TWI710600B - Low-loss insulating resin composition and insulating film and product - Google Patents

Low-loss insulating resin composition and insulating film and product Download PDF

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TWI710600B
TWI710600B TW108115860A TW108115860A TWI710600B TW I710600 B TWI710600 B TW I710600B TW 108115860 A TW108115860 A TW 108115860A TW 108115860 A TW108115860 A TW 108115860A TW I710600 B TWI710600 B TW I710600B
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resin composition
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TW201946970A (en
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金基石
禹智恩
沈智慧
鄭炯美
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南韓商三星電子股份有限公司
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    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08LCOMPOSITIONS OF MACROMOLECULAR COMPOUNDS
    • C08L63/00Compositions of epoxy resins; Compositions of derivatives of epoxy resins
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08GMACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
    • C08G59/00Polycondensates containing more than one epoxy group per molecule; Macromolecules obtained by polymerising compounds containing more than one epoxy group per molecule using curing agents or catalysts which react with the epoxy groups
    • C08G59/18Macromolecules obtained by polymerising compounds containing more than one epoxy group per molecule using curing agents or catalysts which react with the epoxy groups ; e.g. general methods of curing
    • C08G59/20Macromolecules obtained by polymerising compounds containing more than one epoxy group per molecule using curing agents or catalysts which react with the epoxy groups ; e.g. general methods of curing characterised by the epoxy compounds used
    • C08G59/22Di-epoxy compounds
    • C08G59/24Di-epoxy compounds carbocyclic
    • C08G59/245Di-epoxy compounds carbocyclic aromatic
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08GMACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
    • C08G59/00Polycondensates containing more than one epoxy group per molecule; Macromolecules obtained by polymerising compounds containing more than one epoxy group per molecule using curing agents or catalysts which react with the epoxy groups
    • C08G59/18Macromolecules obtained by polymerising compounds containing more than one epoxy group per molecule using curing agents or catalysts which react with the epoxy groups ; e.g. general methods of curing
    • C08G59/20Macromolecules obtained by polymerising compounds containing more than one epoxy group per molecule using curing agents or catalysts which react with the epoxy groups ; e.g. general methods of curing characterised by the epoxy compounds used
    • C08G59/22Di-epoxy compounds
    • C08G59/30Di-epoxy compounds containing atoms other than carbon, hydrogen, oxygen and nitrogen
    • C08G59/308Di-epoxy compounds containing atoms other than carbon, hydrogen, oxygen and nitrogen containing halogen atoms
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08GMACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
    • C08G59/00Polycondensates containing more than one epoxy group per molecule; Macromolecules obtained by polymerising compounds containing more than one epoxy group per molecule using curing agents or catalysts which react with the epoxy groups
    • C08G59/18Macromolecules obtained by polymerising compounds containing more than one epoxy group per molecule using curing agents or catalysts which react with the epoxy groups ; e.g. general methods of curing
    • C08G59/40Macromolecules obtained by polymerising compounds containing more than one epoxy group per molecule using curing agents or catalysts which react with the epoxy groups ; e.g. general methods of curing characterised by the curing agents used
    • C08G59/42Polycarboxylic acids; Anhydrides, halides or low molecular weight esters thereof
    • C08G59/4246Polycarboxylic acids; Anhydrides, halides or low molecular weight esters thereof polymers with carboxylic terminal groups
    • C08G59/4269Macromolecular compounds obtained by reactions other than those involving unsaturated carbon-to-carbon bindings
    • C08G59/4276Polyesters
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    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08JWORKING-UP; GENERAL PROCESSES OF COMPOUNDING; AFTER-TREATMENT NOT COVERED BY SUBCLASSES C08B, C08C, C08F, C08G or C08H
    • C08J5/00Manufacture of articles or shaped materials containing macromolecular substances
    • C08J5/18Manufacture of films or sheets
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08KUse of inorganic or non-macromolecular organic substances as compounding ingredients
    • C08K3/00Use of inorganic substances as compounding ingredients
    • C08K3/01Use of inorganic substances as compounding ingredients characterized by their specific function
    • C08K3/013Fillers, pigments or reinforcing additives
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08KUse of inorganic or non-macromolecular organic substances as compounding ingredients
    • C08K9/00Use of pretreated ingredients
    • C08K9/04Ingredients treated with organic substances
    • C08K9/06Ingredients treated with organic substances with silicon-containing compounds
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08LCOMPOSITIONS OF MACROMOLECULAR COMPOUNDS
    • C08L63/00Compositions of epoxy resins; Compositions of derivatives of epoxy resins
    • C08L63/04Epoxynovolacs
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01BCABLES; CONDUCTORS; INSULATORS; SELECTION OF MATERIALS FOR THEIR CONDUCTIVE, INSULATING OR DIELECTRIC PROPERTIES
    • H01B3/00Insulators or insulating bodies characterised by the insulating materials; Selection of materials for their insulating or dielectric properties
    • H01B3/18Insulators or insulating bodies characterised by the insulating materials; Selection of materials for their insulating or dielectric properties mainly consisting of organic substances
    • H01B3/30Insulators or insulating bodies characterised by the insulating materials; Selection of materials for their insulating or dielectric properties mainly consisting of organic substances plastics; resins; waxes
    • H01B3/40Insulators or insulating bodies characterised by the insulating materials; Selection of materials for their insulating or dielectric properties mainly consisting of organic substances plastics; resins; waxes epoxy resins
    • HELECTRICITY
    • H05ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
    • H05KPRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
    • H05K1/00Printed circuits
    • H05K1/02Details
    • H05K1/03Use of materials for the substrate
    • H05K1/0313Organic insulating material
    • H05K1/032Organic insulating material consisting of one material
    • H05K1/0326Organic insulating material consisting of one material containing O
    • HELECTRICITY
    • H05ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
    • H05KPRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
    • H05K3/00Apparatus or processes for manufacturing printed circuits
    • H05K3/46Manufacturing multilayer circuits
    • H05K3/4644Manufacturing multilayer circuits by building the multilayer layer by layer, i.e. build-up multilayer circuits

Abstract

A low-loss insulating resin composition and an insulating film using the same and a product comprising the insulating film are provided by this invention. The low-loss insulating resin composition comprises an epoxy resin composite including 40 to 60 parts by weight of a cyanate ester resin, 15 to 35 parts by weight of a biphenylaralkyl novolac resin, and 15 to 35 parts by weight of a fluorine-containing epoxy resin; a hardener; a thermoplastic resin; a hardening accelerator; an inorganic filler; a viscosity enhancer; and an additive.

Description

低損耗絕緣樹脂組合物及絕緣膜和產品Low-loss insulating resin composition, insulating film and product

本申請要求於2018年5月11日在韓國智慧財產權局提交的第10-2018-0054420號和於2018年8月03日在韓國智慧財產權局提交的第10-2018-0090960號韓國專利申請的權益,所述韓國專利申請的全部公開內容出於所有目的藉由引用被包含於此。This application requires the application of No. 10-2018-0054420 filed with the Korean Intellectual Property Office on May 11, 2018 and the Korean Patent Application No. 10-2018-0090960 filed with the Korean Intellectual Property Office on August 03, 2018. Rights, the entire disclosure of the Korean patent application is incorporated herein by reference for all purposes.

本申請涉及一種低損耗絕緣樹脂組合物及使用該低損耗絕緣樹脂組合物的絕緣膜。This application relates to a low-loss insulating resin composition and an insulating film using the low-loss insulating resin composition.

需要在其上安裝有電子元件的印刷電路板的小區域中實現高密度積體的電子元件,並且需要使用板製程的面板級封裝模組響應於更輕、更薄、更小的電子元件的發展。It is necessary to realize high-density integrated electronic components in a small area of a printed circuit board on which electronic components are mounted, and a panel-level package module that uses a board manufacturing process is required to respond to the development of lighter, thinner, and smaller electronic components development of.

