TWI694260B - Apparatus for inspecting display cells - Google Patents
Apparatus for inspecting display cells Download PDFInfo
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- TWI694260B TWI694260B TW107135876A TW107135876A TWI694260B TW I694260 B TWI694260 B TW I694260B TW 107135876 A TW107135876 A TW 107135876A TW 107135876 A TW107135876 A TW 107135876A TW I694260 B TWI694260 B TW I694260B
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- H—ELECTRICITY
- H10—SEMICONDUCTOR DEVICES; ELECTRIC SOLID-STATE DEVICES NOT OTHERWISE PROVIDED FOR
- H10K—ORGANIC ELECTRIC SOLID-STATE DEVICES
- H10K71/00—Manufacture or treatment specially adapted for the organic devices covered by this subclass
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- G—PHYSICS
- G01—MEASURING; TESTING
- G01R—MEASURING ELECTRIC VARIABLES; MEASURING MAGNETIC VARIABLES
- G01R1/00—Details of instruments or arrangements of the types included in groups G01R5/00 - G01R13/00 and G01R31/00
- G01R1/02—General constructional details
- G01R1/04—Housings; Supporting members; Arrangements of terminals
- G01R1/0408—Test fixtures or contact fields; Connectors or connecting adaptors; Test clips; Test sockets
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- G—PHYSICS
- G01—MEASURING; TESTING
- G01R—MEASURING ELECTRIC VARIABLES; MEASURING MAGNETIC VARIABLES
- G01R1/00—Details of instruments or arrangements of the types included in groups G01R5/00 - G01R13/00 and G01R31/00
- G01R1/02—General constructional details
- G01R1/06—Measuring leads; Measuring probes
- G01R1/067—Measuring probes
- G01R1/073—Multiple probes
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- H—ELECTRICITY
- H10—SEMICONDUCTOR DEVICES; ELECTRIC SOLID-STATE DEVICES NOT OTHERWISE PROVIDED FOR
- H10K—ORGANIC ELECTRIC SOLID-STATE DEVICES
- H10K71/00—Manufacture or treatment specially adapted for the organic devices covered by this subclass
- H10K71/70—Testing, e.g. accelerated lifetime tests
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Abstract
Description
本發明涉及一種用於檢查顯示單元的裝置。更具體地說,本發明涉及一種用於電學和光學檢查顯示單元,諸如在基板上形成的OLED(有機發光二極管)單元的裝置。 The invention relates to a device for inspecting a display unit. More specifically, the present invention relates to a device for electrically and optically inspecting a display unit, such as an OLED (organic light emitting diode) unit formed on a substrate.
通常,OLED單元包括形成在基板上的薄膜晶體管(TFT)層和形成在TFT層上的有機發光層。有機發光層包括下電極、空穴注入層、空穴傳輸層、發射層、電子傳輸層和上電極。 Generally, an OLED unit includes a thin film transistor (TFT) layer formed on a substrate and an organic light emitting layer formed on the TFT layer. The organic light-emitting layer includes a lower electrode, a hole injection layer, a hole transport layer, an emission layer, an electron transport layer, and an upper electrode.
特別地,在基板上形成多個OLED單元之後,可以通過檢查裝置來檢查OLED單元。例如,可以通過檢查裝置來檢查OLED單元的圖像質量、亮度、色坐標、色溫、薄膜圖案的對齊等。檢查裝置可以包括檢查相機,其用於檢查圖像質量和亮度;分光鏡,其用於檢查色坐標和色溫;以及螢光顯微鏡,其用於檢查薄膜圖案的對齊。 In particular, after forming a plurality of OLED cells on the substrate, the OLED cells can be inspected by the inspection device. For example, the image quality, brightness, color coordinates, color temperature, alignment of thin film patterns, etc. of the OLED unit can be checked by the inspection device. The inspection device may include an inspection camera for inspecting image quality and brightness; a spectroscope for inspecting color coordinates and color temperature; and a fluorescent microscope for inspecting the alignment of the film pattern.
