TWI697356B - Fluid mixer - Google Patents
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- TWI697356B TWI697356B TW108108287A TW108108287A TWI697356B TW I697356 B TWI697356 B TW I697356B TW 108108287 A TW108108287 A TW 108108287A TW 108108287 A TW108108287 A TW 108108287A TW I697356 B TWI697356 B TW I697356B
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Abstract
一種流體混合器包括連接蓋體、三通管體以及針孔注射件。連接蓋體包含第一連接部;三通管體連接於連接蓋體,且包含第二連接部、輸出部及空腔,其中第二連接部、輸出部及空腔彼此連通;針孔注射件連接於連接蓋體,且包含針孔通道,針孔通道具有第一端口及相反於第一端口的第二端口,第一端口連通於第一連接部,而第二端口連通於第二連接部及輸出部。A fluid mixer includes a connecting cover body, a three-way pipe body and a needle hole injection part. The connecting cover includes a first connecting part; the three-way pipe body is connected to the connecting cover, and includes a second connecting part, an output part and a cavity, wherein the second connecting part, the output part and the cavity communicate with each other; a needle hole injection part It is connected to the connecting cover and includes a pinhole channel. The pinhole channel has a first port and a second port opposite to the first port. The first port is connected to the first connecting portion, and the second port is connected to the second connecting portion And the output department.
Description
本發明係與混合裝置有關;特別是指一種流體混合器。 The invention relates to a mixing device; in particular, it refers to a fluid mixer.
在高科技領域中,需要利用濃度穩定的高純度化學液體,用以製造高科技產品零部件(例如,半導體晶片、顯示裝置、觸控面板等)。這類濃度穩定的高純度化學液體通常需要大量的去離子水,以稀釋化學液體至所需濃度。 In the high-tech field, it is necessary to use high-purity chemical liquids with stable concentrations to manufacture high-tech product parts (for example, semiconductor chips, display devices, touch panels, etc.). Such high-purity chemical liquid with stable concentration usually requires a large amount of deionized water to dilute the chemical liquid to the required concentration.
舉例來說,一般係利用漸進及階段的方式將高濃度的化學原液稀釋至低濃度的化學液體,因此若欲取得更微量濃度(例如ppm等級)的化學液體,則必須消耗非常大量的去離子水。再者,由於上述稀釋方法通常只能一次性製備成大量的低濃度的化學液體,因此若未於短時間內使用完畢,可能會造成所製備的化學液體的濃度變動,進而降低製造高科技產品零部件的品質穩定性。 For example, a gradual and staged method is generally used to dilute a high-concentration chemical stock solution to a low-concentration chemical liquid. Therefore, if you want to obtain a chemical liquid with a smaller concentration (such as ppm level), a very large amount of deionization must be consumed. water. Furthermore, because the above-mentioned dilution method can usually only be used to prepare a large amount of low-concentration chemical liquids at one time, if it is not used up in a short time, the concentration of the prepared chemical liquid may fluctuate, thereby reducing the manufacture of high-tech products. Quality stability of parts.
此外,上述傳統的化學液體稀釋方法除了存在需消耗大量去離子水,造成水資源及能源的浪費,以及過濾材料的大量消耗的問題之外,此種化學液體稀釋方法亦存在無法將化學液體精確地稀釋至更微量的濃度(例如ppm等級)的問題,致使高科技產品零部件的製造精密度受到限制。 In addition, the above-mentioned traditional chemical liquid dilution method has the problem of consuming a large amount of deionized water, resulting in waste of water resources and energy, and a large consumption of filter materials. This chemical liquid dilution method also has the inability to accurately adjust the chemical liquid. The problem of diluting to a smaller concentration (such as ppm level) has caused the manufacturing precision of high-tech product parts to be limited.
綜上可知,現有的化學液體稀釋之相關裝置仍有待改良,以改善傳統化學液體稀釋之相關裝置所存在的諸多問題。 To sum up, it can be seen that the existing related devices for chemical liquid dilution still need to be improved to improve the many problems existing in the related devices for traditional chemical liquid dilution.
