TWI597154B - Method for making composite material with fabric grain effect - Google Patents
Method for making composite material with fabric grain effect Download PDFInfo
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- TWI597154B TWI597154B TW103126980A TW103126980A TWI597154B TW I597154 B TWI597154 B TW I597154B TW 103126980 A TW103126980 A TW 103126980A TW 103126980 A TW103126980 A TW 103126980A TW I597154 B TWI597154 B TW I597154B
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- layer
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- adhesive layer
- fabric
- composite material
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- 239000002131 composite material Substances 0.000 title claims description 38
- 239000004744 fabric Substances 0.000 title claims description 38
- 230000000694 effects Effects 0.000 title claims description 31
- 238000000034 method Methods 0.000 title claims description 9
- 239000010410 layer Substances 0.000 claims description 81
- 239000012790 adhesive layer Substances 0.000 claims description 38
- 239000000758 substrate Substances 0.000 claims description 33
- 238000004519 manufacturing process Methods 0.000 claims description 30
- 238000005086 pumping Methods 0.000 claims description 19
- 239000011247 coating layer Substances 0.000 claims description 17
- 239000000463 material Substances 0.000 claims description 17
- 239000003973 paint Substances 0.000 claims description 8
- 229920005989 resin Polymers 0.000 claims description 8
- 239000011347 resin Substances 0.000 claims description 8
- 239000004743 Polypropylene Substances 0.000 claims description 4
- 229920000139 polyethylene terephthalate Polymers 0.000 claims description 4
- 239000005020 polyethylene terephthalate Substances 0.000 claims description 4
- -1 polypropylene Polymers 0.000 claims description 4
- 229920001155 polypropylene Polymers 0.000 claims description 3
- 239000004417 polycarbonate Substances 0.000 claims description 2
- 229920000515 polycarbonate Polymers 0.000 claims description 2
- 229920013716 polyethylene resin Polymers 0.000 claims description 2
- 239000004814 polyurethane Substances 0.000 claims description 2
- 239000012815 thermoplastic material Substances 0.000 claims description 2
- 229920001187 thermosetting polymer Polymers 0.000 claims description 2
- 239000004831 Hot glue Substances 0.000 claims 2
- 239000010408 film Substances 0.000 description 19
- 230000003287 optical effect Effects 0.000 description 5
- 230000003373 anti-fouling effect Effects 0.000 description 3
- 238000010438 heat treatment Methods 0.000 description 3
- 238000003825 pressing Methods 0.000 description 3
- 239000002759 woven fabric Substances 0.000 description 3
- 238000005299 abrasion Methods 0.000 description 2
- 239000000956 alloy Substances 0.000 description 2
- 229910045601 alloy Inorganic materials 0.000 description 2