此外,檢查裝置可以使用探針卡將檢查信號施加至顯示單元。檢查裝置可以包括基板台,其用於夾住基板;台驅動單元,其用於在垂直和水平方向上移動基板;以及卡台,其被設置在基板台的下方以支撐探針卡。此外,檢查裝置可以包括卡盒,其被用於容納多個探針卡;以及卡轉移單元,其用於根據一 種顯示單元選擇被容納在卡盒中的探針卡中的一個並將所選探針卡轉移至卡台上。 In addition, the inspection device may use the probe card to apply the inspection signal to the display unit. The inspection device may include a substrate table for clamping the substrate; a table driving unit for moving the substrate in the vertical and horizontal directions; and a card table, which is provided below the substrate table to support the probe card. In addition, the inspection device may include a card case, which is used to accommodate a plurality of probe cards; and a card transfer unit, which is used to The display unit selects one of the probe cards accommodated in the cassette and transfers the selected probe card to the card table.
卡轉移單元可以被設置在台驅動單元的下方。然而,由於卡轉移單元的大小相對較大,因此難以將卡轉移單元設置在台驅動單元的下方。此外,台驅動單元和卡轉移單元可能彼此碰撞。 The card transfer unit may be provided below the stage driving unit. However, since the size of the card transfer unit is relatively large, it is difficult to arrange the card transfer unit below the stage driving unit. In addition, the stage driving unit and the card transfer unit may collide with each other.
本發明提供了一種用於檢查顯示單元的裝置,其能夠消除在台驅動單元和卡轉移單元之間發生碰撞的可能性並減小由台驅動單元和卡轉移單元所占的空間。 The present invention provides an apparatus for inspecting a display unit, which can eliminate the possibility of collision between the stage driving unit and the card transfer unit and reduce the space occupied by the stage driving unit and the card transfer unit.
根據本發明的一些示例性實施例,一種用於檢查顯示單元的裝置包括基板台,其用於支撐基板以使得在基板上形成的顯示單元面向下方;卡台,其被設置在基板台的下方以支撐用於將檢查信號施加至顯示單元的探針卡;卡盒,其被設置在卡台的一側以容納多個探針卡;卡轉移單元,其用於在卡台和卡盒之間轉移探針卡以更換探針卡;以及台驅動單元,其用於在垂直和水平方向上移動基板台。特別地,卡轉移單元可以被安裝在台驅動單元上並可以與基板台一起移動。 According to some exemplary embodiments of the present invention, an apparatus for inspecting a display unit includes a substrate table for supporting a substrate such that a display unit formed on the substrate faces downward; a chuck table is provided below the substrate table To support the probe card for applying the inspection signal to the display unit; the card box, which is provided on one side of the card table to accommodate a plurality of probe cards; the card transfer unit, which is used between the card table and the card box Transfer the probe card to replace the probe card; and the stage drive unit, which is used to move the substrate stage in the vertical and horizontal directions. In particular, the card transfer unit may be installed on the stage driving unit and may move together with the substrate stage.
根據本發明的一些示例性實施例,台驅動單元可以包括垂直驅動部分,其用於在垂直方向上移動基板台;第一水平驅動部分,其用於在第一水平方向上移動垂直驅動部分;以及第二水平驅動部分,其用於在垂直於第一水平方向的第二水平方向上移動第一水平驅動部分。特別地,卡轉移單元可以被安裝在第一水平驅動部分上且可以通過第二水平驅動部分在第二水平方向上移動。 According to some exemplary embodiments of the present invention, the stage driving unit may include a vertical driving part for moving the substrate stage in the vertical direction; a first horizontal driving part for moving the vertical driving part in the first horizontal direction; And a second horizontal driving part for moving the first horizontal driving part in a second horizontal direction perpendicular to the first horizontal direction. In particular, the card transfer unit may be installed on the first horizontal driving part and may be moved in the second horizontal direction by the second horizontal driving part.
根據本發明的一些示例性實施例,第一水平驅動部分可以包括可移動塊,其被配置成可通過第二水平驅動部分在第二水平方向上移動,以及卡轉移單元可以被安裝在可移動塊上。 According to some exemplary embodiments of the present invention, the first horizontal driving part may include a movable block configured to be movable in the second horizontal direction by the second horizontal driving part, and the card transfer unit may be installed on the movable On the block.
根據本發明的一些示例性實施例,卡轉移單元可以包括夾持器部分,其用於夾住探針卡;以及第二垂直驅動部分,其被安裝在台驅動單元上並在垂直方向上移動夾持器部分以將探針卡傳輸至卡台上。 According to some exemplary embodiments of the present invention, the card transfer unit may include a holder part for clamping the probe card; and a second vertical driving part, which is mounted on the table driving unit and moves in the vertical direction Holder part to transfer the probe card to the card table.
