TWI681840B - Circulating feeder and its feeding method - Google Patents
Circulating feeder and its feeding method Download PDFInfo
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Abstract
本發明提供一種循環送料機及其送料方法,該循環送料機包含一架體、一進料系統、一出料系統、以及至少一料盤,架體具有一第一開口、一第二開口、以及一滑動裝置,進料系統設於架體並位於第一開口下方,出料系統設於架體與進料系統相鄰並位於第二開口下方,進料系統將料盤送到第一開口的位置進行加工作業,待加工作業結束後,滑動裝置將料盤由第一開口移動至第二開口,出料系統再將料盤帶離第二開口,藉此,該循環送料機可令進料作業與出料作業循環進行,相較於習知結構,可有效提高車床加工作業時的進料及出料效率。The invention provides a circulating feeder and a feeding method thereof. The circulating feeder includes a rack body, a feed system, a discharge system, and at least one feed tray. The rack body has a first opening, a second opening, And a sliding device, the feeding system is arranged on the frame body and is located below the first opening, the discharging system is arranged on the frame body adjacent to the feeding system and is located below the second opening, the feeding system sends the material tray to the first opening The processing operation is performed at the position where the sliding device moves the material tray from the first opening to the second opening after the processing operation is completed. The discharge system then takes the material tray away from the second opening. Compared with the conventional structure, the feeding operation and the discharging operation are cyclically performed, which can effectively improve the feeding and discharging efficiency during the lathe processing operation.
Description
一種加工設備,特別是一種可循環送料的循環送料機及其送料方法。A processing device, in particular a circulating feeder capable of circulating feeding and a feeding method thereof.
資訊時代的來臨,使勞動人力就業市場產生極大的變化,最顯著的就是製造業人力的流失,使製造業面臨缺工危機。為此,製造業者常識將各項製程轉型以自動化控制及運作來取代人工操作,尤其是勞工需求密集的代工業,最常見的就是使用送料裝置至加工機具進行加工,用以縮短以人工置料加工的工時及成本。The advent of the information age has brought about great changes in the labor market for manpower and labor. The most notable is the loss of manpower in the manufacturing industry, which has caused the manufacturing industry to face a crisis of lack of work. For this reason, it is common knowledge of manufacturers to transform various processes with automated control and operation to replace manual operations. Especially in the labor-intensive industries, the most common is to use feeding devices to processing machines for processing, in order to shorten the manual feeding Processing time and cost.
然而,習知的送料裝置僅僅是將工料送至加工機具,必須等加工機具完成加工作業之後再將工料移走,換言之,當加工機具在進行加工作業的同時,送料裝置便沒有其他工作效能,無形中降低了送料裝置工作效率。However, the conventional feeding device only sends the work materials to the processing tools, and the work materials must be removed after the processing tools complete the processing operations. In other words, when the processing tools are performing the processing operations, the feeding devices have no other working efficiency. The work efficiency of the feeding device is reduced virtually.
有鑑於此,本發明的目的在於提供一種循環送料機及其送料方法,可提高車床加工作業時的進料及出料效率。In view of this, the object of the present invention is to provide a circulating feeder and a feeding method thereof, which can improve the feeding and discharging efficiency during lathe machining operations.