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 description 2
- 229910052782 aluminium Inorganic materials 0.000 description 2
- 239000000919 ceramic Substances 0.000 description 2
- 239000011248 coating agent Substances 0.000 description 2
- 238000000576 coating method Methods 0.000 description 2
- 238000001816 cooling Methods 0.000 description 2
- 230000002708 enhancing effect Effects 0.000 description 2
- 239000012943 hotmelt Substances 0.000 description 2
- 229920000642 polymer Polymers 0.000 description 2
- 229920005749 polyurethane resin Polymers 0.000 description 2
- 238000001179 sorption measurement Methods 0.000 description 2
- 239000000126 substance Substances 0.000 description 2
- 238000013022 venting Methods 0.000 description 2
- 238000004078 waterproofing Methods 0.000 description 2
- 238000005336 cracking Methods 0.000 description 1
- 150000005690 diesters Chemical class 0.000 description 1
- 238000000399 optical microscopy Methods 0.000 description 1
- 230000035699 permeability Effects 0.000 description 1
- 230000000704 physical effect Effects 0.000 description 1
- 239000000049 pigment Substances 0.000 description 1
- 238000007639 printing Methods 0.000 description 1
- 230000000750 progressive effect Effects 0.000 description 1
- 238000005096 rolling process Methods 0.000 description 1
- 238000000926 separation method Methods 0.000 description 1
- 238000005507 spraying Methods 0.000 description 1
- 238000010186 staining Methods 0.000 description 1
- 239000000725 suspension Substances 0.000 description 1
- 239000010409 thin film Substances 0.000 description 1
- 238000012546 transfer Methods 0.000 description 1
Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B37/00—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding
- B32B37/12—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding characterised by using adhesives
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B27/00—Layered products comprising a layer of synthetic resin
- B32B27/06—Layered products comprising a layer of synthetic resin as the main or only constituent of a layer, which is next to another layer of the same or of a different material
- B32B27/08—Layered products comprising a layer of synthetic resin as the main or only constituent of a layer, which is next to another layer of the same or of a different material of synthetic resin
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- B—PERFORMING OPERATIONS; TRANSPORTING
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- B32B27/00—Layered products comprising a layer of synthetic resin
- B32B27/12—Layered products comprising a layer of synthetic resin next to a fibrous or filamentary layer
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B27/00—Layered products comprising a layer of synthetic resin