根據本發明的一些示例性實施例,夾持器部分可以包括轉移板,其被連接至第二垂直驅動部分;夾持器,其被安裝至轉移板以夾住探針卡;以及夾持器驅動部分,其用於操作夾持器。 According to some exemplary embodiments of the present invention, the holder part may include a transfer board connected to the second vertical driving part; a holder, which is mounted to the transfer board to hold the probe card; and a holder The driving part, which is used to operate the gripper.
根據本發明的一些示例性實施例,夾持器中的每一個可以旋轉軸,其被可旋轉地安裝至轉移板;以及至少一個鈎子,其沿徑向被安裝在旋轉軸的下部上。此時,探針卡可以具有鍵孔,旋轉軸的下部和夾持器的鈎子被插入鍵孔中,以及夾持器驅動部分可以將被插入鍵孔中的夾持器旋轉預定角度以夾住探針卡。 According to some exemplary embodiments of the present invention, each of the holders may rotate the shaft, which is rotatably mounted to the transfer plate; and at least one hook, which is mounted on the lower portion of the rotating shaft in the radial direction. At this time, the probe card may have a key hole, the lower part of the rotating shaft and the hook of the holder are inserted into the key hole, and the holder driving part may rotate the holder inserted into the key hole by a predetermined angle to clamp Probe card.
根據本發明的一些示例性實施例,夾持器中的每一個可以包括凸輪從動件,其被安裝在旋轉軸的上部上以與旋轉軸的中軸線間隔預定距離。此時,夾持器驅動部分可以包括凸輪板,其具有凸輪槽,夾持器的凸輪從動件被插入凸輪槽中;以及凸輪操作部分,其用於在水平方向上移動凸輪板,以使得旋轉夾持器。 According to some exemplary embodiments of the present invention, each of the holders may include a cam follower, which is installed on an upper portion of the rotating shaft to be spaced a predetermined distance from the central axis of the rotating shaft. At this time, the gripper driving part may include a cam plate having a cam groove into which the cam follower of the gripper is inserted; and a cam operating part for moving the cam plate in the horizontal direction so that Rotate the gripper.
根據本發明的一些示例性實施例,卡台可以具有用於對齊探針卡的位置的對齊銷,且探針卡可以具有對齊孔,對齊銷被插入對齊孔中。 According to some exemplary embodiments of the present invention, the card table may have an alignment pin for aligning the position of the probe card, and the probe card may have an alignment hole into which the alignment pin is inserted.
根據本發明的一些示例性實施例,裝置還可以包括夾持單元,其被設置在卡台上以夾住探針卡。 According to some exemplary embodiments of the present invention, the device may further include a clamping unit, which is provided on the card table to clamp the probe card.
根據本發明的一些示例性實施例,探針卡可以具有分別在側表面部分處形成的下槽,和分別被形成為具有從下槽向上的預定傾斜度的上槽。此時,夾持單元可以包括夾具,其中的每一個具有固定銷,其被配置成被分別插入至下槽中;以及夾具操作部分,其用於分別在水平方向上移動夾具,以使得分別沿上槽移動被插入下槽中的固定銷,從而將探針卡固定至卡台上。 According to some exemplary embodiments of the present invention, the probe card may have lower grooves respectively formed at the side surface portions, and upper grooves respectively formed to have a predetermined inclination upward from the lower grooves. At this time, the clamping unit may include clamps, each of which has fixing pins, which are configured to be inserted into the lower grooves, respectively; and a clamp operation portion, which is used to move the clamps in the horizontal direction, respectively, so that The upper slot moves the fixing pin inserted into the lower slot, thereby fixing the probe card to the card table.
上文對本發明的概述不旨在描述本發明的每個所闡明的實施例或每個實施方案。下文中的具體實施方式和申請專利範圍更特別地例示了這些實施例。 The above summary of the present invention is not intended to describe each illustrated embodiment or every implementation of the present invention. The specific embodiments and patent application scope below exemplify these examples more specifically.
