TWI681940B - Silica glass member and method of manufacturing same - Google Patents

Silica glass member and method of manufacturing same Download PDF

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TWI681940B
TWI681940B TW106111713A TW106111713A TWI681940B TW I681940 B TWI681940 B TW I681940B TW 106111713 A TW106111713 A TW 106111713A TW 106111713 A TW106111713 A TW 106111713A TW I681940 B TWI681940 B TW I681940B
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silica glass
less
temperature
fluorine
thermal expansion
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TW201742840A (en
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深澤祐司
加藤幸子
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日商闊斯泰股份有限公司
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    • C03GLASS; MINERAL OR SLAG WOOL
    • C03CCHEMICAL COMPOSITION OF GLASSES, GLAZES OR VITREOUS ENAMELS; SURFACE TREATMENT OF GLASS; SURFACE TREATMENT OF FIBRES OR FILAMENTS MADE FROM GLASS, MINERALS OR SLAGS; JOINING GLASS TO GLASS OR OTHER MATERIALS
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    • C03B19/1453Thermal after-treatment of the shaped article, e.g. dehydrating, consolidating, sintering
    • C03B19/1461Thermal after-treatment of the shaped article, e.g. dehydrating, consolidating, sintering for doping the shaped article with flourine
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    • C03B27/028Tempering or quenching glass products using liquid the liquid being water-based
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    • C03GLASS; MINERAL OR SLAG WOOL
    • C03BMANUFACTURE, SHAPING, OR SUPPLEMENTARY PROCESSES
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    • C03GLASS; MINERAL OR SLAG WOOL
    • C03BMANUFACTURE, SHAPING, OR SUPPLEMENTARY PROCESSES
    • C03B32/00Thermal after-treatment of glass products not provided for in groups C03B19/00, C03B25/00 - C03B31/00 or C03B37/00, e.g. crystallisation, eliminating gas inclusions or other impurities; Hot-pressing vitrified, non-porous, shaped glass products
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    • C03GLASS; MINERAL OR SLAG WOOL
    • C03BMANUFACTURE, SHAPING, OR SUPPLEMENTARY PROCESSES
    • C03B5/00Melting in furnaces; Furnaces so far as specially adapted for glass manufacture
    • C03B5/16Special features of the melting process; Auxiliary means specially adapted for glass-melting furnaces
    • C03B5/235Heating the glass
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    • C03CCHEMICAL COMPOSITION OF GLASSES, GLAZES OR VITREOUS ENAMELS; SURFACE TREATMENT OF GLASS; SURFACE TREATMENT OF FIBRES OR FILAMENTS MADE FROM GLASS, MINERALS OR SLAGS; JOINING GLASS TO GLASS OR OTHER MATERIALS
    • C03C4/00Compositions for glass with special properties
    • C03C4/0085Compositions for glass with special properties for UV-transmitting glass
    • GPHYSICS
    • G03PHOTOGRAPHY; CINEMATOGRAPHY; ANALOGOUS TECHNIQUES USING WAVES OTHER THAN OPTICAL WAVES; ELECTROGRAPHY; HOLOGRAPHY
    • G03FPHOTOMECHANICAL PRODUCTION OF TEXTURED OR PATTERNED SURFACES, e.g. FOR PRINTING, FOR PROCESSING OF SEMICONDUCTOR DEVICES; MATERIALS THEREFOR; ORIGINALS THEREFOR; APPARATUS SPECIALLY ADAPTED THEREFOR
    • G03F1/00Originals for photomechanical production of textured or patterned surfaces, e.g., masks, photo-masks, reticles; Mask blanks or pellicles therefor; Containers specially adapted therefor; Preparation thereof
    • G03F1/60Substrates
    • GPHYSICS
    • G03PHOTOGRAPHY; CINEMATOGRAPHY; ANALOGOUS TECHNIQUES USING WAVES OTHER THAN OPTICAL WAVES; ELECTROGRAPHY; HOLOGRAPHY
    • G03FPHOTOMECHANICAL PRODUCTION OF TEXTURED OR PATTERNED SURFACES, e.g. FOR PRINTING, FOR PROCESSING OF SEMICONDUCTOR DEVICES; MATERIALS THEREFOR; ORIGINALS THEREFOR; APPARATUS SPECIALLY ADAPTED THEREFOR
    • G03F7/00Photomechanical, e.g. photolithographic, production of textured or patterned surfaces, e.g. printing surfaces; Materials therefor, e.g. comprising photoresists; Apparatus specially adapted therefor
    • G03F7/20Exposure; Apparatus therefor
    • G03F7/2051Exposure without an original mask, e.g. using a programmed deflection of a point source, by scanning, by drawing with a light beam, using an addressed light or corpuscular source
    • G03F7/2059Exposure without an original mask, e.g. using a programmed deflection of a point source, by scanning, by drawing with a light beam, using an addressed light or corpuscular source using a scanning corpuscular radiation beam, e.g. an electron beam
    • G03F7/2063Exposure without an original mask, e.g. using a programmed deflection of a point source, by scanning, by drawing with a light beam, using an addressed light or corpuscular source using a scanning corpuscular radiation beam, e.g. an electron beam for the production of exposure masks or reticles
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    • C03BMANUFACTURE, SHAPING, OR SUPPLEMENTARY PROCESSES
    • C03B2201/00Type of glass produced
    • C03B2201/06Doped silica-based glasses
    • C03B2201/07Impurity concentration specified
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    • C03B2201/00Type of glass produced
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    • C03B2201/07Impurity concentration specified
    • C03B2201/075Hydroxyl ion (OH)
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    • C03B2201/08Doped silica-based glasses doped with boron or fluorine or other refractive index decreasing dopant
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    • C03C2201/00Glass compositions
    • C03C2201/06Doped silica-based glasses
    • C03C2201/08Doped silica-based glasses containing boron or halide
    • C03C2201/12Doped silica-based glasses containing boron or halide containing fluorine
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    • C03CCHEMICAL COMPOSITION OF GLASSES, GLAZES OR VITREOUS ENAMELS; SURFACE TREATMENT OF GLASS; SURFACE TREATMENT OF FIBRES OR FILAMENTS MADE FROM GLASS, MINERALS OR SLAGS; JOINING GLASS TO GLASS OR OTHER MATERIALS
    • C03C2203/00Production processes
    • C03C2203/40Gas-phase processes
    • C03C2203/42Gas-phase processes using silicon halides as starting materials
    • C03C2203/44Gas-phase processes using silicon halides as starting materials chlorine containing
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    • C03C2203/00Production processes
    • C03C2203/50After-treatment
    • C03C2203/52Heat-treatment
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    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
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    • Y02P40/00Technologies relating to the processing of minerals
    • Y02P40/50Glass production, e.g. reusing waste heat during processing or shaping
    • Y02P40/57Improving the yield, e-g- reduction of reject rates

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Abstract

Provided is a silica glass member which exhibits high optical transparency to vacuum ultraviolet light and has a low thermal expansion coefficient of 4.0 × 10-7/K or less at near room temperature, particularly a silica glass member which is suitable as a photomask substrate to be used in a double patterning exposure process using an ArF excimer laser (193 nm) as a light source. The silica glass member is silica glass to be used in a photolithography process using vacuum ultraviolet light as a light source, in which the fluorine concentration is 1 wt% or more and 5 wt% or less, and the thermal expansion coefficient at from 20℃ to 50℃ is 4.0 × 10-7/K or less.

Description

二氧化矽玻璃構件及其製造方法 Silicon dioxide glass component and manufacturing method thereof

本發明係關於一種二氧化矽玻璃構件及其製造方法。詳細而言,本發明係關於一種可合適地用於真空紫外波長範圍內之光微影(lithography)的光罩(photomask)用二氧化矽玻璃構件。 The invention relates to a silicon dioxide glass component and a manufacturing method thereof. In detail, the present invention relates to a silica glass member for a photomask that can be suitably used for lithography in the vacuum ultraviolet wavelength range.

近年來,於微影技術中,半導體元件之微細化之要求日益高漲,而採用藉由曝光波長之短波長化、或於透鏡與晶圓之間浸潤純水等之液浸曝光技術而增大用於曝光之透鏡之開口數的方法。 In recent years, in the lithography technology, the requirements for miniaturization of semiconductor devices have increased day by day, and the use of liquid immersion exposure technology by shortening the exposure wavelength or immersing pure water between the lens and the wafer has increased The method of opening number of lens used for exposure.

關於光微影中之解析度R,若將曝光用光之波長設為λ,將表示曝光裝置之透鏡性能的開口數設為NA,將製程常數設為k1,則能以R=k1λ/NA之式表示,若縮短曝光波長λ,增大開口數NA,減小製程常數k1,則可提高解析度。 Regarding the resolution R in photolithography, if the wavelength of the exposure light is λ, the number of openings representing the lens performance of the exposure device is NA, and the process constant is k1, then R=k1λ/NA The formula shows that if the exposure wavelength λ is shortened, the number of openings NA is increased, and the process constant k1 is reduced, the resolution can be improved.

