TWI524041B - An insulated box, and a refrigerator and a drinking water storage device provided with the insulated cabinet - Google Patents

An insulated box, and a refrigerator and a drinking water storage device provided with the insulated cabinet Download PDF

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TWI524041B
TWI524041B TW102109421A TW102109421A TWI524041B TW I524041 B TWI524041 B TW I524041B TW 102109421 A TW102109421 A TW 102109421A TW 102109421 A TW102109421 A TW 102109421A TW I524041 B TWI524041 B TW I524041B
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Taiwan
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heat insulating
box
insulating material
insulating box
vacuum heat
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TW102109421A
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Chinese (zh)
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TW201411074A (en
Inventor
Akihiro Namba
Sho Hanaoka
Toshifumi Kawakami
Jyunichi Yokoyama
Yoshihiko Kojima
Satoshi Nakatsu
Masanori Tsujihara
Hisashi Matsui
Hiroshi Konno
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Mitsubishi Electric Corp
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Publication of TW201411074A publication Critical patent/TW201411074A/en
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Publication of TWI524041B publication Critical patent/TWI524041B/en

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    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16LPIPES; JOINTS OR FITTINGS FOR PIPES; SUPPORTS FOR PIPES, CABLES OR PROTECTIVE TUBING; MEANS FOR THERMAL INSULATION IN GENERAL
    • F16L59/00Thermal insulation in general
    • F16L59/06Arrangements using an air layer or vacuum
    • F16L59/065Arrangements using an air layer or vacuum using vacuum
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C44/00Shaping by internal pressure generated in the material, e.g. swelling or foaming ; Producing porous or cellular expanded plastics articles
    • B29C44/02Shaping by internal pressure generated in the material, e.g. swelling or foaming ; Producing porous or cellular expanded plastics articles for articles of definite length, i.e. discrete articles
    • B29C44/12Incorporating or moulding on preformed parts, e.g. inserts or reinforcements
    • B29C44/18Filling preformed cavities
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F25REFRIGERATION OR COOLING; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS; MANUFACTURE OR STORAGE OF ICE; LIQUEFACTION SOLIDIFICATION OF GASES
    • F25DREFRIGERATORS; COLD ROOMS; ICE-BOXES; COOLING OR FREEZING APPARATUS NOT OTHERWISE PROVIDED FOR
    • F25D23/00General constructional features
    • F25D23/06Walls
    • F25D23/062Walls defining a cabinet
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29KINDEXING SCHEME ASSOCIATED WITH SUBCLASSES B29B, B29C OR B29D, RELATING TO MOULDING MATERIALS OR TO MATERIALS FOR MOULDS, REINFORCEMENTS, FILLERS OR PREFORMED PARTS, e.g. INSERTS
    • B29K2075/00Use of PU, i.e. polyureas or polyurethanes or derivatives thereof, as moulding material
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29KINDEXING SCHEME ASSOCIATED WITH SUBCLASSES B29B, B29C OR B29D, RELATING TO MOULDING MATERIALS OR TO MATERIALS FOR MOULDS, REINFORCEMENTS, FILLERS OR PREFORMED PARTS, e.g. INSERTS
    • B29K2995/00Properties of moulding materials, reinforcements, fillers, preformed parts or moulds
    • B29K2995/0037Other properties
    • B29K2995/0063Density
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29KINDEXING SCHEME ASSOCIATED WITH SUBCLASSES B29B, B29C OR B29D, RELATING TO MOULDING MATERIALS OR TO MATERIALS FOR MOULDS, REINFORCEMENTS, FILLERS OR PREFORMED PARTS, e.g. INSERTS
    • B29K2995/00Properties of moulding materials, reinforcements, fillers, preformed parts or moulds
    • B29K2995/0037Other properties
    • B29K2995/0082Flexural strength; Flexion stiffness
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29LINDEXING SCHEME ASSOCIATED WITH SUBCLASS B29C, RELATING TO PARTICULAR ARTICLES
    • B29L2031/00Other particular articles
    • B29L2031/762Household appliances
    • B29L2031/7622Refrigerators
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F24HEATING; RANGES; VENTILATING
    • F24HFLUID HEATERS, e.g. WATER OR AIR HEATERS, HAVING HEAT-GENERATING MEANS, e.g. HEAT PUMPS, IN GENERAL
    • F24H1/00Water heaters, e.g. boilers, continuous-flow heaters or water-storage heaters
    • F24H1/18Water-storage heaters
    • F24H1/181Construction of the tank
    • F24H1/182Insulation
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F25REFRIGERATION OR COOLING; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS; MANUFACTURE OR STORAGE OF ICE; LIQUEFACTION SOLIDIFICATION OF GASES
    • F25DREFRIGERATORS; COLD ROOMS; ICE-BOXES; COOLING OR FREEZING APPARATUS NOT OTHERWISE PROVIDED FOR
    • F25D2201/00Insulation
    • F25D2201/10Insulation with respect to heat
    • F25D2201/14Insulation with respect to heat using subatmospheric pressure

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  • Engineering & Computer Science (AREA)
  • General Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Chemical & Material Sciences (AREA)
  • Combustion & Propulsion (AREA)
  • Physics & Mathematics (AREA)
  • Thermal Sciences (AREA)
  • Refrigerator Housings (AREA)
  • Thermal Insulation (AREA)
  • Details Of Fluid Heaters (AREA)

Description

隔熱箱體以及具備該隔熱箱體之冰箱及飲水貯存裝置 Insulation box and refrigerator and drinking water storage device provided with the same

本發明係有關於被填充硬質胺甲酸乙酯泡沫及真空隔熱材料之隔熱箱體以及具備該隔熱箱體之冰箱及飲水貯存裝置。 The present invention relates to a heat insulating box filled with a hard amine urethane foam and a vacuum heat insulating material, and a refrigerator and a drinking water storage device including the heat insulating box.

近年來,從地球環保、核能發電廠之安全性的觀點,對節省資源、節能,尤其省電採取各種對策。 In recent years, from the perspective of the safety of the global environmental protection and nuclear power plants, various measures have been taken to save resources, save energy, and save power.

在節能、省電的觀點,提議一種技術,該技術係 In the perspective of energy saving and power saving, a technology is proposed, which is

在以外箱與內箱形成外廓的隔熱箱體內,除了硬質胺甲酸乙酯泡沫以外,亦配設真空隔熱材料,例如提議一種隔熱箱體,該隔熱箱體係「由以彎曲彈性係數為8.0MPa以上,且密度為60kg/m3以下確保剛性強度與隔熱性能的硬質胺甲酸乙酯泡沫與真空隔熱材料所構成,且該真空隔熱材料之被覆率超過外箱表面積的50%」(參照專利文獻1)。 In the heat-insulating box in which the outer box and the inner box are formed, in addition to the hard amine urethane foam, a vacuum heat insulating material is also provided, for example, a heat insulating box body is proposed, which is "flexible" A hard amine urethane foam and a vacuum heat insulating material having a coefficient of 8.0 MPa or more and a density of 60 kg/m 3 or less to ensure rigidity and heat insulating properties, and the coverage of the vacuum heat insulating material exceeds the surface area of the outer box 50%" (refer to Patent Document 1).

【先行專利文獻】 [Prior patent documents] 【專利文獻】 [Patent Literature]

[專利文獻1]日本專利第3478810號公報 [Patent Document 1] Japanese Patent No. 3478810

真空隔熱材料係相對以往之硬質胺甲酸乙酯泡沫 的隔熱性能,具有例如6倍以上的隔熱性能。因此,從節能的觀點等,在形成於外箱與內箱之間的空間,除了硬質胺甲酸乙酯泡沫以外,亦配設真空隔熱材料。而且,近年來,隨著節能化的要求高漲,例如如在專利文獻1所記載之隔熱箱體所示,配設於隔熱箱體之真空隔熱材料的使用量亦逐漸增大。 Vacuum insulation material is compared with the previous hard amine foam The heat insulating property has, for example, a heat insulating property of 6 times or more. Therefore, from the viewpoint of energy saving, a vacuum heat insulating material is disposed in addition to the hard amine urethane foam in the space formed between the outer box and the inner box. In addition, in recent years, as the heat-insulating box described in Patent Document 1 is shown, the amount of vacuum heat insulating material disposed in the heat insulating box is gradually increased.

另一方面,近年來,從節省空間或內容積之大容量化的觀點,亦要求形成於外箱與內箱之間的空間,即隔熱箱體之壁厚的減少。可是,以往之隔熱箱體係根據由硬質胺甲酸乙酯泡沫主要地擔任隔熱功能,真空隔熱材料係輔助硬質胺甲酸乙酯泡沫之隔熱性能的技術構想所製作。換言之,以往之隔熱箱體係藉硬質胺甲酸乙酯泡沫來確保壁面的強度。因此,若欲減少隔熱箱體之壁厚,因為伴隨隔熱箱體之壁厚的減少量,硬質胺甲酸乙酯泡沫的填充量亦減少,所以發生隔熱箱體之隔熱性能不足或強度不足。因此,在以往之隔熱箱體,具有難減少壁厚的問題點。 On the other hand, in recent years, from the viewpoint of saving space or increasing the capacity of the internal volume, it is also required to form a space between the outer box and the inner box, that is, a reduction in the wall thickness of the heat insulating box. However, the conventional heat insulation box system is mainly made up of a heat insulating function by a hard urethane foam, and a vacuum heat insulating material is a technical idea of assisting the heat insulating performance of a hard urethane foam. In other words, the conventional heat insulation box system uses a hard amine urethane foam to ensure the strength of the wall surface. Therefore, if the wall thickness of the heat insulating box is to be reduced, the amount of filling of the hard urethane foam is also reduced due to the reduction in the wall thickness of the heat insulating box, so that the heat insulating performance of the heat insulating box is insufficient or Insufficient strength. Therefore, in the conventional heat insulating box, there is a problem that it is difficult to reduce the wall thickness.

在此,在專利文獻1所記載之隔熱箱體,亦想到因為使真空隔熱材料之使用量(被覆率)增大,並使硬質胺甲酸乙酯泡沫之彎曲彈性係數增大(換言之,硬質胺甲酸乙酯泡沫的剛性),所以可稍微減少壁厚。可是,在專利文獻1所記載之隔熱箱體亦是根據以往之技術構想所製作,由硬質胺甲酸乙酯泡沫主要地擔任隔熱功能,真空隔熱材料係輔助硬質胺甲酸乙酯泡沫之隔熱性能。換言之,在專利文獻1所記載之隔熱箱體亦是藉硬質胺甲酸乙酯泡沫來確保壁面的強度。因此,為了抑制硬質胺甲酸乙酯泡沫之隔熱性能降低,無法將硬質胺甲酸 乙酯泡沫之彎曲彈性係數設為10.0MPa以上。因此,在專利文獻1所記載之隔熱箱體亦是為了確保壁面的強度,需要確保某程度之填充於外箱與內箱之間的空間之硬質胺甲酸乙酯泡沫的量,而具有仍然難減少壁厚的問題點。 Here, in the heat insulating box described in Patent Document 1, it is also considered that the amount of use of the vacuum heat insulating material (the coverage ratio) is increased, and the bending elastic modulus of the hard urethane foam is increased (in other words, The rigidity of the hard amine urethane foam is so that the wall thickness can be slightly reduced. However, the heat insulating box described in Patent Document 1 is also produced according to the conventional technical concept, and the hard amine foam is mainly used as a heat insulating function, and the vacuum heat insulating material is a hard amine urethane foam. Thermal insulation properties. In other words, in the heat insulating box described in Patent Document 1, the strength of the wall surface is secured by the hard urethane foam. Therefore, in order to suppress the thermal insulation performance of the hard amine urethane foam, the hard amine carboxylic acid cannot be used. The flexural modulus of the ethyl ester foam is set to be 10.0 MPa or more. Therefore, in the heat insulating box described in Patent Document 1, in order to secure the strength of the wall surface, it is necessary to secure a certain amount of the hard urethane foam filled in the space between the outer box and the inner box. It is difficult to reduce the problem of wall thickness.

即,以往之隔熱箱體係具有難一面確保隔熱性能,一面使隔熱箱體之內容積更擴大的問題點。 In other words, in the conventional heat insulating box system, it is difficult to ensure the heat insulating performance, and the internal volume of the heat insulating box is further enlarged.

本發明係為了解決如上述所示之課題而開發的,其目的在於得到可一面確保隔熱性能,一面使隔熱箱體之內容積比以往更擴大的隔熱箱體以及具備該隔熱箱體之冰箱及飲水貯存裝置。 The present invention has been made in order to solve the problems as described above, and an object of the present invention is to provide a heat insulating box that can expand the internal volume of the heat insulating box while maintaining heat insulating performance, and that has the heat insulating box. Refrigerator and drinking water storage device.

本發明之隔熱箱體係包括:外箱與內箱;及真空隔熱材料與硬質胺甲酸乙酯泡沫,係填充於在該外箱與該內箱之間所形成的第1空間;至少在左右側面部與背面部搭載該真空隔熱材料,在該第1空間內之真空隔熱材料的填充率為40%~80%,對外箱表面積之該真空隔熱材料的面積百分比是60%以上,該硬質胺甲酸乙酯泡沫之彎曲彈性係數為15.0MPa以上。 The heat insulation box system of the present invention comprises: an outer box and an inner box; and a vacuum heat insulating material and a hard urethane foam filled in a first space formed between the outer box and the inner box; at least The vacuum heat insulating material is mounted on the left and right side surface portions and the back surface portion, and the filling rate of the vacuum heat insulating material in the first space is 40% to 80%, and the area percentage of the vacuum heat insulating material on the outer surface of the outer box is 60% or more. The flexural modulus of the hard urethane foam is 15.0 MPa or more.