10:基板 10: substrate
20:OLED單元 20: OLED unit
100:檢查裝置 100: inspection device
102:檢查室 102: Examination room
110:基板台 110: substrate stage
112:台驅動單元 112: drive unit
114:垂直驅動部分 114: Vertical drive section
116:第一水平驅動部分 116: The first horizontal driving part
118:可移動塊 118: movable block
119:第一對齊相機 119: First camera alignment
120:第二水平驅動部分 120: The second horizontal driving part
130:探針卡 130: Probe card
132:探針 132: Probe
136:槽 136: slot
136A:下槽 136A: Lower slot
136B:上槽 136B: Upper slot
140:卡台 140: card table
142:卡室 142: Card room
144:卡盒 144: Card box
146:盒驅動單元 146: Box drive unit
148:上門 148: Home
150:卡轉移單元 150: Card transfer unit
152:夾持器部分 152: Holder part
154:連接支架 154: connecting bracket
156:第二垂直驅動部分 156: Second vertical drive section
158:轉移板 158: Transfer board
160:夾持器 160: gripper
162:旋轉軸 162: Rotating axis
164:鈎子 164: hook
166:凸輪從動 166: Cam Follower
168:夾持器驅動部分 168: gripper drive part
170:凸輪板 170: cam plate
172:凸輪槽 172: Cam slot
174:凸輪操作部分 174: Cam operation part
180:對齊銷 180: Alignment pin
182:夾持單元 182: clamping unit
184:夾具 184: Fixture
186:固定銷 186: fixed pin
188:夾具操作部分 188: Fixture operation part
190:光檢查單元 190: light inspection unit
192:檢查相機 192: Check the camera
194:分光鏡 194: Beamsplitter
196:螢光顯微鏡 196: Fluorescence microscope
198:第二對齊相機 198: Second alignment camera
根據以下結合附圖的描述,能夠更加詳細地理解示例性實施例,其中:圖1為示出形成在基板上的OLED單元的示意圖;圖2為示出根據本發明的一個示例性實施例的用於檢查顯示單元的裝置的示意圖;圖3為示出如在圖2中所示的基板台的示意性平面視圖;圖4為示出如在圖2中所示的基板台的示意性側視圖;圖5為示出如在圖2中所示的探針卡的示意性平面視圖;圖6為示出如在圖2中所示的探針卡的示意性前視圖;圖7為示出如在圖5中所示的探針卡的示意性側視圖;圖8為示出如在圖3中所示的夾持器部分的示意性側視圖;圖9為示出如在圖8中所示的夾持器部分的示意性平面視圖;圖10和11為示出如在圖9中所示的夾持器部分的操作的示意圖; 圖12和13為示出如在圖2中所示的卡台的示意性平面視圖;以及圖14和15為示出如在圖2中所示的卡台的示意性側視圖。 According to the following description in conjunction with the accompanying drawings, the exemplary embodiments can be understood in more detail, wherein: FIG. 1 is a schematic diagram illustrating an OLED unit formed on a substrate; FIG. 2 is a diagram illustrating an exemplary embodiment according to the present invention. FIG. 3 is a schematic plan view showing the substrate stage as shown in FIG. 2; FIG. 4 is a schematic side showing the substrate stage as shown in FIG. 2 FIG. 5 is a schematic plan view showing the probe card as shown in FIG. 2; FIG. 6 is a schematic front view showing the probe card as shown in FIG. 2; FIG. 7 is a view FIG. 5 is a schematic side view of the probe card as shown in FIG. 5; FIG. 8 is a schematic side view showing the holder part as shown in FIG. 3; FIG. 9 is a schematic side view as shown in FIG. A schematic plan view of the gripper portion shown in FIG. 10 and 11 are schematic diagrams showing the operation of the gripper portion as shown in FIG. 9; 12 and 13 are schematic plan views showing the card table as shown in FIG. 2; and FIGS. 14 and 15 are schematic side views showing the card table as shown in FIG.
雖然各種實施例適合於各種修改和替代形式,但其具體細節已通過示例的方式在附圖中示出且將更詳細地進行描述。然而,應理解的是其意圖不是將所要求保護的本發明限制於所述的特定實施例。相反地,其意圖是涵蓋落在如通過申請專利範圍所限定的主題的精神和範圍內的所有修改、等同物和替代物。 Although various embodiments are suitable for various modifications and alternative forms, specific details thereof have been shown in the drawings by way of examples and will be described in more detail. However, it should be understood that the intention is not to limit the claimed invention to the particular embodiments described. On the contrary, the intention is to cover all modifications, equivalents, and alternatives falling within the spirit and scope of the subject matter as defined by the scope of the patent application.
在下文中,參考附圖更詳細地描述本發明的實施例。然而,本發明不限於下面描述的實施例且以各種其他形式來進行實施。下面的實施例並不是用於完全完成本發明,而是用於將本發明的範圍完全傳達給本領域的技術人員。 Hereinafter, embodiments of the present invention are described in more detail with reference to the drawings. However, the present invention is not limited to the embodiments described below and is implemented in various other forms. The following embodiments are not intended to completely complete the present invention, but to fully convey the scope of the present invention to those skilled in the art.