為達上述目的,本發明提供一種循環送料機,其包含有一架體、一進料系統、一出料系統、以及至少一料盤;該架體具有一頂板設於其頂部、一底板設於其底部、一第一開口設於該頂板、一第二開口設於該頂板、以及一滑動裝置設於該頂板;該進料系統設於該架體並位於該第一開口下方,該進料系統具有四第一導引桿相互間隔且平行並以其二端設置於該頂板及該底板、二第一螺桿相互間隔且平行並以其二端設置於該頂板及該底板、一第一連動裝置設於該二第一螺桿、一第一馬達設於該第一連動裝置並同步驅動該二第一螺桿旋轉、一第一承台受該二第一螺桿的帶動而沿著該些第一導引桿上升或下降,該第一連動裝置具有一第一連動桿連接該二第一螺桿;該出料系統設於該架體與該進料系統相鄰並位於該第二開口下方,該出料系統具有四第二導引桿相互間隔且平行並以其二端設置於該頂板及該底板、二第二螺桿相互間隔且平行並以其二端設置於該頂板及該底板、一第二連動裝置設於該二第二螺桿、一第二馬達設於該第二連動裝置並同步驅動該二第二螺桿旋轉、一第二承台受該二第二螺桿上的帶動而沿著該些第二導引桿上升或下降,該第二連動裝置具有一第二連動桿連接該二第二螺桿;該料盤可移動地設於該第一承台或該第二承台。In order to achieve the above object, the present invention provides a circulating feeder, which includes a frame body, a feeding system, a discharge system, and at least one tray; the frame body has a top plate on the top and a bottom plate on the The bottom, a first opening is provided on the top plate, a second opening is provided on the top plate, and a sliding device is provided on the top plate; the feeding system is provided on the rack body and is located below the first opening, the feed The system has four first guide rods spaced apart and parallel to each other and arranged at the top plate and the bottom plate with their two ends, two first screws spaced apart and parallel to each other and arranged at the top plate and the bottom plate with their two ends, a first linkage The device is set on the two first screws, a first motor is set on the first linkage device and drives the two first screws to rotate synchronously, and a first bearing platform is driven by the two first screws to move along the first The guide rod is raised or lowered, the first linkage device has a first linkage rod connected to the two first screws; the discharge system is located adjacent to the rack body and the feed system and is located below the second opening, the The discharge system has four second guide rods spaced apart and parallel to each other and arranged at the top plate and the bottom plate with their two ends, and two second screws spaced and parallel to each other and arranged at the top plate and the bottom plate and a first plate with their two ends Two linkages are provided on the two second screws, a second motor is provided on the second linkage and drives the two second screws to rotate synchronously, and a second bearing platform is driven by the two second screws to move along the The second guide rods are raised or lowered. The second linking device has a second linking rod connected to the two second screws; the material tray is movably disposed on the first platform or the second platform.
為達上述目的,本發明另提供一種車床加工系統,其包含有一如前述之循環送料機、一料盤取送裝置、以及一車床加工機;該料盤取送裝置將加工前的料盤送進該進料系統,並將加工後的料盤由該出料系統取出;該車床加工機對該些料盤上的料件進行加工作業。In order to achieve the above object, the present invention also provides a lathe processing system, which includes a circulating feeder as described above, a material tray feeding device, and a lathe processing machine; the material tray feeding device sends the material tray before processing Into the feeding system, and take out the processed material trays from the discharging system; the lathe processing machine performs processing operations on the materials on the material trays.
為達上述目的,本發明另提供一種使用前述之循環送料機的送料方法,其包含有步驟:(a)該第一馬達同步驅動該二第一螺桿旋轉,該第一承台受該二第一螺桿的帶動而沿著該些第一導引桿上升;(b)該第一承台上的料盤外露於該頂板之第一開口;(c)該滑動裝置帶動該料盤離開該第一承台並朝該第二開口滑動,直到該料盤滑動進入該第二承台;(d)該第二馬達同步驅動該二第二螺桿旋轉,該第二承台受該二第二螺桿的帶動而沿著該些第二導引桿下降。To achieve the above object, the present invention also provides a feeding method using the aforementioned circular feeder, which includes the steps of: (a) the first motor synchronously drives the two first screws to rotate, and the first bearing platform is subjected to the second Driven by a screw and rising along the first guide rods; (b) the tray on the first platform is exposed to the first opening of the top plate; (c) the sliding device drives the tray away from the first A platform and slide toward the second opening until the tray slides into the second platform; (d) the second motor synchronously drives the two second screws to rotate, the second platform is received by the two second screws Drive along the second guide rods to descend.
藉此,該循環送料機可令進料作業與出料作業循環進行,相較於習知結構,可有效提高車床加工作業時的進料及出料效率。In this way, the circulating feeder can circulate the feeding operation and the discharging operation. Compared with the conventional structure, it can effectively improve the feeding and discharging efficiency during the lathe processing operation.
