TWI569703B - Wiring substrate manufacturing method - Google Patents

Wiring substrate manufacturing method Download PDF

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TWI569703B
TWI569703B TW104125056A TW104125056A TWI569703B TW I569703 B TWI569703 B TW I569703B TW 104125056 A TW104125056 A TW 104125056A TW 104125056 A TW104125056 A TW 104125056A TW I569703 B TWI569703 B TW I569703B
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layer
connection terminal
forming
conductor
convex portion
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TW104125056A
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TW201613438A (en
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Tomohiro Nishida
Makoto Wakazono
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Ngk Spark Plug Co
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  • Engineering & Computer Science (AREA)
  • Manufacturing & Machinery (AREA)
  • Microelectronics & Electronic Packaging (AREA)
  • Production Of Multi-Layered Print Wiring Board (AREA)
  • Electric Connection Of Electric Components To Printed Circuits (AREA)
  • Printing Elements For Providing Electric Connections Between Printed Circuits (AREA)

Description

配線基板的製造方法 Wiring substrate manufacturing method

本發明係關於配線基板的製造方法。 The present invention relates to a method of manufacturing a wiring board.

在用於安裝半導體晶片之配線基板的表面側,形成有與半導體晶片連接用的端子(以下,稱為連接端子)。近年來,此連接端子的高密度化持續發展,所配置之連接端子的間隔(間距)變窄。因此,提案出採用將複數個連接端子配置於阻焊劑層的同一開口部內而成的NSMD(非焊罩定義型;Non-Solder-Mask Defined)形狀之配線基板。 A terminal for connection to a semiconductor wafer (hereinafter referred to as a connection terminal) is formed on the surface side of the wiring substrate on which the semiconductor wafer is mounted. In recent years, the density of the connection terminals has continued to increase, and the interval (pitch) of the connection terminals to be arranged has been narrowed. Therefore, a wiring board having an NSMD (Non-Solder-Mask Defined) shape in which a plurality of connection terminals are disposed in the same opening of the solder resist layer has been proposed.

然而,將複數個連接端子以窄間距配置於同一開口部內時,塗布於連接端子表面的焊料會流到鄰接的連接端子側,會有連接端子間發生短路(short)之虞。於是,提案出將填充構件填充於連接端子間(例如參照專利文獻1)。根據該提案,由於連接端子間被填充構件所填充,所以與半導體晶片連接時,可防止成為填充於半導體晶片和配線基板的間隙之底部填膠(underfill)或NCP(Non-Conductive Paste)、NCF(Non-Conductive Film)的連接端子間之孔隙的產生。因此,可防止回焊時焊料流到該孔隙而使連接端子間短路。 However, when a plurality of connection terminals are arranged in the same opening at a narrow pitch, the solder applied to the surface of the connection terminal flows to the adjacent connection terminal side, and a short circuit occurs between the connection terminals. Then, it is proposed to fill the filling member between the connection terminals (for example, refer to Patent Document 1). According to this proposal, since the connection terminals are filled with the filling member, it is possible to prevent underfill or NCP (Non-Conductive Paste) or NCF from being filled in the gap between the semiconductor wafer and the wiring substrate when being connected to the semiconductor wafer. (Non-Conductive Film) The generation of voids between the connection terminals. Therefore, it is possible to prevent the solder from flowing to the pores during the reflow and short-circuiting between the connection terminals.

[先前技術文獻] [Previous Technical Literature] [專利文獻] [Patent Literature]

[專利文獻1]日本專利第5415632號公報 [Patent Document 1] Japanese Patent No. 5415632

然而,上述提案中形成有:在連接端子上積層阻劑層後,以不貫通該阻劑層的方式進行顯影而使複數個連接端子露出之開口部;和填充該複數個連接端子間之填充構件。 However, in the above proposal, after the resist layer is laminated on the connection terminal, the opening is formed by developing the plurality of connection terminals without developing the resist layer; and filling the plurality of connection terminals member.

一般而言,在配線基板中,不僅是在表面側,在背面側也形成有與母板等連接用的連接端子。且,與表面側同樣,在背面側也會形成阻劑層(樹脂層),在阻劑層上,使各連接端子露出用的開口部是以貫通該阻劑層的方式形成。且,表面側的開口部和背面側的開口部是以同一顯影步驟形成。 In general, in the wiring board, a connection terminal for connection to a mother board or the like is formed not only on the front side but also on the back side. Further, similarly to the surface side, a resist layer (resin layer) is formed on the back side, and an opening for exposing each connection terminal on the resist layer is formed to penetrate the resist layer. Further, the opening on the front side and the opening on the back side are formed in the same development step.

一般,用以形成開口部的顯影時間係配合應形成之表面側的開口部深度而決定。因此,藉由以配合應形成之表面側的開口部深度而決定的顯影時間進行顯影,可形成未貫通表面側的阻劑層之開口部和貫通背面側的阻劑層之開口部。然而,當背面側的連接端子表面有凹坑時,埋在該凹坑的阻劑材便無法透過顯影來去除,會有在凹坑殘存阻劑材等樹脂之情況。一旦發生樹脂殘留時,會有與母板等連接時便會產生接觸不良,或在將焊料塗佈於連接端子時無法塗布充分的焊料之虞。 Generally, the development time for forming the opening portion is determined in accordance with the depth of the opening on the surface side to be formed. Therefore, development is performed by the development time determined by the depth of the opening on the surface side to be formed, and the opening of the resist layer that does not penetrate the surface side and the opening of the resist layer that penetrates the back side can be formed. However, when the surface of the connection terminal on the back side has a pit, the resist material buried in the pit cannot be removed by development, and a resin such as a resist material remains in the pit. When resin residue occurs, contact failure occurs when it is connected to a mother board or the like, or sufficient solder cannot be applied when solder is applied to the connection terminal.

本發明係因應上述情事而完成者,其目的在提供可抑制在連接端子上產生樹脂殘留之配線基板的製造方法。 The present invention has been made in view of the above circumstances, and an object thereof is to provide a method of manufacturing a wiring board capable of suppressing generation of resin residue at a connection terminal.

