TWI696655B - Molding material composition for sealing SiC and GaN elements, electronic parts device - Google Patents

Molding material composition for sealing SiC and GaN elements, electronic parts device Download PDF

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TWI696655B
TWI696655B TW107121348A TW107121348A TWI696655B TW I696655 B TWI696655 B TW I696655B TW 107121348 A TW107121348 A TW 107121348A TW 107121348 A TW107121348 A TW 107121348A TW I696655 B TWI696655 B TW I696655B
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molding material
material composition
sealing
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TW201912711A (en
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渡辺尚紀
藏勇人
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日商京瓷股份有限公司
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    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08KUse of inorganic or non-macromolecular organic substances as compounding ingredients
    • C08K7/00Use of ingredients characterised by shape
    • C08K7/22Expanded, porous or hollow particles
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
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    • C08L61/00Compositions of condensation polymers of aldehydes or ketones; Compositions of derivatives of such polymers
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08LCOMPOSITIONS OF MACROMOLECULAR COMPOUNDS
    • C08L63/00Compositions of epoxy resins; Compositions of derivatives of epoxy resins
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08LCOMPOSITIONS OF MACROMOLECULAR COMPOUNDS
    • C08L79/00Compositions of macromolecular compounds obtained by reactions forming in the main chain of the macromolecule a linkage containing nitrogen with or without oxygen or carbon only, not provided for in groups C08L61/00 - C08L77/00
    • HELECTRICITY
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    • H01L23/00Details of semiconductor or other solid state devices
    • H01L23/12Mountings, e.g. non-detachable insulating substrates
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01LSEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L23/00Details of semiconductor or other solid state devices
    • H01L23/28Encapsulations, e.g. encapsulating layers, coatings, e.g. for protection
    • H01L23/29Encapsulations, e.g. encapsulating layers, coatings, e.g. for protection characterised by the material, e.g. carbon
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01LSEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L23/00Details of semiconductor or other solid state devices
    • H01L23/28Encapsulations, e.g. encapsulating layers, coatings, e.g. for protection
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Abstract

本發明之SiC及GaN元件密封用成形材料組合物含有(A)馬來醯亞胺樹脂、(B)硬化劑、(D)硬化促進劑及(E)填充材,且 上述(E)填充材含有(e-1)中空結構填充材。The molding material composition for SiC and GaN device sealing of the present invention contains (A) maleimide resin, (B) hardener, (D) hardening accelerator and (E) filler, and the above (E) filler Contains (e-1) hollow structure filler.

Description

SiC及GaN元件密封用成形材料組合物、電子零件裝置Molding material composition for sealing SiC and GaN elements, electronic parts device

本發明係關於一種SiC及GaN元件密封用成形材料組合物及電子零件裝置。The invention relates to a molding material composition for sealing SiC and GaN elements and an electronic component device.

先前以來,於電晶體、IC(integrated circuit,積體電路)等電子零件密封之領域廣泛使用環氧樹脂成形材料。其原因在於環氧樹脂之電特性、耐濕性、機械特性、與插入品之接著性等之平衡性優異。Previously, epoxy resin molding materials have been widely used in the fields of transistors, ICs (integrated circuits) and other electronic parts sealing. The reason for this is that epoxy resins have excellent balance between electrical characteristics, moisture resistance, mechanical characteristics, and adhesion to interposers.

近年來,以對於資源能量未來枯竭之不安或所謂之地球溫暖化問題等為背景而於全世界範圍內省能量之機遇提高。進行功率之控制或轉換、且被稱為「節能技術之關鍵元件」之功率裝置(功率半導體)受到關注。 對於功率半導體而言,功率轉換效率係決定其性能之項目之一。如今,轉換效率高於先前之Si元件之碳化矽(SiC)、氮化鎵(GaN)等化合物半導體之研究開發及於市場上之流通呈現盛況。In recent years, opportunities for energy saving worldwide have increased against the background of uneasiness about the future depletion of resources and energy or the so-called problem of global warming. Power devices (power semiconductors) called "key components of energy-saving technology" that control or convert power are receiving attention. For power semiconductors, power conversion efficiency is one of the items that determines its performance. Nowadays, the research and development of compound semiconductors such as silicon carbide (SiC) and gallium nitride (GaN), which have higher conversion efficiency than previous Si devices, and the circulation in the market are booming.

尤其是SiC元件與Si元件相比具有較高之耐受電壓特性。因此,若應用該SiC元件,則可實現具有更高之耐受電壓之功率半導體模組。隨之,亦對功率半導體元件以外之周邊構件要求較高之耐受電壓特性、例如耐追蹤性及較高之絕緣破壞電壓。In particular, SiC devices have higher withstand voltage characteristics than Si devices. Therefore, if the SiC device is applied, a power semiconductor module with higher withstand voltage can be realized. Along with this, peripheral components other than power semiconductor elements are required to have higher withstand voltage characteristics, such as tracking resistance and higher dielectric breakdown voltage.

SiC元件可列舉與先前之Si元件相比能夠進行高溫動作之點。上述具有較高之耐受電壓特性意味著元件本身之發熱亦變得更高。因此,能夠進行高溫動作亦對周邊構件要求更高之耐熱性。 關於SiC元件,亦存在於300℃以上之溫度下之動作報告,並對密封用成形材料要求較高之玻璃轉移溫度以及較高之耐熱分解性。The SiC device can be exemplified by the fact that it can perform high-temperature operation compared to the previous Si device. The above-mentioned higher withstand voltage characteristics mean that the heat generation of the device itself also becomes higher. Therefore, the ability to perform high-temperature operations also requires higher heat resistance for peripheral members. Regarding SiC devices, there are also reports of operations at temperatures above 300°C, and higher glass transition temperatures and higher thermal decomposition resistance are required for molding materials for sealing.

作為欲對密封用成形材料賦予較高之玻璃轉移溫度而確保高溫時可靠性之技術,提出有將環氧樹脂、酚樹脂、具有馬來醯亞胺基之化合物、及具有烯基之酚化合物作為必需成分之密封用環氧樹脂組合物(例如,專利文獻1)。又,提出有以特定比率調配馬來醯亞胺化合物與苯并㗁𠯤化合物,並添加三唑系化合物而成之密封用樹脂組合物(例如,專利文獻2)。進而提出有將馬來醯亞胺樹脂與氰酸酯樹脂之共聚物作為樹脂成分並將無機奈米粒子作為無機成分之有機-無機奈米混合樹脂(例如,專利文獻3)。又,進而有以特定比率調配馬來醯亞胺化合物、耐地醯亞胺化合物、胺化合物及觸媒而成之密封用樹脂組合物(例如,專利文獻4)等報告。 [先前技術文獻] [專利文獻]As a technique for providing a high glass transition temperature to the molding material for sealing and ensuring reliability at high temperatures, there are proposed epoxy resins, phenol resins, compounds having a maleimide group, and phenol compounds having an alkenyl group An epoxy resin composition for sealing as an essential component (for example, Patent Document 1). In addition, there has been proposed a resin composition for sealing obtained by mixing a maleimide compound and a benzoxanthene compound at a specific ratio and adding a triazole-based compound (for example, Patent Document 2). Furthermore, an organic-inorganic nano-hybrid resin using a copolymer of maleimide resin and cyanate resin as a resin component and inorganic nano particles as an inorganic component has been proposed (for example, Patent Document 3). Furthermore, there have been reports of a resin composition for sealing (for example, Patent Document 4) in which a maleimide compound, a diamidide compound, an amine compound, and a catalyst are blended at a specific ratio. [Prior Technical Literature] [Patent Literature]

專利文獻1:日本專利特開2006-299246號公報 專利文獻2:日本專利特開2015-101667號公報 專利文獻3:日本專利特開2013-010843號公報 專利文獻4:日本專利特開2015-147850號公報Patent Document 1: Japanese Patent Laid-Open No. 2006-299246 Patent Document 2: Japanese Patent Laid-Open No. 2015-101667 Patent Document 3: Japanese Patent Laid-Open No. 2013-010843 Patent Document 4: Japanese Patent Laid-Open No. 2015-147850 Bulletin

[發明所欲解決之問題][Problems to be solved by the invention]

為了確保高溫時可靠性,需要較高之玻璃轉移溫度(Tg)以及對半導體插入零件之較高之密接力。然而,通常多數情況下難以兼顧該等。若使用具有較高之玻璃轉移溫度(Tg)之樹脂,則產生與半導體插入零件之剝離之情況亦不少。進而,亦難以確保對半導體插入零件之充分之密接性,並且兼顧與半導體零件之生產性相關之成形材料之成形性。又,於專利文獻4中,為了確保密接性而添加耐地醯亞胺化合物。然而,硬化劑使用胺化合物存在於對施加有高電壓之SiC元件等進行密封時電特性不充分之顧慮。In order to ensure reliability at high temperatures, a higher glass transition temperature (Tg) and higher adhesion to semiconductor insert parts are required. However, it is usually difficult to balance these in most cases. If a resin with a higher glass transition temperature (Tg) is used, there are many cases where peeling from semiconductor insertion parts occurs. Furthermore, it is difficult to ensure sufficient adhesion to semiconductor insertion parts, and also to take into account the moldability of molding materials related to the productivity of semiconductor parts. In addition, in Patent Document 4, a diazoimide compound is added to ensure adhesion. However, the use of an amine compound as a hardener may cause insufficient electrical characteristics when sealing a SiC element or the like to which a high voltage is applied.

本發明係鑒於此種實際情況而完成者,且密封用成形材料組合物具有較高之玻璃轉移溫度(Tg)。進而該密封用成形材料組合物可獲得耐熱分解性較高、硬化性及成形性優異,並且耐受電壓性較高、與半導體插入零件之密接性良好而可靠性較高之硬化物。又,本發明亦可應用於使用該密封用成形材料組合物之電子零件裝置。 [解決問題之技術手段]The present invention has been completed in view of this actual situation, and the molding material composition for sealing has a relatively high glass transition temperature (Tg). Furthermore, the molding material composition for sealing can obtain a cured product having high thermal decomposition resistance, excellent curability and moldability, high voltage resistance, good adhesion to semiconductor insertion parts, and high reliability. Furthermore, the present invention can also be applied to electronic component devices using the molding material composition for sealing. [Technical means to solve the problem]

本發明者等人發現,藉由將作為SiC及GaN元件所使用之樹脂之特定樹脂及填充材進行組合而滿足功率裝置之動作環境下之可靠性,從而完成本發明。The inventors of the present invention found that the combination of a specific resin and a filler used as resins for SiC and GaN devices satisfies the reliability in the operating environment of a power device, and completed the present invention.

即,本案發明與以下相關。 [1]一種SiC及GaN元件密封用成形材料組合物,其含有(A)馬來醯亞胺樹脂、(B)硬化劑、(D)硬化促進劑及(E)填充材,且上述(E)填充材含有(e-1)中空結構填充材。 [2]如上述[1]之SiC及GaN元件密封用成形材料組合物,其中上述(A)馬來醯亞胺樹脂係下述通式(I)所表示之馬來醯亞胺樹脂。That is, the present invention is related to the following. [1] A molding material composition for SiC and GaN element sealing, which contains (A) maleimide resin, (B) hardener, (D) hardening accelerator, and (E) filler, and (E) ) The filler contains (e-1) hollow structure filler. [2] The molding material composition for SiC and GaN device sealing as described in [1] above, wherein the (A) maleimide resin is a maleimide resin represented by the following general formula (I).

[化1]

Figure 02_image001
(式中,R1 分別獨立地為碳數1~10之烴基,並且烴基可經鹵素原子取代;於存在複數個R1 之情形時,該複數個R1 可相互相同亦可不同;p分別獨立地為0~4之整數,q為0~3之整數,z為0~10之整數) [3]如上述[1]或[2]之SiC及GaN元件密封用成形材料組合物,其中上述(B)硬化劑係酚系硬化劑及苯并㗁𠯤樹脂之至少1種,上述酚系硬化劑係下述通式(II)所表示之酚系硬化劑、及下述通式(III)所表示之酚系硬化劑之1種或2種,上述苯并㗁𠯤樹脂係由下述通式(IV)所表示。[Chem 1]
Figure 02_image001
(In the formula, R 1 is independently a hydrocarbon group having 1 to 10 carbon atoms, and the hydrocarbon group may be substituted with a halogen atom; in the presence of a plurality of R 1 , the plurality of R 1 may be the same as or different from each other; p respectively Independently an integer of 0 to 4, q is an integer of 0 to 3, and z is an integer of 0 to 10) [3] The molding material composition for SiC and GaN device sealing as described in [1] or [2] above, wherein At least one of the above (B) hardener-based phenol-based hardeners and benzo resins, the above-mentioned phenol-based hardeners are phenol-based hardeners represented by the following general formula (II), and the following general One or two of the phenolic hardeners represented by the formula (III), and the above benzo resins are represented by the following general formula (IV).

[化2]

Figure 02_image003
(式中,x為0~10)[Chem 2]
Figure 02_image003
(In the formula, x is 0~10)

[化3]

Figure 02_image005
(式中,y1為0~10)[Chemical 3]
Figure 02_image005
(In the formula, y1 is 0~10)

[化4]

Figure 02_image007
(式中,X1為碳數1~10之伸烷基、氧原子、或直接鍵;R2 及R3 分別獨立地為碳數1~10之烴基;於存在複數個R2 及R3 之情形時,複數個R2 及複數個R3 分別可相同亦可不同;m1及m2分別獨立地為0~4之整數) [4]如上述[1]至[3]中任一項之SiC及GaN元件密封用成形材料組合物,其進而包含(C)熱硬化性樹脂,且該(C)熱硬化性樹脂係選自下述通式(V)~(VII)所表示之環氧樹脂、一分子中具有至少2個氰酸酯基之氰酸酯單體、及下述通式(VIII)所表示之含烯丙基之耐地醯亞胺(nadiimido)樹脂中之至少1種。[Chem 4]
Figure 02_image007
(In the formula, X1 is a C 1-10 alkylene group, an oxygen atom, or a direct bond; R 2 and R 3 are each independently a C 1-10 hydrocarbon group; in the presence of a plurality of R 2 and R 3 In this case, plural R 2 and plural R 3 may be the same or different; m1 and m2 are independently integers of 0 to 4) [4] SiC as described in any one of [1] to [3] above And a molding material composition for GaN element sealing, which further comprises (C) thermosetting resin, and the (C) thermosetting resin is selected from epoxy resins represented by the following general formulas (V) to (VII) . At least one of a cyanate monomer having at least 2 cyanate groups in one molecule, and an allyl group-containing nadiimido resin represented by the following general formula (VIII).

[化5]

Figure 02_image009
(式中,n1為0~10)[Chemical 5]
Figure 02_image009
(In the formula, n1 is 0~10)

[化6]

Figure 02_image011
(式中,n2為0~10)[化6]
Figure 02_image011
(In the formula, n2 is 0~10)

[化7]

Figure 02_image013
[化7]
Figure 02_image013

[化8]

Figure 02_image015
(式中,R4 係碳數1~10之伸烷基、碳數4~8之伸環烷基、碳數6~18之二價芳香族基、通式「-A1 -C6 H4 -(A1 )m -(其中,m表示0或1之整數,各A1 分別獨立地為碳數1~10之伸烷基、碳數4~8之伸環烷基)」所表示之基、或通式「-C6 H4 -A2 -C6 H4 -(此處,A2 係「-CH2 -」、「-C(CH3 )2 -」、 「-CO-」、「-O-」、「-S-」或「-SO2 -」所表示之基)」所表示之基) [5]如上述[1]至[4]中任一項之SiC及GaN元件密封用成形材料組合物,其中上述(D)硬化促進劑係(d-1)有機磷系硬化促進劑與(d-2)咪唑系硬化促進劑。 [6]如上述[1]至[5]中任一項之SiC及GaN元件密封用成形材料組合物,其中上述(e-1)中空結構填充材之平均粒徑為3~100 μm。 [7]如上述[1]至[6]中任一項之SiC及GaN元件密封用成形材料組合物,其中上述(e-1)中空結構填充材係選自二氧化矽、氧化鋁、二氧化矽-氧化鋁化合物中之至少1種,且該(e-1)中空結構填充材之含量相對於上述(E)填充材總量為1~50質量%。 [8]如上述[1]至[6]中任一項之SiC及GaN元件密封用成形材料組合物,其中上述(e-1)中空結構填充材包含有機化合物,且該(e-1)中空結構填充材之含量相對於(E)填充材總量為0.5~10質量%。 [9]如上述[1]至[6]中任一項之SiC及GaN元件密封用成形材料組合物,其中上述(e-1)中空結構填充材包含倍半矽氧烷化合物,且該(e-1)中空結構填充材之含量相對於(E)填充材總量為0.5~10質量%。 [10]如上述[1]至[9]中任一項之SiC及GaN元件密封用成形材料組合物,其中上述(D)硬化促進劑係(d-1)有機磷系硬化促進劑與(d-2)咪唑系硬化促進劑,且上述(d-2)咪唑系硬化促進劑係與雙酚A型環氧樹脂(液狀)以其質量比設為1/20進行反應時之反應起始溫度在85℃以上且未達175℃之咪唑系硬化促進劑。 [11]如上述[4]至[10]中任一項之SiC及GaN元件密封用成形材料組合物,其中上述(C)熱硬化性樹脂係一分子中具有至少2個氰酸酯基之氰酸酯單體,且相對於上述(A)成分之100質量份為10~50質量份。 [12]如上述[4]至[11]中任一項之SiC及GaN元件密封用成形材料組合物,其中上述(C)熱硬化性樹脂係下述通式(VIII)所表示之含烯丙基之耐地醯亞胺樹脂,進而上述(D)硬化促進劑含有(d-3)酸系硬化促進劑。[Chem 8]
Figure 02_image015
(In the formula, R 4 is a C 1-10 alkylene group, a C 4-8 cycloalkyl group, a C 6-18 divalent aromatic group, the general formula "-A 1 -C 6 H 4 -(A 1 ) m -(where m represents an integer of 0 or 1, and each A 1 is independently an alkylene group having 1 to 10 carbon atoms and a cycloalkylene group having 4 to 8 carbon atoms)" Base, or the general formula "-C 6 H 4 -A 2 -C 6 H 4 -(Here, A 2 is "-CH 2 -", "-C(CH 3 ) 2 -", "-CO- ", "-O-", "-S-" or "-SO 2 -" represents the base)") (5) SiC and any of the above [1] to [4] A molding material composition for GaN element sealing, wherein the above (D) hardening accelerator system (d-1) organophosphorus curing accelerator and (d-2) imidazole curing accelerator. [6] The molding material composition for sealing SiC and GaN devices according to any one of the above [1] to [5], wherein the average particle diameter of the (e-1) hollow structure filler is 3 to 100 μm. [7] The molding material composition for SiC and GaN device sealing according to any one of the above [1] to [6], wherein the (e-1) hollow structure filler is selected from silica, alumina, and At least one of the silica-alumina compounds, and the content of the (e-1) hollow structure filler is 1 to 50% by mass relative to the total amount of the (E) filler. [8] The molding material composition for sealing SiC and GaN elements according to any one of the above [1] to [6], wherein the above (e-1) hollow structure filler contains an organic compound, and the (e-1) The content of the hollow structure filler is 0.5 to 10% by mass relative to the total amount of (E) filler. [9] The molding material composition for sealing SiC and GaN devices according to any one of the above [1] to [6], wherein the above (e-1) hollow structure filler includes a sesquisilane compound, and the ( e-1) The content of the hollow structure filler is 0.5 to 10% by mass relative to the total amount of (E) filler. [10] The molding material composition for sealing SiC and GaN devices according to any one of the above [1] to [9], wherein the above (D) hardening accelerator system (d-1) organophosphorus curing accelerator and ( d-2) Imidazole-based hardening accelerator, and the above (d-2) imidazole-based hardening accelerator is reacted with bisphenol A epoxy resin (liquid) at a mass ratio of 1/20 Imidazole-based hardening accelerators with an initial temperature above 85°C and less than 175°C. [11] The molding material composition for SiC and GaN device sealing according to any one of the above [4] to [10], wherein the above (C) thermosetting resin is one having at least 2 cyanate groups in one molecule The cyanate ester monomer is 10 to 50 parts by mass with respect to 100 parts by mass of the component (A). [12] The molding material composition for sealing SiC and GaN devices according to any one of the above [4] to [11], wherein the (C) thermosetting resin is an alkene-containing compound represented by the following general formula (VIII) The propylidene diimide resin and the (D) hardening accelerator further contain (d-3) acid-based hardening accelerator.

[化9]

Figure 02_image017
(式中,R4 係碳數1~10之伸烷基、碳數4~8之伸環烷基、碳數6~18之二價芳香族基、通式「-A1 -C6 H4 -(A1 )m -(其中,m表示0或1之整數,各A1 分別獨立地為碳數1~10之伸烷基、碳數4~8之伸環烷基)」所表示之基、或通式「-C6 H4 -A2 -C6 H4 -(此處,A2 係「-CH2 -」、「-C(CH3 )2 -」、 「-CO-」、「-O-」、「-S-」或「-SO2 -」所表示之基)」所表示之基) [13]如上述[12]之SiC及GaN元件密封用成形材料組合物,其中上述(d-3)酸系硬化促進劑係選自對甲苯磺酸、其胺鹽及三氟化硼胺錯合物中之至少1種。 [14]一種電子零件裝置,其具備由如上述[1]至[13]中任一項之SiC及GaN元件密封用成形材料組合物之硬化物密封之SiC及GaN元件。 [發明之效果][化9]
Figure 02_image017
(In the formula, R 4 is a C 1-10 alkylene group, a C 4-8 cycloalkyl group, a C 6-18 divalent aromatic group, the general formula "-A 1 -C 6 H 4 -(A 1 ) m -(where m represents an integer of 0 or 1, and each A 1 is independently an alkylene group having 1 to 10 carbon atoms and a cycloalkylene group having 4 to 8 carbon atoms)" Base, or the general formula "-C 6 H 4 -A 2 -C 6 H 4 -(Here, A 2 is "-CH 2 -", "-C(CH 3 ) 2 -", "-CO- ", "-O-", "-S-", or "-SO 2 -" (base represented by ")") [13] The molding material composition for SiC and GaN device sealing as described in [12] above Wherein the (d-3) acid-based hardening accelerator is at least one selected from p-toluenesulfonic acid, its amine salt, and boron trifluoride amine complex. [14] An electronic component device comprising SiC and GaN elements sealed by a cured product of the molding material composition for sealing SiC and GaN elements according to any one of the above [1] to [13]. [Effect of invention]

根據本發明,密封用成形材料組合物具有較高之玻璃轉移溫度(Tg)。進而,該密封用成形材料組合物可獲得耐熱分解性較高、硬化性及成形性優異,並且耐受電壓性較高、與半導體插入零件之密接性良好而可靠性較高之硬化物。又,本發明亦可應用於使用該密封用成形材料組合物之電子零件裝置。According to the present invention, the molding material composition for sealing has a relatively high glass transition temperature (Tg). Furthermore, the molding material composition for sealing can obtain a cured product having high thermal decomposition resistance, excellent curability and moldability, high voltage resistance, good adhesion to semiconductor insertion parts, and high reliability. Furthermore, the present invention can also be applied to electronic component devices using the molding material composition for sealing.

以下,對本發明詳細地進行說明。 (SiC及GaN元件密封用成形材料組合物) 本發明之SiC及GaN元件密封用成形材料組合物含有(A)馬來醯亞胺樹脂、(B)硬化劑、(D)硬化促進劑及(E)填充材。 上述(E)填充材含有(e-1)中空結構填充材。Hereinafter, the present invention will be described in detail. (Molding material composition for SiC and GaN element sealing) The molding material composition for SiC and GaN element sealing of the present invention contains (A) maleimide resin, (B) hardener, (D) hardening accelerator and ( E) Filling material. The (E) filler mentioned above contains (e-1) a hollow structure filler.