此處,關於曝光波長λ,自水銀燈之g射線(436nm)開始而迄今為止使用了i射線(365nm)、KrF準分子雷射(248nm)、ArF準分子雷射(193nm),光源之短波長化正被推進。 Here, regarding the exposure wavelength λ, i-ray (365nm), KrF excimer laser (248nm), ArF excimer laser (193nm), and the short wavelength of the light source have been used since the g-ray (436nm) of the mercury lamp Transformation is being promoted.

開口數NA係以幾何學之形式表示透鏡之大小,於利用透鏡將曝光用光聚焦而於晶圓面成像之情形時,以NA=n.sinθ(n表示透鏡與晶圓間之媒介之折射率,θ表示光線之張角)之式表示。 The number of openings NA represents the size of the lens in the form of geometry. When the lens is used to focus the exposure light and imaged on the wafer surface, NA=n. The expression of sin θ (n represents the refractive index of the medium between the lens and the wafer, θ represents the opening angle of light).

此處,若使用曝光用光之波長為193nm之ArF準分子雷射且使用液浸曝光技術,則將開口數設為1.35且製程常數k1(k1因數)為0.3之情形可達成43nm之解析度。 Here, if ArF excimer laser with a wavelength of 193 nm for exposure light is used and the liquid immersion exposure technique is used, the resolution of 43 nm can be achieved when the number of openings is set to 1.35 and the process constant k1 (k1 factor) is 0.3 .

而且,對於使用該ArF準分子雷射之光微影用之基板,就低熱膨脹性及光透過性優異之方面而言,可合適地使用二氧化矽玻璃基板。 In addition, for the substrate for photolithography using the ArF excimer laser, in terms of low thermal expansion and excellent light transmittance, a silica glass substrate can be suitably used.

作為對二氧化矽玻璃基板所要求之性能,於使用ArF準分子雷射之情形時,可列舉即便暴露於高能量光下光透過性亦不劣化之耐光性等。另外,於進行液浸曝光之情形時,因存在於透鏡與晶圓間的純水之折射率與抗蝕劑之折射率之差變小,故光線之張角增大,偏光效應成問題。因此,二氧化矽玻璃基板需要為低雙折射。需要為低雙折射之原因在於:若二氧化矽玻璃基板具有雙折射,則有時透過之曝光用光發生偏光變化且成像性能劣化。 As the performance required for the silica glass substrate, when ArF excimer laser is used, light resistance that does not deteriorate the light transmittance even when exposed to high-energy light can be cited. In addition, in the case of liquid immersion exposure, since the difference between the refractive index of the pure water existing between the lens and the wafer and the refractive index of the resist becomes small, the opening angle of the light increases, and the polarization effect becomes a problem. Therefore, the silica glass substrate needs to have low birefringence. The reason why low birefringence is required is that if the silica glass substrate has birefringence, polarization of the exposure light transmitted through may sometimes change and the imaging performance may deteriorate.

例如於日本專利特開2001-180963號公報(專利文獻1)中,作為滿足該些要求之二氧化矽玻璃之製造方法,已揭示有以下方法:藉由使二氧化矽玻璃形成原料進行火焰水解而製作多孔質二 氧化矽玻璃體(煙粒)後進行透明化之VAD(Vapour-Phase Axial Deposition;氣相軸向沈積)法製作二氧化矽玻璃錠,進而於氫氣氛圍中進行熱處理,將OH基與氫摻雜,由此提高對ArF準分子雷射等之耐光性。 For example, in Japanese Patent Laid-Open No. 2001-180963 (Patent Document 1), as a method of manufacturing silica glass that satisfies these requirements, the following method has been disclosed: flame hydrolysis is performed by making a silica glass forming raw material While making porous II VAD (Vapour-Phase Axial Deposition; Vapor Axial Deposition) method is used to make silica glass ingot after oxidizing silica glass body (smoke particles), and then heat-treated in hydrogen atmosphere to dope OH group with hydrogen. This improves the light resistance to ArF excimer lasers and the like.

另外,於日本專利特開2002-316831號公報(專利文獻2)中揭示有一種加氟二氧化矽玻璃之製造方法,該製造方法係對形成二氧化矽玻璃之玻璃原料藉由火焰水解法製作多孔質二氧化矽玻璃體(煙粒)後,實施脫水、加氟、透明化處理,由此針對F2準分子雷射等強能量之真空紫外光的透過率或雷射耐性提高。關於專利文獻2中記載之加氟二氧化矽玻璃,可認為藉由摻氟,室溫附近之熱膨脹與僅石英玻璃之情形相比減少10%左右。 In addition, Japanese Patent Laid-Open No. 2002-316831 (Patent Document 2) discloses a method for manufacturing fluorinated silica glass, which is produced by flame hydrolysis of glass raw materials forming silica glass After the porous silica glass body (smoke particles) is subjected to dehydration, fluorine addition, and transparency treatment, the transmittance or laser resistance of vacuum ultraviolet light with strong energy such as F 2 excimer laser is improved. Regarding the fluorine-added silica glass described in Patent Document 2, it is considered that by fluorine doping, the thermal expansion around room temperature is reduced by about 10% compared to the case of only quartz glass.

除此以外,於日本專利第3228676號公報(專利文獻3)中揭示有以下方法:將前述多孔質二氧化矽玻璃體(煙粒)於真空度100Pa以下進行帶域熔融而製成透明玻璃後,於含氧氣體或含氫氣體之氛圍中實施虛擬溫度(fictive temperature)設定處理,由此於遠紫外線照射後亦於波長165nm下保持優異之透過率。 In addition, Japanese Patent No. 3228676 (Patent Document 3) discloses the following method: after the porous silica glass body (smoke particles) is melted at a vacuum degree of 100 Pa or less to produce a transparent glass, The fictive temperature setting process is performed in an atmosphere containing oxygen-containing gas or hydrogen-containing gas, thereby maintaining excellent transmittance at a wavelength of 165 nm even after irradiation with far ultraviolet rays.

另一方面,作為二氧化矽玻璃之改質方法,例如於日本專利特開2006-225249號公報(專利文獻4)中揭示有以下方法:於製造二氧化矽玻璃後,於特定條件下實施退火處理作為追加之處理,藉此促進玻璃結構之緩和,減少雙折射,藉由將該退火處理步驟之一部分變更為氫氣氛圍而進行氫摻雜,提高耐光性。 On the other hand, as a method for modifying silica glass, for example, Japanese Patent Laid-Open No. 2006-225249 (Patent Document 4) discloses the following method: after manufacturing silica glass, annealing is performed under specific conditions The treatment is an additional treatment, thereby promoting the relaxation of the glass structure and reducing the birefringence. By changing part of the annealing treatment step to a hydrogen atmosphere, hydrogen doping is performed to improve the light resistance.

為了藉由使用ArF準分子雷射之曝光方法達成43nm以下之解析度,必須使用雙重圖案化之方法。所謂雙重圖案化係分兩次進行曝光之方法,若使用該方法,則亦可達成作為更微細之元件圖案的32nm以下之解析度。 In order to achieve a resolution below 43 nm by the exposure method using ArF excimer laser, a double patterning method must be used. The so-called double patterning is a method of performing exposure in two. If this method is used, a resolution of 32 nm or less as a finer element pattern can also be achieved.

於使用雙重圖案化進行元件之微細化之情形時,若無法於目標圖案之位置高精度地進行曝光,則會產生圖案之偏移,故於兩次微影之間要求極高之圖案重合精度。 In the case of using double patterning to miniaturize the device, if the exposure cannot be performed with high precision at the position of the target pattern, a pattern shift will occur, so extremely high pattern registration accuracy is required between the two lithography .

因此,對於光罩用之二氧化矽玻璃基板,為了避免由曝光時之熱膨脹所致之位置偏移,與先前之二氧化矽玻璃相比要求更低之熱膨脹。此處,所謂雙重圖案化曝光之重合精度,係指兩次曝光之重合精度之合計,各曝光所要求之重合精度可謂為約3nm至4nm。另一方面,通常之二氧化矽玻璃之熱膨脹係數為5.0×10-7/K至6.0×10-7/K,1cm之石英片隨著1K之溫度上升而伸長5nm至6nm,故對於要求精度而言難以稱為充分。因此,要求光罩用之二氧化矽玻璃基板之熱膨脹小於通常之二氧化矽玻璃。 Therefore, for the silica glass substrate for photomasks, in order to avoid positional shift caused by thermal expansion during exposure, a lower thermal expansion is required compared to the previous silica glass. Here, the overlap accuracy of the double patterned exposure refers to the total of the overlap accuracy of the two exposures, and the overlap accuracy required for each exposure can be said to be about 3 nm to 4 nm. On the other hand, the thermal expansion coefficient of the usual silica glass is 5.0×10 -7 /K to 6.0×10 -7 /K, and the 1cm quartz piece stretches 5nm to 6nm as the temperature of 1K rises, so accuracy is required It is difficult to say sufficient. Therefore, the thermal expansion of silica glass substrates for photomasks is required to be less than that of conventional silica glass.

