TWI711143B - Laser bonding apparatus used in nitrogen atmosphere - Google Patents
Laser bonding apparatus used in nitrogen atmosphere Download PDFInfo
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- TWI711143B TWI711143B TW109102342A TW109102342A TWI711143B TW I711143 B TWI711143 B TW I711143B TW 109102342 A TW109102342 A TW 109102342A TW 109102342 A TW109102342 A TW 109102342A TW I711143 B TWI711143 B TW I711143B
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- 239000012299 nitrogen atmosphere Substances 0.000 title description 11
- IJGRMHOSHXDMSA-UHFFFAOYSA-N Atomic nitrogen Chemical compound N#N IJGRMHOSHXDMSA-UHFFFAOYSA-N 0.000 claims abstract description 462
- 229910052757 nitrogen Inorganic materials 0.000 claims abstract description 193
- 239000004065 semiconductor Substances 0.000 claims abstract description 99
- 235000012431 wafers Nutrition 0.000 claims abstract description 93
- 229910001873 dinitrogen Inorganic materials 0.000 claims abstract description 78
- 230000001678 irradiating effect Effects 0.000 claims abstract description 7
- 230000005540 biological transmission Effects 0.000 claims description 35
- 239000007789 gas Substances 0.000 claims description 35
- 230000001105 regulatory effect Effects 0.000 claims description 8
- 239000012780 transparent material Substances 0.000 claims description 5
- 238000000034 method Methods 0.000 abstract description 19
- 230000003647 oxidation Effects 0.000 abstract description 10
- 238000007254 oxidation reaction Methods 0.000 abstract description 10
- 239000011261 inert gas Substances 0.000 abstract description 3
- 230000006378 damage Effects 0.000 abstract description 2
- 230000000694 effects Effects 0.000 abstract description 2
- 230000007613 environmental effect Effects 0.000 abstract description 2
- 229910000679 solder Inorganic materials 0.000 description 15
- 238000002844 melting Methods 0.000 description 6
- 230000008018 melting Effects 0.000 description 6
- 238000002347 injection Methods 0.000 description 5
- 239000007924 injection Substances 0.000 description 5
- QVGXLLKOCUKJST-UHFFFAOYSA-N atomic oxygen Chemical compound [O] QVGXLLKOCUKJST-UHFFFAOYSA-N 0.000 description 4
- 238000010438 heat treatment Methods 0.000 description 4
- 239000001301 oxygen Substances 0.000 description 4
- 229910052760 oxygen Inorganic materials 0.000 description 4
- 238000011109 contamination Methods 0.000 description 3
- 238000007689 inspection Methods 0.000 description 3
- 239000010453 quartz Substances 0.000 description 3
- VYPSYNLAJGMNEJ-UHFFFAOYSA-N silicon dioxide Inorganic materials O=[Si]=O VYPSYNLAJGMNEJ-UHFFFAOYSA-N 0.000 description 3
- 230000003685 thermal hair damage Effects 0.000 description 3
- 230000007547 defect Effects 0.000 description 2
- 239000000463 material Substances 0.000 description 2
- QJGQUHMNIGDVPM-UHFFFAOYSA-N nitrogen group Chemical group [N] QJGQUHMNIGDVPM-UHFFFAOYSA-N 0.000 description 2
- 239000007921 spray Substances 0.000 description 2
- 239000000758 substrate Substances 0.000 description 2
- 239000000853 adhesive Substances 0.000 description 1
- 230000001070 adhesive effect Effects 0.000 description 1
- 239000002313 adhesive film Substances 0.000 description 1
- 230000015572 biosynthetic process Effects 0.000 description 1
- 230000000903 blocking effect Effects 0.000 description 1
- 238000004140 cleaning Methods 0.000 description 1
- 239000012141 concentrate Substances 0.000 description 1
- 230000002950 deficient Effects 0.000 description 1
- 239000000155 melt Substances 0.000 description 1
- 230000002093 peripheral effect Effects 0.000 description 1
- 238000005507 spraying Methods 0.000 description 1
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K26/00—Working by laser beam, e.g. welding, cutting or boring
- B23K26/14—Working by laser beam, e.g. welding, cutting or boring using a fluid stream, e.g. a jet of gas, in conjunction with the laser beam; Nozzles therefor
- B23K26/1462—Nozzles; Features related to nozzles
- B23K26/1464—Supply to, or discharge from, nozzles of media, e.g. gas, powder, wire
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K26/00—Working by laser beam, e.g. welding, cutting or boring
- B23K26/20—Bonding
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01L—SEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
- H01L33/00—Semiconductor devices having potential barriers specially adapted for light emission; Processes or apparatus specially adapted for the manufacture or treatment thereof or of parts thereof; Details thereof
- H01L33/005—Processes
- H01L33/0093—Wafer bonding; Removal of the growth substrate
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- Optics & Photonics (AREA)
- Plasma & Fusion (AREA)
- Mechanical Engineering (AREA)
- Manufacturing & Machinery (AREA)
- Computer Hardware Design (AREA)
- Microelectronics & Electronic Packaging (AREA)
- Power Engineering (AREA)
- Die Bonding (AREA)
- Wire Bonding (AREA)
- Laser Beam Processing (AREA)
Abstract
本發明是有關於一種用於氮氣環境之雷射接合裝置,更詳細而言是有關於一種在利用作為惰性氣體中的一種的氮氣形成的氮氣環境下對晶片照射雷射光進行接合的用於氮氣環境之雷射接合裝置。根據本發明的用於氮氣環境之雷射接合裝置可在氮氣環境下執行接合,因此具有如下優點:可阻斷因氧化產生的問題,完成具有高品質與可靠性的接合製程。另外,根據本發明的用於氮氣環境之雷射接合裝置,由於在半導體晶片接合過程中不使半導體晶片本身的溫度大幅上升,因此具有如下效果:解決因半導體晶片的損傷或熱膨脹而可能產生的問題。 The present invention relates to a laser bonding device used in a nitrogen environment, and more specifically to a nitrogen gas used for bonding wafers by irradiating laser light in a nitrogen environment formed by using nitrogen as a kind of inert gas Environmental laser bonding device. The laser bonding device used in a nitrogen environment according to the present invention can perform bonding in a nitrogen environment, and therefore has the following advantages: it can block the problems caused by oxidation and complete the bonding process with high quality and reliability. In addition, according to the laser bonding device for use in a nitrogen environment of the present invention, since the temperature of the semiconductor wafer itself is not increased significantly during the bonding process of the semiconductor wafer, it has the following effect: solving possible damage or thermal expansion of the semiconductor wafer problem.