因此,還需要用於多層印刷線路板的高性能材料以及包括該材料的封裝件。此外,隨著5G技術的發展,對基板和封裝件中的低損耗絕緣材料和模製材料以及設計改變的需求日益增長,以使高頻信號的損耗最小化。Therefore, there is also a need for high-performance materials for multilayer printed wiring boards and packages including the materials. In addition, with the development of 5G technology, there is an increasing demand for low-loss insulating materials and molding materials in substrates and packages, as well as design changes to minimize the loss of high-frequency signals.

為了高速傳輸信號,有必要使用具有小介電常數的材料。為了使傳輸信號損耗最小化,應使用具有低介電損耗因數的材料。In order to transmit signals at high speeds, it is necessary to use materials with a small dielectric constant. In order to minimize transmission signal loss, materials with a low dielectric loss factor should be used.

通常,用於封裝件的模製材料主要是顆粒型或液體型。為了使用這種模製材料,可能需要昂貴的壓模設備並且可能延長加工時間。因此,需要開發用於印刷電路的諸如絕緣材料的膜型模製材料以克服這些缺點。當膜型模製材料用作用於封裝件的模製材料時,能夠利用相對便宜的真空層壓設備,並且還能夠由於可使模製製程和硬化製程分開而減少加工時間。Generally, the molding material used for the package is mainly a granular type or a liquid type. In order to use such molding materials, expensive compression molding equipment may be required and processing time may be extended. Therefore, it is necessary to develop film-type molding materials such as insulating materials for printed circuits to overcome these disadvantages. When a film-type molding material is used as a molding material for a package, relatively inexpensive vacuum lamination equipment can be utilized, and it is also possible to reduce processing time because the molding process and the hardening process can be separated.

隨著高速無線通訊技術的發展,使用高頻的通信方法已受到關注。在其上安裝有在高頻帶(諸如微波波段或毫米波波段)運行的高頻電路的高頻天線封裝件中,應在信號處理中使信號損耗最小化,同時需要優異的穩定性和可靠性。With the development of high-speed wireless communication technology, a communication method using high frequency has attracted attention. In a high frequency antenna package on which a high frequency circuit operating in a high frequency band (such as a microwave band or a millimeter wave band) is installed, signal loss should be minimized in signal processing, and excellent stability and reliability are required at the same time .

提供本發明內容以按照簡化的形式對所選擇的構思進行介紹,並在下面的具體實施方式中進一步描述所述構思。該發明內容既不意在限定要求保護的主題的關鍵特徵或必要特徵,該發明內容也不意在用於說明確定要求保護的主題的範圍。The content of the present invention is provided to introduce the selected concept in a simplified form, and the concept is further described in the following specific embodiments. This summary is neither intended to limit the key features or essential features of the claimed subject matter, nor is it intended to be used to illustrate the determination of the scope of the claimed subject matter.

在一個總的方面,一種低損耗絕緣樹脂組合物,包括:環氧樹脂複合物,包括氰酸酯樹脂、聯苯芳烷基酚醛清漆樹脂和含氟環氧樹脂;活性酯硬化劑;熱塑性樹脂;硬化促進劑;填料;以及黏度增強劑。In a general aspect, a low-loss insulating resin composition includes: an epoxy resin compound including a cyanate ester resin, a biphenyl aralkyl novolak resin and a fluorine-containing epoxy resin; an active ester hardener; a thermoplastic resin ; Hardening accelerator; filler; and viscosity enhancer.

所述環氧樹脂複合物可包括40至60重量份的所述氰酸酯樹脂、15至35重量份的所述聯苯芳烷基酚醛清漆樹脂以及15至35重量份的所述含氟環氧樹脂。The epoxy resin compound may include 40 to 60 parts by weight of the cyanate ester resin, 15 to 35 parts by weight of the biphenyl aralkyl novolak resin, and 15 to 35 parts by weight of the fluorine-containing ring Oxy resin.

基於所述環氧樹脂複合物的混合當量,可包含0.5至1.5當量的量的所述活性酯硬化劑。Based on the mixing equivalent of the epoxy resin compound, the active ester hardener may be included in an amount of 0.5 to 1.5 equivalents.

基於100重量份的所述環氧樹脂複合物和所述活性酯硬化劑,可包含5至15重量份的量的所述熱塑性樹脂。The thermoplastic resin may be included in an amount of 5 to 15 parts by weight based on 100 parts by weight of the epoxy resin compound and the active ester hardener.

所述熱塑性樹脂可以是選自聚乙烯醇縮醛樹脂、苯氧基樹脂、聚醯亞胺樹脂、聚醯胺醯亞胺樹脂、聚醚醯亞胺樹脂、聚碸樹脂、聚醚碸樹脂、聚苯醚樹脂、聚碳酸酯樹脂、聚醚醚酮樹脂、聚酯樹脂、酚醛樹脂、氟類熱塑性樹脂和聚縮醛樹脂中的至少一種。The thermoplastic resin may be selected from polyvinyl acetal resins, phenoxy resins, polyimide resins, polyimide imide resins, polyether imide resins, polyether resins, polyether tert resins, At least one of polyphenylene ether resin, polycarbonate resin, polyether ether ketone resin, polyester resin, phenol resin, fluorine-based thermoplastic resin, and polyacetal resin.

所述硬化促進劑可以是選自2-乙基-4-甲基咪唑、1-(2-氰乙基)-2-烷基咪唑、2-苯基咪唑、二甲基胺基吡啶(DMAP)、3,3'-硫代二丙酸以及4,4'-硫代二苯酚中的至少一種。The hardening accelerator may be selected from 2-ethyl-4-methylimidazole, 1-(2-cyanoethyl)-2-alkylimidazole, 2-phenylimidazole, dimethylaminopyridine (DMAP) ), at least one of 3,3'-thiodipropionic acid and 4,4'-thiodiphenol.

基於100重量份的所述環氧樹脂複合物,可包含0.1至1重量份的量的所述硬化促進劑。Based on 100 parts by weight of the epoxy resin compound, the hardening accelerator may be included in an amount of 0.1 to 1 part by weight.

所述填料可以是無機填料,並且基於100重量份的所述環氧樹脂複合物,可包含40至85重量份的量的所述填料。The filler may be an inorganic filler, and based on 100 parts by weight of the epoxy resin compound, the filler may be included in an amount of 40 to 85 parts by weight.

所述無機填料可以是選自氧化鋇鈦、鈦酸鍶鋇、氧化鈦、鋯鈦酸鉛、鋯鈦酸鉛鑭、鈮酸鉛鎂-鈦酸鉛、銀、鎳、塗鎳聚合物球、塗金聚合物球、錫焊料、石墨、氮化鉭、金屬氮化矽、碳黑、二氧化矽、黏土、鋁和硼酸鋁中的至少一種。The inorganic filler may be selected from barium titanium oxide, barium strontium titanate, titanium oxide, lead zirconate titanate, lead lanthanum zirconate titanate, lead magnesium niobate-lead titanate, silver, nickel, nickel-coated polymer balls, At least one of gold-coated polymer balls, tin solder, graphite, tantalum nitride, metallic silicon nitride, carbon black, silicon dioxide, clay, aluminum, and aluminum borate.

可用矽烷偶聯劑對所述無機填料進行表面處理。The inorganic filler can be surface treated with a silane coupling agent.

基於100重量份的所述低損耗絕緣樹脂組合物,可包含1至10重量份的量的所述黏度增強劑。Based on 100 parts by weight of the low-loss insulating resin composition, the viscosity enhancer may be included in an amount of 1 to 10 parts by weight.

所述黏度增強劑可以是有機黏度增強劑和無機黏度增強劑中的至少一種。The viscosity enhancer may be at least one of an organic viscosity enhancer and an inorganic viscosity enhancer.

所述低損耗絕緣樹脂組合物還可包括表面改性劑。The low-loss insulating resin composition may further include a surface modifier.

絕緣膜可包括所述低損耗絕緣樹脂組合物。The insulating film may include the low-loss insulating resin composition.