為了達成上述目的,本發明係配線基板的製造方法,該配線基板具有1層導體層和複數個絕緣層交互積層而成的積層體,積層體的第1主面和位於第1主面的相反側之第2主面係由構成複數個絕緣層的第1絕緣層及第2絕緣層的表面所形成,該配線基板的製造方法的特徵為具有:形成將第1絕緣層貫通於厚度方向之第1通路孔、和將第2絕緣層貫通於厚度方向之第2通路孔的步驟;形成填充第1通路孔內的第1通路導體和填充第2通路孔內的第2通路導體,並且在第1通路導體及第1絕緣層上形成第1連接端子,在第2通路導體及第2絕緣層上形成第2連接端子之步驟;在第2連接端子上形成外徑比第2通路導體的外徑還大的導電性凸部之步驟;在形成凸部的步驟之後,在第1絕緣層及第1連接端子上形成具有感光性的第1阻劑層,且在第2絕緣層及第2連接端子上形成具有感光性的第2阻劑層之步驟;對第1、第2阻劑層進行用於形成使第1連接端子及凸部露出之開口部的曝光之步驟;及藉由第1、第2阻劑層的顯影,一次形成第1開口部和第2開口部之步驟,該第1開口部是使第1連接端子露出的開口部,且第1阻劑層會形成底面,該第2開口部將第2阻劑層貫通於厚度方向且使凸部露出。 In order to achieve the above object, the present invention provides a method of manufacturing a wiring board having a laminated body in which a single conductor layer and a plurality of insulating layers are alternately laminated, and the first main surface of the laminated body and the opposite of the first main surface The second main surface of the side is formed by the surfaces of the first insulating layer and the second insulating layer constituting the plurality of insulating layers, and the method for manufacturing the wiring substrate is characterized in that the first insulating layer is formed to penetrate the thickness direction. a first via hole and a second via hole penetrating the second insulating layer in the thickness direction; forming a first via conductor filling the first via hole and a second via conductor filling the second via hole; a first connection terminal is formed on the first via conductor and the first insulating layer, a second connection terminal is formed on the second via conductor and the second insulating layer, and an outer diameter is formed on the second connection terminal than the second via conductor a step of forming a conductive protrusion having a large outer diameter; and after forming the protrusion, forming a photosensitive first resist layer on the first insulating layer and the first connection terminal, and the second insulating layer and the second insulating layer 2nd connection terminal is formed with photosensitive second a step of forming a resist layer; performing a step of exposing the opening portions for exposing the first connection terminal and the convex portion to the first and second resist layers; and developing the first and second resist layers a step of forming the first opening and the second opening at a time, wherein the first opening is an opening that exposes the first connection terminal, and the first resist layer forms a bottom surface, and the second opening forms a second resist The layer penetrates the thickness direction and exposes the convex portion.

根據本發明,由於在第2連接端子上形成有外 徑比第2通路導體的外徑還大的導電性凸部,所以可抑制在第2連接端子上產生凹坑,而可抑制在第2連接端子上產生第2阻劑層等的樹脂殘留。 According to the present invention, since the second connection terminal is formed Since the conductive convex portion having a larger diameter than the outer diameter of the second via conductor can prevent the occurrence of pits in the second connection terminal, it is possible to suppress the occurrence of resin residue such as the second resist layer on the second connection terminal.

在本發明的一態樣中,其特徵為:於形成第1、第2連接端子的步驟中,藉由電解鍍敷形成會成為第1、第2通路導體及第1、第2連接端子的第1金屬層,凸部係藉由形成第1金屬層時的電解鍍敷而形成。 According to an aspect of the present invention, in the step of forming the first and second connection terminals, the first and second via conductors and the first and second connection terminals are formed by electrolytic plating. The first metal layer and the convex portion are formed by electrolytic plating when the first metal layer is formed.

根據本發明的一態樣,在藉由電解鍍敷形成會成為第1、第2通路導體及第1、第2連接端子的第1金屬層時,亦形成有凸部。也就是說,不需另外追加用來形成凸部的步驟,可將製造步驟簡略化。 According to an aspect of the present invention, when the first metal layer which becomes the first and second via conductors and the first and second connection terminals is formed by electrolytic plating, a convex portion is also formed. That is to say, the manufacturing steps can be simplified without additionally adding a step for forming the convex portion.

在本發明的其他態樣中,其特徵為:形成凸部的步驟具有:在第2連接端子上形成具有用於形成凸部的開口部之第3阻劑層的步驟;藉由電解鍍敷,在第3阻劑層的開口部內形成會成為凸部的第2金屬層之步驟;及去除第3阻劑層之步驟。 In another aspect of the invention, the step of forming the convex portion has a step of forming a third resist layer having an opening portion for forming the convex portion on the second connection terminal; by electrolytic plating a step of forming a second metal layer that becomes a convex portion in the opening of the third resist layer; and a step of removing the third resist layer.

根據本發明的其他態樣,在第2連接端子上形成具有開口部的第3阻劑層後,藉由電解鍍敷,於第3阻劑層的開口部內形成有會成為凸部的第2金屬層。因此,可確實地將凸部形成於第2連接端子上。又,可容易變更凸部的外徑或高度。 According to another aspect of the present invention, after the third resist layer having the opening is formed in the second connection terminal, the second portion which becomes the convex portion is formed in the opening portion of the third resist layer by electrolytic plating. Metal layer. Therefore, the convex portion can be surely formed on the second connection terminal. Moreover, the outer diameter or height of the convex portion can be easily changed.

如以上說明所示,根據本發明,可提供能夠抑制在連接端子上產生樹脂殘留之配線基板的製造方法。 As described above, according to the present invention, it is possible to provide a method of manufacturing a wiring board capable of suppressing generation of resin residue on a connection terminal.

11‧‧‧芯基板 11‧‧‧ core substrate

12、13‧‧‧絕緣層 12, 13‧‧‧ insulation

12A、13A‧‧‧通路孔 12A, 13A‧‧‧ access hole

21~24‧‧‧導體層 21~24‧‧‧ conductor layer

21A、22A、23A‧‧‧通路接端面(via land) 21A, 22A, 23A‧‧‧access end (via land)

21B、22B、23B‧‧‧配線 21B, 22B, 23B‧‧‧ wiring

23C、24A、24B‧‧‧連接端子 23C, 24A, 24B‧‧‧ connection terminals

24R‧‧‧凹坑 24R‧‧‧ pit

31、32‧‧‧通路導體 31, 32‧‧‧ Path conductor

41、42‧‧‧阻劑層 41, 42‧‧‧Resist layer

41A、42A‧‧‧開口部 41A, 42A‧‧‧ openings

41S‧‧‧底面 41S‧‧‧ bottom

100‧‧‧配線基板 100‧‧‧Wiring substrate

R1~R4‧‧‧乾膜 R1~R4‧‧‧ dry film

S‧‧‧側面 S‧‧‧ side

T‧‧‧凸部 T‧‧‧ convex

AP‧‧‧開口部 AP‧‧‧ openings

M1、M2‧‧‧晶種層 M1, M2‧‧‧ seed layer

T1、T2‧‧‧厚度 T1, T2‧‧‧ thickness

圖1為實施形態之配線基板的剖面圖。 Fig. 1 is a cross-sectional view showing a wiring board of an embodiment.

