In addition, when the film thickness exceeds 200 μm, the solvent cannot be sufficiently volatilized, which may cause problems such as a decrease in mechanical properties or foaming during heat treatment.

從含有氟系樹脂之聚醯亞胺前驅物溶液組成物所得到之聚醯亞胺薄膜、聚醯亞胺薄膜中之氟系樹脂的微粉末濃度,並無特別限定,相對於聚醯亞胺的質量,較佳為1~70質量%,尤佳為5~50質量%,更佳為10~35質量%。氟系樹脂的微粉末濃度過小時,不具有氟系樹脂的微粉末的添加效果,此外,氟系樹脂的微粉末濃度過大時,聚醯亞胺的機械特性等會降低。 The polyimide film obtained from the polyimide precursor solution composition containing the fluorine-based resin, and the fine powder concentration of the fluorine-based resin in the polyimide film is not particularly limited. It is relative to the polyimide The quality of the product is preferably 1 to 70% by mass, particularly preferably 5 to 50% by mass, and more preferably 10 to 35% by mass. If the concentration of the fine powder of the fluorine resin is too small, the effect of adding the fine powder of the fluorine resin is not obtained. In addition, when the concentration of the fine powder of the fluorine resin is too high, the mechanical properties of the polyimide and the like will be reduced.

〔樹脂組成物〕 〔Resin composition〕

本發明的實施形態之一之接著劑組成物中,所使用之樹脂組成物,可列舉出氰酸酯樹脂或環氧樹脂。此等樹脂,係成為電路基板用接著劑組成物的基質樹脂,只要是 可適合於使用在接著性樹脂者即可,並無特別限定,均可使用。 In the adhesive composition of one embodiment of the present invention, the resin composition used includes cyanate ester resin or epoxy resin. These resins are matrix resins that become the adhesive composition for circuit boards, as long as they are Whatever can be used suitably for adhesive resin is not particularly limited, and all can be used.

所能夠使用之氰酸酯樹脂,可列舉出至少2官能性的脂肪族氰酸酯、至少2官能性的芳香族氰酸酯、或此等之混合物,例如可列舉出:選自1,3,5-三氰氧基苯、1,3-二氰氧基萘、1,4-二氰氧基萘、1,6-二氰氧基萘、1,8-二氰氧基萘、2,6-二氰氧基萘、及2,7-二氰氧基萘之至少1種多官能氰酸酯的聚合物;雙酚A型氰酸酯樹脂或於此等加氫者、雙酚F型氰酸酯樹脂或於此等加氫者、6F雙酚A二氰酸酯樹脂、雙酚E型二氰酸酯樹脂、四甲基雙酚F二氰酸酯樹脂、雙酚M二氰酸酯樹脂、二環戊二烯雙酚二氰酸酯樹脂、或氰酸酚醛樹脂等。此外,亦可使用此等氰酸酯樹脂的市售品。 The cyanate resins that can be used include at least 2-functional aliphatic cyanate esters, at least 2-functional aromatic cyanate esters, or mixtures thereof. For example, examples include: selected from 1,3 ,5-Tricyanoxybenzene, 1,3-dicyanooxynaphthalene, 1,4-dicyanooxynaphthalene, 1,6-dicyanooxynaphthalene, 1,8-dicyanooxynaphthalene, 2 ,6-Dicyanoxynaphthalene and 2,7-dicyanoxynaphthalene, at least one polyfunctional cyanate polymer; bisphenol A type cyanate resin or hydrogenated ones, bisphenol F type cyanate ester resin or those hydrogenated, 6F bisphenol A dicyanate resin, bisphenol E type dicyanate resin, tetramethyl bisphenol F dicyanate resin, bisphenol M two Cyanate resin, dicyclopentadiene bisphenol dicyanate resin, or cyanate phenol resin, etc. In addition, commercial products of these cyanate ester resins can also be used.

再者,前述氰酸酯樹脂中,可視需要使用氰酸酯硬化促進劑。 Furthermore, in the aforementioned cyanate ester resin, a cyanate ester curing accelerator may be used as necessary.

此氰酸酯硬化促進劑,可使用有機酸金屬鹽或β-二酮酸鹽錯合物,例如使用含有鐵、銅、鋅、鈷、鎳、錳、錫等之有機酸金屬鹽或β-二酮酸鹽錯合物。具體而言,前述氰酸酯硬化促進劑可列舉出環烷酸錳、環烷酸鐵、環烷酸銅、環烷酸鋅、環烷酸鈷、辛酸鐵、辛酸銅、辛酸鋅、辛酸鈷等之有機酸金屬鹽;乙醯丙酮酸鉛、乙醯丙酮酸鈷等之β-二酮酸鹽錯合物。 This cyanate ester hardening accelerator can use organic acid metal salts or β-diketonate complexes, such as iron, copper, zinc, cobalt, nickel, manganese, tin and other organic acid metal salts or β- Diketonate complex. Specifically, the aforementioned cyanate ester curing accelerators include manganese naphthenate, iron naphthenate, copper naphthenate, zinc naphthenate, cobalt naphthenate, iron octoate, copper octoate, zinc octoate, and cobalt octoate. And other organic acid metal salts; lead acetopyruvate, cobalt acetopyruvate and other β-diketonate complexes.

此等氰酸酯硬化促進劑,以金屬的濃度為基準,從反應性及硬化性、成形性之點來看,相對於前述氰酸酯樹脂 100質量份,以0.05~5質量份,較佳以0.1~3質量份含有。 These cyanate ester curing accelerators are based on the concentration of the metal and are compared with the aforementioned cyanate ester resin in terms of reactivity, curability, and moldability. 100 parts by mass, 0.05 to 5 parts by mass, preferably 0.1 to 3 parts by mass.

所能夠使用之環氧樹脂,可使用含有平均1個以上的環氧基(環氧乙烷環)之環氧樹脂,例如可列舉出雙酚F型環氧樹脂、雙酚A型環氧樹脂、酚-酚醛型環氧樹脂、甲酚酚醛型環氧樹脂、萘型環氧樹脂、聯苯型環氧樹脂、二環戊二烯型環氧樹脂、芳烷基型環氧樹脂、聯苯芳烷基型環氧樹脂、對前述各種環氧樹脂的苯基進行加氫之加氫型環氧樹脂、脂環型環氧樹脂等之至少1種。 Epoxy resins that can be used include epoxy resins containing one or more epoxy groups (oxirane ring) on average. Examples include bisphenol F epoxy resins and bisphenol A epoxy resins. , Phenol-phenolic epoxy resin, cresol novolac epoxy resin, naphthalene epoxy resin, biphenyl epoxy resin, dicyclopentadiene epoxy resin, aralkyl epoxy resin, biphenyl At least one type of aralkyl type epoxy resin, hydrogenated type epoxy resin that hydrogenates the phenyl groups of the aforementioned various epoxy resins, and alicyclic type epoxy resin.

可用於本發明之環氧樹脂,只要是於1分子中具有1個以上的環氧基即可,並不限定於上述樹脂,較佳為雙酚A、加氫雙酚A、甲酚酚醛系等。 The epoxy resin that can be used in the present invention is not limited to the above-mentioned resins as long as it has one or more epoxy groups in one molecule, but bisphenol A, hydrogenated bisphenol A, and cresol novolac are preferred. Wait.

使用上述環氧樹脂時,從反應性及硬化性、成形性之點來看,較佳係使用硬化劑。所能夠使用之硬化劑,例如可列舉出乙二胺、三乙二胺、六亞甲二胺、二聚物酸改質之乙二胺、N-乙基胺基哌嗪、異佛爾酮二胺等之脂肪族胺類;間苯二胺、對苯二胺、3,3’-二胺基二苯基碸、4,4’-二胺基二苯基碸、4,4’-二胺基二苯基甲烷、4,4’-二胺基二苯基醚等之芳香族胺類;巰基丙酸酯、環氧樹脂的末端巰基化合物等之硫醇類;雙酚A、雙酚F、雙酚AD、雙酚S、四甲基雙酚A、四甲基雙酚F、四甲基雙酚AD、四甲基雙酚S、四溴雙酚A、四氯雙酚A、四氟雙酚A、二酚、二羥基萘、1,1,1-三(4-羥基苯基)甲烷、4,4-(1-(4-(1-(4-羥基苯基)-1-甲基乙基)苯基亞乙基) 雙酚、酚-酚醛、甲酚酚醛、雙酚A酚醛、溴化酚-酚醛、溴化雙酚A酚醛等之酚樹脂類;使此等酚樹脂類的芳香環進行氫化之多元醇類;聚壬二酸酐、甲基四氫鄰苯二甲酸酐、四氫鄰苯二甲酸酐、甲基六氫鄰苯二甲酸酐、六氫鄰苯二甲酸酐、5-降莰烯-2,3-二羧酸酐、降莰烷-2,3-二羧酸酐、甲基-5-降莰烯-2,3-二羧酸酐、甲基-降莰烷-2,3-二羧酸酐等之脂環型酸酐類;鄰苯二甲酸酐、偏苯三甲酸酐、焦蜜石酸酐等之芳香族酸酐類;2-甲基咪唑、2-乙基-4-甲基咪唑、2-苯基咪唑等之咪唑及其鹽類;藉由上述脂肪族胺類、芳香族胺類、及/或咪唑類與環氧樹脂之反應所得到之胺加成物類;己二酸二醯肼等之肼類;二甲基苄基胺、1,8-二偶氮雙環[5.4.0]十一烯-7等之三級胺類;三苯基膦等之有機膦類;二氰二胺等之至少1種。 When using the above-mentioned epoxy resin, it is preferable to use a curing agent in terms of reactivity, curability, and moldability. Hardeners that can be used include, for example, ethylenediamine, triethylenediamine, hexamethylenediamine, dimer acid modified ethylenediamine, N-ethylaminopiperazine, and isophorone Aliphatic amines such as diamines; m-phenylenediamine, p-phenylenediamine, 3,3'-diaminodiphenyl sulfide, 4,4'-diaminodiphenyl sulfide, 4,4'- Aromatic amines such as diaminodiphenylmethane and 4,4'-diaminodiphenyl ether; mercaptans such as mercaptopropionate and epoxy terminal mercapto compounds; bisphenol A, bisphenol Phenol F, bisphenol AD, bisphenol S, tetramethyl bisphenol A, tetramethyl bisphenol F, tetramethyl bisphenol AD, tetramethyl bisphenol S, tetrabromobisphenol A, tetrachlorobisphenol A , Tetrafluorobisphenol A, diphenol, dihydroxynaphthalene, 1,1,1-tris(4-hydroxyphenyl)methane, 4,4-(1-(4-(1-(4-hydroxyphenyl) -1-methylethyl) phenylethylene) Phenolic resins such as bisphenol, phenol-phenolic, cresol phenolic, bisphenol A phenolic, brominated phenol-phenolic, brominated bisphenol A phenolic; polyols that hydrogenate the aromatic ring of these phenolic resins; Polyazelaic anhydride, methyltetrahydrophthalic anhydride, tetrahydrophthalic anhydride, methylhexahydrophthalic anhydride, hexahydrophthalic anhydride, 5-norbornene-2,3 -Dicarboxylic anhydride, norbornane-2,3-dicarboxylic anhydride, methyl-5-norbornene-2,3-dicarboxylic anhydride, methyl-norbornane-2,3-dicarboxylic anhydride, etc. Alicyclic anhydrides; aromatic anhydrides such as phthalic anhydride, trimellitic anhydride, and pyromellitic anhydride; 2-methylimidazole, 2-ethyl-4-methylimidazole, 2-phenylimidazole And other imidazoles and their salts; amine adducts obtained by the reaction of aliphatic amines, aromatic amines, and/or imidazoles with epoxy resin; hydrazine such as dihydrazine adipate Class; tertiary amines such as dimethylbenzylamine, 1,8-diazobicyclo[5.4.0]undecene-7, etc.; organic phosphines such as triphenylphosphine; dicyandiamine, etc. At least one.

此等當中,較佳為脂環型酸酐類、芳香族酸酐類,尤佳為脂環型酸酐類,特佳為甲基六氫鄰苯二甲酸酐、六氫鄰苯二甲酸酐、降莰烷-2,3-二羧酸酐、甲基-降莰烷-2,3-二羧酸酐。 Among these, alicyclic acid anhydrides and aromatic acid anhydrides are preferred, alicyclic acid anhydrides are particularly preferred, and methylhexahydrophthalic anhydride, hexahydrophthalic anhydride, and norcamphor are particularly preferred. Alkane-2,3-dicarboxylic acid anhydride, methyl-norbornane-2,3-dicarboxylic acid anhydride.

此等硬化劑的用量,因應所使用之環氧樹脂與所使用之硬化劑的種類來決定,較佳係配合環氧當量與胺當量或活性氫當量。藉由混合同一當量,可使交聯反應充分地進行,而得到耐光性、耐熱性優異之電路基板用接著劑的硬化物。 The amount of these hardeners depends on the type of epoxy resin used and the hardener used, and it is preferable to mix epoxy equivalent and amine equivalent or active hydrogen equivalent. By mixing the same equivalent, the cross-linking reaction can be sufficiently advanced, and a cured product of the adhesive for circuit board excellent in light resistance and heat resistance can be obtained.

〔電路基板用接著劑組成物〕 [Adhesive composition for circuit boards]

本發明之電路基板用接著劑組成物,係至少含有:含有氟系樹脂的微粉末、與至少含有含氟基與親油性基之氟系添加劑,且依據卡爾-費雪滴定法所測得之水分量為5000ppm以下之氟系樹脂之非水系分散體;與由氰酸酯樹脂或環氧樹脂所構成之樹脂組成物;並且可進一步含有分散於前述氰酸酯樹脂或環氧樹脂內之橡膠成分。 The adhesive composition for a circuit board of the present invention contains at least: a fine powder containing a fluorine-based resin, and a fluorine-based additive containing at least a fluorine-containing group and a lipophilic group, and is measured according to the Karl Fischer titration method Non-aqueous dispersion of fluorine resin with moisture content below 5000ppm; and resin composition composed of cyanate ester resin or epoxy resin; and may further contain rubber dispersed in the aforementioned cyanate ester resin or epoxy resin ingredient.

本發明之電路基板用接著劑組成物,為了使用在製造出可將配線或基板彎曲之可撓性印刷電路基板等,組成物本身亦須具有充分的柔軟性(Flexible,以下相同),為了補足該柔軟性,前述電路基板用接著劑組成物中,較佳係進一步含有橡膠成分。 The adhesive composition for circuit boards of the present invention, in order to be used in the manufacture of flexible printed circuit boards that can bend wiring or substrates, etc., the composition itself must also have sufficient flexibility (Flexible, the same below), in order to supplement For this flexibility, the adhesive composition for circuit boards described above preferably further contains a rubber component.