所述絕緣膜可以是厚度為200μm或更厚的模製膜。The insulating film may be a molded film having a thickness of 200 μm or more.

產品可包括所述絕緣膜。The product may include the insulating film.

所述產品可以是用於高頻天線模組的基板和天線封裝件中的至少一種。The product may be at least one of a substrate and an antenna package for a high-frequency antenna module.

所述低損耗絕緣樹脂組合物可鑄塑在聚對苯二甲酸乙二醇酯膜上以形成所述絕緣膜。The low-loss insulating resin composition may be cast on a polyethylene terephthalate film to form the insulating film.

所述填料可以是無機填料。The filler may be an inorganic filler.

藉由以下具體實施方式、圖式和申請專利範圍,其他特徵和方面將是顯而易見的。Other features and aspects will be apparent from the following specific embodiments, drawings, and scope of patent applications.

提供以下詳細的描述以幫助讀者獲得對這裡所描述的方法、設備和/或系統的全面理解。然而,在理解本申請的公開內容之後,這裡所描述的方法、設備和/或系統的各種改變、變型及等同物將是明顯的。例如,這裡所描述的操作的順序僅是示例,並且不限於這裡所闡述的操作的順序,而是除了必須以特定順序發生的操作之外,可以做出在理解本申請的公開內容之後將是顯而易見的改變。此外,為了提高清楚性和簡潔性,可省略對於本領域中已知的特徵的描述。The following detailed descriptions are provided to help readers gain a comprehensive understanding of the methods, devices and/or systems described herein. However, after understanding the disclosure of the present application, various changes, modifications and equivalents of the methods, devices, and/or systems described herein will be apparent. For example, the order of operations described here is only an example, and is not limited to the order of operations set forth herein, but in addition to operations that must occur in a specific order, it can be done after understanding the disclosure of this application. The obvious change. In addition, in order to improve clarity and conciseness, descriptions of features known in the art may be omitted.

在此描述的特徵可以以不同的形式實現,並且不應被解釋為局限於在此所描述的示例。更確切地說,已經提供這裡所描述的示例,僅為了示出在理解本申請的公開內容之後將是明顯的實現這裡所描述的方法、設備和/或系統的許多可行方式中的一些可行方式。The features described herein can be implemented in different forms and should not be construed as being limited to the examples described herein. More precisely, the examples described herein have been provided to illustrate only some of the many possible ways of implementing the methods, devices and/or systems described herein that will be obvious after understanding the disclosure of this application .

在整個說明書中,當諸如層、區域或基板的元件被描述為「在」另一元件「上」、「連接到」另一元件或「結合到」另一元件時,該元件可以直接「在」另一元件「上」、「連接到」另一元件或「結合到」另一元件,或者可以存在介於它們之間的一個或更多個其他元件。相比之下,當元件被描述為「直接在」另一元件「上」、「直接連接到」另一元件或「直接結合到」另一元件時,可以不存在介於它們之間的其他元件。Throughout this specification, when an element such as a layer, region, or substrate is described as being "on", "connected to" or "coupled to" another element, the element can be directly "on" "Another element is "on", "connected to" or "coupled to" another element, or there may be one or more other elements in between. In contrast, when a component is described as being “directly on” another component, “on”, “directly connected to” another component, or “directly coupled to” another component, there may be no other components in between. element.

如在此使用的術語「和/或」包括相關所列項中的任意一項以及任意兩項或更多項的任意組合。The term "and/or" as used herein includes any one of the related listed items and any combination of any two or more.

雖然在此可使用諸如「第一」、「第二」和「第三」的術語來描述各種構件、元件、區域、層或部分,但是這些構件、元件、區域、層或部分不受這些術語限制。更確切地說,這些術語僅用於將一個構件、元件、區域、層或部分與另一構件、元件、區域、層或部分區分開。因此,在不脫離示例的教導的情況下,在此描述的示例中所稱的第一構件、元件、區域、層或部分也可被稱為第二構件、元件、區域、層或部分。Although terms such as "first", "second" and "third" may be used herein to describe various members, elements, regions, layers or sections, these members, elements, regions, layers or sections are not subject to these terms limit. More precisely, these terms are only used to distinguish one member, element, region, layer or section from another member, element, region, layer or section. Therefore, without departing from the teaching of the examples, the first member, element, region, layer or section in the examples described herein may also be referred to as the second member, element, region, layer or section.

為了方便描述,在此可使用諸如「在…之上」、「上」、「 在…之下」以及「下」的空間相對術語來描述如圖式中所示的一個元件與另一元件的關係。這種空間相對術語意圖除了包含圖式中描繪的方位之外還包含裝置在使用或操作中的不同方位。例如,如果圖式中的裝置翻轉,則被描述為相對於另一元件「之上」或「上」的元件隨後將相對於另一元件「之下」或「下」。因此,術語「在…之上」可根據裝置的空間方位包括向上和向下兩種方位。裝置也可以按其他方式定位(例如,旋轉90度或處於其他方位),並可對在此使用的空間相對術語做出相應的解釋。For ease of description, spatially relative terms such as "above", "above", "below", and "below" can be used here to describe the relationship between one element and another element as shown in the diagram. relationship. This spatial relative term is intended to include not only the orientation depicted in the drawings, but also the different orientations of the device in use or operation. For example, if the device in the drawing is turned over, an element described as "above" or "up" with respect to another element will then be "below" or "below" with respect to another element. Therefore, the term "above" can include both upward and downward orientations according to the spatial orientation of the device. The device can also be positioned in other ways (for example, rotated 90 degrees or in other orientations), and the spatial relative terms used herein can be explained accordingly.

在此使用的術語僅用於描述各種示例,並且不用於限制本公開。除非上下文另外清楚地指明,否則單數形式的冠詞也意圖包括複數形式。術語「包含」、「包括」和「具有」列舉存在所陳述的特徵、數量、操作、構件、元件和/或它們的組合,但不排除存在或添加一個或更多個其他特徵、數量、操作、構件、元件和/或它們的組合。The terms used here are only used to describe various examples, and are not used to limit the present disclosure. Unless the context clearly dictates otherwise, articles in the singular form are also intended to include the plural form. The terms "comprising", "including" and "having" enumerate the stated features, quantities, operations, components, elements and/or their combinations, but do not exclude the presence or addition of one or more other features, quantities, operations , Components, elements and/or combinations thereof.

由於製造技術和/或公差,可出現圖式中示出的形狀的變型。因此,在此描述的示例不限於在圖式中示出的特定形狀,而是包括在製造期間出現的形狀上的變化。Due to manufacturing techniques and/or tolerances, variations in the shapes shown in the drawings may occur. Therefore, the examples described herein are not limited to the specific shapes shown in the drawings, but include changes in shapes that occur during manufacturing.

在本公開的整個描述中,當描述某個技術被確定為規避本公開的要點時,將省略相關的詳細描述。Throughout the description of the present disclosure, when describing a certain technology is determined to circumvent the gist of the present disclosure, the related detailed description will be omitted.

在以下描述中,沒有詳細描述公知的功能或結構,因為它們會以不必要的細節使本發明不清楚。In the following description, well-known functions or structures are not described in detail because they may obscure the present invention with unnecessary details.