圖2為實施形態之配線基板的連接端子的放大俯視圖。 Fig. 2 is an enlarged plan view showing a connection terminal of the wiring board of the embodiment.

圖3為實施形態之配線基板的製造步驟圖。 Fig. 3 is a view showing a manufacturing step of the wiring board of the embodiment.

圖4為實施形態之配線基板的製造步驟圖。 Fig. 4 is a view showing a manufacturing step of the wiring board of the embodiment.

圖5為實施形態之配線基板的製造步驟圖。 Fig. 5 is a view showing a manufacturing step of the wiring board of the embodiment.

圖6為實施形態之配線基板的製造步驟圖。 Fig. 6 is a view showing a manufacturing step of the wiring board of the embodiment.

圖7為實施形態之配線基板的製造步驟圖。 Fig. 7 is a view showing a manufacturing step of the wiring board of the embodiment.

圖8為實施形態之配線基板的製造步驟圖。 Fig. 8 is a view showing a manufacturing step of the wiring board of the embodiment.

圖9為其他實施形態之配線基板的製造步驟圖。 Fig. 9 is a view showing a manufacturing step of a wiring board according to another embodiment.

圖10為其他實施形態之配線基板的製造步驟圖。 Fig. 10 is a view showing a manufacturing step of a wiring board according to another embodiment.

圖11為其他實施形態之配線基板的製造步驟圖。 Fig. 11 is a view showing a manufacturing step of a wiring board according to another embodiment.

圖12為其他實施形態之配線基板的製造步驟圖。 Fig. 12 is a view showing a manufacturing step of a wiring board according to another embodiment.

[實施發明之形態] [Formation of the Invention]

以下,參照圖式,詳細說明本發明的實施形態。以下說明的實施形態的配線基板僅為例示,本發明並不限定於以下的實施形態。例如,以下的說明中,是以具有芯基板的配線基板為例說明實施形態,但亦可為不具有芯基板之所謂的無芯基板。 Hereinafter, embodiments of the present invention will be described in detail with reference to the drawings. The wiring board of the embodiment described below is merely an example, and the present invention is not limited to the following embodiments. For example, in the following description, the wiring substrate having the core substrate will be described as an example, but a so-called coreless substrate having no core substrate may be used.

(實施形態) (embodiment)

圖1為實施形態之配線基板100的剖面圖。圖2為配線基板100所具備之連接端子24A及凸部T的放大俯視圖。以下,參照圖1及圖2,說明配線基板100的構成。 Fig. 1 is a cross-sectional view showing a wiring board 100 of the embodiment. FIG. 2 is an enlarged plan view of the connection terminal 24A and the convex portion T included in the wiring board 100. Hereinafter, the configuration of the wiring board 100 will be described with reference to FIGS. 1 and 2 .

配線基板100具備有:芯基板11、絕緣層12、13、導體層21~24、通路導體31、32和阻劑層41、42。此外,芯基板11和絕緣層12、13和導體層21、22構成積層體,在表面(第1主面)側安裝半導體晶片,在背面(第2主面)側連接母板等。 The wiring board 100 includes a core substrate 11, insulating layers 12 and 13, conductor layers 21 to 24, via conductors 31 and 32, and resist layers 41 and 42. Further, the core substrate 11 and the insulating layers 12 and 13 and the conductor layers 21 and 22 constitute a laminated body, and a semiconductor wafer is mounted on the surface (first main surface) side, and a mother board or the like is connected to the back surface (second main surface) side.

芯基板11係由耐熱性樹脂板(例如雙馬來醯亞胺-三樹脂板)或纖維強化樹脂板(例如玻璃纖維強化環氧樹脂)等所構成的板狀樹脂製基板。 The core substrate 11 is made of a heat resistant resin sheet (for example, bismaleimide-three A resin plate made of a resin plate or a fiber-reinforced resin plate (for example, a glass fiber reinforced epoxy resin).

(表面側的構成) (Structure on the surface side)

導體層21係形成於芯基板11的表面上。導體層21具備:與通路導體31電性接觸的通路接端面(via land)21A、和沒有與通路導體31接觸的配線21B。導體層21係由導電性優異的金屬例如銅所形成。 The conductor layer 21 is formed on the surface of the core substrate 11. The conductor layer 21 includes a via land 21A that is in electrical contact with the via conductor 31, and a wiring 21B that is not in contact with the via conductor 31. The conductor layer 21 is formed of a metal having excellent conductivity such as copper.

絕緣層12(第1絕緣層)是熱硬化性樹脂組成物在導體層21及芯基板11的表面上熱硬化而形成。在絕緣層12,藉由雷射等形成有貫通於厚度方向的通路孔(第1通路孔)12A。在通路孔12A內填充有通路導體31(第1通路導體)。通路導體31將導體層21及導體層23電性連接。 The insulating layer 12 (first insulating layer) is formed by thermally hardening a thermosetting resin composition on the surfaces of the conductor layer 21 and the core substrate 11. In the insulating layer 12, a via hole (first via hole) 12A penetrating in the thickness direction is formed by laser or the like. The via hole 31 (first via conductor) is filled in the via hole 12A. The via conductor 31 electrically connects the conductor layer 21 and the conductor layer 23.

導體層23形成於絕緣層12上。導體層23具備:與通路導體31電性接觸的通路接端面23A、沒有與通路導體31接觸的配線23B和連接端子23C(第1連接端子)。導體層23係由導電性優異的金屬例如銅所形成。 The conductor layer 23 is formed on the insulating layer 12. The conductor layer 23 includes a via end surface 23A that is in electrical contact with the via conductor 31, a wiring 23B that is not in contact with the via conductor 31, and a connection terminal 23C (first connection terminal). The conductor layer 23 is formed of a metal having excellent conductivity such as copper.