首先,本發明對SiC及GaN元件密封用成形材料組合物(以下,亦簡稱為密封用成形材料組合物)之各成分進行敍述。 [(A)馬來醯亞胺樹脂] 本發明中所使用之(A)成分之馬來醯亞胺樹脂可為由下述通式(I)表示且1分子內包含2個以上之馬來醯亞胺基之化合物。(A)成分之馬來醯亞胺樹脂係藉由利用加熱使馬來醯亞胺基反應而形成三維網狀結構並硬化之樹脂。又,上述馬來醯亞胺樹脂藉由交聯反應對硬化物賦予較高之玻璃轉移溫度(Tg)而提高耐熱性及耐熱分解性。First, the present invention describes each component of a molding material composition for sealing SiC and GaN devices (hereinafter, also simply referred to as a molding material composition for sealing). [(A) Maleimide resin] The maleimide resin of (A) component used in the present invention may be represented by the following general formula (I) and contains two or more males in one molecule Compounds with amide imino groups. (A) The component maleimide resin is a resin that hardens by forming a three-dimensional network structure by reacting maleimide groups with heat. In addition, the above-mentioned maleimide resin imparts a higher glass transition temperature (Tg) to the cured product through a cross-linking reaction to improve heat resistance and thermal decomposition resistance.

[化10]

Figure 02_image019
[化10]
Figure 02_image019

上述通式(I)中,R1 分別獨立地為碳數1~10之烴基,並且該烴基可經鹵素原子取代。p分別獨立地為0~4之整數,q為0~3之整數。 作為上述碳數1~10之烴基,例如可列舉:甲基、乙基、丙基、丁基、戊基、己基、庚基等烷基;氯甲基、3-氯丙基等取代烷基;乙烯基、烯丙基、丁烯基、戊烯基、己烯基等烯基;苯基、甲苯基、二甲苯基等芳基;苄基、苯乙基等芳烷基等一價烴基。 又,於存在複數個R1 之情形時,該複數個R1 可相互相同亦可不同。 z為0~10之整數,亦可為0~4之整數。In the above general formula (I), R 1 is independently a hydrocarbon group having 1 to 10 carbon atoms, and the hydrocarbon group may be substituted with a halogen atom. p is independently an integer from 0 to 4, and q is an integer from 0 to 3. Examples of the hydrocarbon group having 1 to 10 carbon atoms include alkyl groups such as methyl, ethyl, propyl, butyl, pentyl, hexyl, and heptyl groups; substituted alkyl groups such as chloromethyl and 3-chloropropyl groups; ; Alkenyl groups such as vinyl, allyl, butenyl, pentenyl and hexenyl; aryl groups such as phenyl, tolyl and xylyl; monovalent hydrocarbon groups such as benzyl and phenethyl . In addition, when there are plural R 1s , the plural R 1s may be the same as or different from each other. z is an integer from 0 to 10, and may also be an integer from 0 to 4.

上述通式(I)所表示之馬來醯亞胺樹脂於下述(B)成分之硬化劑與(D)成分之硬化促進劑之存在下,於170℃以上之溫度下相對容易地進行加成反應,而對密封用成形材料組合物之硬化物賦予較高之耐熱性。The maleimide resin represented by the above general formula (I) is relatively easily added at a temperature of 170° C. or higher in the presence of the following (B) component hardener and (D) component hardening accelerator Reaction, and imparts higher heat resistance to the cured product of the molding material composition for sealing.

作為上述通式(I)所表示之馬來醯亞胺樹脂之具體例,例如可列舉:N,N'-(4,4'-二苯甲烷)雙馬來醯亞胺、雙(3-乙基-5-甲基-4-馬來醯亞胺基苯基)甲烷、聚苯基甲烷馬來醯亞胺等。 又,上述馬來醯亞胺樹脂例如可以市售品之形式獲取將z=0之N,N'-(4,4'-二苯甲烷)雙馬來醯亞胺作為主成分之BMI、BMI-70(以上為K.I Chemical Industry(股)製造)、BMI-1000(大和化成工業(股)製造)、將z=0~2之聚苯基甲烷馬來醯亞胺作為主成分之BMI-2300(大和化成工業(股)製造)等。Specific examples of the maleimide resin represented by the general formula (I) include, for example, N,N'-(4,4'-diphenylmethane)bismaleimide and bis(3- Ethyl-5-methyl-4-maleimidophenyl)methane, polyphenylmethanemaleimide, etc. In addition, the above-mentioned maleimide resin can be obtained as a commercially available product, for example, BMI and BMI having N=0,4′-(4,4′-diphenylmethane)bismaleimide with z=0 as the main component. -70 (manufactured by KI Chemical Industry Co., Ltd.), BMI-1000 (manufactured by Daiwa Chemical Industry Co., Ltd.), BMI-2300 with polyphenylmethane maleimide with z=0 to 2 as the main component (Manufactured by Yamato Chemical Industry Co., Ltd.) etc.

上述(A)成分之馬來醯亞胺樹脂亦可將其一部分或總量預先與下述(B)成分之硬化劑之一部分或總量進行預混合後使用。預混合之方法並無特別限定,可使用公知之混合方法。例如,預混合之方法可列舉如下方法等:使用可進行攪拌之裝置將(B)成分以50~180℃熔融後,一面進行攪拌,一面緩慢添加(A)成分之馬來醯亞胺樹脂並進行混合。於其全部熔融後進而攪拌10~60分鐘左右而製成預混合樹脂。 再者,預混合亦可使用2種以上之(B)成分之硬化劑。The maleimide resin of the above component (A) may be used by premixing a part or the total amount thereof with a part or the total amount of the hardener of the following component (B) in advance. The method of premixing is not particularly limited, and a well-known mixing method can be used. For example, the pre-mixing method may include the following method: after melting the component (B) at 50 to 180°C using a stirring device, the maleimide resin of the component (A) is slowly added while stirring Mix. After all of it is melted, it is further stirred for about 10 to 60 minutes to prepare a pre-mixed resin. Furthermore, two or more kinds of hardeners of component (B) may be used for premixing.

上述(A)成分之馬來醯亞胺樹脂亦可除上述通式(I)所表示之馬來醯亞胺樹脂外併用上述通式(I)所表示之馬來醯亞胺樹脂以外之馬來醯亞胺樹脂。作為可併用之馬來醯亞胺樹脂,例如可列舉:間伸苯基雙馬來醯亞胺、2,2-雙[4-(4-馬來醯亞胺基苯氧基)苯基]丙烷、1,6-雙馬來醯亞胺基-(2,2,4-三甲基)己烷等。亦可併用該等以外之先前公知之馬來醯亞胺樹脂。再者,於調配上述通式(I)所表示之馬來醯亞胺樹脂以外之馬來醯亞胺樹脂之情形時,其調配量相對於(A)成分之馬來醯亞胺樹脂100質量份,可為30質量份以下,亦可為20質量份以下,亦可為10質量份以下。The maleimide resin of the above-mentioned component (A) may be a horse other than the maleimide resin represented by the above general formula (I) and other than the maleimide resin represented by the above general formula (I) Laimide resin. Examples of maleimide resins that can be used in combination include m-phenylene bismaleimide, 2,2-bis[4-(4-maleimidophenoxy)phenyl] Propane, 1,6-bismaleimide-(2,2,4-trimethyl)hexane, etc. A previously known maleimide resin other than these may also be used in combination. Furthermore, when blending maleimide resins other than the maleimide resin represented by the general formula (I) above, the blending amount is relative to 100 masses of the maleimide resin (A) component The part may be 30 parts by mass or less, 20 parts by mass or less, or 10 parts by mass or less.

上述(A)成分之含量相對於(A)~(C)成分之合計含量100質量%,可為30~70質量%,亦可為35~65質量%。若(A)成分之含量為30質量%以上,則可提高密封用成形材料組合物之耐熱性。若(A)成分之含量為70質量%以下,則可提高該密封用成形材料組合物之硬化物與半導體插入零件之密接性。The content of the component (A) may be 30 to 70% by mass or 35 to 65% by mass with respect to the total content of the components (A) to (C) as 100% by mass. If the content of (A) component is 30% by mass or more, the heat resistance of the molding material composition for sealing can be improved. If the content of the component (A) is 70% by mass or less, the adhesion between the hardened product of the molding material composition for sealing and the semiconductor insertion part can be improved.

[(B)硬化劑] 本發明中所使用之(B)成分之硬化劑亦可包含下述酚系硬化劑及苯并㗁𠯤樹脂之至少1種,上述酚系硬化劑係上述通式(II)所表示之酚系硬化劑、及上述通式(III)所表示之酚系硬化劑之1種或2種,上述苯并㗁𠯤樹脂係由上述通式(IV)所表示。 上述(B)成分可於下述(d-1)成分之有機磷系硬化促進劑之存在下相對容易地與(A)成分進行加成反應。(B)成分具有間接地減少作為(A)成分之馬來醯亞胺樹脂之自我聚合反應並緩和剝離應力之傾向。又,密封用成形材料組合物之耐熱性以及密接性及成形性提高。[(B) Hardener] The hardener of the component (B) used in the present invention may also contain at least one of the following phenol-based hardeners and benzo resins, and the above-mentioned phenol-based hardeners are One or two of the phenolic hardeners represented by the general formula (II) and the phenolic hardeners represented by the general formula (III) above, the benzo resin is composed of the general formula (IV ). The above component (B) can relatively easily undergo an addition reaction with the component (A) in the presence of the following organophosphorus curing accelerator of the component (d-1). The component (B) has a tendency to indirectly reduce the self-polymerization reaction of the maleimide resin as the component (A) and relax the peeling stress. In addition, the heat resistance, adhesion, and moldability of the molding material composition for sealing are improved.

上述酚系硬化劑係由下述通式(II)及(III)所表示,且一分子中具有至少2個羥基。The phenolic hardener is represented by the following general formulas (II) and (III), and has at least two hydroxyl groups in one molecule.

[化11]

Figure 02_image021
(式中,x為0~10)[Chem 11]
Figure 02_image021
(In the formula, x is 0~10)

[化12]

Figure 02_image023
(式中,y1為0~10)[化12]
Figure 02_image023
(In the formula, y1 is 0~10)

上述通式(II)中,x為0~10,亦可為1~4。又,上述通式(III)中,y1為0~10,亦可為0~3。In the above general formula (II), x is 0 to 10, and may be 1 to 4. In addition, in the above general formula (III), y1 is 0 to 10, and may be 0 to 3.

上述通式(II)所表示之酚樹脂可以市售品之形式獲取MEH-7500(明和化成(股)製造),上述通式(III)所表示之酚樹脂可以市售品之形式獲取SN-485(新日鐵住金化學(股)製造)。The phenol resin represented by the above general formula (II) can be obtained as a commercially available product MEH-7500 (manufactured by Meiwa Chemical Industry Co., Ltd.), and the phenol resin represented by the above general formula (III) can be obtained as a commercially available product SN- 485 (manufactured by Nippon Steel & Sumitomo Chemical Co., Ltd.).

上述苯并㗁𠯤樹脂於一分子中具有2個苯并㗁𠯤環,且係由下述通式(IV)所表示。The aforementioned benzo㗁𠯤 resin has two benzo㗁𠯤 rings in one molecule, and is represented by the following general formula (IV).

[化13]

Figure 02_image025
[Chem 13]
Figure 02_image025

上述通式(IV)中,X1為碳數1~10之伸烷基、氧原子、或直接鍵。R2 及R3 分別獨立地為碳數1~10之烴基。In the above general formula (IV), X1 is a C 1-10 alkylene group, an oxygen atom, or a direct bond. R 2 and R 3 are each independently a hydrocarbon group having 1 to 10 carbon atoms.

X1之伸烷基之碳數為1~10,亦可為1~3。作為伸烷基之具體例,可列舉:亞甲基、伸乙基、伸丙基、伸丁基、伸戊基、伸己基、伸庚基、伸辛基等。伸烷基可為亞甲基、伸乙基、伸丙基,亦可為亞甲基。The carbon number of the alkylene group of X1 is 1-10, and it can also be 1-3. Specific examples of the alkylene group include methylene group, ethyl group, propyl group, butyl group, pentyl group, hexyl group, heptyl group, octyl group and the like. The alkylene can be methylene, ethyl, propyl, or methylene.

作為R2 及R3 之碳數1~10之烴基,例如可列舉:甲基、乙基、丙基、丁基、戊基、己基、庚基等烷基;乙烯基、烯丙基、丁烯基、戊烯基、己烯基等烯基;苯基、甲苯基、二甲苯基等芳基;苄基、苯乙基等芳烷基等一價烴基。 又,於存在複數個R2 及R3 之情形時,複數個R2 及複數個R3 分別可相同亦可不同。Examples of the hydrocarbon groups having 1 to 10 carbon atoms for R 2 and R 3 include alkyl groups such as methyl, ethyl, propyl, butyl, pentyl, hexyl, and heptyl groups; vinyl, allyl, and butyl Alkenyl groups such as alkenyl, pentenyl and hexenyl; aryl groups such as phenyl, tolyl and xylyl; monovalent hydrocarbon groups such as aralkyl such as benzyl and phenethyl. In addition, when there are plural R 2 and R 3 , plural R 2 and plural R 3 may be the same or different, respectively.

m1分別獨立地為0~4之整數,可為0~2之整數,亦可為0。m2分別獨立地為0~4之整數,可為0~2之整數,亦可為0。m1 is independently an integer of 0 to 4, and may be an integer of 0 to 2, or 0. m2 is independently an integer of 0 to 4, and may be an integer of 0 to 2, or 0.

作為上述通式(IV)所表示之苯并㗁𠯤樹脂之具體例,例如可列舉下述式(IV-1)~(IV-4)所示之樹脂。該等樹脂可使用1種,亦可將2種以上組合使用。As specific examples of the benzoxanthene resin represented by the general formula (IV), for example, resins represented by the following formulas (IV-1) to (IV-4) can be cited. One type of these resins may be used, or two or more types may be used in combination.

[化14]

Figure 02_image027
[化14]
Figure 02_image027

[化15]

Figure 02_image029
[化15]
Figure 02_image029

[化16]

Figure 02_image031
[Chem 16]
Figure 02_image031

[化17]

Figure 02_image033
[化17]
Figure 02_image033

作為上述苯并㗁𠯤樹脂,亦可為上述式(IV-1)所表示之苯并㗁𠯤樹脂。又,於通式(VI)所表示之苯并㗁𠯤樹脂中,上述式(IV-1)所表示之苯并㗁𠯤樹脂之含量可為50~100質量%,亦可為60~100質量%,亦可為70~100質量%。As the benzoxanthene resin, the benzoxanthene resin represented by the above formula (IV-1) may also be used. In addition, in the benzo㗁𠯤 resin represented by the general formula (VI), the content of the benzo㗁𠯤 resin represented by the above formula (IV-1) may be 50-100% by mass, and It may be 60 to 100% by mass or 70 to 100% by mass.

上述式(IV-1)所表示之苯并㗁𠯤樹脂可以苯并㗁𠯤P-d(四國化成工業(股)製造)等市售品之形式獲取。The benzo㗁𠯤 resin represented by the above formula (IV-1) can be obtained in the form of commercially available products such as benzo㗁𠯤P-d (manufactured by Shikoku Chemical Industry Co., Ltd.).

上述(B)成分可單獨使用通式(II)~(IV)所表示之化合物,亦可將該等之2種以上併用。就耐熱性之觀點而言,可單獨使用通式(IV)所表示之苯并㗁𠯤樹脂或將其用作(B)成分之主成分。就生產性及成形性之觀點而言,可將通式(II)及通式(III)所表示之酚樹脂單獨使用或併用後使用。通式(IV)所表示之苯并㗁𠯤樹脂若將通式(II)及/或通式(III)所表示之酚樹脂併用,則可獲得耐熱性及成形性等之平衡性優異之密封用成形材料組合物,且為本發明之實施形態之一。As the component (B), the compounds represented by the general formulae (II) to (IV) may be used alone, or two or more of these may be used in combination. From the viewpoint of heat resistance, the benzoxanthene resin represented by the general formula (IV) can be used alone or as a main component of the (B) component. From the viewpoint of productivity and formability, the phenol resins represented by the general formula (II) and the general formula (III) may be used alone or in combination. When the phenol resins represented by the general formula (IV) and/or the general formula (III) are used in combination, the balance of heat resistance and moldability can be obtained It is an excellent molding material composition for sealing and is one of the embodiments of the present invention.

於本發明中,就耐熱性、密接性、及成形性之平衡性之觀點而言,(B)成分之含量相對於(A)成分100質量份,可設為20~250質量份,亦可設為30~200質量份,亦可設為40~150質量份。關於(B)成分之含量,於併用2種以上之(B)成分之情形時,亦可將其合計量設為上述範圍內。In the present invention, from the viewpoint of the balance of heat resistance, adhesion, and formability, the content of (B) component may be 20 to 250 parts by mass relative to 100 parts by mass of (A) component, or It may be 30 to 200 parts by mass, or may be 40 to 150 parts by mass. Regarding the content of the component (B), when two or more components (B) are used in combination, the total amount thereof may be within the above range.

於本發明中,可併用上述通式(II)~(IV)所表示之化合物以外之先前公知之酚系硬化劑及/或苯并㗁𠯤。又,本發明亦可使用酸酐或胺系硬化劑。In the present invention, previously known phenolic hardeners and/or benzoxanthenes other than the compounds represented by the general formulae (II) to (IV) may be used in combination. In addition, the present invention can also use an acid anhydride or an amine hardener.

[(C)熱硬化性樹脂] 本發明之密封用成形材料組合物亦可進而包含(C)成分之熱硬化性樹脂。 (C)成分之熱硬化性樹脂可於作為(d-1)成分之磷系硬化促進劑或者作為(d-2)成分之咪唑系硬化促進劑之存在下與(B)成分之硬化劑進行加成反應。 又,(C)成分之熱硬化性樹脂亦可為選自下述通式(V)~(VII)所表示之環氧樹脂、一分子中具有至少2個氰酸酯基之氰酸酯單體、下述通式(VIII)所表示之含烯丙基之耐地醯亞胺樹脂中之至少1種。[(C) Thermosetting resin] The molding material composition for sealing of the present invention may further include a thermosetting resin of (C) component. (C) The thermosetting resin of the component can be carried out in the presence of the phosphorus curing accelerator as the component (d-1) or the imidazole curing accelerator as the component (d-2) and the curing agent of the component (B) Addition reaction. In addition, the thermosetting resin of the component (C) may be selected from epoxy resins represented by the following general formulas (V) to (VII), and cyanate monomers having at least 2 cyanate groups in one molecule. At least one of the allyl-containing diamidide-resistant resin represented by the following general formula (VIII).

(通式(V)~(VII)所表示之環氧樹脂) 下述通式(V)~(VII)所表示之環氧樹脂於一分子中具有2個以上之環氧基,且包含三苯甲烷骨架、及/或萘骨架。 上述環氧樹脂具有藉由自相對較低之溫度開始反應而提高成形性、於加成反應時生成羥基而賦予密接性之作用。又,上述環氧樹脂具有與(B)成分之硬化劑進行交聯反應而提高成形性及密接性之作用。上述環氧樹脂具有該作用,並且亦具有於下述(d-2)成分之咪唑系硬化促進劑之存在下促進(A)成分之馬來醯亞胺樹脂之自我聚合反應而提高密封用成形材料組合物之硬化性,從而賦予良好之成形性之作用。上述環氧樹脂可使用1種,亦可將2種以上組合使用。(Epoxy resins represented by general formulas (V) to (VII)) The epoxy resins represented by the following general formulas (V) to (VII) have two or more epoxy groups in one molecule and contain three Phenyl methane skeleton and/or naphthalene skeleton. The above-mentioned epoxy resin has the effect of improving the moldability by starting the reaction from a relatively low temperature, and generating hydroxyl groups during the addition reaction to impart adhesion. In addition, the epoxy resin has a function of performing crosslinking reaction with the curing agent of the component (B) to improve moldability and adhesion. The above epoxy resin has this effect, and also has the following (d-2) component imidazole hardening accelerator to promote the self-polymerization reaction of the (A) component maleimide resin to improve molding for sealing The hardenability of the material composition gives good formability. One type of the epoxy resin may be used, or two or more types may be used in combination.

[化18]

Figure 02_image035
(式中,n1為0~10)[Chemical 18]
Figure 02_image035
(In the formula, n1 is 0~10)

[化19]

Figure 02_image037
(式中,n2為0~10)[Chem 19]
Figure 02_image037
(In the formula, n2 is 0~10)

[化20]

Figure 02_image039
[化20]
Figure 02_image039

上述通式(V)中,n1為0~10,亦可為0~3。又,上述通式(VI)中,n2為0~10,亦可為0~3。In the above general formula (V), n1 is 0 to 10, and may be 0 to 3. In addition, in the above general formula (VI), n2 is 0 to 10, and may be 0 to 3.

上述通式(V)所表示之環氧樹脂可以市售品之形式獲取EPPN-502H(日本化藥(股)製造),上述通式(VI)所表示之環氧樹脂可以市售品之形式獲取ESN-375(新日鐵住金化學(股)製造),上述通式(VII)所表示之環氧樹脂可以市售品之形式獲取HP-4710(DIC(股)製造)。The epoxy resin represented by the above general formula (V) can be obtained in the form of a commercially available product EPPN-502H (manufactured by Nippon Kayaku Co., Ltd.), and the epoxy resin represented by the above general formula (VI) can be in the form of a commercially available product Obtain ESN-375 (manufactured by Nippon Steel & Sumitomo Chemical Co., Ltd.), and the epoxy resin represented by the above general formula (VII) can be obtained as HP-4710 (manufactured by DIC) in the form of a commercially available product.

就使生產性及密封用成形材料組合物之流動性良好之觀點而言,通式(V)~(VII)所表示之環氧樹脂之軟化點可為55~100℃,亦可為60~90℃,亦可為65~85℃。From the viewpoint of improving the productivity and the fluidity of the molding material composition for sealing, the softening point of the epoxy resins represented by the general formulas (V) to (VII) may be 55 to 100°C or 60 to 90 ℃, can also be 65 ~ 85 ℃.

於本發明之密封用成形材料組合物中,就使玻璃轉移點、密接性及成形性等平衡之觀點而言,作為(C)成分之環氧樹脂之含量可如下所述般進行調配。關於作為(C)成分之環氧樹脂之含量,(c)/[(b-1)+(b-2)](當量比)可為0.2~1.5,亦可為0.3~1.2。(b-1)係(B)成分之酚系硬化劑所具有之羥基。又,(b-2)係苯并㗁𠯤開環時所產生之羥基。(c)係(C)成分之環氧樹脂所具有之環氧基。若當量比為0.2以上,則成形性變得良好,若為1.5以下,則耐熱性、耐熱分解性、阻燃性等分別變得良好。再者,於使用2種以上之環氧樹脂之情形時,亦可將其合計量設為上述範圍內。In the molding material composition for sealing of the present invention, the content of the epoxy resin as the component (C) can be adjusted as follows from the viewpoint of balancing the glass transition point, adhesion, moldability, and the like. Regarding the content of the epoxy resin as the component (C), (c)/[(b-1)+(b-2)] (equivalent ratio) may be 0.2 to 1.5 or 0.3 to 1.2. (b-1) The hydroxyl group of the phenolic hardener of the component (B). In addition, (b-2) is a hydroxy group generated when benzo㗁𠯤 opens a ring. (c) is an epoxy group possessed by the epoxy resin of the component (C). If the equivalent ratio is 0.2 or more, the moldability becomes good, and if it is 1.5 or less, the heat resistance, the thermal decomposition resistance, the flame retardancy, etc. become good respectively. Furthermore, when two or more types of epoxy resins are used, the total amount thereof may be within the above range.