在此描述的示例的特徵可以按照在理解本申請的公開內容之後將是顯而易見的各種方式進行組合。此外,雖然在此描述的示例具有各種構造,但在理解本申請的公開內容後將顯而易見的其他構造是可行的。A. 絕緣樹脂組合物 The features of the examples described herein can be combined in various ways that will become apparent after understanding the disclosure of this application. In addition, although the examples described herein have various configurations, other configurations that will be apparent after understanding the disclosure of this application are possible. A. Insulating resin composition

根據示例的低損耗絕緣樹脂組合物可包括:(a)環氧樹脂複合物,包含40至60重量份的氰酸酯樹脂、15至35重量份的聯苯芳烷基酚醛清漆樹脂以及15至35重量份的含氟環氧樹脂;(b)硬化劑;(c)熱塑性樹脂;(d)硬化促進劑;(e)填料;(f)黏度增強劑;以及(g)添加劑。 a )環氧樹脂複合物 氰酸酯樹脂 The low-loss insulating resin composition according to the example may include: (a) an epoxy resin compound containing 40 to 60 parts by weight of cyanate ester resin, 15 to 35 parts by weight of biphenyl aralkyl novolak resin, and 15 to 35 parts by weight of fluorine-containing epoxy resin; (b) hardener; (c) thermoplastic resin; (d) hardening accelerator; (e) filler; (f) viscosity enhancer; and (g) additive. ( A ) Epoxy resin compound cyanate ester resin

基於環氧樹脂複合物的總重量,環氧樹脂複合物中可包含但不限於量為40至60重量份的氰酸酯樹脂。當氰酸酯樹脂的量小於40重量份時,反應性和固化性可能不足。另一方面,當氰酸酯樹脂的量超過60重量份時,反應控制變得困難並且硬化可能加速或可塑性可能劣化。氰酸酯樹脂可包括但不限於雙環戊二烯基-雙酚基或四甲基聯苯基。聯苯芳烷基酚醛清漆樹脂 Based on the total weight of the epoxy resin compound, the epoxy resin compound may include, but is not limited to, a cyanate resin in an amount of 40 to 60 parts by weight. When the amount of the cyanate ester resin is less than 40 parts by weight, reactivity and curability may be insufficient. On the other hand, when the amount of the cyanate ester resin exceeds 60 parts by weight, reaction control becomes difficult and hardening may be accelerated or plasticity may be deteriorated. The cyanate ester resin may include, but is not limited to, dicyclopentadienyl-bisphenol or tetramethylbiphenyl. Biphenyl aralkyl novolac resin

環氧樹脂複合物可包括聯苯芳烷基酚醛清漆樹脂,以提供具有高耐熱性的固化產品。由於聯苯具有對稱結構,聯苯芳烷基酚醛清漆樹脂可具有優異的物理性能和結晶度,具體地,具有諸如低熔體黏度、低應力和高黏合性的許多優異的物理性能。基於環氧樹脂複合物的總重量,環氧樹脂複合物中的聯苯芳烷基酚醛清漆樹脂的量可以是但不限於15至35重量份。當聯苯芳烷基酚醛清漆樹脂的量小於15重量份時,難以在絕緣膜中賦予足夠的耐熱性。另一方面,當聯苯芳烷基酚醛清漆樹脂的量超過35重量份時,固化性可能劣化。含氟環氧 樹脂 The epoxy resin compound may include a biphenyl aralkyl novolak resin to provide a cured product with high heat resistance. Since biphenyl has a symmetric structure, the biphenyl aralkyl novolak resin may have excellent physical properties and crystallinity, specifically, many excellent physical properties such as low melt viscosity, low stress, and high adhesion. Based on the total weight of the epoxy resin compound, the amount of the biphenyl aralkyl novolak resin in the epoxy resin compound may be, but is not limited to, 15 to 35 parts by weight. When the amount of the biphenyl aralkyl novolak resin is less than 15 parts by weight, it is difficult to impart sufficient heat resistance in the insulating film. On the other hand, when the amount of biphenyl aralkyl novolak resin exceeds 35 parts by weight, curability may be deteriorated. The fluorine-containing epoxy resin

基於環氧樹脂複合物的總重量,環氧樹脂複合物中含氟環氧樹脂的量可以是但不限於15至35重量份。Based on the total weight of the epoxy resin compound, the amount of the fluorine-containing epoxy resin in the epoxy resin compound may be, but is not limited to, 15 to 35 parts by weight.

當含氟環氧樹脂的量小於15重量份時,絕緣膜的諸如耐熱性、耐高溫性和耐高濕性以及耐化學性的具體性能可能不足。另一方面,當含氟環氧樹脂的量超過35重量份時,由於與樹脂組合物的電負性差異相關的極性差異,可能發生凝固,並且由於昂貴的含氟環氧樹脂的使用增加,生產成本可能增加。含氟環氧樹脂可以是但不限於選自聚四氟乙烯(PTFE)、全氟烷氧基聚合物(PFA)、氟化乙烯-丙烯共聚物(FEP)、三氟氯乙烯(CTFE)、四氟乙烯/三氟氯乙烯共聚物(TFE/CTFE)、乙烯-三氟氯乙烯共聚物(ECTFE)、乙烯-四氟乙烯共聚物(ETFE)和聚三氟氯乙烯(PCTFE)中的至少一種的粉末。When the amount of the fluorine-containing epoxy resin is less than 15 parts by weight, specific properties of the insulating film such as heat resistance, high temperature resistance, and high humidity resistance, and chemical resistance may be insufficient. On the other hand, when the amount of the fluorine-containing epoxy resin exceeds 35 parts by weight, solidification may occur due to the difference in polarity associated with the difference in electronegativity of the resin composition, and due to the increase in the use of expensive fluorine-containing epoxy resin, Production costs may increase. The fluorine-containing epoxy resin can be, but is not limited to, selected from polytetrafluoroethylene (PTFE), perfluoroalkoxy polymer (PFA), fluorinated ethylene-propylene copolymer (FEP), chlorotrifluoroethylene (CTFE), At least one of tetrafluoroethylene/chlorotrifluoroethylene copolymer (TFE/CTFE), ethylene-chlorotrifluoroethylene copolymer (ECTFE), ethylene-tetrafluoroethylene copolymer (ETFE) and polychlorotrifluoroethylene (PCTFE) A kind of powder.

在以上含氟環氧樹脂中,具有極低介電常數和介電損耗因數以及高玻璃化轉變溫度(Tg)的聚四氟乙烯(PTFE)樹脂的粉末可用於確保介電性能並由於添加含氟環氧樹脂的粉末,使組合物的物理性能的劣化最小化。 b )硬化劑 Among the above fluorine-containing epoxy resins, the powder of polytetrafluoroethylene (PTFE) resin with extremely low dielectric constant, dielectric loss factor and high glass transition temperature (Tg) can be used to ensure dielectric properties and due to the addition of The powder of fluoroepoxy resin minimizes the deterioration of the physical properties of the composition. ( B ) Hardener

在此公開的示例的絕緣樹脂組合物中包含的硬化劑可以是活性酯,以改進低損耗因數特性。活性酯硬化劑可以是,但不限於具有兩個或更多個高活性酯基的化合物,諸如酚酯、苯硫酚酯、N-羥胺酯、雜環羥基化合物的酯等。儘管不限於此,但活性酯硬化劑可包括雙環戊二烯基雙酚結構。硬化劑可相對於環氧樹脂複合物的混合當量以0.5至1.5的當量比混合,較佳地,當量比為1.0,但不限於此。當硬化劑的當量比小於0.5時,絕緣樹脂組合物的低損耗因數特性和阻燃性可能劣化。另一方面,當當量比大於1.5時,黏合性和儲存穩定性可能劣化。 c )熱塑性樹脂 The hardener included in the exemplary insulating resin composition disclosed herein may be an active ester to improve low dissipation factor characteristics. The active ester hardener may be, but is not limited to, compounds having two or more highly active ester groups, such as phenol esters, thiophenol esters, N-hydroxylamine esters, esters of heterocyclic hydroxyl compounds, and the like. Although not limited thereto, the active ester hardener may include a dicyclopentadienyl bisphenol structure. The hardener may be mixed in an equivalent ratio of 0.5 to 1.5 with respect to the mixing equivalent of the epoxy resin compound, preferably, the equivalent ratio is 1.0, but is not limited thereto. When the equivalent ratio of the hardener is less than 0.5, the low dissipation factor characteristics and flame retardancy of the insulating resin composition may be deteriorated. On the other hand, when the equivalent ratio is greater than 1.5, adhesiveness and storage stability may be deteriorated. ( C ) Thermoplastic resin

在本公開的絕緣樹脂組合物中包含的熱塑性樹脂可以基於環氧樹脂複合物和活性酯硬化劑的組合量,以5至15重量份的量添加,以改善伸長率和與佈線材料的黏合性,但不限於此。The thermoplastic resin contained in the insulating resin composition of the present disclosure may be added in an amount of 5 to 15 parts by weight based on the combined amount of the epoxy resin compound and the active ester hardener to improve elongation and adhesion to wiring materials , But not limited to this.