又,本發明之冰箱係包括:本發明之隔熱箱體;及冷卻裝置,係用以冷卻對形成於該隔熱箱體之貯藏室所供給的空氣。 Further, the refrigerator of the present invention includes: the heat insulating box of the present invention; and a cooling device for cooling air supplied to the storage chamber formed in the heat insulating box.

又,本發明之飲水貯存裝置係包括:本發明之隔熱箱體;對水加熱的加熱裝置;及水槽,係設置於該隔熱箱體內,並貯存藉該加熱裝置所加熱的水。 Moreover, the drinking water storage device of the present invention comprises: the heat insulating box of the present invention; a heating device for heating the water; and a water tank disposed in the heat insulating box and storing the water heated by the heating device.

本發明之隔熱箱體係根據與由真空隔熱材料主要地擔任隔熱功能之以往的技術構想完全相異之新的技術構想所開發者。因此,本發明之隔熱箱體係在外箱與內箱之間所形成的第1空間之真空隔熱材料的填充率為40%~80%,對外箱表面積之真空隔熱材料的面積百分比是60%以上,而真空隔熱材料的填充率與面積百分比比以往更增大。即,如上述所示,真空隔熱材料係相對以往之硬質胺甲酸乙酯泡沫的隔熱性能,具有例如6倍以上的隔熱性能。因此,本發明之隔熱箱體係即使減少壁厚,亦可發揮充分之隔熱功能。 The heat insulation box system of the present invention is developed by a new technical concept that is completely different from the conventional technical concept that the vacuum insulation material mainly serves as a heat insulation function. Therefore, in the heat insulation box system of the present invention, the filling rate of the vacuum heat insulating material in the first space formed between the outer box and the inner box is 40% to 80%, and the area percentage of the vacuum heat insulating material of the outer box surface area is 60%. Above %, the filling rate and area percentage of the vacuum insulation material are larger than ever. That is, as described above, the vacuum heat insulating material has a heat insulating performance of, for example, six times or more with respect to the heat insulating performance of the conventional hard urethane foam. Therefore, the heat insulation box system of the present invention can exhibit a sufficient heat insulating function even if the wall thickness is reduced.

又,相對以往的隔熱箱體所使用之硬質胺甲酸乙酯泡沫之彎曲彈性係數是例如約6MPa~12MPa,真空隔熱材料之彎曲彈性係數是約20MPa~40MPa。即,真空隔熱材料係彎曲彈性係數比以往的隔熱箱體所使用之硬質胺甲酸乙酯泡沫更高。因此,真空隔熱材料之填充率比以往更增大之本發明的隔熱箱體係連強度都可充分地確保。此外,預先附加地告知在以硬質胺甲酸乙酯泡沫確保隔熱箱體的壁面強度之以往的技術構想,只是使在隔熱箱體之真空隔熱材料的被覆率增大,在第1空間之真空隔熱材料的填充率未滿40%,而無法使隔熱箱體之壁厚變薄。即,將彎曲彈性係數比硬質胺甲酸乙酯泡沫更高之真空隔熱材料的填充率設為40%以上,並藉真空隔熱材料擔任隔熱箱體之強度,這在減少隔熱箱體之壁厚時係重要。 Further, the flexural modulus of the hard urethane foam used in the conventional heat insulating box is, for example, about 6 MPa to 12 MPa, and the bending elastic modulus of the vacuum heat insulating material is about 20 MPa to 40 MPa. That is, the vacuum heat insulating material has a higher bending elastic modulus than the hard urethane foam used in the conventional heat insulating box. Therefore, the insulation strength of the heat insulating box system of the present invention in which the filling rate of the vacuum heat insulating material is larger than ever can be sufficiently ensured. In addition, the conventional technical concept of securing the wall surface strength of the heat insulating box by the hard urethane foam is additionally notified in advance, but the coverage of the vacuum heat insulating material in the heat insulating box is increased, and the first space is increased. The filling rate of the vacuum heat insulating material is less than 40%, and the wall thickness of the heat insulating box cannot be made thin. That is, the filling rate of the vacuum heat insulating material having a higher bending elastic modulus than the hard urethane foam is set to 40% or more, and the vacuum heat insulating material is used as the strength of the heat insulating box, which reduces the heat insulating box. It is important when the wall is thick.

在此,因為使真空隔熱材料的填充率增大,而硬質胺甲酸乙酯泡沫的填充率降低,所以外箱與內箱的黏著力不 足,結果,亦認為擔心隔熱箱體的強度降低。可是,本發明的隔熱箱體係如上述所示,根據由真空隔熱材料主要地擔任隔熱功能的技術構想所開發。因此,在本發明之隔熱箱體,因硬質胺甲酸乙酯泡沫之彎曲彈性係數(換言之,硬質胺甲酸乙酯泡沫之剛性)的增大所產生之硬質胺甲酸乙酯泡沫的隔熱性能之降低的影響小。因此,在本發明的隔熱箱體,可使硬質胺甲酸乙酯泡沫之彎曲彈性係數變成比在以往之隔熱箱體所使用之的硬質胺甲酸乙酯泡沫更大的15.0MPa以上。因此,本發明之隔熱箱體係亦可防止真空隔熱材料的填充率之降低所引起的強度降低。 Here, since the filling rate of the vacuum heat insulating material is increased, and the filling rate of the hard amine urethane foam is lowered, the adhesion between the outer box and the inner box is not As a result, it is also considered that the strength of the heat insulating box is lowered. However, as described above, the heat insulating box system of the present invention has been developed based on the technical concept that the vacuum heat insulating material mainly serves as a heat insulating function. Therefore, in the heat insulating box of the present invention, the heat insulating property of the hard urethane foam produced by the increase of the bending elastic modulus of the hard urethane foam (in other words, the rigidity of the hard urethane foam) The effect of the reduction is small. Therefore, in the heat insulating box of the present invention, the flexural modulus of elasticity of the hard urethane foam can be made larger than 15.0 MPa or more of the hard urethane foam used in the conventional heat insulating box. Therefore, the heat insulation box system of the present invention can also prevent the strength reduction caused by the decrease in the filling rate of the vacuum heat insulating material.

因此,本發明係提供可一面確保隔熱性能,一面使隔熱箱體之內容積比以往更擴大的隔熱箱體以及具備該隔熱箱體之冰箱及飲水貯存裝置。 Therefore, the present invention provides a heat insulating box that can expand the internal volume of the heat insulating box while ensuring heat insulating performance, and a refrigerator and a drinking water storage device including the heat insulating box.

1‧‧‧隔熱箱體 1‧‧‧Insulation box

2‧‧‧外箱 2‧‧‧Outer box

3‧‧‧內箱 3‧‧‧ inner box

4‧‧‧空間 4‧‧‧ Space

5‧‧‧硬質胺甲酸乙酯泡沫 5‧‧‧hard urethane foam

6‧‧‧真空隔熱材料 6‧‧‧vacuum insulation

7‧‧‧貯藏室 7‧‧‧Storage room

8‧‧‧間隔片 8‧‧‧ spacers

9‧‧‧凝結配管 9‧‧‧Condensing piping

10‧‧‧門 10‧‧‧

10a‧‧‧空間 10a‧‧‧ Space

11‧‧‧墊片 11‧‧‧shims

12‧‧‧面材 12‧‧‧ Face material

13‧‧‧內板 13‧‧‧ inner board

14‧‧‧鉸鏈 14‧‧‧ Hinges

15‧‧‧前側凸緣面 15‧‧‧Front flange face

16‧‧‧軌道 16‧‧‧ Track

21‧‧‧冷藏室 21‧‧‧Refrigerator

22‧‧‧冷凍室 22‧‧‧Freezer

23‧‧‧蔬菜室 23‧‧‧ vegetable room

24‧‧‧隔板、 24‧‧ ‧ partition,

25‧‧‧冷卻室 25‧‧‧Cooling room

26‧‧‧風扇格子板 26‧‧‧Fan Grid Plate

27‧‧‧冷卻器 27‧‧‧ cooler

28‧‧‧冷卻器風扇 28‧‧‧cooler fan

29‧‧‧機械室 29‧‧‧Machine room

30‧‧‧壓縮機 30‧‧‧Compressor

31‧‧‧控制電路板室 31‧‧‧Control circuit board room

32‧‧‧注入口 32‧‧‧Injection

33‧‧‧缺口 33‧‧‧ gap

34‧‧‧板金蓋 34‧‧‧ sheet metal cover

100‧‧‧冰箱 100‧‧‧ refrigerator

第1圖係本發明之第1實施形態之隔熱箱體的正面剖面圖。 Fig. 1 is a front sectional view showing a heat insulating box body according to a first embodiment of the present invention.

第2圖係本發明之第1實施形態之隔熱箱體的後視圖。 Fig. 2 is a rear elevational view of the heat insulating box body according to the first embodiment of the present invention.

第3圖係本發明之第1實施形態之隔熱箱體的立體圖。 Fig. 3 is a perspective view of a heat insulating box body according to a first embodiment of the present invention.

第4圖係用以說明本發明之第1實施形態的隔熱箱體之製程的說明圖(立體圖)。 Fig. 4 is an explanatory view (perspective view) for explaining the process of the heat insulating box according to the first embodiment of the present invention.

第5圖係本發明之第1實施形態的隔熱箱體之別的例子的立體圖。 Fig. 5 is a perspective view showing another example of the heat insulating box according to the first embodiment of the present invention.

第6圖係本發明之第1實施形態的隔熱箱體之另外之例子的立體圖。 Fig. 6 is a perspective view showing another example of the heat insulating box according to the first embodiment of the present invention.

第7圖係本發明之第2實施形態之隔熱箱體的正面剖面圖。 Fig. 7 is a front sectional view showing a heat insulating box body according to a second embodiment of the present invention.

第8圖係本發明之第3實施形態之隔熱箱體的正面剖面圖。 Fig. 8 is a front sectional view showing a heat insulating box body according to a third embodiment of the present invention.

第9圖係本發明之第4實施形態之隔熱箱體的側面剖面圖。 Figure 9 is a side cross-sectional view showing a heat insulating box body according to a fourth embodiment of the present invention.

第10圖係本發明之第4實施形態的隔熱箱體之別的例子的側面剖面圖。 Fig. 10 is a side cross-sectional view showing another example of the heat insulating box according to the fourth embodiment of the present invention.

第11圖係表示本發明之第4實施形態的隔熱箱體之門的安裝構成之一例之門打開時的立體圖。 Fig. 11 is a perspective view showing an example in which the door of the heat insulating box according to the fourth embodiment of the present invention is opened.

第12圖係本發明之第7實施形態之冰箱的側面剖面圖。 Figure 12 is a side cross-sectional view showing a refrigerator according to a seventh embodiment of the present invention.

第13圖係實測本發明之第1實施形態的胺甲酸乙酯密度與彎曲彈性係數之關係的圖形。 Fig. 13 is a graph showing the relationship between the density of the urethane and the flexural modulus of the first embodiment of the present invention.

第14圖係表示本發明之第1實施形態的真空隔熱材料面積百分比與箱體變形量之計算結果的圖形。 Fig. 14 is a graph showing the calculation results of the area percentage of the vacuum heat insulating material and the deformation amount of the casing in the first embodiment of the present invention.

第15圖係表示本發明之第5實施形態之側背面的真空隔熱材料面積百分比與箱體變形量之計算結果的圖形。 Fig. 15 is a graph showing the calculation results of the area percentage of the vacuum heat insulating material on the side and the back surface of the fifth embodiment of the present invention and the deformation amount of the casing.

以下,一面參照圖面,一面說明本發明之隔熱箱體以及具備該隔熱箱體之冰箱的實施形態。 Hereinafter, an embodiment of the heat insulating box of the present invention and a refrigerator including the heat insulating box will be described with reference to the drawings.

第1實施形態 First embodiment

第1圖係本發明之第1實施形態之隔熱箱體的正面剖面圖。第2圖係該隔熱箱體的後視圖。又,第3圖係該隔熱箱體的立體圖。此外,真空隔熱材料6係如後述所示,實際上配置於在外箱2與內箱3之間所形成的空間4(相當於本發明之第1空間)。可是,在第2圖,為了易於理解配置於隔熱箱體1的背面側之真空隔熱材料6的形狀,以透過外箱2之背面 的方式表示真空隔熱材料6(即,以實線表示真空隔熱材料6)。又,在第3圖,省略軌道16的圖示。 Fig. 1 is a front sectional view showing a heat insulating box body according to a first embodiment of the present invention. Figure 2 is a rear view of the insulated enclosure. Moreover, Fig. 3 is a perspective view of the heat insulating box. Further, the vacuum heat insulating material 6 is actually disposed in a space 4 (corresponding to the first space of the present invention) formed between the outer casing 2 and the inner casing 3 as will be described later. However, in the second drawing, in order to facilitate understanding of the shape of the vacuum heat insulating material 6 disposed on the back side of the heat insulating box 1, the back surface of the outer case 2 is transmitted. The manner of the vacuum heat insulating material 6 (i.e., the vacuum heat insulating material 6 is indicated by a solid line). Further, in Fig. 3, the illustration of the track 16 is omitted.

