TWI589830B - Flat heat pipe and method for manufacturing the same - Google Patents

Flat heat pipe and method for manufacturing the same Download PDF

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Publication number
TWI589830B
TWI589830B TW101148581A TW101148581A TWI589830B TW I589830 B TWI589830 B TW I589830B TW 101148581 A TW101148581 A TW 101148581A TW 101148581 A TW101148581 A TW 101148581A TW I589830 B TWI589830 B TW I589830B
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Taiwan
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capillary structure
capillary
section
heat pipe
flat heat
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TW101148581A
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Chinese (zh)
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TW201428225A (en
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代升亮
吳佳鴻
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鴻準精密工業股份有限公司
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    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F28HEAT EXCHANGE IN GENERAL
    • F28DHEAT-EXCHANGE APPARATUS, NOT PROVIDED FOR IN ANOTHER SUBCLASS, IN WHICH THE HEAT-EXCHANGE MEDIA DO NOT COME INTO DIRECT CONTACT
    • F28D15/00Heat-exchange apparatus with the intermediate heat-transfer medium in closed tubes passing into or through the conduit walls ; Heat-exchange apparatus employing intermediate heat-transfer medium or bodies
    • F28D15/02Heat-exchange apparatus with the intermediate heat-transfer medium in closed tubes passing into or through the conduit walls ; Heat-exchange apparatus employing intermediate heat-transfer medium or bodies in which the medium condenses and evaporates, e.g. heat pipes
    • F28D15/04Heat-exchange apparatus with the intermediate heat-transfer medium in closed tubes passing into or through the conduit walls ; Heat-exchange apparatus employing intermediate heat-transfer medium or bodies in which the medium condenses and evaporates, e.g. heat pipes with tubes having a capillary structure
    • F28D15/046Heat-exchange apparatus with the intermediate heat-transfer medium in closed tubes passing into or through the conduit walls ; Heat-exchange apparatus employing intermediate heat-transfer medium or bodies in which the medium condenses and evaporates, e.g. heat pipes with tubes having a capillary structure characterised by the material or the construction of the capillary structure
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F28HEAT EXCHANGE IN GENERAL
    • F28DHEAT-EXCHANGE APPARATUS, NOT PROVIDED FOR IN ANOTHER SUBCLASS, IN WHICH THE HEAT-EXCHANGE MEDIA DO NOT COME INTO DIRECT CONTACT
    • F28D15/00Heat-exchange apparatus with the intermediate heat-transfer medium in closed tubes passing into or through the conduit walls ; Heat-exchange apparatus employing intermediate heat-transfer medium or bodies
    • F28D15/02Heat-exchange apparatus with the intermediate heat-transfer medium in closed tubes passing into or through the conduit walls ; Heat-exchange apparatus employing intermediate heat-transfer medium or bodies in which the medium condenses and evaporates, e.g. heat pipes
    • F28D15/0233Heat-exchange apparatus with the intermediate heat-transfer medium in closed tubes passing into or through the conduit walls ; Heat-exchange apparatus employing intermediate heat-transfer medium or bodies in which the medium condenses and evaporates, e.g. heat pipes the conduits having a particular shape, e.g. non-circular cross-section, annular
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10TECHNICAL SUBJECTS COVERED BY FORMER USPC
    • Y10TTECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
    • Y10T29/00Metal working
    • Y10T29/49Method of mechanical manufacture
    • Y10T29/4935Heat exchanger or boiler making
    • Y10T29/49353Heat pipe device making

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Life Sciences & Earth Sciences (AREA)
  • Sustainable Development (AREA)
  • Physics & Mathematics (AREA)
  • Thermal Sciences (AREA)
  • General Engineering & Computer Science (AREA)
  • Cooling Or The Like Of Semiconductors Or Solid State Devices (AREA)
  • Cooling Or The Like Of Electrical Apparatus (AREA)

Description

平板熱管及其製造方法Flat heat pipe and manufacturing method thereof

本發明涉及一種熱管,尤係一種平板熱管。The invention relates to a heat pipe, in particular to a flat heat pipe.

平板熱管的工作原理與習知熱管相同,因其具有比習知熱管更大的熱傳導面積,且符合“輕、薄、短、小”的高實用價值,而被大量應用在具有較大散熱面的電子產品上。The working principle of the flat heat pipe is the same as that of the conventional heat pipe. Because it has a larger heat conduction area than the conventional heat pipe and meets the high practical value of “light, thin, short and small”, it is widely used in a large heat dissipation surface. On the electronics.