Description
本發明是有關於一種用於氮氣環境之雷射接合裝置,更詳細而言是有關於一種在利用作為惰性氣體中的一種的氮氣形成的氮氣環境下對晶片照射雷射光進行接合的用於氮氣環境之雷射接合裝置。 The present invention relates to a laser bonding device used in a nitrogen environment, and more specifically to a nitrogen gas used for bonding wafers by irradiating laser light in a nitrogen environment formed by using nitrogen as a kind of inert gas Environmental laser bonding device.
半導體晶片接合裝置為如下裝置:拾取形成於晶圓上的半導體晶片、或在晶圓上切斷並附著於被稱為藍片(blue sheet)的黏著性膜的半導體晶片,並將其轉移至用於下一製程的引線框架(lead frame)或基板等的靶並使其附著。 A semiconductor chip bonding device is a device that picks up a semiconductor chip formed on a wafer, or cuts a semiconductor chip on the wafer and attached it to an adhesive film called a blue sheet, and transfers it to It is used for the lead frame or the target of the substrate in the next process and attaches it.
如上所述的半導體晶片接合裝置包括作為通常熱處理過程中的一個的回流製程。回流製程為如下製程:對轉移至靶的半導體晶片施加熱量以使半導體晶片的連接部與靶的連接部彼此接合。此種通常的回流製程存在需要大量時間,並使半導體晶片本身的溫度過度上升的問題點。視情況,亦會因回流製程使半導體晶片受到熱損傷。 The semiconductor wafer bonding apparatus as described above includes a reflow process as one of the general heat treatment processes. The reflow process is a process in which heat is applied to the semiconductor wafer transferred to the target to bond the connection part of the semiconductor wafer and the connection part of the target to each other. Such a general reflow process has the problem that it takes a lot of time and causes the temperature of the semiconductor wafer itself to rise excessively. Depending on the circumstances, the semiconductor chip may be thermally damaged due to the reflow process.
為了解決如上所述的問題點,開發一種不使半導體晶片本身的溫度大幅升高並且可迅速地使半導體晶片的焊料凸塊或焊料球的溫度升高而接合至靶的雷射接合。 In order to solve the above-mentioned problems, a laser bonding is developed that does not significantly increase the temperature of the semiconductor wafer itself and can quickly increase the temperature of the solder bumps or solder balls of the semiconductor wafer to be bonded to the target.
另一方面,若在空氣中實現如上所述的接合,則會產生因氧化引起的各種問題。在氧氣環境下熔融的焊料表面張力低,絕對接合強度低,且在結合部位形成空隙(Void),從而可能產生接合不良的問題。另外,氧化對如半導體晶片與印刷電路板(Printed Circuit Board;PCB)等周邊構成產生污染。因此種污染亦會需要額外的清潔製程。結果,存在如下問題點:在空氣中實現的雷射接合具有低的接合品質。 On the other hand, if the bonding as described above is achieved in air, various problems due to oxidation will occur. Solder that melts in an oxygen environment has low surface tension and low absolute bonding strength, and voids are formed at the bonding site, which may cause poor bonding. In addition, oxidation causes pollution to peripheral components such as semiconductor wafers and printed circuit boards (PCBs). Therefore, this type of pollution also requires additional cleaning processes. As a result, there is a problem that the laser bonding realized in the air has low bonding quality.
為了解決此種問題,適於在真空狀態下執行接合。但是,為了在真空狀態下執行製程,需要如真空幫浦及清潔室等額外設備,因此存在投入費用大的問題。因此,在利用作為惰性氣體中的一種的氮氣的氮氣環境下執行雷射接合是有效的。 In order to solve this problem, it is suitable to perform bonding in a vacuum state. However, in order to perform the process in a vacuum state, additional equipment such as a vacuum pump and a clean room is required, so there is a problem of large investment costs. Therefore, it is effective to perform laser bonding in a nitrogen environment using nitrogen which is a kind of inert gas.