並且,作為光透過型之光罩用二氧化矽玻璃基板,要求ArF準分子雷射之曝光波長亦即193nm之光透過性與先前之二氧化矽玻璃同等。 In addition, as a silica glass substrate for a light-transmitting photomask, the exposure wavelength of ArF excimer laser, that is, the light transmittance of 193 nm is required to be equal to that of the previous silica glass.

關於以低熱膨脹性作為特徵之二氧化矽玻璃,已知Corning公 司之ULE(Ultra-Low Expansion;超低膨脹)玻璃(Corning Code 7972)等(<<非晶材料(Amorphous Materials)>>,在謝菲爾德大學舉行之與非晶固體之物理特性有關之第三次國際會議報告(Paper presented to the Third International Conference on the Physics of Non-Crystalline Solids held at Sheffield University),九月,1970(非專利文獻1))。於非專利文獻1中,已報告藉由將TiO2摻雜至二氧化矽玻璃中而減少熱膨脹,且藉由調整TiO2濃度而表現出0.1×10-7/K以下之極低熱膨脹性。然而,TiO2-SiO2系玻璃係紫外波長之吸收端存在於300nm至400nm,故193nm之光透過性極差,無法兼具低熱膨脹性與光透過性(<<非晶固體期刊(Journal of Non-Crystalline Solids)>>,vol.11(1973),p.368(非專利文獻2))。上述情況之原因在於:藉由摻雜TiO2,因Ti之d電子結構中的能隙間之所謂d-d遷移而於可見光範圍產生吸收。另外,已知由Ti離子所得之可見光範圍內之吸收受到鄰接氧原子之影響,已知因Ti3+、Ti4+之離子價數而吸收波長不同,但均於300nm至400nm之間產生吸收帶。因此,要求開發出由TiO2-SiO2系玻璃以外之方法所得的二氧化矽玻璃基板。 About silica glass characterized by low thermal expansion, known as ULE (Ultra-Low Expansion; Ultra Low Expansion) glass (Corning Code 7972) of Corning, etc. (<Amorphous Materials)>>, in Paper presented to the Third International Conference on the Physics of Non-Crystalline Solids held at Sheffield University, September, 1970 (non-patent literature) 1)). In Non-Patent Document 1, it has been reported that TiO 2 is doped into silica glass to reduce thermal expansion, and by adjusting the TiO 2 concentration, it exhibits extremely low thermal expansion of 0.1×10 −7 /K or less. However, the absorption end of the TiO 2 -SiO 2 glass-based ultraviolet wavelength exists between 300 nm and 400 nm, so the light transmission of 193 nm is extremely poor, and it cannot combine both low thermal expansion and light transmission (<<Amorphous Solid Journal (Journal of Non-Crystalline Solids)>>, vol.11 (1973), p.368 (Non-Patent Document 2)). The reason for the above situation is that by doping TiO 2 , absorption is generated in the visible light range due to so-called dd migration between energy gaps in the d electronic structure of Ti. In addition, it is known that the absorption in the visible light range obtained by Ti ions is affected by adjacent oxygen atoms. It is known that the absorption wavelengths are different due to the valence of ions of Ti 3+ and Ti 4+ , but they all absorb between 300 nm and 400 nm. band. Therefore, it is required to develop a silica glass substrate obtained by a method other than TiO 2 -SiO 2 based glass.

本發明之課題在於提供一種真空紫外光之光透過性高且熱膨脹性低於先前之二氧化矽玻璃的二氧化矽玻璃構件及其製造方法。 The object of the present invention is to provide a silica glass member having high light transmittance of vacuum ultraviolet light and lower thermal expansion than the previous silica glass, and a manufacturing method thereof.

本發明之二氧化矽玻璃構件係以真空紫外光作為光源之光微影步驟中所使用的二氧化矽玻璃,並且其特徵在於:氟濃度為1wt%以上5wt%以下,且20℃至50℃之熱膨脹係數為4.0×10-7/K以下。 The silica glass component of the present invention is a silica glass used in the photolithography step using vacuum ultraviolet light as a light source, and is characterized in that the fluorine concentration is 1 wt% or more and 5 wt% or less, and 20°C to 50°C The coefficient of thermal expansion is 4.0×10 -7 /K or less.

本發明之二氧化矽玻璃構件藉由具有上述構成,ArF準分子雷射(193nm)之光透過性高,且熱膨脹性低於先前之二氧化矽玻璃。 The silica glass member of the present invention has the above-mentioned structure, ArF excimer laser (193 nm) has high light transmittance, and thermal expansion is lower than that of the previous silica glass.

前述二氧化矽玻璃構件之密度較佳為2.16g/cm3以上2.19g/cm3以下。 The density of the aforementioned silica glass member is preferably 2.16 g/cm 3 or more and 2.19 g/cm 3 or less.

前述二氧化矽玻璃構件較佳為OH基濃度為10ppm以下。 The aforementioned silica glass member preferably has an OH group concentration of 10 ppm or less.

前述二氧化矽玻璃構件之虛擬溫度較佳為1000℃以下。 The virtual temperature of the aforementioned silica glass member is preferably 1000°C or lower.

較佳為前述二氧化矽玻璃構件中之Fe、Cr、Ni、Cu及Ti之濃度均為1wtppm以下,且1000℃之溫度下之黏性率為1014.5dPa.s以下。 Preferably, the concentration of Fe, Cr, Ni, Cu, and Ti in the aforementioned silica glass member is 1 wtppm or less, and the viscosity rate at a temperature of 1000° C. is 10 14.5 dPa. s below.

前述二氧化矽玻璃構件較佳為波長193nm之光之直線透過率為90%以上。 The aforementioned silica glass member preferably has a linear transmittance of 90% or more for light having a wavelength of 193 nm.

本發明之二氧化矽玻璃構件之製造方法之特徵在於:準備氟濃度為1wt%以上5wt%以下之二氧化矽玻璃,利用加熱爐對二氧化矽玻璃於1000℃以上且黏性率成為1014.5dPa.s以下之溫度至 1500℃之溫度範圍內加熱,自加熱爐中取出並進行淬冷處理(急遽冷卻)後,再次於400℃至1000℃以下且二氧化矽玻璃之黏性率成為1014.5dPa.s以下之溫度範圍內進行退火處理。 The manufacturing method of the silica glass component of the present invention is characterized by preparing silica glass with a fluorine concentration of 1 wt% or more and 5 wt% or less, and using a heating furnace to treat the silica glass at a temperature of more than 1000°C and a viscosity ratio of 10 14.5 dPa. After the temperature below s to 1500 ℃ heating, take out from the heating furnace and quenching treatment (quick cooling), again at 400 ℃ to 1000 ℃ below and the viscosity of silica glass becomes 10 14.5 dPa. Annealing is performed within the temperature range below s.

根據本發明,可提供一種ArF準分子雷射(193nm)之光透過性高且熱膨脹性低於先前之二氧化矽玻璃的摻氟二氧化矽玻璃構件及其製造方法。 According to the present invention, an ArF excimer laser (193 nm) can provide a fluorine-doped silicon dioxide glass member with high light transmittance and lower thermal expansion than the previous silicon dioxide glass and a manufacturing method thereof.

本發明之二氧化矽玻璃構件例如係對多孔質二氧化矽體(煙粒)摻氟並進行透明化處理後,自1000℃以上之溫度起進行淬冷(quench)處理,進而於1000℃以下之溫度範圍內進行退火處理,藉此可於室溫附近達成4.0×10-7/K以下之低熱膨脹性。 The silica glass component of the present invention is, for example, a porous silica body (smoke particles) doped with fluorine and transparentized, and then quenched from a temperature above 1000°C and then below 1000°C Annealing treatment is performed within the temperature range to achieve low thermal expansion of 4.0×10 -7 /K or less near room temperature.

此種二氧化矽玻璃構件適合作為以ArF準分子雷射作為光源之雙重圖案化曝光步驟中所用的光罩基板。 Such a silica glass member is suitable as a reticle substrate used in a double-pattern exposure step using ArF excimer laser as a light source.

圖1表示實施例1之透過率曲線。 FIG. 1 shows the transmittance curve of Example 1. FIG.

本發明之二氧化矽玻璃構件係以真空紫外光作為光源之光微影步驟中所使用的二氧化矽玻璃,並且氟濃度為1wt%以上5wt%以下,且20℃至50℃之熱膨脹係數為4.0×10-7/K以下。 The silicon dioxide glass component of the present invention is a silicon dioxide glass used in the photolithography step using vacuum ultraviolet light as the light source, and the fluorine concentration is 1 wt% or more and 5 wt% or less, and the coefficient of thermal expansion of 20°C to 50°C is 4.0×10 -7 /K or less.