所能夠使用之橡膠成分,可列舉出天然橡膠(NR)或合成橡膠,較佳可列舉出苯乙烯丁二烯橡膠(SBR)、異戊二烯橡膠(IR)、丙烯腈丁二烯橡膠(NBR)、乙烯丙烯二烯單體(EPDM)橡膠、聚丁二烯橡膠、及改質聚丁二烯橡膠等,較佳係使用乙烯含量為10~40質量%之EPDM橡膠,或是SBR、NBR等,尤佳為可降低樹脂組成物的相對介電常數及介電損耗係數值之EPDM橡膠。 The rubber components that can be used include natural rubber (NR) or synthetic rubber, preferably styrene butadiene rubber (SBR), isoprene rubber (IR), acrylonitrile butadiene rubber ( NBR), ethylene propylene diene monomer (EPDM) rubber, polybutadiene rubber, and modified polybutadiene rubber, etc. It is preferable to use EPDM rubber with an ethylene content of 10-40% by mass, or SBR, NBR, etc., is particularly preferably EPDM rubber that can reduce the relative dielectric constant and dielectric loss coefficient of the resin composition.

此等橡膠成分的含量,從更可發揮本發明的效果之點,以及接著力與耐熱性之點來看,相對於前述樹脂(氰酸酯樹脂或環氧樹脂)100質量份,為1~80質量份,較佳為10~70質量份,尤佳為20~60質量份。 The content of these rubber components, from the point of further exerting the effects of the present invention, as well as the point of adhesive force and heat resistance, is 1 to 100 parts by mass of the aforementioned resin (cyanate resin or epoxy resin) 80 parts by mass, preferably 10 to 70 parts by mass, particularly preferably 20 to 60 parts by mass.

本發明之電路基板用接著劑組成物,可藉由 將含有氟系樹脂的微粉末、與至少含有含氟基與親油性基之氟系添加劑,且依據卡爾-費雪滴定法所測得之水分量為5000ppm以下之氟系樹脂之非水系分散體;與由氰酸酯樹脂或環氧樹脂所構成之樹脂組成物等予以混合之通常的方法來製造,較佳係將含有氰酸酯樹脂或環氧樹脂且進一步含有橡膠成分之樹脂組成物,添加於氟系樹脂之非水系分散體並混合之方法來製造。 The adhesive composition for circuit boards of the present invention can be obtained by A non-aqueous dispersion of a fluorine-based resin containing fine powder of a fluorine-based resin, and a fluorine-based additive containing at least a fluorine-containing group and a lipophilic group, and the water content measured by Karl Fischer titration is below 5000ppm ; It is produced by the usual method of mixing with a resin composition composed of cyanate ester resin or epoxy resin, etc., preferably a resin composition containing cyanate ester resin or epoxy resin and further containing rubber components, It is produced by adding to non-aqueous dispersion of fluorine resin and mixing.

本發明之電路基板用接著劑組成物中,為了進一步補足難燃性等,可進一步含有磷系難燃劑等之無機粒子。此等磷系難燃劑等之無機粒子,相對於前述氰酸酯樹脂或環氧樹脂100質量份,為1~30質量份,較佳為5~20質量份。 The adhesive composition for a circuit board of the present invention may further contain inorganic particles such as a phosphorus-based flame retardant in order to further supplement flame retardancy. Inorganic particles such as these phosphorus-based flame retardants are 1-30 parts by mass, preferably 5-20 parts by mass, relative to 100 parts by mass of the aforementioned cyanate ester resin or epoxy resin.

此外,本發明之電路基板用接著劑組成物,除了上述成分之外,可視需要適當地調配上述以外的硬化促進劑、消泡劑、著色劑、螢光體、改質劑、防變色劑、無機填充材、矽烷偶合劑、光擴散劑、熱傳導性填充材等之以往所知的添加劑。 In addition, in the adhesive composition for circuit boards of the present invention, in addition to the above-mentioned components, curing accelerators, defoamers, colorants, phosphors, modifiers, anti-tarnishing agents, Conventionally known additives such as inorganic fillers, silane coupling agents, light diffusion agents, and thermally conductive fillers.

上述以外的硬化(反應)促進劑,例如可使用2-甲基咪唑、2-乙基-4-甲基咪唑等之咪唑類;1,8-二偶氮雙環(5.4.0)十一烯-7等之三級胺類及其鹽類;三苯基膦等之膦類;溴化三苯基鏻等之鏻鹽類;胺基三唑類;辛酸錫、二月桂二丁基錫等之錫系;辛酸鋅等之鋅系、鋁、鉻、鈷、鋯等之乙醯丙酮酸等之金屬觸媒類等。此等硬化(反應)促進劑,可單獨使用或混合2種以上使用。 Hardening (reaction) accelerators other than the above, for example, imidazoles such as 2-methylimidazole and 2-ethyl-4-methylimidazole; 1,8-diazobicyclo(5.4.0)undecene -7 tertiary amines and their salts; phosphines such as triphenylphosphine; phosphonium salts such as triphenylphosphonium bromide; aminotriazoles; tin octoate, dibutyltin dilaurate, etc. Series: zinc octoate, such as zinc, aluminum, chromium, cobalt, zirconium, and other metal catalysts such as acetylpyruvate. These hardening (reaction) accelerators can be used alone or in combination of two or more kinds.

本發明之電路基板用接著劑組成物,可藉由與一般所知之氰酸酯樹脂組成物、環氧樹脂組成物相同之方法來成型並硬化而形成硬化物。成型方法、硬化方法,可採用與一般所知之氰酸酯樹脂、環氧樹脂組成物相同之方法,不需進行本發明之電路基板用接著劑組成物所獨有之方法,並無特別限定。 The adhesive composition for a circuit board of the present invention can be molded and cured by the same method as generally known cyanate ester resin composition and epoxy resin composition to form a cured product. The molding method and curing method can be the same methods as commonly known cyanate ester resins and epoxy resin compositions. The method unique to the circuit board adhesive composition of the present invention is not required, and is not particularly limited. .

本發明之電路基板用接著劑組成物,可進一步構成為層合物、成型物、接著物、塗膜、薄膜等各形態。 The adhesive composition for a circuit board of the present invention can be further configured in various forms such as a laminate, a molded product, an adhesive, a coating film, and a thin film.

本發明之電路基板用接著劑組成物,由於使用氟系樹脂的微粉末穩定且均一地分散之非水系分散體而得到電路基板用接著劑組成物,所以相對介電常數與介電正切低,接著性、耐熱性、尺寸穩定性、難燃性等亦具有優異特性,適合於電路基板用接著材料,例如可使用在使用其之電路基板用層合板、覆蓋薄膜、預浸體、接合薄片等之製造。前述覆蓋薄膜或預浸體、接合薄片等,可適用在電路基板,例如軟性金屬箔層合板般之軟性印刷電路基板(FPCB),於此等的製造中使用本發明之電路基板用接著劑組成物時,可實現相對介電常數與介電正切更低,接著性、耐熱性、尺寸穩定性、難燃性等亦具有優異特性之電路基板用接著劑組成物。 The adhesive composition for a circuit board of the present invention uses a non-aqueous dispersion in which fine powder of a fluorine resin is stably and uniformly dispersed to obtain the adhesive composition for a circuit board, so the relative dielectric constant and dielectric tangent are low. Adhesion, heat resistance, dimensional stability, flame retardancy, etc. also have excellent characteristics, suitable for circuit board adhesive materials, such as laminates, cover films, prepregs, bonding sheets, etc. that use them之 Manufacturing. The aforementioned cover film, prepreg, bonding sheet, etc. can be applied to circuit boards, such as flexible printed circuit boards (FPCBs) such as flexible metal foil laminates, and the adhesive composition for circuit boards of the present invention is used in the production of these It is possible to realize an adhesive composition for a circuit board with a lower relative dielectric constant and dielectric tangent, and excellent characteristics such as adhesiveness, heat resistance, dimensional stability, and flame retardancy.

〔電路基板〕 〔PCB〕

本發明之電路基板,其特徵係使用從上述含有氟系樹脂之聚醯亞胺前驅物溶液組成物所得之聚醯亞胺薄膜。 The circuit board of the present invention is characterized by using a polyimide film obtained from the above-mentioned polyimide precursor solution composition containing a fluorine-based resin.

本發明之電路基板,例如於可撓式印刷基板(FPC)中,藉由環氧樹脂、氰酸酯樹脂等之接著劑組成物,將從上述含有氟系樹脂之聚醯亞胺前驅物溶液組成物所得之絕緣性之含有氟系樹脂之聚醯亞胺薄膜、與金屬箔貼合,製作金屬箔層合板(CCL),並於該金屬箔形成電路而製造。 The circuit board of the present invention, for example, in a flexible printed circuit board (FPC), is obtained from the above-mentioned polyimide precursor solution containing fluorine-based resin by using an adhesive composition such as epoxy resin and cyanate resin The insulating fluorine-based resin-containing polyimide film obtained from the composition is bonded to a metal foil to produce a metal foil laminate (CCL), and a circuit is formed on the metal foil.

成為前述絕緣性之含有氟系樹脂之薄膜之本發明之聚醯亞胺薄膜的厚度,可考量充分的電絕緣性與金屬箔層合板的厚度、及柔軟性等,於較佳範圍內選擇,較佳為5~50μm,尤佳為7~45μm。 The thickness of the polyimide film of the present invention, which becomes the aforementioned insulating fluorine-based resin-containing film, can be selected within a preferable range in consideration of sufficient electrical insulation, the thickness of the metal foil laminate, and flexibility. It is preferably 5-50 μm, particularly preferably 7-45 μm.

前述接著劑組成物的厚度,從與聚醯亞胺薄膜之界面密合性、層合板的柔軟性、接著強度等之點來看,較佳為1~50μm,尤佳為3~30μm。 The thickness of the aforementioned adhesive composition is preferably from 1 to 50 μm, particularly preferably from 3 to 30 μm, from the viewpoints of the interface adhesion with the polyimide film, the flexibility of the laminate, and the adhesive strength.

前述金屬箔,可列舉出具有導電性之金屬箔者,例如可例示出金、銀、銅、不鏽鋼、鎳、鋁、此等之合金等。從導電性、處理的容易性、價格等觀點來看,可較適合地使用銅箔或不鏽鋼箔等。銅箔,可使用由軋壓法或電解法所製造之任一種者。 Examples of the aforementioned metal foil include conductive metal foils, such as gold, silver, copper, stainless steel, nickel, aluminum, alloys of these, and the like. From the viewpoints of conductivity, ease of handling, price, etc., copper foil, stainless steel foil, or the like can be suitably used. As the copper foil, either one produced by the rolling method or the electrolytic method can be used.

金屬箔的厚度,可考量電傳導性、與絕緣性薄膜之界面密合性、層合板的柔軟性、耐彎折性的提升,或是電路加工中容易形成細微圖型之點,配線間的導通性之點等,來設定較佳範圍,例如較佳為1~35μm的範圍內,尤佳為5~25μm的範圍內,特佳為8~20μm的範圍內。 The thickness of the metal foil can take into account the electrical conductivity, the adhesion of the interface with the insulating film, the flexibility of the laminate, the improvement of the bending resistance, or the points that are easy to form fine patterns in the circuit processing, and the wiring between The point of continuity, etc., are set in a preferable range, for example, preferably in the range of 1 to 35 μm, particularly preferably in the range of 5 to 25 μm, and particularly preferably in the range of 8 to 20 μm.

此外,所使用之金屬箔,消光面的表面粗糙度Rz (十點平均粗糙度),較佳為0.1~4μm的範圍內,尤佳為0.1~2.5μm的範圍內,特佳為0.2~2.0μm的範圍內。 In addition, the surface roughness Rz of the matte surface of the metal foil used (Ten-point average roughness), preferably in the range of 0.1 to 4 μm, more preferably in the range of 0.1 to 2.5 μm, particularly preferably in the range of 0.2 to 2.0 μm.

如此地構成之本發明之電路基板,藉由使用從上述本發明之含有氟系樹脂之聚醯亞胺前驅物溶液組成物所得之聚醯亞胺薄膜作為絕緣性薄膜,可得到相對介電常數與介電正切低,耐熱性、電絕緣性或機械特性優異之電路基板。 The circuit board of the present invention thus constituted can obtain the relative dielectric constant by using the polyimide film obtained from the polyimide precursor solution composition containing the fluorine-based resin of the present invention as the insulating film Circuit board with low dielectric tangent and excellent heat resistance, electrical insulation or mechanical properties.

〔電路基板用層合板〕 〔Laminates for circuit boards〕

本發明之電路基板用層合板,係至少含有絕緣性薄膜、金屬箔、以及中介存在於該絕緣性薄膜與該金屬箔之間之接著劑層的構成之電路基板用層合板,其特徵為:該接著劑層係由上述構成的電路基板用接著劑組成物所構成。 The laminate for a circuit board of the present invention is a laminate for a circuit board comprising at least an insulating film, a metal foil, and an adhesive layer interposed between the insulating film and the metal foil, and is characterized by: This adhesive layer is comprised of the adhesive composition for circuit boards of the above-mentioned structure.

第1圖係以剖面樣態來顯示本發明之電路基板用層合板之實施形態的一例之金屬箔層合板(FPCB)之概略圖。 Fig. 1 is a schematic view of a metal foil laminated board (FPCB) showing an example of the embodiment of the circuit board laminate of the present invention in a cross-sectional view.

本實施形態之電路基板用層合板A,金屬箔30係層合於絕緣性薄膜10上,且至少含有中介存在於該絕緣性薄膜10與金屬箔30之間之接著性樹脂層20,該接著性樹脂層20是由上述構成的電路基板用接著劑組成物所構成(接合)。 In the circuit board laminate A of this embodiment, the metal foil 30 is laminated on the insulating film 10 and at least contains an adhesive resin layer 20 interposed between the insulating film 10 and the metal foil 30. The sexual resin layer 20 is composed (bonded) of the adhesive composition for circuit boards configured as described above.

第2圖係以剖面樣態來顯示本發明之電路基板用層合板之實施形態的其他例之金屬箔層合板(FPCB)之概略 圖。 Figure 2 is a cross-sectional view showing the outline of the metal foil laminate (FPCB) of another example of the embodiment of the circuit board laminate of the present invention Figure.