習知的平板熱管包括一金屬殼體及貼設於金屬殼體內表面各處的一連續的毛細結構。毛細結構圍設一蒸汽通道於其內。所述平板熱管沿其長度方向上可依次分為與熱源接觸的蒸發段及自蒸發段延伸的冷凝段。所述毛細結構包括位於蒸發段處的第一毛細結構及位於冷凝段處的第二毛細結構。所述第一毛細結構、第二毛細結構形狀及厚度相同。平板熱管工作時,第一毛細結構內的工作液體因受熱蒸發而進入蒸汽通道到達冷凝段放熱冷卻液化後經毛細力吸引而自第二毛細結構回流至第一毛細結構處。為了使第二毛細結構處的工作液體快速回流至第一毛細結構處而防止第一毛細結構乾燒,必須保證第一毛細結構具有高毛細力,第二毛細結構具有低毛細力。惟,由於第一毛細結構及第二毛細結構的形狀及厚度相同,因此,各處的毛細力相同,無法同時滿足熱管各處對第一毛細結構及第二毛細結構性能的不同要求,從而導致平板熱管的傳熱性能不佳。A conventional flat heat pipe includes a metal casing and a continuous capillary structure attached to the inner surface of the metal casing. The capillary structure encloses a steam passage therein. The flat heat pipe may be sequentially divided into an evaporation section in contact with the heat source and a condensation section extending from the evaporation section along the length direction thereof. The capillary structure includes a first capillary structure at the evaporation section and a second capillary structure at the condensation section. The first capillary structure and the second capillary structure have the same shape and thickness. When the flat heat pipe works, the working liquid in the first capillary structure enters the steam passage due to evaporation by heat, and reaches the condensation section. After the heat is cooled and liquefied, it is attracted by the capillary force and is returned from the second capillary structure to the first capillary structure. In order to quickly return the working liquid at the second capillary structure to the first capillary structure to prevent dry burning of the first capillary structure, it is necessary to ensure that the first capillary structure has a high capillary force and the second capillary structure has a low capillary force. However, since the shape and thickness of the first capillary structure and the second capillary structure are the same, the capillary force is the same everywhere, and the different requirements of the performance of the first capillary structure and the second capillary structure can not be satisfied at the same time, thereby resulting in The heat transfer performance of the flat heat pipe is not good.

有鑒於此,有必要提供一種具有良好傳熱性能的平板式熱管及所述平板熱管的製造方法。In view of the above, it is necessary to provide a flat heat pipe having good heat transfer performance and a method of manufacturing the flat heat pipe.

一種平板熱管,具有順序連接的蒸發段、傳熱段及冷凝段,所述平板熱管包括殼體及貼設於殼體上的毛細結構,所述毛細結構包括位於蒸發段的第一毛細結構、與第一毛細結構連接並自傳熱段延伸至冷凝段的第二毛細結構及與第一毛細結構及第二毛細結構連接且貫穿蒸發段、傳熱段及冷凝段的第三毛細結構,所述第一毛細結構的毛細力大於第三毛細結構的毛細力。A flat heat pipe having an evaporation section, a heat transfer section and a condensation section connected in series, the flat heat pipe comprising a casing and a capillary structure attached to the casing, the capillary structure comprising a first capillary structure located in the evaporation section, a second capillary structure coupled to the first capillary structure and extending from the heat transfer section to the condensation section and a third capillary structure coupled to the first capillary structure and the second capillary structure and extending through the evaporation section, the heat transfer section, and the condensation section, The capillary force of the first capillary structure is greater than the capillary force of the third capillary structure.