- B32B27/32—Layered products comprising a layer of synthetic resin comprising polyolefins
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B27/00—Layered products comprising a layer of synthetic resin
- B32B27/36—Layered products comprising a layer of synthetic resin comprising polyesters
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B27/00—Layered products comprising a layer of synthetic resin
- B32B27/36—Layered products comprising a layer of synthetic resin comprising polyesters
- B32B27/365—Layered products comprising a layer of synthetic resin comprising polyesters comprising polycarbonates
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B27/00—Layered products comprising a layer of synthetic resin
- B32B27/40—Layered products comprising a layer of synthetic resin comprising polyurethanes
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B33/00—Layered products characterised by particular properties or particular surface features, e.g. particular surface coatings; Layered products designed for particular purposes not covered by another single class
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B5/00—Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts
- B32B5/02—Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts characterised by structural features of a fibrous or filamentary layer
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B37/00—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding
- B32B37/12—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding characterised by using adhesives
- B32B37/1207—Heat-activated adhesive
- B32B2037/1215—Hot-melt adhesive
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B2255/00—Coating on the layer surface
- B32B2255/10—Coating on the layer surface on synthetic resin layer or on natural or synthetic rubber layer
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B2255/00—Coating on the layer surface
- B32B2255/26—Polymeric coating
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B2305/00—Condition, form or state of the layers or laminate
- B32B2305/10—Fibres of continuous length
- B32B2305/18—Fabrics, textiles
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B2307/00—Properties of the layers or laminate
- B32B2307/50—Properties of the layers or laminate having particular mechanical properties
- B32B2307/554—Wear resistance
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B2307/00—Properties of the layers or laminate
- B32B2307/70—Other properties
- B32B2307/714—Inert, i.e. inert to chemical degradation, corrosion
- B32B2307/7145—Rot proof, resistant to bacteria, mildew, mould, fungi
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B2307/00—Properties of the layers or laminate
- B32B2307/70—Other properties
- B32B2307/724—Permeability to gases, adsorption
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- B—PERFORMING OPERATIONS; TRANSPORTING