以下,對本發明之上述構成條件加以詳細說明。 Hereinafter, the above-mentioned configuration conditions of the present invention will be described in detail.

本發明中,二氧化矽玻璃構件中之氟濃度為1wt%以上5wt%以下。摻氟之二氧化矽玻璃於300℃以上顯示出低熱膨脹性係於以往之摻氟光纖之研究時已廣為人知,亦報告於400℃附近熱膨脹係數為2.5×10-7/K(<<光纖於日本之發展(Development of optical fibers in Japan)>>,紐約:戈登與布裡奇科學出版社(New York:Gordon and Breach Science Publishers),c1989)。然而,即便係此種摻氟二氧化矽玻璃,於包括室溫之20℃至50℃之間亦幾乎不影響熱膨脹係數。例如,摻雜有1.5wt%之氟之二氧化矽玻璃的5℃至65℃之熱膨脹係數與不摻氟者相比係幾乎無變化(<<旭硝子公司研究報告(Res.Reports Asahi Glass Co.,Ltd.)>>,57(2007))。 In the present invention, the fluorine concentration in the silica glass member is 1 wt% or more and 5 wt% or less. Fluorine-doped silica glass exhibits low thermal expansion at temperatures above 300°C. This is well known in previous studies of fluorine-doped optical fibers, and the thermal expansion coefficient at 400°C is reported to be 2.5×10 -7 /K(<<Fiber Development of optical fibers in Japan>>, New York: Gordon and Breach Science Publishers (c1989). However, even if it is such a fluorine-doped silica glass, the thermal expansion coefficient is hardly affected between 20°C and 50°C including room temperature. For example, the thermal expansion coefficient of 5℃ to 65℃ of silica glass doped with 1.5wt% of fluorine is almost unchanged compared with that without fluorine (<<Research Report Asahi Glass Co. , Ltd.) >>, 57 (2007)).

就原理而言,摻的氟係與作為二氧化矽玻璃之末端結構之OH基置換,且將員環結構(例如三員環結構、四員環結構、六員環結構等)之一部分切斷而製作新的末端基結構,故視摻雜條件不同,有時可摻雜與二氧化矽玻璃所含之其他末端基(例如OH基、Cl基等)相比以重量比計為10倍以上之氟。而且,具有大量末端基結構之二氧化矽玻璃具有成為低黏性之特徵。 In terms of principle, the doped fluorine is replaced with the OH group as the terminal structure of silica glass, and part of the member ring structure (such as three member ring structure, four member ring structure, six member ring structure, etc.) is cut off The new end group structure is produced, so depending on the doping conditions, it can sometimes be doped with other end groups (such as OH group, Cl group, etc.) contained in the silica glass by more than 10 times in weight ratio Of fluorine. Moreover, silica glass with a large number of end-group structures has the characteristic of becoming low viscosity.

所謂為低黏性,意味著二氧化矽玻璃為低密度,且於相對較低之溫度下發生結構變化。而且,低黏性亦意味著於高溫下二氧化矽玻璃中之分子之流動性大,結構變化變明顯。亦即,具有大量末端基結構之二氧化矽玻璃係結構變化之溫度範圍廣。如此般 具有大量氟基之二氧化矽玻璃藉由組合淬冷處理及退火處理,廣範圍之溫度範圍內的虛擬溫度之設定變容易且可控制密度。 The so-called low viscosity means that the silica glass has a low density and undergoes structural changes at a relatively low temperature. Moreover, the low viscosity also means that the molecules in silica glass have high fluidity at high temperature, and the structural change becomes obvious. That is, the temperature range of the silica dioxide glass structure with a large number of end group structures varies widely. So much By combining quenching treatment and annealing treatment with a large amount of fluorine-based silica glass, setting of a virtual temperature in a wide temperature range becomes easy and the density can be controlled.

本發明中,對二氧化矽玻璃進行摻氟,並施加預定之熱處理,藉此獲得氟濃度為1wt%以上5wt%以下,經低密度化,且20℃至50℃之熱膨脹係數為4.0×10-7/K以下之二氧化矽玻璃構件。 In the present invention, the silicon dioxide glass is doped with fluorine, and a predetermined heat treatment is applied, thereby obtaining a fluorine concentration of 1 wt% or more and 5 wt% or less, which is reduced in density and has a coefficient of thermal expansion of 20×50°C of 4.0×10 -7 Silicon dioxide glass components below K.

具體而言,上述二氧化矽玻璃構件例如可藉由將二氧化矽玻璃形成原料進行火焰水解而形成多孔質二氧化矽體(煙粒),然後進行透明化處理的所謂VAD法而製造(日本專利特開2001-342027號公報)。亦即,形成煙粒後,於將氦等惰性氣體與SiF4氣體混合之混合氣體氛圍中進行處理,藉此摻雜氟後,於含氟之氛圍(混合氣體氛圍)下進行透明化,進而實施預定之熱處理,藉此製造二氧化矽玻璃構件。 Specifically, the above-mentioned silica glass member can be manufactured by, for example, a so-called VAD method in which a silica silica glass-forming raw material is subjected to flame hydrolysis to form a porous silica body (smoke particles) and then subjected to transparency treatment (Japan Patent Publication No. 2001-342027). That is, after forming soot particles, it is treated in a mixed gas atmosphere in which an inert gas such as helium is mixed with SiF 4 gas, whereby after doping with fluorine, it is transparentized in a fluorine-containing atmosphere (mixed gas atmosphere), and A predetermined heat treatment is carried out, thereby manufacturing a silica glass member.

混合氣體中之氟濃度(SiF4氣體之濃度比例)較佳為超過5vol%至35vol%,更佳為10vol%至35vol%,尤佳為25vol%至35vol%。另外,混合氣體之導入溫度較佳為1000℃至1300℃,更佳為1100℃至1200℃。若導入溫度低於1000℃,則有時氟向玻璃結構中之擴散慢,而有並未充分地摻雜的情形。另一方面,若超過1300℃,則有時煙粒開始燒結,氟向玻璃結構中之擴散受阻。 The fluorine concentration in the mixed gas (the concentration ratio of SiF 4 gas) is preferably more than 5 vol% to 35 vol%, more preferably 10 vol% to 35 vol%, and particularly preferably 25 vol% to 35 vol%. In addition, the introduction temperature of the mixed gas is preferably 1000°C to 1300°C, more preferably 1100°C to 1200°C. If the introduction temperature is lower than 1000°C, the diffusion of fluorine into the glass structure may be slow, and the doping may not be sufficient. On the other hand, if it exceeds 1300°C, the smoke particles may start to sinter, and the diffusion of fluorine into the glass structure may be hindered.

本發明中,例如於透明化處理中調整混合氣體中之SiF4氣體之濃度比例及煅燒(calcination)溫度,由此將所得之二氧化矽玻璃構件中之氟濃度設為1wt%以上5wt%以下。 In the present invention, for example, by adjusting the concentration ratio of SiF 4 gas in the mixed gas and the calcination temperature in the transparency process, the fluorine concentration in the obtained silica glass member is set to 1 wt% or more and 5 wt% or less .

本發明中之所謂預定之熱處理,係於透明化處理之後,對1000℃以上之摻氟二氧化矽玻璃進行淬冷處理,然後於1000℃以下進行退火處理之步驟。再者,淬冷處理亦可於前述透明化處理後不暫且降溫而繼續實施。 The so-called predetermined heat treatment in the present invention is a step of quenching the fluorine-doped silica glass above 1000°C after the transparency treatment, and then performing the annealing treatment below 1000°C. In addition, the quenching treatment can also be continued without cooling temporarily after the aforementioned transparency treatment.

本發明中之淬冷處理係指將二氧化矽玻璃加熱至1000℃至1500℃之溫度範圍內,且黏性率成為1014.5dPa.s以下,較佳為1013.0dPa.s以下,然後將二氧化矽玻璃急遽冷卻至800℃以下的處理,關於急遽冷卻後之溫度,600℃優於800℃,400℃優於600℃,越低越佳。另外,關於冷卻速度,需要以大致1秒冷卻1000K之程度的急遽冷卻。急遽冷卻例如可列舉:自加熱爐直接移至鄰接而存在之氣體或液體之低溫冷媒中等。例如只要進行如下處理即可:將二氧化矽玻璃加熱至1500℃,然後放至大氣中噴附空氣,或使二氧化矽玻璃潛入至純水池中。此時,只要將放至大氣中後之空氣流速設定為足以冷卻之值,或根據熱容量進行計算而準備相對於對象二氧化矽玻璃而言為充分量的純水池之容積,則可將二氧化矽玻璃之溫度急遽冷卻至冷媒溫度。 The quenching treatment in the present invention refers to heating the silica glass to a temperature range of 1000°C to 1500°C, and the viscosity ratio becomes 10 14.5 dPa. s or less, preferably 10 13.0 dPa. Below s, then the silica glass is rapidly cooled to below 800℃. For the temperature after rapid cooling, 600℃ is better than 800℃, 400℃ is better than 600℃, the lower the better. In addition, regarding the cooling rate, rapid cooling of about 1000K is required in about 1 second. For example, rapid cooling can be mentioned as follows: moving directly from the heating furnace to a low-temperature refrigerant such as an adjacent gas or liquid. For example, it is only necessary to perform the following treatment: heat the silica glass to 1500°C, and then release it into the atmosphere to spray air, or dive the silica glass into a pure water pool. At this time, as long as the air flow rate after being put into the atmosphere is set to a value sufficient for cooling, or the volume of a pure water pool sufficient for the target silica glass is prepared based on the heat capacity calculation, the dioxide can be The temperature of the silica glass is rapidly cooled to the temperature of the refrigerant.

