CN105365336B - 具有织物纹路效果的复合材料的制造方法 - Google Patents
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Abstract
本发明涉及一种具有织物纹路效果的复合材料的制造方法,包括以下步骤:提供一叠层体,该叠层体至少包括一基材层、一接着层及一涂料层,该基材层具有织物纹路结构,该接着层设置于该基材层上,该涂料层设置于该接着层上;预热该叠层体,以使该涂料层及该接着层软化;及对该叠层体进行一抽气步骤,以使该涂料层及该接着层吸附于该基材层的织物纹路结构,从而成型为具有织物纹路效果的复合材料。由此,可制得织物纹路效果明显及表面手感柔软的复合材料,并且该复合材料达到剥离强度2kg/cm以上,耐屈曲10万以上而无分离或破裂的高物理性质要求。
Description
技术领域
本发明涉及一种复合材料的制造方法,特别涉及一种具有织物纹路效果的复合材料的制造方法。
背景技术
已知的网布或织布材料普遍存在不防水、不防污及不耐磨等问题,而为了解决上述问题,已知已有利用防水透湿膜加工于网布或织布背面,但上述做法仅能达到防水效果,并无法达到防污及耐磨效果。为此,已知另有在网布或织布表面平压或滚压贴合一薄膜保护,然而,上述做法虽可改善防水、防污及耐磨等问题,却因薄膜使用平压或滚压方式进行加工,导致加工后的网布或织布表面纹路效果不佳,且易造成表面手感变硬及厚度变薄等影响。
因此,有必要提供一创新且具进步性的具有织物纹路效果的复合材料的制造方法,以解决上述问题。
发明内容
本发明提供一种具有织物纹路效果的复合材料的制造方法,包括以下步骤:提供一叠层体,该叠层体至少包括一基材层、一接着层及一涂料层,该基材层具有织物纹路结构,该接着层(粘着层)设置于该基材层上,该涂料层设置于该接着层上;预热该叠层体,以使该涂料层及该接着层软化;及对该叠层体进行一抽气步骤,以使该涂料层及该接着层吸附于该基材层的织物纹路结构,从而成型为具有织物纹路效果的复合材料。
本发明另外提供一种具有织物纹路效果的复合材料的制造方法,包括以下步骤:提供一叠层体,该叠层体包括一基材层、一接着层及一薄膜层,该基材层具有织物纹路结构,该接着层设置于该基材层上,该薄膜层设置于该接着层上;预热该叠层体,以使该薄膜层及该接着层软化;及对该叠层体进行一抽气步骤,以使该薄膜层及该接着层吸附于该基材层的织物纹路结构,从而成型为具有织物纹路效果的复合材料。
本发明以抽气形成负压的方式让涂料层或薄膜层吸附于基材层的织物纹路结构,由此,可制得织物纹路效果明显及表面手感柔软的复合材料。
为了能够更清楚地了解本发明的技术手段,而可依照说明书的内容予以实施,并且为了让本发明所述目的、特征和优点能够更明显易懂,以下特列举较佳实施例,并配合附图,详细说明如下。
附图说明
图1显示本发明第一实施例的具有织物纹路效果的复合材料的制造方法流程图;
图2A至2D显示本发明第一实施例的具有织物纹路效果的复合材料的制造方法示意图;
图3显示本发明第二实施例的具有织物纹路效果的复合材料的制造方法流程图;
图4A至4D显示本发明第二实施例的具有织物纹路效果的复合材料的制造方法示意图;
图5显示本发明第二实施例的制造方法所制得的复合材料的光学显微镜观察俯视图;
图6显示本发明第二实施例的制造方法所制得的复合材料的光学显微镜观察侧视图;及
图7显示本发明负压制造(a)与已知平压制造(b)的复合材料的光学显微镜观察比较图。
符号说明
10 叠层体
11 基材层
11S 织物纹路结构
12 接着层
13 涂料层
14 离型纸层
20 叠层体
21 基材层
21S 织物纹路结构
22 接着层
23 薄膜层
100 复合材料
200 复合材料
H 加热软化器
P 轮具或平板
P1 透气结构
S11~S13 步骤
S31~S33 步骤
具体实施方式
图1显示本发明第一实施例的具有织物纹路效果的复合材料的制造方法流程图。图2A至2D显示本发明第一实施例的具有织物纹路效果的复合材料的制造方法示意图。配合参阅图1的步骤S11及图2A,提供一叠层体10,该叠层体10至少包括一基材层11、一接着层12及一涂料层13,该基材层11具有织物纹路结构11S,该接着层12设置于该基材层11上,该涂料层13设置于该接着层12上。在本实施例中,该叠层体10另外包括一离型纸层14(例如ASTRAKANTM),该涂料层13先形成于该离型纸层14上,再设置于该接着层12上。