在說明書中,當一個組件被稱為在......上或被連接至另一個組件或層時,其能夠直接位於另一個組件或層上,被直接連接至其,或還可以存在中間組件或層。與此不同的是,將理解的是當一個組件被稱為直接在另一個組件或層上或被直接連接至其時,其表示不存在中間組件。此外,儘管像第一、第二和第三的術語用於在本發明的各種實施例中描述各種區域和層,但區域和層並不限於這些術語。 In the specification, when a component is referred to as being on or connected to another component or layer, it can be directly on the other component or layer, be directly connected to it, or can also exist Intermediate components or layers. Unlike this, it will be understood that when a component is referred to as being directly on or connected to another component or layer, it means that there are no intervening components. In addition, although terms like the first, second, and third are used to describe various regions and layers in various embodiments of the present invention, the regions and layers are not limited to these terms.
以下使用的術語僅用於描述具體實施例,而不用於限制本發明。額外地,除非在此另有限定外,包括技術或科學術語的所有術語可以具有與本領域的技術人員通常所理解的相同的意義。 The terms used below are only used to describe specific embodiments, but not to limit the present invention. Additionally, unless otherwise defined herein, all terms including technical or scientific terms may have the same meaning as commonly understood by those skilled in the art.
參考理想實施例的示意圖來描述本發明的實施例。相應地,可以根據附圖的形式來預期製造方法中的變化和/或容許誤差。相應地,本發明的實施例不被描述為限於附圖中的具體形式或區域且包括形式的偏差。該區域可以完全是示意性的,且其形式可以不描述或描繪在任何給定區域中的準確形式或結構,且不旨在限制本發明的範圍。 The embodiments of the present invention are described with reference to schematic diagrams of ideal embodiments. Accordingly, variations and/or tolerances in the manufacturing method can be expected according to the form of the drawings. Accordingly, the embodiments of the present invention are not described as being limited to specific forms or areas in the drawings and including deviations of the forms. This area may be entirely schematic, and its form may not describe or depict the exact form or structure in any given area, and is not intended to limit the scope of the invention.
圖1為示出形成在基板上的OLED單元的示意圖;且圖2為示出根據本發明的一個示例性實施例的用於檢查顯示單元的裝置的示意圖。 FIG. 1 is a schematic diagram illustrating an OLED unit formed on a substrate; and FIG. 2 is a schematic diagram illustrating an apparatus for inspecting a display unit according to an exemplary embodiment of the present invention.
參考圖1和2,根據本發明的一個示例性實施例的一種用於檢查顯示單元的裝置1(下文稱之為檢查裝置)可以被用於電學和光學檢查顯示單元,諸如形成在基板10上的OLED單元20。OLED單元20可以按行和列被布置在基板10上且可以分別包括多個檢查墊22。
1 and 2, an apparatus 1 (hereinafter referred to as an inspection apparatus) for inspecting a display unit according to an exemplary embodiment of the present invention can be used for electrical and optical inspection of a display unit, such as being formed on a