熱塑性樹脂可以是選自聚乙烯醇縮醛樹脂、苯氧基樹脂、聚醯亞胺樹脂、聚醯胺醯亞胺樹脂、聚醚醯亞胺樹脂、聚碸樹脂、聚醚碸樹脂、聚苯醚樹脂、聚碳酸酯樹脂、聚醚醚酮樹脂、聚酯樹脂、酚醛樹脂、氟類熱塑性樹脂和聚縮醛樹脂中的至少一種,但不限於此。The thermoplastic resin can be selected from polyvinyl acetal resin, phenoxy resin, polyimide resin, polyimide resin, polyetherimide resin, polyether resin, polyetherether resin, polyphenylene At least one of ether resin, polycarbonate resin, polyether ether ketone resin, polyester resin, phenol resin, fluorine-based thermoplastic resin, and polyacetal resin, but is not limited thereto.

當聚乙烯醇縮醛樹脂用作本公開的熱塑性樹脂時,可在聚乙烯醇縮醛樹脂中部分地包含能夠與銅(Cu)形成螯合鍵的官能基。與銅(Cu)形成螯合鍵的官能基可以是羧基、羰基和醚基,並且較佳為羧基。 d )硬化促進劑 When a polyvinyl acetal resin is used as the thermoplastic resin of the present disclosure, a functional group capable of forming a chelate bond with copper (Cu) may be partially contained in the polyvinyl acetal resin. The functional group forming a chelate bond with copper (Cu) may be a carboxyl group, a carbonyl group, and an ether group, and is preferably a carboxyl group. ( D ) Hardening accelerator

在本公開的絕緣樹脂組合物中包含的硬化促進劑可以是,但不限於咪唑或二甲基胺基苯基。硬化促進劑的示例可包括2-乙基-4-甲基咪唑、1-(2-氰乙基)-2-烷基咪唑、2-苯基咪唑、二甲基胺基吡啶(DMAP)、3,3'-硫代二丙酸、4,4'-硫代二苯酚中的至少一種。硬化促進劑可基於環氧樹脂複合物的總重量,包括0.1至1重量份的量,更佳為0.25重量份的量,但不限於此。當硬化促進劑的量小於0.1重量份時,硬化速率可能顯著降低。另一方面,當硬化促進劑的量超過1重量份時,可能迅速發生硬化,從而可能難以獲得期望的物理性能。 e )填料 The hardening accelerator included in the insulating resin composition of the present disclosure may be, but is not limited to, imidazole or dimethylaminophenyl. Examples of hardening accelerators may include 2-ethyl-4-methylimidazole, 1-(2-cyanoethyl)-2-alkylimidazole, 2-phenylimidazole, dimethylaminopyridine (DMAP), At least one of 3,3'-thiodipropionic acid and 4,4'-thiodiphenol. The hardening accelerator may include an amount of 0.1 to 1 part by weight based on the total weight of the epoxy resin compound, more preferably an amount of 0.25 part by weight, but is not limited thereto. When the amount of the hardening accelerator is less than 0.1 parts by weight, the hardening rate may be significantly reduced. On the other hand, when the amount of the hardening accelerator exceeds 1 part by weight, hardening may occur quickly, and thus it may be difficult to obtain desired physical properties. ( E ) Packing

在本公開的樹脂組合物中包含的無機填料可以是,但不限於選自氧化鋇鈦、鈦酸鍶鋇、氧化鈦、鋯鈦酸鉛、鋯鈦酸鉛鑭、鈮酸鉛鎂-鈦酸鉛、銀、鎳、塗鎳聚合物球、塗金聚合物球、錫焊料、石墨、氮化鉭、金屬氮化矽、碳黑、二氧化矽、黏土、鋁和硼酸鋁中的至少一種。The inorganic filler contained in the resin composition of the present disclosure may be, but is not limited to, selected from barium titanium oxide, barium strontium titanate, titanium oxide, lead zirconate titanate, lead lanthanum zirconate titanate, lead magnesium niobate-titanic acid At least one of lead, silver, nickel, nickel-coated polymer balls, gold-coated polymer balls, tin solder, graphite, tantalum nitride, metallic silicon nitride, carbon black, silicon dioxide, clay, aluminum, and aluminum borate.

無機填料可基於100重量份的環氧樹脂複合物,包括40至85重量份的量,並且較佳為65至80重量份的量,以降低低損耗絕緣樹脂組合物的膨脹率。當無機填料的量小於40重量份時,存在熱膨脹係數增加的問題。另一方面,當無機填料的量超過85重量份時,可能難以應用於諸如層壓的基板製程。The inorganic filler may be included in an amount of 40 to 85 parts by weight, and preferably in an amount of 65 to 80 parts by weight based on 100 parts by weight of the epoxy resin compound, in order to reduce the expansion rate of the low-loss insulating resin composition. When the amount of the inorganic filler is less than 40 parts by weight, there is a problem that the coefficient of thermal expansion increases. On the other hand, when the amount of the inorganic filler exceeds 85 parts by weight, it may be difficult to apply to substrate processes such as lamination.

有機填料可以是,但不必限於聚四氟乙烯類產品。The organic filler can be, but is not necessarily limited to polytetrafluoroethylene products.

另外,無機填料可用矽烷偶聯劑進行表面處理,並且可更佳地包括不同尺寸和形狀的填料。儘管不限於此,但是作為矽烷偶聯劑,可使用各種胺基、環氧基、丙烯酸基、乙烯基和類似組分。 f )黏度增強劑 In addition, the inorganic filler can be surface-treated with a silane coupling agent, and can preferably include fillers of different sizes and shapes. Although not limited to this, as the silane coupling agent, various amine groups, epoxy groups, acrylic groups, vinyl groups, and the like can be used. ( F ) Viscosity enhancer

絕緣膜可包括黏度增強劑以形成高黏度絕緣組合物。黏度增強劑可以是,但不限於無機黏度增強劑和/或有機黏度增強劑。基於100重量份的低損耗絕緣樹脂組合物,黏度增強劑可包括1至10重量份的量,較佳為1至5重量份的量,更佳為1至3重量份的量。The insulating film may include a viscosity enhancer to form a high-viscosity insulating composition. The viscosity enhancer may be, but is not limited to, an inorganic viscosity enhancer and/or an organic viscosity enhancer. Based on 100 parts by weight of the low-loss insulating resin composition, the viscosity enhancer may include 1 to 10 parts by weight, preferably 1 to 5 parts by weight, more preferably 1 to 3 parts by weight.

有機黏度增強劑可以是選自脲改性的聚醯胺蠟、觸變性樹脂、纖維素醚、澱粉、天然水膠體、合成生物聚合物、聚丙烯酸酯、鹼活化丙烯酸乳液、脂肪酸鏈烷醯胺中的至少一種,但不限於此。The organic viscosity enhancer can be selected from urea-modified polyamide wax, thixotropic resin, cellulose ether, starch, natural hydrocolloid, synthetic biopolymer, polyacrylate, alkali-activated acrylic emulsion, fatty acid alkaneamide At least one of, but not limited to.

儘管不限於此,但無機黏度增強劑可以是選自氧化鎂、氫氧化鎂、非晶形二氧化矽和層狀矽酸鹽中的至少一種。Although not limited to this, the inorganic viscosity enhancer may be at least one selected from magnesium oxide, magnesium hydroxide, amorphous silica, and layered silicate.