本實施形態之電路基板用層合板B,如第2圖所示,係採用雙面構造來取代第1圖的單面構造,金屬箔30、30層合於絕緣性薄膜10的雙面,且至少含有分別中介存在於該絕緣性薄膜10與金屬箔30、30之間之接著性樹脂層20、20,該接著性樹脂層20、20是由上述構成的電路基板用接著劑組成物所構成(接合)。 The circuit board laminate B of this embodiment, as shown in Fig. 2, adopts a double-sided structure instead of the single-sided structure of Fig. 1, and metal foils 30 and 30 are laminated on both sides of the insulating film 10, and It contains at least adhesive resin layers 20, 20 interposed between the insulating film 10 and the metal foils 30, 30, respectively, and the adhesive resin layers 20, 20 are composed of the above-mentioned adhesive composition for circuit boards (Joint).

第1圖、第2圖等之本發明之電路基板用層合板中,所使用之絕緣性薄膜10,只要是具有電絕緣性者即可,並無特別限定,可使用具有耐熱性、彎折性、機械強度及類似金屬之熱膨脹係數者。 The insulating film 10 used in the circuit board laminate of the present invention shown in Figures 1 and 2 is not particularly limited as long as it has electrical insulation properties, and can be used with heat resistance and bending properties. Performance, mechanical strength, and thermal expansion coefficient of similar metals.

所能夠使用之絕緣性薄膜10,例如可列舉出選自由聚醯亞胺(PI)、液晶聚合物(LCP)、聚對苯二甲酸乙二酯(PET)、聚萘二甲酸乙二酯(PEN)、聚苯硫醚(PPS)、聚醚醯亞胺(PEI)、聚苯醚(改質PPE)、聚酯、對系芳香多醯胺、聚乳酸、尼龍、聚乙二醯脲、聚醚醚酮(PEEK)所組成之群組之1種以上之薄膜,較佳為聚醯亞胺(PI)薄膜。 The insulating film 10 that can be used is, for example, selected from the group consisting of polyimide (PI), liquid crystal polymer (LCP), polyethylene terephthalate (PET), polyethylene naphthalate ( PEN), polyphenylene sulfide (PPS), polyetherimide (PEI), polyphenylene ether (modified PPE), polyester, para-aromatic polyamide, polylactic acid, nylon, polyglycolamide, One or more films of the group consisting of polyether ether ketone (PEEK) are preferably polyimide (PI) films.

此外,由此等材料所成形之薄膜,從進一步提升與上述接著性樹脂層20之界面密合力等之點來看,較佳係使用以低溫電漿等進一步對該薄膜表面進行表面處理之薄膜。 In addition, in terms of further enhancing the adhesion force of the interface with the adhesive resin layer 20, etc., a film formed from these materials is preferably a film that is further surface-treated with low-temperature plasma or the like. .

前述絕緣性薄膜10的厚度,可考量充分的電絕緣性與金屬箔層合板的厚度、及柔軟性等,於較佳範圍內選 擇,較佳為5~50μm,尤佳為7~45μm。 The thickness of the aforementioned insulating film 10 can be selected within a preferable range in consideration of sufficient electrical insulation, the thickness of the metal foil laminate, and flexibility. Optionally, it is preferably 5-50 μm, particularly preferably 7-45 μm.

前述接著性樹脂層20,係由上述構成的電路基板用接著劑組成物所構成(接合),該厚度,從與絕緣性薄膜之界面密合性、層合板的柔軟性、接著強度等之點來看,較佳為1~50μm,尤佳為3~30μm。 The adhesive resin layer 20 is composed (bonded) of the adhesive composition for circuit boards configured as described above. The thickness is determined from the points of adhesion to the insulating film interface, flexibility of the laminate, and adhesive strength. From a standpoint, it is preferably 1 to 50 μm, and particularly preferably 3 to 30 μm.

前述金屬箔30,可列舉出具有導電性之金屬箔者,例如可例示出金、銀、銅、不鏽鋼、鎳、鋁、此等之合金等。從導電性、處理的容易性、價格等觀點來看,可較適合地使用銅箔或不鏽鋼箔等。銅箔,可使用由軋壓法或電解法所製造之任一種者。 The aforementioned metal foil 30 may be a metal foil having conductivity, and examples thereof include gold, silver, copper, stainless steel, nickel, aluminum, and alloys thereof. From the viewpoints of conductivity, ease of handling, price, etc., copper foil, stainless steel foil, or the like can be suitably used. As the copper foil, either one produced by the rolling method or the electrolytic method can be used.

金屬箔的厚度,可考量電傳導性、與絕緣性薄膜之界面密合性、層合板的柔軟性、耐彎折性的提升,或是電路加工中容易形成細微圖型之點,配線間的導通性之點等,來設定較佳範圍,例如較佳為1~35μm的範圍內,尤佳為5~25μm的範圍內,特佳為8~20μm的範圍內。 The thickness of the metal foil can take into account the electrical conductivity, the adhesion of the interface with the insulating film, the flexibility of the laminate, the improvement of the bending resistance, or the points that are easy to form fine patterns in the circuit processing, and the wiring between The point of continuity, etc., are set in a preferable range, for example, preferably in the range of 1 to 35 μm, particularly preferably in the range of 5 to 25 μm, and particularly preferably in the range of 8 to 20 μm.

此外,所使用之金屬箔,消光面的表面粗糙度Rz(十點平均粗糙度),較佳為0.1~4μm的範圍內,尤佳為0.1~2.5μm的範圍內,特佳為0.2~2.0μm的範圍內。 In addition, the surface roughness Rz (ten-point average roughness) of the matte surface of the metal foil used is preferably in the range of 0.1~4μm, particularly preferably in the range of 0.1~2.5μm, particularly preferably 0.2~2.0 Within the range of μm.

如此地構成之本發明之電路基板用層合板(例如第1圖、第2圖等)的製造,例如可藉由將上述構成之本發明之電路基板用接著劑組成物塗布於絕緣性薄膜10上,形成接著性樹脂層20後,進行乾燥成為半硬化狀態,接著將金屬箔30層合於接著性樹脂層20上並進行熱壓著(熱層合)之方法,可製造相對介電常數與介電正切 低,接著性、耐熱性、尺寸穩定性、難燃性等亦具有優異特性之電路基板用層合板。此時,藉由將軟性金屬箔層合板進行後硬化,使半硬化狀態的接著性樹脂層20完全硬化,可得到最終的軟性金屬箔層合板。 The production of the circuit board laminate of the present invention structured in this way (for example, FIG. 1 and FIG. 2, etc.) can be performed by coating the insulating film 10 with the adhesive composition for circuit board of the present invention structured as described above, for example. Above, after forming the adhesive resin layer 20, it is dried to a semi-cured state, and then the metal foil 30 is laminated on the adhesive resin layer 20 and thermally pressed (thermally laminated) to produce the relative dielectric constant Tangent to Dielectric Low, adhesive, heat resistance, dimensional stability, flame retardancy, etc. also have excellent characteristics for circuit board laminates. At this time, by post-curing the flexible metal foil laminate, the adhesive resin layer 20 in the semi-cured state is completely cured, and the final flexible metal foil laminate can be obtained.

〔覆蓋薄膜〕 〔Cover Film〕

接著,本發明之覆蓋薄膜,係形成有絕緣性薄膜、以及於該絕緣性薄膜之至少一方的面形成有接著劑層之覆蓋薄膜,其特徵為:該接著劑層為上述構成之電路基板用接著劑組成物。 Next, the cover film of the present invention is a cover film in which an insulating film is formed and an adhesive layer is formed on at least one surface of the insulating film, and is characterized in that the adhesive layer is used for a circuit board having the above-mentioned structure Adhesive composition.

第3圖係以剖面樣態來顯示本發明之覆蓋薄膜之實施形態的一例之概略圖。 Fig. 3 is a schematic diagram showing an example of the embodiment of the cover film of the present invention in a cross-sectional view.

本實施形態之覆蓋薄膜C,係用作為可撓式印刷基板(FPC)用等之表面保護薄膜等,於絕緣性薄膜40上形成有接著性樹脂層50,於接著性樹脂層50上接合有成為保護層之紙或PET薄膜等之分離片(剝離薄膜)60。此分離片(剝離薄膜)60,考量到作業性、保存穩定性等,可視需要而設置。 The cover film C of this embodiment is used as a surface protection film for flexible printed circuit boards (FPC), etc., and an adhesive resin layer 50 is formed on the insulating film 40, and an adhesive resin layer 50 is bonded to A release sheet (release film) 60 of paper or PET film used as a protective layer. The separator (peel film) 60 can be installed as needed in consideration of workability, storage stability, and the like.

所使用之絕緣性薄膜40,與上述電路基板用層合板所使用之絕緣性薄膜10相同,例如可列舉出選自由聚醯亞胺(PI)、液晶聚合物(LCP)、聚對苯二甲酸乙二酯(PET)、聚萘二甲酸乙二酯(PEN)、聚苯硫醚(PPS)、聚醚醯亞胺(PEI)、聚苯醚(改質PPE)、聚酯、對系芳香多醯胺、聚乳酸、尼龍、聚乙二醯脲、聚醚 醚酮(PEEK)所組成之群組之1種以上之薄膜。 The insulating film 40 used is the same as the insulating film 10 used in the above-mentioned circuit board laminate. For example, it can be selected from polyimide (PI), liquid crystal polymer (LCP), and polyterephthalic acid. Ethylene glycol (PET), polyethylene naphthalate (PEN), polyphenylene sulfide (PPS), polyetherimide (PEI), polyphenylene ether (modified PPE), polyester, para-aromatic Polyamide, polylactic acid, nylon, polyethylene urea, polyether One or more films of the group consisting of ether ketone (PEEK).

此外,由此等材料所成形之薄膜,從進一步提升與上述接著性樹脂層50之界面密合力等之點來看,較佳係使用以低溫電漿等進一步對該薄膜表面進行表面處理之薄膜。 In addition, in terms of further enhancing the adhesion of the adhesive resin layer 50 to the film formed from such materials, it is preferable to use a film whose surface is further surface-treated with low-temperature plasma. .

尤其,考量到覆蓋薄膜的耐熱性、尺寸穩定性、機械特性等,較佳係使用聚醯亞胺(PI)薄膜,特佳使用經低溫電漿處理後之聚醯亞胺薄膜作為覆蓋薄膜。 In particular, considering the heat resistance, dimensional stability, mechanical properties, etc. of the cover film, it is preferable to use a polyimide (PI) film, and it is particularly preferable to use a polyimide film after low-temperature plasma treatment as the cover film.

前述絕緣性薄膜40的厚度,可考量充分的電絕緣性與保護性、及柔軟性等,於較佳範圍內選擇,較佳為5~200μm,尤佳為7~100μm。 The thickness of the aforementioned insulating film 40 can be selected within a preferable range in consideration of sufficient electrical insulation, protection, flexibility, etc., preferably 5 to 200 μm, and particularly preferably 7 to 100 μm.

前述接著性樹脂層50,係由上述構成的電路基板用接著劑組成物所構成(接合),該厚度,從與絕緣性薄膜之界面密合性、接著強度等之點來看,較佳為1~50μm,尤佳為3~30μm。 The adhesive resin layer 50 is composed (bonded) of the adhesive composition for circuit boards configured as described above, and the thickness is preferably from the viewpoints of interface adhesion with the insulating film, adhesive strength, etc. 1~50μm, particularly preferably 3~30μm.

如此地構成之本發明之覆蓋薄膜,可使用刮刀輥塗布機、反轉輥塗布機等,將上述構成之本發明之電路基板用接著劑組成物塗布於絕緣性薄膜40上,形成接著性層,並進行乾燥成為半硬化狀態(組成物呈乾燥之狀態或該一部分進行硬化反應之狀態),接著層合成為上述保護層之分離片(剝離薄膜)60,藉此可製造相對介電常數與介電正切低,接著性、耐熱性、尺寸穩定性、難燃性等亦具有優異特性之覆蓋薄膜。 The cover film of the present invention configured in this way can be coated on the insulating film 40 by using a doctor roll coater, a reverse roll coater, etc., to coat the adhesive composition for a circuit board of the present invention configured as above to form an adhesive layer , And dried into a semi-cured state (the composition is in a dry state or the state of the part undergoing a curing reaction), and then layered into the separation sheet (release film) 60 of the above-mentioned protective layer, whereby the relative dielectric constant and the A cover film with low dielectric tangent, adhesion, heat resistance, dimensional stability, flame retardancy and other excellent characteristics.

本發明中,除了使用藉由上述聚醯亞胺前驅 物溶液組成物所得到之耐熱性、機械特性、滑動性、絕緣性、低介電常數化、低介電正切化等之電特性、加工性優異之聚醯亞胺或聚醯亞胺薄膜之上述電路基板、覆蓋薄膜之外,亦可使用此等聚醯亞胺或聚醯亞胺薄膜,適合地應用在絕緣膜、配線基板用相關絕緣膜、表面保護層、滑動層、剝離層、纖維、過濾材料、電線被覆材料、軸承、塗料、隔熱軸、托架、無縫皮帶等之各種皮帶、膠帶、管等用途。 In the present invention, in addition to using the above-mentioned polyimide precursor Polyimide or polyimide film with excellent heat resistance, mechanical properties, sliding properties, insulation properties, low dielectric constant, low dielectric tangent, etc., and excellent processability In addition to the above-mentioned circuit boards and cover films, these polyimide or polyimide films can also be used, which are suitably used in insulating films, related insulating films for wiring boards, surface protective layers, sliding layers, release layers, and fibers. , Filter materials, wire coating materials, bearings, paints, heat-insulating shafts, brackets, seamless belts and other belts, tapes, tubes, etc.

實施例 Example

以下參考實施例、比較例,詳細地說明本發明。本發明並不限定於下述實施例等。 Hereinafter, the present invention will be explained in detail with reference to Examples and Comparative Examples. The present invention is not limited to the following examples and the like.

〔氟系樹脂之非水系分散體的調製:分散體1~5〕 [Preparation of non-aqueous dispersion of fluorine resin: Dispersion 1~5]

以下述表1所示之調配處方,將氟系添加劑充分地攪拌混合於溶劑中並溶解後,添加作為氟系樹脂的微粉末之PTFE微粉末,進一步進行攪拌混合。然後使用橫型的珠磨機,藉由0.3mm直徑的鋯石珠對所得之PTFE混合液進行分散,而得到各分散體1~5。 After the fluorine-based additives were thoroughly stirred and mixed in the solvent and dissolved in the formulation shown in Table 1 below, the PTFE fine powder as the fine powder of the fluorine-based resin was added and further stirred and mixed. Then use a horizontal bead mill to disperse the resulting PTFE mixture with zircon beads with a diameter of 0.3 mm to obtain dispersions 1 to 5.