檢查裝置1可以包括用於提供空間的檢查室102,在該空間中,對OLED單元20執行電學和光學檢查工藝。此外,檢查裝置1可以包括基板台110,其用於夾住基板10;以及卡台140,其用於支撐被用於將檢查信號施加至OLED單元20的探針卡130。基板台110可以夾住基板10,以使得OLED單元20面向下方,且卡台140可以被設置在基板台110的下方。
The inspection apparatus 1 may include an
圖3為示出如在圖2中所示的基板台110的示意性平面視圖;且圖4為示出如在圖2中所示的基板台110的示意性側視圖。
3 is a schematic plan view showing the
參考圖3和4,基板台110可以具有用於真空吸收基板10的後表面的真空孔(未示出),且可以通過台驅動單元112在垂直和水平方向上移動。
Referring to FIGS. 3 and 4, the
台驅動單元112可以包括垂直驅動部分114,其用於在垂直方向上移動基板台110;第一水平驅動部分116,其用於在第一水平方向,例如,在X軸方向上移動垂直驅動部分114;以及第二水平驅動部分120,其用於在垂直於第一
水平方向的第二水平方向上登錄,在Y軸方向上移動第一水平驅動部分116。此外,台驅動單元112還可以包括用於旋轉基板台110的旋轉驅動部分(未示出)。
The
第一和第二水平驅動部分116和120可以在第一和第二水平方向上移動基板台110,以檢查OLED單元20。例如,第一和第二水平驅動部分116和120可以使用線性馬達、線性運動引導件等進行配置。
The first and second horizontal driving
垂直驅動部分114可以在垂直方向上移動基板台110,以便連接OLED單元20與探針卡130。例如,垂直驅動部分114可以使用伺服馬達、線性運動引導件等進行配置。儘管未在圖中示出,旋轉驅動部分可以被用於使OLED單元20與探針卡130相對齊且可以包括用於旋轉基板台110的馬達。例如,旋轉驅動部分可以使用直接驅動馬達、交叉滾子軸承等來進行配置。
The
特別地,第一水平驅動部分116可以包括可移動塊118,其被配置成可通過第二水平驅動部分120在第二水平方向上移動。例如,第一水平驅動部分116可以被安裝在可移動塊118上,如在圖3中所示。
In particular, the first
探針卡130可以具有多個探針132(參考圖5),且基板台110可以在垂直方向上移動,以使得OLED單元20的檢查墊22與探針卡130的探針132相連接。
The
圖5為示出如在圖2中所示的探針卡130的示意性平面視圖;圖6為示出如在圖2中所示的探針卡130的示意性前視圖;且圖7為示出如在圖5中所示的探針卡130的示意性側視圖。
5 is a schematic plan view showing the
參考圖5至7,探針卡130可以具有用於將檢查信號施加至OLED單元20的多個探針132。例如,探針卡130可以具有矩形板形狀,且探針132可以在探針卡130的一個側部上排成一行。
5 to 7, the
此外,儘管未在圖中示出,但多個接觸墊(未示出)可以被設置在探針卡130的後表面上,且與接觸墊相對應的多個接觸銷(未示出)可以被設
置在卡台140上。探針卡130可以被電連接至用於經接觸墊和接觸銷提供檢查信號的電檢查單元(未示出)。
In addition, although not shown in the figure, a plurality of contact pads (not shown) may be provided on the rear surface of the
再次參考圖2,檢查裝置1可以包括用於容納多個探針卡130的卡盒144。例如,卡室142可以被設置在檢查室102中的卡台140的一側上,且卡盒144可以被設置在卡室142中。探針卡130可以按多層方式被容納在卡盒144中,且卡盒144可以通過盒驅動單元146在垂直方向上移動。
Referring again to FIG. 2, the inspection apparatus 1 may include a
儘管未在圖中示出,卡盒144可以具有槽,探針卡被插入該槽中。根據本發明的一個示例性實施例,檢查裝置1可以包括用於選擇探針卡130中的一個並將所選的探針卡130轉移至卡台140上的卡轉移單元150
Although not shown in the figure, the
卡室142可以具有用於盒144的垂直移動的上門148。詳細地,在打開上門148之後,卡盒144可以通過盒驅動單元146向上移動,且隨後可以通過卡轉移單元150將探針卡130從卡盒144拉出。
The
參考圖2至4,卡轉移單元150可以在卡台140和卡盒144之間轉移探針卡130,以便更換探針卡130。根據本發明的一個示例性實施例,卡轉移單元150可以被安裝在台驅動單元112上並可以與基板台110一起移動。
Referring to FIGS. 2 to 4, the
特別地,卡轉移單元150可以被安裝在可移動塊118上且可以通過第二水平驅動部分120與可移動塊118一直在第二水平方向上移動。此時,卡室142可以被設置成在第二水平方向,即,在Y軸方向上與卡台140間隔開。
In particular, the
卡轉移單元150可以包括夾持器部分152,其用於夾住探針卡130;以及第二垂直驅動部分156,其被安裝在台驅動單元112上並在垂直方向上移動夾持器部分152以將探針卡130傳輸至卡台140上。例如,第二垂直驅動部分156可以使用馬達、滾珠絲槓、滾珠螺母、線性運動馬達等來進行配置。
The
圖8為示出如在圖3中所示的夾持器部分152的示意性側視圖;圖9為示出如在圖8中所示的夾持器部分152的示意性平面視圖;且圖10和11為示出如在圖9中所示的夾持器部分152的操作的示意圖。