再者,因淬冷處理需要盡量瞬時冷卻,故較佳為相較於塊狀而將二氧化矽玻璃製成薄板形狀來進行淬冷處理,另外,亦可於 空氣中進行,但更佳為於水或油等液體中進行。尤其大型之二氧化矽玻璃為了將二氧化矽玻璃總體均一地急遽冷卻,可預先薄板化。本發明中,二氧化矽玻璃之黏性主要係由氟量及溫度決定,但藉由加熱至黏性充分降低後,將二氧化矽玻璃急遽冷卻,可將冷卻前之二氧化矽玻璃之特性固定,降低常溫之熱膨脹率。具體而言,藉由隔著二氧化矽玻璃之黏性率成為1014.5dPa.s之溫度而自高200℃以上之溫度急遽冷卻至低100℃以上之溫度,可達成本發明之目的的低熱膨脹率。 In addition, because quenching treatment requires instant cooling as much as possible, it is preferable to make the silica glass into a thin plate shape for quenching treatment compared to the bulk shape. In addition, it can also be performed in air, but more preferably in water Or oil and other liquids. In particular, large-scale silica glass can be thinned in advance in order to cool the silica glass uniformly and rapidly. In the present invention, the viscosity of silica glass is mainly determined by the amount of fluorine and temperature, but by heating until the viscosity is sufficiently reduced, the silica glass is rapidly cooled to cool the characteristics of the silica glass before cooling Fixed, reduce the thermal expansion rate at room temperature. Specifically, the viscosity ratio through silica glass becomes 10 14.5 dPa. The temperature of s is rapidly cooled from a temperature higher than 200°C to a temperature lower than 100°C, which can achieve the low thermal expansion rate for the purpose of the invention.

若摻氟,則二氧化矽玻璃成為低黏性,故推測於1000℃以上玻璃中之分子振動大,於微觀上發生體積膨脹。若於該狀態下進行淬冷處理,則維持體積膨脹之狀態而玻璃結構被凍結,低密度化。 If fluorine is added, the silica glass becomes low-viscosity, so it is speculated that the molecular vibration in the glass above 1000°C is large, and the volume expansion occurs microscopically. When the quenching treatment is performed in this state, the glass structure is frozen and the density is reduced while maintaining the volume expansion state.

然而,有時因淬冷處理而由3員環或4員環所代表之小員環結構所引起之局部應變殘留於結構中,於該情形時,於淬冷處理後需要將應變去除的退火處理。退火處理必須於1000℃以下且黏性率成為1014.5dPa.s以下之範圍內進行。退火溫度係由二氧化矽玻璃所具有之溫度特性決定。例如由於氟濃度為1wt%以上5wt%以下之二氧化矽玻璃之應變點為1000℃以下,故退火溫度通常為1000℃以下,較佳為800℃以下,更佳為600℃至400℃之間進行退火。於藉由淬冷處理進行急遽冷卻後,利用加熱器等將冷卻後之二氧化矽玻璃加熱,例如進行於400℃之溫度下保持50小時之 退火處理,藉此二氧化矽玻璃可維持低密度狀態而消除局部應變。若為低於400℃之溫度則退火處理之功效不理想。 However, sometimes the local strain caused by the small-member ring structure represented by the 3-member ring or the 4-member ring due to the quenching process remains in the structure. In this case, annealing treatment to remove the strain after the quenching process is required. Annealing treatment must be below 1000 ℃ and the viscosity rate should be 10 14.5 dPa. Within the range below s. The annealing temperature is determined by the temperature characteristics of silica glass. For example, since the strain point of silica glass with a fluorine concentration of 1 wt% or more and 5 wt% or less is 1000°C or less, the annealing temperature is usually 1000°C or less, preferably 800°C or less, and more preferably 600°C to 400°C Perform annealing. After rapid cooling by quenching treatment, the cooled silica glass is heated with a heater or the like, for example, an annealing treatment is performed at a temperature of 400°C for 50 hours, whereby the silica glass can maintain a low density state And eliminate local strain. If the temperature is lower than 400℃, the effect of annealing treatment is not ideal.

再者,所謂應變點係指成為1014.5dPa.s之黏性率之溫度,且係事實上可引起二氧化矽玻璃之黏性流動的溫度,相當於緩冷區域中之下限溫度。因此,本發明之二氧化矽玻璃構件之1000℃之黏性率較佳為1014.5dPa.s以下,更佳為1013.0dPa.s以下。 Furthermore, the so-called strain point means 10 14.5 dPa. The temperature of the viscosity ratio of s is actually the temperature that can cause the viscous flow of silica glass, which is equivalent to the lower limit temperature in the slow cooling area. Therefore, the viscosity ratio of the silicon dioxide glass member of the present invention at 1000°C is preferably 10 14.5 dPa. Below s, more preferably 10 13.0 dPa. s below.

如此而獲得之二氧化矽玻璃構件之20℃至50℃之熱膨脹係數為4.0×10-7/K以下,較佳為3.2×10-7/K以下,更佳為3.0×10-7/K以下。另外,前述二氧化矽玻璃構件之20℃至50℃之密度為2.16g/cm3以上2.19g/cm3以下,具體而言為2.190g/cm3以下,較佳為2.185g/cm3以下,更佳為2.16g/cm3以上2.180g/cm3以下。若密度小於2.16g/cm3,則有二氧化矽玻璃構件之表面之硬度不足的傾向,有時於研磨步驟或運輸步驟中產生破損,而無法用於光微影步驟。再者,二氧化矽玻璃構件之密度亦與氟濃度有關,故氟濃度為1wt%以上5wt%以下,較佳為1.5wt%以上5wt%以下,更佳為3wt%以上5wt%以下。 The coefficient of thermal expansion of the silica glass member thus obtained at 20°C to 50°C is 4.0×10 -7 /K or less, preferably 3.2×10 -7 /K or less, and more preferably 3.0×10 -7 /K the following. In addition, the density of the aforementioned silica glass member at 20°C to 50°C is 2.16 g/cm 3 or more and 2.19 g/cm 3 or less, specifically 2.190 g/cm 3 or less, preferably 2.185 g/cm 3 or less , more preferably 2.16g / cm 3 or more 2.180g / cm 3 or less. If the density is less than 2.16 g/cm 3 , the surface hardness of the silica glass member tends to be insufficient, and sometimes it is damaged during the grinding step or the transportation step, and it cannot be used for the photolithography step. Furthermore, the density of the silica glass component is also related to the fluorine concentration, so the fluorine concentration is 1 wt% or more and 5 wt% or less, preferably 1.5 wt% or more and 5 wt% or less, and more preferably 3 wt% or more and 5 wt% or less.

已知二氧化矽玻璃視虛擬溫度而熱膨脹不同(<<非晶固體期刊(Journal of Non-Crystalline Solids)>>,vol.5(1970),p.123)。所謂虛擬溫度,係指於高溫之過冷卻液體狀態之結構被凍結的玻璃中與產生該凍結之溫度相對應的溫度。已知二氧化矽玻璃亦視密度而熱膨脹不同,且已有經高密度化之玻璃係熱膨脹係數上升的報告 (『材料』,第32卷,第362號,p.64)。亦即,二氧化矽玻璃視密度或凍結溫度而結構不同,例如高密度玻璃之情形時,玻璃網路結構間之被稱為自由體積的間隙變小,將伴隨著溫度上升而生的分子振動緩和之間隙少,故體積膨脹變明顯。 It is known that the thermal expansion of silica glass varies depending on the virtual temperature (<Journal of Non-Crystalline Solids>>, vol. 5 (1970), p. 123). The so-called virtual temperature refers to the temperature corresponding to the temperature at which the freezing occurs in the glass where the structure in the supercooled liquid state at high temperature is frozen. It is known that silicon dioxide glass also differs in thermal expansion depending on the density, and there have been reports of increased thermal expansion coefficients of high-density glass systems ("Materials", Volume 32, No. 362, p.64). That is, the structure of silicon dioxide glass is different depending on the density or freezing temperature. For example, in the case of high-density glass, the gap between the glass network structures, called the free volume, becomes smaller, and molecular vibrations that accompany the temperature increase will occur. The relaxation gap is small, so the volume expansion becomes obvious.