請參酌第1圖,係本發明一較佳實施例提供之循環送料機10,其包含有一架體20、一進料系統30、一出料系統40、以及複數料盤50。Please refer to FIG. 1, which is a circulating
請參考第2圖,為方便呈現結構細節,第2圖所示之架體20的部分結構被省略未示,然不影響後續之說明。該架體20具有一頂板21設於其頂部、一底板22設於其底部、一第一開口23設於該頂板21、一第二開口24設於該頂板21、以及一滑動裝置25設於該頂板21,該滑動裝置25具有二滑軌251、一滑動框252設於該二滑軌251之間滑動、以及四夾件253設在該滑動框252上,該滑動框252令該些料盤50由該第一開口23朝該第二開口24移動,各該夾件253具有一定位柱254橫向凸伸而出,如第3圖所示。Please refer to FIG. 2, in order to facilitate the presentation of structural details, part of the structure of the
該進料系統30設於該架體20並位於該第一開口23下方,該進料系統30具有四第一導引桿31相互間隔且平行並以其二端設置於該頂板21及該底板22、二第一螺桿32相互間隔且平行並以其二端設置於該頂板21及該底板22、一第一連動裝置33設於該二第一螺桿32、一第一馬達34設於該第一連動裝置33並透過該第一連動裝置33同步驅動該二第一螺桿32旋轉、一第一承台35受該二第一螺桿32的帶動而沿著該些第一導引桿31上升或下降,該二第一螺桿32分別位於其中二第一導引桿31之間,該第一連動裝置33具有一第一連動桿331連接該二第一螺桿32,該第一承台35具有複數滾輪351。The
該出料系統40設於該架體20與該進料系統30相鄰並位於該第二開口24下方,該出料系統40具有四第二導引桿41相互間隔且平行並以其二端設置於該頂板21及該底板22、二第二螺桿42相互間隔且平行並以其二端設置於該頂板21及該底板22、一第二連動裝置43設於該二第二螺桿42、一第二馬達44設於該第二連動裝置43並透過該第二連動裝置43同步驅動該二第二螺桿42旋轉、一第二承台45受該二第二螺桿42上的帶動而沿著該些第二導引桿41上升或下降,該二第二螺桿42分別位於其中二第二導引桿41之間,該第二連動裝置43具有一第二連動桿431連接該二第二螺桿42,該第二承台45具有複數滾輪451。The
該些料盤50係可移動地設於該第一承台35或該第二承台45,雖然第1圖僅示意一個料盤50,然事實上該些料盤50可互相垂直堆疊於該第一承台35或該第二承台45,如第4圖所示,各該料盤50具有四定位孔52且位置分別對應於該夾件253上的四定位柱254,於本實施例中,該些料盤50可藉由該第一承台35的滾輪351而可移動地進入或離開該第一承台35,同樣地,該些料盤50可藉由該第二承台45的滾輪451而可移動地進入或離開該第二承台45。於其他可能的實施例中,該些滾輪351, 451可替換成其他具類似功效之元件,只要其可令該些料盤50可移動地進入或離開該第一承台35或該第二承台45即可。The
以下說明該循環送料機10循環送料之步驟,請參酌第1至4圖。The following describes the steps of the circulating feeding of the circulating
首先,該進料系統30的第一馬達34驅動該第一連動裝置33,使該第一連動裝置33連帶地同步驅動該二第一螺桿32旋轉,該第一承台35受該二第一螺桿32的帶動而沿著該些第一導引桿31上升,位於該第一承台35上的該些料盤50一起上升,直到位於最上面的第一個料盤50外露於該第一開口23且大致水平對齊於該滑動框252,接著該四夾件253上的定位柱254分別伸入於該料盤50上的四定位孔52,使該料盤50定位不動,該料盤50上的料件便可進行加工作業。First, the
待該第一承台35上的第一個料盤50結束加工作業後,該第一馬達34驅動該第一連動裝置33,連帶驅動該二第一螺桿32旋轉,使該第一承台35以及位於該第一承台35上的其他料盤50下降至一預定位置,此時所述第一個料盤50依然受該些定位柱254的定位而不會跟著下降,接著,該滑動框252夾著該第一個料盤50於該二滑軌251上滑動,直到該第一個料盤50位移至該第二開口24,於此同時,該出料系統40的第二馬達44驅動該第二連動裝置43,使該第二連動裝置43連帶地同步驅動該二第二螺桿42旋轉,令該第二承台45受該二第二螺桿42的帶動而沿著該些第二導引桿41上升,直到該第二承台45碰抵於該第一個料盤50的底緣,接著,該四夾件253上的定位柱254縮離該四定位孔52,使該第一個料盤50不再受到定位,該第二馬達44驅動該第二連動裝置43,連帶驅動該二第二螺桿42旋轉,使該第二承台45以及位於該第二承台45上的第一個料盤50下降,如此情況下,該循環送料機10使該第一個料盤50一併完成了進料作業與出料作業。After the
當該第一個料盤50完成上述步驟之後,該滑動框252由該第二開口24滑動至該第一開口23,接著該循環送料機10便再重複一次上述的所有步驟,使第二個料盤50如同該第一個料盤50完成進料作業與出料作業,可理解的是,位於該出料系統40的第二承台45上的第二個料盤50係堆疊於該第一個料盤50上,以此類推。After the