又,作為(C)成分之環氧樹脂之含量相對於(A)成分之馬來醯亞胺樹脂100質量份,可為25~200質量份,亦可為30~200質量份,亦可為40~150質量份,亦可為50~100質量份。藉由設為25質量份以上而密接性變得良好,藉由設為200質量份以下而耐熱性變得良好。In addition, the content of the epoxy resin as the component (C) may be 25 to 200 parts by mass, or 30 to 200 parts by mass relative to 100 parts by mass of the maleimide resin of the component (A). 40 to 150 parts by mass, or 50 to 100 parts by mass. By setting it as 25 mass parts or more, adhesiveness becomes good, and when setting it as 200 mass parts or less, heat resistance becomes good.

作為上述環氧樹脂,除通式(V)~(VII)所表示之環氧樹脂以外,亦可併用作為半導體元件密封材料而公知之環氧樹脂。作為可併用之環氧樹脂,例如可列舉:酚系酚醛清漆型環氧樹脂、鄰甲酚酚醛清漆型環氧樹脂、聯苯型環氧樹脂、二環戊二烯型環氧樹脂等。亦可併用該等以外之環氧樹脂。 再者,於併用上述通式(V)~(VII)所表示之環氧樹脂以外之環氧樹脂之情形時,其調配量相對於環氧樹脂100質量份,可為30質量份以下,亦可為20質量份以下,亦可為10質量份以下。As the above epoxy resin, in addition to the epoxy resins represented by the general formulas (V) to (VII), known epoxy resins that can be used as semiconductor element sealing materials can also be used in combination. Examples of epoxy resins that can be used in combination include phenol novolac epoxy resins, o-cresol novolac epoxy resins, biphenyl epoxy resins, and dicyclopentadiene epoxy resins. Epoxy resins other than these can also be used in combination. In addition, when epoxy resins other than the epoxy resins represented by the general formulas (V) to (VII) are used together, the blending amount may be 30 parts by mass or less relative to 100 parts by mass of the epoxy resin. It may be 20 parts by mass or less or 10 parts by mass or less.

(一分子中具有至少2個氰酸酯基之氰酸酯單體) 上述一分子中具有至少2個氰酸酯基之氰酸酯單體(以下,亦簡稱為氰酸酯單體)係一分子中具有至少2個氰酸酯基之化合物,主要具有提高與半導體插入零件之密接性之作用。 上述氰酸酯單體於上述(B)成分之硬化劑之存在下藉由下述(d-1)成分之有機磷系硬化促進劑等容易地進行三聚化反應而形成三口井環。因此,密封用成形材料組合物被賦予較高之耐熱性以及較高之密接性。上述氰酸酯單體由於分子量相對較小且作為剝離應力發揮作用之交聯反應時之硬化應力較小,故而對密接性尤其有利。進而,由於硬化物之硬化收縮率相對較大,故而於成形性之方面而言亦有利。 再者,於本發明中,所謂「氰酸酯單體」,係指分子內不包含分子結構之一部分重複之結構之氰酸酯化合物。(Cyanate monomer having at least 2 cyanate groups in one molecule) The cyanate monomer having at least 2 cyanate groups in one molecule (hereinafter, also simply referred to as cyanate monomer) is A compound having at least 2 cyanate groups in one molecule mainly has the effect of improving the adhesion to semiconductor insertion parts. The cyanate ester monomer easily undergoes a trimerization reaction in the presence of the hardener of the component (B) by the following organophosphorus hardening accelerator of the component (d-1) to form three well rings. Therefore, the molding material composition for sealing is given high heat resistance and high adhesion. The above cyanate monomer has a relatively small molecular weight and a low curing stress during a cross-linking reaction that functions as a peeling stress, so it is particularly advantageous for adhesion. Furthermore, since the curing shrinkage rate of the cured product is relatively large, it is also advantageous in terms of formability. Furthermore, in the present invention, the term "cyanate monomer" refers to a cyanate compound that does not include a structure in which a part of the molecular structure repeats in the molecule.

就耐熱性與密接性、成形性等平衡性之觀點而言,作為(C)成分之氰酸酯單體之含量相對於(A)成分100質量份,可設為10~50質量份,亦可設為20~40質量份。藉由將作為(C)成分之氰酸酯單體之含量設為10質量份以上,可提高密封用成形材料組合物之硬化物與半導體插入零件之密接性。藉由將作為(C)成分之氰酸酯單體之含量設為50質量份以下,可提高密封用成形材料組合物之耐熱性及成形性。進而,亦可以(A)成分之含量相對於(A)~(C)成分之合計含量100質量%成為30~70質量%之方式製備(B)成分與(C)成分之含量。From the viewpoint of the balance between heat resistance, adhesion, and formability, the content of the cyanate monomer as the component (C) relative to 100 parts by mass of the component (A) can be set to 10 to 50 parts by mass. It can be set to 20 to 40 parts by mass. By setting the content of the cyanate monomer as the component (C) to 10 parts by mass or more, the adhesion between the cured product of the molding material composition for sealing and the semiconductor insertion part can be improved. By setting the content of the cyanate monomer as the component (C) to 50 parts by mass or less, the heat resistance and moldability of the molding material composition for sealing can be improved. Furthermore, the content of (B) component and (C) component may be prepared so that the content of (A) component may become 30-70 mass% with respect to the total content of 100% by mass of (A) to (C) components.

上述氰酸酯單體只要於一分子中具有至少2個氰酸酯基,則並無特別限制。例如可列舉:雙(4-氰酸酯基苯基)甲烷、1,1-雙(4-氰酸酯基苯基)乙烷、2,2-雙(4-氰酸酯基苯基)丙烷、雙(3-甲基-4-氰酸酯基苯基)甲烷、雙(3,5-二甲基-4-氰酸酯基苯基)甲烷等、一分子內具有2個氰酸酯基之化合物、雙(3,5-二甲基-4-氰酸酯基苯基)-4-氰酸酯基苯基-1,1,1-乙烷等、一分子內具有3個氰酸酯基之化合物等。亦可使用該等以外之先前公知之化合物。The cyanate monomer is not particularly limited as long as it has at least two cyanate groups in one molecule. For example, bis(4-cyanate phenyl) methane, 1,1-bis(4-cyanate phenyl) ethane, 2,2-bis(4-cyanate phenyl) Propane, bis(3-methyl-4-cyanate phenyl) methane, bis(3,5-dimethyl-4-cyanate phenyl) methane, etc., with 2 cyanic acid in one molecule Ester group compound, bis(3,5-dimethyl-4-cyanate phenyl)-4-cyanate group phenyl-1,1,1-ethane, etc., there are 3 in one molecule Cyanate group compounds, etc. It is also possible to use previously known compounds other than these.

作為上述氰酸酯單體之具體例,例如可以市售品之形式獲取將1,1-雙(4-氰酸酯基苯基)乙烷作為主成分之Primaset LECy(日本龍沙(股)製造)、將2,2-雙(4-氰酸酯基苯基)丙烷作為主成分之CYTESTER(註冊商標)TA(三菱瓦斯化學(股)製造)等。As a specific example of the cyanate ester monomer, for example, Primaset LECy (Japan Lonza Co., Ltd.), which has 1,1-bis(4-cyanoylphenyl)ethane as a main component, can be obtained as a commercially available product. Manufacturing), CYTESTER (registered trademark) TA (manufactured by Mitsubishi Gas Chemical Co., Ltd.), which has 2,2-bis(4-cyanoylphenyl) propane as the main component, etc.

於使用氰酸酯單體作為(C)成分之情形時,本發明亦可併用酚醛清漆型氰酸酯等之於分子內包含重複結構之氰酸酯樹脂。In the case of using a cyanate monomer as the (C) component, the present invention may also use a cyanate resin containing a repetitive structure in the molecule, such as a novolac type cyanate ester.

(通式(VIII)所表示之含烯丙基之耐地醯亞胺樹脂) 下述通式(VIII)所表示之含烯丙基之耐地醯亞胺樹脂(以下,亦簡稱為耐地醯亞胺樹脂)係1分子內具有2個烯丙基之化合物,且係藉由加熱使烯丙基彼此或者烯丙基與馬來醯亞胺基反應,由此形成三維網狀結構並硬化之樹脂。上述耐地醯亞胺樹脂可期待源自其樹脂骨架之密接性之提高。又,上述耐地醯亞胺樹脂藉由交聯反應對硬化物賦予較高之玻璃轉移溫度(Tg)而提高耐熱性及耐熱分解性。(Allyl group-containing diamidite resin represented by general formula (VIII)) Allyl group-containing diamidite resin represented by the following general formula (VIII) (Imide resin) is a compound having two allyl groups in one molecule, and reacts allyl groups with each other or allyl groups and maleimide groups by heating, thereby forming a three-dimensional network structure and hardening Of resin. The above-mentioned diamidimide resin is expected to be improved from the adhesiveness of its resin skeleton. In addition, the above-mentioned diamidimide resin imparts a higher glass transition temperature (Tg) to the cured product through a cross-linking reaction, thereby improving heat resistance and thermal decomposition resistance.

[化21]

Figure 02_image041
[化21]
Figure 02_image041

上述通式(VIII)中,R4 係碳數1~10之伸烷基、碳數4~8之伸環烷基、碳數6~18之二價芳香族基、通式「-A1 -C6 H4 -(A1 )m -(其中,m表示0或1之整數,各A1 分別獨立地為碳數1~10之伸烷基、碳數4~8之伸環烷基)」所表示之基、或通式「-C6 H4 -A2 -C6 H4 -(此處,A2 為「-CH2 -」、「-C(CH3 )2 -」、「-CO-」、「-O-」、「-S-」或「-SO2 -」所表示之基)」所表示之基。In the above general formula (VIII), R 4 is a C 1-10 alkylene group, a C 4-8 cycloalkyl group, a C 6-18 divalent aromatic group, and the general formula "-A 1 -C 6 H 4 -(A 1 ) m -(where m represents an integer of 0 or 1, and each A 1 is independently an alkylene group having 1 to 10 carbon atoms and a cycloalkyl group having 4 to 8 carbon atoms) )" or the general formula "-C 6 H 4 -A 2 -C 6 H 4- (here, A 2 is "-CH 2 -", "-C(CH 3 ) 2 -", The base indicated by "-CO-", "-O-", "-S-" or "-SO 2 -").

作為上述通式(VIII)所表示之含烯丙基之耐地醯亞胺樹脂之具體例,例如可列舉下述式(VIII-1)及(VIII-2)所示之樹脂。其中,就耐追蹤性、密接性之觀點而言,亦可為式(VIII-1)所示之樹脂。其原因在於在式(VIII-1)所示之樹脂中,由於該樹脂所具有之烯丙基彼此之距離充分,故而位阻較少、反應充分地進行而緊密地形成三維網狀結構,從而耐地醯亞胺樹脂骨架之凝聚力增加。 該等樹脂可使用1種,亦可將2種以上組合使用。Specific examples of the allyl group-containing diamidide resin represented by the general formula (VIII) include resins represented by the following formulas (VIII-1) and (VIII-2). Among them, the resin represented by formula (VIII-1) may be used from the viewpoint of tracking resistance and adhesion. The reason for this is that in the resin represented by formula (VIII-1), since the distance between allyl groups in the resin is sufficient, the steric hindrance is small, the reaction proceeds sufficiently, and the three-dimensional network structure is closely formed, thereby The cohesion of the diamidimide resin skeleton is increased. One type of these resins may be used, or two or more types may be used in combination.

[化22]

Figure 02_image043
[化22]
Figure 02_image043

[化23]

Figure 02_image045
[化23]
Figure 02_image045

就硬化收縮率、密接性之平衡性之觀點而言,作為(C)成分之耐地醯亞胺樹脂之含量相對於(A)成分100質量份,可為30~250質量份,亦可為50~200質量份。From the viewpoint of the balance between the curing shrinkage rate and the adhesiveness, the content of the diazoimide resin as the component (C) relative to 100 parts by mass of the component (A) may be 30 to 250 parts by mass, or may be 50 to 200 parts by mass.

上述通式(VIII)所表示之含烯丙基之耐地醯亞胺樹脂可以市售品之形式獲取BANI-M(丸善石油化學(股)製造)、BANI-X(丸善石油化學(股)製造)等。The allyl group-containing diamidimide resin represented by the above general formula (VIII) can be obtained as BANI-M (manufactured by Maruzen Petrochemical Co., Ltd.) and BANI-X (Maruzen Petrochemical Co., Ltd.) in the form of commercially available products. Manufacturing) etc.

就均勻分散性及生產性等觀點而言,(C)成分亦可將其一部分或總量預先與(A)成分之馬來醯亞胺樹脂之一部分或總量進行預混合後使用。預混合之方法並無特別限定,可使用公知之混合方法。例如,預混合之方法係使用可進行攪拌之裝置將(C)成分以50~180℃熔融後,一面進行攪拌,一面緩慢添加(A)成分之馬來醯亞胺樹脂並進行混合。可列舉於其全部熔融後進而攪拌10~30分鐘左右而製成預混合樹脂之方法等。From the viewpoint of uniform dispersibility and productivity, the component (C) may be pre-mixed with a part or the total amount of the maleimide resin of the component (A) in advance and used. The method of premixing is not particularly limited, and a well-known mixing method can be used. For example, the method of pre-mixing is to melt the component (C) at 50 to 180°C using a stirring device, and slowly add and mix the maleimide resin of component (A) while stirring. Examples include a method of preparing a pre-mixed resin by further stirring for about 10 to 30 minutes after all of them are melted.

[(D)硬化促進劑] 本發明中所使用之(D)成分之硬化促進劑亦可為(d-1)有機磷系硬化促進劑、(d-2)咪唑系硬化促進劑,就密接性與成形性之平衡性之觀點而言,亦可將該等併用。 ((d-1)有機磷系硬化促進劑) (d-1)成分之有機磷系硬化促進劑主要用於促進(A)成分與(B)成分之交聯反應、(B)成分與上述環氧樹脂之交聯反應、及上述氰酸酯單體之三聚化反應等。(d-1)成分具有藉由促進該等反應而間接地減少(A)成分彼此之自我聚合反應,從而抑制與半導體插入零件之剝離應力之產生之作用。[(D) Hardening accelerator] The hardening accelerator of the (D) component used in the present invention may also be (d-1) organophosphorus curing accelerator, (d-2) imidazole curing accelerator, in close contact From the viewpoint of the balance between the properties and the moldability, these can be used together. ((d-1) Organophosphorus hardening accelerator) (d-1) The organophosphorus hardening accelerator of component is mainly used to promote the crosslinking reaction of (A) component and (B) component, (B) component and the above Crosslinking reaction of epoxy resin, trimerization reaction of cyanate ester monomer, etc. (d-1) The component has the effect of indirectly reducing the self-polymerization reaction between the (A) components by promoting these reactions, thereby suppressing the generation of peeling stress with the semiconductor insertion part.

作為(d-1)成分之有機磷系硬化促進劑,例如可例示:三苯基膦、三(4-甲基苯基)膦、三(4-乙基苯基)膦、三(4-丙基苯基)膦、三(4-丁基苯基)膦、三(2,4-二甲基苯基)膦、三(2,4,6-三甲基苯基)膦、三丁基膦、甲基二苯基膦等三級膦類;四苯基硼酸四苯基鏻、四丁基硼酸四丁基鏻等四取代鏻四取代硼酸鹽類等。該等可單獨使用或將2種以上併用後適當使用。該等以外之先前公知之有機磷系硬化促進劑亦可單獨使用或將2種以上併用後使用。Examples of the organophosphorus hardening accelerator as component (d-1) include triphenylphosphine, tri(4-methylphenyl)phosphine, tri(4-ethylphenyl)phosphine, tri(4- Propylphenyl)phosphine, tri(4-butylphenyl)phosphine, tri(2,4-dimethylphenyl)phosphine, tri(2,4,6-trimethylphenyl)phosphine, tributyl Tertiary phosphines such as phosphine and methyldiphenylphosphine; tetraphenylphosphonium tetraphenylphosphonium tetraphenylborate, tetrabutylphosphonium tetrabutylphosphonate and other tetrasubstituted phosphonium tetrasubstituted borate. These can be used alone or in combination of two or more types. The previously known organic phosphorus-based hardening accelerators other than these can also be used alone or in combination of two or more kinds.

就硬化性及與半導體插入零件之密接性之平衡性之觀點而言,(d-1)成分之有機磷系硬化促進劑之含量相對於(A)成分100質量份,可為0.1~10質量份,亦可為0.1~6質量份,亦可為0.3~5質量份,亦可為0.5~3質量份。於併用2種以上之有機磷系硬化促進劑之情形時,其合計量可為上述範圍內。From the viewpoint of the balance between curability and adhesion to semiconductor insertion parts, the content of the organic phosphorus-based curing accelerator of (d-1) component can be 0.1 to 10 parts by mass with respect to 100 parts by mass of (A) component The part may be 0.1 to 6 parts by mass, 0.3 to 5 parts by mass, or 0.5 to 3 parts by mass. When two or more kinds of organic phosphorus-based hardening accelerators are used in combination, the total amount thereof may be within the above range.

((d-2)咪唑系硬化促進劑) (d-2)成分之咪唑系硬化促進劑主要用於藉由促進(A)成分之自我聚合反應而確保密封用成形材料組合物之成形性。(d-2)成分之作用藉由上述環氧樹脂之存在而被促進,且可對本發明之密封用成形材料組合物賦予良好之硬化性及成形性。又,本發明具有藉由促進(B)成分之硬化劑與上述環氧樹脂之加成反應、及該環氧樹脂之自我聚合反應而提高成形性及密接性之左右。 再者,於本發明中,所謂「咪唑系硬化促進劑」,與5員環上之1,3位包含氮原子之咪唑化合物同義。((d-2) Imidazole hardening accelerator) (d-2) The component imidazole hardening accelerator is mainly used to ensure the moldability of the molding material composition for sealing by promoting the self-polymerization reaction of the component (A). (d-2) The function of the component is promoted by the presence of the above-mentioned epoxy resin, and can impart good curability and moldability to the molding material composition for sealing of the present invention. In addition, the present invention has the advantage of improving the moldability and adhesion by accelerating the addition reaction of the hardener of the component (B) with the epoxy resin and the self-polymerization reaction of the epoxy resin. In addition, in the present invention, the term "imidazole-based hardening accelerator" is synonymous with an imidazole compound containing a nitrogen atom at the 1, 3 position on the 5-membered ring.

作為(d-2)成分之咪唑系硬化促進劑,例如可例示:2-甲基咪唑、2-乙基咪唑、2,4-二甲基咪唑、2-乙基-4-甲基咪唑、2-苯基咪唑、2-苯基-4-甲基咪唑、2-苯基-4,5-二羥基甲基咪唑、2,4-二胺基-6-[2'-甲基咪唑基-(1')]-乙基均三口井、2-苯基-4-甲基-5-二羥基甲基咪唑等。該等可單獨使用,亦可將2種以上併用後使用。又,本發明亦可應用上述以外之先前公知之咪唑系硬化促進劑。Examples of the (d-2) component imidazole hardening accelerator include 2-methylimidazole, 2-ethylimidazole, 2,4-dimethylimidazole, 2-ethyl-4-methylimidazole, 2-phenylimidazole, 2-phenyl-4-methylimidazole, 2-phenyl-4,5-dihydroxymethylimidazole, 2,4-diamino-6-[2'-methylimidazolyl -(1')]-Ethyl Mizujijing, 2-phenyl-4-methyl-5-dihydroxymethylimidazole, etc. These can be used alone or in combination of two or more. In addition, the present invention can also apply a previously known imidazole-based hardening accelerator other than the above.

於本發明中,可視其需要適當選擇上述(d-2)成分並使用。就密封用成形材料組合物之成形性及該組合物之硬化物與半導體插入零件之密接性之平衡性等觀點而言,可將2,4-二胺基-6-[2'-甲基咪唑基-(1')]-乙基均三口井、2-苯基-4-甲基-5-二羥基甲基咪唑等活性溫度相對較高之化合物單獨使用或將2種以上併用。具體而言,使該咪唑化合物與雙酚A型環氧樹脂(液狀)以其質量比為1/20進行反應時之反應起始溫度可為85℃以上且未達175℃,亦可為100℃以上且未達160℃,亦可為100℃以上且150℃以下。可將該咪唑化合物單獨使用或將2種以上併用。 再者,此處,所謂反應起始溫度,係指使用DSC(Differential scanning calorimetry,示差掃描熱量測定),以升溫速度10℃/min對包含咪唑化合物與雙酚A型環氧樹脂之組合物進行加熱時,於發熱或吸熱波峰之上升曲線中波峰變得最陡峭之部分之切線與溫度軸之交點之溫度。 若(d-2)成分之反應起始溫度為85℃以上,則可減少與半導體插入零件之剝離,若未達175℃,則可使密封用成形材料組合物之成形性良好。In the present invention, the above-mentioned (d-2) component can be appropriately selected and used as necessary. From the viewpoints of the moldability of the molding material composition for sealing and the balance between the adhesiveness of the cured product of the composition and the semiconductor insertion part, 2,4-diamino-6-[2'-methyl Imidazolyl-(1')]-ethyl mesitane, 2-phenyl-4-methyl-5-dihydroxymethylimidazole and other compounds with relatively high active temperatures are used alone or in combination of two or more. Specifically, when the imidazole compound and the bisphenol A type epoxy resin (liquid) are reacted at a mass ratio of 1/20, the reaction initiation temperature may be 85°C or more and less than 175°C, or may be 100°C or higher but not up to 160°C, or 100°C or higher and 150°C or lower. These imidazole compounds can be used alone or in combination of two or more. In addition, here, the reaction initiation temperature refers to the use of DSC (Differential scanning calorimetry, differential scanning calorimetry), at a heating rate of 10 ℃ / min for the composition containing the imidazole compound and bisphenol A epoxy resin During heating, the temperature at the intersection of the tangent to the steepest part of the rising peak of the heating or endothermic peak and the temperature axis. If the reaction initiation temperature of the component (d-2) is 85°C or higher, the peeling from the semiconductor insertion part can be reduced, and if it does not reach 175°C, the moldability of the molding material composition for sealing can be improved.

於本發明中,為了控制(A)成分之自我聚合反應、(A)成分與(B)成分之交聯反應、及(B)成分與上述環氧樹脂之交聯反應、及上述氰酸酯單體之三聚化反應等,獲得密封用成形材料組合物之硬化性及硬化時產生應力之平衡性,從而減少與半導體插入零件之剝離,亦可使(d-1)成分與(d-2)成分之含量比正確化。具體而言,可將(d-1)成分與(d-2)成分之含量比[(d-1)/(d-2)]以質量比計設為3/1~1/3,亦可設為2/1~1/3,亦可設為2/1~1/2。若(d-1)成分較多,則成形性可能會變得不充分,若(d-2)成分較多,則密封用成形材料組合物之硬化物與半導體插入零件之密接性可能會變得不充分。In the present invention, in order to control the self-polymerization reaction of (A) component, the crosslinking reaction of (A) component and (B) component, and the crosslinking reaction of (B) component and the above epoxy resin, and the above cyanate Monomer trimerization reaction, etc., to obtain the balance between the curability of the molding material composition for sealing and the stress generated during curing, thereby reducing the peeling from the semiconductor insertion part, and also (d-1) component and (d- 2) The content ratio of the ingredients is correct. Specifically, the content ratio of (d-1) component to (d-2) component [(d-1)/(d-2)] can be set to 3/1 to 1/3 in terms of mass ratio, and It can be set from 2/1 to 1/3 or from 2/1 to 1/2. If there are many (d-1) components, the moldability may become insufficient, and if there are many (d-2) components, the adhesion between the cured product of the molding material composition for sealing and the semiconductor insertion part may change Not enough.