藉由依據FPAR-1000(大塚電子股份有限公司製)之動態光散射法,測定所得之分散體1~5中之PTFE的平均粒徑。此外,並測定各分散體1~5之依據卡爾-費雪滴定法所得之水分量。 The average particle size of the PTFE in the obtained dispersions 1 to 5 was measured by a dynamic light scattering method based on FPAR-1000 (manufactured by Otsuka Electronics Co., Ltd.). In addition, the water content of each dispersion 1 to 5 according to Karl Fischer titration was measured.

下述表1係顯示分散體1~5的調配處方、所得之分散 體中之PTFE的平均粒徑、水分量。 The following table 1 shows the formulation of dispersions 1 to 5 and the resulting dispersion The average particle size and moisture content of PTFE in the body.

Figure 105110581-A0202-12-0057-5
Figure 105110581-A0202-12-0057-5

〔實施例1~3及比較例1~3:含有氟系樹脂之聚醯亞胺前驅物溶液組成物的調製〕 [Examples 1 to 3 and Comparative Examples 1 to 3: Preparation of polyimide precursor solution composition containing fluorine resin] 〈實施例1〉 <Example 1>

(1-a)聚醯亞胺前驅物溶液的調製 (1-a) Preparation of polyimide precursor solution

將400質量份的N,N-二甲基乙醯胺、27質量份的對苯二胺、73質量份的3,3’,4,4’-聯苯四羧酸二水合物,添加於具有攪拌機與氮氣配管之玻璃製容器並混合,於50℃攪拌10小時,得到固體成分濃度18質量%之聚醯亞胺前驅物溶液。 400 parts by mass of N,N-dimethylacetamide, 27 parts by mass of p-phenylenediamine, and 73 parts by mass of 3,3',4,4'-biphenyltetracarboxylic acid dihydrate were added to A glass container equipped with a stirrer and a nitrogen pipe was mixed and stirred at 50°C for 10 hours to obtain a polyimide precursor solution with a solid content of 18% by mass.

(1-b)氟系樹脂之非水系分散體,使用上述表1的分散體1。 (1-b) For the non-aqueous dispersion of fluororesin, Dispersion 1 in Table 1 above was used.

(1-c)含有氟系樹脂之聚醯亞胺前驅物溶液組成物 之製造方法 (1-c) Polyimide precursor solution composition containing fluorine resin Manufacturing method

將18質量份的分散體1(PTFE含量:30質量%)添加於1-a所製作之聚醯亞胺前驅物溶液,攪拌並混合10分鐘,而得到PTFE相對於樹脂成分含有30質量%之含有氟系樹脂之聚醯亞胺前驅物溶液組成物。 18 parts by mass of Dispersion 1 (PTFE content: 30% by mass) was added to the polyimide precursor solution prepared in 1-a, stirred and mixed for 10 minutes, and the obtained PTFE contained 30% by mass relative to the resin component. Polyimide precursor solution composition containing fluorine resin.

(1-d)含有氟系樹脂之聚醯亞胺薄膜之製造方法 (1-d) Manufacturing method of polyimide film containing fluorine-based resin

將1-c中所得之含有氟系樹脂之聚醯亞胺前驅物溶液組成物,藉由棒塗布機塗布於成為基材之玻璃板上,於減壓下,於25℃進行50分鐘的脫泡及預乾燥後,於常壓、氮氣環境下,於120℃進行45分鐘、於150℃進行30分鐘、於200℃進行15分鐘、於250℃進行10分鐘、於400℃進行10分鐘的加熱處理,形成厚度為50μm之聚醯亞胺薄膜。 The polyimide precursor solution composition containing the fluorine-based resin obtained in 1-c was coated on a glass plate as a substrate by a bar coater, and decompression was performed at 25°C for 50 minutes under reduced pressure. After foaming and pre-drying, heat at 120°C for 45 minutes, 150°C for 30 minutes, 200°C for 15 minutes, 250°C for 10 minutes, and 400°C for 10 minutes under normal pressure and nitrogen atmosphere. Treatment to form a polyimide film with a thickness of 50 μm.

〈實施例2〉 <Example 2>

藉由與實施例1相同之方法,使用分散體2並以下述表2所示之調配比,而得到含有氟系樹脂之聚醯亞胺前驅物溶液組成物(2-b)。此外,藉由與實施例1相同之方法,而形成聚醯亞胺薄膜(2-d)。 By the same method as in Example 1, dispersion 2 was used and the blending ratio shown in Table 2 below was used to obtain a fluorine-based resin-containing polyimide precursor solution composition (2-b). In addition, the polyimide film (2-d) was formed by the same method as in Example 1.

〈實施例3〉 <Example 3>

藉由與實施例1相同之方法,使用分散體3並以下述表2所示之調配比,而得到含有氟系樹脂之聚醯亞胺前驅物溶液組成物(3-b)。此外,藉由與實施例1相同之方 法,而形成聚醯亞胺薄膜(3-d)。 By the same method as in Example 1, dispersion 3 was used and the blending ratio shown in Table 2 below was used to obtain a fluorine-based resin-containing polyimide precursor solution composition (3-b). In addition, by the same method as in Example 1 Method to form a polyimide film (3-d).

〈比較例1〉 <Comparative Example 1>

藉由與實施例1相同之方法,使用分散體4並以下述表2所示之調配比,而得到含有氟系樹脂之聚醯亞胺前驅物溶液組成物(4-b)。此外,藉由與實施例1相同之方法,而形成聚醯亞胺薄膜(4-d)。 By the same method as in Example 1, dispersion 4 was used and the blending ratio shown in Table 2 below was used to obtain a polyimide precursor solution composition (4-b) containing a fluorine-based resin. In addition, the polyimide film (4-d) was formed by the same method as in Example 1.

〈比較例2〉 <Comparative Example 2>

藉由與實施例1相同之方法,使用分散體5並以下述表2所示之調配比,而得到含有氟系樹脂之聚醯亞胺前驅物溶液組成物(5-b)。此外,藉由與實施例1相同之方法,而形成聚醯亞胺薄膜(5-d)。 By the same method as in Example 1, dispersion 5 was used and the blending ratio shown in Table 2 below was used to obtain a fluorine-based resin-containing polyimide precursor solution composition (5-b). In addition, the polyimide film (5-d) was formed by the same method as in Example 1.

〈比較例3〉 <Comparative Example 3>

使用實施例1所得之聚醯亞胺前驅物(未使用分散體:無PTFE),藉由與實施例1相同之方法,而形成聚醯亞胺薄膜(6-d)。 Using the polyimide precursor obtained in Example 1 (dispersion not used: no PTFE), the polyimide film (6-d) was formed by the same method as in Example 1.

Figure 105110581-A0202-12-0060-7
Figure 105110581-A0202-12-0060-7

〔評估〕 [Assessment]

實施例1~3、比較例1~2中所得之含有氟系樹脂之聚醯亞胺前驅物溶液組成物(1~5-c),與實施例1~3、比較例1~3中所得之聚醯亞胺薄膜的評估,係藉由下述各方法來進行。 The fluorine-based resin-containing polyimide precursor solution composition (1~5-c) obtained in Examples 1 to 3 and Comparative Examples 1 to 2 are the same as those obtained in Examples 1 to 3 and Comparative Examples 1 to 3 The evaluation of the polyimide film was carried out by the following methods.

(含有氟系樹脂之聚醯亞胺前驅物溶液組成物中之氟樹脂粒子的平均粒徑) (The average particle size of the fluororesin particles in the polyimide precursor solution composition containing fluororesin)

使用N,N-二甲基乙醯胺來稀釋含有氟系樹脂之聚醯亞胺前驅物溶液組成物,並藉由依據FPAR-1000(大塚電子股份有限公司製)之動態光散射法,測定PTFE的平均粒徑,以評估凝聚狀態。 Use N,N-dimethylacetamide to dilute the polyimide precursor solution composition containing fluorine-based resin, and measure by dynamic light scattering method based on FPAR-1000 (manufactured by Otsuka Electronics Co., Ltd.) The average particle size of PTFE to evaluate the state of aggregation.

(含有氟系樹脂之聚醯亞胺前驅物溶液組成物的黏度變化、沉降及再分散狀態) (Viscosity change, sedimentation and redispersion state of polyimide precursor solution composition containing fluorine-based resin)

於25℃下,將含有氟系樹脂之聚醯亞胺前驅物溶液組成物靜置30天,使用上述E型黏度計測定靜置前與靜置30天後的黏度,並以下述評估基準評估黏度變化。 The polyimide precursor solution composition containing fluorine-based resin was allowed to stand for 30 days at 25°C, and the viscosity before and after 30 days of standing was measured using the above-mentioned E-type viscometer, and evaluated according to the following evaluation criteria Viscosity changes.

此外,以目視來確認上述於25℃下靜置30天後之PTFE粒子的沉降狀態,並以下述各評估基準對沉降性、再分散性的各狀態進行官能評估。 In addition, the sedimentation state of the PTFE particles after being allowed to stand at 25°C for 30 days was visually confirmed, and the sedimentation and redispersibility states were subjected to sensory evaluation based on the following evaluation criteria.

黏度變化的評估基準: Evaluation criteria for viscosity change:

A:液體的黏度變化為±10%的範圍者 A: The viscosity of the liquid changes within the range of ±10%

B:液體的黏度變化超過±10%的範圍者 B: The viscosity of the liquid changes more than ±10%

沉降性的評估基準: Evaluation criteria for settlement:

A:下部未觀看到沉降層者 A: Those who have not seen the sedimentation layer from the lower part

B:下部觀看到沉降層者 B: Those who can see the settlement layer from the bottom

再分散性的評估基準: Evaluation criteria for redispersibility:

A:沉降物於攪拌時容易再分散者 A: The sediment is easy to redisperse during stirring

B:沉降物於攪拌時不易再分散者 B: The sediment is not easy to be dispersed again during stirring

(聚醯亞胺薄膜之狀態的評估方法) (Method of evaluating the state of polyimide film)

以目視來觀察聚醯亞胺薄膜的狀態,並以下述各評估基準對狀態進行官能評估。 The state of the polyimide film was visually observed, and the state was subjected to sensory evaluation based on the following evaluation criteria.

聚醯亞胺薄膜之狀態的評估基準: Evaluation criteria for the state of polyimide film:

A:無PTFE的凝聚物等雜質,形成平滑的表面者 A: There is no impurities such as PTFE aggregates and forms a smooth surface

B:確認到PTFE的凝聚物等雜質者 B: Those who have confirmed impurities such as PTFE aggregates

(聚醯亞胺薄膜的相對介電常數與介電正切) (The relative permittivity and dielectric tangent of polyimide film)

將實施例1~3、比較例1~3中所得之聚醯亞胺薄膜從玻璃板剝離,依據JIS C6481-1996的試驗規格,使用阻抗分析器(Impedence Analyzer),於25℃、1kHz的頻率下,測定相對介電常數與介電正切。 The polyimide films obtained in Examples 1 to 3 and Comparative Examples 1 to 3 were peeled off from the glass plate, and in accordance with the test specifications of JIS C6481-1996, using an impedance analyzer (Impedence Analyzer) at 25°C, 1kHz frequency Next, determine the relative dielectric constant and dielectric tangent.

Figure 105110581-A0202-12-0062-8
Figure 105110581-A0202-12-0062-8

觀看上述表2及表3的結果,位於本發明的範圍之實施例1~3之含有氟系樹脂之聚醯亞胺前驅物溶液組成物,氟系樹脂之粒徑或黏度的變化小,成為極穩定之結果。此外,與不含氟系樹脂之比較例3相比,可確認到聚醯亞胺薄膜的相對介電常數與介電正切降低。此外,此等實施例1~3中所得之聚醯亞胺薄膜的機械特性等,顯示出與比較例3之聚醯亞胺薄膜幾乎同等的性能。再者,聚醯亞胺與PTFE兩者的性能融合,使滑動性、絕緣性、剝離性等之PTFE特有的性能上升。 Looking at the results of Table 2 and Table 3 above, the polyimide precursor solution composition containing fluorine resin of Examples 1 to 3 within the scope of the present invention has a small change in the particle size or viscosity of the fluorine resin. Very stable result. In addition, it was confirmed that the relative dielectric constant and dielectric tangent of the polyimide film were lowered compared with Comparative Example 3 that did not contain a fluorine-based resin. In addition, the mechanical properties of the polyimide films obtained in Examples 1 to 3 show almost the same performance as the polyimide film of Comparative Example 3. Furthermore, the fusion of the properties of polyimide and PTFE improves the characteristics of PTFE such as sliding properties, insulation properties, and releasability.

另一方面,使用水分量為本發明的範圍外之分散體4 之比較例1中,含有氟系樹脂之聚醯亞胺前驅物溶液組成物的穩定性低,聚醯亞胺薄膜的狀態亦差,於電特性上,亦未觀察到效果。此外,使用粒徑大的氟系樹脂之分散體5之比較例2中,含有氟系樹脂之聚醯亞胺前驅物溶液組成物,其穩定性亦低,此外,聚醯亞胺薄膜的狀態亦差。比較例2之聚醯亞胺薄膜,該狀態較比較例1差,無法測定電特性。 On the other hand, the amount of water used is the dispersion 4 outside the scope of the present invention In Comparative Example 1, the stability of the polyimide precursor solution composition containing the fluorine-based resin was low, the state of the polyimide film was also poor, and no effect was observed in the electrical properties. In addition, in Comparative Example 2 using Dispersion 5 of a fluorine-based resin with a large particle size, the polyimide precursor solution composition containing a fluorine-based resin has low stability. In addition, the state of the polyimide film Also bad. The polyimide film of Comparative Example 2 was in a worse state than Comparative Example 1, and the electrical characteristics could not be measured.

〔氟系樹脂微粉末分散體的調製:分散體6~12〕 [Preparation of fluorine resin fine powder dispersion: Dispersion 6~12]

以下述表4所示之調配處方,將以式(I)所示之化合物充分地攪拌混合於溶劑中並溶解後,添加作為氟系樹脂的微粉末之PTFE微粉末,進一步進行攪拌混合。然後使用橫型的珠磨機,藉由0.3mm直徑的鋯石珠對所得之PTFE混合液進行分散,而得到各分散體6~12。 According to the formulation shown in Table 4 below, the compound represented by formula (I) was thoroughly stirred and mixed in a solvent and dissolved, and then PTFE fine powder as a fine powder of fluorine resin was added and further stirred and mixed. Then, a horizontal bead mill was used to disperse the resulting PTFE mixture with zircon beads with a diameter of 0.3 mm to obtain dispersions 6-12.