儘管不限於此,但黏度增強劑可選自無機黏度增強劑,諸如二氧化矽。二氧化矽可有效地防止沉澱而不損害樹脂組合物的性能。 g )添加劑 Although not limited to this, the viscosity enhancer may be selected from inorganic viscosity enhancers, such as silica. Silica can effectively prevent precipitation without impairing the performance of the resin composition. ( G ) Additive

在本公開中,除了上面列出的組合物之外,如果需要,則還可包括另一種硬化劑、另一種硬化促進劑、流平劑、阻燃劑等,只要不損害本公開的所期望的性能即可。儘管不限於此,但本公開的絕緣樹脂組合物還可包括至少一種添加劑,諸如表面改性劑、消泡劑、熱塑性樹脂、填料、軟化劑、增塑劑、抗氧化劑、阻燃劑、阻燃助劑、潤滑劑、抗靜電劑、著色劑、熱穩定劑、光穩定劑、UV吸收劑、偶聯劑或防沉劑。In the present disclosure, in addition to the composition listed above, if necessary, another hardening agent, another hardening accelerator, a leveling agent, a flame retardant, etc. may also be included, as long as it does not harm the expectations of the present disclosure. The performance can be. Although not limited to this, the insulating resin composition of the present disclosure may also include at least one additive such as surface modifiers, defoamers, thermoplastic resins, fillers, softeners, plasticizers, antioxidants, flame retardants, Combustion additives, lubricants, antistatic agents, colorants, heat stabilizers, light stabilizers, UV absorbers, coupling agents or anti-settling agents.

儘管不限於此,但本公開的絕緣樹脂組合物可使用具有不同沸點的不同溶劑用於絕緣樹脂組合物的塗覆和成膜,並且包括添加劑,諸如表面張力控制劑、消泡劑、熱塑性樹脂等。B. 絕緣膜 Although not limited to this, the insulating resin composition of the present disclosure may use different solvents with different boiling points for coating and film formation of the insulating resin composition, and include additives such as surface tension control agents, defoamers, thermoplastic resins Wait. B. Insulating film

用本公開的示例的絕緣樹脂組合物可製備具有改進的吸濕性、可靠性、熱穩定性和機械性能的絕緣膜。The insulating resin composition of the examples of the present disclosure can be used to prepare an insulating film having improved moisture absorption, reliability, thermal stability, and mechanical properties.

可將絕緣膜應用到圖1的封裝件100的印刷電路板110的積聚層(buildup layer)、PLP的模製層和背側重新分佈層(RDL)。The insulating film may be applied to the buildup layer of the printed circuit board 110 of the package 100 of FIG. 1, the molding layer of PLP, and the backside redistribution layer (RDL).

絕緣膜可以是厚度為200μm或更厚的模製膜。在這種情況下,藉由使用本公開的絕緣樹脂組合物並添加表面改性劑和黏度增強劑,可容易地製造厚度為200μm或更厚的膜。The insulating film may be a molded film having a thickness of 200 μm or more. In this case, by using the insulating resin composition of the present disclosure and adding a surface modifier and a viscosity enhancer, a film having a thickness of 200 μm or more can be easily manufactured.

絕緣膜可以是具有0.5kgf/cm2 或更高的Cu黏合力的模製膜。The insulating film may be a molded film having a Cu adhesion force of 0.5 kgf/cm 2 or higher.

根據本公開,可提供一種提供封裝穩定性和高可靠性並形成厚膜的低損耗絕緣樹脂組合物。According to the present disclosure, it is possible to provide a low-loss insulating resin composition that provides packaging stability and high reliability and forms a thick film.

因此,與普通的絕緣材料相比,使用本公開的低損耗絕緣樹脂組合物能夠形成具有非常大的厚度的絕緣膜。Therefore, the use of the low-loss insulating resin composition of the present disclosure can form an insulating film having a very large thickness compared with ordinary insulating materials.

此外,也能夠提供基於本公開的低損耗絕緣樹脂組合物的具有優異的可靠性的天線封裝件和基板。In addition, it is also possible to provide an antenna package and a substrate with excellent reliability based on the low-loss insulating resin composition of the present disclosure.

在下文中,儘管將藉由實例給出更詳細的描述,但這些描述僅用於解釋而不是限制本公開。在以下實例中,僅對實現具體化合物的實例進行例證。然而,對於本領域技術人員顯而易見的是,即使在使用這些化合物的當量時,也可表現出類似化合物的當量。實例 低損耗絕緣樹脂組合物的製備 Hereinafter, although more detailed descriptions will be given by examples, these descriptions are only used for explanation and not for limiting the present disclosure. In the following examples, only examples of realizing specific compounds are exemplified. However, it is obvious to those skilled in the art that even when the equivalents of these compounds are used, the equivalents of similar compounds can be exhibited. Example Preparation of low-loss insulating resin composition

製備如下表1中所示組合物的實例1以及比較例1至比較例3的絕緣樹脂組合物,這些絕緣樹脂組合物包括:環氧樹脂複合物,包括氰酸酯樹脂、聯苯芳烷基酚醛清漆樹脂和含氟環氧樹脂;活性酯基硬化劑;硬化促進劑;無機填料;有機/無機黏度增強劑;起始劑;以及添加劑。The insulating resin compositions of Example 1 and Comparative Examples 1 to 3 of the composition shown in Table 1 below were prepared. These insulating resin compositions include: epoxy resin compounds, including cyanate ester resins, biphenyl aralkyl groups Novolac resins and fluorine-containing epoxy resins; active ester-based hardeners; hardening accelerators; inorganic fillers; organic/inorganic viscosity enhancers; initiators; and additives.

更具體地,添加基於環氧樹脂複合物的1.0當量的量的硬化劑,並添加尺寸分佈為500nm至5μm的球形胺基處理的二氧化矽漿料並以300rpm攪拌3小時。More specifically, the hardener is added in an amount of 1.0 equivalent based on the epoxy resin compound, and a spherical amine-treated silica slurry with a size distribution of 500 nm to 5 μm is added and stirred at 300 rpm for 3 hours.

將二甲基胺基吡啶(DMAP)的硬化促進劑、表面改性添加劑和黏度增強劑添加到混合物並進一步混合1小時以提供低損耗的絕緣樹脂組合物。表1中詳細示出了實例1以及比較例1至比較例3的絕緣樹脂組合物的組分。 表1

Figure 108115860-A0304-0001
絕緣膜 的製備及機械性能評價 A hardening accelerator of dimethylaminopyridine (DMAP), a surface modification additive, and a viscosity enhancer were added to the mixture and further mixed for 1 hour to provide a low-loss insulating resin composition. The components of the insulating resin composition of Example 1 and Comparative Examples 1 to 3 are shown in Table 1 in detail. Table 1
Figure 108115860-A0304-0001
Insulation film preparation and mechanical performance evaluation

製備的高黏度低損耗絕緣樹脂組合物可鑄塑在聚對苯二甲酸乙二醇酯膜(PET膜)上使厚度大於200μm以提供用作膜型模製材料的卷形膜產品。The prepared high-viscosity low-loss insulating resin composition can be cast on a polyethylene terephthalate film (PET film) to a thickness greater than 200 μm to provide a roll-shaped film product used as a film-type molding material.

藉由實例1以及比較例1至比較例3的環氧樹脂的組合物製備的膜的機械性能的評價結果如下表2中所示。 表2

Figure 108115860-A0304-0002
The evaluation results of the mechanical properties of the films prepared by the epoxy resin compositions of Example 1 and Comparative Examples 1 to 3 are shown in Table 2 below. Table 2
Figure 108115860-A0304-0002

在評價模製材料的機械性能時,確認了實例1的模製材料的損耗因數(Df)(tan δ)小於0.003、熱膨脹係數小於15ppm/℃、水分含量小於0.3wt.%、並且與Cu的黏合力大於0.5kgf/cm2When evaluating the mechanical properties of the molding material, it was confirmed that the loss factor (Df) (tan δ) of the molding material of Example 1 was less than 0.003, the thermal expansion coefficient was less than 15 ppm/℃, the moisture content was less than 0.3 wt. The adhesion force is greater than 0.5kgf/cm 2 .