已知二氧化矽玻璃藉由進行退火處理而可變更虛擬溫度。虛擬溫度亦依存於二氧化矽玻璃中之OH基濃度,OH基濃度越多,虛擬溫度越容易降低。上述情況之原因在於:OH基存在於玻璃結構中之末端部,因退火處理而員環結構被切斷,玻璃結構之流動性提高,由此結構凍結之溫度變低。然而,使二氧化矽玻璃之虛擬溫度變化而低密度化存在極限,已有使虛擬溫度及OH基濃度變化之二氧化矽玻璃之熱膨脹係數於20℃至400℃之間大致為6.0×10-7/K至6.5×10-7/K的報告(<<非晶固體期刊(Journal of Non-Crystalline Solids)>>,vol.355(2009),p.323)。 It is known that the virtual temperature can be changed by annealing silicon dioxide glass. The virtual temperature also depends on the OH group concentration in the silica glass. The more the OH group concentration, the easier the virtual temperature decreases. The reason for the above situation is that the OH group exists at the end of the glass structure, and the ring structure is cut due to the annealing process, the fluidity of the glass structure is improved, and the temperature at which the structure freezes becomes lower. However, there is a limit to changing the virtual temperature of silica glass to reduce the density. The thermal expansion coefficient of silica glass that changes the virtual temperature and the concentration of OH groups is approximately 6.0×10 - from 20°C to 400°C- Report from 7 /K to 6.5×10 -7 /K (<Journal of Non-Crystalline Solids>>, vol.355(2009), p.323).

另一方面,先前已知若於二氧化矽玻璃中摻氟,則將員環結構切斷而玻璃結構變化,例如已有員環結構之-Si-O-Si-鍵的結角變化的報告(<<日本陶瓷學會期刊(Journal of the Ceramic Society of Japan)>>,vol.120(2012),p.447)。亦即,藉由於二氧化矽玻璃中摻雜氟,可使虛擬溫度變化,使二氧化矽玻璃低密度化。 On the other hand, it has been previously known that if fluorine is doped in silica glass, the member ring structure is cut and the glass structure changes. For example, there have been reports of changes in the junction angle of the -Si-O-Si- bond of the member ring structure (<Journal of the Ceramic Society of Japan>>, vol.120(2012), p.447). That is, by doping fluorine in the silica glass, the virtual temperature can be changed, and the density of the silica glass can be reduced.

本發明中,具有氟基之玻璃可藉由組合淬冷處理與退火處理而控制虛擬溫度,但為了將20℃至50℃之熱膨脹係數設為4.0×10-7/K以下,虛擬溫度較佳為1000℃以下,更佳為900℃以下。 於虛擬溫度超過1000℃之情形時,二氧化矽玻璃大多為未消除局部應變之狀態,於該情形時,有時無法表現出穩定之低熱膨脹性。再者,虛擬溫度可基於<<非晶固體期刊(Journal of Non-Crystalline Solids)>>(vol.185(1995),p.191)中所報告之計算式而求出。已知有虛擬溫度與二氧化矽玻璃之Si-O-Si之非對稱伸縮振動之紅外吸收波數有關的報告,而可料想藉由在玻璃結構中摻雜氟而使振動數變化。若預先於預定之溫度下對氟濃度已知之玻璃進行熱處理,將該溫度視為虛擬溫度,將與由基本式所計算之值之差用作修正係數,則可計算摻氟玻璃之虛擬溫度。已知有該些計算式的若干報告,本發明中,採用專利文獻2中所報告之氟濃度為1wt%以上之情形時所用之式。 In the present invention, the glass having a fluorine group can control the virtual temperature by combining quenching treatment and annealing treatment, but in order to set the thermal expansion coefficient of 20°C to 50°C to 4.0×10 -7 /K or less, the virtual temperature is preferably Below 1000°C, more preferably below 900°C. When the virtual temperature exceeds 1000°C, most of the silica glass is in a state where local strain is not eliminated. In this case, it may sometimes fail to exhibit stable low thermal expansion. Furthermore, the virtual temperature can be obtained based on the calculation formula reported in the Journal of Non-Crystalline Solids (vol. 185 (1995), p. 191). It is known that the virtual temperature is related to the infrared absorption wave number of the asymmetric stretching vibration of Si-O-Si in silica glass, and it is expected that the vibration number will be changed by doping fluorine in the glass structure. If the glass with known fluorine concentration is heat-treated at a predetermined temperature in advance, the temperature is regarded as a virtual temperature, and the difference from the value calculated by the basic formula is used as a correction factor, the virtual temperature of the fluorine-doped glass can be calculated. Several reports of these calculation formulas are known. In the present invention, the formula used when the fluorine concentration reported in Patent Document 2 is 1 wt% or more is used.

本發明之二氧化矽玻璃構件中,OH基濃度較佳為10ppm以下。於OH基濃度超過10ppm之情形時,有時難以將氟濃度設為1wt%以上。上述情況之原因在於:氟與OH基交換,故存在OH基濃度越高則氟濃度越小之取捨關係。 In the silica glass member of the present invention, the OH group concentration is preferably 10 ppm or less. When the OH group concentration exceeds 10 ppm, it may be difficult to set the fluorine concentration to 1 wt% or more. The reason for the above is that the fluorine and OH groups are exchanged, so there is a trade-off relationship between the higher the OH group concentration and the lower the fluorine concentration.

較佳為如此而獲得之二氧化矽玻璃構件所含之Fe、Cr、Ni、Cu及Ti之濃度分別為1wtppm以下,且1000℃之溫度下之黏性率為1014.5dPa.s以下。 It is preferable that the concentration of Fe, Cr, Ni, Cu, and Ti contained in the silica glass member obtained in this way is 1wtppm or less, respectively, and the viscosity ratio at a temperature of 1000°C is 10 14.5 dPa. s below.

為了於使用ArF準分子雷射光源之光微影步驟中使用二氧化矽玻璃構件,要求曝光波長193nm之光透過性。此時,玻璃中之金屬雜質成為使透過性劣化之原因。尤其作為過渡金屬之Fe、Cr、 Ni、Cu、及Ti所代表之金屬雜質引起作為電子之激發能階的d軌道間之d-d遷移,於可見光範圍具有吸收端,故使紫外範圍內之透過性明顯劣化。因此,該些金屬雜質之濃度如上述,較佳為分別於二氧化矽玻璃構件中為1wtppm以下。 In order to use a silica glass member in the photolithography step using an ArF excimer laser light source, light transmission at an exposure wavelength of 193 nm is required. At this time, the metal impurities in the glass cause the deterioration of the permeability. Especially as transition metals such as Fe, Cr, Metal impurities represented by Ni, Cu, and Ti cause d-d migration between d orbitals as the excitation level of electrons, and have absorption ends in the visible light range, so that the transparency in the ultraviolet range is significantly deteriorated. Therefore, as mentioned above, the concentration of these metal impurities is preferably 1 wtppm or less in the silica glass member.

上述二氧化矽玻璃構件可用於以真空紫外光作為光源之光微影。此處,真空紫外光係指具有10nm至200nm附近之波長之電磁波,真空紫外雷射中有ArF準分子雷射(193nm)或F2雷射(157nm)等。 The above-mentioned silica glass member can be used for photolithography using vacuum ultraviolet light as a light source. Here, the vacuum ultraviolet light refers to electromagnetic waves having a wavelength in the vicinity of 10 nm to 200 nm, and the vacuum ultraviolet laser includes ArF excimer laser (193 nm) or F 2 laser (157 nm).

關於上述二氧化矽玻璃構件中的ArF準分子雷射之曝光波長193nm之光透過性,直線透過率為85%以上,較佳為90%以上,進而佳為91%以上,與先前之二氧化矽玻璃之光透過率為同等以上。 Regarding the light transmittance of the ArF excimer laser at the exposure wavelength of 193 nm in the above-mentioned silica glass member, the linear transmittance is 85% or more, preferably 90% or more, and more preferably 91% or more, which is the same as the previous dioxide The light transmittance of silica glass is equal to or higher.

[實施例] [Example]

以下,根據實施例對本發明加以具體說明,但本發明不受下述所示之實施例之限制。 Hereinafter, the present invention will be specifically described based on examples, but the present invention is not limited to the examples shown below.