就硬化性及與半導體插入零件之密接性之平衡性之觀點而言,(d-2)成分之咪唑系硬化促進劑之含量相對於(A)成分100質量份,可為0.1~4質量份,亦可為0.3~3質量份,亦可為0.5~2質量份。於將2種以上之咪唑系硬化促進劑併用之情形時,其合計量可為上述範圍內。From the viewpoint of the balance between the hardenability and the adhesion to the semiconductor insertion part, the content of the imidazole-based hardening accelerator of (d-2) component can be 0.1 to 4 parts by mass relative to 100 parts by mass of (A) component , It may be 0.3 to 3 parts by mass, or 0.5 to 2 parts by mass. When two or more imidazole hardening accelerators are used in combination, the total amount thereof may be within the above range.

((d-3)酸系硬化促進劑) 於上述(C)成分使用上述通式(VIII)所表示之含烯丙基之耐地醯亞胺樹脂之情形時,(D)成分之硬化促進劑亦可進而含有(d-3)成分之酸系硬化促進劑。 (d-3)成分之酸系硬化促進劑主要用於促進(A)成分之馬來醯亞胺樹脂與上述耐地醯亞胺樹脂之硬化性,而使反應自相對較低之溫度開始進行。又,(d-3)成分之酸系硬化促進劑亦會促進(B)成分之硬化劑與上述環氧樹脂之反應,藉此具有提高成形性及密接性之作用。通常,馬來醯亞胺樹脂具有高耐熱性,但硬化反應需要較高之溫度。本發明可藉由使(A)成分之馬來醯亞胺樹脂、上述耐地醯亞胺樹脂及(d-3)成分之酸系硬化促進劑反應,而於相對較低之溫度下開始反應,從而提高成型性。((d-3) Acid-based hardening accelerator) When the (C) component uses the allyl group-containing diamidide-resistant resin represented by the above general formula (VIII), the hardening of the (D) component is accelerated The agent may further contain the acidic hardening accelerator of (d-3) component. (d-3) The acid-based hardening accelerator of the component is mainly used to promote the hardenability of the maleimide resin of the component (A) and the above-mentioned diimide-resistant resin, so that the reaction proceeds from a relatively low temperature . In addition, the acid-based hardening accelerator of the component (d-3) also promotes the reaction of the hardener of the component (B) with the epoxy resin, thereby improving the moldability and adhesion. Generally, maleimide resin has high heat resistance, but the curing reaction requires a higher temperature. In the present invention, the reaction can be started at a relatively low temperature by reacting the maleimide resin of component (A), the above-mentioned diimide-resistant resin and the acidic hardening accelerator of (d-3) component To improve formability.

作為(d-3)成分之酸系硬化促進劑,例如可例示:對甲苯磺酸、三氟甲磺酸、或其等之胺鹽、吡啶硫酸鹽、磷酸、三氟化硼醚錯合物、三氟化硼胺錯合物等。該等之中,於本發明中,就反應性及樹脂物性之觀點而言,可使用選自對甲苯磺酸、其胺鹽及三氟化硼胺錯合物中之至少1種。又,就密接性之觀點而言,亦可為對甲苯磺酸,就硬化性之觀點而言,亦可為三氟化硼胺錯合物。該等可單獨使用,亦可將2種以上併用後使用。As the acid-based hardening accelerator of (d-3) component, for example, p-toluenesulfonic acid, trifluoromethanesulfonic acid, or their amine salts, pyridine sulfate, phosphoric acid, boron trifluoride ether complex , Boron trifluoride amine complex, etc. Among these, in the present invention, at least one selected from p-toluenesulfonic acid, its amine salt, and boron trifluoride amine complex can be used from the viewpoint of reactivity and resin physical properties. In addition, from the viewpoint of adhesion, it may be p-toluenesulfonic acid, and from the viewpoint of curability, it may also be a boron trifluoride amine complex. These can be used alone or in combination of two or more.

於使用上述通式(VIII)所表示之含烯丙基之耐地醯亞胺樹脂作為上述(C)成分之情形時,就硬化性及熱分解性之平衡性之觀點而言,(d-3)成分之酸系硬化促進劑之含量相對於上述耐地醯亞胺樹脂100質量份,可為0.1~10質量份,亦可為0.3~5質量份,亦可為0.5~3質量份。於將2種以上之酸系硬化促進劑併用之情形時,其合計量可為上述範圍內。When using the allyl group-containing diamidide resin represented by the general formula (VIII) as the component (C), from the viewpoint of the balance of curability and thermal decomposition, (d- 3) The content of the acid-based hardening accelerator of the component may be 0.1 to 10 parts by mass, 0.3 to 5 parts by mass, or 0.5 to 3 parts by mass with respect to 100 parts by mass of the above-mentioned diaimide-resistant resin. When two or more acid-based hardening accelerators are used in combination, the total amount may be within the above range.

[(E)填充材] 本發明中所使用之(E)成分之填充材包含(e-1)中空結構填充材,進而,亦可含有密封用成形材料中通常使用之(e-2)無機填充材。本發明為了減少密封用成形材料組合物之硬化物與半導體插入零件之剝離,就機械強度及線膨脹係數等觀點而言,(E)成分之填充劑之含量相對於密封用成形材料組合物總量,可為60~95質量%,亦可為65~90質量%,亦可為70~85質量%。若填充材之含量為60質量%以上,則線膨脹係數較小而可確保充分之機械強度,若為95質量%以下,則可獲得良好之流動性。[(E) Filling material] The filling material of the (E) component used in the present invention includes (e-1) a hollow structure filling material, and may further contain (e-2) inorganic materials commonly used in sealing molding materials Filler. In order to reduce the peeling of the cured product of the molding material composition for sealing and semiconductor insertion parts, from the viewpoint of mechanical strength and linear expansion coefficient, the content of the filler of the component (E) relative to the total amount of the molding material composition for sealing The amount may be 60 to 95% by mass, 65 to 90% by mass, or 70 to 85% by mass. If the content of the filler is 60% by mass or more, the linear expansion coefficient is small and sufficient mechanical strength can be ensured, and if it is 95% by mass or less, good fluidity can be obtained.

(e-1)中空結構填充材 本發明中所使用之(e-1)成分之中空結構填充材主要緩和伴隨(A)成分自身之自我聚合反應所產生之硬化時應力。並且具有藉由降低密封用成形材料組合物之硬化物之彈性模數而亦緩和熱收縮所伴有之應力,從而防止硬化物與半導體插入零件之剝離之作用。密封用成形材料組合物之硬化物之彈性模數可為10~15 GPa。若彈性模數為15 GPa以下,則可減少硬化物與插入零件之剝離,若彈性模數為10 GPa以上,則成形性良好。 此處,所謂本發明中之「中空結構填充材」,係指填充材內部具有1個或2個以上之中空結構之填充材。作為中空結構填充材,並無特別限定。亦可為將鈉鈣玻璃、硼矽酸玻璃、矽酸鋁、莫來石、石英等作為主成分之所謂之中空玻璃及中空二氧化矽等無機系中空結構填充材。亦可為將具有使矽氧烷鍵交聯成(CH3 SiO3/2 )n所表示之三維網狀之結構之倍半矽氧烷化合物等聚矽氧化合物作為主成分之聚矽氧系中空結構填充材。亦可為將以熱塑性或熱硬化性樹脂作為起始原料而合成之有機化合物等作為主成分之有機系中空結構填充材等。 再者,所謂本說明書中之「倍半矽氧烷化合物」,係指具有使矽氧烷鍵交聯成(CH3 SiO3/2 )n所表示之三維網狀之結構且側鏈具有甲基、苯基等有機官能基之化合物中,側鏈為甲基之比率為80%以上之化合物。 上述「中空結構填充材」中,尤其是無機系中空結構填充材、及聚矽氧系中空結構填充材由於中空結構填充材本身之耐熱性較高,故而可用於耐熱性更高之密封用成形材料組合物。(e-1) Hollow structure filler The (e-1) component hollow structure filler used in the present invention mainly relieves the stress at the time of hardening accompanying the self-polymerization reaction of the component (A) itself. In addition, by reducing the elastic modulus of the hardened product of the molding material composition for sealing, the stress accompanying thermal shrinkage is also relieved, thereby preventing the peeling of the hardened product from the semiconductor insertion part. The elastic modulus of the hardened product of the molding material composition for sealing may be 10 to 15 GPa. If the elastic modulus is 15 GPa or less, the peeling of the cured product and the inserted part can be reduced, and if the elastic modulus is 10 GPa or more, the moldability is good. Here, the "hollow structure filler" in the present invention refers to a filler having one or more hollow structures inside the filler. The filler for the hollow structure is not particularly limited. It can also be so-called hollow glass and hollow silica filled with soda lime glass, borosilicate glass, aluminum silicate, mullite, quartz, etc. as the main components. It can also be a polysiloxane based on a polysiloxane compound such as a sesquisiloxane compound having a three-dimensional network structure represented by (CH 3 SiO 3/2 )n which crosslinks the silica bond to form a three-dimensional network. Hollow structural filler. It may also be an organic-based hollow-structure filler that uses an organic compound synthesized using a thermoplastic or thermosetting resin as a starting material, and the like as a main component. In addition, the "silsesquioxane compound" in this specification refers to a structure having a three-dimensional network represented by (CH 3 SiO 3/2 )n crosslinking a siloxane bond and having a side chain Among the compounds with organic functional groups such as radicals and phenyl groups, the compounds whose side chains are methyl groups are at least 80%. Among the above "hollow structure fillers", especially inorganic hollow structure fillers and polysiloxane hollow structure fillers have high heat resistance due to the hollow structure filler itself, so it can be used for molding with higher heat resistance for sealing Material composition.

就防止與插入零件之剝離之觀點而言,將(e-1)中空結構填充材相對於密封用成形材料組合物總量之比率設為(α),將中空結構填充材之彈性模數(單位:GPa)設為(β)。可以(α)/(β)成為0.002~0.250之方式選擇中空結構填充材種類與其添加量,亦可以成為0.003~0.150之方式選擇中空結構填充材種類與其添加量。若(α)/(β)為0.002以上,則密封用成形材料組合物之硬化時及/或熱收縮所伴有之應力被充分地緩和,若為0.250以下,則可充分地獲得絕緣耐壓、耐追蹤性等可靠性。From the viewpoint of preventing separation from the inserted part, the ratio of (e-1) hollow structure filler to the total amount of the molding material composition for sealing is set to (α), and the elastic modulus of the hollow structure filler is ( Unit: GPa) is set to (β). The type and addition amount of the hollow structure filler may be selected so that (α)/(β) becomes 0.002 to 0.250, or the type and addition amount of the hollow structure filler may be selected from 0.003 to 0.150. If (α)/(β) is 0.002 or more, the stress accompanying the curing of the molding material composition for sealing and/or heat shrinkage is sufficiently relaxed, and if it is 0.250 or less, the insulation withstand voltage can be sufficiently obtained , Traceability and other reliability.

又,(e-1)成分之中空結構填充材之彈性模數可為0.1~15 GPa,亦可為0.2~12 GPa。其中,彈性模數相對較高之上述中空玻璃及中空二氧化矽等無機系中空結構填充材抑制密封樹脂之硬化時收縮之傾向相對較高,而硬化時產生應力減少。又,彈性模數相對較低之倍半矽氧烷化合物等聚矽氧系中空結構填充材可以少量之添加降低密封材之彈性模數,而緩和熱收縮時應力之傾向較高,故而較佳。中空玻璃及中空二氧化矽等無機系中空結構填充材與倍半矽氧烷化合物等聚矽氧系中空結構填充材之併用即便以相對少量之添加,亦可減少與插入零件之剝離,又,亦可應用於要求較高之耐熱性之密封樹脂,而為本發明之實施形態之一種。 本發明中之中空結構填充材之彈性模數例如可藉由動態超微小硬度計(島津製作所(股)製造,裝置名:DUH-211SR,負載-卸載試驗,負荷:5.0 mN,速度1.5 mN/s)進行測定。In addition, the elastic modulus of the hollow structure filler of component (e-1) may be 0.1 to 15 GPa, or may be 0.2 to 12 GPa. Among them, the inorganic hollow structure fillers such as hollow glass and hollow silica having a relatively high elastic modulus have a relatively high tendency to suppress shrinkage of the sealing resin during curing, and the stress generated during curing decreases. In addition, polysilicone hollow structure fillers such as sesquisiloxane compounds with relatively low elastic modulus can be added in small amounts to reduce the elastic modulus of the sealing material, and the tendency to relieve stress during heat shrinkage is higher, so it is preferred . Inorganic hollow structure fillers such as hollow glass and hollow silica and polysilicone hollow structure fillers such as silsesquioxane compounds can be used together with a relatively small amount of addition to reduce peeling from inserted parts. It can also be applied to sealing resins that require high heat resistance, and is one of the embodiments of the present invention. The elastic modulus of the hollow structure filler of the present invention can be, for example, a dynamic ultra-fine hardness tester (manufactured by Shimadzu Corporation), device name: DUH-211SR, load-unload test, load: 5.0 mN, speed 1.5 mN /s) for measurement.

就兼顧耐追蹤性等絕緣性之觀點而言,(e-1)成分之中空結構填充材於無機成分之情形時,可為含有選自二氧化矽、氧化鋁、二氧化矽-氧化鋁化合物中之至少1種之無機系中空結構填充材、及/或含有倍半矽氧烷化合物之聚矽氧系中空結構填充材。其中,亦可為含有選自二氧化矽-氧化鋁化合物、氧化鋁中之至少1種之無機系中空結構填充材、及/或含有倍半矽氧烷化合物之聚矽氧系中空結構填充材。 又,於有機成分之情形時,可選擇由丙烯酸系樹脂、聚酯樹脂等形成之有機系中空結構填充材。From the standpoint of taking into account the tracking resistance and other insulating properties, (e-1) when the hollow structure filler is an inorganic component, it may contain a compound selected from silica, alumina, and silica-alumina compound. At least one of the inorganic hollow structure fillers, and/or the polysiloxane-based hollow structure fillers containing silsesquioxane compounds. Among them, it may also be an inorganic hollow structure filler containing at least one selected from silica-alumina compound and alumina, and/or a polysilicon system hollow structure filler containing a silsesquioxane compound . In addition, in the case of an organic component, an organic hollow structure filler made of acrylic resin, polyester resin, or the like can be selected.

(e-1)成分之中空結構填充材由於內部具有空氣層,故而具有與通常之填充材相比導熱率較低之傾向。由於耐追蹤性會受導熱率大幅影響,故而多數情況下導熱率之降低伴有耐追蹤性之降低。於中空結構填充材為無機成分之情形時,藉由使(e-1)成分含有導熱性良好之二氧化矽-氧化鋁化合物、及/或氧化鋁,可降低耐追蹤性。又,關於倍半矽氧烷化合物,推測由於可以相對少量之添加減少剝離,故而對耐追蹤性之影響減小。(e-1) The component hollow structure filler has an air layer inside, so it tends to have a lower thermal conductivity than a normal filler. Since the tracking resistance is greatly affected by the thermal conductivity, in most cases, the reduction in thermal conductivity is accompanied by the reduction in tracking resistance. When the hollow structure filler is an inorganic component, the component (e-1) contains a silica-alumina compound with good thermal conductivity and/or alumina to reduce the tracking resistance. Also, regarding the silsesquioxane compound, it is presumed that the addition of a relatively small amount can reduce peeling, so that the influence on the tracking resistance is reduced.

就減少因離子性雜質所導致產生之半導體插入件之腐蝕等觀點而言,可於本發明中使用之中空結構填充材較佳為不包含鹼金屬及/或鹼土金屬。於無法防止混入之情形時,較佳為儘可能地減少。From the viewpoint of reducing the corrosion of semiconductor inserts caused by ionic impurities, it is preferable that the hollow structure filler used in the present invention does not contain alkali metals and/or alkaline earth metals. When it is impossible to prevent mixing, it is preferably reduced as much as possible.

作為(e-1)成分之中空結構填充材含有選自二氧化矽、氧化鋁、二氧化矽-氧化鋁化合物中之至少1種且鹼金屬、鹼土金屬等之含量較少者,例如可於市場上獲取將矽酸鋁及莫來石(二氧化矽與氧化鋁之化合物)作為主成分之Kainospheres(Kansaimatec(股)製造,商品名)、同樣E-SPHERES(太平洋水泥(股)製造,商品名)等。又,作為包含倍半矽氧烷化合物之聚矽氧系中空結構填充材(倍半矽氧烷化合物系填充材),例如可於市場上獲取將聚甲基倍半矽氧烷作為主成分之NH-SBN04(NIKKO RICA(股)製造,商品名)等。The (e-1) component hollow structure filler contains at least one kind selected from silica, alumina, silica-alumina compound, and the content of alkali metal, alkaline earth metal, etc. is relatively small, for example, in Kainospheres (manufactured by Kansaimatec Co., Ltd.) with aluminum silicate and mullite (a compound of silica and alumina) as the main components are obtained from the market, and similarly E-SPHERES (manufactured by Pacific Cement Co., Ltd., commodities) Name) etc. In addition, as a polysiloxane-based hollow structure filler material containing a sesquisiloxane compound (a sesquisiloxane compound-based filler), for example, polymethyl silsesquioxane as a main component is available on the market NH-SBN04 (manufactured by NIKKO RICA Co., Ltd., trade name), etc.

就減少與半導體插入零件之剝離及兼顧密封用成形材料組合物之生產性及成形性等之觀點而言,(e-1)成分之中空結構填充材之平均粒徑可為3~100 μm,亦可為3~60 μm。若平均粒徑為3 μm以上,則剝離減少,若平均粒徑為100 μm以下,則密封用成形材料組合物之生產性及成形性變得良好。再者,此處,所謂平均粒徑,係指藉由雷射繞射散射方式(例如島津製作所(股)製造,裝置名:SALD-3100)所測得之中央值(D50)。From the viewpoints of reducing peeling from semiconductor insertion parts and taking into consideration the productivity and formability of the molding material composition for sealing, the average particle diameter of the hollow structure filler of (e-1) component may be 3 to 100 μm, It can also be 3 to 60 μm. If the average particle size is 3 μm or more, peeling is reduced, and if the average particle size is 100 μm or less, the productivity and moldability of the molding material composition for sealing become good. In addition, here, the average particle diameter refers to the central value (D50) measured by the laser diffraction scattering method (for example, manufactured by Shimadzu Corporation, device name: SALD-3100).

作為平均粒徑為3~100 μm之中空結構填充材,可於市場上獲取作為上述Kainospheres(Kansaimatec(股)製造,商品名)系列之Kainospheres75(平均粒徑35 μm)等、作為E-SPHERES(太平洋水泥(股)製造,商品名)系列之E-SPHERES SL75(平均粒徑55 μm)、同樣E-SPHERES SL125(平均粒徑80 μm)等。又,亦可於市場上獲取Glass Bubbles K37(平均粒徑45 μm)、Glass Bubbles iM30K(平均粒徑16 μm)(以上均為3M・Japan(股)製造)、ADVANCELL HB-2051(平均粒徑20 μm、積水化學工業(股)製造)、NH-SBN04(平均粒徑4 μm、NIKKO RICA(股)製造)等。As a hollow structure filler with an average particle diameter of 3 to 100 μm, Kainospheres75 (average particle diameter of 35 μm), etc., which are the above-mentioned Kainospheres (manufactured by Kansaimatec Co., Ltd.) series, etc., are available on the market as E-SPHERES E-SPHERES SL75 (average particle size 55 μm), E-SPHERES SL125 (average particle size 80 μm), etc. of Pacific Cement (manufactured under the trade name) series. In addition, Glass Bubbles K37 (average particle size 45 μm), Glass Bubbles iM30K (average particle size 16 μm) (both are manufactured by 3M Japan), ADVANCELL HB-2051 (average particle size) are also available on the market 20 μm, Sekisui Chemical Industry Co., Ltd.), NH-SBN04 (average particle size 4 μm, NIKKO RICA Co., Ltd.), etc.

於含有選自上述二氧化矽、氧化鋁、二氧化矽-氧化鋁化合物中之至少1種之無機系中空結構填充材、及含有倍半矽氧烷化合物之聚矽氧系中空結構填充材等無機成分之情形時,(e-1)成分之中空結構填充材之含量相對於(E)成分之填充材總量,可為1~50質量%,亦可為2~45質量%,亦可為5~20質量%。若(e-1)成分之中空結構填充材之含量為1質量%以上,則剝離減少,若(e-1)成分之中空結構填充材之含量為50質量%以下,則絕緣耐壓等絕緣性能及成形性變得良好。尤其是於(e-1)成分之中空結構填充材包含倍半矽氧烷化合物之情形時,其含量相對於(E)成分之填充材總量,可為0.5~10質量%,亦可為1.0~6質量%,亦可為1.2~5質量%。 此處,於(e-1)成分中包含二氧化矽、氧化鋁、二氧化矽-氧化鋁化合物之情形時,其含量可為60質量%以上,亦可為80質量%以上,亦可為90質量%以上。又,於(e-1)成分中包含倍半矽氧烷化合物之情形時,其含量可為30質量%以上,亦可為50質量%以上,亦可為80質量%以上。 又,於(e-1)成分為有機成分之情形時,其含量相對於(E)成分之填充材總量,可為0.5~10質量%,亦可為1.5~7質量%。若(e-1)成分之有機成分之含量為0.5質量%以上,則剝離減少,若(e-1)成分之有機成分之含量為10質量%以下,則絕緣耐壓等絕緣性能及成形性變得良好。In the inorganic hollow structure filler containing at least one selected from the above-mentioned silica, alumina, and silica-alumina compounds, and the polysiloxane-based hollow structure filler containing the silsesquioxane compound, etc. In the case of an inorganic component, the content of (e-1) component hollow structure filler relative to the total amount of (E) component filler may be 1 to 50% by mass, or 2 to 45% by mass, or It is 5-20% by mass. If the content of (e-1) component hollow structure filler is 1% by mass or more, peeling is reduced, and if the content of (e-1) component hollow structure filler is 50% by mass or less, insulation such as insulation withstand voltage Performance and formability become good. Especially in the case where the hollow structure filler of (e-1) component contains silsesquioxane compound, its content may be 0.5 to 10% by mass relative to the total amount of filler of (E) component, or 1.0 to 6% by mass, or 1.2 to 5% by mass. Here, when the component (e-1) contains silica, alumina, and silica-alumina compound, its content may be 60% by mass or more, or 80% by mass or more, or 90% by mass or more. In addition, when the component (e-1) contains a silsesquioxane compound, its content may be 30% by mass or more, 50% by mass or more, or 80% by mass or more. In addition, when the component (e-1) is an organic component, its content may be 0.5 to 10% by mass or 1.5 to 7% by mass relative to the total amount of the filler of the component (E). If the content of the organic component of (e-1) component is 0.5% by mass or more, peeling is reduced, and if the content of the organic component of (e-1) component is 10% by mass or less, the insulation performance and formability such as insulation withstand voltage Become good.