藉此,該循環送料機10可令料件的進料作業與出料作業循環進行,相較於習知結構,可有效提高加工作業時的進料及出料效率。In this way, the circulating
請參酌第5圖,係本發明一較佳實施例提供之車床加工系統60,其包含一如前述之循環送料機10、一料盤取送裝置70、以及一車床加工機80。該料盤取送裝置70係用以將加工前的該些料盤50送進該進料系統30、或是將加工完的該些料盤50送離該出料系統40,也就是說,該料盤取送裝置70可令該些料盤50藉由該些滾輪351進入該第一承台35而開始進料作業,亦可令該些料盤50藉由該些滾輪451離開該第二承台45而結束出料作業。當該些料盤50被該進料系統30移動並外露於該第一開口23,該車床加工機80便開始對該些料盤50上的料件進行加工作業。Please refer to FIG. 5, which is a
請參考第2、5圖上的軸向示意圖,於本實施例中,該料盤取送裝置70係將該些料盤50以Z軸方向送進或送離該循環送料機10,該第一承台35與該第二承台45係以Y軸方向上升或下降,該滑動框252則是以X軸方向於該第一開口23以及該第二開口24之間滑動。Please refer to the axial schematic diagrams in Figs. 2 and 5. In this embodiment, the tray feeding device 70 feeds the
更詳細地說,該些料盤50係由該料盤取送裝置70以Z軸方向送進該第一承台35,再藉由該第一承台35以Y軸方向上升至該第一開口23被該四夾件253定位,供該車床加工機80進行加工作業,該車床加工機80係以Z軸方向逐一對該料盤50上的料件進行加工作業,每進行完一排Z軸方向的料件加工,該滑動框252便帶動該料盤50以X軸方向朝該第二開口24位移一預定距離,使該車床加工機80得以對下一排料件進行加工,以此類推,直到該料盤50上的料件全部完成加工作業之後,該滑動框252繼續帶動該料盤50以X軸方向位移至該第二開口24,再藉由該第二承台45以Y軸方向下降,最後再由該料盤取送裝置70以Z軸方向將該些料盤50送離該第二承台45,而完成了一次完整的進料及出料循環。其中,當該料盤取送裝置70將料盤50送進該第一承台35時,該第一承台35上的一感應器(圖未示)可感應預定的料盤50是否皆已進入該第一承台35,若是,則該第一承台35才會開始往上升;此外,當該些料盤50上升時,該滑動框252上的一感應器(圖未示)可感應到該第一個料盤50是否已上升至該第一開口23的位置並水平對齊於該滑動框252,若是,該第一承台35便停止上升,同時該四夾件253上的定位柱254伸入於該料盤50上的四定位孔52,使該第一個料盤50定位,該車床加工機80便開始進行加工作業。More specifically, the
事實上,於其他可能的實施例中,該滑動裝置25的結構可視需求改變,只要其可令該些料盤50由該第一開口23移動至該第二開口24即可;該些料盤50的數量不拘,可為單獨一個或二個以上相互堆疊;該二第一螺桿32的位置並不以位在其中二第一導引桿31之間為限,同理該二第二螺桿42的位置並不以位在其中二第二導引桿41之間為限,惟上述實施例之第一螺桿32和第二螺桿42的位置可令該進料系統30以及該出料系統40的結構更穩固;該些定位孔52與該些定位柱254的數量可視需求改變,甚至該滑動框252定位該些料盤50的結構與方式可以有其他變化,在此並無特別限制。In fact, in other possible embodiments, the structure of the
在此必須說明,以上配合圖式所為之詳細描述,僅係為了說明本發明之技術內容及特徵而提供之實施方式,凡在本發明領域中具有一般通常知識者,在瞭解本發明之技術內容及特徵之後,於不違背本發明之精神下所為之種種簡單之修飾、替換或構件之減省,皆應屬於本發明所揭示之申請專利範圍之保護範圍。It must be noted here that the detailed description given above with reference to the drawings is only an embodiment provided to illustrate the technical content and features of the present invention. Those who have general general knowledge in the field of the present invention will understand the technical content of the present invention. After the features and features, all kinds of simple modifications, replacements or component reductions without departing from the spirit of the present invention shall fall within the protection scope of the patent application scope disclosed by the present invention.