本發明是為了解決如上所述的問題點而提出的,其目的在於提供一種可在氮氣環境下迅速地對半導體晶片的焊料凸塊或焊料球加熱並將半導體晶片接合至靶的用於氮氣環境之雷射接合裝置。 The present invention is proposed to solve the above-mentioned problems, and its purpose is to provide a nitrogen environment that can quickly heat the solder bumps or solder balls of a semiconductor wafer and bond the semiconductor wafer to a target in a nitrogen environment The laser joining device.
為了達成所述目的,根據本發明的用於氮氣環境之雷射接合裝置的特徵在於包括:靶載置單元,載置配置有多個半導體晶片的靶;雷射頭,對所述多個半導體晶片照射雷射光以使配置在載置於所述靶載置單元的所述靶的多個半導體晶片能夠接合至所述靶;以及氮氣供給單元,具有配置在所述靶載置單元的周圍的傳遞部件與形成在所述傳遞部件的氮氣排出口,以對載置在所述靶載置單元的靶供給氮氣。 In order to achieve the objective, the laser bonding device for a nitrogen environment according to the present invention is characterized in that it includes: a target placing unit for placing a target on which a plurality of semiconductor wafers are placed; The wafer is irradiated with laser light so that a plurality of semiconductor wafers arranged on the target mounted on the target mounting unit can be bonded to the target; and a nitrogen gas supply unit having a device arranged around the target mounting unit The transfer member and the nitrogen discharge port formed in the transfer member are used to supply nitrogen gas to the target mounted on the target mounting unit.
由於根據本發明的用於氮氣環境之雷射接合裝置可在氮氣環境下執行接合,因此具有如下優點:可阻斷因氧化產生的問題,完成具有高品質與可靠性的接合製程。 Since the laser bonding device used in a nitrogen environment according to the present invention can perform bonding in a nitrogen environment, it has the following advantages: it can block the problems caused by oxidation and complete the bonding process with high quality and reliability.
另外,由於在半導體晶片接合過程中不使半導體晶片本身的溫度大幅上升,因此具有如下效果:解決因半導體晶片的損傷或熱膨脹而可能產生的問題。 In addition, since the temperature of the semiconductor wafer itself is not increased significantly during the bonding process of the semiconductor wafer, there is an effect of solving problems that may occur due to damage or thermal expansion of the semiconductor wafer.
100:靶載置單元 100: Target placement unit
200:雷射頭 200: Laser head
300、400、500:氮氣供給單元 300, 400, 500: Nitrogen supply unit
310、410、510:傳遞部件 310, 410, 510: transfer parts
311:傳遞框架 311: Transfer Frame
312:透明部件 312: Transparent parts
313、413:供給流路 313, 413: supply flow path
320、420、520:氮氣排出口 320, 420, 520: nitrogen outlet
330、430、530:氣體調節部 330, 430, 530: Gas regulator
411:傳遞板 411: Pass Board
412:透過口 412: Through the mouth
511:氮氣管 511: Nitrogen pipe
III-III:線 III-III: Line
圖1是根據本發明的第一實施例的用於氮氣環境之雷射接合裝置的立體圖。 FIG. 1 is a perspective view of a laser bonding device used in a nitrogen environment according to a first embodiment of the present invention.
圖2是根據本發明的第二實施例的用於氮氣環境之雷射接合裝置的立體圖。 Fig. 2 is a perspective view of a laser bonding device for a nitrogen environment according to a second embodiment of the present invention.
圖3是圖2所示的用於氮氣環境之雷射接合裝置的線III-III 的剖面圖。 Figure 3 is the line III-III of the laser bonding device for nitrogen environment shown in Figure 2 Section view.
圖4是根據本發明的第三實施例的用於氮氣環境之雷射接合裝置的立體圖。 Fig. 4 is a perspective view of a laser bonding device for a nitrogen environment according to a third embodiment of the present invention.
以下,參照隨附圖式,對根據本發明的用於氮氣環境之雷射接合裝置進行說明。 Hereinafter, with reference to the accompanying drawings, the laser bonding device used in a nitrogen environment according to the present invention will be described.
首先,參照圖1,對根據本發明的用於氮氣環境之雷射接合裝置的第一實施例進行說明。圖1是根據本發明的第一實施例的用於氮氣環境之雷射接合裝置的立體圖。 First, referring to FIG. 1, the first embodiment of the laser bonding device for nitrogen environment according to the present invention will be described. FIG. 1 is a perspective view of a laser bonding device used in a nitrogen environment according to a first embodiment of the present invention.