藉由依據FPAR-1000(大塚電子股份有限公司製)之動態光散射法,測定所得之分散體6~12中之PTFE的平均粒徑。此外,使用E型黏度劑(TOKIMEC公司製)測定各分散體6~12的黏度。 The average particle size of the PTFE in the dispersions 6-12 was measured by a dynamic light scattering method based on FPAR-1000 (manufactured by Otsuka Electronics Co., Ltd.). In addition, the viscosity of each dispersion 6-12 was measured using an E-type viscosity agent (manufactured by TOKIMEC).

下述表4係顯示分散體6~12的調配處方、所得之分散體中之PTFE的平均粒徑、黏度。此外,並測定所得之分散體6~12的水分量,其依據卡爾-費雪滴定法所得之各水分量,分別位於700~3000ppm的範圍內。 The following Table 4 shows the formulations of dispersions 6-12, the average particle size and viscosity of PTFE in the resulting dispersion. In addition, the moisture content of the obtained dispersion 6-12 was measured, and the moisture content obtained by Karl Fischer titration was within the range of 700-3000ppm.

Figure 105110581-A0202-12-0064-9
Figure 105110581-A0202-12-0064-9

*1 一次粒子平均粒徑 *1 Average particle size of primary particles

*3 S-Lec BL-10(丁醛(PVB)樹脂、積水化學工業公司製、羥基28莫耳%、丁醛化度71±3莫耳%、分子量1.5萬) *3 S-Lec BL-10 (butyraldehyde (PVB) resin, manufactured by Sekisui Chemical Industry Co., Ltd., hydroxyl 28 mol%, butyraldehyde degree 71 ± 3 mol%, molecular weight 15,000)

*4 S-Lec BM-1(丁醛(PVB)樹脂、積水化學工業公司製、羥基34莫耳%、丁醛化度65±3莫耳%、分子量4萬) *4 S-Lec BM-1 (butyraldehyde (PVB) resin, manufactured by Sekisui Chemical Industry Co., Ltd., hydroxyl 34 mol%, butyraldehyde degree 65 ± 3 mol%, molecular weight 40,000)

*5 S-Lec BH-3(丁醛(PVB)樹脂、積水化學工業公司製、羥基34莫耳%、丁醛化度65±3莫耳%、分子量11萬) *5 S-Lec BH-3 (butyraldehyde (PVB) resin, manufactured by Sekisui Chemical Industry Co., Ltd., hydroxyl 34 mol%, butyraldehyde degree 65 ± 3 mol%, molecular weight 110,000)

*6 S-Lec KS-10(丁醛(PVB)樹脂、積水化學工業公司製、羥基25莫耳%、縮醛化度74±3莫耳%、分子量1.7萬) *6 S-Lec KS-10 (butyraldehyde (PVB) resin, manufactured by Sekisui Chemical Co., Ltd., hydroxyl group 25 mol%, acetalization degree 74±3 mol%, molecular weight 17,000)

*2 Megafac F-563:DIC公司製、含有含氟基與親油性基之低聚物、有效成分100wt% *2 Megafac F-563: manufactured by DIC, oligomer containing fluorine and lipophilic groups, 100wt% active ingredient

〔實施例4~10及比較例4:含有氟系樹脂之聚醯亞胺前驅物溶液組成物的調製〕 [Examples 4 to 10 and Comparative Example 4: Preparation of polyimide precursor solution composition containing fluorine resin] 〈實施例4〉 <Example 4>

(a)聚醯亞胺前驅物溶液的調製 (a) Preparation of polyimide precursor solution

將400質量份的N,N-二甲基乙醯胺、27質量份的對苯二胺、73質量份的3,3’,4,4’-聯苯四羧酸二水合物,添加於具有攪拌機與氮氣配管之玻璃製容器並混合,充分地攪拌,得到固體成分濃度18質量%之聚醯亞胺前驅物溶液。 400 parts by mass of N,N-dimethylacetamide, 27 parts by mass of p-phenylenediamine, and 73 parts by mass of 3,3',4,4'-biphenyltetracarboxylic acid dihydrate were added to A glass container with a stirrer and a nitrogen piping was mixed and thoroughly stirred to obtain a polyimide precursor solution with a solid content of 18% by mass.

(b)氟系樹脂微粉末分散體,使用上述表4的分散體6。 (b) A fluorine-based resin fine powder dispersion, using Dispersion 6 in Table 4 above.

(c)含有氟系樹脂之聚醯亞胺前驅物溶液組成物之製造 (c) Manufacture of polyimide precursor solution composition containing fluorine-based resin

將18質量份的分散體6(PTFE含量:30質量%)添加於上述(a)所調製之聚醯亞胺前驅物溶液,攪拌並混合10分鐘,而得到PTFE相對於樹脂成分含有30質量%之含有氟系樹脂之聚醯亞胺前驅物溶液組成物。 18 parts by mass of Dispersion 6 (PTFE content: 30% by mass) was added to the polyimide precursor solution prepared in (a) above, and stirred and mixed for 10 minutes to obtain PTFE containing 30% by mass relative to the resin component The polyimide precursor solution composition containing fluorine resin.

(d)含有氟系樹脂之聚醯亞胺薄膜之製造 (d) Manufacturing of polyimide film containing fluorine-based resin

將上述(c)中所得之含有氟系樹脂之聚醯亞胺前驅物溶液組成物,藉由棒塗布機塗布於成為基材之玻璃板上,於減壓下,於25℃進行50分鐘的脫泡及預乾燥後,於常壓、氮氣環境下,於120℃進行45分鐘、於150℃進 行30分鐘、於200℃進行15分鐘、於250℃進行10分鐘、於400℃進行10分鐘的加熱處理,形成厚度為50μm之聚醯亞胺薄膜(1)。 The fluorine-based resin-containing polyimide precursor solution composition obtained in (c) above was coated on a glass plate as a substrate by a bar coater, and the solution was heated at 25°C for 50 minutes under reduced pressure. After defoaming and pre-drying, under normal pressure and nitrogen atmosphere, carry out 45 minutes at 120℃ and advance at 150℃ Heat treatment is performed for 30 minutes, 200°C for 15 minutes, 250°C for 10 minutes, and 400°C for 10 minutes to form a polyimide film (1) with a thickness of 50 μm.

〈實施例5〉 <Example 5>

使用上述表4的分散體7作為氟系樹脂微粉末分散體,除此之外,其他藉由與實施例4相同之方法,形成聚醯亞胺薄膜(2)。 A polyimide film (2) was formed by the same method as in Example 4 except for using Dispersion 7 of Table 4 above as the fluorine-based resin fine powder dispersion.

〈實施例6〉 <Example 6>

使用上述表4的分散體8作為氟系樹脂微粉末分散體,除此之外,其他藉由與實施例4相同之方法,形成聚醯亞胺薄膜(3)。 A polyimide film (3) was formed by the same method as in Example 4 except for using Dispersion 8 of Table 4 above as the fluorine-based resin fine powder dispersion.

〈實施例7〉 <Example 7>

使用上述表4的分散體9作為氟系樹脂微粉末分散體,除此之外,其他藉由與實施例4相同之方法,形成聚醯亞胺薄膜(4)。 A polyimide film (4) was formed by the same method as in Example 4 except that the dispersion 9 of the above Table 4 was used as the fluorine-based resin fine powder dispersion.

〈實施例8〉 <Example 8>

使用上述表4的分散體10作為氟系樹脂微粉末分散體,除此之外,其他藉由與實施例4相同之方法,形成聚醯亞胺薄膜(5)。 A polyimide film (5) was formed by the same method as in Example 4 except that the dispersion 10 of the above Table 4 was used as the fluorine-based resin fine powder dispersion.

〈實施例9〉 <Example 9>

使用上述表4的分散體11作為氟系樹脂微粉末分散體,除此之外,其他藉由與實施例4相同之方法,形成聚醯亞胺薄膜(6)。 A polyimide film (6) was formed by the same method as in Example 4 except that the dispersion 11 in Table 4 was used as the fluorine-based resin fine powder dispersion.

〈實施例10〉 <Example 10>

將400質量份的N,N-二甲基乙醯胺、27質量份的對苯二胺、73質量份的3,3’,4,4’-聯苯四羧酸二水合物,添加於具有攪拌機與氮氣配管之玻璃製容器並混合,充分地攪拌,得到固體成分濃度18質量%之聚醯亞胺前驅物溶液。 400 parts by mass of N,N-dimethylacetamide, 27 parts by mass of p-phenylenediamine, and 73 parts by mass of 3,3',4,4'-biphenyltetracarboxylic acid dihydrate were added to A glass container with a stirrer and a nitrogen piping was mixed and thoroughly stirred to obtain a polyimide precursor solution with a solid content of 18% by mass.

將5.4質量份的PTFE微粉末(一次粒徑:3μm)、1.5質量%的S-Lec BL-10添加於上述聚醯亞胺前驅物溶液,攪拌並混合2小時,而得到PTFE相對於樹脂成分含有30質量%之含有氟系樹脂之聚醯亞胺前驅物溶液組成物。 5.4 parts by mass of PTFE fine powder (primary particle size: 3μm) and 1.5% by mass of S-Lec BL-10 were added to the polyimide precursor solution, stirred and mixed for 2 hours to obtain PTFE relative to the resin component A polyimide precursor solution composition containing 30% by mass of fluorine-based resin.

將上述含有氟系樹脂之聚醯亞胺前驅物溶液組成物,藉由棒塗布機塗布於成為基材之玻璃板上,於減壓下,於25℃進行50分鐘的脫泡及預乾燥後,於常壓、氮氣環境下,於120℃進行45分鐘、於150℃進行30分鐘、於200℃進行15分鐘、於250℃進行10分鐘、於400℃進行10分鐘的加熱處理,形成厚度為50μm之聚醯亞胺薄膜(7)。 The above-mentioned polyimide precursor solution composition containing fluorine-based resin was coated on a glass plate as a substrate by a bar coater, and defoamed and pre-dried at 25°C for 50 minutes under reduced pressure ,Under normal pressure and nitrogen atmosphere, heat treatment at 120°C for 45 minutes, 150°C for 30 minutes, 200°C for 15 minutes, 250°C for 10 minutes, and 400°C for 10 minutes to form a thickness of 50μm polyimide film (7).

〈比較例4〉 <Comparative Example 4>

使用上述表4的分散體12作為氟系樹脂微粉末分散體,除此之外,其他藉由與實施例4相同之方法,形成聚醯亞胺薄膜(8)。 A polyimide film (8) was formed by the same method as in Example 4 except that the dispersion 12 of the above Table 4 was used as the fluorine-based resin fine powder dispersion.

〔評估〕 [Assessment]

上述實施例4~10及比較例4中所得之含有氟系樹脂之聚醯亞胺前驅物溶液組成物的黏度變化、沉降性、再分散性的各狀態,與實施例4~10及比較例4中所得之聚醯亞胺薄膜(1)~(8)的狀態、相對介電常數與介電正切、接著性的各評估,係藉由下述各方法來進行。此等之結果如下述表5所示。 The state of viscosity change, sedimentation and redispersibility of the polyimide precursor solution composition containing fluorine-based resin obtained in the above Examples 4-10 and Comparative Example 4 is the same as that of Examples 4-10 and Comparative Example The evaluations of the state, relative permittivity, dielectric tangent, and adhesion of the polyimide films (1) to (8) obtained in 4 were performed by the following methods. These results are shown in Table 5 below.

此外,測定所得之實施例4~10及比較例4之含有氟系樹脂之聚醯亞胺前驅物溶液組成物的各水分量,其依據卡爾-費雪滴定法所得之水分量,分別位於700~3000ppm的範圍內。 In addition, the moisture content of the polyimide precursor solution composition containing the fluorine-based resin of Examples 4-10 and Comparative Example 4 was measured. The moisture content according to the Karl Fischer titration method is located at 700 Within the range of ~3000ppm.

(含有氟系樹脂之聚醯亞胺前驅物溶液組成物中之氟樹脂粒子的平均粒徑之測定方法) (Method for measuring the average particle size of fluororesin particles in the composition of the polyimide precursor solution containing fluororesin)

使用N,N-二甲基乙醯胺(DMF)來稀釋含有氟系樹脂之聚醯亞胺前驅物溶液組成物,並藉由依據FPAR-1000(大塚電子股份有限公司製)之動態光散射法,測定PTFE的平均粒徑,以評估凝聚狀態。 Use N,N-dimethylacetamide (DMF) to dilute the polyimide precursor solution composition containing fluorine-based resin, and use dynamic light scattering according to FPAR-1000 (manufactured by Otsuka Electronics Co., Ltd.) Method, the average particle size of PTFE is measured to evaluate the aggregation state.

(含有氟系樹脂之聚醯亞胺前驅物溶液組成物的黏度變化、沉降及再分散狀態之評估方法) (Evaluation method of viscosity change, sedimentation and redispersion state of polyimide precursor solution composition containing fluorine resin)

於25℃下,將含有氟系樹脂之聚醯亞胺前驅物溶液組成物靜置30天,使用上述E型黏度計測定靜置前與靜置30天後的黏度,並以下述評估基準評估黏度變化。 The polyimide precursor solution composition containing fluorine-based resin was allowed to stand for 30 days at 25°C, and the viscosity before and after 30 days of standing was measured using the above-mentioned E-type viscometer, and evaluated according to the following evaluation criteria Viscosity changes.

此外,以目視來確認上述於25℃下靜置30天後之PTFE粒子的沉降狀態,並以下述各評估基準對沉降性、再分散性的各狀態進行官能評估。 In addition, the sedimentation state of the PTFE particles after being allowed to stand at 25°C for 30 days was visually confirmed, and the sedimentation and redispersibility states were subjected to sensory evaluation based on the following evaluation criteria.

黏度變化的評估基準: Evaluation criteria for viscosity change:

A:液體的黏度變化為±10%的範圍者 A: The viscosity of the liquid changes within the range of ±10%

B:液體的黏度變化超過±10%的範圍者 B: The viscosity of the liquid changes more than ±10%

沉降性的評估基準: Evaluation criteria for settlement:

A:下部未觀看到沉降層者 A: Those who have not seen the sedimentation layer from the lower part

B:下部觀看到沉降層者(容易再分散) B: Those who can see the sedimentation layer from the bottom (easy to disperse again)

C:下部觀看到沉降層者(不易再分散) C: Those who see the sedimentation layer from the bottom (not easy to disperse again)

再分散性的評估基準: Evaluation criteria for redispersibility:

A:沉降物於攪拌時容易再分散者 A: The sediment is easy to redisperse during stirring

B:沉降物於攪拌時不易再分散者 B: The sediment is not easy to be dispersed again during stirring

(聚醯亞胺薄膜之狀態的評估方法) (Method of evaluating the state of polyimide film)

以目視來觀察聚醯亞胺薄膜的狀態,並以下述各評估基準對狀態進行官能評估。 The state of the polyimide film was visually observed, and the state was subjected to sensory evaluation based on the following evaluation criteria.