以下,使用這些圖面,說明本第1實施形態的隔熱箱體1。 Hereinafter, the heat insulating box 1 of the first embodiment will be described using these drawings.

隔熱箱體1係包括例如由金屬所構成之外箱2、與例如由樹脂所構成之內箱3。而且,在外箱2與內箱3之間所形成的空間4,即在隔熱箱體1之頂面、左右側面、背面及底面部,配設(填充)硬質胺甲酸乙酯泡沫5與真空隔熱材料6。 The heat insulating box 1 includes, for example, a case 2 made of metal, and an inner case 3 made of, for example, a resin. Further, a space 4 formed between the outer box 2 and the inner box 3, that is, a top surface, a left and right side surface, a back surface, and a bottom surface portion of the heat insulating box 1 is provided (filled) with a hard urethane foam 5 and a vacuum. Insulation material 6.

本第1實施形態的隔熱箱體1係設想冰箱所使用之隔熱箱體。因此,本第1實施形態的隔熱箱體1係形成頂面及背面被封閉之有底角筒形狀(大致長方體形狀),前面部為開口的形狀。而且,隔熱箱體1的內部空間係例如藉2片隔板24劃分成3間貯藏室7。此外,在第3圖,為了區別地記載這些貯藏室,以7、7’、7”表示。在這些隔板24,藉螺絲等將板金蓋34(例如厚度1mm以上)安裝於前面側。藉由以螺絲等將該板金蓋34鎖緊於隔熱箱體1,成為隔板24被安裝於隔熱箱體1的構成。依此方式,藉由使用板金蓋34將隔板24安裝於隔熱箱體1,可提高隔熱箱體1的強度。又,在本第1實施形態的隔熱箱體1,在隔熱箱體1的內部(即內箱3),形成用以支撐設置於貯藏室7之中之架的軌道16。 In the heat insulating box 1 of the first embodiment, a heat insulating box used in a refrigerator is assumed. Therefore, the heat insulating box 1 of the first embodiment has a bottomed rectangular tube shape (a substantially rectangular parallelepiped shape) in which the top surface and the back surface are closed, and the front surface portion has an open shape. Further, the internal space of the heat insulating box 1 is divided into three storage chambers 7 by, for example, two partition plates 24. Further, in Fig. 3, in order to distinguish these storage chambers, they are indicated by 7, 7', 7". In these partitions 24, a sheet metal cover 34 (for example, a thickness of 1 mm or more) is attached to the front side by screws or the like. The gold plate cover 34 is locked to the heat insulating box 1 by screws or the like, and the partition plate 24 is attached to the heat insulating box 1. In this manner, the partition plate 24 is attached to the partition plate by using the sheet metal cover 34. The heat box 1 can improve the strength of the heat insulating box 1. Further, in the heat insulating box 1 of the first embodiment, the inside of the heat insulating box 1 (that is, the inner box 3) is formed to support the setting. The track 16 of the rack in the storage compartment 7.

這種構成的隔熱箱體1係例如如以下所示製造。首先,預先將真空隔熱材料6黏著固定於外箱2。接著,例如黏著固定外箱2與內箱3。然後,如第4圖所示,在使隔熱箱體1之背面朝上的狀態,自形成於背面側的注入口32注入液 態狀之硬質胺甲酸乙酯泡沫5的原料,並進行一體發泡,藉此,以硬質胺甲酸乙酯泡沫5填充空間4內。 The heat insulating box 1 having such a configuration is manufactured, for example, as follows. First, the vacuum heat insulating material 6 is adhered and fixed to the outer casing 2 in advance. Next, the outer case 2 and the inner case 3 are fixed, for example, by adhesion. Then, as shown in Fig. 4, in the state in which the back surface of the heat insulating box 1 faces upward, the liquid is injected from the injection port 32 formed on the back side. The raw material of the urethane foam 5 of the state is integrally foamed, whereby the space 4 is filled with the hard urethane foam 5.

因此,在隔熱箱體1的背面側,在與注入口32相對向的位置,無法配置真空隔熱材料6。因此,在本第1實施形態,在隔熱箱體1的背面側,如第2圖所示配設真空隔熱材料6。即,配設於隔熱箱體1之背面側的真空隔熱材料6係不是一體物,而是以分割成複數個(例如2個~3個)的方式並設。而且,作成注入口32與這些真空隔熱材料6之角部相對向。藉由將缺口33形成於與注入口32相對向的角部,使真空隔熱材料6的面積變大,而且可將真空隔熱材料6配置成閃開注入口32(即,可注入硬質胺甲酸乙酯泡沫5的原液)。藉由以這種構成配設真空隔熱材料6,可提供隔熱性能更優異的隔熱箱體1。 Therefore, the vacuum heat insulating material 6 cannot be disposed at a position facing the injection port 32 on the back side of the heat insulating box 1. Therefore, in the first embodiment, the vacuum heat insulating material 6 is disposed on the back side of the heat insulating box 1 as shown in Fig. 2 . In other words, the vacuum heat insulating material 6 disposed on the back side of the heat insulating box 1 is not a single body but is divided into a plurality of pieces (for example, two to three). Further, the injection port 32 is formed to face the corner portions of the vacuum heat insulating materials 6. By forming the notch 33 at a corner portion opposed to the injection port 32, the area of the vacuum heat insulating material 6 is increased, and the vacuum heat insulating material 6 can be disposed to flash the injection port 32 (that is, the hard amine can be injected) a stock solution of ethyl formate foam 5). By providing the vacuum heat insulating material 6 in such a configuration, it is possible to provide the heat insulating box 1 which is more excellent in heat insulating performance.

此外,注入口32的形成位置完全是一例,可因應於隔熱箱體1的形狀,即形成於外箱2與內箱3之間之空間4的形狀,適當地形成。因此,注入口32的形成位置係可因應於隔熱箱體1的形狀形成於任意的一側面(左側側面、右側側面、正面、背面、頂面、底面等)。 Further, the position at which the injection port 32 is formed is completely an example, and can be appropriately formed in accordance with the shape of the heat insulating box 1, that is, the shape of the space 4 formed between the outer box 2 and the inner box 3. Therefore, the position at which the injection port 32 is formed can be formed on any one of the side surfaces (the left side surface, the right side surface, the front surface, the back surface, the top surface, the bottom surface, and the like) in accordance with the shape of the heat insulating box 1.

在此,本第1實施形態的隔熱箱體1係根據與由隔熱箱體內之硬質胺甲酸乙酯泡沫主要地擔任隔熱功能之以往的技術構想完全相異之新的技術構想所想出來的,成為由真空隔熱材料6主要地擔任隔熱功能的構成。因此,本第1實施形態的隔熱箱體1係將空間4內之真空隔熱材料6的填充率設為40%以上。依此方式,藉由使在空間4內之真空隔熱材料6 的填充率比以往更增大,因為隔熱性能比以往更提高,所以即使使隔熱箱體1之壁厚比以往更薄,亦可將隔熱性能確保與以往同程度以上。又,在第14圖,表示真空隔熱材料6在空間4所佔之填充率與對隔熱箱體1賦與負載時之變形量。因為真空隔熱材料6係彎曲彈性係數比硬質胺甲酸乙酯泡沫5更大,所以藉由使真空隔熱材料6的百分比變大,而可使隔熱箱體1之變形量變小,換言之,大幅度提高隔熱箱體1的強度。在此時,增加厚度亦有效,但是藉由使面積變大,而易使隔熱箱體1之壁厚變薄。因此,本第1實施形態的隔熱箱體1係至少在外箱2的側面部與背面部具有真空隔熱材料6,並將空間4內之真空隔熱材料6的填充率設為40%以上,將真空隔熱材料6相對向外箱2之表面積的面積百分比設為60%以上,藉此,採用由彎曲彈性係數比在以往之隔熱箱體所使用的硬質胺甲酸乙酯泡沫更高的真空隔熱材料6主要地擔任隔熱箱體1之壁面強度的構成。因此,因為本第1實施形態的隔熱箱體1係可使隔熱箱體1之壁厚變薄,所以不變更外形尺寸,就可擴大貯藏室7,而可使在隔熱箱體1之內部可貯存的收容物增加。此外,若壁面強度降低,則隔熱箱體1變形,而發生例如內部所具有之架落下、或拉出式之箱或門的滑動性變差之不良。 Here, the heat insulating box 1 according to the first embodiment is completely different from the conventional technical concept that is mainly used for the heat insulating function of the hard urethane foam in the heat insulating box. The vacuum insulation material 6 is mainly used as a heat insulating function. Therefore, in the heat insulating box 1 of the first embodiment, the filling rate of the vacuum heat insulating material 6 in the space 4 is 40% or more. In this way, by making the vacuum insulation material 6 in the space 4 Since the filling rate is increased more than ever, the heat insulating performance is improved more than in the past. Therefore, even if the thickness of the heat insulating box 1 is made thinner than in the related art, the heat insulating performance can be ensured to be equal to or higher than the conventional one. Further, Fig. 14 shows the amount of deformation of the vacuum heat insulating material 6 in the space 4 and the amount of deformation when the load is applied to the heat insulating box 1. Since the vacuum heat insulating material 6 has a larger bending elastic modulus than the hard amine urethane foam 5, the amount of deformation of the heat insulating box 1 can be made small by increasing the percentage of the vacuum heat insulating material 6, in other words, The strength of the heat insulating box 1 is greatly improved. At this time, it is also effective to increase the thickness, but the wall thickness of the heat insulating box 1 is easily thinned by making the area large. Therefore, the heat insulating box 1 of the first embodiment has the vacuum heat insulating material 6 at least in the side surface portion and the back surface portion of the outer box 2, and the filling rate of the vacuum heat insulating material 6 in the space 4 is 40% or more. The area percentage of the surface area of the vacuum heat insulating material 6 relative to the outer box 2 is set to 60% or more, whereby the bending elastic modulus is higher than that of the hard amine foam used in the conventional heat insulating box. The vacuum heat insulating material 6 mainly serves as a wall surface strength of the heat insulating box 1. Therefore, in the heat insulating box 1 of the first embodiment, the thickness of the heat insulating box 1 can be reduced. Therefore, the storage chamber 7 can be enlarged without changing the outer shape, and the heat insulating box 1 can be used. The internal storable storage is increased. Further, when the strength of the wall surface is lowered, the heat insulating box 1 is deformed, and for example, the frame having the inside is dropped, or the sliding property of the pull-out box or the door is deteriorated.

又,由於以下的理由等,本第1實施形態的隔熱箱體1係將空間4內之真空隔熱材料6的填充率設為80%以上。若依據如上述所示之本第1實施形態的技術構想,在空間4內完全填充真空隔熱材料6係理想。可是,亦如第1圖所示,形成於內箱3之軌道16突出至空間4內。又,在將隔熱箱體1 例如用於冰箱的情況,在空間4內,亦配設連接搭載於隔熱箱體1之壓縮機或控制盤(控制壓縮機之轉速等)等的導線。又,在將隔熱箱體1例如用於冰箱的情況,在空間4內,亦配設冷媒配管等。因此,若想完全以真空隔熱材料6填充空間4內,真空隔熱材料6的形狀變成複雜,而真空隔熱材料6的形成變得困難。又,為了抑制因隔熱箱體1的強度降低而發生變形,需要使外箱2與內箱3黏著,但是在內箱3內常安裝用以支撐設置於貯藏室7之中的架之軌道16或其他的零件,因此,即使使真空隔熱材料6黏著於外箱2係容易,要使真空隔熱材料6與內箱3黏著亦困難。可是,藉由使硬質胺甲酸乙酯泡沫5發泡後填充,即使在空間4內存在軌道16或其他的零件,亦可無問題地使外箱2與內箱3黏著。在此時,若在隔熱箱體1內發生未填充硬質胺甲酸乙酯泡沫5之範圍(即空隙),則隔熱箱體1的隔熱性能降低。因此,在本第1實施形態的隔熱箱體1,為了確保填充硬質胺甲酸乙酯泡沫所需之某程度的間隙(例如約6mm),將空間4內之真空隔熱材料6的填充率設為80%以下。 In the heat insulating box 1 of the first embodiment, the filling rate of the vacuum heat insulating material 6 in the space 4 is set to 80% or more. According to the technical idea of the first embodiment as described above, it is preferable to completely fill the vacuum heat insulating material 6 in the space 4. However, as shown in Fig. 1, the rail 16 formed in the inner box 3 protrudes into the space 4. Also, in the heat insulation box 1 For example, in the case of a refrigerator, a lead wire that connects a compressor or a control panel (controlling the number of revolutions of the compressor, etc.) mounted on the heat insulating box 1 is also disposed in the space 4. Moreover, in the case where the heat insulating box 1 is used for, for example, a refrigerator, a refrigerant pipe or the like is also disposed in the space 4. Therefore, if the space 4 is completely filled with the vacuum heat insulating material 6, the shape of the vacuum heat insulating material 6 becomes complicated, and formation of the vacuum heat insulating material 6 becomes difficult. Further, in order to suppress deformation due to a decrease in strength of the heat insulating box 1, it is necessary to adhere the outer box 2 to the inner box 3, but a rail for supporting the rack provided in the storage chamber 7 is often installed in the inner box 3. 16 or other parts, therefore, even if the vacuum heat insulating material 6 is adhered to the outer case 2, it is difficult to adhere the vacuum heat insulating material 6 to the inner case 3. However, by filling and filling the hard urethane foam 5, even if the rail 16 or other parts are present in the space 4, the outer box 2 and the inner box 3 can be adhered without any problem. At this time, if a range (ie, a void) in which the hard urethane foam 5 is not filled in the heat insulating box 1 occurs, the heat insulating performance of the heat insulating box 1 is lowered. Therefore, in the heat insulating box 1 of the first embodiment, the filling rate of the vacuum heat insulating material 6 in the space 4 is secured in order to secure a certain gap (for example, about 6 mm) required for filling the hard urethane foam. Set to 80% or less.