參照圖1,本實施例的用於氮氣環境之雷射接合裝置包括靶載置單元100、雷射頭200及氮氣供給單元300構成。
1, the laser bonding device used in a nitrogen environment of the present embodiment includes a
靶載置單元100是移送並固定配置有多個半導體晶片的靶的構成。本實施例的靶包括全部可接合半導體晶片的各種物體。作為此種靶的一例,可列舉如印刷電路板(Printed Circuit Board;PCB)等基板。半導體晶片可藉由如預接合等方式配置至靶上。此處,預接合是指在形成於半導體晶片的如焊料凸塊等連接部與靶的如接墊等連接部完全接合之前,利用黏著性物質將半導體晶片與靶嫁接的接合過程。
The
靶載置單元100將在單獨的裝置中裝載的靶移送至根據本實施例的用於氮氣環境之雷射接合裝置。靶載置單元100將移送的靶固定在雷射頭200的下部。靶載置單元100利用如真空吸
附等方式固定靶。
The
雷射頭200將預接合至靶的多個半導體晶片接著至靶。雷射頭200包括生成雷射光的光源。在雷射頭200的光源中生成的雷射光傳遞至半導體晶片,此雷射光將半導體晶片與靶接合。本實施例的情況,雷射頭200包括紅外線攝像頭、高度感測器及視覺攝像頭。雷射頭200的紅外線攝像頭設置在雷射頭200以測定半導體晶片的溫度。高度感測器測定雷射頭200與半導體晶片之間的距離。視覺攝像頭檢查半導體晶片與雷射頭200的對準狀態。
The
參照圖1,氮氣供給單元300包括傳遞部件310、氮氣排出口320及氣體調節部330。
1, the
傳遞部件310包括傳遞框架311、透明部件312及供給流路313。
The
傳遞框架311以能夠覆蓋靶的方式形成。傳遞框架311形成為使與雷射頭200相對的中央部分開放的形態。傳遞框架311可被製作成與靶相似的大小,且視情況亦可製作得比靶大。參照圖1,本實施例的情況,傳遞框架311製作得比靶大。傳遞框架311配置在雷射頭200與靶之間。
The
透明部件312設置在傳遞框架311。透明部件312設置在所述的傳遞框架311的中央部分。透明部件312由透明的材料形成,以使自雷射頭200照射的雷射光傳遞至固定在傳遞框架311下側的靶。本實施例的情況,透明部件312由石英(Quartz)形成。
The
供給流路313形成在傳遞框架311。供給流路313以能夠供氮氣流動的方式形成。本實施例的情況,供給流路313形成在傳遞框架311的兩側面。供給流路313與儲存氮氣的氮氣罐連接。
The
氮氣排出口320形成在傳遞框架311並連接至所述的供給流路313。本實施例的情況,氮氣排出口320以狹縫(slit)形態形成在傳遞框架311的兩側面。藉由氮氣排出口320將供給流路313的氮氣供給至靶。
The
本實施例的情況,氣體調節部330設置在供給流路313的前端。氣體調節部330對由供給流路313傳遞的氮氣的量進行調節。若氣體調節部330對由供給流路313供給的氮氣的量進行調節,則亦同時對藉由氮氣排出口320供給至靶的氮氣的量進行調節。
In the case of this embodiment, the
以下,對根據如上所述構成的第一實施例的用於氮氣環境之雷射接合裝置的運作進行說明。 Hereinafter, the operation of the laser bonding device for nitrogen atmosphere according to the first embodiment constructed as described above will be described.
首先,靶載置單元100將靶移送至雷射頭200的下部。若完成靶的移送,則靶載置單元100真空吸附靶並固定靶的位置。
First, the
下面,對氮氣供給單元300向靶供給氮氣並在靶周圍形成氮氣環境的過程進行說明。
Next, the process in which the
氮氣罐所儲存的氮氣由形成在傳遞框架311的兩側面的供給流路313傳遞。由供給流路313傳遞的氮氣自氮氣供給單元300的氮氣排出口320噴射。如上所述,氮氣排出口320以狹縫形態形成在傳遞框架311的兩側面。藉由氮氣排出口320噴射的氮
氣自靶的側面方向朝向靶流動。自兩側面流入的氮氣向靶的中央部分集中。藉由設置在傳遞框架311的透明部件312將靶的上側封閉,因此氮氣沿固定靶的方向流出。藉此,靶周圍形成氮氣環境。
The nitrogen gas stored in the nitrogen tank is transferred through the
如上所述,在靶周圍形成氮氣環境時,自雷射頭200的光源照射雷射光。雷射光透過傳遞部件310的透明部件312傳遞至固定在雷射頭200的下側的靶。在雷射光傳遞至預接合在靶的半導體晶片時,形成在半導體晶片的如焊料凸塊等連接部的溫度瞬間上升。因此使半導體晶片的連接部熔融。雷射頭200的紅外線攝像頭對半導體晶片的連接部進行拍攝,確定連接部的溫度是否上升至熔點。若連接部的溫度上升至熔點以上,則雷射頭200終止照射雷射光。若終止照射雷射光,則半導體晶片的連接部的溫度瞬間下降而半導體晶片的連接部瞬間凝固。藉此使半導體晶片的連接部與靶的連接部接合。
As described above, when a nitrogen environment is formed around the target, laser light is irradiated from the light source of the
根據本實施例的用於氮氣環境之雷射接合裝置藉由利用雷射光的雷射接合將半導體晶片接合至靶。與通常廣泛使用的熱處理製程不同,雷射接合可僅使形成在半導體晶片的連接部的溫度迅速地上升。本實施例的情況,利用雷射接合將半導體晶片接合至靶。因此,可有效地防止因半導體晶片本身的溫度過度增加而可能產生的熱損傷。另外,可顯著減少因半導體晶片的熱膨脹引起的半導體晶片與靶的對準不良問題。 The laser bonding device for nitrogen environment according to the present embodiment bonds the semiconductor wafer to the target by laser bonding using laser light. Unlike the heat treatment process that is generally widely used, laser bonding can only rapidly increase the temperature of the junction formed on the semiconductor wafer. In the case of this embodiment, the semiconductor wafer is bonded to the target by laser bonding. Therefore, it is possible to effectively prevent thermal damage that may occur due to an excessive increase in the temperature of the semiconductor wafer itself. In addition, the problem of poor alignment between the semiconductor wafer and the target caused by the thermal expansion of the semiconductor wafer can be significantly reduced.