有鑑於此,本發明之目的在於提供一種流體混合器,其可應用於化學液體稀釋系統(如氨水溶液稀釋系統),可使化學液體長時間維持在所需濃度,進而提升高科技產品零部件的品質穩定性。 In view of this, the purpose of the present invention is to provide a fluid mixer that can be applied to chemical liquid dilution systems (such as ammonia solution dilution systems), which can maintain the chemical liquid at the required concentration for a long time, thereby improving high-tech product parts The quality stability.
緣以達成上述目的,本發明提供的一種流體混合器,其包括連接蓋體、三通管體以及針孔注射件。連接蓋體包含第一連接部;三通管體連接於連接蓋體,且包含第二連接部、輸出部及空腔,其中第二連接部、輸出部及空腔彼此連通;針孔注射件連接於連接蓋體,且包含針孔通道,針孔通道具有第一端口及相反於第一端口的第二端口,第一端口連通於第一連接部,而第二端口連通於第二連接部及輸出部。 In order to achieve the above-mentioned objective, the present invention provides a fluid mixer, which includes a connecting cover, a three-way tube, and a needle injection part. The connecting cover includes a first connecting part; the three-way pipe body is connected to the connecting cover, and includes a second connecting part, an output part and a cavity, wherein the second connecting part, the output part and the cavity communicate with each other; a needle hole injection part It is connected to the connecting cover and includes a pinhole channel. The pinhole channel has a first port and a second port opposite to the first port. The first port is connected to the first connecting portion, and the second port is connected to the second connecting portion And the output department.
本發明之效果在於,本發明所提供的流體混合器可應用於化學液體稀釋系統,使化學液體稀釋系統可減少去離子水的使用量,且利用壓力控制及文式管效應稀釋化學液體至所需濃度。另外,為了稀釋至更微量的濃度(例如ppm等級),可利用本發明的流體混合器注入流體,使微量的流體與液體混合,且使稀釋的化學液體具有ppm等級的微量濃度。再一方面,藉由本發明所提供的流體混合器,可使其所產生的稀釋的化學液體於長時間下維持所需濃度,進而提升製造高科技產品零部件的品質穩定性。 The effect of the present invention is that the fluid mixer provided by the present invention can be applied to a chemical liquid dilution system, so that the chemical liquid dilution system can reduce the usage of deionized water, and use pressure control and venturi effect to dilute the chemical liquid to all Need concentration. In addition, in order to dilute to a smaller concentration (for example, ppm level), the fluid mixer of the present invention can be used to inject fluid to mix a trace amount of fluid with the liquid, and the diluted chemical liquid has a ppm level trace concentration. On the other hand, with the fluid mixer provided by the present invention, the diluted chemical liquid produced by it can maintain the required concentration for a long time, thereby improving the quality stability of the parts of high-tech products.
32:流體混合器 32: Fluid mixer
32a:第一連接部 32a: The first connecting part
32b:第二連接部 32b: The second connecting part
32c:輸出部 32c: output section
322:連接件 322: Connector
3221:外螺牙 3221: external thread
3222:針孔通道 3222: pinhole channel
3222a:第一端口 3222a: the first port
3222b、3222c:第二端口 3222b, 3222c: second port
3224:輸入端 3224: Input
3226:輸出端 3226: output
324:連接蓋體 324: Connect the cover
3241:內螺牙 3241: internal thread
3242:內圓槽 3242: Internal groove
3243:外螺牙 3243: external thread
326:三通管體 326: Tee tube body
3262:空腔 3262: cavity
3263:內螺牙 3263: internal thread
3264:內圓口 3264: inner circle mouth
D1:第一孔徑 D1: first aperture
D2:第二孔徑 D2: second aperture
L:長度 L: length
圖1為本發明第一實施例的流體混合器的剖面圖;圖2為本發明一較佳實施例的連接件的立體圖; 圖3為本發明一較佳實施例的連接件的剖面圖;圖4為本發明一較佳實施例的連接蓋體的剖面圖;圖5為本發明一較佳實施例的三通管體的剖面圖;圖6為本發明第二實施例的流體混合器的剖面圖;圖7為壓力差對氨水溶液之導電度的關係圖。 Fig. 1 is a cross-sectional view of a fluid mixer according to a first embodiment of the present invention; Fig. 2 is a perspective view of a connector according to a preferred embodiment of the present invention; Fig. 3 is a cross-sectional view of a connecting piece according to a preferred embodiment of the present invention; Fig. 4 is a cross-sectional view of a connecting cover according to a preferred embodiment of the present invention; Fig. 5 is a three-way pipe body according to a preferred embodiment of the present invention Figure 6 is a cross-sectional view of the fluid mixer of the second embodiment of the present invention; Figure 7 is a diagram of the relationship between the pressure difference and the conductivity of the aqueous ammonia solution.