一種具有順序連接的蒸發段、傳熱段及冷凝段的平板熱管的製造方法,包括以下步驟:A method for manufacturing a flat heat pipe having an evaporation section, a heat transfer section and a condensation section which are sequentially connected, comprising the following steps:

提供一端具有開口的扁平的殼體;Providing a flat housing having an opening at one end;

提供一具有溝槽的模具,將所述模具放置於所述殼體內而使所述殼體的內表面對應熱管的傳熱段及冷凝段處在縱向方向上形成有溝槽狀的第二毛細結構;Providing a mold having a groove, the mold is placed in the casing such that an inner surface of the casing is formed with a groove-shaped second capillary in a longitudinal direction corresponding to a heat transfer section and a condensation section of the heat pipe structure;

提供多個金屬粉體,所述粉體燒結而形成位於熱管的蒸發段處的第一毛細結構;Providing a plurality of metal powders, the powder being sintered to form a first capillary structure at an evaporation section of the heat pipe;

提供多個金屬絲線,並將這些金屬絲線相互纏繞而形成所述第三毛細結構,所述第三毛細結構貫穿蒸發段、傳熱段及冷凝段,所述第三毛細結構的一端形成在第一毛細結構上、相對另一端形成在第二毛細結構上;Providing a plurality of metal wires, and winding the metal wires to each other to form the third capillary structure, the third capillary structure penetrating through the evaporation section, the heat transfer section and the condensation section, and one end of the third capillary structure is formed at the Formed on the second capillary structure on one capillary structure and opposite the other end;

然後對殼體進行抽真空並注入工作液體及封口, 其中,所述第一毛細結構的毛細力大於第三毛細結構的毛細力。The housing is then evacuated and injected with a working fluid and a seal, wherein the capillary force of the first capillary structure is greater than the capillary force of the third capillary structure.

與習知技術相比,平板熱管在使用時,因第一毛細結構的毛細力大於第三毛細結構的毛細力,收容在第三毛細結構內的工作液體在毛細力的牽引下,能夠快速的自第三毛細結構回流至第一毛細結構從而避免第一毛細結構乾燒,保障了平板熱管的工作性能。Compared with the prior art, when the flat heat pipe is used, the capillary force of the first capillary structure is greater than the capillary force of the third capillary structure, and the working liquid accommodated in the third capillary structure can be quickly pulled under the capillary force. The third capillary structure is reflowed to the first capillary structure to avoid dry burning of the first capillary structure, thereby ensuring the working performance of the flat heat pipe.

如圖1至圖3所示,為本發明第一實施例的平板熱管1。所述平板熱管1為縱長的管體,沿其長度方向依次為順序連接的一蒸發段11、一傳熱段13及一冷凝段15。所述平板熱管1包括一殼體30、貼設於殼體30內表面的毛細結構50及收容於毛細結構50內的工作液體(圖未示)。所述殼體30為內空且縱長的扁平管體,其各處深度相等且相對兩端密封。所述殼體30的橫截面呈跑道形。As shown in FIGS. 1 to 3, a flat heat pipe 1 according to a first embodiment of the present invention is shown. The flat heat pipe 1 is an elongated pipe body, and sequentially has an evaporation section 11, a heat transfer section 13 and a condensation section 15 which are sequentially connected along the longitudinal direction thereof. The flat heat pipe 1 includes a casing 30, a capillary structure 50 attached to the inner surface of the casing 30, and a working liquid (not shown) housed in the capillary structure 50. The housing 30 is an inner hollow and elongated flat tube body having equal depths and sealed at opposite ends. The housing 30 has a racetrack shape in cross section.

所述毛細結構50包括位於蒸發段11處的第一毛細結構51、與第一毛細結構51連接並自傳熱段13延伸至冷凝段15的一第二毛細結構53及與第一毛細結構51及第二毛細結構53連接且貫穿蒸發段11、傳熱段13及冷凝段15的一第三毛細結構55。所述第二毛細結構53的毛細力小於第一毛細結構51的毛細力而大於第三毛細結構55的毛細力。所述第二毛細結構53的孔隙率大於第一毛細結構51的孔隙率而小於第三毛細結構55的孔隙率。The capillary structure 50 includes a first capillary structure 51 at the evaporation section 11, a second capillary structure 53 connected to the first capillary structure 51 and extending from the heat transfer section 13 to the condensation section 15, and the first capillary structure 51 and The second capillary structure 53 is connected and extends through the evaporation section 11, the heat transfer section 13, and a third capillary structure 55 of the condensation section 15. The capillary force of the second capillary structure 53 is smaller than the capillary force of the first capillary structure 51 and larger than the capillary force of the third capillary structure 55. The porosity of the second capillary structure 53 is greater than the porosity of the first capillary structure 51 and less than the porosity of the third capillary structure 55.