另外,在根據本實施例的用於氮氣環境之雷射接合裝置
的情況,以在靶周圍形成氮氣環境後能夠實施雷射接合的方式構成。藉由自氮氣供給單元300的氮氣排出口320持續地噴射氮氣,從而保持靶與周邊空氣的阻斷狀態。在形成氮氣環境時,氧的濃度變低,因此可有效地解決形成在靶與半導體的連接部的氧化問題。藉此,根據本實施例的用於氮氣環境之雷射接合裝置藉由使因氧化產生的接合部位的污染最小化以提高檢查可靠性,並降低如在接合部位可能產生的空隙等不良率來提高接合品質。在氮氣環境下熔融的焊料比在通常的空氣環境中熔融的焊料具有更高的表面張力,從而可使半導體晶片與靶更緊密地結合。綜上所述,根據本實施例的用於氮氣環境之雷射接合裝置藉由可在氮氣環境下實施雷射接合,從而得到高品質的接合結果物。
In addition, in the laser bonding device for nitrogen environment according to this embodiment
In the case, it is constructed so that laser bonding can be performed after a nitrogen atmosphere is formed around the target. The nitrogen gas is continuously injected from the
另一方面,如上所述,設置在供給流路313的前端的氣體調節部330對由供給流路313供給的氮氣的量進行調節。若對由供給流路313供給的氮氣的量進行調節,則能對藉由氮氣排出口320噴射的氮氣的量進行調節。結果,氣體調節部330能對自氮氣排出口320排出的氮氣的量進行調節。在開始將氮氣供給至靶的時點,調節氣體調節部330以自氮氣排出口320充分噴射氮氣。藉由此種氣體調節部330的運作,可迅速地增加氮氣的濃度。在氮氣的濃度充分地上升時,則調節氣體調節部330以減少藉由氮氣排出口320噴射的氮氣的量,並調節氣體噴射量以在作業過程中保持氮氣的濃度。藉由此種氣體調節部330的運作,可迅速地形成氮氣環境,並有效地解決因過多地使用氮氣引起的費用增
加問題。
On the other hand, as described above, the
下面,參照圖2及圖3,對根據本發明的用於氮氣環境之雷射接合裝置的第二實施例進行說明。圖2是根據本發明的第二實施例的用於氮氣環境之雷射接合裝置的立體圖,圖3是圖2所示的用於氮氣環境之雷射接合裝置的線III-III的剖面圖。 Hereinafter, referring to FIGS. 2 and 3, the second embodiment of the laser bonding device for nitrogen environment according to the present invention will be described. 2 is a perspective view of a laser bonding device for nitrogen environment according to a second embodiment of the present invention, and FIG. 3 is a cross-sectional view of the laser bonding device for nitrogen environment shown in FIG. 2 along line III-III.
參照圖2,本實施例的用於氮氣環境之雷射接合裝置包括靶載置單元100、雷射頭200及氮氣供給單元400構成。除氮氣供給單元400以外的其餘構成與前文說明的第一實施例的構成相同,因此省略詳細的說明。除氮氣供給單元400以外的其餘構成使用與第一實施例相同的部件編號。
Referring to FIG. 2, the laser bonding device for nitrogen environment of the present embodiment includes a
本實施例的氮氣供給單元400包括傳遞部件410、氮氣排出口420及氣體調節部430。
The
參照圖2及圖3,傳遞部件410包括傳遞板411、多個透過口412及供給流路413。
2 and 3, the
傳遞板411形成為板狀並配置在靶的上側。在與配置在靶的半導體晶片對應的位置,在傳遞板411形成多個透過口412。透過口412以貫通傳遞板411的方式形成。藉由透過口412使自雷射頭照射的雷射光傳遞至固定在傳遞板411下側的靶。
The
供給流路413形成在傳遞板411的內部。供給流路413使氮氣分配至透過口412。
The
本實施例的情況,具有多個氮氣排出口420。氮氣排出口420沿所述的透過口412的內壁排列。氮氣排出口420與供給流路
413連接。參照圖3,在與氮氣排出口420連接的部分,供給流路413以使氮氣排出口420朝向固定在傳遞板411下側的半導體晶片的方式傾斜地形成。參照圖3,供給流路413沿下側方向傾斜地形成且與氮氣排出口420連接。
In the case of this embodiment, there are a plurality of
本實施例的情況,氣體調節部430設置在供給流路413的前端。氣體調節部430對由供給流路413傳遞的氮氣的量進行調節。若氣體調節部430對由供給流路413供給的氮氣的量進行調節,則亦能同時對藉由氮氣排出口420供給至靶的氮氣的量進行調節。
In the case of this embodiment, the
以下,對根據如上所述構成的第二實施例的用於氮氣環境之雷射接合裝置的運作進行說明。 Hereinafter, the operation of the laser bonding device for nitrogen atmosphere according to the second embodiment constructed as described above will be described.