聚醯亞胺薄膜之狀態的評估基準 Evaluation criteria for the state of polyimide film

A:無PTFE的凝聚物等雜質,形成平滑的表面者 A: There is no impurities such as PTFE aggregates and forms a smooth surface

B:確認到PTFE的凝聚物等雜質者 B: Those who have confirmed impurities such as PTFE aggregates

(聚醯亞胺薄膜之相對介電常數與介電正切的測定方法) (Measurement method of relative permittivity and permittivity tangent of polyimide film)

將實施例4~9及比較例4中所得之聚醯亞胺薄膜從玻璃板剝離,依據JIS C6481-1996的試驗規格,使用阻抗分析器(Impedence Analyzer),於25℃、1kHz的頻率下,測定相對介電常數與介電正切。 The polyimide films obtained in Examples 4 to 9 and Comparative Example 4 were peeled off from the glass plate, and in accordance with the test specifications of JIS C6481-1996, using an impedance analyzer (Impedence Analyzer), at a frequency of 25°C and 1kHz, Determine the relative dielectric constant and dielectric tangent.

(聚醯亞胺薄膜之接著性的評估方法) (Evaluation method of adhesion of polyimide film)

分別使用雙液硬化型的環氧接著劑,將實施例4~10及比較例4中所得之聚醯亞胺薄膜(1)~(8),與不使用分散體並藉由與實施例1的方法相同之方法所製作之聚醯亞胺薄膜(無PTFE)貼合,並藉由JIS K6854-所規定之方法進行剝離試驗,並以下述評估基準來進行接著性的評估。 Using two-component curing epoxy adhesives, the polyimide films (1) to (8) obtained in Examples 4 to 10 and Comparative Example 4 were compared with those in Example 1 without using a dispersion. The polyimide film (without PTFE) produced by the same method as the method was attached, and the peeling test was performed by the method specified in JIS K6854-, and the adhesion was evaluated based on the following evaluation criteria.

接著性的評估基準: Follow-up evaluation criteria:

A:於聚醯亞胺薄膜與環氧接著劑之界面未產生剝離,接著劑部被破壞之情形 A: There is no peeling at the interface between the polyimide film and the epoxy adhesive, and the adhesive part is damaged

B:於聚醯亞胺薄膜與環氧接著劑之界面產生剝離之情形 B: When peeling occurs at the interface between the polyimide film and the epoxy adhesive

Figure 105110581-A0202-12-0071-11
Figure 105110581-A0202-12-0071-11

從上述表5的結果中,可得知實施例4~10及比較例4,其平均粒徑、黏度變化、沉降性、再分散性、聚醯亞胺薄膜的狀態均無特別變化。另一方面,使用粒徑為較大的3μm之PTFE微粉末之實施例10之含有氟系樹脂之聚醯亞胺前驅物溶液組成物,其沉降性為B的評估,但容易再分散,所以為實用上無問題之等級。 From the results in Table 5, it can be seen that in Examples 4 to 10 and Comparative Example 4, the average particle size, viscosity change, sedimentation, redispersibility, and state of the polyimide film did not change particularly. On the other hand, the fluorine-based resin-containing polyimide precursor solution composition of Example 10 using PTFE fine powder with a larger particle size of 3 μm has a sedimentation property of B, but it is easy to redisperse. It is a practically problem-free level.

聚醯亞胺薄膜的相對介電常數與介電正切,與實施例4~10相比,比較例4為較高之結果。此係由於在比較例4中使用氟系分散劑,而確認到電特性較實施例4~10差之故。 The relative dielectric constant and dielectric tangent of the polyimide film are higher than those of Examples 4-10, and Comparative Example 4 is a higher result. This is because a fluorine-based dispersant was used in Comparative Example 4, and it was confirmed that the electrical characteristics were inferior to those of Examples 4-10.

此外,聚醯亞胺薄膜的接著性,於比較例4中,於聚醯亞胺薄膜與接著劑之界面產生剝離,其可推測為由於存在於聚醯亞胺薄膜表面之氟系分散劑的影響,使聚醯亞胺薄膜的接著性降低而起因。另一方面,位於本發明的範圍 內之實施例4~10之聚醯亞胺薄膜中,於聚醯亞胺薄膜與接著劑之界面未產生剝離,可得知於接著劑部分產生破壞,而避免聚醯亞胺之接著性或密合性的降低。 In addition, the adhesion of the polyimide film, in Comparative Example 4, peeling occurred at the interface between the polyimide film and the adhesive, which can be presumed to be due to the fluorine-based dispersant present on the surface of the polyimide film. Influence, cause the adhesiveness of the polyimide film to decrease. On the other hand, within the scope of the present invention In the polyimide films of Examples 4 to 10, there was no peeling at the interface between the polyimide film and the adhesive. It can be seen that damage occurred in the adhesive part to avoid the adhesiveness of the polyimide or The adhesion is reduced.

〔氟系樹脂之非水系分散體的調製:分散體13~17〕 [Preparation of non-aqueous dispersion of fluorine resin: Dispersion 13~17]

以下述表6所示之調配處方,將氟系添加劑充分地攪拌混合於溶劑中並溶解後,添加作為氟系樹脂的微粉末之PTFE微粉末,進一步進行攪拌混合。然後使用橫型的珠磨機,藉由0.3mm直徑的鋯石珠對所得之PTFE混合液進行分散,而得到各分散體13~17。 After the fluorine-based additive was thoroughly stirred and mixed in the solvent and dissolved in the formulation shown in Table 6 below, the PTFE fine powder as the fine powder of the fluorine-based resin was added and further stirred and mixed. Then, a horizontal bead mill was used to disperse the obtained PTFE mixture with zircon beads with a diameter of 0.3 mm to obtain dispersions 13-17.

藉由依據FPAR-1000(大塚電子股份有限公司製)之動態光散射法,測定所得之分散體13~17中之PTFE的平均粒徑。此外,並測定各分散體13~17之依據卡爾-費雪滴定法所得之水分量。 The average particle size of the PTFE in the dispersions 13 to 17 obtained was measured by a dynamic light scattering method based on FPAR-1000 (manufactured by Otsuka Electronics Co., Ltd.). In addition, the water content of each dispersion 13 to 17 based on Karl Fischer titration was measured.

下述表6係顯示分散體13~17的調配處方、所得之分散體中之PTFE的平均粒徑、水分量。 The following Table 6 shows the formulations of dispersions 13-17, the average particle size and moisture content of PTFE in the resulting dispersions.

Figure 105110581-A0202-12-0073-12
Figure 105110581-A0202-12-0073-12

〔實施例11~13及比較例5~6:電路基板用接著劑組成物的調製〕 [Examples 11 to 13 and Comparative Examples 5 to 6: Preparation of Adhesive Composition for Circuit Boards]

使用所得之分散體13~17,以下述表7所示之調配處方來製作電路基板用接著劑組成物。 Using the obtained dispersions 13-17, the adhesive composition for a circuit board was produced with the formulation shown in Table 7 below.

以實施例11~13及比較例5~6所示之調配比來混合後,使用分散器進行攪拌以使PTFE分散體與樹脂均一地混合,得到各電路基板用接著劑組成物。 After mixing at the compounding ratio shown in Examples 11 to 13 and Comparative Examples 5 to 6, it was stirred with a disperser to uniformly mix the PTFE dispersion and the resin, and each adhesive composition for circuit boards was obtained.

在此,使用分散體11~13所製作之各電路基板用接著劑組成物之實施例11~13的接著劑組成物I~III,顯示出極均一的狀態,但使用分散體16所製作之電路基板用接著劑組成物之比較例5的接著劑組成物IV,於壁面觀察到可視為PTFE粒子的凝聚之粒狀物。此外,使用分散體17所製作之電路基板用接著劑組成物之比較例6的接著劑組成物V,於長期間保存時,觀看到粒子的沉降分離。 Here, the adhesive compositions I to III of Examples 11 to 13 of the adhesive compositions for circuit boards produced using the dispersions 11 to 13 show extremely uniform states, but the adhesive compositions made using the dispersion 16 In the adhesive composition IV of Comparative Example 5, which is the adhesive composition for circuit boards, a granular substance that can be regarded as agglomeration of PTFE particles was observed on the wall surface. In addition, the adhesive composition V of Comparative Example 6 of the adhesive composition for a circuit board produced by using the dispersion 17, when stored for a long period of time, sedimentation and separation of particles were observed.

Figure 105110581-A0202-12-0074-13
Figure 105110581-A0202-12-0074-13

(實施例14~16、比較例7~8:覆蓋薄膜的製造) (Examples 14-16, Comparative Examples 7-8: Manufacturing of cover film)

使用塗布機,以使乾燥後的厚度成為約25μm之方式,將藉由實施例11~13、比較例5~6所得之接著劑組成物I~V塗布於聚醯亞胺薄膜(厚度:25μm)的單側全面並成為均一的厚度,於約120℃乾燥約10分鐘後,將施以脫模塗布後之厚度125μm的脫模紙層合,而製造覆蓋薄膜。 Using a coater, the adhesive compositions I to V obtained in Examples 11 to 13 and Comparative Examples 5 to 6 were applied to a polyimide film (thickness: 25 μm) so that the thickness after drying became approximately 25 μm ) Has a uniform thickness on the entire surface of one side, and after drying at about 120°C for about 10 minutes, the release paper with a thickness of 125 μm after release coating is laminated to produce a cover film.

(實施例17~19、比較例9~10:預浸體的製造) (Examples 17-19, Comparative Examples 9-10: Manufacture of prepreg)

使藉由實施例11~13、比較例5~6所得之接著劑組成 物I~V含浸於厚度約100μm的NE玻璃布後,於約120℃乾燥約10分鐘,而製作出全體的厚度約125μm之熱硬化性預浸體。 Make the adhesive composition obtained by Examples 11-13 and Comparative Examples 5-6 After being impregnated with NE glass cloth with a thickness of about 100μm, the objects I to V were dried at about 120°C for about 10 minutes to produce a thermosetting prepreg with a total thickness of about 125μm.

(實施例20~22、比較例11~12:電路基板用層合板的製造) (Examples 20-22, Comparative Examples 11-12: Production of laminates for circuit boards)

使用塗布機,以使乾燥後的厚度成為約10μm之方式,將藉由實施例11~13、比較例5~6所得之接著劑組成物塗布於聚醯亞胺薄膜(厚度:25μm)的單側全面並成為均一的厚度,形成接著性樹脂層後,將此乾燥而成為半硬化狀態。然後於前述聚醯亞胺薄膜之相反側的面,亦形成同樣的接著性樹脂層,而製作接著性的薄片。 Using a coater, the adhesive composition obtained in Examples 11 to 13 and Comparative Examples 5 to 6 was applied to the polyimide film (thickness: 25 μm) so that the thickness after drying became about 10 μm. After the adhesive resin layer is formed, the entire side surface has a uniform thickness, and this is dried to become a semi-cured state. Then, the same adhesive resin layer was formed on the opposite side of the polyimide film to produce an adhesive sheet.

接著於前述接著性薄片的雙面上層合銅箔(厚度:約12μm、消光面的粗糙度(Rz):1.6μm)後,於170℃以40kgf/cm2的壓力進行壓著,於170℃硬化5小時後,製造電路基板用層合板。 Next, a copper foil (thickness: about 12μm, matte surface roughness (Rz): 1.6μm) was laminated on both sides of the aforementioned adhesive sheet, and then pressed at 170°C under a pressure of 40kgf/cm 2 at 170°C After curing for 5 hours, a laminate for a circuit board was manufactured.

(覆蓋薄膜之評估樣本的製作) (Production of evaluation sample of cover film)

將實施例14~16、比較例7~8的覆蓋薄膜,依照覆蓋薄膜之聚醯亞胺薄膜/覆蓋薄膜的接著面/銅箔(12μm)的順序層合後,於180℃、40kgf/cm2的壓力進行60分鐘的熱壓,而製作評估樣本。 The cover films of Examples 14-16 and Comparative Examples 7-8 were laminated in the order of polyimide film of the cover film/adhesive surface of the cover film/copper foil (12μm), and then at 180°C, 40kgf/cm The pressure of 2 is hot-pressed for 60 minutes to prepare an evaluation sample.

(預浸體之評估樣本的製作) (Production of evaluation samples of prepreg)

將實施例17~19、比較例9~10的預浸體,依照聚醯亞胺薄膜(12.5μm)/預浸體/聚醯亞胺薄膜(12.5μm)的順序層合後,於180℃、40kgf/cm2的壓力進行60分鐘的熱壓,而製作評估樣本。 The prepregs of Examples 17 to 19 and Comparative Examples 9 to 10 were laminated in the order of polyimide film (12.5μm)/prepreg/polyimide film (12.5μm), and then heated at 180°C , The pressure of 40kgf/cm 2 is hot pressed for 60 minutes to make an evaluation sample.

(電路基板用層合板之評估樣本的製作) (Production of evaluation samples of laminates for circuit boards)

將實施例20~22、比較例11~12之電路基板用層合板用作為評估樣本。 The laminates for circuit boards of Examples 20-22 and Comparative Examples 11-12 were used as evaluation samples.

(物性評估) (Physical property evaluation)

使用上述所得之實施例14~22、比較例7~12的評估樣本,進行下述物性評估。 Using the evaluation samples of Examples 14-22 and Comparative Examples 7-12 obtained above, the following physical property evaluations were performed.

(電特性的評估方法) (Evaluation method of electrical characteristics)

相對介電常數與介電正切,係依據JIS C6481-1996的試驗規格,使用阻抗分析器(Impedence Analyzer),於1MHz下測定。 The relative dielectric constant and dielectric tangent are measured at 1 MHz using an impedance analyzer (Impedence Analyzer) in accordance with the test specifications of JIS C6481-1996.

(耐熱性的評估方法) (Method of evaluating heat resistance)

調整50mm×50mm大小的樣本,於120℃、0.22MPa進行12小時的吸濕處理後,於260℃的焊料槽中漂浮1分鐘,並以肉眼觀察樣本的狀態。 After adjusting a sample with a size of 50mm×50mm, it was subjected to moisture absorption treatment at 120°C and 0.22MPa for 12 hours, then floated in a solder tank at 260°C for 1 minute, and the state of the sample was observed with the naked eye.