[實施例1] [Example 1]

使作為玻璃成形原料之SiCl4於氫氧火焰中水解,使所生成之二氧化矽微粒子堆積於石英玻璃製鈀,獲得直徑200mm、長度500mm之多孔質二氧化矽(煙粒)。繼而,將前述煙粒放入至爐中,於流量20L/min之氦氣氛圍中,以400℃/h之升溫速度升溫至 1200℃後,將氛圍氣體切換為SiF4 20vol%+He 80vol%之混合氣體(流量15L/min),於1200℃保持3小時進行摻氟處理。 SiCl 4 as a glass forming raw material was hydrolyzed in an oxyhydrogen flame, and the generated silicon dioxide fine particles were deposited on palladium made of quartz glass to obtain porous silicon dioxide (smoke particles) having a diameter of 200 mm and a length of 500 mm. Then, the aforementioned smoke particles were put into the furnace, and the temperature was changed to SiF 4 20vol% + He 80vol% after heating to 1200°C at a heating rate of 400°C/h in a helium atmosphere at a flow rate of 20 L/min. The mixed gas (flow rate 15L/min) was kept at 1200°C for 3 hours for fluorine doping treatment.

前述摻氟處理結束後,氛圍係保持原樣,以400℃/h之升溫速度升溫至1400℃,於1400℃保持2小時而進行透明化處理,獲得直徑120mm、長度230mm之二氧化矽玻璃錠。 After the fluorine-doping treatment was completed, the atmosphere was maintained as it was, and the temperature was raised to 1400°C at a heating rate of 400°C/h, and the transparent treatment was performed at 1400°C for 2 hours to obtain a silica glass ingot having a diameter of 120 mm and a length of 230 mm.

使錠暫且回到常溫,切割而製成厚度6.4mm之薄板後,將該薄板放入至電爐中,於大氣氛圍中升溫,於1100℃保持1小時後,自爐體中取出並噴附大量之空氣,藉此進行急遽冷卻至20℃之淬冷處理。進而,淬冷處理後再次於大氣氛圍中以100℃/h之升溫速度再加熱至1000℃,自然放置冷卻,藉此進行退火處理,獲得二氧化矽玻璃構件。 After returning the ingot to room temperature for a while and cutting it to make a thin plate with a thickness of 6.4mm, the thin plate was put into an electric furnace and heated in an atmospheric atmosphere. After holding at 1100°C for 1 hour, it was taken out from the furnace body and sprayed with a large amount The air is quenched by rapid cooling to 20°C. Furthermore, after the quenching treatment, it was reheated to 1000°C again at a temperature increase rate of 100°C/h in the atmosphere and allowed to stand to cool naturally, thereby performing annealing treatment to obtain a silica glass member.

將所得之二氧化矽玻璃構件切斷而加工成圓筒形後,利用光干涉型熱膨脹計(愛發科理工LIX-2)進行熱膨脹測定。進而切出20mm×40mm×6.4mm之短條狀樣本,實施光學研磨後,利用真空紫外測定裝置(JASCOVUV-200)測定波長193nm之直線透過率,利用紅外線分光測定裝置(Nicolet 6700)測定虛擬溫度、及由OH吸收峰所得之OH濃度。並且藉由離子層析儀進行F濃度分析,藉由阿基米德法(JIS(Japanese Industrial Standards;日本工業標準)R1634)進行密度測定,藉由質量分析計進行金屬雜質分析,藉由束彎曲法(ISO(International Organization for Standardization;國際標準化組織)7884-4)進行黏性率測定。 After the obtained silica glass member was cut and processed into a cylindrical shape, thermal expansion measurement was performed using a light interference type thermal expansion meter (LIFA-2). Further, a short strip sample of 20 mm×40 mm×6.4 mm was cut out, and after optical polishing, the linear transmittance at a wavelength of 193 nm was measured using a vacuum ultraviolet measuring device (JASCOVUV-200), and the virtual temperature was measured using an infrared spectroscopic measuring device (Nicolet 6700) , And the OH concentration obtained from the OH absorption peak. And F concentration analysis by ion chromatography, density measurement by Archimedes method (JIS (Japanese Industrial Standards) R1634), metal impurity analysis by mass analyzer, beam bending Method (ISO (International Organization for Standardization; International Organization for Standardization) 7884-4) to measure the viscosity rate.

[實施例2] [Example 2]

於實施例1中,進行將SiF4與He混合氣體之比設為30vol%:70vol%之摻氟處理,除此以外,與實施例1同樣地獲得二氧化矽玻璃構件。然後,進行與實施例1相同之試驗、評價。 In the embodiment example 1, the ratio of SiF 4 30vol% with a mixed gas of He is set to: 70vol% of fluorine-doped, except that, in the same manner as in Example 1 to obtain silicon dioxide glass member. Then, the same test and evaluation as in Example 1 were performed.

[實施例3、實施例4] [Example 3, Example 4]

於實施例1中,進行將SiF4與He混合氣體之比設為30vol%:70vol%之摻雜處理,並且將所得之薄板於1300℃進行1小時淬冷處理後於800℃(實施例3)、600℃(實施例4)下進行退火處理,除此以外,與實施例1同樣地獲得二氧化矽玻璃構件。然後,進行與實施例1相同之試驗、評價。 In Example 1, a doping treatment in which the ratio of SiF 4 to He mixed gas was 30 vol%: 70 vol% was performed, and the resulting thin plate was quenched at 1300°C for 1 hour and then at 800°C (Example 3) A silicon dioxide glass member was obtained in the same manner as in Example 1 except that annealing was performed at 600°C (Example 4). Then, the same test and evaluation as in Example 1 were performed.

[實施例5] [Example 5]

於實施例1中,進行將SiF4與He混合氣體之比設為8vol%:92vol%之摻氟處理,除此以外,與實施例1同樣地獲得二氧化矽玻璃構件。然後,進行與實施例1相同之試驗、評價。 In Example 1, the silicon dioxide glass member was obtained in the same manner as in Example 1 except that a fluorine-doping treatment in which the ratio of SiF 4 to He mixed gas was 8 vol%: 92 vol% was performed. Then, the same test and evaluation as in Example 1 were performed.

[實施例6] [Example 6]

於實施例1中,進行將SiF4與He混合氣體之比設為8vol%:92vol%之摻氟處理,以及於淬冷處理後將薄板於800℃進行退火處理,除此以外,與實施例1同樣地獲得二氧化矽玻璃構件。然後,進行與實施例1相同之試驗、評價。 In Example 1, a fluorine-doped treatment in which the ratio of SiF 4 to He mixed gas was set to 8 vol%: 92 vol%, and after quenching, the thin plate was annealed at 800° C. Except for this, it was the same as in Example 1. The silica glass member was obtained in the same manner. Then, the same test and evaluation as in Example 1 were performed.

[實施例7] [Example 7]

於實施例1中,於淬冷處理時使薄板自爐體中下落而浸漬於常溫之水中,除此以外,與實施例1同樣地獲得二氧化矽玻璃構件。然後,進行與實施例1相同之試驗、評價。 In Example 1, a silica glass member was obtained in the same manner as in Example 1 except that the thin plate was dropped from the furnace body and immersed in water at normal temperature during the quenching process. Then, the same test and evaluation as in Example 1 were performed.

[實施例8] [Example 8]

將以與實施例1相同之方式製作之煙粒放入至爐中,於流量20L/min之氦氣氛圍中,以400℃/h之升溫速度升溫至1200℃後,將氛圍氣體切換為SiF4 25vol%+He 75vol%之混合氣體(流量15L/min),於1200℃保持3小時進行摻氟。 The smoke particles produced in the same manner as in Example 1 were placed in a furnace, and the temperature was changed to SiF in a helium atmosphere at a flow rate of 20 L/min at a heating rate of 400°C/h to 1200°C. 4 25 vol% + He 75 vol% mixed gas (flow rate 15L/min), kept at 1200 ℃ for 3 hours for fluorine doping.

前述摻氟處理結束後,氛圍係設為SiF4 20vol%+He 80vol%之混合氣體,以400℃/h之升溫速度升溫至1400℃,於1400℃保持2小時進行透明化處理,獲得直徑120mm、長度230mm之二氧化矽玻璃錠。 After the above-mentioned fluorine doping treatment is completed, the atmosphere is set to a mixed gas of SiF 4 20 vol% + He 80 vol%, and the temperature is raised to 1400°C at a heating rate of 400°C/h, and then kept transparent at 1400°C for 2 hours to obtain a diameter of 120 mm. , Silica glass ingot with a length of 230mm.

將以所得之二氧化矽玻璃錠作成的薄板(厚度6.4mm)於大氣氛圍中於1300℃保持1小時後,使該二氧化矽玻璃錠自爐體中下落,浸漬於常溫之水中進行淬冷處理。進而,於淬冷處理後再次於大氣氛圍中以100℃/h之升溫速度再加熱至600℃,自然放置冷卻,藉此進行退火處理,獲得二氧化矽玻璃構件。 After the thin plate (thickness 6.4mm) made of the obtained silica glass ingot was kept in the atmosphere at 1300°C for 1 hour, the silica glass ingot was dropped from the furnace body, immersed in water at normal temperature for quenching treatment . Furthermore, after the quenching treatment, it was heated again to 600°C at a temperature increase rate of 100°C/h in the atmosphere, and allowed to stand and cool naturally, thereby performing annealing treatment to obtain a silica glass member.

