TWI707058B - 一種物性分析試片的製備方法 - Google Patents

一種物性分析試片的製備方法 Download PDF

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TWI707058B
TWI707058B TW108146591A TW108146591A TWI707058B TW I707058 B TWI707058 B TW I707058B TW 108146591 A TW108146591 A TW 108146591A TW 108146591 A TW108146591 A TW 108146591A TW I707058 B TWI707058 B TW I707058B
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property analysis
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柳紀綸
陳榮欽
黃邦浩
諶昱涵
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汎銓科技股份有限公司
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Priority to US17/071,002 priority patent/US11604153B2/en
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Abstract

本發明乃揭示一種物性分析試片的製備方法,其步驟包括:提供一欲進行物性分析的樣品;以及形成一低溫原子層沉積(Atomic Layer Deposition, ALD)薄膜於該欲進行物性分析的樣品表面,製備出一物性分析試片。

Description

一種物性分析試片的製備方法
本發明是關於一種試片的準備方法,且特別是關一種物性分析試片的製備方法。
隨著積體電路的線寬逐漸縮小,製程中的前一個製程步驟中出現的缺陷往往對下一個製程步驟的良率產生極大的影響,故精確地掌握相關缺陷便是積體電路製程中必須面對的嚴肅議題。
目前最常被用以進行故障分析的儀器主要是電子顯微鏡,例如穿透式電子顯微鏡(TEM)、掃描式電子顯微鏡(SEM)以及聚焦離子束電子顯微鏡(FIB)。其中,適用於穿透式電子顯微鏡(TEM)觀察的樣品必須先以物理研磨、化學蝕刻或利用聚焦離子束將樣品厚度減薄至一定程度才能進行觀察,惟樣品的細部結構可能會在物理研磨、化學研磨或聚焦離子術減薄過程中被損壞而導致缺陷分析失真的風險。
此外,在利用聚焦離子束將樣品厚度減薄前,通常會先在樣品表面鍍上一金屬保護層,惟此金屬保護層可能會與樣品表面產生質量干擾,導致在後續利用聚焦離子束將樣品厚度減薄過程中造成樣品表面破裂或崩壞,導製故障分析樣品製作失敗。再者,無論是利用物理氣相沉積法(PVD)或化學氣相沉積法(CVD)在樣品表面鍍上一金屬保護膜的製程,其製程溫度均高於40℃,對於 生物性樣品,例如但不限於食品等,或者材質較軟的樣品,例如但不限於光阻、膠材等,此鍍膜過程將會樣品表面造成損傷,不利於後續的故障分析。
有鑑於此,一種可改善上述缺點的物性分析試片的製備方法乃目前業界所殷切期盼。
本發明之一特徵是揭示一種物性分析試片的製備方法,其步驟包括:提供一欲進行物性分析的樣品;以及形成一低溫原子層沉積(Atomic Layer Deposition,ALD)薄膜於該欲進行物性分析的樣品表面,製備出一物性分析試片。
如上所述的物性分析試片的製備方法,該低溫原子層沉積(Atomic Layer Deposition,ALD)薄膜是利用無電漿輔助的原子層沉積法於溫度低於40ºC條件下沉積獲得。
如上所述的物性分析試片的製備方法,其中該低溫原子層沉積(Atomic Layer Deposition,ALD)薄膜為金屬氧化物、金屬氮化物或金屬氮氧化物。
如上所述的物性分析試片的製備方法,該金屬氧化物為氧化鈦(TiO2)、氧化鋁(Al2O3)、氧化鉿(HfO2)、氧化鉑(PtO2)、銦錫氧化物(ITO)、銦鎵鋯氧化物(IGZO)。
如上所述的物性分析試片的製備方法,該金屬氮化物為氮化鋁(AlN)、氮化鉬(MoN)、氮化鈦(TiN)、氮化鉭(TaN)。
如上所述的物性分析試片的製備方法,該金屬氮氧化物為氮氧化鉭(TaON)。
如上所述的物性分析試片的製備方法,更包括一步驟,使該物性分析試片表面的該低溫原子層沉積(Atomic Layer Deposition,ALD)薄膜被施以一減薄處理。
如上所述的物性分析試片的製備方法,該減薄處理步驟是利用一聚焦離子束系統進行。
10、20:樣品
100、200:基板
100A、200A:上表面
100B、200B:下表面
110、210:結構
150、250:低溫原子層沉積(Atomic Layer Deposition,ALD)薄膜
250’:減薄的低溫原子層沉積(Atomic Layer Deposition,ALD)薄膜
1000、2000:物性分析試片