8 is a schematic side view showing the
參考圖8和9,夾持器部分152可以包括轉移板158,其被連接至第二垂直驅動部分156;夾持器160,其被安裝至轉移板158以夾住探針卡130;以及夾持器驅動部分168,其用於操作夾持器160。
8 and 9, the
轉移板158可以具有矩形板形狀並且可以通過連接支架154與第二垂直驅動部分156連接。
The
夾持器160中的每一個可以包括旋轉軸162,其被可旋轉地設置成穿過轉移板158;以及至少一個鈎子164,其沿徑向被安裝在旋轉軸162的下部上。例如,四個夾持器160可以通過轉移板158安裝,並且三個鈎子164可以分別被安裝在旋轉軸162的下部上。
Each of the
參考圖10和11,探針卡130可以具有鍵孔134,旋轉軸162的下部和夾持器160的鈎子164被插入該鍵孔134中。夾持器驅動部分168可以將被插入鍵孔134中的夾持器160旋轉預定角度以夾住探針卡130。同時,鈎子164可以具有滾子形狀以防止由於與鍵孔134的摩擦而產生顆粒物。
10 and 11, the
旋轉軸162的上部可以從轉移板158向上突出。夾持器160中的每一個包括凸輪從動件166,其被安裝在旋轉軸162的上部上以與旋轉軸162的中軸綫間隔預定距離。凸輪從動件166可以具有滾子形狀,且夾持器驅動部分168可以包括凸輪板170,其具有凸輪槽172,夾持器160的凸輪從動件166被插入凸輪槽172中;以及凸輪操作部分174,其用於在水平方向,例如X軸方向上移動凸輪板170,以使得旋轉夾持器160。
The upper part of the
可以通過在水平方向上移動凸輪板170來旋轉該旋轉軸162,且因此可以通過鈎子164夾住或釋放探針卡130。例如,兩個凸輪板170可以被設置在
轉移板158上,且凸輪操作部分174可以被設置在兩個凸輪板170之間。凸輪操作部分174可以使用馬達、滾珠絲杠、滾珠螺母、綫性運動馬達等來進行配置。替代地,凸輪操作部分174可以使用氣壓缸來進行配置。此外,可以通過綫性運動引導件在水平方向上引導凸輪板170。
The
特別地,卡轉移單元150可以被安裝至台驅動單元112的可移動塊118且可以通過第二水平驅動部分120在第二水平方向上移動。詳細地,卡轉移單元150可以通過第二水平驅動部分120在鄰近卡盒144處移動,以便將探針卡130從卡盒144拉出或在卡盒144中接收探針卡130。此外,卡轉移單元150可以在卡台140上移動,且第二垂直驅動部分156可以在垂直方向上移動夾持器部分152,以將探針卡130轉移至卡台140上或從卡台140卸下探針卡130。
In particular, the
圖12和13為示出如在圖2中所示的卡台140的示意性平面視圖;以及圖14和15為示出如在圖2中所示的卡台140的示意性側視圖。 12 and 13 are schematic plan views showing the card table 140 as shown in FIG. 2; and FIGS. 14 and 15 are schematic side views showing the card table 140 as shown in FIG.
參考圖12至15,卡台140可以具有用於對齊探針卡130的位置的對齊銷180,且探針卡130可以具有對齊孔138,對齊銷180被插入對齊孔138中。此外,用於夾住探針卡130的夾持單元182可以被設置在卡台140上。例如,夾持單元182可以夾住被轉移至卡台140上的探針卡130的側表面。
12 to 15, the card table 140 may have an
夾持單元182可以包括夾具184,其中的每一個具有用於將探針卡130固定在卡台140上的固定銷186,以及用於操作固定銷184的夾具操作部分188。
The
同時,如在圖5至7中所示,探針卡130可以具有分別形成在側表面部分處的槽136。特別地,探針卡130可以具有分別在側表面部分處形成的下槽136A,和分別被形成為具有從該下槽136A向上的預定傾斜度的上槽136B。
Meanwhile, as shown in FIGS. 5 to 7, the
固定銷186可以被插入槽136中。詳細地,第二垂直驅動部分156可以向下移動探針卡130,以使得將對齊銷180和固定銷186分別插入對齊孔138和
下槽136A中。然後,夾具操作部分188可以分別在水平方向上移動夾具184,以使得分別沿上槽136B移動被插入下槽中的固定銷186,從而將探針卡130固定至卡台140上。例如,夾具操作部分188可以使用氣壓缸來進行配置。
The fixing pin 186 may be inserted into the
在將探針卡130固定至卡台140上之後,可以將基板台110向下移動,以使得探針卡130的探針132可以與OLED單元20的檢查墊22相接觸,且隨後可以將檢查信號施加至OLED單元20。
After the
電檢查單元可以通過探針卡130來檢查OLED單元20的電學特徵。
The electrical inspection unit may inspect the electrical characteristics of the
此外,檢查裝置1可以檢查OLED單元20的光學特徵。檢查裝置1可以包括光檢查單元190,其被設置在基板台110的下方,如在圖2和4中所示。光檢查單元190可以包括檢查相機192,其用於檢查OLED單元20的圖像質量和亮度;分光鏡194,其用於檢查色坐標和色溫;以及螢光顯微鏡196,其用於檢查形成在基板10上的薄膜圖案的對齊。
In addition, the inspection device 1 can inspect the optical characteristics of the