所述第一毛細結構51為由金屬粉體燒結形成的跑道形環狀結構,其外表面緊密貼設並佈滿對應蒸發段11處殼體30的內表面。所述第二毛細結構53為形成於殼體30對應傳熱段13及冷凝段15處內表面的溝槽狀毛細結構,其接近蒸發段11的一端與第一毛細結構51連接。所述第二毛細結構53沿殼體30縱向的長度大於第一毛細結構51沿殼體30縱向的長度。所述第二毛細結構53包括多個凸齒531及位於凸齒531間的槽道533,每一凸齒531的寬度小於槽道533的寬度。The first capillary structure 51 is a racetrack-shaped annular structure formed by sintering metal powder, and the outer surface thereof is closely attached and covered with the inner surface of the casing 30 corresponding to the evaporation section 11. The second capillary structure 53 is a groove-like capillary structure formed on the inner surface of the heat transfer section 13 and the condensation section 15 of the casing 30, and one end of the evaporation section 11 is connected to the first capillary structure 51. The length of the second capillary structure 53 in the longitudinal direction of the housing 30 is greater than the length of the first capillary structure 51 in the longitudinal direction of the housing 30. The second capillary structure 53 includes a plurality of protruding teeth 531 and a channel 533 between the protruding teeth 531. The width of each of the protruding teeth 531 is smaller than the width of the channel 533.

所述第三毛細結構55形成於殼體30中部,由金屬絲線相互纏繞形成,其橫截面呈扁平橢圓形,其一側表面的一端貼設在第一毛細結構51的內表面、相對的另一端貼設在第二毛細結構53內表面且與第二毛細結構53之間形成微小孔隙,而其餘部分與第一毛細結構51及第二毛細結構53間隔設置。所述第一毛細結構51與第二毛細結構53沿殼體30縱向的長度之和等於第三毛細結構55沿殼體30縱向的長度。The third capillary structure 55 is formed in the middle of the housing 30, and is formed by winding a metal wire. The cross section is flat and elliptical, and one end of one surface is attached to the inner surface of the first capillary structure 51, and the opposite one is opposite. One end is attached to the inner surface of the second capillary structure 53 and forms a minute aperture with the second capillary structure 53, and the remaining portion is spaced apart from the first capillary structure 51 and the second capillary structure 53. The sum of the lengths of the first capillary structure 51 and the second capillary structure 53 in the longitudinal direction of the housing 30 is equal to the length of the third capillary structure 55 in the longitudinal direction of the housing 30.

如此,平板熱管1在使用時,因第三毛細結構55的孔隙率大於第一毛細結構51的孔隙率,在冷凝段15處放熱後冷卻的工作液體能夠快速的滲透進第三毛細結構55,又因第一毛細結構51的毛細力大於第三毛細結構55的毛細力,收容在第三毛細結構55內的工作液體在毛細力的牽引下,能夠快速的自第三毛細結構55回流至第一毛細結構51從而避免第一毛細結構51乾燒,保障了平板熱管1的工作性能。Thus, when the flat heat pipe 1 is in use, since the porosity of the third capillary structure 55 is greater than the porosity of the first capillary structure 51, the working liquid cooled after the heat release at the condensation section 15 can quickly penetrate into the third capillary structure 55, Moreover, since the capillary force of the first capillary structure 51 is greater than the capillary force of the third capillary structure 55, the working liquid accommodated in the third capillary structure 55 can quickly return from the third capillary structure 55 to the first under the traction of the capillary force. A capillary structure 51 thus avoids dry burning of the first capillary structure 51, thereby ensuring the performance of the flat heat pipe 1.

可以理解的,第一毛細結構51、第二毛細結構53及第三毛細結構55不局限於由本實施例中所述的材料製成,只要能夠滿足第二毛細結構53的毛細力小於第一毛細結構51的毛細力而大於第三毛細結構55的毛細力,第二毛細結構53的孔隙率大於第一毛細結構51的孔隙率而小於第三毛細結構55的孔隙率即可。It can be understood that the first capillary structure 51, the second capillary structure 53, and the third capillary structure 55 are not limited to the materials described in the embodiment, as long as the capillary force of the second capillary structure 53 can be satisfied to be smaller than the first capillary. The capillary force of the structure 51 is greater than the capillary force of the third capillary structure 55, and the porosity of the second capillary structure 53 is greater than the porosity of the first capillary structure 51 and smaller than the porosity of the third capillary structure 55.