在此步骤中,该基材层11为透气材料,其材质为例如丁守三层网布。而该接着层12为热熔胶(例如SANFANG70系列)。
此外,该涂料层13的成膜物质为例如单剂型聚氨酯树脂(例如U-BEST POLYMERINDUYSTRY CO.,AT-508ETM)。而该涂料层13的颜料为例如TAH KONG CHEMICALINDUSTRIAL CORP.41P系列。再者,该涂料层13可以如下中的一种方式设置于该接着层12上:喷涂、印刷、转印、涂布及悬浮涂布。
配合参阅图1的步骤S12、图2A及图2B,预热该叠层体10,以使该涂料层13及该接着层12软化。在本实施例中,在预热该叠层体10之前,可另外包括一移除该离型纸层14(例如ASTRAKANTM)的步骤。
在此步骤中,以一加热软化器H预热该叠层体10,且优选地,预热温度不小于该涂料层13及该接着层12的软化温度。
配合参阅图1的步骤S13、图2C及图2D,对该叠层体10进行一抽气步骤,以使该涂料层13及该接着层12吸附于该基材层11的织物纹路结构11S,从而成型为具有织物纹路效果的复合材料100。在本实施例中,该抽气步骤包括以轮具或平板P从该基材层11的下方抽气形成负压,以使该涂料层13及该接着层12紧密吸附于该基材层11的织物纹路结构11S。或者,在另一实施例中,该轮具或平板P可从该涂料层13的上方抽气形成负压。
优选地,该抽气步骤包括抽气至真空,以增加该涂料层13及该接着层12与该织物纹路结构11S之间的吸附强度,进而使织物纹路效果更加明显。
在本实施例中,该轮具或平板P具有透气结构P1,且该轮具或平板P的材质选自铝及合金。或者,在另一实施例中,该轮具或平板P可直接以透气材质陶瓷制成,从而省略制作透气结构的步骤。
最后,在步骤S13之后,可对该复合材料100进行一冷却定型步骤,以完成成品制作。
图3显示本发明第二实施例的具有织物纹路效果的复合材料的制造方法流程图。图4A至4D显示本发明第二实施例的具有织物纹路效果的复合材料的制造方法示意图。配合参阅图3的步骤S31及图4A,提供一叠层体20,该叠层体20包括一基材层21、一接着层22及一薄膜层23,该基材层21具有织物纹路结构21S,该接着层22设置于该基材层21上,该薄膜层23设置于该接着层22上。
在此步骤中,该基材层21为透气材料,其材质为例如丁守三层网布。而该接着层22则为热熔胶(例如SANFANG70系列)。
此外,该薄膜层23的材料为热固性或热塑性材料,如聚氨酯(PU)树脂、聚碳酸酯(PC)树脂、聚乙烯(PE)树脂、聚丙烯(PP)树脂及聚对苯二甲酸乙二酯(PET)树脂。优选地,该薄膜层23的材料为单剂型聚氨酯树脂(例如U-BEST POLYMER INDUYSTRY CO.,AT-508ETM)。
配合参阅图3的步骤S32及图4B,预热该叠层体20,以使该薄膜层23及该接着层22软化。在此步骤中,以一加热软化器H预热该叠层体20,且优选地,预热温度不小于该薄膜层23及该接着层22的软化温度。
配合参阅图3的步骤S33、图4C及图4D,对该叠层体20进行一抽气步骤,以使该薄膜层23及该接着层22吸附于该基材层21的织物纹路结构21S,从而成型为具有织物纹路效果的复合材料200。在本实施例中,该抽气步骤包括以轮具或平板P从该基材层21的下方抽气形成负压,以使该薄膜层23及该接着层22紧密吸附于该基材层21的织物纹路结构21S。或者,在另一实施例中,该轮具或平板P可从该薄膜层23的上方抽气形成负压。
优选地,该抽气步骤包括抽气至真空,以增加该薄膜层23及该接着层22与该织物纹路结构21S之间的吸附强度,进而使织物纹路效果更加明显。
在本实施例中,该轮具或平板P的材质选自铝及合金。或者,在另一实施例中,该轮具或平板P可直接以透气材质陶瓷制成,从而省略制作透气结构的步骤。
最后,在步骤S33之后,可对该复合材料200进行一冷却定型步骤,以完成成品制作。
图5显示本发明第二实施例的制造方法所制得的复合材料的光学显微镜观察俯视图。图6显示本发明第二实施例的制造方法所制得的复合材料的光学显微镜观察侧视图。配合参阅图5及图6,其观察结果显示本发明所制得的复合材料确实具有明显的织物纹路效果。
参阅图7,其显示本发明负压制造(a)与已知平压制造(b)的复合材料的光学显微镜观察比较图。如图7所示,本发明以负压制造的复合材料的纹路深度约为已知的以平压制造的复合材料的纹路深度的3.6倍,显示本发明的制造方法可将织物纹路效果提升数倍。