為能更清楚地說明本發明,茲舉一較佳實施例並配合圖式詳細說明如後。請參圖1所示,圖1為本發明第一實施例的流體混合器32的剖面圖,且本發明所提供的流體混合器32可用於稀釋氨水,但不以此為限制。
In order to explain the present invention more clearly, a preferred embodiment is given in detail in conjunction with the drawings as follows. Please refer to FIG. 1. FIG. 1 is a cross-sectional view of the
流體混合器32包括連接件322、連接蓋體324及三通管體326。連接蓋體324分別連接三通管體326及連接件322,且第一連接部32a係位於連接蓋體324上。三通管體326具有第二連接部32b、輸出部32c及空腔3262,其中第二連接部32b、輸出部32c及空腔3262彼此連通。
The
連接件322具有針孔通道3222、輸入端3224及輸出端3226,且針孔通道3222的第一端口3222a連通於第一連接部32a,而其第二端口3222b連通於第二連接部32b及輸出部32c。在本發明實施例中,連接件322係由輸入端3224與連接蓋體324相連接,且連接件322的輸出端3226係位於三通管體326的空腔3262中。在本發明實施例中,連接蓋體324的一部分係位於連接件322及三通管體326之間。在本發明實施例中,第二連接部32b係分別與第一連接部32a及輸出部32c呈垂直,即第二連接部32b係垂直於第一連接部32a,且垂直於輸出部32c。在本發明實施例中,連接件322的針孔通道3222在第一端口3222a具有第一
孔徑(D1),而在第二端口3222b具有第二孔徑(D2),其中第一孔徑(D1)大於第二孔徑(D2)。在本發明實施例中,第二孔徑(D2)的範圍介於0.01毫米至0.1毫米,其較佳介於0.04毫米至0.07毫米。在本發明實施例中,連接件322的針孔通道3222的長度(L)的範圍介於20毫米至30毫米,其較佳介於23毫米至27毫米。由於針孔通道3222相較其二為狹窄通道,因此針孔通道3222在連接件322中會呈現文式管效應,且藉由文式管效應及第一連接部與第二連接部的壓力差,達到稀釋流體至所需導電度及所需濃度的目的。
The
在本發明實施例中,連接件322的針孔通道3222符合下列方程式:
其中,Q為流體的流量;d為針孔通道3222的第二孔徑(D2);L為針孔通道3222的長度(L);△P為針孔通道3222的第一端口3222a及第二端口3222b的壓力差。
Among them, Q is the flow rate of the fluid; d is the second aperture (D2) of the
由上述方程式可知,在流體混合器32製作完成後,d及L即成為固定值,而在實際操作上,可由控制壓力差△P來調控流體通過針孔通道3222的流量。
It can be seen from the above equation that after the
值得一提的是,除了將壓力差△P縮到極小數值之外,亦可縮小(d4/L)的數值,以進行所需的極微量控制。換言之,欲縮小(d4/L)的數值,即是將第二孔徑(D2)盡可能地縮小,或是將針孔通道3222的長度(L)盡可能的拉長。然而,在考量實際應用的便利性,以及便於控制壓力
差△P,本發明實施例所提供的流體混合器32具有極小的第二孔徑(D2)以及長度(L),因此能應用於超微量化學液體稀釋系統。
It is worth mentioning that, in addition to reducing the pressure difference △P to a very small value, the value of (d 4 /L) can also be reduced to perform the required very small control. In other words, to reduce the value of (d 4 /L), that is, to reduce the second aperture (D2) as much as possible, or to extend the length (L) of the
接著請一併參考圖2至圖5,連接件322的輸入端3224呈圓柱狀,且連接蓋體324具有內圓槽3242,其中連接件322的輸入端3224與連接蓋體324的內圓槽3242對應連接。在本發明實施例中,連接件322的輸入端3224具有外螺牙3221,而連接蓋體324的內圓槽3242具有內螺牙3241,且輸入端3224與內圓槽3242係藉由外螺牙3221與內螺牙3241的螺合關係連接,但不以此為限制;在實務上,輸入端3224與內圓槽3242亦可以其他適用的方式(如轉扣)連接。
2 to 5 together, the
在本發明實施例中,連接件322的輸出端3226呈四角柱狀,但不以此為限制;在實務上,連接件322的輸出端3226亦可呈圓柱狀。在本發明實施例中,連接件322的輸出端3226係以四角柱的其中一角或其中一面對應三通管體326的第二連接部32b,但不以此為限制;在實際使用上,無論以四角柱的其中一角或其中一面對應三通管體326的第二連接部32b,均不影響混合之化學液體的配製結果。
In the embodiment of the present invention, the