10‧‧‧循環送料機10‧‧‧Circulation feeder
20‧‧‧架體20‧‧‧frame
21‧‧‧頂板21‧‧‧Top board
22‧‧‧底板22‧‧‧Bottom plate
23‧‧‧第一開口23‧‧‧First opening
24‧‧‧第二開口24‧‧‧Second opening
25‧‧‧滑動裝置25‧‧‧sliding device
251‧‧‧滑軌251‧‧‧slide
252‧‧‧滑動框252‧‧‧sliding frame
253‧‧‧夾件253‧‧‧Clamp
254‧‧‧定位柱254‧‧‧Positioning column
30‧‧‧進料系統30‧‧‧Feeding system
31‧‧‧第一導引桿31‧‧‧First guide rod
32‧‧‧第一螺桿32‧‧‧The first screw
33‧‧‧第一連動裝置33‧‧‧ First linkage
331‧‧‧第一連動桿331‧‧‧ First linkage
34‧‧‧第一馬達34‧‧‧ First Motor
35‧‧‧第一承台35‧‧‧First platform
351‧‧‧滾輪351‧‧‧Scroll wheel
40‧‧‧出料系統40‧‧‧Discharging system
41‧‧‧第二導引桿41‧‧‧Second guide rod
42‧‧‧第二螺桿42‧‧‧Second screw
43‧‧‧第二連動裝置43‧‧‧Second linkage
431‧‧‧第二連動桿431‧‧‧second linkage
44‧‧‧第二馬達44‧‧‧Second motor
45‧‧‧第二承台45‧‧‧Second platform
451‧‧‧滾輪451‧‧‧wheel
50‧‧‧料盤50‧‧‧Tray
52‧‧‧定位孔52‧‧‧Locating hole
60‧‧‧車床加工系統60‧‧‧Lathe processing system
70‧‧‧料盤取送裝置70‧‧‧Tray feeding device
80‧‧‧車床加工機80‧‧‧Lathe processing machine
第1圖為本發明一實施例提供之循環送料機的立體圖; 第2圖為本發明一實施例提供之循環送料機的部分立體圖; 第3圖為本發明一實施例提供之夾件與定位柱的立體圖; 第4圖為本發明一實施例提供之料盤堆疊示意圖; 第5圖為本發明一實施例提供之車床加工系統的立體圖。 Figure 1 is a perspective view of a circulating feeder provided by an embodiment of the present invention; Figure 2 is a partial perspective view of a circulating feeder provided by an embodiment of the present invention; Figure 3 is a perspective view of a clip and a positioning post provided by an embodiment of the invention; FIG. 4 is a schematic diagram of stacking of trays provided by an embodiment of the present invention; FIG. 5 is a perspective view of a lathe processing system provided by an embodiment of the present invention.
10‧‧‧循環送料機 10‧‧‧Circulation feeder
20‧‧‧架體 20‧‧‧frame
30‧‧‧進料系統 30‧‧‧Feeding system
40‧‧‧出料系統 40‧‧‧Discharging system
50‧‧‧料盤 50‧‧‧Tray
Claims (9)
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TW108116324A TWI681840B (en) | 2019-05-10 | 2019-05-10 | Circulating feeder and its feeding method |
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TW202041318A TW202041318A (en) | 2020-11-16 |
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US20040035542A1 (en) * | 2000-09-26 | 2004-02-26 | Ingo Ederer | Device for manufacturing models layer by layer |
US20040134755A1 (en) * | 2001-03-09 | 2004-07-15 | Walter Sticht | Production plant for assembling and/or processing components transported on workpiece supports |
EP2013123B1 (en) * | 2006-04-21 | 2010-05-12 | FELSOMAT GmbH & Co. KG | Preparation module for pallets comprising a transport module which can be displaced below the pallet stack positions together with a lifting device |
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TW202041318A (en) | 2020-11-16 |
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