第1A~1B圖所繪示的是根據本發明一實施例所揭示的方法以製備一物性分析試片1000的剖面製程。
第2A~2C圖所繪示的是根據本發明另一實施例所揭示的方法以製備另一物性分析試片2000的剖面製程。
為了使本發明揭示內容的敘述更加詳盡與完備,下文針對了本發明的實施態樣與具體實施例提出了說明性的描述;但這並非實施或運用本發明具體實施例的唯一形式。以下所揭露的各實施例,在有益的情形下可相互組合或取代,也可在一實施例中附加其他的實施例,而無須進一步的記載或說明。
在以下描述中,將詳細敘述許多特定細節以使讀者能夠充分理解以下的實施例。然而,可在無此等特定細節之情況下實踐本發明之實施例。在其他情況下,為簡化圖式,熟知的結構與裝置僅示意性地繪示於圖中。
實施例
實施例一
請參閱第1A~1B圖,其所繪示的是根據本發明一實施例所揭示的方法以製備一物性分析試片1000的剖面製程。
首先,如第1A圖所示,提供一待進行物性分析的樣品10,其中該樣品10包括一基板100,該基板100具有相對的上、下表面100A、100B,且該上表面100A上具有複數結構110。
其次,如第1B圖所示,形成一厚度為例如但不限於-5Å~600Å的低溫原子層沉積(Atomic Layer Deposition,ALD)薄膜150於該欲進行物性分析的樣品10的上表面100A,並且覆蓋該等結構110,製備出一物性分析試片1000,可供後續的物性分析檢測,例如以電子顯微鏡例如但不限於掃描式電子顯微鏡(SEM)、穿透式電子顯微鏡(TEM)或聚焦離子束電子顯微鏡(FIB)進行後續觀察。
其中,上述的低溫原子層沉積(Atomic Layer Deposition,ALD)薄膜150是利用無電漿輔助的原子層沉積法(Atomic Layer Deposition,ALD)於溫度低於40℃條件下沉積獲得。此外,上述的低溫原子層沉積(Atomic Layer Deposition,ALD)薄膜150為例如但不限於金屬氧化物、金屬氮化物、金屬氮氧化物。
在根據本發明一實施例中,上述的金屬氧化物為例如但不限於氧化鈦(TiO2)、氧化鋁(Al2O3)、氧化鉿(HfO2)、氧化鉑(PtO2)、銦錫氧化物(ITO)、銦鎵鋯氧化物(IGZO)。
在根據本發明一實施例中,上述的金屬氮化物為例如但不限於氮化鋁(AlN)、氮化鉬(MoN)、氮化鈦(TiN)、氮化鉭(TaN)。
在根據本發明一實施例中,上述的金屬氮氧化物為例如但不限於氮氧化鉭(TaON)。
實施例二
請參閱第2A~2C圖,其所繪示的是根據本發明另一實施例所揭示的方法以製備另一物性分析試片2000的剖面製程。
首先,如第2A圖所示,提供一待進行物性分析的樣品20,其中該樣品20包括一基板200,該基板200具有相對的上、下表面200A、200B,且該上表面200A上具有複數結構210。
其次,如第2B圖所示,形成一厚度為例如但不限於5Å~600Å的低溫原子層沉積(Atomic Layer Deposition,ALD)薄膜250於該欲進行物性分析的樣品20的上表面200A,並且覆蓋該等結構210。其中,上述的低溫原子層沉積(Atomic Layer Deposition,ALD)薄膜150是利用無電漿輔助的原子層沉積法(Atomic Layer Deposition,ALD)於溫度低於40℃條件下沉積獲得。此外,上述的低溫原子層沉積(Atomic Layer Deposition,ALD)薄膜150為例如但不限於金屬氧化物、金屬氮化物、金屬氮氧化物。
接著,如第2C圖所示,利用離子束系統對該低溫原子層沉積(Atomic Layer Deposition,ALD)薄膜250施以一減薄處理,形成一減薄的低溫原子層沉積(Atomic Layer Deposition,ALD)薄膜250於該欲進行物性分析的樣品20的上表面200A,並且覆蓋該等結構210,製備出一物性分析試片2000,可供後續的物性分析檢測,例如以電子顯微鏡例如但不限於掃描式電子顯微鏡(SEM)、穿透式電子顯微鏡(TEM)或聚焦離子束電子顯微鏡(FIB)進行後續觀察。。
在根據本發明一實施例中,上述的金屬氧化物為例如但不限於氧化鈦(TiO2)、氧化鋁(Al2O3)、氧化鉿(HfO2)、氧化鉑(PtO2)、銦錫氧化物(ITO)、銦鎵鋯氧化物(IGZO)。
在根據本發明一實施例中,上述的金屬氮化物為例如但不限於氮化鋁(AlN)、氮化鉬(MoN)、氮化鈦(TiN)、氮化鉭(TaN)。
在根據本發明一實施例中,上述的金屬氮氧化物為例如但不限於氮氧化鉭(TaON)。
綜上所述,利用本發明所揭示的物性分析試片的製備方法,藉由在待進行物性分析的樣品表面形成一低溫原子層沉積(ALD)薄膜,便可改善以往樣品製備的缺點,使生物性樣品或材質較軟的樣品表面在鍍膜後不會受到高溫造成的損害,故可使後續利用電子顯微鏡的故障分析更精確。
雖然本發明已以實施例揭露如上,然其並非用以限定本發明,任何熟習此技藝者,在不脫離本發明之精神和範圍內,當可作各種之更動與潤飾,因此本發明之保護範圍當視後附之申請專利範圍所界定者為準。
10:樣品
100:基板
100A:上表面
100B:下表面
110:結構
150:低溫原子層沉積(Atomic Layer Deposition,ALD)薄膜
1000:物性分析試片