連接蓋體324具有外圓壁324,而三通管體326具有內圓口3264,其中連接蓋體324的外圓壁324與三通管體326的內圓口3264對應連接。在本發明實施例中,連接蓋體324的外圓壁324具有外螺牙3243,而三通管體326的內圓口3264具有內螺牙3263,且外圓壁324與內圓口3264係藉由外螺牙3243與內螺牙3263的螺合關係連接,但不以此為限制;在實務上,外圓壁324與內圓口3264亦可以其他適用的方式(如轉扣)連接。
The connecting
在本發明的另一實施例中,連接件322與三通管體326為一體成型,再與連接蓋體324固接。在本發明實施例中,連接件322、連
接蓋體324及三通管體326係由塑料所構成,以避免金屬材料腐蝕或汙染所稀釋的化學液體。
In another embodiment of the present invention, the connecting
請一併參考圖1及圖6,圖1為本發明第一實施例的流體混合器的剖面圖,而圖6為本發明第二實施例的流體混合器的剖面圖。在圖1中,連接件322的第二端口3222b係低於第二連接部32b內通道的最低位置32b1;在此實施例中,由於連接件322的第二端口3222b係低於第二連接部32b內通道的最低位置32b1,因此由第二連接部32b通入的第二流體不會影響流經針孔通道3222的第一流體的輸出。反觀,在圖6中,連接件322的第二端口3222c係高於第二連接部32b內通道的最低位置32b1;在第二實施例中,由於連接件322的第二端口3222c係高於第二連接部32b內通道的最低位置32b1,因此由第二連接部32b通入的第二流體會在連接件322的第二端口3222c形成反壓,進而影響流經針孔通道3222的第一流體的流出。
Please refer to FIGS. 1 and 6 together. FIG. 1 is a cross-sectional view of a fluid mixer according to a first embodiment of the present invention, and FIG. 6 is a cross-sectional view of a fluid mixer according to a second embodiment of the present invention. In FIG. 1, the
舉例來說,若欲在第一實施例(圖1)中配製稀釋濃度為1ppm的稀釋混合流體,且由第二連接部32b通入的第二流體的壓力值為10psi時,則由第一連接部32a通入且流經針孔通道3222的第一流體的壓力值為20psi。然而,在第二實施例(圖6)中,由於由第二連接部32b通入的第二流體會在連接件322的第二端口3222b形成反壓,並影響流經針孔通道3222的第一流體的流出,因此若欲在第二實施例(圖6)中配製稀釋濃度為1ppm的稀釋混合流體,且由第二連接部32b通入的第二流體的壓力值同樣為10psi時,則由第一連接部32a通入且流經針孔通道3222的第一流體的壓力值需提高為30psi,方可使第一流體順利由針孔通道3222流出。
For example, if it is desired to prepare a diluted mixed fluid with a dilution concentration of 1 ppm in the first embodiment (Figure 1), and the pressure value of the second fluid passed through the second connecting
由此可知,若欲配製相同稀釋濃度的稀釋混合流體時,相較於第一實施例,第二實施例的流體混合器於第一連接部32a及第二連接部32b之間需提供較大的壓力差(△P)。
From this, it can be seen that when preparing a diluted mixed fluid with the same dilution concentration, compared to the first embodiment, the fluid mixer of the second embodiment needs to provide a larger amount between the first connecting
接著請參考圖7,圖7為壓力差對氨水溶液之導電度的關係圖。在圖7中,左側線段(˙)呈現第一實施例中壓力差對氨水溶液之導電度的關係,而右側線段(△)呈現第二實施例中壓力差對氨水溶液之導電度的關係。由圖7可知,在相同氨水溶液之導電度下,第二實施例的壓力差大於第一實施例的壓力差;然而,由於流體混合器、液體管路與各管路接續處的耐壓值具有其上限,即第一連接部32a及第二連接部32b之間的壓力差亦具有其上限,因此第二實施例的流體混合器(圖6)所能配製的稀釋混合流體的濃度範圍小於第二實施例的流體混合器(圖1)。