(e-2)無機填充材 於本發明中可使用先前公知之無機填充材。作為該無機填充材,例如可列舉:晶質二氧化矽、熔融二氧化矽、合成二氧化矽、氧化鋁、氮化鋁、氮化硼、鋯英石、矽酸鈣、碳酸鈣、鈦酸鋇等。就流動性及可靠性之觀點而言,可為晶質二氧化矽、熔融二氧化矽、合成二氧化矽,亦可將熔融球狀二氧化矽或合成二氧化矽作為主成分。又,若(e-2)成分之無機填充材係將聚甲基倍半矽氧烷等作為主成分之聚矽氧粉末,則剝離減少。(e-2) Inorganic fillers In the present invention, previously known inorganic fillers can be used. Examples of the inorganic filler include crystalline silica, fused silica, synthetic silica, alumina, aluminum nitride, boron nitride, zircon, calcium silicate, calcium carbonate, and titanic acid. Barium etc. From the viewpoint of fluidity and reliability, it may be crystalline silicon dioxide, molten silicon dioxide, synthetic silicon dioxide, or molten spherical silicon dioxide or synthetic silicon dioxide as the main component. In addition, if the inorganic filler of the component (e-2) is polysilicone powder having polymethylsilsesquioxane or the like as a main component, peeling is reduced.

(e-2)成分之平均粒徑通常為1~30 μm左右,亦可為3~25 μm左右,亦可為5~20 μm左右。若平均粒徑為1 μm以上,則可使流動特性及硬化性等成形性良好,若平均粒徑為30 μm以下,則可提高機械強度及密接性。 又,亦可包含粒徑為0.1 μm以上且1.0 μm以下之粒子作為(e-2)成分。該粒子之含量相對於(e-2)成分之總量,可為10~40質量%,亦可為10~30質量%,亦可為10~20質量%。藉由將該粒子之含量設為10質量%以上,可提高密接性,藉由將該粒子之含量設為40質量%以下,可使流動特性及硬化性等成形性良好。 再者,(e-2)成分之粒徑可藉由雷射繞射散射方式測定裝置等進行測定,於本發明中,使用利用島津製作所(股)製造之裝置名:SALD-3100所測得之粒徑。(e-2) The average particle diameter of the component is usually about 1 to 30 μm, or about 3 to 25 μm, or about 5 to 20 μm. If the average particle size is 1 μm or more, the moldability such as flow characteristics and curability can be improved, and if the average particle size is 30 μm or less, the mechanical strength and adhesion can be improved. In addition, particles having a particle diameter of 0.1 μm or more and 1.0 μm or less may be included as the (e-2) component. The content of the particles may be 10 to 40% by mass, 10 to 30% by mass, or 10 to 20% by mass relative to the total amount of (e-2) component. By setting the content of the particles to 10% by mass or more, the adhesion can be improved, and by setting the content of the particles to 40% by mass or less, the moldability such as flow characteristics and curability can be improved. In addition, the particle diameter of the (e-2) component can be measured by a laser diffraction scattering method measuring device, etc. In the present invention, the device name: SALD-3100, which is manufactured by Shimadzu Corporation, is used. The particle size.

進而,就密接性之觀點而言,(e-2)成分亦可含有微細粒子。此處所言之微細粒子之粒徑可為0.3 μm以下,亦可為粒徑0.1 μm以下之粒子。該微細粒子之粒徑之下限值並無特別限制,為0.01 μm以上。 於含有微細粒子之情形時,其含量相對於(e-2)成分總量,可為0.5~10質量%,亦可為0.5~5質量%。藉由將該微細粒子之含量設為0.5質量%以上,可提高密接性,藉由將該微細粒子之含量設為10質量%以下,可使流動特性及硬化性等成形性良好。 再者,微細粒子之粒徑係依據JIS Z8901:2006 8.3.2b)所記載之測定順序,針對任意100個粒子,藉由TEM(Transmission Electron Microscopy,穿透式電子顯微鏡)或SEM(Scanning Electron Microscope,掃描式電子顯微鏡)分別測定固定方向之粒徑(將利用圓形對所獲得之各自之粒子像進行近似所得之直徑作為粒徑),於對數機率紙上對資料進行繪圖並算出之個數基準之中位徑。又,調配比率使用根據粒徑並以體積換算算出之值。再者,熔融球狀二氧化矽及合成二氧化矽之比重設為2.2。Furthermore, from the viewpoint of adhesion, the component (e-2) may contain fine particles. The fine particles mentioned here may have a particle size of 0.3 μm or less or particles having a particle size of 0.1 μm or less. The lower limit of the particle size of the fine particles is not particularly limited, and is 0.01 μm or more. When fine particles are contained, the content may be 0.5 to 10% by mass or 0.5 to 5% by mass relative to the total amount of (e-2) component. By setting the content of the fine particles to 0.5% by mass or more, adhesion can be improved, and by setting the content of the fine particles to 10% by mass or less, moldability such as flow characteristics and curability can be improved. In addition, the particle size of the fine particles is based on the measurement sequence described in JIS Z8901: 2006 8.3.2b), for any 100 particles, by TEM (Transmission Electron Microscopy, transmission electron microscope) or SEM (Scanning Electron Microscope , Scanning electron microscope) respectively measure the particle size in a fixed direction (the diameter obtained by approximating the respective particle image obtained by using a circle as the particle size), plot the data on a logarithmic probability paper and calculate the number basis Median path. In addition, as the compounding ratio, a value calculated by volume conversion based on the particle diameter is used. In addition, the specific gravity of molten spherical silica and synthetic silica is set to 2.2.

上述微細粒子若預先與尤其是(A)成分之馬來醯亞胺樹脂之一部分或總量進行預混合後使用,則密封用成形材料組合物之硬化性提高,且密接性以及成形性提高。預混合之方法並無特別限定,可使用公知之混合方法。推測密接性提高之原因在於藉由將微細粒子與(A)成分充分地混合,而(A)成分之自我聚合反應所伴有之硬化時產生應力(剝離應力)減少。 再者,所謂本發明中之「熔融球狀二氧化矽」,係指將天然二氧化矽粉碎後利用氣化熔融等進行熔融、球狀化所得之二氧化矽中真球度為0.8以上者。又,所謂「平均粒徑」,係指藉由上述島津製作所(股)製造之裝置名:SALD-3100所測得之「中徑」。If the above-mentioned fine particles are pre-mixed with a part or the total amount of the maleimide resin, especially component (A), and then used, the curability of the molding material composition for sealing is improved, and the adhesion and moldability are improved. The method of premixing is not particularly limited, and a well-known mixing method can be used. It is presumed that the reason for the improved adhesion is that the fine particles and the (A) component are sufficiently mixed, and the stress (peeling stress) generated during hardening accompanying the self-polymerization reaction of the (A) component is reduced. In addition, the "melted spherical silica" in the present invention refers to a silica having a true sphericity of 0.8 or more, obtained by crushing and spheroidizing natural silica by gasification melting, etc. . The "average particle diameter" refers to the "medium diameter" measured by SALD-3100, the device name manufactured by Shimadzu Corporation.

作為獲得上述(e-2)成分之方法之一例,例如可例示相對於平均粒徑15 μm之熔融球狀二氧化矽(例如FB-105,電氣化學工業(股)製造)95質量%,混合3質量%之平均粒徑0.6 μm之合成球狀二氧化矽(例如,SO-25R,Admatechs(股)製造),進而混合2質量%之一次粒徑12 nm、凝聚直徑200 nm(0.2 μm)之合成二氧化矽(例如Reolosil QS-102,Tokuyama(股)製造)等。亦可進行該等以外之製備。又,本發明亦可直接使用混合成特定比率之熔融球狀二氧化矽、或熔融球狀二氧化矽與合成二氧化矽之混合物等之市售品。As an example of a method for obtaining the above-mentioned (e-2) component, for example, 95% by mass of molten spherical silica (for example, FB-105, manufactured by the Electric Chemical Industry Co., Ltd.) with respect to an average particle diameter of 15 μm can be exemplified. 3% by mass of synthetic spherical silica with an average particle size of 0.6 μm (for example, SO-25R, manufactured by Admatechs), and then mixed with 2% by mass of a primary particle size of 12 nm and an aggregate diameter of 200 nm (0.2 μm) Synthetic silicon dioxide (for example, Reolosil QS-102, manufactured by Tokuyama Co., Ltd.), etc. Preparations other than these can also be carried out. In addition, in the present invention, commercially available products such as molten spherical silica mixed with a specific ratio or a mixture of molten spherical silica and synthetic silica can also be used directly.

上述(e-2)成分可藉由利用混合機等與上述(A)成分及/或(C)成分進行通常混合後,利用雙軸或單軸擠出機等進行混練等而製成成形材料。亦可藉由於(A)成分及/或(C)成分之一部分或總量預先母料化後利用雙軸或單軸擠出機等進行混練等而製成成形材料。The above-mentioned (e-2) component can be made into a molding material by usually mixing with the above-mentioned (A) component and/or (C) component using a mixer or the like, followed by kneading with a biaxial or uniaxial extruder, etc. . It is also possible to produce a molding material by mixing a part or the total amount of component (A) and/or component (C) in advance with a masterbatch and then using a twin-screw or single-screw extruder.

作為上述(e-2)成分之母料化之一例,例如可例示將(A)成分與(C)成分之總量預混合後,向其中混合預混合物總量之20質量%之上述SO-25R、預混合物總量之5質量%之上述Reolosil QS-102,利用混合機等進行攪拌後,利用一般之雙軸擠出機進行混練等。亦可採用其他方法。又,本發明於混合機攪拌時等,亦可添加先前公知之矽烷偶合劑及/或脫模劑等。As an example of the masterbatch of the component (e-2), for example, after pre-mixing the total amount of the component (A) and the component (C), the above-mentioned SO- 25R, 5 mass% of the total amount of the premix, the above-mentioned Reolosil QS-102, after stirring with a mixer or the like, and then mixing with a general twin-screw extruder. Other methods can also be used. In addition, the present invention may also add a conventionally known silane coupling agent and/or mold release agent when the mixer is stirring.

上述(e-2)成分之無機填充材之含量相對於(E)成分之填充材總量,可為50~99.5質量%,亦可為55~98質量%。The content of the inorganic filler of the component (e-2) relative to the total filler of the component (E) may be 50 to 99.5% by mass or 55 to 98% by mass.

本發明亦可併用密封成形材料等通常使用之晶質二氧化矽、氧化鋁、鋯英石、矽酸鈣、碳酸鈣、鈦酸鋇、氮化鋁、氮化硼等作為(e-2)成分以外之無機填充材(其中,具有中空結構者除外)。於併用該等作為無機填充材之情形時,其含量可設為包含(e-2)成分之無機填充材總量之30質量%以下,亦可設為20質量%以下,亦可設為10質量%以下。In the present invention, crystalline silicon dioxide, aluminum oxide, zircon, calcium silicate, calcium carbonate, barium titanate, aluminum nitride, boron nitride, etc., which are commonly used in sealing and molding materials, can also be used as (e-2) Inorganic fillers other than ingredients (except for those with hollow structures). When these are used together as an inorganic filler, the content can be set to 30% by mass or less of the total amount of the inorganic filler containing the (e-2) component, or 20% by mass or less, or 10 Mass% or less.

又,就流動特性、線膨脹係數、導熱率等觀點而言,相對於密封用成形材料組合物總量之(E)成分之含量可為60~95質量%,亦可為65~90質量%,亦可為70~85質量%。In addition, from the viewpoint of flow characteristics, linear expansion coefficient, thermal conductivity, etc., the content of the (E) component relative to the total amount of the molding material composition for sealing may be 60 to 95% by mass, or 65 to 90% by mass. , Can also be 70 to 85% by mass.

[其他成分] (矽烷偶合劑) 就耐濕性、機械強度、與半導體插入零件之密接性等觀點而言,本發明之密封用成形材料組合物亦可添加矽烷偶合劑。於本發明中可適當使用3-縮水甘油氧基丙基三甲氧基矽烷、3-縮水甘油氧基丙基三乙氧基矽烷等環氧基矽烷;3-胺基丙基三甲氧基矽烷、N-苯基-3-胺基丙基三甲氧基矽烷、N-2-(胺基乙基)-3-胺基丙基三甲氧基矽烷、3-胺基丙基三乙氧基矽烷等胺基矽烷;3-巰基丙基三甲氧基矽烷等巰基矽烷;3-異氰酸酯基丙基三乙氧基二矽烷等異氰酸酯基矽烷等先前公知之矽烷偶合劑。就密接性之觀點而言,可將3-縮水甘油氧基丙基三甲氧基矽烷、3-縮水甘油氧基丙基三乙氧基矽烷等環氧基矽烷、二級胺基矽烷、及異氰酸酯基矽烷等單獨使用或併用。再者,矽烷偶合劑可與上述(E)成分單純地混合後使用,亦可預先對其一部分或總量進行表面處理後使用。又,本發明亦可添加鋁酸酯系偶合劑或鈦酸酯系偶合劑。[Other components] (Silane coupling agent) The silane coupling agent may be added to the molding material composition for sealing of the present invention from the viewpoints of moisture resistance, mechanical strength, and adhesion to semiconductor insertion parts. In the present invention, epoxyglycol such as 3-glycidoxypropyltrimethoxysilane, 3-glycidoxypropyltriethoxysilane, etc.; 3-aminopropyltrimethoxysilane, N-phenyl-3-aminopropyltrimethoxysilane, N-2-(aminoethyl)-3-aminopropyltrimethoxysilane, 3-aminopropyltriethoxysilane, etc. Aminosilane; mercaptosilanes such as 3-mercaptopropyltrimethoxysilane; isocyanatesilanes such as 3-isocyanatopropyltriethoxydisilazane and other previously known silane coupling agents. From the viewpoint of adhesion, epoxy silanes such as 3-glycidoxypropyltrimethoxysilane, 3-glycidoxypropyltriethoxysilane, secondary aminosilanes, and isocyanates can be used Alkyl silanes are used alone or in combination. In addition, the silane coupling agent may be used simply after being mixed with the above-mentioned component (E), or it may be used after surface-treating a part or the entire amount of it in advance. In addition, the present invention may also add an aluminate-based coupling agent or a titanate-based coupling agent.

矽烷偶合劑之添加量相對於密封用成形材料組合物總量,可為0.01~1質量%,亦可為0.03~0.7質量%,亦可為0.05~0.5質量%。藉由將矽烷偶合劑之添加量設為0.01質量%以上,可提高與半導體插入零件之密接性,藉由設為1質量%以下,可減少成形時之硬化性之降低。The addition amount of the silane coupling agent may be 0.01 to 1% by mass, 0.03 to 0.7% by mass, or 0.05 to 0.5% by mass relative to the total amount of the molding material composition for sealing. By setting the addition amount of the silane coupling agent to 0.01% by mass or more, the adhesion to the semiconductor insertion part can be improved, and by setting it to 1% by mass or less, the decrease in the hardenability during molding can be reduced.

(應力緩和劑) 於本發明中,進而為了減少成形時或溫度循環試驗時等所產生之密封用成形材料組合物與半導體插入件界面之應力,從而減少該等界面之剝離,亦可單獨添加液狀聚矽氧等先前公知之應力緩和劑(亦稱為低應力劑)或將2種以上併用添加。(Stress relief agent) In the present invention, in order to reduce the stress at the interface between the molding material composition for sealing and the semiconductor insert during molding or temperature cycle test, etc., thereby reducing the peeling of these interfaces, it may be added separately A previously known stress reliever (also known as a low-stress agent) such as liquid polysiloxane may be used in combination of two or more kinds.

於本發明中,於添加液狀聚矽氧等先前公知之應力緩和劑之情形時,就與流動特性等之平衡性之觀點而言,可將其含量相對於(A)成分之總量100質量份設為5~30質量份。於本發明添加2種以上之應力緩和劑之情形時,其合計可設為上述範圍內。In the present invention, in the case of adding a previously known stress reliever such as liquid polysiloxane, from the viewpoint of balance with flow characteristics, etc., its content can be adjusted relative to the total amount of (A) component 100 The mass part is set to 5 to 30 mass parts. In the case of adding two or more kinds of stress relaxants in the present invention, the total amount can be set within the above range.

(脫模劑) 於本發明中,進而為了實現密封用成形材料組合物之良好之生產性,亦可添加脫模劑。作為可添加之脫模劑,例如可列舉:巴西棕櫚蠟等天然蠟、脂肪酸酯系蠟、脂肪醯胺系蠟、非氧化型聚乙烯系脫模劑、氧化型聚乙烯系脫模劑、聚矽氧系脫模劑等。亦可添加該等以外之脫模劑。又,脫模劑可將該等單獨使用,亦可將2種以上組合使用。就兼顧密接性與模具脫模性之觀點而言,亦可將巴西棕櫚蠟、脂肪酸酯系蠟等分子量相對較小之蠟與氧化型聚乙烯等分子量相對較大之蠟併用。又,軟化點為110℃~125℃之氧化型聚乙烯系脫模劑容易自本發明中所使用之樹脂系滲出而顯示出較高之脫模性。(Release agent) In the present invention, in order to achieve good productivity of the molding material composition for sealing, a release agent may be added. Examples of mold release agents that can be added include natural waxes such as carnauba wax, fatty acid ester-based waxes, fatty amide-based waxes, non-oxidized polyethylene-based mold release agents, and oxidized polyethylene-based mold release agents. Polysiloxane-based release agent, etc. Release agents other than these can also be added. In addition, the release agent may be used alone or in combination of two or more kinds. From the viewpoint of taking into consideration both adhesion and mold releasability, waxes with relatively low molecular weights such as carnauba wax and fatty acid ester-based waxes can also be used in combination with waxes with relatively large molecular weights such as oxidized polyethylene. In addition, the oxidized polyethylene mold release agent having a softening point of 110°C to 125°C easily bleeds out from the resin system used in the present invention and exhibits high mold release properties.

於本發明之密封用成形材料組合物中,除以上各成分以外,亦可視需要調配該種組合物中通常調配之阻燃劑、碳黑、有機染料、氧化鈦、鐵丹等著色劑等。In the molding material composition for sealing of the present invention, in addition to the above components, colorants such as flame retardants, carbon black, organic dyes, titanium oxide, and iron dans, which are usually formulated in such compositions, may be formulated as needed.

作為上述阻燃劑,例如可列舉:氫氧化鋁、氫氧化鎂、硼酸鋅、氧化鋅、磷酸酯等磷化合物、三聚氰胺、環磷腈等。亦可使用該等以外之先前公知之阻燃劑。該等可使用1種,亦可將2種以上組合使用。Examples of the flame retardant include phosphorus compounds such as aluminum hydroxide, magnesium hydroxide, zinc borate, zinc oxide, and phosphate esters, melamine, and cyclophosphazene. It is also possible to use previously known flame retardants other than these. One of these may be used alone, or two or more may be used in combination.

又,就提高半導體元件之耐濕性、高溫放置特性等之觀點而言,可於本發明之密封用成形材料組合物中調配陰離子交換體等離子捕獲劑。作為陰離子交換體,例如可列舉鋁碳酸鎂類、選自鎂、鋁、鈦、鋯、鉍等中之元素之水合氧化物等。亦可使用該等以外之先前公知之陰離子交換體。該等可單獨使用,亦可將2種以上組合使用。In addition, from the viewpoint of improving the moisture resistance and high-temperature storage characteristics of the semiconductor element, an anion exchanger plasma trapping agent may be blended into the molding material composition for sealing of the present invention. Examples of the anion exchanger include aluminum magnesium carbonates, hydrated oxides of elements selected from magnesium, aluminum, titanium, zirconium, bismuth, and the like. It is also possible to use previously known anion exchangers other than these. These can be used alone or in combination of two or more.

本發明之密封用成形材料組合物中,(A)成分、(B)成分、(C)成分、(D)成分、及(E)成分之含量可為80質量%以上,亦可為90質量%以上,亦可進而較佳為95質量%以上。In the molding material composition for sealing of the present invention, the content of (A) component, (B) component, (C) component, (D) component, and (E) component may be 80% by mass or more, or 90% by mass % Or more, and further preferably 95% by mass or more.

本發明之密封用成形材料組合物可藉由將以特定量對上述各成分進行調配而成者均勻地分散混合而製備。製備方法並無特別限定,作為一般之方法,例如可列舉利用混合機等將以特定量對上述各成分進行調配而成者充分地進行混合,繼而藉由混合輥、擠出機等進行熔融混合後,進行冷卻、粉碎之方法。The molding material composition for sealing of the present invention can be prepared by uniformly dispersing and mixing the above-mentioned components in a specific amount. The preparation method is not particularly limited, and as a general method, for example, a blender or the like can be used to sufficiently mix the above components in a specific amount, followed by melt mixing by a mixing roller, extruder, etc. Afterwards, it is cooled and crushed.

以如上方式獲得之密封用成形材料組合物具有較高之玻璃轉移溫度(Tg),且可獲得耐熱分解性較高、硬化性及成形性優異,並且耐受電壓性較高、與半導體插入零件之密接性良好而可靠性較高之硬化物。 上述密封用成形材料組合物之硬化物之玻璃轉移溫度可為230℃以上,亦可為240℃以上,亦可為250℃以上,亦可為255℃以上,亦可為260℃以上,亦可為270℃以上。 又,上述密封用成形材料組合物之硬化物之熱分解溫度可為380℃以上,亦可為385℃以上。 再者,硬化物之玻璃轉移溫度及熱分解溫度可藉由實施例所記載之方法進行測定。The molding material composition for sealing obtained in the above manner has a high glass transition temperature (Tg), and can obtain high thermal decomposition resistance, excellent curability and moldability, and high voltage resistance, and is compatible with semiconductor insertion parts Hardened product with good adhesion and high reliability. The glass transition temperature of the hardened product of the molding material composition for sealing may be 230°C or higher, 240°C or higher, 250°C or higher, 255°C or higher, or 260°C or higher, or It is above 270℃. In addition, the thermal decomposition temperature of the cured product of the molding material composition for sealing may be 380°C or higher, or 385°C or higher. Furthermore, the glass transition temperature and thermal decomposition temperature of the hardened product can be measured by the method described in the examples.

(電子零件裝置) 本發明之電子零件裝置具有由上述密封用成形材料組合物之硬化物密封之元件。所謂上述電子零件裝置,係指針對引線框架、單晶矽半導體元件或SiC、GaN等化合物半導體元件等支持構件、用以將該等電性連接之導線、凸塊等構件、及其他構成構件全套,藉由上述密封用成形材料組合物之硬化物將必需部分密封而成之電子零件裝置。 又,上述密封用成形材料組合物可提供一種耐熱性優異並且與半導體插入零件之密接性優異、高溫放置後或溫度循環試驗後亦不易產生剝離及龜裂之電子零件裝置。尤其是於將SiC、GaN等化合物半導體元件作為支持構件時,由上述密封用成形材料組合物之硬化物密封之電子零件裝置可獲得良好之特性。(Electronic component device) The electronic component device of the present invention has an element sealed by the hardened product of the sealing molding material composition. The above-mentioned electronic component device refers to a complete set of supporting members such as lead frames, single-crystal silicon semiconductor elements or compound semiconductor elements such as SiC and GaN, wires for electrically connecting the same, bumps and other members, and other constituent members An electronic component device in which necessary parts are sealed by the hardened product of the above-mentioned molding material composition for sealing. In addition, the molding material composition for sealing can provide an electronic component device which is excellent in heat resistance and excellent in adhesion with semiconductor insertion parts, and is unlikely to cause peeling and cracking even after high-temperature storage or after a temperature cycle test. In particular, when a compound semiconductor element such as SiC or GaN is used as a supporting member, the electronic component device sealed with the hardened material of the sealing molding material composition can obtain good characteristics.