可是,因為使在空間4內之真空隔熱材料6的填充率增大,所以在空間4內之硬質胺甲酸乙酯泡沫5的填充率降低。因此,外箱2與內箱3的黏著力不足,結果,亦認為擔心隔熱箱體1的強度降低。可是,第1實施形態的隔熱箱體1係如上述所示,根據由真空隔熱材料6主要地擔任隔熱功能的技術構想所開發。因此,因硬質胺甲酸乙酯泡沫5之彎曲彈性係數(換言之,硬質胺甲酸乙脂泡沫的剛性)的增大所產生之硬 質胺甲酸乙酯泡沫5的隔熱性能之降低的影響小。因此,在本第1實施形態的隔熱箱體1,使硬質胺甲酸乙酯泡沫5的密度比以往更高(例如60kg/m3以上),如第13圖所示,可使硬質胺甲酸乙酯泡沫5之彎曲彈性係數變成比在以往之隔熱箱體所使用之的硬質胺甲酸乙酯泡沫更大的15.0MPa以上。因此,本第1實施形態的隔熱箱體1係亦可防止由硬質胺甲酸乙酯泡沫5之填充率降低所引起的強度降低,而無隔熱箱體1因無法承受收容物之重量所造成的應變而變形的問題。即,即使大量地使用真空隔熱材料6,在隔熱箱體1之品質上亦無問題,而藉優異之隔熱性能可實現節能化。 However, since the filling rate of the vacuum heat insulating material 6 in the space 4 is increased, the filling rate of the hard urethane foam 5 in the space 4 is lowered. Therefore, the adhesion between the outer casing 2 and the inner casing 3 is insufficient, and as a result, it is considered that the strength of the heat insulating casing 1 is lowered. However, as described above, the heat insulating box 1 of the first embodiment has been developed based on the technical concept that the vacuum heat insulating material 6 mainly serves as a heat insulating function. Therefore, the influence of the decrease in the heat insulating property of the hard amine urethane foam 5 due to the increase in the bending elastic modulus of the hard urethane foam 5 (in other words, the rigidity of the hard amine formate foam) is small. Therefore, in the heat insulating box 1 of the first embodiment, the density of the hard urethane foam 5 is higher than that of the prior art (for example, 60 kg/m 3 or more), and as shown in Fig. 13, the hard amine carboxylic acid can be used. The flexural modulus of elasticity of the ethyl ester foam 5 becomes 15.0 MPa or more larger than that of the hard urethane foam used in the conventional heat insulating box. Therefore, the heat insulating box 1 of the first embodiment can prevent the strength reduction caused by the decrease in the filling rate of the urethane foam 5, and the heat insulating box 1 cannot withstand the weight of the contents. The problem of deformation caused by strain. That is, even if the vacuum heat insulating material 6 is used in a large amount, there is no problem in the quality of the heat insulating box 1, and energy saving can be achieved by the excellent heat insulating performance.

此外,硬質胺甲酸乙酯泡沫5之密度係例如藉由使注入空間4內之硬質胺甲酸乙酯泡沫5之原液的量比以往更多,而可使密度值變大。 Further, the density of the hard urethane foam 5 is such that the amount of the stock solution of the hard urethane foam 5 in the injection space 4 is larger than ever, and the density value can be increased.

又,在本第1實施形態,將硬質胺甲酸乙酯泡沫5之彎曲彈性係數的上限值設為150.0MPa以下。這是由於若硬質胺甲酸乙酯泡沫5之彎曲彈性係數大於150.0MPa,則硬質胺甲酸乙酯泡沫5之密度變成過大,而無法凝固成海綿狀,而硬質胺甲酸乙酯泡沫5之隔熱性能急速地降低。 Moreover, in the first embodiment, the upper limit of the bending elastic modulus of the hard urethane foam 5 is 150.0 MPa or less. This is because if the flexural modulus of the hard urethane foam 5 is more than 150.0 MPa, the density of the hard urethane foam 5 becomes too large to be solidified into a sponge, and the hard urethane foam 5 is thermally insulated. The performance is rapidly reduced.

又,在本第1實施形態之隔熱箱體1所使用的真空隔熱材料6係周知者,但是在本第1實施形態,使用例如如以下所示的真空隔熱材料6。即,本第1實施形態的隔熱箱體1係設想用於如以下所示之規格的冰箱。 In addition, the vacuum heat insulating material 6 used in the heat insulating box 1 of the first embodiment is known. However, in the first embodiment, for example, the vacuum heat insulating material 6 shown below is used. In other words, the heat insulating box 1 of the first embodiment is intended to be used in a refrigerator having the specifications shown below.

(1)使用外箱2及內箱3之總板厚為2mm、隔熱箱體1之平均壁厚為30mm,即,空間4之壁厚方向的平均距離為 28mm的隔熱箱體1。 (1) The total thickness of the outer box 2 and the inner box 3 is 2 mm, and the average wall thickness of the heat insulating box 1 is 30 mm, that is, the average distance in the wall thickness direction of the space 4 is 28mm insulation box 1.

(2)而且,真空隔熱材料6的厚度是20mm,在空間4之壁厚方向的平均流路為8mm。 (2) Further, the thickness of the vacuum heat insulating material 6 is 20 mm, and the average flow path in the wall thickness direction of the space 4 is 8 mm.

(3)硬質胺甲酸乙酯泡沫5之導熱係數為0.018W/mK~0.025W/mK。 (3) The thermal conductivity of the hard amine ethyl ester foam 5 is 0.018 W/mK to 0.025 W/mK.

(4)內容積為500L等級,耗電力為40W以下。 (4) The internal volume is 500L, and the power consumption is 40W or less.

在這種條件的情況,若真空隔熱材料6之導熱係數超過0.0030W/mK,則壁厚減少所造成之對隔熱性能的影響變大,而隔熱性能變成比規格更差(即,耗電力比40W更大)。因此,在本第1實施形態,藉由將真空隔熱材料6之導熱係數設為0.0030W/mK以下,防止壁厚變薄對隔熱性能的影響。又,若降低真空隔熱材料6的導熱係數,除了每降低0.001W/mK的耗費飛躍似地增大以外,自只要是0.0012W/mK,就可確保充分之隔熱性能的觀點,真空隔熱材料6係使用導熱係數為0.0030~0.0012W/mK者。進而,在第1表記載本發明之第1實施形態的壁面厚度與真空隔熱材料的填充率、硬質胺甲酸乙酯泡沫之彎曲彈性係數、箱體變形量。若比較第1表之項1、項4,例如在將壁厚從以往的40mm改成30mm時,藉由將真空隔熱材料6的填充率設為40%以上,而且將胺甲酸乙酯之彎曲彈性係數設為15MPa以上,可對隔熱箱體1確保與以往製品同等以上的箱體強度。 In the case of such a condition, if the thermal conductivity of the vacuum heat insulating material 6 exceeds 0.0030 W/mK, the influence of the wall thickness reduction on the heat insulating performance becomes large, and the heat insulating performance becomes worse than the specification (ie, Power consumption is greater than 40W). Therefore, in the first embodiment, the thermal conductivity of the vacuum heat insulating material 6 is set to 0.0030 W/mK or less, thereby preventing the influence of the thickness reduction on the heat insulating performance. In addition, when the thermal conductivity of the vacuum heat insulating material 6 is lowered, the cost per 0.001 W/mK is increased, and since it is 0.0012 W/mK, sufficient insulation performance can be ensured. The thermal material 6 system uses a thermal conductivity of 0.0030 to 0.0012 W/mK. Further, in the first table, the thickness of the wall surface and the filling rate of the vacuum heat insulating material, the bending elastic modulus of the hard urethane foam, and the deformation amount of the casing are described in the first embodiment of the present invention. When comparing the items 1 and 4 of the first table, for example, when the wall thickness is changed from the conventional 40 mm to 30 mm, the filling ratio of the vacuum heat insulating material 6 is 40% or more, and the urethane is used. When the bending elastic modulus is 15 MPa or more, the heat insulating box 1 can secure the strength of the casing equal to or higher than that of the conventional product.

又,在本第1實施形態的隔熱箱體1,由於以下之理由,作為真空隔熱材料6,使用在外裝薄膜使用鋁蒸鍍薄膜的真空隔熱材料較佳。因為,在由真空隔熱材料6擔任主要的隔熱之本第1實施形態的隔熱箱體1,比以往更擔心發生所謂的熱橋(經由真空隔熱材料之外裝薄膜,熱從真空隔熱材料的表面向背面傳導)。因此,在本第1實施形態的隔熱箱體1,作為真空隔熱材料6,使用比在外裝薄膜使用鋁箔薄膜的真空隔熱材料更難發生熱橋之在外裝薄膜使用鋁蒸鍍薄膜的真空隔熱材料較佳。 Further, in the heat insulating box 1 of the first embodiment, it is preferable to use a vacuum heat insulating material using an aluminum vapor deposited film as the exterior film as the vacuum heat insulating material 6 for the following reasons. In the heat insulating box 1 of the first embodiment in which the vacuum heat insulating material 6 is mainly used as the main heat insulating material, a so-called heat bridge is generated more than ever (a film is attached via a vacuum heat insulating material, heat is removed from the vacuum). The surface of the insulating material is conducted to the back). Therefore, in the heat insulating box 1 of the first embodiment, it is more difficult to use the aluminum vapor-deposited film as the vacuum heat insulating material 6 than the vacuum heat insulating material using the aluminum foil film in the exterior film. A vacuum insulation material is preferred.

此外,作為在本第1實施形態之彎曲彈性係數、密度的測量方法,採用自左右側面、背面、頂面及底面之5個面之各自的中心位置切出100×100×5mm以上之大小的硬質胺甲酸乙酯泡沫5,再算其平均所算出,此外,在中心位置有冷媒配管或導線等之零件而無法僅切出硬質胺甲酸乙酯泡沫5的情況,在最接近中心位置的位置作為切出100×100×5mm以上之大小的硬質胺甲酸乙酯泡沫5的位置。 In addition, as a method of measuring the bending elastic modulus and the density in the first embodiment, the center position of each of the left and right side surfaces, the back surface, the top surface, and the bottom surface is cut to a size of 100 × 100 × 5 mm or more. The hard urethane foam 5 is calculated by the average, and the refrigerant is not cut out of the hard urethane foam 5 at the center, and the position is closest to the center. The position of the hard urethane foam 5 having a size of 100 × 100 × 5 mm or more was cut out.

以上,在本第1實施形態的隔熱箱體1,因為可使隔熱箱體1之壁厚比以往更薄,所以可提供節能且內容積效率比以往更優異的隔熱箱體1。即,不必變更外形尺寸,就可比以往更擴大貯藏室7,而可比以往更增加可貯藏於隔熱箱體1之內部的收容物。 As described above, in the heat insulating box 1 of the first embodiment, since the thickness of the heat insulating box 1 can be made thinner than in the related art, it is possible to provide the heat insulating box 1 which is more energy-saving and has better internal volume efficiency than conventional ones. In other words, the storage compartment 7 can be enlarged more than in the past without changing the outer dimensions, and the storage items that can be stored inside the heat insulating box 1 can be added more than ever.

此外,在本第1實施形態所示之隔熱箱體1的形 狀完全是舉例。例如,如第5圖所示,亦能以3片隔板24劃分隔熱箱體1的內部空間,而形成4間貯藏室7。又,例如如第6圖所示,亦能以4片隔板24劃分隔熱箱體1的內部空間,而形成5間貯藏室7。藉由增加隔板24或板金蓋34,可更提高隔熱箱體1的強度。即,貯藏室7的間數愈多,藉板金蓋34提高箱體強度之效果,即使使以真空隔熱材料6所覆蓋之部分之硬質胺甲酸乙酯泡沫5的平均厚度變薄(例如5mm以下),亦可確保充分的箱體強度。因此,不必變更隔熱箱體1之外形尺寸,就可更擴大貯藏室7,而可更增加可貯藏於隔熱箱體1之內部的收容物。 Further, the shape of the heat insulating box 1 shown in the first embodiment The shape is completely an example. For example, as shown in Fig. 5, the internal space of the heat insulating box 1 can be divided by three partitions 24 to form four storage chambers 7. Further, for example, as shown in Fig. 6, the internal space of the heat insulating box 1 can be divided by four partition plates 24 to form five storage chambers 7. By increasing the partition 24 or the sheet metal cover 34, the strength of the heat insulating box 1 can be further improved. That is, the more the number of the storage chambers 7 is, the effect of increasing the strength of the casing by the sheet metal cover 34 is obtained, even if the average thickness of the portion of the hard urethane foam 5 covered with the vacuum heat insulating material 6 is thinned (for example, 5 mm). The following) also ensures sufficient box strength. Therefore, it is possible to further enlarge the storage compartment 7 without changing the outer dimensions of the heat insulating box 1, and it is possible to further increase the contents that can be stored inside the heat insulating box 1.