連接端子23C係用於與安裝於配線基板100的表面側之半導體晶片連接的端子。此外,亦可以金屬鍍敷層塗佈連接端子23C的露出部分。金屬鍍敷層,係可 利用由例如選自Ni層、Sn層、Ag層、Pd層、Au層等金屬層之單一或複數個層(例如Ni層/Au層、Ni層/Pd層/Au層)構成。又,亦可實施防銹用OSP(Organic Solderability Preservative)處理來取代金屬鍍敷層。此外,亦可塗佈焊料,再者,亦可在塗佈金屬鍍敷層後再於該金屬鍍敷層塗佈焊料。 The connection terminal 23C is a terminal for connection to a semiconductor wafer mounted on the surface side of the wiring substrate 100. Further, the exposed portion of the connection terminal 23C may be coated with a metal plating layer. Metal plating layer It is composed of a single or plural layers (for example, a Ni layer/Au layer, a Ni layer/Pd layer/Au layer) selected from, for example, a metal layer selected from the group consisting of a Ni layer, a Sn layer, an Ag layer, a Pd layer, and an Au layer. Further, instead of the metal plating layer, an OSP (Organic Solderability Preservative) treatment may be performed. Further, the solder may be applied, or the solder may be applied to the metal plating layer after the metal plating layer is applied.

阻劑層41(第1阻劑層)形成於導體層23及絕緣層12上。阻劑層41係藉由感光性阻劑材形成。在阻劑層41,形成有使連接端子23C的至少一部分露出且阻劑層41本身會形成底面41S的開口部41A。 The resist layer 41 (first resist layer) is formed on the conductor layer 23 and the insulating layer 12. The resist layer 41 is formed of a photosensitive resist material. In the resist layer 41, an opening portion 41A is formed in which at least a part of the connection terminal 23C is exposed and the resist layer 41 itself forms the bottom surface 41S.

如圖1所示,底面41S的阻劑層41的厚度T1係比連接端子23C的厚度(高度)T2還薄。此外,底面41S的阻劑層41係在與連接端子23C的側面S密接的狀態下填充於連接端子23C間。 As shown in FIG. 1, the thickness T1 of the resist layer 41 of the bottom surface 41S is thinner than the thickness (height) T2 of the connection terminal 23C. Further, the resist layer 41 of the bottom surface 41S is filled between the connection terminals 23C in a state of being in close contact with the side surface S of the connection terminal 23C.

此外,圖1中,成為在一個開口部41A內配置複數個連接端子23C的NSMD形狀,於一個開口部41A內露出之連接端子23C的數量可為任意個。例如,亦可作成為在一個開口部41A內僅使一個連接端子23C露出。 In addition, in FIG. 1, the NSMD shape in which a plurality of connection terminals 23C are disposed in one opening 41A is formed, and the number of connection terminals 23C exposed in one opening 41A may be any. For example, only one connection terminal 23C may be exposed in one opening 41A.

(背面側的構成) (constitution on the back side)

導體層22形成於芯基板11的背面上。導體層22具備:與通路導體32電性接觸的通路接端面22A、和沒有與通路導體32接觸的配線22B。導體層22係由導電性優異的金屬例如銅所形成。 The conductor layer 22 is formed on the back surface of the core substrate 11. The conductor layer 22 includes a via end surface 22A that is in electrical contact with the via conductor 32, and a wiring 22B that is not in contact with the via conductor 32. The conductor layer 22 is formed of a metal having excellent conductivity such as copper.

絕緣層13(第2絕緣層)是熱硬化性樹脂組成物在導體層22及芯基板11的背面上熱硬化而形成。在絕 緣層13,藉由雷射等形成有貫通於厚度方向的通路孔(第2通路孔)13A。在通路孔13A內填充有通路導體32(第2通路導體)。通路導體32係將導體層22及導體層24電性連接。 The insulating layer 13 (second insulating layer) is formed by thermally curing the thermosetting resin composition on the back surface of the conductor layer 22 and the core substrate 11. In absolute The edge layer 13 is formed with a via hole (second via hole) 13A penetrating in the thickness direction by laser or the like. The via hole 32 (second via conductor) is filled in the via hole 13A. The via conductor 32 electrically connects the conductor layer 22 and the conductor layer 24.

導體層24形成於絕緣層13上。導體層24具備:與通路導體32電性接觸的連接端子24A(第2連接端子)、沒有與通路導體32接觸的連接端子24B、和形成於連接端子24A上的凸部T。導體層24係由導電性優異的金屬例如銅所形成。此外,導體層24亦可具備未圖示的配線。 The conductor layer 24 is formed on the insulating layer 13. The conductor layer 24 includes a connection terminal 24A (second connection terminal) that is in electrical contact with the via conductor 32, a connection terminal 24B that is not in contact with the via conductor 32, and a convex portion T that is formed on the connection terminal 24A. The conductor layer 24 is formed of a metal having excellent conductivity such as copper. Further, the conductor layer 24 may be provided with a wiring (not shown).

連接端子24A、24B係用於與設置於配線基板100的背面側之母板等連接的端子。此外,亦可以金屬鍍敷層塗佈連接端子24A、24B或凸部T的露出部分。金屬鍍敷層,亦可利用由例如選自Ni層、Sn層、Ag層、Pd層、Au層等金屬層之單一或複數個層(例如Ni層/Au層、Ni層/Pd層/Au層)所構成。又,亦可實施防銹用OSP(Organic Solderability Preservative)處理來取代金屬鍍敷層。此外,亦可塗佈焊料,再者,亦可在塗佈金屬鍍敷層後再於該金屬鍍敷層塗佈焊料。 The connection terminals 24A and 24B are terminals for connection to a mother board or the like provided on the back side of the wiring board 100. Further, the exposed portions of the connection terminals 24A, 24B or the convex portion T may be coated with a metal plating layer. As the metal plating layer, a single or plural layers (for example, a Ni layer/Au layer, a Ni layer/Pd layer/Au) such as a metal layer selected from a Ni layer, a Sn layer, an Ag layer, a Pd layer, and an Au layer may be used. Layer). Further, instead of the metal plating layer, an OSP (Organic Solderability Preservative) treatment may be performed. Further, the solder may be applied, or the solder may be applied to the metal plating layer after the metal plating layer is applied.