圖4及圖5所示為本發明第二實施例的平板熱管1a,所述平板熱管1a與第一實施例中平板熱管1的結構相似,其區別在於:所述第二毛細結構53a為形成於殼體30內表面的毛細結構,並且所述第二毛細結構53a沿殼體30的長度方向上佈滿整個殼體30的內表面,所述第一毛細結構51a的外表面貼設在第二毛細結構53a位於蒸發段11a的內表面上且與第二毛細結構53a之間形成微小孔隙。4 and 5 show a flat heat pipe 1a according to a second embodiment of the present invention. The flat heat pipe 1a is similar in structure to the flat heat pipe 1 of the first embodiment, and the difference is that the second capillary structure 53a is formed. a capillary structure on the inner surface of the housing 30, and the second capillary structure 53a covers the inner surface of the entire housing 30 along the length direction of the housing 30, and the outer surface of the first capillary structure 51a is attached to the first surface The second capillary structure 53a is located on the inner surface of the evaporation section 11a and forms minute pores with the second capillary structure 53a.

一種製造如實施例一所述的平板熱管1的方法,包括以下步驟:A method of manufacturing the flat heat pipe 1 according to the first embodiment, comprising the steps of:

提供所述殼體30,並使所述殼體30的一端開口;Providing the housing 30 and opening one end of the housing 30;

提供一具有溝槽的模具,將所述模具放置於所述殼體30內而使所述殼體30的內表面對應熱管的傳熱段13及冷凝段15處在縱向方向上形成有溝槽狀的第二毛細結構53;Providing a mold having a groove, the mold is placed in the casing 30 such that the inner surface of the casing 30 is grooved in the longitudinal direction corresponding to the heat transfer section 13 and the condensation section 15 of the heat pipe. Second capillary structure 53;

提供多個金屬粉體,所述粉體燒結而形成貼設與殼體30的內表面對應熱管的蒸發段11處的第一毛細結構51,所述每一金屬粉體的粒徑大於所述第二毛細結構53每一槽道533的寬度;Providing a plurality of metal powders, the powder being sintered to form a first capillary structure 51 attached to the evaporation section 11 of the heat pipe corresponding to the inner surface of the casing 30, the particle size of each metal powder being larger than the The width of each channel 533 of the second capillary structure 53;

提供多個金屬絲線,並將這些金屬絲線相互纏繞而形成所述第三毛細結構55,並將所述第三毛細結構55放置在殼體30的中部,並使其一側表面的一端燒結形成在第一毛細結構51的內表面、相對另一端燒結形成在第二毛細結構53的內表面;A plurality of metal wires are provided, and the metal wires are intertwined to form the third capillary structure 55, and the third capillary structure 55 is placed in the middle of the casing 30, and one end surface is sintered at one end. Forming an inner surface of the first capillary structure 51 on the inner surface of the first capillary structure 51 opposite to the other end on the inner surface of the second capillary structure 53;

然後對殼體30進行抽真空並注入工作液體及封口。The housing 30 is then evacuated and injected with a working fluid and a seal.

如此,第一實施例中的平板熱管1製造完成。Thus, the flat heat pipe 1 in the first embodiment is completed.

製造實施例二中的平板熱管1a的方法與製造第一實施例中的平板熱管1的方法相似,其區別在於:第二毛細結構53a在殼體30的縱向方向上佈滿整個殼體30的內表面,所述第一毛細結構51a燒結形成於所述第二毛細結構53a對應平板熱管1蒸發段11a所在的內表面。The method of manufacturing the flat heat pipe 1a of the second embodiment is similar to the method of manufacturing the flat heat pipe 1 of the first embodiment, except that the second capillary structure 53a is covered with the entire casing 30 in the longitudinal direction of the casing 30. The inner surface, the first capillary structure 51a is sintered and formed on the inner surface of the second capillary structure 53a corresponding to the evaporation section 11a of the flat heat pipe 1.

另外,本領域技術人員還可在本發明精神內做其他變化,當然,這些依據本發明精神所做之變化,都應包含在本發明所要求保護之範圍之內。In addition, those skilled in the art can make other changes in the spirit of the present invention. Of course, the changes made in accordance with the spirit of the present invention should be included in the scope of the present invention.