作為使用本發明之密封用成形材料組合物進行密封之方法,最普通的是轉移成形法,亦可使用射出成形法、壓縮成形法等。 成形溫度可為150~250℃,亦可為160~220℃,亦可為170~200℃。成形時間可為30~600秒,亦可為45~300秒,亦可為60~200秒。又,於後硬化之情形時,加熱溫度並無特別限定,例如可為150~250℃,亦可為180~220℃。又,加熱時間並無特別限定,例如可為0.5~10小時,亦可為1~8小時。As a method of sealing using the molding material composition for sealing of the present invention, the most common method is transfer molding, and injection molding, compression molding, and the like can also be used. The forming temperature may be 150-250°C, 160-220°C, or 170-200°C. The forming time may be 30 to 600 seconds, or 45 to 300 seconds, or 60 to 200 seconds. In addition, in the case of post-curing, the heating temperature is not particularly limited, and may be, for example, 150 to 250°C or 180 to 220°C. In addition, the heating time is not particularly limited, and may be, for example, 0.5 to 10 hours, or 1 to 8 hours.

第1態樣之密封用成形材料組合物係含有(a-1)上述通式(I)所表示之馬來醯亞胺樹脂;(B)選自(b-1)、以及(b-2)之至少1種,上述(b-1)係上述通式(II)所表示之酚系硬化劑、及上述通式(III)所表示之酚系硬化劑之1種或2種,上述(b-2)係上述通式(IV)所表示之苯并㗁𠯤樹脂;(c-1)選自上述通式(V)~(VII)所表示之環氧樹脂中之至少1種;(d-1)有機磷系硬化促進劑;(d-2)咪唑系硬化促進劑;及(E)包含(e-1)中空結構填充材之填充材之密封用成形材料組合物。The molding material composition for sealing of the first aspect contains (a-1) the maleimide resin represented by the above general formula (I); (B) is selected from (b-1) and (b-2) ), at least one of the above, (b-1) is one or two of the phenolic hardeners represented by the above general formula (II), and the phenolic hardeners represented by the above general formula (III), the above ( b-2) is a benzoxanthene resin represented by the general formula (IV); (c-1) is at least 1 selected from the epoxy resins represented by the general formulas (V) to (VII) (D-1) organophosphorus hardening accelerator; (d-2) imidazole hardening accelerator; and (E) molding material composition for sealing containing a filler of (e-1) hollow structure filler.

各成分之一態樣如上所述。 就耐熱性、密接性、及成形性之平衡性之觀點而言,(B)成分之含量之一態樣相對於(a-1)成分100質量份,可為20~250質量份,亦可為30~200質量份,亦可為40~150質量份。 就硬化性及與半導體插入零件之密接性之平衡性之觀點而言,(d-1)成分之含量之一態樣相對於(a-1)成分100質量份,可為0.1~10質量份,亦可為0.3~5質量份,亦可為0.5~3質量份。One aspect of each component is as described above. From the viewpoint of the balance of heat resistance, adhesion, and formability, the content of (B) component may be 20 to 250 parts by mass relative to 100 parts by mass of (a-1) component, or 30 to 200 parts by mass, or 40 to 150 parts by mass. From the viewpoint of the balance between the hardenability and the adhesion to the semiconductor insertion part, the content of the (d-1) component may be 0.1 to 10 parts by mass relative to 100 parts by mass of the (a-1) component , May be 0.3 to 5 parts by mass, or 0.5 to 3 parts by mass.

第2態樣之密封用成形材料組合物係含有(a-1)上述通式(I)所表示之馬來醯亞胺樹脂;(c-2)一分子中具有至少2個氰酸酯基之氰酸酯單體;(B)選自(b-1)、以及(b-2)之至少1種,上述(b-1)係上述通式(II)所表示之酚系硬化劑、及上述通式(III)所表示之酚系硬化劑之1種或2種,上述(b-2)係由上述通式(IV)所表示;之苯并㗁𠯤樹脂;(d-1)有機磷系硬化促進劑;及(d-2)咪唑系硬化促進劑,且上述(a-1)成分之含量相對於上述(a-1)成分、(B)成分、及(c-2)成分之合計含量100質量%為30~70質量%之密封用成形材料組合物。The second aspect of the molding material composition for sealing contains (a-1) the maleimide resin represented by the above general formula (I); (c-2) has at least 2 cyanate groups in one molecule Cyanate monomer; (B) at least one selected from (b-1) and (b-2), the above (b-1) is a phenolic hardener represented by the above general formula (II), And one or two of the phenolic hardeners represented by the above general formula (III), the above (b-2) is represented by the above general formula (IV); benzo㗁𠯤resin; (d -1) Organophosphorus-based hardening accelerator; and (d-2) imidazole-based hardening accelerator, and the content of the above (a-1) component relative to the above (a-1) component, (B) component, and (c -2) A molding material composition for sealing having a total content of 100% by mass of 30 to 70% by mass.

各成分之一態樣如上所述。 就耐熱性及與半導體插入零件之密接性之觀點而言,(a-1)成分之含量之一態樣相對於(a-1)成分、(B)成分、及(c-2)成分之合計含量100質量%而為30~70質量%,亦可為35~65質量%。 就耐熱性與密接性、成形性等之平衡性之觀點而言,(c-2)成分之含量相對於(a-1)成分100質量份,可設為10~50質量份,亦可設為20~40質量份。 就硬化性及與半導體插入零件之密接性之平衡性之觀點而言,(d-1)成分之含量之一態樣相對於(a-1)成分100質量份,可為0.1~10質量份,亦可為0.3~5質量份,亦可為0.5~3質量份。One aspect of each component is as described above. From the viewpoint of heat resistance and adhesion to semiconductor insertion parts, the content of (a-1) component is relative to that of (a-1) component, (B) component, and (c-2) component The total content is 100% by mass and 30 to 70% by mass, or 35 to 65% by mass. From the viewpoint of the balance between heat resistance and adhesion, moldability, etc., the content of the (c-2) component can be 10 to 50 parts by mass relative to 100 parts by mass of the (a-1) component. It is 20-40 parts by mass. From the viewpoint of the balance between the hardenability and the adhesion to the semiconductor insertion part, the content of the (d-1) component may be 0.1 to 10 parts by mass relative to 100 parts by mass of the (a-1) component , May be 0.3 to 5 parts by mass, or 0.5 to 3 parts by mass.

第3態樣之密封用成形材料組合物係含有(a-1)上述通式(I)所表示之馬來醯亞胺樹脂、(c-3)上述通式(VIII)所表示之含烯丙基之耐地醯亞胺樹脂、(b-1)酚系硬化劑、(c-1)環氧樹脂、(D)硬化促進劑、及(E)包含(e-1)中空結構填充材之填充材,上述(b-1)成分、及(c-1)成分分別包含三苯甲烷骨架及/或萘骨架,上述(D)成分包含(d-1)磷系硬化促進劑、(d-2)咪唑系硬化促進劑、及(d-3)酸系硬化促進劑之密封用成形材料組合物。The third aspect of the molding material composition for sealing contains (a-1) a maleimide resin represented by the above general formula (I), and (c-3) an ene-containing compound represented by the above general formula (VIII) Propyl diamidimide resin, (b-1) phenolic hardener, (c-1) epoxy resin, (D) hardening accelerator, and (E) including (e-1) hollow structure filler The filler, the component (b-1) and the component (c-1) each include a triphenylmethane skeleton and/or naphthalene skeleton, and the component (D) includes (d-1) a phosphorus-based hardening accelerator, (d -2) A molding material composition for sealing of an imidazole hardening accelerator and (d-3) an acid hardening accelerator.

各成分之一態樣如上所述。 就耐熱性、密接性、及成形性之平衡性之觀點而言,(b-1)成分之含量之一態樣相對於(a-1)成分100質量份,可為20~250質量份,亦可為30~200質量份,亦可為40~150質量份。 就密接性及耐熱性之觀點而言,(c-1)成分之含量之一態樣相對於(a-1)成分之馬來醯亞胺樹脂100質量份,可為30~200質量份,亦可為40~150質量份,亦可為50~100質量份。 就硬化收縮率、密接性之平衡性之觀點而言,(c-3)成分之含量之一態樣相對於(a-1)成分100質量份,可為30~250質量份,亦可為50~200質量份。 就硬化性及與半導體插入零件之密接性之平衡性之觀點而言,(d-1)成分之含量之一態樣相對於(a-1)成分100質量份,可為0.1~6質量份,亦可為0.3~5質量份,亦可為0.5~3質量份。 就硬化性及與半導體插入零件之密接性之平衡性之觀點而言,(d-2)成分之含量之一態樣相對於(a-1)成分100質量份,可為0.1~4質量份,亦可為0.3~3質量份,亦可為0.5~2質量份。 就硬化性及熱分解性之平衡性之觀點而言,(d-3)成分之含量之一態樣相對於(c-3)成分100質量份,可為0.1~10質量份,亦可為0.3~5質量份,亦可為0.5~3質量份。 [實施例]One aspect of each component is as described above. From the viewpoint of the balance of heat resistance, adhesion, and formability, the content of (b-1) component may be 20 to 250 parts by mass relative to 100 parts by mass of (a-1) component. It may be 30 to 200 parts by mass or 40 to 150 parts by mass. From the viewpoint of adhesion and heat resistance, the content of the component (c-1) may be 30 to 200 parts by mass relative to 100 parts by mass of the maleimide resin of the component (a-1). It may be 40 to 150 parts by mass, or 50 to 100 parts by mass. From the viewpoint of the balance of hardening shrinkage and adhesiveness, the content of (c-3) component may be 30 to 250 parts by mass relative to 100 parts by mass of (a-1) component, or 50 to 200 parts by mass. From the viewpoint of the balance between the hardenability and the adhesion to the semiconductor insertion part, the content of (d-1) component may be 0.1 to 6 parts by mass relative to 100 parts by mass of (a-1) component , May be 0.3 to 5 parts by mass, or 0.5 to 3 parts by mass. From the viewpoint of the balance between the hardenability and the adhesion to the semiconductor insertion part, the content of (d-2) component may be 0.1 to 4 parts by mass relative to 100 parts by mass of (a-1) component , It may be 0.3 to 3 parts by mass, or 0.5 to 2 parts by mass. From the viewpoint of the balance between curability and thermal decomposition properties, the content of (d-3) component may be 0.1 to 10 parts by mass relative to 100 parts by mass of (c-3) component, or 0.3 to 5 parts by mass, or 0.5 to 3 parts by mass. [Example]

繼而,藉由實施例對本發明具體地進行說明,但本發明並不受該等例任何限定。Next, the present invention will be specifically described by examples, but the present invention is not limited by these examples.

(實施例1A~23A、實施例1B~3B、實施例1C~11C、比較例1A~4A、比較例1B~6B、及比較例1C~3C) 利用混合雙軸輥對表1-1、表1-2、及表2~5所記載之種類及調配量之各成分進行混練,製備密封用成形材料組合物。各實施例及比較例中之混練溫度設定為約120℃。再者,各表中之空白欄表示未調配。(Examples 1A to 23A, Examples 1B to 3B, Examples 1C to 11C, Comparative Examples 1A to 4A, Comparative Examples 1B to 6B, and Comparative Examples 1C to 3C) Using hybrid biaxial roller pairs Table 1-1, Table 1-2, and the components of the types and blending amounts described in Tables 2 to 5 are kneaded to prepare a molding material composition for sealing. The kneading temperature in each example and comparative example was set to about 120°C. Furthermore, the blank columns in each table indicate that they are not deployed.

用於製備密封用成形材料組合物之表1-1、表1-2、及表2~5所記載之各成分之詳細內容如下所述。The details of each component described in Table 1-1, Table 1-2, and Tables 2 to 5 for preparing the molding material composition for sealing are as follows.

<馬來醯亞胺樹脂> [(A)成分] ·BMI-1000:N,N'-(4,4'-二苯甲烷)雙馬來醯亞胺(將通式(I)中之z=0作為主成分)、大和化成工業(股)製造、商品名 ·BMI-2300:聚苯基甲烷馬來醯亞胺(將通式(I)中之z=0~2作為主成分)、大和化成工業(股)製造、商品名 再者,於實施例1B~3B、及比較例1B~6B中,上述馬來醯亞胺樹脂係將其總量添加至作為(C)成分之氰酸酯單體之總量中並進行預混合後使用。預混合係以110~130℃使氰酸酯單體之總量熔融後,一面保持該溫度,一面緩慢添加馬來醯亞胺樹脂進行混合,於其總量熔融後,進而攪拌10分鐘左右。<Maleimide resin> [(A) component] ·BMI-1000: N,N'-(4,4'-diphenylmethane) bismaleimide (the z in general formula (I) = 0 as the main component), manufactured by Yamato Chemical Industry Co., Ltd., trade name·BMI-2300: polyphenylmethane maleimide (with z=0 to 2 in the general formula (I) as the main component), Daiwa Chemical Industry Co., Ltd., trade name, and in Examples 1B to 3B and Comparative Examples 1B to 6B, the total amount of the above-mentioned maleimide resin system is added to cyanic acid as the (C) component It is used after premixing in the total amount of ester monomers. In the pre-mixing, the total amount of cyanate monomers is melted at 110 to 130°C, and while maintaining the temperature, maleimide resin is slowly added for mixing, and after the total amount is melted, the mixture is further stirred for about 10 minutes.

<硬化劑> [(B)成分] (具有特定骨架之酚系硬化劑) ·MEH-7500:三苯甲烷型酚樹脂(通式(II)中之x=1~4之酚樹脂為主成分)、明和化成(股)製造、商品名、羥基當量97、軟化點110℃ ·SN-485:萘酚芳烷基樹脂(通式(III)中之y1=0~3之酚樹脂為主成分)、新日鐵住金化學(股)製造、商品名、羥基當量215、軟化點87℃<Hardener> [(B) component] (phenolic hardener with specific skeleton) MEH-7500: triphenylmethane type phenol resin (phenol resin with x=1 to 4 in the general formula (II) as the main component ), manufactured by Meiwa Chemical Industry Co., Ltd., trade name, hydroxyl equivalent of 97, softening point of 110 ℃ · SN-485: naphthol aralkyl resin (in general formula (III) y1 = 0 ~ 3 phenol resin as the main component ), Nippon Steel & Sumitomo Chemical Co., Ltd., trade name, hydroxyl equivalent 215, softening point 87℃

(具有特定結構之苯并㗁&#134116;樹脂) ·苯并㗁&#134116;P-d:苯并㗁&#134116;樹脂[式(IV-1)所表示之苯并㗁&#134116;樹脂]、四國化成工業(股)製造、商品名(Benzo&#134116; resin with a specific structure) · Benzo&#134116; Pd: Benzo&#134116; resin [Benzo&#134116; resin represented by formula (IV-1) ], Shikoku Chemical Industry (share) manufacturing, trade name

<熱硬化性樹脂> [(C)成分] (具有特定骨架之環氧樹脂) ·EPPN-502H:三苯甲烷型環氧樹脂(通式(V)中之n1=0~3之環氧樹脂為主成分)、日本化藥(股)製造、商品名、環氧當量168、軟化點67℃ ·ESN-375:萘酚芳烷基型環氧樹脂(通式(VI)中之n2=0~3之環氧樹脂為主成分)、新日鐵住金化學(股)製造、商品名、環氧當量172、軟化點75℃ ·HP-4710:二羥基萘酚醛清漆型環氧樹脂(通式(VII)所表示之環氧樹脂)、DIC(股)製造、商品名、環氧當量161、軟化點82℃<Thermosetting resin> [(C)component] (Epoxy resin with specific skeleton) · EPPN-502H: Triphenylmethane type epoxy resin (n1=0 to 3 epoxy resin in general formula (V) Main component), manufactured by Nippon Kayaku Co., Ltd., trade name, epoxy equivalent 168, softening point 67°C. ESN-375: naphthol aralkyl type epoxy resin (n2 in general formula (VI) = 0 ~3 epoxy resin as main component), manufactured by Nippon Steel & Sumitomo Chemical Co., Ltd., trade name, epoxy equivalent 172, softening point 75℃ ·HP-4710: dihydroxy naphthol novolac epoxy resin (general formula (Epoxy resin represented by (VII)), DIC (share) manufacturing, trade name, epoxy equivalent 161, softening point 82°C

(氰酸酯單體) ·Primaset LECy:將1,1-雙(4-氰酸酯基苯基)乙烷作為主成分(99%以上)之氰酸酯化合物、Lonza Japan(股)製造、商品名 ·CYTESTER(註冊商標)TA:將2,2-雙(4-氰酸酯基苯基)丙烷作為主成分(99%以上)之氰酸酯化合物、三菱瓦斯化學(股)製造、商品名(Cyanate monomer) Primaset LECy: a cyanate compound containing 1,1-bis(4-cyanophenylphenyl)ethane as the main component (99% or more), manufactured by Lonza Japan Co., Ltd., Trade name · CYTESTER (registered trademark) TA: cyanate compound containing 2,2-bis(4-cyanoylphenyl) propane as the main component (99% or more), manufactured by Mitsubishi Gas Chemical Co., Ltd. name

(含烯丙基之耐地醯亞胺樹脂) ·BANI-M:N,N'-(亞甲基二-對苯)-雙(烯丙基雙環[2.2.1]-5-庚烯-2,3-二羧醯亞胺)、丸善石油化學(股)、商品名 ·BANI-X:N,N'-間苯二甲基-雙(烯丙基雙環[2.2.1]-5-庚烯-2,3-二羧醯亞胺)、丸善石油化學(股)、商品名(Allyl-containing diamidimide-resistant resin) · BANI-M: N,N'-(methylenedi-p-benzene)-bis(allylbicyclo[2.2.1]-5-heptene- 2,3-dicarboxylimide), Maruzen Petrochemical Co., Ltd., trade name·BANI-X: N,N'-m-xylylene-bis(allylbicyclo[2.2.1]-5- (Heptene-2,3-dicarboxylimide), Maruzen Petrochemical Co., Ltd., trade name

<硬化促進劑> [(D)成分] (d-1)成分:有機磷系硬化促進劑 ·PP-200:三苯基膦、北興化學工業(股)製造、商品名 ·TPTP:三(4-甲基苯基)膦、北興化學工業(股)製造、商品名<hardening accelerator> [(D) component] (d-1) component: organophosphorus curing accelerator·PP-200: triphenylphosphine, manufactured by Beixing Chemical Industry Co., Ltd., trade name·TPTP: tri(4 -Methylphenyl)phosphine, manufactured by Beixing Chemical Industry Co., Ltd., trade name

(d-2)成分:咪唑系硬化促進劑 ·2E4MZ:2-乙基-4-甲基咪唑、四國化成工業(股)製造、商品名(與雙酚A型環氧樹脂之反應起始溫度:90℃) ·2MZ-A:2,4-二胺基-6-[2'-甲基咪唑基-(1')]-乙基均三口井、四國化成工業(股)製造、商品名(與雙酚A型環氧樹脂之反應起始溫度:120℃) ·2P4MHZ-PW:2-苯基-4-甲基-5-二羥基甲基咪唑、四國化成工業(股)製造、商品名(與雙酚A型環氧樹脂之反應起始溫度:129℃) ·2PHZ-PW:2-苯基-4,5-二羥基甲基咪唑、四國化成工業(股)製造、商品名(與雙酚A型環氧樹脂之反應起始溫度:155℃) ·2MZ-H:2-甲基咪唑、四國化成工業(股)製造、商品名(與雙酚A型環氧樹脂之反應起始溫度:75℃)(d-2) Ingredient: imidazole-based hardening accelerator 2E4MZ: 2-ethyl-4-methylimidazole, manufactured by Shikoku Chemical Industry Co., Ltd., trade name (reaction start with bisphenol A type epoxy resin) Temperature: 90°C) 2MZ-A: 2,4-Diamino-6-[2'-methylimidazolyl-(1')]-ethyl junsanjing, manufactured by Shikoku Chemical Industry Co., Ltd., Trade name (Initial temperature of reaction with bisphenol A epoxy resin: 120°C) · 2P4MHZ-PW: 2-phenyl-4-methyl-5-dihydroxymethylimidazole, Shikoku Chemical Industry Co., Ltd. Manufacturing, trade name (reaction starting temperature with bisphenol A epoxy resin: 129°C) · 2PHZ-PW: 2-phenyl-4,5-dihydroxymethylimidazole, manufactured by Shikoku Chemical Industry Co., Ltd. 2. Trade name (reaction starting temperature with bisphenol A epoxy resin: 155°C) 2MZ-H: 2-methylimidazole, manufactured by Shikoku Chemical Industry Co., Ltd., trade name (with bisphenol A ring Oxygen resin reaction start temperature: 75℃)

(d-3)成分:酸系硬化促進劑 ·AC-4B50:三氟化硼咪唑錯合物、Stella Chemifa(股)製造、商品名 ·對甲苯磺酸:東京化成工業(股)製造(d-3) Ingredient: acid-based hardening accelerator • AC-4B50: boron trifluoride imidazole complex, manufactured by Stella Chemifa (stock), trade name • p-toluenesulfonic acid: manufactured by Tokyo Chemical Industry Co., Ltd.

<胺系硬化劑> ·4,4'-二胺基二苯甲烷:東京化成工業(股)製造<Amine Hardener> 4,4'-Diaminodiphenylmethane: manufactured by Tokyo Chemical Industry Co., Ltd.

<填充材> [(E)成分] (e-1)成分:中空結構填充材 ·Kainospheres 75:將非晶質鋁(30~70%)與莫來石(30~70%)作為主成分之無機系中空結構填充材、平均粒徑35 μm、Kansaimatec(股)製造、商品名、彈性模數8 GPa ·E-SPHERES SL75:將非晶質鋁(65~85%)與莫來石(20~30%)作為主成分之無機系中空結構填充材、平均粒徑55 μm、太平洋水泥(股)製造、商品名、彈性模數10 GPa ·E-SPHERES SL125:將非晶質鋁(65~85%)與莫來石(20~30%)作為主成分之無機系中空結構填充材、平均粒徑80 μm、太平洋水泥(股)製造、商品名、彈性模數10 GPa ·Glass Bubbles K37:鈉鈣玻璃、硼矽酸玻璃、合成二氧化矽混合物型無機系中空結構填充材、平均粒徑45 μm、3M・Japan(股)製造、商品名、彈性模數7 GPa ·Glass Bubbles iM30K:鈉鈣玻璃、硼矽酸玻璃、合成二氧化矽混合物型無機系中空結構填充材、平均粒徑16 μm、3M・Japan(股)製造、商品名、彈性模數7 GPa ·ADVANCELL HB-2051:丙烯酸系多孔中空結構填充材、平均粒徑20 μm、積水化學工業(股)製造、商品名、彈性模數0.3 GPa ·NH-SBN04:聚甲基倍半矽氧烷系單孔中空結構填充材、平均粒徑4 μm、NIKKO RICA(股)製造、商品名、彈性模數1.0 GPa 此處之彈性模數之值係藉由動態超微小硬度計(島津製作所(股)製造,裝置名:DUH-211SR,負載-卸載試驗,負荷:5.0 mN,速度1.5 mN/s,壓子:三角錐壓子)測定5次所得之值之平均值。<Filling material> [(E) component] (e-1) component: hollow structure filler • Kainospheres 75: amorphous aluminum (30 to 70%) and mullite (30 to 70%) as main components Inorganic hollow structure filler, average particle size 35 μm, manufactured by Kansaimatec (share), trade name, modulus of elasticity 8 GPa · E-SPHERES SL75: Amorphous aluminum (65-85%) and mullite (20 ~30%) Inorganic hollow structure filler as the main component, average particle size 55 μm, manufactured by Pacific Cement Co., Ltd., trade name, elastic modulus 10 GPa · E-SPHERES SL125: amorphous aluminum (65~ 85%) Inorganic hollow structure filler with mullite (20-30%) as the main component, average particle size 80 μm, Pacific Cement (Co., Ltd.), trade name, elastic modulus 10 GPa · Glass Bubbles K37: Soda-lime glass, borosilicate glass, synthetic silica mixture type inorganic hollow structure filler, average particle size 45 μm, manufactured by 3M Japan Co., Ltd., trade name, elastic modulus 7 GPa · Glass Bubbles iM30K: sodium Lime glass, borosilicate glass, synthetic silica mixture type inorganic hollow structure filler, average particle size 16 μm, manufactured by 3M Japan Co., Ltd., trade name, modulus of elasticity 7 GPa ADVANCELL HB-2051: acrylic System porous hollow structure filler, average particle diameter 20 μm, Sekisui Chemical Industry Co., Ltd., trade name, elastic modulus 0.3 GPa ·NH-SBN04: polymethyl silsesquioxane series single hole hollow structure filler, Average particle diameter 4 μm, manufactured by NIKKO RICA (share), trade name, elastic modulus 1.0 GPa The value of the elastic modulus here is made by a dynamic ultra-small hardness tester (Shimadzu Corporation), device name: DUH -211SR, load-unload test, load: 5.0 mN, speed 1.5 mN/s, pressure: triangular cone pressure)) The average of the values obtained 5 times.