Claims (7)

  1. 一種物性分析試片的製備方法,其步驟包括:提供一欲進行物性分析的樣品;以及形成一低溫原子層沉積(Atomic Layer Deposition,ALD)薄膜於該欲進行物性分析的樣品表面,製備出一物性分析試片;其中,該低溫原子層沉積(Atomic Layer Deposition,ALD)薄膜是利用無電漿輔助的原子層沉積法於溫度低於40℃條件下沉積獲得。
  2. 如請求項1所述的物性分析試片的製備方法,其中該低溫原子層沉積(Atomic Layer Deposition,ALD)薄膜為金屬氧化物、金屬氮化物、金屬氮氧化物。
  3. 如請求項2所述的物性分析試片的製備方法,該金屬氧化物為氧化鈦(TiO2)、氧化鋁(Al2O3)、氧化鉿(HfO2)、氧化鉑(PtO2)、銦錫氧化物(ITO)、銦鎵鋯氧化物(IGZO)。
  4. 如請求項2所述的物性分析試片的製備方法,該金屬氮化物為氮化鋁(AlN)、氮化鉬(MoN)、氮化鈦(TiN)、氮化鉭(TaN)。
  5. 如請求項2所述的物性分析試片的製備方法,該金屬氮氧化物為氮氧化鉭(TaON)。
  6. 如請求項1至5中任一項所述的物性分析試片的製備方法,更包括一步驟,使該物性分析試片表面的該低溫原子層沉積(Atomic Layer Deposition,ALD)薄膜被施以一減薄處理。
  7. 如請求項6所述的物性分析試片的製備方法,該減薄處理步驟是利用一聚焦離子束系統進行。
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