Please refer to Fig. 7, which is a graph of the relationship between the pressure difference and the conductivity of the aqueous ammonia solution. In FIG. 7, the left line segment (˙) shows the relationship between the pressure difference and the conductivity of the aqueous ammonia solution in the first embodiment, and the right line segment (△) shows the relationship between the pressure difference and the conductivity of the ammonia aqueous solution in the second embodiment. It can be seen from Figure 7 that under the same conductivity of the aqueous ammonia solution, the pressure difference of the second embodiment is greater than that of the first embodiment; however, due to the pressure resistance of the fluid mixer, the liquid pipeline and the connection of each pipeline It has its upper limit, that is, the pressure difference between the first connecting
值得注意的是,雖然第二實施例的流體混合器(圖6)所能配製的稀釋混合流體的濃度範圍較小,但在本發明中,第二實施例所提供的流體混合器仍然適合應用於化學液體稀釋系統,並使微量的流體與液體混合,使稀釋的化學液體具有ppm等級的微量濃度。 It is worth noting that although the concentration range of the diluted mixed fluid that can be prepared by the fluid mixer of the second embodiment (Figure 6) is relatively small, in the present invention, the fluid mixer provided by the second embodiment is still suitable for application It is used in the chemical liquid dilution system, and mixes a small amount of fluid with the liquid, so that the diluted chemical liquid has a trace concentration of ppm level.
藉由本發明實施例的設計,本發明所提供的流體混合器可應用於化學液體稀釋系統,其利用壓力控制及流體混合器所產生的文式管效應注入流體,並使微量的流體與液體混合,使稀釋的化學液體具有ppm等級的微量濃度。舉例來說,本發明所提供的化學液體稀釋系統及方法可即時配製2~3ppm的機能水(氨水溶液),例如可供給清洗晶圓片使用,因此無需浪費大量去離子水製備過多的稀釋化學液體。另一方面,本發明所提供的化學液體稀釋系統及方法可使其所產生的稀釋的化學 液體於長時間下維持所需濃度,進而提升製造高科技產品零部件的品質穩定性。 With the design of the embodiments of the present invention, the fluid mixer provided by the present invention can be applied to a chemical liquid dilution system, which uses pressure control and the venturi effect generated by the fluid mixer to inject fluid and mix a small amount of fluid with the liquid , Make the diluted chemical liquid have a trace concentration of ppm level. For example, the chemical liquid dilution system and method provided by the present invention can immediately prepare 2~3ppm functional water (aqueous ammonia), for example, can be used for cleaning wafers, so there is no need to waste a lot of deionized water to prepare excessive dilution chemicals. liquid. On the other hand, the chemical liquid dilution system and method provided by the present invention can make the diluted chemical The liquid maintains the required concentration for a long time, thereby improving the quality stability of the parts of high-tech products.