如圖2所示,平面視圖中之凸部T的外徑D1大於平面視圖中之通路導體32的外徑D2。在此,凸部T的外徑D1及通路導體32的外徑D2均意味外徑的最大值。此外,圖2中,平面視圖中之凸部T的形狀為圓形,但不限定於該形狀。例如,亦可將平面視圖中之凸部T的形狀設成多角形或橢圓形。此外,於此情況,凸部T投影於絕緣層13的厚度方向之投影區域只要包含通路導體32投影於 絕緣層13的厚度方向之投影區域即可。 As shown in FIG. 2, the outer diameter D1 of the convex portion T in plan view is larger than the outer diameter D2 of the via conductor 32 in plan view. Here, the outer diameter D1 of the convex portion T and the outer diameter D2 of the via conductor 32 mean the maximum value of the outer diameter. Further, in FIG. 2, the shape of the convex portion T in plan view is circular, but is not limited to this shape. For example, the shape of the convex portion T in the plan view may be set to be polygonal or elliptical. Further, in this case, the projection area in which the convex portion T is projected in the thickness direction of the insulating layer 13 is projected as long as the via conductor 32 is included. The projection area of the insulating layer 13 in the thickness direction may be sufficient.

平面視圖中之凸部T的面積只要比通路導體32的S2廣即可。藉由使平面視圖中之凸部T的外徑D1大於平面視圖中之通路導體32的外徑D2,就不易在連接端子24A上產生樹脂殘留。 The area of the convex portion T in the plan view may be wider than the S2 of the via conductor 32. By making the outer diameter D1 of the convex portion T in the plan view larger than the outer diameter D2 of the via conductor 32 in the plan view, it is difficult to cause resin residue on the connection terminal 24A.

阻劑層42(第2阻劑層)形成於導體層24及絕緣層13上。在阻劑層42,形成有貫通於厚度方向且使凸部T及連接端子24A、24B的一部分露出的開口部42A。亦即,阻劑層42的開口部42A成為使連接端子24A、24B的一部分露出的SMD形狀。 The resist layer 42 (second resist layer) is formed on the conductor layer 24 and the insulating layer 13. In the resist layer 42, an opening portion 42A that penetrates the thickness direction and exposes a part of the convex portion T and the connection terminals 24A and 24B is formed. In other words, the opening 42A of the resist layer 42 has an SMD shape in which a part of the connection terminals 24A and 24B are exposed.

(配線基板的製造方法) (Method of Manufacturing Wiring Substrate)

圖3至圖8為顯示實施形態之配線基板100的製造步驟之圖。以下,參照圖1及圖3至圖8,說明配線基板100的製造方法。此外,在與參照圖1及圖2所說明的構成相同的構成,標註相同的符號並省略重複的說明。 3 to 8 are views showing a manufacturing procedure of the wiring substrate 100 of the embodiment. Hereinafter, a method of manufacturing the wiring substrate 100 will be described with reference to FIGS. 1 and 3 to 8. It is to be noted that the same configurations as those described with reference to FIGS. 1 and 2 are denoted by the same reference numerals, and the description thereof will not be repeated.

準備表面及背面貼附有銅箔的板狀樹脂製基板(芯基板11)。接著,依照習知的方法進行電解銅鍍敷,而在芯基板11的兩面形成所期望的形狀的銅鍍敷層。其後,將芯基板11兩面的銅箔及銅鍍敷層蝕刻成所期望的形狀,而在表面側形成構成導體層21的通路接端面21A及配線21B,且在背面側形成構成導體層22的通路接端面22A及配線22B(參照圖3)。 A plate-shaped resin substrate (core substrate 11) to which copper foil is attached to the front and back surfaces is prepared. Next, electrolytic copper plating is performed in accordance with a conventional method, and a copper plating layer having a desired shape is formed on both surfaces of the core substrate 11. Thereafter, the copper foil and the copper plating layer on both surfaces of the core substrate 11 are etched into a desired shape, and the via end surface 21A and the wiring 21B constituting the conductor layer 21 are formed on the surface side, and the conductor layer 22 is formed on the back surface side. The vias are connected to the end face 22A and the wiring 22B (see FIG. 3).

接著,藉由銅表面粗化劑(例如,Mech-Etch Bond CZ:MEC公司製)將導體層21及導體層22的表面粗化。藉由將導體層21、22的表面粗化,導體層21、22與 分別形成於導體層21、22上的絕緣層12、13的密接性得以提升。 Next, the surface of the conductor layer 21 and the conductor layer 22 is roughened by a copper surface roughening agent (for example, Mech-Etch Bond CZ: MEC Corporation). By roughening the surfaces of the conductor layers 21, 22, the conductor layers 21, 22 and The adhesion of the insulating layers 12, 13 formed on the conductor layers 21, 22, respectively, is improved.

然後,在形成有導體層21、22之芯基板11的表面側及背面側積層熱硬化性樹脂膜,藉由在真空下進行加壓加熱使其硬化以分別形成絕緣層12、13(參照圖4)。藉此,芯基板11的表面及背面係分別由絕緣層12、13所覆蓋。接著,由例如CO2氣體雷射或YAG雷射對絕緣層12、13照射既定強度的雷射光,而分別形成通路孔12A、13A(參照圖5)。 Then, a thermosetting resin film is laminated on the front side and the back side of the core substrate 11 on which the conductor layers 21 and 22 are formed, and is hardened by vacuum heating under vacuum to form the insulating layers 12 and 13 respectively (refer to the figure). 4). Thereby, the surface and the back surface of the core substrate 11 are covered by the insulating layers 12 and 13, respectively. Next, the insulating layers 12 and 13 are irradiated with laser light of a predetermined intensity by, for example, a CO 2 gas laser or a YAG laser, and via holes 12A and 13A are formed (see FIG. 5 ).

其後,對包含通路孔12A、13A的絕緣層12、13實施粗化處理。此外,若在絕緣層12、13包含填料的情況下實施粗化處理,則填料會脫離而殘留於絕緣層12、13上,故適當地進行水洗。接著,對通路孔12A、13A實施去污(desmear)處理及外形(outline)蝕刻,而將通路孔12A、13A內洗淨。此外,亦可對上述水洗與除膠渣處理之間進行送風(air blow)處理。即便在遊離的填料未完全地透過水洗被去除的情況下,藉由送風處理可更確實地抑制填料的殘留。 Thereafter, the insulating layers 12 and 13 including the via holes 12A and 13A are subjected to a roughening treatment. Further, when the insulating layers 12 and 13 are filled with a filler, the filler is removed and remains on the insulating layers 12 and 13, so that the water is appropriately washed. Next, the via holes 12A and 13A are subjected to desmear processing and outline etching, and the via holes 12A and 13A are cleaned. Further, an air blow treatment may be performed between the above washing and desmear treatment. Even in the case where the free filler is not completely removed by water washing, the residual of the filler can be more reliably suppressed by the air blowing treatment.