(e-2)成分:無機填充材 ·EP-5518:將聚甲基倍半矽氧烷作為主成分之聚矽氧彈性體、東麗道康寧(股)製造、商品名、平均粒徑3 μm ·FB-105:熔融球狀二氧化矽、電氣化學工業(股)製造、商品名、平均粒徑18 μm、比表面積4.5 m2 /g ·SO-25R:無機填充材(合成球狀二氧化矽)、Admatechs(股)製造,商品名、平均粒徑0.6 μm ·Reolosil QS-102:無機填充材(合成二氧化矽)、Tokuyama(股)製造,商品名、一次粒徑12 nm(0.012 μm)、凝聚直徑200 nm(0.2 μm)(e-2) Ingredient: Inorganic filler·EP-5518: Polysilicone elastomer containing polymethyl silsesquioxane as the main component, manufactured by Toray Dow Corning Co., Ltd., trade name, average particle diameter 3 μm · FB-105: Fused spherical silica, manufactured by the Electrochemical Industry Co., Ltd., trade name, average particle diameter 18 μm, specific surface area 4.5 m 2 /g · SO-25R: inorganic filler (synthetic spherical dioxide) Silicon), Admatechs (share), trade name, average particle size 0.6 μm · Reolosil QS-102: inorganic filler (synthetic silicon dioxide), Tokuyama (share) manufacture, trade name, primary particle size 12 nm (0.012 μm ), Condensation diameter 200 nm (0.2 μm)

<其他成分> ·KBM-403:矽烷偶合劑、3-縮水甘油氧基丙基三甲氧基矽烷、信越化學工業(股)製造、商品名 ·KBM-603:矽烷偶合劑、N-2-(胺基乙基)-3-胺基丙基三甲氧基矽烷、信越化學工業(股)製造、商品名 ·KBE-9007:矽烷偶合劑、3-異氰酸酯基丙基三乙氧基矽烷、信越化學工業(股)製造、商品名 ·PED191:脫模劑(滴點:115℃之氧化型聚乙烯系脫模劑)、Clariant(股)製造、商品名 ·HW-4252E:脫模劑(數量平均分子量1,000之氧化型聚乙烯系脫模劑)、三井化學(股)製造、商品名 ·MA-600:著色劑(碳黑)、三菱化學(股)製造、商品名<Other components> · KBM-403: Silane coupling agent, 3-glycidoxypropyltrimethoxysilane, Shin-Etsu Chemical Co., Ltd., trade name·KBM-603: Silane coupling agent, N-2-( Aminoethyl)-3-aminopropyltrimethoxysilane, manufactured by Shin-Etsu Chemical Co., Ltd., trade name·KBE-9007: silane coupling agent, 3-isocyanatopropyltriethoxysilane, Shin-Etsu Chemical Industry (stock) manufacturing, trade name·PED191: mold release agent (dropping point: 115°C oxidized polyethylene mold release agent), Clariant (stock) manufacturing, trade name·HW-4252E: mold release agent (average number Oxidized polyethylene mold release agent with a molecular weight of 1,000), manufactured by Mitsui Chemicals Co., Ltd., trade name·MA-600: colorant (carbon black), manufactured by Mitsubishi Chemical Co., Ltd., trade name

根據以下所示之測定條件,進行實施例1A~23A、及比較例1A~4A中所製備之密封用成形材料組合物之特性之測定及評價。將評價結果示於表1-1、表1-2、及表2。 再者,只要未明確記載,則成形材料之成形係藉由轉移成形機於模具溫度185℃、成形壓力10 MPa、硬化時間180秒之條件下進行。又,後硬化於200℃下進行8小時。The characteristics of the molding material composition for sealing prepared in Examples 1A to 23A and Comparative Examples 1A to 4A were measured and evaluated according to the measurement conditions shown below. The evaluation results are shown in Table 1-1, Table 1-2, and Table 2. In addition, as long as it is not clearly described, the molding of the molding material is performed by a transfer molding machine under conditions of a mold temperature of 185°C, a molding pressure of 10 MPa, and a curing time of 180 seconds. In addition, post-hardening was performed at 200°C for 8 hours.

<評價項目> (1)玻璃轉移溫度(Tg) 作為密封用成形材料組合物之硬化物之耐熱性之標準之一,測定玻璃轉移溫度(Tg)。首先,使用縱4 mm×橫4 mm×高度20 mm之模具,於上述條件下成形密封用成形材料組合物,進而,於上述條件下進行後硬化,而製作成形品(縱4 mm×橫4 mm×厚度20 mm)。將該成形品切取成所需尺寸後作為試片,利用TMA(Thermo Mechanical Analysis,熱機械分析)法並使用熱分析裝置(Seiko Instruments(股)製造,商品名:SSC/5200)測定該試片之玻璃轉移溫度(Tg)。再者,將250℃以上設為合格。<Evaluation items> (1) Glass transition temperature (Tg) As one of the standards for the heat resistance of the cured product of the molding material composition for sealing, the glass transition temperature (Tg) was measured. First, the mold material composition for sealing was molded under the above conditions using a mold with a length of 4 mm × 4 mm × height of 20 mm, and then post-hardened under the above conditions to produce a molded product (4 mm × 4 mm × thickness 20 mm). This molded product was cut into a desired size and used as a test piece. The test piece was measured using a TMA (Thermo Mechanical Analysis) method using a thermal analysis device (manufactured by Seiko Instruments Co., Ltd., trade name: SSC/5200). The glass transition temperature (Tg). In addition, 250 degreeC or more was set as the pass.

(2)彎曲彈性模數 使用縱100 mm×橫10 mm×厚度4 mm尺寸之試片並藉由三點彎曲法測定常溫(20℃)下之密封用成形材料組合物之彈性模數。測定使用島津製作所(股)製造之Autograph AG-X。跨距長設為64 mm,桿頭速度設為2 mm/min。將N=4之平均值設為彎曲彈性模數,關於彎曲彈性模數,將15 GPa以下設為合格。(2) Bending modulus of elasticity Using a test piece of 100 mm in length × 10 mm in width × 4 mm in thickness, the elastic modulus of the molding material composition for sealing at room temperature (20°C) was measured by a three-point bending method. For the measurement, Autograph AG-X manufactured by Shimadzu Corporation was used. The span length is set to 64 mm, and the head speed is set to 2 mm/min. The average value of N=4 was set as the bending elastic modulus, and the bending elastic modulus was 15 GPa or less as a pass.

(3)初期剝離 於無電解鍍鎳引線框架之TO-247封裝之島嶼(8.5×11.5 mm)中央部固定SiC晶片(6×6×0.15 mmt、無表面保護膜),於上述條件下成形密封用成形材料組合物,進而,於上述條件下進行後硬化,而分別製作10個成形品。使用超音波影像裝置(日立製作所(股)製造,FS300II)對該成形品進行觀察,確認SiC晶片周圍之島嶼與密封用成形材料組合物之剝離之有無。將觀察到島嶼部分之剝離之封裝數10個中為3個以下之情況設為合格。 再者,晶片對引線框架之固定係使用無鉛焊料於甲酸5%、氮氣95%環境之中並於340℃/13分鐘之環境下進行。又,引線框架於將要成形密封用成形材料組合物之前,使用Nordson公司製造之電漿清潔器AC-300實施60秒氬電漿處理後使用。(3) Initially peel off the TO-247 package island (8.5×11.5 mm) in the center of the electroless nickel-plated lead frame to fix the SiC wafer (6×6×0.15 mmt, without surface protection film), form the seal under the above conditions Using the molding material composition, further, post-curing was performed under the above-mentioned conditions, and 10 molded products were produced. The molded product was observed using an ultrasonic imaging device (manufactured by Hitachi, Ltd., FS300II) to confirm whether the island around the SiC wafer and the molding material composition for sealing were peeled off. The case where 3 or less of the 10 packages where the peeling of the island part was observed was regarded as a pass. In addition, the wafer is fixed to the lead frame using lead-free solder in a 5% formic acid and 95% nitrogen atmosphere at 340°C/13 minutes. In addition, before the lead frame is to be formed into a molding material composition for sealing, a plasma cleaner AC-300 manufactured by Nordson Co., Ltd. is used after 60 seconds of argon plasma treatment.

(4)高溫放置後剝離 將於上述(3)中進行了剝離觀察後之TO-247封裝於250℃下放置250小時後,使用超音波影像裝置(日立製作所(股)製造,FS300II)確認剝離之有無。將島嶼部分之剝離面積為20%以上之封裝數10個中為3個以下之情況設為合格。(4) Peeling after leaving at high temperature After peeling and observing the TO-247 package in (3) above and leaving it at 250°C for 250 hours, use an ultrasonic imaging device (manufactured by Hitachi, Ltd., FS300II) to confirm the peeling. There is nothing. The case where the number of packages where the peeled area of the island part is 20% or more is 10 or less is 3 or less is considered as a pass.

(5)耐追蹤性(CTI) 製作

Figure 02_image047
100 mm×2 mmt之試片並進行後硬化之後,依據ASTM-D3638測定耐追蹤性(CTI)。試驗器使用Yamayoshikenki有限公司製造之YST-112-1S。再者,將400 V以上設為合格。(5) Production of tracking resistance (CTI)
Figure 02_image047
After a 100 mm×2 mmt test piece was post-hardened, the tracking resistance (CTI) was measured according to ASTM-D3638. The tester used YST-112-1S manufactured by Yamayoshikenki Co., Ltd. In addition, 400 V or more is regarded as a pass.

(6)絕緣耐壓(絕緣破壞電壓) 製作

Figure 02_image047
100 mm×2 mmt之試片並進行後硬化之後,依據ASTM-D149測定室溫(25℃)下之絕緣破壞電壓。測定係以「短時間法」進行。試驗器使用Yamayoshikenki有限公司製造之YST-243BD-100RO。將以n=3進行測定時之平均值為10 kV/mm以上設為合格。(6) Production of insulation withstand voltage (insulation breakdown voltage)
Figure 02_image047
After a 100 mm×2 mmt test piece was post-hardened, the insulation breakdown voltage at room temperature (25°C) was measured according to ASTM-D149. The measurement is carried out by the "short time method". The tester used YST-243BD-100RO manufactured by Yamayoshikenki Co., Ltd. The average value when measuring with n=3 was 10 kV/mm or more, and it was set as the pass.

(7)連續成形性 使用脫模負荷測定成形機(KYOCERA(股)製造,商品名:GM-500),對PBGA(Plastic Ball Grid Array,塑封球柵陣列;30 mm×30 mm×1 mm,t/2穴)進行300次噴射之連續成形。將模具溫度設為185℃,將成形時間設為180秒。再者,以以下之基準進行評價。 A:可連續成形直至達到300次噴射為止,亦未出現模具髒污等 B:雖出現模具髒污,但仍可連續成形直至達到300次噴射為止 C:因貼附於模具等而無法實現達到300次噴射為止之連續成形(7) Continuous formability using a mold release load measurement forming machine (manufactured by KYOCERA Co., Ltd., trade name: GM-500), PBGA (Plastic Ball Grid Array, plastic ball grid array; 30 mm × 30 mm × 1 mm, t/2 holes) 300 shots of continuous forming. The mold temperature was set at 185°C, and the molding time was set at 180 seconds. In addition, the evaluation is based on the following criteria. A: It can be formed continuously until it reaches 300 shots, and there is no mold contamination. B: Although the mold is dirty, it can be continuously formed until it reaches 300 shots. C: It cannot be achieved because it is attached to the mold, etc. Continuous forming up to 300 shots

[表1-1]

Figure 107121348-A0304-0001
*1:與雙酚A型環氧樹脂之反應起始溫度[Table 1-1]
Figure 107121348-A0304-0001
*1: Starting temperature of reaction with bisphenol A epoxy resin

[表1-2]

Figure 107121348-A0304-0002
*1:與雙酚A型環氧樹脂之反應起始溫度[Table 1-2]
Figure 107121348-A0304-0002
*1: Starting temperature of reaction with bisphenol A epoxy resin

[表2]

Figure 107121348-A0304-0003
[Table 2]
Figure 107121348-A0304-0003

於使用含有(A)~(E)成分之密封用成形材料組合物之實施例1A~23A中,硬化物之玻璃轉移溫度均為250℃以上,初期剝離或高溫放置後剝離、連續成形性等均顯示出良好之結果。又,耐追蹤性(CTI)亦為400 V以上,室溫下之絕緣破壞電壓亦為10 kV/m以上。於欠缺(A)~(E)成分之任一者之比較例1A~4A中,均於玻璃轉移溫度、耐剝離性、連續成形性等任一項目或複數個項目中成為不充分之結果。In Examples 1A to 23A using the molding material composition for sealing containing the components (A) to (E), the glass transition temperature of the cured product is 250° C. or higher, the initial peeling or peeling after high-temperature storage, continuous moldability, etc. Both showed good results. In addition, the tracking resistance (CTI) is also 400 V or more, and the insulation breakdown voltage at room temperature is also 10 kV/m or more. In Comparative Examples 1A to 4A lacking any of the components (A) to (E), all of the items, such as glass transition temperature, peel resistance, and continuous formability, or a plurality of items became insufficient results.

根據以下所示之測定條件,進行實施例1B~3B、及比較例1B~6B中製備之密封用成形材料組合物之特性之測定及評價。將評價結果示於表3及表4。 再者,只要未明確記載,則成形材料之成形係藉由轉移成形機於模具溫度190℃、成形壓力10 MPa、硬化時間240秒之條件下進行。又,後硬化係於220℃下進行4小時。The characteristics of the molding material composition for sealing prepared in Examples 1B to 3B and Comparative Examples 1B to 6B were measured and evaluated under the measurement conditions shown below. The evaluation results are shown in Table 3 and Table 4. In addition, as long as it is not clearly described, the molding material is formed by a transfer molding machine under conditions of a mold temperature of 190°C, a molding pressure of 10 MPa, and a curing time of 240 seconds. In addition, the post-hardening system was carried out at 220°C for 4 hours.

<評價項目> (8)玻璃轉移溫度(Tg) 作為密封用成形材料組合物之硬化物之耐熱性之標準之一,測定玻璃轉移溫度(Tg)。首先,使用縱4 mm×橫4 mm×高度20 mm之模具,於上述條件下使密封用成形材料組合物成形,進而,於上述條件下進行後硬化,而製作成形品(縱4 mm×橫4 mm×厚度20 mm)。將該成形品切取成所需尺寸後作為試片,利用TMA法並使用熱分析裝置(Seiko Instruments(股)製造,商品名:SSC/5200)測定該試片之玻璃轉移溫度(Tg)。再者,將250℃以上設為合格。<Evaluation items> (8) Glass transition temperature (Tg) As one of the standards for the heat resistance of the cured product of the molding material composition for sealing, the glass transition temperature (Tg) was measured. First, using a mold of 4 mm in length × 4 mm in width × 20 mm in height, the molding material composition for sealing was molded under the above conditions, and then post-hardened under the above conditions to produce a molded product (4 mm in length × horizontal 4 mm × thickness 20 mm). The molded product was cut into a desired size and used as a test piece, and the glass transition temperature (Tg) of the test piece was measured by the TMA method using a thermal analyzer (manufactured by Seiko Instruments Co., Ltd., trade name: SSC/5200). In addition, 250 degreeC or more was set as the pass.

(9)剝離觀察 分別製作10個於無電解鍍鎳引線框架之TO-247封裝之島嶼(8.5×11.5 mm)中央部固定SiC晶片(6×6×0.15 mmt、無表面保護膜),並於上述條件下使密封用成形材料組合物成形而成之成形品。使用超音波影像裝置(日立製作所(股)製造,FS300II)對該成形品進行觀察,確認SiC晶片周圍之島嶼與密封用成形材料組合物之剝離之有無。於後硬化前後進行觀察,將觀察到島嶼部分之剝離之封裝數10個中為3個以下之情況設為合格。 再者,晶片對引線框架之固定係使用無鉛焊料於甲酸5%、氮氣95%之環境中於340℃/13分鐘之環境下進行。又,引線框架於將要使密封用成形材料組合物成形之前,使用Nordson公司製造之電漿清潔器AC-300實施60秒氬氣電漿處理後使用。(9) Peel and observe to prepare 10 fixed SiC wafers (6×6×0.15 mmt, no surface protection film) in the center of TO-247 packaged islands (8.5×11.5 mm) of electroless nickel-plated lead frames. A molded product obtained by molding the molding material composition for sealing under the above conditions. The molded product was observed using an ultrasonic imaging device (manufactured by Hitachi, Ltd., FS300II) to confirm whether the island around the SiC wafer and the molding material composition for sealing were peeled off. Observation was performed before and after post-hardening, and the case where 3 or less of the 10 packages where peeling of the island part was observed was regarded as a pass. In addition, the wafer is fixed to the lead frame using lead-free solder in an environment of 5% formic acid and 95% of nitrogen at 340°C/13 minutes. In addition, before the lead frame is to be molded with the sealing material composition, a plasma cleaner AC-300 manufactured by Nordson Co., Ltd. is used after 60 seconds of argon plasma treatment.

(10)高溫放置後剝離 將於上述(9)中進行了剝離觀察後之TO-247封裝於250℃下放置250小時後,使用超音波影像裝置(日立製作所(股)製造,FS300II)確認剝離之有無。將島嶼部分之剝離面積為20%以上之封裝數10個中為3個以下之情況設為合格。(10) Peeling after leaving at high temperature After peeling and observing the TO-247 package in (9) above and leaving it at 250°C for 250 hours, use an ultrasonic imaging device (manufactured by Hitachi, Ltd., FS300II) to confirm the peeling. There is nothing. The case where the number of packages where the peeled area of the island part is 20% or more is 10 or less is 3 or less is considered as a pass.

(11)硬化性 使用JSR型硫化儀(A&D(股)製造,商品名:Curelastometer Model 7)進行硬化性之測定。測定模具溫度190℃、成形時間240秒後之硫化扭矩(curelast torque),將5 N・m以上設為合格。(11) Curability Curability was measured using a JSR vulcanizer (manufactured by A&D Co., Ltd., trade name: Curelastometer Model 7). The vulcanization torque (curelast torque) after the mold temperature of 190°C and the molding time of 240 seconds was measured, and 5 N·m or more was regarded as a pass.

(12)耐追蹤性(CTI) 製作

Figure 02_image047
100 mm×2 mmt之試片並進行後硬化之後,依據ASTM-D3638測定耐追蹤性(CTI)。試驗器使用Yamayoshikenki有限公司製造之YST-112-1S。再者,將400 V以上設為合格。(12) Production of tracking resistance (CTI)
Figure 02_image047
After a 100 mm×2 mmt test piece was post-hardened, the tracking resistance (CTI) was measured according to ASTM-D3638. The tester used YST-112-1S manufactured by Yamayoshikenki Co., Ltd. In addition, 400 V or more is regarded as a pass.

(13)絕緣耐壓(絕緣破壞電壓) 製作

Figure 02_image047
100 mm×2 mmt之試片並進行後硬化之後,依據ASTM-D149測定室溫(25℃)下之絕緣破壞電壓。測定係以「短時間法」進行。試驗器使用Yamayoshikenki有限公司製造之YST-243BD-100RO。將以n=3進行測定時之平均值為10 kV/mm以上設為合格。(13) Production of insulation withstand voltage (insulation breakdown voltage)
Figure 02_image047
After a 100 mm×2 mmt test piece was post-hardened, the insulation breakdown voltage at room temperature (25°C) was measured according to ASTM-D149. The measurement is carried out by the "short time method". The tester used YST-243BD-100RO manufactured by Yamayoshikenki Co., Ltd. The average value when measuring with n=3 was 10 kV/mm or more, and it was set as the pass.

(14)彎曲彈性模數 使用縱100 mm×橫10 mm×厚度4 mm尺寸之試片並藉由三點彎曲法測定常溫(20℃)下之密封用成形材料組合物之彈性模數。測定使用島津製作所(股)製造之Autograph AG-X。跨距長設為64 mm,桿頭速度設為2 mm/min。將N=4之平均值設為彎曲彈性模數,關於彎曲彈性模數,將15 GPa以下設為合格。(14) Flexural modulus of elasticity Using a test piece of 100 mm in length×10 mm in width×4 mm in thickness, the elastic modulus of the molding material composition for sealing at normal temperature (20° C.) was measured by a three-point bending method. For the measurement, Autograph AG-X manufactured by Shimadzu Corporation was used. The span length is set to 64 mm, and the head speed is set to 2 mm/min. The average value of N=4 was set as the bending elastic modulus, and the bending elastic modulus was 15 GPa or less as a pass.

(15)連續成形性 使用脫模負荷測定成形機(KYOCERA(股)製造,商品名:GM-500),對PBGA(Plastic Ball Grid Array,30 mm×30 mm×1 mm,t/2穴)進行300次噴射之連續成形。將模具溫度設為190℃,將成形時間設為240秒。再者,以以下之基準進行評價。 A:可連續成形直至達到300次噴射為止,亦未出現模具髒污等 B:雖出現模具髒污,但仍可連續成形直至達到300次噴射為止 C:因貼附於模具等而無法實現達到300次噴射為止之連續成形(15) Continuous moldability using a mold release load measuring machine (manufactured by KYOCERA Co., Ltd., trade name: GM-500), for PBGA (Plastic Ball Grid Array, 30 mm×30 mm×1 mm, t/2 holes) 300 shots of continuous forming were performed. The mold temperature was set to 190°C, and the molding time was set to 240 seconds. In addition, the evaluation is based on the following criteria. A: It can be formed continuously until it reaches 300 shots, and there is no mold contamination. B: Although the mold is dirty, it can be continuously formed until it reaches 300 shots. C: It cannot be achieved because it is attached to the mold, etc. Continuous forming up to 300 shots

[表3]

Figure 107121348-A0304-0004
[table 3]
Figure 107121348-A0304-0004

[表4]

Figure 107121348-A0304-0005
[Table 4]
Figure 107121348-A0304-0005

欠缺本發明之(A)成分~(E)成分之任一者之比較例1B~6B於玻璃轉移溫度(Tg)、與半導體插入零件之剝離、硬化性、及成形性之任一項目或複數個項目中無法滿足特定之特性。 相對於此,得知含有全部(A)成分~(E)成分之實施例1B~3B滿足上述所有項目。Comparative Examples 1B to 6B lacking any of (A) component to (E) component of the present invention are any items or pluralities of glass transition temperature (Tg), peeling from semiconductor insertion parts, curability, and formability The specific characteristics cannot be satisfied in each project. On the other hand, it was found that Examples 1B to 3B containing all the components (A) to (E) satisfy all the above items.