如第一實施例所示,預接合有半導體晶片的靶藉由靶載置單元100而被移送至雷射頭200的下側並固定。
As shown in the first embodiment, the target to which the semiconductor wafer is pre-bonded is transferred to the lower side of the
在如上所述的狀態下,氮氣供給單元400在靶處形成氮氣環境。氮氣罐所儲存的氮氣由傳遞部件410的供給流路413傳遞。沿供給流路413流動的氮氣被分配並藉由形成在傳遞部件410的透過口412的氮氣排出口420排出至靶。自以朝向半導體晶片直接排出氮氣的方式形成的多個氮氣排出口420一起噴射氮氣。藉由此種氮氣的供給而在靶周圍迅速地形成氮氣環境。如上所述,與氮氣排出口420連接的供給流路413傾斜地形成,因此藉由氮氣排出口420排出的氮氣直接噴射至半導體晶片。如此,根據本實施例的用於氮氣環境之雷射接合裝置可藉由形成在多個透
過口412的多個氮氣排出口420向半導體晶片直接噴射氮氣,從而迅速地形成氮氣環境。另外,藉由氮氣的直接噴射有效地將半導體晶片周邊的空氣與半導體晶片阻斷。
In the state as described above, the
如上所述,在靶周圍形成氮氣環境時,自雷射頭200的光源照射雷射光。雷射光通過形成在傳遞板411的透過口412傳遞至固定在雷射頭200的下側的靶。在雷射光傳遞至預接合在靶的半導體晶片時,形成在半導體晶片的如焊料凸塊等連接部的溫度瞬間上升。因此使半導體晶片的連接部熔融。雷射頭200的紅外線攝像頭對半導體晶片的連接部進行拍攝並確定連接部的溫度是否上升至熔點。若連接部的溫度上升至熔點以上,則雷射頭200終止照射雷射光。若終止照射雷射光,則半導體晶片的連接部的溫度瞬間下降而半導體晶片的連接部瞬間凝固。藉此使半導體晶片的連接部與靶的連接部接合。
As described above, when a nitrogen environment is formed around the target, laser light is irradiated from the light source of the
根據本實施例的用於氮氣環境之雷射接合裝置藉由利用雷射光的雷射接合將半導體晶片接合至靶。與通常廣泛使用的熱處理製程不同,雷射接合可僅使形成在半導體晶片的連接部的溫度迅速地上升。本實施例的情況,利用雷射接合將半導體晶片接合至靶。因此,可有效地防止因半導體晶片本身的溫度過度增加而可能產生的熱損傷。另外,可顯著減少因半導體晶片的熱膨脹引起的半導體晶片與靶的對準不良問題。 The laser bonding device for nitrogen environment according to the present embodiment bonds the semiconductor wafer to the target by laser bonding using laser light. Unlike the heat treatment process that is generally widely used, laser bonding can only rapidly increase the temperature of the junction formed on the semiconductor wafer. In the case of this embodiment, the semiconductor wafer is bonded to the target by laser bonding. Therefore, it is possible to effectively prevent thermal damage that may occur due to an excessive increase in the temperature of the semiconductor wafer itself. In addition, the problem of poor alignment between the semiconductor wafer and the target caused by the thermal expansion of the semiconductor wafer can be significantly reduced.
根據本實施例的用於氮氣環境之雷射接合裝置的情況,以在靶周圍形成氮氣環境後能夠實施雷射接合的方式構成。藉由
自氮氣供給單元400的氮氣排出口420持續地噴射氮氣,從而可保持靶與周邊空氣阻斷的狀態。在形成氮氣環境時,氧的濃度變低,因此可有效地解決形成在靶與半導體的連接部的氧化問題。藉此,根據本實施例的用於氮氣環境之雷射接合裝置藉由使因氧化產生的接合部位的污染最小化以提高檢查可靠性,並降低如在接合部位可能產生的空隙等不良率來提高接合品質。在氮氣環境下熔融的焊料比在通常的空氣環境中熔融的焊料具有更高的表面張力,從而可使半導體晶片與靶更緊密地結合。綜上所述,根據本實施例的用於氮氣環境之雷射接合裝置藉由可在氮氣環境下實施雷射接合,從而得到高品質的接合結果物。
According to the case of the laser bonding device used in the nitrogen environment of the present embodiment, it is configured to be able to perform laser bonding after forming a nitrogen environment around the target. By
The nitrogen gas is continuously injected from the
另一方面,如上所述,氮氣供給單元400的氣體調節部430對由供給流路413傳遞的氮氣的量進行調節。若對由供給流路413傳遞的氮氣的量進行調節,則能對自氮氣排出口420噴射的氮氣的量進行調節。即,氣體調節部430能對藉由氮氣排出口420噴射的氮氣的量進行調節。在將氮氣供給至靶的時點,調節氣體調節部430以自氮氣排出口420充分噴射氮氣。藉由此種氣體調節部430的運作,可迅速地增加氮氣的濃度。在氮氣的濃度充分地上升時,調節氣體調節部430以減少藉由氮氣排出口420噴射的氮氣的量,並調節氣體噴射量以在作業過程中保持氮氣的濃度。藉由此種氣體調節部430的運作,可迅速地形成氮氣環境,並有效地解決因過多地使用氮氣引起的費用增加問題。
On the other hand, as described above, the
下面,參照圖4,對根據本發明的用於氮氣環境之雷射接 合裝置的第三實施例進行說明。圖4是根據本發明的第三實施例的用於氮氣環境之雷射接合裝置的立體圖。 Next, referring to FIG. 4, the laser connection for nitrogen environment according to the present invention The third embodiment of the combined device will be described. Fig. 4 is a perspective view of a laser bonding device for a nitrogen environment according to a third embodiment of the present invention.