又,在本第1實施形態,未特別言及隔板24的內部構造,但是當然亦可作成與隔熱箱體1相同的構成。即,亦可將硬質胺甲酸乙酯泡沫5與真空隔熱材料6填充於隔板24的內部空間,並將那時之真空隔熱材料6的填充率設為40%~80%,將硬質胺甲酸乙酯泡沫5的彎曲彈性係數設為15.0MPa以上。藉由依此方式構成隔板24,可更提高隔熱箱體1的隔熱性能。 Further, in the first embodiment, the internal structure of the partition plate 24 is not particularly described, but it is of course possible to adopt the same configuration as that of the heat insulating box 1. In other words, the hard urethane foam 5 and the vacuum heat insulating material 6 may be filled in the internal space of the separator 24, and the filling rate of the vacuum heat insulating material 6 at that time may be set to 40% to 80%, which is hard. The flexural modulus of the urethane foam 5 is set to 15.0 MPa or more. By forming the partition plate 24 in this manner, the heat insulating performance of the heat insulating box 1 can be further improved.

第2實施形態 Second embodiment

在第1實施形態,藉由將真空隔熱材料6黏貼於外箱2,而將真空隔熱材料6配置於在外箱2與內箱3之間所形成的空間4。未限定如此,亦可例如如以下所示將真空隔熱材料6配置於空間4。此外,關於在本第2實施形態未特別記述的項目,係與第1實施形態一樣,對相同的功能或構成使用相同的符號來說明。 In the first embodiment, the vacuum heat insulating material 6 is placed on the outer casing 2, and the vacuum heat insulating material 6 is placed in the space 4 formed between the outer casing 2 and the inner casing 3. Not limited to this, for example, the vacuum heat insulating material 6 may be disposed in the space 4 as shown below. The items that are not specifically described in the second embodiment are the same as in the first embodiment, and the same functions and configurations are denoted by the same reference numerals.

第7圖係本發明之第2實施形態之隔熱箱體的正面剖面圖。 Fig. 7 is a front sectional view showing a heat insulating box body according to a second embodiment of the present invention.

如第7圖所示,本第2實施形態的隔熱箱體1係將凝結配管9設置於外箱2的內面側。本凝結配管9係從壓縮機所排出之高温高壓的冷媒所流動的冷媒配管,並經由凝結配管9之管壁及外箱2,藉外氣冷卻(凝結)在該配管內流動的冷媒。又,本第2實施形態的隔熱箱體1係在位於與凝結配管9不重疊的位置之外箱2的內壁,安裝具有凝結配管9之直徑以上之厚度的間隔片8。而且,真空隔熱材料6係安裝於該間隔片8。即,本第2實施形態的隔熱箱體1成為從外箱2及內箱3經由既定間隔配置真空隔熱材料6,並將真空隔熱材料6埋設於硬質胺甲酸乙酯泡沫5的構成。 As shown in Fig. 7, in the heat insulating box 1 of the second embodiment, the condensation pipe 9 is provided on the inner surface side of the outer case 2. The condensing pipe 9 is a refrigerant pipe through which the high-temperature high-pressure refrigerant discharged from the compressor flows, and the refrigerant flowing through the pipe is cooled (condensed) by the outside air via the pipe wall of the condensing pipe 9 and the outer casing 2. In the heat insulating box 1 of the second embodiment, the partition wall 8 having a thickness equal to or larger than the diameter of the condensing pipe 9 is attached to the inner wall of the outer casing 2 at a position that does not overlap the condensing pipe 9. Further, a vacuum heat insulating material 6 is attached to the spacer 8. In other words, in the heat insulating box 1 of the second embodiment, the vacuum heat insulating material 6 is disposed from the outer box 2 and the inner box 3 via a predetermined interval, and the vacuum heat insulating material 6 is embedded in the hard urethane foam 5 . .

在以上如本第2實施形態所示構成的隔熱箱體1,藉由依此方式,將真空隔熱材料6埋設於硬質胺甲酸乙酯泡沫5內,即使在凝結配管9存在於外箱2的情況,亦可配設真空隔熱材料6。 In the heat insulating box 1 configured as described in the second embodiment, the vacuum heat insulating material 6 is embedded in the hard urethane foam 5 in this manner, even if the condensing pipe 9 is present in the outer casing 2 In the case of the case, vacuum insulation material 6 can also be provided.

又,真空隔熱材料6具有愈高温愈易吸收周圍的氣體,而內部的真空度降低,導熱係數變差的特徵,但是藉由使真空隔熱材料6遠離温度高之外箱2或凝結配管9,因為可降低真空隔熱材料6的温度而抑制劣化,所以可提供長期可靠性高的隔熱箱體1。 Further, the vacuum heat insulating material 6 has a feature that the higher the temperature, the more easily the gas is absorbed, and the internal vacuum is lowered, and the thermal conductivity is deteriorated, but the vacuum heat insulating material 6 is kept away from the high temperature, and the tank 2 or the condensing piping is removed. 9. Since the temperature of the vacuum heat insulating material 6 can be lowered to suppress deterioration, it is possible to provide the heat insulating box 1 having high long-term reliability.

又,真空隔熱材料6具有因吸收周圍的氣體而內部的真空度降低,導熱係數變差的特徵,但是藉由使真空隔熱材料6埋設於硬質胺甲酸乙酯泡沫5內,因為可減少真空隔熱 材料6的周圍之氣體的存在量,所以可抑制真空隔熱材料6的劣化,而可提供長期可靠性高的隔熱箱體1。尤其,本第2實施形態的隔熱箱體1係硬質胺甲酸乙酯泡沫5的密度比在以往之隔熱箱體所使用的硬質胺甲酸乙酯泡沫更高。因此,因為可更減少真空隔熱材料6的周圍之氣體的存在量,所以可更抑制真空隔熱材料6的劣化,而可提供長期可靠性高的隔熱箱體1。 Further, the vacuum heat insulating material 6 has a feature that the degree of vacuum inside is lowered by the absorption of the surrounding gas, and the thermal conductivity is deteriorated. However, the vacuum heat insulating material 6 is embedded in the hard urethane foam 5 because it can be reduced. Vacuum insulation Since the amount of the gas around the material 6 is present, deterioration of the vacuum heat insulating material 6 can be suppressed, and the heat insulating box 1 having high long-term reliability can be provided. In particular, the heat insulating box 1 of the second embodiment has a higher density of the hard urethane foam 5 than the hard urethane foam used in the conventional heat insulating box. Therefore, since the amount of the gas around the vacuum heat insulating material 6 can be further reduced, deterioration of the vacuum heat insulating material 6 can be further suppressed, and the heat insulating box 1 having high long-term reliability can be provided.

此外,在本第2實施形態,說明了將凝結配管9配置於空間4內之隔熱箱體1的例子,但是在空間4內未設置凝結配管9的隔熱箱體1,當然亦可使真空隔熱材料6埋設於硬質胺甲酸乙酯泡沫5內。因為可減少真空隔熱材料6的周圍之氣體的存在量,所以可抑制真空隔熱材料6的劣化,而可提供長期可靠性高的隔熱箱體1。 In the second embodiment, the heat insulating box 1 in which the condensation pipe 9 is disposed in the space 4 has been described. However, the heat insulating box 1 in which the condensation pipe 9 is not provided in the space 4 may of course be used. The vacuum heat insulating material 6 is embedded in the hard urethane foam 5. Since the amount of the gas around the vacuum heat insulating material 6 can be reduced, deterioration of the vacuum heat insulating material 6 can be suppressed, and the heat insulating box 1 having high long-term reliability can be provided.

第3實施形態 Third embodiment

根據內箱3的形狀等,未限定為在第1實施形態或第2實施形態所示的構成,例如亦可如以下所示將真空隔熱材料6配置於空間4內。此外,關於在本第3實施形態未特別記述的項目,係與第1實施形態或第2實施形態一樣,對相同的功能或構成使用相同的符號來說明。 The shape of the inner case 3 or the like is not limited to the configuration described in the first embodiment or the second embodiment. For example, the vacuum heat insulating material 6 may be disposed in the space 4 as follows. The items that are not specifically described in the third embodiment are the same as in the first embodiment or the second embodiment, and the same functions and configurations are denoted by the same reference numerals.

第8圖係表示本發明之第3實施形態之隔熱箱體的正面剖面圖。 Fig. 8 is a front sectional view showing a heat insulating box according to a third embodiment of the present invention.

如第8圖所示,本第3實施形態的隔熱箱體1成為在內箱3未形成軌道16(參照第1圖、第7圖)的構成。依此方式在內箱3成為易黏貼真空隔熱材料6的情況,亦可將真空隔熱材料6之全部或一部分配設於內箱3。 As shown in Fig. 8, the heat insulating box 1 of the third embodiment has a configuration in which the rails 16 are not formed in the inner box 3 (see Figs. 1 and 7). In this manner, in the case where the inner case 3 is easily adhered to the vacuum heat insulating material 6, all or a part of the vacuum heat insulating material 6 may be disposed in the inner case 3.

以上,在如本第3實施形態所示構成的隔熱箱體1,能以更少量的真空隔熱材料6提供節能、且內容積效率比以往更優異的隔熱箱體1。即,將大小與本第3實施形態相同的真空隔熱材料6黏貼於例如外箱2。在此情況,因為外箱2之表面積比內箱3的表面積更大,所以例如在角部等,在真空隔熱材料6彼此之間所形成的間隙變成比將真空隔熱材料6配設於內箱3的情況大。換言之,藉由將真空隔熱材料6配設於內箱3,和相同大小之真空隔熱材料6配設於外箱2的情況相比,損失減少了在真空隔熱材料6彼此之間所形成的間隙不存在的量,而可提供效率更佳的隔熱箱體1。 As described above, in the heat insulating box 1 configured as described in the third embodiment, the heat insulating box 1 which is more energy-saving and more excellent in the internal volume efficiency than the conventional one can be provided with a smaller amount of the vacuum heat insulating material 6. In other words, the vacuum heat insulating material 6 having the same size as that of the third embodiment is adhered to, for example, the outer casing 2. In this case, since the surface area of the outer case 2 is larger than the surface area of the inner case 3, for example, at the corners or the like, the gap formed between the vacuum heat insulating materials 6 becomes smaller than that of the vacuum heat insulating material 6 The case of the inner box 3 is large. In other words, by disposing the vacuum heat insulating material 6 in the inner box 3, the loss is reduced between the vacuum heat insulating materials 6 as compared with the case where the vacuum heat insulating material 6 of the same size is disposed in the outer box 2. The amount of gap formed is not present, and a more efficient heat insulating box 1 can be provided.

第4實施形態 Fourth embodiment

在第1實施形態~第3實施形態所示之隔熱箱體1具有門的情況,亦可例如如以下所示構成。此外,關於在本第4實施形態未特別記述的項目,係與第1實施形態~第3實施形態一樣,對相同的功能或構成使用相同的符號來說明。 In the case where the heat insulating box 1 shown in the first embodiment to the third embodiment has a door, it may be configured as follows, for example. The items that are not specifically described in the fourth embodiment are the same as in the first embodiment to the third embodiment, and the same functions and configurations are denoted by the same reference numerals.

第9圖係本發明之第4實施形態之隔熱箱體的側面剖面圖。 Figure 9 is a side cross-sectional view showing a heat insulating box body according to a fourth embodiment of the present invention.

如第9圖所示,本第4實施形態的隔熱箱體1具有用以開閉在內部所劃分形成之各貯藏室7之開口部的門10。該門10具有例如由金屬所構成之面材12(相當於本發明之外板)與例如由樹脂所構成之內板13。而且,在形成於面材12與內板13之間的空間10a(相當於本發明之第2空間),配設(填充)硬質胺甲酸乙酯泡沫5與真空隔熱材料6。門10亦是根據在第1實施形態~第3實施形態所示之技術構想(由真空隔熱材料6主要地 擔任隔熱功能之技術構想)所構成,將空間10a內之真空隔熱材料6的填充率設為40%~80%。 As shown in Fig. 9, the heat insulating box 1 of the fourth embodiment has a door 10 for opening and closing the opening of each of the storage chambers 7 formed therein. The door 10 has, for example, a face material 12 made of metal (corresponding to an outer sheet of the present invention) and an inner panel 13 made of, for example, a resin. Further, in the space 10a (corresponding to the second space of the present invention) formed between the face material 12 and the inner panel 13, the hard urethane foam 5 and the vacuum heat insulating material 6 are disposed (filled). The door 10 is also based on the technical concept described in the first embodiment to the third embodiment (mainly by the vacuum heat insulating material 6) In the technical concept of the heat insulating function, the filling rate of the vacuum heat insulating material 6 in the space 10a is set to 40% to 80%.

在製造這種門10時,預先將真空隔熱材料6黏著固定於面材12後,注入液態狀之硬質胺甲酸乙酯泡沫5的原料,並進行一體發泡,藉此,以硬質胺甲酸乙酯泡沫5填充空間10a內。 When the door 10 is manufactured, the vacuum heat insulating material 6 is adhered and fixed to the face material 12 in advance, and the raw material of the liquid hard urethane foam 5 is injected and integrally foamed, whereby the hard amine carboxylic acid is used. The ethyl ester foam 5 is filled in the space 10a.