其次,對絕緣層12、13,分別形成電解鍍敷用的晶種層M1、M2。晶種層M1、M2係可藉由習知的方法例如無電解銅鍍敷、濺鍍(PVD)或真空蒸鍍等形成。然後,在絕緣層12、13上的晶種層M1、M2上形成由具有所期望之圖案的開口部的感光性樹脂所構成的乾膜R1、R2(參照圖6)。 Next, seed layers M1 and M2 for electrolytic plating are formed on the insulating layers 12 and 13, respectively. The seed layers M1, M2 can be formed by a conventional method such as electroless copper plating, sputtering (PVD), vacuum evaporation, or the like. Then, dry films R1 and R2 composed of a photosensitive resin having an opening of a desired pattern are formed on the seed layers M1 and M2 on the insulating layers 12 and 13 (see FIG. 6).

接著,對乾膜R1、R2的非形成部分進行電解 銅鍍敷,而形成會成為通路導體31、32、導體層23及導體層24的金屬層(第1金屬層)。然後,在形成構成導體層24的連接端子24A後,亦藉由進一步進行電解銅鍍敷而在連接端子24A上形成凸部T(參照圖7)。 Next, electrolysis is performed on the non-formed portions of the dry films R1 and R2. Copper plating is performed to form a metal layer (first metal layer) which becomes the via conductors 31 and 32, the conductor layer 23, and the conductor layer 24. Then, after the connection terminal 24A constituting the conductor layer 24 is formed, the convex portion T is formed on the connection terminal 24A by further performing electrolytic copper plating (see FIG. 7).

其次,在使用KOH等剝離液將乾膜R1、R2剝離後,藉由蝕刻去除乾膜R1、R2下的晶種層(seed layer)M1、M2(參照圖8)。 Next, after the dry films R1 and R2 are peeled off using a peeling liquid such as KOH, the seed layers M1 and M2 under the dry films R1 and R2 are removed by etching (see FIG. 8).

其次,藉由銅表面粗化劑(例如,Mech-Etch Bond CZ:MEC公司製)將導體層23及導體層24的表面。藉由將導體層23、24的表面粗化,導體層23、24與分別形成於導體層23、24上的阻劑層41、42的密接性得以提升。 Next, the surface of the conductor layer 23 and the conductor layer 24 is formed by a copper surface roughening agent (for example, Mech-Etch Bond CZ: MEC Corporation). By roughening the surfaces of the conductor layers 23, 24, the adhesion between the conductor layers 23, 24 and the resist layers 41, 42 formed on the conductor layers 23, 24, respectively, is improved.

接著,在導體層23、24及絕緣層12、13上,分別塗布感光性阻劑材(感光性樹脂)而形成阻劑層41、42後,進行用以分別形成開口部41A、42A的曝光,該等開口部41A、42A會使連接端子23C、24A、24B及凸部T露出。 Next, after the resistive layers (photosensitive resins) are applied to the conductor layers 23 and 24 and the insulating layers 12 and 13, respectively, the resist layers 41 and 42 are formed, and exposure for forming the openings 41A and 42A, respectively, is performed. The openings 41A and 42A expose the connection terminals 23C, 24A, and 24B and the convex portion T.

其後,藉由顯影一次形成開口部41A和開口部42而得到本實施形態的配線基板100,該開口部41A係使連接端子23C露出,且阻劑層41會形成底面41S,該開口部42係在厚度方向貫通阻劑層42,且使凸部T及連接端子24A的表面的一部分或連接端子24B的表面的一部分露出(參照圖1)。 Then, the wiring board 100 of the present embodiment is obtained by forming the opening 41A and the opening 42 once, and the opening 41A exposes the connection terminal 23C, and the resist layer 41 forms the bottom surface 41S. The opening 42 The resist layer 42 is penetrated in the thickness direction, and a part of the surface of the convex portion T and the connection terminal 24A or a part of the surface of the connection terminal 24B is exposed (see FIG. 1).

此外,在將阻劑層41進行顯影之際,將製造過程中的配線基板100短時間(未感光部的感光性樹脂表 面稍微膨潤的程度的時間)浸漬於酸鈉水溶液(濃度1重量%),然後,使水洗而膨潤的感光性樹脂乳化,將已膨潤、乳化的感光性樹脂從製造過程中的配線基板100去除,藉此,被填充於連接端子23C間並形成阻劑層41會形成其底面41S的開口部41A。 Further, when the resist layer 41 is developed, the wiring substrate 100 in the manufacturing process is short-time (the photosensitive resin sheet in the non-photosensitive portion) The time period in which the surface is slightly swelled is immersed in a sodium acid aqueous solution (concentration: 1% by weight), and then the photosensitive resin which is swollen with water is emulsified, and the swelled and emulsified photosensitive resin is removed from the wiring substrate 100 during the production process. Thereby, the opening portion 41A of the bottom surface 41S is formed by being filled between the connection terminals 23C and forming the resist layer 41.

如以上般地,在本實施形態的配線基板100中,由於將通路孔13內的通路導體32設成所謂的填充通路(filled via),所以在形成於通路導體32上之連接端子24A的表面容易產生凹坑。因此,會有阻劑材等樹脂殘存於該凹坑的情況。然而,根據本實施形態之配線基板100的製造方法,在連接端子24A上形成有外徑比通路導體32的外徑還大的導電性凸部T。因此,可抑制在連接端子24A上形成凹坑,並可抑制在該凹坑產生阻劑材等的樹脂殘留。 As described above, in the wiring substrate 100 of the present embodiment, since the via conductor 32 in the via hole 13 is formed as a so-called filled via, the surface of the connection terminal 24A formed on the via conductor 32 is formed. It is easy to create pits. Therefore, a resin such as a resist material may remain in the pit. However, according to the method of manufacturing the wiring board 100 of the present embodiment, the conductive bumps T having an outer diameter larger than the outer diameter of the via conductor 32 are formed on the connection terminal 24A. Therefore, it is possible to suppress the formation of pits in the connection terminal 24A, and it is possible to suppress the resin residue such as the resist material from being generated in the pit.