參照圖4,根據本實施例的用於氮氣環境之雷射接合裝置包括靶載置單元100、雷射頭200及氮氣供給單元500構成。除氮氣供給單元500以外的其餘構成與前文說明的第一實施例的構成相同,因此省略詳細的說明。除氮氣供給單元500以外的其餘構成使用與第一實施例相同的部件編號。
Referring to FIG. 4, the laser bonding device for nitrogen environment according to this embodiment includes a
本實施例的氮氣供給單元500包括傳遞部件510、氮氣排出口520及氣體調節部530。
The
傳遞部件510包括多個氮氣管511。氮氣管511為以能夠供氮氣流動的方式形成的管形態的管。參照圖4,本實施例的氮氣管511以環繞靶的四面的方式配置。氮氣排出口520沿朝向靶的方式形成在氮氣管511。
The
氣體調節部530設置在氮氣管511的前端並對自氮氣罐傳遞至氮氣管511的氮氣的量進行調節。藉由對在氮氣管511中流動的氮氣的量進行調節,亦能同時對自形成在氮氣管511的氮氣排出口520噴射的氮氣的量進行調節。
The
以下,對如上所述構成的第三實施例的用於氮氣環境之雷射接合裝置的運作進行說明。 Hereinafter, the operation of the laser bonding device for nitrogen atmosphere of the third embodiment constructed as described above will be described.
如第一實施例所示,預接合有半導體晶片的靶藉由靶載置單元100而被移送至雷射頭200的下側並固定。
As shown in the first embodiment, the target pre-bonded with the semiconductor wafer is transferred to the lower side of the
在如上所述的狀態下,氮氣供給單元500在靶處形成氮
氣環境。氮氣罐所儲存的氮氣移動至配置在靶周邊的氮氣管511。沿氮氣管511流動的氮氣藉由形成在氮氣管511的氮氣排出口420噴射。如上所述,氮氣排出口520以朝向靶的方式形成在氮氣管511,因此自氮氣排出口520噴射的氮氣直接噴射至預接合在靶的半導體晶片。自在配置在靶的四面的氮氣管511形成的氮氣排出口520一起噴射氮氣,且迅速地形成氮氣環境。如此,根據本實施例的用於氮氣環境之雷射接合裝置可藉由形成在以環繞靶的方式配置的氮氣管511的氮氣排出口520向半導體晶片直接噴射氮氣,從而迅速地形成氮氣環境。另外,藉由氮氣的直接噴射有效地將半導體晶片周邊的空氣與半導體晶片阻斷。
In the state as described above, the
如上所述,在靶周圍形成氮氣環境時,自雷射頭200的光源照射雷射光。雷射光傳遞至固定在雷射頭200的下側的靶。在雷射光傳遞至預接合在靶的半導體晶片時,形成在半導體晶片的如焊料凸塊等連接部的溫度瞬間上升。因此使半導體晶片的連接部熔融。雷射頭200的紅外線攝像頭對半導體晶片的連接部進行拍攝並確定連接部的溫度是否上升至熔點。若連接部的溫度上升至熔點以上,則雷射頭200終止照射雷射光。若終止照射雷射光,則半導體晶片的連接部的溫度瞬間下降而半導體晶片的連接部瞬間凝固。藉此使半導體晶片的連接部與靶的連接部接合。
As described above, when a nitrogen environment is formed around the target, laser light is irradiated from the light source of the
根據本實施例的用於氮氣環境之雷射接合裝置藉由利用雷射光的雷射接合將半導體晶片接合至靶。與通常廣泛使用的熱處理製程不同,雷射接合可僅使形成在半導體晶片的連接部的溫 度迅速地上升。本實施例的情況,利用雷射接合將半導體晶片接合至靶。因此,可有效地防止因半導體晶片本身的溫度過度增加而可能產生的熱損傷。另外,可顯著減少因半導體晶片的熱膨脹引起的半導體晶片與靶的對準不良問題。 The laser bonding device for nitrogen environment according to the present embodiment bonds the semiconductor wafer to the target by laser bonding using laser light. Unlike the heat treatment process that is generally used widely, laser bonding can only make the temperature at the junction of the semiconductor wafer The degree rose rapidly. In the case of this embodiment, the semiconductor wafer is bonded to the target by laser bonding. Therefore, it is possible to effectively prevent thermal damage that may occur due to an excessive increase in the temperature of the semiconductor wafer itself. In addition, the problem of poor alignment between the semiconductor wafer and the target caused by the thermal expansion of the semiconductor wafer can be significantly reduced.