此外,第9圖所示之門10的構成係完全是一例。例如,有在門10之貯藏室7側(內板13側),安裝用以支撐貯藏室7所收容之收容物之框架等的情況。在這種情況,為了以螺絲將框架鎖緊於門10(為了將螺帽部形成於門10),如第9圖所示,將硬質胺甲酸乙酯泡沫5配設於空間10a之貯藏室7側(內板13側)較佳。可是,在尤其無安裝於門10之貯藏室7側(內板13側)之零件的情況等,亦可例如如第10圖所示構成門10。 Further, the configuration of the door 10 shown in Fig. 9 is an entirely example. For example, there is a case where a frame for supporting the storage object accommodated in the storage compartment 7 or the like is attached to the storage compartment 7 side (the inner panel 13 side) of the door 10. In this case, in order to lock the frame to the door 10 with screws (in order to form the nut portion on the door 10), as shown in Fig. 9, the hard urethane foam 5 is disposed in the storage room of the space 10a. The 7 side (the inner panel 13 side) is preferred. However, in particular, in the case of a component that is not attached to the storage compartment 7 side (the inner panel 13 side) of the door 10, the door 10 may be configured as shown in Fig. 10, for example.

第10圖係本發明之第4實施形態的隔熱箱體之別的例子的側面剖面圖。 Fig. 10 is a side cross-sectional view showing another example of the heat insulating box according to the fourth embodiment of the present invention.

即,如第10圖所示,亦可將真空隔熱材料6之全部或一部分配設於內板13。在此時,在門10的上下之未被所製造之真空隔熱材料6覆蓋的範圍(參照第9圖之A部)在與將真空隔熱材料6配設於面材12的情況相比時,即使在使用相同之大小之真空隔熱材料6的情況亦變小,而成為效率更佳的隔熱箱體1。 That is, as shown in FIG. 10, all or a part of the vacuum heat insulating material 6 may be disposed on the inner panel 13. At this time, in a range in which the vacuum heat insulating material 6 that is not manufactured by the upper and lower sides of the door 10 is covered (refer to the portion A in FIG. 9), compared with the case where the vacuum heat insulating material 6 is disposed on the face material 12 In the case of using the vacuum heat insulating material 6 of the same size, the heat insulating material 1 of the same size is reduced, and the heat insulating box 1 is more efficient.

又,不必將真空隔熱材料6配設於全部的門10。例如,在外氣與隔熱箱體1內(即,貯藏室7)之温差小的情況, 將真空隔熱材料6配設於門10,隔熱性能之改善效果亦小。在這種情況,在門10不配設真空隔熱材料6,亦可確保充分的隔熱性能。 Moreover, it is not necessary to arrange the vacuum heat insulating material 6 in all the doors 10. For example, in the case where the temperature difference between the outside air and the heat insulating box 1 (that is, the storage chamber 7) is small, When the vacuum heat insulating material 6 is disposed in the door 10, the effect of improving the heat insulating performance is also small. In this case, the vacuum insulation material 6 is not disposed in the door 10, and sufficient heat insulation performance can be ensured.

又,本第4實施形態的門10係亦未特別限定對隔熱箱體1之本體部(以外箱2及內箱3所形成的筐體部分)的安裝構成。例如,亦可藉使用軌道之拉出式的安裝構成,將門10安裝於隔熱箱體1之本體部。又,例如,如第11圖所示,亦可藉轉動式的安裝構成,將門10安裝於隔熱箱體1之本體部。 Further, the door 10 of the fourth embodiment is not particularly limited to the mounting structure of the main body portion of the heat insulating box 1 (the casing portion formed by the outer box 2 and the inner box 3). For example, the door 10 may be attached to the body portion of the heat insulating box 1 by using a pull-out mounting structure of the rail. Further, for example, as shown in Fig. 11, the door 10 may be attached to the main body portion of the heat insulating box 1 by a rotary mounting structure.

第11圖係表示在本發明之第4實施形態的隔熱箱體之門的安裝構成之一例之門打開時的立體圖。 Fig. 11 is a perspective view showing a door opening of an example of a mounting structure of a door of the heat insulating box according to the fourth embodiment of the present invention.

在藉轉動式的安裝構成將門10安裝於隔熱箱體1之本體部的情況,將鉸鏈14固定於隔熱箱體1之本體部之左右的單側。而且,藉由將鉸鏈14的軸插入門10,可使門10以鉸鏈14為軸轉動並開閉。 When the door 10 is attached to the main body of the heat insulating box 1 by a rotary mounting, the hinge 14 is fixed to one side of the left and right sides of the body portion of the heat insulating box 1. Further, by inserting the shaft of the hinge 14 into the door 10, the door 10 can be rotated about the hinge 14 and opened and closed.

又,在上述之門10,如第11圖所示,將墊片11安裝於門10的貯藏室7側較佳。該墊片11係例如是氯化乙烯製。在關閉門10時,藉由使墊片11與隔熱箱體1之本體部的前側凸緣面15密接,可防止貯藏室7內的空氣向箱體外流出。 Further, in the above-described door 10, as shown in Fig. 11, it is preferable to attach the spacer 11 to the storage compartment 7 side of the door 10. The spacer 11 is made of, for example, vinyl chloride. When the door 10 is closed, the gasket 11 is brought into close contact with the front flange surface 15 of the main body portion of the heat insulating box 1, so that the air in the storage chamber 7 can be prevented from flowing out of the casing.

在以上如本第4實施形態所示構成的隔熱箱體1,在形成於外箱2與內箱3之間的空間4和是門10之內部空間的空間10a之總和,真空隔熱材料之填充率成為40%~80%。因此,因為可使隔熱箱體1之壁厚(即,外箱2與內箱3之間的距離及門10的厚度)比以往更薄,所以可提供節能且內容積效率比以往更優異的隔熱箱體1。因此,不必變更外形尺寸, 就可比以往更擴大貯藏室7,而可比以往更增加可貯藏於隔熱箱體1之內部的收容物。因此,可提供商品價值比以往更高的隔熱箱體1。 In the heat insulating box 1 configured as described in the fourth embodiment, the vacuum heat insulating material is the sum of the space 4 formed between the outer box 2 and the inner box 3 and the space 10a which is the inner space of the door 10. The filling rate is 40% to 80%. Therefore, since the wall thickness of the heat insulating box 1 (that is, the distance between the outer box 2 and the inner box 3 and the thickness of the door 10) can be made thinner than in the past, energy saving can be provided and the content efficiency is superior to the past. Insulation box 1. Therefore, it is not necessary to change the external dimensions. The storage room 7 can be enlarged more than in the past, and the storage items that can be stored inside the heat insulating box 1 can be added more than ever. Therefore, it is possible to provide the heat insulating box 1 having a higher commercial value than in the past.

此外,因為使在空間4內之真空隔熱材料6的填充率增大,所以在空間4內之硬質胺甲酸乙酯泡沫5的填充率降低。可是在本第4實施形態的隔熱箱體1,使硬質胺甲酸乙酯泡沫5的密度比以往更高(例如60kg/m3以上),而可使硬質胺甲酸乙酯泡沫5之彎曲彈性係數變成比在以往之隔熱箱體所使用之的硬質胺甲酸乙酯泡沫更大的15.0MPa以上。因此,本第4實施形態的隔熱箱體1係亦可防止由硬質胺甲酸乙酯泡沫5之填充率降低所引起的強度降低,而無隔熱箱體1因無法承受收容物之重量所造成的應變而變形等的問題。 Further, since the filling rate of the vacuum heat insulating material 6 in the space 4 is increased, the filling rate of the hard urethane foam 5 in the space 4 is lowered. However, in the heat insulating box 1 of the fourth embodiment, the density of the hard urethane foam 5 is higher than that of the prior art (for example, 60 kg/m 3 or more), and the flexural elasticity of the hard urethane foam 5 can be made. The coefficient becomes 15.0 MPa or more larger than the hard urethane foam used in the conventional heat insulating box. Therefore, in the heat insulating box 1 of the fourth embodiment, the strength reduction caused by the decrease in the filling rate of the hard urethane foam 5 can be prevented, and the heat insulating box 1 cannot withstand the weight of the contents. Problems caused by strain and deformation.

藉此,可抑制因隔熱箱體1變形而門10傾斜,而可防止外觀變差。又,亦可防止墊片11與前側凸緣面15的位置關係偏移而產生間隙,而貯藏室7內的空氣向箱體外流出。因此,即使大量地使用真空隔熱材料6,在隔熱箱體1的品質上亦無問題,藉優異的隔熱性能可實現節能化。 Thereby, it is possible to suppress the inclination of the door 10 due to the deformation of the heat insulating box 1, and it is possible to prevent the appearance from being deteriorated. Further, it is possible to prevent the positional relationship between the spacer 11 and the front side flange surface 15 from being shifted to generate a gap, and the air in the storage chamber 7 flows out of the casing. Therefore, even if the vacuum heat insulating material 6 is used in a large amount, there is no problem in the quality of the heat insulating box 1, and energy saving can be achieved by excellent heat insulating performance.

第5實施形態 Fifth embodiment

在第1實施形態~第4實施形態所示之隔熱箱體1,強度降低所造成之隔熱箱體1的變形係就重力而言,垂直之側面部或背面部之強度的影響力比水平之底面部或天花板部更大。因此,如下述所示,藉由搭載真空隔熱材料6,可更提高隔熱箱體1的強度。此外,關於在本第5實施形態未特別記述的項目,係與第1實施形態~第4實施形態一樣,對相同 的功能或構成使用相同的符號來說明。 In the heat insulating box 1 according to the first to fourth embodiments, the deformation of the heat insulating box 1 caused by the decrease in strength is the influence ratio of the strength of the vertical side surface portion or the back surface portion in terms of gravity. The horizontal bottom or ceiling is larger. Therefore, as shown below, by mounting the vacuum heat insulating material 6, the strength of the heat insulating box 1 can be further improved. In addition, the items which are not specifically described in the fifth embodiment are the same as in the first embodiment to the fourth embodiment. The function or composition is explained using the same symbols.

關於如第1圖所示的隔熱箱體1,在側面部或背面部,計算真空隔熱材料6對各面之面積所佔之面積百分比與箱體變形量的結果成為第15圖。此外,真空隔熱材料6的填充率係設為40%,並將面積百分比為50%時的變形量設為1。因為真空隔熱材料6之彎曲彈性係數為20MPa~40MPa,比硬質胺甲酸乙酯泡沫5的彎曲彈性係數更大,所以側面部與背面部中之真空隔熱材料6的面積愈大,隔熱箱體1的變形量就愈小,即可大為提高隔熱箱體1的強度。 In the heat insulating box 1 shown in Fig. 1, the area percentage of the area of the vacuum insulating material 6 for each surface and the amount of deformation of the box are calculated in the side surface portion or the back surface portion, and the result is shown in Fig. 15. Further, the filling rate of the vacuum heat insulating material 6 was set to 40%, and the amount of deformation when the area percentage was 50% was set to 1. Since the bending elastic modulus of the vacuum heat insulating material 6 is 20 MPa to 40 MPa, which is larger than the bending elastic modulus of the hard urethane foam 5, the larger the area of the vacuum heat insulating material 6 in the side portion and the back portion, the heat insulation. The smaller the amount of deformation of the casing 1, the greater the strength of the heat insulating box 1.

又,若依據第15圖,真空隔熱材料6的面積百分比超過70%時,對隔熱箱體1之強度的影響變小。這是由於將填充率當作40%所計算,與使面積擴大的量成正比,使真空隔熱材料6之厚度變薄的影響變強。若在厚度固定下,擴大真空隔熱材料6之面積,並使填充率變大時,當然不會發生這種事,但是因為提高真空隔熱材料6之填充率時耗費增大,所以為了在不改變填充率下提高隔熱箱體1的強度,如上述所示,只要提高面積百分比,效率就變佳,若設為70%以上,可預期確保強度,而可使隔熱箱體1之壁厚變成更薄,可擴大貯藏室7的容積。 Further, according to Fig. 15, when the area percentage of the vacuum heat insulating material 6 exceeds 70%, the influence on the strength of the heat insulating box 1 becomes small. This is because the filling rate is calculated as 40%, which is proportional to the amount by which the area is enlarged, and the influence of the thickness of the vacuum heat insulating material 6 is made thin. If the area of the vacuum heat insulating material 6 is enlarged and the filling rate is increased when the thickness is fixed, this does not occur naturally. However, since the filling rate of the vacuum heat insulating material 6 is increased, the cost is increased. The strength of the heat insulating box 1 is increased without changing the filling rate. As shown above, the efficiency is improved as long as the area percentage is increased. If it is set to 70% or more, it is expected to ensure the strength, and the heat insulating box 1 can be used. The wall thickness becomes thinner, and the volume of the storage chamber 7 can be enlarged.

在以上之本第5實施形態的隔熱箱體1,因為可使隔熱箱體1之壁厚比以往更薄,所以可提供節能且內容積效率比以往更優異的隔熱箱體1。即,不必變更外形尺寸,就可比以往更擴大貯藏室7,而可比以往更增加可貯藏於隔熱箱體1之內部的收容物。 In the heat insulating box 1 of the fifth embodiment, the thickness of the heat insulating box 1 can be made thinner than in the related art. Therefore, it is possible to provide the heat insulating box 1 which is more energy-saving and has better internal volume efficiency than conventional ones. In other words, the storage compartment 7 can be enlarged more than in the past without changing the outer dimensions, and the storage items that can be stored inside the heat insulating box 1 can be added more than ever.