進一步,在本實施形態中,在形成連接端子23C及連接端子24A的步驟中,藉由電解鍍敷形成通路導體31、32及連接端子23C、24A,凸部T係藉由形成通路導體31、32及連接端子23C、24A時的電解鍍敷形成。因此,不需要為了形成凸部T而另外追加步驟,可將製造步驟簡略化。又,可降低配線基板100的製造成本。 Further, in the present embodiment, in the step of forming the connection terminal 23C and the connection terminal 24A, the via conductors 31 and 32 and the connection terminals 23C and 24A are formed by electrolytic plating, and the convex portion T is formed by forming the via conductor 31, 32 and electrolytic plating in the case of connecting the terminals 23C and 24A. Therefore, it is not necessary to add a separate step for forming the convex portion T, and the manufacturing steps can be simplified. Moreover, the manufacturing cost of the wiring board 100 can be reduced.

(其他實施形態) (Other embodiments)

圖9至圖12係用以說明其他實施形態之配線基板100的製造方法之圖。在此,針對利用與上述實施形態不同的方法形成凸部T的實施形態進行說明。以下,參照圖1~圖6、圖9至圖12,說明其他實施形態之配線基板100 的製造方法。此外,在與實施形態所說明的構成相同的構成,標註相同的符號,並省略重複之說明。 9 to 12 are views for explaining a method of manufacturing the wiring substrate 100 of another embodiment. Here, an embodiment in which the convex portion T is formed by a method different from the above embodiment will be described. Hereinafter, the wiring substrate 100 of another embodiment will be described with reference to FIGS. 1 to 6 and 9 to 12. Manufacturing method. The same configurations as those described in the embodiments are denoted by the same reference numerals, and the description thereof will not be repeated.

首先,如參照圖3~圖6所說明般地進行配線基板100的製造,在絕緣層12、13上的晶種層M1、M2上,形成由具有所期望圖案的開口部之感光性樹脂所構成的乾膜R1、R2(參照圖6)。 First, the wiring substrate 100 is manufactured as described with reference to FIGS. 3 to 6, and a photosensitive resin having an opening having a desired pattern is formed on the seed layers M1 and M2 on the insulating layers 12 and 13. The dry films R1 and R2 are formed (see Fig. 6).

接著,在乾膜R1、R2的非形成部分進行電解銅鍍敷,而在通路孔12A、13A內形成通路導體31、32,而分別形成構成導體層23的通路接端面23A、配線23B和連接端子23C,以及構成導體層24的連接端子24A、24B(參照圖9)。此外,由於通路導體32為填充通路,所以在形成於通路導體32上的連接端子24A容易產生凹坑24R。 Then, electrolytic copper plating is performed on the non-formed portions of the dry films R1 and R2, and the via conductors 31 and 32 are formed in the via holes 12A and 13A, and the via end faces 23A, the wirings 23B and the connections constituting the conductor layer 23 are respectively formed. The terminal 23C and the connection terminals 24A and 24B constituting the conductor layer 24 (see FIG. 9). Further, since the via conductor 32 is a filling via, the pit 24R is likely to be generated at the connection terminal 24A formed on the via conductor 32.

然後,在乾膜R1上形成乾膜R3,在乾膜R2上形成乾膜R4(第3阻劑層),該乾膜R4具有用以形成凸部T的開口部AP(參照圖10)。 Then, a dry film R3 is formed on the dry film R1, and a dry film R4 (third resist layer) having an opening portion AP (see FIG. 10) for forming the convex portion T is formed on the dry film R2.

藉由電解銅鍍敷,在乾膜R4的開口部AP內,形成會成為凸部T的金屬層(第2金屬層)(參照圖11)。 By the electrolytic copper plating, a metal layer (second metal layer) which becomes the convex portion T is formed in the opening portion AP of the dry film R4 (see FIG. 11).

接著,使用KOH等剝離液將乾膜R1~R4剝離後,將乾膜R1~R4下的晶種層M1、M2藉由蝕刻加以去除(參照圖12)。 Next, after the dry films R1 to R4 are peeled off using a peeling liquid such as KOH, the seed layers M1 and M2 under the dry films R1 to R4 are removed by etching (see FIG. 12).

藉由銅表面粗化劑(例如,Mech-Etch Bond CZ:MEC公司製),將導體層23及導體層24的表面粗化。藉由將導體層23、24的表面粗化,導體層23、24與分別形成於導體層23、24上的阻劑層41、42的密接性得以提升。 The surface of the conductor layer 23 and the conductor layer 24 is roughened by a copper surface roughening agent (for example, Mech-Etch Bond CZ: manufactured by MEC Corporation). By roughening the surfaces of the conductor layers 23, 24, the adhesion between the conductor layers 23, 24 and the resist layers 41, 42 formed on the conductor layers 23, 24, respectively, is improved.

接著,在導體層23、24及絕緣層12、13上,分別塗布感光性阻劑材而形成阻劑層41、42後,進行用於形成會使連接端子23C、24A、24B及凸部T露出之開口部41A、42A的曝光。其後,藉由顯影一次形成開口部41A和開口部42而得到本實施形態的配線基板100,該開口部41A係使連接端子23C露出,且阻劑層41會形成底面41S,該開口部42係在厚度方向貫通阻劑層42,且使凸部T及連接端子24A、24B的表面的一部分露出(參照圖1)。 Next, after the resistive layers 41 and 42 are formed on the conductor layers 23 and 24 and the insulating layers 12 and 13, respectively, the connection terminals 23C, 24A, 24B and the convex portion T are formed. Exposure of the exposed openings 41A, 42A. Then, the wiring board 100 of the present embodiment is obtained by forming the opening 41A and the opening 42 once, and the opening 41A exposes the connection terminal 23C, and the resist layer 41 forms the bottom surface 41S. The opening 42 The resist layer 42 is penetrated in the thickness direction, and a part of the surface of the convex portion T and the connection terminals 24A and 24B is exposed (see FIG. 1).