評估基準: Evaluation benchmark:

A:無剝離、變形、膨脹等異常 A: No abnormalities such as peeling, deformation, expansion, etc.

B:有剝離、變形、膨脹等異常 B: There are abnormalities such as peeling, deformation, and expansion

(接著強度的評估方法) (Evaluation method of bonding strength)

製備切斷為100mm×10mm之樣本,使用Tensilon萬能試驗機來測定所形成之接著層的接著強度。 A sample cut into 100mm×10mm was prepared, and the adhesive strength of the formed adhesive layer was measured using a Tensilon universal testing machine.

覆蓋薄膜的評估結果顯示於下述表8,預浸體的評估結果顯示於下述表9,電路基板用層合板的評估結果顯示於下述表10。 The evaluation results of the cover film are shown in Table 8 below, the evaluation results of the prepreg are shown in Table 9 below, and the evaluation results of the circuit board laminate are shown in Table 10 below.

Figure 105110581-A0202-12-0077-14
Figure 105110581-A0202-12-0077-14

Figure 105110581-A0202-12-0078-15
Figure 105110581-A0202-12-0078-15

Figure 105110581-A0202-12-0078-17
Figure 105110581-A0202-12-0078-17

如上述表8~表10所示,實施例14~22中,接著劑組成物I~V具有低相對介電常數與低介電正切,藉此,使用其所製造之覆蓋薄膜、預浸體、及電路基板用層合板,與比較例7~12相比,可確認到耐熱性及接著強度同等,並顯示進一步提升之電特性。 As shown in Table 8 to Table 10 above, in Examples 14 to 22, the adhesive composition I to V has a low relative permittivity and a low dielectric tangent, thereby using the cover film and prepreg produced therefrom. , And laminates for circuit boards, compared with Comparative Examples 7 to 12, it can be confirmed that the heat resistance and bonding strength are equivalent, and the electrical characteristics are further improved.

〔實施例23~27及比較例13~14〕 [Examples 23 to 27 and Comparative Examples 13 to 14]

藉由下述表11所示之調配處方(各種PTFE微粉 末、作為微粒子陶瓷之碳酸鈣微粒子、氧化矽微粒子、作為氟系添加劑之含有含氟基與親油性基之低聚物、作為非水系的分散介質之丁酮、二甲基甲醯胺等),來製作PTFE之非水系分散體。於製作時,於非水系溶劑中充分地攪拌氟系添加劑並溶解後,添加PTFE與微粒子陶瓷(比較例中僅添加PTFE),進一步進行攪拌混合。 According to the formulation shown in Table 11 below (various PTFE powder (Finally, calcium carbonate particles and silica particles as fine particle ceramics, oligomers containing fluorine-containing groups and lipophilic groups as fluorine-based additives, butanone and dimethylformamide as non-aqueous dispersion media) , To make a non-aqueous dispersion of PTFE. At the time of production, after the fluorine-based additive was sufficiently stirred and dissolved in a non-aqueous solvent, PTFE and fine particle ceramics (only PTFE was added in the comparative example) were added, and further stirred and mixed.

使用橫型的珠磨機,藉由0.3mm直徑的鋯石珠對上述所得之PTFE混合液進行分散,而得到實施例23~27及比較例13~14之各PTFE之非水系分散體。測定實施例23~27及比較例13~14之各非水系分散體之依據卡爾-費雪滴定法所得之水分量,可確認為20000ppm以下。 Using a horizontal bead mill, the PTFE mixture obtained above was dispersed by zircon beads with a diameter of 0.3 mm to obtain the non-aqueous PTFE dispersions of Examples 23-27 and Comparative Examples 13-14. The water content of the non-aqueous dispersions of Examples 23 to 27 and Comparative Examples 13 to 14 according to Karl Fischer titration was measured, and it was confirmed that it was 20,000 ppm or less.

〔分散體的評估〕 [Evaluation of dispersion]

作為所得之PTFE之非水系分散體的評估,係進行分散後之平均粒徑與黏度的測定,具體而言,藉由FPAR-1000(大塚電子公司製)來測定各分散體中之PTFE的平均粒徑(nm),並藉由E型黏度計來測定各黏度(mPa‧s、25℃)。此外,將所得之PTFE之非水系分散體容納於附蓋體之玻璃容器後,藉由下述評估方法,對在室溫(25℃)下保管1個月後之沉降物與再分散性進行評估。此等之結果如下述表11所示。 As an evaluation of the obtained non-aqueous dispersion of PTFE, the average particle size and viscosity after dispersion were measured. Specifically, the average PTFE in each dispersion was measured by FPAR-1000 (manufactured by Otsuka Electronics Co., Ltd.) The particle size (nm), and the viscosity (mPa‧s, 25℃) was measured with an E-type viscometer. In addition, after the obtained non-aqueous dispersion of PTFE was contained in a glass container with a lid, the sedimentation and redispersibility after storage at room temperature (25°C) for 1 month were evaluated by the following evaluation method Assessment. These results are shown in Table 11 below.

〔沉降物的評估方法〕 〔Method of Evaluating Sediment〕

藉由目視,對保管後之PTFE之非水系分散體之沉降 物的有無等進行官能評估。 By visual inspection, the sedimentation of the non-aqueous dispersion of PTFE after storage Sensory evaluation for the presence or absence of objects.

評估基準: Evaluation benchmark:

A:無沉降物 A: No sediment

B:有少量沉降物 B: There is a small amount of sediment

C:有多量沉降物 C: There is a lot of sediment

〔再分散性的評估方法〕 〔Method of evaluating redispersibility〕

將所得之PTFE之非水系分散體裝入於附蓋體之玻璃容器(30ml、以下相同),藉由下述評估基準,對在25℃下保存1個月後之再分散性進行評估。 The obtained non-aqueous dispersion of PTFE was placed in a glass container with a lid (30 ml, the same below), and the redispersibility after storage at 25°C for 1 month was evaluated based on the following evaluation criteria.

評估基準: Evaluation benchmark:

A:容易再分散 A: Easy to redistribute

B:再分散 B: Disperse again

C:進行再分散時需稍微攪拌 C: A little stirring is required for redispersion

D:進行再分散時需充分攪拌 D: Full stirring is required for redispersion

再者,作為分散體的評估,係進行過濾器之通液性的評估。 Furthermore, as the evaluation of the dispersion, the liquid permeability of the filter was evaluated.

評估方法,關於實施例23~25與比較例13,係對

Figure 105110581-A0202-12-0080-25
25mm的薄膜過濾器(孔徑5μm)施加100kPa的壓力並進行1分鐘的加壓後之PTFE之非水系分散體的通液重量進行測定。此外,關於實施例26及27與比較例14,係對
Figure 105110581-A0202-12-0080-26
13mm的薄膜過濾器(孔徑5μm)施加100kPa的壓力並進行1分鐘的加壓後之PTFE之非水系分散體的通液重量進行測定。此等之結果如下述表12所示。 The evaluation method, regarding Examples 23-25 and Comparative Example 13, is a pair
Figure 105110581-A0202-12-0080-25
The weight of the non-aqueous dispersion of PTFE after applying a pressure of 100 kPa to a 25 mm membrane filter (pore size 5 μm) for 1 minute was measured. In addition, regarding Examples 26 and 27 and Comparative Example 14, they are
Figure 105110581-A0202-12-0080-26
The weight of the non-aqueous dispersion of PTFE after applying a pressure of 100 kPa to a 13 mm membrane filter (pore size 5 μm) for 1 minute was measured. These results are shown in Table 12 below.

Figure 105110581-A0202-12-0081-18
Figure 105110581-A0202-12-0081-18

*8 一次粒徑 *8 Primary particle size

*2 Megafac F-563(DIC公司)、含有含氟基與親油性基之低聚物、有效成分100wt% *2 Megafac F-563 (DIC company), oligomer containing fluorine-containing group and lipophilic group, active ingredient 100wt%

*9 Ftergent 610FM(Neos公司製)、含有含氟基與親油性基之低聚物、有效成分50wt% *9 Ftergent 610FM (manufactured by Neos), oligomer containing fluorine-containing group and lipophilic group, active ingredient 50wt%

*10 分散狀態下的平均粒徑 *10 Average particle size in dispersed state

Figure 105110581-A0202-12-0081-19
Figure 105110581-A0202-12-0081-19

從上述表11中,可得知本發明範圍之實施例23~27的任一分散體,其平均粒徑均約300nm以下,可確認到能夠微分散。 From the above Table 11, it can be seen that any of the dispersions of Examples 23 to 27 within the scope of the present invention have an average particle size of about 300 nm or less, and it can be confirmed that they can be finely dispersed.

個別地觀看各實施例及比較例時,實施例23~25雖然黏度較比較例13高,但成為穩定性高之分散體。此外,實施例24及25,即使將氟系添加劑的量減量,亦成為穩定性或過濾器通液性良好之分散體。再者,實施例26及27,與比較例14幾乎為同等黏度,為穩定性亦高之分散體。 When viewing each example and comparative example individually, although Examples 23 to 25 have higher viscosity than Comparative Example 13, they become dispersions with high stability. In addition, in Examples 24 and 25, even if the amount of the fluorine-based additive was reduced, the dispersion was excellent in stability and filter permeability. Furthermore, Examples 26 and 27 have almost the same viscosity as Comparative Example 14, and are dispersions with high stability.

接著,從上述表12中,可得知實施例23~25的過濾器通液重量較比較例13多,可確認到流動性良好,不易造成過濾器的網目阻塞。此外,實施例26及27,其過濾器通液重量亦較比較例14多,可確認到流動性良好,不易造成過濾器的網目阻塞。 Next, from the above Table 12, it can be seen that the filter of Examples 23-25 has a larger liquid passing weight than that of Comparative Example 13, and it can be confirmed that the fluidity is good and the filter mesh is not easily clogged. In addition, in Examples 26 and 27, the weight of the filter passing through the filter was larger than that in Comparative Example 14. It was confirmed that the fluidity was good and the filter mesh was not easily blocked.

總合地考量此等內容,可得知本發明之PTFE之非水系分散體,為微粒子徑且低黏度、保存穩定性優異,長期保存後,再分散性亦優異,流動性良好,不會造成過濾器的網目阻塞,且即使添加於各種樹脂材料或橡膠、接著劑、潤滑劑或滑脂、印刷油墨或塗料等,亦可均一地混合。 Taking these contents together, it can be seen that the non-aqueous dispersion of PTFE of the present invention has a fine particle diameter, low viscosity, and excellent storage stability. After long-term storage, it has excellent redispersibility, good fluidity, and no damage. The mesh of the filter is clogged, and even if it is added to various resin materials or rubbers, adhesives, lubricants or greases, printing inks or paints, it can be mixed uniformly.

〔產業上之可應用性〕 〔Industrial applicability〕

可較適合地應用在耐熱性、機械特性、滑動性、絕緣性、低介電常數化、低介電正切化等之電特性、 加工性、尺寸穩定性、難燃性優異之聚醯亞胺、聚醯亞胺薄膜、使用該聚醯亞胺或聚醯亞胺薄膜之電路基板、電路基板用層合板、電路基板用接著劑組成物、覆蓋薄膜、預浸體、絕緣膜、配線基板用相關絕緣膜、表面保護層、滑動層、剝離層、纖維、過濾材料、電線被覆材料、軸承、抗蝕材料般之樹脂材料、塗料、印刷油墨或該添加劑、隔熱軸、托架、無縫皮帶等之各種皮帶、膠帶、管等。 It can be suitably applied to electrical properties such as heat resistance, mechanical properties, sliding properties, insulation, low dielectric constant, and low dielectric tangent. Polyimide, polyimide film with excellent processability, dimensional stability, and flame retardancy, circuit board using the polyimide or polyimide film, laminate for circuit board, adhesive for circuit board Compositions, cover films, prepregs, insulating films, related insulating films for wiring boards, surface protective layers, sliding layers, peeling layers, fibers, filter materials, wire coating materials, bearings, resin materials such as anti-corrosion materials, coatings , Printing ink or the additives, heat insulation shafts, brackets, seamless belts and other belts, tapes, tubes, etc.

10‧‧‧絕緣性薄膜 10‧‧‧Insulating film

20‧‧‧電路基板用接著劑組成物層 20‧‧‧Adhesive composition layer for circuit board

30‧‧‧金屬箔 30‧‧‧Metal foil

Claims (20)