以上所述僅為本發明較佳可行實施例而已,舉凡應用本發明說明書及申請專利範圍所為之等效變化,理應包含在本發明之專利範圍內。 The above are only the preferred and feasible embodiments of the present invention. Any equivalent changes made by applying the specification of the present invention and the scope of the patent application should be included in the patent scope of the present invention.
32:流體混合器 32: Fluid mixer
32a:第一連接部 32a: The first connecting part
32b:第二連接部 32b: The second connecting part
32c:輸出部 32c: output section
322:針孔注射件 322: Pinhole injection parts
3222:針孔通道 3222: pinhole channel
3222a:第一端口 3222a: the first port
3222b:第二端口 3222b: second port
3224:輸入端 3224: Input
3226:輸出端 3226: output
324:連接蓋體 324: Connect the cover
326:三通管體 326: Tee tube body
3262:空腔 3262: cavity
Claims (9)
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JP2020000148U JP3226930U (en) | 2019-03-12 | 2020-01-17 | Fluid mixer |
JP2020006318A JP6925459B2 (en) | 2019-03-12 | 2020-01-17 | Fluid mixer |
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TW108108287A TWI697356B (en) | 2019-03-12 | 2019-03-12 | Fluid mixer |
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Citations (4)
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WO2004022208A1 (en) * | 2002-09-09 | 2004-03-18 | Japan Institute Of Foods Ecology,Inc. | Device for liquid dilution and mixing |
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TWM591000U (en) * | 2019-03-12 | 2020-02-21 | 信紘科技股份有限公司 | Fluidic mixer |
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US5016817A (en) * | 1989-11-08 | 1991-05-21 | University Of Georgia Research Foundation, Inc. | Pesticide spraying device and method |
JPH03296426A (en) * | 1990-04-16 | 1991-12-27 | Nippon Soil Kogyo Kk | Method and device for adding liquid |
JPH08109386A (en) * | 1994-10-07 | 1996-04-30 | Mitsubishi Oil Co Ltd | Jet-type emulsifying apparatus |
AU693263B2 (en) * | 1995-02-23 | 1998-06-25 | Ecolab Inc. | Apparatus and method for dispensing a viscous use solution |
JPH10252700A (en) * | 1997-03-11 | 1998-09-22 | Toray Ind Inc | Fluid ejector and emergency water generator by using it |
JP4335493B2 (en) * | 2002-03-08 | 2009-09-30 | 株式会社 タイヘイ機工 | Method for producing emulsified dispersion |
CN200952499Y (en) * | 2006-10-13 | 2007-09-26 | 上海昱豪高压清洗机有限公司 | Self-priming valve on high-pressure cleaner |
PT2461898E (en) * | 2009-08-04 | 2015-11-30 | Solenis Technologies Cayman Lp | Apparatus, system and method for emulsifying oil and water |
JP5663416B2 (en) * | 2011-06-28 | 2015-02-04 | 株式会社タカギ | Liquid mixing device |
JP6233644B2 (en) * | 2014-02-24 | 2017-11-22 | スガ試験機株式会社 | Weather resistance tester and diluted solution supply device |
US10279339B2 (en) * | 2016-11-02 | 2019-05-07 | Chevron U.S.A. Inc. | Integrated system to continuously inject small amounts of immiscible liquid |
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WO2004022208A1 (en) * | 2002-09-09 | 2004-03-18 | Japan Institute Of Foods Ecology,Inc. | Device for liquid dilution and mixing |
CN201389431Y (en) * | 2008-12-16 | 2010-01-27 | 山东三维石化工程股份有限公司 | Hydrogen medium and high-pressure water washing mixing equipment |
WO2015010062A1 (en) * | 2013-07-18 | 2015-01-22 | Watt Fuel Cell Corp. | Apparatus and methods for mixing reformable fuels and an oxygen-containing gas and/or steam |
TWM591000U (en) * | 2019-03-12 | 2020-02-21 | 信紘科技股份有限公司 | Fluidic mixer |
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