1、1a...平板熱管1, 1a. . . Flat heat pipe

11、11a...蒸發段11, 11a. . . Evaporation section

13...傳熱段13. . . Heat transfer section

15...冷凝段15. . . Condensation section

30...殼體30. . . case

50...毛細結構50. . . Capillary structure

51、51a...第一毛細結構51, 51a. . . First capillary structure

53、53a...第二毛細結構53, 53a. . . Second capillary structure

55...第三毛細結構55. . . Third capillary structure

531...凸齒531. . . Convex tooth

533...槽道533. . . Channel

圖1係本發明第一實施例的平板熱管的縱向剖視圖。BRIEF DESCRIPTION OF THE DRAWINGS Figure 1 is a longitudinal cross-sectional view showing a flat heat pipe of a first embodiment of the present invention.

圖2係圖1所示平板熱管的蒸發段沿II-II線的橫向剖視圖。Figure 2 is a transverse cross-sectional view of the evaporation section of the flat heat pipe shown in Figure 1 taken along line II-II.

圖3係圖1所示平板熱管的冷凝段沿III-III線的橫向剖視圖。Figure 3 is a transverse cross-sectional view of the condensation section of the flat heat pipe of Figure 1 taken along line III-III.

圖4係本發明第二實施例的平板熱管的縱向剖視圖。Figure 4 is a longitudinal cross-sectional view showing a flat heat pipe of a second embodiment of the present invention.

圖5係圖4所示平板熱管的蒸發段沿V-V線的橫向剖視圖。Figure 5 is a transverse cross-sectional view of the evaporation section of the flat heat pipe shown in Figure 4 taken along line V-V.

1...平板熱管1. . . Flat heat pipe

11...蒸發段11. . . Evaporation section

13...傳熱段13. . . Heat transfer section

15...冷凝段15. . . Condensation section

30...殼體30. . . case

50...毛細結構50. . . Capillary structure

51...第一毛細結構51. . . First capillary structure

53...第二毛細結構53. . . Second capillary structure

55...第三毛細結構55. . . Third capillary structure

Claims (10)