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- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B2307/00—Properties of the layers or laminate
- B32B2307/70—Other properties
- B32B2307/726—Permeability to liquids, absorption
- B32B2307/7265—Non-permeable
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B2367/00—Polyesters, e.g. PET, i.e. polyethylene terephthalate
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B2375/00—Polyureas; Polyurethanes
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- B—PERFORMING OPERATIONS; TRANSPORTING
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- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B37/00—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding
- B32B37/06—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding characterised by the heating method
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B37/00—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding
- B32B37/10—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding characterised by the pressing technique, e.g. using action of vacuum or fluid pressure
- B32B37/1018—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding characterised by the pressing technique, e.g. using action of vacuum or fluid pressure using only vacuum
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- B—PERFORMING OPERATIONS; TRANSPORTING
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- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B38/00—Ancillary operations in connection with laminating processes
- B32B38/10—Removing layers, or parts of layers, mechanically or chemically
Landscapes
- Laminated Bodies (AREA)
Description
本發明係關於一種複合材料的製造方法，特別係關於一種具有織物紋路效果之複合材料的製造方法。
習知網布或織布材料普遍存在不防水、不防污及不耐磨等問題，而為解決上述問題，習知已有利用防水透濕膜加工於網布或織布背面，惟上述作法僅能達到防水效果，並無法達到防污及耐磨效果。為此，習知另有在網布或織布表面平壓或滾壓貼合一薄膜保護，然而，上述作法雖可改善防水、防污及耐磨等問題，卻因薄膜使用平壓或滾壓方式進行加工，導致加工後之網布或織布表面紋路效果不佳，且易造成表面手感變硬及厚度變薄等影響。
因此，有必要提供一創新且具進步性之具有織物紋路效果之複合材料的製造方法，以解決上述問題。
本發明提供一種具有織物紋路效果之複合材料的製造方法，包括以下步驟：提供一疊層體，該疊層體至少包括一基材層、一接著層及一塗料層，該基材層具有織物紋路結構，該接著層設置於該基材層上，該塗料層設置於該接著層上；預熱該疊層體，以使該塗料層及該接著層軟化；及對該疊層體進行一抽氣步驟，以使該塗料層吸附於該基材層之織物紋路結構，而成型具有織物紋路效果之複合材料。
本發明另提供一種具有織物紋路效果之複合材料的製造方法，
包括以下步驟：提供一疊層體，該疊層體包括一基材層、一接著層及一薄膜層，該基材層具有織物紋路結構，該接著層設置於該基材層上，該薄膜層設置於該接著層上；預熱該疊層體，以使該薄膜層及該接著層軟化；及對該疊層體進行一抽氣步驟，以使該薄膜層吸附於該基材層之織物紋路結構，而成型具有織物紋路效果之複合材料。
本發明以抽氣形成負壓的方式讓塗料層或薄膜層吸附於基材層之織物紋路結構，藉此，可製得織物紋路效果明顯及表面手感柔軟之複合材料。
為了能夠更清楚瞭解本發明的技術手段，而可依照說明書的內容予以實施，並且為了讓本發明所述目的、特徵和優點能夠更明顯易懂，以下特舉較佳實施例，並配合附圖，詳細說明如下。
10‧‧‧疊層體
11‧‧‧基材層
11S‧‧‧織物紋路結構
12‧‧‧接著層
13‧‧‧塗料層
14‧‧‧離型紙層
20‧‧‧疊層體
21‧‧‧基材層
21S‧‧‧織物紋路結構
22‧‧‧接著層
23‧‧‧薄膜層
100‧‧‧複合材料
200‧‧‧複合材料
H‧‧‧加熱軟化器
P‧‧‧輪具或平板
P1‧‧‧透氣結構
S11~S13‧‧‧步驟
S31~S33‧‧‧步驟
圖1顯示本發明第一實施例具有織物紋路效果之複合材料的製造方法流程圖；圖2A至2D顯示本發明第一實施例具有織物紋路效果之複合材料的製造方法示意圖；圖3顯示本發明第二實施例具有織物紋路效果之複合材料的製造方法流程圖；圖4A至4D顯示本發明第二實施例具有織物紋路效果之複合材料的製造方法示意圖；圖5顯示本發明第二實施例製造方法所製得之複合材料的光學顯微鏡觀察俯視圖；圖6顯示本發明第二實施例製造方法所製得之複合材料的光學顯微鏡觀察側視圖；及圖7顯示本發明負壓製造(a)與習知平壓製造(b)之複合材料的光學顯微鏡觀察比較圖。