第6實施形態 Sixth embodiment

在第1實施形態~第5實施形態所示的隔熱箱體1,藉由提高硬質胺甲酸乙酯泡沫5之預發泡密度,可提供強度更穩定、外觀優異、品質高的隔熱箱體1。此外,關於在本第6實施形態未特別記述的項目,係與第1實施形態~第5實施形態一樣,對相同的功能或構成使用相同的符號來說明。 In the heat insulating box 1 of the first embodiment to the fifth embodiment, by increasing the pre-expansion density of the hard urethane foam 5, it is possible to provide a heat-insulating box which is more stable in strength, excellent in appearance, and high in quality. Body 1. The items that are not specifically described in the sixth embodiment are the same as in the first embodiment to the fifth embodiment, and the same functions and configurations are denoted by the same reference numerals.

藉由提高硬質胺甲酸乙酯泡沫5之密度,使彎曲彈性係數增大,並提高隔熱箱體1的強度,這係如上述所示,但是欲直接使胺甲酸乙酯原液大量流入以提高密度時,在以往之發泡倍率高的胺甲酸乙酯,在注入口32附近與末端部在胺甲酸乙酯密度易產生不均,而難得到穩定的強度。 By increasing the density of the hard amine urethane foam 5, the bending elastic modulus is increased, and the strength of the heat insulating box 1 is increased, as shown above, but it is intended to directly increase the amount of the urethane stock solution to increase In the case of density, in the conventional urethane having a high expansion ratio, the density of the urethane is likely to be uneven in the vicinity of the injection port 32 and the end portion, and it is difficult to obtain stable strength.

因此,藉由使預發泡密度變大,使硬質胺甲酸乙酯泡沫5之密度變成均勻這件事就變得容易。在此,預發泡密度意指在箱體等密閉的空間內不會使胺甲酸乙酯發泡,而在打開之狀態使胺甲酸乙酯發泡時之胺甲酸乙酯的密度。一般,在窄之空間內胺甲酸乙酯發泡、膨脹時,密度變成比預發泡密度更高。 Therefore, by making the pre-expansion density large, it becomes easy to make the density of the hard urethane foam 5 uniform. Here, the pre-expansion density means the density of the urethane which does not foam the urethane in the sealed space, such as a case, and foams the urethane in the open state. Generally, when the urethane is foamed and expanded in a narrow space, the density becomes higher than the pre-expansion density.

如硬質胺甲酸乙酯泡沫5之發泡體係一般內部的氣泡多。即,密度小的隔熱之效果高。因此,在隔熱箱體1一般所使用之硬質胺甲酸乙酯泡沫5之密度係常使約25~30kg/m3之密度小者。使用該胺甲酸乙酯泡沫,使彎曲彈性係數變成15MPa以上,欲確保隔熱箱體1之強度時,例如在上述之胺甲酸乙酯的厚度為8mm的隔熱箱體,需要使其超過恰當包裝量(在成為對象之箱體內剛好填充硬質胺甲酸乙酯泡 沫5時的胺甲酸乙酯量),而在密度易產生不均。進而,因為裝了比恰當包裝量更多的胺甲酸乙酯,所以胺甲酸乙酯從隔熱箱體1或門10的間隙(例如外箱2與內箱3的接合部)溢出,而無法確保所要之硬質胺甲酸乙酯泡沫的密度,又,易發生需要清除所溢出之胺甲酸乙酯之作業的不良。 For example, the foaming system of the hard urethane foam 5 generally has a lot of internal bubbles. That is, the effect of heat insulation with a small density is high. Therefore, the density of the hard urethane foam 5 generally used in the heat insulating box 1 is often such that the density is about 25 to 30 kg/m 3 . When the urethane foam is used, the bending elastic modulus is 15 MPa or more. When the strength of the heat insulating box 1 is to be secured, for example, the heat insulating box having a thickness of 8 mm of the above urethane is required to be more than appropriate. The amount of packaging (the amount of ethyl urethane when the hardened urethane foam 5 is filled in the object box) is uneven in density. Further, since the urethane is contained more than the proper amount of the package, the urethane is overflowed from the gap between the heat insulating box 1 or the door 10 (for example, the joint between the outer box 2 and the inner box 3), and cannot be It is possible to ensure the density of the desired hard urethane foam, and it is prone to the problem of the need to remove the overflowed urethane.

在此,藉由減少在胺甲酸乙酯原液所含之發泡材料的量,可提高預發泡密度。例如在上述之胺甲酸乙酯的厚度為8mm的隔熱箱體,藉由將預發泡密度設為35kg/m3,而在恰當包裝量之密度成為60kg/m3以上,確保硬質胺甲酸乙酯泡沫5之彎曲彈性係數15MPa,而且可消除密度之不均或胺甲酸乙酯之洩漏的不良。在此,擔心提高胺甲酸乙酯的預發泡密度所造成之對隔熱性能的影響,但是如上述所示,因為真空隔熱材料6的填充率是40%~80%,所以硬質胺甲酸乙酯泡沫5之隔熱性能惡化對隔熱箱體1或門10之隔熱性能的影響係微小。此外,在上述之將胺甲酸乙酯的厚度設為未滿8mm的情況,藉由將預發泡密度設為35kg/m3以上,可調整恰當包裝量。 Here, the pre-expansion density can be increased by reducing the amount of the foaming material contained in the urethane stock solution. For example, in the heat insulating box having a thickness of 8 mm of the above-mentioned urethane, the pre-expansion density is 35 kg/m 3 , and the density of the appropriate packaging amount is 60 kg/m 3 or more, thereby securing the hard amine carboxylic acid. The flexural modulus of elasticity of the ethyl ester foam 5 is 15 MPa, and the unevenness of density or the leakage of urethane is eliminated. Here, there is a concern about the effect of increasing the pre-expansion density of the urethane to the heat insulating property, but as described above, since the filling rate of the vacuum heat insulating material 6 is 40% to 80%, the hard aminecarboxylic acid The deterioration of the heat insulating property of the ethyl ester foam 5 has a small influence on the heat insulating performance of the heat insulating box 1 or the door 10. Further, in the case where the thickness of the urethane is less than 8 mm as described above, the appropriate amount of packaging can be adjusted by setting the pre-expansion density to 35 kg/m 3 or more.

以上,在本第6實施形態的隔熱箱體1,可提供可使隔熱箱體1之壁厚比以往更薄,而且在確保穩定的強度,胺甲酸乙酯難洩漏,確保穩定之品質下節能,且內容積效率比以往更優異的隔熱箱體1。即,不必變更外形尺寸,就可比以往更擴大貯藏室7,而可比以往更增加可貯藏於隔熱箱體1之內部的收容物。 As described above, in the heat insulating box 1 of the sixth embodiment, the thickness of the heat insulating box 1 can be made thinner than in the past, and the strength can be ensured, and the urethane is hard to leak, thereby ensuring stable quality. The heat insulating box 1 is more energy-efficient and has an excellent internal volume efficiency than ever. In other words, the storage compartment 7 can be enlarged more than in the past without changing the outer dimensions, and the storage items that can be stored inside the heat insulating box 1 can be added more than ever.

第7實施形態 Seventh embodiment

在本第7實施形態,說明使用在上述之實施形態 所示之隔熱箱體1之冰箱的一例。此外,關於在本第7實施形態未特別記述的項目,係與第1實施形態~第6實施形態一樣,對相同的功能或構成使用相同的符號來說明。 In the seventh embodiment, the above-described embodiment will be described. An example of a refrigerator of the heat insulating box 1 shown. The items that are not specifically described in the seventh embodiment are the same as in the first embodiment to the sixth embodiment, and the same functions and configurations are denoted by the same reference numerals.

第12圖係本發明之第7實施形態之冰箱的側面剖面圖。此外,第12圖表示使用第4實施形態之第9圖所示之隔熱箱體1的冰箱100。 Figure 12 is a side cross-sectional view showing a refrigerator according to a seventh embodiment of the present invention. In addition, Fig. 12 shows a refrigerator 100 using the heat insulating box 1 shown in Fig. 9 of the fourth embodiment.

在本第7實施形態的冰箱100,在隔熱箱體1之內部所劃分形成的貯藏室7自上部用作冷藏室21、冷凍室22及蔬菜室23。 In the refrigerator 100 of the seventh embodiment, the storage compartment 7 formed inside the heat insulating box 1 is used as the refrigerating compartment 21, the freezing compartment 22, and the vegetable compartment 23 from the upper portion.

又,本第7實施形態的冰箱100係在隔熱箱體1具有用以冷卻對冷藏室21、冷凍室22及蔬菜室23所供給之空氣的冷卻裝置。該冷卻裝置係由壓縮機30、凝結配管9(參照第7圖)、未圖示的降壓裝置(膨脹閥或毛細管等)及冷卻器27等所構成。即,本第7實施形態的冰箱100具有成為冷卻裝置的冷凍循環迴路。在這些冷卻裝置的構成元件中,壓縮機30及降壓裝置係設置於在隔熱箱體1之後部下側所形成的機械室29。凝結配管9係設置於隔熱箱體1之例如側面部。冷卻器27係設置於由內箱3與風扇格子板26所包圍而形成的冷卻室25。又,在該冷卻室25,亦設置用以將以冷卻器27所冷卻之空氣送至冷藏室21、冷凍室22及蔬菜室23的冷卻器風扇28。又,控制電路板室31形成於隔熱箱體1之後部上側,在該控制電路板室31,配設用以控制壓縮機30或冷卻器風扇28之轉速等的控制電路板。 Further, in the refrigerator 100 according to the seventh embodiment, the heat insulating box 1 has a cooling device for cooling the air supplied to the refrigerating chamber 21, the freezing chamber 22, and the vegetable compartment 23. This cooling device is composed of a compressor 30, a condensing pipe 9 (see Fig. 7), a pressure reducing device (expansion valve or capillary tube) (not shown), a cooler 27, and the like. That is, the refrigerator 100 of the seventh embodiment has a refrigeration cycle as a cooling device. Among the constituent elements of these cooling devices, the compressor 30 and the pressure reducing device are provided in a machine room 29 formed on the lower side of the rear portion of the heat insulating box 1. The condensation pipe 9 is provided on, for example, a side surface portion of the heat insulation box 1. The cooler 27 is provided in a cooling chamber 25 formed by the inner box 3 and the fan grid plate 26. Further, in the cooling chamber 25, a cooler fan 28 for supplying the air cooled by the cooler 27 to the refrigerating compartment 21, the freezing compartment 22, and the vegetable compartment 23 is also provided. Further, the control circuit board chamber 31 is formed on the upper side of the rear portion of the heat insulating box 1, and a control circuit board for controlling the number of revolutions of the compressor 30 or the cooler fan 28 is disposed in the control circuit board chamber 31.

在依此方式所構成之冰箱100,藉位於機械室29 內的壓縮機30所送出之高温高壓的氣體冷媒係在通過凝結配管9(參照第7圖)之間凝結。該低温高壓的液冷媒係藉降壓裝置降壓成低温低壓的氣液二相冷媒後,在流至冷卻器27時,例如成為-20℃以下。該低温低壓的氣液二相冷媒冷卻冷卻室25內的空氣,藉冷卻器風扇28向冷藏室21、冷凍室22及蔬菜室23供給該冷卻後的空氣,藉此,冷卻冷藏室21、冷凍室22及蔬菜室23(更詳細說明之,係這些貯藏室所收容之收容物)。另一方面,冷卻冷卻室25內的空氣後之低温低壓的氣液二相冷媒係被冷卻室25內的空氣加熱而蒸發,成為低壓的氣體狀冷媒,再被壓縮機30吸入並壓縮。 The refrigerator 100 constructed in this manner is located in the machine room 29 The high-temperature high-pressure gas refrigerant sent from the internal compressor 30 is condensed between the condensation pipes 9 (see Fig. 7). The low-temperature high-pressure liquid refrigerant is depressurized into a low-temperature and low-pressure gas-liquid two-phase refrigerant by a pressure reducing device, and when it flows to the cooler 27, for example, it is -20 ° C or lower. The low-temperature low-pressure gas-liquid two-phase refrigerant cools the air in the cooling chamber 25, and the cooled air is supplied to the refrigerating chamber 21, the freezing chamber 22, and the vegetable compartment 23 by the cooler fan 28, thereby cooling the refrigerating chamber 21 and freezing Room 22 and vegetable compartment 23 (described in more detail, the contents contained in these storage compartments). On the other hand, the low-temperature and low-pressure gas-liquid two-phase refrigerant after cooling the air in the cooling chamber 25 is heated by the air in the cooling chamber 25 to evaporate, and becomes a low-pressure gas-like refrigerant, which is sucked and compressed by the compressor 30.

以上,在如本第7實施形態所示構成的冰箱100,在形成於外箱2與內箱3之間的空間4和是門10之內部空間的空間10a之總和,真空隔熱材料之填充率成為40%~80%。因此,即使使隔熱箱體1之壁厚(即,外箱2與內箱3之間的距離及門10的厚度)比以往更薄,亦可確保隔熱性能。因此,因為可使各貯藏室難變暖,所以可抑制冷卻所需的風量,而可降低壓縮機30的轉速或延長不運轉的時間。因此,可使冰箱100節能化。又,如本第7實施形態所示構成的冰箱100係不必變更外形尺寸,就可比以往更擴大各貯藏室,而可比以往更增加可貯藏於各貯藏室的收容物。 As described above, in the refrigerator 100 configured as described in the seventh embodiment, the vacuum insulation material is filled in the sum of the space 4 formed between the outer box 2 and the inner box 3 and the space 10a which is the inner space of the door 10. The rate is 40% to 80%. Therefore, even if the thickness of the heat insulating box 1 (that is, the distance between the outer box 2 and the inner box 3 and the thickness of the door 10) is made thinner than in the related art, the heat insulating performance can be ensured. Therefore, since it is difficult to warm each storage compartment, the amount of air required for cooling can be suppressed, and the number of revolutions of the compressor 30 can be reduced or the time of non-operation can be prolonged. Therefore, the refrigerator 100 can be made energy-saving. Further, in the refrigerator 100 having the configuration shown in the seventh embodiment, it is possible to enlarge the storage compartments more than in the past without changing the outer dimensions, and it is possible to increase the storage contents that can be stored in the respective storage compartments than in the related art.