本发明以抽气形成负压的方式让涂料层或薄膜层吸附于基材层的织物纹路结构,由此,可制得防水、防污、耐磨、织物纹路效果明显及表面手感柔软的复合材料。此外,本发明的制造方法对复合材料软硬度与厚度影响较小,故空气可于基材层中流动,进而具有侧边透气性的效果。
再者,本发明所制得的复合材料应用于鞋材,可达到剥离强度2kg/cm以上(参考标准DIN-53357-A、DIN-53273),耐屈曲10万以上而无分离或破裂(参考标准DIN-5335)的高物理性质要求,且通过调整涂料层、接着层及基材层的种类,亦可调整所需剥离及耐屈曲强度。
上述实施例仅为了说明本发明的原理及其功效,并非用以限制本发明,因此本领域技术人员对上述实施例进行修改及变化仍不脱本发明的精神。本发明所要求保护的范围应如所附权利要求所列。
Claims (12)
1.一种具有织物纹路效果的复合材料的制造方法,包括以下步骤:
(a)提供一叠层体,该叠层体至少包括一基材层、一接着层及一涂料层,该基材层具有织物纹路结构,该接着层设置于该基材层上,该涂料层设置于该接着层上;
(b)预热该叠层体,以使该涂料层及该接着层软化;及
(c)对该叠层体进行一抽气步骤,以使该涂料层及该接着层吸附于该基材层的织物纹路结构,从而成型为具有织物纹路效果的复合材料。
2.如权利要求1的制造方法,
其中步骤(a)的该基材层为透气材料。
3.如权利要求1的制造方法,
其中步骤(a)的该接着层为热熔胶。
4.如权利要求1的制造方法,
其中步骤(b)的预热温度不小于该涂料层及该接着层的软化温度。
5.如权利要求1的制造方法,
其中步骤(c)的该抽气步骤包括以轮具或平板抽气形成负压。
6.一种具有织物纹路效果的复合材料的制造方法,包括以下步骤:
(a)提供一叠层体,该叠层体包括一基材层、一接着层及一薄膜层,该基材层具有织物纹路结构,该接着层设置于该基材层上,该薄膜层设置于该接着层上;
(b)预热该叠层体,以使该薄膜层及该接着层软化;及
(c)对该叠层体进行一抽气步骤,以使该薄膜层及该接着层吸附于该基材层的织物纹路结构,从而成型为具有织物纹路效果的复合材料。
7.如权利要求6的制造方法,
其中步骤(a)的该基材层为透气材料。
8.如权利要求6的制造方法,
其中步骤(a)的该接着层为热熔胶。
9.如权利要求6的制造方法,
其中步骤(a)的该薄膜层的材料为热固性或热塑性材料。
10.如权利要求9的制造方法,
其中该薄膜层的材料为聚氨酯(PU)树脂、聚碳酸酯(PC)树脂、聚乙烯(PE)树脂、聚丙烯(PP)树脂或聚对苯二甲酸乙二酯(PET)树脂。
11.如权利要求6的制造方法,
其中步骤(b)的预热温度不小于该薄膜层及该接着层的软化温度。
12.如权利要求6的制造方法,
其中步骤(c)的该抽气步骤包括以轮具或平板抽气形成负压。
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US6187696B1 (en) * | 1997-12-03 | 2001-02-13 | E. I. Du Pont De Nemours And Company | Breathable composite sheet structure |
CN101037022A (zh) * | 2006-03-15 | 2007-09-19 | 东原材料科技股份有限公司 | 玻璃纤维补强塑胶材的表面处理方法 |
CN102019804A (zh) * | 2009-09-14 | 2011-04-20 | 仁宝电脑工业股份有限公司 | 立体图纹制作方法 |
CN103158416A (zh) * | 2011-12-15 | 2013-06-19 | 吴聪裕 | 皮/革制品的真空吸塑加工方法 |
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US6187696B1 (en) * | 1997-12-03 | 2001-02-13 | E. I. Du Pont De Nemours And Company | Breathable composite sheet structure |
CN101037022A (zh) * | 2006-03-15 | 2007-09-19 | 东原材料科技股份有限公司 | 玻璃纤维补强塑胶材的表面处理方法 |
CN102019804A (zh) * | 2009-09-14 | 2011-04-20 | 仁宝电脑工业股份有限公司 | 立体图纹制作方法 |
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