圖1顯示本發明第一實施例具有織物紋路效果之複合材料的製造方法流程圖。圖2A至2D顯示本發明第一實施例具有織物紋路效果之複合材料的製造方法示意圖。配合參閱圖1之步驟S11及圖2A，提供一疊層體10，該疊層體10至少包括一基材層11、一接著層12及一塗料層13，該基材層11具有織物紋路結構11S，該接著層12設置於該基材層11上，該塗料層13設置於該接著層12上。在本實施例中，該疊層體10另包括一離型紙層14(FAVINI® ASTRAKANTM)，該塗料層13係先形成於該離型紙層14上，再設置於該接著層12上。
在此步驟中，該基材層11係為透氣材料，其材質為丁守三層網布。而該接著層12係為熱溶膠(SANFANG 70系列)。
此外，該塗料層13之成膜物質係為單劑型聚氨酯樹脂(U-BEST POLYMER INDUYSTRY CO.，LTD®，AT-508ETM)。而該塗料層13之顏料係為TAH KONG CHEMICAL INDUSTRIAL CORP.41P系列。再者，該塗料層13係可以如下的其中一種方式設置於該接著層12上：噴塗、印刷、轉印、塗佈及懸浮塗佈。
配合參閱圖1之步驟S12、圖2A及圖2B，預熱該疊層體10，以使該塗料層13及該接著層12軟化。在本實施例中，在預熱該疊層體10之前，可另包括一移除該離型紙層14(FAVINI® ASTRAKANTM)之步驟。
在此步驟中，係以一加熱軟化器H預熱該疊層體10，且較佳地，預熱溫度不小於該塗料層13及該接著層12之軟化溫度。
配合參閱圖1之步驟S13、圖2C及圖2D，對該疊層體10進行一抽氣步驟，以使該塗料層13及該接著層12吸附於該基材層11之織物紋路結構11S，而成型具有織物紋路效果之複合材料100。在本實施例中，該抽氣步驟包括以輪具或平板P從該基材層11之下方抽氣形成負壓，
以使該塗料層13及該接著層12緊密吸附於該基材層11之織物紋路結構11S。或者，在另一實施例中，該輪具或平板P可從該塗料層13之上方抽氣形成負壓。
較佳地，該抽氣步驟包括抽氣至真空，以增加該塗料層13及該接著層12與該織物紋路結構11S之間的吸附強度，進而使織物紋路效果更加明顯。
在本實施例中，該輪具或平板P係具有透氣結構P1，且該輪具或平板P之材質係選自鋁及合金。或者，在另一實施例中，該輪具或平板P係可直接以透氣材質陶瓷製成，而省略製作透氣結構。
最後，在步驟S13之後，可對該複合材料100進行一冷卻定型步驟，以完成成品製作。
圖3顯示本發明第二實施例具有織物紋路效果之複合材料的製造方法流程圖。圖4A至4D顯示本發明第二實施例具有織物紋路效果之複合材料的製造方法示意圖。配合參閱圖3之步驟S31及圖4A，提供一疊層體20，該疊層體20包括一基材層21、一接著層22及一薄膜層23，該基材層21具有織物紋路結構21S，該接著層22設置於該基材層21上，該薄膜層23設置於該接著層22上。
在此步驟中，該基材層21係為透氣材料，其材質為丁守三層網布。而該接著層22則為熱溶膠(SANFANG 70系列)。
此外，該薄膜層23之材料係為熱固性或熱塑性材料，如聚氨酯(PU)樹脂、聚碳酸酯(PC)樹脂、聚乙烯(PE)樹脂、聚丙烯(PP)樹脂及聚對苯二甲酸乙二酯(PET)樹脂。較佳地，該薄膜層23之材料係為單劑型聚氨酯樹脂(U-BEST POLYMER INDUYSTRY CO.，LTD®，AT-508ETM)。
配合參閱圖3之步驟S32及圖4B，預熱該疊層體20，以使該薄膜層23及該接著層22軟化。在此步驟中，係以一加熱軟化器H預熱該疊
層體20，且較佳地，預熱溫度不小於該薄膜層23及該接著層22之軟化溫度。
配合參閱圖3之步驟S33、圖4C及圖4D，對該疊層體20進行一抽氣步驟，以使該薄膜層23及該接著層22吸附於該基材層21之織物紋路結構21S，而成型具有織物紋路效果之複合材料200。在本實施例中，該抽氣步驟包括以輪具或平板P從該基材層21之下方抽氣形成負壓，以使該薄膜層23及該接著層22緊密吸附於該基材層21之織物紋路結構21S。或者，在另一實施例中，該輪具或平板P可從該薄膜層23之上方抽氣形成負壓。
較佳地，該抽氣步驟包括抽氣至真空，以增加該薄膜層23及該接著層22與該織物紋路結構21S之間的吸附強度，進而使織物紋路效果更加明顯。
在本實施例中，該輪具或平板P之材質係選自鋁及合金。或者，在另一實施例中，該輪具或平板P係可直接以透氣材質陶瓷製成，而省略製作透氣結構。
最後，在步驟S33之後，可對該複合材料200進行一冷卻定型步驟，以完成成品製作。
圖5顯示本發明第二實施例製造方法所製得之複合材料的光學顯微鏡觀察俯視圖。圖6顯示本發明第二實施例製造方法所製得之複合材料的光學顯微鏡觀察側視圖。配合參閱圖5及圖6，其觀察結果顯示本發明所製得之複合材料確實具有明顯之織物紋路效果。
參閱圖7，其係顯示本發明負壓製造(a)與習知平壓製造(b)之複合材料的光學顯微鏡觀察比較圖。如圖7所示，本發明以負壓製造之複合材料的紋路深度約為習知以平壓製造的3.6倍，顯示本發明之製造方法可倍數提升織物紋路效果。
本發明以抽氣形成負壓的方式讓塗料層或薄膜層吸附於基材層之織物紋路結構，藉此，可製得防水、防污、耐磨、織物紋路效果明顯及表面手感柔軟之複合材料。此外，本發明之製造方法對複合材料軟硬度與厚度影響較小，故空氣可於基材層中流動，進而具有側邊透氣性之效果。
再者，本發明所製得之複合材料運用於鞋材，可達到剝離強度2kg/cm以上(參考標準DIN-53357-A、DIN-53273)，耐屈曲10萬以上無分離或破裂(參考標準DIN-5335)之高物性要求，且藉由調整塗料層、接著層及基材層之種類，亦可調整所需剝離及耐屈曲強度。
上述實施例僅為說明本發明之原理及其功效，並非限制本發明，因此習於此技術之人士對上述實施例進行修改及變化仍不脫本發明之精神。本發明之權利範圍應如後述之申請專利範圍所列。
S11~S13‧‧‧步驟
Claims (11)
- 一種具有織物紋路效果之複合材料的製造方法，包括以下步驟：(a)提供一疊層體，該疊層體至少包括一基材層、一接著層及一塗料層，該基材層具有織物紋路結構，該接著層設置於該基材層上，該塗料層設置於該接著層上；(b)預熱該疊層體，以使該塗料層及該接著層軟化；及(c)對該疊層體進行一抽氣步驟，以使該塗料層及該接著層吸附於該基材層之織物紋路結構，而成型具有織物紋路效果之複合材料。
- 如請求項1之製造方法，其中步驟(a)之該基材層係為透氣材料。
- 如請求項1之製造方法，其中步驟(a)之該接著層係為熱熔膠。