[實施例9] [Example 9]

將以與實施例1相同之方式製作之煙粒放入至爐中,於流量20L/min之氦氣氛圍中以400℃/h之升溫速度升溫至1200℃後,將氛圍氣體切換為SiF4 35vol%+He 65vol%之混合氣體(流量15L/min),於1200℃保持3小時進行摻氟。 The smoke pellets produced in the same manner as in Example 1 were put into the furnace, and the temperature was changed to SiF 4 after heating up to 1200°C at a heating rate of 400°C/h in a helium atmosphere with a flow rate of 20 L/min. The mixed gas of 35vol%+He 65vol% (flow rate 15L/min) is kept at 1200℃ for 3 hours for fluorine doping.

前述摻氟處理結束後,氛圍係設為SiF4 20vol%+He 80vol%之混合氣體,以400℃/h之升溫速度升溫至1400℃,於1400℃保持2小時進行透明化處理,獲得直徑120mm、長度230mm之二氧化矽玻璃錠。 After the above-mentioned fluorine doping treatment is completed, the atmosphere is set to a mixed gas of SiF 4 20 vol% + He 80 vol%, and the temperature is raised to 1400°C at a heating rate of 400°C/h, and then kept transparent at 1400°C for 2 hours to obtain a diameter of 120 mm. , Silica glass ingot with a length of 230mm.

將所得之二氧化矽玻璃錠緩慢冷卻,達到1300℃時保持1小時,然後自爐體中下落,浸漬於常溫之水中,由此進行淬冷處理。進而,於淬冷處理後再次於大氣氛圍中以100℃/h之升溫速度再加至400℃,自然放置冷卻,藉此進行退火處理,獲得二氧化矽玻璃構件。 The obtained silicon dioxide glass ingot was slowly cooled and maintained at 1300°C for 1 hour, and then fell from the furnace body and immersed in water at normal temperature, thereby performing quenching treatment. Furthermore, after the quenching treatment, the temperature was again increased to 400° C. at a heating rate of 100° C./h in the atmosphere, and it was left to cool naturally, thereby performing annealing treatment to obtain a silica glass member.

[比較例1] [Comparative Example 1]

於實施例1中,進行將SiF4與He混合氣體之比設為5vol%與95vol%之摻氟處理,除此以外,與實施例1同樣地獲得二氧化矽玻璃。然後,進行與實施例1相同之試驗、評價。 In Example 1, a fluorine-containing treatment in which the ratio of SiF 4 to He mixed gas was set to 5 vol% and 95 vol% was carried out, and in the same manner as in Example 1, silica glass was obtained. Then, the same test and evaluation as in Example 1 were performed.

[比較例2、比較例3] [Comparative Example 2, Comparative Example 3]

於比較例1中,將薄板於1300℃保持1小時後進行淬冷處理,於1000℃(比較例2)、800℃(比較例3)下進行退火處理,除此以外, 與比較例1同樣地獲得二氧化矽玻璃。然後,進行與實施例1相同之試驗、評價。 In Comparative Example 1, the sheet was kept at 1300°C for 1 hour and then quenched, and annealed at 1000°C (Comparative Example 2) and 800°C (Comparative Example 3). In the same manner as in Comparative Example 1, silica glass was obtained. Then, the same test and evaluation as in Example 1 were performed.

[比較例4] [Comparative Example 4]

於實施例1中,省略淬冷處理,除此以外,與實施例1同樣地獲得二氧化矽玻璃構件。然後,進行與實施例1相同之試驗、評價。 In Example 1, the silicon dioxide glass member was obtained like Example 1 except the quenching process was omitted. Then, the same test and evaluation as in Example 1 were performed.

[比較例5] [Comparative Example 5]

於實施例1中,省略退火處理,除此以外,與實施例1同樣地獲得二氧化矽玻璃構件。然後,進行與實施例1相同之試驗、評價。 In Example 1, the silicon dioxide glass member was obtained like Example 1 except that the annealing process was omitted. Then, the same test and evaluation as in Example 1 were performed.

[比較例6] [Comparative Example 6]

於實施例1中,省略淬冷處理及退火處理,除此以外,與實施例1同樣地獲得二氧化矽玻璃構件。然後,進行與實施例1相同之試驗、評價。 In Example 1, the quenching process and the annealing process were omitted, and the silica glass member was obtained in the same manner as in Example 1. Then, the same test and evaluation as in Example 1 were performed.

將實施例1至實施例9及比較例1至比較例6之結果示於表1中。另外,將實施例1之透過率曲線示於圖1中。 Table 1 shows the results of Examples 1 to 9 and Comparative Examples 1 to 6. In addition, the transmittance curve of Example 1 is shown in FIG. 1.

實施例中,二氧化矽玻璃係記載利用氫氧火焰藉由水解而得者,但二氧化矽玻璃亦可由其他方法製造。例如亦可對添加氟並藉由溶膠凝膠法等所得之二氧化矽玻璃進行淬冷處理,然後進行 熱處理。 In the embodiments, the silica glass is described as being obtained by hydrolysis using a oxyhydrogen flame, but the silica glass can also be manufactured by other methods. For example, silica glass obtained by adding fluorine and obtained by the sol-gel method may be quenched, and then Heat treatment.

Figure 106111713-A0305-02-0024-1
Figure 106111713-A0305-02-0024-1

(產業可利用性) (Industry availability)

本發明之二氧化矽玻璃構件可合適地用於以ArF準分子雷射(193nm)或F2雷射(157nm)等真空紫外光作為光源之光微影。 The silica glass member of the present invention can be suitably used for light lithography using vacuum ultraviolet light such as ArF excimer laser (193 nm) or F 2 laser (157 nm) as a light source.

Claims (6)

一種二氧化矽玻璃構件,係以真空紫外光作為光源之光微影步驟中所使用的二氧化矽玻璃,並且Ti之濃度為1wtppm以下,OH基濃度為10ppm以下,氟濃度為1wt%以上5wt%以下,且20℃至50℃之熱膨脹係數為4.0×10-7/K以下。 A silica glass component, which is a silica glass used in the photolithography step using vacuum ultraviolet light as a light source, and has a Ti concentration of 1 wtppm or less, an OH group concentration of 10 ppm or less, and a fluorine concentration of 1 wt% or more and 5 wt % Or less, and the coefficient of thermal expansion from 20°C to 50°C is 4.0×10 -7 /K or less. 如請求項1所記載之二氧化矽玻璃構件,其中密度為2.16g/cm3以上2.19g/cm3以下。 The silica glass member according to claim 1, wherein the density is 2.16 g/cm 3 or more and 2.19 g/cm 3 or less. 如請求項1或2所記載之二氧化矽玻璃構件,其中虛擬溫度為1000℃以下。 The silica glass member according to claim 1 or 2, wherein the virtual temperature is 1000°C or lower. 如請求項1或2所記載之二氧化矽玻璃構件,其中Fe、Cr、Ni及Cu之濃度分別為1wtppm以下,且1000℃之溫度之黏度為1014.5dPa.s以下。 The silica glass member as described in claim 1 or 2, wherein the concentrations of Fe, Cr, Ni and Cu are each 1wtppm or less, and the viscosity at a temperature of 1000°C is 10 14.5 dPa. s below. 如請求項1或2所記載之二氧化矽玻璃構件,其中波長193nm之光之直線透過率為90%以上。 The silica glass member according to claim 1 or 2, wherein the linear transmittance of light with a wavelength of 193 nm is 90% or more. 一種低熱膨脹二氧化矽玻璃之製造方法,係準備Ti之濃度為1wtppm以下、OH基濃度為10ppm以下、氟濃度為1wt%以上5wt%以下之二氧化矽玻璃,利用加熱爐以黏度成為1014.5dPa.s以下的方式將二氧化矽玻璃於1000℃以上1500℃以下之溫度範圍內加熱,自加熱爐中取出並進行淬冷處理亦即急遽冷卻後,再次以二氧化矽玻璃的黏度成為1014.5dPa.s以下的方式於400℃以上1000℃以下之溫度範圍內進行退火處理。 A manufacturing method of low thermal expansion silica glass is to prepare silica glass with a Ti concentration of 1wtppm or less, an OH group concentration of 10ppm or less, and a fluorine concentration of 1wt% or more and 5wt% or less, using a heating furnace to have a viscosity of 10 14.5 dPa. After heating the silica glass in the temperature range from 1000℃ to 1500℃, taking it out of the heating furnace and performing quenching treatment, that is, rapid cooling, the viscosity of silica glass becomes 10 14.5 dPa again. The method below s is annealed in the temperature range of 400°C or more and 1000°C or less.
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