又,藉由將與外氣之温差最大的冷凍室22配置於中央,可將熱從外氣侵入冷凍室22的面作成4個面(成為前面的門10、左右側面及背面)。因此,可使冰箱100更節能化。 Further, by arranging the freezing compartment 22 having the largest temperature difference with the outside air at the center, it is possible to form four surfaces (the front door 10, the left and right side surfaces, and the back surface) from the surface where the outside air enters the freezing compartment 22. Therefore, the refrigerator 100 can be made more energy efficient.

又,在本第7實施形態,亦因為將填充於空間4 及空間10a之硬質胺甲酸乙酯泡沫5的彎曲彈性係數設為15MPa以上,所以確保隔熱箱體1的強度,而可抑制因隔熱箱體1無法承受收容物之重量所造成的應變而變形。因此,可抑制因隔熱箱體1變形而門10傾斜,而可防止外觀變差。又,因為可防止墊片11與前側凸緣面15的位置關係偏移而產生間隙,而冷藏室21、冷凍室22及蔬菜室23內的空氣向隔熱箱體1外流出,所以可使冰箱100更節能化。 Moreover, in the seventh embodiment, it is also filled in the space 4 Since the flexural modulus of the hard urethane foam 5 of the space 10a is 15 MPa or more, the strength of the heat insulating box 1 is ensured, and the strain caused by the heat insulating box 1 being unable to withstand the weight of the stored object can be suppressed. Deformation. Therefore, it is possible to suppress the inclination of the door 10 due to the deformation of the heat insulating box 1, and it is possible to prevent the appearance from being deteriorated. Further, since the gap between the spacer 11 and the front flange surface 15 can be prevented from being shifted, and the air in the refrigerator compartment 21, the freezer compartment 22, and the vegetable compartment 23 flows out of the heat insulating box 1, it is possible to The refrigerator 100 is more energy efficient.

此外,在本第7實施形態,未特別言及在空間4及冰箱100之真空隔熱材料6之填充率的分布,但是亦可因應於外氣與各貯藏室的温差,在空間4及空間10a內,對各既定位置變更真空隔熱材料6的填充率。 Further, in the seventh embodiment, the distribution of the filling rate of the vacuum heat insulating material 6 in the space 4 and the refrigerator 100 is not particularly described, but the space 4 and the space 10a may be used depending on the temperature difference between the outside air and each storage room. The filling rate of the vacuum heat insulating material 6 is changed for each predetermined position.

例如,冷凍室22係內部温度與外氣的温差最大。因此,亦可使在與冷凍室22相對向的範圍之隔熱箱體1的左右側面、背面及前面(門10)之真空隔熱材料6的填充率比其他的範圍的填充率更大(例如60%以上)。藉由依此方式構成,可抑制熱對温度最低之冷凍室22的侵入,而可使冰箱100更節能化。 For example, the freezer compartment 22 has the largest temperature difference between the internal temperature and the outside air. Therefore, the filling rate of the vacuum heat insulating material 6 on the left and right side surfaces, the back surface, and the front surface (the door 10) of the heat insulating box 1 in the range facing the freezing chamber 22 can be made larger than the filling rate in other ranges ( For example, 60% or more). According to this configuration, it is possible to suppress the intrusion of heat to the freezing compartment 22 having the lowest temperature, and it is possible to make the refrigerator 100 more energy-saving.

又,例如,在外氣温度例如為30℃時,機械室29係例如成為35℃以上,控制電路板室31係例如温度上升至40℃以上。即,機械室29及控制電路板室31係與貯藏室內之温差比其他的部分大。因此,熱易侵入配置於機械室29及控制電路板室31之附近的貯藏室。因此,亦可使成為機械室29及控制電路板室31與貯藏室之間的位置之真空隔熱材料6的填充率比其他的範圍的填充率更大(例如60%以上)。藉由依此方 式構成,可抑制熱從温度高之機械室29或控制電路板室31向附近的貯藏室7侵入,而可使冰箱100更節能化。 Further, for example, when the outside air temperature is, for example, 30 ° C, the machine room 29 is, for example, 35 ° C or higher, and the control circuit board chamber 31 is, for example, raised to 40 ° C or higher. That is, the temperature difference between the machine room 29 and the control circuit board chamber 31 and the storage compartment is larger than that of the other parts. Therefore, heat is easily intruded into the storage compartment disposed in the vicinity of the machine room 29 and the control circuit board compartment 31. Therefore, the filling rate of the vacuum heat insulating material 6 which is the position between the machine room 29 and the control circuit board chamber 31 and the storage chamber can be made larger than the filling rate of other ranges (for example, 60% or more). By this side According to the configuration, it is possible to suppress the intrusion of heat from the mechanical chamber 29 or the control circuit board chamber 31 having a high temperature to the storage chamber 7 in the vicinity, and the refrigerator 100 can be made more energy-saving.

又,在本第7實施形態,說明形成3間貯藏室(冷藏室21、冷凍室22及蔬菜室23)的冰箱100,但是當然亦可例如如第5圖或第6圖所示將隔熱箱體1內劃分,而將冰箱100之貯藏室的間數設為4間以上。依此方式構成冰箱100,亦可得到與上述相同之效果。 Further, in the seventh embodiment, the refrigerator 100 in which the three storage rooms (the refrigerator compartment 21, the freezing compartment 22, and the vegetable compartment 23) are formed will be described. However, it is of course possible to heat the heat as shown in Fig. 5 or Fig. 6, for example. The cabinet 1 is divided into four, and the number of storage compartments of the refrigerator 100 is set to four or more. By configuring the refrigerator 100 in this manner, the same effects as described above can be obtained.

【工業上的可應用性】 [Industrial Applicability]

本發明之隔熱箱體1係例如亦可用於具有對水加熱的加熱裝置、及貯存以該加熱裝置所加熱之水之水槽的飲水貯存裝置。藉由將水槽配設於隔熱箱體1的內部,可藉外形尺寸比以往更小的隔熱箱體1對水槽隔熱,而可使飲水貯存裝置省空間化。 The heat insulating box 1 of the present invention can be used, for example, as a drinking water storage device having a heating device for heating water and a water tank for storing water heated by the heating device. By arranging the water tank inside the heat insulating box 1, the heat insulating box 1 having a smaller outer shape can be insulated from the water tank, and the drinking water storage device can be made smaller.

1‧‧‧隔熱箱體 1‧‧‧Insulation box

6‧‧‧真空隔熱材料 6‧‧‧vacuum insulation

2‧‧‧外箱 2‧‧‧Outer box

3‧‧‧內箱 3‧‧‧ inner box

4‧‧‧空間 4‧‧‧ Space

5‧‧‧硬質胺甲酸乙酯泡沫 5‧‧‧hard urethane foam

7、7’、7”‧‧‧貯藏室 7, 7', 7" ‧ ‧ storage room

16‧‧‧軌道 16‧‧‧ Track

24‧‧‧隔板 24‧‧ ‧ partition

Claims (10)

一種隔熱箱體,其特徵在於包括:外箱與內箱;及真空隔熱材料與硬質胺甲酸乙酯泡沫,係填充於在該外箱與該內箱之間所形成的第1空間;至少在左右側面部與背面部搭載該真空隔熱材料,在該第1空間內之真空隔熱材料的填充率為40%~80%,對外箱表面積之該真空隔熱材料的面積百分比是60%以上,該硬質胺甲酸乙酯泡沫之彎曲彈性係數為15.0MPa以上。 An insulated box body comprising: an outer box and an inner box; and a vacuum heat insulating material and a hard urethane foam filled in a first space formed between the outer box and the inner box; The vacuum heat insulating material is mounted on at least the left and right side surface portions and the back surface portion, and the filling rate of the vacuum heat insulating material in the first space is 40% to 80%, and the area percentage of the vacuum heat insulating material of the outer box surface area is 60%. The flexural modulus of elasticity of the hard urethane foam is 15.0 MPa or more. 如申請專利範圍第1項之隔熱箱體,其中具有門,而該門包括:外板與內板;及真空隔熱材料與硬質胺甲酸乙酯泡沫,係填充於在該外板與該內板之間所形成的第2空間;在該第1空間及該第2空間的總和,該真空隔熱材料的填充率為40%~80%。 The heat insulating box of claim 1, wherein the door has a door, and the door comprises: an outer plate and an inner plate; and a vacuum heat insulating material and a hard amine foam, which are filled on the outer plate and The second space formed between the inner plates; and the filling ratio of the vacuum heat insulating material is 40% to 80% in the total of the first space and the second space. 如申請專利範圍第1項之隔熱箱體,其中該硬質胺甲酸乙酯泡沫之平均導熱係數是0.018W/mK~0.025W/mK;該真空隔熱材料之導熱係數是0.0030W/mK~0.0012W/mK。 For example, in the heat insulating box of claim 1, wherein the average thermal conductivity of the hard amine urethane foam is 0.018 W/mK to 0.025 W/mK; the thermal conductivity of the vacuum heat insulating material is 0.0030 W/mK~ 0.0012W/mK. 如申請專利範圍第2項之隔熱箱體,其中該硬質胺甲酸乙酯泡沫之平均導熱係數是0.018W/mK~0.025W/mK;該真空隔熱材料之導熱係數是0.0030W/mK~0.0012W/mK。 For example, in the heat insulating box of claim 2, wherein the average thermal conductivity of the hard amine urethane foam is 0.018 W/mK to 0.025 W/mK; the thermal conductivity of the vacuum heat insulating material is 0.0030 W/mK~ 0.0012W/mK. 如申請專利範圍第1項之隔熱箱體,其中從該外箱及該內箱經由既定間隔配置該真空隔熱材料; 將該真空隔熱材料埋設於該硬質胺甲酸乙酯泡沫。 The heat insulating box of claim 1, wherein the vacuum heat insulating material is disposed from the outer box and the inner box via a predetermined interval; The vacuum insulation material is embedded in the hard urethane foam. 如申請專利範圍第1項之隔熱箱體,其中在該外箱之一側面,至少形成一個用以將該硬質胺甲酸乙酯泡沫之原液注入該第1空間的注入口;在形成該注入口之該外箱的一側面,相對向地並設複數個該真空隔熱材料;在這些真空隔熱材料中之至少一個,在至少一個的角部形成缺口;該注入口係形成為與該缺口相對向。 The heat insulating box of claim 1, wherein at least one side of the outer box is formed with an injection port for injecting the raw material of the hard urethane foam into the first space; a side of the outer casing of the inlet, a plurality of the vacuum insulation materials are disposed opposite to each other; at least one of the vacuum insulation materials forms a notch at at least one corner; the injection port is formed with The gap is opposite. 如申請專利範圍第1項之隔熱箱體,其中在該外箱之左右側面部與背面部,在各面之該真空隔熱材料所佔之面積的比例全部超過70%。 The heat insulating box according to claim 1, wherein the ratio of the area occupied by the vacuum heat insulating material on each of the left and right side portions and the back portion of the outer box exceeds 70%. 如申請專利範圍第1項之隔熱箱體,其中使用硬質胺甲酸乙酯泡沫,該硬質胺甲酸乙酯泡沫係將預發泡密度設為35kg/m3以上,並將對該隔熱箱體的恰當包裝量設為60kg/m3以上。 The heat insulating box according to claim 1, wherein a hard amine urethane foam is used, and the pre-expansion density is set to 35 kg/m 3 or more, and the heat insulating box is The proper packaging amount of the body is set to 60 kg/m 3 or more. 一種冰箱,其特徵在於包括:如申請專利範圍第1至8中任一項之隔熱箱體;及冷卻裝置,係用以冷卻對形成於該隔熱箱體之貯藏室所供給的空氣。 A refrigerator comprising: the heat insulating box according to any one of claims 1 to 8; and a cooling device for cooling air supplied to a storage chamber formed in the heat insulating box. 一種飲水貯存裝置,其特徵在於包括:如申請專利範圍第1至8中任一項之隔熱箱體;對水加熱的加熱裝置;及 水槽,係設置於該隔熱箱體內,並貯存藉該加熱裝置所加熱的水。 A drinking water storage device, comprising: the heat insulating box according to any one of claims 1 to 8; a heating device for heating water; The water tank is disposed in the heat insulation box and stores water heated by the heating device.
TW102109421A 2012-03-26 2013-03-18 An insulated box, and a refrigerator and a drinking water storage device provided with the insulated cabinet TWI524041B (en)

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AU2013238222B2 (en) 2016-10-06
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CN203249460U (en) 2013-10-23
AU2013238222A1 (en) 2014-11-06
TW201411074A (en) 2014-03-16
JP6192634B2 (en) 2017-09-06
WO2013146286A1 (en) 2013-10-03
JPWO2013146286A1 (en) 2015-12-10
CN103363764B (en) 2016-07-06
HK1187977A1 (en) 2014-04-17

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