一種平板熱管,具有順序連接的蒸發段、傳熱段及冷凝段,所述平板熱管包括殼體及貼設於殼體上的毛細結構,其改良在於:所述毛細結構包括位於蒸發段的第一毛細結構、設於冷凝段的第二毛細結構、及與第一毛細結構及第二毛細結構連接且貫穿蒸發段、傳熱段及冷凝段的第三毛細結構,所述第一毛細結構的毛細力大於第三毛細結構的毛細力,所述第一毛細結構的孔隙率小於第三毛細結構的孔隙率。A flat heat pipe having an evaporation section, a heat transfer section and a condensation section connected in series, the flat heat pipe comprising a casing and a capillary structure attached to the casing, wherein the capillary structure comprises a section located in the evaporation section a capillary structure, a second capillary structure disposed on the condensation section, and a third capillary structure connected to the first capillary structure and the second capillary structure and extending through the evaporation section, the heat transfer section and the condensation section, the first capillary structure The capillary force is greater than the capillary force of the third capillary structure, and the porosity of the first capillary structure is less than the porosity of the third capillary structure. 如申請專利範圍第1項所述的平板熱管,其中,所述第二毛細結構的毛細力小於第一毛細結構的毛細力而大於第三毛細結構的毛細力,所述第二毛細結構的孔隙率大於第一毛細結構的孔隙率而小於第三毛細結構的孔隙率。The flat heat pipe according to claim 1, wherein the capillary force of the second capillary structure is smaller than the capillary force of the first capillary structure and larger than the capillary force of the third capillary structure, and the pore of the second capillary structure The rate is greater than the porosity of the first capillary structure and less than the porosity of the third capillary structure. 如申請專利範圍第1項所述的平板熱管,其中,所述第二毛細結構與第一毛細結構連接並自傳熱段延伸至冷凝段,且設於所述殼體對應傳熱段及冷凝段的內表面上,所述第三毛細結構的一端貼設在第一毛細結構上,而相對的另一端貼設在所述第二毛細結構上。The flat heat pipe of claim 1, wherein the second capillary structure is connected to the first capillary structure and extends from the heat transfer section to the condensation section, and is disposed on the heat transfer section and the condensation section of the housing. On the inner surface, one end of the third capillary structure is attached to the first capillary structure, and the other end of the third capillary structure is attached to the second capillary structure. 如申請專利範圍第3項所述的平板熱管,其中,所述第一毛細結構貼設於所述殼體對應蒸發段的內表面上,所述第二毛細結構自所述第一毛細結構靠近傳熱段的一端延伸。The flat heat pipe of claim 3, wherein the first capillary structure is attached to an inner surface of the corresponding evaporation section of the housing, and the second capillary structure is closer to the first capillary structure. One end of the heat transfer section extends. 如申請專利範圍第1項所述的平板熱管,其中,所述第二毛細結構與第一毛細結構連接並自蒸發段延伸至冷凝段,且在殼體的縱向方向上佈滿整個殼體的內表面,所述第三毛細結構的一端貼設在第一毛細結構上,而相對的另一端貼設在所述第二毛細結構上。The flat heat pipe according to claim 1, wherein the second capillary structure is connected to the first capillary structure and extends from the evaporation section to the condensation section, and the entire casing is covered in the longitudinal direction of the casing. The inner surface, one end of the third capillary structure is attached to the first capillary structure, and the other end is attached to the second capillary structure. 如申請專利範圍第5項所述的平板熱管,其中,所述第一毛細結構形成於所述第二毛細結構對應平板熱管蒸發段所在的內表面上。The flat heat pipe of claim 5, wherein the first capillary structure is formed on an inner surface of the second capillary structure corresponding to the evaporation section of the flat heat pipe. 如申請專利範圍第3至6任意一項所述的平板熱管,其中,所述第一毛細結構及第二毛細結構的橫截面均呈環狀,所述第三毛細結構呈扁平橢圓形且位於所述殼體的中部。The flat heat pipe according to any one of claims 3 to 6, wherein the first capillary structure and the second capillary structure are both annular in cross section, and the third capillary structure is flat oval and located The middle of the housing. 一種具有順序連接的蒸發段、傳熱段及冷凝段的平板熱管的製造方法,包括以下步驟:
提供一端具有開口的殼體;
提供一具有溝槽的模具,將所述模具放置於所述殼體內而使所述殼體的內表面對應熱管的傳熱段及冷凝段處在縱向方向上形成第二毛細結構;
提供多個金屬粉體,所述粉體燒結而形成位於熱管的蒸發段處的第一毛細結構,其中,所述第一毛細結構的毛細力大於第三毛細結構的毛細力,所述第一毛細結構的孔隙率小於第三毛細結構的孔隙率;
提供多個金屬絲線,並將這些金屬絲線相互纏繞而形成所述第三毛細結構,所述第三毛細結構貫穿蒸發段、傳熱段及冷凝段,所述第三毛細結構的一端形成在第一毛細結構上、相對另一端形成在第二毛細結構上;
然後對殼體進行抽真空並注入工作液體及封口。
A method for manufacturing a flat heat pipe having an evaporation section, a heat transfer section and a condensation section which are sequentially connected, comprising the following steps:
Providing a housing having an opening at one end;
Providing a mold having a groove, the mold is placed in the casing such that an inner surface of the casing forms a second capillary structure in a longitudinal direction corresponding to a heat transfer section and a condensation section of the heat pipe;
Providing a plurality of metal powders, the powder being sintered to form a first capillary structure at an evaporation section of the heat pipe, wherein a capillary force of the first capillary structure is greater than a capillary force of the third capillary structure, the first The porosity of the capillary structure is smaller than the porosity of the third capillary structure;
Providing a plurality of metal wires, and winding the metal wires to each other to form the third capillary structure, the third capillary structure penetrating through the evaporation section, the heat transfer section and the condensation section, and one end of the third capillary structure is formed at the Formed on the second capillary structure on one capillary structure and opposite the other end;
The housing is then evacuated and the working fluid and seal are injected.
如申請專利範圍第8項所述的平板熱管的製造方法,其中,所述第二毛細結構為溝槽狀毛細結構,包括多個凸齒及位於凸齒間的槽道,每一凸齒的寬度小於槽道的寬度。The method for manufacturing a flat heat pipe according to claim 8, wherein the second capillary structure is a groove-like capillary structure, and includes a plurality of convex teeth and a channel between the convex teeth, each of the convex teeth The width is smaller than the width of the channel. 如申請專利範圍第9項所述的平板熱管的製造方法,其中,所述每一金屬粉體的粒徑大於所述第二毛細結構每一槽道的寬度。The method for manufacturing a flat heat pipe according to claim 9, wherein each of the metal powder has a larger particle diameter than each of the second capillary structures.
TW101148581A 2012-12-17 2012-12-20 Flat heat pipe and method for manufacturing the same TWI589830B (en)

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