如表2中所示,還確認混合有三種樹脂的實例1的絕緣樹脂組合物相對於比較例1至比較例3的絕緣樹脂組合物具有優異的損耗因數(Df)、熱膨脹係數、水分含量以及與Cu的黏合力。As shown in Table 2, it was also confirmed that the insulating resin composition of Example 1 mixed with three resins has excellent dissipation factor (Df), thermal expansion coefficient, moisture content, and the insulating resin composition of Comparative Example 1 to Comparative Example 3 Adhesion to Cu.

當實例1的絕緣樹脂組合物用作用於封裝件的模製材料時,作為封裝件的可靠性評價的結果,封裝件滿足高加速應力測試(HAST)和熱迴圈(TC)可靠性標準中的所有。When the insulating resin composition of Example 1 is used as a molding material for a package, as a result of the reliability evaluation of the package, the package satisfies the high accelerated stress test (HAST) and thermal loop (TC) reliability standards all of.

因此,絕緣膜可用作如圖1中所示的印刷電路板(PCB)110中的低損耗模製材料。Therefore, the insulating film can be used as a low-loss molding material in a printed circuit board (PCB) 110 as shown in FIG. 1.

所製備的天線封裝件可減少信號損耗並在回流焊之後改善背側重新分佈層(RDL)的起泡。The prepared antenna package can reduce signal loss and improve blistering of the backside redistribution layer (RDL) after reflow soldering.

藉由使用本公開的低損耗絕緣樹脂組合物,由於在膜鑄塑期間容易控制厚度,因此能夠製造厚度為200μm或更厚的厚膜,使得該低損耗絕緣樹脂組合物適用於封裝從小面積到大面積的產品。By using the low-loss insulating resin composition of the present disclosure, since it is easy to control the thickness during film casting, a thick film with a thickness of 200 μm or more can be manufactured, making the low-loss insulating resin composition suitable for packaging from small areas to Large area products.

另一方面,當使用普通的顆粒型或液體型的模製材料時,可能需要昂貴的壓模設備,並且由於模製和硬化是用一台設備進行,因此可能需要很長的加工時間。然而,藉由使用由本公開的低損耗絕緣樹脂組合物製備的膜型模製材料,可使用相對便宜的層壓設備,並且可在模製後在對流烘箱中單獨執行硬化,這可縮短加工時間並提高最終產品的生產率。On the other hand, when a general pellet type or liquid type molding material is used, expensive compression molding equipment may be required, and since molding and hardening are performed with one equipment, a long processing time may be required. However, by using the film-type molding material prepared from the low-loss insulating resin composition of the present disclosure, relatively inexpensive laminating equipment can be used, and hardening can be performed separately in a convection oven after molding, which can shorten the processing time And improve the productivity of the final product.

使用本公開的低損耗介電樹脂組合物的膜具有小於0.003的低介電損耗因數(tan δ)、小於15ppm/℃的低熱膨脹係數、小於0.3wt.%的低水分含量、硬化後的大於0.5kgf/cm2 的與Cu的高黏合力。The film using the low-loss dielectric resin composition of the present disclosure has a low dielectric loss factor (tan δ) of less than 0.003, a low thermal expansion coefficient of less than 15 ppm/°C, a low moisture content of less than 0.3 wt.%, and a 0.5kgf/cm 2 high adhesion to Cu.

上述示例的產品可以是用於高頻天線模組的基板或天線封裝件。The products of the above examples may be substrates or antenna packages for high-frequency antenna modules.

低損耗絕緣樹脂組合物由於其低吸濕性能而可具有優異的可靠性和黏合性、低損耗因數特性以及改進的熱性能和機械性能。The low-loss insulating resin composition may have excellent reliability and adhesion, low loss factor characteristics, and improved thermal and mechanical properties due to its low moisture absorption performance.

可以能夠使用低損耗絕緣樹脂組合物提供一種可確保印刷電路板或封裝產品的穩定性和可靠性的具有厚的厚度的絕緣膜。It may be possible to use a low-loss insulating resin composition to provide an insulating film with a thick thickness that can ensure the stability and reliability of a printed circuit board or packaged product.

在膜鑄塑期間的厚度控制可以是容易的,可製造具有200μm或更厚的厚的厚度的絕緣膜,並且可用於從小尺寸到大尺寸的產品的封裝。Thickness control during film casting can be easy, an insulating film having a thick thickness of 200 μm or more can be manufactured, and it can be used for packaging of products ranging from small size to large size.

可以能夠提供一種使用該絕緣膜的用於高頻天線模組的基板和天線封裝件以確保優異的加工性和可靠性、低損耗因數特性和減少的信號損耗。It may be possible to provide a substrate and antenna package for a high-frequency antenna module using the insulating film to ensure excellent processability and reliability, low loss factor characteristics, and reduced signal loss.

可以能夠使用相對便宜的使用絕緣膜的設備,縮短製程時間,並有效地提高基板和封裝件的生產率。It is possible to use relatively inexpensive equipment using insulating films, shorten the process time, and effectively increase the productivity of substrates and packages.

雖然本公開包括具體示例,但在理解本申請的公開內容之後將明顯的是,在不脫離申請專利範圍及其等同物的精神和範圍的情況下,可在這些示例中做出形式和細節上的各種改變。在此所描述的示例將僅被認為是描述性含義,而非出於限制的目的。在每個示例中的特徵或方面的描述將被認為是適用於其他示例中的相似的特徵或方面。如果以不同的循序執行描述的技術,和/或如果以不同的方式組合描述的系統、架構、裝置或者電路中的元件和/或藉由其他元件或者它們的等同物替換或者增添描述的系統、架構、裝置或者電路中的元件,則可以獲得合適的結果。因此,本公開的範圍不由具體實施方式限定,而是由申請專利範圍及其等同物限定,在申請專利範圍及其等同物的範圍內的所有變型將被解釋為包括在本公開中。Although the present disclosure includes specific examples, after understanding the disclosure of the present application, it will be obvious that without departing from the scope of the patent application and the spirit and scope of its equivalents, formal and detailed changes can be made in these examples. Various changes. The examples described herein shall be considered as descriptive meanings only, and not for the purpose of limitation. Descriptions of features or aspects in each example will be considered applicable to similar features or aspects in other examples. If the described technology is performed in a different order, and/or if the elements in the described system, architecture, device, or circuit are combined in different ways and/or the described system is replaced or added by other elements or their equivalents, Structures, devices, or components in circuits can achieve appropriate results. Therefore, the scope of the present disclosure is not limited by the specific embodiments, but by the scope of the patent application and its equivalents, and all modifications within the scope of the patent application and its equivalents will be construed as being included in the present disclosure.

100‧‧‧封裝件 110‧‧‧印刷電路板 A‧‧‧部分100‧‧‧Package 110‧‧‧Printed Circuit Board Part A‧‧‧

圖1是示出包括低損耗絕緣樹脂組合物的封裝件的示例的示意圖,其中絕緣膜設置在「A」部分中。 在整個圖式和具體實施方式中,相同的圖式標記指相同的元件。圖式可不按照比例繪製,並且為了清楚、說明和方便起見,可誇大圖式中的元件的相對尺寸、比例和描繪。FIG. 1 is a schematic diagram showing an example of a package including a low-loss insulating resin composition, in which an insulating film is provided in the "A" part. Throughout the drawings and the specific embodiments, the same drawing symbols refer to the same elements. The drawings may not be drawn to scale, and for the sake of clarity, description and convenience, the relative sizes, proportions, and depictions of the elements in the drawings may be exaggerated.