一種氟系樹脂之非水系分散體,其係含有:氟系樹脂的微粉末、與含有含氟基與親油性基之氟系添加劑、與微粒子陶瓷,分散體中氟系樹脂微粉末之雷射繞射散射法或動態光散射法的平均粒徑為1μm以下,依據卡爾-費雪(Karl Fischer)滴定法所測得之水分量為5000ppm以下。 A non-aqueous dispersion of fluorine resin, which contains: fine powder of fluorine resin, fluorine additives containing fluorine-containing groups and lipophilic groups, and fine-particle ceramics. Lasers of fine fluorine resin powder in the dispersion The average particle size of the diffraction scattering method or the dynamic light scattering method is 1 μm or less, and the water content measured according to the Karl Fischer titration method is 5000 ppm or less. 如請求項1之氟系樹脂之非水系分散體,其中前述微粒子陶瓷,係含有B、Na、Mg、Al、Si、P、K、Ca、Ti中任一種元素。 The non-aqueous dispersion of fluorine-based resin according to claim 1, wherein the aforementioned fine-particle ceramic contains any one element of B, Na, Mg, Al, Si, P, K, Ca, and Ti. 如請求項1或2之氟系樹脂之非水系分散體,其中前述微粒子陶瓷之一次粒子徑為0.02μm以上0.5μm以下。 The non-aqueous dispersion of a fluorine-based resin according to claim 1 or 2, wherein the primary particle diameter of the aforementioned fine particle ceramic is 0.02 μm or more and 0.5 μm or less. 如請求項1或2之氟系樹脂之非水系分散體,其中前述微粒子陶瓷,係由Al2O3、SiO2、CaCO3、ZrO2、SiC、Si3N4、ZnO中任一種無機化合物所構成。 The non-aqueous dispersion of fluorine-based resin according to claim 1 or 2, wherein the aforementioned fine particle ceramic is made of any inorganic compound of Al 2 O 3 , SiO 2 , CaCO 3 , ZrO 2 , SiC, Si 3 N 4 , and ZnO Constituted. 如請求項1或2之氟系樹脂之非水系分散體,其中前述陶瓷粒子經表面處理。 The non-aqueous dispersion of a fluorine-based resin according to claim 1 or 2, wherein the aforementioned ceramic particles are surface-treated. 如請求項1之氟系樹脂之非水系分散體,其中前述氟系樹脂的微粉末,係選自由聚四氟乙烯、氟化乙烯-丙烯共聚物、全氟烷氧基聚合物、氯三氟乙烯、四氟乙烯-氯三氟乙烯共聚物、乙烯-氯三氟乙烯共聚物、聚氯三氟乙烯所組成之群組之1種以上之氟系樹脂的微粉末。 The non-aqueous dispersion of fluorine resin according to claim 1, wherein the fine powder of the fluorine resin is selected from polytetrafluoroethylene, fluorinated ethylene-propylene copolymer, perfluoroalkoxy polymer, chlorotrifluoroethylene A fine powder of one or more fluorine resins in the group consisting of ethylene, tetrafluoroethylene-chlorotrifluoroethylene copolymer, ethylene-chlorotrifluoroethylene copolymer, and polychlorotrifluoroethylene. 如請求項1之氟系樹脂之非水系分散體,其中用 於前述非水系分散體之溶劑,係含有選自由γ-丁內酯、丙酮、丁酮、己烷、庚烷、辛烷、2-庚酮、環庚酮、環己酮、環己烷、甲基環己烷、乙基環己烷、甲基正戊酮、甲基異丁酮、甲基異戊酮、乙二醇、二乙二醇、丙二醇、二丙二醇、乙二醇單乙酸酯、乙二醇單甲基醚乙酸酯、乙二醇單乙基醚乙酸酯、二乙二醇單乙酸酯、二乙二醇二乙基醚、丙二醇單乙酸酯、二丙二醇單乙酸酯、丙二醇二乙酸酯、丙二醇單甲基醚、丙二醇單甲基醚乙酸酯、丙二醇單乙基醚乙酸酯、乙酸環己酯、3-乙氧基丙酸乙酯、二噁烷、乳酸甲酯、乳酸乙酯、乙酸甲酯、乙酸乙酯、乙酸丁酯、丙酮酸甲酯、丙酮酸乙酯、甲氧基丙酸甲酯、乙氧基丙酸乙酯、苯基甲基醚、乙基苄基醚、甲酚基甲基醚、二苯基醚、二苄基醚、乙氧基苯、丁基苯基醚、苯、乙基苯、二乙基苯、戊基苯、異丙基苯、甲苯、二甲苯、異丙基甲苯、三甲苯、甲醇、乙醇、2-丙醇、丁醇、甲基單縮水甘油醚、乙基單縮水甘油醚、丁基單縮水甘油醚、苯基單縮水甘油醚、甲基二縮水甘油醚、乙基二縮水甘油醚、丁基二縮水甘油醚、苯基二縮水甘油醚、甲基酚單縮水甘油醚、乙基酚單縮水甘油醚、丁基酚單縮水甘油醚、礦油精、丙烯酸2-羥基乙酯、丙烯酸四氫呋喃酯、4-乙烯基吡啶、丙烯酸2-乙基己酯、甲基丙烯酸2-羥基乙酯、甲基丙烯酸羥基丙酯、甲基丙烯酸縮水甘油酯、二丙烯酸新戊二醇酯、二丙烯酸己烷二醇酯、三丙烯酸三羥甲基丙烷酯、甲基丙烯酸酯、苯乙烯、全氟碳、氫氟醚、氫氯氟 碳、氫氟碳、全氟聚醚、二甲基咪唑啉、四氫呋喃、吡啶、甲醯胺、乙醯胺苯、二氧戊環、鄰甲酚、間甲酚、對甲酚、酚、N-甲基-2-吡咯啶酮、N-乙醯基-2-吡咯啶酮、N,N-二甲基甲醯胺、N,N-二乙基甲醯胺、N,N-二甲基乙醯胺、N,N-二乙基乙醯胺、1,3-二甲基-2-咪唑啶酮、二甲基亞碸、二乙基亞碸、二甲基碸、二乙基碸、γ-丁內酯、環丁碸、鹵化酚類、各種聚矽氧油所組成之群組之1種溶劑,或是2種以上之此等溶劑,而前述甲基丙烯酸酯包含甲基丙烯酸2-羥基乙酯、甲基丙烯酸羥基丙酯、甲基丙烯酸縮水甘油酯、甲基丙烯酸甲酯。 Such as the non-aqueous dispersion of fluorine-based resin in claim 1, wherein The solvent in the aforementioned non-aqueous dispersion contains selected from γ-butyrolactone, acetone, butanone, hexane, heptane, octane, 2-heptanone, cycloheptanone, cyclohexanone, cyclohexane, Methyl cyclohexane, ethyl cyclohexane, methyl n-pentanone, methyl isobutyl ketone, methyl isopentanone, ethylene glycol, diethylene glycol, propylene glycol, dipropylene glycol, ethylene glycol monoacetic acid Ester, ethylene glycol monomethyl ether acetate, ethylene glycol monoethyl ether acetate, diethylene glycol monoacetate, diethylene glycol diethyl ether, propylene glycol monoacetate, dipropylene glycol Monoacetate, propylene glycol diacetate, propylene glycol monomethyl ether, propylene glycol monomethyl ether acetate, propylene glycol monoethyl ether acetate, cyclohexyl acetate, ethyl 3-ethoxypropionate, Dioxane, methyl lactate, ethyl lactate, methyl acetate, ethyl acetate, butyl acetate, methyl pyruvate, ethyl pyruvate, methyl methoxypropionate, ethyl ethoxypropionate, Phenyl methyl ether, ethyl benzyl ether, cresol methyl ether, diphenyl ether, dibenzyl ether, ethoxybenzene, butyl phenyl ether, benzene, ethyl benzene, diethyl benzene , Pentylbenzene, cumene, toluene, xylene, cumene, trimethylbenzene, methanol, ethanol, 2-propanol, butanol, methyl monoglycidyl ether, ethyl monoglycidyl ether, butyl Base monoglycidyl ether, phenyl monoglycidyl ether, methyl diglycidyl ether, ethyl diglycidyl ether, butyl diglycidyl ether, phenyl diglycidyl ether, methylphenol monoglycidyl ether, ethyl Base phenol monoglycidyl ether, butylphenol monoglycidyl ether, mineral spirits, 2-hydroxyethyl acrylate, tetrahydrofuran acrylate, 4-vinylpyridine, 2-ethylhexyl acrylate, 2-hydroxy methacrylate Ethyl ester, hydroxypropyl methacrylate, glycidyl methacrylate, neopentyl glycol diacrylate, hexanediol diacrylate, trimethylolpropane triacrylate, methacrylate, styrene, Perfluorocarbon, hydrofluoroether, hydrochlorofluorocarbon Carbon, hydrofluorocarbon, perfluoropolyether, dimethyl imidazoline, tetrahydrofuran, pyridine, formamide, acetaminophen, dioxolane, o-cresol, m-cresol, p-cresol, phenol, N -Methyl-2-pyrrolidone, N-acetyl-2-pyrrolidone, N,N-dimethylformamide, N,N-diethylformamide, N,N-dimethylformamide Acetylacetamide, N,N-diethylacetamide, 1,3-dimethyl-2-imidazolidinone, dimethyl sulfide, diethyl sulfoxide, dimethyl sulfide, diethyl One solvent, or two or more of these solvents in the group consisting of sulfite, γ-butyrolactone, cyclobutyrol, halogenated phenols, and various silicone oils, and the aforementioned methacrylate contains methyl 2-hydroxyethyl acrylate, hydroxypropyl methacrylate, glycidyl methacrylate, methyl methacrylate. 一種含有氟系樹脂之聚醯亞胺前驅物溶液組成物,其特徵為:於如請求項1之氟系樹脂之非水系分散體中,含有聚醯亞胺前驅物溶液。 A polyimide precursor solution composition containing a fluorine-based resin, which is characterized in that the non-aqueous dispersion of a fluorine-based resin according to claim 1 contains a polyimide precursor solution. 一種聚醯亞胺,其特徵為:使用如請求項8之含有氟系樹脂之聚醯亞胺前驅物溶液組成物所得到。 A polyimide characterized in that it is obtained by using the polyimide precursor solution composition containing a fluorine-based resin as in claim 8. 一種聚醯亞胺薄膜,其特徵為:使用如請求項8之含有氟系樹脂之聚醯亞胺前驅物溶液組成物所得到。 A polyimide film, characterized in that it is obtained by using the polyimide precursor solution composition containing a fluorine-based resin as in claim 8. 一種聚醯亞胺之製造方法,其特徵為包含:製作如請求項1之氟系樹脂之非水系分散體之步驟,混合該氟系樹脂之非水系分散體與聚醯亞胺前驅物溶液,而製作含有氟系樹脂之聚醯亞胺前驅物溶液組成物之 步驟,以及藉由使該聚醯亞胺前驅物溶液組成物中之聚醯亞胺前驅物醯亞胺化,而得到分散有氟系樹脂之聚醯亞胺之步驟。 A manufacturing method of polyimide, which is characterized by comprising the steps of making a non-aqueous dispersion of fluororesin as in claim 1, mixing the non-aqueous dispersion of fluororesin and a polyimide precursor solution, And the preparation of polyimide precursor solution composition containing fluorine resin Step, and the step of obtaining polyimide dispersed with fluorine-based resin by imidizing the polyimide precursor in the polyimide precursor solution composition. 一種聚醯亞胺薄膜之製造方法,其特徵為:包含如請求項11之得到聚醯亞胺之步驟,且進一步包含得到聚醯亞胺薄膜之步驟。 A method for manufacturing a polyimide film, characterized in that it includes the step of obtaining polyimide as in claim 11, and further includes the step of obtaining a polyimide film. 一種電路基板,其特徵為:使用藉由如請求項12之製造方法所得到之聚醯亞胺薄膜。 A circuit board characterized by using a polyimide film obtained by the manufacturing method as claimed in claim 12. 一種覆蓋薄膜,其特徵為:使用藉由如請求項12之製造方法所得到之聚醯亞胺薄膜。 A cover film characterized by using a polyimide film obtained by the manufacturing method of claim 12. 一種電路基板用接著劑組成物,其特徵為:於如請求項1之氟系樹脂之非水系分散體中,含有由氰酸酯樹脂或環氧樹脂所構成之樹脂組成物。 An adhesive composition for a circuit board, characterized in that the non-aqueous dispersion of a fluorine-based resin as in Claim 1 contains a resin composition composed of cyanate ester resin or epoxy resin. 一種電路基板用層合板,其係至少含有絕緣性薄膜、金屬箔、以及中介存在於該絕緣性薄膜與該金屬箔之間之接著劑層的構成之電路基板用層合板,其特徵為:該接著劑層為如請求項15之電路基板用接著劑組成物。 A laminate for a circuit board is a laminate for a circuit board comprising at least an insulating film, a metal foil, and an adhesive layer interposed between the insulating film and the metal foil, and is characterized in that: the The adhesive layer is an adhesive composition for a circuit board as in Claim 15. 如請求項16之電路基板用層合板,其中前述絕緣性薄膜,係選自由聚醯亞胺(PI:Polyimide)、液晶聚合物(LCP:Liquid Crystal Polymer)、聚對苯二甲酸乙 二酯(PET:Polyethylene Terephthalate)、聚萘二甲酸乙二酯(PEN:Polyethylene Naphthalate)、聚苯硫醚(PPS:Polyphenylene Sulfide)、聚醚醯亞胺(PEI:Polyetherimide)、聚苯醚(改質PPE(Polyphenylene Ether))、聚酯、對系芳香多醯胺、聚乳酸、尼龍、聚乙二醯脲、聚醚醚酮(PEEK:Polyether Ether Ketone)所組成之群組之1種以上之薄膜。 The laminate for a circuit board according to claim 16, wherein the aforementioned insulating film is selected from polyimide (PI: Polyimide), liquid crystal polymer (LCP: Liquid Crystal Polymer), and polyethylene terephthalate Diester (PET: Polyethylene Terephthalate), Polyethylene Naphthalate (PEN: Polyethylene Naphthalate), Polyphenylene Sulfide (PPS: Polyphenylene Sulfide), Polyetherimide (PEI: Polyetherimide), Polyphenylene ether (modified) PPE (Polyphenylene Ether)), polyester, para-aromatic polyamide, polylactic acid, nylon, polyglycol urea, polyether ether ketone (PEEK: Polyether Ether Ketone) consisting of more than one type film. 一種覆蓋薄膜,其係形成有絕緣性薄膜、以及於該絕緣性薄膜之至少一方的面形成有接著劑層之覆蓋薄膜,其特徵為:該接著劑層為如請求項15之電路基板用接著劑組成物。 A cover film formed with an insulating film and an adhesive layer formed on at least one surface of the insulating film, characterized in that the adhesive layer is an adhesive for circuit substrates as in claim 15剂组合物。 Agent composition. 如請求項18之覆蓋薄膜,其中前述絕緣性薄膜,係選自由聚醯亞胺(PI)、液晶聚合物(LCP)、聚對苯二甲酸乙二酯(PET)、聚萘二甲酸乙二酯(PEN)、聚苯硫醚(PPS)、聚醚醯亞胺(PEI)、聚苯醚(改質PPE)、聚酯、對系芳香多醯胺、聚乳酸、尼龍、聚乙二醯脲、聚醚醚酮(PEEK)所組成之群組之1種以上之薄膜。 Such as the cover film of claim 18, wherein the aforementioned insulating film is selected from polyimide (PI), liquid crystal polymer (LCP), polyethylene terephthalate (PET), polyethylene naphthalate Ester (PEN), polyphenylene sulfide (PPS), polyetherimide (PEI), polyphenylene ether (modified PPE), polyester, para-aromatic polyamide, polylactic acid, nylon, polyethylene glycol One or more films of the group consisting of urea and polyetheretherketone (PEEK). 一種預浸體,其特徵為:於藉由選自由碳系纖維、纖維素系纖維、玻璃系纖維、或芳香多醯胺系纖維所組成之群組之1種以上的纖維所形成之構造體中,含浸如請求項15之電路基板用接著劑組成物。 A prepreg characterized by: a structure formed by more than one fiber selected from the group consisting of carbon fiber, cellulose fiber, glass fiber, or aromatic polyamide fiber , Impregnated with the adhesive composition for circuit boards as in claim 15.
TW105110581A 2015-04-01 2016-04-01 Non-aqueous dispersion containing fluorine resin, polyimide precursor solution composition containing fluorine resin, polyimide using the same, polyimide film, adhesive composition for circuit board, and the like Manufacturing method TWI713510B (en)

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