根據以下所示之測定條件進行實施例1C~11C、及比較例1C~3C中製備之密封用成形材料組合物之特性之測定及評價。將評價結果示於表5。 再者,只要未明確記載,則成形材料之成形係藉由轉移成形機於模具溫度185℃、成形壓力10 MPa、硬化時間180秒之條件下進行。又,於並無特別記載之情形時,後硬化於200℃下進行8小時。The characteristics of the molding material composition for sealing prepared in Examples 1C to 11C and Comparative Examples 1C to 3C were measured and evaluated under the measurement conditions shown below. Table 5 shows the evaluation results. In addition, as long as it is not clearly described, the molding of the molding material is performed by a transfer molding machine under conditions of a mold temperature of 185°C, a molding pressure of 10 MPa, and a curing time of 180 seconds. In addition, in the case where there is no particular description, post-hardening was carried out at 200°C for 8 hours.

<評價項目> (16)玻璃轉移溫度(Tg) 作為密封用成形材料組合物之硬化物之耐熱性之標準之一,測定玻璃轉移溫度(Tg)。首先,使用縱4 mm×橫4 mm×高度20 mm之模具,於上述條件下成形密封用成形材料組合物,進而,於185℃且8小時或200℃且8小時之2條件下進行後硬化,而製作成形品(縱4 mm×橫4 mm×厚度20 mm)。將該成形品分別切取成所需尺寸後作為試片,利用TMA法並使用熱分析裝置(Seiko Instruments(股)製造,商品名:SSC/5200)測定該試片之玻璃轉移溫度(Tg)。低溫反應性之評價係將185℃後硬化之Tg與200℃後硬化之Tg差未達15℃者設為A,將15℃以上者設為C。<Evaluation item> (16) Glass transition temperature (Tg) As one of the standards for the heat resistance of the cured product of the molding material composition for sealing, the glass transition temperature (Tg) was measured. First, the mold material composition for sealing was molded under the above conditions using a mold with a length of 4 mm × 4 mm × a height of 20 mm, and then, post-hardening was performed under the conditions of 185°C and 8 hours or 200°C and 8 hours. To produce a molded product (4 mm in length × 4 mm in width × 20 mm in thickness). The molded products were cut into desired sizes as test pieces, and the glass transition temperature (Tg) of the test pieces was measured using a TMA method using a thermal analyzer (manufactured by Seiko Instruments Co., Ltd., trade name: SSC/5200). For the evaluation of the low-temperature reactivity, the difference between the Tg hardened after 185°C and the Tg hardened after 200°C was less than 15°C, and the difference between 15g and above was C.

(17)熱分解溫度(1%重量減少溫度) 作為密封用成形材料之硬化物之耐熱性之另一標準,測定TG-DTA之熱分解溫度。於上述條件下成形密封成型材料組合物,進而,於200℃且8小時之條件下進行後硬化而製作成形品(縱4 mm×橫4 mm×厚度20 mm)。使用將以與上述(16)相同之尺寸對該成形品進行切取所得者作為試片,並將該試片於乳缽中充分地研碎而獲得之粉末,以升溫速度10℃/分鐘自室溫(25℃)加熱至600℃。根據所獲得之重量變化表,將確認到1%之重量減少之溫度作為熱分解溫度。測定裝置使用精工電子(股)製造之「EXSTAR6000」。再者,將385℃以上設為合格。(17) Thermal decomposition temperature (1% weight reduction temperature) As another standard for the heat resistance of the cured product of the molding material for sealing, the thermal decomposition temperature of TG-DTA is measured. The seal molding material composition was molded under the above-mentioned conditions, and further post-cured at 200° C. for 8 hours to produce a molded product (4 mm in length×4 mm in width×20 mm in thickness). A powder obtained by cutting the molded product at the same size as in (16) above was used as a test piece, and the test piece was sufficiently ground in a mortar, and the temperature was raised from room temperature at a rate of 10°C/min. (25 ℃) heated to 600 ℃. According to the obtained weight change table, the temperature at which a weight loss of 1% is confirmed is taken as the thermal decomposition temperature. The measuring device uses "EXSTAR6000" manufactured by Seiko Instruments Inc. In addition, 385 degreeC or more was set as the pass.

(18)對鍍鎳面密接性 分別製作4個於無電鍍鎳(三井高科技(股)製造,商品名「VQFP208p」)上於上述條件下成形密封成型材料組合物,進而於上述條件下進行後硬化而成之成形品。使用黏接測試機(西進商事(股)製造,SS-30WD),將成形於鍍鎳面上之

Figure 02_image047
3.5 mm之布丁狀成形物自成形品之下部,並自0.5 mm之高度以速度0.1 mm/秒沿剪切方向剝離,於常溫(25℃)或250℃之條件下測定成形物與鍍鎳層之密接力。將該測定進行4次,求出平均值。再者,將常溫下4 MPa以上設為合格,將250℃下3 MPa以上設為合格。(18) For the adhesion of the nickel-plated surface, 4 pieces of electroless nickel (manufactured by Mitsui Hi-Tech Co., Ltd., trade name "VQFP208p") were formed under the above conditions, and then the seal molding material composition was formed under the above conditions The molded product after hardening. Use a bonding tester (manufactured by Xijin Shoji Co., Ltd., SS-30WD) to form on the nickel-plated surface
Figure 02_image047
The pudding-shaped molded product of 3.5 mm is peeled from the lower part of the molded product and from the height of 0.5 mm at a speed of 0.1 mm/sec in the shearing direction. The molded product and the nickel-plated layer are measured under the conditions of normal temperature (25℃) or 250℃ Relay. This measurement was performed 4 times, and the average value was obtained. In addition, 4 MPa or more at normal temperature was set as the pass, and 3 MPa or more at 250°C was set as the pass.

(19)250℃×250小時放置後之封裝觀察 於無電解鍍鎳引線框架之TO-247封裝之島嶼(8.5×11.5 mm)中央部固定SiC晶片(6×6×0.15 mmt、無表面保護膜),於上述條件下成形密封用成形材料組合物,進而,於上述條件下進行後硬化,而分別製作10個成形品。使用超音波影像裝置(日立製作所(股)製造,FS300II)對該成形品進行觀察,確認SiC晶片周圍之島嶼與密封用成形材料組合物之剝離之有無。將觀察到島嶼部分之剝離之封裝數10個中為3個以下之情況設為合格。 再者,晶片對引線框架之固定係使用無鉛焊料於甲酸5%、氮氣95%環境之中並於340℃/13分鐘之環境下進行。又,引線框架於將要成形密封用成形材料組合物之前,使用Nordson公司製造之電漿清潔器AC-300實施60秒氬電漿處理後使用。 將於上文中進行了剝離觀察後之TO-247封裝於250℃下放置250小時後,使用超音波影像裝置(日立製作所(股)製造,FS300II)確認剝離之有無。將島嶼部分之剝離面積為20%以上之封裝數10個中為3個以下之情況設為合格。(19) Observe the package after being placed at 250℃×250 hours. Observe the TO-247 package island (8.5×11.5 mm) in the center of the electroless nickel-plated lead frame. Fix the SiC wafer (6×6×0.15 mmt, no surface protection film) ), the molding material composition for sealing was molded under the above conditions, and further, post-curing was performed under the above conditions to produce 10 molded products, respectively. The molded product was observed using an ultrasonic imaging device (manufactured by Hitachi, Ltd., FS300II) to confirm whether the island around the SiC wafer and the molding material composition for sealing were peeled off. The case where 3 or less of the 10 packages where the peeling of the island part was observed was regarded as a pass. In addition, the wafer is fixed to the lead frame using lead-free solder in a 5% formic acid and 95% nitrogen atmosphere at 340°C/13 minutes. In addition, before the lead frame is to be formed into a molding material composition for sealing, a plasma cleaner AC-300 manufactured by Nordson Co., Ltd. is used after 60 seconds of argon plasma treatment. After the TO-247 package after peeling observation above was left at 250°C for 250 hours, use an ultrasonic imaging device (manufactured by Hitachi, Ltd., FS300II) to confirm the peeling. The case where the number of packages where the peeled area of the island part is 20% or more is 10 or less is 3 or less is considered as a pass.

(20)電特性、耐追蹤性(CTI) 製作

Figure 02_image047
100 mm×2 mmt之試片並進行後硬化之後,依據ASTM-D3638測定耐追蹤性(CTI)。試驗器使用Yamayoshikenki有限公司製造之YST-112-1S。再者,將400 V以上設為合格。(20) Production of electrical characteristics and tracking resistance (CTI)
Figure 02_image047
After a 100 mm×2 mmt test piece was post-hardened, the tracking resistance (CTI) was measured according to ASTM-D3638. The tester used YST-112-1S manufactured by Yamayoshikenki Co., Ltd. In addition, 400 V or more is regarded as a pass.

(21)絕緣耐壓(絕緣破壞電壓) 製作

Figure 02_image047
100 mm×2 mmt之試片並進行後硬化之後,依據ASTM-D149測定室溫(25℃)下之絕緣破壞電壓。測定係以「短時間法」進行。試驗器使用Yamayoshikenki有限公司製造之YST-243BD-100RO。將以n=3進行測定時之平均值為10 kV/mm以上設為合格。(21) Production of insulation withstand voltage (insulation breakdown voltage)
Figure 02_image047
After a 100 mm×2 mmt test piece was post-hardened, the insulation breakdown voltage at room temperature (25°C) was measured according to ASTM-D149. The measurement is carried out by the "short time method". The tester used YST-243BD-100RO manufactured by Yamayoshikenki Co., Ltd. The average value when measuring with n=3 was 10 kV/mm or more, and it was set as the pass.

(22)連續成形性 使用脫模負荷測定成形機(KYOCERA(股)製造,商品名:GM-500),對PBGA(Plastic Ball Grid Array,30 mm×30 mm×1 mm,t/2穴)進行300次噴射之連續成形。將模具溫度設為185℃,將成形時間設為180秒。再者,以以下之基準進行評價。 A:可連續成形直至達到300次噴射為止,亦幾乎未出現模具髒污等 C:因貼附於模具等而無法實現達到300次噴射為止之連續成形(22) Continuous moldability using a mold release load measuring machine (manufactured by KYOCERA Co., Ltd., trade name: GM-500), for PBGA (Plastic Ball Grid Array, 30 mm × 30 mm × 1 mm, t/2 holes) 300 shots of continuous forming were performed. The mold temperature was set at 185°C, and the molding time was set at 180 seconds. In addition, the evaluation is based on the following criteria. A: Continuous molding is possible until 300 shots are reached, and there is almost no mold contamination, etc. C: Continuous molding up to 300 shots cannot be achieved due to attachment to the mold, etc.

(23)保管壽命 利用185℃熱盤法測定密封用成形材料組合物之剛製造後(初期)及於25℃下放置7天後之凝膠化時間。根據該等凝膠化時間並以以下之基準進行評價。 A:自初期之凝膠時間之變化未達15% C:自初期之凝膠時間之變化為15%以上(23) Storage life The gelation time immediately after manufacturing (initial) of the molding material composition for sealing and after leaving it at 25°C for 7 days was measured by the hot plate method at 185°C. Based on these gelation times, the evaluation was performed on the following criteria. A: The change in gel time from the initial stage is less than 15% C: The change in gel time from the initial stage is more than 15%

[表5]

Figure 107121348-A0304-0006
[table 5]
Figure 107121348-A0304-0006

實施例1C~11C之密封用成形材料組合物之成形性均優異,該密封用成形材料組合物之硬化物顯示具有較高之玻璃轉移溫度(Tg),耐熱分解性、耐受電壓性較高、與半導體插入零件之密接性良好而可靠性較高。 [產業上之可利用性]The molding material compositions for sealing of Examples 1C to 11C are all excellent in formability, and the cured products of the molding material composition for sealing show a high glass transition temperature (Tg), high thermal decomposition resistance, and high voltage resistance , Good adhesion with semiconductor insert parts and high reliability. [Industry availability]

本發明之SiC及GaN元件密封用成形材料組合物可利用於電子零件裝置等。The molding material composition for SiC and GaN device sealing of the present invention can be used for electronic parts and the like.

Claims (14)

一種SiC及GaN元件密封用成形材料組合物,其含有(A)馬來醯亞胺樹脂、(B)硬化劑、(D)硬化促進劑及(E)填充材,且上述(E)填充材含有(e-1)中空結構填充材。 A molding material composition for SiC and GaN element sealing, which contains (A) maleimide resin, (B) hardener, (D) hardening accelerator, and (E) filler, and the above (E) filler Contains (e-1) hollow structure filler. 如請求項1之SiC及GaN元件密封用成形材料組合物,其中上述(A)馬來醯亞胺樹脂係下述通式(I)所表示之馬來醯亞胺樹脂,
Figure 107121348-A0305-02-0061-1
(式中,R1分別獨立地為碳數1~10之烴基,並且烴基可經鹵素原子取代;於存在複數個R1之情形時,該複數個R1可相互相同亦可不同;p分別獨立地為0~4之整數,q為0~3之整數,z為0~10之整數)。
The molding material composition for sealing SiC and GaN devices according to claim 1, wherein the above (A) maleimide resin is a maleimide resin represented by the following general formula (I),
Figure 107121348-A0305-02-0061-1
(In the formula, R 1 is independently a hydrocarbon group having 1 to 10 carbon atoms, and the hydrocarbon group may be substituted with a halogen atom; in the presence of a plurality of R 1 , the plurality of R 1 may be the same as or different from each other; p respectively (Independently an integer of 0~4, q is an integer of 0~3, z is an integer of 0~10).
如請求項1之SiC及GaN元件密封用成形材料組合物,其中上述(B)硬化劑係選自酚系硬化劑及苯并
Figure 107121348-A0305-02-0061-10
樹脂之至少1種,上述酚系硬化劑係下述通式(II)所表示之酚系硬化劑、及下述通式(III)所表示之酚系硬化劑之1種或2種,上述苯并
Figure 107121348-A0305-02-0061-11
樹脂係由下述通式(IV)所表示,[化2]
Figure 107121348-A0305-02-0062-2
(式中,x為0~10)
Figure 107121348-A0305-02-0062-3
(式中,y1為0~10)
Figure 107121348-A0305-02-0062-4
(式中,X1為碳數1~10之伸烷基、氧原子、或直接鍵;R2及R3分別獨立地為碳數1~10之烴基;於存在複數個R2及R3之情形時,複數個R2及複數個R3分別可相同亦可不同;m1及m2分別獨立地為0~4之整數)。
The molding material composition for sealing SiC and GaN devices according to claim 1, wherein the above (B) hardener is selected from phenolic hardeners and benzo
Figure 107121348-A0305-02-0061-10
At least one resin, one or two of the phenolic hardeners represented by the following general formula (II), and one or two of the phenolic hardeners represented by the following general formula (III), Benzo
Figure 107121348-A0305-02-0061-11
The resin system is represented by the following general formula (IV), [Chem 2]
Figure 107121348-A0305-02-0062-2
(In the formula, x is 0~10)
Figure 107121348-A0305-02-0062-3
(In the formula, y1 is 0~10)
Figure 107121348-A0305-02-0062-4
(In the formula, X1 is a C 1-10 alkylene group, an oxygen atom, or a direct bond; R 2 and R 3 are independently C 1-10 hydrocarbon groups; in the presence of a plurality of R 2 and R 3 In this case, plural R 2 and plural R 3 may be the same or different; m1 and m2 are independently integers of 0 to 4).
如請求項1之SiC及GaN元件密封用成形材料組合物,其進而包含(C)熱硬化性樹脂,該熱硬化性樹脂係選自下述通式(V)~(VII)所表示之環氧樹脂、及下述通式(VIII)所表示之含烯丙基之耐地醯亞胺(nadiimido)樹脂之至少1種,[化5]
Figure 107121348-A0305-02-0063-5
(式中,n1為0~10)
Figure 107121348-A0305-02-0063-6
(式中,n2為0~10)
Figure 107121348-A0305-02-0063-7
Figure 107121348-A0305-02-0063-8
(式中,R4係碳數1~10之伸烷基、碳數4~8之伸環烷基、碳數6~18之二價芳香族基、通式「-A1-C6H4-(A1)m-(其中,m表示0或1之整數,各A1分別獨立地為碳數1~10之伸烷基、碳數4~8之伸環烷基)」所表示之基、或通式「-C6H4-A2-C6H4-(此處,A2係「-CH2-」、「-C(CH3)2-」、 「-CO-」、「-O-」、「-S-」或「-SO2-」所表示之基)」所表示之基)。
The molding material composition for sealing SiC and GaN elements according to claim 1, further comprising (C) a thermosetting resin selected from the rings represented by the following general formulas (V) to (VII) At least one of an oxygen resin and an allyl group-containing nadiimido resin represented by the following general formula (VIII), [Chem. 5]
Figure 107121348-A0305-02-0063-5
(In the formula, n1 is 0~10)
Figure 107121348-A0305-02-0063-6
(In the formula, n2 is 0~10)
Figure 107121348-A0305-02-0063-7
Figure 107121348-A0305-02-0063-8
(In the formula, R 4 is a C 1-10 alkylene group, a C 4-8 cycloalkyl group, a C 6-18 divalent aromatic group, the general formula "-A 1 -C 6 H 4- (A 1 ) m- (where m represents an integer of 0 or 1, and each A 1 is independently an alkylene group having a carbon number of 1-10, a cycloalkyl group having a carbon number of 4-8)" Base, or the general formula "-C 6 H 4 -A 2 -C 6 H 4 -(Here, A 2 is "-CH 2 -", "-C(CH 3 ) 2 -", "-CO- ”, “-O-”, “-S-” or “-SO 2 -” represents the basis)” represents the basis).
如請求項1之SiC及GaN元件密封用成形材料組合物,其進而包含一分子中具有至少2個氰酸酯基之氰酸酯單體。 The molding material composition for sealing SiC and GaN devices according to claim 1, which further contains a cyanate monomer having at least 2 cyanate groups in one molecule. 如請求項1之SiC及GaN元件密封用成形材料組合物,其中上述(D)硬化促進劑係(d-1)有機磷系硬化促進劑與(d-2)咪唑系硬化促進劑。 The molding material composition for sealing SiC and GaN devices according to claim 1, wherein the above (D) curing accelerator (d-1) organophosphorus curing accelerator and (d-2) imidazole curing accelerator. 如請求項1之SiC及GaN元件密封用成形材料組合物,其中上述(e-1)中空結構填充材之平均粒徑為3~100μm。 The molding material composition for SiC and GaN device sealing according to claim 1, wherein the average particle diameter of the above-mentioned (e-1) hollow structure filler is 3 to 100 μm. 如請求項7之SiC及GaN元件密封用成形材料組合物,其中上述(e-1)中空結構填充材係選自二氧化矽、氧化鋁、二氧化矽-氧化鋁化合物之至少1種,且該(e-1)中空結構填充材之含量相對於上述(E)填充材總量為1~50質量%。 The molding material composition for SiC and GaN device sealing according to claim 7, wherein the (e-1) hollow structure filler is at least one selected from silica, alumina, and silica-alumina compound, and The content of the (e-1) hollow structure filler is 1 to 50% by mass relative to the total amount of the (E) filler. 如請求項7之SiC及GaN元件密封用成形材料組合物,其中上述(e-1)中空結構填充材包含有機化合物,且該(e-1)中空結構填充材之含量相對於(E)填充材總量為0.5~10質量%。 The molding material composition for sealing SiC and GaN elements according to claim 7, wherein the above (e-1) hollow structure filler contains an organic compound, and the content of the (e-1) hollow structure filler is relative to (E) filling The total amount of wood is 0.5~10% by mass. 如請求項7之SiC及GaN元件密封用成形材料組合物,其中上述(e-1)中空結構填充材包含倍半矽氧烷化合物,且該(e-1)中空結構填充材之含量相對於(E)填充材總量為0.5~10質量%。 The molding material composition for sealing SiC and GaN devices according to claim 7, wherein the above (e-1) hollow structure filler contains a silsesquioxane compound, and the content of the (e-1) hollow structure filler is relative to (E) The total amount of filler is 0.5 to 10% by mass. 如請求項6之SiC及GaN元件密封用成形材料組合物,其中上述(D)硬化促進劑係(d-1)有機磷系硬化促進劑與(d-2)咪唑系硬化促進劑,且上述(d-2)咪唑系硬化促進劑係與雙酚A型環氧樹脂(液狀)以質量比設為1/20進行反應時之反應起始溫度在85℃以上且未達175℃之咪唑系硬化促進劑。 The molding material composition for sealing SiC and GaN devices according to claim 6, wherein the above (D) hardening accelerator (d-1) organophosphorus hardening accelerator and (d-2) imidazole hardening accelerator, and (d-2) Imidazole-based hardening accelerator and imidazole with a bisphenol A type epoxy resin (liquid) at a mass ratio of 1/20 when the reaction initiation temperature is 85°C or more and less than 175°C Department of hardening accelerator. 如請求項5之SiC及GaN元件密封用成形材料組合物,其中上述一分子中具有至少2個氰酸酯基之氰酸酯單體之含量相對於上述(A)成分100質量份為10~50質量份。 The molding material composition for SiC and GaN device sealing according to claim 5, wherein the content of the cyanate monomer having at least 2 cyanate groups in the above-mentioned molecule is 10 to 100 parts by mass of the (A) component 50 parts by mass. 如請求項4之SiC及GaN元件密封用成形材料組合物,其中上述(C)熱硬化性樹脂係下述通式(VIII)所表示之含烯丙基之耐地醯亞胺樹脂,進而上述(D)硬化促進劑含有(d-3)酸系硬化促進劑,上述(d-3)酸系硬化促進劑係選自對甲苯磺酸、其胺鹽及三氟化硼胺錯合物之至少1種,
Figure 107121348-A0305-02-0065-9
(式中,R4係碳數1~10之伸烷基、碳數4~8之伸環烷基、碳數6~18之二價芳香族基、通式「-A1-C6H4-(A1)m-(其中,m表示0或1之整數,各A1分別獨立地為碳數1~10之伸烷基、碳數4~8之伸環烷基)」所表示之基、或通式「-C6H4-A2-C6H4-(此處,A2係「-CH2-」、「-C(CH3)2-」、「-CO-」、「-O-」、「-S-」或「-SO2-」所表示之基)」所表示之基)。
The molding material composition for sealing SiC and GaN devices according to claim 4, wherein the above (C) thermosetting resin is an allyl group-containing diamidide resin represented by the following general formula (VIII), and further (D) The hardening accelerator contains (d-3) acid-based hardening accelerator, and the above (d-3) acid-based hardening accelerator is selected from p-toluenesulfonic acid, its amine salt and boron trifluoride amine complex At least one,
Figure 107121348-A0305-02-0065-9
(In the formula, R 4 is a C 1-10 alkylene group, a C 4-8 cycloalkyl group, a C 6-18 divalent aromatic group, the general formula "-A 1 -C 6 H 4- (A 1 ) m- (where m represents an integer of 0 or 1, and each A 1 is independently an alkylene group having a carbon number of 1-10, a cycloalkyl group having a carbon number of 4-8)" Base, or the general formula "-C 6 H 4 -A 2 -C 6 H 4 -(Here, A 2 is "-CH 2 -", "-C(CH 3 ) 2 -", "-CO- ”, “-O-”, “-S-” or “-SO 2 -” represents the basis)” represents the basis).
一種電子零件裝置,其具備由如請求項1至13中任一項之SiC及GaN元件密封用成形材料組合物之硬化物密封之SiC及GaN元件。An electronic component device comprising SiC and GaN elements sealed by a hardened product of the molding material composition for sealing SiC and GaN elements according to any one of claims 1 to 13.
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