100‧‧‧封裝件 100‧‧‧Package

110‧‧‧印刷電路板 110‧‧‧Printed Circuit Board

A‧‧‧部分 Part A‧‧‧

Claims (19)

一種低損耗絕緣樹脂組合物,包括: 環氧樹脂複合物,包括氰酸酯樹脂、聯苯芳烷基酚醛清漆樹脂和含氟環氧樹脂; 活性酯硬化劑; 熱塑性樹脂; 硬化促進劑; 填料;以及 黏度增強劑。A low-loss insulating resin composition comprising: Epoxy resin compound, including cyanate ester resin, biphenyl aralkyl novolac resin and fluorine-containing epoxy resin; Active ester hardener; Thermoplastic resin Hardening accelerator Filler; and Viscosity enhancer. 如申請專利範圍第1項所述的低損耗絕緣樹脂組合物,其中,所述環氧樹脂複合物包括40至60重量份的所述氰酸酯樹脂、15至35重量份的所述聯苯芳烷基酚醛清漆樹脂以及15至35重量份的所述含氟環氧樹脂。The low-loss insulating resin composition according to item 1 of the scope of the patent application, wherein the epoxy resin compound comprises 40 to 60 parts by weight of the cyanate ester resin and 15 to 35 parts by weight of the biphenyl Aralkyl novolak resin and 15 to 35 parts by weight of the fluorine-containing epoxy resin. 如申請專利範圍第1項所述的低損耗絕緣樹脂組合物,其中,基於所述環氧樹脂複合物的混合當量,包含0.5至1.5當量的量的所述活性酯硬化劑。The low-loss insulating resin composition according to the first item of the scope of patent application, wherein, based on the mixing equivalent of the epoxy resin compound, the active ester hardener is contained in an amount of 0.5 to 1.5 equivalents. 如申請專利範圍第1項所述的低損耗絕緣樹脂組合物,其中,基於100重量份的所述環氧樹脂複合物和所述活性酯硬化劑,包含5至15重量份的量的所述熱塑性樹脂。The low-loss insulating resin composition according to the first item of the scope of the patent application, wherein, based on 100 parts by weight of the epoxy resin compound and the active ester hardener, the composition contains 5 to 15 parts by weight of the Thermoplastic resin. 如申請專利範圍第1項所述的低損耗絕緣樹脂組合物,其中,所述熱塑性樹脂是聚乙烯醇縮醛樹脂、苯氧基樹脂、聚醯亞胺樹脂、聚醯胺醯亞胺樹脂、聚醚醯亞胺樹脂、聚碸樹脂、聚醚碸樹脂、聚苯醚樹脂、聚碳酸酯樹脂、聚醚醚酮樹脂、聚酯樹脂、酚醛樹脂、氟類熱塑性樹脂和聚縮醛樹脂中的至少一種。The low-loss insulating resin composition according to item 1 of the scope of the patent application, wherein the thermoplastic resin is polyvinyl acetal resin, phenoxy resin, polyimide resin, polyimide resin, Among polyether imide resins, polyether resins, polyether resins, polyphenylene ether resins, polycarbonate resins, polyether ether ketone resins, polyester resins, phenolic resins, fluorine-based thermoplastic resins, and polyacetal resins At least one. 如申請專利範圍第1項所述的低損耗絕緣樹脂組合物,其中,所述硬化促進劑是2-乙基-4-甲基咪唑、1-(2-氰乙基)-2-烷基咪唑、2-苯基咪唑、二甲基胺基吡啶、3,3'-硫代二丙酸以及4,4'-硫代二苯酚中的至少一種。The low-loss insulating resin composition described in item 1 of the scope of patent application, wherein the hardening accelerator is 2-ethyl-4-methylimidazole, 1-(2-cyanoethyl)-2-alkyl At least one of imidazole, 2-phenylimidazole, dimethylaminopyridine, 3,3'-thiodipropionic acid, and 4,4'-thiodiphenol. 如申請專利範圍第1項所述的低損耗絕緣樹脂組合物,其中,基於100重量份的所述環氧樹脂複合物,包含0.1至1重量份的量的所述硬化促進劑。The low-loss insulating resin composition as described in item 1 of the scope of the patent application, wherein the hardening accelerator is contained in an amount of 0.1 to 1 part by weight based on 100 parts by weight of the epoxy resin compound. 如申請專利範圍第1項所述的低損耗絕緣樹脂組合物,其中,所述填料是無機填料,並且基於100重量份的所述環氧樹脂複合物,包含40至85重量份的量的所述填料。The low-loss insulating resin composition as described in item 1 of the scope of the patent application, wherein the filler is an inorganic filler, and based on 100 parts by weight of the epoxy resin compound, contains 40 to 85 parts by weight of all Mentioned packing. 如申請專利範圍第8項所述的低損耗絕緣樹脂組合物,其中,所述無機填料是氧化鋇鈦、鈦酸鍶鋇、氧化鈦、鋯鈦酸鉛、鋯鈦酸鉛鑭、鈮酸鉛鎂-鈦酸鉛、銀、鎳、塗鎳聚合物球、塗金聚合物球、錫焊料、石墨、氮化鉭、金屬氮化矽、碳黑、二氧化矽、黏土、鋁和硼酸鋁中的至少一種。The low-loss insulating resin composition according to item 8 of the scope of patent application, wherein the inorganic filler is barium titanium oxide, barium strontium titanate, titanium oxide, lead zirconate titanate, lead lanthanum zirconate titanate, lead niobate Magnesium-lead titanate, silver, nickel, nickel-coated polymer balls, gold-coated polymer balls, tin solder, graphite, tantalum nitride, metallic silicon nitride, carbon black, silicon dioxide, clay, aluminum and aluminum borate At least one of. 如申請專利範圍第8項所述的低損耗絕緣樹脂組合物,其中,用矽烷偶聯劑對所述無機填料進行表面處理。The low-loss insulating resin composition described in item 8 of the scope of patent application, wherein the inorganic filler is surface-treated with a silane coupling agent. 如申請專利範圍第1項所述的低損耗絕緣樹脂組合物,其中,基於100重量份的所述低損耗絕緣樹脂組合物,包含1至10重量份的量的所述黏度增強劑。The low-loss insulating resin composition according to item 1 of the scope of patent application, wherein the viscosity enhancer is contained in an amount of 1 to 10 parts by weight based on 100 parts by weight of the low-loss insulating resin composition. 如申請專利範圍第1項所述的低損耗絕緣樹脂組合物,其中,所述黏度增強劑是有機黏度增強劑和無機黏度增強劑中的至少一種。The low-loss insulating resin composition according to item 1 of the scope of patent application, wherein the viscosity enhancer is at least one of an organic viscosity enhancer and an inorganic viscosity enhancer. 如申請專利範圍第1項所述的低損耗絕緣樹脂組合物,所述低損耗絕緣樹脂組合物還包括表面改性劑。According to the low-loss insulating resin composition described in item 1 of the scope of the patent application, the low-loss insulating resin composition further includes a surface modifier. 如申請專利範圍第1項所述的低損耗絕緣樹脂組合物,其中,所述填料是無機填料。The low-loss insulating resin composition described in item 1 of the scope of patent application, wherein the filler is an inorganic filler. 一種絕緣膜,所述絕緣膜包括如申請專利範圍第1項1-14中任一項所述的低損耗絕緣樹脂組合物。An insulating film comprising the low-loss insulating resin composition according to any one of items 1-14 in the scope of the patent application. 如申請專利範圍第15項所述的絕緣膜,其中,所述絕緣膜是厚度為200μm或更厚的模製膜。The insulating film according to the 15th patent application, wherein the insulating film is a molded film having a thickness of 200 μm or more. 如申請專利範圍第15項所述的絕緣膜,其中,所述低損耗絕緣樹脂組合物鑄塑在聚對苯二甲酸乙二醇酯膜上以形成所述絕緣膜。The insulating film according to claim 15, wherein the low-loss insulating resin composition is cast on a polyethylene terephthalate film to form the insulating film. 一種產品,所述產品包括如申請專利範圍第15至17項中任一項所述的絕緣膜。A product comprising the insulating film as described in any one of items 15 to 17 in the scope of patent application. 如申請專利範圍第18項所述的產品,其中,所述產品是用於高頻天線模組的基板和天線封裝件中的至少一種。The product described in item 18 of the scope of patent application, wherein the product is at least one of a substrate and an antenna package for a high-frequency antenna module.
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