如以上般地,根據該其他實施形態之配線基板100的製造方法,在連接端子24A上形成有外徑比通路導體32的外徑還大的導電性凸部T。因此,可抑制在連接端子24A上形成凹坑,並可抑制在該凹坑產生阻劑材等的樹脂殘留。 As described above, according to the method of manufacturing the wiring board 100 of the other embodiment, the connection terminal 24A is formed with the conductive convex portion T having an outer diameter larger than the outer diameter of the via conductor 32. Therefore, it is possible to suppress the formation of pits in the connection terminal 24A, and it is possible to suppress the resin residue such as the resist material from being generated in the pit.

再者,形成凸部T的步驟為,在連接端子24A上形成具有凸部T形成用之開口部AP的乾膜R4(第3阻劑層),藉由電解鍍敷,在乾膜R4的開口部AP內形成會成為凸部T的金屬層後,將乾膜R4加以去除。因此,可在連接端子24A上確實地形成凸部T。又,可容易地變更凸部T的外徑或高度。 Further, the step of forming the convex portion T is to form a dry film R4 (third resist layer) having the opening portion AP for forming the convex portion T on the connection terminal 24A, and electrolytic plating is performed on the dry film R4. After the metal layer which becomes the convex part T is formed in the opening part AP, the dry film R4 is removed. Therefore, the convex portion T can be surely formed on the connection terminal 24A. Moreover, the outer diameter or height of the convex portion T can be easily changed.

11‧‧‧芯基板 11‧‧‧ core substrate

12、13‧‧‧絕緣層 12, 13‧‧‧ insulation

12A、13A‧‧‧通路孔 12A, 13A‧‧‧ access hole

21~24‧‧‧導體層 21~24‧‧‧ conductor layer

21A、22A、23A‧‧‧通路接端面 21A, 22A, 23A‧‧‧ access end face

21B、22B、23B‧‧‧配線 21B, 22B, 23B‧‧‧ wiring

23C、24A、24B‧‧‧連接端子 23C, 24A, 24B‧‧‧ connection terminals

31、32‧‧‧通路導體 31, 32‧‧‧ Path conductor

41、42‧‧‧阻劑層 41, 42‧‧‧Resist layer

41A、42A‧‧‧開口部 41A, 42A‧‧‧ openings

41S‧‧‧底面 41S‧‧‧ bottom

100‧‧‧配線基板 100‧‧‧Wiring substrate

S‧‧‧側面 S‧‧‧ side

T‧‧‧凸部 T‧‧‧ convex

T1、T2‧‧‧厚度 T1, T2‧‧‧ thickness

Claims (3)

一種配線基板的製造方法,該配線基板具有至少1層導體層和複數個絕緣層交互積層而成的積層體,前述積層體的第1主面和位於該第1主面的相反側的第2主面係由構成前述複數個絕緣層的第1絕緣層及第2絕緣層的表面所形成,該配線基板的製造方法的特徵為具有:形成將前述第1絕緣層貫通於厚度方向之第1通路孔、和將前述第2絕緣層貫通於厚度方向之第2通路孔的步驟;形成填充前述第1通路孔內的第1通路導體和填充前述第2通路孔內的第2通路導體,並且在前述第1通路導體及前述第1絕緣層上形成第1連接端子,在前述第2通路導體及前述第2絕緣層上形成第2連接端子之步驟;在前述第2連接端子上形成外徑比前述第2通路導體的外徑還大的導電性凸部之步驟;在形成前述凸部的步驟之後,在前述第1絕緣層及前述第1連接端子上形成具有感光性的第1阻劑層,且在前述第2絕緣層及前述第2連接端子上形成具有感光性的第2阻劑層之步驟;對前述第1、第2阻劑層進行用於形成使前述第1連接端子及前述凸部露出之開口部的曝光之步驟;及藉由前述第1、第2阻劑層的顯影,一次形成第1開口部和第2開口部之步驟,該第1開口部是使前述第1連接端子露出的開口部,且前述第1阻劑層會形成底面 ,該第2開口部將前述第2阻劑層貫通於厚度方向且使前述凸部露出。 A method of manufacturing a wiring board having a laminated body in which at least one conductor layer and a plurality of insulating layers are alternately laminated, wherein the first main surface of the laminated body and the second main surface opposite to the first main surface The main surface is formed by the surfaces of the first insulating layer and the second insulating layer constituting the plurality of insulating layers, and the method for manufacturing the wiring substrate is characterized in that the first insulating layer is formed to penetrate the first direction of the thickness direction. a via hole and a step of penetrating the second insulating layer in the thickness direction of the second via hole; forming a first via conductor filling the first via hole and a second via conductor filling the second via hole; a first connection terminal is formed on the first via conductor and the first insulating layer, a second connection terminal is formed on the second via conductor and the second insulating layer, and an outer diameter is formed on the second connection terminal. a step of forming a conductive convex portion larger than an outer diameter of the second via conductor; and forming a photosensitive first resist on the first insulating layer and the first connection terminal after the step of forming the convex portion Layer, and a step of forming a photosensitive second resist layer on the second insulating layer and the second connection terminal; and forming the first connection terminal and the convex portion on the first and second resist layers a step of exposing the exposed opening; and a step of forming the first opening and the second opening at a time by development of the first and second resist layers, wherein the first opening is the first connecting terminal The exposed opening portion, and the first resist layer forms a bottom surface The second opening portion penetrates the second resist layer in the thickness direction and exposes the convex portion. 如請求項1之配線基板的製造方法,其中於形成前述第1、第2連接端子的步驟中,藉由電解鍍敷形成會成為前述第1、第2通路導體及前述第1、第2連接端子的第1金屬層,前述凸部係藉由形成前述第1金屬層時的前述電解鍍敷而形成。 The method of manufacturing a wiring board according to claim 1, wherein in the step of forming the first and second connection terminals, the first and second via conductors and the first and second connections are formed by electrolytic plating. The first metal layer of the terminal is formed by the electrolytic plating when the first metal layer is formed. 如請求項1之配線基板的製造方法,其中形成前述凸部的步驟具有:在前述第2連接端子上形成具有用於形成前述凸部的開口部之第3阻劑層的步驟;藉由電解鍍敷,在前述第3阻劑層的開口部內形成會成為前述凸部的第2金屬層之步驟;及去除前述第3阻劑層之步驟。 The method of manufacturing a wiring board according to claim 1, wherein the step of forming the convex portion has a step of forming a third resist layer having an opening portion for forming the convex portion on the second connection terminal; Plating, a step of forming a second metal layer that becomes the convex portion in the opening of the third resist layer, and a step of removing the third resist layer.
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