- 如請求項1之製造方法，其中步驟(b)之預熱溫度不小於該塗料層及該接著層之軟化溫度。
- 如請求項1之製造方法，其中步驟(c)之該抽氣步驟包括以輪具或平板抽氣形成負壓。
- 一種具有織物紋路效果之複合材料的製造方法，包括以下步驟：(a)提供一疊層體，該疊層體包括一基材層、一接著層及一薄膜層，該基材層具有織物紋路結構，該接著層設置於該基材層上，該薄膜層設置於該接著層上；(b)預熱該疊層體，以使該薄膜層及該接著層軟化；及 (c)對該疊層體進行一抽氣步驟，以使該薄膜層及該接著層吸附於該基材層之織物紋路結構，而成型具有織物紋路效果之複合材料。
- 如請求項6之製造方法，其中步驟(a)之該基材層係為透氣材料。
- 如請求項6之製造方法，其中步驟(a)之該接著層係為熱熔膠。
- 如請求項6之製造方法，其中步驟(a)之該薄膜層之材料係為熱固性或熱塑性材料，如聚氨酯(PU)樹脂、聚碳酸酯(PC)樹脂、聚乙烯(PE)樹脂、聚丙烯(PP)樹脂及聚對苯二甲酸乙二酯(PET)樹脂。
- 如請求項6之製造方法，其中步驟(b)之預熱溫度不小於該薄膜層及該接著層之軟化溫度。
- 如請求項6之製造方法，其中步驟(c)之該抽氣步驟包括以輪具或平板抽氣形成負壓。
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| TW103126980A TWI597154B (zh) | 2014-08-06 | 2014-08-06 | Method for making composite material with fabric grain effect |
| CN201410562850.0A CN105365336B (zh) | 2014-08-06 | 2014-10-21 | 具有织物纹路效果的复合材料的制造方法 |
| US14/585,006 US20160039191A1 (en) | 2014-08-06 | 2014-12-29 | Method for manufacturing composite material with fabric grain effect |
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| TW103126980A TWI597154B (zh) | 2014-08-06 | 2014-08-06 | Method for making composite material with fabric grain effect |
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| TW201605606A TW201605606A (zh) | 2016-02-16 |
| TWI597154B true TWI597154B (zh) | 2017-09-01 |
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| US (1) | US20160039191A1 (zh) |
| CN (1) | CN105365336B (zh) |
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| CN107323055A (zh) * | 2017-07-28 | 2017-11-07 | 东莞市鼎力薄膜科技有限公司 | 用于汽车表面防护的tpu薄膜及其自修复涂层制备方法 |
| CN111016014A (zh) * | 2019-12-31 | 2020-04-17 | 郑州宇通模具有限公司 | 带有纹路成型面的模具的制作方法 |
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| US6187696B1 (en) * | 1997-12-03 | 2001-02-13 | E. I. Du Pont De Nemours And Company | Breathable composite sheet structure |
| CN100534783C (zh) * | 2006-03-15 | 2009-09-02 | 东原材料科技股份有限公司 | 玻璃纤维补强塑胶材的表面处理方法 |
| TWI371374B (en) * | 2009-09-14 | 2012-09-01 | Compal Electronics Inc | Production method of three dimensional pattern |
| CN103158416A (zh) * | 2011-12-15 | 2013-06-19 | 吴聪裕 | 皮/革制品的真空吸塑加工方法 |
| EP2810772A1 (de) * | 2013-06-07 | 2014-12-10 | Leister Technologies AG | Wasserdampfdurchlässiges wasserdichtes Textillaminat und Verfahren zu dessen Herstellung |
| TWI523757B (zh) * | 2013-06-11 | 2016-03-01 | zhen-zheng Huang | Breathable waterproof composite cloth |
-
2014
- 2014-08-06 TW TW103126980A patent/TWI597154B/zh active
- 2014-10-21 CN CN201410562850.0A patent/CN105365336B/zh active Active
- 2014-12-29 US US14/585,006 patent/US20160039191A1/en not_active Abandoned
Also Published As
| Publication number | Publication date |
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| CN105365336B (zh) | 2019-07-09 |
| TW201605606A (zh) | 2016-02-16 |
| US20160039191A1 (en) | 2016-02-11 |
| CN105365336A (zh) | 2016-03-02 |
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