此外,檢查裝置1可以包括用於對齊OLED單元20的對齊相機119和198和光檢查單元190。儘管未在圖中示出,但可以分別在基板10和探針卡130上形成對齊標記(未示出)。例如,用於檢測探針卡130的對齊標記的第一對齊相機119可以被安裝在基板台110上,且用於檢測基板10的對齊標記的第二對齊相機198可以被安裝在光檢查單元190上。
In addition, the inspection apparatus 1 may include
根據如上所述的本發明的示例性實施例,檢查裝置1可以包括基板台110,其用於支撐基板10以使得在基板10上形成的OLED單元20面向下方;卡台140,其被設置在基板台110的下方以支撐用於將檢查信號施加至OLED單元20的探針卡130;卡盒144,其被設置在卡台140的一側以容納多個探針卡130;卡轉移單元150,其用於在卡台140和卡盒144之間轉移探針卡130以更換探針卡130;以及台驅動單元112,其用於在垂直和水平方向上移動基板台110。此時,卡轉移單元150可以被安裝在台驅動單元112上並可以與基板台110一起移動。
According to the exemplary embodiment of the present invention as described above, the inspection apparatus 1 may include the
因此,可以顯著地減小由台驅動單元112和卡轉移單元150占據的空間,且還可以充分地防止在台驅動單元112和卡轉移單元150之間的干擾。
Therefore, the space occupied by the
儘管已參考特定實施例描述了檢查裝置1,但其不限於此。因此,本領域的技術人員將容易理解的是,在不脫離由所附申請專利範圍限定的本發明的精神和範圍的情況下,能夠對其進行各種修改和變化。 Although the inspection apparatus 1 has been described with reference to a specific embodiment, it is not limited to this. Therefore, those skilled in the art will easily understand that various modifications and changes can be made without departing from the spirit and scope of the present invention defined by the scope of the appended patent application.
10‧‧‧基板 10‧‧‧ substrate
20‧‧‧OLED單元 20‧‧‧OLED unit
100‧‧‧檢查裝置 100‧‧‧ Inspection device
102‧‧‧檢查室 102‧‧‧ Examination room
110‧‧‧基板台 110‧‧‧substrate table
112‧‧‧台驅動單元 112‧‧‧ drive units
130‧‧‧探針卡 130‧‧‧Probe card
140‧‧‧卡台 140‧‧‧Card
142‧‧‧卡室 142‧‧‧card room
144‧‧‧卡盒 144‧‧‧card box
146‧‧‧盒驅動單元 146‧‧‧Box drive unit
148‧‧‧上門 148‧‧‧Home
150‧‧‧卡轉移單元 150‧‧‧Card transfer unit
190‧‧‧光檢查單元 190‧‧‧Light inspection unit
Claims (8)
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??10-2017-0142682 | 2017-10-30 |
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Citations (3)
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JPH08292225A (en) * | 1995-04-25 | 1996-11-05 | Fujikura Ltd | Structure of probe pin connector |
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CN107290614A (en) * | 2017-06-29 | 2017-10-24 | 歌尔股份有限公司 | Electronic product test device and method |
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Publication number | Priority date | Publication date | Assignee | Title |
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JPH08292225A (en) * | 1995-04-25 | 1996-11-05 | Fujikura Ltd | Structure of probe pin connector |
KR20170053352A (en) * | 2015-11-06 | 2017-05-16 | 세메스 주식회사 | Apparatus of storing probe cards |
CN107290614A (en) * | 2017-06-29 | 2017-10-24 | 歌尔股份有限公司 | Electronic product test device and method |
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