根據本實施例的用於氮氣環境之雷射接合裝置的情況,以在靶周圍形成氮氣環境後能夠實施雷射接合的方式構成。藉由自氮氣供給單元500的氮氣排出口520持續地噴射氮氣,從而將靶周邊的空氣與靶阻斷。在形成氮氣環境時,氧的濃度變低,因此可有效地解決形成在靶與半導體的連接部的氧化問題。藉此,根據本實施例的用於氮氣環境之雷射接合裝置使因氧化產生的接合部位的污染最小化來提高檢查可靠性,並藉由降低如在接合部位可能產生的空隙等不良率來提高接合品質。在氮氣環境下熔融的焊料比在通常的空氣環境中熔融的焊料具有更高的表面張力,從而可使半導體晶片與靶更緊密地結合。綜上所述,根據本實施例的用於氮氣環境之雷射接合裝置藉由可在氮氣環境下實施雷射接合,從而得到高品質的接合結果物。
According to the case of the laser bonding device used in the nitrogen environment of the present embodiment, it is configured to be able to perform laser bonding after forming a nitrogen environment around the target. By continuously spraying nitrogen gas from the
另一方面,如上所述,設置在氮氣管511的前端的氮氣供給單元500的氣體調節部530對藉由氮氣排出口520噴射的氮氣的量進行調節。在開始將氮氣供給至靶的時點,調節氣體調節部530以自氮氣排出口520充分噴射氮氣。藉由此種氣體調節部530的運作,可迅速地增加氮氣的濃度。在氮氣的濃度充分地上升時,調節氣體調節部530以減少藉由氮氣排出口520噴射的氮氣
的量,並調節氣體噴射量以在作業過程中保持氮氣的濃度。藉由此種氣體調節部530的運作,可迅速地形成氮氣環境,並有效地解決因過多地使用氮氣引起的費用增加問題。
On the other hand, as described above, the
以上,列舉較佳的實例對本發明進行了說明,但本發明的範圍並不限定於上文中說明並圖示的形態。 As mentioned above, the present invention has been described with preferred examples, but the scope of the present invention is not limited to the form described and illustrated above.
例如,上文中說明了包括紅外線攝像頭、高度感測器及視覺攝像頭的雷射頭200,但雷射頭的主要作用為產生雷射光並對半導體晶片進行照射,因此如紅外線攝像頭、高度感測器及視覺攝像頭等構成不管多少均可省略。
For example, the
另外,上文中說明為靶載置單元100真空吸附靶並使其固定,但可藉由靶載置單元公知的各種構成固定靶的位置。例如,靶載置單元100可利用如固定靶的位置的夾具等方法固定靶。
In the above description, the
另外,可省略上文中說明的氮氣供給單元300、400、500的氣體調節部330、430、530。
In addition, the
另外,上文中第一實施例的情況,說明了與雷射頭200相對的傳遞部件310的透明部件312由如石英等透明的材料形成以透過雷射光,但透明部件可改變為能夠透過雷射光的各種透明材料。
In addition, in the case of the first embodiment above, it is described that the
另外,上文中第一實施例的情況,說明為傳遞部件310的供給流路313形成在傳遞框架311的兩側面,且與供給流路313連接的氮氣排出口320亦以狹縫形態形成在傳遞框架311的兩側面,但供給流路形成在傳遞框架的位置可進行各種改變。與此相
同地,氮氣排出口的形成位置亦可進行各種改變,且氮氣排出口的形態亦可改變為並非狹縫形態的各種形態。
In addition, in the case of the first embodiment above, it is explained that the
另外,上文中說明為第二實施例的傳遞部件410的透過口412以貫通傳遞板411的方式形成,但透過口412可由透明的材料形成。即,亦可與第一實施例的透明部件相同地由如石英等材料構成第二實施例的透過部。
In addition, the
另外,上文中說明為第二實施例的氮氣排出口420沿透過口412的內壁排列,但亦可使氮氣排出口形成在傳遞板的下表面。在此情況下,藉由氮氣排出口噴射的氮氣可直接噴射至放置在傳遞板的下側的靶。
In addition, it is described above that the
另外,上文中說明為第三實施例的氮氣管511以環繞靶的四面的方式配置,但氮氣管511為用於對靶供給氮氣的構成,且氮氣管的位置可進行各種改變。
In addition, the
100:靶載置單元 100: Target placement unit
200:雷射頭 200: Laser head
400:氮氣供給單元 400: Nitrogen supply unit
411:傳遞板 411: Pass Board
412:透過口 412: Through the mouth
420:氮氣排出口 420: Nitrogen outlet
430:氣體調節部 430: Gas Regulation Department
III-III:線 III-III: Line
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TW201240542A (en) * | 2011-03-24 | 2012-10-01 | Valley Lane Electronics Co Ltd | Die bonding system and method of bonding dies |
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